WO2021024968A1 - Cleaning robot, and solar power generating facility - Google Patents
Cleaning robot, and solar power generating facility Download PDFInfo
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- WO2021024968A1 WO2021024968A1 PCT/JP2020/029595 JP2020029595W WO2021024968A1 WO 2021024968 A1 WO2021024968 A1 WO 2021024968A1 JP 2020029595 W JP2020029595 W JP 2020029595W WO 2021024968 A1 WO2021024968 A1 WO 2021024968A1
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- WIPO (PCT)
- Prior art keywords
- solar cell
- traveling
- cleaning robot
- cell module
- cell array
- Prior art date
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- 238000004140 cleaning Methods 0.000 title claims abstract description 589
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L11/38—Machines, specially adapted for cleaning walls, ceilings, roofs, or the like
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/28—Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
- H02S40/10—Cleaning arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- the present invention relates to a cleaning robot and a solar power generation facility. More specifically, the present invention relates to a cleaning robot for cleaning the surface of a solar cell array used for photovoltaic power generation and a photovoltaic power generation facility.
- solar cell modules that do not have a panel frame (hereinafter sometimes referred to as frameless solar cell modules) have also been developed.
- a frameless solar cell module can be lighter than one having a panel frame.
- a frameless solar cell module is used for the solar cell array of a tracking type photovoltaic power generation system that tracks sunlight (hereinafter, may be referred to as a tracking type solar cell array), the driving force for driving the equipment, the gantry, etc. The strength can be reduced. Then, there is an advantage that the capital investment of the photovoltaic power generation equipment and the running cost can be reduced.
- the cleaning robots described in Patent Documents 1 to 3 are configured on the premise that they have a panel frame around the solar cell modules constituting the solar cell array, and the traveling wheels are on the panel frame. It has adopted a configuration that runs on.
- the weight of the cleaning robot itself is also heavy on the premise that the rigidity of the solar cell module is secured to some extent by the panel frame. Therefore, when the cleaning robots of Patent Documents 1 to 3 are used for cleaning the frameless solar cell module, the solar cell module may be damaged.
- Patent Document 4 describes that the cleaning robot can be used for the frameless solar cell module (paragraph 0026 of Patent Document 4), a specific configuration for the cleaning robot to run on the frameless solar cell module. There is no description about.
- Cited Document 5 discloses that it can also be used for a frameless type solar cell module, and in that case, it is necessary to move the position of the moving portion from the weak side portion toward the center. (Paragraph 0091).
- the technique of Cited Document 5 is to arrange the moving portion at the edge of the solar cell module, that is, at the position where the frame existed, and the moving portion travels near both end edges of the solar cell module. Is a prerequisite. For this reason, it is assumed that the moving part is slightly closer to the center side of the solar cell module (see FIG. 9), and when used for a frameless type solar cell module, the solar cell module is damaged. There is a high possibility that it will end up.
- Cited Document 5 when used for a frameless type solar cell module, how much the moving body is specifically moved toward the center, and at what position between both ends of the solar cell module, the moving portion. There is no disclosure as to whether or not to place. This is because the cleaning devices of Cited Document 5 are arranged side by side by connecting the cleaning units that run on the solar cell modules arranged side by side so that they can be bent relatively between the two. This is because the purpose is to cope with the deviation of the inclination between them, and it is not supposed to be used for a frameless type solar cell module. Due to such circumstances, the cited document 5 does not describe a specific configuration for the cleaning robot to run on the frameless solar cell module as in the cited document 4.
- the cleaning robot manufactured on the premise that the solar cell module having the panel frame travels on the panel frame is not limited to the frameless solar cell module, and the sun having the panel frame. Even if it is a battery module, if the cleaning robot runs on the light receiving surface, the light receiving surface or the like may be damaged.
- an object of the present invention is to provide a cleaning robot capable of cleaning while traveling on a solar cell module and a photovoltaic power generation facility equipped with such a cleaning robot.
- the cleaning robot of the first invention is installed by arranging a plurality of solar cell modules side by side on a gantry so that the first end portion and the second end portion are arranged in a straight line, and a connecting portion connecting the solar cell module and the gantry. Is provided between the intermediate line between the first end and the second end of the solar cell module and the first end of the solar cell module, and between the intermediate line and the second end, respectively.
- the solar cell module which is provided at both ends or one end in a direction intersecting the traveling direction of the cleaning robot and constitutes the solar cell array. It is provided with a support mechanism that supports the running of the chassis frame, and the traveling unit includes a plurality of traveling bodies, and the plurality of traveling bodies are used when the cleaning robot is arranged on the solar cell array. , At least two traveling bodies are arranged so as to sandwich the solar cell module intermediate line in a direction intersecting the traveling direction of the cleaning robot, and the traveling unit is arranged when the cleaning robot is arranged on the solar cell array. , The solar cell module is not provided with a traveling body that travels in the vicinity of the first end portion and the second end portion.
- the cleaning robot according to the second invention is the two traveling bodies located on the outermost side in the direction intersecting the traveling direction of the cleaning robot among the plurality of traveling bodies of the traveling portion.
- the solar cell module is provided so as to have a distance of 1/8 to 3/4 of the distance from the first end portion to the second end portion.
- the plurality of traveling bodies include a plurality of traveling members, and at least two of the plurality of traveling bodies include a plurality of the two traveling bodies.
- traveling members of the above at least two traveling members are provided so as to sandwich the connecting portion of the solar cell array in a direction intersecting the traveling direction of the cleaning robot.
- each traveling body when the plurality of traveling bodies of the traveling unit are viewed from the traveling direction of the cleaning robot, each traveling body is the surface of the solar cell array. It is characterized in that the portions in contact with the robot are arranged so as not to overlap with each other.
- at least one of the plurality of traveling bodies of the traveling unit includes a plurality of traveling members, and the plurality of traveling members are provided.
- each traveling body of the traveling unit includes a plurality of traveling wheels, and the plurality of traveling wheels have at least two driving wheels.
- the cleaning robot is arranged so that the center of gravity of the cleaning robot is located between the two most distant traveling wheels in the traveling direction of the cleaning robot among the plurality of traveling wheels.
- the traveling unit includes an auxiliary traveling body located outside the two traveling wheels farthest in the traveling direction of the cleaning robot among the plurality of traveling wheels of the traveling body in the traveling direction of the cleaning robot.
- the distance to the adjacent drive wheels in the traveling direction of the cleaning robot is equal to or greater than the distance between the two drive wheels closest to the traveling direction of the cleaning robot among the plurality of driving wheels in the traveling body. It is characterized in that it is arranged so as to be.
- the cleaning robot of the seventh invention includes a plurality of the auxiliary traveling bodies, and the plurality of auxiliary traveling bodies assists at least two of the plurality of auxiliary traveling bodies in the traveling direction of the cleaning robot.
- the traveling body is provided so as to sandwich the traveling body.
- the cleaning robot of the eighth invention includes a cleaning member in which the cleaning portion rotates around an axis, and the traveling body and the cleaning member of the cleaning portion are driven by one. It is characterized by being driven by a source.
- the cleaning robot of the ninth invention has the support mechanism having a plane parallel to both the traveling direction of the cleaning robot and the direction intersecting the traveling direction of the cleaning robot in a plan view. It is characterized by having a free roller having intersecting rotation axes.
- the cleaning robot of the tenth invention includes a first support portion provided at one end of the chassis frame in a direction intersecting the traveling direction of the cleaning robot, and the chassis frame.
- a second support portion provided at the other end located on the opposite side of one end is provided, and the first support portion and the second support portion include the traveling direction of the cleaning robot and the traveling direction of the cleaning robot.
- a free roller having a rotation axis that intersects a surface parallel to both the traveling direction and the intersecting direction of the cleaning robot in a plan view is provided, and the first support portion is free in the direction intersecting the traveling direction of the cleaning robot. It is characterized in that the distance between the roller and the free roller of the second support portion is provided so as to be longer than the distance between both ends of the solar cell module.
- the cleaning robot of the eleventh invention has, in the ninth or tenth invention, the support mechanism having two free rollers provided so as to be arranged at intervals along the traveling direction of the cleaning robot. It is a feature.
- ⁇ Static elimination member> In any one of the first to eleventh inventions, the cleaning robot of the twelfth invention is provided with a static elimination member on the chassis frame, and the static elimination member is when the cleaning robot is arranged on the solar cell array.
- the tip thereof is formed to have a length that allows contact with a grounded member in the solar cell array.
- the cleaning robot of the thirteenth invention is a direction in which the static elimination member connects a first end portion and a second end portion of the solar cell module when the cleaning robot is arranged on the solar cell array.
- the solar cell array is provided at a position where it can come into contact with a connecting portion connecting the solar cell module and the gantry.
- the photovoltaic cell power generation facility of the fourteenth invention is installed by arranging a plurality of solar cell modules side by side on a gantry so that the first end portion and the second end portion thereof are arranged in a straight line, and connects the solar cell module and the gantry.
- the solar cell array and the cleaning robot according to any one of the first to thirteenth inventions for cleaning the surface of the solar cell array are provided.
- the solar cell array is provided by arranging the plurality of solar cell modules side by side along the axial direction of the swing axis provided on the gantry. It is characterized by that.
- the photovoltaic power generation equipment of the 16th invention is characterized in that, in the 14th or 15th invention, the solar cell module constituting the solar cell array is a frameless solar cell module.
- the deflection of the solar cell module due to the load of the cleaning robot can be reduced. Then, damage to the solar cell module can be prevented, and the surface of the solar cell module can be easily cleaned by the cleaning unit.
- the deflection of the solar cell module due to the load of the cleaning robot can be further reduced.
- the load of the cleaning robot is applied to both sides of the connecting portion, the bending of the solar cell module can be further reduced.
- the fourth and fifth inventions it is possible to prevent damage to cells, wiring, glass, and the like at positions where the traveling body passes in the solar cell module.
- the auxiliary traveling body and at least one driving wheel are driven.
- the ring can be maintained in place on the solar cell module. Therefore, even if there is a gap between adjacent solar cell modules, the cleaning robot can smoothly move between the adjacent solar cell modules. Further, even if the width of the chassis frame is reduced, the gap between adjacent solar cell modules can be exceeded, so that the weight of the chassis frame can be reduced.
- the control device can be simplified as compared with the case of controlling a plurality of drive sources.
- the inclination of the chassis frame can be prevented.
- ⁇ Static elimination member> According to the twelfth and thirteenth inventions, even if the cleaning robot is charged, the charged static electricity can be discharged to the ground member. Therefore, the charging of the cleaning robot can be suppressed, and the amount of charging can be reduced even if the cleaning robot is charged.
- ⁇ Solar power generation equipment> According to the 14th and 15th inventions, the bending of the solar cell module due to the load of the cleaning robot can be reduced. Then, damage to the solar cell module can be prevented, and the surface of the solar cell module can be easily cleaned by the cleaning unit.
- the cleaning robot since the cleaning robot has a structure in which the solar cell module is less likely to bend, the cleaning robot can clean the frameless solar cell module while the cleaning robot runs on the frameless solar cell module. it can.
- (A) is a schematic explanatory view of the positional relationship between the traveling wheel 22 and the center of gravity G in the cleaning robot 1 of another embodiment
- (B) is a solar cell of the cleaning robot 1 of the present embodiment having a plurality of traveling bodies 21. It is the schematic explanatory drawing of the state which put on the array LP.
- (A) is a schematic explanatory view of a photovoltaic power generation facility SP having a solar cell array LP provided with an evacuation station S of the cleaning robot 1
- (B) is a schematic explanatory view of a solar cell array LP having a fixed inclination of the solar cell module P. It is a schematic explanatory drawing.
- the cleaning robot of the present invention is a robot that cleans the surfaces of the solar cell modules arranged side by side while traveling along the direction in which the solar cell modules are arranged, and the cleaning robot travels on the light receiving surface of the solar cell modules.
- it is characterized in that the bending and deformation of the solar cell module can be reduced.
- the cleaning robot of the present invention is suitable for cleaning a tracking type solar cell array in which frameless solar cell modules are arranged side by side.
- the solar cell array and the solar cell module cleaned by the cleaning robot of the present invention are not particularly limited. It can also be used for a tracking type solar cell array in which solar cell modules having a panel frame are arranged side by side, or a fixed solar cell module (in other words, a non-tracking type solar cell module).
- the object to be cleaned is a tracking type solar cell array in which frameless solar cell modules are arranged side by side will be described as a representative.
- the photovoltaic power generation facility SP in which the cleaning robot 1 of the present embodiment performs work such as cleaning will be briefly described.
- the photovoltaic power generation facility SP has a plurality of rows of solar cell array LPs including a plurality of solar cell modules P.
- the solar cell array LP swings the gantry MT in a state where a plurality of solar cell modules P are aligned so that the edge of the first end P1 and the edge of the second end P2 are aligned in substantially the same straight line. It is connected by the axis SS.
- the solar cell array LP is formed by arranging a plurality of solar cell modules P so that their surfaces are located on substantially the same plane and connecting them by a swing axis SS of a gantry MT.
- the solar cell array LP can swing a plurality of solar cell modules P at the same time and at the same angle by rotating the swing shaft SS. Therefore, the solar cell array LP can make the plurality of solar cell modules P follow the movement of the sun and adjust the inclination of the surface of the plurality of solar cell modules P so as to optimize the power generation efficiency.
- the plurality of solar cell modules P of this solar cell array LP are frameless solar cell modules having no panel frame. Therefore, in the solar cell array LP, there are almost no members protruding from the surfaces of the plurality of solar cell modules P. For example, as shown in FIG. 12, in the solar cell array LP, only the connecting portion CE that connects the plurality of solar cell modules P to the support member SE connected to the swing shaft SS protrudes from the surface of the solar cell module P. It is provided so that it will be in a state of being.
- the intermediate line CL between the first end portion P1 and the second end portion P2 is the central axis S1 of the swing axis SS. It is connected to the swing shaft SS so as to be located substantially vertically above (including the case where a deviation of up to about 80 mm occurs) (see FIG. 12B). Then, the connecting portion CE is located between the intermediate line CL of each solar cell module P and the first and second end portions P1 and P2 (including the case where a deviation of about 20 to 80 mm occurs). It is connected to each solar cell module P.
- the connecting portion CE is connected to each solar cell module P so that L2 is about 50 to 55% of L.
- the middle of the connecting portion CE of the solar cell array LP means a position where the connecting portion CE is divided in half in the direction of connecting the first end portion P1 and the second end portion P2 of the solar cell module P. (See FIG. 12 (B)).
- the edge of the first end P1 of the solar cell module P (first edge)
- the edge of the second end P2 of the solar cell module P2 (second edge)
- It means an intersection line where a surface (first end surface or second end surface) intersecting the surface of the solar cell module P at the first end portion P1 and the second end portion P2 intersects with the surface of the solar cell module P.
- aligning the first end edges (second end edges) of the solar cell modules P so as to line up in substantially the same straight line means that the first end edges (or the second end edges) of the adjacent solar cell modules P are aligned with each other. This includes the case where the edges) are completely aligned and the case where there is a slight deviation between the first edge edges (or the second edge edges) of the adjacent solar cell modules P.
- the first end edges of the adjacent solar cell modules P When there is a slight deviation between the first end edges (or the second end edges) of the adjacent solar cell modules P, the first end edges of the adjacent solar cell modules P (or the second end edges) Is almost parallel, but there is a slight deviation in the height or horizontal direction (for example, about 0 to 5 mm), or there is a deviation in the position along the surface of the solar cell module P (for example, about 0 to 20 mm). I'm out. Further, the case where the first end edges (or the second end edges) of the adjacent solar cell modules P are relatively inclined is included.
- the surfaces of a plurality of solar cell modules P are located on substantially the same plane
- the solar cell array LP of the photovoltaic power generation facility SP is not necessarily limited to the one in which the solar cell module P swings by the swing axis SS as described above, and the inclination of the plurality of solar cell modules P is fixed. It also includes the one installed on the gantry MT in the state of being (see FIG. 22 (B)). That is, the solar cell array LP in which a plurality of solar cell modules P are arranged side by side on the gantry MT so that their surfaces are located on substantially the same plane is also included in the solar cell array LP to be cleaned by the cleaning robot 1. In this case as well, the solar cell module P is connected to the gantry MT by a connecting portion (not shown in FIG.
- the connecting portion is provided between the intermediate line between the first end portion P1 and the second end portion P2 of the solar cell module P and each end portion (first end portion P1 and second end portion P2), respectively. ..
- the cleaning robot 1 of the present embodiment travels along a solar cell array LP provided with a plurality of solar cell modules P in the photovoltaic power generation equipment SP, and cleans the surfaces of the plurality of solar cell modules P. is there. Specifically, while traveling along the direction in which the plurality of solar cell modules P of the solar cell array LP are arranged, in other words, along the axial direction of the swing axis SS of the gantry MT, the plurality of solar cell modules P It cleans the surface of the.
- the cleaning robot 1 includes a chassis frame 2 and a traveling unit 20 for running the chassis frame 2 on the solar cell module P of the solar cell array LP. Further, the cleaning robot 1 includes a cleaning unit 10 that cleans the surface of the solar cell module P when traveling on the solar cell module P by the traveling unit 20, a driving unit 30 that drives the cleaning unit 10 and the traveling unit 20. It includes a control mechanism 40 that controls the operation of the drive unit 30. Further, the cleaning robot 1 is provided with a support mechanism 50 that supports the running of the cleaning robot 1 along the axial direction of the central axis S1 of the swing axis SS.
- the chassis frame 2 is a member whose axial direction (horizontal direction in FIGS. 2 and 3) is longer than its width (vertical direction in FIGS. 2 and 3).
- the chassis frame 2 is provided with a cleaning unit 10, a traveling unit 20, and a driving unit 30. Further, first and second support portions 51 and 52 of the support mechanism 50 are attached to both shaft ends of the chassis frame 2, respectively.
- the control mechanism 40 is also provided in the chassis frame 2.
- a handle 2f used by an operator to lift the cleaning robot 1 is provided at the central portion of the chassis frame 2 in the axial direction. Further, the handles may be provided at both ends of the chassis frame 2 in the axial direction. That is, instead of the handle 2f at the center of the chassis frame 2 in the axial direction, or together with the handle 2f at the center of the chassis frame 2 in the axial direction, the operator cleans the robot at both ends in the axial direction of the chassis frame 2.
- a handle used for lifting 1 may be provided.
- the cleaning unit 10 includes a rotating brush 12 on the lower surface side of the chassis frame 2.
- the length of the brush 12 in the axial direction is longer than the length between the first and second ends P1 and P2 of the solar cell module P (the length in the direction orthogonal to the swing axis SS).
- the brush 12 includes a shaft portion and a brush portion having a brush or the like provided around the shaft portion, and is provided so that the rotation axis thereof is parallel to the axial direction of the chassis frame 2. Both shaft ends of the brush 12 are rotatably held by bearing portions 13 provided on the chassis frame 2. Then, one end of the shaft portion of the brush 12 (the left end portion in FIG. 2) is connected to the drive unit 30, and when the brush 12 is rotated by the drive unit 30, the surface of the solar cell module P is swept. It can be cleaned.
- the rotation direction of the brush 12 is the direction in which the tip of the brush portion (tip of the brush or the like) of the brush 12 sweeps the surface of the solar cell module P (that is, the direction in which the tip of the brush portion moves on the surface of the solar cell module P). However, it should match the traveling direction of the cleaning robot 1. For example, as shown in FIG. 12A, when the cleaning robot 1 moves from left to right on the solar cell array LP, the direction in which the tip of the brush portion sweeps the surface of the solar cell module P is also from the left. Rotate the brush 12 so that it is to the right. Then, the dust and the like swept by the brush 12 can be swept forward in the traveling direction of the cleaning robot 1 (to the right in FIG. 12) and moved.
- the structure of the bearing portion 13 is not limited as long as the end portion of the brush 12 can be rotatably held. In particular, it is desirable that the end portion of the brush 12 is held swingably. With such a configuration, even if vibration occurs when the brush 12 of the cleaning unit 10 rotates, the bearing unit 13 can absorb the vibration and deformation due to the rotation. Then, it is possible to prevent the bearing portion 13, the brush 12, the chassis frame 2, and the like from being damaged by the touching of the brush 12.
