WO2021043253A1 - Novel installation structure of hidden handle and installation method therefor - Google Patents

Novel installation structure of hidden handle and installation method therefor Download PDF

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Publication number
WO2021043253A1
WO2021043253A1 PCT/CN2020/113442 CN2020113442W WO2021043253A1 WO 2021043253 A1 WO2021043253 A1 WO 2021043253A1 CN 2020113442 W CN2020113442 W CN 2020113442W WO 2021043253 A1 WO2021043253 A1 WO 2021043253A1
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Prior art keywords
handle
handle base
installation
positioning
locking piece
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PCT/CN2020/113442
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French (fr)
Chinese (zh)
Inventor
程刚
杨宪元
周鹏飞
顾秀凤
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上海佳慕汽车零部件有限公司
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Publication of WO2021043253A1 publication Critical patent/WO2021043253A1/en

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    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B79/00Mounting or connecting vehicle locks or parts thereof
    • E05B79/02Mounting of vehicle locks or parts thereof
    • E05B79/06Mounting of handles, e.g. to the wing or to the lock
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B85/00Details of vehicle locks not provided for in groups E05B77/00 - E05B83/00
    • E05B85/10Handles

Definitions

  • Fig. 6 is a second schematic diagram of the clamping leg positioning nut with the clamping leg being a flat clamping leg according to the present invention
  • This embodiment provides a new type of hidden handle mounting structure, the structure is shown in Figures 1-7, 11-15, 18, 22-27: including tolerance adjuster 1, bolt assembly 2, inner sheet metal 3 and Hidden handle 4;
  • the bolt assembly 2 includes a fastening bolt 21 and a fixing washer 22;
  • the inner sheet metal 3 is provided with a first slot and bolt installation through holes, and the bottom end surface of the inner sheet metal 3
  • a fixing nut 31 that is concentric with the through hole of the bolt is welded;
  • the hidden handle 4 is provided with a handle base positioning structure 41;
  • the tolerance adjuster 1 includes a shrapnel adjusting stud 11, a pin positioning nut 12 and
  • the locking piece 13 the elastic piece adjusting stud 11 and the clamping leg positioning nut 12 are both hollow cavity structures and composed of a boss and a stud.
  • the thickness of the locking piece 13 is greater than the depth of the groove 126, so that the radial convex stripes 132 can directly contact the handle base.
  • the bottom end surface of the positioning structure 41 is in contact with each other to enhance the frictional fastening force between the locking piece 13 and the handle base positioning structure 41; in the first, second, fourth, and fifth fixing methods, the two ends of the locking piece 13 can be even
  • the radial convex stripes 132 are provided.
  • the fixed gasket 22 is any one of a flat gasket, a convex corrugated gasket, a convex annular corrugated gasket, a scattered bump gasket or a rough surface gasket; the fastening bolt 21 and The fixing gasket 22 is a split type, or the fastening bolt 21 and the fixing gasket 22 are fixed as a whole to form a flange bolt.
  • hidden handle 4 is provided with 3 or 4 handle base positioning structures 41.
  • Step 2 Position the gap and height between the movable outer handle and the outer sheet metal 5, and then constrain the hidden handle 4 and the handle base positioning structure 41 to a fixed position, and position each handle base positioning structure 41 and the inner The space position of the bolt installation hole on the sheet metal 3;

Abstract

Provided is a novel installation structure of a hidden handle, the structure comprising a tolerance adjuster, a bolt assembly, inner sheet metal and a hidden handle. The tolerance adjuster comprises a spring piece adjusting stud, a clamping foot positioning nut and a locking piece. The upper part of the clamping foot positioning nut is provided with a first boss, and the edge of the first boss is provided with a clamping foot; a bottom plate of a handle base positioning structure is provided with a bolt through hole and a fastener structure that matchingly fixes the clamping foot; and an elastic holding structure is provided within a cavity of a stud at a lower part of the elastic sheet adjusting stud. Also provided is an installation method for the novel installation structure of a hidden handle. In the present invention, the tolerance adjuster is mounted within the hidden handle by employing forward screw-in or forward press-in, which is simple and convenient, and assembly efficiency is high. The hidden handle employs three-point or four-point positioning, thus stability and firmness are good. Moreover, fully automatic three-way tolerance adjustment and zero external force installation make the installation process smoother, and costs are greatly reduced.

Description

一种新型隐藏把手的安装结构及其安装方法A new type of concealed handle installation structure and installation method thereof 技术领域Technical field
本发明涉及把手的安装领域,具体地,涉及一种新型隐藏把手的安装结构及其安装方法。The present invention relates to the field of installation of handles, in particular to a novel hidden handle installation structure and an installation method thereof.
背景技术Background technique
随着市场变化和电子技术的发展,汽车电子零件不断增加,功能更丰富,汽车车身内需要更多的部件安装,导致结构更狭小,装配更复杂,同时电子零件对固定的稳定性、拆装的方便性提出了更高的要求,并且要求抗震效果好,也对汽车部件的安装提出了更高的要求。同时,目前市场上因为缺乏三向调节公差禁锢零件,为了装配和维修方便,必然会通过增加汽车零部件的结构,增加部件之间的空隙,或牺牲固定效果,以满足维修工具的使用空间要求。目前常用的解决方法,都是金属螺栓用腰型孔来定位安装,或者利用部件固定位置的强制变形固定安装,或者只满足一个方向维度位置公差而牺牲另外两个方向维度公差的固定安装,或者增加垫块或平衡块方式固定安装。这种情况同样发生在固定玻璃清洁水壶的安装、固定汽车仪表电器的安装、固定汽车车灯的安装、固定天窗的安装、固定电池模块的安装、固定电器盒和支架的安装、固定汽车行李箱支架的安装、固定加油口盖的安装、充电口盖的安装等。With the market changes and the development of electronic technology, automotive electronic parts continue to increase, with more functions, and more components are required to be installed in the car body, resulting in a narrower structure and more complex assembly. At the same time, electronic parts are stable and disassembled. Convenience of the car puts forward higher requirements, and requires good seismic effect, and also puts forward higher requirements for the installation of auto parts. At the same time, due to the lack of three-way adjustment tolerances on the market to confine parts, in order to facilitate assembly and maintenance, it is inevitable to increase the structure of auto parts, increase the gap between parts, or sacrifice the fixing effect to meet the space requirements of maintenance tools. . At present, the commonly used solutions are to use waist-shaped holes for positioning and installation of metal bolts, or to use the forced deformation of the fixed position of the component to be fixedly installed, or to meet the dimensional position tolerance in one direction while sacrificing the dimensional tolerance in the other two directions, or Fixed installation by adding spacers or balance weights. This situation also occurs in the installation of fixed glass cleaning water bottles, the installation of fixed car instrument appliances, the installation of fixed car lights, the installation of fixed sunroofs, the installation of fixed battery modules, the installation of fixed electrical boxes and brackets, and the fixed car trunk. The installation of the bracket, the installation of the fixed refueling port cover, the installation of the charging port cover, etc.
如汽车门包括汽车门外钣金和汽车门内钣金,现有的常规门把手分为外把手和内把手结构,由车门外钣金隔开了内外把手,使得把手安装有更多的固定点;而隐藏把手是在车门外钣金上整体开槽,隐藏把手整体嵌入到外钣金中。目前隐藏把手的安装存在以下问题:For example, the car door includes the outer sheet metal of the car door and the inner sheet metal of the car door. The existing conventional door handle is divided into an outer handle and an inner handle structure. The inner and outer handles are separated by the outer sheet metal of the door, so that the handle is installed more fixedly. Point; and the hidden handle is an overall groove on the outer sheet metal of the door, and the hidden handle is embedded in the outer sheet metal as a whole. The current installation of hidden handles has the following problems:
(1)车门的外钣金和内钣金装配固定后,内钣金和外钣金存在装配偏差,高度和位置的3个方向上都有偏差,影响把手装配的外观和使用效果,因此需调整X/Y/Z 3个方向的公差;外把手作为整车外观设计的一个重点,对外把手和外钣金的匹配要求极高,因此对隐藏把手的安装定位和3个方向的公差调整要求就很高;(1) After the outer sheet metal and inner sheet metal of the car door are assembled and fixed, the inner sheet metal and outer sheet metal have assembly deviations. There are deviations in the three directions of height and position, which affect the appearance and use effect of the handle assembly. Adjust the tolerances in the X/Y/Z 3 directions; the outer handle is a key point in the appearance design of the whole vehicle, and the matching requirements between the outer handle and the outer sheet metal are extremely high, so the installation and positioning of the hidden handle and the tolerance adjustment in the 3 directions are required Very high
(2)同时基于汽车的使用特性,一般要求在能调整公差的前提下,把手和钣金的固定要牢固,能够耐受因震动和不同温度情况下的收缩导致的松动;(2) At the same time, based on the characteristics of the car, it is generally required that the handle and the sheet metal should be firmly fixed under the premise of adjusting the tolerance, and can withstand the loosening caused by vibration and shrinkage under different temperature conditions;
(3)另车门内的结构复杂,里面有玻璃升降器,门锁机构等等,导致空间狭小,装配困难。(3) In addition, the structure inside the door is complicated, and there are glass lifters, door lock mechanisms, etc., which result in narrow space and difficult assembly.
因此,现特别需要一种简单、快速、稳定的装配结构和方法,在大批量工业生产中确保获得良好的经济效益。Therefore, there is a special need for a simple, fast and stable assembly structure and method to ensure good economic benefits in mass industrial production.
发明内容Summary of the invention
针对现有技术中的缺陷,本发明的目的是提供一种新型隐藏把手的安装结构及其安装方法,本发明中公差调节器装入隐藏把手采用正向旋入或正向压入的安装方式,简单便捷,装配效率高,隐藏把手采用三点或四点定位方式,稳定牢固性好;而且全自动三向公差调节,零外受力安装,让安装过程更顺畅,成本大幅降低。In view of the defects in the prior art, the purpose of the present invention is to provide a novel concealed handle installation structure and an installation method thereof. The tolerance adjuster of the present invention is installed in the concealed handle by a positive screw-in or a positive-press-in installation method. , Simple and convenient, high assembly efficiency, the hidden handle adopts three-point or four-point positioning method, which has good stability and firmness; and fully automatic three-way tolerance adjustment, zero external force installation, so that the installation process is smoother and the cost is greatly reduced.
根据本发明的一个方面,提供一种新型隐藏把手的安装结构,包括公差调节器(1)、螺栓组件(2)、内钣金(3)和隐藏把手(4);所述螺栓组件(2)包括紧固螺栓(21)和固定垫片(22);所述内钣金(3)上开设有第一开槽和螺栓安装过孔,且所述内钣金(3)的底端面上焊装有与螺栓安装过孔同孔心的固定螺母(31);所述隐藏把手(4)上设有把手基座定位结构(41);所述公差调节器(1)包括弹片调节螺柱(11)、卡脚定位螺母(12)和锁紧片(13),所述弹片调节螺柱(11)和卡脚定位螺母(12)均为中空腔体结构,由凸台和螺柱组成,所述卡脚定位螺母(12)的上部设有第一凸台(121),所述第一凸台(121)的边缘设有卡脚;所述把手基座定位结构(41)的底板上设有螺栓过孔(411)和配合固定卡脚的卡扣结构,所述卡脚定位螺母(12)上的卡脚卡扣在把手基座定位结构(41)上的卡扣结构中,且所述卡脚在卡扣结构中自由移动;所述锁紧片(13)设置在第一凸台(121)和把手基座定位结构(41)的底端面之间,所述弹片调节螺柱(11)设置在卡脚定位螺母(12)的螺柱的腔体中;所述弹片调节螺柱(11)的下部的螺柱的腔体内设有弹性抱紧结构(111),所述弹性抱紧结构(111)受摩擦力矩后抱紧紧固螺栓(21)并随着紧固螺栓(21)转动而带动弹片调节螺柱(11)转动。所述紧固螺栓(21)依次穿过固定垫片(22)、把手基座定位结构(41)的螺栓过孔(411)、锁紧片(13)、卡脚定位螺母(12)、弹片调节螺柱(11)、内钣金(3)上的螺栓安装过孔和固定螺母(31),将隐藏把手(4)通过螺栓组件(2)和公差调节器(1)固定在内钣金(3)上,并通过固定螺母(31)锁紧。According to one aspect of the present invention, there is provided a novel hidden handle mounting structure, which includes a tolerance adjuster (1), a bolt assembly (2), an inner sheet metal (3) and a hidden handle (4); the bolt assembly (2) ) Includes a fastening bolt (21) and a fixing washer (22); the inner sheet metal (3) is provided with a first slot and a bolt installation through hole, and the bottom end surface of the inner sheet metal (3) A fixing nut (31) concentric with the bolt mounting hole is installed by welding; a handle base positioning structure (41) is provided on the hidden handle (4); the tolerance adjuster (1) includes a shrapnel adjusting stud (11), the clamping leg positioning nut (12) and the locking piece (13), the shrapnel adjusting stud (11) and the clamping leg positioning nut (12) are both hollow cavity structures, composed of a boss and a stud A first boss (121) is provided on the upper part of the locking pin positioning nut (12), and a locking foot is provided on the edge of the first boss (121); the bottom plate of the handle base positioning structure (41) A bolt through hole (411) and a buckle structure for cooperating with the fixing pin are provided, and the pin on the pin positioning nut (12) is buckled in the buckle structure on the handle base positioning structure (41), And the clamping feet move freely in the buckle structure; the locking piece (13) is arranged between the first boss (121) and the bottom end surface of the handle base positioning structure (41), and the elastic piece adjusting screw The column (11) is arranged in the cavity of the stud of the clamping pin positioning nut (12); the cavity of the stud at the lower part of the elastic sheet adjustment stud (11) is provided with an elastic holding structure (111), the The elastic holding structure (111) holds the fastening bolt (21) tightly after receiving the friction torque, and drives the elastic plate adjusting stud (11) to rotate as the fastening bolt (21) rotates. The fastening bolt (21) passes through the fixing washer (22), the bolt through hole (411) of the handle base positioning structure (41) in turn, the locking piece (13), the pin positioning nut (12), and the elastic piece Adjust the stud (11), the bolt installation holes on the inner sheet metal (3) and the fixing nut (31), and fix the hidden handle (4) through the bolt assembly (2) and the tolerance adjuster (1) on the inner sheet metal (3) Put it on and lock it with the fixing nut (31).
优选的,卡脚定位螺母(12)上的卡脚设有多个,且卡脚以第一凸台(121)的圆心为圆心等圆心角设置在第一凸台(121)的边缘;所述把手基座定位结构(41)上配 合固定卡脚的卡扣结构设有多个,且所述卡扣结构与卡脚的数量相同,所述卡扣结构以螺栓过孔(411)的圆心为圆心等圆心角设置在螺栓过孔(411)的四周。所述卡脚和卡扣结构数量至少设有2个,优选3个或4个,使得能有效限制公差调节器在把手基座定位结构的底端面旋转移动。如所述卡脚设有3个,以等圆心角120°设置在第一凸台(121)的边缘,把手基座定位结构(41)上的卡扣结构同样设置3个,以等圆心角120°设置在螺栓过孔(411)的四周,如果所述卡脚设置2个,可以对称放置在第一凸台(121)的边缘,把手基座定位结构(41)上的卡扣结构也一样设置2个,且对称设置在螺栓过孔(411)的两侧。Preferably, there are a plurality of clamping legs on the clamping leg positioning nut (12), and the clamping legs are arranged on the edge of the first boss (121) with the center of the first boss (121) as the center of the circle; The handle base positioning structure (41) is provided with a plurality of buckle structures that cooperate with the fixing feet, and the number of the buckle structures is the same as that of the buckle feet, and the buckle structure is centered on the bolt through hole (411). The center angle equal to the center of the circle is set around the bolt through hole (411). The number of the clamping feet and the buckle structure is at least 2, preferably 3 or 4, so that the tolerance adjuster can be effectively restricted from rotating and moving on the bottom end surface of the handle base positioning structure. For example, there are 3 clamping feet, which are arranged on the edge of the first boss (121) with an equal central angle of 120°, and the buckle structure on the handle base positioning structure (41) is also provided with 3, so that the central angle is equal 120° is arranged around the bolt through hole (411). If the clamping feet are provided with two, they can be symmetrically placed on the edge of the first boss (121), and the buckle structure on the handle base positioning structure (41) is also Two are set in the same way, and they are set symmetrically on both sides of the bolt through hole (411).
优选的,所述卡脚定位螺母(12)上的卡脚为平卡脚(123),所述平卡脚(123)与第一凸台(121)水平设置,且所述平卡脚(123)上设有倒角平面;所述把手基座定位结构(41)上的卡扣结构为卡钩(414),所述卡钩(414)的一端固定设置在把手基座定位结构(41)的底板的底端面,另一端呈钩形结构,且与把手基座定位结构(41)的底板之间设有开口槽(415),所述钩形结构的外端面设有倒角平面,所述卡钩(414)上方的把手基座定位结构(41)的底板上设有开孔(413),所述平卡脚(123)旋入把手基座定位结构(41)与卡钩(414)形成的活动槽中,所述平卡脚(123)在活动槽中可自由移动,且不会脱出。开孔(413)为工艺孔,设置开孔(413)能让加工更方便简单,装配时平卡脚(123)上设置的倒角平面能使平卡脚(123)更顺畅的压入活动槽中;钩形结构上倒角平面的设置有助于平卡脚(123)压入活动槽中,又能防止平卡脚(123)在活动槽中可自由移动时从卡钩(414)中脱出。Preferably, the clamping leg on the clamping leg positioning nut (12) is a flat clamping leg (123), the flat clamping leg (123) and the first boss (121) are arranged horizontally, and the flat clamping leg ( 123) is provided with a chamfered plane; the buckle structure on the handle base positioning structure (41) is a hook (414), one end of the hook (414) is fixedly arranged on the handle base positioning structure (41) The bottom end surface of the bottom plate of ), the other end is a hook-shaped structure, and an opening groove (415) is provided between the bottom plate of the handle base positioning structure (41), and the outer end surface of the hook-shaped structure is provided with a chamfered plane, The bottom plate of the handle base positioning structure (41) above the hook (414) is provided with an opening (413), and the flat feet (123) are screwed into the handle base positioning structure (41) and the hook (41). In the movable groove formed by 414), the flat clamping feet (123) can move freely in the movable groove and will not come out. The opening (413) is a craft hole. The setting of the opening (413) can make the processing more convenient and simple. The chamfered plane set on the flat foot (123) during assembly can make the flat foot (123) press in more smoothly In the groove; the setting of the chamfered plane on the hook-shaped structure helps the flat clamping feet (123) to be pressed into the movable groove, and can prevent the flat clamping feet (123) from moving freely in the movable groove from the hook (414) Prolapse.
优选的,所述卡脚定位螺母(12)上的卡脚为倒钩形卡脚(122),所述倒钩形卡脚(122)与第一凸台(121)垂直设置,所述倒钩形卡脚(122)为弹性卡脚,且卡脚的上部呈倒钩形结构;所述把手基座定位结构(41)上的卡扣结构为定位孔(412),所述倒钩形卡脚(122)压入定位孔(412)后弹开,上部的倒钩卡扣在把手基座定位结构(41)的底板上,所述倒钩形卡脚(122)在定位孔(412)中自由移动,且不会脱出。倒钩形卡脚(122)受力压缩变形,松开力后弹开,并卡扣在把手基座定位结构(41)的底板上,使得倒钩形卡脚(122)在定位孔(412)中可自由移动但不会脱出。Preferably, the clip on the clip positioning nut (12) is a barb-shaped clip (122), the barb-shaped clip (122) is perpendicular to the first boss (121), and the inverted The hook-shaped clip (122) is an elastic clip, and the upper part of the clip is a barb-shaped structure; the clip structure on the handle base positioning structure (41) is a positioning hole (412), the barb-shaped The hook (122) is pressed into the positioning hole (412) and then bounced, the upper barb is snapped on the bottom plate of the handle base positioning structure (41), and the barb-shaped hook (122) is in the positioning hole (412). ) Moves freely and will not come out. The barb-shaped clamping feet (122) are compressed and deformed under force, and then bounce when the force is released, and are buckled on the bottom plate of the handle base positioning structure (41), so that the barb-shaped clamping feet (122) are in the positioning hole (412). ) Can move freely but will not come out.
