CN106423752B - Hot rolling and dipping production line for stator or rotor production - Google Patents
Hot rolling and dipping production line for stator or rotor production Download PDFInfo
- Publication number
- CN106423752B CN106423752B CN201611045655.6A CN201611045655A CN106423752B CN 106423752 B CN106423752 B CN 106423752B CN 201611045655 A CN201611045655 A CN 201611045655A CN 106423752 B CN106423752 B CN 106423752B
- Authority
- CN
- China
- Prior art keywords
- rack
- paint
- product
- stator
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0263—After-treatment with IR heaters
Landscapes
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to production equipment for stators or rotors, and particularly discloses a hot rolling and dipping production line for stator or rotor production, which comprises dipping equipment and paint baking equipment for product production, and has the beneficial effects that: 1. the method comprises the following steps of (1) adopting a coil heating process, 2. converting the temperature of a coil by adopting a resistance detection mode so as to control a heating process, 3. removing residual resin on the surface of a product by adopting an elastic scraper, and 4. controlling the surface of the heated product by adopting a far infrared heating plate so as to cure paint; in conclusion, the paint dipping quality of the stator or the rotor is stable, the rejection rate is reduced, the production efficiency is improved, and the paint waste is reduced.
Description
Technical Field
The invention relates to production equipment for stators or rotors, in particular to a hot rolling and dipping production line for stator or rotor production.
Background
When a stator or a rotor is produced, the stator or the rotor needs to be impregnated with insulating paint to ensure the insulating property of the stator or the rotor, the existing production mode is that an oven is firstly utilized to preheat and then is quickly immersed into a paint cylinder to enable the motor stator to be soaked, then the motor stator is taken out to be dripped, and finally the motor stator or the rotor is placed into a high-temperature drying room to be cured. And the production efficiency is low, paint is wasted, and the occupied production field is large.
Disclosure of Invention
To solve the above technical problem, we propose a hot-rolling-dipping line for stator or rotor production, with the purpose of: the stator or the rotor has stable paint dipping quality, the rejection rate is reduced, the production efficiency is improved, and the paint waste is reduced.
In order to achieve the purpose, the technical scheme of the invention is as follows:
a hot rolling and dipping production line for stator or rotor production comprises a dipping device and a paint baking device for product production, wherein the product is a stator of an engine or a rotor of the engine or a stator of an electric motor or a rotor of the electric motor;
the dipping equipment comprises a first rack, wherein one side of a working platform of the first rack is provided with a rotary machine head, the rotary machine head is provided with a first fixed shaft and a binding post corresponding to a product, the other side of the working platform of the first rack is provided with a movable positioning mechanism, the movable positioning mechanism is provided with a movable fixed shaft corresponding to the product, the top of the first rack is provided with a scraper mechanism corresponding to the product, and a bottom plate of the first rack is provided with a paint pool mechanism and a paint pool lifting mechanism corresponding to the product, wherein the paint pool mechanism is arranged at the upper part of the paint pool lifting mechanism;
the rotating machine head is provided with a driving motor and a carbon brush which drive the first fixed shaft to rotate, the moving and positioning mechanism is provided with a servo driving motor which drives the moving and fixing shaft to rotate, and the first rack is also provided with an operating button box;
a paint overflow groove is arranged on the paint pool mechanism, and a scraper supporting frame is arranged between the first frame and the scraper mechanism;
baking finish equipment includes the second frame, the work platform one side of second frame is equipped with the tailstock clamping mechanism corresponding with the product, and the work platform opposite side of second frame is equipped with drive shaft and dabber driving motor, dabber driving motor and drive shaft axial connection, and the work platform opposite side of second frame is equipped with the axle mount pad corresponding with the drive shaft, the drive shaft tip is equipped with the connecting axle corresponding with the product, is equipped with the far infrared hot plate corresponding with the product on the work platform of second frame, and the top of second frame is equipped with the cylinder mount pad, cylinder mount pad lower part is equipped with the cylinder, and the bottom plate of second frame is equipped with servo motor, and the second frame is equipped with worm gear lifting mechanism, and servo motor and worm gear lifting mechanism axial connection are equipped with the tailstock on the tailstock clamping mechanism and drive actuating cylinder.
