WO2021020529A1 - Heat sink - Google Patents

Heat sink Download PDF

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Publication number
WO2021020529A1
WO2021020529A1 PCT/JP2020/029317 JP2020029317W WO2021020529A1 WO 2021020529 A1 WO2021020529 A1 WO 2021020529A1 JP 2020029317 W JP2020029317 W JP 2020029317W WO 2021020529 A1 WO2021020529 A1 WO 2021020529A1
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WO
WIPO (PCT)
Prior art keywords
heat
hole
heat sink
resistant wire
resistant
Prior art date
Application number
PCT/JP2020/029317
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French (fr)
Japanese (ja)
Inventor
中嶋 英雄
Original Assignee
株式会社ロータスマテリアル研究所
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Publication of WO2021020529A1 publication Critical patent/WO2021020529A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/10Cores; Manufacture or installation of cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D25/00Special casting characterised by the nature of the product
    • B22D25/02Special casting characterised by the nature of the product by its peculiarity of shape; of works of art
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/08Alloys with open or closed pores
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/34Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
    • H01L23/36Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/34Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
    • H01L23/46Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements involving the transfer of heat by flowing fluids
    • H01L23/473Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements involving the transfer of heat by flowing fluids by flowing liquids
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating

Definitions

  • the present invention relates to a heat sink capable of dissipating heat in the fluid by circulating the fluid through the through hole.
  • a heat sink using a porous metal material can increase the surface area in contact with the fluid by passing a fluid such as a refrigerant through the pores, so that it can be used as a heat sink (grooved heat sink) consisting of simple plate-shaped fins that are not porous. You can dominate in comparison.
  • a lotus metal molded product is known as one of the porous metal materials.
  • the lotus metal molded body is a metal molded body produced by a known method such as a high pressure gas method (Pressurized Gas Method) or a thermal decomposition method (Thermal Decomposition Method), and has pores elongated in one direction (for example, Patent Document 1). reference.).
  • a porous metal plate (lotus metal plate) having a large number of through holes can be obtained.
  • the lotus metal plate has excellent heat transfer properties, and its use as a heat sink for electronic devices and various heat exchange fins has been proposed (see, for example, Patent Documents 2 and 3).
  • the hole of the lotus metal plate is used as a through hole, so that the plate thickness after cutting is limited. Therefore, in order to secure the volume for heat absorption, a plurality of such lotus metal plates are arranged in succession on the base material as a base material at intervals. The process of thinning the sheet and joining the lotus metal plate to the base material complicates the process, and it is important to maintain the quality (thermal conductivity, strength, etc.) of the joints, which limits the reduction of manufacturing costs. was there.
  • porous metal materials include a method of mechanically drilling holes in post-processing, and a method of melting and evaporating metal using an electron beam or a laser to drill holes.
  • the smaller the hole the easier it is to break, the longer the machining time is, the higher the cost, and the length of the hole is limited by the length of the drill tool.
  • the electron beam requires high vacuum equipment, is expensive, and is not suitable for industrialization.
  • Laser machining is possible in the atmosphere, but drilling requires a great deal of money and time.
  • the ratio of the length to the diameter of the hole is at most about 10, and there is a limit to drilling a long and thin hole.
  • all of the above-mentioned conventional porous metal materials can have only linear holes extending in one direction. This is because the lotus metal molded body uses unidirectional solidification due to its manufacturing method, and drilling, electron beam processing, etc. are also linear drilling processes. If thinner, longer, and curved holes can be produced, the degree of freedom in design can be significantly improved, and a heat sink having excellent performance can be provided.
  • the present invention tries to solve the problem by omitting the base material and the joining work to the base material, and can be manufactured at a lower cost. It is possible to provide long, thin, and curved through holes, and the overall shape and dimensions, as well as the form and dimensions of the through holes, can be freely set as appropriate, dramatically increasing the degree of freedom in design. The point is to provide a heat sink having excellent cooling ability as well as being improved.
  • the present invention includes the following inventions. (1) It is made of a cast metal material, and has a single or a plurality of penetrating heat-resistant wire drawing holes on the outer surface, and heat is dissipated into the fluid flowing through the heat-resistant wire drawing holes. heat sink.
  • the heat-resistant wire drawing hole is a single or a plurality of heat-resistant wire drawing holes that are provided in the mold of the cast product and are embedded in a metal material that solidifies with the ends exposed on the outer surface (1). ) Described heat sink.
  • the cast product is provided with a bottomed hole having a cross-sectional area larger than the cross-sectional area of the drawn hole, and the heat-resistant wire drawn-out hole is formed from the opening on the outer surface of the cast product to the inner circumference of the hole.
  • the heat sink according to any one of (1) to (4), which is a through hole leading to an opening on the surface and is a hole that communicates the space inside the hole with the external space of the casting.
  • the heat-resistant wire drawing hole is in any of (1) to (5), which is linear, curved (for example, wavy, spiral, etc.) or bent (bent in a plurality of directions).
  • the heat sink according to any one of (1) to (7), wherein the length of the heat-resistant wire drawing hole is 1 mm to 2000 mm, preferably 5 mm to 1000 mm, and more preferably 10 mm to 300 mm.
  • the heat-resistant wire is linear, curved (for example, wavy, spiral, etc.) or bent (bent in a plurality of directions), and if it is curved or bent, it is bent and deformed.
  • a heat sink having a relatively long and thin through hole can be obtained by drawing out the heat-resistant wire, such a heat sink omits the work of joining the base material and the base material. This makes it possible to manufacture at a lower cost than cut products of lotus metal molded products and post-processed products such as drills, electron beams, and lasers.
  • FIG. 1 Perspective view showing a heat sink according to a typical embodiment of the present invention.
  • the perspective view which shows the other example of the heat sink which concerns on the typical embodiment of this invention.
  • Explanatory drawing which shows an example of the drawing hole which is also formed in the heat sink.
  • Explanatory drawing which shows another example of the drawing hole which is also formed in the heat sink.
  • Explanatory drawing which shows still another example of the drawing hole which is also formed in the heat sink.
  • Explanatory drawing which also shows another example of a heat sink Explanatory drawing which also shows still another example of a heat sink.
  • Explanatory drawing which also shows still another example of a heat sink Explanatory drawing which also shows still another example of a heat sink.
  • Explanatory drawing which also shows still another example of a heat sink Explanatory drawing which also shows still another example of a heat sink.
  • Explanatory drawing which also shows still another example of a heat sink Explanatory drawing which also shows still another example of a heat sink.
  • the heat sink 1 is made of a perforated cast product made of a metal material, and as shown in FIGS. 1A and 1B, one or a plurality of through heat-resistant wire drawing holes 10 are opened on the surface. Then, the heat sink 1 absorbs heat by adhering to a cooling object 8 such as a heating element or a base surface thermally connected to the heating element, and at the same time, a refrigerant or the like flowing on the surface thereof or through the drawing hole 10. Dissipates heat into the fluid.
  • a cooling object 8 such as a heating element or a base surface thermally connected to the heating element
  • the fluid to be circulated in the drawing hole 10 corresponds to air, argon gas, nitrogen gas, water, gas such as various coolants, liquid, and the like.
  • the metal material constituting the heat sink 1 various metal materials having high thermal conductivity such as aluminum, copper, magnesium, silver, iron, and various alloys and compounds thereof can be used. Since the pull-out hole 10 can be a long through hole that does not reduce the pressure loss of the refrigerant fluid as compared with the short through hole of the conventional Lotus metal plate, cutting into a thin plate or joining to the base material is omitted. It can be done, the cost can be reduced, and the quality can be stabilized.
  • the heat-resistant wire drawing hole 10 is a hole formed by drawing a heat-resistant wire from a solidified casting as described later, and its cross-sectional shape reflects the cross-sectional shape of the heat-resistant wire, and is oval, triangular, or quadrangular in addition to a circular shape. , Hexagonal, L-shaped and other various cross-sectional shapes are possible.
  • the cross-sectional area (opening area) also reflects the cross-sectional area of the heat-resistant wire as it is, and it is possible to easily form thin and long holes that were difficult with conventional Lotus molded bodies, drilling, laser machining, and the like. Further, as shown in FIG.
  • the withdrawal hole 10 has a cross-sectional area that changes periodically along the axial direction to form irregularities (undulations) along the axial direction on the inner peripheral surface.
  • the drawing hole 10 having irregularities in the axial direction has the thickness of the release agent layer 9 formed in advance on the outer peripheral surface of the heat-resistant wire 2 to be used along the axial direction. By changing it periodically, it is possible to form irregularities (undulations) having the same period corresponding to the solidified inner peripheral surface of the extraction hole 10. If the release agent remains in the recesses of the holes, it can be washed and washed away to obtain an inner peripheral surface having the unevenness (undulations). As a result, the contact area (contact distance per unit length in the axial direction) between the refrigerant or the like passing through the drawing hole 10 and the inner peripheral surface of the hole can be increased, and the cooling capacity can be increased.
  • the length of the heat-resistant wire drawing hole 10 is 2000 mm or less, preferably 1000 mm or less, and more preferably 300 mm or less. If it is longer than 2000 mm, the heat-resistant wire also becomes longer, the contact area with the casting increases, the frictional force at the time of drawing increases, and the drawing becomes difficult.
  • the hole diameter (diameter) of the heat-resistant wire drawing hole is 100 ⁇ m to 20 mm, preferably 200 ⁇ m to 10 mm, and more preferably 300 ⁇ m to 5 mm.
  • the hole diameter is smaller than 100 ⁇ m, the heat-resistant wire will also become considerably thin, and it will be easily damaged during drawing, making it difficult to manufacture a perforated cast product.
  • the hole diameter is larger than 20 mm, the contact area between the heat-resistant wire to be used and the casting increases, the frictional force at the time of pulling out increases, and the pulling out tends to be difficult.
  • the drawing hole 10 can be easily formed by using a heat-resistant wire having a medium thickness.
  • the fluid is stored in the middle of the through-through pull-out hole through which the fluid flows and branches laterally to recover the pressure. It is also preferable to provide the created fluid storage space 14 through a drawing hole 10 or the like.
  • the fluid storage space 14 is formed in the vertical direction intersecting the drawing hole 10 extending in the horizontal direction shown in the drawing, and the drawing opening on the lower surface side is closed with a closing member 13 made of metal or the like having excellent thermal conductivity. Is formed by.
  • Such intersecting fluid reservoir spaces 14 may be formed by crossing the heat-resistant wires in a state of being in contact with each other, or by allowing one heat-resistant wire to pass through the other heat-resistant wire and pulling out the other first. This can be achieved by introducing a cut surface in the direction perpendicular to the hole direction.
  • a cast product having the drawn-out hole formed through which a fluid flows is post-processed to make a cut by laser processing or the like from the side intersecting the drawn-out hole toward an intermediate position of the drawn-out hole. It is also possible to form the fluid storage space 14 and close the side opening surface thereof with a closing member. Further, as shown in FIG.
  • a large number of through holes 10 extending in different directions can be easily provided by appropriately setting the arrangement of the heat-resistant wire at the time of casting the perforated cast product.
  • the heat sink 1 provided with such multi-directional drawing holes 10 cannot be manufactured by a lotus metal molded body in which unidirectional pores are formed, and drilling, electron beam machining, and laser machining take time and the apparatus becomes large. The cost will be high.
  • a curved (wavy or spiral) or curved hole can be formed as shown in FIGS. 4A to 4D. You can also do it. This makes it possible to increase the length of the drawing hole and provide a heat sink having better cooling performance.
  • the holes are spiral, V-shaped, or curved as in this example, it is possible to handle the cooling of the entire surface of a complicated object to be cooled that cannot be covered by a straight hole, and effective and efficient cooling can be performed. Can be done.
  • Such holes cannot be formed by cutting a conventional Lotus metal molded body, drilling, electron beam processing, or laser processing.
  • the cooling object when the object to be cooled (heat sink, etc.) is locally uneven, is asymmetric in plane, or the heat generating part and the heat non-generating part are intricately inserted, the cooling object is basically When it has a complicated shape, a portion that cannot be covered by a straight hole may remain, but as shown in FIG. 4B, the contact surface of the heat sink 1 with respect to the uneven cooling object 8
  • the pull-out hole 10 can be appropriately bent so as to follow the uneven shape, and can be provided by being curved so as to project inside the convex portion, for example, and it is possible to provide a heat sink having more excellent cooling performance. ..
  • 5A to 5C are configuration examples for promoting the flow of a fluid such as a refrigerant through the long drawing hole 10 in which the pressure loss tends to be large, and the bottom having a cross-sectional area larger than the cross-sectional area of the drawing hole 10.
  • the hole 11 is provided, and the heat-resistant wire drawing hole 10 is a through hole extending from the opening on the outer surface of the cast product (heat sink 1) to the opening on the inner peripheral surface of the hole 11, and is inside the hole 11. It is a hole that communicates the space and the external space of the cast product (heat sink 1).
  • the fluid supplied to the hole 11 opens to the inner peripheral surface of the hole 11. It is forcibly supplied to each drawing hole 10, the flow of the fluid through the drawing hole 10 is promoted, and the cooling effect can be improved.
  • each of the drawing holes 10 is a curved hole (logarithmic spiral curve shape) inclined in one direction in the circumferential direction toward the outer peripheral side in the radial direction from the axial center of the hole portion 11. Is.
  • FIG. 7A and below exemplify the manufacturing method of the heat sink 1.
  • a manufacturing method is the same as the method of Japanese Patent Application No. 2019-107040 “Perforated cast product and its manufacturing method” previously proposed by the present inventor, and all the contents of the application are incorporated herein by reference. it can.
  • the mold 3 is integrated with the plate-shaped plate mold 30 that forms the bottom surface of the cast product and supports the heat-resistant wire 2 so as to project upward, and the plate mold 30 and the heat-resistant wire. 2 is inside, and it is composed of a combination with a container-shaped outer mold 31 that forms an outer peripheral surface of a cast product.
  • FIG. 7B shows a state in which the plate mold 30 and the heat-resistant wire 2 are set inside the outer mold 31. It is preferable that the upper surface of the plate mold 30 is formed with a supporting recess for inserting and supporting the lower end of the heat resistant wire 2.
  • a mold release agent is applied to at least the outer surface of the heat resistant wire 2.
  • the release agent is applied to the upper surface of the plate mold 30 and the inner peripheral surface of the outer mold 31.
  • the release agent may be applied to the integrated plate mold 30 and the heat-resistant wire 2 in advance and set on the outer mold 31 after drying, or may be applied after the setting. You can also.
  • various known release agents can be used depending on the metal material used.
  • a known mold release agent containing boron nitride (boron nitride), alumina (alumina cement), graphite, fullerene, silicon, molybdenum disulfide, chromium oxide, etc. as the main components is used as the metal material to be used. You can choose according to your needs.
  • a mold release agent containing boron nitride as a main component is preferable, and in the case of copper or silver, a mold release agent containing alumina as a main component is preferably used.
  • the mold release agent must be selected so that the maximum temperature capable of retaining the mold release function is higher than the melting point of the metal material used.
  • an organic solvent or the like may be added to the main component for mold release. However, when the organic solvent reacts with the molten material to reduce the mold release functionality, the mold release main material alone can be applied to the heat-resistant wire.
  • a separately melted metal material for example, molten aluminum
  • molten material (12) molten material
  • the molten material 12 is filled in the gap between the heat-resistant wires 2 and solidifies in a state of being integrated with the heat-resistant wires 2.
  • the method of supplying the molten material may be one in which a solid metal material (solid material) is set on the upper part of the mold, melted by heating, and moved into the lower mold.
  • the drawing hole of the heat-resistant wire becomes a through hole. If the distance between the heat-resistant wires 2 is small, the immersion of the molten material may be insufficient due to surface tension and viscosity. In such a case, a stirring means using a thin ceramic rod or a vibrating means may be used. It is preferable to provide it.
  • the plate mold 30 is separated from the outer mold 31 by pushing it up with a pin (not shown) from below, and the metal material casting 4 integrated with the heat resistant wire 2 is formed. Take out the plate mold 30 resting on the upper surface side.
  • the side wall and the bottom wall of the outer mold 31 can be separated, and the bottom wall can be removed and taken out from the bottom side, of course.
  • the heat-resistant wire 2 is pulled out with the jig 6, but the plate mold 30 and the heat-resistant wire 2 are mutually connected. It is also preferable from the viewpoint of efficiency that the heat-resistant wire 2 is also configured to move downward together with the plate mold 30 and be pulled out when the plate mold 30 is removed by firmly fixing the plate mold 30. That is, the heat-resistant wire can be pulled out from the casting after the mold is removed, or the heat-resistant wire can be integrally provided in the mold so that the heat-resistant wire can be pulled out together with the mold during the mold removal.
  • the plate mold 30 and the heat-resistant wire 2 firmly fixed to each other are set in the crucible-shaped outer mold 31, and the inside of the outer mold 31 is set.
  • a solid metal material solid material 9
  • the solid material 9 is melted as shown in FIG. 11B, and the molten material is placed between the heat-resistant wires 2. This is an example of filling and solidifying the gap.
  • the plate mold 30 is as shown in FIG. 11D.
  • the heat-resistant wire 2 is also pulled out together with the plate mold 30, and a heat sink made of a perforated casting can be efficiently obtained.
  • the above example is a manufacturing method in which a heat-resistant wire is arranged in the vertical direction and a drawing hole is formed in the vertical direction, but of course it can also be formed in the horizontal direction.
  • a pair of left and right plate molds 30 are provided, and the same is set on the outer mold 31.
  • pouring, solidification, removal of the plate mold 30, and pulling out of the heat resistant wire 2 are performed.
  • the plate mold 30 forms the side surface of the cast metal material
  • the outer mold 31 forms the lower surface.
  • the heat-resistant wire has a predetermined shape retention property and bending deformation possibility, and a thin metal wire is preferably used.
  • the heat-resistant wire 2 can be curved (for example, wavy, spiral, etc.) or bent (bent in a plurality of directions) in addition to the linear one as in this example, and remains in this shape.
  • the heat-resistant wire drawing hole 10 having a curved shape or a bent shape can be obtained by drawing out the heat-resistant wire while bending and deforming the casting integrated with the metal material. Since the heat-resistant wire must maintain heat resistance in the state where the molten material is poured, its melting point must be higher than the melting point of the metal material used for the molten material. It is desirable that the temperature is at least 100 ° C. or higher.

