WO2021046868A1 - 一种负压吸附型的塑料制品的多喷水口清洗装置 - Google Patents

一种负压吸附型的塑料制品的多喷水口清洗装置 Download PDF

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WO2021046868A1
WO2021046868A1 PCT/CN2019/106438 CN2019106438W WO2021046868A1 WO 2021046868 A1 WO2021046868 A1 WO 2021046868A1 CN 2019106438 W CN2019106438 W CN 2019106438W WO 2021046868 A1 WO2021046868 A1 WO 2021046868A1
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cleaning
negative pressure
water
pressure adsorption
spout
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PCT/CN2019/106438
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English (en)
French (fr)
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凌超
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苏州超硕凡塑料制品有限公司
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Publication of WO2021046868A1 publication Critical patent/WO2021046868A1/zh

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    • B08B1/12
    • B08B1/32
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays

Definitions

  • the invention relates to the technical field of cleaning equipment, in particular to a multi-spout cleaning device for negative pressure adsorption type plastic products.
  • Plastic products are the general term for household and industrial products that are processed from plastic as the main raw material. Including all craft products such as injection molding and blister using plastic as raw material. Plastic is a kind of plastic synthetic polymer material. Plastic products can be made into spherical and other shapes. However, the cleaning operation of plastic products usually involves manual cleaning or simple washing before packaging, and the cleaning is not comprehensive enough. , The cleaning efficiency is not high, which affects the quality of plastic products.
  • the purpose of the embodiments of the present invention is to provide a negative pressure adsorption type multi-spout cleaning device for plastic products to solve the above-mentioned problems in the background art.
  • a negative pressure adsorption type plastic product multi-spout cleaning device including a cleaning stand, a cleaning table, a suction cup, a cleaning cover, a buffer box and a circulating water pipe.
  • a water storage tank is installed at the bottom of the cleaning stand, and the inside of the water storage tank Set as a collecting basin, a water collecting frame is installed above the cleaning bench, a cleaning table is installed inside the water collecting frame, a storage groove is arranged in the middle of the cleaning table, a suction cup is arranged in the middle of the storage groove, and the cleaning cover is arranged in the collecting Above the water frame, there are several lateral cleaning brushes on the inner wall of the cleaning hood. There are several rubber rods inside the top of the cleaning hood. The rubber rods are equipped with bristles.
  • a spring is arranged in the chute above the slider, and the top of the buffer box is connected with the rotating shaft; and the inner wall of the cleaning cover is provided with a plurality of water spray ports.
  • the number of the cleaning stations is at least one.
  • the cleaning hood is arranged above the cleaning station.
  • both cleaning stations are installed on the horizontal slide rail, the horizontal slide rail is erected on the water collecting frame, and the bottoms of the two cleaning stations are provided with screws ,
  • the screw is arranged parallel to the horizontal slide rail, and one end of the screw is connected with a switching motor, and the switching motor is installed outside the water collecting frame.
  • a diversion groove is opened in the storage groove, and the diversion groove is communicated with the collecting basin below.
  • the suction cup is connected to a negative pressure tube, which is used to connect a vacuum pump, and a water collection bottle is connected to the negative pressure tube.
  • a cleaning cover card slot is provided on the cleaning table.
  • the buffer box is fixed on the top of the cleaning cover, the rotating shaft is connected to the motor shaft of the rotating motor through a gear, the rotating motor is installed on the beam, the beam is installed on the top of the lifting column, and the bottom of the lifting column is connected to the lifting drive mechanism,
  • the lifting drive mechanism is installed on the cleaning bench.
  • the top of the rotating shaft is connected with a diversion sleeve, the diversion sleeve is connected to the water pump through a circulating water pipe, and the water pump is installed in the sump, the rotating shaft is of a hollow structure, and the hollow diversion cavity of the rotating shaft is connected to the cleaning cover
  • the equal flow cavity of the, the equal flow cavity is connected with a number of water jets.
  • the negative pressure adsorption type multi-spout cleaning device for plastic products of the present invention adopts a suction cup on the cleaning table to adsorb and fix the plastic products, and a cleaning cover covering the plastic products is provided above the cleaning table, and the side cleaning hair Brushes, rubber rods, and bristles are in contact with plastic products. They rotate and spray water in the cleaning cover to improve the efficiency of cleaning plastic products.
  • the cleaning water is fluent in collection and recycling. It is suitable for full cleaning of spherical plastic products one by one.
  • the pick-and-place operation is convenient, and no fixtures, etc. are required for fixing.
  • FIG. 1 is a schematic diagram of the structure of Embodiment 1 of the invention.
  • Figure 2 is a schematic diagram of the structure of the cleaning hood in the embodiment of the invention.
  • Fig. 3 is a schematic structural diagram of the horizontal sliding switch position of the washing table in the embodiment of the invention.
  • FIG. 4 is a schematic diagram of the structure of Embodiment 2 of the invention.