- the bearing portion 13 has a structure in which the bearing is held by a general gimbal structure or the like, the end portion of the brush 12 can be held swingably by the bearing portion 13.
- the bearing portion 13 if a spherical bearing is adopted as the bearing, the end portion of the brush 12 can be held swingably without the structure of the bearing portion 13 itself having a gimbal structure or the like as described above. That is, there is an advantage that the structure of the bearing portion 13 can be simplified.
- the bearing portion 13 includes a bearing (ball bearing or the like) that holds the end portion of the brush 12, and a bearing case that holds the bearing and connects the bearing to the chassis frame 2, the bearing portion 13
- An elastic material such as rubber or a spring may be arranged between the bearing case and the bearing case. Then, since the elastic material can absorb the vibration caused by the rotation of the brush 12, the damage to the brush 12 and the chassis frame 2 caused by the rotation of the brush 12 can be suppressed, and the rotation resistance can be reduced.
- FIGS. 1 to 3 describe the case where the cleaning unit 10 has one brush 12, the cleaning unit 10 may have a plurality of brushes 12.
- the cleaning unit 10 may have two brushes 12.
- two brushes 12 may be provided on the lower surface side of the chassis frame 2 so as to sandwich the traveling portion 20 described later from the front and rear in the traveling direction.
- the two brushes 12 may be rotated so that their rotation directions are the same, or they may be rotated so that their rotation directions are opposite to each other.
- the tips of the brush portions (tips of brushes and the like) of the two brushes 12 sweep the surface of the solar cell module P.
- the cleaning robot 1 It is desirable to rotate the cleaning robot 1 so as to coincide with the traveling direction.
- the tip of the brush portion (the tip of the brush or the like) of the brush 12 located in front of the traveling direction of the two brushes 12 is the sun.
- the tip of the brush portion (the tip of the brush or the like) is the solar cell module P. It is desirable to rotate the surface of the cleaning robot 1 so that the direction of sweeping is opposite to the traveling direction of the cleaning robot 1.
- a traveling portion 20 is provided on the lower surface of the chassis frame 2.
- the traveling unit 20 includes two traveling bodies 21.
- the two traveling bodies 21 are provided so that when the cleaning robot 1 is placed on the surface of the solar cell module P in a state where the surface of the solar cell module P is horizontal, the two traveling bodies 21 can be arranged at positions sandwiching the swing shaft SS. (See FIGS. 10 and 12 (B)). That is, when the cleaning robot 1 is placed on the surface of the solar cell module P, the two traveling bodies 21 can apply the load from the cleaning robot 1 to the position where the swing shaft SS is sandwiched with respect to the solar cell module P. It is provided in.
- the connecting portion CE of the solar cell array LP is arranged at a position where the distance L2 from the middle to the swing axis SS is about 50 to 55% of L.
- the portion of each traveling body 21 in contact with the solar cell array LP is a swing axis from the intermediate line in the width direction of each traveling body 21.
- the distance L1 to the SS is provided so as to be 1/4 to 3/4 of the distance L.
- the distance L1 is provided so as to be 1/8 to 3/8 of the distance from the first end portion P1 to the second end portion P2 of the solar cell module.
- the traveling body 21 does not come into contact with the vicinity of the first end portion P1 and the second end portion P2 of the solar cell module.
- the traveling body 21 does not come into contact with the region of about 1/5 or less of the distance L from the first end portion P1 and the second end portion P2.
- the distance between the two traveling bodies 21 is 1/1 of the distance from the first end P1 to the second end P2 of the solar cell module. It is desirable to provide it so that it is 4 to 3/4.
- each traveling body 21 is a solar cell array thereof.
- the outer edge of the portion in contact with the LP is about 30 to 50 mm inward from the inner edge of the connecting portion CE. It is desirable to be able to drive.
- the two traveling bodies 21 may be arranged so as to be located outside the connecting portion CE.
- each traveling body 21 has an inner edge of a portion in contact with the solar cell array LP (the inner edge of the traveling body 21 in the width direction, which corresponds to the inner edge of the traveling wheel 22 in FIG. 10) is a connecting portion. It is desirable that the vehicle travels about 30 to 50 mm outward from the outer edge of the CE. Then, one of the two traveling bodies 21 may be located inside the connecting portion CE and the other may be located outside the connecting portion CE.
- each traveling body 21 travels at a position where the portion in contact with the solar cell array LP is not so far from the connecting portion CE of the solar cell array LP.
- the traveling body 21 travels outside the connecting portion CE, it travels in the vicinity of the connecting portion CE and has a distance L of 1 from the first end portion P1 and the second end portion P2 of the solar cell module. It is desirable to travel at a position closer to the connecting portion CE than in a region of about / 5 or less.
- the above range includes the case where the traveling body 21 is in a state of traveling on the connecting portion CE.
- the traveling body 21 may travel on the connecting portion CE as long as the cleaning by the cleaning unit 10 can be continued.
- the traveling body 21 has traveling wheels 22, the brush 12 of the cleaning unit 10 can sweep the surface of the solar cell module P even when the traveling wheels 22 are located on the connecting portion CE. Then, the traveling body 21 may travel on the connecting portion CE.
- it is desirable that the traveling body 21 is arranged in the above range and in a range in which the traveling body 21 does not travel on the connecting portion CE.
- the traveling body 21 travels on the connecting portion CE, the two traveling bodies 21 and 21 are used to prevent the brush 12 from tilting with respect to the surface of the solar cell module P (or to reduce the tilt). However, it is desirable that all of them run on the connecting portion CE.
- the traveling unit 20 has the same configuration as the above.
- the rigidity of the solar cell module P is relatively high. Even in that case, it is desirable that each traveling body 21 travels at a position not so far from the connecting portion CE of the solar cell array LP.
- the two traveling bodies 21 are provided at positions symmetrical with respect to the intermediate line 2CL in the axial direction of the chassis frame 2 (see FIGS. 2 and 3). That is, when the cleaning robot 1 is placed on the surface of the solar cell module P in a state where the surface of the solar cell module P is horizontal, two traveling bodies 21 are provided so as to be symmetrical with respect to the swing axis SS. Is more desirable. More specifically, the cleaning robot 1 is placed on the surface of the solar cell module P in a state where the surface of the solar cell module P is horizontal. At this time, the cleaning robot 1 is placed on the surface of the solar cell module P so that the intermediate line 2CL of the chassis frame 2 (see FIGS.
- the distance L3 (see FIG. 12B) from the intermediate line 2CL of the chassis frame 2 to the intermediate line in the width direction of each traveling body 21 is 1/4 to 3/4 of the distance L. It is provided so as to be. Then, if the cleaning robot 1 is placed on the surface of the solar cell module P so as to be in the basic state, the distance L1 from the intermediate line in the width direction of each traveling body 21 to the swing axis SS is 1/4 of the distance L. It becomes ⁇ 3/4.
- the two traveling bodies 21 do not necessarily have to be arranged symmetrically with respect to the swing shaft SS as long as the load can be applied symmetrically to the solar cell module P with the swing shaft SS interposed therebetween. .. That is, when the cleaning robot 1 is mounted on the surface of the solar cell module P, the distances from the central axis S1 of the swing axis SS to the two traveling bodies 21 may be different. For example, it is assumed that the position of the entire center of gravity G of the cleaning robot 1 (see FIG. 9) is deviated from the middle line 2CL of the chassis frame 2 and the middle of the two traveling bodies 21.
- the cleaning robot 1 may be placed on the surface of the solar cell module P so that the center of gravity of the cleaning robot 1 is at an appropriate position. Even in this case, it is desirable that the two traveling bodies 21 are arranged in the above-mentioned range.
- Each traveling body 21 includes two traveling wheels 22 as traveling members for traveling on the surface of the solar cell module P.
- Each traveling body 21 includes two traveling wheels 22 along the traveling direction of the cleaning robot 1, that is, the direction intersecting the rotation axis direction of the brush 12.
- the two traveling wheels 22 are provided so that their rotation axes are parallel to each other and their traveling lines coincide with each other. In other words, the two traveling wheels 22 are provided so as to overlap each other when viewed from the traveling direction of the cleaning robot 1.
- the two traveling wheels 22 may be provided so that their traveling lines deviate in a direction orthogonal to the traveling direction of the cleaning robot 1.
- the portions of the two traveling wheels 22 that come into contact with the surfaces of the solar cell modules P when viewed from the traveling direction of the cleaning robot 1 may be arranged so as not to overlap each other.
- the two traveling wheels 22 of the two traveling bodies 21, that is, the two traveling wheels of the two traveling bodies 21 so that the trapezoid is formed by the lines connecting the four traveling wheels 22. 22 may be arranged (see FIG. 21 (A)). With such a configuration, the load applied to a specific position on the solar cell module P can be dispersed.
- the two traveling wheels 22 arranged in the traveling direction do not pass through the same position of the solar cell module P, the cells, wiring, glass, etc. at the position where the traveling wheels 22 pass in the solar cell module P can be less likely to be damaged. it can.
- the term "the portions of the two traveling wheels 22 in contact with the surface of the solar cell module P do not overlap each other" includes both a case where they do not completely overlap and a case where they slightly overlap each other. The slight overlap means that there is a slight overlap in the portion where the load applied from the traveling wheel 22 to the solar cell module P is small.
- the two traveling wheels 22 are arranged so as to sandwich the position of the center of gravity G of the cleaning robot 1 in the traveling direction of the cleaning robot 1 (in other words, the width direction of the chassis frame 2) (see FIG. 9). More specifically, in the traveling direction of the cleaning robot 1 (in other words, when viewed from the axial direction of the chassis frame 2), the center of gravity G of the cleaning robot 1 is approximately on the intermediate line DL of the rotation axes of the two traveling wheels 22 (in other words, when viewed from the axial direction of the chassis frame 2). Two traveling wheels 22 are provided so as to be located (including the case where a deviation of about 60 mm or less occurs) (see FIG. 9).
- the rotating shafts of the two traveling wheels 22 of the two traveling bodies 21 are connected to the drive shafts 36 and 36 of the drive unit 30, respectively, and are rotated by the rotation of the drive shafts 36 and 36.
- the two traveling wheels 22 may use the drive shafts 36, 36 of the drive unit 30 as rotation shafts.
- the traveling wheels 22 of each traveling body 21 contact the lower end of the traveling wheels 22 with the surface of the solar cell module P before the chassis frame 2. It is provided.
- the diameter and width of the traveling wheel 22 are not particularly limited.
- the traveling wheel 22 is provided so that a part of the tip (a portion located below) of the brush portion of the brush 12 comes into contact with the surface of the solar cell module P in a state of being in contact with the surface of the solar cell module P. Just do it.
- the traveling wheels 22 do not have to have the same diameter and width, but those having the same diameter and width can stabilize the traveling. In particular, if the traveling wheels 22 of all the traveling bodies 21 have the same diameter and width, the traveling can be made more stable.
- the structure and material of the traveling wheel 22 are not particularly limited. Use a material formed of general rubber or a resin material such as urethane resin, or a material provided with a resin material such as rubber or urethane resin in contact with the surface of the solar cell module P. be able to. That is, even if the traveling wheel 22 travels on the surface of the solar cell module P, the portion in contact with the surface of the solar cell module P is made of a material or hardness that does not easily damage the surface of the solar cell module P (glass, surface coating, etc.). It is desirable that the module is made of a flexible material.
- the chassis frame 2 is provided with a drive unit 30 for driving the traveling wheels 22 of the two traveling bodies 21 of the brush 12 of the cleaning unit 10 and the traveling unit 20.
- the drive unit 30 includes a drive source 32 (see FIG. 14), a battery 33 that supplies electric power to the drive source 32 and the like, and a transmission mechanism 35 that transmits the driving force of the drive source 32 to the brush 12 and the traveling wheels 22. ,have.
- the drive source 32 is a known drive source such as a motor, and the battery 33 is also a general secondary battery or the like.
- the drive source 32 and the battery 33 are not particularly limited, but a lightweight and compact one is desirable.
- the transmission mechanism 35 includes drive shafts 36, 36 connected to the rotation shafts of the traveling wheels 22 of the two traveling bodies 21, and a transmission unit 37 that transmits the driving force of the drive source 32 to the rotation shafts. ..
- the transmission unit 37 also has a configuration in which the driving force is transmitted to the brush 12. That is, both the traveling wheel 22 and the brush 12 of the traveling body 21 can be driven by one drive source.
- the drive shafts 36 and 36 are provided on the chassis frame 2 in parallel with each other and substantially parallel to the rotation shaft of the brush 12.
- the drive shafts 36, 36 drive the two traveling wheels 22, 22 of the two traveling bodies 21 and 21 of the traveling unit 20. That is, the two drive shafts 36, 36 are provided so that all four traveling wheels 22 are driven.
- the two traveling wheels 22 and 22 of the two traveling bodies 21 and 21 have substantially coaxial rotation axes of the corresponding traveling wheels 22 in the axial direction of the chassis frame 2. It is provided as follows.
- the corresponding traveling wheels 22 of the traveling bodies 21 and 21 are connected by a drive shaft 36, respectively.
- Each drive shaft 36 is composed of a first drive shaft 36a and a second drive shaft 36b.
- One end of the first drive shaft 36a is rotatably held by the transmission portion 37, and the other end is connected to the rotation shaft of one traveling wheel 22 of the traveling body 21 on the side closer to the transmission portion 37.
- one end of the second drive shaft 36b is connected to the rotating shaft of the traveling wheel 22 of the traveling body 21 on the side closer to the transmission portion 37, and the other end of the traveling body 21 on the side far from the transmission portion 37 travels. It is connected to the rotating shaft of the ring 22. Therefore, when the driving force from the drive source 32 is transmitted to the drive shaft 36 (that is, the first drive shaft 36a) by the transmission unit 37, the drive shaft 36 similarly causes the corresponding traveling wheels 22 of the traveling bodies 21 and 21 to move. It is provided to rotate.
- the transmission unit 37 transmits the driving force of the drive source 32 to the drive shafts 36 and 36 and the brush 12. Specifically, the driving force is transmitted to the drive shafts 36 and 36 so that they both rotate in the same direction and at the same rotation speed, while the brush 12 rotates in the opposite direction to the drive shafts 36 and 36 (
- the transmission unit 37 is configured to transmit the driving force (preferably in the opposite direction and at a rotation speed faster than the drive shaft 36).
- the driving source for driving the traveling wheels 22 and the brush 12 of the two traveling bodies 21 can be unified, so that the cleaning robot 1 can be reduced in weight. Moreover, if the rotations of the traveling wheels 22 and the brush 12 of the two traveling bodies 21 are adjusted as described above, the cleaning effect can be enhanced. That is, when the brush 12 rotates while the cleaning robot 1 runs on the surface of the solar cell module P, dust and the like on the surface of the solar cell module P are effectively swept out from the position where the brush 12 comes into contact. be able to.
- the configuration in which the transmission unit 37 transmits the driving force of the drive source 32 to the drive shafts 36, 36 and the brush 12 is not particularly limited.
- it may be composed of a gear mechanism, a belt pulley mechanism, or a combination of both.
- the entire structure is composed of a belt pulley mechanism.
- the configuration of the transmission unit 37 for example, the configuration shown in FIG. 8 can be adopted.
- pulleys pr1 to pr3 are provided on the main shaft 32s of the drive source 32, one end of the drive shafts 36 and 36, and one end of the brush 12, respectively. Further, a reversing shaft 37s having a gear g2 meshed with the gear g1 of the main shaft 32s of the drive source 32 is provided. A pulley pr4 is also provided on the reversing shaft 37s. A belt B1 is wound around the pulleys pr1 and pr3, and a belt B2 is wound around the pulleys pr2 and pr4. Therefore, if the spindle 32s of the drive source 32 is rotated, the brush 12 connected to the spindle 32s of the drive source 32 by the belt B1 can be rotated.
- the reversing shaft 37s rotates when the main shaft 32s of the drive source 32 rotates
- the reversing shaft 37s and the drive shafts 36, 36 connected by the belt B2 can also be rotated in the same direction and at the same rotation speed.
- the pulley pr1 of the main shaft 32s of the drive source 32 has substantially the same size as the pulley pr3 of the brush 12, but the pulley pr4 of the reversing shaft 37s has a smaller diameter than the pulley pr2 of the drive shafts 36 and 36.
- the gear g2 of the reversing shaft 37s has a larger diameter than the gear g1 of the main shaft 32s of the drive source 32. Therefore, when the main shaft 32s of the drive source 32 rotates, the brush 12 rotates at substantially the same rotation speed as the main shaft 32s of the drive source 32, but the drive shafts 36 and 36 rotate slower than the main shaft 32s of the drive source 32. Then, the brush 12 can be rotated faster than the drive shafts 36, 36, in other words, the traveling wheels 22 of the traveling unit 20.
- the control mechanism 40 controls the operation of the drive unit 30 to control the running and cleaning state of the cleaning robot 1.
- the control mechanism 40 acquires a control unit 41 that controls the running and cleaning state of the cleaning robot 1 and information for the control unit 41 to control the running and cleaning state of the cleaning robot 1. It is composed of a detection unit having each sensor and a detection unit. Therefore, when the information from each sensor of the detection unit is input to the control unit 41, the control unit 41 controls the operation of the drive source 32 of the drive unit 30 to change the traveling direction and traveling speed of the cleaning robot 1. .. Further, the control unit 41 also controls the traveling speed and traveling stop of the cleaning robot 1 so that the cleaning robot 1 does not fall from the solar cell module P.
- the control unit 41 controls the operation of the drive source 32 of the drive unit 30 based on the signal detected by the edge detection unit 42, thereby causing the solar cell module P. It is possible to prevent the cleaning robot 1 from falling.
- the control unit 41 stops the operation of the drive source 32 or works by an abnormality alarm (for example, a buzzer). It may have a function of notifying a person of an abnormality.
- the drive source 32 of the drive unit 30, the battery 33, the transmission mechanism 35, and the control unit 41 of the control mechanism 40 are provided on the chassis frame 2 so that the center of gravity G of the cleaning robot 1 is arranged as follows. ..
- the center of gravity G of the cleaning robot 1 is the sun of the solar cell array LP, and the two traveling wheels 22 and 22 of the two traveling bodies 21 and 21 of the traveling unit 20 are the sun. It is provided so as to be located within the range GA surrounded by the position X1 in contact with the battery module P.
- the cleaning robot 1 can be stabilized without providing support members or the like (for example, traveling wheels) that support both ends of the chassis frame 2 of the cleaning robot 1. It becomes easy to run on the surface of the solar cell module P in the state. Moreover, deformation of the solar cell module P due to the weight of the cleaning robot 1 can be prevented. For example, when the cleaning robot 1 is placed on the surface of the solar cell module P, the bending of the solar cell module P due to the load of the cleaning robot 1 can be reduced. Then, since the load applied to the cells, wiring, glass, etc. of the solar cell module P can be reduced, damage to the cells, wiring, glass, etc. can be prevented.
- support members or the like for example, traveling wheels
- the rigidity of the chassis frame 2 can be lowered to some extent.
- a lightweight material can be adopted although the strength is not so high, so that the weight of the chassis frame 2 can be reduced.
- the method of setting the center of gravity of the cleaning robot 1 to the above position is not particularly limited.
- the drive source 32 of the drive unit 30 and the transmission unit 37 of the transmission mechanism 35 are arranged at the end of the chassis frame 2 (the left end in FIG. 2), and another end of the battery 33 and the control unit 41 of the control mechanism 40. It is arranged (at the right end in FIG. 2).
- the center of gravity G is likely to be located within the range GA, although it depends on the weight of each part.
- the center of gravity G of the entire cleaning robot 1 may be located within the range GA, but is approximately on the intermediate line 2CL in the width direction of the chassis frame 2 (including the case where the deviation is within about 30 mm). It is desirable that it is arranged.
- the drive source 32 of the drive unit 30 and the battery 33 may be arranged at the center of the chassis frame 2.
- the drive shafts 36, 36 that transmit the driving force from the drive source 32 to the traveling wheels 22 of the two traveling bodies 21 can be shortened.
- the drive source 32 is arranged at the center of the chassis frame 2
- a transmission unit 37B for supplying the driving force of the drive source 32 to the brush 12 is provided at the end of the chassis frame 2, the brush 12 can be provided.
- a transmission unit 37B as shown in FIG. 20 is provided, and one pulley Pr5 (drive pulley Pr5) and the main shaft of the drive source 32 are connected by a connecting shaft 37r or the like.