Abstract

[Problem] To provide a heat sink in which it is possible to omit a base member, an operation for joining to a base member, etc., and which can be manufactured for lower cost, the heat sink furthermore being such that: it is possible to provide a curved through-hole having a longer and narrower shape; it is possible to suitably and freely set the overall shape and dimensions of the heat sink, as well as the shape and dimensions of the through-hole provided therein; and the heat sink has a greatly improved degree of freedom in terms of design and exceptional cooling performance. [Solution] A heat sink 1 characterized by being formed from a cast article of a metal material, and also characterized in that one or a plurality of heat-resistant-wire drawing holes 10 passing through the heat sink 1 open in the outer surface thereof, and heat is dissipated into a fluid flowing through the heat-resistant-wire drawing holes 10. The drawing holes 10 are drawing holes of one or a plurality of heat-resistant wires that are provided in a mold of the cast article and that are embedded in the metal material being solidified in a state, in which end parts of the heat-resistant wires are exposed at the outer surface.

Description

ヒートシンクheat sink
 本発明は、貫通孔に流体を流通させることで該流体中に熱を放熱できるヒートシンクに関する。 The present invention relates to a heat sink capable of dissipating heat in the fluid by circulating the fluid through the through hole.
 多孔金属材を用いたヒートシンクは、冷媒等の流体を孔に通すことで、該流体に接する表面積を大きくできるので、多孔質化されていない単なる板状のフィンからなるヒートシンク(溝型ヒートシンク)に比べて優越できる。たとえば、多孔金属材の一つに、ロータス金属成形体が知られている。ロータス金属成形体は、高圧ガス法(Pressurized Gas Method)や熱分解法(Thermal Decomposition Method)など、公知の方法で作製され、一方向に気孔が伸びた金属成形体である(例えば、特許文献1参照。)。これを複数の貫通孔を有する薄い板に切断することで、貫通孔を多数備えた多孔金属板(ロータス金属板)が得られる。ロータス金属板は、優れた熱伝達性を備えており、電子デバイス用のヒートシンクや各種熱交換フィンとしての利用が提案されている(たとえば、特許文献2、3参照)。 A heat sink using a porous metal material can increase the surface area in contact with the fluid by passing a fluid such as a refrigerant through the pores, so that it can be used as a heat sink (grooved heat sink) consisting of simple plate-shaped fins that are not porous. You can dominate in comparison. For example, a lotus metal molded product is known as one of the porous metal materials. The lotus metal molded body is a metal molded body produced by a known method such as a high pressure gas method (Pressurized Gas Method) or a thermal decomposition method (Thermal Decomposition Method), and has pores elongated in one direction (for example, Patent Document 1). reference.). By cutting this into a thin plate having a plurality of through holes, a porous metal plate (lotus metal plate) having a large number of through holes can be obtained. The lotus metal plate has excellent heat transfer properties, and its use as a heat sink for electronic devices and various heat exchange fins has been proposed (see, for example, Patent Documents 2 and 3).
 しかしながら、ロータス金属成形体は、気孔の長さに制限があるため、ロータス金属板の孔を貫通孔とするために、その切断後の板厚には限界がある。したがって、吸熱のための体積を確保するためには、このようなロータス金属板を基礎となるベース材の上に間隔を空けて複数枚、連設して構成することになるが、このような薄板化の加工やロータス金属板のベース材への接合作業は工程を複雑化し、接合箇所などの品質(熱伝導性や強度など)の維持も重要となり、製造コストの低減に限界が生じるといった問題があった。 However, since the lotus metal molded body has a limited length of pores, the hole of the lotus metal plate is used as a through hole, so that the plate thickness after cutting is limited. Therefore, in order to secure the volume for heat absorption, a plurality of such lotus metal plates are arranged in succession on the base material as a base material at intervals. The process of thinning the sheet and joining the lotus metal plate to the base material complicates the process, and it is important to maintain the quality (thermal conductivity, strength, etc.) of the joints, which limits the reduction of manufacturing costs. was there.
 その他の多孔金属材の製法としては、後加工で機械的にドリルで孔を穿つ方法や、電子ビーム又はレーザーを用いて金属を溶融・蒸発させて穿設する方法もある。しかし、ドリルは小さい孔になるほど折損しやすく、加工時間も長時間を要し、コスト高となり、孔の長さもドリル工具の長さにより限界がある。電子ビームは高真空設備を要し、コスト高で工業化に不適である。レーザー加工は大気中でも可能だが穿孔に多大な経費と時間を要する。また、電子ビームやレーザーによる加工も孔の直径に対する長さの比(アスペクト比)が高々10程度であり、細く長い孔を穿つには限界がある。 Other methods for producing porous metal materials include a method of mechanically drilling holes in post-processing, and a method of melting and evaporating metal using an electron beam or a laser to drill holes. However, the smaller the hole, the easier it is to break, the longer the machining time is, the higher the cost, and the length of the hole is limited by the length of the drill tool. The electron beam requires high vacuum equipment, is expensive, and is not suitable for industrialization. Laser machining is possible in the atmosphere, but drilling requires a great deal of money and time. Further, in the processing by an electron beam or a laser, the ratio of the length to the diameter of the hole (aspect ratio) is at most about 10, and there is a limit to drilling a long and thin hole.
 また、上述した従来の多孔金属材は、いずれも一方向に伸びる直線状の孔しか有することができなかった。ロータス金属成形体はその製法上、一方向凝固を利用しており、ドリル加工、電子ビーム加工等も直線的な穿設加工となるためである。もし、より細く、より長く、且つ曲線状の孔が作製できるのであれば、設計の自由度が格段に向上し、優れた性能を有するヒートシンクを提供することができる。 Further, all of the above-mentioned conventional porous metal materials can have only linear holes extending in one direction. This is because the lotus metal molded body uses unidirectional solidification due to its manufacturing method, and drilling, electron beam processing, etc. are also linear drilling processes. If thinner, longer, and curved holes can be produced, the degree of freedom in design can be significantly improved, and a heat sink having excellent performance can be provided.
特許第4217865号公報Japanese Patent No. 4217865 特開2018-73869号公報JP-A-2018-73869 特開2018-179412号公報Japanese Unexamined Patent Publication No. 2018-179412
 そこで、本発明が前述の状況に鑑み、解決しようとするところは、ベース材やベース材への接合作業などを省略することが可能で、より低コストに製造することができ、更には、より長く、細く、曲線状の貫通孔を設けることが可能であり、全体形状や寸法、ならびにその有する貫通孔の形態・寸法も適宜、自由に設定することができ、設計の自由度が飛躍的に向上するとともに、優れた冷却能を有するヒートシンクを提供する点にある。 Therefore, in view of the above-mentioned situation, the present invention tries to solve the problem by omitting the base material and the joining work to the base material, and can be manufactured at a lower cost. It is possible to provide long, thin, and curved through holes, and the overall shape and dimensions, as well as the form and dimensions of the through holes, can be freely set as appropriate, dramatically increasing the degree of freedom in design. The point is to provide a heat sink having excellent cooling ability as well as being improved.
 本発明は、以下の発明を包含する。
 (1) 金属材料の鋳造品からなり、外面に単又は複数の貫通した耐熱線引き抜き孔が開口しており、該耐熱線引き抜き孔内を流通する流体中に熱を放熱することを特徴とするヒートシンク。
The present invention includes the following inventions.
(1) It is made of a cast metal material, and has a single or a plurality of penetrating heat-resistant wire drawing holes on the outer surface, and heat is dissipated into the fluid flowing through the heat-resistant wire drawing holes. heat sink.
 (2) 前記耐熱線引き抜き孔が、前記鋳造品の鋳型内に設けられて凝固する金属材料に端部が外面に露出した状態に埋め込まれる単又は複数の耐熱線の引き抜き孔である、(1)記載のヒートシンク。 (2) The heat-resistant wire drawing hole is a single or a plurality of heat-resistant wire drawing holes that are provided in the mold of the cast product and are embedded in a metal material that solidifies with the ends exposed on the outer surface (1). ) Described heat sink.
 (3) 前記耐熱線が、表面に離型剤が被覆されたものである、(2)記載のヒートシンク。 (3) The heat sink according to (2), wherein the heat-resistant wire has a surface coated with a release agent.
 (4) 前記耐熱線が、所定の保形性並びに屈曲変形可能性を備えた金属細線である、(2)又は(3)記載のヒートシンク。 (4) The heat sink according to (2) or (3), wherein the heat-resistant wire is a thin metal wire having predetermined shape retention and bending deformation possibility.
 (5) 前記鋳造品に前記引き抜き孔の断面積よりも大きな断面積の有底の孔部が設けられ、前記耐熱線引き抜き孔が、前記鋳造品の外面の開口部から前記孔部の内周面の開口部にいたる貫通孔であって、前記孔部内の空間と鋳造品外部空間を連通する孔である(1)~(4)の何れか1項に記載のヒートシンク。 (5) The cast product is provided with a bottomed hole having a cross-sectional area larger than the cross-sectional area of the drawn hole, and the heat-resistant wire drawn-out hole is formed from the opening on the outer surface of the cast product to the inner circumference of the hole. The heat sink according to any one of (1) to (4), which is a through hole leading to an opening on the surface and is a hole that communicates the space inside the hole with the external space of the casting.
 (6) 前記耐熱線引き抜き孔が、直線状、曲線状(たとえば波状、螺旋状など)、又は屈曲状(複数の方向に折れ曲がった形状)である、(1)~(5)の何れかに記載のヒートシンク。
 (7) 前記耐熱線引き抜き孔の孔径(直径)が、100μm~20mm、好ましくは200μm~10mm、より好ましくは300μm~5mmである、(1)~(6)の何れかに記載のヒートシンク。