  • a negative pressure adsorption type multi-spout cleaning device for plastic products includes a cleaning stand 1, a cleaning stand 5, a suction cup 10, a cleaning cover 14, a buffer box 18 and a circulating water pipe 31.
  • a water storage tank 3 is installed at the bottom of the cleaning stand 1, and the inside of the water storage tank 3 is set as a water collection tank 2.
  • the water collection tank 2 is used for the collection and storage of cleaning water flow.
  • a water collection frame 4 is installed above the cleaning stand 1 to collect water.
  • a cleaning station 5 is installed inside the frame 4.
  • the number of cleaning stations 5 is at least one. In the embodiment of the present invention, the number of cleaning stations 5 is two, and the two cleaning stations 5 are both installed on the horizontal slide rail 6.
  • the horizontal slide rail 6 is erected on the water collecting frame 4.
  • the bottom of the two cleaning stations 5 is also provided with a screw 7 which is arranged parallel to the horizontal slide 6 and one end of the screw 7 is connected to a switching motor 8. 8 is installed outside the water collection frame 4, when the switching motor 8 starts, it drives the screw 7 to rotate, and the screw 7 can easily drive the two cleaning stations 5 on it to slide left and right along the horizontal slide 6 at the same time to facilitate the adjustment of the two cleaning stations 5 It is located at the position of the water collecting frame 4, so that when one of the cleaning stations 5 is used for cleaning, the other cleaning station 5 is used for placing or taking out plastic products.
  • the cleaning table 5 is provided with a storage groove 9 in the middle, and a diversion groove 12 is opened in the storage groove 9.
  • the diversion groove 12 is connected with the collecting basin 2 below, and is used to divert the water collected by the cleaning table 5 to The sump 2 is recycled for use;
  • a suction cup 10 is provided in the middle of the storage groove 9, the suction cup 10 is used to contact the plastic products to be cleaned, the suction cup 10 is connected to a negative pressure pipe 11, and the negative pressure pipe 11 is used to connect a vacuum pump
  • a water collection bottle is connected to the negative pressure tube 11 for water flow collection, and the water drawn by the negative pressure tube 11 flows into the water collection bottle to avoid entering the vacuum pump .
  • the cleaning table 5 is provided with a cleaning cover slot 13 for combining with the cleaning cover 14 to reduce water flow out.
  • the cleaning cover 14 is arranged above the water collecting frame 4, and the inner wall of the cleaning cover 14 is provided with a number of lateral directions.
  • the cleaning brush 15 is provided with a number of rubber rods 16 inside the top of the cleaning cover 14.
  • the rubber rod 16 is provided with bristles 17, and the top of the rubber rod 16 is connected to a sliding block 19, which is slidably arranged in the chute 20 inside the buffer box 18.
  • a spring 21 is provided in the chute 20 above the slider 19;
  • the buffer box 18 is fixed on the top of the cleaning cover 14.
  • the top of the buffer box 18 is connected to the rotating shaft 22, which is connected to the motor shaft of the rotating motor 23 through gears.
  • the rotating motor 23 is installed on the cross beam 24, and the cross beam 24 is installed on the lifting column 25.
  • the bottom of the lifting column 25 is connected with a lifting drive mechanism 26.
  • the lifting drive mechanism 26 is installed on the cleaning bench 1.
  • the lifting drive mechanism 26 is a hydraulic cylinder or air cylinder for lifting, which is used to drive the lifting column 25 to expand and contract, thereby adjusting the cross beam 24 and cleaning.
  • the top end of the rotating shaft 22 is connected to a diversion sleeve 27.
  • the diversion sleeve 27 is connected to a water pump 30 through a circulating water pipe 31.
  • the water pump 30 is installed in the sump 2.
  • the rotating shaft 22 is a hollow structure.
  • the hollow diversion cavity of the rotating shaft 22 Connecting to the equalizing cavity on the cleaning hood 14, a number of water jets 29 are provided on the inner wall of the cleaning hood 14. When the water is pumped into the equalizing cavity of the cleaning hood 14, it is sprayed out through a number of multi-point water jets 29, Cooperate with lateral cleaning brush 15 and bristles 17 to clean plastic products.
  • a negative pressure adsorption type multi-spout cleaning device for plastic products includes a cleaning stand 1, a cleaning stand 5, a cleaning cover 14 and a rubber rod 16.
  • the bottom of the cleaning stand 1 is installed Water storage tank 3, the inside of water storage tank 3 is set as collecting basin 2, collecting basin 2 is used for the collection and storage of washing water flow, the washing bench 1 is installed with a water collecting frame 4, and the water collecting frame 4 is installed with a washing station 5 inside.
  • the number of the cleaning station 5 is at least one.
  • the difference from Embodiment 1 is that in the embodiment of the present invention, the number of the cleaning station 5 is one, and a cleaning hood 14 is provided above the cleaning station 5.
  • the horizontal slide rail 6, the screw 7 and the switching motor 8 are installed in the water frame 4 to drive the cleaning table 5 to move.
  • the rest of the structure of the present invention is the same as the structure of the first embodiment.
  • the working principle of the present invention is:
  • the suction cup 10 When cleaning and receiving, the suction cup 10 can be replaced and cleaned again, and then the beam 24 is raised. After the cleaning cover 14 is separated from the cleaning table 5, the pressure in the suction cup 10 is released to normal pressure, and the plastic product can be taken out.
  • the present invention is suitable for cleaning spherical plastic products.

