A kind of heat rolling leaching production line produced for stator or rotor
Technical field
It the utility model is related to the production equipment for stator or rotor, and in particular to a kind of to be used for stator or turn
The heat rolling leaching production line of son production.
Background technology
Stator either rotor in production, it is necessary to ensure its insulating properties to stator or rotor impregnated insulating paint, it is existing
The modern mode of production is preheated first with baking oven and then is quickly dipped into paint cylinder, is impregnated with motor stator, is then taken out drip-dry, most
After be put into high temperature baking room solidify, this mode of production stand-by period is longer, and the stator or the quality of rotor produced
Unstable, percent defective is high.And low production efficiency, paint is wasted, it is larger to take production site.
Utility model content
In order to solve the above technical problems, we have proposed a kind of heat rolling produced for stator or rotor to soak production line,
Its purpose:The dipping lacquer steady quality of stator or rotor, rate of reducing the number of rejects and seconds, production efficiency is improved, reduce paint waste.
To reach above-mentioned purpose, the technical solution of the utility model is as follows:
A kind of heat rolling leaching production line produced for stator or rotor, including impregnating equipment for production and roasting
Paint equipment, product or be the stator of engine be the rotor of engine or be the stator of motor or be motor rotor;
Impregnating equipment includes the first frame, and the workbench side of the first frame is provided with rotating head, set on rotating head
There are the first fixing axle corresponding with product and binding post, the workbench opposite side of the first frame is provided with mobile positioning mechanism, moves
Dynamic detent mechanism moves fixing axle provided with corresponding with product, and the top of the first frame is provided with scraper machine corresponding with product
Structure, the first framework soleplate are provided with Qi Chi mechanisms corresponding with product and paint pond elevating mechanism, wherein, Qi Chi mechanisms are arranged on paint pond
The top of elevating mechanism, the first framework soleplate are additionally provided with mobile cylinder corresponding with mobile positioning mechanism, the scraper of scraper mechanism
Using elastic scraper;
Rotating head is provided with the motor and carbon brush of driving the first fixing axle rotation, and mobile positioning mechanism, which is provided with, drives
The servo drive motor of dynamic mobile fixing axle rotation, the first frame are additionally provided with operating button box;
Qi Chi mechanisms are provided with the paint bath that overflows, and scraper support frame is provided between the first frame and scraper mechanism;
Baking finish unit includes the second frame, and the workbench side of second frame presss from both sides provided with tailstock corresponding with product
Tight mechanism, the workbench opposite side of the second frame are provided with drive shaft and mandrel motor, mandrel motor and drive shaft
Axially connection, the workbench opposite side of the second frame are provided with axle mounting seat corresponding with drive shaft, and the driveshaft end is set
There is connecting shaft corresponding with product, the workbench of the second frame is provided with Far infrared heating plate corresponding with product, the second machine
The top of frame is provided with cylinder mounting seat, and the cylinder mounting seat bottom is provided with cylinder, and the bottom plate of the second frame is provided with servomotor,
Second frame is provided with turbine worm lifting mechanism, and servomotor is axially connected with turbine worm lifting mechanism, tailstock clamp system
It is provided with tailstock drive cylinder.
Preferably, Qi Chi mechanisms are provided with paint pond lid.
Preferably, the first frame is provided with protective sliding door.
Preferably, cylinder mounting seat is provided with air outlet, and tailstock clamp system is provided with conducting slip ring, set in the second frame
There is draught hood interface corresponding with product.
Preferably, it is additionally provided with protective cover in the second frame.
Preferably, the manipulator of transmission product is provided between impregnating equipment and baking finish unit.
Pass through above-mentioned technical proposal, 1. employ the technique of coil heats, 2. by the way of resistance detection come the line that converts
The temperature of circle, so as to control heating process, 3. elastic scrapers used remove the residual resin of product surface, 4. employ it is remote
Infrared hot plate controls the surface of heating product to cause paint curing, in summary, the dipping lacquer quality of stator or rotor
It is stable, percent defective is reduced, improves production efficiency, reduces paint waste.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art
Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, drawings in the following description are only
It is some embodiments of the utility model, for those of ordinary skill in the art, is not paying the premise of creative work
Under, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is that a kind of dipping of heat rolling leaching production line produced for stator or rotor disclosed in the utility model is set
The standby schematic front view for removing protective sliding door;
Fig. 2 is that a kind of dipping of heat rolling leaching production line produced for stator or rotor disclosed in the utility model is set
The standby schematic top plan view for removing protective sliding door;
Fig. 3 is that a kind of dipping of heat rolling leaching production line produced for stator or rotor disclosed in the utility model is set
The standby schematic side view for removing protective sliding door;
Fig. 4 is that a kind of dipping of heat rolling leaching production line produced for stator or rotor disclosed in the utility model is set
Standby schematic front view;
Fig. 5 is that a kind of baking vanish of heat rolling leaching production line produced for stator or rotor disclosed in the utility model is set
The standby schematic front view for removing protective cover;
Fig. 6 is that a kind of baking vanish of heat rolling leaching production line produced for stator or rotor disclosed in the utility model is set
The standby schematic top plan view for removing protective cover;
Fig. 7 is that a kind of baking vanish of heat rolling leaching production line produced for stator or rotor disclosed in the utility model is set
The standby schematic side view for removing protective cover;
Fig. 8 is that a kind of baking vanish of heat rolling leaching production line produced for stator or rotor disclosed in the utility model is set
Standby schematic front view.