Preferably, a paint pool cover is arranged on the paint pool mechanism.
Preferably, a protective sliding door is arranged on the first frame.
Preferably, an air outlet is formed in the air cylinder mounting seat, a conductive sliding ring is arranged on the tail frame clamping mechanism, and an air draft cover connector corresponding to a product is arranged on the second machine frame.
Preferably, a protective cover is further arranged on the second frame.
Preferably, a mechanical arm for driving the product is arranged between the dipping equipment and the paint baking equipment.
According to the technical scheme, the coil heating process is adopted 1, the temperature of the coil is converted in a resistance detection mode 2, so that the heating process is controlled, the residual resin on the surface of the product is removed by the elastic scraper 3, and the paint is cured by controlling the surface of the heated product by the far infrared heating plate 4.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic front view of a dipping apparatus with a protective sliding door removed in a hot rolling and dipping production line for stator or rotor production, which is disclosed by the invention;
FIG. 2 is a schematic top view of a dipping apparatus with a protective sliding door removed for a hot-rolling dipping line for stator or rotor production according to the present disclosure;
FIG. 3 is a schematic side view of a dipping apparatus with a protective sliding door removed for a hot-roll dipping line for stator or rotor production according to the present disclosure;
FIG. 4 is a schematic front view of an impregnation apparatus of a hot-roll impregnation line for stator or rotor production according to the present disclosure;
FIG. 5 is a schematic front view of a paint baking apparatus of a hot-dip rolling production line for stator or rotor production with a protective cover removed, according to the present disclosure;
FIG. 6 is a schematic top view of a hot-dip rolling line painting apparatus for stator or rotor production with a protective cover removed, according to the present disclosure;
FIG. 7 is a schematic side view of a paint baking apparatus of a hot dip rolling line for stator or rotor production with a protective cover removed, according to the present disclosure;
fig. 8 is a front view schematically illustrating a paint baking apparatus of a hot dip rolling production line for stator or rotor production according to the present disclosure.
The corresponding part names indicated by the numbers and letters in the drawings:
1. the automatic cleaning machine comprises a rotary machine head 2, a first fixed shaft 3, a scraper mechanism 4, a product 5, a movable fixed shaft 6, a movable positioning mechanism 7, a paint pool mechanism 8, a paint pool lifting mechanism 9, a movable air cylinder 10, a paint pool cover 11, a binding post 12, a carbon brush 13, a driving motor 14, a servo driving motor 15, an operation button box 16, a paint overflow groove 17, a scraper supporting frame 18, a protective moving door 21, a tail frame clamping mechanism 22, a far infrared heating plate 23, an air cylinder 25, a driving shaft 26, a shaft mounting seat 27, a connecting shaft 28, a worm gear lifting mechanism 29, a servo motor 210, a tail frame driving air cylinder 211, a mandrel driving motor 212, an air cylinder mounting seat 213, an air exhaust cover interface 214, an air outlet 215, a conductive sliding ring 216 and a protective cover.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The following describes the embodiments of the present invention in further detail with reference to the schematic drawings.
A hot-rolling dipping production line for stator or rotor production comprises a dipping device and a paint baking device for production of a product 4, wherein the product 4 is a stator of an engine or a rotor of the engine or a stator of an electric motor or a rotor of the electric motor.