Abstract

一种负压吸附型的塑料制品的多喷水口清洗装置,包括清洗台架(1)、清洗台(5)、吸盘(10)、清洗罩(14)、缓冲盒(18)和循环水管(31),通过在清洗台(5)上设置吸盘(10)吸附固定塑料制品,在清洗台(5)上方设置罩设住塑料制品的清洗罩(14),并使侧向清洁毛刷(15)、橡胶棒(16)、刷毛(17)与塑料制品相接触,清洗罩(14)旋转并喷水。

Description

一种负压吸附型的塑料制品的多喷水口清洗装置 技术领域
本发明涉及清洗设备技术领域,具体是涉及一种负压吸附型的塑料制品的多喷水口清洗装置。
背景技术
塑料制品是采用塑料为主要原料加工而成的生活和工业等用品的统称。包括以塑料为原料的注塑和吸塑等所有工艺的制品。塑胶是一类具有可塑性的合成高分子材料,塑料制品可以被制作成球状等各类形状的物品,但是针对塑料制品的清洗操作,通常是在包装前进行人工清洗或简单的冲洗,清洗不够全面,清洗工作效率不高,从而影响塑料制品的质量。
其中,针对球状塑料制品的清洗,目前通常是采用复杂的夹具将塑料制品固定,然后在进行清洁刷等进行逐步清洗,由于夹具与球状塑料制品的接触面积较大且分布在塑料制品的不同位置,影响塑料制品的清洗效果,造成接触位置无法清洗的问题,需要多次清洗操作才可完成,更换夹持位置的操作复杂,不利于塑料制品的清洗操作。
因此,需要提供一种负压吸附型的塑料制品的多喷水口清洗装置,旨在解决上述问题。
发明内容
针对现有技术存在的不足,本发明实施例的目的在于提供一种负压吸附型的塑料制品的多喷水口清洗装置,以解决上述背景技术中的问题。
为实现上述目的,本发明提供如下技术方案:
一种负压吸附型的塑料制品的多喷水口清洗装置,包括清洗台架、清洗台、吸盘、清洗罩、缓冲盒和循环水管,所述清洗台架底部安装有储水箱,储水箱内部设为集水池,所述清洗台架上方安装有集水框,集水框内部安装有清洗台,所述清洗台中部设有置物凹槽,置物凹槽中部设有吸盘,清洗罩设置在集水框上方,清洗罩内壁上设有若干侧向清洁毛刷,清洗罩顶端内部设有若干橡胶棒,橡胶棒上设有刷毛,橡胶棒顶端连接滑块,滑块滑动设置在缓冲盒内部的滑槽中,滑块上方的滑槽内设有弹簧,缓冲盒顶部连接旋转轴;所述清 洗罩内壁上设有若干喷水口。
作为本发明进一步的方案,所述清洗台的数量至少为1个。
作为本发明进一步的方案,所述清洗台为一个时,清洗罩设置在清洗台上方。
作为本发明进一步的方案,所述清洗台为两个时,两个清洗台均安装有在横向滑轨上,横向滑轨架设在集水框上,两个所述的清洗台底部设有螺杆,螺杆平行于横向滑轨设置,且螺杆一端连接切换电机,切换电机安装在集水框外部。
作为本发明进一步的方案,所述置物凹槽内开设有导流槽,导流槽与下方的集水池相连通。
作为本发明进一步的方案,所述吸盘连接负压管,负压管用于连接真空泵,负压管上连接有集水瓶。
作为本发明进一步的方案,所述清洗台上设有清洗罩卡槽。