- the drive pulley Pr5 and the pulleys Pr6, 7 (driven pulleys Pr6, 7) connected to the shaft of each brush 12 can be connected by the timing belts B4 and B5 to form a chassis.
- the drive source 32 arranged at the center of the frame 2 can rotate the two brushes 12 in the same direction so as to have a predetermined rotation speed. If there is only one brush 12, a driven pulley may be provided at the end of the brush 12.
- the drive source 32 of the drive unit 30 may be provided with two drive sources 32a for driving the traveling wheels 22 of the traveling body 21 and a drive source 32b for driving the brush 12.
- the drive source 32a may be arranged at the center of the chassis frame 2
- the drive source 32b may be provided at the end of the chassis frame 2.
- the drive source 32 and the battery 33 of the drive unit 30 may be arranged in the central portion of the chassis frame 2.
- the center of gravity G can be easily positioned within the range GA.
- the first support portion 51 includes two free rollers 51a and 51a having the same shape.
- the two free rollers 51a and 51a are provided so as to be arranged at intervals along the traveling direction of the cleaning robot 1. Further, the two free rollers 51a and 51a have a rotation axis substantially orthogonal to the plane parallel to both the traveling direction of the cleaning robot 1 and the plane parallel to both the rotation axis direction of the brush 12 (referred to as a reference parallel plane).
- a reference parallel plane referred to as a reference parallel plane.
- the two free rollers 51a and 51a are provided so that when the cleaning robot 1 is placed on the surface of the solar cell module P, its rotation axis is substantially parallel to the normal direction of the surface of the solar cell module P. Has been done.
- the distance from the lower surface of the chassis frame 2 (the surface facing the surface of the solar cell module P) to the lower end surfaces of the two free rollers 51a and 51a is from the lower surface of the chassis frame 2. It is provided so as to be slightly longer than the distance to the lower end of the traveling wheel 22 of the traveling portion. That is, when the cleaning robot 1 is placed on the surface of the solar cell module P, the two free rollers 51a and 51a are provided so that their peripheral surfaces face the first end surface of the solar cell module P. There is.
- the second support portion 52 also includes two free rollers 52a and 52a having the same shape.
- the two free rollers 52a and 52a are provided so as to be arranged at intervals along the traveling direction of the cleaning robot 1. Further, these two free rollers 52a and 52a also have a rotation axis substantially orthogonal to the reference parallel plane.
- the two free rollers 52a and 52a are provided so that when the cleaning robot 1 is placed on the surface of the solar cell module P, its rotation axis is substantially parallel to the normal direction of the surface of the solar cell module P. Has been done.
- the two free rollers 52a and 52a also have two free rollers from the lower surface of the chassis frame 2 (the surface facing the surface of the solar cell module P), similarly to the two free rollers 51a and 51a of the first support portion 51.
- the distances to the lower end surfaces of the 52a and 52a are provided so as to be slightly longer than the distance from the lower surface of the chassis frame 2 to the lower ends of the traveling wheels 22 of the traveling portion. That is, when the cleaning robot 1 is placed on the surface of the solar cell module P, the two free rollers 52a and 52a are provided so that their peripheral surfaces face the second end surface of the solar cell module P. There is.
- the first support unit 51 and the second support unit 52 have two free rollers 51a, 51a of the first support unit 51 and two free rollers 52a of the second support unit 52 in the axial direction of the chassis frame 2.
- the distance between the 52a is set to be longer than the distance between both ends of the solar cell module P (for example, about 20 to 30 mm longer). That is, when the cleaning robot 1 is placed on the surface of the solar cell module P so that the first support unit 51 and the second support unit 52 are in the basic state, each end surface of the solar cell module P and the first support unit 51
- the chassis frame 2 is provided with a gap between the free rollers 51a and 51a and the two free rollers 52a and 52a of the second support portion 52, respectively.
- first support section 51 and the second support section 52 either the two free rollers 51a, 51a of the first support section 51 or the two free rollers 52a, 52a of the second support section 52 are solar cell modules.
- the distance between the free rollers 51a and 52a is adjusted so that the two traveling bodies 21 can be arranged at positions sandwiching the swing shaft SS even when they are in contact with any of the end faces of P.
- the cleaning robot 1 Since the edge of the solar cell module P is usually provided parallel to the axial direction of the swing shaft SS, the cleaning robot 1 is driven parallel to the axial direction of the swing shaft SS by the guidance of the support mechanism 50. Can be done. Further, even if the edge of the solar cell module P is tilted with respect to the axial direction of the swing shaft SS, the cleaning robot 1 cannot tilt more than the state in which the free roller is in contact with the end face of the solar cell module P. Even if the edge of the solar cell module P is tilted with respect to the axial direction of the swing shaft SS, it is at most about 0.5 degrees. Therefore, if the support mechanism 50 as described above is provided, the cleaning robot 1 can be moved in the direction along the axial direction of the swing axis SS while preventing the cleaning robot 1 from falling from the solar cell module P. Can be done.
- the two free rollers 51a and 51a may be provided so that their rotation axes intersect with the reference parallel plane, and are not necessarily orthogonal to each other. That is, when the cleaning robot 1 travels obliquely with respect to the axial direction of the swing axis SS, the two free rollers 51a and 51a come into contact with the end faces of the solar cell module P and set the traveling direction of the cleaning robot 1 to the sun. It suffices if it is provided so that it can be corrected in the direction along the edge of the battery module P.
- the two free rollers 51a and 51a extend from the position farthest from the lower surface of the chassis frame 2 to the lower surface of the chassis frame 2 in the two free rollers 51a and 51a.
- the distance may be slightly longer than the distance from the lower surface of the chassis frame 2 to the lower end of the traveling wheel 22 of the traveling portion.
- the two free rollers 52a and 52a may also be provided so that their rotation axes intersect the reference parallel plane, and are not necessarily orthogonal to each other. That is, when the cleaning robot 1 travels obliquely with respect to the axial direction of the swing axis SS, the two free rollers 52a and 52a come into contact with the end faces of the solar cell module P and set the traveling direction of the cleaning robot 1 to the sun. It suffices if it is provided so that it can be corrected in the direction along the edge of the battery module P.
- the two free rollers 52a and 52a extend from the position farthest from the lower surface of the chassis frame 2 to the lower surface of the chassis frame 2 in the two free rollers 52a and 52a.
- the distance may be slightly longer than the distance from the lower surface of the chassis frame 2 to the lower end of the traveling wheel 22 of the traveling portion.
- the free rollers 51a and 52a may have a damper mechanism that moves the free rollers 51a and 52a along the direction of the force when a certain force or more is applied from the direction intersecting the rotation axis. That is, the free rollers 51a and 52a may be attached to the chassis frame 2 via a damper mechanism that holds the rotation axis of the free rollers 51a and 52a so as to be movable along the axial direction of the brush 12. If such a damper mechanism is provided, even if the step between the end faces of the adjacent solar cell modules P becomes larger than expected, the free rollers 51a and 52a can overcome the step between the end faces of the solar cell modules P. Become.
- the number of free rollers provided in the first support section 51 and the second support section 52 of the support mechanism 50 is not particularly limited.
- One free roller may be provided for each of the support portions 51 and 52, or three or more free rollers may be provided for each. Further, the number of free rollers provided in each of the support portions 51 and 52 may be different. For example, when the cleaning robot 1 travels on the solar cell module P in a state where the solar cell module P is tilted, two or more free rollers are provided on the support portion on the end side located above. , Only one free roller may be provided on the support portion on the end side located below.
- the first support section 51 and the second support section 52 of the support mechanism 50 do not have to use the free rollers as described above as long as they can guide the movement along the end face of the solar cell module P.
- a plate-shaped member having a small surface sliding resistance may be provided so that its surface faces each end surface of the solar cell module P to form the first support portion 51 and the second support portion 52.
- the end portion of the plate-shaped member in the traveling direction of the cleaning robot 1 is formed so as to be separated from the end surface of the solar cell module P toward the tip end. That is, the plate-shaped member is formed so that the tip is curved like a ski plate. Then, even if it is a plate-shaped member, it becomes easy to get over a step between adjacent solar cell modules P.
- the reference parallel plane is a plane parallel to both the traveling direction of the cleaning robot 1 and the rotation axis direction of the brush 12.
- a surface parallel to both the traveling direction of the cleaning robot 1 and the axial direction of the chassis frame 2 corresponds to a reference parallel surface.
- a plane parallel to both the traveling direction of the cleaning robot 1 and the direction intersecting the traveling direction of the cleaning robot 1 in a plan view corresponds to a reference parallel plane.
- the reference parallel surface becomes a surface substantially parallel to the surface of the solar cell module P.
- the reference parallel plane is a plane parallel to the surface of the solar cell module P in the case where the bending does not occur (target plane). Means. Further, the reference parallel plane also includes a case where there is a slight inclination (up to about 0.1 degree) with respect to the surface of the solar cell module P and the target plane when it does not bend.
- the support mechanism 50 may have the first support portion 51 and the second support portion 52 at both ends of the chassis frame 2, but the support portion is one end portion of the chassis frame 2. It may be provided only in. That is, the support mechanism 50 may be provided with only one of the first support unit 51 and the second support unit 52.
- the solar cell array LP A support portion may be provided only at the end portion of the chassis frame 2 located on the upper end portion (in FIG. 13B, the solar cell module P is located on the side of the first end portion P1).
- the cleaning robot 1 is placed on the solar cell so that the support portion is arranged on the end side located above the solar cell array LP. It may be placed on the array LP.
- the support unit may adopt the same structure as the first support unit 51 and the second support unit 52 as described above.
- the cleaning robot 1 Since the cleaning robot 1 has the above-described configuration, the cleaning robot 1 can clean the surface of the solar cell module P of the solar cell array LP.
- the cleaning robot 1 cleans the solar cell module P in a state where the surface is inclined (for example, about 5 ° with respect to the horizontal)
- the cleaning robot 1 can clean the surface of the solar cell module P.
- all the traveling wheels 22 are two of the solar cell array LP.
- the case where it is arranged so as to be located between the connecting portions CE will be described.
- the case where the two traveling bodies 21 and 21 are arranged so as to be located between the connecting portion CE and the swing shaft SS when viewed from the traveling direction of the cleaning robot 1 will be described. ..
- the cleaning robot 1 is placed on the surface of the solar cell module P.
- the free roller 51a of the first support portion 51 is arranged so as to be in contact with the end face located above the solar cell module P.
- the traveling direction of the cleaning robot 1 and the axial direction of the swing shaft SS of the gantry MT can be substantially matched.
- all of the traveling wheels 22 of the two traveling bodies 21 and 21 were placed on the surface of the solar cell module P so as to be located between the two connecting portions CE of the solar cell array LP and the swing shaft SS. It becomes a state. Therefore, deformation of the solar cell module P due to the weight of the cleaning robot 1 can be suppressed.
- the cleaning robot 1 When the cleaning robot 1 is operated in the above state, the cleaning robot 1 moves along the axial direction of the swing axis SS while cleaning the surface of the solar cell module P with the brush 12. At this time, since the support mechanism 50 is provided, the cleaning robot 1 can be moved along the axial direction of the swing shaft SS.
- the free roller of the support mechanism 50 may not come into contact with any end surface of the solar cell module P. .. Even in this case, if the traveling direction of the cleaning robot 1 is tilted from the axial direction of the swing shaft SS, any free roller of the support mechanism 50 comes into contact with any end face of the solar cell module P. Therefore, the traveling direction of the cleaning robot 1 can be returned to traveling in the axial direction of the swing shaft SS.
- control mechanism 40 of the cleaning robot 1 detects that the cleaning robot 1 has reached the other end of the solar cell array LP, the control mechanism 40 travels the cleaning robot 1 before the traveling wheels 22 are removed. To stop. Then, the cleaning of the solar cell array LP is completed.
- the brush 12 may be provided on the side biased to one side with respect to the width direction of the chassis frame 2 (the traveling direction of the cleaning robot 1). desirable.
- the position where the brush portion of the brush 12 contacts the surface of the solar cell module P is the position X1 where the traveling wheel 22 of the traveling body 21 of the traveling portion 20 contacts the surface of the solar cell module P (FIG. 9A). It is desirable to provide the brush 12 so that it is located outside the (see). That is, it is desirable to provide the brush 12 so that the position where the surface of the solar cell module P is substantially cleaned by the brush 12 is located outside the position X1.
- the cleaning robot 1 When the brush 12 is provided in this way, if the cleaning robot 1 is operated as follows, the cleaning robot 1 can clean almost the entire surface of the solar cell array LP, and the cleaning robot 1 can be easily moved. You get the advantage of becoming.
- the cleaning robot 1 is placed on the solar cell module P located at one end of the solar cell array LP.
- the brush 12 is arranged so as to be located on the other end side of the solar cell array LP with respect to the traveling body 21. That is, the brush 12 is arranged so as to be located in front of the cleaning robot 1 in the traveling direction. If the cleaning robot 1 is run in this state, the surfaces of the plurality of solar cell modules P can be sequentially cleaned by the brush 12.
- the cleaning robot 1 reaches the other end of the solar cell array LP. Then, the control mechanism 40 of the cleaning robot 1 detects that the cleaning robot 1 has reached the other end of the solar cell array LP, and the cleaning robot 1 starts traveling in the direction opposite to the traveling direction so far.
- the cleaning robot 1 stops moving in the traveling direction before the traveling wheel 22 of the traveling body 21 derails, but the brush 12 is arranged in front of the traveling direction and outside the traveling wheel 22. .. Therefore, the brush 12 can clean up to the other end of the solar cell module P located at the other end of the solar cell array LP.
- the cleaning robot 1 traveling in the opposite direction eventually reaches one end of the solar cell array LP, that is, the end where cleaning has started. Then, the control mechanism 40 of the cleaning robot 1 detects that the cleaning robot 1 has reached one end of the solar cell array LP, and the cleaning robot 1 moves before the traveling wheels 22 of the traveling body 21 are derailed. Is stopped and cleaning is completed. That is, the cleaning of one solar cell array LP is completed by the cleaning robot 1 reciprocating once. It should be noted that one solar cell array LP may be reciprocated a plurality of times for one cleaning.
- the cleaning robot 1 that has returned to one end of the solar cell array LP is replaced with the solar cell array LP to be cleaned next by the operator.
- the swing axes SS of the plurality of solar cell array LPs are arranged so as to be arranged in parallel (see FIG. 13). Therefore, if the adjacent solar cell array LP is selected as the solar cell array LP to be cleaned next in the direction intersecting the swing axis SS, the end portion on the same side as the previously cleaned solar cell array LP can be selected.
- the next solar cell array LP can be cleaned. That is, even if the operator does not move along the axial direction of the swing axis SS of the solar cell array LP, the operator can transfer the cleaning robot 1 between the adjacent solar cell array LPs.
- the cleaning robot 1 When only one brush 12 of the cleaning unit 10 of the cleaning robot 1 is provided, one end of the solar cell module P located at one end of the solar cell array LP cannot be cleaned by the cleaning robot 1. .. However, the part that cannot be cleaned is at most about the width of the cleaning robot 1. Moreover, since the cleaning robot 1 is the end portion of the solar cell array LP on the returning side, the entire solar cell array LP can be cleaned if the operator cleans only that portion.
- the two traveling bodies 21 of the traveling unit 20 sandwich the swing shaft SS. It is provided so that it can be placed in a position. That is, the two traveling bodies 21 are arranged at a certain distance in the axial direction of the chassis frame 2 of the cleaning robot 1.
- the distance between the two traveling bodies 21 may be fixed, or the distance may be adjustable. That is, the position of the traveling body 21 in the axial direction of the chassis frame 2 may be adjusted (see FIG. 12B).
- the position 2 is set to an appropriate position according to the solar cell module P. It becomes possible to arrange one traveling body 21. For example, when the distance from the swing shaft SS to the connecting portion CE is short, the distance between the two traveling bodies 21 is shortened, and when the distance from the swing shaft SS to the connecting portion CE is long, the two traveling bodies are shortened. Increase the interval between 21. Then, even if the distance from the swing shaft SS to the connecting portion CE is different, the relative positional relationship between the traveling body 21 and the connecting portion CE can be adjusted to be substantially the same.
- the distance from one connecting portion CE to the traveling body 21 and the distance from the other connecting portion CE to the traveling body 21 are different. Even in this case, if the positions of the two traveling bodies 21 are appropriately adjusted, the cleaning robot 1 can be stably traveled along the surface of the solar cell module P.
- the structure for adjusting the position of the traveling body 21 is not particularly limited.
- the traveling wheels 22 of the traveling body 21 can be moved along the drive shaft 36 and fixed at a desired position. Then, the positions of the two traveling bodies 21 (that is, the positions of the traveling wheels 22) can be appropriately adjusted.
- the traveling body 21 has a supporting member for holding the traveling wheel 22, and the supporting member is detachably fixed to the chassis frame 2 with bolts or the like, a plurality of females are attached to the chassis frame 2. Provide screw holes, etc. Then, if the female screw hole for screwing the bolt or the like is changed, the position where the support member of the traveling body 21 is fixed to the chassis frame 2, that is, the positions of the two traveling bodies 21 (that is, the positions of the traveling wheels 22) are adjusted. can do.
- the body of the support member may be slidable with respect to the chassis frame 2.
- a rail may be provided on the chassis frame 2 to allow the body of the support member to slide with respect to the rail, or a shaft-shaped portion or the like may be provided on the chassis frame 2 itself so that the body of the support member can slide along the portion. It may be. In this case, the positions of the two traveling bodies 21 can be easily adjusted.
- the first drive shaft 36a and the second drive shaft 36b may each have a function of changing the length.
- the first drive shaft 36a and the second drive shaft 36b have a telescopic structure and can be fixed at a desired length, the lengths of the first drive shaft 36a and the second drive shaft 36b Can be changed freely.
- the length of the drive shaft 36 can be changed, or a plurality of drive shafts 36 having different lengths can be used. You just have to prepare it. Then, it becomes possible to arrange the two traveling bodies 21 at appropriate positions according to the solar cell module P. Further, the length of the drive shaft 36 may be constant, a position fixing member may be provided on the traveling wheel 22, and the traveling wheel 22 may be fixed at a desired position on the drive shaft 36 by the position fixing member. For example, if a position fixing member having a general mechanical lock structure is used, the traveling wheel 22 can be released from being fixed to the drive shaft 36 and the traveling wheel 22 can be moved along the drive shaft 36, which is desired.
- the traveling wheel 22 can be fixed to the drive shaft 36 at the position of.
- a structure including a hub into which the drive shaft 36 is inserted and an inner ring and an outer ring having a tapered cross section arranged between the hub and the drive shaft 36 can be mentioned. ..
- the hub is used as a wheel of the traveling wheel 22, and the drive shaft 36 is inserted through the hub. Then, by adjusting the degree of overlap between the inner ring and the outer ring between the hub and the drive shaft 36, the hub (that is, the traveling wheel 22) can be fixed to the drive shaft 36, or the hub can move with respect to the drive shaft 36. Can be used.
- the traveling unit 20 may have three or more traveling bodies 21.
- the plurality of traveling bodies 21 can be provided at positions symmetrical with respect to the intermediate line 2CL in the axial direction of the chassis frame 2. If the traveling body 21 is an odd number, one of the traveling bodies 21 is arranged on the axial intermediate line 2CL of the chassis frame 2, and the other traveling body 21 is arranged on the axial intermediate line 2CL of the chassis frame 2. It may be provided so as to be symmetrical with respect to the other.
- the traveling unit 20 has three or more traveling bodies 21, the range surrounded by the four traveling wheels 22 of the two traveling bodies 21 arranged at the farthest positions in the axial direction of the brush 12.
- the center of gravity G of the cleaning robot 1 will be arranged.
- the traveling unit 20 has three or more traveling bodies 21, the portion where the traveling wheels 22 of each traveling body 21 come into contact with the surface of the solar cell module P when viewed from the traveling direction of the cleaning robot 1. May be arranged so that they do not overlap each other (see FIG. 21 (B)). With such a configuration, the load applied to a specific position on the solar cell module P can be dispersed. That is, since the traveling wheels 22 of each traveling body 21 do not pass through the same position of the solar cell module P, it is possible to prevent the cells, wiring, glass, and the like at the positions where the traveling wheels 22 pass in the solar cell module P from being damaged. .. The same applies when each traveling body 21 employs a crawler or the like as described later as a traveling member.