As shown in fig. 1, the dipping apparatus includes a first frame, a rotary machine head 1 is disposed on one side of a working platform of the first frame, a first fixing shaft 2 and a binding post 11 corresponding to a product 4 are disposed on the rotary machine head 1, a moving positioning mechanism 6 is disposed on the other side of the working platform of the first frame, a moving fixing shaft 5 corresponding to the product 4 is disposed on the moving positioning mechanism 6, a scraper mechanism 3 corresponding to the product 4 is disposed on the top of the first frame, a paint pool mechanism 7 and a paint pool lifting mechanism 8 corresponding to the product 4 are disposed on a bottom plate of the first frame, wherein the paint pool mechanism 7 is disposed on the upper portion of the paint pool lifting mechanism 8, a moving cylinder 9 corresponding to the moving positioning mechanism 6 is further disposed on the bottom plate of the first frame, an elastic scraper is employed as a scraper of the scraper mechanism 3, and a paint pool cover 10 is disposed on the paint pool mechanism 7.
As shown in fig. 2, the rotating machine head 1 is provided with a driving motor 13 and a carbon brush 12 for driving the first fixed shaft 2 to rotate, the moving positioning mechanism 6 is provided with a servo driving motor 14 for driving the moving fixed shaft 5 to rotate, and the first frame is further provided with an operation button box 15.
As shown in fig. 3, a paint overflow slot 16 is arranged on the paint pool mechanism 7, and a scraper supporting frame 17 is arranged between the first frame and the scraper mechanism 3.
As shown in fig. 4, a protective sliding door 18 is provided on the first frame.
As shown in fig. 5 and 7, the paint baking apparatus includes a second frame, a tailstock clamping mechanism 21 corresponding to the product 4 is provided at one side of a working platform of the second frame, a driving shaft 25 and a mandrel driving motor 211 are provided at the other side of the working platform of the second frame, the mandrel driving motor 211 is axially connected to the driving shaft 25, a shaft mounting seat 26 corresponding to the driving shaft 25 is provided at the other side of the working platform of the second frame, the end of the driving shaft 25 is provided with a connecting shaft 27 corresponding to the product 4, the working platform of the second frame is provided with a far infrared heating plate 22 corresponding to the product 4, the top of the second frame is provided with a cylinder mounting seat 212, the lower part of the cylinder mounting seat 212 is provided with a cylinder 23, the bottom plate of the second rack is provided with a servo motor 29, the second rack is provided with a worm and gear lifting mechanism 28, the servo motor 29 is axially connected with the worm and gear lifting mechanism 28, and the tailstock clamping mechanism 21 is provided with a tailstock driving cylinder 210.
As shown in fig. 6, an air outlet 214 is disposed on the cylinder mounting base 212, a conductive slip ring 215 is disposed on the tailstock clamping mechanism 21, and an air draft cover interface 213 corresponding to the product 4 is disposed on the second frame.
As shown in fig. 8, a protective cover 216 is further provided on the second frame.
A mechanical arm for driving the product 4 is arranged between the dipping equipment and the paint baking equipment.
The hot rolling and dipping production line for stator or rotor production has the advantages that:
1. the method comprises the steps of (1) adopting a coil heating process, (2) converting the temperature of a coil by adopting a resistance detection mode so as to control a heating process, (3) removing residual resin on the surface of a product (4) by adopting an elastic scraper, and (4) controlling the surface of the heated product (4) by adopting a far infrared heating plate so as to cure the paint.
In conclusion, the paint dipping quality of the stator or the rotor is stable, the rejection rate is reduced, the production efficiency is improved, and the paint waste is reduced.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various changes and modifications can be made without departing from the inventive concept of the present invention, and these changes and modifications are all within the scope of the present invention.
