WO2021035936A1 - Electric heating and rotating immersion paint device for motor winding and immersion paint process thereof - Google Patents

Electric heating and rotating immersion paint device for motor winding and immersion paint process thereof Download PDF

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Publication number
WO2021035936A1
WO2021035936A1 PCT/CN2019/114305 CN2019114305W WO2021035936A1 WO 2021035936 A1 WO2021035936 A1 WO 2021035936A1 CN 2019114305 W CN2019114305 W CN 2019114305W WO 2021035936 A1 WO2021035936 A1 WO 2021035936A1
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WIPO (PCT)
Prior art keywords
hollow shaft
winding
paint
workpiece
slip ring
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PCT/CN2019/114305
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French (fr)
Chinese (zh)
Inventor
徐伟红
韩林
夏宇
周成
徐雄鹰
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苏州巨峰电气绝缘系统股份有限公司
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Publication of WO2021035936A1 publication Critical patent/WO2021035936A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/10Applying solid insulation to windings, stators or rotors
    • H02K15/105Applying solid insulation to windings, stators or rotors to the windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/12Impregnating, heating or drying of windings, stators, rotors or machines

Definitions

  • the application belongs to the technical field of insulation dipping treatment for stator and rotor windings of a motor, and in particular relates to a motor winding energized heating rotary dipping equipment and a dipping process.
  • the insulation treatment of the stator or rotor of a motor with windings is a key technical process in the manufacture of the motor.
  • Common insulation processes include ordinary immersion process, rolling immersion process, vacuum pressure impregnation process, etc.
  • the common disadvantage of these processes is that during the insulation treatment process, the iron core will be immersed in the insulating varnish, and its surface will be impregnated with a lot of unnecessary Before the motor is assembled, it will spend a lot of manpower and material resources to clean the insulating varnish on the inner and outer surfaces of the iron core. Otherwise, it will affect the assembly quality of the motor and the heat dissipation performance of the motor (influence the conduction and heat dissipation of the winding through the casing wall).
  • the patent CN 108282061A discloses a heating vacuum and vacuum pressure dipping equipment in the winding, including a vacuum pump, a buffer tank, a paint storage tank, a paint dipping tank, an inert gas storage tank, a high-power DC power supply with temperature control, and a heating furnace.
  • the heating technology in the winding is adopted, and a dedicated DC power supply is used to provide high-current electric DC to the windings. After the power is turned on, the temperature of the windings will increase. Curing.
  • the above equipment can also increase the amount of hanging paint, the equipment is complicated. The manufacturing cost is very high, and it is suitable for medium and large motors, and more importantly, the surface of the stator core will be immersed in the insulating paint, and the unnecessary paint will be glued.
  • the technical problem to be solved by the present invention is: in order to solve the shortcomings of the winding stator dipping insulation equipment and technology in the prior art, it provides a kind of good dipping effect, large amount of lacquer, no air holes, and the inner and outer circular surface of the iron core Clean, no insulating paint, can improve the insulation performance of the motor, directly use the winding energized heating, rotating drip immersion equipment and its method.
  • a rotary dipping equipment for energizing and heating motor windings includes:
  • the supporting assembly includes a frame, a bearing seat fixed on the frame, and a hollow shaft rotatably arranged on the bearing seat, and the end of the hollow shaft is fixed with a workpiece to be dripped;
  • the rotating assembly includes a drive motor and a transmission mechanism, and the drive motor drives the hollow shaft to rotate through the transmission mechanism;
  • the heating assembly includes a power supply, a cable, a brush slip ring mechanism, and a temperature sensor for measuring the temperature of the workpiece to be dripped, and the brush slip ring mechanism is sleeved on the hollow shaft;
  • the dripping assembly includes a peristaltic pump, a paint storage bucket, and a dropper.
  • the peristaltic pump extracts paint from the paint storage bucket and drips paint on the workpiece to be dripped through the dropper;
  • the control component includes a control cabinet, which is electrically connected to the drive motor, power supply, temperature sensor, and peristaltic pump, and controls the start and stop and speed of the drive motor, and controls the power supply to open and close according to the temperature sensor signal. Control the start and stop of the peristaltic pump;
  • the workpiece to be dripped includes a winding stator, the moving and static ends of the brush slip ring mechanism respectively lead out the cable to connect the winding of the winding stator and the power source, and the cable passes through the hollow shaft
  • the hollow part connects the winding and the brush slip ring mechanism.
  • the supporting assembly includes a pair of the bearing seats arranged at intervals, and the brush slip ring mechanism is arranged on the hollow shaft and located between the pair of bearing seats.
  • the transmission mechanism includes a speed reducer, a pair of sprockets and a chain connecting the pair of sprockets, the sprockets are respectively arranged on the output end of the speed reducer and the hollow shaft,
  • the driving motor is a speed-regulating motor, and the output end of the speed-regulating motor is connected to the input end of the reducer.
  • a mechanical clamping mechanism is further included, and the mechanical clamping mechanism is fixed at the end of the hollow shaft for clamping the workpiece to be dripped.
  • the mechanical clamping mechanism is further connected with a power source, and the power source is an air cylinder or a hydraulic cylinder.
  • the power source is an AC power source.
  • the hollow shaft is provided with an opening for the cable to pass in and out.
  • the brush slip ring mechanism includes a carbon brush as a static end and a slip ring as a moving end, the slip ring is fixed to the hollow shaft, and the carbon brush is fixed to the frame, The rotating hollow shaft passes through the slip ring and drives the slip ring to rotate, and the carbon brush slides on the slip ring.
  • the end of the hollow shaft is further provided with a terminal, the cable passes through the hollow part of the hollow shaft and is connected to the terminal, and the lead wire of the winding stator is connected to the terminal
  • the column can be detachably connected.
  • a dipping process for a motor winding energized heating rotary dipping equipment includes:
  • the supporting assembly includes a frame, a bearing seat fixed on the frame, and a hollow shaft rotatably arranged on the bearing seat, and the end of the hollow shaft is fixed with a workpiece to be dripped;
  • the rotating assembly includes a drive motor and a transmission mechanism, and the drive motor drives the hollow shaft to rotate through the transmission mechanism;
  • the heating assembly includes a power supply, a cable, a brush slip ring mechanism, and a temperature sensor for measuring the temperature of the workpiece to be dripped, and the brush slip ring mechanism is sleeved on the hollow shaft;
  • the dripping assembly includes a peristaltic pump, a paint storage bucket, and a dropper.
  • the peristaltic pump extracts paint from the paint storage bucket and drips paint on the workpiece to be dripped through the dropper;
  • the control component includes a control cabinet, which is electrically connected to the drive motor, power supply, temperature sensor, and peristaltic pump, and controls the start and stop and speed of the drive motor, and controls the power supply to open and close according to the temperature sensor signal. Control the start and stop of the peristaltic pump;
  • the workpiece to be dripped includes a winding stator, the moving and static ends of the brush slip ring mechanism respectively lead out the cable to connect the winding of the winding stator and the power source, and the cable passes through the hollow shaft
  • the hollow part connects the winding and the brush slip ring mechanism
  • the drip immersion process includes the following steps:
  • Step 10 Fix the workpiece to be dripped on the hollow shaft, and connect the winding to the power source;
  • Step 20 The control cabinet is set with a set temperature value, the power is turned on through the control cabinet, the winding stator is energized and heated, and the temperature sensor measures the winding stator temperature and feeds it back to the control cabinet ;
  • Step 30 When the winding stator temperature reaches the set temperature value, the control cabinet controls the power supply current to maintain the winding stator temperature unchanged;
  • Step 40 start the peristaltic pump and the drive motor, the control cabinet adjusts the rotation speed of the drive motor according to the outer diameter of the winding, and adjusts the paint dripping flow rate through the peristaltic pump;
  • Step 50 Turn off the peristaltic pump after the paint dripping is finished, turn off the drive motor after curing and drying the workpiece to be dripped, and unload the workpiece to be dripped from the hollow shaft.
  • the beneficial effect of the present invention is that the technical solution of the present invention can ensure that the workpiece (the stator with windings or the rotor with windings) rotates in the entire insulation treatment process (preheating, dripping, curing, and drying), and its advantages for:
  • the surface of the iron core will not be impregnated with insulating varnish after the insulating treatment, and there is no need to use manpower and material resources for cleaning before the motor is assembled.
  • the insulating varnish is dropped High controllability and utilization rate, no loss, no waste, clean, energy-saving, environmental protection and other advantages, the workpiece can ensure that the winding is heated evenly during the entire process of pre-baking, dripping, curing, and drying, which is a beneficial guarantee The impregnation quality of the winding;
  • this invention is particularly suitable for motors that require high winding insulation performance and high internal cleanliness of the motor, such as servo motors, automobile motors, oil-immersed motors, freon motors, and so on.