 (8) 前記耐熱線引き抜き孔の孔の長さが、1mm~2000mm、好ましくは5mm~1000mm、より好ましくは10mm~300mmである、(1)~(7)の何れか1に記載のヒートシンク。
 (9) 前記耐熱線引き抜き孔のアスペクト比が、0.05~20000、好ましくは1~1000、より好ましくは3~300である、(1)~(8)の何れかに記載のヒートシンク。
(6) The heat-resistant wire drawing hole is in any of (1) to (5), which is linear, curved (for example, wavy, spiral, etc.) or bent (bent in a plurality of directions). The heat sink described.
(7) The heat sink according to any one of (1) to (6), wherein the heat-resistant wire drawing hole has a hole diameter (diameter) of 100 μm to 20 mm, preferably 200 μm to 10 mm, and more preferably 300 μm to 5 mm.
(8) The heat sink according to any one of (1) to (7), wherein the length of the heat-resistant wire drawing hole is 1 mm to 2000 mm, preferably 5 mm to 1000 mm, and more preferably 10 mm to 300 mm.
(9) The heat sink according to any one of (1) to (8), wherein the heat-resistant wire drawing hole has an aspect ratio of 0.05 to 20000, preferably 1 to 1000, and more preferably 3 to 300.
 (10) アルミニウム、アルミニウム合金、銅、銅合金、マグネシウム、又はマグネシウム合金の金属材料の鋳造品からなる、(1)~(9)の何れかに記載のヒートシンク。 (10) The heat sink according to any one of (1) to (9), which is made of a cast product of a metal material of aluminum, aluminum alloy, copper, copper alloy, magnesium, or magnesium alloy.
 (11) (1)~(10)の何れかに記載のヒートシンクの製造方法であって、単又は複数の耐熱線を鋳型内に設け、溶融した金属材料を供給して凝固させた後、前記耐熱線を引き抜くことで、単又は複数の貫通した耐熱線引き抜き孔が表面に開口した金属材料の鋳造品からなるヒートシンクを得る製造方法。
 (12) 遅くとも溶融した金属材料を供給する前に、あらかじめ前記耐熱線の表面に離型剤を被覆してなる、(11)記載の製造方法。
(11) The method for manufacturing a heat sink according to any one of (1) to (10), wherein a single or a plurality of heat-resistant wires are provided in a mold, a molten metal material is supplied and solidified, and then the above. A manufacturing method for obtaining a heat sink made of a cast metal material in which one or a plurality of penetrating heat-resistant wire drawing holes are opened on the surface by drawing out the heat-resistant wire.
(12) The production method according to (11), wherein the surface of the heat-resistant wire is coated with a mold release agent in advance before supplying the molten metal material at the latest.
 (13) 前記耐熱線が、所定の保形性並びに屈曲変形可能性を備えた金属細線である、(11)又は(12)記載の製造方法。
 (14) 前記凝固させ、脱型した後、当該金属材料の鋳造品から前記耐熱線を引き抜くことで、単又は複数の耐熱線引き抜き孔が表面に開口した金属材料の鋳造品を得る、(11)~(13)の何れかに記載の有孔鋳造品の製造方法。
(13) The manufacturing method according to (11) or (12), wherein the heat-resistant wire is a thin metal wire having a predetermined shape retention property and bending deformation possibility.
(14) After the solidification and demolding, the heat-resistant wire is drawn from the cast product of the metal material to obtain a cast product of the metal material in which one or more heat-resistant wire drawing holes are opened on the surface (11). )-(13). The method for producing a perforated casting product.
 (15) 前記耐熱線が、直線状、曲線状(たとえば波状、螺旋状など)、又は屈曲状(複数の方向に折れ曲がった形状)であり、これを曲線状又は屈曲状の場合は屈曲変形させながら、前記引き抜くことにより、直線状、曲線状、又は屈曲状の前記耐熱線引き抜き孔を得る、(11)記載の製造方法。 (15) The heat-resistant wire is linear, curved (for example, wavy, spiral, etc.) or bent (bent in a plurality of directions), and if it is curved or bent, it is bent and deformed. The manufacturing method according to (11), wherein the heat-resistant wire drawing hole having a linear shape, a curved shape, or a bending shape is obtained by pulling out the heat-resistant wire.
 以上にしてなる本願発明によれば、耐熱線の引き抜きにより比較的長く細い貫通孔を有するヒートシンクを得ることができるので、このようなヒートシンクは、ベース材やベース材への接合作業などを省略することが可能となり、ロータス金属成形体の切断品や、ドリル、電子ビーム、レーザー等の後加工品などに比べ、より低コストに製造することができる。 According to the present invention as described above, since a heat sink having a relatively long and thin through hole can be obtained by drawing out the heat-resistant wire, such a heat sink omits the work of joining the base material and the base material. This makes it possible to manufacture at a lower cost than cut products of lotus metal molded products and post-processed products such as drills, electron beams, and lasers.
 また、より長く、細く、曲線状の貫通孔を設けることも可能で、全体形状や寸法、ならびにその有する貫通孔の形態・寸法も適宜、自由に設定することができ、設計の自由度が飛躍的に向上するとともに、優れた冷却能を有するヒートシンクを提供できる。本発明者は、アスペクト比786の長く細い孔を容易に設けることができることを確認している。また、曲線状や折れ線状の孔を設けることもできることを確認している。孔の直径は100μm~20mm程度の細孔とすることが可能である。 In addition, it is possible to provide a longer, thinner, and curved through hole, and the overall shape and dimensions, as well as the form and dimensions of the through hole, can be freely set as appropriate, greatly increasing the degree of freedom in design. It is possible to provide a heat sink having excellent cooling ability as well as being improved. The present inventor has confirmed that long and narrow holes having an aspect ratio of 786 can be easily provided. It has also been confirmed that curved or polygonal holes can be provided. The diameter of the pores can be about 100 μm to 20 mm.
本発明の代表的実施形態に係るヒートシンクを示す斜視図Perspective view showing a heat sink according to a typical embodiment of the present invention. 本発明の代表的実施形態に係るヒートシンクの他の例を示す斜視図。The perspective view which shows the other example of the heat sink which concerns on the typical embodiment of this invention. 同じくヒートシンクに形成される引き抜き孔の例を示す説明図。Explanatory drawing which shows an example of the drawing hole which is also formed in the heat sink. 同じくヒートシンクに形成される引き抜き孔の他の例を示す説明図。Explanatory drawing which shows another example of the drawing hole which is also formed in the heat sink. 同じくヒートシンクに形成される引き抜き孔のさらに他の例を示す説明図。Explanatory drawing which shows still another example of the drawing hole which is also formed in the heat sink. 同じくヒートシンクの他の例を示す説明図。Explanatory drawing which also shows another example of a heat sink. 同じくヒートシンクのさらに他の例を示す説明図。Explanatory drawing which also shows still another example of a heat sink. 同じくヒートシンクのさらに他の例を示す説明図。Explanatory drawing which also shows still another example of a heat sink. 同じくヒートシンクのさらに他の例を示す説明図。Explanatory drawing which also shows still another example of a heat sink. 同じくヒートシンクのさらに他の例を示す説明図。Explanatory drawing which also shows still another example of a heat sink. 同じくヒートシンクのさらに他の例を示す斜視図。A perspective view showing still another example of the heat sink. 同じく冷却対象物を除く平面図。Similarly, a plan view excluding the object to be cooled. 同じく側面図。Also side view. 同じくヒートシンクのさらに他の例を示す斜視図。A perspective view showing still another example of the heat sink. 同じく冷却対象物を除く平面図。Similarly, a plan view excluding the object to be cooled. 同じく側面図。Also side view. 同じくヒートシンクの製造手順の一例を示す説明図。An explanatory view showing an example of a heat sink manufacturing procedure. 同じく製造手順の説明図。Similarly, an explanatory diagram of the manufacturing procedure. 同じく製造手順の説明図。Similarly, an explanatory diagram of the manufacturing procedure. 同じく製造手順の説明図。Similarly, an explanatory diagram of the manufacturing procedure. 同じく製造手順の説明図。Similarly, an explanatory diagram of the manufacturing procedure. 同じく製造手順の説明図。Similarly, an explanatory diagram of the manufacturing procedure. 同じく製造手順の説明図。Similarly, an explanatory diagram of the manufacturing procedure. 同じく製造手順の他の例を示す説明図。Explanatory drawing which also shows another example of a manufacturing procedure. 同じく製造手順のさらに他の例を示す説明図。Explanatory drawing which also shows still another example of a manufacturing procedure. 同じく製造手順の説明図。Similarly, an explanatory diagram of the manufacturing procedure. 同じく製造手順の説明図。Similarly, an explanatory diagram of the manufacturing procedure. 同じく製造手順の説明図。Similarly, an explanatory diagram of the manufacturing procedure. 引き抜き孔の変形例を示す縦断面図Vertical cross-sectional view showing a modified example of the extraction hole 図12Aの引き抜き孔の形成に用いる耐熱線を示す説明図。The explanatory view which shows the heat-resistant wire used for forming the drawing hole of FIG. 12A.
 次に、本発明の実施形態を添付図面に基づき詳細に説明する。 Next, an embodiment of the present invention will be described in detail based on the accompanying drawings.
 本発明にかかるヒートシンク1は、金属材料の有孔鋳造品からなり、図1Aや図1Bに示すように、単又は複数の貫通した耐熱線引き抜き孔10が表面に開口している。そして、このヒートシンク1は、発熱体やこれに熱的に接続されるベース面などの冷却対象物8に接着させることで、熱を吸熱するとともに、その表面上や引き抜き孔10を流通する冷媒等の流体中に熱を放熱する。 The heat sink 1 according to the present invention is made of a perforated cast product made of a metal material, and as shown in FIGS. 1A and 1B, one or a plurality of through heat-resistant wire drawing holes 10 are opened on the surface. Then, the heat sink 1 absorbs heat by adhering to a cooling object 8 such as a heating element or a base surface thermally connected to the heating element, and at the same time, a refrigerant or the like flowing on the surface thereof or through the drawing hole 10. Dissipates heat into the fluid.