作为本发明进一步的方案,所述缓冲盒固定在清洗罩顶部,旋转轴通过齿轮连接旋转电机的电机轴,旋转电机安装在横梁上,横梁安装在升降柱顶端,升降柱底部连接升降驱动机构,升降驱动机构安装在清洗台架上。
作为本发明进一步的方案,所述旋转轴顶端连接导流套,导流套通过循环水管连通水泵,水泵安装在集水池内,旋转轴为中空结构,旋转轴的中空导流腔连通清洗罩上的均流腔,均流腔连通若干喷水口。
综上所述,本发明实施例与现有技术相比具有以下有益效果:
本发明的负压吸附型的塑料制品的多喷水口清洗装置,通过在清洗台上设置吸盘吸附固定塑料制品,在清洗台上方设置罩设住塑料制品的清洗罩,并使侧向清洁毛刷、橡胶棒、刷毛与塑料制品相接触,在清洗罩旋转并喷水下,提高对塑料制品清洗的效率,清洗水流利于收集并回收再利用,适用于球状塑料制品的逐个充分清洗,塑料制品的取放操作便捷,无需夹具等进行固定。
为更清楚地阐述本发明的结构特征和功效,下面结合附图与具体实施例来对本发明进行详细说明。
附图说明
图1为发明实施例1的结构示意图。
图2为发明实施例中清洗罩的结构示意图。
图3为发明实施例中清洗台横向滑动切换位置的结构示意图。
图4为发明实施例2的结构示意图。
附图标记:1-清洗台架、2-集水池、3-储水箱、4-集水框、5-清洗台、6-横向滑轨、7-螺杆、8-切换电机、9-置物凹槽、10-吸盘、11-负压管、12-导流槽、13-清洗罩卡槽、14-清洗罩、15-侧向清洁毛刷、16-橡胶棒、17-刷毛、18-缓冲盒、19-滑块、20-滑槽、21-弹簧、22-旋转轴、23-旋转电机、24-横梁、25-升降柱、26-升降驱动机构、27-导流套、28-导流管、29-喷水口、30-水泵、31-循环水管。
具体实施方式
下面结合附图和具体实施例对本发明的技术方案做进一步的说明。
实施例1
参见图1~图3,一种负压吸附型的塑料制品的多喷水口清洗装置,包括清洗台架1、清洗台5、吸盘10、清洗罩14、缓冲盒18和循环水管31,所述清洗台架1底部安装有储水箱3,储水箱3内部设为集水池2,集水池2用于清洗水流的收集及储存,所述清洗台架1上方安装有集水框4,集水框4内部安装有清洗台5,清洗台5的数量至少为1个,在本发明实施例中,所述清洗台5的数量为两个,两个清洗台5均安装有在横向滑轨6上,横向滑轨6架设在集水框4上,两个所述的清洗台5底部还设有螺杆7,螺杆7平行于横向滑轨6设置,且螺杆7一端连接切换电机8,切换电机8安装在集水框4外部,当切换电机8启动后,其带动螺杆7旋转,螺杆7方便带动其上的两个清洗台5同时沿横向滑轨6左右滑动,方便调整两个清洗台5位于集水框4的位置,方便使其中一个清洗台5用于清洗时,另一个清洗台5用于塑料制品的放置或取出。
所述清洗台5中部设有置物凹槽9,置物凹槽9内开设有导流槽12,导流槽12与下方的集水池2相连通,用于将清洗台5收集的水流导流至集水池2回收在利用;所述置物 凹槽9中部设有吸盘10,吸盘10用于与待清洗的塑料制品相接触,所述吸盘10连接负压管11,负压管11用于连接真空泵,其中,为了避免水流沿吸盘10、负压管11进入真空泵,在负压管11上连接有集水瓶用于水流的收集,负压管11抽出的水流入到集水瓶内,避免进入真空泵内。