  • FIG. 1 is a schematic diagram of the structure of a rotary dipping equipment for energized heating of motor windings according to an embodiment of the application;
  • connection should be understood in a broad sense, unless otherwise clearly specified and limited.
  • it can be a fixed connection or a detachable connection.
  • Connected or integrally connected it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
  • connection should be understood through specific circumstances.
  • a rotary dipping equipment for energizing and heating motor windings includes:
  • the supporting assembly includes a frame 11, a bearing seat 2 fixed on the frame 11, and a hollow shaft 5 rotatably arranged on the bearing seat 2, and the end of the hollow shaft 5 is fixed with the workpiece to be dripped;
  • the rotating assembly includes a driving motor 12 and a transmission mechanism 6.
  • the driving motor 12 drives the hollow shaft 5 to rotate through the transmission mechanism 6;
  • the heating assembly includes a power supply, a cable 4, a brush slip ring mechanism 3 and a temperature sensor for measuring the temperature of the workpiece to be dripped.
  • the brush slip ring mechanism 3 is sleeved on the hollow shaft 5;
  • the dripping component includes a peristaltic pump 7, a paint storage bucket 13, and a dropper 8.
  • the peristaltic pump 7 extracts paint (or insulating glue) from the paint storage bucket 13 and drips paint on the workpiece to be dripped through the dropper 8;
  • Control components including control cabinet 1, which is electrically connected to the drive motor 12, power supply, temperature sensor and peristaltic pump 7, and controls the start and stop and speed of the drive motor 12, controls the power on and off according to the received temperature sensor signal, and controls the peristaltic pump 7 start and stop;
  • the workpiece to be dripped (or simply the workpiece) includes a winding stator.
  • the moving and static ends of the brush slip ring mechanism 3 respectively lead out a cable 4 to connect the winding of the winding stator 9 and the power supply, and the cable 4 passes through the hollow part of the hollow shaft 5 to connect to the winding.
  • brush slip ring mechanism 3 It should be noted that the above-mentioned winding stator can be replaced with a winding rotor for drip immersion, and the drip immersion of the winding rotor also belongs to the technical solution of the present application.
  • Control cabinet 1 is to assemble switchgear, measuring instruments, protective appliances and auxiliary equipment in a closed or semi-enclosed metal cabinet or on the screen according to the electrical wiring requirements. Its layout should meet the requirements of the normal operation of the power system, which is convenient for maintenance and does not endanger Safety of people and surrounding equipment.
  • the circuit can be turned on or off by means of a manual or automatic switch.
  • process parameters such as the temperature of the workpiece, the rotation speed, the flow rate of dripping paint, and the time can be controlled.
  • the control cabinet 1 in this embodiment includes, but is not limited to, controllable elements for adjusting the size of the power supply current, controllable elements for adjusting the speed of the drive motor 12, controllable elements for adjusting the opening and closing of the peristaltic pump 7 and the flow rate, and memory And processors, etc.
  • the aforementioned power source is direct current or alternating current, and can be placed in the control cabinet 1 or led out through the control cabinet 1.
  • motors used for processed products includes all types of motors, such as single and three-phase motors, AC and DC motors, medium, small, fractional horsepower, micro motors, and derived automotive motors and servo motors , Torque motors, explosion-proof, metallurgy, hoisting, etc. all special and special motors. That is, processed products can include winding stators and winding rotors of the above products.
  • the support assembly includes a pair of bearing seats 2 spaced apart, and the brush slip ring mechanism 3 is arranged on the hollow shaft 5 and located between the pair of bearing seats 2.
  • the workpiece to be dripped is located at the outer distal end of the pair of bearing seats 2, which is convenient for dripping paint and disassembling the workpiece.
  • the transmission mechanism 6 includes a reducer, a pair of sprockets, and a chain connecting the pair of sprockets.
  • the sprockets are respectively arranged on the output end of the reducer and the hollow shaft 5, and the drive motor 12 is a speed-regulating motor.
  • the output terminal of the speed regulating motor is connected to the input terminal of the reducer.
  • the transmission mechanism 6 may include a reduction box, which is used as a reduction transmission between the drive motor 12 and the hollow shaft 5.
  • the transmission mechanism 6 may adopt belt transmission, chain transmission, gear transmission, or directly driven by various speed-regulating motors, such as servo motors, variable frequency speed-regulating motors, electromagnetic speed-regulating motors, and also using belts. Speed-regulating motors and ordinary motors of various reducers.
  • a mechanical clamping mechanism 10 is further included.
  • the mechanical clamping mechanism 10 is fixed at the end of the hollow shaft for clamping the workpiece to be dripped.
  • the mechanical clamping mechanism 10 may be a mechanical clamping arm, and the mechanical clamping arm may be a three-jaw, four-bar mechanism, inclined plane, or the like.
  • the mechanical clamping mechanism 10 is also connected with a power source, which is a cylinder or hydraulic cylinder, which is connected to and drives the mechanical clamping mechanism 10 to clamp or loosen Open the workpiece.
  • a power source which is a cylinder or hydraulic cylinder, which is connected to and drives the mechanical clamping mechanism 10 to clamp or loosen Open the workpiece.
  • the power source is an AC power source. After the AC power is turned on, an electromagnetic oscillation effect will be generated in the rotating winding stator. When the winding is subjected to electromagnetic oscillation during dripping, the permeability in the iron core slot is better.
  • the hollow shaft 5 is provided with an opening for the cable 4 to pass in and out.
  • the position of the hole on the hollow shaft 5, the number and size of the hole are not limited.
  • the brush slip ring mechanism 3 includes a carbon brush as a static end and a slip ring as a moving end.
  • the slip ring is fixed to the hollow shaft 5, and the carbon brush is fixed on the machine.
  • the rotating hollow shaft 5 passes through the slip ring and drives the slip ring to rotate, and the carbon brush slides on the slip ring to connect the current.
  • the end of the hollow shaft 5 is also provided with a terminal 14, the cable 4 passes through the hollow part of the hollow shaft 5 and is connected to the terminal 14, the lead wire of the winding stator 9 and the terminal 14 detachable connection.
  • the working principle of the present invention includes:
  • the embodiment of the application also discloses a dipping process for the electric motor winding to heat the rotary dipping equipment, wherein the motor winding energizes to heat the rotary dipping equipment includes:
  • the supporting assembly includes a frame 11, a bearing seat 2 fixed on the frame 11, and a hollow shaft 5 rotatably arranged on the bearing seat 2.
  • the end of the hollow shaft 5 is fixed with the workpiece to be dripped;
  • the rotating assembly includes a drive motor 12 and the transmission mechanism 6, the driving motor 12 drives the hollow shaft 5 to rotate through the transmission mechanism 6;
  • the heating assembly includes the power supply, the cable 4, the brush slip ring mechanism 3 and the temperature sensor for measuring the temperature of the workpiece to be dripped, and the brush slip
  • the ring mechanism 3 is sleeved on the hollow shaft 5;
  • the dripping component includes a peristaltic pump 7, a paint storage bucket 13, and a dropper 8.
  • the peristaltic pump 7 extracts the paint from the paint storage bucket 13 and passes the dropper 8 on the workpiece to be dripped Paint dripping; control components, including control cabinet 1, which is electrically connected with drive motor 12, power supply, temperature sensor and peristaltic pump 7, and controls the start and stop and speed of drive motor 12, and controls the power on and off according to the received temperature sensor signal , Control the start and stop of the peristaltic pump 7; among them, the workpiece to be dripped includes the winding stator 9, the moving and static ends of the brush slip ring mechanism 3 respectively lead out the cable 4 to connect the winding and the power supply of the winding stator 9, and the cable 4 passes through the hollow shaft 5.
  • the hollow part connects the winding and the brush slip ring mechanism 3;
  • the above-mentioned drip immersion process includes the following steps:
  • Step 10 Fix the workpiece to be dripped on the hollow shaft 5, and connect the winding to the power supply;
  • Step 20 the control cabinet 1 is set with a set temperature value, the power is turned on through the control cabinet 1, the winding stator 9 is energized and heated, and the temperature sensor measures the temperature of the winding stator 9 and feeds it back to the control cabinet 1;
  • Step 30 When the temperature of the winding stator 9 reaches the set temperature value, the control cabinet 1 controls the power supply current to maintain the temperature of the winding stator 9 unchanged;
  • Step 40 start the peristaltic pump 7 and the driving motor 12, the control cabinet 1 adjusts the speed of the driving motor 12 according to the outer diameter of the winding, and adjusts the dripping flow rate through the peristaltic pump 7;
  • Step 50 Turn off the peristaltic pump 7 after the paint dripping is finished, turn off the drive motor 12 after curing and drying the workpiece to be dripped, and unload the workpiece to be dripped from the hollow shaft 5.