 引き抜き孔10に流通させる流体は、空気、アルゴンガス、窒素ガス、水、各種クーラント等の気体、液体などが該当する。ヒートシンク1を構成する金属材料としては、アルミニウムや銅、マグネシウム、銀、鉄、これらの各種合金や化合物など、熱伝導度の高い種々の金属材料を用いることができる。引き抜き孔10は従来のロータス金属板の短い貫通孔に比べて冷媒流体の圧力損失を減じない程度に長い貫通孔とすることができるため、薄板状に切断したりベース材への接合作業を省略でき、低コスト化でき、品質も安定化することになる。 The fluid to be circulated in the drawing hole 10 corresponds to air, argon gas, nitrogen gas, water, gas such as various coolants, liquid, and the like. As the metal material constituting the heat sink 1, various metal materials having high thermal conductivity such as aluminum, copper, magnesium, silver, iron, and various alloys and compounds thereof can be used. Since the pull-out hole 10 can be a long through hole that does not reduce the pressure loss of the refrigerant fluid as compared with the short through hole of the conventional Lotus metal plate, cutting into a thin plate or joining to the base material is omitted. It can be done, the cost can be reduced, and the quality can be stabilized.
 耐熱線引き抜き孔10は、後述するように凝固した鋳造物から耐熱線を引き抜いて形成される孔であり、その断面形状は耐熱線の断面形状が反映され、円形以外に楕円形、三角形、四角形、六角形、L字形などの種々の断面形状が可能である。断面積(開口面積)についても、耐熱線の断面積がそのまま反映され、従来のロータス成形体やドリル加工、レーザー加工等では困難であった細く長い孔を容易に形成することができる。また、図12Aに示すように、引き抜き孔10が軸方向に沿って断面積が周期的に変化し、内周面に軸方向に沿って凹凸(起伏)を形成したものも好ましい例である。このような軸方向に凹凸を有する引き抜き孔10は、図12Bに示すように、使用する耐熱線2の外周面にあらかじめ被覆形成する離型剤の層9の厚さを、軸方向に沿って周期的に変化させることで、引き抜き孔10の凝固した内周面に対応した同じ周期の凹凸(起伏)を形成することができる。孔の凹部に離型剤が残存する場合はこれを洗浄して洗い落とし、前記凹凸(起伏)を有する内周面を得ることができる。これにより引き抜き孔10を通過する冷媒等と孔内周面との接触面積(軸方向単位長さあたりの接触距離)を増大させ、冷却能を増大させることができる。 The heat-resistant wire drawing hole 10 is a hole formed by drawing a heat-resistant wire from a solidified casting as described later, and its cross-sectional shape reflects the cross-sectional shape of the heat-resistant wire, and is oval, triangular, or quadrangular in addition to a circular shape. , Hexagonal, L-shaped and other various cross-sectional shapes are possible. The cross-sectional area (opening area) also reflects the cross-sectional area of the heat-resistant wire as it is, and it is possible to easily form thin and long holes that were difficult with conventional Lotus molded bodies, drilling, laser machining, and the like. Further, as shown in FIG. 12A, it is also a preferable example that the withdrawal hole 10 has a cross-sectional area that changes periodically along the axial direction to form irregularities (undulations) along the axial direction on the inner peripheral surface. As shown in FIG. 12B, the drawing hole 10 having irregularities in the axial direction has the thickness of the release agent layer 9 formed in advance on the outer peripheral surface of the heat-resistant wire 2 to be used along the axial direction. By changing it periodically, it is possible to form irregularities (undulations) having the same period corresponding to the solidified inner peripheral surface of the extraction hole 10. If the release agent remains in the recesses of the holes, it can be washed and washed away to obtain an inner peripheral surface having the unevenness (undulations). As a result, the contact area (contact distance per unit length in the axial direction) between the refrigerant or the like passing through the drawing hole 10 and the inner peripheral surface of the hole can be increased, and the cooling capacity can be increased.
 耐熱線引き抜き孔10の孔の長さは、2000mm以下、好ましくは1000mm以下、より好ましくは300mm以下とされる。2000mmより長くなると耐熱線も長くなり、鋳造物との接触面積が増え、引き抜きの際の摩擦力が増大して引き抜きが困難となる。耐熱線引き抜き孔の孔径(直径)は、100μm~20mm、好ましくは200μm~10mm、より好ましくは300μm~5mmとされる。 The length of the heat-resistant wire drawing hole 10 is 2000 mm or less, preferably 1000 mm or less, and more preferably 300 mm or less. If it is longer than 2000 mm, the heat-resistant wire also becomes longer, the contact area with the casting increases, the frictional force at the time of drawing increases, and the drawing becomes difficult. The hole diameter (diameter) of the heat-resistant wire drawing hole is 100 μm to 20 mm, preferably 200 μm to 10 mm, and more preferably 300 μm to 5 mm.
 孔径が100μmより小さくなると、耐熱線もかなり細くなり、引き抜き時に破損しやすくなり有孔鋳造品の製造が難しくなる。孔径が20mmよりも大きくなると、使用する耐熱線と鋳造物との接触面積が増え、引き抜きの際の摩擦力が大きくなり、引き抜きが困難になりやすい。中庸の太さの耐熱線を用いると引き抜き孔10の形成が容易である。 If the hole diameter is smaller than 100 μm, the heat-resistant wire will also become considerably thin, and it will be easily damaged during drawing, making it difficult to manufacture a perforated cast product. When the hole diameter is larger than 20 mm, the contact area between the heat-resistant wire to be used and the casting increases, the frictional force at the time of pulling out increases, and the pulling out tends to be difficult. The drawing hole 10 can be easily formed by using a heat-resistant wire having a medium thickness.
 ただし、引き抜き孔10の長さが長くなりすぎると、冷媒等の流体の流れに伴う圧力損失が増大するというデメリットが生じる。孔径が小さくなるほど、圧力損失の影響が無視できなくなる。たとえばポンプで引き抜き孔10に冷媒を循環させる場合において、この圧力損失が大きくなると、冷媒を引き抜き孔10に通すために、より大きなポンプ動力が必要となり、運転コストの増大につながりかねない。 However, if the length of the drawing hole 10 becomes too long, there is a demerit that the pressure loss due to the flow of a fluid such as a refrigerant increases. The smaller the pore diameter, the more the effect of pressure loss cannot be ignored. For example, when the refrigerant is circulated through the extraction hole 10 by a pump, if this pressure loss becomes large, a larger pump power is required to pass the refrigerant through the extraction hole 10, which may lead to an increase in operating cost.
 このような圧力損失を低減させる引き抜き孔10の例としては、図2Aに示すように、流体を流通させる貫通した引き抜き孔の途中部に、流体を溜めて圧力を回復させるための側方に分岐した流体溜め空間14を同じく引き抜き孔10等により設けることも好ましい。本例では、流体溜め空間14は図示横方向に延びる引き抜き孔10に交差して縦方向に形成され、下面側の引き抜きの開口を熱伝導性に優れた金属等からなる閉塞部材13で塞ぐことにより形成している。このような交差した流体溜め空間14は、耐熱線を互いに接した状態で交差させることや、一方の耐熱線に他方の耐熱線を貫通させ、当該他方を先に抜いて形成すること、或いは引き抜き孔方向に垂直方向に切断面を導入することにより実現できる。たとえば、流体を流通させる貫通した前記引き抜き孔を形成した鋳造品に対し、後加工により、当該引き抜き孔の途中位置に向けて、該引き抜き孔に交差する側方からレーザー加工等で切り目を入れる等して前記流体溜め空間14を形成し、その側方開口面を閉塞部材で塞ぐことにより構成することもできる。また、図2Bに示すように長さ方向に沿って太さに勾配を付与したテーパー孔として下流側の孔の面積を徐々に増大させる(図示左から右に流体を流すとして)ものや、図2Cに示すように分岐した孔とし、下流側の孔の総断面積を増加させる(図示左から右に流体を流すとして)ものなど、引き抜き孔として構成できる種々の方策をとることにより圧力損失の問題を解決できる。図2Cに示した内部途中で分岐した孔は、同じく分岐する耐熱線を用いることで容易に実現できる。これもロータス金属成形体では実現できず、ドリル加工等も非常にコスト高となる。 As an example of the pull-out hole 10 for reducing such pressure loss, as shown in FIG. 2A, the fluid is stored in the middle of the through-through pull-out hole through which the fluid flows and branches laterally to recover the pressure. It is also preferable to provide the created fluid storage space 14 through a drawing hole 10 or the like. In this example, the fluid storage space 14 is formed in the vertical direction intersecting the drawing hole 10 extending in the horizontal direction shown in the drawing, and the drawing opening on the lower surface side is closed with a closing member 13 made of metal or the like having excellent thermal conductivity. Is formed by. Such intersecting fluid reservoir spaces 14 may be formed by crossing the heat-resistant wires in a state of being in contact with each other, or by allowing one heat-resistant wire to pass through the other heat-resistant wire and pulling out the other first. This can be achieved by introducing a cut surface in the direction perpendicular to the hole direction. For example, a cast product having the drawn-out hole formed through which a fluid flows is post-processed to make a cut by laser processing or the like from the side intersecting the drawn-out hole toward an intermediate position of the drawn-out hole. It is also possible to form the fluid storage space 14 and close the side opening surface thereof with a closing member. Further, as shown in FIG. 2B, as a tapered hole having a gradient in thickness along the length direction, the area of the hole on the downstream side is gradually increased (assuming that the fluid flows from the left to the right in the figure), or the figure. Pressure loss can be reduced by taking various measures that can be configured as extraction holes, such as branching holes as shown in 2C and increasing the total cross-sectional area of the holes on the downstream side (assuming fluid flows from left to right in the figure). Can solve the problem. The hole branched in the middle of the inside shown in FIG. 2C can be easily realized by using a heat-resistant wire that also branches. This cannot be realized with a lotus metal molded product, and drilling and the like are extremely costly.