- the portion where the traveling wheels 22 of each traveling body 21 in contact with the surface of the solar cell module P do not overlap each other includes both a case where they do not completely overlap and a case where they slightly overlap each other. I'm out.
- the slight overlap means that there is a slight overlap in the portion where the load applied from the traveling wheel 22 of each traveling body 21 to the solar cell module P is small.
- the plurality of traveling bodies 21 are provided, if the number of traveling bodies 21 is an odd number, if the plurality of traveling bodies 21 are provided symmetrically with respect to the intermediate line 2CL in the axial direction of the chassis frame 2, at least one is provided.
- the two traveling bodies 21 are arranged on the intermediate line 2CL in the axial direction of the chassis frame 2.
- the plurality of traveling bodies 21 are symmetrical with respect to the swing axis SS, but at least one traveling body 21 is intermediate in the width direction thereof.
- the distance from the line to the swing axis SS will not be located in the range of 1/4 to 3/4 of the distance L (see FIG. 21B).
- the two traveling bodies 21 and 21 located on the outermost side in the direction intersecting the traveling direction of the cleaning robot 1 are moved from the intermediate line in the width direction to the swing axis SS. If the distance is provided so as to be located in the range of 1/4 to 3/4 of the distance L (see FIG. 21 (B)), the bending of the solar cell module P due to the load of the cleaning robot 1 is suppressed. (See FIG. 21 (B)).
- the distance between the two outermost traveling bodies 21 and 21 is the first end portion of the solar cell module. It is desirable to provide the distance from P1 to the second end P2 so as to be 1/4 to 3/4 of the distance.
- the traveling body 21 has two traveling wheels 22 and 22 arranged in the traveling direction of the cleaning robot 1 has been described, but even if the traveling body 21 has only one traveling wheel 22.
- An appropriate number of traveling wheels 22 may be provided on each traveling body 21 according to the shape of the solar cell module P, the usage environment, and the like.
- all three or more traveling wheels 22 may be driving wheels, or any two of them may be driving wheels. Further, as described above, when the traveling body 21 has a plurality of traveling bodies 21, even if the traveling body 21 has a plurality of traveling wheels 22, the number of driving wheels may be only one.
- the center of gravity G is arranged on the two traveling wheels 22 located at the front and rear of the traveling direction of the cleaning robot 1 in each traveling body 21.
- the traveling wheel 22 determines the range to be used.
- the traveling body 21 has three or more traveling wheels 22, a portion of at least one traveling wheel 22 that comes into contact with the surface of the solar cell module P when viewed from the traveling direction of the cleaning robot 1 is formed. It may be arranged so as not to overlap with the portion of the other traveling wheel 22 that comes into contact with the surface of the solar cell module P. With such a configuration, the load applied to a specific position on the solar cell module P can be dispersed. That is, since all the traveling wheels 22 arranged in the traveling direction do not pass through the same position of the solar cell module P, the cells, wiring, glass, etc. at the position where the traveling wheels 22 pass in the solar cell module P can be less likely to be damaged. it can.
- the portions of all traveling wheels 22 that come into contact with the surface of the solar cell module P may be arranged so as not to overlap each other.
- the phrase "the portions where all the traveling wheels 22 are in contact with the surface of the solar cell module P do not overlap" includes both the case where they do not completely overlap and the case where they slightly overlap.
- the slight overlap means that there is a slight overlap in the portion where the load applied from the traveling wheel 22 to the solar cell module P is small.
- the traveling body 21 may have a plurality of traveling wheel sets 22s.
- the traveling body 21 may have two traveling wheel sets 22s (see FIG. 10B). In this case, if the traveling directions of the traveling wheels 22 of the two traveling wheel sets 22s are arranged so as to be parallel to each other, the chassis frame 2 can be stably traveled.
- two adjacent traveling wheel sets 22s in one traveling body 21 are separated from each other in a direction orthogonal to the traveling direction of the cleaning robot 1, and the distance between them is the length of the connecting portion CE (FIG. 10 (B)). It is desirable that the length is longer than the length in the left-right direction. Then, when the cleaning robot 1 is placed on the surface of the solar cell module P and traveled, the two traveling wheel sets 22s and 22s of the two traveling bodies 21 straddle any of the two connecting portions CE of the gantry MT. As described above, it is desirable that the vehicle is provided at a traveling position (see FIG. 10B). In this case, since the load of the cleaning robot 1 is applied to both sides of the connecting portion CE to the solar cell module P, there is a possibility that the bending of the solar cell module P due to the load of the cleaning robot 1 can be suppressed.
- the traveling wheels 22 included in the traveling wheel set 22s located on the outermost side of each traveling body 21 determine the range in which the center of gravity G is arranged. It becomes the running wheel 22.
- the traveling wheel set 22s has two traveling wheels 22
- the number of traveling wheels 22 provided in each traveling wheel set 22s is not limited to two, and may be three or more. , May be one. Further, the number of traveling wheels 22 included in the two adjacent traveling wheel sets 22s may be the same or different. For example, in one traveling wheel set 22s, when there are two traveling wheels 22, the other traveling wheel 22 may be one or three or more.
- the traveling member of the traveling body 21 is not limited to the traveling wheel 22 such as wheels, and may be any one that can travel on the surface of the solar cell module P.
- a crawler or the like may be used as a traveling member.
- the length of the portion where the crawler contacts the surface of the solar cell module P in the traveling direction of the cleaning robot 1 is between the adjacent solar cell modules P in the solar cell array LP. It is adjusted so that it is longer than the gap of.
- the traveling member is a crawler, the distance from the position where the crawler is separated from the surface of the solar cell module P to the position where the auxiliary wheel 26, which will be described later, comes into contact with the surface of the solar cell module P (X2 in FIG. 9B) is also , Adjusted to be longer than the gap between adjacent solar cell modules P in the solar cell array LP.
- the traveling unit 20 may have a pair of auxiliary traveling bodies 25, 25 located outside the chassis frame 2 in the width direction of the traveling body 21. If the pair of auxiliary traveling bodies 25, 25 arranged in this way are provided, the gap between the adjacent solar cell modules P can be stably overcome. That is, even if the gap between the adjacent solar cell modules P has a width that cannot be exceeded by the traveling wheel 22 of the traveling body 21 (for example, a width longer than the diameter of the traveling wheel 22), the cleaning robot 1 has a gap. You can get over it.
- a pair of extension frames 2E and 2E extending in the width direction of the chassis frame 2 are provided, and the pair of extension frames 2E and 2E have a pair of traveling wheels 26.
- Auxiliary traveling bodies 25 and 25 are provided, respectively.
- the traveling wheels 26 are provided so that their rotating shafts are parallel to the rotating shafts of the two traveling wheels 22 and 22 of the traveling body 21.
- the traveling wheels 26 of the pair of auxiliary traveling bodies 25, 25 are arranged so that the distance W2 with the adjacent traveling wheels 22 is equal to or more than the distance W1 between the two traveling wheels 22, 22 of the traveling body 21. (See FIG. 9B).
- the distance W2 is arranged so as to be equal to or greater than the distance W1 between the positions X1 and X1 where the two traveling wheels 22 and 22 of the traveling body 21 come into contact with the surface of the solar cell module P (FIG. 9B). reference). Then, even if there is a gap between the adjacent solar cell modules P, at least one of the four wheels of the pair of auxiliary traveling bodies 25 and 25 and the two traveling wheels 22 and 22 of the traveling body 21 The three wheels can be maintained on the surface of the solar cell module P. Therefore, the cleaning robot 1 can stably overcome the gap between the adjacent solar cell modules P.
- the number of the pair of auxiliary traveling bodies 25, 25 is not particularly limited, but it is desirable to provide the pair of auxiliary traveling bodies 25, 25 for each traveling body 21.
- the traveling lines of the traveling wheels 26 of the pair of auxiliary traveling bodies 25 and 25 are provided so as to deviate from the traveling lines of the two traveling wheels 22 and 22 of the corresponding traveling bodies 21.
- the traveling wheels 26 of the pair of auxiliary traveling bodies 25, 25 are provided so as not to overlap with the two traveling wheels 22, 22 of the corresponding traveling bodies 21. It is desirable to be there.
- the traveling wheels 26 of the pair of auxiliary traveling bodies 25, 25 are provided so as to be located inward (see FIG. 2) with respect to the two traveling wheels 22, 22 of the corresponding traveling body 21, or the corresponding traveling. It is desirable that the body 21 is provided so as to be located outward with respect to the two traveling wheels 22, 22.
- the traveling lines of the traveling wheels 26 of the pair of auxiliary traveling bodies 25 and 25 may be located on the traveling lines of the two traveling wheels 22 and 22 of the traveling body 21, but the traveling lines of the two traveling bodies are deviated from each other.
- the cleaning robot 1 can stably overcome the gap between the adjacent solar cell modules P.
- the traveling body 21 has three or more traveling wheels 22, if three or more traveling wheels 22 are driving wheels among the traveling wheels 22, the pair of auxiliary traveling bodies 25, 25 travels.
- the distance between the wheels 26 and the traveling wheels 22 that are the closest driving wheels to the traveling wheels 26 is equal to or greater than the distance between the two traveling wheels 22 that are the closest of the driving wheels 22.
- the distance between the traveling wheels 26 of the auxiliary traveling body 25 and the traveling wheels 22 which are adjacent driving wheels is equivalent to the distance between the two traveling wheels 22 (driving wheels) which are the closest in the traveling direction of the cleaning robot 1.
- the traveling wheels 26 of the auxiliary traveling body 25 and the traveling wheels 22 which are adjacent driving wheels is equivalent to the distance between the two traveling wheels 22 (driving wheels) which are the closest in the traveling direction of the cleaning robot 1.
- the traveling wheels 22 which are at least one driving wheel among the plurality of traveling wheels 22 of the traveling body 21 are arranged on the solar cell module P. Can be maintained. Then, the cleaning robot 1 can be moved by the driving force of the traveling wheels 22, which are the driving wheels arranged on the solar cell module P. Therefore, the cleaning robot 1 can stably overcome the gap between the adjacent solar cell modules P.
- the traveling wheels 26 of the pair of auxiliary traveling bodies 25, 25 and the traveling wheels 22 that are adjacent driving wheels are used. The distance is arranged so as to be equal to or greater than the distance between the traveling wheels 22 serving as the two driving wheels.
- the auxiliary traveling body 25 is provided on both sides of the cleaning robot 1 in the traveling direction, but the auxiliary traveling body 25 may be provided only on one side of the cleaning robot 1 in the traveling direction. .. Even in this case, when the cleaning robot 1 is moved in only one direction, the cleaning robot 1 can stably overcome the gap between the adjacent solar cell modules P. That is, the cleaning robot 1 runs on the solar cell module P so that the auxiliary traveling body 25 is located forward in the traveling direction. Then, even if the auxiliary traveling body 25 is provided only on one side in the traveling direction of the cleaning robot 1, the cleaning robot 1 can stably overcome the gap between the adjacent solar cell modules P.
- the four traveling wheels 22 are provided so as to be located within a range in which the load applied to each traveling wheel 22 is substantially equal.
- the fact that the loads applied to the four traveling wheels 22 are almost equal here means that, for example, when the traveling wheels 22 to which the maximum load is applied and the traveling wheels 22 to which the minimum load is applied are compared, the difference is within about 20%. Means the case.
- the rotation axis of the brush 12 of the cleaning unit 10 does not necessarily have to be provided parallel to the axial direction of the chassis frame 2, and the brush 12 may be slightly tilted with respect to the axial direction of the chassis frame 2.
- the rotation axis of the brush 12 may be tilted by about ⁇ 0.5 ° with respect to the axial direction of the chassis frame 2.
- the cleaning unit 10 may have a plurality of brushes 12.
- two brushes 12 may be provided.
- the number of brushes 12 of the cleaning unit 10 is as small as possible.
- the cleaning robot 1 of the present embodiment can be arranged along the solar cell array LP. The area that cannot be cleaned can be reduced when moving back and forth.
- the brush 12 may be arranged behind the traveling wheel 22 in the traveling direction of the cleaning robot 1, or the two traveling wheels 22, 22 of the cleaning robot 1 may be provided. It may be provided so as to be located between.
- the structure of the cleaning unit 10, that is, how the cleaning unit 10 cleans the solar cell module P of the solar cell array LP is not particularly limited.
- the brush 12 not only a brush 12 having a brush on the rotating shaft, but also a cleaning member rotating around the shaft such as a member having a plate-shaped blade or a piece of cloth standing on the surface of the rotating shaft is used. You may.
- brushes, blades, cloth pieces, etc. may be provided so as to line up on the surface of the rotation axis along the axial direction, or around the rotation axis along the surface of the rotation axis. They may be arranged in a spiral pattern.
- the brush, the blade, and the cloth piece may be provided in only one row or in a plurality of rows on the surface of the rotating shaft.
- brushes and the like may be provided in a double spiral shape.
- a brush 12 having the entire surface or a part of the rotating shaft covered with a sponge-like member, or a brush 12 having a cloth attached to the entire surface or a part of the rotating shaft may be used.
- a watering device spray nozzle or the like
- a wiper blade spinr blade
- a sheet of cloth or the like arranged so as to slide along the surface of the solar cell module P as the cleaning robot 1 moves.
- a member may be provided to form the cleaning unit 10.
- a vacuum cleaner suction type vacuum cleaner
- an air nozzle for ejecting gas may be provided as the cleaning unit 10.
- the control mechanism 40 includes a sensor for obtaining information that the control unit 41 controls the operation of the traveling unit 20. Examples of this sensor include the following sensors.
- the control mechanism 40 may include an edge detection unit 42 that detects an end portion of the solar cell array LP (the end portion located in front of the cleaning robot 1 in the traveling direction). In this case, if the control unit 41 of the control mechanism 40 controls the operation of the traveling unit 20 based on the signal detected by the edge detection unit 42, it is possible to prevent the cleaning robot 1 from falling from the solar cell array LP. ..
- the edge detection unit 42 includes a first detection unit 43 and a second detection unit 44.
- both the first detection unit 43 and the second detection unit 44 are provided so as to be located on the central portion side of the axial end portion of the chassis frame 2 of the cleaning robot 1.
- the positions where the first detection unit 43 and the second detection unit 44 are provided in the axial direction of the frame 2 are not particularly limited.
- the first detection unit 43 is located at a position X1 in which the traveling wheel 22 located in front of the traveling body 21 of the traveling unit 20 in the traveling direction (specifically, the traveling wheel 22 located in front of the traveling direction is in contact with the surface of the solar cell module P). It is provided so as to be located in front of). Preferably, the first detection unit 43 is provided so as to be located at the frontmost position of the cleaning robot 1 in the traveling direction of the cleaning robot 1.
- the second detection unit 44 is located behind the first detection unit 43 in the traveling direction of the cleaning robot 1 and in front of the traveling body 21 of the traveling unit 20 (specifically, in the front of the traveling direction).
- the traveling wheel 22 is provided so as to be located in front of the position X1 in contact with the surface of the solar cell module P). That is, the second detection unit 44 is provided so as to be located between the first detection unit 43 and the position X1 in the traveling direction of the cleaning robot 1.
- the first detection unit 43 and the second detection unit 44 are provided in any direction of the reciprocating movement. For example, when the cleaning robot 1 moves in any of the left-right directions in FIG. 11, as shown in FIG. 11, the first detection unit 43 and the second detection unit 43 are on both sides of the chassis frame 2 of the cleaning robot 1. 44 is provided.
- control unit 41 of the control mechanism 40 controls the operation of the traveling unit 20 based on the signals detected by the first detection unit 43 and the second detection unit 44, and the cleaning robot 1 falls from the solar cell array LP.
- a method for preventing this from occurring will be described with reference to FIG. Note that FIG. 11 describes a case where the cleaning robot 1 moves from the right side to the left side.
- the cleaning robot 1 When the cleaning robot 1 further travels from the state shown in FIG. 11 (A), it eventually reaches the end of the solar cell array LP (FIG. 11 (B)).
- the first detection unit 43 detects that the solar cell array LP does not exist below, and transmits the signal (hereinafter, may be referred to as an OFF signal) to the control unit 41 of the control mechanism 40. To do.
- a signal indicating that the solar cell array LP exists below the second detection unit 44 (hereinafter referred to as an ON signal) In some cases) is sent. Then, the control unit 41 of the control mechanism 40 grasps that the end portion of the solar cell array LP exists between the detection units 43 and 44. However, since the second detection unit 44 is located in front of the traveling unit 20 in the traveling direction, the control unit 41 of the control mechanism 40 determines that there is no risk of falling, and travels and cleans the cleaning robot 1. Let it continue.
- the control unit 41 of the control mechanism 40 which has grasped the above situation, may run the cleaning robot 1 at the same speed as before, or controls the operation of the running unit 20 so as to slightly reduce the speed. You may.
- the second detection unit 44 also reaches the end of the solar cell array LP (FIG. 11 (C)). Then, not only the first detection unit 43 but also the second detection unit 44 detects that the solar cell module P does not exist below, and transmits the signal to the control unit 41 of the control mechanism 40. Then, the control unit 41 of the control mechanism 40 grasps that it has reached the end of the solar cell array LP, and that if it proceeds further, it may fall from the end of the solar cell array LP. Then, the control unit 41 of the control mechanism 40 stops the running of the cleaning robot 1.
- the cleaning robot 1 will fall from the solar cell array LP. Can be prevented.
- control unit 41 of the control mechanism 40 has a function of receiving signals from the first detection unit 43 and the second detection unit 44 and controlling the traveling unit 20 so that the cleaning robot 1 travels as follows. doing. That is, it has a deceleration control function for decelerating the cleaning robot 1 and a stop control function for stopping the cleaning robot 1.
- control by each function will be described with reference to FIG.
- the cleaning robot 1 is running while working on the solar cell array LP.
- the first detection unit 43 and the second detection unit 44 detect that the solar cell array LP is present below the end. Then, based on the ON signals sent from the first detection unit 43 and the second detection unit 44, the control unit 41 of the control mechanism 40 is in a situation where the cleaning robot 1 can stably travel and perform cleaning. Grasp.
- the cleaning robot 1 When the cleaning robot 1 further travels from the state shown in FIG. 11 (A), it eventually reaches the end of the solar cell array LP (FIG. 11 (B)). In this case, the first detection unit 43 detects that the solar cell array LP does not exist below, and transmits an OFF signal to the control unit 41 of the control mechanism 40. On the other hand, since the solar cell module P exists below the second detection unit 44, the ON signal is transmitted from the second detection unit 44. Then, the control unit 41 of the control mechanism 40 controls the operation of the traveling unit 20 so as to reduce the traveling speed of the cleaning robot 1 (deceleration control).
- the control unit 41 of the control mechanism 40 cleans from the solar cell array LP when the progress is further advanced. Understand that the robot 1 may fall. Then, the control unit 41 of the control mechanism 40 controls the operation of the traveling unit 20 so as to stop the cleaning robot 1 (stop control). Then, since the cleaning robot 1 stops before the traveling portion 20 reaches the end portion of the solar cell array LP, it is possible to prevent the cleaning robot 1 from falling from the end portion of the solar cell array LP.
- the edge detection unit 42 is provided with the first detection unit 43 and the second detection unit 44, when the cleaning robot 1 approaches the end of the solar cell array LP, the speed is temporarily reduced and then stopped. be able to. Then, the braking distance at the time of stopping can be shortened as compared with the case where the vehicle suddenly stops from the normal traveling speed. In other words, if the cleaning robot 1 is stopped by the above control, even if the cleaning robot 1 travels faster than before, the distance from the start of braking to the stop can be made about the same as the conventional one. Can be done. Therefore, the cleaning robot 1 can be run at high speed, and even in that case, it is possible to prevent the cleaning robot 1 from falling from the end of the solar cell array LP.
- the traveling unit 20 reaches the end of the solar cell array LP even if the distance from the edge detecting unit 42 to the traveling unit 20 (traveling wheel 22) is short. Before, the cleaning robot 1 can be stopped. That is, even if the length of the cleaning robot 1 in the traveling direction is shortened, it is possible to prevent the cleaning robot 1 from falling from the end of the solar cell array LP, so that the cleaning robot 1 has a compact configuration. Can be done.