  • peristaltic pump 7 in addition to using the peristaltic pump 7 to control the dripping flow rate of the insulating paint, it also includes the use of other electric, pneumatic, and hydraulic pumps to control the dripping flow rate of the insulating paint.
  • Various manual and electric control valves are installed to control the dripping flow of insulating paint.
  • the beneficial effect of the present invention is that the technical scheme of the present invention can ensure that the workpiece (with winding stator and rotor) rotates throughout the entire insulation treatment process (preheating, dripping, curing, and drying), and its advantages are:
  • the surface of the iron core will not be impregnated with insulating varnish after the insulating treatment, and there is no need to use manpower and material resources for cleaning before the motor is assembled.
  • the insulating varnish is dropped High controllability and utilization rate, no loss, no waste, clean, energy-saving, environmental protection and other advantages, the workpiece can ensure that the winding is heated evenly during the entire process of pre-baking, dripping, curing, and drying, which is a beneficial guarantee The impregnation quality of the winding;
  • this invention is particularly suitable for motors that require high winding insulation performance and high internal cleanliness of the motor, such as servo motors, automobile motors, oil-immersed motors, freon motors, and so on.

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  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

Provided are an electric heating and rotating immersion paint device and an immersion paint process thereof, wherein the immersion paint device comprises: a support assembly including a frame (11), a bearing seat (2) fixed on the frame (11), and a hollow shaft (5) rotatably arranged on the bearing seat (2), wherein the end of the hollow shaft (5) is fixed with a workpiece ready for trickle immersing; the rotating assembly comprising a driving motor (12) and a transmission mechanism (6), wherein the driving motor (12) drives the hollow shaft (5) to rotate through the transmission mechanism (6); and the heating assembly comprising a power supply, a cable (4), an electric brush sliding ring mechanism (3) and a temperature sensor for measuring the temperature of the workpiece ready for trickle immersing. The immersion paint device and the immersion paint process do not need human and material resources to clean the surface of an iron core before motor assembly, can also provide high controllability and utilization rate during trickling the insulating paint, and have the advantages of no loss, energy conservation, environmental protection and the like, the winding is uniformly heated in the whole process of pre-baking, trickling paint, curing and drying the workpiece, and during trickle immersing the winding is beneficial to permeation of the insulating paint under the action of electromagnetical oscillation, thereby ensuring the immersion quality of the winding.

Description

一种电机绕组通电加热旋转浸漆设备及其浸漆工艺Electric heating rotating paint dipping equipment for motor winding and paint dipping process
本申请要求2019年8月29日向中国国家知识产权局递交的申请号为201910807422.2的发明专利申请的优先权,该优先权文本内容明确通过援引加入并入本申请中。This application claims the priority of the invention patent application with the application number 201910807422.2 filed with the State Intellectual Property Office of China on August 29, 2019. The content of the priority text is expressly incorporated into this application by reference.
技术领域Technical field
本申请属于电机的定、转子绕组进行绝缘浸渍处理技术领域,尤其是涉及一种电机绕组通电加热旋转浸漆设备及其浸漆工艺。The application belongs to the technical field of insulation dipping treatment for stator and rotor windings of a motor, and in particular relates to a motor winding energized heating rotary dipping equipment and a dipping process.
背景技术Background technique
电机有绕组定子或转子的绝缘处理是电机制造中的一项关键技术工艺。通常的绝缘工艺有普通沉浸工艺、滚浸工艺、真空压力浸渍工艺等,这些工艺的共同缺点就是在绝缘处理的过程中,铁芯会沉浸在绝缘漆中,其表面会被浸渍上很多不必要的绝缘漆,后序在电机装配前会化大量人力、物力去清理铁芯内外圆表面的绝缘漆,否则会影响电机的装配质量和电机的散热性能(影响绕组通过机壳壁传导散热)。The insulation treatment of the stator or rotor of a motor with windings is a key technical process in the manufacture of the motor. Common insulation processes include ordinary immersion process, rolling immersion process, vacuum pressure impregnation process, etc. The common disadvantage of these processes is that during the insulation treatment process, the iron core will be immersed in the insulating varnish, and its surface will be impregnated with a lot of unnecessary Before the motor is assembled, it will spend a lot of manpower and material resources to clean the insulating varnish on the inner and outer surfaces of the iron core. Otherwise, it will affect the assembly quality of the motor and the heat dissipation performance of the motor (influence the conduction and heat dissipation of the winding through the casing wall).
为了克服上述缺点,目前有很多电机制造商也通常采用普通的滴浸工艺(利用烘箱、烘道来对绕组外加热)来对有绕组定子进行绝缘处理,虽然说克服了上述缺点,但存在绝缘漆在滴浸过程中渗透性差,特别是铁芯槽内的绕组不易浸透,或者说挂漆量不足,也就是通常所说的有针眼式的气孔,从而影响电机绕组的绝缘性能。In order to overcome the above shortcomings, many motor manufacturers usually use ordinary drip immersion technology (using ovens and drying tunnels to heat the windings) to insulate the stator with windings. Although the above shortcomings are overcome, there is insulation. The paint has poor permeability during the drip immersion process, especially the windings in the iron core grooves are not easy to soak, or the amount of paint hanging is insufficient, which is commonly referred to as pinhole pores, which affects the insulation performance of the motor windings.
如专利CN 108282061A公开了一种绕组内加热真空及真空压力浸漆设备,包括真空泵、缓冲罐、储漆罐、浸漆罐、惰性气体储存罐、可控制温度的大功率直流电源、加热炉,使用真空浸漆设备、真空压力浸漆设备和连续式真空浸漆设备,在浸漆过程采用绕组内加热技术,使用专用直流电源,给绕组提供大电流电直流电,通电后绕组温度升高绝缘漆固化。虽然上述设备也能提高挂漆量,但设备复杂。制造成本非常高,适合中大型电机,更主要是定子铁芯表面会沉浸在绝缘漆中,粘上不需要的漆。For example, the patent CN 108282061A discloses a heating vacuum and vacuum pressure dipping equipment in the winding, including a vacuum pump, a buffer tank, a paint storage tank, a paint dipping tank, an inert gas storage tank, a high-power DC power supply with temperature control, and a heating furnace. Use vacuum dipping equipment, vacuum pressure dipping equipment and continuous vacuum dipping equipment. In the dipping process, the heating technology in the winding is adopted, and a dedicated DC power supply is used to provide high-current electric DC to the windings. After the power is turned on, the temperature of the windings will increase. Curing. Although the above equipment can also increase the amount of hanging paint, the equipment is complicated. The manufacturing cost is very high, and it is suitable for medium and large motors, and more importantly, the surface of the stator core will be immersed in the insulating paint, and the unnecessary paint will be glued.
发明内容Summary of the invention
本发明要解决的技术问题是:为解决现有技术中对绕组定子浸漆绝缘设备及工艺的不足,从而提供一种浸漆效果好,挂漆量大,无气孔,而且铁芯内外圆表面清洁,无绝缘漆,能提高电机绝缘性能的,直接利用绕组通电加热、旋转滴浸的设备及其方法。The technical problem to be solved by the present invention is: in order to solve the shortcomings of the winding stator dipping insulation equipment and technology in the prior art, it provides a kind of good dipping effect, large amount of lacquer, no air holes, and the inner and outer circular surface of the iron core Clean, no insulating paint, can improve the insulation performance of the motor, directly use the winding energized heating, rotating drip immersion equipment and its method.
本发明解决其技术问题所采用的技术方案是:The technical solutions adopted by the present invention to solve its technical problems are:
一种电机绕组通电加热旋转浸漆设备,包括:A rotary dipping equipment for energizing and heating motor windings includes:
支承组件,包括机架、固定在所述机架上的轴承座以及可转动设置在所述轴承座上的空心轴,空心轴的端部固定有待滴浸工件;The supporting assembly includes a frame, a bearing seat fixed on the frame, and a hollow shaft rotatably arranged on the bearing seat, and the end of the hollow shaft is fixed with a workpiece to be dripped;
旋转组件,包括驱动电机和传动机构,所述驱动电机通过所述传动机构驱动所述空心轴转动;The rotating assembly includes a drive motor and a transmission mechanism, and the drive motor drives the hollow shaft to rotate through the transmission mechanism;
加热组件,包括电源、电缆、电刷滑环机构以及用于测量所述待滴浸工件温度的温度传感器,所述电刷滑环机构套设在所述空心轴上;The heating assembly includes a power supply, a cable, a brush slip ring mechanism, and a temperature sensor for measuring the temperature of the workpiece to be dripped, and the brush slip ring mechanism is sleeved on the hollow shaft;
滴浸组件,包括蠕动泵、贮漆桶和滴管,所述蠕动泵抽取所述贮漆桶中漆料并通过所述滴管在所述待滴浸工件上滴漆;The dripping assembly includes a peristaltic pump, a paint storage bucket, and a dropper. The peristaltic pump extracts paint from the paint storage bucket and drips paint on the workpiece to be dripped through the dropper;
控制组件,包括控制柜,控制柜与所述驱动电机、电源、温度传感器和蠕动泵电连接,并控制所述驱动电机启停和转速、根据接收所述温度传感器信号控制所述电源开闭、控制所述蠕动泵启停;The control component includes a control cabinet, which is electrically connected to the drive motor, power supply, temperature sensor, and peristaltic pump, and controls the start and stop and speed of the drive motor, and controls the power supply to open and close according to the temperature sensor signal. Control the start and stop of the peristaltic pump;
其中,所述待滴浸工件包括绕组定子,所述电刷滑环机构的动、静端分别引出所述电缆连接所述绕组定子的绕组和所述电源,所述电缆穿过所述空心轴中空部连接所述绕组和电刷滑环机构。Wherein, the workpiece to be dripped includes a winding stator, the moving and static ends of the brush slip ring mechanism respectively lead out the cable to connect the winding of the winding stator and the power source, and the cable passes through the hollow shaft The hollow part connects the winding and the brush slip ring mechanism.