 また、有孔鋳造品の鋳造時に耐熱線の配置を適宜設定することで、図3に示すように、異なる方向に伸びる多数の貫通の引き抜き孔10を容易に設けることもできる。このような多方向の引き抜き孔10を備えるヒートシンク1は、一方向気孔が形成されるロータス金属成形体では作製できず、ドリル加工や電子ビーム加工、レーザー加工も時間がかかり且つ装置も大型化してコスト高となる。 Further, as shown in FIG. 3, a large number of through holes 10 extending in different directions can be easily provided by appropriately setting the arrangement of the heat-resistant wire at the time of casting the perforated cast product. The heat sink 1 provided with such multi-directional drawing holes 10 cannot be manufactured by a lotus metal molded body in which unidirectional pores are formed, and drilling, electron beam machining, and laser machining take time and the apparatus becomes large. The cost will be high.
 また、所定の保形性に加えて屈曲変形可能性を備えた金属細線を用いることで、図4A~図4Dに示すように曲線状(波状や螺旋状)又は折曲状して伸びる孔とすることもできる。これにより引き抜き孔の長さを稼ぎ、より冷却性能の優れたヒートシンクを提供することが可能となる。冷却対象物が複雑な形状である場合、直線的な貫通孔では冷却できない部分が生じる。しかし、本例のように螺旋状やV字折り曲げ状、曲線状の孔とすれば、直線孔では網羅できない複雑な冷却対象物の全面の冷却に対応でき、有効に効率的な冷却を行うことができる。このような孔は従来のロータス金属成形体を切断したものやドリル加工、電子ビーム加工、レーザー加工では形成できない。 Further, by using a thin metal wire having a predetermined shape-retaining property and a possibility of bending and deforming, a curved (wavy or spiral) or curved hole can be formed as shown in FIGS. 4A to 4D. You can also do it. This makes it possible to increase the length of the drawing hole and provide a heat sink having better cooling performance. When the object to be cooled has a complicated shape, there are some parts that cannot be cooled by a straight through hole. However, if the holes are spiral, V-shaped, or curved as in this example, it is possible to handle the cooling of the entire surface of a complicated object to be cooled that cannot be covered by a straight hole, and effective and efficient cooling can be performed. Can be done. Such holes cannot be formed by cutting a conventional Lotus metal molded body, drilling, electron beam processing, or laser processing.
 たとえば、冷却対象物(発熱体等)が局所的に凹凸があったり、平面的に非対称であったり、熱発生部と熱非発生部とが複雑に入り込んでいる場合など、要するに冷却対象物が複雑形状を有する場合には、直線的な孔ではカバーしきれない部分が残留してしまう場合があるが、図4Bに示すように、凹凸を有する冷却対象物8に対するヒートシンク1の当接面の凹凸形状を沿わせるように、引き抜き孔10を適宜屈曲させて、たとえば凸部の内部に張り出すように湾曲させて設けることができ、より冷却性能の優れたヒートシンクを提供することが可能となる。 For example, when the object to be cooled (heat sink, etc.) is locally uneven, is asymmetric in plane, or the heat generating part and the heat non-generating part are intricately inserted, the cooling object is basically When it has a complicated shape, a portion that cannot be covered by a straight hole may remain, but as shown in FIG. 4B, the contact surface of the heat sink 1 with respect to the uneven cooling object 8 The pull-out hole 10 can be appropriately bent so as to follow the uneven shape, and can be provided by being curved so as to project inside the convex portion, for example, and it is possible to provide a heat sink having more excellent cooling performance. ..
 図5A~図5Cは、圧力損失が大きくなりがちな長い引き抜き孔10に対する冷媒等の流体の流通を促進させるための構成例であり、引き抜き孔10の断面積よりも大きな断面積の有底の孔部11が設けられ、耐熱線引き抜き孔10が、鋳造品(ヒートシンク1)の外面の開口部から前記孔部11の内周面の開口部にいたる貫通孔であって、孔部11内の空間と鋳造品(ヒートシンク1)外部空間を連通する孔としたものである。このような例では、孔部11に冷媒等の流体を加圧等で積極的に供給することで、該孔部11に供給された流体が該孔部11の内周面に開口している各引き抜き孔10に強制的に供給され、当該引き抜き孔10への流体の流通が促進され、冷却効果も向上させることができるのである。 5A to 5C are configuration examples for promoting the flow of a fluid such as a refrigerant through the long drawing hole 10 in which the pressure loss tends to be large, and the bottom having a cross-sectional area larger than the cross-sectional area of the drawing hole 10. The hole 11 is provided, and the heat-resistant wire drawing hole 10 is a through hole extending from the opening on the outer surface of the cast product (heat sink 1) to the opening on the inner peripheral surface of the hole 11, and is inside the hole 11. It is a hole that communicates the space and the external space of the cast product (heat sink 1). In such an example, by positively supplying a fluid such as a refrigerant to the hole 11 by pressurization or the like, the fluid supplied to the hole 11 opens to the inner peripheral surface of the hole 11. It is forcibly supplied to each drawing hole 10, the flow of the fluid through the drawing hole 10 is promoted, and the cooling effect can be improved.
 図6A~図6Cは、各引き抜き孔10を、孔部11の軸中心から半径方向外周側ほど周方向一方向に傾斜した湾曲孔(対数螺旋曲線状)としたこと以外は、図5と同様である。このように引き抜き孔10を一方向の湾曲孔とすることで流体との接触面積が大きくなり、冷却効率をより高めることが可能であるとともに、すべての引き抜き孔10を同じ方向に湾曲させたことで、孔部11内の流体に渦流を生じさせ、引き抜き孔10への流体の供給をより促進させることが可能となる。 6A to 6C are the same as those in FIG. 5 except that each of the drawing holes 10 is a curved hole (logarithmic spiral curve shape) inclined in one direction in the circumferential direction toward the outer peripheral side in the radial direction from the axial center of the hole portion 11. Is. By making the drawing holes 10 curved in one direction in this way, the contact area with the fluid is increased, the cooling efficiency can be further improved, and all the drawing holes 10 are curved in the same direction. Therefore, it is possible to generate a vortex flow in the fluid in the hole 11 and further promote the supply of the fluid to the drawing hole 10.
 図7A以下では、ヒートシンク1の製造方法を例示している。このような製造方法は、本発明者が先に提案した特願2019-107040号「有孔鋳造品およびその製造方法」の方法と同じであり、当該出願内容が全て参照により本明細書に援用できる。図7Aで示す例では、鋳型3を、鋳造品の底面を形成するとともに耐熱線2を上方に突設した状態に支持する板状のプレート型30と、一体化されたプレート型30及び耐熱線2を内装し、鋳造品の外周面を形成する容器状の外側型31との組み合わせにより構成されている。図7Bは、プレート型30及び耐熱線2を外側型31に内装してセットした状態を示している。プレート型30の上面には耐熱線2の下端部を挿入して支持する支持用凹部が形成されることが好ましい。 FIG. 7A and below exemplify the manufacturing method of the heat sink 1. Such a manufacturing method is the same as the method of Japanese Patent Application No. 2019-107040 “Perforated cast product and its manufacturing method” previously proposed by the present inventor, and all the contents of the application are incorporated herein by reference. it can. In the example shown in FIG. 7A, the mold 3 is integrated with the plate-shaped plate mold 30 that forms the bottom surface of the cast product and supports the heat-resistant wire 2 so as to project upward, and the plate mold 30 and the heat-resistant wire. 2 is inside, and it is composed of a combination with a container-shaped outer mold 31 that forms an outer peripheral surface of a cast product. FIG. 7B shows a state in which the plate mold 30 and the heat-resistant wire 2 are set inside the outer mold 31. It is preferable that the upper surface of the plate mold 30 is formed with a supporting recess for inserting and supporting the lower end of the heat resistant wire 2.
 少なくとも耐熱線2の外面には、離型剤が塗布される。耐熱線2以外にもプレート型30の上面、外側型31の内周面にも離型剤が塗布されることが好ましい。離型剤を塗布するタイミングは、一体化したプレート型30及び耐熱線2に対して予め離型剤を全体に塗布し、乾燥後に外側型31にセットしてもよいし、セット後に塗布することもできる。 A mold release agent is applied to at least the outer surface of the heat resistant wire 2. In addition to the heat-resistant wire 2, it is preferable that the release agent is applied to the upper surface of the plate mold 30 and the inner peripheral surface of the outer mold 31. As for the timing of applying the release agent, the release agent may be applied to the integrated plate mold 30 and the heat-resistant wire 2 in advance and set on the outer mold 31 after drying, or may be applied after the setting. You can also.
 離型剤には、使用する金属材料に応じて公知の種々の離型剤を用いることができる。具体的には、窒化ホウ素(ボロンナイトライド)や、アルミナ(アルミナセメント)、グラファイト、フラーレン、シリコン、二硫化モリブデン、酸化クロムなどを主成分とした公知の離型剤を、使用する金属材料に応じて選択できる。たとえばアルミニウムやマグネシウムなどの場合は窒化ホウ素を主成分とした離型剤が好ましく、銅や銀などの場合はアルミナを主成分とした離型剤を用いることが好ましい。また、離型剤は、離型機能を保持し得る最高温度が使用する金属材料の融点よりも高いものを選ばなければならない。離型剤と耐熱線材表面とのぬれ性や密着性を改善するために、離型のための主成分に、有機溶剤などを添加してもよい。しかしながら、その有機溶剤が溶融材料と反応を起こして離型機能性を低下させる場合には、離型主材料単体を耐熱線に塗布することもできる。 As the release agent, various known release agents can be used depending on the metal material used. Specifically, a known mold release agent containing boron nitride (boron nitride), alumina (alumina cement), graphite, fullerene, silicon, molybdenum disulfide, chromium oxide, etc. as the main components is used as the metal material to be used. You can choose according to your needs. For example, in the case of aluminum or magnesium, a mold release agent containing boron nitride as a main component is preferable, and in the case of copper or silver, a mold release agent containing alumina as a main component is preferably used. In addition, the mold release agent must be selected so that the maximum temperature capable of retaining the mold release function is higher than the melting point of the metal material used. In order to improve the wettability and adhesion between the mold release agent and the surface of the heat-resistant wire, an organic solvent or the like may be added to the main component for mold release. However, when the organic solvent reacts with the molten material to reduce the mold release functionality, the mold release main material alone can be applied to the heat-resistant wire.