Corresponding component title of the numeral represented by with letter in figure:
1. the product 5. of 2. first fixing axle of rotating head, 3. scraper mechanism 4. moves the movable positioning machine of fixing axle 6.
Gou7.Qi Chi mechanisms 8. paint the carbon brush 13. of 11. binding post of the mobile cylinder 10. of pond elevating mechanism 9. paint pond lid 12. and driven
The operating button box 16. of 14. servo drive motor of motor 15. overflows the tail of 17. scraper support frame of paint bath, 18. protective sliding door 21.
The turbine whirlpool of 27. connecting shaft of frame clamp system 22. Far infrared heating plate, 23. cylinder, 25. drive shaft, 26. axle mounting seat 28.
The cylinder mounting seat 213. of 211. mandrel motor of bar lifting mechanism 29. servomotor, 210. tailstock drive cylinder 212.
The protective cover of 214. air outlet of draught hood interface, 215. conducting slip ring 216..
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belong to the scope of the utility model protection.
Specific embodiment of the present utility model is described in further detail with reference to schematic diagram.
A kind of heat rolling leaching production line produced for stator or rotor, including the impregnating equipment that is produced for product 4 and
Baking finish unit, product 4 be the stator of engine or be the rotor of engine be the stator of motor or be motor rotor.
As shown in figure 1, impregnating equipment includes the first frame, the workbench side of the first frame is provided with rotating head 1, rotation
Favourable turn first 1 is provided with first fixing axle 2 corresponding with product 4 and binding post 11, and the workbench opposite side of the first frame is provided with
Mobile positioning mechanism 6, mobile positioning mechanism 6 move fixing axle 5 provided with corresponding with product 4, and the top of the first frame is provided with
Scraper mechanism 3 corresponding with product 4, the first framework soleplate are provided with Qi Chi mechanisms 7 corresponding with product 4 and paint pond elevating mechanism 8,
Wherein, Qi Chi mechanisms 7 are arranged on the top of paint pond elevating mechanism 8, and the first framework soleplate is additionally provided with corresponding to mobile positioning mechanism 6
Mobile cylinder 9, the scraper of scraper mechanism 3 uses elastic scraper, and Qi Chi mechanisms 7 are provided with paint pond lid 10.
As shown in Fig. 2 rotating head 1 is provided with the motor 13 and carbon brush 12 of driving the first fixing axle 2 rotation, move
Dynamic detent mechanism 6 is provided with the servo drive motor 14 that the mobile fixing axle 5 of driving rotates, and the first frame is additionally provided with operating button box
15。
As shown in figure 3, Qi Chi mechanisms 7 are provided with the paint bath 16 that overflows, scraper branch is provided between the first frame and scraper mechanism 3
Support 17.
As shown in figure 4, the first frame is provided with protective sliding door 18.
As shown in figure 5 and figure 7, baking finish unit includes the second frame, the workbench side of second frame be provided with
The corresponding tailstock clamp system 21 of product 4, the workbench opposite side of the second frame are provided with drive shaft 25 and mandrel motor
211, mandrel motor 211 is axially connected with drive shaft 25, and the workbench opposite side of the second frame is provided with and drive shaft 25
Corresponding axle mounting seat 26, the end of drive shaft 25 is provided with connecting shaft 27 corresponding with product 4, and the work of the second frame is put down
Platform is provided with Far infrared heating plate 22 corresponding with product 4, and the top of the second frame is provided with cylinder mounting seat 212, the cylinder
The bottom of mounting seat 212 is provided with cylinder 23, and the bottom plate of the second frame is provided with servomotor 29, and the second frame lifts provided with turbine worm
Mechanism 28, servomotor 29 are axially connected with turbine worm lifting mechanism 28, and tailstock clamp system 21 is provided with tailstock driving gas
Cylinder 210.
As shown in fig. 6, cylinder mounting seat 212 is provided with air outlet 214, tailstock clamp system 21 is provided with conducting slip ring
215, the second frame is provided with draught hood interface 213 corresponding with product 4.
As shown in figure 8, protective cover 216 is additionally provided with the second frame.
The manipulator of transmission product 4 is provided between impregnating equipment and baking finish unit.
This is used for the beneficial effect for the heat rolling leaching production line that stator or rotor produce:
1. employ the technique of coil heats, 2. temperature for converting coil by the way of resistance detection, so as to control
Heating process, 3. elastic scrapers used remove the residual resin on the surface of product 4, and 4. employ Far infrared heating plate to control
The surface for heating product 4 causes paint curing.
In summary, the dipping lacquer steady quality of stator or rotor, reduces percent defective, improves production efficiency, reduces
Paint waste.
Above-described is only preferred embodiment of the present utility model, it is noted that for the ordinary skill of this area
For personnel, on the premise of not departing from the utility model and creating design, various modifications and improvements can be made, these all belong to
In the scope of protection of the utility model.