在其中一个实施例中,所述支承组件包括一对间隔设置的所述轴承座,所述电刷滑环机构设置在所述空心轴上且位于一对所述轴承座之间。In one of the embodiments, the supporting assembly includes a pair of the bearing seats arranged at intervals, and the brush slip ring mechanism is arranged on the hollow shaft and located between the pair of bearing seats.
在其中一个实施例中,所述传动机构包括减速机、一对链轮和连接一对所述链轮的链条,所述链轮分别设置在所述减速机输出端和所述空心轴上,所述驱动电机为调速电机,调速电机输出端连接所述减速机输入端。In one of the embodiments, the transmission mechanism includes a speed reducer, a pair of sprockets and a chain connecting the pair of sprockets, the sprockets are respectively arranged on the output end of the speed reducer and the hollow shaft, The driving motor is a speed-regulating motor, and the output end of the speed-regulating motor is connected to the input end of the reducer.
在其中一个实施例中,还包括机械夹紧机构,机械夹紧机构固定在所述空心轴的端部用于夹固所述待滴浸工件。In one of the embodiments, a mechanical clamping mechanism is further included, and the mechanical clamping mechanism is fixed at the end of the hollow shaft for clamping the workpiece to be dripped.
在其中一个实施例中,所述机械夹紧机构还连接有动力源,动力源为气缸或液压缸。In one of the embodiments, the mechanical clamping mechanism is further connected with a power source, and the power source is an air cylinder or a hydraulic cylinder.
在其中一个实施例中,所述电源为交流电源。In one of the embodiments, the power source is an AC power source.
在其中一个实施例中,所述空心轴上开设有供所述电缆穿入和穿出的开孔。In one of the embodiments, the hollow shaft is provided with an opening for the cable to pass in and out.
在其中一个实施例中,所述电刷滑环机构包括作为静端的碳刷和作为动端的滑环,所述滑环与所述空心轴固定,所述碳刷固定在所述机架上,转动的所述空心轴穿过所述滑环并带动所述滑环转动,所述碳刷在所述滑环上滑动。In one of the embodiments, the brush slip ring mechanism includes a carbon brush as a static end and a slip ring as a moving end, the slip ring is fixed to the hollow shaft, and the carbon brush is fixed to the frame, The rotating hollow shaft passes through the slip ring and drives the slip ring to rotate, and the carbon brush slides on the slip ring.
在其中一个实施例中,所述空心轴的端部还设有接线柱,所述电缆穿过所述空心轴中空部连接在所述接线柱上,所述绕组定子的引接线与所述接线柱可拆卸连接。In one of the embodiments, the end of the hollow shaft is further provided with a terminal, the cable passes through the hollow part of the hollow shaft and is connected to the terminal, and the lead wire of the winding stator is connected to the terminal The column can be detachably connected.
一种电机绕组通电加热旋转浸漆设备浸漆工艺,所述电机绕组通电加热旋转浸漆设备包括:A dipping process for a motor winding energized heating rotary dipping equipment, the motor winding energized heating rotary dipping equipment includes:
支承组件,包括机架、固定在所述机架上的轴承座以及可转动设置在所述轴承座上的空心轴,空心轴的端部固定有待滴浸工件;The supporting assembly includes a frame, a bearing seat fixed on the frame, and a hollow shaft rotatably arranged on the bearing seat, and the end of the hollow shaft is fixed with a workpiece to be dripped;
旋转组件,包括驱动电机和传动机构,所述驱动电机通过所述传动机构驱动所述空心轴转动;The rotating assembly includes a drive motor and a transmission mechanism, and the drive motor drives the hollow shaft to rotate through the transmission mechanism;
加热组件,包括电源、电缆、电刷滑环机构以及用于测量所述待滴浸工件温度的温度传感器,所述电刷滑环机构套设在所述空心轴上;The heating assembly includes a power supply, a cable, a brush slip ring mechanism, and a temperature sensor for measuring the temperature of the workpiece to be dripped, and the brush slip ring mechanism is sleeved on the hollow shaft;
滴浸组件,包括蠕动泵、贮漆桶和滴管,所述蠕动泵抽取所述贮漆桶中漆料并通过所述滴管在所述待滴浸工件上滴漆;The dripping assembly includes a peristaltic pump, a paint storage bucket, and a dropper. The peristaltic pump extracts paint from the paint storage bucket and drips paint on the workpiece to be dripped through the dropper;
控制组件,包括控制柜,控制柜与所述驱动电机、电源、温度传感器和蠕动泵电连接,并控制所述驱动电机启停和转速、根据接收所述温度传感器信号控制所述电源开闭、控制所述蠕动泵启停;The control component includes a control cabinet, which is electrically connected to the drive motor, power supply, temperature sensor, and peristaltic pump, and controls the start and stop and speed of the drive motor, and controls the power supply to open and close according to the temperature sensor signal. Control the start and stop of the peristaltic pump;
其中,所述待滴浸工件包括绕组定子,所述电刷滑环机构的动、静端分别引出所述电缆连接所述绕组定子的绕组和所述电源,所述电 缆穿过所述空心轴中空部连接所述绕组和电刷滑环机构;Wherein, the workpiece to be dripped includes a winding stator, the moving and static ends of the brush slip ring mechanism respectively lead out the cable to connect the winding of the winding stator and the power source, and the cable passes through the hollow shaft The hollow part connects the winding and the brush slip ring mechanism;
所述滴浸工艺包括以下步骤:The drip immersion process includes the following steps:
步骤10,将所述待滴浸工件固定在所述空心轴上,将所述绕组与所述电源接通;Step 10: Fix the workpiece to be dripped on the hollow shaft, and connect the winding to the power source;
步骤20,所述控制柜设定有设定温度值,通过所述控制柜打开所述电源,所述绕组定子通电并加热,所述温度传感器测量所述绕组定子温度并反馈给所述控制柜;Step 20: The control cabinet is set with a set temperature value, the power is turned on through the control cabinet, the winding stator is energized and heated, and the temperature sensor measures the winding stator temperature and feeds it back to the control cabinet ;
步骤30,所述绕组定子温度达到所述设定温度值时,所述控制柜控制所述电源电流大小以维持所述绕组定子温度保持不变;Step 30: When the winding stator temperature reaches the set temperature value, the control cabinet controls the power supply current to maintain the winding stator temperature unchanged;
步骤40,启动所述蠕动泵和驱动电机,所述控制柜根据所述绕组外径大小调节所述驱动电机转速,通过所述蠕动泵调节滴漆流量;Step 40, start the peristaltic pump and the drive motor, the control cabinet adjusts the rotation speed of the drive motor according to the outer diameter of the winding, and adjusts the paint dripping flow rate through the peristaltic pump;
步骤50,滴漆结束后关闭蠕动泵,固化、干燥所述待滴浸工件后关闭所述驱动电机,将所述待滴浸工件由所述空心轴上卸下。Step 50: Turn off the peristaltic pump after the paint dripping is finished, turn off the drive motor after curing and drying the workpiece to be dripped, and unload the workpiece to be dripped from the hollow shaft.