优选的,定位孔、倒钩形卡脚和X/Z向调节范围值之间满足下述条件:所述定位孔(412)的宽度A、倒钩形卡脚(122)的厚度B、X/Z向调节范围值C满足的条件为:A=B+2C;所述定位孔(412)的长度D、倒钩形卡脚(122)的宽度E、X/Z向调节范围值C满足的条件为:D=E+2C。Preferably, the following conditions are satisfied between the positioning hole, the barb-shaped clamping leg and the X/Z adjustment range value: the width A of the positioning hole (412), the thickness B of the barb-shaped clamping leg (122), and X /Z-direction adjustment range value C satisfies the conditions: A=B+2C; the length D of the positioning hole (412), the width E of the barb-shaped clip (122), and the X/Z-direction adjustment range value C satisfy The condition is: D=E+2C.
优选的,所述弹片调节螺柱(11)的上部设有第二凸台(113),所述第二凸台(113)的底端面上设有放射纹(114),顶端面的边缘设有止位块(115),所述弹片调节螺柱(11)的下部的螺柱的外部设有外螺纹(112),所述外螺纹(112)与第二凸台(113)的接触端设有螺柱螺纹止位断头(116);所述卡脚定位螺母(12)下部的螺柱的腔体内设有容纳腔(124),且容纳腔(124)内设有与外螺纹(112)配合的内螺纹(125);所述弹片调节螺柱(11)设置在卡脚定位螺母(12)的容纳腔(124)中,并通过螺纹连接固定;所述卡脚定位螺母(12)下部的螺柱的开口端的端面上设有防紧凸块(127),开口端的外壁上设有与止位块(115)配合的螺纹止位凹槽(128)和止退筋(129),开口端的内壁上设有与螺柱螺纹止位断头(116)配合的螺母螺纹止位断头(130),所述止退筋(129)设置在螺纹止位凹槽(128)中。所述卡脚定位螺母(12)中的防紧凸块(127)、螺纹止位凹槽(128)、止退筋(129)和螺母螺纹止位断头(130),以及弹片调节螺柱(11)中的螺纹止位块(115)、螺柱螺纹止位断头(116)构成公差调节器(1)的防紧止退结构。弹片调节螺柱(11)旋入卡脚定位螺母(12),且旋到底时,止位块(115)被螺纹止位凹槽(128)和止退筋(129)阻挡,或螺柱螺纹止位断头(116)碰触到螺母螺纹止位断头(130),使得弹片调节螺柱(11)不能再继续旋入,以防止弹片调节螺柱(11)与卡脚定位螺母(12)的底面旋死,即为使弹片调节螺柱(11)在旋到底时不再继续旋入,做了两种预防措施,形成了防旋死的双保险;当弹片调节螺柱(11)工作旋转时,超过一定力,止位块(115)越过止退筋(129),弹片调节螺柱(11)继续旋转升高,进入工装状态;止位块(115)可以防止运输途中的震动导致的弹片调节螺柱(11)脱出工作状态高度。防紧凸块(127)可以防止弹片调节螺柱(11)与卡脚定位螺母(12)形成真空吸附。在装配后,弹片调节螺柱的第二凸台(113)的底端面与内钣金(3)抵压紧固,所述第二凸台(113)的端面上设置放射纹,可以增大弹片调节螺柱(11)与内钣金(3)之间的摩擦力,能有效防止因震动引起弹片调节螺柱(11)旋转,进而起到防松动作用。所述第二凸台(113)的外沿为六边形外沿,或四边形外沿,或内缩的6角孔。Preferably, the upper part of the elastic sheet adjusting stud (11) is provided with a second boss (113), the bottom end of the second boss (113) is provided with a radial pattern (114), and the edge of the top end is provided There is a stop block (115), the outer thread (112) is provided on the outside of the lower stud of the elastic sheet adjustment stud (11), and the contact end of the external thread (112) and the second boss (113) A stud thread stop (116) is provided; the cavity of the stud at the lower part of the pin positioning nut (12) is provided with a containing cavity (124), and the containing cavity (124) is provided with an external thread ( 112) Matching internal thread (125); the elastic sheet adjusting stud (11) is arranged in the receiving cavity (124) of the pin positioning nut (12), and is fixed by threaded connection; the pin positioning nut (12) ) The end surface of the open end of the lower stud is provided with an anti-tightening protrusion (127), and the outer wall of the open end is provided with a threaded stop groove (128) and an anti-return rib (129) matched with the stop block (115) , The inner wall of the open end is provided with a nut thread stopper (130) matched with the stud thread stopper (116), and the anti-return rib (129) is arranged in the thread stop groove (128). The anti-tightening protrusion (127), the thread stop groove (128), the anti-return rib (129) and the nut thread stop break (130) in the clip positioning nut (12), and the shrapnel adjustment stud The thread stop block (115) and the stud thread stop break (116) in (11) constitute an anti-tightening stop structure of the tolerance adjuster (1). The shrapnel adjusting stud (11) is screwed into the pin positioning nut (12), and when it is screwed to the end, the stop block (115) is blocked by the thread stop groove (128) and the stop rib (129), or the stud thread The stop breaker (116) touches the nut thread stop breaker (130), so that the shrapnel adjusting stud (11) can no longer be screwed in to prevent the shrapnel adjusting stud (11) and the pin positioning nut (12) ) Is screwed to the bottom, that is, in order to prevent the shrapnel adjusting stud (11) from continuing to screw in when it is screwed to the end, two preventive measures have been taken to form a double insurance against screwing; when the shrapnel adjusting stud (11) When the working rotation exceeds a certain force, the stop block (115) crosses the stop rib (129), the shrapnel adjusting stud (11) continues to rotate and rise, and enters the tooling state; the stop block (115) can prevent vibration during transportation The resulting shrapnel adjusting stud (11) is out of working height. The anti-tightening protrusion (127) can prevent the elastic sheet adjusting stud (11) and the clamping leg positioning nut (12) from forming vacuum adsorption. After assembly, the bottom end surface of the second boss (113) of the shrapnel adjusting stud is pressed against and fastened to the inner sheet metal (3). The end surface of the second boss (113) is provided with radial patterns, which can increase The friction force between the shrapnel adjusting stud (11) and the inner sheet metal (3) can effectively prevent the shrapnel adjusting stud (11) from rotating due to vibration, thereby playing a role of preventing loosening. The outer edge of the second boss (113) is a hexagonal outer edge, or a quadrilateral outer edge, or a recessed 6-angle hole.
优选的,所述弹性抱紧结构(111)为抱紧环结构、嵌入环形弹簧片、U型钢丝弹簧或卡簧结构中的任意一种;Preferably, the elastic holding structure (111) is any one of a holding ring structure, an embedded annular spring sheet, a U-shaped wire spring or a circlip structure;
所述嵌入环形弹簧片、U型钢丝弹簧、卡簧结构的中间均开有抱紧孔,且所述抱紧孔的直径小于紧固螺栓(21)的螺柱的直径;There are holding holes in the middle of the embedded annular spring leaf, U-shaped steel wire spring, and circlip structure, and the diameter of the holding hole is smaller than the diameter of the stud of the fastening bolt (21);
所述抱紧环结构包括抱紧环和支撑脚(1111),所述抱紧环分为瓣状裙边抱紧环、 环形裙边抱紧环和爪状抱紧环;支撑竖边是工艺边,如果弹性调节螺柱与弹性抱紧结构是一种材料,就没有支撑竖边,如果材料不同,支撑竖边是加工工艺边;The holding ring structure includes a holding ring and a supporting foot (1111). The holding ring is divided into a petal-shaped skirt holding ring, an annular skirt holding ring and a claw holding ring; the supporting vertical side is a process If the elastic adjusting stud and the elastic holding structure are one kind of material, there is no supporting vertical edge. If the material is different, the supporting vertical edge is the processing edge;
所述环形裙边抱紧环呈环形结构,其包括第一抱紧环(1112),且所述第二抱紧环采用软性材料制作而成,所述软性材料为弹性体或橡胶材料;The ring-shaped skirt holding ring has an annular structure, which includes a first holding ring (1112), and the second holding ring is made of a soft material, and the soft material is an elastic body or a rubber material. ;
所述瓣状裙边抱紧环的边缘呈瓣状裙边结构,其包括第二抱紧环(1113)和支撑竖边(1114),所述支撑竖边(1114)上设有镂空孔(1115),所述瓣状裙边抱紧环由弹性体、橡胶、POM、POM玻纤增强材料、PP玻纤增强材料、PP长玻纤增强材料、PA6、PA6增韧材料、PA6玻纤增强材料、PA66、PA66增韧材料或PA66玻纤增强材料制作而成;The edge of the petal-shaped skirt holding ring is a petal-shaped skirt structure, which includes a second holding ring (1113) and a supporting vertical edge (1114), and the supporting vertical edge (1114) is provided with a hollow hole ( 1115), the petal-shaped skirt holding ring is made of elastomer, rubber, POM, POM glass fiber reinforced material, PP glass fiber reinforced material, PP long glass fiber reinforced material, PA6, PA6 toughened material, PA6 glass fiber reinforced Made of materials, PA66, PA66 toughened materials or PA66 glass fiber reinforced materials;
所述爪状抱紧环包括固定环(1117)和抱紧爪(1116),所述抱紧爪(1116)设有3瓣,且均朝下设置在固定环(1117)的内壁上,所述爪状抱紧环由工程塑材料制作而成,所述工程塑材料为POM、POM玻纤增强材料、PP玻纤增强材料、PP长玻纤增强材料、PA6、PA6增韧材料、PA6玻纤增强材料、PA66、PA66增韧材料或PA66玻纤增强材料。The claw-shaped holding ring includes a fixed ring (1117) and a holding claw (1116). The holding claws (1116) are provided with three petals, and they are all arranged on the inner wall of the fixed ring (1117) facing downwards. The claw-shaped holding ring is made of engineering plastic material, the engineering plastic material is POM, POM glass fiber reinforced material, PP glass fiber reinforced material, PP long glass fiber reinforced material, PA6, PA6 toughened material, PA6 glass Fiber reinforced materials, PA66, PA66 toughened materials or PA66 glass fiber reinforced materials.
所述抱紧环结构、嵌入环形弹簧片、U型钢丝弹簧、卡簧结构可以抱紧紧固螺栓(21)带动弹片调节螺柱(11)旋转。The holding ring structure, the embedded annular spring sheet, the U-shaped steel wire spring, and the circlip structure can hold the fastening bolt (21) to drive the elastic sheet adjustment stud (11) to rotate.
优选的,所述锁紧片(13)上设有内孔(131),所述锁紧片(13)设置在把手基座定位结构(41)和卡脚定位螺母(12)之间,所述锁紧片(13)的两端面设置可以增加摩擦力的凹凸面、粗糙面,或平面;所述凹凸面通过在锁紧片(13)的端面上设置放射状凸起条纹(132)、凸起波纹、凸起环状波纹或散射凸点形成,所述粗糙面通过在锁紧片(13)的端面上进行电腐蚀、化学腐蚀平或机械处理形成,所述平面通过普通加工形成。Preferably, the locking piece (13) is provided with an inner hole (131), and the locking piece (13) is arranged between the handle base positioning structure (41) and the pin positioning nut (12), so The two end surfaces of the locking piece (13) are provided with concave-convex surfaces, rough surfaces, or flat surfaces that can increase friction; the concave-convex surface is provided with radial convex stripes (132) and convexes on the end surface of the locking piece (13). The corrugation, convex ring-shaped corrugation or scattering bumps are formed. The rough surface is formed by electro-etching, chemical etching or mechanical treatment on the end surface of the locking plate (13), and the surface is formed by ordinary processing.
优选的,所述锁紧片(13)的端面上设置放射凸起条纹(132)。放射凸起条纹(132)的固定效果更好;锁紧片(13)的放射状凸起条纹(132)能压入把手基座定位结构(41)的底端形成嵌入结构,极大增加了摩擦力,形成真实稳定的锁定,更能锁止X/Z向位置。Preferably, the end surface of the locking piece (13) is provided with radial convex stripes (132). The fixing effect of the radial convex stripes (132) is better; the radial convex stripes (132) of the locking plate (13) can be pressed into the bottom end of the handle base positioning structure (41) to form an embedded structure, which greatly increases friction Force, form a real and stable lock, and can lock the X/Z position better.
优选的,所述锁紧片(13)的固定方式为下述方式中的任意一种:Preferably, the fixing method of the locking piece (13) is any one of the following methods:
第一种固定方式为:所述锁紧片(13)设置在卡脚定位螺母(12)上,所述卡脚定位螺母(12)的第一凸台(121)的顶端面设有凹槽(126),所述锁紧片(13)活动放入凹槽(126)中,且所述凹槽(126)和锁紧片(13)之间设有间隙,所述锁紧片(13)朝向把手基座定位结构(41)的端面上设有放射状凸起条纹(132);The first fixing method is: the locking piece (13) is arranged on the pin positioning nut (12), and the top surface of the first boss (121) of the pin positioning nut (12) is provided with a groove (126), the locking piece (13) is movably put into the groove (126), and there is a gap between the groove (126) and the locking piece (13), the locking piece (13) ) Radial convex stripes (132) are provided on the end surface of the positioning structure (41) facing the handle base;
第二种固定方式为:所述锁紧片(13)设置在卡脚定位螺母(12)上,所述卡脚定位螺母(12)的第一凸台(121)的顶端面设有凹槽(126),所述锁紧片(13)紧配压 入凹槽(126)中,且所述凹槽(126)和锁紧片(13)之间无间隙形成紧配合;所述锁紧片(13)朝向把手基座定位结构(41)的端面上设有放射状凸起条纹(132);The second fixing method is: the locking piece (13) is arranged on the pin positioning nut (12), and the top surface of the first boss (121) of the pin positioning nut (12) is provided with a groove (126), the locking piece (13) is tightly fitted and pressed into the groove (126), and there is no gap between the groove (126) and the locking piece (13) to form a tight fit; the locking Radial convex stripes (132) are provided on the end surface of the sheet (13) facing the handle base positioning structure (41);
第三种固定方式为:所述锁紧片(13)与卡脚定位螺母(12)注塑为一体,所述卡脚定位螺母(12)的第一凸台(121)朝向把手基座定位结构(41)的端面上设有放射状凸起条纹,或所述把手基座定位结构(41)的底端面设有环形纹、放射纹、凸点;The third fixing method is: the locking piece (13) and the pin positioning nut (12) are injection molded into one body, and the first boss (121) of the pin positioning nut (12) faces the handle base positioning structure The end surface of (41) is provided with radial convex stripes, or the bottom end surface of the handle base positioning structure (41) is provided with annular patterns, radial patterns, and convex points;
第四种固定方式为:所述锁紧片(13)设置在把手基座定位结构(41)上,所述把手基座定位结构(41)的底端面设有容纳槽,所述锁紧片(13)压入容纳槽中,所述锁紧片(13)朝向卡脚定位螺母(12)的端面上设有放射状凸起条纹(132);The fourth fixing method is: the locking piece (13) is arranged on the handle base positioning structure (41), the bottom end surface of the handle base positioning structure (41) is provided with a receiving groove, and the locking piece (13) Press into the accommodating groove, and the end surface of the locking piece (13) facing the pin positioning nut (12) is provided with radial convex stripes (132);
第五种固定方式为:所述锁紧片(13)的内孔(131)上设有凸起法兰边,所述凸起法兰边压入把手基座定位结构(41)的螺栓过孔(411)中,所述锁紧片(13)朝向卡脚定位螺母(12)的端面或者两面设有放射状凸起条纹(132);The fifth fixing method is: the inner hole (131) of the locking piece (13) is provided with a raised flange, and the raised flange is pressed into the bolt of the handle base positioning structure (41). In the hole (411), the end surface or both surfaces of the locking piece (13) facing the pin positioning nut (12) are provided with radial convex stripes (132);
第六种固定方式为:所述锁紧片(13)与把手基座定位结构(41)注塑为一体,所述把手基座定位结构(41)朝向卡脚定位螺母(12)的端面上设有放射状凸起条纹(132),或所述卡脚定位螺母(12)的顶端面设有环形纹、放射纹、凸点。The sixth fixing method is: the locking piece (13) and the handle base positioning structure (41) are injection molded as a whole, and the handle base positioning structure (41) is provided on the end surface facing the pin positioning nut (12). There are radial convex stripes (132), or the top surface of the pin positioning nut (12) is provided with annular patterns, radial patterns and convex points.
第一、二种固定方式中的锁紧片(13)设置在凹槽(126)内时,所述锁紧片(13)的厚度大于凹槽(126)的深度,使得放射状凸起条纹(132)能直接与把手基座定位结构(41)的底端面接触,增强锁紧片(13)与把手基座定位结构(41)间的摩擦紧固力;第一、二、四、五种固定方式中的也可以是锁紧片(13)的两端面均设置放射状凸起条纹(132)。When the locking piece (13) in the first and second fixing methods is set in the groove (126), the thickness of the locking piece (13) is greater than the depth of the groove (126), so that the radial convex stripes ( 132) It can directly contact the bottom end surface of the handle base positioning structure (41) to enhance the frictional fastening force between the locking piece (13) and the handle base positioning structure (41); the first, second, fourth, and fifth types In the fixing mode, both ends of the locking piece (13) may be provided with radial convex stripes (132).
优选的,所述固定垫片(22)为平垫片、凸起波纹垫片、凸起环状波纹垫片、散布凸点垫片或粗糙表面垫片中任意一种;所述紧固螺栓(21)和固定垫片(22)为分体式,或所述紧固螺栓(21)和固定垫片(22)固定为一体,构成法兰螺栓。Preferably, the fixed gasket (22) is any one of a flat gasket, a convex corrugated gasket, a convex annular corrugated gasket, a scattered bump gasket or a rough surface gasket; the fastening bolt (21) and the fixed gasket (22) are separated, or the fastening bolt (21) and the fixed gasket (22) are fixed as a whole to form a flange bolt.
优选的,所述螺栓过孔(411)的直径F、紧固螺栓(21)的螺柱的直径H、X/Z向调节范围值C满足的条件为:F≥H+2C;所述固定垫片(22)的外径G、紧固螺栓(21)的螺柱的直径H、X/Z向调节范围值C、安全值J满足的条件为:G≥F+2C+2J;所述固定垫片(22)的外径大于锁紧片(13)的内孔(131)的直径;弹片调节螺柱(11)的弹性抱紧结构(111)的材料不同,抱紧结构(111)壁厚和弹性变形量存在偏差,弹性抱紧结构(111)抱紧螺栓沿XZ方向移动时,XZ向间隙会有所不同,所以要设置偏移量安全值J,使得能更好的适应各种材料制成的弹片调节螺柱(11)的弹性抱紧结构(111),安全值J为经验值,一般大于等于0.2-0.5mm。Preferably, the conditions satisfied by the diameter F of the bolt through hole (411), the diameter H of the stud of the fastening bolt (21), and the X/Z adjustment range value C are: F≥H+2C; The conditions that the outer diameter G of the gasket (22), the diameter H of the stud of the fastening bolt (21), the X/Z adjustment range value C, and the safety value J meet are: G≥F+2C+2J; The outer diameter of the fixing washer (22) is larger than the diameter of the inner hole (131) of the locking piece (13); the material of the elastic holding structure (111) of the elastic plate adjusting stud (11) is different, the holding structure (111) There are deviations in wall thickness and elastic deformation. When the elastic holding structure (111) holding bolts move in the XZ direction, the XZ clearance will be different, so the offset safety value J must be set to better adapt to each The elastic holding structure (111) of the shrapnel adjusting stud (11) made of three kinds of materials, the safety value J is an empirical value, generally greater than or equal to 0.2-0.5mm.
优选的,所述隐藏把手(4)上设有3个或4个把手基座定位结构(41)。Preferably, the hidden handle (4) is provided with 3 or 4 handle base positioning structures (41).
优选的,所述弹片调节螺柱(11)和卡脚定位螺母(12)由塑料材质制作而成,可以大大降低成本,减轻公差调节器的整体重量。Preferably, the elastic sheet adjusting stud (11) and the pin positioning nut (12) are made of plastic material, which can greatly reduce the cost and reduce the overall weight of the tolerance adjuster.
优选的,锁紧片(13)由金属或硬质工程塑料制作而成。Preferably, the locking piece (13) is made of metal or hard engineering plastics.