- the traveling speed may be reduced to a constant speed slower than the normal traveling speed to maintain the state, or the vehicle may be gradually decelerated from the normal traveling speed.
- the control may be a combination of both. That is, the speed may be significantly reduced at the start of deceleration, and then gradually reduced.
- the edge detection unit 42 has the first detection unit 43 and the second detection unit 44, the cleaning robot 1 will fall from the solar cell array LP while preventing a decrease in cleaning efficiency. Can be effectively prevented.
- only the second detection unit 44 may be provided in the edge detection unit 42. In this case, when the second detection unit 44 detects that the solar cell module P does not exist below, the control unit 41 of the control mechanism 40 may stop the cleaning robot 1 from traveling. ..
- ⁇ Danger detection unit 46 If the edge detection unit 42 is provided and the operation of the traveling unit 20 is controlled by the control unit 41 of the control mechanism 40 as described above, the edge detection unit 42 and the control unit 41 of the control mechanism 40 are operating normally. For example, it is possible to appropriately prevent the cleaning robot 1 from falling from the end portion of the solar cell array LP.
- the cleaning robot 1 Can fall from the end of the solar array LP.
- a danger detection unit 46 that detects the end portion of the solar cell array LP may be provided.
- a danger detecting unit 46 is provided between the second detecting unit 44 of the edge detecting unit 42 and the traveling unit 20, and the danger detecting unit 46 is a solar cell array LP.
- the control unit 41 of the control mechanism 40 stops the cleaning robot 1 from traveling.
- the danger detection unit 46 reaches the end of the solar cell array LP before the traveling unit 20 reaches the end of the solar cell array LP.
- the part can be detected. Therefore, even if the edge detection unit 42 does not detect the end portion of the solar cell array LP, it is possible to prevent the cleaning robot 1 from falling from the end portion of the solar cell array LP.
- between the second detection unit 44 of the edge detection unit 42 and the traveling unit 20 means the position where the sensor of the second detection unit 44 of the edge detection unit 42 is provided and each of the traveling units 20. It means between the position of the traveling wheel 22 of the traveling body 21 and the position of the traveling wheel 22. More specifically, the position where the sensor of the second detection unit 44 with the edge detection unit 42 is provided and the position where the traveling wheel 22 of each traveling body 21 in the traveling unit 20 is in contact with the solar cell module P. It means between X1.
- the reference traveling wheel 22 is not particularly limited, but a traveling wheel that comes into contact with the solar cell module P at the frontmost position in the traveling direction of the cleaning robot 1 is desirable.
- the control unit 41 of the control mechanism 40 may be provided with a function of notifying an operator or the like that the running of the cleaning robot 1 has been stopped by a signal from the danger detection unit 46. Then, by notifying the operator or the manager that the cleaning robot 1 is out of order, the cleaning robot 1 can be quickly repaired or the like. For example, an alarm or an indicator may be used to notify the operator of the failure, or a signal may be transmitted to the operator's mobile terminal, management center, or the like to transmit information on the failure.
- the cleaning robot 1 does not stop running even if the edge detection unit 42 detects the end of the solar cell array LP, and the cleaning robot 1 uses the solar cell. It may fall from the module P.
- a danger control unit 45 that controls the traveling unit 20 by a signal of the danger detection unit 46 is provided separately from the control unit 41 of the control mechanism 40, even if the control unit 41 of the control mechanism 40 is out of order, etc. , The cleaning robot 1 can be prevented from falling from the end of the solar cell array LP.
- the danger control unit 45 may be provided with a function of notifying the operator or the like that the cleaning robot 1 has stopped running. Then, by notifying the operator or the manager that the cleaning robot 1 is out of order, the cleaning robot 1 can be quickly repaired or the like. For example, an alarm or an indicator may be used to notify the operator of the failure, or a signal may be transmitted to the worker's mobile terminal, management center, or the like to transmit information on the failure. Further, if the signal from the edge detection unit 42 is also input to the danger control unit 45, it is possible to grasp which of the edge detection unit 42 and the control unit 41 of the control mechanism 40 is damaged. Then, when the cleaning robot 1 is repaired or the like, the worker can easily grasp the problem, so that the time until recovery can be shortened.
- the structure of the danger detection unit 46 is not particularly limited. However, if the danger detection unit 46 has the outer sensor and the inner sensor so as to line up in the traveling direction of the cleaning robot 1, the groove between the solar cell modules P is mistakenly used as the end of the solar cell array LP. The possibility of detection can be reduced.
- the danger detection unit 46 has only one sensor, if a plurality of danger detection units 46 are provided and the positions of the plurality of danger detection units 46 are shifted in the traveling direction of the cleaning robot 1, a groove or the like can be obtained. Can be erroneously detected as the end of the solar cell array LP.
- the sensor used in the edge detection unit 42 and the danger detection unit 46 is not particularly limited, and a known sensor capable of detecting the edge of the solar cell array LP can be used.
- a non-contact edge detection sensor such as a laser sensor, an infrared sensor, or an ultrasonic sensor, or a contact type sensor such as a limit switch can be used as the sensor.
- the image taken by using a CCD camera or the like as a sensor may be analyzed by the control unit 41 of the control mechanism 40 to detect the edge.
- a temperature sensor or a capacitance sensor as a sensor. When these sensors are used, the edge of the solar cell array LP is grasped from the temperature difference and the difference in capacitance between the solar cell array LP and the part (space, etc.) outside the edge of the solar cell array LP. be able to.
- the sensor when the sensor is a laser sensor, it is possible to detect whether or not the solar cell array LP exists as follows. First, it is assumed that the solar cell array LP exists directly under the sensor. In this case, if the sensor irradiates the laser light, the sensor receives the reflected light reflected by the solar cell array LP. That is, it can be determined that the position of the sensor is located inward of the edge. On the other hand, when the sensor cannot receive the reflected light, it can be determined that there is no solar cell array LP directly under the sensor, that is, the position of the sensor is located outside the edge.
- ⁇ Stopper member SM> When the edge detection unit 42 and the danger detection unit 46 as described above are provided, there is a high possibility that the cleaning robot 1 can be prevented from falling from the solar cell module P. However, if the edge of the solar cell module P cannot be properly detected due to a failure of the edge detection unit 42 or the danger detection unit 46, the cleaning robot 1 may fall from the solar cell module P.
- the cleaning robot 1 has the following configuration, it is possible to prevent the cleaning robot 1 from falling even if the above-mentioned situation occurs.
- the stopper member SM is provided so as to have a positional relationship as shown in FIG. Specifically, in a state where the stopper member SM having a friction member M having a large frictional resistance such as rubber on the lower surface is mounted on the surface of the solar cell module P, the lower surface of the friction member M is the solar cell module. It is arranged so as to be located above the surface of P. Moreover, when viewed from the rotation axis direction of the brush 12, the stopper member SM is arranged so as to be inside the position where the traveling wheel 22 comes into contact with the surface of the solar cell module P (the position of X1 in FIG. 15). To do.
- the stopper member SM can prevent the cleaning robot 1 from falling. That is, when the traveling wheel 22 of the traveling body 21 is derailed, a force is applied to the cleaning robot 1 in the direction of dropping the cleaning robot 1, and the cleaning robot 1 moves so as to fall. Along with this, the stopper member SM also moves downward, but eventually the friction member M of the stopper member SM comes into contact with the surface of the solar cell module P (see FIGS. 16A and 16B). Then, the friction between the friction member M and the surface of the solar cell module P causes resistance in the direction opposite to the direction in which the cleaning robot 1 falls, so that the movement of the cleaning robot 1 is stopped and the cleaning robot 1 can be prevented from falling. ..
- the stopper member SM can be brought into contact with the surface of the solar cell module P when the cleaning robot 1 is derailed.
- the radius r of the traveling wheel 22 is 65 mm
- the horizontal distance LW is 56 mm
- the distance H from the lower end of the traveling wheel 22 (in other words, from the surface of the solar cell module P) to the tip (lower surface in FIG. 16) of the friction member M of the stopper member SM is 14 mm
- the length LM of the member M is 50 mm. Then, the friction member M of the stopper member SM can be brought into contact with the surface of the solar cell module P before the traveling wheel 22 is completely removed.
- the stopper member SM is not limited to the above structure, and may be a structure that can come into contact with the surface of the solar cell module P and stop the movement of the cleaning robot 1 when the traveling wheel 22 of the traveling body 21 is derailed. ..
- the lower surface of the friction member M of the stopper member SM may be provided so as to be substantially parallel to the surface of the solar cell module P in a state where derailment has not occurred, or with respect to the surface of the solar cell module P. It may be provided so as to be inclined.
- the lower surface of the friction member M may be tilted inward from the end located in front of the cleaning robot 1 in the traveling direction. If the lower surface of the friction member M is an inclined surface in this way, when the cleaning robot 1 is inclined forward due to derailing, the lower surface of the friction member M and the surface of the solar cell module P can be easily brought into surface contact with each other. Become. Then, since the resistance when the friction member M and the surface of the solar cell module P come into contact with each other can be increased, the effect of suppressing the cleaning robot 1 from falling can be enhanced.
- a sensor for detecting derailment may be provided in the chassis frame 2.
- a sensor such as a cable switch may be provided on the lower surface of the chassis frame 2.
- the control unit 41 of the control mechanism 40 controls the operation and cleaning work of the cleaning unit 10 and the traveling unit 20. Therefore, if the operation of the cleaning robot 1 is controlled so as to perform traveling or work according to the procedure stored in the control unit 41 of the control mechanism 40, the surface of the plurality of solar cell modules P of the solar cell array LP Cleaning can be performed almost automatically.
- the cleaning robot 1 may be operated by an operator from the outside to control operations such as running and cleaning.
- the cleaning robot 1 may be remotely controlled by using wireless communication using wireless, infrared rays, or the like. That is, the operator may operate the wireless communication controller to remotely control the cleaning robot 1. Further, the operator may operate the cleaning robot 1 by using a controller connected to the cleaning robot 1 by a signal line or the like. If the operator operates the cleaning robot 1 using a controller for wireless communication or a controller connected by a signal line, the operator can perform the work while checking the work status such as cleaning. Then, the cleaning robot 1 can be made to perform appropriate work according to changes in the surrounding conditions and the like.
- the edge detection function, the danger detection function, the stopper member, and the like as described above. If it has such a function, even if there is an operation error of the operator, the cleaning robot 1 can be appropriately run to perform the work. Further, even if the operator makes an operation error, it is possible to prevent the cleaning robot 1 from falling from the solar cell module P.
- the cleaning robot 1 may be a combination of both operation by an operator and automatic running (work). That is, normally, work and running are performed automatically (that is, control of only the control unit 41 of the control mechanism 40), but when an operation by an operator is input from a controller or the like, work is performed from the state of automatic running (work). It may be switched to the operation by the operation of the person. In this case, if the input from the controller or the like does not exceed a certain level, the state is switched to the automatic driving (working) state. Then, even if the operator makes an operation error or forgets to switch to the automatic driving (work) state, the work can be continued, which is preferable.
- a static eliminator DB that removes the charged static electricity from the chassis frame 2.
- the position where the static elimination member DB is provided is not particularly limited. It is desirable that the robot 1 is provided so that static electricity can be removed when a person touches the cleaning robot 1. That is, it is desirable that the static elimination member DB is provided at a position where it comes into contact with the grounded member when a person touches the cleaning robot 1.
- the static elimination member DB can be provided so as to come into contact with the connecting portion CE.
- the static elimination member DB is provided with a connecting portion CE in the axial direction of the chassis frame 2 in a state where the cleaning robot 1 is mounted on the end of the solar cell module P located at the end of the solar cell array LP. It is provided so as to be located outside the edge of the solar cell module P. Then, the static elimination member DB is set to a length at which the tip thereof contacts the connecting portion CE.
- the static elimination member DB is formed to have a length of about 15 mm in contact with the connecting portion CE in the longitudinal direction thereof (that is, the vertical direction in FIG. 12B). Then, when the cleaning of one solar cell array LP is completed and the cleaning robot 1 is stopped, the tip end portion (lower end portion) of the static elimination member DB comes into contact with the connecting portion CE, and the chassis frame 2 can be statically eliminated.
- the static elimination member DB is arranged so that its tip (lower end) does not come into contact with the surface of the solar cell array LP when it is not located at the end of the solar cell module P. It is desirable to be there.
- the cleaning robot 1 when the cleaning robot 1 is arranged on the surface of the solar cell module P, it is desirable that the cleaning robot 1 is provided so as to have a gap of about 5 mm between the tip (lower end) of the static elimination member DB and the surface of the solar cell module P. ..
- the static elimination member DB may be provided at a position where the cleaning robot 1 comes into contact with the connecting portion CE of the solar cell array LP when traveling on the solar cell module P (see FIG. 12). In this case, while the cleaning robot 1 is running, the static elimination member DB can come into contact with the connecting portion CE and discharge each time it moves to the adjacent solar cell module P. Then, when the cleaning robot 1 is stopped urgently (for example, when the cleaning robot 1 is stopped by the danger control unit 46 or when the stopper member SM prevents the cleaning robot 1 from falling), the static eliminator member DB is released. Even when the grounded member cannot be contacted, the amount of static electricity charged can be reduced.
- the static elimination member DB that contacts the connecting portion CE of the solar cell array LP during traveling and the static elimination member DB that contacts the support member SE when the cleaning robot 1 is stopped may be provided, respectively. That is, the static elimination member DB at the time of traveling and the static elimination member DB at the time of stopping may be provided separately.
- the static elimination member DB is provided so as to be located behind the brush 12 of the cleaning unit 10 in the traveling direction. In this case, a certain amount of static electricity accumulated in the chassis frame 2 can be released from the static eliminator member DB to the surface of the solar cell array LP.
- the grounded member means a conductive member that is directly or indirectly electrically connected to the ground.
- the support member SE and the connecting portion CE connected to the swing shaft SS of the gantry MT installed on the ground correspond to the grounded members.
- the panel frame is also connected to the gantry MT, so that it corresponds to a grounded member.
- the static elimination member DB is brought into contact with a building or equipment in the vicinity of the solar cell array LP, the building or equipment also corresponds to a grounded member.
- the static eliminator member DB may be any as long as it can allow static electricity of the chassis frame 2 to flow to the outside, and its shape, structure, and material are not particularly limited.
- a metal body having a brush-like member formed of a conductive material at the tip thereof can be used.
- a flexible band-shaped or string-shaped member or conductive fiber formed of a conductive material can also be adopted as the static elimination member DB.
- the brush 12 of the cleaning unit 10 may be provided with a flexible band-shaped or string-shaped member or conductive fiber formed of a conductive material as a static elimination member DB.
- a conductive material may be used as a material for forming a part or all of the brush 12.
- the brush 12 itself may have the same function as the static elimination member DB.
- the shaft portion of the brush 12 may be formed of a conductive material (metal or the like), or the brush portion may be formed of a flexible band-shaped or string-shaped member or conductive fiber formed of a conductive material. May be good.
- the static elimination member DB connected to the chassis frame 2 does not necessarily have to be provided. ..
- the position where the standby station S is provided, or when the standby station S is provided, the functions and devices provided in the standby station S and the cleaning robot 1 are not particularly limited, but for example, the standby station S may be provided at the following positions. It is desirable that the standby station S and the cleaning robot 1 are provided with the following functions and devices.
- a standby station S is provided at one end of the solar cell array LP (the left end in FIG. 22 (A)).
- the surface of the standby station S is fixed to the swing shaft SS so that its surface is substantially flush with the surface of the solar cell module P.
- the upper solar cell array LP has the cleaning robot 1 arranged on the solar cell module P
- the lower solar cell array LP has the cleaning robot 1 on the standby station S. It is in the placed state.
- the cleaning robot 1 can be stored on the standby station S while the cleaning robot 1 does not clean the surface of the solar cell module P. Moreover, when the cleaning work is performed, the cleaning robot 1 is moved onto the surface of the solar cell module P, and when the cleaning work is completed, the cleaning robot 1 is returned to the standby station S so that the operator can clean. It is not necessary to remove the robot 1 from the solar cell array LP.
- the cleaning robot 1 automatically starts the cleaning work and automatically ends the cleaning work, the operator does not need to operate the cleaning robot 1. That is, the cleaning robot 1 automatically moves from the standby station S to the solar cell module P to start the cleaning work, and when the cleaning work is completed, the cleaning robot 1 automatically moves from the solar cell module P to the standby station S. Then, since the worker does not need to operate the cleaning robot 1, the burden on the worker can be reduced, and the cleaning is automatically performed, so that the work efficiency can be improved.
- the method by which the cleaning robot 1 automatically starts and stops the cleaning work is not particularly limited. For example, it is possible to start the cleaning work at a predetermined time by a timer, or to start the cleaning work when a signal from the outside is received.
- the operation of the cleaning robot 1 can be controlled based on a signal such as an inclination angle of the solar cell module P (that is, a rotation angle of the swing shaft SS).
- the cleaning robot 1 is used to perform cleaning when the surface angle of the solar cell module P is within the range of ⁇ 30 degrees from the horizontal.
- the operation can be controlled.
- the angle of the surface of the solar cell module P that the cleaning robot 1 cleans is not particularly limited.
- the cleaning robot 1 is provided with a device for receiving power supply from the standby station S.
- the equipment for receiving the power supply is not particularly limited.
- a terminal for charging may be provided, and this terminal may be connected (contacted) with the terminal provided in the standby station S to receive power supply.
- a device that receives power by a non-contact method such as electromagnetic induction may be provided so that the power is supplied non-contact.
- the standby station S is provided with a power supply unit for supplying electric power to the cleaning robot 1.
- a power supply unit for supplying electric power to the cleaning robot 1.
- a terminal that connects (contacts) with the terminal of the cleaning robot 1 is provided in the power supply unit, and power is supplied to the cleaning robot 1 by a connection (contact) method. You may do so.
- a device for supplying electric power by a non-contact method such as electromagnetic induction may be provided in the power supply unit to supply electric power to the cleaning robot 1 in a non-contact manner.
- the method of supplying power to the power supply unit is not particularly limited.
- power may be directly supplied to the terminals of the power supply unit or the device for electromagnetic induction from the outside of the standby station S by a power cable or the like, or a battery may be provided in the power supply unit to supply the power supplied from the outside to the battery.
- the charged electric power may be supplied to the terminal of the power supply unit or the device for electromagnetic induction.
- a solar cell module may be provided in the standby station S to supply the electric power generated by the solar cell module to the power supply unit.
- the power may be directly supplied to the terminal of the power supply unit or the device for electromagnetic induction, or a battery may be provided in the power supply unit and supplied from the solar cell module.
- the electric power generated may be charged to the battery, and the electric power charged to the battery may be supplied to the terminal of the power supply unit or the device for electromagnetic induction.
- the size and shape of the standby station S are not particularly limited. For example, it may be formed in substantially the same shape and size as the solar cell module P.
- the standby station S is formed in the following size and shape. That is, the length of the standby station S in the longitudinal direction (the length in the vertical direction of FIG. 22A) is the length in the longitudinal direction of the solar cell module P (that is, the first end portion P1 and the second end). It is desirable that it is formed so as to be the same as the length between the portions P2).
- the one end surface (upper end surface in FIG.
- the standby station S is substantially the same as the end surface (first end surface) of the first end portion P1 of the plurality of solar cell modules P of the solar cell array LP. It is desirable that it is provided so as to be a surface.
- the other end face (lower end face in FIG. 22A) of the standby station S is substantially the same as the end face (second end face) of the second end P2 of the plurality of solar cell modules P of the solar cell array LP. It is desirable that it is provided so as to be a surface.
- the standby station S When the standby station S is provided, it is desirable to prevent the cleaning robot 1 waiting at the standby station S from being exposed to sunlight or rain.
- the standby station S may be provided with a roof, a box for accommodating the cleaning robot 1, and the like.
- the standby station S is provided at one end of the swing shaft SS of the solar cell array LP (the left end in FIG. 22A)
- the position where the standby station S is provided is particularly limited. Not done. It may be provided at the other end of the swing shaft SS of the solar cell module P (the right end in FIG. 22A). In some cases, it may be provided in the middle of the swing shaft SS of the solar cell array LP in the left-right direction. Further, although only one cleaning robot 1 is provided in one solar cell array LP, a plurality of standby stations S may be provided in one solar cell array LP.