本发明的有益效果是:采用本项发明的技术方案,能保证工件(有绕组定子或有绕组转子)在整个绝缘处理的过程(预热、滴漆、固化、干燥)中全程旋转,其优点为:The beneficial effect of the present invention is that the technical solution of the present invention can ensure that the workpiece (the stator with windings or the rotor with windings) rotates in the entire insulation treatment process (preheating, dripping, curing, and drying), and its advantages for:
(1)与沉浸、滚浸、真空浸漆的绝缘处理工艺相比,绝缘处理后铁芯表面不会被浸渍上绝缘漆,电机装配前无需化人力、物力进行清理,另外在滴绝缘漆时可控性和利用率高,不会有流失、浪费,还具有清洁、节能、环保等优点,工件在预烘、滴漆、固化、干燥的整个加工流程中能保证绕组受热均匀,有利的保证了绕组的浸渍质量;(1) Compared with the insulation treatment process of immersion, roll dipping, and vacuum dipping, the surface of the iron core will not be impregnated with insulating varnish after the insulating treatment, and there is no need to use manpower and material resources for cleaning before the motor is assembled. In addition, when the insulating varnish is dropped High controllability and utilization rate, no loss, no waste, clean, energy-saving, environmental protection and other advantages, the workpiece can ensure that the winding is heated evenly during the entire process of pre-baking, dripping, curing, and drying, which is a beneficial guarantee The impregnation quality of the winding;
(2)与普通滴浸绝缘处理工艺(采用烘箱、烘道对工件加热) 相比,由于本申请在滴漆环节绕组中通有交流电,会在铁芯中产生电磁场,形成电磁振荡,有利于绝缘漆(胶)的毛细渗透,特别是有利于绝缘漆对铁芯槽内的渗透,增加绕组的挂漆量,从而提高电机绕组的绝缘性能。(2) Compared with the ordinary dripping insulation treatment process (using oven and drying tunnel to heat the workpiece), since the alternating current is passed through the winding of the dripping link in this application, an electromagnetic field will be generated in the iron core, forming an electromagnetic oscillation, which is beneficial to The capillary penetration of the insulating paint (glue) is particularly beneficial to the penetration of the insulating paint into the iron core slot, increasing the amount of paint hanging on the windings, thereby improving the insulation performance of the motor windings.
由此,此项发明特别适用于对绕组绝缘性能要求高,电机内部清洁要求高的电机,如:伺服电机、汽车电机、油浸式电机、氟利昂电机等等。Therefore, this invention is particularly suitable for motors that require high winding insulation performance and high internal cleanliness of the motor, such as servo motors, automobile motors, oil-immersed motors, freon motors, and so on.
附图说明Description of the drawings
下面结合附图和实施例对本申请的技术方案进一步说明。The technical solution of the present application will be further described below with reference to the drawings and embodiments.
图1是本申请实施例的电机绕组通电加热旋转浸漆设备结构示意图;FIG. 1 is a schematic diagram of the structure of a rotary dipping equipment for energized heating of motor windings according to an embodiment of the application;
其中,among them,
1、控制柜1. Control cabinet
2、轴承座2. Bearing seat
3、电刷滑环机构3. Brush slip ring mechanism
4、电缆4. Cable
5、空心轴5. Hollow shaft
6、传动机构6. Transmission mechanism
7、蠕动泵7. Peristaltic pump
8、滴管8. Dropper
9、绕组定子9. Winding stator
10、机械夹紧机构10. Mechanical clamping mechanism
11、机架11. Rack
12、驱动电机12. Drive motor
13、贮漆桶13. Paint storage bucket
14、接线柱。14. Terminals.
具体实施方式detailed description
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments in this application and the features in the embodiments can be combined with each other if there is no conflict.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请保护范围的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明创造的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of this application, it should be understood that the terms "center", "vertical", "horizontal", "upper", "lower", "front", "rear", "left", "right", " The orientation or positional relationship indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the application and The description is simplified, rather than indicating or implying that the pointed device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the protection scope of the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of these features. In the description of the invention, unless otherwise specified, the meaning of "multiple" means two or more.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以 是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that the terms "installation", "connection", and "connection" should be understood in a broad sense, unless otherwise clearly specified and limited. For example, it can be a fixed connection or a detachable connection. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in this application can be understood through specific circumstances.
下面将参考附图并结合实施例来详细说明本申请的技术方案。The technical solutions of the present application will be described in detail below with reference to the drawings and in conjunction with the embodiments.
一种电机绕组通电加热旋转浸漆设备,包括:A rotary dipping equipment for energizing and heating motor windings includes:
支承组件,包括机架11、固定在机架11上的轴承座2以及可转动设置在轴承座2上的空心轴5,空心轴5的端部固定有待滴浸工件;The supporting assembly includes a frame 11, a bearing seat 2 fixed on the frame 11, and a hollow shaft 5 rotatably arranged on the bearing seat 2, and the end of the hollow shaft 5 is fixed with the workpiece to be dripped;
旋转组件,包括驱动电机12和传动机构6,驱动电机12通过传动机构6驱动空心轴5转动;The rotating assembly includes a driving motor 12 and a transmission mechanism 6. The driving motor 12 drives the hollow shaft 5 to rotate through the transmission mechanism 6;
加热组件,包括电源、电缆4、电刷滑环机构3以及用于测量待滴浸工件温度的温度传感器,电刷滑环机构3套设在空心轴5上;The heating assembly includes a power supply, a cable 4, a brush slip ring mechanism 3 and a temperature sensor for measuring the temperature of the workpiece to be dripped. The brush slip ring mechanism 3 is sleeved on the hollow shaft 5;
滴浸组件,包括蠕动泵7、贮漆桶13和滴管8,蠕动泵7抽取贮漆桶13中漆料(或绝缘胶)并通过滴管8在待滴浸工件上滴漆;The dripping component includes a peristaltic pump 7, a paint storage bucket 13, and a dropper 8. The peristaltic pump 7 extracts paint (or insulating glue) from the paint storage bucket 13 and drips paint on the workpiece to be dripped through the dropper 8;
控制组件,包括控制柜1,控制柜1与驱动电机12、电源、温度传感器和蠕动泵7电连接,并控制驱动电机12启停和转速、根据接收温度传感器信号控制电源开闭、控制蠕动泵7启停;Control components, including control cabinet 1, which is electrically connected to the drive motor 12, power supply, temperature sensor and peristaltic pump 7, and controls the start and stop and speed of the drive motor 12, controls the power on and off according to the received temperature sensor signal, and controls the peristaltic pump 7 start and stop;
其中,待滴浸工件(或简称工件)包括绕组定子,电刷滑环机构3的动、静端分别引出电缆4连接绕组定子9的绕组和电源,电缆4穿过空心轴5中空部连接绕组和电刷滑环机构3。需要说明的是,上述绕组定子可以替换为绕组转子进行滴浸,对绕组转子的滴浸同样属于本申请的技术方案内。Among them, the workpiece to be dripped (or simply the workpiece) includes a winding stator. The moving and static ends of the brush slip ring mechanism 3 respectively lead out a cable 4 to connect the winding of the winding stator 9 and the power supply, and the cable 4 passes through the hollow part of the hollow shaft 5 to connect to the winding. And brush slip ring mechanism 3. It should be noted that the above-mentioned winding stator can be replaced with a winding rotor for drip immersion, and the drip immersion of the winding rotor also belongs to the technical solution of the present application.
控制柜1是按电气接线要求将开关设备、测量仪表、保护电器和 辅助设备组装在封闭或半封闭金属柜中或屏幅上,其布置应满足电力系统正常运行的要求,便于检修,不危及人身及周围设备的安全。正常运行时可借助手动或自动开关接通或分断电路,在本实施例中可以对工件的温度、旋转速度、滴漆的流量、时间等工艺参数进行控制。本实施例中的控制柜1包括但不限于针对电源电流大小调整的可控元件,针对驱动电机12调整转速的可控元气件,针对蠕动泵7开闭及流速大小调整的可控元件,存储器及处理器等。前述电源为直流电或交流电,并可安置控制柜1中,或是经由控制柜1引出。Control cabinet 1 is to assemble switchgear, measuring instruments, protective appliances and auxiliary equipment in a closed or semi-enclosed metal cabinet or on the screen according to the electrical wiring requirements. Its layout should meet the requirements of the normal operation of the power system, which is convenient for maintenance and does not endanger Safety of people and surrounding equipment. During normal operation, the circuit can be turned on or off by means of a manual or automatic switch. In this embodiment, process parameters such as the temperature of the workpiece, the rotation speed, the flow rate of dripping paint, and the time can be controlled. The control cabinet 1 in this embodiment includes, but is not limited to, controllable elements for adjusting the size of the power supply current, controllable elements for adjusting the speed of the drive motor 12, controllable elements for adjusting the opening and closing of the peristaltic pump 7 and the flow rate, and memory And processors, etc. The aforementioned power source is direct current or alternating current, and can be placed in the control cabinet 1 or led out through the control cabinet 1.
加工的产品(待滴浸工件)所用于的电机范围包括所有种类的电机,如单、三相电机,交、直流电机,中、小型、分马力、微电机,以及派生的汽车电机、伺服电机、力矩电机、防爆、冶金、起重等所有特殊、专用电机。即加工的产品可包括上述产品的有绕组定子、有绕组转子。The range of motors used for processed products (workpieces to be drip-immersed) includes all types of motors, such as single and three-phase motors, AC and DC motors, medium, small, fractional horsepower, micro motors, and derived automotive motors and servo motors , Torque motors, explosion-proof, metallurgy, hoisting, etc. all special and special motors. That is, processed products can include winding stators and winding rotors of the above products.