为实现上述目的,本发明还提供一种新型隐藏把手的安装结构的安装方法,新型隐藏把手的安装结构的安装包括公差调节器(1)与隐藏把手基座定位结构(41)的安装,以及隐藏把手(4)与内钣金(3)、外钣金(5)的安装;所述公差调节器(1)与隐藏把手(4)包括正向旋入安装方式和正向压入安装方式,所述隐藏把手(4)与内钣金(3)、外钣金(5)采用3点或4点定位公差自动调节的安装方式。In order to achieve the above objective, the present invention also provides a method for installing a new hidden handle installation structure, the installation of the new hidden handle installation structure includes the installation of the tolerance adjuster (1) and the hidden handle base positioning structure (41), and The installation of the hidden handle (4) with the inner sheet metal (3) and the outer sheet metal (5); the tolerance adjuster (1) and the hidden handle (4) include a positive screw-in installation method and a positive press-in installation method, The hidden handle (4) and the inner sheet metal (3) and the outer sheet metal (5) adopt a 3-point or 4-point positioning tolerance automatic adjustment installation method.
优选的,所述公差调节器(1)与隐藏把手(4)采用正向旋入安装方式时,所述卡脚定位螺母(12)上的卡脚为平卡脚(123),所述把手基座定位结构(41)上的卡扣结构为卡钩(414);正向旋入安装方式包括以下步骤:Preferably, when the tolerance adjuster (1) and the hidden handle (4) adopt a positive screw-in installation mode, the clamping leg on the clamping leg positioning nut (12) is a flat clamping leg (123), and the handle The buckle structure on the base positioning structure (41) is a hook (414); the positive screw-in installation method includes the following steps:
步骤一,将所述锁紧片(13)安装到卡脚定位螺母(12)的凹槽(126)中,或将锁紧片(13)固定在把手基座定位结构(41)的底部,所述弹片调节螺柱(11)旋入卡脚定位螺母(12)的容纳腔(124)中并旋到底;Step 1: Install the locking piece (13) into the groove (126) of the pin positioning nut (12), or fix the locking piece (13) on the bottom of the handle base positioning structure (41), The elastic sheet adjusting stud (11) is screwed into the accommodating cavity (124) of the pin positioning nut (12) and screwed to the end;
步骤二,所述卡脚定位螺母(12)上的第一凸台(121)和平卡脚(123)抵接到把手基座定位结构(41)底端面上,旋转卡脚定位螺母(12),使平卡脚(123)从开口槽(415)处进入卡钩(414)中,所述平卡脚(123)在卡钩(414)与把手基座定位结构(41)的底端面构成的活动槽中自由移动,且不会脱出,所述公差调节器(1)随着平卡脚(123)的移动而在把手基座定位结构(41)底部移动;Step 2: The first boss (121) and the flat pin (123) on the pin positioning nut (12) abut against the bottom end surface of the handle base positioning structure (41), and the pin positioning nut (12) is rotated , So that the flat pin (123) enters the hook (414) from the opening slot (415), and the flat pin (123) is formed on the bottom surface of the hook (414) and the handle base positioning structure (41) The tolerance adjuster (1) moves at the bottom of the handle base positioning structure (41) along with the movement of the flat pin (123);
步骤三,参照所述步骤一和步骤二,依次将公差调节器(1)安装在隐藏把手(4)的其他把手基座定位结构(41)上,完成公差调节器(1)与隐藏把手(4)的整体安装。Step three, referring to the steps one and two, install the tolerance adjuster (1) on the other handle base positioning structure (41) of the hidden handle (4) in turn to complete the tolerance adjuster (1) and the hidden handle ( 4) The overall installation.
优选的,所述公差调节器(1)与隐藏把手(4)采用正向压入安装方式时,所述卡脚定位螺母(12)上的卡脚为倒钩形卡脚(122),所述把手基座定位结构(41)上的卡扣结构为定位孔(412);正向压入安装方式包括以下步骤:Preferably, when the tolerance adjuster (1) and the concealed handle (4) adopt a positive press-in installation method, the clamping leg on the clamping leg positioning nut (12) is a barb-shaped clamping leg (122), so The buckle structure on the handle base positioning structure (41) is a positioning hole (412); the positive press-in installation method includes the following steps:
步骤一,将所述锁紧片(13)安装到卡脚定位螺母(12)的凹槽(126)中,或将锁紧片(13)固定在把手基座定位结构(41)的底部,所述弹片调节螺柱(11)旋入卡脚定位螺母(12)的容纳腔(124)中并旋到底;Step 1: Install the locking piece (13) into the groove (126) of the pin positioning nut (12), or fix the locking piece (13) on the bottom of the handle base positioning structure (41), The elastic sheet adjusting stud (11) is screwed into the accommodating cavity (124) of the pin positioning nut (12) and screwed to the end;
步骤二,所述卡脚定位螺母(12)上的倒钩形卡脚(122)压入定位孔(412),倒钩形卡脚(122)压入定位孔(412)后弹开,上部的倒钩卡扣在把手基座定位结构(41) 的底板上,所述倒钩形卡脚(122)在定位孔(412)中自由移动,且不会脱出,所述公差调节器(1)随着倒钩形卡脚(122)的移动而在把手基座定位结构(41)底部移动;Step 2: The barb-shaped clip (122) on the clip-foot positioning nut (12) is pressed into the positioning hole (412), and the barb-shaped clip (122) is pressed into the positioning hole (412) and then bounces off. The barbs of the buckle are buckled on the bottom plate of the handle base positioning structure (41), the barb-shaped clamping feet (122) move freely in the positioning holes (412) and will not come out, the tolerance adjuster (1) ) Move at the bottom of the handle base positioning structure (41) along with the movement of the barbed feet (122);
步骤三,参照所述步骤一和步骤二,依次将公差调节器(1)安装在隐藏把手(4)的其他把手基座定位结构(41)上,完成公差调节器(1)与隐藏把手(4)的整体安装。Step three, referring to the steps one and two, install the tolerance adjuster (1) on the other handle base positioning structure (41) of the hidden handle (4) in turn to complete the tolerance adjuster (1) and the hidden handle ( 4) The overall installation.
优选的,所述隐藏把手(4)与内钣金(3)、外钣金(5)采用3点或4点定位公差自动调节的安装方式包括以下步骤:Preferably, the concealed handle (4) and the inner sheet metal (3) and outer sheet metal (5) are installed in a 3-point or 4-point positioning tolerance automatic adjustment method including the following steps:
步骤一,推动隐藏把手(4),所述隐藏把手(4)上的活动外把手依次穿过内钣金(3)和外钣金(5)上的开槽;Step 1: Push the hidden handle (4), and the movable outer handle on the hidden handle (4) sequentially passes through the slots on the inner sheet metal (3) and the outer sheet metal (5);
步骤二,将所述活动外把手与外钣金(5)的间隙和高度定位好,进而将隐藏把手(4)和把手基座定位结构(41)约束在一个固定位置,定位好各个把手基座定位结构(41)与内钣金(3)上的螺栓安装过孔的空间位置;Step 2: Position the gap and height between the movable outer handle and the outer sheet metal (5), and then constrain the hidden handle (4) and the handle base positioning structure (41) to a fixed position, and locate each handle base The space position of the bolt installation hole on the seat positioning structure (41) and the inner sheet metal (3);
步骤三,将所述紧固螺栓(21)依次穿过固定垫片(22)、把手基座定位结构(41)、公差调节器(1),所述紧固螺栓(21)到达弹片调节螺柱(11)的弹性抱紧结构(111)位置后,旋转前进的紧固螺栓(21)被弹性抱紧结构(111)抱紧,抱紧紧固螺栓(21)的摩擦力产生摩擦扭矩,带动弹片调节螺柱(11)旋转,弹片调节螺柱(11)旋转后升高,Y向调整间隙将不断缩小,所述弹片调节螺柱(11)的第二凸台(113)的端面与内钣金(3)的平面接触后,所述弹片调节螺柱(11)停止前进,完成轴向Y方向的公差调节;所述第二凸台(113)碰到内钣金(3)遇阻后,紧固螺栓(21)穿过弹性抱紧结构(111)继续前进,找到内钣金(3)的螺栓安装过孔并穿过该过孔,进入固定螺母(31)的螺孔中,在进入固定螺母(31)的过程中,所述紧固螺栓(21)带动固定垫片(22)和公差调节器(1)移动到与固定螺母(31)同轴向方向位置,完成平面X/Z 2个方向的公差调节;旋转的紧固螺栓(21)继续前进与固定螺母(31)锁紧,锁紧后即可将隐藏把手(4)固定安装在内钣金(3)上;Step 3: Pass the fastening bolts (21) through the fixed washer (22), the handle base positioning structure (41), and the tolerance adjuster (1) in sequence, and the fastening bolts (21) reach the spring adjusting screw. After the position of the elastic holding structure (111) of the column (11), the rotating fastening bolt (21) is held tightly by the elastic holding structure (111), and the friction force of the holding fastening bolt (21) generates friction torque. Drive the shrapnel adjusting stud (11) to rotate, and the shrapnel adjusting stud (11) will rise after rotating, and the Y-direction adjustment gap will continue to shrink. The end surface of the second boss (113) of the shrapnel adjusting stud (11) and After the plane of the inner sheet metal (3) is in contact, the shrapnel adjusting stud (11) stops advancing to complete the tolerance adjustment in the axial Y direction; the second boss (113) meets the inner sheet metal (3) After blocking, the fastening bolt (21) passes through the elastic holding structure (111) and continues to move forward, find the bolt installation through hole of the inner sheet metal (3), pass through the through hole, and enter the screw hole of the fixing nut (31) In the process of entering the fixing nut (31), the fixing bolt (21) drives the fixing washer (22) and the tolerance adjuster (1) to move to a position coaxial with the fixing nut (31) to complete the plane X/Z tolerance adjustment in 2 directions; the rotating fastening bolt (21) continues to move forward and locked with the fixing nut (31). After locking, the hidden handle (4) can be fixedly installed on the inner sheet metal (3) ;
步骤四,参照上述步骤三,依次在隐藏把手(4)的其他把手基座定位结构(41)上安装紧固螺栓(21),并锁紧内钣金(3)上的其他固定螺母(31),即完成整个隐藏把手(4)与内钣金(3)、外钣金(5)的安装。 Step 4, referring to the above step 3, install the fastening bolts (21) on the other handle base positioning structure (41) of the hidden handle (4) in turn, and lock the other fixing nuts (31) on the inner sheet metal (3) ), which completes the installation of the entire hidden handle (4), inner sheet metal (3), and outer sheet metal (5).
工作原理:隐藏把手被外工装定位后,紧固螺栓找正内钣金上的固定螺母时,公差调节器旋转升起,并且和固定垫片在X/Z向的调整间隙中自由移动,轻微受力情况下移动到紧固螺栓需找正的位置上,实现XZ向公差的调节;Working principle: After the hidden handle is positioned by the outer tooling, when the tightening bolt is aligned with the fixing nut on the inner sheet metal, the tolerance adjuster rotates and rises, and the fixed washer moves freely in the adjustment gap in the X/Z direction, slightly Move to the position where the tightening bolts need to be aligned under stress to realize the adjustment of the XZ tolerance;
紧固螺栓旋紧过程中,卡脚定位螺母上的卡脚卡扣在把手基座定位结构上的卡扣结 构中,防止卡脚定位螺母旋转,弹片调节螺柱中的弹性抱紧结构抱紧紧固螺栓带动弹片调节螺柱旋转,在Y向调整间隙中移动,实现Y向公差调节。During the tightening process of the fastening bolts, the clip on the clip positioning nut is locked in the clip structure on the handle base positioning structure to prevent the clip positioning nut from rotating, and the elastic holding structure in the shrapnel adjustment stud is held tightly The tightening bolt drives the shrapnel adjustment stud to rotate and move in the Y-direction adjustment gap to realize the Y-direction tolerance adjustment.
与现有技术相比,本发明具有如下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明所涉及的新型隐藏把手的安装结构及其安装方法,把手基座的加工更简单,公差调节器装入隐藏把手采用正向旋入或正向压入的安装方式,简单便捷,装配效率高,适用性广,满足客户更多种类的需求,成本投入更低;(1) The new hidden handle installation structure and installation method of the present invention, the processing of the handle base is simpler, and the tolerance adjuster is installed in the hidden handle by a positive screw-in or a positive-press-in installation method, which is simple and convenient , The assembly efficiency is high, the applicability is wide, to meet the needs of more types of customers, and the cost is lower;
(2)本发明所涉及的新型隐藏把手的安装结构及其安装方法,把手在装配时为正面安装操作,隐藏把手的固定是正面直接推入钣金中,再锁紧3个或4个定位点安装,操作简单便捷,易于工程应用;(2) The new hidden handle installation structure and installation method involved in the present invention. The handle is installed from the front during assembly. The hidden handle is fixed by pushing directly into the sheet metal from the front, and then locking 3 or 4 positions. Point installation, simple and convenient operation, easy for engineering application;
(3)本发明所涉及的新型隐藏把手的安装结构及其安装方法,设有3个或4个把手座座定位结构,3点或4点定位安装,不仅保证了把手与钣金安装的稳定牢固,而且投入成本低;(3) The new hidden handle installation structure and installation method involved in the present invention are provided with 3 or 4 handle seat positioning structures, 3 or 4 point positioning installation, which not only ensures the stability of the handle and sheet metal installation Firm and low input cost;
(4)本发明所涉及的新型隐藏把手的安装结构及其安装方法,安装固定点均设有公差调节器,装配过程通过螺栓旋紧动作,自动实现了把手与钣金间公差的自动调整和锁紧动作,操作简便;(4) The installation structure and installation method of the new hidden handle involved in the present invention are equipped with tolerance adjusters at the installation fixed points. The assembly process automatically realizes the automatic adjustment of the tolerance between the handle and the sheet metal through the bolt tightening action. Locking action, easy to operate;
(5)本发明所涉及的新型隐藏把手的安装结构及其安装方法,公差调节器通过分配部分功能到把手基座和螺栓组,最终实现了3个零件调整3个方向公差,并且每个零件都极简设计,用最简单的设计解决了复杂问题,成本大幅降低,零件加工难度也大幅降低;(5) The new hidden handle installation structure and installation method involved in the present invention. The tolerance adjuster distributes part of the functions to the handle base and the bolt group, and finally realizes the adjustment of 3 parts to 3 directions tolerance, and each part Both are extremely simple design, with the simplest design to solve complex problems, greatly reducing the cost, and the difficulty of parts processing is also greatly reduced;
(6)本发明所涉及的新型隐藏把手的安装结构及其安装方法,在公差调节器中实现了在平面上的X/Z两个方向的结构锁紧固定,并且不是简单的摩擦锁紧,通过放射状凸起条纹的锁紧片压嵌入把手座定位结构中,如果零件要移动,必须突破材料的剪切强度,极大的加强了锁紧效果,在水平方向形成真实锁定;另外的轴向方向是通过小螺纹升角设计弹片调节螺柱螺纹与定位螺母螺纹,利用螺纹自锁和大摩擦系数材料设计,实现了Y方向的位置锁定;最终实现了真实稳定可靠的3个方向位置调整后的锁紧固定,降低松动风险;(6) The new hidden handle installation structure and installation method of the present invention realize the structural locking and fixing in the X/Z directions on the plane in the tolerance adjuster, and it is not a simple friction locking. The locking piece of the radial convex stripes is pressed into the positioning structure of the handle seat. If the part is to be moved, the shear strength of the material must be broken, which greatly enhances the locking effect and forms a true lock in the horizontal direction; another axial direction The direction is to design the shrapnel to adjust the stud thread and the positioning nut thread through the small thread rise angle, and use the thread self-locking and large friction coefficient material design to realize the position lock in the Y direction; finally realize the real, stable and reliable position adjustment in 3 directions Locking and fixing to reduce the risk of loosening;
(7)本发明所涉及的新型隐藏把手的安装结构及其安装方法,在把手和外钣金间隙和高度匹配中,只有零件自身重量,没有其他外力影响间隙和高度匹配,提高装配效率;(7) The new hidden handle installation structure and installation method of the present invention, in the handle and outer sheet metal clearance and height matching, only the weight of the part itself, no other external force affects the clearance and height matching, improving assembly efficiency;
(8)本发明所涉及的新型隐藏把手的安装结构及其安装方法,紧固螺栓找正内 钣金和固定螺母时,固定垫片和锁紧片和螺纹组套件可以自由移动,紧固螺栓不受外力情况下就可找到安装位置,实现了零外受力安装,让安装过程更顺畅;(8) The installation structure and installation method of the new hidden handle involved in the present invention. When the fastening bolts are aligned with the inner sheet metal and the fixing nut, the fixing washer, the locking piece and the thread assembly kit can move freely, and the fastening bolt The installation position can be found without external force, which realizes the installation with zero external force and makes the installation process smoother;
(9)本发明所涉及的新型隐藏把手的安装结构及其安装方法,公差调节器上设有防紧止退结构,能有效防止弹片调节螺柱与卡脚定位螺母的底面旋死,且做了两种预防措施,形成了防旋死的双保险;设置止位块可以防止运输途中的震动导致的弹片调节螺柱脱出工作状态高度;设置的防紧凸块可以防止弹片调节螺柱与卡脚定位螺母形成真空吸附;(9) The installation structure and installation method of the new hidden handle involved in the present invention. The tolerance adjuster is provided with an anti-tightening and retreat structure, which can effectively prevent the bottom surface of the shrapnel adjusting stud and the pin positioning nut from screwing, and Two preventive measures have been adopted to form a double insurance against rotation; the setting of a stop block can prevent the shrapnel adjustment stud from falling out of the working height caused by vibration during transportation; the set anti-tightening bump can prevent the shrapnel adjustment stud and jamming The foot positioning nut forms a vacuum adsorption;
(10)本发明所涉及的新型隐藏把手的安装结构及其安装方法,弹性抱紧结构可以抱紧紧固螺栓带动弹片调节螺柱旋转进行公差调节,且弹性抱紧结构设有多种类型,如抱紧环结构、嵌入环形弹簧片、U型钢丝弹簧、卡簧结构,满足多种使用需求,实用性强;(10) The new concealed handle installation structure and installation method involved in the present invention. The elastic holding structure can hold the fastening bolts to drive the shrapnel adjustment stud to rotate for tolerance adjustment, and the elastic holding structure has multiple types, Such as holding ring structure, embedded annular spring sheet, U-shaped wire spring, and circlip structure, which can meet a variety of use needs and have strong practicability;
(11)本发明所涉及的新型隐藏把手的安装结构及其安装方法,锁紧片可以设置在把手基座定位结构上,或卡脚定位螺母上,灵活多变,满足多种使用需求;(11) In the new hidden handle installation structure and installation method of the present invention, the locking piece can be arranged on the handle base positioning structure or the clamping foot positioning nut, which is flexible and changeable to meet various usage requirements;
(12)本发明所涉及的新型隐藏把手的安装结构及其安装方法,本发明中的公差调节器配合对应的定位结构可应用于固定玻璃清洁水壶的安装、固定汽车仪表电器的安装、固定汽车车灯的安装、固定天窗的安装、固定电池模块的安装、固定电器盒和支架的安装、固定汽车行李箱支架的安装、固定加油口盖的安装、充电口盖的安装;(12) The new type of hidden handle installation structure and installation method involved in the present invention. The tolerance adjuster in the present invention can be applied to the installation of fixed glass cleaning kettles, the installation of fixed automobile instruments and electrical appliances, and the fixed automobile Installation of car lights, installation of fixed sunroof, installation of fixed battery module, installation of fixed electrical box and bracket, installation of fixed car trunk bracket, installation of fixed fuel filler cap, installation of charging port cap;
(13)本发明所涉及的新型隐藏把手的安装结构及其安装方法,其结构简单、设计巧妙、效果显著,成本低,实用性强,适合大范围推广。(13) The installation structure and installation method of the novel hidden handle involved in the present invention have simple structure, ingenious design, significant effect, low cost and strong practicability, and are suitable for large-scale promotion.