Claims (6)
1. A hot-rolling-dipping production line for stator or rotor production is characterized by comprising a dipping device and a paint baking device for producing products (4), wherein the products (4) are stators or rotors of motors;
the impregnation equipment comprises a first rack, wherein a rotary machine head (1) is arranged on one side of a working platform of the first rack, a first fixed shaft (2) and a binding post (11) which correspond to a product (4) are arranged on the rotary machine head (1), a movable positioning mechanism (6) is arranged on the other side of the working platform of the first rack, a movable fixed shaft (5) which corresponds to the product (4) is arranged on the movable positioning mechanism (6), a scraper mechanism (3) which corresponds to the product (4) is arranged at the top of the first rack, a paint pool mechanism (7) and a paint pool lifting mechanism (8) which correspond to the product (4) are arranged on a bottom plate of the first rack, the paint pool mechanism (7) is arranged at the upper part of the paint pool lifting mechanism (8), a movable cylinder (9) which corresponds to the movable positioning mechanism (6) is also arranged on the bottom plate of the first rack, and a scraper of the scraper mechanism (3) adopts an elastic scraper;
a driving motor (13) and a carbon brush (12) for driving the first fixed shaft (2) to rotate are arranged on the rotating machine head (1), a servo driving motor (14) for driving the movable fixed shaft (5) to rotate is arranged on the movable positioning mechanism (6), and an operating button box (15) is further arranged on the first rack;
a paint overflow groove (16) is arranged on the paint pool mechanism (7), and a scraper support frame (17) is arranged between the first frame and the scraper mechanism (3);
the paint baking equipment comprises a second rack, a tail frame clamping mechanism (21) corresponding to a product (4) is arranged on one side of a working platform of the second rack, a driving shaft (25) and a mandrel driving motor (211) are arranged on the other side of the working platform of the second rack, the mandrel driving motor (211) is axially connected with the driving shaft (25), a shaft mounting seat (26) corresponding to the driving shaft (25) is arranged on the other side of the working platform of the second rack, a connecting shaft (27) corresponding to the product (4) is arranged at the end part of the driving shaft (25), a far infrared heating plate (22) corresponding to the product (4) is arranged on the working platform of the second rack, a cylinder mounting seat (212) is arranged at the top of the second rack, a cylinder (23) is arranged at the lower part of the cylinder mounting seat (212), a servo motor (29) is arranged on a bottom plate of the second rack, and a worm and gear lifting mechanism (28) is arranged on the second rack, the servo motor (29) is axially connected with the worm and gear lifting mechanism (28), and the tailstock clamping mechanism (21) is provided with a tailstock driving cylinder (210).
2. A hot-dip rolling line for stator or rotor production according to claim 1, characterized in that the paint tank means (7) is provided with a paint tank cover (10).
3. A hot-dip rolling line for stator or rotor production according to claim 1, characterized in that the first frame is provided with a protective sliding door (18).
4. A hot-dip rolling line for stator or rotor production according to claim 1, characterized in that the cylinder mounting seat (212) is provided with an air outlet (214), the tailstock clamping mechanism (21) is provided with an electrically conductive slip ring (215), and the second frame is provided with an air draft hood interface (213) corresponding to the product (4).
5. A hot-dip rolling line for stator or rotor production according to claim 1, characterized in that the second frame is also provided with a protective cover (216).
6. A hot-dip rolling line for the production of stators or rotors according to claim 1, characterized in that a manipulator of the products (4) is provided between the dipping plant and the baking-finish plant.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611045655.6A CN106423752B (en) | 2016-11-24 | 2016-11-24 | Hot rolling and dipping production line for stator or rotor production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611045655.6A CN106423752B (en) | 2016-11-24 | 2016-11-24 | Hot rolling and dipping production line for stator or rotor production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106423752A CN106423752A (en) | 2017-02-22 |