为了稳定支承转动的空心轴5,在其中一个实施例中,支承组件包括一对间隔设置的轴承座2,电刷滑环机构3设置在空心轴5上且位于一对轴承座2之间,待滴浸工件位于一对轴承座2外侧远端,便于滴漆和拆卸工件。In order to stably support the rotating hollow shaft 5, in one of the embodiments, the support assembly includes a pair of bearing seats 2 spaced apart, and the brush slip ring mechanism 3 is arranged on the hollow shaft 5 and located between the pair of bearing seats 2. The workpiece to be dripped is located at the outer distal end of the pair of bearing seats 2, which is convenient for dripping paint and disassembling the workpiece.
在其中一个实施例中,传动机构6包括减速机、一对链轮和连接一对链轮的链条,链轮分别设置在减速机输出端和空心轴5上,驱动电机12为调速电机,调速电机输出端连接减速机输入端。在不同的实施例中,传动机构6可包括减速箱,用作驱动电机12与空心轴5之间的减速传动。在不同的实施例中,传动机构6可以采用带传动、 链传动、齿轮传动或采用各种调速电机直接驱动,如采用伺服电机、变频调速电机、电磁调速电机,同时也包括采用带各种减速机的调速电机、普通电机。In one of the embodiments, the transmission mechanism 6 includes a reducer, a pair of sprockets, and a chain connecting the pair of sprockets. The sprockets are respectively arranged on the output end of the reducer and the hollow shaft 5, and the drive motor 12 is a speed-regulating motor. The output terminal of the speed regulating motor is connected to the input terminal of the reducer. In different embodiments, the transmission mechanism 6 may include a reduction box, which is used as a reduction transmission between the drive motor 12 and the hollow shaft 5. In different embodiments, the transmission mechanism 6 may adopt belt transmission, chain transmission, gear transmission, or directly driven by various speed-regulating motors, such as servo motors, variable frequency speed-regulating motors, electromagnetic speed-regulating motors, and also using belts. Speed-regulating motors and ordinary motors of various reducers.
为了夹持固定工件,在其中一个实施例中,还包括机械夹紧机构10,机械夹紧机构10固定在空心轴的端部用于夹固待滴浸工件。在其中一个实施例中,机械夹紧机构10可以是机械夹臂,机械夹臂可以为三爪、四杆机构、斜面等型式。In order to clamp and fix the workpiece, in one of the embodiments, a mechanical clamping mechanism 10 is further included. The mechanical clamping mechanism 10 is fixed at the end of the hollow shaft for clamping the workpiece to be dripped. In one of the embodiments, the mechanical clamping mechanism 10 may be a mechanical clamping arm, and the mechanical clamping arm may be a three-jaw, four-bar mechanism, inclined plane, or the like.
为了便于拆下和固定工件,在其中一个实施例中,机械夹紧机构10还连接有动力源,动力源为气缸或液压缸,气缸或液压缸连接并驱动机械夹紧机构10夹紧或松开工件。In order to facilitate the removal and fixation of the workpiece, in one of the embodiments, the mechanical clamping mechanism 10 is also connected with a power source, which is a cylinder or hydraulic cylinder, which is connected to and drives the mechanical clamping mechanism 10 to clamp or loosen Open the workpiece.
在其中一个实施例中,电源为交流电源。交流电源接通后会在转动的绕组定子中产生电磁振荡效果,滴浸时绕组在电磁振荡作用下,铁芯槽内的渗透性更好。In one of the embodiments, the power source is an AC power source. After the AC power is turned on, an electromagnetic oscillation effect will be generated in the rotating winding stator. When the winding is subjected to electromagnetic oscillation during dripping, the permeability in the iron core slot is better.
在其中一个实施例中,空心轴5上开设有供电缆4穿入和穿出的开孔。孔开在空心轴5上的位置、所开孔的数量和尺寸大小不受限制。In one of the embodiments, the hollow shaft 5 is provided with an opening for the cable 4 to pass in and out. The position of the hole on the hollow shaft 5, the number and size of the hole are not limited.
为了在空心轴5旋转时保持电流流通,在其中一个实施例中,电刷滑环机构3包括作为静端的碳刷和作为动端的滑环,滑环与空心轴5固定,碳刷固定在机架11上,转动的空心轴5穿过滑环并带动滑环转动,碳刷在滑环上滑动以接通电流。In order to maintain current flow when the hollow shaft 5 rotates, in one of the embodiments, the brush slip ring mechanism 3 includes a carbon brush as a static end and a slip ring as a moving end. The slip ring is fixed to the hollow shaft 5, and the carbon brush is fixed on the machine. On the frame 11, the rotating hollow shaft 5 passes through the slip ring and drives the slip ring to rotate, and the carbon brush slides on the slip ring to connect the current.
为了便于装卸工件,在其中一个实施例中,空心轴5的端部还设有接线柱14,电缆4穿过空心轴5中空部连接在接线柱14上,绕组定子9的引接线与接线柱14可拆卸连接。In order to facilitate the loading and unloading of the workpiece, in one of the embodiments, the end of the hollow shaft 5 is also provided with a terminal 14, the cable 4 passes through the hollow part of the hollow shaft 5 and is connected to the terminal 14, the lead wire of the winding stator 9 and the terminal 14 detachable connection.
本发明的工作原理包括:The working principle of the present invention includes:
先将工件(或称待滴浸工件)有绕组定、转子的白坯用夹紧机构定位并夹紧;然后将其绕组上的电缆4(电机引接线)与空心轴5上的接线柱14连接好;打开控制柜1上的加热开关,电流即通过电刷、滑环和电缆4流入工件中的绕组进行加热;待绕组及铁芯的温度达到其设定值时,对工件进行保温、恒温;待保温结束,启动蠕动泵7,并通过滴管8对工件的绕组的两个端部内外圆同时进行滴漆;同时启动驱动电机12让工件开始旋转,并根据绕组的外圆大小调整好工件的旋转角速度,以及调整好滴漆(胶)的流量的大小直至符合工艺要求为止;在滴胶结束后,关闭蠕动泵7停止滴漆;待固化、干燥工序结束后,再关闭驱动工件转动的调速电机;卸下工件,整个绝缘处理的流程结束。当然,也可包括在滴漆、固化流程结束后,将工件卸下移至烘箱集中干燥处理。First, position and clamp the white blank of the workpiece (or the workpiece to be dripped) with winding stator and rotor with the clamping mechanism; then connect the cable 4 (motor lead wire) on the winding to the terminal 14 on the hollow shaft 5. Connected; turn on the heating switch on the control cabinet 1, the current flows into the windings in the workpiece through the brushes, slip rings and cables 4 to heat; when the temperature of the windings and iron core reaches its set value, the workpiece is kept warm, Constant temperature; After the heat preservation is over, start the peristaltic pump 7, and use the dropper 8 to drip the paint on the inner and outer circles of the two ends of the winding of the workpiece at the same time; at the same time, start the drive motor 12 to make the workpiece start to rotate, and adjust according to the outer circle of the winding Good the rotational angular speed of the workpiece, and adjust the flow rate of the dripping paint (glue) until it meets the process requirements; after the dripping is completed, turn off the peristaltic pump 7 to stop the dripping; after the curing and drying process is completed, turn off the drive workpiece Rotating speed-regulating motor; unloading the workpiece, the whole process of insulation treatment ends. Of course, it can also include unloading the work piece and moving it to an oven for centralized drying after the paint dripping and curing process is over.
本申请实施例还公开了一种电机绕组通电加热旋转浸漆设备的浸漆工艺,其中,电机绕组通电加热旋转浸漆设备包括:The embodiment of the application also discloses a dipping process for the electric motor winding to heat the rotary dipping equipment, wherein the motor winding energizes to heat the rotary dipping equipment includes:
支承组件,包括机架11、固定在机架11上的轴承座2以及可转动设置在轴承座2上的空心轴5,空心轴5的端部固定有待滴浸工件;旋转组件,包括驱动电机12和传动机构6,驱动电机12通过传动机构6驱动空心轴5转动;加热组件,包括电源、电缆4、电刷滑环机构3以及用于测量待滴浸工件温度的温度传感器,电刷滑环机构3套设在空心轴5上;滴浸组件,包括蠕动泵7、贮漆桶13和滴管8,蠕动泵7抽取贮漆桶13中漆料并通过滴管8在待滴浸工件上滴漆;控 制组件,包括控制柜1,控制柜1与驱动电机12、电源、温度传感器和蠕动泵7电连接,并控制驱动电机12启停和转速、根据接收温度传感器信号控制电源开闭、控制蠕动泵7启停;其中,待滴浸工件包括绕组定子9,电刷滑环机构3的动、静端分别引出电缆4连接绕组定子9的绕组和电源,电缆4穿过空心轴5中空部连接绕组和电刷滑环机构3;The supporting assembly includes a frame 11, a bearing seat 2 fixed on the frame 11, and a hollow shaft 5 rotatably arranged on the bearing seat 2. The end of the hollow shaft 5 is fixed with the workpiece to be dripped; the rotating assembly includes a drive motor 12 and the transmission mechanism 6, the driving motor 12 drives the hollow shaft 5 to rotate through the transmission mechanism 6; the heating assembly includes the power supply, the cable 4, the brush slip ring mechanism 3 and the temperature sensor for measuring the temperature of the workpiece to be dripped, and the brush slip The ring mechanism 3 is sleeved on the hollow shaft 5; the dripping component includes a peristaltic pump 7, a paint storage bucket 13, and a dropper 8. The peristaltic pump 7 extracts the paint from the paint storage bucket 13 and passes the dropper 8 on the workpiece to be dripped Paint dripping; control components, including control cabinet 1, which is electrically connected with drive motor 12, power supply, temperature sensor and peristaltic pump 7, and controls the start and stop and speed of drive motor 12, and controls the power on and off according to the received temperature sensor signal , Control the start and stop of the peristaltic pump 7; among them, the workpiece to be dripped includes the winding stator 9, the moving and static ends of the brush slip ring mechanism 3 respectively lead out the cable 4 to connect the winding and the power supply of the winding stator 9, and the cable 4 passes through the hollow shaft 5. The hollow part connects the winding and the brush slip ring mechanism 3;
则,上述滴浸工艺包括以下步骤:Then, the above-mentioned drip immersion process includes the following steps:
步骤10,将待滴浸工件固定在空心轴5上,将绕组与电源接通;Step 10: Fix the workpiece to be dripped on the hollow shaft 5, and connect the winding to the power supply;
步骤20,控制柜1设定有设定温度值,通过控制柜1打开电源,绕组定子9通电并加热,温度传感器测量绕组定子9温度并反馈给控制柜1;Step 20, the control cabinet 1 is set with a set temperature value, the power is turned on through the control cabinet 1, the winding stator 9 is energized and heated, and the temperature sensor measures the temperature of the winding stator 9 and feeds it back to the control cabinet 1;
步骤30,绕组定子9温度达到设定温度值时,控制柜1控制电源电流大小以维持绕组定子9温度保持不变;Step 30: When the temperature of the winding stator 9 reaches the set temperature value, the control cabinet 1 controls the power supply current to maintain the temperature of the winding stator 9 unchanged;
步骤40,启动蠕动泵7和驱动电机12,控制柜1根据绕组外径大小调节驱动电机12转速,通过蠕动泵7调节滴漆流量;Step 40, start the peristaltic pump 7 and the driving motor 12, the control cabinet 1 adjusts the speed of the driving motor 12 according to the outer diameter of the winding, and adjusts the dripping flow rate through the peristaltic pump 7;
步骤50,滴漆结束后关闭蠕动泵7,固化、干燥待滴浸工件后关闭驱动电机12,将待滴浸工件由空心轴5上卸下。Step 50: Turn off the peristaltic pump 7 after the paint dripping is finished, turn off the drive motor 12 after curing and drying the workpiece to be dripped, and unload the workpiece to be dripped from the hollow shaft 5.
在不同实施例中,除了采用蠕动泵7来调控绝缘漆的滴漆流量外,也包括采用其它的电、气、液压泵来调控绝缘漆的滴漆流量,也包括只用贮漆桶13加上各种手动、电动调节阀来调控绝缘漆的滴漆流量。In different embodiments, in addition to using the peristaltic pump 7 to control the dripping flow rate of the insulating paint, it also includes the use of other electric, pneumatic, and hydraulic pumps to control the dripping flow rate of the insulating paint. Various manual and electric control valves are installed to control the dripping flow of insulating paint.
本发明的有益效果是:采用本项发明的技术方案,能保证工件(有绕组定、转子)在整个绝缘处理的过程(预热、滴漆、固化、干燥) 中全程旋转,其优点为:The beneficial effect of the present invention is that the technical scheme of the present invention can ensure that the workpiece (with winding stator and rotor) rotates throughout the entire insulation treatment process (preheating, dripping, curing, and drying), and its advantages are:
(1)与沉浸、滚浸、真空浸漆的绝缘处理工艺相比,绝缘处理后铁芯表面不会被浸渍上绝缘漆,电机装配前无需化人力、物力进行清理,另外在滴绝缘漆时可控性和利用率高,不会有流失、浪费,还具有清洁、节能、环保等优点,工件在预烘、滴漆、固化、干燥的整个加工流程中能保证绕组受热均匀,有利的保证了绕组的浸渍质量;(1) Compared with the insulation treatment process of immersion, roll dipping, and vacuum dipping, the surface of the iron core will not be impregnated with insulating varnish after the insulating treatment, and there is no need to use manpower and material resources for cleaning before the motor is assembled. In addition, when the insulating varnish is dropped High controllability and utilization rate, no loss, no waste, clean, energy-saving, environmental protection and other advantages, the workpiece can ensure that the winding is heated evenly during the entire process of pre-baking, dripping, curing, and drying, which is a beneficial guarantee The impregnation quality of the winding;
(2)与普通滴浸绝缘处理工艺(采用烘箱、烘道对工件加热)相比,由于在滴漆环节绕组中通有交流电,会在铁芯中产生电磁场,形成电磁振荡,有利于绝缘漆(胶)的毛细渗透,特别是有利于绝缘漆对铁芯槽内的渗透,增加绕组的挂漆量,从而提高电机绕组的绝缘性能。(2) Compared with the ordinary dripping insulation treatment process (using oven and drying tunnel to heat the workpiece), due to the alternating current in the winding of the dripping link, an electromagnetic field will be generated in the iron core, forming an electromagnetic oscillation, which is beneficial to the insulating paint The capillary penetration of (glue) is especially beneficial to the penetration of insulating paint into the iron core slot, increasing the amount of paint hanging on the winding, thereby improving the insulation performance of the motor winding.
由此,此项发明特别适用于对绕组绝缘性能要求高,电机内部清洁要求高的电机,如:伺服电机、汽车电机、油浸式电机、氟利昂电机等等。Therefore, this invention is particularly suitable for motors that require high winding insulation performance and high internal cleanliness of the motor, such as servo motors, automobile motors, oil-immersed motors, freon motors, and so on.
以上述依据本申请的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项申请技术思想的范围内,进行多样的变更以及修改。本项申请的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Taking the above-mentioned ideal embodiment based on this application as enlightenment, and through the above description, relevant staff can make various changes and modifications without departing from the scope of the technical idea of this application. The technical scope of this application is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims (10)

  1. 一种电机绕组通电加热旋转浸漆设备,其特征在于,包括:A rotary dipping equipment for energizing and heating motor windings is characterized in that it comprises:
    支承组件,包括机架、固定在所述机架上的轴承座以及可转动设置在所述轴承座上的空心轴,空心轴的端部固定有待滴浸工件;The supporting assembly includes a frame, a bearing seat fixed on the frame, and a hollow shaft rotatably arranged on the bearing seat, and the end of the hollow shaft is fixed with a workpiece to be dripped;
    旋转组件,包括驱动电机和传动机构,所述驱动电机通过所述传动机构驱动所述空心轴转动;The rotating assembly includes a drive motor and a transmission mechanism, and the drive motor drives the hollow shaft to rotate through the transmission mechanism;
    加热组件,包括电源、电缆、电刷滑环机构以及用于测量所述待滴浸工件温度的温度传感器,所述电刷滑环机构套设在所述空心轴上;The heating assembly includes a power supply, a cable, a brush slip ring mechanism, and a temperature sensor for measuring the temperature of the workpiece to be dripped, and the brush slip ring mechanism is sleeved on the hollow shaft;
    滴浸组件,包括蠕动泵、贮漆桶和滴管,所述蠕动泵抽取所述贮漆桶中漆料并通过所述滴管在所述待滴浸工件上滴漆;The dripping assembly includes a peristaltic pump, a paint storage bucket, and a dropper. The peristaltic pump extracts paint from the paint storage bucket and drips paint on the workpiece to be dripped through the dropper;
    控制组件,包括控制柜,控制柜与所述驱动电机、电源、温度传感器和蠕动泵电连接,并控制所述驱动电机启停和转速、根据接收所述温度传感器信号控制所述电源开闭、控制所述蠕动泵启停;The control component includes a control cabinet, which is electrically connected to the drive motor, power supply, temperature sensor, and peristaltic pump, and controls the start and stop and speed of the drive motor, and controls the power supply to open and close according to the temperature sensor signal. Control the start and stop of the peristaltic pump;
    其中,所述待滴浸工件包括绕组定子,所述电刷滑环机构的动、静端分别引出所述电缆连接所述绕组定子的绕组和所述电源,所述电缆穿过所述空心轴中空部连接所述绕组和电刷滑环机构。Wherein, the workpiece to be dripped includes a winding stator, the moving and static ends of the brush slip ring mechanism respectively lead out the cable to connect the winding of the winding stator and the power source, and the cable passes through the hollow shaft The hollow part connects the winding and the brush slip ring mechanism.
