WO2021018149A1 - Blade forming method and blade - Google Patents

Blade forming method and blade Download PDF

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Publication number
WO2021018149A1
WO2021018149A1 PCT/CN2020/105261 CN2020105261W WO2021018149A1 WO 2021018149 A1 WO2021018149 A1 WO 2021018149A1 CN 2020105261 W CN2020105261 W CN 2020105261W WO 2021018149 A1 WO2021018149 A1 WO 2021018149A1
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WO
WIPO (PCT)
Prior art keywords
web
shell
blade
leeward
main beam
Prior art date
Application number
PCT/CN2020/105261
Other languages
French (fr)
Chinese (zh)
Inventor
陈淳
赵立岩
刘妍
Original Assignee
中材科技风电叶片股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中材科技风电叶片股份有限公司 filed Critical 中材科技风电叶片股份有限公司
Priority to BR112022001541A priority Critical patent/BR112022001541A2/en
Publication of WO2021018149A1 publication Critical patent/WO2021018149A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/30Mounting, exchanging or centering
    • B29C33/301Modular mould systems [MMS], i.e. moulds built up by stacking mould elements, e.g. plates, blocks, rods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802Positioning the parts to be joined, e.g. aligning, indexing or centring
    • B29C65/7805Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features
    • B29C65/7817Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features in the form of positioning marks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/816General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D80/00Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/08Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
    • B29L2031/082Blades, e.g. for helicopters
    • B29L2031/085Wind turbine blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2240/00Components
    • F05B2240/20Rotors
    • F05B2240/30Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Definitions

  • This application relates to the field of wind power technology, and in particular to a blade forming method and a blade.
  • the wind turbine blade is mainly composed of a shell and a web.
  • the shell is composed of two half shells, namely the windward side shell and the leeward side shell.
  • the hollow space between the two half shells is in the extending direction of the blade Supported by the web.
  • the web and the shell are connected by means of trial clamping, that is, before the web and the shell are connected, a step of testing the assembly gap of each component before bonding is performed.
  • a step of testing the assembly gap of each component before bonding is performed.
  • the corresponding components need to be adjusted in time. In this way, it is necessary to repeatedly adjust the position or gap between the web and the main beam according to the degree of deformation of the flexible cement, which consumes a lot of time, manpower and material resources.
  • the embodiments of the present application provide a blade forming method and blade, aiming at improving the forming efficiency of the blade.
  • a blade molding method which includes the following steps: a blade shell forming step, using a blade shell forming mold to form the shell, the blade shell forming mold includes a windward surface shell molding mold and a leeward surface shell molding mold
  • the blade shell molding step includes the windward side shell molding step and the leeward side shell molding step.
  • the windward side shell is formed in the windward side shell molding mold, and the leeward side shell is formed in the leeward side shell molding mold.
  • At least one of the shell forming mold and the leeward surface shell forming mold includes a plurality of first identification parts spaced apart from each other, and the plurality of first identification parts are arranged along the long axis direction of the blade shell forming mold; and the step of providing a web
  • the web includes a plurality of first markers, the first markers are arranged on the surface of the web near the leading edge region or the trailing edge region of the blade, and at least part of the first markers have a predetermined corresponding relationship with the first identification portion;
  • the plate assembly step use the web tooling to assemble the web.
  • the web tooling includes a press tool to connect the web with the press tool; the web installation step is to install the press tool and the web as a whole to the windward shell For one of the body forming mold and the leeward side shell forming mold, at least part of the first identifier and the first identification part meet the predetermined corresponding relationship; the shell clamping step is to match the windward side shell forming mold and the leeward side shell forming mold Clamp the mold to form the blade.
  • the blade shell forming mold includes a first matching portion corresponding to and adapted to the web tooling.
  • the blade shell forming mold is assembled with the web tooling through the first matching portion, so that at least part of the first The marker and the first identification part satisfy a predetermined corresponding relationship.
  • the web tooling further includes a web assembly bracket
  • the web assembly step includes: providing a web assembly bracket; placing the web on the web assembly bracket; placing the web on the web assembly The web on the bracket is connected with the pressurizing tool.
  • the web assembly step is used to make the first distance between the first marker of the web and the reference plane in the width direction of the web meet the preset distance, and after the web assembly step It also includes the step of determining that the first distance satisfies the preset distance: according to the first marker, using a detection tool to determine the first distance between the first marker of the web and the reference plane along the width direction of the web; A difference between a distance and a preset distance determines the relationship between the first distance and the preset distance; if the difference is within the preset range, it is determined that the first distance meets the preset distance.
  • the web tooling includes a support surface, and in the width direction of the web, the sum of the distance between the support surface and the reference surface and the distance between the first marker and the support surface Satisfy the preset distance; optionally, the reference plane is one of the ground, the inner surface of the windward shell and the inner surface of the leeward shell.
  • the step of forming the windward side shell includes: providing a main beam, the surface of the main beam along its thickness direction is provided with a plurality of second markers arranged at intervals, and the plurality of second markers The main beams are arranged in the length direction; the windward side shell molding die is provided, and the windward side shell molding die includes a first containing cavity and a plurality of first identification portions, at least part of the first identification portion and the second identifier have predetermined Correspondence; the windward side shell is formed, the main beam is arranged in the first receiving cavity, and the first identification part and the second marker meet a predetermined corresponding relationship, and the windward side shell is formed by skin layering on the main beam.
  • the step of forming the leeward surface shell includes: providing a main beam, the surface of the main beam along its thickness direction is provided with a plurality of second markers arranged at intervals, and the plurality of second markers The main beams are arranged in the length direction; a leeward surface shell molding mold is provided.
  • the leeward surface shell molding mold includes a second accommodating cavity and a plurality of first identification parts.
  • At least part of the first identification part and the second identifier have predetermined Correspondence; the leeward surface shell is formed, the main beam is arranged in the second containing cavity, and the first identification part and the second marker meet a predetermined corresponding relationship, and the leeward surface shell is formed by skin layering on the main beam.
  • a main beam verification step is included.
  • the main beam verification step includes: selecting a plurality of measurement areas along the width direction of the main beam; Thickness, multiple thickness values are obtained; according to the difference between the thickness value and the thickness standard value, it is determined whether the main beam is qualified.
  • the web assembling step is used to make the first distance between the first marker of the web and the reference plane in the width direction of the web meet the preset distance, according to the thickness value and the thickness The difference of the standard value adjusts the preset distance.
  • the web installation step includes: marking the bonding line of the web in the windward side shell, the bonding line being the edge line of the web; the web tooling and the web assembly as a whole Install to the windward side shell molding die, and apply adhesive glue to the bonding line to connect the web and the windward side shell.
  • the web installation step includes: marking the bonding line of the web in the leeward surface shell, the bonding line being the edge line of the web; the web tooling and the web assembly as a whole Install to the leeward side shell molding die, and apply adhesive glue at the bonding line to connect the web and the leeward side shell.
  • a blade including: a shell, including a windward surface shell and a leeward surface shell disposed oppositely, the windward surface shell and the leeward surface shell buckle to form a hollow space, and the shell Comprising a plurality of second markers, the second markers are arranged along the long axis direction of the shell; the web includes a plurality of first markers, at least part of the first markers are arranged in a row along the extending direction of the web, At least part of the first marker and the second marker satisfy a predetermined corresponding relationship, the web is arranged in the hollow space, and the web is respectively connected with the windward side shell and the leeward side shell.
  • the windward side shell and the leeward side shell include main beams, at least one of the main beams includes a plurality of second markers arranged at intervals, and the plurality of second markers extend along the main beam Arranged in the length direction.
  • the blade molding method and the blade provided by the embodiments of the present application is to provide a plurality of first identification portions on one of the windward surface shell molding mold and the leeward surface shell molding mold, so that the first identification portion and the use of the mold
  • the relative position of the formed windward side shell or the leeward side shell is accurate, by having the first marker on the web, by accurately fixing the web in the web tooling, and then passing the web tooling and the windward side shell
  • One of the forming mold and the leeward side shell forming mold is accurately connected to realize the accurate connection between the web assembly and one of the windward side shell and the leeward side shell, thereby quickly bonding the web in the shell In order to avoid the trial and closing process during the blade forming process and improve the blade forming efficiency.
  • FIG. 1 is a schematic diagram of the overall structure of a windward side shell forming mold and a leeward side shell forming mold provided by an embodiment of the present application;
  • FIG. 2 is a schematic diagram of the overall structure of a web forming mold provided by an embodiment of the present application.
  • FIG. 3 is a schematic structural diagram of using a detection tool to measure the distance between the web and the windward side shell in the blade forming tool provided by an embodiment of the present application;
  • FIG. 4 is a flowchart of a blade forming method provided by an embodiment of the present application.
  • FIG. 5 is a schematic structural diagram of the use state of the second axial positioning tool and the second chordwise positioning tool in the blade forming method provided by an embodiment of the present application;
  • FIG. 6 is a schematic structural diagram of the use state of the third axial positioning tool and the third chordwise positioning tool in the blade forming method provided by an embodiment of the present application;
  • FIG. 7 is a schematic structural diagram of the integrated assembly of the web component and the web tooling of the blade forming method provided by an embodiment of the present application;
  • FIG. 8 is a schematic structural diagram of a main beam provided by an embodiment of the present application.
  • Figure 9 is a schematic structural diagram of a web provided by an embodiment of the present application.
  • Fig. 10 is a schematic structural diagram of a blade provided by an embodiment of the present application.
  • FIG. 1 is a schematic diagram of the overall structure of a windward side shell forming mold and a leeward side shell forming mold provided by an embodiment of the present application.
  • FIG. 3 is a schematic diagram of the structure of measuring the distance between the web and the windward surface shell in the blade forming tool provided by an embodiment of the application.
  • FIG. 6 is the third axial positioning tool in the blade forming method provided by an embodiment of the application And the third chord-direction positioning tool in the use state of the structure diagram, FIG.
  • FIG. 7 is a structural schematic diagram of the web assembly and the web tool assembly of the blade forming method provided by an embodiment of the present application
  • FIG. 8 is an embodiment of the present application
  • a schematic structural diagram of the main beam is provided.
  • FIG. 9 is a schematic structural diagram of a web provided in an embodiment of the present application.
  • the embodiment of the present application provides a blade forming tool, which includes a blade shell forming mold and a web tooling 5.
  • the blade shell molding mold includes a windward surface shell molding mold 1 and a leeward surface shell molding mold 2. At least one of the windward surface shell molding mold 1 and the leeward surface shell molding mold 2 includes a plurality of first spaced apart.
  • the identification portion 11, a plurality of first identification portions 11 are arranged along the long axis direction X of the blade shell molding die. Optionally, the first identification portion 11 is arranged at an edge position of the blade shell molding die.
  • the web tooling 5 is used to assemble the web 7, and the web 7 includes a plurality of first markers 71.
  • the first markers 71 are provided on the surface of the web 7 facing the leading edge region 63 or the trailing edge region 64 of the blade. At least part of the first marker 71 has a predetermined corresponding relationship with the first identification portion 11.
  • the web tooling 5 includes a compression tool and a web assembly bracket, and the web assembly bracket can be detachably connected to the compression tool.
  • the web assembly bracket is used to support the web 7, and the compression tool can be moved relative to the web assembly bracket to assemble the web 7 so that the compression tool and the web 7 are connected together .
  • the blade shell forming mold includes a first matching part corresponding to and adapted to the web tooling 5.
  • the blade shell forming mold includes a first matching part corresponding to and adapted to the pressing tool, and the first matching part enables The blade shell forming mold is assembled with the web tooling 5 so that at least part of the first marker 71 and the first identification portion 11 meet a predetermined corresponding relationship.
  • the first matching portion may be a bracket, which can be used to support the web tooling 5, and the web tooling 5 is supported by the first matching portion, so that the web tooling 5 can adjust the web 7 and then At least part of the first marker 71 and the first identification portion 11 satisfy a predetermined corresponding relationship.
  • the web tooling 5 includes a supporting surface 51.
  • the web assembly bracket includes a supporting surface 51 for placing the web 7.
  • the support surface 51 is provided on the web assembly bracket, and the support surface 51 is matched with the inner surface of the windward side shell 61 or the inner surface of the leeward side shell 62, so that the web 7 can be accurately placed on the web
  • the accuracy of the connection between the web 7 and the windward side shell 61 or the leeward side shell 62 is also improved.
  • the pressurization tool includes a suction cup, through which the web 7 can be connected to the pressurization tool.
  • the web 7 needs to be installed on the windward side shell 61 or the leeward side shell When 62 is up, the web 7 is separated from the pressurized tooling by controlling the suction cup.
  • the web tooling 5 may also include any or a combination of tools for positioning, transporting, and supporting the web 7.
  • the web tooling 5 may also include internal support tooling.
  • the inner support tooling can be set on the web assembly bracket to facilitate the assembly of the web.
  • the web 7 on the bracket performs chord positioning.
  • the web 7 may include a web main body 72 and a connecting flange 73 that are connected to each other. The web 7 is connected to the windward side shell 61 and the leeward side shell 62 through the connecting flange 73.
  • the blade forming tool provided by the embodiment of the present application is provided with a first identification portion 11 on at least one of the windward side shell forming mold 1 and the leeward side shell forming mold 2, and the web 7 has a first identifier 71. At least part of the first marker 71 has a predetermined corresponding relationship with the first identifier portion 11. By aligning the first marker 71 with the first identifier portion 11, it is convenient to make the web 7 and the windward side shell molding die 1 Or the accurate positioning of the leeward surface shell molding die 2. At the same time, the web 7 is assembled through the web tooling 5.
  • the web tooling 5 includes a pressurizing tool.
  • the web 7 and the The press tooling is connected together, and then the web tooling 5 and the windward side shell molding die 1 or the leeward side shell molding die 2 are positioned or supported to realize the web assembly and the windward side shell 61 or the leeward side shell 62
  • the relative position between the web 7 and the windward side shell forming mold 1 or the leeward side shell forming mold 2 can be adjusted by the web tooling 5, such as pressurizing tooling, to realize the web 7 and the blade shell
  • the accurate positioning between the web 7 and the windward side shell 61 and the leeward side shell 62 and the assembly gap can ensure the axial position and assembly clearance of the web 7 and the windward side shell 61 or the leeward side shell 62.
  • the trial and closing process of the mold effectively improves the molding efficiency of the blade.
  • the web tooling 5 can be used to assemble a single web 7 and connect the single web 7 to at least one of the windward side shell forming mold 1 and the leeward side shell forming mold 2.
  • the web tooling 5 can be used to assemble the webs 7 used in pairs to form a web assembly, and then connect the web assembly to the windward side shell forming mold 1 or the leeward side shell forming mold 2.
  • the web tooling 5 assembles the webs 7 used in pairs to form a web assembly as an example.
  • the blade forming tooling further includes web forming molds 3a, 3b and a first axial positioning tool 4, and the web forming molds 3a, 3b include a positioning mark portion 31, a positioning mark
  • the portion 31 includes a plurality of second identification portions 311 spaced apart from each other.
  • the second identification portions 311 are arranged on the surfaces of the web forming molds 3a, 3b. At least part of the second identification portions 311 are used to form the first identifier 71, wherein, at least Part of the second identification portion 311 has a predetermined corresponding relationship with the first identification portion 11.
  • the first axial positioning tool 4 is provided on the web forming molds 3a, 3b, and is used to form a positioning portion on the web 7 formed by the web forming molds 3a, 3b.
  • the web tooling 5 includes a connecting part adapted to the positioning part.
  • the web assembly bracket includes a connecting part adapted to the positioning part, so that the web 7 can be accurately placed on the web assembly bracket.
  • the web forming molds 3a, 3b are provided with a second identification portion 311, which enables the web 7 manufactured and formed by the web forming molds 3a, 3b to have a first identifier 71, and at least part of the second identification portion 311 is connected to the first
  • the marking portion 11 has a predetermined corresponding relationship, so that the first marking 71 and the first marking portion 11 have a predetermined corresponding relationship.
  • the blade forming tool is positioned by the first axial positioning tool 4, so that the web 7 and the web tool 5 can be connected through the positioning portion
  • the parts cooperate to realize the precise positioning of the web 7 on the web tooling 5.
  • At least part of the second identification portion 311 and the first identification portion 11 have a predetermined correspondence relationship such that the separation distance between at least part of the second identification portion 311 and the first identification portion 11 is equal, or At least part of the second identification portion 311 and the first identification portion 11 can be aligned with each other in the long axis direction X of the blade, and have a one-to-one correspondence relationship.
  • the second identification portion 311 and the first identification portion 11 can be aligned one by one to realize the web assembly on the blade shell 6 Accurate positioning on the upper side, at the same time, it is also convenient for operators to judge and verify.
  • the predetermined corresponding relationship between the second identification portion 311 and the first identification portion 11 may also be that in the direction X of the long axis of the blade, the second identification portion 311 is placed on two adjacent first identification portions. Between the portions 11, for example, the second identification portion 311 may be placed in an intermediate position between two adjacent first identification portions 11.
  • the web forming molds 3a, 3b include a web body forming part, and the web body forming part includes a receiving space for placing the web material in the receiving space to form the web 7 ,
  • the positioning mark portion 31 is provided on the web main body forming part
  • the second identification portion 311 is provided on the opposite surface in the thickness direction of the web main body forming part
  • at least part of the second identification part 311 is arranged in the extending direction of the web 7 main body forming part. Arranged in a row, at least part of the second marking portion 311 can form the first marking 71 on the web 7.
  • the web 7 formed by the web forming molds 3a, 3b includes the first marker 71, and the web can be obtained through the first marker 71
  • the distance between the plate main body and at least one of the windward side shell 61 and the leeward side shell 62 in the width direction N facilitates the quick and accurate setting of the web 7 through the first marker 71 during the bonding process of the web 7
  • the bonding position in the windward side shell 61 and the leeward side shell 62 avoids the process of mold closing and improves the molding efficiency of the blade and the quality of the blade.
  • the first axial positioning tool 4 may be an axial starting point positioning tool.
  • the first axial positioning tool 4 includes a positioning plate 121.
  • the positioning plate 121 is placed on the web forming molds 3a, 3b. Place the forming material of the web 7 in the containing space of the web forming molds 3a, 3b, and cover the forming material on the axial starting point positioning tool, so that after the web 7 is vacuum infused and molded, the web 7 The position where the plate 7 and the positioning plate 121 overlap form a positioning portion, and the web 7 can be accurately positioned with the web tooling 5 through the positioning portion.
  • the windward side shell molding mold 1 and the leeward side shell molding mold 2 each include first identification portions 11 spaced apart from each other, the windward side shell molding mold 1 and the leeward side shell molding mold One of 2 includes a second mating part corresponding and adapted to the other.
  • the second matching portion can realize the accurate positioning of the windward side shell molding die 1 and the leeward side shell molding die 2 to finally realize the accurate positioning of the windward side shell 61 and the leeward side shell 62, which reduces the windward side
  • the mold clamping process of the shell 61 and the leeward surface shell 62 in the mold clamping process improves the efficiency of the blade mold clamping, thereby improving the molding efficiency of the blade.
  • the windward side shell molding mold 1 includes at least two protruding positioning blocks
  • the leeward side shell molding mold 2 includes a second matching portion that matches the protruding positioning block as a matching hole.
  • the positioning block and the matching hole cooperate with each other to realize the accurate positioning of the windward side shell forming mold 1 and the leeward side shell forming mold 2.
  • the second matching part can be set according to the needs of the user, which is not limited in this application.
  • the windward side shell molding mold 1 is used to lay the main beam 66 with a skin 68 to form the windward side shell 61.
  • the main beam 66 includes second markers 661 corresponding to the first identification portion 11 one-to-one, and the windward side shell molding mold 1 includes a second axial positioning tool 12 and a second chord direction.
  • the positioning tool 13, the second axial positioning tool 12 is used to position the main beam 66 in the long axis direction X position of the windward side shell 61, and the second chord direction positioning tool 13 is used to position the main beam 66 on the windward side shell 61 Chord direction Y position; and/or, the leeward surface shell forming mold 2 is used to form the main beam 66 skin 68 into the leeward surface shell 62, in order to accurately place the main beam 66 in the leeward surface shell forming mold 2,
  • the main beam 66 includes a second marker 661 corresponding to the first identification portion 11 one-to-one.
  • the leeward surface shell molding die 2 includes a third axial positioning tool 21 and a third chord positioning tool 22.
  • the third axial positioning The tool 21 is used to position the main beam 66 in the long axis direction X position of the leeward surface shell 62, and the third chord direction positioning tool 22 is used to position the main beam 66 in the chord direction Y position of the leeward surface shell 62.
  • the second axial positioning tool 12 and the third axial positioning tool 21 may be similar in structure to the first axial positioning tool 4, and both include a positioning plate 121.
  • the positioning plate 121 It is in abutting contact with one end of the main beam 66 to accurately position the position of the main beam 66 in the long axis direction X on the windward side shell forming mold 1 or the leeward side shell forming mold 2.
  • the second chord-direction positioning tool 13 and the third chord-direction positioning tool 22 have similar structures, and both include a positioning member 131.
  • the positioning member 131 is in abutting contact with the other end of the main beam 66 so as to Accurate positioning is performed on the chord position on the windward side shell molding die 1 or the leeward side shell molding die 2.
  • the blade forming tooling further includes a detection tool 8, which is used to detect the distance between the first marker 71 and the reference surface in the width direction N; optionally, the reference The surface is one of the ground, the inner surface of the windward side shell 61 and the inner surface of the leeward side shell 62.
  • the first marker 71 can be detected by the inspection tool 8
  • the distance from the reference surface along the width direction N that is, the distance between the first marker 71 and the reference surface along the width direction N of the web 7 is detected, which facilitates real-time verification of the blade forming process and improves the blade forming performance Accuracy.
  • FIG. 4 is a flowchart of a blade forming method according to an embodiment of the present application.
  • the embodiment of the present application also provides a blade forming method, using the above blade forming tool, including the following steps:
  • the blade shell forming step the blade shell forming mold is used to form the shell
  • the blade shell forming mold includes a windward surface shell forming mold and a leeward surface shell forming mold
  • the blade shell forming step includes a windward surface shell forming step and a leeward surface shell
  • the windward side shell is formed in the windward side shell molding mold
  • the leeward side shell is formed in the leeward side shell molding mold
  • at least one of the windward side shell molding mold and the leeward side shell molding mold includes A plurality of first identification parts are spaced apart from each other, and the plurality of first identification parts are arranged along the long axis direction of the blade shell molding die.
  • the step of providing a web includes a plurality of first markers, the first markers are arranged on the surface of the web near the leading edge region or the trailing edge region of the blade, and at least part of the first markers and the first identification portion have The predetermined correspondence.
  • the web assembling step the web is assembled using the web tooling, the web tooling includes a pressurizing tool, and the web is connected to the pressurizing tool.
  • the web installation step install the pressurizing tooling and the web as a whole to one of the windward side shell forming mold and the leeward side shell forming mold, and at least part of the first identifier and the first identification portion meet the predetermined correspondence relationship.
  • the blade molding method provided by the embodiments of the present application uses the above-mentioned blade molding tool to form a blade, and by providing a plurality of first identification portions 11 on one of the windward side shell molding die 1 and the leeward side shell molding die 2 so that the first The relative position of the identification portion 11 and the windward surface shell 61 or the leeward surface shell 62 formed by the mold is accurate. By having the first marker 71 on the web 7, the web 7 is accurately fixed to the web tooling 5.
  • the web tooling 5 is accurately connected to one of the windward side shell forming mold 1 and the leeward side shell forming mold 2, so as to realize one of the web and the windward side shell 61 and the leeward side shell 62 Therefore, the web 7 is quickly bonded to the shell 6 to avoid the trial and closing process during the blade forming process and improve the forming efficiency of the blade.
  • the blade shell forming mold includes a first matching part corresponding to and adapted to the web tooling 5, and the blade shell forming mold is assembled with the web tooling 5 through the first matching part, so that at least part of the The first marker 71 and the first identification portion 11 satisfy a predetermined corresponding relationship.
  • the blade shell molding die includes a first matching part corresponding and adapted to the pressurizing tooling.
  • the first matching part may be a bracket.
  • the pressurizing tooling is supported by the first matching, so that the pressurizing tooling
  • the board 7 is adjusted so that at least part of the first marker 71 and the first identification portion 11 meet a predetermined corresponding relationship.
  • the web tooling 5 and the web 7 can be formed integrally with the windward side shell
  • the positioning of the mold 1 is accurate, which improves the assembly efficiency of the two.
  • a first matching portion corresponding and adapted to the web tooling 5 can also be provided on the leeward surface shell molding die 2.
  • the step of forming the windward side shell includes: providing a main beam 66, and how many surfaces of the main beam 66 along the thickness direction are provided A plurality of second markers 661 are arranged at intervals, and a plurality of second markers 661 are arranged along the long axis direction X of the main beam 66; a windward side shell forming mold 1 is provided, and the windward side shell forming mold 1 includes a first receiving space
  • the cavity and the plurality of first identification portions 11 provided on the inner surface of the first containing cavity, at least part of the first identification portion 11 and the second identifier 661 have a predetermined corresponding relationship;
  • the windward side shell 61 is formed, and the main beam 66 It is arranged in the first accommodating cavity, so that the first identification portion 11 and the second identifier 661 meet a predetermined corresponding relationship, and a skin 68 is laid on the main beam 66 to form a windward shell
  • the step of forming the leeward surface shell 62 includes: providing a main beam 66, the surface of the main beam 66 in the thickness direction is provided with a plurality of second markers 661 arranged at intervals, and the plurality of second markers 661 are arranged along the main beam.
  • the beams 66 are arranged in the length direction; the leeward surface shell molding mold 2 is provided.
  • the leeward surface shell molding mold 2 includes a second containing cavity and a plurality of first identification portions 11, at least part of the first identification portion 11 and the second mark
  • the symbol 661 has a predetermined corresponding relationship; the leeward surface shell 62 is formed, the main beam 66 is arranged in the second receiving cavity, and the first identification portion 11 and the second marker 661 meet the predetermined corresponding relationship.
  • the upper skin 68 is layered to form the leeward shell 62.
  • the first identification portion 11 is provided in one of the windward side shell molding mold 1 and the leeward side shell molding mold 2.
  • the second marker 661 satisfies the predetermined corresponding relationship with the first identifier portion 11, for example, the second marker 661 corresponds to the first identifier portion 11 one-to-one, so that the main beam 66 can be accurately set on the windward side shell molding die 1 and one of the leeward side shell molding mold 2, thereby making the position of the main beam 66 in the windward side shell 61 or the leeward side shell 62 accurate.
  • the web assembly and the main beam can be realized by accurately aligning the web tooling 5 and the windward side shell forming mold 1 or the leeward side shell forming mold 2 66 accurate alignment. It can be understood that the steps of placing the main beam 66 in the windward side shell molding mold 1 and the leeward side shell molding mold 2 are similar. The following takes the main beam 66 on the windward side shell molding mold 1 as an example for description. .
  • the trailing edge beam can also be placed in the receiving cavity of the windward side shell molding die 1. Inside, place the axial positioning tooling and chord positioning tooling of the trailing edge beam to make the trailing edge beam close to the positioning tooling to ensure that the trailing edge beam is positioned correctly, and vacuum infusion is formed after the layering of the windward side shell forming mold 1 is completed. Skin 68.
  • a line drawing tool or a pallet is placed on the windward side shell molding die 1, and the line drawing tool is used to draw a positioning line on the windward side shell 61, or the pallet is placed on the windward side shell 61
  • the auxiliary parts can be lightning protection metal parts, counterweight boxes, bonding angles and mold clamping.
  • PVC Polyvinyl chloride
  • S110 before the step of forming the blade shell, further includes a step of forming the main beam 66.
  • a corresponding second marker 661 is formed on the glass fiber of the main beam 66, and at least part of the second marker 661 and the first marker 71 on the web 7 meet the preset correspondence relationship.
  • use a water-based marker to draw the second marker 661, the starting line and the end line on the surface of the main beam 66.
  • the width of the second marker 661 is the same as the width of the main beam 66 , And then finally go through the demolding process to form the main beam 66.
  • the excess part of the axial length of the main beam 66 can be cut and cleaned according to the starting line and the end line of the product, until the actual length of the main beam 66 after forming is consistent with the theoretical length.
  • a main beam 66 verification step includes: selecting a plurality of measurement areas 662 along the width direction N of the main beam 66; respectively measuring the main beam 66 in the multiple measurement areas 662 A number of thickness values are obtained; according to the difference between the thickness value and the thickness standard value, it is determined whether the main beam 66 is qualified.
  • a plurality of measurement areas 662 are respectively a 25% width position, a 50% width position and a 75% width position of the main beam 66.
  • the thickness of the main beam 66 corresponding to the 25% width position, 50% width position and 75% width position of the main beam 66 is measured with tools to compare the main beam 66 product Compliance is checked. It is understandable that the position of the measurement area 662 can be set according to the requirements of the user, and four, five or six measurement areas 662 can also be selected to verify the main beam 66.
  • the web assembling step is used to make the first marker 71 of the web 7 and the reference plane along the width direction N of the web 7
  • the distance meets the preset distance, and the preset distance is adjusted according to the difference between the thickness value and the thickness standard value.
  • the preset distance may be the theoretical distance between the web 7 and the reference plane along the width direction N of the web 7 during the design process of the web 7 and the blade forming tooling. Due to the influence of machining error or assembly error, the first distance and the preset distance will have a deviation, as long as the deviation meets the design requirements, and the range of the deviation can be set according to the requirements of the user.
  • the web assembly is installed on the inner surfaces of the windward side shell 61 and the leeward side shell 62, and is correspondingly bonded to the main beam 66, and the web assembly is installed on the main beam 66. It is necessary to control the assembly distance between the web assembly and the main beam 66 along the width direction N of the web 7. Therefore, in specific implementation, if the actual thickness of the main beam 66 is greater than the theoretical thickness of the main beam 66, it is required Increase the adaptability of the preset distance so that the web components are reasonably and accurately connected to the blade shell 6 to prevent the unreasonable assembly gap from causing excessive pressure on the web 7 during the bonding process of the blade shell, causing windward Damage to the face shell 61 or the leeward face shell 62.
  • the second identification portion 311 is provided on the web main body.
  • the separation distance between two adjacent second identification parts 311 satisfies 0.5m ⁇ L ⁇ 3m, for example, the separation distance between two adjacent second identification parts 311 is 1m.
  • the designated positions per meter of the web forming molds 3a, 3b can be, for example, the width of the web main body forming part, and the formed pits, protrusions, holes or identification plates and other special marks visible to the naked eye.
  • the web 7 is laid on the surface of the mold using commonly used molding materials such as glass fiber, carbon fiber and core material. After vacuum infusion molding, the web 7 after demolding forms a visible surface on the outer surface of the product
  • the first marker 71, the first marker 71 can be used as the inspection basis for the web assembly process and the web assembly installation process. At this time, it can be measured between the first marker 71 and the reference plane along the width of the web 7 The distance of the direction to realize the inspection of the web assembly process and web assembly installation process.
  • the web 7 can be modified according to the actual needs of the user, so that the size of the web 7 is similar to the theoretical size, and the quality of the blade is improved. It is understandable that after the web forming molds 3a and 3b make the forming web 7, a marking paper or a marking board or the like can be adhered to the surface of the web 7 to form the first marker 71.
  • the web assembly step is used to make the first distance between the first marker 71 of the web 7 and the reference plane along the width direction N of the web 7 meet the preset distance .
  • the web tooling 5 further includes a web assembly support.
  • the web assembly step includes: providing a web assembly support; placing the web on the web assembly support; placing the web on the web assembly support The web on the assembly bracket is connected with the pressurizing tool.
  • the repaired web 7 is placed on the supporting surface 51 of the web tooling 5 using lifting tools.
  • the repaired web 7 is placed on the web assembly bracket with lifting tools.
  • the positioning part of the web 7 is aligned with the connecting part of the web assembly bracket, using internal bracing tooling to support at least two webs 7 for assembly to the theoretical position, and using compression tooling to align the web 7 Perform assembly.
  • the web tooling 5 includes a support surface 51.
  • the web assembly bracket includes a support surface 51. In the width direction of the web 7, the distance between the support surface 51 and the reference surface is the same as the first identifier. The sum of the distances between the supporting surfaces 51 meets the preset distance.
  • the reference plane is one of the ground, the inner surface of the windward side shell 61 and the inner surface of the leeward side shell 62.
  • the web 7 can be kept horizontal after being assembled without tilting, which facilitates the installation of the web 7 on the shell 6.
  • S130 after the web assembling step, further includes: determining that the first distance meets the preset distance: according to the first marker 71, the detection tool 8 is used to determine the first mark of the web 7 The first distance between the symbol 71 and the reference plane along the width direction N of the web 7; the relationship between the first distance and the preset distance is determined according to the difference between the first distance and the preset distance; if the difference is in the preset Set within the range, it is determined that the first distance meets the preset distance. Specifically, if the difference is 3mm and the preset range is [-4mm, 4mm], and the difference at this time is within the preset range, it is determined that the first distance meets the preset distance. It is understandable that the preset range can be set according to the needs of the user.
  • the result of the web 7 assembly can be verified by determining that the first distance meets the preset distance, and the accuracy of the web 7 assembly can be improved.
  • the detection tool 8 may be a web ruler, and the distance and axial position between the first marker 71 and the reference surface (for example, the reference surface may be the ground) are measured by the web rule; the detection tool 8 may also be Laser, at this time, the first marker 71 can be a ring-shaped structure. By irradiating the first marker 71 with a laser, when the projection of the laser on the first marker 71 is in the ring-shaped structure, the web is determined The assembly structure of 7 is reasonable.
  • the web tooling 5 includes a supporting surface 51.
  • the supporting surface 51 In the width direction N along the web 7, the supporting surface 51 The sum of the distance from the reference plane and the distance between the first marker 71 and the supporting surface 51 meets the preset distance, which prevents the web assembly from tilting in the axial direction and improves the accuracy of the connection between the web assembly and the shell , Eliminating the need for trial and clamping process.
  • the web installation step includes: fixing the web 7 to the windward shell 61 by means of glue;
  • the bonding line of the web 7 is marked in the windward side shell 61, and the bonding line is the edge line of the web 7;
  • the web tooling 5 and the web 7 are fixedly installed to the windward side shell molding die 1 as a whole.
  • Adhesive glue 67 is applied to the line to connect the web 7 and the windward side shell 61.
  • the web installation step includes: fixing the web 7 to the leeward side shell 62 by means of glue; on the leeward side shell
  • the bonding line of the web 7 is marked in the body 62, and the bonding line is the edge line of the web 7; the web tooling 5 and the web 7 are fixedly installed as a whole to the leeward side shell forming mold 2, and the bonding line is painted
  • the adhesive tape 67 connects the web 7 and the leeward shell 62.
  • the crane is driven to lift the assembled web 7 and the pressurizing tooling and move it to the windward shell molding die 1, and the pressurizing tool and the windward shell
  • the positioning of the forming mold 1 is accurate, and the web 7 is bonded to the windward side shell 61 through an adhesive 67, and a pressurizing tool is used to give sufficient pressure to the web 7 to ensure that the bonding surface is fully bonded.
  • the inspection tool 8 can also be used to verify the distance between the web assembly and the windward shell 61 along the width direction N to confirm that the installation position of the web assembly meets the design requirements. Then, use the web bonding tool to bond the web components. Specifically, turn on the windward side shell forming mold 1 to heat the skin 68 to completely cure the adhesive 67 and then remove the web bonding Tooling and preparation for clamping and bonding. It can be understood that the web bonding tool has a similar structure to the web bonding tool in the prior art, and will not be repeated.
  • the shell mold clamping step, the windward side shell molding mold 1 and the leeward side shell molding mold 2 are aligned and connected through the second matching portion, and the shell mold clamping step is performed. Then, tear off the release cloth of the bonding area of the shell 6 and clean it up. Apply adhesive glue to the bonding area of the web 7, the front edge area 63 and the rear edge area 64 of the leeward side shell 62, turn over and lock the mold to complete the mold clamping step of the shell 6. It is understandable that in S150, before the shell is closed, the web tooling 5 can be removed from the blade shell forming mold.
  • the blade includes a leading edge region 63 and a trailing edge region 64, and after the mold clamping step of the housing 6, a mold clamping verification step is further included.
  • the mold clamping verification step includes: passing the leading edge indicator and/or The trailing edge indicator verifies the housing 6 after the mold is closed.
  • turn on the front and rear edge indicators check the value of the front and rear edge indicators, and confirm that there is no case such as the shell topping or the mold misalignment.
  • the press tool can be aligned with one of the windward side shell molding die 1 and the leeward side shell molding die 2 to realize the web 7 and the windward side shell 61 and the leeward side.
  • the accurate connection of one of the shells 62 compared with the traditional mold-closing process to adjust the distance and relative position between the windward side shell 61 and the leeward side shell 62, can save the trial and close mold process, and effectively improve The molding efficiency of the blade facilitates more efficient production of the blade.
  • FIG. 10 shows a schematic structural diagram of a blade according to an embodiment of the present application.
  • the embodiment of the present application also provides a blade, including a shell and a web 7, the shell includes a windward surface shell 61 and a leeward surface shell 62 that are arranged oppositely, and the windward surface shell 61 and the leeward surface shell 62 are buckled together
  • a hollow space 65 is formed, and the housing includes a plurality of second markers 661, and the second markers 661 are arranged along the longitudinal direction X of the housing.
  • the web 7 includes a plurality of first markers 71, at least some of the first markers 71 are arranged in a row along the extending direction of the web 7, and at least some of the first markers 71 and the second markers 661 meet a predetermined corresponding relationship,
  • the web 7 is arranged in the hollow space 65, and the web 7 is connected to the windward side shell 61 and the leeward side shell 62 respectively.
  • the windward side shell 61 and the leeward side shell 62 include main beams 66, at least one of the main beams 66 includes a plurality of second markers 661 arranged at intervals, and a plurality of second markers The 661 are arranged in a row along the length direction of the main beam 66. At this time, the length direction of the main beam 66 coincides with the long axis direction X of the shell. By reasonably setting the structure of the main beam 66, the connection position of the outer shell 6 and the web 7 is more accurate.
  • the embodiment of the present application provides that the blade is made by the above-mentioned blade forming method.
  • the connection position of the shell 6 and the web 7 can be made It is more accurate and improves the production efficiency of the blade and the quality of the blade, so it is easy to popularize and apply.

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Abstract

The present application discloses a blade forming method, and a blade. The blade forming method comprises: a blade housing forming step, using a blade housing forming mold to form a housing, and at least one of a windward side housing forming mold and a leeward side housing forming mold comprises multiple first identification portions spaced apart from each other; a web preparation step, wherein a web comprises multiple first identifiers; a web assembly step, using a web fixture to assemble the web, the web fixture comprising a pressurizing fixture, and the web being connected to the pressurizing fixture; a web installation step, installing the pressurizing fixture and the web, as a whole, at one of the windward side housing forming mold and the leeward side housing forming mold; and a housing mold combination step, combining the windward side housing forming mold and the leeward side housing forming mold so as to form a blade. The blade forming fixture, the blade forming method, and the blade provided by the present application improve the efficiency of blade forming.

Description

叶片成型方法以及叶片Blade forming method and blade
相关申请的交叉引用Cross references to related applications
本申请要求享有于2019年07月29日提交的名称为“叶片成型方法以及叶片”、申请号为201910687461.3的中国专利申请的优先权,该申请的全部内容通过引用并入本文中。This application claims the priority of the Chinese patent application named "Blade Forming Method and Blade" and the application number is 201910687461.3 filed on July 29, 2019. The entire content of this application is incorporated herein by reference.
技术领域Technical field
本申请涉及风电技术领域,特别是涉及一种叶片成型方法以及叶片。This application relates to the field of wind power technology, and in particular to a blade forming method and a blade.
背景技术Background technique
随着风电技术的不断发展,提供运行稳定的更大功率的风力发电机组已经是行业中发展趋势,高功率的风力发电机组一方面会使得叶片越来越长。风力发电机叶片主要由壳体及腹板组成,其壳体是由两个半壳组成,即迎风面壳体及背风面壳体,两个半壳之间的中空空间在叶片的延伸方向上由腹板支撑。在叶片的制造中,人们总是努力希望以稳定、高效的方式来制造叶片。With the continuous development of wind power technology, it is a development trend in the industry to provide more stable and more powerful wind turbines. On the one hand, high-power wind turbines will make the blades longer and longer. The wind turbine blade is mainly composed of a shell and a web. The shell is composed of two half shells, namely the windward side shell and the leeward side shell. The hollow space between the two half shells is in the extending direction of the blade Supported by the web. In the manufacture of blades, people always strive to manufacture blades in a stable and efficient manner.
通常采用试合模的方式将腹板与壳体进行连接,即,在腹板和壳体连接之前,进行粘接前的测试各部件装配间隙的步骤。但是,由于风电叶片部件尺寸较大,因此需要在粘接位置放置柔性胶泥,以变形后的胶泥厚度确定装配间隙,如有问题需要对相应部件进行及时调整。在这种方式中,需要根据柔性胶泥的变形程度多次反复调整腹板和主梁之间的位置或间隙,耗费较大的时间、人力和物力等。Usually, the web and the shell are connected by means of trial clamping, that is, before the web and the shell are connected, a step of testing the assembly gap of each component before bonding is performed. However, due to the large size of wind turbine blade components, it is necessary to place flexible cement at the bonding position, and determine the assembly gap based on the thickness of the deformed cement. If there is a problem, the corresponding components need to be adjusted in time. In this way, it is necessary to repeatedly adjust the position or gap between the web and the main beam according to the degree of deformation of the flexible cement, which consumes a lot of time, manpower and material resources.
因此,亟需一种新的叶片成型方法以及叶片。Therefore, there is an urgent need for a new blade forming method and blade.
发明内容Summary of the invention
本申请实施例提供一种叶片成型方法以及叶片,旨在提高叶片的成型效率。The embodiments of the present application provide a blade forming method and blade, aiming at improving the forming efficiency of the blade.
一方面,根据本申请实施例提供一种叶片成型方法,包括如下步骤:叶片外壳成型步骤,利用叶片外壳成型模具形成外壳,叶片外壳成型模具包括迎风面壳体成型模具和背风面壳体成型模具,叶片外壳成型步骤包括迎风面壳体成型步骤和背风面壳体成型步骤,在迎风面壳体成型模具中形成迎风面壳体,在背风面壳体成型模具中形成背风面壳体,迎风面壳体成型模具和背风面壳体成型模具的至少其中一者包括相互间隔分布的多个第一标识部,多个第一标识部沿叶片外壳成型模具的长轴方向排布;提供腹板步骤;腹板包括多个第一标记符,第一标记符设置于腹板靠近叶片的前缘区或后缘区的表面,至少部分第一标记符与第一标识部具有预定的对应关系;腹板组装步骤,利用腹板工装将腹板进行组装,腹板工装包括加压工装,将腹板与加压工装连接;腹板安装步骤,将加压工装和腹板作为整体安装至迎风面壳体成型模具及背风面壳体成型模具其中一者,至少部分第一标记符与第一标识部满足预定的对应关系;外壳合模步骤,对迎风面壳体成型模具及背风面壳体成型模具合模,以形成叶片。On the one hand, according to an embodiment of the present application, a blade molding method is provided, which includes the following steps: a blade shell forming step, using a blade shell forming mold to form the shell, the blade shell forming mold includes a windward surface shell molding mold and a leeward surface shell molding mold The blade shell molding step includes the windward side shell molding step and the leeward side shell molding step. The windward side shell is formed in the windward side shell molding mold, and the leeward side shell is formed in the leeward side shell molding mold. At least one of the shell forming mold and the leeward surface shell forming mold includes a plurality of first identification parts spaced apart from each other, and the plurality of first identification parts are arranged along the long axis direction of the blade shell forming mold; and the step of providing a web The web includes a plurality of first markers, the first markers are arranged on the surface of the web near the leading edge region or the trailing edge region of the blade, and at least part of the first markers have a predetermined corresponding relationship with the first identification portion; In the plate assembly step, use the web tooling to assemble the web. The web tooling includes a press tool to connect the web with the press tool; the web installation step is to install the press tool and the web as a whole to the windward shell For one of the body forming mold and the leeward side shell forming mold, at least part of the first identifier and the first identification part meet the predetermined corresponding relationship; the shell clamping step is to match the windward side shell forming mold and the leeward side shell forming mold Clamp the mold to form the blade.
根据本申请一方面的实施方式,叶片外壳成型模具包括与腹板工装对应且适配的第一配合部,通过第一配合部使叶片外壳成型模具与腹板工装组装,以使至少部分第一标记符与第一标识部满足预定的对应关系。According to an embodiment of an aspect of the present application, the blade shell forming mold includes a first matching portion corresponding to and adapted to the web tooling. The blade shell forming mold is assembled with the web tooling through the first matching portion, so that at least part of the first The marker and the first identification part satisfy a predetermined corresponding relationship.
根据本申请一方面前述任一实施方式,腹板工装进一步包括腹板组装支架,腹板组装步骤包括:提供腹板组装支架;将腹板放置在腹板组装支架上;将放置在腹板组装支架上的腹板与加压工装连接。According to one of the foregoing embodiments of the present application, the web tooling further includes a web assembly bracket, and the web assembly step includes: providing a web assembly bracket; placing the web on the web assembly bracket; placing the web on the web assembly The web on the bracket is connected with the pressurizing tool.
根据本申请一方面前述任一实施方式,腹板组装步骤用于使腹板的第一标记符与基准面之间、沿腹板宽度方向的第一距离满足预设距离,腹板组装步骤之后还包括:确定第一距离满足预设距离的步骤:根据第一标记符,使用检测工装确定出腹板的第一标记符距离基准面之间、沿腹板宽度方向的第一距离;根据第一距离和预设距离的差值,确定第一距离与预设距离之间的关系;若差值在预设范围内,则确定第一距离满足预设距离。According to any one of the foregoing embodiments in one aspect of the present application, the web assembly step is used to make the first distance between the first marker of the web and the reference plane in the width direction of the web meet the preset distance, and after the web assembly step It also includes the step of determining that the first distance satisfies the preset distance: according to the first marker, using a detection tool to determine the first distance between the first marker of the web and the reference plane along the width direction of the web; A difference between a distance and a preset distance determines the relationship between the first distance and the preset distance; if the difference is within the preset range, it is determined that the first distance meets the preset distance.
根据本申请一方面前述任一实施方式,腹板工装包括支撑面,在沿腹板的宽度方向上,支撑面与基准面之间的距离与第一标记符与支撑面之间 的距离之和满足预设距离;可选地,基准面为地面、迎风面壳体内表面和背风面壳体内表面的其中一者。According to any one of the foregoing embodiments of one aspect of the present application, the web tooling includes a support surface, and in the width direction of the web, the sum of the distance between the support surface and the reference surface and the distance between the first marker and the support surface Satisfy the preset distance; optionally, the reference plane is one of the ground, the inner surface of the windward shell and the inner surface of the leeward shell.
根据本申请一方面前述任一实施方式,迎风面壳体成型步骤包括:提供主梁,主梁沿其厚度方向的表面设置有多个间隔设置的第二标记符,多个第二标记符沿主梁的长度方向排布;提供迎风面壳体成型模具,迎风面壳体成型模具包括第一容纳空腔和多个第一标识部,至少部分第一标识部与第二标记符具有预定的对应关系;迎风面壳体成型,将主梁设置在第一容纳空腔内,并使第一标识部与第二标记符满足预定的对应关系,在主梁上蒙皮铺层形成迎风面壳体。According to any one of the foregoing embodiments of the present application, the step of forming the windward side shell includes: providing a main beam, the surface of the main beam along its thickness direction is provided with a plurality of second markers arranged at intervals, and the plurality of second markers The main beams are arranged in the length direction; the windward side shell molding die is provided, and the windward side shell molding die includes a first containing cavity and a plurality of first identification portions, at least part of the first identification portion and the second identifier have predetermined Correspondence; the windward side shell is formed, the main beam is arranged in the first receiving cavity, and the first identification part and the second marker meet a predetermined corresponding relationship, and the windward side shell is formed by skin layering on the main beam.
根据本申请一方面前述任一实施方式,背风面壳体成型步骤包括:提供主梁,主梁沿其厚度方向的表面设置有多个间隔设置的第二标记符,多个第二标记符沿主梁的长度方向排布;提供背风面壳体成型模具,背风面壳体成型模具包括第二容纳空腔和多个第一标识部,至少部分第一标识部与第二标记符具有预定的对应关系;背风面壳体成型,将主梁设置在第二容纳空腔内,并使第一标识部与第二标记符满足预定的对应关系,在主梁上蒙皮铺层形成背风面壳体。According to any one of the foregoing embodiments of the present application, the step of forming the leeward surface shell includes: providing a main beam, the surface of the main beam along its thickness direction is provided with a plurality of second markers arranged at intervals, and the plurality of second markers The main beams are arranged in the length direction; a leeward surface shell molding mold is provided. The leeward surface shell molding mold includes a second accommodating cavity and a plurality of first identification parts. At least part of the first identification part and the second identifier have predetermined Correspondence; the leeward surface shell is formed, the main beam is arranged in the second containing cavity, and the first identification part and the second marker meet a predetermined corresponding relationship, and the leeward surface shell is formed by skin layering on the main beam.
根据本申请一方面前述任一实施方式,提供主梁之后包括主梁校验步骤,主梁校验步骤包括:沿主梁宽度方向选取多个测量区;分别测量多个测量区中主梁的厚度,得到多个厚度值;根据厚度值与厚度标准值的差值,确定主梁校验是否合格。According to any one of the foregoing embodiments in one aspect of the present application, after the main beam is provided, a main beam verification step is included. The main beam verification step includes: selecting a plurality of measurement areas along the width direction of the main beam; Thickness, multiple thickness values are obtained; according to the difference between the thickness value and the thickness standard value, it is determined whether the main beam is qualified.
根据本申请一方面前述任一实施方式,腹板组装步骤用于使腹板的第一标记符与基准面之间、沿腹板宽度方向的第一距离满足预设距离,根据厚度值和厚度标准值的差值调整预设距离。According to one of the foregoing embodiments of the present application, the web assembling step is used to make the first distance between the first marker of the web and the reference plane in the width direction of the web meet the preset distance, according to the thickness value and the thickness The difference of the standard value adjusts the preset distance.
根据本申请一方面前述任一实施方式,腹板安装步骤包括:在迎风面壳体中标记腹板的粘接线,粘接线为腹板的边缘线;腹板工装和腹板组件作为整体安装至迎风面壳体成型模具,在粘接线处涂覆粘接胶将腹板与迎风面壳体连接。According to any one of the foregoing embodiments of the present application, the web installation step includes: marking the bonding line of the web in the windward side shell, the bonding line being the edge line of the web; the web tooling and the web assembly as a whole Install to the windward side shell molding die, and apply adhesive glue to the bonding line to connect the web and the windward side shell.
根据本申请一方面前述任一实施方式,腹板安装步骤包括:在背风面壳体中标记腹板的粘接线,粘接线为腹板的边缘线;腹板工装和腹板组件 作为整体安装至背风面壳体成型模具,在粘接线处涂覆粘接胶将腹板与背风面壳体连接。According to any one of the foregoing embodiments of the present application, the web installation step includes: marking the bonding line of the web in the leeward surface shell, the bonding line being the edge line of the web; the web tooling and the web assembly as a whole Install to the leeward side shell molding die, and apply adhesive glue at the bonding line to connect the web and the leeward side shell.
另一方面,根据本申请实施例提供一种叶片,包括:壳体,包括相对设置的迎风面壳体及背风面壳体,迎风面壳体及背风面壳体扣合形成中空空间,壳体包括多个第二标记符,第二标记符沿壳体的长轴方向排布;腹板,包括多个第一标记符,至少部分第一标记符沿腹板的延伸方向排布于一行,至少部分第一标记符与第二标记符满足预定的对应关系,腹板设置于中空空间,腹板分别与迎风面壳体及背风面壳体连接。On the other hand, according to an embodiment of the present application, a blade is provided, including: a shell, including a windward surface shell and a leeward surface shell disposed oppositely, the windward surface shell and the leeward surface shell buckle to form a hollow space, and the shell Comprising a plurality of second markers, the second markers are arranged along the long axis direction of the shell; the web includes a plurality of first markers, at least part of the first markers are arranged in a row along the extending direction of the web, At least part of the first marker and the second marker satisfy a predetermined corresponding relationship, the web is arranged in the hollow space, and the web is respectively connected with the windward side shell and the leeward side shell.
根据本申请另一方面的实施方式,迎风面壳体和背风面壳体中包括主梁,至少其中一个主梁包括多个间隔设置的第二标记符,多个第二标记符沿主梁的长度方向排布。According to another embodiment of the present application, the windward side shell and the leeward side shell include main beams, at least one of the main beams includes a plurality of second markers arranged at intervals, and the plurality of second markers extend along the main beam Arranged in the length direction.
本申请实施例提供的叶片成型方法及叶片,叶片成型方法通过在迎风面壳体成型模具及背风面壳体成型模具其中一者设置多个第一标识部,使得第一标识部与利用该模具成型的迎风面壳体或背风面壳体的相对位置准确,通过在腹板具有第一标记符,通过将腹板准确固定的设置在腹板工装中,然后通过腹板工装与迎风面壳体成型模具及背风面壳体成型模具的其中一者准确连接,进而实现腹板组件与迎风面壳体和背风面壳体其中一者的准确连接,从而将腹板快速的粘接在壳体中,以避免在叶片成型过程中的试合模过程,提高叶片的成型效率。The blade molding method and the blade provided by the embodiments of the present application. The blade molding method is to provide a plurality of first identification portions on one of the windward surface shell molding mold and the leeward surface shell molding mold, so that the first identification portion and the use of the mold The relative position of the formed windward side shell or the leeward side shell is accurate, by having the first marker on the web, by accurately fixing the web in the web tooling, and then passing the web tooling and the windward side shell One of the forming mold and the leeward side shell forming mold is accurately connected to realize the accurate connection between the web assembly and one of the windward side shell and the leeward side shell, thereby quickly bonding the web in the shell In order to avoid the trial and closing process during the blade forming process and improve the blade forming efficiency.
附图说明Description of the drawings
下面将对本申请实施例中所需要使用的附图作简单的介绍,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。The following will briefly introduce the drawings that need to be used in the embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
图1是本申请一个实施例提供的迎风面壳体成型模具和背风面壳体成型模具的整体结构示意图;FIG. 1 is a schematic diagram of the overall structure of a windward side shell forming mold and a leeward side shell forming mold provided by an embodiment of the present application;
图2是本申请一个实施例提供的腹板成型模具的整体结构示意图;2 is a schematic diagram of the overall structure of a web forming mold provided by an embodiment of the present application;
图3是本申请一个实施例提供的叶片成型工装中使用检测工装测量腹板与迎风面壳体之间的距离的结构示意图;FIG. 3 is a schematic structural diagram of using a detection tool to measure the distance between the web and the windward side shell in the blade forming tool provided by an embodiment of the present application;
图4是本申请一个实施例提供的叶片成型方法的流程图;4 is a flowchart of a blade forming method provided by an embodiment of the present application;
图5是本申请一个实施例提供的叶片成型方法中第二轴向定位工装和第二弦向定位工装的使用状态的结构示意图;5 is a schematic structural diagram of the use state of the second axial positioning tool and the second chordwise positioning tool in the blade forming method provided by an embodiment of the present application;
图6是本申请一个实施例提供的叶片成型方法中第三轴向定位工装和第三弦向定位工装的使用状态的结构示意图;6 is a schematic structural diagram of the use state of the third axial positioning tool and the third chordwise positioning tool in the blade forming method provided by an embodiment of the present application;
图7是本申请一个实施例提供的叶片成型方法的腹板组件与腹板工装装配为一体的结构示意图;FIG. 7 is a schematic structural diagram of the integrated assembly of the web component and the web tooling of the blade forming method provided by an embodiment of the present application;
图8是本申请一个实施例提供的主梁的结构示意图;FIG. 8 is a schematic structural diagram of a main beam provided by an embodiment of the present application;
图9是本申请一个实施例提供的腹板的结构示意图;Figure 9 is a schematic structural diagram of a web provided by an embodiment of the present application;
图10是本申请一个实施例提供的叶片的结构示意图。Fig. 10 is a schematic structural diagram of a blade provided by an embodiment of the present application.
具体实施方式Detailed ways
下面将详细描述本申请的各个方面的特征和示例性实施例。在下面的详细描述中,提出了许多具体细节,以便提供对本申请的全面理解。下面对实施例的描述仅仅是为了通过示出本申请的示例来提供对本申请的更好的理解。在附图和下面的描述中,至少部分的公知结构和技术没有被示出,以便避免对本申请造成不必要的模糊;并且,为了清晰,可能夸大了部分结构的尺寸。此外,下文中所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施例中。The features and exemplary embodiments of various aspects of the present application will be described in detail below. In the following detailed description, many specific details are proposed in order to provide a comprehensive understanding of this application. The following description of the embodiments is only to provide a better understanding of the present application by showing examples of the present application. In the drawings and the following description, at least part of the well-known structures and technologies are not shown in order to avoid unnecessary obscurity of the application; and, for clarity, the size of some structures may be exaggerated. In addition, the features, structures or characteristics described below may be combined in one or more embodiments in any suitable manner.
为了更好的理解本申请,下面结合图1至图10对本申请实施例的叶片成型工装、叶片成型方法和叶片进行详细描述。In order to better understand the present application, the blade forming tool, blade forming method and blade of the embodiments of the present application will be described in detail below with reference to FIGS. 1 to 10.
请一并参阅图1至图3、图5至图9,图1是本申请一个实施例提供的迎风面壳体成型模具和背风面壳体成型模具的整体结构示意图,图2是本申请一个实施例提供的腹板成型模具的整体结构示意图,图3是本申请一个实施例提供的叶片成型工装中使用检测工装测量腹板与迎风面壳体之间的距离的结构示意图,图5是本申请一个实施例提供的叶片成型方法中第二轴向定位工装和第二弦向定位工装的使用状态的结构示意图,图6是本申请一个实施例提供的叶片成型方法中第三轴向定位工装和第三弦向定位工装的使用状态的结构示意图,图7是本申请一个实施例提供的叶片成型 方法的腹板组件与腹板工装装配为一体的结构示意图,图8是本申请一个实施例提供的主梁的结构示意图,图9是本申请一个实施例提供的腹板的结构示意图。Please refer to FIGS. 1 to 3 and 5 to 9 together. FIG. 1 is a schematic diagram of the overall structure of a windward side shell forming mold and a leeward side shell forming mold provided by an embodiment of the present application. The overall structure diagram of the web forming mold provided in the embodiment. FIG. 3 is a schematic diagram of the structure of measuring the distance between the web and the windward surface shell in the blade forming tool provided by an embodiment of the application. A structural schematic diagram of the use state of the second axial positioning tool and the second chordwise positioning tool in the blade forming method provided by one embodiment of the application. FIG. 6 is the third axial positioning tool in the blade forming method provided by an embodiment of the application And the third chord-direction positioning tool in the use state of the structure diagram, FIG. 7 is a structural schematic diagram of the web assembly and the web tool assembly of the blade forming method provided by an embodiment of the present application, and FIG. 8 is an embodiment of the present application A schematic structural diagram of the main beam is provided. FIG. 9 is a schematic structural diagram of a web provided in an embodiment of the present application.
本申请实施例提供一种叶片成型工装,包括叶片外壳成型模具和腹板工装5。The embodiment of the present application provides a blade forming tool, which includes a blade shell forming mold and a web tooling 5.
叶片外壳成型模具包括迎风面壳体成型模具1和背风面壳体成型模具2,迎风面壳体成型模具1和背风面壳体成型模具2的至少其中一者包括相互间隔分布的多个第一标识部11,多个第一标识部11沿叶片外壳成型模具的长轴方向X排布,可选地,第一标识部11设置在叶片外壳成型模具的边缘位置。腹板工装5用于将腹板7进行组装,腹板7包括多个第一标记符71,第一标记符71设置于腹板7朝向叶片的前缘区63或后缘区64的表面,至少部分第一标记符71与第一标识部11具有预定的对应关系。The blade shell molding mold includes a windward surface shell molding mold 1 and a leeward surface shell molding mold 2. At least one of the windward surface shell molding mold 1 and the leeward surface shell molding mold 2 includes a plurality of first spaced apart. The identification portion 11, a plurality of first identification portions 11 are arranged along the long axis direction X of the blade shell molding die. Optionally, the first identification portion 11 is arranged at an edge position of the blade shell molding die. The web tooling 5 is used to assemble the web 7, and the web 7 includes a plurality of first markers 71. The first markers 71 are provided on the surface of the web 7 facing the leading edge region 63 or the trailing edge region 64 of the blade. At least part of the first marker 71 has a predetermined corresponding relationship with the first identification portion 11.
在一些可选的实施例中,腹板工装5包括加压工装和腹板组装支架,腹板组装支架可以与加压工装可拆卸连接。在具体实施时,腹板组装支架用于对腹板7进行支撑,加压工装可以相对于腹板组装支架进行移动,以对腹板7进行组装,使加压工装和腹板7连接在一起。其中,叶片外壳成型模具包括与腹板工装5对应且适配的第一配合部,例如,叶片外壳成型模具包括与加压工装对应且适配的第一配合部,通过第一配合部能够使叶片外壳成型模具与腹板工装5组装,以使至少部分第一标记符71与第一标识部11满足预定的对应关系。在具体实施时,第一配合部可以为支架,支架可以用于支撑腹板工装5,通过第一配合部对腹板工装5进行支撑,使腹板工装5可以对腹板7进行调整,进而使至少部分第一标记符71与第一标识部11满足预定的对应关系。In some optional embodiments, the web tooling 5 includes a compression tool and a web assembly bracket, and the web assembly bracket can be detachably connected to the compression tool. In specific implementation, the web assembly bracket is used to support the web 7, and the compression tool can be moved relative to the web assembly bracket to assemble the web 7 so that the compression tool and the web 7 are connected together . Wherein, the blade shell forming mold includes a first matching part corresponding to and adapted to the web tooling 5. For example, the blade shell forming mold includes a first matching part corresponding to and adapted to the pressing tool, and the first matching part enables The blade shell forming mold is assembled with the web tooling 5 so that at least part of the first marker 71 and the first identification portion 11 meet a predetermined corresponding relationship. In specific implementation, the first matching portion may be a bracket, which can be used to support the web tooling 5, and the web tooling 5 is supported by the first matching portion, so that the web tooling 5 can adjust the web 7 and then At least part of the first marker 71 and the first identification portion 11 satisfy a predetermined corresponding relationship.
请参阅图7,在一些可选地实施例中,腹板工装5包括支撑面51,可选地,腹板组装支架包括支撑面51,支撑面51用于放置腹板7。通过在腹板组装支架上设置支撑面51,同时支撑面51与迎风面壳体61的内表面或背风面壳体62的内表面的相适配,使得腹板7能够准确的放置在腹板组装支架上,同时提高腹板7与迎风面壳体61或背风面壳体62连接的准确性。Referring to FIG. 7, in some optional embodiments, the web tooling 5 includes a supporting surface 51. Optionally, the web assembly bracket includes a supporting surface 51 for placing the web 7. The support surface 51 is provided on the web assembly bracket, and the support surface 51 is matched with the inner surface of the windward side shell 61 or the inner surface of the leeward side shell 62, so that the web 7 can be accurately placed on the web When assembling the bracket, the accuracy of the connection between the web 7 and the windward side shell 61 or the leeward side shell 62 is also improved.
为了使得腹板7与加压工装能够稳定的连接,加压工装包括吸盘,通过吸盘能够将腹板7与加压工装连接,当腹板7需要安装在迎风面壳体61或背风面壳体62上时,通过控制吸盘,将腹板7从加压工装中脱离。In order to make the web 7 and the pressurization tooling stable connection, the pressurization tool includes a suction cup, through which the web 7 can be connected to the pressurization tool. When the web 7 needs to be installed on the windward side shell 61 or the leeward side shell When 62 is up, the web 7 is separated from the pressurized tooling by controlling the suction cup.
其中,腹板工装5还可以包括对腹板7起到定位、运送、支撑等任一或组合作用的工装,例如,腹板工装5还可以包括内撑工装,当腹板工装5对成对使用的腹板7进行组装时,可以通过内撑工装将两个腹板7之间的弦向距离进行调整,其中,内撑工装可以设置在腹板组装支架上,便于对放置在腹板组装支架上的腹板7进行弦向定位。腹板7可以包括相互连接的腹板主体72和连接法兰73,腹板7通过连接法兰73与迎风面壳体61和背风面壳体62进行连接。Among them, the web tooling 5 may also include any or a combination of tools for positioning, transporting, and supporting the web 7. For example, the web tooling 5 may also include internal support tooling. When the web tooling 5 pairs When assembling the web 7 used, the chord distance between the two webs 7 can be adjusted through the inner support tooling. The inner support tooling can be set on the web assembly bracket to facilitate the assembly of the web. The web 7 on the bracket performs chord positioning. The web 7 may include a web main body 72 and a connecting flange 73 that are connected to each other. The web 7 is connected to the windward side shell 61 and the leeward side shell 62 through the connecting flange 73.