 そして、適宜鋳型3(外側型31)を加熱した状態で、図8Aの如く、別途溶融された金属材料(たとえば溶融アルミニウム)(以下、「溶融材料(12)」と称す。)を、耐熱線2が立設されている鋳型3内に注湯した後、図8Bの状態で冷却し、凝固させる。溶融材料12は耐熱線2間の隙間に充填され、耐熱線2と一体化された状態に凝固する。溶融材料の供給方法は、固形の金属材料(固体材料)を鋳型上部にセットして加熱により溶融させ、下方の鋳型内に移動させるものでもよい。 Then, in a state where the mold 3 (outer mold 31) is appropriately heated, as shown in FIG. 8A, a separately melted metal material (for example, molten aluminum) (hereinafter, referred to as “molten material (12)”) is a heat-resistant wire. After pouring hot water into the mold 3 in which 2 is erected, the mixture is cooled and solidified in the state shown in FIG. 8B. The molten material 12 is filled in the gap between the heat-resistant wires 2 and solidifies in a state of being integrated with the heat-resistant wires 2. The method of supplying the molten material may be one in which a solid metal material (solid material) is set on the upper part of the mold, melted by heating, and moved into the lower mold.
 耐熱線2の上端が湯面から突出状態までで注湯を止めれば、当該耐熱線の引き抜き孔は貫通孔となる。なお、耐熱線2の間の距離が小さい場合は、溶融材料の浸漬が表面張力や粘性により不十分となる場合があるので、そのような場合は細いセラミックス棒などによる撹拌手段や、振動手段を設けることが好ましい。 If the pouring is stopped when the upper end of the heat-resistant wire 2 protrudes from the surface of the hot water, the drawing hole of the heat-resistant wire becomes a through hole. If the distance between the heat-resistant wires 2 is small, the immersion of the molten material may be insufficient due to surface tension and viscosity. In such a case, a stirring means using a thin ceramic rod or a vibrating means may be used. It is preferable to provide it.
 溶融材料が凝固した後、図9Aに示すように、下方から図示しないピンで押し上げる等して、外側型31からプレート型30を分離し、耐熱線2と一体化した金属材料の鋳造物4が上面側に載った状態のプレート型30を取り出す。ここで、外側型31を側壁と底壁を分離可能とし、底壁を取り外して底側から取り出すことも勿論できる。 After the molten material has solidified, as shown in FIG. 9A, the plate mold 30 is separated from the outer mold 31 by pushing it up with a pin (not shown) from below, and the metal material casting 4 integrated with the heat resistant wire 2 is formed. Take out the plate mold 30 resting on the upper surface side. Here, the side wall and the bottom wall of the outer mold 31 can be separated, and the bottom wall can be removed and taken out from the bottom side, of course.
 そして、図9Bに示すように、鋳造物4の側面4bを治具5で挟持する等して支持した状態で、下面側のプレート型30を取り外し、露出(突出)した各耐熱線2の下端部2aを、図9Cに示すように挟持治具6などを用いて摘み、そのまま下方に引き抜くことにより、鋳造物4に貫通した引き抜き孔10が形成され、ヒートシンク1が完成する。引き抜きの際の下端部2aの露出は、支持用凹部の深さ分だけ突出する。上方にも耐熱線2が露出するので、耐熱線2の上端部から上方向に引き抜くこともできる。 Then, as shown in FIG. 9B, while the side surface 4b of the casting 4 is supported by being sandwiched by the jig 5, the plate mold 30 on the lower surface side is removed, and the lower end of each exposed (protruding) heat-resistant wire 2 is removed. As shown in FIG. 9C, the portion 2a is picked with a holding jig 6 or the like and pulled downward as it is, whereby a pull-out hole 10 penetrating the casting 4 is formed, and the heat sink 1 is completed. The exposure of the lower end portion 2a at the time of pulling out protrudes by the depth of the supporting recess. Since the heat-resistant wire 2 is also exposed upward, it can be pulled out upward from the upper end of the heat-resistant wire 2.
 本例では、図9B、図9Cに示すように、鋳造物4からプレート型30を取り外した後、耐熱線2を治具6で引き抜くようにしたが、プレート型30と耐熱線2の相互を強固に固定しておくことで、プレート型30の取り外しの際に耐熱線2もプレート型30とともに下方に移動して引き抜かれるように構成することも効率上、好ましい。すなわち、脱型した後に鋳造物から耐熱線を引き抜くこともできるし、耐熱線を鋳型に一体的に設け、脱型の際、鋳型とともに耐熱線が引き抜かれるようにすることもできる。 In this example, as shown in FIGS. 9B and 9C, after removing the plate mold 30 from the casting 4, the heat-resistant wire 2 is pulled out with the jig 6, but the plate mold 30 and the heat-resistant wire 2 are mutually connected. It is also preferable from the viewpoint of efficiency that the heat-resistant wire 2 is also configured to move downward together with the plate mold 30 and be pulled out when the plate mold 30 is removed by firmly fixing the plate mold 30. That is, the heat-resistant wire can be pulled out from the casting after the mold is removed, or the heat-resistant wire can be integrally provided in the mold so that the heat-resistant wire can be pulled out together with the mold during the mold removal.
 図11A~図11Dに示す製造装置の例は、図11Aに示すように、るつぼ型の外側型31に、相互に強固に固定したプレート型30及び耐熱線2をセットするとともに、外側型31内の耐熱線2の上部に固形の金属材料(固体材料9)を挿入し、ヒーター7で加熱することで、図11Bに示すように固体材料9を溶融させ、当該溶融材料を耐熱線2間の隙間に充填・凝固する例である。そして、図11Cに示すように耐熱線2と一体化した金属材料の鋳造物4が上面側に載った状態のプレート型30を外側型31から取り出した後、図11Dに示すようにプレート型30を鋳造物4から分離させることで、同時に耐熱線2もプレート型30とともに引き抜かれ、有孔鋳造品からなるヒートシンクを効率よく得ることができる。 In the example of the manufacturing apparatus shown in FIGS. 11A to 11D, as shown in FIG. 11A, the plate mold 30 and the heat-resistant wire 2 firmly fixed to each other are set in the crucible-shaped outer mold 31, and the inside of the outer mold 31 is set. By inserting a solid metal material (solid material 9) into the upper part of the heat-resistant wire 2 and heating it with a heater 7, the solid material 9 is melted as shown in FIG. 11B, and the molten material is placed between the heat-resistant wires 2. This is an example of filling and solidifying the gap. Then, after taking out the plate mold 30 in a state where the casting 4 of the metal material integrated with the heat-resistant wire 2 is placed on the upper surface side as shown in FIG. 11C from the outer mold 31, the plate mold 30 is as shown in FIG. 11D. By separating the heat-resistant wire 2 from the casting 4, the heat-resistant wire 2 is also pulled out together with the plate mold 30, and a heat sink made of a perforated casting can be efficiently obtained.
 以上の例は、縦方向に耐熱線を配置し、縦方向に引き抜き孔を形成する製法であるが、横方向に形成することも勿論できる。その場合は、たとえば図10に示すように、プレート型30を左右一対設け、同じく外側型31にセットし、同様に注湯、凝固、プレート型30の除去、耐熱線2の引き抜きを行うことで製造できる。この場合、プレート型30が金属材料の鋳造品の側面を形成し、外側型31が下面を形成する。 The above example is a manufacturing method in which a heat-resistant wire is arranged in the vertical direction and a drawing hole is formed in the vertical direction, but of course it can also be formed in the horizontal direction. In that case, for example, as shown in FIG. 10, a pair of left and right plate molds 30 are provided, and the same is set on the outer mold 31. Similarly, pouring, solidification, removal of the plate mold 30, and pulling out of the heat resistant wire 2 are performed. Can be manufactured. In this case, the plate mold 30 forms the side surface of the cast metal material, and the outer mold 31 forms the lower surface.
 耐熱線は、所定の保形性並びに屈曲変形可能性を備えたものであり、好ましくは金属細線が用いられる。耐熱線2は、本例のように直線状のもの以外に、曲線状(たとえば波状、螺旋状など)、又は屈曲状(複数の方向に折れ曲がった形状)にすることができ、この形状のまま金属材と一体化された鋳造物から、屈曲変形させながら耐熱線を引き抜くことで、曲線状、又は屈曲状の前記耐熱線引き抜き孔10を得ることができる。耐熱線は、溶融材料が注湯された状態で耐熱性を保持しなければならないので、その融点は溶融材料に使用される金属材料の融点よりも高くなければならない。少なくとも100℃以上高いことが望ましい。 The heat-resistant wire has a predetermined shape retention property and bending deformation possibility, and a thin metal wire is preferably used. The heat-resistant wire 2 can be curved (for example, wavy, spiral, etc.) or bent (bent in a plurality of directions) in addition to the linear one as in this example, and remains in this shape. The heat-resistant wire drawing hole 10 having a curved shape or a bent shape can be obtained by drawing out the heat-resistant wire while bending and deforming the casting integrated with the metal material. Since the heat-resistant wire must maintain heat resistance in the state where the molten material is poured, its melting point must be higher than the melting point of the metal material used for the molten material. It is desirable that the temperature is at least 100 ° C. or higher.
 以上、本発明の実施形態について説明したが、本発明はこうした実施例に何ら限定されるものではなく、本発明の要旨を逸脱しない範囲において種々なる形態で実施し得ることは勿論である。 Although the embodiments of the present invention have been described above, the present invention is not limited to these examples, and it goes without saying that the present invention can be implemented in various forms without departing from the gist of the present invention.
 1 ヒートシンク
 2 耐熱線
 2a 端部
 3 鋳型
 4 鋳造物
 4b 側面
 5 治具
 6 治具
 7 ヒーター
 8 冷却対象物
 9 離型剤の層
 10 引き抜き孔
 11 孔部
 12 溶融材料
 13 閉塞部材
 14 流体溜め空間
 30 プレート型
 31 外側型
 9 固体材料
1 Heat sink 2 Heat-resistant wire 2a End 3 Mold 4 Casting 4b Side 5 Jig 6 Jig 7 Heater 8 Cooling object 9 Release agent layer 10 Extraction hole 11 Hole 12 Molten material 13 Closure member 14 Fluid storage space 30 Plate type 31 Outer type 9 Solid material