附图说明Description of the drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:By reading the detailed description of the non-limiting embodiments with reference to the following drawings, other features, purposes and advantages of the present invention will become more apparent:
图1为本发明新型隐藏把手的安装结构的结构示意图;Figure 1 is a schematic structural view of the installation structure of the novel hidden handle of the present invention;
图2为本发明公差调节器的结构示意图;Figure 2 is a schematic diagram of the structure of the tolerance adjuster of the present invention;
图3为本发明弹片调节螺柱的结构示意图一;Figure 3 is a structural schematic diagram 1 of the shrapnel adjusting stud of the present invention;
图4为本发明弹片调节螺柱的结构示意图二;Figure 4 is the second structural diagram of the shrapnel adjusting stud of the present invention;
图5为本发明卡脚为平卡脚的卡脚定位螺母的示意图一;FIG. 5 is a schematic diagram of a pin positioning nut with a flat pin in the present invention;
图6为本发明卡脚为平卡脚的卡脚定位螺母的示意图二;Fig. 6 is a second schematic diagram of the clamping leg positioning nut with the clamping leg being a flat clamping leg according to the present invention;
图7为本发明卡脚为平卡脚的卡脚定位螺母的示意图三;Fig. 7 is a third schematic diagram of the clamping leg positioning nut with the clamping leg being a flat clamping leg according to the present invention;
图8为本发明卡脚为倒钩形卡脚的卡脚定位螺母的示意图一;Fig. 8 is a schematic diagram 1 of the clamping leg positioning nut with the clamping leg of the barb-shaped clamping leg according to the present invention;
图9为本发明卡脚为倒钩形卡脚的卡脚定位螺母的示意图二;Fig. 9 is a second schematic diagram of the clamping leg positioning nut with the clamping leg of the barb-shaped clamping leg according to the present invention;
图10为本发明卡脚为倒钩形卡脚的卡脚定位螺母的示意图三;Fig. 10 is a third schematic diagram of a pin positioning nut with a barb-shaped pin in the present invention;
图11为本发明锁紧片的结构示意图;Figure 11 is a schematic view of the structure of the locking piece of the present invention;
图12为本发明螺栓组件的结构示意图;Figure 12 is a schematic structural view of the bolt assembly of the present invention;
图13为本发明卡扣结构为卡钩的把手基座定位结构的结构示意图一;FIG. 13 is a structural schematic diagram 1 of the handle base positioning structure in which the buckle structure is a hook according to the present invention;
图14为本发明卡扣结构为卡钩的把手基座定位结构的结构示意图二;14 is the second structural diagram of the positioning structure of the handle base with the buckle structure as a hook according to the present invention;
图15为本发明卡扣结构为卡钩的把手基座定位结构的结构示意图三;15 is the third structural diagram of the positioning structure of the handle base with the snap structure of the snap hook according to the present invention;
图16为本发明卡扣结构为定位孔的把手基座定位结构的结构示意图一;16 is a structural schematic diagram 1 of the handle base positioning structure with the buckle structure as the positioning hole according to the present invention;
图17为本发明卡扣结构为定位孔的把手基座定位结构的结构示意图二;17 is the second structural diagram of the positioning structure of the handle base with the buckle structure as the positioning hole according to the present invention;
图18为本发明公差调节器正向旋入把手基座定位结构的安装示意图一;18 is the first installation schematic diagram of the positioning structure for the tolerance adjuster of the present invention to be screwed into the handle base in the forward direction;
图19为本发明公差调节器正向旋入把手基座定位结构的安装示意图二;19 is the second installation schematic diagram of the positioning structure of the tolerance adjuster of the present invention screwed into the handle base in the forward direction;
图20为本发明公差调节器正向压入把手基座定位结构的安装示意图一;20 is the first installation schematic diagram of the positioning structure of the handle base of the present invention when the tolerance adjuster is positively pressed into the handle;
图21为本发明公差调节器正向压入把手基座定位结构的安装示意图二;21 is a second schematic diagram of the installation of the positioning structure of the handle base by the tolerance adjuster of the present invention being pressed into the forward direction;
图22为本发明环形裙边抱紧环与支撑脚的结构立体示意图;22 is a three-dimensional schematic diagram of the structure of the ring-shaped skirt holding ring and the supporting foot of the present invention;
图23为本发明环形裙边抱紧环与支撑脚的结构剖视示意图;23 is a schematic cross-sectional view of the structure of the ring-shaped skirt holding ring and the supporting foot of the present invention;
图24为本发明瓣状裙边抱紧环与支撑脚的结构立体示意图;24 is a three-dimensional schematic diagram of the structure of the petal-shaped skirt holding ring and the supporting foot of the present invention;
图25为本发明瓣状裙边抱紧环与支撑脚的结构剖视示意图;25 is a schematic cross-sectional view of the structure of the petal-shaped skirt holding ring and the supporting foot of the present invention;
图26为本发明爪状抱紧环在调节螺柱中的结构立体示意图;26 is a three-dimensional schematic diagram of the structure of the claw-shaped holding ring in the adjusting stud according to the present invention;
图27为本发明爪状抱紧环在调节螺柱中的结构剖视示意图。Fig. 27 is a schematic cross-sectional view of the structure of the claw-shaped holding ring in the adjusting stud of the present invention.
具体实施方式detailed description
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进。这些都属于本发明的保护范围。The present invention will be described in detail below in conjunction with specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be pointed out that for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention.
实施例1Example 1
本实施例提供一种新型隐藏把手的安装结构,其结构详见附图1-7、11-15、18、22-27所示:包括公差调节器1、螺栓组件2、内钣金3和隐藏把手4;所述螺栓组件2包括紧固螺栓21和固定垫片22;所述内钣金3上开设有第一开槽和螺栓安装过孔,且所述内 钣金3的底端面上焊装有与螺栓安装过孔同孔心的固定螺母31;所述隐藏把手4上设有把手基座定位结构41;所述公差调节器1包括弹片调节螺柱11、卡脚定位螺母12和锁紧片13,所述弹片调节螺柱11和卡脚定位螺母12均为中空腔体结构,由凸台和螺柱组成,所述卡脚定位螺母12的上部设有第一凸台121,所述第一凸台121上设有平卡脚123,所述平卡脚123与第一凸台121水平设置,且所述平卡脚123上设有倒角平面;所述把手基座定位结构41上设有卡钩414,所述卡钩414的一端固定设置在把手基座定位结构41的底板的底端面,另一端呈钩形结构,且与把手基座定位结构41的底板之间设有开口槽415,所述钩形结构的外端面设有倒角平面,所述卡钩414上方的把手基座定位结构41的底板上设有开孔413,所述平卡脚123旋入把手基座定位结构41与卡钩414形成的活动槽中,所述平卡脚123在活动槽中可自由移动,且不会脱出;所述锁紧片13设置在第一凸台121和把手基座定位结构41的底端面之间,所述弹片调节螺柱11设置在卡脚定位螺母12的螺柱的腔体中;所述弹片调节螺柱11的下部的螺柱的腔体内设有弹性抱紧结构111,所述弹性抱紧结构111受摩擦力矩后抱紧紧固螺栓21并随着紧固螺栓21转动而带动弹片调节螺柱11转动。所述紧固螺栓21依次穿过固定垫片22、把手基座定位结构41的螺栓过孔411、锁紧片13、卡脚定位螺母12、弹片调节螺柱11、内钣金3上的螺栓安装过孔和固定螺母31,将隐藏把手4通过螺栓组件2和公差调节器1固定在内钣金3上,并通过固定螺母31锁紧。开孔413为工艺孔,设置开孔413能让加工更方便简单,装配时平卡脚123上设置的倒角平面能使平卡脚123更顺畅的压入活动槽中;钩形结构上倒角平面的设置有助于平卡脚123压入活动槽中,又能防止平卡脚123在活动槽中可自由移动时从卡钩414中脱出。This embodiment provides a new type of hidden handle mounting structure, the structure is shown in Figures 1-7, 11-15, 18, 22-27: including tolerance adjuster 1, bolt assembly 2, inner sheet metal 3 and Hidden handle 4; the bolt assembly 2 includes a fastening bolt 21 and a fixing washer 22; the inner sheet metal 3 is provided with a first slot and bolt installation through holes, and the bottom end surface of the inner sheet metal 3 A fixing nut 31 that is concentric with the through hole of the bolt is welded; the hidden handle 4 is provided with a handle base positioning structure 41; the tolerance adjuster 1 includes a shrapnel adjusting stud 11, a pin positioning nut 12 and The locking piece 13, the elastic piece adjusting stud 11 and the clamping leg positioning nut 12 are both hollow cavity structures and composed of a boss and a stud. The upper part of the clamping leg positioning nut 12 is provided with a first boss 121, The first boss 121 is provided with a flat pin 123, the flat pin 123 and the first boss 121 are arranged horizontally, and the flat pin 123 is provided with a chamfered plane; the handle base is positioned The structure 41 is provided with a hook 414, one end of the hook 414 is fixedly arranged on the bottom end surface of the bottom plate of the handle base positioning structure 41, and the other end is a hook-shaped structure and is located between the bottom plate of the handle base positioning structure 41 An opening slot 415 is provided, the outer end surface of the hook-shaped structure is provided with a chamfered plane, the bottom plate of the handle base positioning structure 41 above the hook 414 is provided with an opening 413, and the flat clip 123 is screwed into In the movable groove formed by the handle base positioning structure 41 and the hook 414, the flat hook 123 can move freely in the movable groove without coming out; the locking piece 13 is arranged on the first boss 121 and the handle Between the bottom end surfaces of the base positioning structure 41, the shrapnel adjusting stud 11 is arranged in the cavity of the stud of the clip positioning nut 12; the lower stud cavity of the shrapnel adjusting stud 11 is provided The elastic holding structure 111, after receiving the friction torque, holds the fastening bolt 21 tightly and drives the elastic plate adjusting stud 11 to rotate as the fastening bolt 21 rotates. The fastening bolt 21 sequentially passes through the fixing washer 22, the bolt through hole 411 of the handle base positioning structure 41, the locking piece 13, the clip positioning nut 12, the elastic piece adjusting stud 11, and the bolt on the inner sheet metal 3. The through hole and the fixing nut 31 are installed, and the hidden handle 4 is fixed on the inner sheet metal 3 through the bolt assembly 2 and the tolerance adjuster 1, and is locked by the fixing nut 31. The opening 413 is a craft hole. The setting of the opening 413 can make the processing more convenient and simple. The chamfered plane set on the flat pin 123 during assembly can make the flat pin 123 press into the movable groove more smoothly; the hook-shaped structure is upside down The setting of the angle plane helps the flat clamping foot 123 to be pressed into the movable groove, and can also prevent the flat clamping foot 123 from coming out of the hook 414 when it can move freely in the movable groove.
进一步的,卡脚定位螺母12上的平卡脚123设有多个,且所述平卡脚123以第一凸台121的圆心为圆心等圆心角设置在第一凸台121的边缘;所述把手基座定位结构41上配合固定平卡脚123的卡钩414设有多个,且所述卡钩414与平卡脚123的数量相同,所述卡钩414以螺栓过孔411的圆心为圆心等圆心角设置在螺栓过孔411的四周。所述平卡脚123和卡钩414数量至少设有2个,优选3个或4个,使得能有效限制公差调节器在把手基座定位结构的底端面旋转移动。如所述平卡脚123设有3个,以等圆心角120°设置在第一凸台121的边缘,把手基座定位结构41上的卡钩414同样设置3个,以等圆心角120°设置在螺栓过孔411的四周,如果所述平卡脚123设置2个,可以对称放置在第一凸台121的边缘,把手基座定位结构41上的卡钩414也一样设置2个,且对称设置在螺栓过孔411的两侧。Further, there are a plurality of flat clamping feet 123 on the clamping-leg positioning nut 12, and the flat clamping feet 123 are arranged on the edge of the first boss 121 with the center of the first boss 121 as the center of the circle; The handle base positioning structure 41 has a plurality of hooks 414 for fixing the flat feet 123, and the number of the hooks 414 is the same as that of the flat feet 123. The hooks 414 are centered on the bolt through hole 411. The center angle equal to the center of the circle is set around the bolt through hole 411. There are at least two flat hooks 123 and hooks 414, preferably three or four, so that the tolerance adjuster can be effectively restricted from rotating and moving on the bottom end surface of the handle base positioning structure. For example, there are 3 flat feet 123, which are arranged on the edge of the first boss 121 at an equal central angle of 120°, and three hooks 414 on the handle base positioning structure 41 are also provided with an equal central angle of 120°. It is arranged around the bolt through hole 411. If two flat feet 123 are provided, they can be placed symmetrically on the edge of the first boss 121. The hook 414 on the handle base positioning structure 41 is also provided with two hooks, and It is symmetrically arranged on both sides of the bolt through hole 411.
进一步的,所述弹片调节螺柱11的上部设有第二凸台113,所述第二凸台113的底端面上设有放射纹114,顶端面的边缘设有止位块115,所述弹片调节螺柱11的下部的螺柱的外部设有外螺纹112,所述外螺纹112与第二凸台113的接触端设有螺柱螺纹止位断头116;所述卡脚定位螺母12下部的螺柱的腔体内设有容纳腔124,且容纳腔124内设有与外螺纹112配合的内螺纹125;所述弹片调节螺柱11设置在卡脚定位螺母12的容纳腔124中,并通过螺纹连接固定;所述卡脚定位螺母12下部的螺柱的开口端的端面上设有防紧凸块127,开口端的外壁上设有与止位块115配合的螺纹止位凹槽128和止退筋129,开口端的内壁上设有与螺柱螺纹止位断头116配合的螺母螺纹止位断头130,所述止退筋129设置在螺纹止位凹槽128中。所述卡脚定位螺母12中的防紧凸块127、螺纹止位凹槽128、止退筋129和螺母螺纹止位断头130,以及弹片调节螺柱11中的螺纹止位块115、螺柱螺纹止位断头116构成公差调节器1的防紧止退结构。弹片调节螺柱11旋入卡脚定位螺母12,且旋到底时,止位块115被螺纹止位凹槽128和止退筋129阻挡,或螺柱螺纹止位断头116碰触到螺母螺纹止位断头130,使得弹片调节螺柱11不能再继续旋入,以防止弹片调节螺柱11与卡脚定位螺母12的底面旋死,即为使弹片调节螺柱11在旋到底时不再继续旋入,做了两种预防措施,形成了防旋死的双保险;当弹片调节螺柱11工作旋转时,超过一定力,止位块115越过止退筋129,弹片调节螺柱11继续旋转升高,进入工装状态;止位块115可以防止运输途中的震动导致的弹片调节螺柱11脱出工作状态高度。防紧凸块127可以防止弹片调节螺柱11与卡脚定位螺母12形成真空吸附。在装配后,弹片调节螺柱的第二凸台113的底端面与内钣金3抵压紧固,所述第二凸台113的端面上设置放射纹,可以增大弹片调节螺柱11与内钣金3之间的摩擦力,能有效防止因震动引起弹片调节螺柱11旋转,进而起到防松动作用。所述第二凸台113的外沿为六边形外沿,或四边形外沿,或内缩的6角孔。Further, the upper part of the elastic sheet adjusting stud 11 is provided with a second boss 113, the bottom end of the second boss 113 is provided with a radial pattern 114, and the edge of the top end is provided with a stop block 115, the The outer thread 112 is provided on the outside of the lower stud of the shrapnel adjusting stud 11, and the contact end of the outer thread 112 and the second boss 113 is provided with a stud thread stop 116; the pin positioning nut 12 The cavity of the lower stud is provided with a accommodating cavity 124, and the accommodating cavity 124 is provided with an internal thread 125 matched with the external thread 112; the shrapnel adjusting stud 11 is arranged in the accommodating cavity 124 of the pin positioning nut 12, And fixed by threaded connection; the end surface of the open end of the stud at the lower part of the pin positioning nut 12 is provided with an anti-tightening protrusion 127, and the outer wall of the open end is provided with a threaded stop groove 128 and a stopper 115 matched with the stopper 115. For the anti-return rib 129, the inner wall of the open end is provided with a nut thread stopper 130 matched with the stud thread stopper 116, and the anti-return rib 129 is arranged in the thread stop groove 128. The anti-tightening protrusion 127, the thread stop groove 128, the anti-retraction rib 129 and the nut thread stop break 130 in the clip positioning nut 12, and the thread stop block 115 and the screw in the shrapnel adjustment stud 11 The column thread stop break 116 constitutes an anti-tightening stop structure of the tolerance adjuster 1. The shrapnel adjusting stud 11 is screwed into the pin positioning nut 12, and when it is screwed to the end, the stop block 115 is blocked by the thread stop groove 128 and the stop rib 129, or the stud thread stop break 116 touches the nut thread Stop and break the head 130 so that the shrapnel adjusting stud 11 can no longer be screwed in to prevent the bottom surface of the shrapnel adjusting stud 11 and the pin positioning nut 12 from being screwed down, that is, the shrapnel adjusting stud 11 will no longer be screwed to the end Continue to screw in and take two preventive measures to form a double insurance against rotation; when the shrapnel adjustment stud 11 rotates and exceeds a certain force, the stop block 115 crosses the stop reinforcement 129, and the shrapnel adjustment stud 11 continues The rotation is raised and enters the tooling state; the stop block 115 can prevent the shrapnel adjusting stud 11 from falling out of the working state height caused by the vibration during transportation. The anti-tightening protrusion 127 can prevent the elastic sheet adjusting stud 11 and the locking pin positioning nut 12 from forming vacuum adsorption. After assembling, the bottom end surface of the second boss 113 of the shrapnel adjusting stud is pressed against and fastened to the inner sheet metal 3, and the end surface of the second boss 113 is provided with radial lines, which can increase the size of the shrapnel adjusting stud 11 and The friction force between the inner sheet metal 3 can effectively prevent the shrapnel adjusting stud 11 from rotating due to vibration, thereby playing a role of preventing loosening. The outer edge of the second boss 113 is a hexagonal outer edge, or a quadrilateral outer edge, or a recessed 6-corner hole.
进一步的,所述弹性抱紧结构111为抱紧环结构、嵌入环形弹簧片、U型钢丝弹簧或卡簧结构中的任意一种;Further, the elastic holding structure 111 is any one of a holding ring structure, an embedded annular spring sheet, a U-shaped wire spring or a circlip structure;
所述嵌入环形弹簧片、U型钢丝弹簧、卡簧结构的中间均开有抱紧孔,且所述抱紧孔的直径小于紧固螺栓21的螺柱的直径;The embedding ring spring, U-shaped steel wire spring, and circlip structure are provided with a holding hole in the middle, and the diameter of the holding hole is smaller than the diameter of the stud of the fastening bolt 21;
所述抱紧环结构包括抱紧环和支撑脚1111,所述抱紧环分为瓣状裙边抱紧环、环形裙边抱紧环和爪状抱紧环;支撑竖边是工艺边,如果弹性调节螺柱与弹性抱紧结构是一种材料,就没有支撑竖边,如果材料不同,支撑竖边是加工工艺边;The holding ring structure includes a holding ring and a supporting foot 1111. The holding ring is divided into a petal-shaped skirt holding ring, an annular skirt holding ring and a claw holding ring; the supporting vertical side is a craft side, If the elastic adjusting stud and the elastic holding structure are the same material, there is no supporting vertical side. If the material is different, the supporting vertical side is the processing side;
所述环形裙边抱紧环呈环形结构,其包括第一抱紧环1112,且所述第二抱紧环采用 软性材料制作而成,所述软性材料为弹性体或橡胶材料;The annular skirt holding ring has an annular structure, which includes a first holding ring 1112, and the second holding ring is made of a soft material, and the soft material is an elastic body or a rubber material;
所述瓣状裙边抱紧环的边缘呈瓣状裙边结构,其包括第二抱紧环1113和支撑竖边1114,所述支撑竖边1114上设有镂空孔1115,所述瓣状裙边抱紧环由弹性体、橡胶、POM、POM玻纤增强材料、PP玻纤增强材料、PP长玻纤增强材料、PA6、PA6增韧材料、PA6玻纤增强材料、PA66、PA66增韧材料或PA66玻纤增强材料制作而成;The edge of the petal-shaped skirt holding ring has a petal-shaped skirt structure, which includes a second holding ring 1113 and a supporting vertical side 1114. The supporting vertical side 1114 is provided with a hollow hole 1115. The petal-shaped skirt The side holding ring is made of elastomer, rubber, POM, POM glass fiber reinforced material, PP glass fiber reinforced material, PP long glass fiber reinforced material, PA6, PA6 toughened material, PA6 glass fiber reinforced material, PA66, PA66 toughened material Or made of PA66 glass fiber reinforced material;
所述爪状抱紧环包括固定环1117和抱紧爪1116,所述抱紧爪1116设有3瓣,且均朝下设置在固定环1117的内壁上,所述爪状抱紧环由工程塑材料制作而成,所述工程塑材料为POM、POM玻纤增强材料、PP玻纤增强材料、PP长玻纤增强材料、PA6、PA6增韧材料、PA6玻纤增强材料、PA66、PA66增韧材料或PA66玻纤增强材料。The claw-shaped holding ring includes a fixed ring 1117 and a holding claw 1116. The holding claws 1116 are provided with three petals, and they are all arranged downward on the inner wall of the fixed ring 1117. The claw-shaped holding ring is designed by engineering Made of plastic materials, the engineering plastic materials are POM, POM glass fiber reinforced materials, PP glass fiber reinforced materials, PP long glass fiber reinforced materials, PA6, PA6 toughened materials, PA6 glass fiber reinforced materials, PA66, PA66 reinforced materials Tough material or PA66 glass fiber reinforced material.