  2. 根据权利要求1所述的电机绕组通电加热旋转浸漆设备,其特征在于,所述支承组件包括一对间隔设置的所述轴承座,所述电刷滑环机构设置在所述空心轴上且位于一对所述轴承座之间。The motor winding energized heating rotary paint dipping equipment according to claim 1, wherein the supporting assembly includes a pair of the bearing seats arranged at intervals, and the brush slip ring mechanism is arranged on the hollow shaft and Located between a pair of said bearing seats.
  3. 根据权利要求1所述的电机绕组通电加热旋转浸漆设备,其特征在于,所述传动机构包括减速机、一对链轮和连接所述链轮的链条,所述链轮分别设置在所述减速机输出端和所述空心轴上, 所述驱动电机为调速电机,调速电机输出端连接所述减速机输入端。The motor winding energized heating rotary paint dipping equipment according to claim 1, wherein the transmission mechanism comprises a reducer, a pair of sprockets and a chain connected to the sprockets, and the sprockets are respectively arranged on the On the output end of the reducer and the hollow shaft, the drive motor is a speed-regulating motor, and the output end of the speed-regulating motor is connected to the input end of the reducer.
  4. 根据权利要求1所述的电机绕组通电加热旋转浸漆设备,其特征在于,还包括机械夹紧机构,机械夹紧机构固定在所述空心轴的端部用于夹固所述待滴浸工件。The motor winding energized heating rotary paint dipping equipment according to claim 1, further comprising a mechanical clamping mechanism, which is fixed at the end of the hollow shaft for clamping the workpiece to be dripped and dipped .
  5. 根据权利要求4所述的电机绕组通电加热旋转浸漆设备,其特征在于,所述机械夹紧机构还连接有动力源,动力源为气缸或液压油缸。The electric motor winding heating rotary paint dipping equipment according to claim 4, characterized in that, the mechanical clamping mechanism is also connected with a power source, and the power source is an air cylinder or a hydraulic oil cylinder.
  6. 根据权利要求1所述的电机绕组通电加热旋转浸漆设备,其特征在于,所述电源为交流电源。The motor winding energized heating rotary dipping equipment according to claim 1, wherein the power source is an alternating current power source.
  7. 根据权利要求1所述的电机绕组通电加热旋转浸漆设备,其特征在于,所述空心轴上开设有供所述电缆穿入和穿出的开孔。The motor winding energized heating rotary paint dipping equipment according to claim 1, wherein the hollow shaft is provided with an opening for the cable to pass in and out.
  8. 根据权利要求1所述的电机绕组通电加热旋转浸漆设备,其特征在于,所述电刷滑环机构包括作为静端的碳刷和作为动端的滑环,所述滑环与所述空心轴固定,所述碳刷固定在所述机架上,转动的所述空心轴穿过所述滑环并带动所述滑环转动,所述碳刷在所述滑环上滑动。The motor winding energized heating rotary paint dipping equipment according to claim 1, wherein the brush slip ring mechanism includes a carbon brush as a static end and a slip ring as a moving end, and the slip ring is fixed to the hollow shaft The carbon brush is fixed on the frame, the rotating hollow shaft passes through the slip ring and drives the slip ring to rotate, and the carbon brush slides on the slip ring.
  9. 根据权利要求1所述的电机绕组通电加热旋转浸漆设备,其特征在于,所述空心轴的端部还设有接线柱,所述电缆穿过所述空心轴中空部连接在所述接线柱上,所述绕组定子的引接线与所述接线柱可拆卸连接。The motor winding energized heating rotary paint dipping equipment according to claim 1, wherein the end of the hollow shaft is further provided with a terminal, and the cable passes through the hollow part of the hollow shaft and is connected to the terminal Above, the lead wire of the winding stator is detachably connected to the terminal.
  10. 一种电机绕组通电加热旋转浸漆设备浸漆工艺,其 特征在于,所述电机绕组通电加热旋转浸漆设备包括:A dipping process for a motor winding energized heating rotary dipping equipment is characterized in that the motor winding energized heating rotary dipping equipment includes:
    支承组件,包括机架、固定在所述机架上的轴承座以及可转动设置在所述轴承座上的空心轴,空心轴的端部固定有待滴浸工件;The supporting assembly includes a frame, a bearing seat fixed on the frame, and a hollow shaft rotatably arranged on the bearing seat, and the end of the hollow shaft is fixed with a workpiece to be dripped;
    旋转组件,包括驱动电机和传动机构,所述驱动电机通过所述传动机构驱动所述空心轴转动;The rotating assembly includes a drive motor and a transmission mechanism, and the drive motor drives the hollow shaft to rotate through the transmission mechanism;
    加热组件,包括电源、电缆、电刷滑环机构以及用于测量所述待滴浸工件温度的温度传感器,所述电刷滑环机构套设在所述空心轴上;The heating assembly includes a power supply, a cable, a brush slip ring mechanism, and a temperature sensor for measuring the temperature of the workpiece to be dripped, and the brush slip ring mechanism is sleeved on the hollow shaft;
    滴浸组件,包括蠕动泵、贮漆桶和滴管,所述蠕动泵抽取所述贮漆桶中漆料并通过所述滴管在所述待滴浸工件上滴漆;The dripping assembly includes a peristaltic pump, a paint storage bucket, and a dropper. The peristaltic pump extracts paint from the paint storage bucket and drips paint on the workpiece to be dripped through the dropper;
    控制组件,包括控制柜,控制柜与所述驱动电机、电源、温度传感器和蠕动泵电连接,并控制所述驱动电机启停和转速、根据接收所述温度传感器信号控制所述电源开闭、控制所述蠕动泵启停;The control component includes a control cabinet, which is electrically connected to the drive motor, power supply, temperature sensor, and peristaltic pump, and controls the start and stop and speed of the drive motor, and controls the power supply to open and close according to the temperature sensor signal. Control the start and stop of the peristaltic pump;
    其中,所述待滴浸工件包括绕组定子,所述电刷滑环机构的动、静端分别引出所述电缆连接所述绕组定子的绕组和所述电源,所述电缆穿过所述空心轴中空部连接所述绕组和电刷滑环机构;Wherein, the workpiece to be dripped includes a winding stator, the moving and static ends of the brush slip ring mechanism respectively lead out the cable to connect the winding of the winding stator and the power source, and the cable passes through the hollow shaft The hollow part connects the winding and the brush slip ring mechanism;
    所述滴浸工艺包括以下步骤:The drip immersion process includes the following steps:
    步骤10,将所述待滴浸工件固定在所述空心轴上,将所述绕组与所述电源接通;Step 10: Fix the workpiece to be dripped on the hollow shaft, and connect the winding to the power source;
    步骤20,所述控制柜设定有设定温度值,通过所述控制柜打开所述电源,所述绕组定子通电并加热,所述温度传感器测量所述绕组定子温度并反馈给所述控制柜;Step 20: The control cabinet is set with a set temperature value, the power is turned on through the control cabinet, the winding stator is energized and heated, and the temperature sensor measures the winding stator temperature and feeds it back to the control cabinet ;
    步骤30,所述绕组定子温度达到所述设定温度值时,所述控制 柜控制所述电源电流大小以维持所述绕组定子温度保持不变;Step 30: When the winding stator temperature reaches the set temperature value, the control cabinet controls the power supply current to maintain the winding stator temperature unchanged;
    步骤40,启动所述蠕动泵和驱动电机,所述控制柜根据所述绕组外径大小调节所述驱动电机转速,通过所述蠕动泵调节滴漆流量;Step 40, start the peristaltic pump and the drive motor, the control cabinet adjusts the rotation speed of the drive motor according to the outer diameter of the winding, and adjusts the paint dripping flow rate through the peristaltic pump;
    步骤50,滴漆结束后关闭蠕动泵,固化、干燥所述待滴浸工件后关闭所述驱动电机,将所述待滴浸工件由所述空心轴上卸下。Step 50: Turn off the peristaltic pump after the paint dripping is finished, turn off the drive motor after curing and drying the workpiece to be dripped, and unload the workpiece to be dripped from the hollow shaft.
PCT/CN2019/114305 2019-08-29 2019-10-30 Electric heating and rotating immersion paint device for motor winding and immersion paint process thereof WO2021035936A1 (en)

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