Claims (5)

  1.  金属材料の鋳造品からなり、外面に単又は複数の貫通した耐熱線引き抜き孔が開口しており、該耐熱線引き抜き孔内を流通する流体中に熱を放熱することを特徴とするヒートシンク。 A heat sink made of a cast metal material, having one or more heat-resistant wire drawing holes opened on the outer surface, and dissipating heat into the fluid flowing through the heat-resistant wire drawing holes.
  2.  前記耐熱線引き抜き孔が、前記鋳造品の鋳型内に設けられて凝固する金属材料に端部が外面に露出した状態に埋め込まれる単又は複数の耐熱線の引き抜き孔である、請求項1記載のヒートシンク。 The first aspect of the present invention, wherein the heat-resistant wire drawing hole is a single or a plurality of heat-resistant wire drawing holes that are provided in a mold of the cast product and are embedded in a metal material that solidifies with the ends exposed on the outer surface. heat sink.
  3.  前記耐熱線が、表面に離型剤が被覆されたものである、請求項2記載のヒートシンク。 The heat sink according to claim 2, wherein the heat-resistant wire has a surface coated with a release agent.
  4.  前記耐熱線が、所定の保形性並びに屈曲変形可能性を備えた金属細線である、請求項2又は3記載のヒートシンク。 The heat sink according to claim 2 or 3, wherein the heat-resistant wire is a thin metal wire having a predetermined shape retention property and bending deformation possibility.
  5.  前記鋳造品に前記引き抜き孔の断面積よりも大きな断面積の有底の孔部が設けられ、
     前記耐熱線引き抜き孔が、前記鋳造品の外面の開口部から前記孔部の内周面の開口部にいたる貫通孔であって、前記孔部内の空間と鋳造品外部空間を連通する孔である請求項1~4の何れか1項に記載のヒートシンク。
    The cast product is provided with a bottomed hole having a cross-sectional area larger than the cross-sectional area of the drawn hole.
    The heat-resistant wire drawing hole is a through hole extending from the opening on the outer surface of the casting to the opening on the inner peripheral surface of the hole, and is a hole that communicates the space inside the hole with the outer space of the casting. The heat sink according to any one of claims 1 to 4.
PCT/JP2020/029317 2019-07-30 2020-07-30 Heat sink WO2021020529A1 (en)