所述抱紧环结构、嵌入环形弹簧片、U型钢丝弹簧、卡簧结构可以抱紧紧固螺栓21带动弹片调节螺柱11旋转。The holding ring structure, the embedded annular spring sheet, the U-shaped steel wire spring, and the circlip structure can hold the fastening bolt 21 to drive the elastic sheet adjustment stud 11 to rotate.
进一步的,所述锁紧片13上设有内孔131,所述锁紧片13设置在把手基座定位结构41和卡脚定位螺母12之间,所述锁紧片13的两端面设置可以增加摩擦力的凹凸面、粗糙面,或平面;所述凹凸面通过在锁紧片13的端面上设置放射状凸起条纹132、凸起波纹、凸起环状波纹或散射凸点形成,所述粗糙面通过在锁紧片13的端面上进行电腐蚀、化学腐蚀平或机械处理形成,所述平面通过普通加工形成。Further, the locking piece 13 is provided with an inner hole 131, the locking piece 13 is arranged between the handle base positioning structure 41 and the pin positioning nut 12, and both ends of the locking piece 13 can be arranged Concave-convex surface, rough surface, or flat surface that increases friction; the concave-convex surface is formed by arranging radial convex stripes 132, convex corrugations, convex annular corrugations or scattering convex points on the end surface of the locking plate 13. The rough surface is formed by electrical etching, chemical etching or mechanical treatment on the end surface of the locking plate 13, and the flat surface is formed by ordinary processing.
进一步的,所述锁紧片13的端面上设置放射凸起条纹132。放射凸起条纹132的固定效果更好;锁紧片13的放射状凸起条纹132能压入把手基座定位结构41的底端形成嵌入结构,极大增加了摩擦力,形成真实稳定的锁定,更能锁止X/Z向位置。Further, the end surface of the locking piece 13 is provided with radial protruding stripes 132. The fixing effect of the radial convex stripes 132 is better; the radial convex stripes 132 of the locking plate 13 can be pressed into the bottom end of the handle base positioning structure 41 to form an embedded structure, which greatly increases the friction and forms a true and stable lock. It can lock the X/Z position even more.
进一步的,所述锁紧片13的固定方式为下述方式中的任意一种:Further, the fixing method of the locking piece 13 is any one of the following methods:
第一种固定方式为:所述锁紧片13设置在卡脚定位螺母12上,所述卡脚定位螺母12的第一凸台121的顶端面设有凹槽126,所述锁紧片13活动放入凹槽126中,且所述凹槽126和锁紧片13之间设有间隙,所述锁紧片13朝向把手基座定位结构41的端面上设有放射状凸起条纹132;The first fixing method is: the locking piece 13 is arranged on the pin positioning nut 12, the top surface of the first boss 121 of the pin positioning nut 12 is provided with a groove 126, and the locking piece 13 It is movably put into the groove 126, and there is a gap between the groove 126 and the locking piece 13, and the end surface of the locking piece 13 facing the handle base positioning structure 41 is provided with radial protruding stripes 132;
第二种固定方式为:所述锁紧片13设置在卡脚定位螺母12上,所述卡脚定位螺母12的第一凸台121的顶端面设有凹槽126,所述锁紧片13紧配压入凹槽126中,且所述凹槽126和锁紧片13之间无间隙形成紧配合;所述锁紧片13朝向把手基座定位结构41的端面上设有放射状凸起条纹132;The second fixing method is: the locking piece 13 is arranged on the pin positioning nut 12, the top surface of the first boss 121 of the pin positioning nut 12 is provided with a groove 126, and the locking piece 13 The groove 126 is tightly fitted and pressed into the groove 126, and there is no gap between the groove 126 and the locking piece 13 to form a tight fit; the locking piece 13 is provided with radial protruding stripes on the end surface facing the handle base positioning structure 41 132;
第三种固定方式为:所述锁紧片13与卡脚定位螺母12注塑为一体,所述卡脚定位螺母12的第一凸台121朝向把手基座定位结构41的端面上设有放射状凸起条纹,或所 述把手基座定位结构41的底端面设有环形纹、放射纹、凸点;The third fixing method is: the locking piece 13 and the clamping leg positioning nut 12 are injection molded into one body, and the first boss 121 of the clamping leg positioning nut 12 is provided with a radial convex on the end surface facing the handle base positioning structure 41. Streaks, or the bottom end surface of the handle base positioning structure 41 is provided with annular patterns, radial patterns, and convex points;
第四种固定方式为:所述锁紧片13设置在把手基座定位结构41上,所述把手基座定位结构41的底端面设有容纳槽,所述锁紧片13压入容纳槽中,所述锁紧片13朝向卡脚定位螺母12的端面上设有放射状凸起条纹132;The fourth fixing method is: the locking piece 13 is arranged on the handle base positioning structure 41, the bottom end of the handle base positioning structure 41 is provided with a receiving groove, and the locking piece 13 is pressed into the receiving groove , The end surface of the locking piece 13 facing the locking pin positioning nut 12 is provided with radial convex stripes 132;
第五种固定方式为:所述锁紧片13的内孔131上设有凸起法兰边,所述凸起法兰边压入把手基座定位结构41的螺栓过孔411中,所述锁紧片13朝向卡脚定位螺母12的端面或者两面设有放射状凸起条纹132;The fifth fixing method is: the inner hole 131 of the locking piece 13 is provided with a raised flange, and the raised flange is pressed into the bolt through hole 411 of the handle base positioning structure 41, the The locking piece 13 is provided with radial protruding stripes 132 on the end surface or both surfaces facing the locking nut 12;
第六种固定方式为:所述锁紧片13与把手基座定位结构41注塑为一体,所述把手基座定位结构41朝向卡脚定位螺母12的端面上设有放射状凸起条纹132,或所述卡脚定位螺母12的顶端面设有环形纹、放射纹、凸点。The sixth fixing method is: the locking piece 13 and the handle base positioning structure 41 are injection molded into one body, and the end surface of the handle base positioning structure 41 facing the locking pin positioning nut 12 is provided with radial protruding stripes 132, or The top surface of the pin positioning nut 12 is provided with annular patterns, radial patterns, and convex points.
第一、二种固定方式中的所述锁紧片13设置在凹槽126内时,所述锁紧片13的厚度大于凹槽126的深度,使得放射状凸起条纹132能直接与把手基座定位结构41的底端面接触,增强锁紧片13与把手基座定位结构41间的摩擦紧固力;第一、二、四、五种固定方式中也可以是锁紧片13的两端面均设置放射状凸起条纹132。In the first and second fixing methods, when the locking piece 13 is arranged in the groove 126, the thickness of the locking piece 13 is greater than the depth of the groove 126, so that the radial convex stripes 132 can directly contact the handle base. The bottom end surface of the positioning structure 41 is in contact with each other to enhance the frictional fastening force between the locking piece 13 and the handle base positioning structure 41; in the first, second, fourth, and fifth fixing methods, the two ends of the locking piece 13 can be even The radial convex stripes 132 are provided.
进一步的,所述固定垫片22为平垫片、凸起波纹垫片、凸起环状波纹垫片、散布凸点垫片或粗糙表面垫片中任意一种;所述紧固螺栓21和固定垫片22为分体式,或所述紧固螺栓21和固定垫片22固定为一体,构成法兰螺栓。Further, the fixed gasket 22 is any one of a flat gasket, a convex corrugated gasket, a convex annular corrugated gasket, a scattered bump gasket or a rough surface gasket; the fastening bolt 21 and The fixing gasket 22 is a split type, or the fastening bolt 21 and the fixing gasket 22 are fixed as a whole to form a flange bolt.
进一步的,所述螺栓过孔411的直径F、紧固螺栓21的螺柱的直径H、X/Z向调节范围值C满足的条件为:F≥H+2C;所述固定垫片22的外径G、紧固螺栓21的螺柱的直径H、X/Z向调节范围值C、安全值J满足的条件为:G≥F+2C+2J;所述固定垫片22的外径大于锁紧片13的内孔131的直径;弹片调节螺柱11的弹性抱紧结构111的材料不同,抱紧结构111壁厚和弹性变形量存在偏差,弹性抱紧结构111抱紧螺栓沿XZ方向移动时,XZ向间隙会有所不同,所以要设置偏移量安全值J,使得能更好的适应各种材料制成的弹片调节螺柱11的弹性抱紧结构111,安全值J为经验值,一般大于等于0.2-0.5mm。Further, the conditions satisfied by the diameter F of the bolt through hole 411, the diameter H of the stud of the fastening bolt 21, and the X/Z adjustment range value C are: F≥H+2C; The conditions that the outer diameter G, the diameter H of the stud of the fastening bolt 21, the X/Z adjustment range value C, and the safety value J meet are: G≥F+2C+2J; the outer diameter of the fixed gasket 22 is greater than The diameter of the inner hole 131 of the locking piece 13; the material of the elastic holding structure 111 of the shrapnel adjusting stud 11 is different, the wall thickness and elastic deformation of the holding structure 111 are deviated, and the elastic holding structure 111 holds the bolt along the XZ direction When moving, the XZ-direction gap will be different, so the offset safety value J should be set, so that it can better adapt to the elastic holding structure 111 of the shrapnel adjustment stud 11 made of various materials, and the safety value J is experience Value, generally greater than or equal to 0.2-0.5mm.
进一步的,所述隐藏把手4上设有3个或4个把手基座定位结构41。Further, the hidden handle 4 is provided with 3 or 4 handle base positioning structures 41.
进一步的,所述弹片调节螺柱11和卡脚定位螺母12可以由塑料材质制作而成,可以大大降低成本,减轻公差调节器的整体重量。Further, the elastic sheet adjusting stud 11 and the clip positioning nut 12 can be made of plastic material, which can greatly reduce the cost and reduce the overall weight of the tolerance adjuster.
进一步的,锁紧片13由金属或硬质工程塑料制作而成。Further, the locking piece 13 is made of metal or hard engineering plastics.
实施例2Example 2
本实施例提供一种新型隐藏把手的安装结构的安装方法,其结构详见附图1、18-19所示:This embodiment provides a method for installing a new type of hidden handle installation structure, the structure of which is shown in Figures 1, 18-19:
所述一种新型隐藏把手的安装结构的结构如实施例1所述。The structure of the new type of hidden handle mounting structure is as described in the first embodiment.
新型隐藏把手的安装结构的安装包括公差调节器1与隐藏把手基座定位结构41的安装,以及隐藏把手4与内钣金3、外钣金5的安装;所述公差调节器1与隐藏把手4为正向旋入安装方式,所述隐藏把手4与内钣金3、外钣金5采用3点或4点定位公差自动调节的安装方式。The installation of the new hidden handle installation structure includes the installation of the tolerance adjuster 1 and the hidden handle base positioning structure 41, and the installation of the hidden handle 4 with the inner sheet metal 3 and the outer sheet metal 5; the tolerance adjuster 1 and the hidden handle 4 is a positive screw-in installation method, and the hidden handle 4 and the inner sheet metal 3 and the outer sheet metal 5 adopt a 3-point or 4-point positioning tolerance automatic adjustment installation method.
进一步的,所述公差调节器1与隐藏把手4采用正向旋入安装方式时,所述正向旋入安装方式包括以下步骤:Further, when the tolerance adjuster 1 and the hidden handle 4 adopt a positive screw-in installation method, the positive screw-in installation method includes the following steps:
步骤一,将所述锁紧片13安装到卡脚定位螺母12的凹槽126中,或将锁紧片13固定在把手基座定位结构41的底部,所述弹片调节螺柱11旋入卡脚定位螺母12的容纳腔124中并旋到底;Step 1: Install the locking piece 13 into the groove 126 of the locking pin positioning nut 12, or fix the locking piece 13 at the bottom of the handle base positioning structure 41, and screw the elastic piece adjustment stud 11 into the card. The foot positioning nut 12 is screwed to the bottom in the receiving cavity 124;
步骤二,所述卡脚定位螺母12上的第一凸台121和平卡脚123抵接到把手基座定位结构41底端面上,旋转卡脚定位螺母12,使平卡脚123从开口槽415处进入卡钩414中,所述平卡脚123在卡钩414与把手基座定位结构41的底端面构成的活动槽中自由移动,且不会脱出,所述公差调节器1随着平卡脚123的移动而在把手基座定位结构41底部移动;Step 2: The first boss 121 and the flat pin 123 on the pin positioning nut 12 abut against the bottom end surface of the handle base positioning structure 41, and the pin positioning nut 12 is rotated so that the flat pin 123 exits from the opening slot 415 When entering the hook 414, the flat hook 123 moves freely in the movable groove formed by the hook 414 and the bottom end surface of the handle base positioning structure 41, and does not come out. The tolerance adjuster 1 follows the flat hook The movement of the foot 123 moves at the bottom of the handle base positioning structure 41;
步骤三,参照所述步骤一和步骤二,依次将公差调节器1安装在隐藏把手4的其他把手基座定位结构41上,完成公差调节器1与隐藏把手4的整体安装。Step three, referring to the steps one and two, install the tolerance adjuster 1 on the other handle base positioning structure 41 of the hidden handle 4 in sequence to complete the overall installation of the tolerance adjuster 1 and the hidden handle 4.
进一步的,所述隐藏把手4与内钣金3、外钣金5采用3点或4点定位公差自动调节的安装方式包括以下步骤:Further, the installation method of the hidden handle 4 and the inner sheet metal 3 and the outer sheet metal 5 using 3-point or 4-point positioning tolerance automatic adjustment includes the following steps:
步骤一,推动隐藏把手4,所述隐藏把手4上的活动外把手依次穿过内钣金3和外钣金5上的开槽;Step 1: Push the hidden handle 4, and the movable outer handle on the hidden handle 4 passes through the slots on the inner sheet metal 3 and the outer sheet metal 5 in turn;
步骤二,将所述活动外把手与外钣金5的间隙和高度定位好,进而将隐藏把手4和把手基座定位结构41约束在一个固定位置,定位好各个把手基座定位结构41与内钣金3上的螺栓安装过孔的空间位置;Step 2: Position the gap and height between the movable outer handle and the outer sheet metal 5, and then constrain the hidden handle 4 and the handle base positioning structure 41 to a fixed position, and position each handle base positioning structure 41 and the inner The space position of the bolt installation hole on the sheet metal 3;
步骤三,将所述紧固螺栓21依次穿过固定垫片22、把手基座定位结构41、公差调节器1,所述紧固螺栓21到达弹片调节螺柱11的弹性抱紧结构111位置后,旋转前进的紧固螺栓21被弹性抱紧结构111抱紧,抱紧紧固螺栓21的摩擦力产生摩擦扭矩,带动弹片调节螺柱11旋转,弹片调节螺柱11旋转后升高,Y向调整间隙将不断缩小,所 述弹片调节螺柱11的第二凸台113的端面与内钣金3的平面接触后,所述弹片调节螺柱11停止前进,完成轴向Y方向的公差调节;所述第二凸台113碰到内钣金3遇阻后,紧固螺栓21穿过弹性抱紧结构111继续前进,找到内钣金3的螺栓安装过孔并穿过该过孔,进入固定螺母31的螺孔中,在进入固定螺母31的过程中,所述紧固螺栓21带动固定垫片22和公差调节器1移动到与固定螺母31同轴向方向位置,完成平面X/Z 2个方向的公差调节;旋转的紧固螺栓21继续前进与固定螺母31锁紧,锁紧后即可将隐藏把手4固定安装在内钣金3上;Step 3: Pass the fastening bolt 21 through the fixed washer 22, the handle base positioning structure 41, and the tolerance adjuster 1 in sequence. After the fastening bolt 21 reaches the position of the elastic holding structure 111 of the elastic adjustment stud 11 , The rotating fastening bolt 21 is held tightly by the elastic holding structure 111, the friction force of the holding fastening bolt 21 generates friction torque, which drives the shrapnel adjusting stud 11 to rotate, and the shrapnel adjusting stud 11 rises after rotation. The adjustment gap will continue to shrink. After the end surface of the second boss 113 of the elastic sheet adjusting stud 11 contacts the plane of the inner sheet metal 3, the elastic sheet adjusting stud 11 stops advancing to complete the tolerance adjustment in the axial Y direction; After the second boss 113 encounters the inner sheet metal 3 and encounters resistance, the fastening bolt 21 passes through the elastic holding structure 111 and continues to move forward, finds the bolt installation via hole of the inner sheet metal 3 and passes through the via hole, and enters the fixing In the screw hole of the nut 31, in the process of entering the fixing nut 31, the fastening bolt 21 drives the fixing washer 22 and the tolerance adjuster 1 to move to a position coaxial with the fixing nut 31, completing the plane X/Z 2 Tolerance adjustment in two directions; the rotating fastening bolt 21 continues to advance and is locked with the fixing nut 31, and the hidden handle 4 can be fixedly installed on the inner sheet metal 3 after locking;
步骤四,参照上述步骤三,依次在隐藏把手4的其他把手基座定位结构41上安装紧固螺栓21,并锁紧内钣金3上的其他固定螺母31,即完成整个隐藏把手4与内钣金3、外钣金5的安装。 Step 4, referring to the above step 3, install the fastening bolt 21 on the other handle base positioning structure 41 of the hidden handle 4 in turn, and lock the other fixing nuts 31 on the inner sheet metal 3, that is, the entire hidden handle 4 and the inner Installation of sheet metal 3 and outer sheet metal 5.
实施例3Example 3
本实施例提供一种新型隐藏把手的安装结构,其结构详见附图3-4、8-12、16-17、20、22-27所示:包括公差调节器1、螺栓组件2、内钣金3和隐藏把手4;所述螺栓组件2包括紧固螺栓21和固定垫片22;所述内钣金3上开设有第一开槽和螺栓安装过孔,且所述内钣金3的底端面上焊装有与螺栓安装过孔同孔心的固定螺母31;所述隐藏把手4上设有把手基座定位结构41;所述公差调节器1包括弹片调节螺柱11、卡脚定位螺母12和锁紧片13,所述弹片调节螺柱11和卡脚定位螺母12均为中空腔体结构,由凸台和螺柱组成,所述卡脚定位螺母12的上部设有第一凸台121,所述第一凸台121上设有倒钩形卡脚122,所述倒钩形卡脚122与第一凸台121垂直设置,所述倒钩形卡脚122为弹性卡脚,且卡脚的上部呈倒钩形结构;所述把手基座定位结构41上设有定位孔412,所述倒钩形卡脚122压入定位孔412后弹开,上部的倒钩卡扣在把手基座定位结构41的底板上,所述倒钩形卡脚122在定位孔412中自由移动,且不会脱出;所述锁紧片13设置在第一凸台121和把手基座定位结构41的底端面之间,所述弹片调节螺柱11设置在卡脚定位螺母12的螺柱的腔体中;所述弹片调节螺柱11的下部的螺柱的腔体内设有弹性抱紧结构111,所述弹性抱紧结构111受摩擦力矩后抱紧紧固螺栓21并随着紧固螺栓21转动而带动弹片调节螺柱11转动。所述紧固螺栓21依次穿过固定垫片22、把手基座定位结构41的螺栓过孔411、锁紧片13、卡脚定位螺母12、弹片调节螺柱11、内钣金3上的螺栓安装过孔和固定螺母31,将隐藏把手4通过螺栓组件2和公差调节器1固定在内钣金3上,并通过固定螺母31锁紧。倒钩形卡脚122受力压缩变形,松开力后弹开,并卡扣在把手基座定位结构41的底板上,使得倒钩形卡脚122在定位孔412 中可自由移动但不会脱出。This embodiment provides a new type of concealed handle mounting structure, the structure of which is shown in Figures 3-4, 8-12, 16-17, 20, 22-27: including tolerance adjuster 1, bolt assembly 2, inner The sheet metal 3 and the hidden handle 4; the bolt assembly 2 includes a fastening bolt 21 and a fixing washer 22; the inner sheet metal 3 is provided with a first slot and a bolt installation through hole, and the inner sheet metal 3 A fixing nut 31 is welded on the bottom end surface with the bolt mounting hole concentric with the hole; the hidden handle 4 is provided with a handle base positioning structure 41; the tolerance adjuster 1 includes a shrapnel adjusting stud 11 and a pin The positioning nut 12 and the locking piece 13, the elastic piece adjusting stud 11 and the clamping leg positioning nut 12 are both hollow cavity structures, composed of a boss and a stud, and the clamping leg positioning nut 12 is provided with a first A boss 121, the first boss 121 is provided with a barbed hook 122, the barbed hook 122 is perpendicular to the first boss 121, and the barbed hook 122 is an elastic hook , And the upper part of the clip is a barb-shaped structure; the handle base positioning structure 41 is provided with a positioning hole 412, the barb-shaped clip 122 is pressed into the positioning hole 412 and then bounces, the upper barb snaps On the bottom plate of the handle base positioning structure 41, the barbed feet 122 move freely in the positioning hole 412 without coming out; the locking piece 13 is provided on the first boss 121 and the handle base positioning Between the bottom end surfaces of the structure 41, the shrapnel adjusting stud 11 is arranged in the cavity of the stud of the pin positioning nut 12; the cavity of the stud at the lower part of the shrapnel adjusting stud 11 is provided with an elastic holding tight Structure 111, the elastic holding structure 111 holds the fastening bolt 21 tightly after receiving the friction torque, and drives the elastic plate adjusting stud 11 to rotate as the fastening bolt 21 rotates. The fastening bolt 21 sequentially passes through the fixing washer 22, the bolt through hole 411 of the handle base positioning structure 41, the locking piece 13, the clip positioning nut 12, the elastic piece adjusting stud 11, and the bolt on the inner sheet metal 3. The through hole and the fixing nut 31 are installed, and the hidden handle 4 is fixed on the inner sheet metal 3 through the bolt assembly 2 and the tolerance adjuster 1, and is locked by the fixing nut 31. The barb-shaped clamping leg 122 is compressed and deformed under a force, and is released after the force is released, and is buckled on the bottom plate of the handle base positioning structure 41, so that the barb-shaped clamping leg 122 can move freely in the positioning hole 412 but does not Prolapse.
进一步的,卡脚定位螺母12上的倒钩形卡脚122设有多个,且所述倒钩形卡脚122以第一凸台121的圆心为圆心等圆心角设置在第一凸台121的边缘;所述把手基座定位结构41上配合固定倒钩形卡脚122的定位孔412设有多个,且所述定位孔412与倒钩形卡脚122的数量相同,所述定位孔412以螺栓过孔411的圆心为圆心等圆心角设置在螺栓过孔411的四周。所述倒钩形卡脚122和定位孔412数量至少设多个,优选2个或3个,使得能有效限制公差调节器在把手基座定位结构的底端面旋转移动。如果所述倒钩形卡脚122设置2个,可以对称放置在第一凸台121的边缘,把手基座定位结构41上的定位孔412也一样设置2个,且对称设置在螺栓过孔411的两侧;如所述倒钩形卡脚122设有3个,以等圆心角120°设置在第一凸台121的边缘,把手基座定位结构41上的定位孔412同样设置3个,以等圆心角120°设置在螺栓过孔411的四周。Further, there are a plurality of barb-shaped clamping feet 122 on the clamping-leg positioning nut 12, and the barb-shaped clamping feet 122 are set on the first boss 121 with the center of the first boss 121 as the center of the circle. The handle base positioning structure 41 is fitted with a plurality of positioning holes 412 for fixing the barb-shaped feet 122, and the number of the positioning holes 412 and the barb-shaped feet 122 is the same, the positioning holes 412 is arranged around the bolt through hole 411 with the center of the bolt through hole 411 as the center of the center angle. The number of the barbed hook 122 and the positioning hole 412 is at least multiple, preferably two or three, so that the tolerance adjuster can effectively limit the rotation movement of the tolerance adjuster on the bottom end surface of the handle base positioning structure. If two barb-shaped feet 122 are provided, they can be placed symmetrically on the edge of the first boss 121, and the positioning holes 412 on the handle base positioning structure 41 are also provided with two, and they are placed symmetrically on the bolt through holes 411. For example, the barb-shaped clamping feet 122 are provided with 3, which are arranged on the edge of the first boss 121 at an equal central angle of 120°, and the positioning holes 412 on the handle base positioning structure 41 are also provided with 3, It is arranged around the bolt through hole 411 with an equal central angle of 120°.
进一步的,定位孔、倒钩形卡脚和X/Z向调节范围值之间满足下述条件:所述定位孔412的宽度A、倒钩形卡脚122的厚度B、X/Z向调节范围值C满足的条件为:A=B+2C;所述定位孔412的长度D、倒钩形卡脚122的宽度E、X/Z向调节范围值C满足的条件为:D=E+2C。Further, the following conditions are satisfied between the positioning hole, the barb-shaped clamping leg and the X/Z-direction adjustment range value: the width A of the positioning hole 412, the thickness B of the barb-shaped clamping leg 122, and the X/Z-direction adjustment The condition that the range value C satisfies is: A=B+2C; the condition that the length D of the positioning hole 412, the width E of the barbed hook 122, and the X/Z adjustment range value C satisfy: D=E+ 2C.
进一步的,所述弹片调节螺柱11的上部设有第二凸台113,所述第二凸台113的底端面上设有放射纹114,顶端面的边缘设有止位块115,所述弹片调节螺柱11的下部的螺柱的外部设有外螺纹112,所述外螺纹112与第二凸台113的接触端设有螺柱螺纹止位断头116;所述卡脚定位螺母12下部的螺柱的腔体内设有容纳腔124,且容纳腔124内设有与外螺纹112配合的内螺纹125;所述弹片调节螺柱11设置在卡脚定位螺母12的容纳腔124中,并通过螺纹连接固定;所述卡脚定位螺母12下部的螺柱的开口端的端面上设有防紧凸块127,开口端的外壁上设有与止位块115配合的螺纹止位凹槽128和止退筋129,开口端的内壁上设有与螺柱螺纹止位断头116配合的螺母螺纹止位断头130,所述止退筋129设置在螺纹止位凹槽128中。所述卡脚定位螺母12中的防紧凸块127、螺纹止位凹槽128、止退筋129和螺母螺纹止位断头130,以及弹片调节螺柱11中的螺纹止位块115、螺柱螺纹止位断头116构成公差调节器1的防紧止退结构。弹片调节螺柱11旋入卡脚定位螺母12,且旋到底时,止位块115被螺纹止位凹槽128和止退筋129阻挡,或螺柱螺纹止位断头116碰触到螺母螺纹止位断头130,使得弹片调节螺柱11不能再继续旋入,以防止弹片调节螺柱11与卡脚定位螺母12的底面旋死,即为使弹片调节螺柱11在旋到底时不再继续旋入,做了两种预防措施,形成了防旋死的 双保险;当弹片调节螺柱11工作旋转时,超过一定力,止位块115越过止退筋129,弹片调节螺柱11继续旋转升高,进入工装状态;止位块115可以防止运输途中的震动导致的弹片调节螺柱11脱出工作状态高度。防紧凸块127可以防止弹片调节螺柱11与卡脚定位螺母12形成真空吸附。在装配后,弹片调节螺柱的第二凸台113的底端面与内钣金3抵压紧固,所述第二凸台113的端面上设置放射纹,可以增大弹片调节螺柱11与内钣金3之间的摩擦力,能有效防止因震动引起弹片调节螺柱11旋转,进而起到防松动作用。所述第二凸台113的外沿为六边形外沿,或四边形外沿,或内缩的6角孔。Further, the upper part of the elastic sheet adjusting stud 11 is provided with a second boss 113, the bottom end of the second boss 113 is provided with a radial pattern 114, and the edge of the top end is provided with a stop block 115, the The outer thread 112 is provided on the outside of the lower stud of the shrapnel adjusting stud 11, and the contact end of the outer thread 112 and the second boss 113 is provided with a stud thread stop 116; the pin positioning nut 12 The cavity of the lower stud is provided with a accommodating cavity 124, and the accommodating cavity 124 is provided with an internal thread 125 matched with the external thread 112; the shrapnel adjusting stud 11 is arranged in the accommodating cavity 124 of the pin positioning nut 12, And fixed by threaded connection; the end surface of the open end of the stud at the lower part of the pin positioning nut 12 is provided with an anti-tightening protrusion 127, and the outer wall of the open end is provided with a threaded stop groove 128 and a stopper 115 matched with the stopper 115. For the anti-return rib 129, the inner wall of the open end is provided with a nut thread stopper 130 matched with the stud thread stopper 116, and the anti-return rib 129 is arranged in the thread stop groove 128. The anti-tightening protrusion 127, the thread stop groove 128, the anti-retraction rib 129 and the nut thread stop break 130 in the clip positioning nut 12, and the thread stop block 115 and the screw in the shrapnel adjustment stud 11 The column thread stop break 116 constitutes an anti-tightening stop structure of the tolerance adjuster 1. The shrapnel adjusting stud 11 is screwed into the pin positioning nut 12, and when it is screwed to the end, the stop block 115 is blocked by the thread stop groove 128 and the stop rib 129, or the stud thread stop break 116 touches the nut thread Stop and break the head 130 so that the shrapnel adjusting stud 11 can no longer be screwed in to prevent the bottom surface of the shrapnel adjusting stud 11 and the pin positioning nut 12 from being screwed down, that is, the shrapnel adjusting stud 11 will no longer be screwed to the end. Continue to screw in and take two preventive measures to form a double insurance against rotation; when the shrapnel adjustment stud 11 rotates and exceeds a certain force, the stop block 115 crosses the stop reinforcement 129, and the shrapnel adjustment stud 11 continues The rotation is raised and enters the tooling state; the stop block 115 can prevent the shrapnel adjusting stud 11 from falling out of the working state height caused by the vibration during transportation. The anti-tightening protrusion 127 can prevent the elastic sheet adjusting stud 11 and the locking pin positioning nut 12 from forming vacuum adsorption. After assembling, the bottom end surface of the second boss 113 of the shrapnel adjusting stud is pressed against and fastened to the inner sheet metal 3, and the end surface of the second boss 113 is provided with radial lines, which can increase the size of the shrapnel adjusting stud 11 and The friction force between the inner sheet metal 3 can effectively prevent the shrapnel adjusting stud 11 from rotating due to vibration, thereby playing a role of preventing loosening. The outer edge of the second boss 113 is a hexagonal outer edge, or a quadrilateral outer edge, or a recessed 6-corner hole.
进一步的,所述弹性抱紧结构111为抱紧环结构、嵌入环形弹簧片、U型钢丝弹簧或卡簧结构中的任意一种;Further, the elastic holding structure 111 is any one of a holding ring structure, an embedded annular spring sheet, a U-shaped wire spring or a circlip structure;
所述嵌入环形弹簧片、U型钢丝弹簧、卡簧结构的中间均开有抱紧孔,且所述抱紧孔的直径小于紧固螺栓21的螺柱的直径;The embedding ring spring, U-shaped steel wire spring, and circlip structure are provided with a holding hole in the middle, and the diameter of the holding hole is smaller than the diameter of the stud of the fastening bolt 21;
所述抱紧环结构包括抱紧环和支撑脚1111,所述抱紧环分为瓣状裙边抱紧环、环形裙边抱紧环和爪状抱紧环;支撑竖边是工艺边,如果弹性调节螺柱与弹性抱紧结构是一种材料,就没有支撑竖边,如果材料不同,支撑竖边是加工工艺边;The holding ring structure includes a holding ring and a supporting foot 1111. The holding ring is divided into a petal-shaped skirt holding ring, an annular skirt holding ring and a claw holding ring; the supporting vertical side is a craft side, If the elastic adjusting stud and the elastic holding structure are the same material, there is no supporting vertical side. If the material is different, the supporting vertical side is the processing side;
所述环形裙边抱紧环呈环形结构,其包括第一抱紧环1112,且所述第二抱紧环采用软性材料制作而成,所述软性材料为弹性体或橡胶材料;The annular skirt holding ring has an annular structure, which includes a first holding ring 1112, and the second holding ring is made of a soft material, and the soft material is an elastic body or a rubber material;
所述瓣状裙边抱紧环的边缘呈瓣状裙边结构,其包括第二抱紧环1113和支撑竖边1114,所述支撑竖边1114上设有镂空孔1115,所述瓣状裙边抱紧环由弹性体、橡胶、POM、POM玻纤增强材料、PP玻纤增强材料、PP长玻纤增强材料、PA6、PA6增韧材料、PA6玻纤增强材料、PA66、PA66增韧材料或PA66玻纤增强材料制作而成;The edge of the petal-shaped skirt holding ring has a petal-shaped skirt structure, which includes a second holding ring 1113 and a supporting vertical side 1114. The supporting vertical side 1114 is provided with a hollow hole 1115. The petal-shaped skirt The side holding ring is made of elastomer, rubber, POM, POM glass fiber reinforced material, PP glass fiber reinforced material, PP long glass fiber reinforced material, PA6, PA6 toughened material, PA6 glass fiber reinforced material, PA66, PA66 toughened material Or made of PA66 glass fiber reinforced material;
所述爪状抱紧环包括固定环1117和抱紧爪1116,所述抱紧爪1116设有3瓣,且均朝下设置在固定环1117的内壁上,所述爪状抱紧环由工程塑材料制作而成,所述工程塑材料为POM、POM玻纤增强材料、PP玻纤增强材料、PP长玻纤增强材料、PA6、PA6增韧材料、PA6玻纤增强材料、PA66、PA66增韧材料或PA66玻纤增强材料。The claw-shaped holding ring includes a fixed ring 1117 and a holding claw 1116. The holding claws 1116 are provided with three petals, and they are all arranged downward on the inner wall of the fixed ring 1117. The claw-shaped holding ring is designed by engineering Made of plastic materials, the engineering plastic materials are POM, POM glass fiber reinforced materials, PP glass fiber reinforced materials, PP long glass fiber reinforced materials, PA6, PA6 toughened materials, PA6 glass fiber reinforced materials, PA66, PA66 reinforced materials Tough material or PA66 glass fiber reinforced material.
所述抱紧环结构、嵌入环形弹簧片、U型钢丝弹簧、卡簧结构可以抱紧紧固螺栓21带动弹片调节螺柱11旋转。The holding ring structure, the embedded annular spring sheet, the U-shaped steel wire spring, and the circlip structure can hold the fastening bolt 21 to drive the elastic sheet adjustment stud 11 to rotate.
进一步的,所述锁紧片13上设有内孔131,所述锁紧片13设置在把手基座定位结构41和卡脚定位螺母12之间,所述锁紧片13的两端面设置可以增加摩擦力的凹凸面、粗糙面,或平面;所述凹凸面通过在锁紧片13的端面上设置放射状凸起条纹132、凸起波纹、凸起环状波纹或散射凸点形成,所述粗糙面通过在锁紧片13的端面上进行电腐 蚀、化学腐蚀平或机械处理形成,所述平面通过普通加工形成。Further, the locking piece 13 is provided with an inner hole 131, the locking piece 13 is arranged between the handle base positioning structure 41 and the pin positioning nut 12, and both ends of the locking piece 13 can be arranged Concave-convex surface, rough surface, or flat surface that increases friction; the concave-convex surface is formed by arranging radial convex stripes 132, convex corrugations, convex annular corrugations or scattering convex points on the end surface of the locking plate 13. The rough surface is formed by electrical etching, chemical etching or mechanical treatment on the end surface of the locking plate 13, and the flat surface is formed by ordinary processing.
进一步的,所述锁紧片13的端面上设置放射凸起条纹132。放射凸起条纹132的固定效果更好;锁紧片13的放射状凸起条纹132能压入把手基座定位结构41的底端形成嵌入结构,极大增加了摩擦力,形成真实稳定的锁定,更能锁止X/Z向位置。Further, the end surface of the locking piece 13 is provided with radial protruding stripes 132. The fixing effect of the radial convex stripes 132 is better; the radial convex stripes 132 of the locking plate 13 can be pressed into the bottom end of the handle base positioning structure 41 to form an embedded structure, which greatly increases the friction and forms a true and stable lock. It can lock the X/Z position even more.
进一步的,所述锁紧片13的固定方式为下述方式中的任意一种:Further, the fixing method of the locking piece 13 is any one of the following methods:
第一种固定方式为:所述锁紧片13设置在卡脚定位螺母12上,所述卡脚定位螺母12的第一凸台121的顶端面设有凹槽126,所述锁紧片13活动放入凹槽126中,且所述凹槽126和锁紧片13之间设有间隙,所述锁紧片13朝向把手基座定位结构41的端面上设有放射状凸起条纹132;The first fixing method is: the locking piece 13 is arranged on the pin positioning nut 12, the top surface of the first boss 121 of the pin positioning nut 12 is provided with a groove 126, and the locking piece 13 It is movably put into the groove 126, and there is a gap between the groove 126 and the locking piece 13, and the end surface of the locking piece 13 facing the handle base positioning structure 41 is provided with radial protruding stripes 132;
第二种固定方式为:所述锁紧片13设置在卡脚定位螺母12上,所述卡脚定位螺母12的第一凸台121的顶端面设有凹槽126,所述锁紧片13紧配压入凹槽126中,且所述凹槽126和锁紧片13之间无间隙形成紧配合;所述锁紧片13朝向把手基座定位结构41的端面上设有放射状凸起条纹132;The second fixing method is: the locking piece 13 is arranged on the pin positioning nut 12, the top surface of the first boss 121 of the pin positioning nut 12 is provided with a groove 126, and the locking piece 13 The groove 126 is tightly fitted and pressed into the groove 126, and there is no gap between the groove 126 and the locking piece 13 to form a tight fit; the locking piece 13 is provided with radial protruding stripes on the end surface facing the handle base positioning structure 41 132;
第三种固定方式为:所述锁紧片13与卡脚定位螺母12注塑为一体,所述卡脚定位螺母12的第一凸台121朝向把手基座定位结构41的端面上设有放射状凸起条纹,或所述把手基座定位结构41的底端面设有环形纹、放射纹、凸点;The third fixing method is: the locking piece 13 and the clamping leg positioning nut 12 are injection molded into one body, and the first boss 121 of the clamping leg positioning nut 12 is provided with a radial convex on the end surface facing the handle base positioning structure 41. Streaks, or the bottom end surface of the handle base positioning structure 41 is provided with annular patterns, radial patterns, and convex points;
第四种固定方式为:所述锁紧片13设置在把手基座定位结构41上,所述把手基座定位结构41的底端面设有容纳槽,所述锁紧片13压入容纳槽中,所述锁紧片13朝向卡脚定位螺母12的端面上设有放射状凸起条纹132;The fourth fixing method is: the locking piece 13 is arranged on the handle base positioning structure 41, the bottom end of the handle base positioning structure 41 is provided with a receiving groove, and the locking piece 13 is pressed into the receiving groove , The end surface of the locking piece 13 facing the locking pin positioning nut 12 is provided with radial convex stripes 132;
第五种固定方式为:所述锁紧片13的内孔131上设有凸起法兰边,所述凸起法兰边压入把手基座定位结构41的螺栓过孔411中,所述锁紧片13朝向卡脚定位螺母12的端面或者两面设有放射状凸起条纹132;The fifth fixing method is: the inner hole 131 of the locking piece 13 is provided with a raised flange, and the raised flange is pressed into the bolt through hole 411 of the handle base positioning structure 41, the The locking piece 13 is provided with radial protruding stripes 132 on the end surface or both surfaces facing the locking nut 12;
第六种固定方式为:所述锁紧片13与把手基座定位结构41注塑为一体,所述把手基座定位结构41朝向卡脚定位螺母12的端面上设有放射状凸起条纹132,或所述卡脚定位螺母12的顶端面设有环形纹、放射纹、凸点。The sixth fixing method is: the locking piece 13 and the handle base positioning structure 41 are injection molded into one body, and the end surface of the handle base positioning structure 41 facing the locking pin positioning nut 12 is provided with radial protruding stripes 132, or The top surface of the pin positioning nut 12 is provided with annular patterns, radial patterns, and convex points.
第一、二种固定方式中的所述锁紧片13设置在凹槽126内时,所述锁紧片13的厚度大于凹槽126的深度,使得放射状凸起条纹132能直接与把手基座定位结构41的底端面接触,增强锁紧片13与把手基座定位结构41间的摩擦紧固力;第一、二、四、五种固定方式中也可以是锁紧片13的两端面均设置放射状凸起条纹132。In the first and second fixing methods, when the locking piece 13 is arranged in the groove 126, the thickness of the locking piece 13 is greater than the depth of the groove 126, so that the radial convex stripes 132 can directly contact the handle base. The bottom end surface of the positioning structure 41 is in contact with each other to enhance the frictional fastening force between the locking piece 13 and the handle base positioning structure 41; in the first, second, fourth, and fifth fixing methods, the two ends of the locking piece 13 can be even The radial convex stripes 132 are provided.
进一步的,所述固定垫片22为平垫片、凸起波纹垫片、凸起环状波纹垫片、散布 凸点垫片或粗糙表面垫片中任意一种;所述紧固螺栓21和固定垫片22为分体式,或所述紧固螺栓21和固定垫片22固定为一体,构成法兰螺栓。Further, the fixed gasket 22 is any one of a flat gasket, a convex corrugated gasket, a convex annular corrugated gasket, a scattered bump gasket or a rough surface gasket; the fastening bolt 21 and The fixing gasket 22 is a split type, or the fastening bolt 21 and the fixing gasket 22 are fixed as a whole to form a flange bolt.
进一步的,所述螺栓过孔411的直径F、紧固螺栓21的螺柱的直径H、X/Z向调节范围值C满足的条件为:F≥H+2C;所述固定垫片22的外径G、紧固螺栓21的螺柱的直径H、X/Z向调节范围值C、安全值J满足的条件为:G≥F+2C+2J;所述固定垫片22的外径大于锁紧片13的内孔131的直径;弹片调节螺柱11的弹性抱紧结构111的材料不同,抱紧结构111壁厚和弹性变形量存在偏差,弹性抱紧结构111抱紧螺栓沿XZ方向移动时,XZ向间隙会有所不同,所以要设置偏移量安全值J,使得能更好的适应各种材料制成的弹片调节螺柱11的弹性抱紧结构111,安全值J为经验值,一般大于等于0.2-0.5mm。Further, the conditions satisfied by the diameter F of the bolt through hole 411, the diameter H of the stud of the fastening bolt 21, and the X/Z adjustment range value C are: F≥H+2C; The conditions that the outer diameter G, the diameter H of the stud of the fastening bolt 21, the X/Z adjustment range value C, and the safety value J meet are: G≥F+2C+2J; the outer diameter of the fixed gasket 22 is greater than The diameter of the inner hole 131 of the locking piece 13; the material of the elastic holding structure 111 of the shrapnel adjusting stud 11 is different, the wall thickness and elastic deformation of the holding structure 111 are deviated, and the elastic holding structure 111 holds the bolt along the XZ direction When moving, the XZ-direction gap will be different, so the offset safety value J should be set, so that it can better adapt to the elastic holding structure 111 of the shrapnel adjustment stud 11 made of various materials, and the safety value J is experience Value, generally greater than or equal to 0.2-0.5mm.
进一步的,所述隐藏把手4上设有3个或4个把手基座定位结构41。Further, the hidden handle 4 is provided with 3 or 4 handle base positioning structures 41.
进一步的,所述弹片调节螺柱11和卡脚定位螺母12可以由塑料材质制作而成,可以大大降低成本,减轻公差调节器的整体重量。Further, the elastic sheet adjusting stud 11 and the clip positioning nut 12 can be made of plastic material, which can greatly reduce the cost and reduce the overall weight of the tolerance adjuster.
进一步的,锁紧片13由金属或硬质工程塑料制作而成。Further, the locking piece 13 is made of metal or hard engineering plastics.
实施例4Example 4
本实施例提供一种新型隐藏把手的安装结构的安装方法,其结构详见附图20和21所示:This embodiment provides a method for installing a novel concealed handle installation structure, the structure of which is shown in Figures 20 and 21:
所述一种新型隐藏把手的安装结构的结构如实施例3所述。The structure of the new type of hidden handle mounting structure is as described in the third embodiment.
新型隐藏把手的安装结构的安装包括公差调节器1与隐藏把手基座定位结构41的安装,以及隐藏把手4与内钣金3、外钣金5的安装;所述公差调节器1与隐藏把手4为正向压入安装方式,所述隐藏把手4与内钣金3、外钣金5采用3点或4点定位公差自动调节的安装方式。The installation of the new hidden handle installation structure includes the installation of the tolerance adjuster 1 and the hidden handle base positioning structure 41, and the installation of the hidden handle 4 with the inner sheet metal 3 and the outer sheet metal 5; the tolerance adjuster 1 and the hidden handle 4 is a positive press-in installation method. The hidden handle 4 and the inner sheet metal 3 and the outer sheet metal 5 adopt a 3-point or 4-point positioning tolerance automatic adjustment method.
进一步的,所述公差调节器1与隐藏把手4采用正向压入安装方式时,所述卡正向压入安装方式包括以下步骤:Further, when the tolerance adjuster 1 and the hidden handle 4 adopt a positive press-in installation method, the card positive-press-in installation method includes the following steps:
步骤一,将所述锁紧片13安装到卡脚定位螺母12的凹槽126中,或将锁紧片13固定在把手基座定位结构41的底部,所述弹片调节螺柱11旋入卡脚定位螺母12的容纳腔124中并旋到底;Step 1: Install the locking piece 13 into the groove 126 of the locking pin positioning nut 12, or fix the locking piece 13 at the bottom of the handle base positioning structure 41, and screw the elastic piece adjustment stud 11 into the card. The foot positioning nut 12 is screwed to the bottom in the receiving cavity 124;
步骤二,所述卡脚定位螺母12上的倒钩形卡脚122压入定位孔412,倒钩形卡脚122压入定位孔412后弹开,上部的倒钩卡扣在把手基座定位结构41的底板上,所述倒钩形卡脚122在定位孔412中自由移动,且不会脱出,所述公差调节器1随着倒钩形卡 脚122的移动而在把手基座定位结构41底部移动;Step 2: The barb-shaped clip 122 on the clip-foot positioning nut 12 is pressed into the positioning hole 412, and the barb-shaped clip 122 is pressed into the positioning hole 412 and then bounces, and the upper barb is buckled on the handle base and positioned On the bottom plate of the structure 41, the barbed feet 122 move freely in the positioning holes 412 and will not come out. The tolerance adjuster 1 is positioned on the handle base as the barbed feet 122 move. 41 bottom move;
步骤三,参照所述步骤一和步骤二,依次将公差调节器1安装在隐藏把手4的其他把手基座定位结构41上,完成公差调节器1与隐藏把手4的整体安装。Step three, referring to the steps one and two, install the tolerance adjuster 1 on the other handle base positioning structure 41 of the hidden handle 4 in sequence to complete the overall installation of the tolerance adjuster 1 and the hidden handle 4.
进一步的,所述隐藏把手4与内钣金3、外钣金5采用3点或4点定位公差自动调节的安装方式包括以下步骤:Further, the installation method of the hidden handle 4 and the inner sheet metal 3 and the outer sheet metal 5 using 3-point or 4-point positioning tolerance automatic adjustment includes the following steps:
步骤一,推动隐藏把手4,所述隐藏把手4上的活动外把手依次穿过内钣金3和外钣金5上的开槽;Step 1: Push the hidden handle 4, and the movable outer handle on the hidden handle 4 passes through the slots on the inner sheet metal 3 and the outer sheet metal 5 in turn;
步骤二,将所述活动外把手与外钣金5的间隙和高度定位好,进而将隐藏把手4和把手基座定位结构41约束在一个固定位置,定位好各个把手基座定位结构41与内钣金3上的螺栓安装过孔的空间位置;Step 2: Position the gap and height between the movable outer handle and the outer sheet metal 5, and then constrain the hidden handle 4 and the handle base positioning structure 41 to a fixed position, and position each handle base positioning structure 41 and the inner The space position of the bolt installation hole on the sheet metal 3;
步骤三,将所述紧固螺栓21依次穿过固定垫片22、把手基座定位结构41、公差调节器1,所述紧固螺栓21到达弹片调节螺柱11的弹性抱紧结构111位置后,旋转前进的紧固螺栓21被弹性抱紧结构111抱紧,抱紧紧固螺栓21的摩擦力产生摩擦扭矩,带动弹片调节螺柱11旋转,弹片调节螺柱11旋转后升高,Y向调整间隙将不断缩小,所述弹片调节螺柱11的第二凸台113的端面与内钣金3的平面接触后,所述弹片调节螺柱11停止前进,完成轴向Y方向的公差调节;所述第二凸台113碰到内钣金3遇阻后,紧固螺栓21穿过弹性抱紧结构111继续前进,找到内钣金3的螺栓安装过孔并穿过该过孔,进入固定螺母31的螺孔中,在进入固定螺母31的过程中,所述紧固螺栓21带动固定垫片22和公差调节器1移动到与固定螺母31同轴向方向位置,完成平面X/Z 2个方向的公差调节;旋转的紧固螺栓21继续前进与固定螺母31锁紧,锁紧后即可将隐藏把手4固定安装在内钣金3上;Step 3: Pass the fastening bolt 21 through the fixed washer 22, the handle base positioning structure 41, and the tolerance adjuster 1 in sequence. After the fastening bolt 21 reaches the position of the elastic holding structure 111 of the elastic adjustment stud 11 , The rotating fastening bolt 21 is held tightly by the elastic holding structure 111, the friction force of the holding fastening bolt 21 generates friction torque, which drives the shrapnel adjusting stud 11 to rotate, and the shrapnel adjusting stud 11 rises after rotation. The adjustment gap will continue to shrink. After the end surface of the second boss 113 of the elastic sheet adjusting stud 11 contacts the plane of the inner sheet metal 3, the elastic sheet adjusting stud 11 stops advancing to complete the tolerance adjustment in the axial Y direction; After the second boss 113 encounters the inner sheet metal 3 and encounters resistance, the fastening bolt 21 passes through the elastic holding structure 111 and continues to move forward, finds the bolt installation via hole of the inner sheet metal 3 and passes through the via hole, and enters the fixing In the screw hole of the nut 31, in the process of entering the fixing nut 31, the fastening bolt 21 drives the fixing washer 22 and the tolerance adjuster 1 to move to a position coaxial with the fixing nut 31, completing the plane X/Z 2 Tolerance adjustment in two directions; the rotating fastening bolt 21 continues to advance and is locked with the fixing nut 31, and the hidden handle 4 can be fixedly installed on the inner sheet metal 3 after locking;
步骤四,参照上述步骤三,依次在隐藏把手4的其他把手基座定位结构41上安装紧固螺栓21,并锁紧内钣金3上的其他固定螺母31,即完成整个隐藏把手4与内钣金3、外钣金5的安装。 Step 4, referring to the above step 3, install the fastening bolt 21 on the other handle base positioning structure 41 of the hidden handle 4 in turn, and lock the other fixing nuts 31 on the inner sheet metal 3, that is, the entire hidden handle 4 and the inner Installation of sheet metal 3 and outer sheet metal 5.
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变形或修改,这并不影响本发明的实质内容。The specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various deformations or modifications within the scope of the claims, which does not affect the essence of the present invention.

Claims (13)

  1. 一种新型隐藏把手的安装结构,包括公差调节器(1)、螺栓组件(2)、内钣金(3)和隐藏把手(4);所述螺栓组件(2)包括紧固螺栓(21)和固定垫片(22);所述内钣金(3)上开设有第一开槽和螺栓安装过孔,且所述内钣金(3)的底端面上焊装有与螺栓安装过孔同孔心的固定螺母(31);所述隐藏把手(4)上设有把手基座定位结构(41);其特征在于,所述公差调节器(1)包括弹片调节螺柱(11)、卡脚定位螺母(12)和锁紧片(13),所述弹片调节螺柱(11)和卡脚定位螺母(12)均为中空腔体结构,由凸台和螺柱组成,所述卡脚定位螺母(12)的上部设有第一凸台(121),所述第一凸台(121)的边缘设有卡脚;所述把手基座定位结构(41)的底板上设有螺栓过孔(411)和配合固定卡脚的卡扣结构,所述卡脚定位螺母(12)上的卡脚卡扣在把手基座定位结构(41)上的卡扣结构中,且所述卡脚在卡扣结构中自由移动;所述锁紧片(13)设置在第一凸台(121)和把手基座定位结构(41)的底端面之间,所述弹片调节螺柱(11)设置在卡脚定位螺母(12)的螺柱的腔体中;所述弹片调节螺柱(11)的下部的螺柱的腔体内设有弹性抱紧结构(111),所述弹性抱紧结构(111)受摩擦力矩后抱紧紧固螺栓(21)并随着紧固螺栓(21)转动而带动弹片调节螺柱(11)转动。A new type of hidden handle installation structure, including a tolerance adjuster (1), a bolt assembly (2), an inner sheet metal (3) and a hidden handle (4); the bolt assembly (2) includes a fastening bolt (21) And a fixing washer (22); the inner sheet metal (3) is provided with a first slot and a bolt installation through hole, and the bottom end surface of the inner sheet metal (3) is welded with the bolt installation through hole Concentric fixing nut (31); the hidden handle (4) is provided with a handle base positioning structure (41); characterized in that, the tolerance adjuster (1) includes a shrapnel adjusting stud (11), The clamping leg positioning nut (12) and the locking piece (13), the elastic sheet adjusting stud (11) and the clamping leg positioning nut (12) are both hollow cavity structures, composed of a boss and a stud, the clamping The upper part of the foot positioning nut (12) is provided with a first boss (121), and the edge of the first boss (121) is provided with clamping feet; the bottom plate of the handle base positioning structure (41) is provided with bolts The through hole (411) and the buckle structure that cooperates with the fixed clip, the clip on the clip positioning nut (12) is buckled in the buckle structure on the handle base positioning structure (41), and the clip The feet move freely in the buckle structure; the locking piece (13) is arranged between the first boss (121) and the bottom end surface of the handle base positioning structure (41), and the elastic piece adjustment stud (11) It is arranged in the cavity of the stud of the clamping pin positioning nut (12); the cavity of the stud at the lower part of the elastic sheet adjustment stud (11) is provided with an elastic holding structure (111), the elastic holding structure (111) After receiving the frictional torque, hold the fastening bolt (21) tightly and drive the shrapnel adjusting stud (11) to rotate with the rotation of the fastening bolt (21).
  2. 根据权利要求1所述的新型隐藏把手的安装结构,其特征在于,所述卡脚定位螺母(12)上的卡脚为平卡脚(123),所述平卡脚(123)与第一凸台(121)水平设置,且所述平卡脚(123)上设有倒角平面;所述把手基座定位结构(41)上的卡扣结构为卡钩(414),所述卡钩(414)的一端固定设置在把手基座定位结构(41)的底板的底端面,另一端呈钩形结构,且与把手基座定位结构(41)的底板之间设有开口槽(415),所述钩形结构的外端面设有倒角平面,所述卡钩(414)上方的把手基座定位结构(41)的底板上设有开孔(413),所述平卡脚(123)旋入把手基座定位结构(41)与卡钩(414)形成的活动槽中,所述平卡脚(123)在活动槽中可自由移动,且不会脱出。The new hidden handle mounting structure according to claim 1, characterized in that the clamping leg on the clamping leg positioning nut (12) is a flat clamping leg (123), the flat clamping leg (123) and the first The boss (121) is arranged horizontally, and a chamfered plane is provided on the flat hook (123); the buckle structure on the handle base positioning structure (41) is a hook (414), and the hook One end of (414) is fixedly arranged on the bottom surface of the bottom plate of the handle base positioning structure (41), and the other end is a hook-shaped structure, and an opening groove (415) is provided between the bottom plate of the handle base positioning structure (41) , The outer end surface of the hook-shaped structure is provided with a chamfered plane, the bottom plate of the handle base positioning structure (41) above the hook (414) is provided with an opening (413), and the flat hook (123) ) Screw into the movable groove formed by the handle base positioning structure (41) and the hook (414), the flat hook (123) can move freely in the movable groove and will not come out.
  3. 根据权利要求1所述的新型隐藏把手的安装结构,其特征在于,所述卡脚定位螺母(12)上的卡脚为倒钩形卡脚(122),所述倒钩形卡脚(122)与第一凸台(121)垂直设置,所述倒钩形卡脚(122)为弹性卡脚,且卡脚的上部呈倒钩形结构;所述把手基座定位结构(41)上的卡扣结构为定位孔(412),所述倒钩形卡脚(122)压入定位孔(412)后弹开,上部的倒钩卡扣在把手基座定位结构(41)的底板上,所述倒钩形卡脚(122)在定位孔(412)中自由移动,且不会脱出。The new type of hidden handle mounting structure according to claim 1, characterized in that the clip on the clip positioning nut (12) is a barb-shaped clip (122), and the barb-shaped clip (122) ) Is arranged perpendicular to the first boss (121), the barb-shaped latching feet (122) are elastic latching feet, and the upper part of the latching feet is a barbed-shaped structure; the handle base positioning structure (41) The buckle structure is a positioning hole (412), the barbed feet (122) are pressed into the positioning hole (412) and then bounce, the upper barb is buckled on the bottom plate of the handle base positioning structure (41), The barb-shaped clamping feet (122) move freely in the positioning holes (412) and will not come out.
  4. 根据权利要求1所述的新型隐藏把手的安装结构,其特征在于,所述弹片调节螺柱(11)的上部设有第二凸台(113),所述第二凸台(113)的底端面上设有放射纹(114),顶端面的边缘设有止位块(115),所述弹片调节螺柱(11)的下部的螺柱的外部设有外螺纹(112),所述外螺纹(112)与第二凸台(113)的接触端设有螺柱螺纹止位断头(116);所述卡脚定位螺母(12)下部的螺柱的腔体内设有容纳腔(124),且容纳腔(124)内设有与外螺纹(112)配合的内螺纹(125);所述弹片调节螺柱(11)设置在卡脚定位螺母(12)的容纳腔(124)中,并通过螺纹连接固定;所述卡脚定位螺母(12)下部的螺柱的开口端的端面上设有防紧凸块(127),开口端的外壁上设有与止位块(115)配合的螺纹止位凹槽(128)和止退筋(129),开口端的内壁上设有与螺柱螺纹止位断头(116)配合的螺母螺纹止位断头(130),所述止退筋(129)设置在螺纹止位凹槽(128)中。The new concealed handle mounting structure according to claim 1, characterized in that the upper part of the elastic sheet adjustment stud (11) is provided with a second boss (113), and the bottom of the second boss (113) A radial pattern (114) is provided on the end surface, a stop block (115) is provided on the edge of the top surface, and the outer thread (112) is provided on the outside of the lower stud of the elastic sheet adjustment stud (11), and the outer thread The contact end of the thread (112) and the second boss (113) is provided with a stud thread stop break (116); the cavity of the stud at the lower part of the pin positioning nut (12) is provided with a receiving cavity (124) ), and the accommodating cavity (124) is provided with an internal thread (125) that matches with the external thread (112); the shrapnel adjusting stud (11) is arranged in the accommodating cavity (124) of the pin positioning nut (12) , And fixed by threaded connection; the end surface of the open end of the stud at the lower part of the pin positioning nut (12) is provided with an anti-tightening protrusion (127), and the outer wall of the open end is provided with a stop block (115) The thread stop groove (128) and the stop rib (129), the inner wall of the open end is provided with a nut thread stop break (130) that matches the stud thread stop break (116), the stop break (129) is arranged in the thread stop groove (128).
  5. 根据权利要求1所述的新型隐藏把手的安装结构,其特征在于,所述弹性抱紧结构(111)为抱紧环结构、嵌入环形弹簧片、U型钢丝弹簧或卡簧结构中的任意一种;The new concealed handle mounting structure according to claim 1, wherein the elastic holding structure (111) is any one of a holding ring structure, an embedded annular spring sheet, a U-shaped wire spring or a circlip structure Species
    所述嵌入环形弹簧片、U型钢丝弹簧、卡簧结构的中间均开有抱紧孔,且所述抱紧孔的直径小于紧固螺栓(21)的螺柱的直径;There are holding holes in the middle of the embedded annular spring leaf, U-shaped steel wire spring, and circlip structure, and the diameter of the holding hole is smaller than the diameter of the stud of the fastening bolt (21);
    所述抱紧环结构包括抱紧环和支撑脚(1111),所述抱紧环分为瓣状裙边抱紧环、环形裙边抱紧环和爪状抱紧环;The holding ring structure includes a holding ring and a supporting foot (1111), and the holding ring is divided into a petal-shaped skirt holding ring, an annular skirt holding ring, and a claw holding ring;
    所述环形裙边抱紧环呈环形结构,其包括第一抱紧环(1112),且所述第二抱紧环采用软性材料制作而成,所述软性材料为弹性体或橡胶材料;The ring-shaped skirt holding ring has an annular structure, which includes a first holding ring (1112), and the second holding ring is made of a soft material, and the soft material is an elastic body or a rubber material. ;
    所述瓣状裙边抱紧环的边缘呈瓣状裙边结构,其包括第二抱紧环(1113)和支撑竖边(1114),所述支撑竖边(1114)上设有镂空孔(1115),所述瓣状裙边抱紧环由弹性体、橡胶、POM、POM玻纤增强材料、PP玻纤增强材料、PP长玻纤增强材料、PA6、PA6增韧材料、PA6玻纤增强材料、PA66、PA66增韧材料或PA66玻纤增强材料制作而成;The edge of the petal-shaped skirt holding ring is a petal-shaped skirt structure, which includes a second holding ring (1113) and a supporting vertical edge (1114), and the supporting vertical edge (1114) is provided with a hollow hole ( 1115), the petal-shaped skirt holding ring is made of elastomer, rubber, POM, POM glass fiber reinforced material, PP glass fiber reinforced material, PP long glass fiber reinforced material, PA6, PA6 toughened material, PA6 glass fiber reinforced Made of materials, PA66, PA66 toughened materials or PA66 glass fiber reinforced materials;
    所述爪状抱紧环包括固定环(1117)和抱紧爪(1116),所述抱紧爪(1116)设有3瓣,且均朝下设置在固定环(1117)的内壁上,所述爪状抱紧环由工程塑材料制作而成,所述工程塑材料为POM、POM玻纤增强材料、PP玻纤增强材料、PP长玻纤增强材料、PA6、PA6增韧材料、PA6玻纤增强材料、PA66、PA66增韧材料或PA66玻纤增强材料。The claw-shaped holding ring includes a fixed ring (1117) and a holding claw (1116). The holding claws (1116) are provided with three petals, and they are all arranged on the inner wall of the fixed ring (1117) facing downwards. The claw-shaped holding ring is made of engineering plastic material, the engineering plastic material is POM, POM glass fiber reinforced material, PP glass fiber reinforced material, PP long glass fiber reinforced material, PA6, PA6 toughened material, PA6 glass Fiber reinforced materials, PA66, PA66 toughened materials or PA66 glass fiber reinforced materials.
  6. 根据权利要求1所述的新型隐藏把手的安装结构,其特征在于,所述锁紧片(13)上设有内孔(131),所述锁紧片(13)设置在把手基座定位结构(41)和卡脚定位螺母(12)之间,所述锁紧片(13)的两端面设置可以增加摩擦力的凹凸面、粗糙面,或平 面;所述凹凸面通过在锁紧片(13)的端面上设置放射状凸起条纹(132)、凸起波纹、凸起环状波纹或散射凸点形成,所述粗糙面通过在锁紧片(13)的端面上进行电腐蚀、化学腐蚀平或机械处理形成,所述平面通过普通加工形成。The new type of hidden handle mounting structure according to claim 1, characterized in that the locking piece (13) is provided with an inner hole (131), and the locking piece (13) is arranged on the handle base positioning structure (41) and the pin positioning nut (12), the two ends of the locking piece (13) are provided with concave-convex surfaces, rough surfaces, or flat surfaces that can increase friction; the concave-convex surface passes through the locking piece ( The end surface of 13) is formed by radial raised stripes (132), raised corrugations, raised annular corrugations or scattering bumps, and the rough surface is formed by electro-etching and chemical etching on the end surface of the locking plate (13) It is formed by flat or mechanical processing, and the flat surface is formed by ordinary processing.
  7. 根据权利要6所述的新型隐藏把手的安装结构,其特征在于,所述锁紧片(13)的固定方式为下述方式中的任意一种:The new concealed handle mounting structure according to claim 6, characterized in that the fixing method of the locking piece (13) is any one of the following methods:
    第一种固定方式为:所述锁紧片(13)设置在卡脚定位螺母(12)上,所述卡脚定位螺母(12)的第一凸台(121)的顶端面设有凹槽(126),所述锁紧片(13)活动放入凹槽(126)中,且所述凹槽(126)和锁紧片(13)之间设有间隙,所述锁紧片(13)朝向把手基座定位结构(41)的端面上设有放射状凸起条纹(132);The first fixing method is: the locking piece (13) is arranged on the pin positioning nut (12), and the top surface of the first boss (121) of the pin positioning nut (12) is provided with a groove (126), the locking piece (13) is movably put into the groove (126), and there is a gap between the groove (126) and the locking piece (13), the locking piece (13) ) Radial convex stripes (132) are provided on the end surface of the positioning structure (41) facing the handle base;
    第二种固定方式为:所述锁紧片(13)设置在卡脚定位螺母(12)上,所述卡脚定位螺母(12)的第一凸台(121)的顶端面设有凹槽(126),所述锁紧片(13)紧配压入凹槽(126)中,且所述凹槽(126)和锁紧片(13)之间无间隙形成紧配合;所述锁紧片(13)朝向把手基座定位结构(41)的端面上设有放射状凸起条纹(132);The second fixing method is: the locking piece (13) is arranged on the pin positioning nut (12), and the top surface of the first boss (121) of the pin positioning nut (12) is provided with a groove (126), the locking piece (13) is tightly fitted and pressed into the groove (126), and there is no gap between the groove (126) and the locking piece (13) to form a tight fit; the locking Radial convex stripes (132) are provided on the end surface of the sheet (13) facing the handle base positioning structure (41);
    第三种固定方式为:所述锁紧片(13)与卡脚定位螺母(12)注塑为一体,所述卡脚定位螺母(12)的第一凸台(121)朝向把手基座定位结构(41)的端面上设有放射状凸起条纹,或所述把手基座定位结构(41)的底端面设有环形纹、放射纹、凸点;The third fixing method is: the locking piece (13) and the pin positioning nut (12) are injection molded into one body, and the first boss (121) of the pin positioning nut (12) faces the handle base positioning structure The end surface of (41) is provided with radial convex stripes, or the bottom end surface of the handle base positioning structure (41) is provided with annular patterns, radial patterns, and convex points;
    第四种固定方式为:所述锁紧片(13)设置在把手基座定位结构(41)上,所述把手基座定位结构(41)的底端面设有容纳槽,所述锁紧片(13)压入容纳槽中,所述锁紧片(13)朝向卡脚定位螺母(12)的端面上设有放射状凸起条纹(132);The fourth fixing method is: the locking piece (13) is arranged on the handle base positioning structure (41), the bottom end surface of the handle base positioning structure (41) is provided with a receiving groove, and the locking piece (13) Press into the accommodating groove, and the end surface of the locking piece (13) facing the pin positioning nut (12) is provided with radial convex stripes (132);
    第五种固定方式为:所述锁紧片(13)的内孔(131)上设有凸起法兰边,所述凸起法兰边压入把手基座定位结构(41)的螺栓过孔(411)中,所述锁紧片(13)朝向卡脚定位螺母(12)的端面或者两个端面设有放射状凸起条纹(132);The fifth fixing method is: the inner hole (131) of the locking piece (13) is provided with a raised flange, and the raised flange is pressed into the bolt of the handle base positioning structure (41). In the hole (411), the end surface or two end surfaces of the locking piece (13) facing the pin positioning nut (12) are provided with radial convex stripes (132);
    第六种固定方式为:所述锁紧片(13)与把手基座定位结构(41)注塑为一体,所述把手基座定位结构(41)朝向卡脚定位螺母(12)的端面上设有放射状凸起条纹,或所述卡脚定位螺母(12)的顶端面设有环形纹、放射纹、凸点。The sixth fixing method is: the locking piece (13) and the handle base positioning structure (41) are injection molded as a whole, and the handle base positioning structure (41) is provided on the end surface facing the pin positioning nut (12). There are radial convex stripes, or the top surface of the clip positioning nut (12) is provided with annular patterns, radial patterns and convex points.
  8. 根据权利要求1所述的新型隐藏把手的安装结构,其特征在于,所述固定垫片(22)为平垫片、凸起波纹垫片、凸起环状波纹垫片、散布凸点垫片或粗糙表面垫片中任意一种;所述紧固螺栓(21)和固定垫片(22)为分体式,或所述紧固螺栓(21)和固定垫片(22)固定为一体,构成法兰螺栓。The new concealed handle mounting structure according to claim 1, characterized in that, the fixed gasket (22) is a flat gasket, a convex corrugated gasket, a convex annular corrugated gasket, a scattered convex gasket Or any one of the gaskets with rough surface; the fastening bolt (21) and the fixing gasket (22) are separated, or the fastening bolt (21) and the fixing gasket (22) are fixed as a whole to form Flange bolts.
  9. 根据权利要求1所述的新型隐藏把手的安装结构,其特征在于,所述隐藏把手 (4)上设有3个或4个把手基座定位结构(41)。The new type of hidden handle mounting structure according to claim 1, wherein the hidden handle (4) is provided with 3 or 4 handle base positioning structures (41).
  10. 一种新型隐藏把手的安装结构的安装方法,其特征在于,新型隐藏把手的安装结构的安装包括公差调节器(1)与隐藏把手基座定位结构(41)的安装,以及隐藏把手(4)与内钣金(3)、外钣金(5)的安装;所述公差调节器(1)与隐藏把手(4)包括正向旋入安装方式和正向压入安装方式,所述隐藏把手(4)与内钣金(3)、外钣金(5)采用3点或4点定位公差自动调节的安装方式。A method for installing a new type of hidden handle installation structure, which is characterized in that the installation of the new type of hidden handle installation structure includes the installation of the tolerance adjuster (1) and the hidden handle base positioning structure (41), and the hidden handle (4) Installation with the inner sheet metal (3) and the outer sheet metal (5); the tolerance adjuster (1) and the hidden handle (4) include a positive screw-in installation method and a positive press-in installation method, the hidden handle ( 4) With the inner sheet metal (3) and outer sheet metal (5), it adopts a 3-point or 4-point positioning tolerance automatic adjustment installation method.
  11. 根据权利要求10所述的新型隐藏把手的安装结构的安装方法,其特征在于,所述公差调节器(1)与隐藏把手(4)采用正向旋入安装方式时,所述卡脚定位螺母(12)上的卡脚为平卡脚(123),所述把手基座定位结构(41)上的卡扣结构为卡钩(414);正向旋入安装方式包括以下步骤:The installation method of the new type of hidden handle installation structure according to claim 10, characterized in that, when the tolerance adjuster (1) and the hidden handle (4) adopt a positive screw-in installation method, the pin positioning nut (12) The clamping foot on (12) is a flat clamping foot (123), and the buckle structure on the handle base positioning structure (41) is a hook (414); the positive screw-in installation method includes the following steps:
    步骤一,将所述锁紧片(13)安装到卡脚定位螺母(12)的凹槽(126)中,或将锁紧片(13)固定在把手基座定位结构(41)的底部,所述弹片调节螺柱(11)旋入卡脚定位螺母(12)的容纳腔(124)中并旋到底;Step 1: Install the locking piece (13) into the groove (126) of the pin positioning nut (12), or fix the locking piece (13) on the bottom of the handle base positioning structure (41), The elastic sheet adjusting stud (11) is screwed into the accommodating cavity (124) of the pin positioning nut (12) and screwed to the end;
    步骤二,所述卡脚定位螺母(12)上的第一凸台(121)和平卡脚(123)抵接到把手基座定位结构(41)底端面上,旋转卡脚定位螺母(12),使平卡脚(123)从开口槽(415)处进入卡钩(414)中,所述平卡脚(123)在卡钩(414)与把手基座定位结构(41)的底端面构成的活动槽中自由移动,且不会脱出,所述公差调节器(1)随着平卡脚(123)的移动而在把手基座定位结构(41)底部移动;Step 2: The first boss (121) and the flat pin (123) on the pin positioning nut (12) abut against the bottom end surface of the handle base positioning structure (41), and the pin positioning nut (12) is rotated , So that the flat pin (123) enters the hook (414) from the opening slot (415), and the flat pin (123) is formed on the bottom surface of the hook (414) and the handle base positioning structure (41) The tolerance adjuster (1) moves at the bottom of the handle base positioning structure (41) along with the movement of the flat pin (123);
    步骤三,参照所述步骤一和步骤二,依次将公差调节器(1)安装在隐藏把手(4)的其他把手基座定位结构(41)上,完成公差调节器(1)与隐藏把手(4)的整体安装。Step three, referring to the steps one and two, install the tolerance adjuster (1) on the other handle base positioning structure (41) of the hidden handle (4) in turn to complete the tolerance adjuster (1) and the hidden handle ( 4) The overall installation.
  12. 根据权利要求10所述的新型隐藏把手的安装结构的安装方法,其特征在于,所述公差调节器(1)与隐藏把手(4)采用正向压入安装方式时,所述卡脚定位螺母(12)上的卡脚为倒钩形卡脚(122),所述把手基座定位结构(41)上的卡扣结构为定位孔(412);正向压入安装方式包括以下步骤:The installation method of the new type of hidden handle installation structure according to claim 10, characterized in that, when the tolerance adjuster (1) and the hidden handle (4) adopt a positive press-in installation method, the pin positioning nut (12) The clamping leg on (12) is a barb-shaped clamping leg (122), and the buckle structure on the handle base positioning structure (41) is a positioning hole (412); the positive press-in installation method includes the following steps:
    步骤一,将所述锁紧片(13)安装到卡脚定位螺母(12)的凹槽(126)中,或将锁紧片(13)固定在把手基座定位结构(41)的底部,所述弹片调节螺柱(11)旋入卡脚定位螺母(12)的容纳腔(124)中并旋到底;Step 1: Install the locking piece (13) into the groove (126) of the pin positioning nut (12), or fix the locking piece (13) on the bottom of the handle base positioning structure (41), The elastic sheet adjusting stud (11) is screwed into the accommodating cavity (124) of the pin positioning nut (12) and screwed to the end;
    步骤二,所述卡脚定位螺母(12)上的倒钩形卡脚(122)压入定位孔(412),倒钩形卡脚(122)压入定位孔(412)后弹开,上部的倒钩卡扣在把手基座定位结构(41)的底板上,所述倒钩形卡脚(122)在定位孔(412)中自由移动,且不会脱出,所述公 差调节器(1)随着倒钩形卡脚(122)的移动而在把手基座定位结构(41)底部移动;Step 2: The barb-shaped clip (122) on the clip-foot positioning nut (12) is pressed into the positioning hole (412), and the barb-shaped clip (122) is pressed into the positioning hole (412) and then bounces off. The barbs of the handle are buckled on the bottom plate of the handle base positioning structure (41), the barb-shaped clamping feet (122) move freely in the positioning holes (412) and will not come out, the tolerance adjuster (1) ) Move at the bottom of the handle base positioning structure (41) along with the movement of the barbed feet (122);
    步骤三,参照所述步骤一和步骤二,依次将公差调节器(1)安装在隐藏把手(4)的其他把手基座定位结构(41)上,完成公差调节器(1)与隐藏把手(4)的整体安装。Step three, referring to the steps one and two, install the tolerance adjuster (1) on the other handle base positioning structure (41) of the hidden handle (4) in turn to complete the tolerance adjuster (1) and the hidden handle ( 4) The overall installation.
  13. 根据权利要求10所述的新型隐藏把手的安装结构的安装方法,其特征在于,所述隐藏把手(4)与内钣金(3)、外钣金(5)采用3点或4点定位公差自动调节的安装方式包括以下步骤:The method for installing the new hidden handle installation structure according to claim 10, wherein the hidden handle (4) and the inner sheet metal (3) and outer sheet metal (5) adopt a 3-point or 4-point positioning tolerance The installation method of automatic adjustment includes the following steps:
    步骤一,推动隐藏把手(4),所述隐藏把手(4)上的活动外把手依次穿过内钣金(3)和外钣金(5)上的开槽;Step 1: Push the hidden handle (4), and the movable outer handle on the hidden handle (4) sequentially passes through the slots on the inner sheet metal (3) and the outer sheet metal (5);
    步骤二,将所述活动外把手与外钣金(5)的间隙和高度定位好,进而将隐藏把手(4)和把手基座定位结构(41)约束在一个固定位置,定位好各个把手基座定位结构(41)与内钣金(3)上的螺栓安装过孔的空间位置;Step 2: Position the gap and height between the movable outer handle and the outer sheet metal (5), and then constrain the hidden handle (4) and the handle base positioning structure (41) to a fixed position, and locate each handle base The space position of the bolt installation hole on the seat positioning structure (41) and the inner sheet metal (3);
    步骤三,将所述紧固螺栓(21)依次穿过固定垫片(22)、把手基座定位结构(41)、公差调节器(1),所述紧固螺栓(21)到达弹片调节螺柱(11)的弹性抱紧结构(111)位置后,旋转前进的紧固螺栓(21)被弹性抱紧结构(111)抱紧,抱紧紧固螺栓(21)的摩擦力产生摩擦扭矩,带动弹片调节螺柱(11)旋转,弹片调节螺柱(11)旋转后升高,Y向调整间隙将不断缩小,所述弹片调节螺柱(11)的第二凸台(113)的端面与内钣金(3)的平面接触后,所述弹片调节螺柱(11)停止前进,完成轴向Y方向的公差调节;所述第二凸台(113)碰到内钣金(3)遇阻后,紧固螺栓(21)穿过弹性抱紧结构(111)继续前进,找到内钣金(3)的螺栓安装过孔并穿过该过孔,进入固定螺母(31)的螺孔中,在进入固定螺母(31)的过程中,所述紧固螺栓(21)带动固定垫片(22)和公差调节器(1)移动到与固定螺母(31)同轴向方向位置,完成平面X/Z 2个方向的公差调节;旋转的紧固螺栓(21)继续前进与固定螺母(31)锁紧,锁紧后即可将隐藏把手(4)固定安装在内钣金(3)上;Step 3: Pass the fastening bolts (21) through the fixed washer (22), the handle base positioning structure (41), and the tolerance adjuster (1) in sequence, and the fastening bolts (21) reach the spring adjusting screw. After the position of the elastic holding structure (111) of the column (11), the rotating fastening bolt (21) is held tightly by the elastic holding structure (111), and the friction force of the holding fastening bolt (21) generates friction torque. Drive the shrapnel adjusting stud (11) to rotate, and the shrapnel adjusting stud (11) will rise after rotating, and the Y-direction adjustment gap will continue to shrink. The end surface of the second boss (113) of the shrapnel adjusting stud (11) and After the plane of the inner sheet metal (3) is in contact, the shrapnel adjusting stud (11) stops advancing to complete the tolerance adjustment in the axial Y direction; the second boss (113) meets the inner sheet metal (3) After blocking, the fastening bolt (21) passes through the elastic holding structure (111) and continues to move forward, find the bolt installation through hole of the inner sheet metal (3), pass through the through hole, and enter the screw hole of the fixing nut (31) In the process of entering the fixing nut (31), the fixing bolt (21) drives the fixing washer (22) and the tolerance adjuster (1) to move to a position coaxial with the fixing nut (31) to complete the plane X/Z tolerance adjustment in 2 directions; the rotating fastening bolt (21) continues to move forward and locked with the fixing nut (31). After locking, the hidden handle (4) can be fixedly installed on the inner sheet metal (3) ;
    步骤四,参照上述步骤三,依次在隐藏把手(4)的其他把手基座定位结构(41)上安装紧固螺栓(21),并锁紧内钣金(3)上的其他固定螺母(31),即完成整个隐藏把手(4)与内钣金(3)、外钣金(5)的安装。Step 4, referring to the above step 3, install the fastening bolts (21) on the other handle base positioning structure (41) of the hidden handle (4) in turn, and lock the other fixing nuts (31) on the inner sheet metal (3) ), which completes the installation of the entire hidden handle (4), inner sheet metal (3), and outer sheet metal (5).
PCT/CN2020/113442 2019-09-04 2020-09-04 Novel installation structure of hidden handle and installation method therefor WO2021043253A1 (en)

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