- standby stations S may be provided at both ends of the swing shaft SS of the solar cell array LP, or swing between one end of the swing shaft SS of the solar cell array LP and the swing shaft SS of the solar cell array LP.
- a standby station S may be provided in the middle of the axis SS in the left-right direction.
- three or more standby stations S may be provided at a certain interval.
- standby stations S may be provided at three locations between both ends of the swing shaft SS of the solar cell module P and the middle in the left-right direction. In this case, since the moving distance when the cleaning robot 1 is urgently evacuated to the standby station S can be shortened as in a strong wind, the cleaning robot 1 can be quickly evacuated to a safe place.
- two or more standby stations S may be provided at intervals between both ends of the swing shaft SS of the solar cell array LP in the left-right direction.
- the gaps and steps formed between the standby station S and the solar cell module P are adjacent to each other in the solar cell array LP. It is desirable that the size of the gap and the step between the solar cell modules P be the same as or smaller than that. If such a gap and a step are provided, the cleaning robot 1 can move between the standby station S and the solar cell module P in the same manner as when moving between adjacent solar cell modules P in the solar cell array LP. it can.
- the standby station S is provided on the swing shaft SS, even if the solar cell module P swings, the inclinations of the surface of the standby station S and the surface of the solar cell module P can always be matched. ..
- a stand for the standby station S may be provided separately. In this case, if the function of swinging the standby station S is provided, the angles of the cleaning robot 1 can be made to match only when the cleaning robot 1 is moved between the standby station S and the solar cell module P. .. Then, while the cleaning robot 1 is arranged on the standby station S (while waiting for cleaning), if the surface of the standby station S is kept horizontal, the cleaning robot 1 is stably placed on the standby station S. Can be placed.
- the inclination of the surface of the standby station S and the inclination of the solar cell module P may always be matched. In this case, when the cleaning robot 1 is urgently retracted from the solar cell module P to the standby station S, quick and reliable evacuation is possible.
- the standby station S may have a constant surface inclination, that is, a fixed state.
- the surface of the standby station S may be fixed in a horizontal state or at a predetermined angle with respect to the horizontal (about ⁇ 30 degrees with respect to the horizontal).
- the cleaning robot 1 controls the operation of the standby station S and the solar cell module. It suffices to move between P and.
- the inclination of the surface of the solar cell module P when the cleaning robot 1 moves between the standby station S and the solar cell module P, the inclination of the surface of the solar cell module P of the standby station S is adjusted. It may be substantially flush with the surface.
- One cleaning robot 1 may be provided in each of the solar cell array LPs, or one cleaning robot may be shared by a plurality of solar cell array LPs.
- a connecting path through which the cleaning robot 1 can move is provided between the adjacent solar cell array LPs, that is, the standby stations S of the solar cell array LPs arranged in the axial direction of the swing axis SS.
- the height of the upper surface of the connecting path is set to the surface of the solar cell array LP in a state where the surface of the solar cell array LP is substantially horizontal (or a state where the surface of the solar cell array LP is at an appropriate angle), that is, , Install so that it is almost the same as the standby station S. Then, if the cleaning robot 1 is moved to the standby station S, the cleaning robot 1 can be moved from one solar cell array LP to another solar cell array LP by traveling on the connecting road.
- the cleaning robot of the present invention is suitable for cleaning the surface of a frameless solar cell module used for a tracking type.
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Abstract
Description
しかし、引用文献5の技術は、あくまでも太陽電池モジュールの端縁、つまり、フレームが存在していた位置に移動部を配置するものであり、移動部は太陽電池モジュールの両端縁近傍を走行することが前提になっている。このため、移動部を若干太陽電池モジュールの中央側に寄せる程度のことしか想定しておらず(図9参照)、フレームレスタイプの太陽電池モジュールに使用した場合には、太陽電池モジュールを破損してしまう可能性が高い。そして、引用文献5には、フレームレスタイプの太陽電池モジュールに使用する場合に、移動体を具体的にどの程度中央寄りに移動するか、また、太陽電池モジュールの両端間のどの位置に移動部を配置するかといったことは全く開示されていない。これは、引用文献5の洗浄装置が、2枚並んで配置された太陽電池モジュール上をそれぞれ走行する洗浄ユニットを連結して両者間で相対的に屈曲可能にすることによって、並んだ太陽電池モジュール間の傾きのズレに対応することを目的とするものであり、フレームレスタイプの太陽電池モジュールに使用することを想定していないからである。かかる事情もあり、引用文献5には、引用文献4と同様に、フレームレス太陽電池モジュール上を掃除ロボットが走行するための具体的な構成については記載がない。
However, the technique of Cited
第2発明の掃除ロボットは、第1発明において、前記走行部の複数の走行体のうち、掃除ロボットの走行方向と交差する方向においてもっとも外方に位置する2つの走行体は、掃除ロボットが前記太陽電池モジュール上に配置された状態において、該太陽電池モジュールの第一端部と第二端部とを繋ぐ方向における前記太陽電池モジュールの中間線から各走行体の幅方向の中間線までの距離が、前記太陽電池モジュールの第一端部から第二端部までの距離の1/8~3/8となるように設けられていることを特徴とする。
第3発明の掃除ロボットは、第2発明において、前記複数の走行体は、複数の走行部材を備えており、前記複数の走行体のうち少なくとも2つの走行体では、該2つの走行体の複数の走行部材のうち、少なくとも2つの走行部材が、掃除ロボットの走行方向と交差する方向において、前記太陽電池アレイの連結部を挟むように設けられていることを特徴とする。
第4発明の掃除ロボットは、第1から第3発明のいずれかにおいて、前記走行部の複数の走行体は、掃除ロボットの走行方向から見たときに、各走行体が前記太陽電池アレイの表面と接触する部分が重ならないように配設されていることを特徴とする。
第5発明の掃除ロボットは、第1から第4発明のいずれかにおいて、前記走行部の複数の走行体のうち少なくとも1つの走行体が複数の走行部材を備えており、該複数の走行部材を掃除ロボットの走行方向から見たときに、各走行体の複数の走行部材のうち、少なくとも一つの走行部材が前記太陽電池アレイの表面と接触する部分が、他の走行部材が前記太陽電池アレイの表面と接触する部分と重ならないように配設されていることを特徴とする。
第6発明の掃除ロボットは、第1から第5発明のいずれかにおいて、前記走行部の各走行体は複数の走行輪を備えており、該複数の走行輪は、少なくとも2つの駆動輪を有しており、掃除ロボットの走行方向において、該複数の走行輪のうち掃除ロボットの走行方向において最も離れた2つの走行輪の間に該掃除ロボットの重心が位置するように配設されており、前記走行部は、掃除ロボットの走行方向において、前記走行体の複数の走行輪のうち掃除ロボットの走行方向において最も離れた2つの走行輪よりも外方に位置する補助走行体を備えており、該補助走行体は、掃除ロボットの走行方向において、隣接する駆動輪との距離が前記走行体における複数の駆動輪のうち掃除ロボットの走行方向において最も近い2つの駆動輪間の距離と同等以上となるように配設されていることを特徴とする。
第7発明の掃除ロボットは、第6発明において、前記補助走行体を複数備えており、該複数の補助走行体は、掃除ロボットの走行方向において、該複数の補助走行体のうち少なくとも2つの補助走行体が前記走行体を挟むように設けられていることを特徴とする。
第8発明の掃除ロボットは、第1から第7発明のいずれかにおいて、前記掃除部が軸周りに回転する掃除部材を備えており、前記走行体と前記掃除部の掃除部材とが一つの駆動源によって駆動されていることを特徴とする。
第9発明の掃除ロボットは、第1から第8発明のいずれかにおいて、前記サポート機構は、掃除ロボットの走行方向および、平面視で掃除ロボットの走行方向と交差する方向の両方と平行な面と交差する回転軸を有するフリーローラを備えていることを特徴とする。
第10発明の掃除ロボットは、第9発明において、前記サポート機構は、前記シャシフレームにおける掃除ロボットの走行方向と交差する方向の一方の端部に設けられた第一サポート部と、前記シャシフレームの一方の端部と反対側に位置する他方の端部に設けられた第二サポート部と、を備えており、前記第一サポート部および前記第二サポート部には、掃除ロボットの走行方向および、平面視で掃除ロボットの走行方向と交差する方向の両方と平行な面と交差する回転軸を有するフリーローラが設けられており、掃除ロボットの走行方向と交差する方向における前記第一サポート部のフリーローラと前記第二サポート部のフリーローラとの間の距離が、前記太陽電池モジュールの両端間の距離よりも長くなるように設けられていることを特徴とする。
第11発明の掃除ロボットは、第9または第10発明において、前記サポート機構は、掃除ロボットの走行方向に沿って間隔を空けて並ぶように設けられた2つのフリーローラを有していることを特徴とする。
<除電部材>
第12発明の掃除ロボットは、第1から第11発明のいずれかにおいて、前記シャシフレームには除電部材が設けられており、該除電部材は、掃除ロボットを前記太陽電池アレイの上に配置したときに、その先端が該太陽電池アレイにおけるアースされた部材に接触し得る長さに形成されていることを特徴とする。
第13発明の掃除ロボットは、第12発明において、前記除電部材は、掃除ロボットを前記太陽電池アレイ上に配置したときに、前記太陽電池モジュールの第一端部と第二端部とを繋ぐ方向において、前記太陽電池アレイにおける前記太陽電池モジュールと前記架台とを連結する連結部と接触し得る位置に設けられていることを特徴とする。
<太陽光発電設備>
第14発明の太陽光発電設備は、複数枚の太陽電池モジュールをその第一端部および第二端部が直線状に並ぶように架台に並べて設置され、前記太陽電池モジュールと架台とを連結する連結部が、前記太陽電池モジュールの第一端部と第二端部の中間線と該太陽電池モジュールの第一端部との間および前記中間線と第二端部との間にそれぞれ設けられた太陽電池アレイと、該太陽電池アレイの表面を掃除する第1から第13発明のいずれかに記載の掃除ロボットと、を備えていることを特徴とする。
第15発明の太陽光発電設備は、第14発明において、前記太陽電池アレイは、前記架台に設けられた揺動軸の軸方向に沿って前記複数の太陽電池モジュールを並べて設けられたものであることを特徴とする。
第16発明の太陽光発電設備は、第14または第15発明において、前記太陽電池アレイを構成する太陽電池モジュールが、フレームレスの太陽電池モジュールであることを特徴とする。 The cleaning robot of the first invention is installed by arranging a plurality of solar cell modules side by side on a gantry so that the first end portion and the second end portion are arranged in a straight line, and a connecting portion connecting the solar cell module and the gantry. Is provided between the intermediate line between the first end and the second end of the solar cell module and the first end of the solar cell module, and between the intermediate line and the second end, respectively. A cleaning robot that cleans the surface of the battery array, the cleaning unit that cleans the surface of the solar cell array, the chassis frame, the traveling unit that runs the cleaning robot provided on the chassis frame, and the chassis frame. Along either one end or the second end of the solar cell module, which is provided at both ends or one end in a direction intersecting the traveling direction of the cleaning robot and constitutes the solar cell array. It is provided with a support mechanism that supports the running of the chassis frame, and the traveling unit includes a plurality of traveling bodies, and the plurality of traveling bodies are used when the cleaning robot is arranged on the solar cell array. , At least two traveling bodies are arranged so as to sandwich the solar cell module intermediate line in a direction intersecting the traveling direction of the cleaning robot, and the traveling unit is arranged when the cleaning robot is arranged on the solar cell array. , The solar cell module is not provided with a traveling body that travels in the vicinity of the first end portion and the second end portion.
In the first invention, the cleaning robot according to the second invention is the two traveling bodies located on the outermost side in the direction intersecting the traveling direction of the cleaning robot among the plurality of traveling bodies of the traveling portion. The distance from the intermediate line of the solar cell module in the direction connecting the first end portion and the second end portion of the solar cell module to the intermediate line in the width direction of each traveling body in the state of being arranged on the solar cell module. However, the solar cell module is provided so as to have a distance of 1/8 to 3/4 of the distance from the first end portion to the second end portion.
In the cleaning robot of the third invention, in the second invention, the plurality of traveling bodies include a plurality of traveling members, and at least two of the plurality of traveling bodies include a plurality of the two traveling bodies. Of the traveling members of the above, at least two traveling members are provided so as to sandwich the connecting portion of the solar cell array in a direction intersecting the traveling direction of the cleaning robot.
In any one of the first to third aspects of the cleaning robot of the fourth invention, when the plurality of traveling bodies of the traveling unit are viewed from the traveling direction of the cleaning robot, each traveling body is the surface of the solar cell array. It is characterized in that the portions in contact with the robot are arranged so as not to overlap with each other.
In any one of the first to fourth aspects of the fifth invention, at least one of the plurality of traveling bodies of the traveling unit includes a plurality of traveling members, and the plurality of traveling members are provided. When viewed from the traveling direction of the cleaning robot, the portion where at least one traveling member of the plurality of traveling members of each traveling body contacts the surface of the solar cell array is the portion where the other traveling member is the solar cell array. It is characterized in that it is arranged so as not to overlap the portion in contact with the surface.
In any of the first to fifth aspects of the cleaning robot of the sixth invention, each traveling body of the traveling unit includes a plurality of traveling wheels, and the plurality of traveling wheels have at least two driving wheels. The cleaning robot is arranged so that the center of gravity of the cleaning robot is located between the two most distant traveling wheels in the traveling direction of the cleaning robot among the plurality of traveling wheels. The traveling unit includes an auxiliary traveling body located outside the two traveling wheels farthest in the traveling direction of the cleaning robot among the plurality of traveling wheels of the traveling body in the traveling direction of the cleaning robot. In the auxiliary traveling body, the distance to the adjacent drive wheels in the traveling direction of the cleaning robot is equal to or greater than the distance between the two drive wheels closest to the traveling direction of the cleaning robot among the plurality of driving wheels in the traveling body. It is characterized in that it is arranged so as to be.
In the sixth aspect of the invention, the cleaning robot of the seventh invention includes a plurality of the auxiliary traveling bodies, and the plurality of auxiliary traveling bodies assists at least two of the plurality of auxiliary traveling bodies in the traveling direction of the cleaning robot. It is characterized in that the traveling body is provided so as to sandwich the traveling body.
In any one of the first to seventh inventions, the cleaning robot of the eighth invention includes a cleaning member in which the cleaning portion rotates around an axis, and the traveling body and the cleaning member of the cleaning portion are driven by one. It is characterized by being driven by a source.
In any one of the first to eighth inventions, the cleaning robot of the ninth invention has the support mechanism having a plane parallel to both the traveling direction of the cleaning robot and the direction intersecting the traveling direction of the cleaning robot in a plan view. It is characterized by having a free roller having intersecting rotation axes.
In the ninth invention, the cleaning robot of the tenth invention includes a first support portion provided at one end of the chassis frame in a direction intersecting the traveling direction of the cleaning robot, and the chassis frame. A second support portion provided at the other end located on the opposite side of one end is provided, and the first support portion and the second support portion include the traveling direction of the cleaning robot and the traveling direction of the cleaning robot. A free roller having a rotation axis that intersects a surface parallel to both the traveling direction and the intersecting direction of the cleaning robot in a plan view is provided, and the first support portion is free in the direction intersecting the traveling direction of the cleaning robot. It is characterized in that the distance between the roller and the free roller of the second support portion is provided so as to be longer than the distance between both ends of the solar cell module.
The cleaning robot of the eleventh invention has, in the ninth or tenth invention, the support mechanism having two free rollers provided so as to be arranged at intervals along the traveling direction of the cleaning robot. It is a feature.
<Static elimination member>
In any one of the first to eleventh inventions, the cleaning robot of the twelfth invention is provided with a static elimination member on the chassis frame, and the static elimination member is when the cleaning robot is arranged on the solar cell array. In addition, the tip thereof is formed to have a length that allows contact with a grounded member in the solar cell array.
In the twelfth invention, the cleaning robot of the thirteenth invention is a direction in which the static elimination member connects a first end portion and a second end portion of the solar cell module when the cleaning robot is arranged on the solar cell array. The solar cell array is provided at a position where it can come into contact with a connecting portion connecting the solar cell module and the gantry.
<Solar power generation equipment>
The photovoltaic cell power generation facility of the fourteenth invention is installed by arranging a plurality of solar cell modules side by side on a gantry so that the first end portion and the second end portion thereof are arranged in a straight line, and connects the solar cell module and the gantry. Connecting portions are provided between the intermediate line between the first end portion and the second end portion of the solar cell module and the first end portion of the solar cell module, and between the intermediate line and the second end portion, respectively. The solar cell array and the cleaning robot according to any one of the first to thirteenth inventions for cleaning the surface of the solar cell array are provided.
In the solar power generation equipment of the fifteenth invention, in the fourteenth invention, the solar cell array is provided by arranging the plurality of solar cell modules side by side along the axial direction of the swing axis provided on the gantry. It is characterized by that.
The photovoltaic power generation equipment of the 16th invention is characterized in that, in the 14th or 15th invention, the solar cell module constituting the solar cell array is a frameless solar cell module.
第2発明によれば、掃除ロボットの荷重に起因する太陽電池モジュールの撓みをより小さくすることができる。
第3発明によれば、連結部の両側に掃除ロボットの荷重を加えるので、太陽電池モジュールの撓みをより小さくすることができる。
第4、第5発明によれば、太陽電池モジュールにおいて走行体が通過する位置のセルや配線、ガラスなどが損傷しにくくすることができる。
第6、第7発明によれば、一つの走行体における複数の駆動輪のうち、いくつかの駆動輪が隣接する太陽電池モジュール間の隙間に位置しても、補助走行体と少なくとも一つの駆動輪が太陽電池モジュール上に配置された状態に維持できる。したがって、隣接する太陽電池モジュール間に隙間があっても、隣接する太陽電池モジュール間を掃除ロボットがスムースに移動することができる。また、シャシフレームの幅を小さくしても隣接する太陽電池モジュール間の隙間をこえることができるので、シャシフレームを軽量化できる。
第8発明によれば、駆動源を共通化できるので、掃除ロボットを軽量化でき、製造コストも低減できる。また、複数の駆動源を制御する場合に比べて、制御装置をシンプルにすることが可能になる。
第9~第11発明によれば、シャシフレームの傾きを防止できる。
<除電部材>
第12、第13発明によれば、掃除ロボットが帯電しても、帯電した静電気をアース部材に放出することができる。したがって、掃除ロボットの帯電を抑制できるし、帯電しても帯電量を少なくできる。
<太陽光発電設備>
第14、第15発明によれば、掃除ロボットの荷重に起因する太陽電池モジュールの撓みを小さくすることができる。すると、太陽電池モジュールの損傷を防ぐことができ、掃除部による太陽電池モジュール表面の清掃を行いやすくなる。
第16発明によれば、掃除ロボットが太陽電池モジュールの撓みが生じにくい構造となっているので、掃除ロボットにフレームレス太陽電池モジュール上を走行させながら、掃除ロボットによってフレームレス太陽電池モジュールの掃除ができる。 According to the first invention, the deflection of the solar cell module due to the load of the cleaning robot can be reduced. Then, damage to the solar cell module can be prevented, and the surface of the solar cell module can be easily cleaned by the cleaning unit.
According to the second invention, the deflection of the solar cell module due to the load of the cleaning robot can be further reduced.
According to the third invention, since the load of the cleaning robot is applied to both sides of the connecting portion, the bending of the solar cell module can be further reduced.
According to the fourth and fifth inventions, it is possible to prevent damage to cells, wiring, glass, and the like at positions where the traveling body passes in the solar cell module.
According to the sixth and seventh inventions, even if some of the driving wheels in one traveling body are located in the gap between the adjacent solar cell modules, the auxiliary traveling body and at least one driving wheel are driven. The ring can be maintained in place on the solar cell module. Therefore, even if there is a gap between adjacent solar cell modules, the cleaning robot can smoothly move between the adjacent solar cell modules. Further, even if the width of the chassis frame is reduced, the gap between adjacent solar cell modules can be exceeded, so that the weight of the chassis frame can be reduced.
According to the eighth invention, since the drive source can be shared, the weight of the cleaning robot can be reduced and the manufacturing cost can be reduced. In addition, the control device can be simplified as compared with the case of controlling a plurality of drive sources.