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Citations (3)

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JPS62168657A (en) * 1986-01-20 1987-07-24 Toyoda Autom Loom Works Ltd Casting method
US20030173720A1 (en) * 2002-03-12 2003-09-18 Massachusetts Institute Of Technology Methods for forming articles having very small channels therethrough, and such articles, and methods of using such articles
WO2014050892A1 (en) * 2012-09-25 2014-04-03 学校法人常翔学園 Perforated cast product and method for manufacturing same

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Publication number Priority date Publication date Assignee Title
US7073558B1 (en) 1999-07-09 2006-07-11 Hideo Nakajima Production method for porous metal body
JP2004217865A (en) * 2003-01-17 2004-08-05 Sumitomo Chem Co Ltd Phosphor
JP6562885B2 (en) 2016-10-24 2019-08-21 株式会社ロータス・サーマル・ソリューション Heat sink, cooling device including the heat sink, method for manufacturing the heat sink, and method for cooling an object to be cooled
JP2018179412A (en) 2017-04-13 2018-11-15 株式会社ロータス・サーマル・ソリューション Heat exchanger

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62168657A (en) * 1986-01-20 1987-07-24 Toyoda Autom Loom Works Ltd Casting method
US20030173720A1 (en) * 2002-03-12 2003-09-18 Massachusetts Institute Of Technology Methods for forming articles having very small channels therethrough, and such articles, and methods of using such articles
WO2014050892A1 (en) * 2012-09-25 2014-04-03 学校法人常翔学園 Perforated cast product and method for manufacturing same

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