所述清洗台5上设有清洗罩卡槽13,用于与清洗罩14相结合减少水流甩出,所述清洗罩14设置在集水框4上方,清洗罩14内壁上设有若干侧向清洁毛刷15,清洗罩14顶端内部设有若干橡胶棒16,橡胶棒16上设有刷毛17,橡胶棒16顶端连接滑块19,滑块19滑动设置在缓冲盒18内部的滑槽20中,滑块19上方的滑槽20内设有弹簧21;
所述缓冲盒18固定在清洗罩14顶部,缓冲盒18顶部连接旋转轴22,旋转轴22通过齿轮连接旋转电机23的电机轴,旋转电机23安装在横梁24上,横梁24安装在升降柱25顶端,升降柱25底部连接升降驱动机构26,升降驱动机构26安装在清洗台架1上,升降驱动机构26为升降用液压缸或气缸,用于驱动升降柱25伸缩,进而调节横梁24及清洗罩14的升降高度。
所述旋转轴22顶端连接导流套27,导流套27通过循环水管31连通水泵30,水泵30安装在集水池2内,所述旋转轴22为中空结构,旋转轴22的中空导流腔连通清洗罩14上的均流腔,清洗罩14内壁上设有若干喷水口29,当水流泵入到清洗罩14的均流腔后,通过若干多点设置的喷水口29喷出,配合侧向清洁毛刷15及刷毛17对塑料制品进行清洗。
实施例2
参见图4所示,一种负压吸附型的塑料制品的多喷水口清洗装置,包括清洗台架1、清洗台5、清洗罩14和橡胶棒16,所述清洗台架1底部安装有储水箱3,储水箱3内部设为集水池2,集水池2用于清洗水流的收集及储存,所述清洗台架1上方安装有集水框4,集水框4内部安装有清洗台5,清洗台5的数量至少为1个,与实施例1不同的是,在本发明实施例中,所述清洗台5的数量为1个,清洗台5上方设置有清洗罩14,无需在集水框4内安装横向滑轨6、螺杆7及切换电机8来驱动清洗台5移动,本发明的其余结构与 实施例1的结构相同。
本发明的工作原理是:
在对塑料制品进行操作时,首先将塑料制品放置在清洗台5的吸盘10上,通过真空泵抽真空使吸盘10内形成负压,牢牢的吸附住塑料制品,然后在升降驱动机构26的启动下,升降柱25带动横梁24向下移动,直至清洗罩14与清洗台5的清洗罩卡槽13扣合,在清洗罩14下降过程中,清洗罩14内部的橡胶棒16与塑料制品相接触,配合侧向清洁毛刷15对待清洗塑料制品的顶部及侧面全方位接触,然后,启动旋转电机23工作并通过旋转轴22带动清洗罩14旋转,橡胶棒16及其上刷毛17、侧向清洁毛刷15共同旋转,配合喷水口29喷水进行刷洗,利于对塑料制品全方位清洗。
清洗接收时,可以重新更换吸盘10吸附的位置,再次清洗,然后将横梁24升起,清洗罩14与清洗台5分离后,将吸盘10内泄压至常压,取出塑料制品即可。
优选的,在本发明中,适用于对球状的塑料制品的清洁。
以上结合具体实施例描述了本发明的技术原理,仅是本发明的优选实施方式。本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。