| CN106423752B true CN106423752B (en) | 2022-04-05 |
Family
ID=58218080
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611045655.6A Active CN106423752B (en) | 2016-11-24 | 2016-11-24 | Hot rolling and dipping production line for stator or rotor production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106423752B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108580170A (en) * | 2018-07-26 | 2018-09-28 | 苏州柔克自动化设备有限公司 | A kind of rotatable heater soaking production equipment for stator or the rolling of rotor heat |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE29613492U1 (en) * | 1996-08-03 | 1996-11-21 | Gottlob Thumm Gmbh | Device for impregnating windings |
| CN101648174B (en) * | 2008-08-12 | 2011-08-10 | 上海宝钢设备检修有限公司 | Paint dipping and ultraviolet curing integrated device of double-station electrical equipment |
| CN101686003B (en) * | 2008-09-25 | 2011-08-10 | 上海宝钢设备检修有限公司 | Electrical equipment dip coating electric heating and ultra-violet curing device |
| CN101902105A (en) * | 2010-09-01 | 2010-12-01 | 无锡市喷特环保工程有限公司 | Motor stator winding dip coating system |
| CN101908806A (en) * | 2010-09-03 | 2010-12-08 | 无锡市喷特环保工程有限公司 | Motor drying station of motor stator winding paint dipping system |
| EP2463992B1 (en) * | 2010-12-08 | 2015-07-29 | Siemens Aktiengesellschaft | Permanent magnet electric motor with heating device and operating method |
| CN205595970U (en) * | 2016-04-11 | 2016-09-21 | 芜湖铭信机械制造有限公司 | Miniature AC servo motor stator coil's dip coating device |
| CN206794055U (en) * | 2016-11-24 | 2017-12-26 | 苏州柔克自动化设备有限公司 | A kind of heat rolling leaching production line produced for stator or rotor |
-
2016
- 2016-11-24 CN CN201611045655.6A patent/CN106423752B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN106423752A (en) | 2017-02-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108043989A (en) | A kind of easily demoulding press device of mold | |
| CN110690799A (en) | Motor winding energization heating rotary paint dipping equipment and paint dipping process thereof | |
| CN108856042A (en) | A kind of drum-type wheel flange face removes powder device | |
| CN106423752B (en) | Hot rolling and dipping production line for stator or rotor production | |
| CN206962670U (en) | Paint-dipping drying all-in-one is used in a kind of micro-machine processing | |
| CN212258732U (en) | Insulating powder coating machine of motor coil | |
| CN206794055U (en) | A kind of heat rolling leaching production line produced for stator or rotor | |
| CN208712068U (en) | A kind of rotatable heater soaking production equipment for stator or the rolling of rotor heat | |
| CN113746293B (en) | Explosion-proof motor stator dip coating device | |
| CN214099266U (en) | Enameled wire painting and drying equipment | |
| CN214558426U (en) | Welding device for machining | |
| CN215897552U (en) | Novel stator dip coating drying system | |
| CN103580397A (en) | Large and medium size paint scraper for outer circle of iron core of stator provided with winding | |
| CN209240473U (en) | A kind of rotating disc type high-pressure forming machine | |
| CN219322251U (en) | Stator paint dripping device controlled by electric heating | |
| CN209005999U (en) | The automatic plastic-spraying equipment of high pressure copper bar | |
| CN108580170A (en) | A kind of rotatable heater soaking production equipment for stator or the rolling of rotor heat | |
| CN111760733B (en) | Insulating powder coating machine of motor coil | |
| KR100706754B1 (en) | Stator varnish cleaner machine | |
| CN210736898U (en) | Automatic coating soaking device for processing inner pot of electric cooker | |
| CN208597012U (en) | A kind of Qi Chi mechanism for soaking production equipment for stator or the rolling of rotor heat | |
| CN216988324U (en) | Full-automatic head-ironing gluing machine | |
| CN214289086U (en) | Production equipment for soaking antibacterial agent in cross-flow fan blade | |
| CN219484470U (en) | Automatic tin dipping machine for stator binding post | |
| CN216757046U (en) | Paint rolling equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 215000 No. 5 Xingwang Road, Huangqiao Street, Xiangcheng District, Suzhou City, Jiangsu Province (No. 5 workshop of Suzhou and Kodak Ultrasound Equipment Co., Ltd.) Applicant after: SUZHOU ROCK AUTOMATION CO., LTD. Address before: 215000 Lujiabang Group 7, Gutang Village, Yangchenghu Town, Xiangcheng District, Suzhou City, Jiangsu Province Applicant before: SUZHOU ROCK AUTOMATION CO., LTD. |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |