WO2021018149A1 - Blade forming method and blade - Google Patents
Blade forming method and blade Download PDFInfo
- Publication number
- WO2021018149A1 WO2021018149A1 PCT/CN2020/105261 CN2020105261W WO2021018149A1 WO 2021018149 A1 WO2021018149 A1 WO 2021018149A1 CN 2020105261 W CN2020105261 W CN 2020105261W WO 2021018149 A1 WO2021018149 A1 WO 2021018149A1
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- WO
- WIPO (PCT)
- Prior art keywords
- web
- shell
- blade
- leeward
- main beam
- Prior art date
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/30—Mounting, exchanging or centering
- B29C33/301—Modular mould systems [MMS], i.e. moulds built up by stacking mould elements, e.g. plates, blocks, rods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
- B29C65/7805—Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features
- B29C65/7817—Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features in the form of positioning marks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/816—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
- B29L2031/082—Blades, e.g. for helicopters
- B29L2031/085—Wind turbine blades
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2240/00—Components
- F05B2240/20—Rotors
- F05B2240/30—Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Definitions
- This application relates to the field of wind power technology, and in particular to a blade forming method and a blade.
- the wind turbine blade is mainly composed of a shell and a web.
- the shell is composed of two half shells, namely the windward side shell and the leeward side shell.
- the hollow space between the two half shells is in the extending direction of the blade Supported by the web.
- the web and the shell are connected by means of trial clamping, that is, before the web and the shell are connected, a step of testing the assembly gap of each component before bonding is performed.
- a step of testing the assembly gap of each component before bonding is performed.
- the corresponding components need to be adjusted in time. In this way, it is necessary to repeatedly adjust the position or gap between the web and the main beam according to the degree of deformation of the flexible cement, which consumes a lot of time, manpower and material resources.
- the embodiments of the present application provide a blade forming method and blade, aiming at improving the forming efficiency of the blade.
- a blade molding method which includes the following steps: a blade shell forming step, using a blade shell forming mold to form the shell, the blade shell forming mold includes a windward surface shell molding mold and a leeward surface shell molding mold
- the blade shell molding step includes the windward side shell molding step and the leeward side shell molding step.
- the windward side shell is formed in the windward side shell molding mold, and the leeward side shell is formed in the leeward side shell molding mold.
- At least one of the shell forming mold and the leeward surface shell forming mold includes a plurality of first identification parts spaced apart from each other, and the plurality of first identification parts are arranged along the long axis direction of the blade shell forming mold; and the step of providing a web
- the web includes a plurality of first markers, the first markers are arranged on the surface of the web near the leading edge region or the trailing edge region of the blade, and at least part of the first markers have a predetermined corresponding relationship with the first identification portion;
- the plate assembly step use the web tooling to assemble the web.
- the web tooling includes a press tool to connect the web with the press tool; the web installation step is to install the press tool and the web as a whole to the windward shell For one of the body forming mold and the leeward side shell forming mold, at least part of the first identifier and the first identification part meet the predetermined corresponding relationship; the shell clamping step is to match the windward side shell forming mold and the leeward side shell forming mold Clamp the mold to form the blade.
- the blade shell forming mold includes a first matching portion corresponding to and adapted to the web tooling.
- the blade shell forming mold is assembled with the web tooling through the first matching portion, so that at least part of the first The marker and the first identification part satisfy a predetermined corresponding relationship.
- the web tooling further includes a web assembly bracket
- the web assembly step includes: providing a web assembly bracket; placing the web on the web assembly bracket; placing the web on the web assembly The web on the bracket is connected with the pressurizing tool.
- the web assembly step is used to make the first distance between the first marker of the web and the reference plane in the width direction of the web meet the preset distance, and after the web assembly step It also includes the step of determining that the first distance satisfies the preset distance: according to the first marker, using a detection tool to determine the first distance between the first marker of the web and the reference plane along the width direction of the web; A difference between a distance and a preset distance determines the relationship between the first distance and the preset distance; if the difference is within the preset range, it is determined that the first distance meets the preset distance.
- the web tooling includes a support surface, and in the width direction of the web, the sum of the distance between the support surface and the reference surface and the distance between the first marker and the support surface Satisfy the preset distance; optionally, the reference plane is one of the ground, the inner surface of the windward shell and the inner surface of the leeward shell.
- the step of forming the windward side shell includes: providing a main beam, the surface of the main beam along its thickness direction is provided with a plurality of second markers arranged at intervals, and the plurality of second markers The main beams are arranged in the length direction; the windward side shell molding die is provided, and the windward side shell molding die includes a first containing cavity and a plurality of first identification portions, at least part of the first identification portion and the second identifier have predetermined Correspondence; the windward side shell is formed, the main beam is arranged in the first receiving cavity, and the first identification part and the second marker meet a predetermined corresponding relationship, and the windward side shell is formed by skin layering on the main beam.
- the step of forming the leeward surface shell includes: providing a main beam, the surface of the main beam along its thickness direction is provided with a plurality of second markers arranged at intervals, and the plurality of second markers The main beams are arranged in the length direction; a leeward surface shell molding mold is provided.
- the leeward surface shell molding mold includes a second accommodating cavity and a plurality of first identification parts.
- At least part of the first identification part and the second identifier have predetermined Correspondence; the leeward surface shell is formed, the main beam is arranged in the second containing cavity, and the first identification part and the second marker meet a predetermined corresponding relationship, and the leeward surface shell is formed by skin layering on the main beam.
- a main beam verification step is included.
- the main beam verification step includes: selecting a plurality of measurement areas along the width direction of the main beam; Thickness, multiple thickness values are obtained; according to the difference between the thickness value and the thickness standard value, it is determined whether the main beam is qualified.
- the web assembling step is used to make the first distance between the first marker of the web and the reference plane in the width direction of the web meet the preset distance, according to the thickness value and the thickness The difference of the standard value adjusts the preset distance.
- the web installation step includes: marking the bonding line of the web in the windward side shell, the bonding line being the edge line of the web; the web tooling and the web assembly as a whole Install to the windward side shell molding die, and apply adhesive glue to the bonding line to connect the web and the windward side shell.
- the web installation step includes: marking the bonding line of the web in the leeward surface shell, the bonding line being the edge line of the web; the web tooling and the web assembly as a whole Install to the leeward side shell molding die, and apply adhesive glue at the bonding line to connect the web and the leeward side shell.
- a blade including: a shell, including a windward surface shell and a leeward surface shell disposed oppositely, the windward surface shell and the leeward surface shell buckle to form a hollow space, and the shell Comprising a plurality of second markers, the second markers are arranged along the long axis direction of the shell; the web includes a plurality of first markers, at least part of the first markers are arranged in a row along the extending direction of the web, At least part of the first marker and the second marker satisfy a predetermined corresponding relationship, the web is arranged in the hollow space, and the web is respectively connected with the windward side shell and the leeward side shell.
- the windward side shell and the leeward side shell include main beams, at least one of the main beams includes a plurality of second markers arranged at intervals, and the plurality of second markers extend along the main beam Arranged in the length direction.
- the blade molding method and the blade provided by the embodiments of the present application is to provide a plurality of first identification portions on one of the windward surface shell molding mold and the leeward surface shell molding mold, so that the first identification portion and the use of the mold
- the relative position of the formed windward side shell or the leeward side shell is accurate, by having the first marker on the web, by accurately fixing the web in the web tooling, and then passing the web tooling and the windward side shell
- One of the forming mold and the leeward side shell forming mold is accurately connected to realize the accurate connection between the web assembly and one of the windward side shell and the leeward side shell, thereby quickly bonding the web in the shell In order to avoid the trial and closing process during the blade forming process and improve the blade forming efficiency.
- FIG. 1 is a schematic diagram of the overall structure of a windward side shell forming mold and a leeward side shell forming mold provided by an embodiment of the present application;
- FIG. 2 is a schematic diagram of the overall structure of a web forming mold provided by an embodiment of the present application.
- FIG. 3 is a schematic structural diagram of using a detection tool to measure the distance between the web and the windward side shell in the blade forming tool provided by an embodiment of the present application;
- FIG. 4 is a flowchart of a blade forming method provided by an embodiment of the present application.
- FIG. 5 is a schematic structural diagram of the use state of the second axial positioning tool and the second chordwise positioning tool in the blade forming method provided by an embodiment of the present application;
- FIG. 6 is a schematic structural diagram of the use state of the third axial positioning tool and the third chordwise positioning tool in the blade forming method provided by an embodiment of the present application;
- FIG. 7 is a schematic structural diagram of the integrated assembly of the web component and the web tooling of the blade forming method provided by an embodiment of the present application;
- FIG. 8 is a schematic structural diagram of a main beam provided by an embodiment of the present application.
- Figure 9 is a schematic structural diagram of a web provided by an embodiment of the present application.
- Fig. 10 is a schematic structural diagram of a blade provided by an embodiment of the present application.
- FIG. 1 is a schematic diagram of the overall structure of a windward side shell forming mold and a leeward side shell forming mold provided by an embodiment of the present application.
- FIG. 3 is a schematic diagram of the structure of measuring the distance between the web and the windward surface shell in the blade forming tool provided by an embodiment of the application.
- FIG. 6 is the third axial positioning tool in the blade forming method provided by an embodiment of the application And the third chord-direction positioning tool in the use state of the structure diagram, FIG.
- FIG. 7 is a structural schematic diagram of the web assembly and the web tool assembly of the blade forming method provided by an embodiment of the present application
- FIG. 8 is an embodiment of the present application
- a schematic structural diagram of the main beam is provided.
- FIG. 9 is a schematic structural diagram of a web provided in an embodiment of the present application.
- the embodiment of the present application provides a blade forming tool, which includes a blade shell forming mold and a web tooling 5.
- the blade shell molding mold includes a windward surface shell molding mold 1 and a leeward surface shell molding mold 2. At least one of the windward surface shell molding mold 1 and the leeward surface shell molding mold 2 includes a plurality of first spaced apart.
- the identification portion 11, a plurality of first identification portions 11 are arranged along the long axis direction X of the blade shell molding die. Optionally, the first identification portion 11 is arranged at an edge position of the blade shell molding die.
- the web tooling 5 is used to assemble the web 7, and the web 7 includes a plurality of first markers 71.
- the first markers 71 are provided on the surface of the web 7 facing the leading edge region 63 or the trailing edge region 64 of the blade. At least part of the first marker 71 has a predetermined corresponding relationship with the first identification portion 11.
- the web tooling 5 includes a compression tool and a web assembly bracket, and the web assembly bracket can be detachably connected to the compression tool.
- the web assembly bracket is used to support the web 7, and the compression tool can be moved relative to the web assembly bracket to assemble the web 7 so that the compression tool and the web 7 are connected together .
- the blade shell forming mold includes a first matching part corresponding to and adapted to the web tooling 5.
- the blade shell forming mold includes a first matching part corresponding to and adapted to the pressing tool, and the first matching part enables The blade shell forming mold is assembled with the web tooling 5 so that at least part of the first marker 71 and the first identification portion 11 meet a predetermined corresponding relationship.
- the first matching portion may be a bracket, which can be used to support the web tooling 5, and the web tooling 5 is supported by the first matching portion, so that the web tooling 5 can adjust the web 7 and then At least part of the first marker 71 and the first identification portion 11 satisfy a predetermined corresponding relationship.
- the web tooling 5 includes a supporting surface 51.
- the web assembly bracket includes a supporting surface 51 for placing the web 7.
- the support surface 51 is provided on the web assembly bracket, and the support surface 51 is matched with the inner surface of the windward side shell 61 or the inner surface of the leeward side shell 62, so that the web 7 can be accurately placed on the web
- the accuracy of the connection between the web 7 and the windward side shell 61 or the leeward side shell 62 is also improved.
- the pressurization tool includes a suction cup, through which the web 7 can be connected to the pressurization tool.
- the web 7 needs to be installed on the windward side shell 61 or the leeward side shell When 62 is up, the web 7 is separated from the pressurized tooling by controlling the suction cup.
- the web tooling 5 may also include any or a combination of tools for positioning, transporting, and supporting the web 7.
- the web tooling 5 may also include internal support tooling.
- the inner support tooling can be set on the web assembly bracket to facilitate the assembly of the web.
- the web 7 on the bracket performs chord positioning.
- the web 7 may include a web main body 72 and a connecting flange 73 that are connected to each other. The web 7 is connected to the windward side shell 61 and the leeward side shell 62 through the connecting flange 73.
- the blade forming tool provided by the embodiment of the present application is provided with a first identification portion 11 on at least one of the windward side shell forming mold 1 and the leeward side shell forming mold 2, and the web 7 has a first identifier 71. At least part of the first marker 71 has a predetermined corresponding relationship with the first identifier portion 11. By aligning the first marker 71 with the first identifier portion 11, it is convenient to make the web 7 and the windward side shell molding die 1 Or the accurate positioning of the leeward surface shell molding die 2. At the same time, the web 7 is assembled through the web tooling 5.
- the web tooling 5 includes a pressurizing tool.
- the web 7 and the The press tooling is connected together, and then the web tooling 5 and the windward side shell molding die 1 or the leeward side shell molding die 2 are positioned or supported to realize the web assembly and the windward side shell 61 or the leeward side shell 62
- the relative position between the web 7 and the windward side shell forming mold 1 or the leeward side shell forming mold 2 can be adjusted by the web tooling 5, such as pressurizing tooling, to realize the web 7 and the blade shell
- the accurate positioning between the web 7 and the windward side shell 61 and the leeward side shell 62 and the assembly gap can ensure the axial position and assembly clearance of the web 7 and the windward side shell 61 or the leeward side shell 62.
- the trial and closing process of the mold effectively improves the molding efficiency of the blade.
- the web tooling 5 can be used to assemble a single web 7 and connect the single web 7 to at least one of the windward side shell forming mold 1 and the leeward side shell forming mold 2.
- the web tooling 5 can be used to assemble the webs 7 used in pairs to form a web assembly, and then connect the web assembly to the windward side shell forming mold 1 or the leeward side shell forming mold 2.
- the web tooling 5 assembles the webs 7 used in pairs to form a web assembly as an example.
- the blade forming tooling further includes web forming molds 3a, 3b and a first axial positioning tool 4, and the web forming molds 3a, 3b include a positioning mark portion 31, a positioning mark
- the portion 31 includes a plurality of second identification portions 311 spaced apart from each other.
- the second identification portions 311 are arranged on the surfaces of the web forming molds 3a, 3b. At least part of the second identification portions 311 are used to form the first identifier 71, wherein, at least Part of the second identification portion 311 has a predetermined corresponding relationship with the first identification portion 11.
- the first axial positioning tool 4 is provided on the web forming molds 3a, 3b, and is used to form a positioning portion on the web 7 formed by the web forming molds 3a, 3b.
- the web tooling 5 includes a connecting part adapted to the positioning part.
- the web assembly bracket includes a connecting part adapted to the positioning part, so that the web 7 can be accurately placed on the web assembly bracket.
- the web forming molds 3a, 3b are provided with a second identification portion 311, which enables the web 7 manufactured and formed by the web forming molds 3a, 3b to have a first identifier 71, and at least part of the second identification portion 311 is connected to the first
- the marking portion 11 has a predetermined corresponding relationship, so that the first marking 71 and the first marking portion 11 have a predetermined corresponding relationship.
- the blade forming tool is positioned by the first axial positioning tool 4, so that the web 7 and the web tool 5 can be connected through the positioning portion
- the parts cooperate to realize the precise positioning of the web 7 on the web tooling 5.
- At least part of the second identification portion 311 and the first identification portion 11 have a predetermined correspondence relationship such that the separation distance between at least part of the second identification portion 311 and the first identification portion 11 is equal, or At least part of the second identification portion 311 and the first identification portion 11 can be aligned with each other in the long axis direction X of the blade, and have a one-to-one correspondence relationship.
- the second identification portion 311 and the first identification portion 11 can be aligned one by one to realize the web assembly on the blade shell 6 Accurate positioning on the upper side, at the same time, it is also convenient for operators to judge and verify.
- the predetermined corresponding relationship between the second identification portion 311 and the first identification portion 11 may also be that in the direction X of the long axis of the blade, the second identification portion 311 is placed on two adjacent first identification portions. Between the portions 11, for example, the second identification portion 311 may be placed in an intermediate position between two adjacent first identification portions 11.
- the web forming molds 3a, 3b include a web body forming part, and the web body forming part includes a receiving space for placing the web material in the receiving space to form the web 7 ,
- the positioning mark portion 31 is provided on the web main body forming part
- the second identification portion 311 is provided on the opposite surface in the thickness direction of the web main body forming part
- at least part of the second identification part 311 is arranged in the extending direction of the web 7 main body forming part. Arranged in a row, at least part of the second marking portion 311 can form the first marking 71 on the web 7.
- the web 7 formed by the web forming molds 3a, 3b includes the first marker 71, and the web can be obtained through the first marker 71
- the distance between the plate main body and at least one of the windward side shell 61 and the leeward side shell 62 in the width direction N facilitates the quick and accurate setting of the web 7 through the first marker 71 during the bonding process of the web 7
- the bonding position in the windward side shell 61 and the leeward side shell 62 avoids the process of mold closing and improves the molding efficiency of the blade and the quality of the blade.
- the first axial positioning tool 4 may be an axial starting point positioning tool.
- the first axial positioning tool 4 includes a positioning plate 121.
- the positioning plate 121 is placed on the web forming molds 3a, 3b. Place the forming material of the web 7 in the containing space of the web forming molds 3a, 3b, and cover the forming material on the axial starting point positioning tool, so that after the web 7 is vacuum infused and molded, the web 7 The position where the plate 7 and the positioning plate 121 overlap form a positioning portion, and the web 7 can be accurately positioned with the web tooling 5 through the positioning portion.
- the windward side shell molding mold 1 and the leeward side shell molding mold 2 each include first identification portions 11 spaced apart from each other, the windward side shell molding mold 1 and the leeward side shell molding mold One of 2 includes a second mating part corresponding and adapted to the other.
- the second matching portion can realize the accurate positioning of the windward side shell molding die 1 and the leeward side shell molding die 2 to finally realize the accurate positioning of the windward side shell 61 and the leeward side shell 62, which reduces the windward side
- the mold clamping process of the shell 61 and the leeward surface shell 62 in the mold clamping process improves the efficiency of the blade mold clamping, thereby improving the molding efficiency of the blade.
- the windward side shell molding mold 1 includes at least two protruding positioning blocks
- the leeward side shell molding mold 2 includes a second matching portion that matches the protruding positioning block as a matching hole.
- the positioning block and the matching hole cooperate with each other to realize the accurate positioning of the windward side shell forming mold 1 and the leeward side shell forming mold 2.
- the second matching part can be set according to the needs of the user, which is not limited in this application.
- the windward side shell molding mold 1 is used to lay the main beam 66 with a skin 68 to form the windward side shell 61.
- the main beam 66 includes second markers 661 corresponding to the first identification portion 11 one-to-one, and the windward side shell molding mold 1 includes a second axial positioning tool 12 and a second chord direction.
- the positioning tool 13, the second axial positioning tool 12 is used to position the main beam 66 in the long axis direction X position of the windward side shell 61, and the second chord direction positioning tool 13 is used to position the main beam 66 on the windward side shell 61 Chord direction Y position; and/or, the leeward surface shell forming mold 2 is used to form the main beam 66 skin 68 into the leeward surface shell 62, in order to accurately place the main beam 66 in the leeward surface shell forming mold 2,
- the main beam 66 includes a second marker 661 corresponding to the first identification portion 11 one-to-one.
- the leeward surface shell molding die 2 includes a third axial positioning tool 21 and a third chord positioning tool 22.
- the third axial positioning The tool 21 is used to position the main beam 66 in the long axis direction X position of the leeward surface shell 62, and the third chord direction positioning tool 22 is used to position the main beam 66 in the chord direction Y position of the leeward surface shell 62.
- the second axial positioning tool 12 and the third axial positioning tool 21 may be similar in structure to the first axial positioning tool 4, and both include a positioning plate 121.
- the positioning plate 121 It is in abutting contact with one end of the main beam 66 to accurately position the position of the main beam 66 in the long axis direction X on the windward side shell forming mold 1 or the leeward side shell forming mold 2.
- the second chord-direction positioning tool 13 and the third chord-direction positioning tool 22 have similar structures, and both include a positioning member 131.
- the positioning member 131 is in abutting contact with the other end of the main beam 66 so as to Accurate positioning is performed on the chord position on the windward side shell molding die 1 or the leeward side shell molding die 2.
- the blade forming tooling further includes a detection tool 8, which is used to detect the distance between the first marker 71 and the reference surface in the width direction N; optionally, the reference The surface is one of the ground, the inner surface of the windward side shell 61 and the inner surface of the leeward side shell 62.
- the first marker 71 can be detected by the inspection tool 8
- the distance from the reference surface along the width direction N that is, the distance between the first marker 71 and the reference surface along the width direction N of the web 7 is detected, which facilitates real-time verification of the blade forming process and improves the blade forming performance Accuracy.
- FIG. 4 is a flowchart of a blade forming method according to an embodiment of the present application.
- the embodiment of the present application also provides a blade forming method, using the above blade forming tool, including the following steps:
- the blade shell forming step the blade shell forming mold is used to form the shell
- the blade shell forming mold includes a windward surface shell forming mold and a leeward surface shell forming mold
- the blade shell forming step includes a windward surface shell forming step and a leeward surface shell
- the windward side shell is formed in the windward side shell molding mold
- the leeward side shell is formed in the leeward side shell molding mold
- at least one of the windward side shell molding mold and the leeward side shell molding mold includes A plurality of first identification parts are spaced apart from each other, and the plurality of first identification parts are arranged along the long axis direction of the blade shell molding die.
- the step of providing a web includes a plurality of first markers, the first markers are arranged on the surface of the web near the leading edge region or the trailing edge region of the blade, and at least part of the first markers and the first identification portion have The predetermined correspondence.
- the web assembling step the web is assembled using the web tooling, the web tooling includes a pressurizing tool, and the web is connected to the pressurizing tool.
- the web installation step install the pressurizing tooling and the web as a whole to one of the windward side shell forming mold and the leeward side shell forming mold, and at least part of the first identifier and the first identification portion meet the predetermined correspondence relationship.
- the blade molding method provided by the embodiments of the present application uses the above-mentioned blade molding tool to form a blade, and by providing a plurality of first identification portions 11 on one of the windward side shell molding die 1 and the leeward side shell molding die 2 so that the first The relative position of the identification portion 11 and the windward surface shell 61 or the leeward surface shell 62 formed by the mold is accurate. By having the first marker 71 on the web 7, the web 7 is accurately fixed to the web tooling 5.
- the web tooling 5 is accurately connected to one of the windward side shell forming mold 1 and the leeward side shell forming mold 2, so as to realize one of the web and the windward side shell 61 and the leeward side shell 62 Therefore, the web 7 is quickly bonded to the shell 6 to avoid the trial and closing process during the blade forming process and improve the forming efficiency of the blade.
- the blade shell forming mold includes a first matching part corresponding to and adapted to the web tooling 5, and the blade shell forming mold is assembled with the web tooling 5 through the first matching part, so that at least part of the The first marker 71 and the first identification portion 11 satisfy a predetermined corresponding relationship.
- the blade shell molding die includes a first matching part corresponding and adapted to the pressurizing tooling.
- the first matching part may be a bracket.
- the pressurizing tooling is supported by the first matching, so that the pressurizing tooling
- the board 7 is adjusted so that at least part of the first marker 71 and the first identification portion 11 meet a predetermined corresponding relationship.
- the web tooling 5 and the web 7 can be formed integrally with the windward side shell
- the positioning of the mold 1 is accurate, which improves the assembly efficiency of the two.
- a first matching portion corresponding and adapted to the web tooling 5 can also be provided on the leeward surface shell molding die 2.
- the step of forming the windward side shell includes: providing a main beam 66, and how many surfaces of the main beam 66 along the thickness direction are provided A plurality of second markers 661 are arranged at intervals, and a plurality of second markers 661 are arranged along the long axis direction X of the main beam 66; a windward side shell forming mold 1 is provided, and the windward side shell forming mold 1 includes a first receiving space
- the cavity and the plurality of first identification portions 11 provided on the inner surface of the first containing cavity, at least part of the first identification portion 11 and the second identifier 661 have a predetermined corresponding relationship;
- the windward side shell 61 is formed, and the main beam 66 It is arranged in the first accommodating cavity, so that the first identification portion 11 and the second identifier 661 meet a predetermined corresponding relationship, and a skin 68 is laid on the main beam 66 to form a windward shell
- the step of forming the leeward surface shell 62 includes: providing a main beam 66, the surface of the main beam 66 in the thickness direction is provided with a plurality of second markers 661 arranged at intervals, and the plurality of second markers 661 are arranged along the main beam.
- the beams 66 are arranged in the length direction; the leeward surface shell molding mold 2 is provided.
- the leeward surface shell molding mold 2 includes a second containing cavity and a plurality of first identification portions 11, at least part of the first identification portion 11 and the second mark
- the symbol 661 has a predetermined corresponding relationship; the leeward surface shell 62 is formed, the main beam 66 is arranged in the second receiving cavity, and the first identification portion 11 and the second marker 661 meet the predetermined corresponding relationship.
- the upper skin 68 is layered to form the leeward shell 62.
- the first identification portion 11 is provided in one of the windward side shell molding mold 1 and the leeward side shell molding mold 2.
- the second marker 661 satisfies the predetermined corresponding relationship with the first identifier portion 11, for example, the second marker 661 corresponds to the first identifier portion 11 one-to-one, so that the main beam 66 can be accurately set on the windward side shell molding die 1 and one of the leeward side shell molding mold 2, thereby making the position of the main beam 66 in the windward side shell 61 or the leeward side shell 62 accurate.
- the web assembly and the main beam can be realized by accurately aligning the web tooling 5 and the windward side shell forming mold 1 or the leeward side shell forming mold 2 66 accurate alignment. It can be understood that the steps of placing the main beam 66 in the windward side shell molding mold 1 and the leeward side shell molding mold 2 are similar. The following takes the main beam 66 on the windward side shell molding mold 1 as an example for description. .
- the trailing edge beam can also be placed in the receiving cavity of the windward side shell molding die 1. Inside, place the axial positioning tooling and chord positioning tooling of the trailing edge beam to make the trailing edge beam close to the positioning tooling to ensure that the trailing edge beam is positioned correctly, and vacuum infusion is formed after the layering of the windward side shell forming mold 1 is completed. Skin 68.
- a line drawing tool or a pallet is placed on the windward side shell molding die 1, and the line drawing tool is used to draw a positioning line on the windward side shell 61, or the pallet is placed on the windward side shell 61
- the auxiliary parts can be lightning protection metal parts, counterweight boxes, bonding angles and mold clamping.
- PVC Polyvinyl chloride
- S110 before the step of forming the blade shell, further includes a step of forming the main beam 66.
- a corresponding second marker 661 is formed on the glass fiber of the main beam 66, and at least part of the second marker 661 and the first marker 71 on the web 7 meet the preset correspondence relationship.
- use a water-based marker to draw the second marker 661, the starting line and the end line on the surface of the main beam 66.
- the width of the second marker 661 is the same as the width of the main beam 66 , And then finally go through the demolding process to form the main beam 66.
- the excess part of the axial length of the main beam 66 can be cut and cleaned according to the starting line and the end line of the product, until the actual length of the main beam 66 after forming is consistent with the theoretical length.
- a main beam 66 verification step includes: selecting a plurality of measurement areas 662 along the width direction N of the main beam 66; respectively measuring the main beam 66 in the multiple measurement areas 662 A number of thickness values are obtained; according to the difference between the thickness value and the thickness standard value, it is determined whether the main beam 66 is qualified.
- a plurality of measurement areas 662 are respectively a 25% width position, a 50% width position and a 75% width position of the main beam 66.
- the thickness of the main beam 66 corresponding to the 25% width position, 50% width position and 75% width position of the main beam 66 is measured with tools to compare the main beam 66 product Compliance is checked. It is understandable that the position of the measurement area 662 can be set according to the requirements of the user, and four, five or six measurement areas 662 can also be selected to verify the main beam 66.
- the web assembling step is used to make the first marker 71 of the web 7 and the reference plane along the width direction N of the web 7
- the distance meets the preset distance, and the preset distance is adjusted according to the difference between the thickness value and the thickness standard value.
- the preset distance may be the theoretical distance between the web 7 and the reference plane along the width direction N of the web 7 during the design process of the web 7 and the blade forming tooling. Due to the influence of machining error or assembly error, the first distance and the preset distance will have a deviation, as long as the deviation meets the design requirements, and the range of the deviation can be set according to the requirements of the user.
- the web assembly is installed on the inner surfaces of the windward side shell 61 and the leeward side shell 62, and is correspondingly bonded to the main beam 66, and the web assembly is installed on the main beam 66. It is necessary to control the assembly distance between the web assembly and the main beam 66 along the width direction N of the web 7. Therefore, in specific implementation, if the actual thickness of the main beam 66 is greater than the theoretical thickness of the main beam 66, it is required Increase the adaptability of the preset distance so that the web components are reasonably and accurately connected to the blade shell 6 to prevent the unreasonable assembly gap from causing excessive pressure on the web 7 during the bonding process of the blade shell, causing windward Damage to the face shell 61 or the leeward face shell 62.
- the second identification portion 311 is provided on the web main body.
- the separation distance between two adjacent second identification parts 311 satisfies 0.5m ⁇ L ⁇ 3m, for example, the separation distance between two adjacent second identification parts 311 is 1m.
- the designated positions per meter of the web forming molds 3a, 3b can be, for example, the width of the web main body forming part, and the formed pits, protrusions, holes or identification plates and other special marks visible to the naked eye.
- the web 7 is laid on the surface of the mold using commonly used molding materials such as glass fiber, carbon fiber and core material. After vacuum infusion molding, the web 7 after demolding forms a visible surface on the outer surface of the product
- the first marker 71, the first marker 71 can be used as the inspection basis for the web assembly process and the web assembly installation process. At this time, it can be measured between the first marker 71 and the reference plane along the width of the web 7 The distance of the direction to realize the inspection of the web assembly process and web assembly installation process.
- the web 7 can be modified according to the actual needs of the user, so that the size of the web 7 is similar to the theoretical size, and the quality of the blade is improved. It is understandable that after the web forming molds 3a and 3b make the forming web 7, a marking paper or a marking board or the like can be adhered to the surface of the web 7 to form the first marker 71.
- the web assembly step is used to make the first distance between the first marker 71 of the web 7 and the reference plane along the width direction N of the web 7 meet the preset distance .
- the web tooling 5 further includes a web assembly support.
- the web assembly step includes: providing a web assembly support; placing the web on the web assembly support; placing the web on the web assembly support The web on the assembly bracket is connected with the pressurizing tool.
- the repaired web 7 is placed on the supporting surface 51 of the web tooling 5 using lifting tools.
- the repaired web 7 is placed on the web assembly bracket with lifting tools.
- the positioning part of the web 7 is aligned with the connecting part of the web assembly bracket, using internal bracing tooling to support at least two webs 7 for assembly to the theoretical position, and using compression tooling to align the web 7 Perform assembly.
- the web tooling 5 includes a support surface 51.
- the web assembly bracket includes a support surface 51. In the width direction of the web 7, the distance between the support surface 51 and the reference surface is the same as the first identifier. The sum of the distances between the supporting surfaces 51 meets the preset distance.
- the reference plane is one of the ground, the inner surface of the windward side shell 61 and the inner surface of the leeward side shell 62.
- the web 7 can be kept horizontal after being assembled without tilting, which facilitates the installation of the web 7 on the shell 6.
- S130 after the web assembling step, further includes: determining that the first distance meets the preset distance: according to the first marker 71, the detection tool 8 is used to determine the first mark of the web 7 The first distance between the symbol 71 and the reference plane along the width direction N of the web 7; the relationship between the first distance and the preset distance is determined according to the difference between the first distance and the preset distance; if the difference is in the preset Set within the range, it is determined that the first distance meets the preset distance. Specifically, if the difference is 3mm and the preset range is [-4mm, 4mm], and the difference at this time is within the preset range, it is determined that the first distance meets the preset distance. It is understandable that the preset range can be set according to the needs of the user.
- the result of the web 7 assembly can be verified by determining that the first distance meets the preset distance, and the accuracy of the web 7 assembly can be improved.
- the detection tool 8 may be a web ruler, and the distance and axial position between the first marker 71 and the reference surface (for example, the reference surface may be the ground) are measured by the web rule; the detection tool 8 may also be Laser, at this time, the first marker 71 can be a ring-shaped structure. By irradiating the first marker 71 with a laser, when the projection of the laser on the first marker 71 is in the ring-shaped structure, the web is determined The assembly structure of 7 is reasonable.
- the web tooling 5 includes a supporting surface 51.
- the supporting surface 51 In the width direction N along the web 7, the supporting surface 51 The sum of the distance from the reference plane and the distance between the first marker 71 and the supporting surface 51 meets the preset distance, which prevents the web assembly from tilting in the axial direction and improves the accuracy of the connection between the web assembly and the shell , Eliminating the need for trial and clamping process.
- the web installation step includes: fixing the web 7 to the windward shell 61 by means of glue;
- the bonding line of the web 7 is marked in the windward side shell 61, and the bonding line is the edge line of the web 7;
- the web tooling 5 and the web 7 are fixedly installed to the windward side shell molding die 1 as a whole.
- Adhesive glue 67 is applied to the line to connect the web 7 and the windward side shell 61.
- the web installation step includes: fixing the web 7 to the leeward side shell 62 by means of glue; on the leeward side shell
- the bonding line of the web 7 is marked in the body 62, and the bonding line is the edge line of the web 7; the web tooling 5 and the web 7 are fixedly installed as a whole to the leeward side shell forming mold 2, and the bonding line is painted
- the adhesive tape 67 connects the web 7 and the leeward shell 62.
- the crane is driven to lift the assembled web 7 and the pressurizing tooling and move it to the windward shell molding die 1, and the pressurizing tool and the windward shell
- the positioning of the forming mold 1 is accurate, and the web 7 is bonded to the windward side shell 61 through an adhesive 67, and a pressurizing tool is used to give sufficient pressure to the web 7 to ensure that the bonding surface is fully bonded.
- the inspection tool 8 can also be used to verify the distance between the web assembly and the windward shell 61 along the width direction N to confirm that the installation position of the web assembly meets the design requirements. Then, use the web bonding tool to bond the web components. Specifically, turn on the windward side shell forming mold 1 to heat the skin 68 to completely cure the adhesive 67 and then remove the web bonding Tooling and preparation for clamping and bonding. It can be understood that the web bonding tool has a similar structure to the web bonding tool in the prior art, and will not be repeated.
- the shell mold clamping step, the windward side shell molding mold 1 and the leeward side shell molding mold 2 are aligned and connected through the second matching portion, and the shell mold clamping step is performed. Then, tear off the release cloth of the bonding area of the shell 6 and clean it up. Apply adhesive glue to the bonding area of the web 7, the front edge area 63 and the rear edge area 64 of the leeward side shell 62, turn over and lock the mold to complete the mold clamping step of the shell 6. It is understandable that in S150, before the shell is closed, the web tooling 5 can be removed from the blade shell forming mold.
- the blade includes a leading edge region 63 and a trailing edge region 64, and after the mold clamping step of the housing 6, a mold clamping verification step is further included.
- the mold clamping verification step includes: passing the leading edge indicator and/or The trailing edge indicator verifies the housing 6 after the mold is closed.
- turn on the front and rear edge indicators check the value of the front and rear edge indicators, and confirm that there is no case such as the shell topping or the mold misalignment.
- the press tool can be aligned with one of the windward side shell molding die 1 and the leeward side shell molding die 2 to realize the web 7 and the windward side shell 61 and the leeward side.
- the accurate connection of one of the shells 62 compared with the traditional mold-closing process to adjust the distance and relative position between the windward side shell 61 and the leeward side shell 62, can save the trial and close mold process, and effectively improve The molding efficiency of the blade facilitates more efficient production of the blade.
- FIG. 10 shows a schematic structural diagram of a blade according to an embodiment of the present application.
- the embodiment of the present application also provides a blade, including a shell and a web 7, the shell includes a windward surface shell 61 and a leeward surface shell 62 that are arranged oppositely, and the windward surface shell 61 and the leeward surface shell 62 are buckled together
- a hollow space 65 is formed, and the housing includes a plurality of second markers 661, and the second markers 661 are arranged along the longitudinal direction X of the housing.
- the web 7 includes a plurality of first markers 71, at least some of the first markers 71 are arranged in a row along the extending direction of the web 7, and at least some of the first markers 71 and the second markers 661 meet a predetermined corresponding relationship,
- the web 7 is arranged in the hollow space 65, and the web 7 is connected to the windward side shell 61 and the leeward side shell 62 respectively.
- the windward side shell 61 and the leeward side shell 62 include main beams 66, at least one of the main beams 66 includes a plurality of second markers 661 arranged at intervals, and a plurality of second markers The 661 are arranged in a row along the length direction of the main beam 66. At this time, the length direction of the main beam 66 coincides with the long axis direction X of the shell. By reasonably setting the structure of the main beam 66, the connection position of the outer shell 6 and the web 7 is more accurate.
- the embodiment of the present application provides that the blade is made by the above-mentioned blade forming method.
- the connection position of the shell 6 and the web 7 can be made It is more accurate and improves the production efficiency of the blade and the quality of the blade, so it is easy to popularize and apply.
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Abstract
Description
Claims (14)
- 一种叶片成型方法,包括:A blade forming method includes:叶片外壳成型步骤,利用叶片外壳成型模具形成所述外壳,所述叶片外壳成型模具包括迎风面壳体成型模具和背风面壳体成型模具,所述叶片外壳成型步骤包括迎风面壳体成型步骤和背风面壳体成型步骤,在所述迎风面壳体成型模具中形成所述迎风面壳体,在所述背风面壳体成型模具中形成所述背风面壳体,所述迎风面壳体成型模具和所述背风面壳体成型模具的至少其中一者包括相互间隔分布的多个第一标识部,多个所述第一标识部沿所述叶片外壳成型模具的长轴方向排布;In the step of forming the blade shell, the shell is formed using a blade shell forming mold, the blade shell forming mold includes a windward surface shell forming mold and a leeward surface shell forming mold, and the blade shell forming step includes a windward shell forming step and In the step of forming the leeward surface shell, the windward surface shell is formed in the windward surface shell molding mold, the leeward surface shell is formed in the leeward surface shell molding mold, and the windward surface shell is formed At least one of the mold and the leeward shell molding mold includes a plurality of first identification portions spaced apart from each other, and the plurality of first identification portions are arranged along the long axis direction of the blade shell molding mold;提供腹板步骤,所述腹板包括多个第一标记符,所述第一标记符设置于所述腹板靠近所述叶片的前缘区或后缘区的表面,至少部分所述第一标记符与所述第一标识部具有预定的对应关系;In the step of providing a web, the web includes a plurality of first markers, and the first markers are arranged on the surface of the web near the leading edge region or the trailing edge region of the blade, and at least part of the first The marker has a predetermined corresponding relationship with the first identification part;腹板组装步骤,利用腹板工装将所述腹板进行组装,所述腹板工装包括加压工装,将所述腹板与所述加压工装连接;In the web assembly step, the web is assembled using web tooling, the web tooling includes a pressurizing tool, and the web is connected to the pressurizing tool;腹板安装步骤,将所述加压工装和所述腹板作为整体安装至所述迎风面壳体成型模具及所述背风面壳体成型模具其中一者,至少部分所述第一标记符与所述第一标识部满足预定的对应关系;In the web installation step, the pressurizing tool and the web are mounted as a whole to one of the windward side shell molding die and the leeward side shell molding die, and at least a part of the first identifier and The first identification part satisfies a predetermined corresponding relationship;外壳合模步骤,对所述迎风面壳体成型模具及所述背风面壳体成型模具合模,以形成叶片。In the shell mold clamping step, the windward surface shell molding mold and the leeward surface shell molding mold are clamped to form a blade.
- 根据权利要求1所述的叶片成型方法,其中,所述叶片外壳成型模具包括与所述腹板工装对应且适配的第一配合部,通过所述第一配合部使所述叶片外壳成型模具与所述所述腹板工装组装,以使至少部分所述第一标记符与所述第一标识部满足预定的对应关系。The blade forming method according to claim 1, wherein the blade shell forming mold includes a first matching portion corresponding to and adapted to the web tooling, and the blade shell forming mold is made by the first matching portion Assembling with the web tooling, so that at least part of the first marker and the first identification portion meet a predetermined corresponding relationship.
- 根据权利要求1所述的叶片成型方法,其中,所述腹板工装进一步包括腹板组装支架,所述腹板组装步骤包括:The blade forming method according to claim 1, wherein the web tooling further comprises a web assembling bracket, and the web assembling step comprises:提供腹板组装支架;Provide web assembly support;将所述腹板放置在所述腹板组装支架上;Placing the web on the web assembly bracket;将放置在所述腹板组装支架上的所述腹板与所述加压工装连接。The web placed on the web assembly bracket is connected to the pressurizing tool.
- 根据权利要求1所述的叶片成型方法,其中,所述腹板组装步骤用于使所述腹板的所述第一标记符与基准面之间、沿所述腹板宽度方向的第一距离满足预设距离,所述腹板组装步骤之后还包括:确定所述第一距离满足预设距离的步骤:The blade forming method according to claim 1, wherein the web assembling step is used to make the first distance between the first marker of the web and the reference plane along the width direction of the web When the preset distance is satisfied, after the web assembling step, the method further includes: determining that the first distance satisfies the preset distance:根据所述第一标记符,使用检测工装确定出所述腹板的所述第一标记符距离所述基准面之间、沿所述腹板宽度方向的第一距离;According to the first marker, use a detection tool to determine a first distance between the first marker of the web and the reference plane along the width direction of the web;根据所述第一距离和所述预设距离的差值,确定第一距离与所述预设距离之间的关系;Determine the relationship between the first distance and the preset distance according to the difference between the first distance and the preset distance;若所述差值在预设范围内,则确定所述第一距离满足所述预设距离。If the difference is within a preset range, it is determined that the first distance satisfies the preset distance.
- 根据权利要求4所述的叶片成型方法,其中,所述腹板工装包括支撑面,在沿所述腹板的宽度方向上,所述支撑面与所述基准面之间的距离与所述第一标记符与所述支撑面之间的距离之和满足预设距离。The blade forming method according to claim 4, wherein the web tooling includes a support surface, and in the width direction of the web, the distance between the support surface and the reference surface is the same as that of the first The sum of the distances between a marker and the supporting surface meets the preset distance.
- 根据权利要求5所述的叶片成型方法,其中,所述基准面为地面、迎风面壳体内表面和背风面壳体内表面的其中一者。The blade forming method according to claim 5, wherein the reference surface is one of the ground, the inner surface of the windward shell, and the inner surface of the leeward shell.
- 根据权利要求1所述的叶片成型方法,其中,所述迎风面壳体成型步骤包括:The blade forming method according to claim 1, wherein the step of forming the windward surface shell comprises:提供主梁,所述主梁沿其厚度方向的表面设置有多个间隔设置的第二标记符,多个所述第二标记符沿所述主梁的长度方向排布;A main beam is provided, the surface of the main beam along its thickness direction is provided with a plurality of second markers arranged at intervals, and the plurality of second markers are arranged along the length direction of the main beam;提供迎风面壳体成型模具,所述迎风面壳体成型模具包括第一容纳空腔和多个第一标识部,至少部分所述第一标识部与所述第二标记符具有预定的对应关系;A windward side shell molding mold is provided, the windward side shell molding mold includes a first accommodating cavity and a plurality of first identification portions, at least part of the first identification portion and the second identifier have a predetermined corresponding relationship ;迎风面壳体成型,将所述主梁设置在所述第一容纳空腔内,并使所述第一标识部与所述第二标记符满足预定的对应关系,在所述主梁上蒙皮铺层形成所述迎风面壳体。The windward side shell is formed, the main beam is arranged in the first accommodating cavity, and the first identification portion and the second identifier meet a predetermined corresponding relationship, and the main beam is covered with a skin The layer forms the windward side shell.
- 根据权利要求1所述的叶片成型方法,其中,所述背风面壳体成型步骤包括:The blade forming method according to claim 1, wherein the step of forming the leeward surface shell comprises:提供主梁,所述主梁沿其厚度方向的表面设置有多个间隔设置的第二标记符,多个所述第二标记符沿所述主梁的长度方向排布;A main beam is provided, the surface of the main beam along its thickness direction is provided with a plurality of second markers arranged at intervals, and the plurality of second markers are arranged along the length direction of the main beam;提供背风面壳体成型模具,所述背风面壳体成型模具包括第二容纳空腔和多个第一标识部,至少部分所述第一标识部与所述第二标记符具有预定的对应关系;A leeward surface shell molding mold is provided, the leeward surface shell molding mold includes a second accommodating cavity and a plurality of first identification parts, at least part of the first identification parts and the second identifiers have a predetermined corresponding relationship ;背风面壳体成型,将所述主梁设置在所述第二容纳空腔内,并使所述第一标识部与所述第二标记符满足预定的对应关系,在所述主梁上蒙皮铺层形成所述背风面壳体。The leeward surface shell is formed, the main beam is arranged in the second accommodating cavity, and the first identification portion and the second marker meet a predetermined corresponding relationship, and the main beam is covered with The layer forms the leeward shell.
- 根据权利要求7或8所述的叶片成型方法,其中,所述提供主梁之后包括主梁校验步骤,所述主梁校验步骤包括:The blade forming method according to claim 7 or 8, wherein the main beam verification step is included after the main beam is provided, and the main beam verification step includes:沿所述主梁宽度方向选取多个测量区;Selecting multiple measurement areas along the width direction of the main beam;分别测量多个所述测量区中所述主梁的厚度,得到多个厚度值;Separately measuring the thickness of the main beam in the plurality of measurement areas to obtain a plurality of thickness values;根据所述厚度值与厚度标准值的差值,确定所述主梁校验是否合格。According to the difference between the thickness value and the thickness standard value, it is determined whether the main beam is qualified or not.
- 根据权利要求9所述的叶片成型方法,其中,所述腹板组装步骤用于使所述腹板的所述第一标记符与基准面之间、沿所述腹板宽度方向的第一距离满足预设距离,根据所述厚度值和所述厚度标准值的差值调整所述预设距离。The blade forming method according to claim 9, wherein the web assembling step is used to make the first distance between the first marker of the web and the reference plane along the width direction of the web When the preset distance is satisfied, the preset distance is adjusted according to the difference between the thickness value and the thickness standard value.
- 根据权利要求1所述的叶片成型方法,其中,所述腹板安装步骤包括:The blade forming method according to claim 1, wherein the web installation step comprises:在所述迎风面壳体中标记所述腹板的粘接线,所述粘接线为所述腹板的边缘线;Mark the bonding line of the web in the windward side shell, the bonding line being the edge line of the web;所述腹板工装和所述腹板组件作为整体安装至所述迎风面壳体成型模具,在所述粘接线处涂覆粘接胶将所述腹板与所述迎风面壳体连接。The web tooling and the web assembly are installed as a whole to the windward surface shell molding die, and adhesive glue is applied at the bonding line to connect the web and the windward surface shell.
- 根据权利要求1所述的叶片成型方法,其中,所述腹板安装步骤包括:The blade forming method according to claim 1, wherein the web installation step comprises:在所述背风面壳体中标记所述腹板的粘接线,所述粘接线为所述腹板的边缘线;Mark the bonding line of the web in the leeward shell, where the bonding line is the edge line of the web;所述腹板工装和所述腹板组件作为整体安装至所述背风面壳体成型模具,在所述粘接线处涂覆粘接胶将所述腹板与所述背风面壳体连接。The web tooling and the web assembly are installed as a whole to the leeward surface shell molding die, and adhesive glue is applied at the bonding line to connect the web and the leeward surface shell.
- 一种叶片,包括:A blade, including:壳体,包括相对设置的迎风面壳体及背风面壳体,所述迎风面壳体及所述背风面壳体扣合形成中空空间,所述壳体包括多个第二标记符,所述第二标记符沿所述壳体的长轴方向排布;The casing includes a windward surface casing and a leeward surface casing arranged oppositely, the windward surface casing and the leeward surface casing are buckled to form a hollow space, the casing includes a plurality of second identifiers, the The second markers are arranged along the long axis direction of the casing;腹板,包括多个第一标记符,至少部分所述第一标记符沿所述腹板的延伸方向排布于一行,至少部分所述第一标记符与所述第二标记符满足预定的对应关系,所述腹板设置于所述中空空间,所述腹板分别与所述迎风面壳体及背风面壳体连接。The web includes a plurality of first markers, at least part of the first markers are arranged in a row along the extending direction of the web, and at least part of the first markers and the second markers meet predetermined Correspondingly, the web is arranged in the hollow space, and the web is connected to the windward side shell and the leeward side shell respectively.
- 根据权利要求13所述的叶片,其中,所述迎风面壳体和所述背风面壳体中包括主梁,至少其中一个主梁包括多个间隔设置的第二标记符,多个所述第二标记符沿所述主梁的长度方向排布。The blade according to claim 13, wherein the windward surface shell and the leeward surface shell include main beams, at least one of the main beams includes a plurality of second markers arranged at intervals, and a plurality of the first The two markers are arranged along the length direction of the main beam.
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CN114801275A (en) * | 2022-03-24 | 2022-07-29 | 中材科技风电叶片股份有限公司 | Blade forming method and blade |
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CN110524897B (en) * | 2019-07-29 | 2021-08-06 | 中材科技风电叶片股份有限公司 | Blade forming method and blade |
CN211343232U (en) * | 2019-07-29 | 2020-08-25 | 中材科技风电叶片股份有限公司 | Web, die for manufacturing web, and blade |
CN111486772B (en) * | 2020-04-26 | 2021-08-27 | 上海艾港风电科技发展有限公司 | Matched die matching performance test method for wind power blade |
CN111572037A (en) * | 2020-04-30 | 2020-08-25 | 中材科技风电叶片股份有限公司 | Wind power blade and bonding method thereof |
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