According to the ninth to eleventh inventions, the inclination of the chassis frame can be prevented.
<Static elimination member>
According to the twelfth and thirteenth inventions, even if the cleaning robot is charged, the charged static electricity can be discharged to the ground member. Therefore, the charging of the cleaning robot can be suppressed, and the amount of charging can be reduced even if the cleaning robot is charged.
<Solar power generation equipment>
According to the 14th and 15th inventions, the bending of the solar cell module due to the load of the cleaning robot can be reduced. Then, damage to the solar cell module can be prevented, and the surface of the solar cell module can be easily cleaned by the cleaning unit.
According to the sixteenth invention, since the cleaning robot has a structure in which the solar cell module is less likely to bend, the cleaning robot can clean the frameless solar cell module while the cleaning robot runs on the frameless solar cell module. it can.
まず、掃除ロボット1を説明する前に、本実施形態の掃除ロボット1が掃除等の作業を実施する太陽光発電設備SPについて簡単に説明する。図13に示すように、太陽光発電設備SPは、複数枚の太陽電池モジュールPを備えた太陽電池アレイLPを複数列有している。太陽電池アレイLPは、複数枚の太陽電池モジュールPをその第一端部P1の端縁および第二端部P2の端縁がほぼ同じ直線状に並ぶように揃えた状態で架台MTの揺動軸SSで連結したものである。より具体的には、太陽電池アレイLPは、複数枚の太陽電池モジュールPをその表面がほぼ同一平面上に位置するように並べて架台MTの揺動軸SSで連結したものである。そして、太陽電池アレイLPは、揺動軸SSを回転させることによって、複数枚の太陽電池モジュールPを同時かつ同じ角度に揺動させることができるようになっている。したがって、太陽電池アレイLPは、複数枚の太陽電池モジュールPを太陽の移動に追従させて、発電効率が最適となるように複数枚の太陽電池モジュールPの表面の傾きを調整することができる。 <Solar power generation equipment SP>
First, before explaining the cleaning
以下、図面に基づいて、本実施形態の掃除ロボット1を説明する。
なお、図面では、構造を分かりやすくするために、適宜記載を省いている部分がある。 <
Hereinafter, the cleaning
In the drawings, some parts are omitted as appropriate in order to make the structure easier to understand.
図1~図3に示すように、シャシフレーム2は、その幅(図2および図3の上下方向)に比べて、その軸方向(図2および図3の左右方向)が長い部材である。このシャシフレーム2に、掃除部10、走行部20、駆動部30が設けられている。また、シャシフレーム2の両軸端部には、サポート機構50の第一、第二サポート部51,52がそれぞれ取り付けられている。なお、図1~図3には明示されていないが、制御機構40もシャシフレーム2に設けられている。 <
As shown in FIGS. 1 to 3, the
また、取っ手は、シャシフレーム2の軸方向の両端部に設けてもよい。つまり、シャシフレーム2の軸方向の中央部の取っ手2fに替えて、または、シャシフレーム2の軸方向の中央部の取っ手2fとともに、シャシフレーム2の軸方向の両端部に、作業者が掃除ロボット1を持ち上げたりする際に使用する取っ手を設けてもよい。 A
Further, the handles may be provided at both ends of the
図1~図3に示すように、掃除部10は、シャシフレーム2の下面側に、回転する一本のブラシ12を備えている。このブラシ12は、その軸方向の長さが太陽電池モジュールPの第一、第二端部P1,P2間の長さ(揺動軸SSと直交する方向の長さ)よりも長いものである。このブラシ12は、軸部とその周囲に設けられた刷毛などを有するブラシ部とを備えており、その回転軸がシャシフレーム2の軸方向と平行になるように設けられている。このブラシ12の両軸端部が、シャシフレーム2に設けられた軸受部13によってそれぞれ回転可能に保持されている。そして、ブラシ12の軸部の一端部(図2では左側の端部)が駆動部30に連結されており、この駆動部30によってブラシ12が回転すれば、太陽電池モジュールPの表面を掃いて掃除することができるようになっている。 <
As shown in FIGS. 1 to 3, the
軸受部13は、ブラシ12の端部を回転可能に保持することができればよく、その構造は限定されない。とくに、ブラシ12の端部を揺動可能に保持するものであることが望ましい。かかる構成とすれば、掃除部10のブラシ12が回転した際に振れ回りが生じても、その振れ回りによる振動や変形を軸受部13によって吸収できる。すると、軸受部13やブラシ12、シャシフレーム2などが、ブラシ12の触れ回りによって損傷することを抑制できる。 <Bearing
The structure of the bearing
また、軸受部13として、ブラシ12の端部を保持する軸受(ボールベアリング等)と、この軸受を保持しシャシフレーム2に軸受を連結する軸受ケースとを有している場合には、軸受と軸受ケースとの間にゴムやバネ等の弾性材を配置してもよい。すると、弾性材がブラシ12の回転等に起因する振動を吸収できるので、ブラシ12の回転等に起因するブラシ12やシャシフレーム2等の損傷を抑制したり、回転抵抗を低減したりできる。 For example, if the bearing
Further, when the bearing
シャシフレーム2の下面には走行部20が設けられている。この走行部20は、2つの走行体21を備えている。 <Running
A traveling
なお、2つの走行体21を上述した状態にする上では、2つの走行体21間の距離が、太陽電池モジュールの第一端部P1から第二端部P2までの長さまでの距離の1/4~3/4となるように設けることが望ましい。 For example, let L be half the length from the first end P1 to the second end P2 of the solar cell module P (see FIG. 12B). Then, the connecting portion CE of the solar cell array LP is arranged at a position where the distance L2 from the middle to the swing axis SS is about 50 to 55% of L. When the cleaning
In order to bring the two traveling
一方、2つの走行体21が、いずれも連結部CEよりも外方に位置するように配置されていてもよい。この場合は、各走行体21は、その太陽電池アレイLPと接触する部分の内縁(走行体21の幅方向の内方端縁、図10では走行輪22の内縁が該当する)が、連結部CEの外方の端縁から30~50mm程度外方を走行するようになっていることが望ましい。
そして、2つの走行体21は、一方が連結部CEよりも内方で、他方が連結部CEよりも外方に位置してもよい。 For example, if the two traveling
On the other hand, the two traveling
Then, one of the two traveling
各走行体21は、太陽電池モジュールPの表面を走行するための走行部材として、2つの走行輪22を備えている。各走行体21は、掃除ロボット1の走行方向、つまり、ブラシ12の回転軸方向と交差する方向に沿って2つの走行輪22を備えている。具体的には、この2つの走行輪22は、その回転軸が互いに平行であって、その走行ラインが一致するように設けられている。言い換えれば、掃除ロボット1の走行方向から見たときに、2つの走行輪22は互いに重なるように設けられている。 <Running
Each traveling
ここでいう、「2つの走行輪22の太陽電池モジュールPの表面と接触する部分が互いに重ならない」とは、完全に重ならない場合と、わずかに重なりがある場合との両方を含んでいる。わずかに重なりがあるとは、走行輪22から太陽電池モジュールPに加わる荷重が小さい部分では重なりがある場合を意味している。 The two traveling
The term "the portions of the two traveling
図1、図3に示すように、シャシフレーム2には、掃除部10のブラシ12および走行部20の2つの走行体21の走行輪22を駆動する駆動部30が設けられている。 <
As shown in FIGS. 1 and 3, the
駆動源32はモータ等の公知の駆動源であり、バッテリ33も一般的な二次電池等である。駆動源32やバッテリ33はとくに限定されないが、軽量小型のものが望ましい。 <Drive
The
伝達機構35は、2つの走行体21の走行輪22の回転軸に連結された駆動軸36,36と、この回転軸に駆動源32の駆動力を伝達する伝達部37と、を備えている。なお、伝達部37は、ブラシ12にも駆動力を伝達する構成を有している。つまり、一つの駆動源によって、走行体21の走行輪22とブラシ12の両方を駆動できるようになっている。 <
The
制御機構40は、駆動部30の作動を制御して、掃除ロボット1の走行や掃除状態を制御するものである。図14に示すように、この制御機構40は、掃除ロボット1の走行や掃除状態を制御する制御部41と、この制御部41が掃除ロボット1の走行や掃除状態を制御するための情報を取得する各センサを有する検出部と、から構成されている。したがって、検出部の各センサからの情報が制御部41に入力されれば、制御部41は駆動部30の駆動源32の作動を制御して、掃除ロボット1の走行方向や走行速度を変化させる。また、掃除ロボット1が太陽電池モジュールPから落下しないように、制御部41は掃除ロボット1の走行速度や走行停止も制御している。例えば、後述するようなエッジ検出部42を設けていれば、エッジ検出部42が検出した信号に基づいて制御部41が駆動部30の駆動源32の作動を制御することによって、太陽電池モジュールPから掃除ロボット1が落下することを防止することができる。 <
The
上述した駆動部30の駆動源32、バッテリ33、伝達機構35と、制御機構40の制御部41は、掃除ロボット1の重心Gが以下の配置になるように、シャシフレーム2に設けられている。 <Arrangement of
The
図1~図3に示すように、シャシフレーム2の両端部には、サポート機構50の第一サポート部51および第二サポート部52がそれぞれ設けられている。 <
As shown in FIGS. 1 to 3, the
掃除ロボット1は、上述したような構成を有しているので、掃除ロボット1によって太陽電池アレイLPの太陽電池モジュールPの表面を掃除することができる。 <Operation of cleaning
Since the
また、2つの走行体21,21が2つの走行輪22を有し、かつ、掃除ロボット1を太陽電池モジュールPの表面に載せたときに、全ての走行輪22が太陽電池アレイLPの2つの連結部CEの間に位置するように配設されている場合を説明する。言い換えれば、掃除ロボット1の走行方向から見たときに、2つの走行体21,21が、それぞれ連結部CEと揺動軸SSとの間に位置するように配設されている場合を説明する。 In the following, a case where the cleaning
Further, when the two traveling
上述した例のように掃除部10にブラシ12を1本だけ設ける場合には、シャシフレーム2の幅方向(掃除ロボット1の走行方向)に対して一方に偏った側にブラシ12を設けることが望ましい。具体的には、ブラシ12のブラシ部が太陽電池モジュールPの表面と接触する位置が走行部20の走行体21の走行輪22が太陽電池モジュールPの表面と接する位置X1(図9(A)参照)よりも外方に位置するように、ブラシ12を設けることが望ましい。つまり、ブラシ12による太陽電池モジュールPの表面の掃除が実質的に行われる位置が、位置X1よりも外方に位置するように、ブラシ12を設けることが望ましい。 <Other operation examples of cleaning
When only one
走行部20の2つの走行体21は、上述したように、太陽電池モジュールPの表面が水平になった状態で、掃除ロボット1を太陽電池モジュールPの表面に載せると、揺動軸SSを挟む位置に配置できるように設けられている。つまり、2つの走行体21は、掃除ロボット1のシャシフレーム2の軸方向において、ある程度の間隔を空けた状態で配設されている。この2つの走行体21間の間隔は固定されていてもよいし、間隔を調整できるようになっていてもよい。つまり、シャシフレーム2の軸方向における走行体21の位置を調整できるようになっていてもよい(図12(B)参照)。シャシフレーム2の軸方向における走行体21の位置を調整できるようになっていれば、連結部CEの位置が異なる太陽電池モジュールPであっても、太陽電池モジュールPに合わせて適切な位置に2つの走行体21を配置することが可能になる。例えば、揺動軸SSから連結部CEまでの距離が短い場合には2つの走行体21間の間隔を短くし、揺動軸SSから連結部CEまでの距離が長い場合には2つの走行体21間の間隔を長くする。すると、揺動軸SSから連結部CEまでの距離が異なっても、走行体21と連結部CEとの相対的な位置関係をほぼ同じ状態に調整できる。また、太陽電池モジュールPによっては、一方の連結部CEから走行体21までの距離と、他方の連結部CEから走行体21までの距離と、が異なっている方が望ましい場合がある。この場合でも、2つの走行体21の位置を適切に調整すれば、掃除ロボット1を太陽電池モジュールPの表面に沿って安定して走行させることができる。 <About the traveling
As described above, when the cleaning
また、駆動軸36の長さは一定にして、走行輪22に位置固定部材を設けて、この位置固定部材によって駆動軸36の所望の位置に走行輪22を固定するようにしてもよい。例えば、位置固定部材として一般的なメカロック構造を有するものを使用すれば、駆動軸36に対する走行輪22の固定を解除して駆動軸36に沿って走行輪22を移動させることができるし、所望の位置で走行輪22を駆動軸36に固定することができる。メカロック構造の例としては、駆動軸36が挿入されるハブと、このハブと駆動軸36との間に配置される断面がテーパ形状になった内輪と外輪とを備えた構造を挙げることができる。かかるメカロック構造の場合、ハブを走行輪22のホイールとして使用して、ハブに駆動軸36を挿通する。そして、ハブと駆動軸36との間における内輪と外輪との重なり具合を調整すれば、駆動軸36にハブ(つまり走行輪22)を固定したり、駆動軸36に対してハブが移動できるようにしたりすることができる。 As shown in FIGS. 17 to 18, even when the
Further, the length of the
ここでいう、「各走行体21の走行輪22が太陽電池モジュールPの表面と接触する部分が互いに重ならない」とは、完全に重ならない場合と、わずかに重なりがある場合との両方を含んでいる。わずかに重なりがあるとは、各走行体21の走行輪22から太陽電池モジュールPに加わる荷重が小さい部分では重なりがある場合を意味している。 Further, when the traveling
Here, "the portion where the traveling
上記例では、走行体21が掃除ロボット1の走行方向に並んだ2つの走行輪22,22を有する場合を説明したが、走行体21は、一つの走行輪22しか有しないものがあってもよいし、3つ以上の走行輪22を有するものがあってもよい。つまり、走行体21に設ける走行輪22は、全ての走行体21で同じでもよいし、一部または全部の走行体21で走行輪22の数が異なっていてもよい。太陽電池モジュールPの形状や使用環境などに応じて各走行体21に適切な数の走行輪22を設ければよい。 <About the running
In the above example, the case where the traveling
ここでいう、「全ての走行輪22が太陽電池モジュールPの表面と接触する部分が重ならない」とは、完全に重ならない場合と、わずかに重なりがある場合との両方を含んでいる。わずかに重なりがあるとは、走行輪22から太陽電池モジュールPに加わる荷重が小さい部分では重なりがある場合を意味している。 Further, when the traveling
The phrase "the portions where all the traveling
走行部20は、上述した2つの走行体21に加えて、走行体21よりもシャシフレーム2の幅方向において外方に位置する一対の補助走行体25,25を有していてもよい。このように配置された一対の補助走行体25,25を設ければ、隣接する太陽電池モジュールP間の隙間を安定して乗り越えることができる。つまり、隣接する太陽電池モジュールP間の隙間が走行体21の走行輪22では越えられない幅(例えば、走行輪22の直径よりも長い幅)を有していても、掃除ロボット1に隙間を乗り越えさせることができる。 <
In addition to the two traveling
なお、3つ以上の走行輪22のうち、2つの走行輪22が駆動輪となる場合には、一対の補助走行体25,25の走行輪26と隣接する駆動輪となる走行輪22との距離を、2つの駆動輪となる走行輪22間の距離と同等以上となるように配設する。 Further, when the traveling
When two of the three or more traveling
掃除部10のブラシ12は、その回転軸が必ずしもシャシフレーム2の軸方向と平行に設けられていなくてもよく、シャシフレーム2の軸方向に対して若干傾いていてもよい。例えば、ブラシ12の回転軸はシャシフレーム2の軸方向に対して±0.5°程度傾いていてもよい。 <About cleaning
The rotation axis of the
制御機構40は、制御部41が走行部20の作動を制御する情報を得るためのセンサを備えている。このセンサとして、例えば、以下に示すセンサを挙げることができる。 <About control
The
図11に示すように、制御機構40は、太陽電池アレイLPの端部(掃除ロボット1が走行する方向の前方に位置する端部)を検出するエッジ検出部42を備えていてもよい。この場合、エッジ検出部42が検出した信号に基づいて制御機構40の制御部41が走行部20の作動を制御すれば、太陽電池アレイLPから掃除ロボット1が落下することを防止することができる。 <Edge detection>
As shown in FIG. 11, the
なお、図11では、第一検出部43および第二検出部44がいずれも掃除ロボット1のシャシフレーム2の軸方向の端部よりも中央部側に位置するように設けられているが、シャシフレーム2の軸方向において第一検出部43および第二検出部44を設ける位置はとくに限定されない。 For example, the
In FIG. 11, both the
一方、第二検出部44は、掃除ロボット1の走行方向において、第一検出部43に対して走行方向後方かつ走行部20の走行体21よりも走行方向前方(詳しくは走行方向前方に位置する走行輪22が太陽電池モジュールPの表面と接する位置X1よりも前方)に位置するように設けられている。つまり、第二検出部44は、掃除ロボット1の走行方向において、第一検出部43と位置X1との間に位置するように設けられている。
なお、掃除ロボット1が往復移動するような場合には、往復移動する際のいずれの方向にも第一検出部43および第二検出部44設けられる。例えば、図11において左右方向のいずれの方向にも掃除ロボット1が移動する場合には、図11に示すように、掃除ロボット1のシャシフレーム2の両側に第一検出部43および第二検出部44が設けられる。 In the traveling direction of the cleaning
On the other hand, the
When the cleaning
以下では、第一検出部43および第二検出部44が検出した信号に基づいて、制御機構40の制御部41が走行部20の作動を制御して、太陽電池アレイLPから掃除ロボット1が落下することを防止する方法を図11に基づいて説明する。なお、図11では、掃除ロボット1が右側から左側に移動する場合を説明する。 <Driving control method>
In the following, the
また、制御機構40の制御部41は、第一検出部43および第二検出部44からの信号を受けて、以下のように掃除ロボット1が走行するように走行部20を制御する機能を有している。つまり、掃除ロボット1を減速する減速制御機能と、掃除ロボット1を停止する停止制御機能と、を有している。
以下、図11に基づいて各機能による制御を説明する。 <Other examples of driving control>
Further, the
Hereinafter, control by each function will be described with reference to FIG.