Claims (9)

  1. 一种负压吸附型的塑料制品的多喷水口清洗装置,包括清洗台架(1)、清洗台(5)、吸盘(10)、清洗罩(14)、缓冲盒(18)和循环水管(31),所述清洗台架(1)底部安装有储水箱(3),储水箱(3)内部设为集水池(2),其特征在于,所述清洗台架(1)上方安装有集水框(4),集水框(4)内部安装有清洗台(5),所述清洗台(5)中部设有置物凹槽(9),置物凹槽(9)中部设有吸盘(10),清洗罩(14)设置在集水框(4)上方,清洗罩(14)内壁上设有若干侧向清洁毛刷(15),清洗罩(14)顶端内部设有若干橡胶棒(16),橡胶棒(16)上设有刷毛(17),橡胶棒(16)顶端连接滑块(19),滑块(19)滑动设置在缓冲盒(18)内部的滑槽(20)中,滑块(19)上方的滑槽(20)内设有弹簧(21),缓冲盒(18)顶部连接旋转轴(22);所述清洗罩(14)内壁上设有若干喷水口(29)。
  2. 根据权利要求1所述的负压吸附型的塑料制品的多喷水口清洗装置,其特征在于,所述清洗台(5)的数量至少为1个。
  3. 根据权利要求2所述的负压吸附型的塑料制品的多喷水口清洗装置,其特征在于,所述清洗台(5)为一个时,清洗罩(14)设置在清洗台(5)上方。
  4. 根据权利要求2所述的负压吸附型的塑料制品的多喷水口清洗装置,其特征在于,所述清洗台(5)为两个时,两个清洗台(5)均安装有在横向滑轨(6)上,横向滑轨(6)架设在集水框(4)上,两个所述的清洗台(5)底部设有螺杆(7),螺杆(7)平行于横向滑轨(6)设置,且螺杆(7)一端连接切换电机(8),切换电机(8)安装在集水框(4)外部。
  5. 根据权利要求1所述的负压吸附型的塑料制品的多喷水口清洗装置,其特征在于,所述置物凹槽(9)内开设有导流槽(12),导流槽(12)与下方的集水池(2)相连通。
  6. 根据权利要求1所述的负压吸附型的塑料制品的多喷水口清洗装置,其特征在于,所述吸盘(10)连接负压管(11),负压管(11)用于连接真空泵,负压管(11)上连接有集水瓶。
  7. 根据权利要求5所述的负压吸附型的塑料制品的多喷水口清洗装置,其特征在于,所述清洗台(5)上设有清洗罩卡槽(13)。
  8. 根据权利要求1-7任一所述的负压吸附型的塑料制品的多喷水口清洗装置,其特征在于,所述缓冲盒(18)固定在清洗罩(14)顶部,旋转轴(22)通过齿轮连接旋转电机(23) 的电机轴,旋转电机(23)安装在横梁(24)上,横梁(24)安装在升降柱(25)顶端,升降柱(25)底部连接升降驱动机构(26),升降驱动机构(26)安装在清洗台架(1)上。
  9. 根据权利要求8所述的负压吸附型的塑料制品的多喷水口清洗装置,其特征在于,所述旋转轴(22)顶端连接导流套(27),导流套(27)通过循环水管(31)连通水泵(30),水泵(30)安装在集水池(2)内,旋转轴(22)为中空结构,旋转轴(22)的中空导流腔连通清洗罩(14)上的均流腔,均流腔连通若干喷水口(29)。
PCT/CN2019/106438 2019-09-10 2019-09-18 一种负压吸附型的塑料制品的多喷水口清洗装置 WO2021046868A1 (zh)

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