エッジ検出部42を設けておき、上記のように走行部20の作動を制御機構40の制御部41によって制御すれば、エッジ検出部42および制御機構40の制御部41が正常に作動していれば、掃除ロボット1が太陽電池アレイLPの端部から落下することを適切に防止できる。 <
If the
なお、エッジ検出部42や危険検出部46に使用されるセンサはとくに限定されず、太陽電池アレイLPのエッジを検出できる公知のセンサを使用することができる。例えば、レーザーセンサや赤外線センサ、超音波センサなどの非接触でエッジを検出するセンサや、リミットスイッチなどの接触式のセンサなどをセンサに使用できる。また、CCDカメラ等をセンサとして使用して撮影された画像を制御機構40の制御部41で解析して、エッジを検出するようにしてもよい。さらに、温度センサや静電容量センサをセンサとして使用することも可能である。これらのセンサを使用した場合、太陽電池アレイLPと太陽電池アレイLPのエッジよりも外方の部分(空間等)との温度差や静電容量の差から、太陽電池アレイLPのエッジを把握することができる。 <Example of sensor>
The sensor used in the
上述したようなエッジ検出部42や危険検出部46を有している場合には、掃除ロボット1が太陽電池モジュールPから落下することを防止できる可能性が高い。しかし、エッジ検出部42や危険検出部46の故障などによって太陽電池モジュールPのエッジを適切に検出できなかった場合には、掃除ロボット1が太陽電池モジュールPから落下してしまう可能性がある。 <Stopper member SM>
When the
制御機構40の制御部41によって、掃除部10や走行部20の作動や掃除作業を制御している。このため、制御機構40の制御部41に記憶された手順で走行や作業を実施するように掃除ロボット1の作動が制御されていれば、太陽電池アレイLPの複数の太陽電池モジュールPの表面の掃除をほぼ自動で実施させることができる。 <About running control of cleaning
The
掃除部10のブラシ12が太陽電池モジュールPの表面を擦ることによって、太陽電池モジュールPやブラシ12に静電気が帯電する可能性がある。シャシフレーム2が導電性材料によって形成されている場合には、ブラシ12に帯電した静電気は、掃除ロボット1のシャシフレーム2に作業者が接近した際にシャシフレーム2から放電される場合がある。放電が発生した場合、マイクロコントローラ等の誤動作や電子部品の故障等の問題が生じるため、帯電した静電気をシャシフレーム2等から除去する必要がある。 <Static elimination member>
When the
さらに、掃除部10のブラシ12に、導電性材料によって形成された柔軟性を有する帯状やひも状の部材や導電性繊維を除電部材DBとして設けてもよい。また、ブラシ12の一部または全部を形成する素材として導電性材料を使用してもよい。つまり、ブラシ12自体が除電部材DBと同等の機能を有するようにしてもよい。例えば、ブラシ12の軸部を導電性材料(金属など)で形成したり、ブラシ部を導電性材料によって形成された柔軟性を有する帯状やひも状の部材、導電性繊維によって形成したりしてもよい。また、ブラシ12に除電部材DBを設けたり、ブラシ12自体が除電部材DBと同等の機能を有するようにしたりした場合には、シャシフレーム2に連結された除電部材DBは必ずしも設けなくてもよい。 Further, the static eliminator member DB may be any as long as it can allow static electricity of the
Further, the
上記例では、太陽電池アレイLPの掃除を行わない場合、作業者が掃除ロボット1を太陽電池アレイLP上から降ろして保管し、掃除を行う際に作業者が掃除ロボット1を太陽電池アレイLP上に載せる作業が必要になる。掃除ロボット1を太陽電池アレイLPに載せたり降ろしたりする作業は作業者にとって負担であるので、以下のような待機ステーションSを設ければ、作業者の負担を軽減できるし、太陽電池アレイLPを掃除する効率も向上できる。 <Standby station S>
In the above example, when the solar cell array LP is not cleaned, the worker lowers the cleaning
また、掃除ロボット1は、待機ステーションSで待機している間に充電するようにしておくことが望ましい。そのようにすれば、掃除ロボット1のバッテリ交換や充電作業を別に行う場合に比べて作業者の負担を軽減できるし、掃除ロボット1に連続して作業させることが可能になる。 <Charging function>
Further, it is desirable that the cleaning
待機ステーションSは、その大きさや形状はとくに限定されない。例えば、太陽電池モジュールPと実質的に同じ形状大きさに形成してもよい。とくに、待機ステーションSは、以下のような大きさや形状に形成されていることが望ましい。つまり、待機ステーションSは、その長手方向の長さ(図22(A)の上下方向の長さ)が、太陽電池モジュールPの長手方向の長さ(つまり、第一端部P1、第二端部P2間の長さ)と同じになるように形成されていることが望ましい。そして、待機ステーションSは、その一端面(図22(A)では上端面)が、太陽電池アレイLPの複数枚の太陽電池モジュールPの第一端部P1の端面(第一端面)とほぼ同じ面になるように設けられていることが望ましい。加えて、待機ステーションSは、その他端面(図22(A)では下端面)が、太陽電池アレイLPの複数枚の太陽電池モジュールPの第二端部P2の端面(第二端面)とほぼ同じ面になるように設けられていることが望ましい。上記のようにすれば、待機ステーションSと太陽電池モジュールPとの間を掃除ロボット1が移動するとき、また、待機ステーションS上を掃除ロボット1が移動する際に、太陽電池アレイLP上を移動するときと同様にサポート機構50を機能させることができる。すると、待機ステーションSと太陽電池モジュールPとの間を、掃除ロボット1が安定して移動することができる。 <About standby station S>
The size and shape of the standby station S are not particularly limited. For example, it may be formed in substantially the same shape and size as the solar cell module P. In particular, it is desirable that the standby station S is formed in the following size and shape. That is, the length of the standby station S in the longitudinal direction (the length in the vertical direction of FIG. 22A) is the length in the longitudinal direction of the solar cell module P (that is, the first end portion P1 and the second end). It is desirable that it is formed so as to be the same as the length between the portions P2). The one end surface (upper end surface in FIG. 22A) of the standby station S is substantially the same as the end surface (first end surface) of the first end portion P1 of the plurality of solar cell modules P of the solar cell array LP. It is desirable that it is provided so as to be a surface. In addition, the other end face (lower end face in FIG. 22A) of the standby station S is substantially the same as the end face (second end face) of the second end P2 of the plurality of solar cell modules P of the solar cell array LP. It is desirable that it is provided so as to be a surface. According to the above, when the cleaning
待機ステーションSを設けた場合、待機ステーションSで待機している掃除ロボット1に対して日射や雨が当たらないようにすることが望ましい。例えば、待機ステーションSに、屋根や掃除ロボット1を収容するボックス等を設けてもよい。 <Installation of standby station S>
When the standby station S is provided, it is desirable to prevent the
一方、待機ステーションSを揺動軸SSに設けずに、待機ステーションS用の架台を別途設けてもよい。この場合、待機ステーションSを揺動させる機能を設けておけば、掃除ロボット1を待機ステーションSと太陽電池モジュールPとの間で移動させるときだけ、両者の角度を一致させるようにすることもできる。すると、掃除ロボット1が待機ステーションS上に配置されている間(掃除を待機している間)は、待機ステーションSの表面を水平にしておけば、待機ステーションS上に安定して掃除ロボット1を配置することができる。 As described above, if the standby station S is provided on the swing shaft SS, even if the solar cell module P swings, the inclinations of the surface of the standby station S and the surface of the solar cell module P can always be matched. ..
On the other hand, instead of providing the standby station S on the swing shaft SS, a stand for the standby station S may be provided separately. In this case, if the function of swinging the standby station S is provided, the angles of the cleaning
掃除ロボット1は、太陽電池アレイLPにそれぞれ1つ設けてもよいし、複数の太陽電池アレイLPで1つの掃除ロボットを共有してもよい。例えば、隣接する太陽電池アレイLP、つまり、揺動軸SSの軸方向に並ぶ太陽電池アレイLPの待機ステーションS間に、掃除ロボット1が移動できる連結路を設ける。そして、連結路の上面の高さを、太陽電池アレイLPの表面が略水平になった状態(または太陽電池アレイLPの表面が適切な角度になった状態)における太陽電池アレイLPの表面、つまり、待機ステーションSとほぼ同じになるように設置する。すると、掃除ロボット1を待機ステーションSに移動させれば、連結路上を走行させることによって、掃除ロボット1を一の太陽電池アレイLPから他の太陽電池アレイLPに移動させることができる。 <Movement of cleaning
One
2 シャシフレーム
10 掃除部
12 ブラシ
20 走行部
21 走行体
22 走行輪
25 補助走行体
26 走行輪
30 駆動部
32 駆動源
33 バッテリ
35 伝達機構
36 駆動軸
40 制御機構
41 制御部
50 サポート機構
51 第一サポート部
51a フリーローラ
52 第二サポート部
52a フリーローラ
SP 太陽光発電設備
LP 太陽電池アレイ
P 太陽電池モジュール
SS 揺動軸
S 待機ステーション
CE 連結部
DB 除電部材 1
Claims (16)
- 複数枚の太陽電池モジュールをその第一端部および第二端部が直線状に並ぶように架台に並べて設置され、前記太陽電池モジュールと架台とを連結する連結部が、前記太陽電池モジュールの第一端部と第二端部の中間線と該太陽電池モジュールの第一端部との間および前記中間線と第二端部との間にそれぞれ設けられた太陽電池アレイの表面を掃除する掃除ロボットであって、
前記太陽電池アレイの表面を掃除する掃除部と、
シャシフレームと、
該シャシフレームに設けられた、掃除ロボットを走行させる走行部と、
前記シャシフレームにおける掃除ロボットの走行方向と交差する方向の両端部または一方の端部に設けられ、前記太陽電池アレイを構成する前記太陽電池モジュールの第一端部または第二端部のいずれかに沿った前記シャシフレームの走行をサポートするサポート機構と、を備えており、
前記走行部が、
複数の走行体を備えており、
該複数の走行体は、
掃除ロボットを前記太陽電池アレイ上に配置したときに、少なくとも2つの走行体が、掃除ロボットの走行方向と交差する方向において前記太陽電池モジュール中間線を挟むよう配置されており、
前記走行部は、
掃除ロボットを前記太陽電池アレイ上に配置したときに、前記太陽電池モジュールにおける第一端部および第二端部の近傍を走行する走行体を備えていない
ことを特徴とする掃除ロボット。 A plurality of solar cell modules are installed side by side on a gantry so that the first end portion and the second end portion thereof are lined up in a straight line, and the connecting portion connecting the solar cell module and the gantry is the first of the solar cell modules. Cleaning the surface of the solar cell array provided between the intermediate line between one end and the second end and the first end of the solar cell module and between the intermediate line and the second end, respectively. Being a robot
A cleaning unit that cleans the surface of the solar cell array,
Chassis frame and
A traveling unit for running the cleaning robot provided on the chassis frame,
One of the first end or the second end of the solar cell module provided at both ends or one end of the chassis frame in a direction intersecting the traveling direction of the cleaning robot and constituting the solar cell array. It is equipped with a support mechanism that supports the running of the chassis frame along the line.
The traveling part
Equipped with multiple running bodies,
The plurality of traveling bodies
When the cleaning robot is arranged on the solar cell array, at least two traveling bodies are arranged so as to sandwich the solar cell module intermediate line in a direction intersecting the traveling direction of the cleaning robot.
The traveling unit
A cleaning robot characterized in that when the cleaning robot is arranged on the solar cell array, it does not include a traveling body that travels in the vicinity of the first end portion and the second end portion of the solar cell module. - 前記走行部の複数の走行体のうち、掃除ロボットの走行方向と交差する方向においてもっとも外方に位置する2つの走行体は、
掃除ロボットが前記太陽電池モジュール上に配置された状態において、
該太陽電池モジュールの第一端部と第二端部とを繋ぐ方向における前記太陽電池モジュールの中間線から各走行体の幅方向の中間線までの距離が、前記太陽電池モジュールの第一端部から第二端部までの距離の1/8~3/8となるように設けられている
ことを特徴とする請求項1記載の掃除ロボット。 Of the plurality of traveling bodies of the traveling unit, the two traveling bodies located on the outermost side in the direction intersecting the traveling direction of the cleaning robot are
In the state where the cleaning robot is placed on the solar cell module,
The distance from the intermediate line of the solar cell module in the direction connecting the first end portion and the second end portion of the solar cell module to the intermediate line in the width direction of each traveling body is the first end portion of the solar cell module. The cleaning robot according to claim 1, wherein the cleaning robot is provided so as to be 1/8 to 3/8 of the distance from the second end to the second end. - 前記複数の走行体は、
複数の走行部材を備えており、
前記複数の走行体のうち少なくとも2つの走行体では、
該2つの走行体の複数の走行部材のうち、少なくとも2つの走行部材が、掃除ロボットの走行方向と交差する方向において、前記太陽電池アレイの連結部を挟むように設けられている
ことを特徴とする請求項2記載の掃除ロボット。 The plurality of traveling bodies
Equipped with multiple running members,
In at least two of the plurality of traveling bodies,
Among the plurality of traveling members of the two traveling bodies, at least two traveling members are provided so as to sandwich the connecting portion of the solar cell array in a direction intersecting the traveling direction of the cleaning robot. The cleaning robot according to claim 2. - 前記走行部の複数の走行体は、
掃除ロボットの走行方向から見たときに、各走行体が前記太陽電池アレイの表面と接触する部分が重ならないように配設されている
ことを特徴とする請求項1から3のいずれかに記載の掃除ロボット。 The plurality of traveling bodies of the traveling portion
The invention according to any one of claims 1 to 3, wherein the traveling bodies are arranged so that the portions in contact with the surface of the solar cell array do not overlap when viewed from the traveling direction of the cleaning robot. Cleaning robot. - 前記走行部の複数の走行体のうち少なくとも1つの走行体が複数の走行部材を備えており、
該複数の走行部材を
掃除ロボットの走行方向から見たときに、各走行体の複数の走行部材のうち、少なくとも一つの走行部材が前記太陽電池アレイの表面と接触する部分が、他の走行部材が前記太陽電池アレイの表面と接触する部分と重ならないように配設されている
ことを特徴とする請求項1から4のいずれかに記載の掃除ロボット。 At least one of the plurality of traveling bodies of the traveling unit includes a plurality of traveling members.
When the plurality of traveling members are viewed from the traveling direction of the cleaning robot, the portion where at least one traveling member of the plurality of traveling members of each traveling body comes into contact with the surface of the solar cell array is another traveling member. The cleaning robot according to any one of claims 1 to 4, wherein the robot is arranged so as not to overlap a portion of the solar cell array that comes into contact with the surface of the solar cell array. - 前記走行部の各走行体は複数の走行輪を備えており、
該複数の走行輪は、
少なくとも2つの駆動輪を有しており、
掃除ロボットの走行方向において、該複数の走行輪のうち掃除ロボットの走行方向において最も離れた2つの走行輪の間に該掃除ロボットの重心が位置するように配設されており、
前記走行部は、
掃除ロボットの走行方向において、前記走行体の複数の走行輪のうち掃除ロボットの走行方向において最も離れた2つの走行輪よりも外方に位置する補助走行体を備えており、
該補助走行体は、
掃除ロボットの走行方向において、隣接する駆動輪との距離が前記走行体における複数の駆動輪のうち掃除ロボットの走行方向において最も近い2つの走行輪間の距離と同等以上となるように配設されている
ことを特徴とする請求項1から5のいずれかに記載の掃除ロボット。 Each traveling body of the traveling unit includes a plurality of traveling wheels.
The plurality of traveling wheels
It has at least two drive wheels and
In the traveling direction of the cleaning robot, the center of gravity of the cleaning robot is arranged between the two traveling wheels farthest from each other in the traveling direction of the cleaning robot among the plurality of traveling wheels.
The traveling unit
It is provided with an auxiliary traveling body located outside the two traveling wheels that are farthest from the two traveling wheels of the cleaning robot in the traveling direction of the cleaning robot among the plurality of traveling wheels of the traveling body.
The auxiliary traveling body is
Arranged so that the distance to the adjacent drive wheels in the traveling direction of the cleaning robot is equal to or greater than the distance between the two closest driving wheels in the traveling direction of the cleaning robot among the plurality of driving wheels in the traveling body. The cleaning robot according to any one of claims 1 to 5, wherein the cleaning robot is characterized by the above. - 前記補助走行体を複数備えており、
該複数の補助走行体は、
掃除ロボットの走行方向において、該複数の補助走行体のうち少なくとも2つの補助走行体が前記走行体を挟むように設けられている
ことを特徴とする請求項6記載の掃除ロボット。 It is equipped with a plurality of the auxiliary traveling bodies.
The plurality of auxiliary traveling bodies
The cleaning robot according to claim 6, wherein at least two auxiliary traveling bodies out of the plurality of auxiliary traveling bodies are provided so as to sandwich the traveling body in the traveling direction of the cleaning robot. - 前記掃除部が軸周りに回転する掃除部材を備えており、
前記走行体と前記掃除部の掃除部材とが一つの駆動源によって駆動されている
ことを特徴とする請求項1から7のいずれかに記載の掃除ロボット。 The cleaning unit is provided with a cleaning member that rotates around an axis.
The cleaning robot according to any one of claims 1 to 7, wherein the traveling body and the cleaning member of the cleaning unit are driven by one drive source. - 前記サポート機構は、
掃除ロボットの走行方向および、平面視で掃除ロボットの走行方向と交差する方向の両方と平行な面と交差する回転軸を有するフリーローラを備えている
ことを特徴とする請求項1から8のいずれかに記載の掃除ロボット。 The support mechanism
Any of claims 1 to 8, wherein the free roller has a rotation axis that intersects a plane parallel to both the traveling direction of the cleaning robot and the traveling direction of the cleaning robot in a plan view. The cleaning robot described in the direction. - 前記サポート機構は、
前記シャシフレームにおける掃除ロボットの走行方向と交差する方向の一方の端部に設けられた第一サポート部と、
前記シャシフレームの一方の端部と反対側に位置する他方の端部に設けられた第二サポート部と、を備えており、
前記第一サポート部および前記第二サポート部には、
掃除ロボットの走行方向および、平面視で掃除ロボットの走行方向と交差する方向の両方と平行な面と交差する回転軸を有するフリーローラが設けられており、
掃除ロボットの走行方向と交差する方向における前記第一サポート部のフリーローラと前記第二サポート部のフリーローラとの間の距離が、前記太陽電池モジュールの両端間の距離よりも長くなるように設けられている
ことを特徴とする請求項9記載の掃除ロボット。 The support mechanism
A first support portion provided at one end of the chassis frame in a direction intersecting the traveling direction of the cleaning robot,
It is provided with a second support portion provided at the other end located on the opposite side of one end of the chassis frame.
The first support unit and the second support unit
A free roller having a rotation axis that intersects a plane parallel to both the traveling direction of the cleaning robot and the direction intersecting the traveling direction of the cleaning robot in a plan view is provided.
The distance between the free roller of the first support portion and the free roller of the second support portion in the direction intersecting the traveling direction of the cleaning robot is set to be longer than the distance between both ends of the solar cell module. The cleaning robot according to claim 9, wherein the cleaning robot is provided. - 前記サポート機構は、
掃除ロボットの走行方向に沿って間隔を空けて並ぶように設けられた2つのフリーローラを有している
ことを特徴とする請求項9または10記載の掃除ロボット。 The support mechanism
The cleaning robot according to claim 9 or 10, wherein the cleaning robot has two free rollers provided so as to be arranged at intervals along the traveling direction of the cleaning robot. - 前記シャシフレームには除電部材が設けられており、
該除電部材は、
掃除ロボットを前記太陽電池アレイの上に配置したときに、その先端が該太陽電池アレイにおけるアースされた部材に接触し得る長さに形成されている
ことを特徴とする請求項1から11のいずれかに記載の掃除ロボット。 The chassis frame is provided with a static elimination member.
The static elimination member is
Any of claims 1 to 11, wherein when the cleaning robot is placed on the solar cell array, its tip is formed to have a length that allows contact with a grounded member in the solar cell array. The cleaning robot described in Crab. - 前記除電部材は、
掃除ロボットを前記太陽電池アレイ上に配置したときに、前記太陽電池モジュールの第一端部と第二端部とを繋ぐ方向において、前記太陽電池アレイにおける前記太陽電池モジュールと前記架台とを連結する連結部に接触し得る位置に設けられている
ことを特徴とする請求項12記載の掃除ロボット。 The static elimination member is
When the cleaning robot is arranged on the solar cell array, the solar cell module in the solar cell array and the gantry are connected in the direction of connecting the first end portion and the second end portion of the solar cell module. The cleaning robot according to claim 12, wherein the cleaning robot is provided at a position where it can come into contact with the connecting portion. - 複数枚の太陽電池モジュールをその第一端部および第二端部が直線状に並ぶように架台に並べて設置され、前記太陽電池モジュールと架台とを連結する連結部が、前記太陽電池モジュールの第一端部と第二端部の中間線と該太陽電池モジュールの第一端部との間および前記中間線と第二端部との間にそれぞれ設けられた太陽電池アレイと、
該太陽電池アレイの表面を掃除する請求項1から13のいずれかに記載の掃除ロボットと、を備えている
ことを特徴とする太陽光発電設備。 A plurality of solar cell modules are installed side by side on a gantry so that the first end portion and the second end portion thereof are lined up in a straight line, and the connecting portion connecting the solar cell module and the gantry is the first of the solar cell modules. A solar cell array provided between the intermediate line between one end and the second end and the first end of the solar cell module and between the intermediate line and the second end, respectively.
A photovoltaic power generation facility comprising the cleaning robot according to any one of claims 1 to 13, which cleans the surface of the solar cell array. - 前記太陽電池アレイは、
前記架台に設けられた揺動軸の軸方向に沿って前記複数の太陽電池モジュールを並べて設けられたものである
ことを特徴とする請求項14記載の太陽光発電設備。 The solar cell array is
The photovoltaic power generation facility according to claim 14, wherein the plurality of solar cell modules are arranged side by side along the axial direction of a swing shaft provided on the gantry. - 前記太陽電池アレイを構成する太陽電池モジュールが、フレームレスの太陽電池モジュールである
ことを特徴とする請求項14または15記載の太陽光発電設備。 The photovoltaic power generation facility according to claim 14 or 15, wherein the solar cell module constituting the solar cell array is a frameless solar cell module.
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