本申请实施例提供的叶片成型工装,通过在迎风面壳体成型模具1和背风面壳体成型模具2的至少其中一者上设置第一标识部11,并且在腹板7具有第一标记符71,通过至少部分第一标记符71与第一标识部11具有预定的对应关系,通过将第一标记符71与第一标识部11对准便于使腹板7与迎风面壳体成型模具1或背风面壳体成型模具2的准确定位,同时,通过腹板工装5将腹板7进行组装,腹板工装5包括加压工装,在对腹板7进行组装之后,使得腹板7与加压工装连接在一起,之后通过腹板工装5和迎风面壳体成型模具1或背风面壳体成型模具2的定位或支撑,以实现腹板组件与迎风面壳体61或背风面壳体62的准确定位连接,或者通过腹板工装5,例如通过加压工装调整腹板7与迎风面壳体成型模具1或背风面壳体成型模具2之间的相对位置,实现腹板7与叶片外壳6之间的准确定位,保证腹板7与迎风面壳体61和背风面壳体62的轴向位置和装配间隙,可以省去腹板7与迎风面壳体61或背风面壳体62在粘接过程中的试合模过程,有效提高叶片的成型效率。The blade forming tool provided by the embodiment of the present application is provided with a first identification portion 11 on at least one of the windward side shell forming mold 1 and the leeward side shell forming mold 2, and the web 7 has a first identifier 71. At least part of the first marker 71 has a predetermined corresponding relationship with the first identifier portion 11. By aligning the first marker 71 with the first identifier portion 11, it is convenient to make the web 7 and the windward side shell molding die 1 Or the accurate positioning of the leeward surface shell molding die 2. At the same time, the web 7 is assembled through the web tooling 5. The web tooling 5 includes a pressurizing tool. After the web 7 is assembled, the web 7 and the The press tooling is connected together, and then the web tooling 5 and the windward side shell molding die 1 or the leeward side shell molding die 2 are positioned or supported to realize the web assembly and the windward side shell 61 or the leeward side shell 62 The relative position between the web 7 and the windward side shell forming mold 1 or the leeward side shell forming mold 2 can be adjusted by the web tooling 5, such as pressurizing tooling, to realize the web 7 and the blade shell The accurate positioning between the web 7 and the windward side shell 61 and the leeward side shell 62 and the assembly gap can ensure the axial position and assembly clearance of the web 7 and the windward side shell 61 or the leeward side shell 62. During the bonding process, the trial and closing process of the mold effectively improves the molding efficiency of the blade.
其中,可以利用腹板工装5将单独的一个腹板7进行组装,并将单独的一个腹板7连接在迎风面壳体成型模具1和背风面壳体成型模具2的至少其中一者,也可以利用腹板工装5将成对使用的腹板7组装形成腹板组件,再将腹板组件连接在迎风面壳体成型模具1或背风面壳体成型模具2 上。以下说明中,以腹板工装5将成对使用的腹板7组装形成腹板组件为例进行说明。Wherein, the web tooling 5 can be used to assemble a single web 7 and connect the single web 7 to at least one of the windward side shell forming mold 1 and the leeward side shell forming mold 2. The web tooling 5 can be used to assemble the webs 7 used in pairs to form a web assembly, and then connect the web assembly to the windward side shell forming mold 1 or the leeward side shell forming mold 2. In the following description, the web tooling 5 assembles the webs 7 used in pairs to form a web assembly as an example.
请参阅图2,在一些可选的实施例中,叶片成型工装还包括腹板成型模具3a、3b和第一轴向定位工装4,腹板成型模具3a、3b包括定位标记部31,定位标记部31包括相互间隔分布的多个第二标识部311,第二标识部311设置于腹板成型模具3a、3b表面,至少部分第二标识部311用于形成第一标记符71,其中,至少部分第二标识部311与第一标识部11具有预定的对应关系。第一轴向定位工装4设置于腹板成型模具3a、3b上,用于在腹板成型模具3a、3b形成的腹板7上形成定位部。腹板工装5包括与定位部相适配的连接部,可选地,腹板组装支架上包括与定位部相适配的连接部,以便于腹板7准确的放置在腹板组装支架上。腹板成型模具3a、3b上设置第二标识部311,能够使得通过该腹板成型模具3a、3b制造成型的腹板7具有第一标记符71,通过至少部分第二标识部311与第一标识部11具有预定的对应关系,以使第一标记符71与第一标识部11具有预定的对应关系,通过将第一标记符71与第一标识部11对准便于使腹板7与迎风面壳体成型模具1或背风面壳体成型模具2的准确定位,同时,叶片成型工装通过第一轴向定位工装4的定位作用,使得腹板7能够与腹板工装5通过定位部与连接部相配合,实现腹板7在腹板工装5上的精确定位。Referring to Figure 2, in some alternative embodiments, the blade forming tooling further includes web forming molds 3a, 3b and a first axial positioning tool 4, and the web forming molds 3a, 3b include a positioning mark portion 31, a positioning mark The portion 31 includes a plurality of second identification portions 311 spaced apart from each other. The second identification portions 311 are arranged on the surfaces of the web forming molds 3a, 3b. At least part of the second identification portions 311 are used to form the first identifier 71, wherein, at least Part of the second identification portion 311 has a predetermined corresponding relationship with the first identification portion 11. The first axial positioning tool 4 is provided on the web forming molds 3a, 3b, and is used to form a positioning portion on the web 7 formed by the web forming molds 3a, 3b. The web tooling 5 includes a connecting part adapted to the positioning part. Optionally, the web assembly bracket includes a connecting part adapted to the positioning part, so that the web 7 can be accurately placed on the web assembly bracket. The web forming molds 3a, 3b are provided with a second identification portion 311, which enables the web 7 manufactured and formed by the web forming molds 3a, 3b to have a first identifier 71, and at least part of the second identification portion 311 is connected to the first The marking portion 11 has a predetermined corresponding relationship, so that the first marking 71 and the first marking portion 11 have a predetermined corresponding relationship. By aligning the first marking 71 with the first marking portion 11, it is convenient to make the web 7 and the windward Accurate positioning of the face shell forming mold 1 or the leeward face shell forming mold 2, and at the same time, the blade forming tool is positioned by the first axial positioning tool 4, so that the web 7 and the web tool 5 can be connected through the positioning portion The parts cooperate to realize the precise positioning of the web 7 on the web tooling 5.
在一些可选的实施例中,至少部分第二标识部311与第一标识部11具有预定的对应关系为至少部分第二标识部311与第一标识部11之间的间隔距离相等,或者是至少部分第二标识部311与第一标识部11在叶片的长轴方向X上能够相互对准,具有一一对应的关系。在腹板组件连接至迎风面壳体61和背风面壳体62的其中一者时能够通过将第二标识部311与第一标识部11一一对准,以实现腹板组件在叶片外壳6上的准确定位,同时,也便于操作人员进行判断和校验。可以理解的是,第二标识部311与第一标识部11之间的预定的对应关系也可以为在叶片的长轴方向X上,第二标识部311置于在相邻两个第一标识部11之间,例如第二标识部311可以置于在相邻两个第一标识部11之间的中间位置。In some optional embodiments, at least part of the second identification portion 311 and the first identification portion 11 have a predetermined correspondence relationship such that the separation distance between at least part of the second identification portion 311 and the first identification portion 11 is equal, or At least part of the second identification portion 311 and the first identification portion 11 can be aligned with each other in the long axis direction X of the blade, and have a one-to-one correspondence relationship. When the web assembly is connected to one of the windward surface shell 61 and the leeward surface shell 62, the second identification portion 311 and the first identification portion 11 can be aligned one by one to realize the web assembly on the blade shell 6 Accurate positioning on the upper side, at the same time, it is also convenient for operators to judge and verify. It can be understood that the predetermined corresponding relationship between the second identification portion 311 and the first identification portion 11 may also be that in the direction X of the long axis of the blade, the second identification portion 311 is placed on two adjacent first identification portions. Between the portions 11, for example, the second identification portion 311 may be placed in an intermediate position between two adjacent first identification portions 11.
在一些可选的实施例中,腹板成型模具3a、3b包括腹板主体成型部,在腹板主体成型部中包括容纳空间,用于将腹板材料放置在容纳空间内以形成腹板7,定位标记部31设置在腹板主体成型部上,第二标识部311设置于腹板主体成型部厚度方向上相对的表面,至少部分第二标识部311在腹板7主体成型部延伸方向排布于一行,至少部分第二标识部311能够形成腹板7上的第一标记符71。通过在腹板成型模具3a、3b上设置合理的第二标识部311,使得通过腹板成型模具3a、3b成型的腹板7中包括第一标记符71,通过第一标记符71能够得到腹板主体与迎风面壳体61以及背风面壳体62的至少一者沿宽度方向N的距离,便于在腹板7粘接过程中,通过第一标记符71快速、准确的将腹板7设置在迎风面壳体61以及背风面壳体62中的粘接位置,避免试合模过程,提高叶片的成型效率和叶片的质量。In some optional embodiments, the web forming molds 3a, 3b include a web body forming part, and the web body forming part includes a receiving space for placing the web material in the receiving space to form the web 7 , The positioning mark portion 31 is provided on the web main body forming part, the second identification portion 311 is provided on the opposite surface in the thickness direction of the web main body forming part, and at least part of the second identification part 311 is arranged in the extending direction of the web 7 main body forming part. Arranged in a row, at least part of the second marking portion 311 can form the first marking 71 on the web 7. By arranging a reasonable second identification portion 311 on the web forming molds 3a, 3b, the web 7 formed by the web forming molds 3a, 3b includes the first marker 71, and the web can be obtained through the first marker 71 The distance between the plate main body and at least one of the windward side shell 61 and the leeward side shell 62 in the width direction N facilitates the quick and accurate setting of the web 7 through the first marker 71 during the bonding process of the web 7 The bonding position in the windward side shell 61 and the leeward side shell 62 avoids the process of mold closing and improves the molding efficiency of the blade and the quality of the blade.
可选地,第一轴向定位工装4可以为轴向起点定位工装,第一轴向定位工装4包括定位板121,在具体实施时,通过将定位板121放置在腹板成型模具3a、3b的起点位置上,并将腹板7的成型材料放置在腹板成型模具3a、3b的容纳空间内,并将成型材料覆盖于轴向起点定位工装上,使得腹板7真空灌注成型后,腹板7与定位板121重合的位置形成定位部,腹板7通过定位部可以实现与腹板工装5的精确定位。Optionally, the first axial positioning tool 4 may be an axial starting point positioning tool. The first axial positioning tool 4 includes a positioning plate 121. In specific implementation, the positioning plate 121 is placed on the web forming molds 3a, 3b. Place the forming material of the web 7 in the containing space of the web forming molds 3a, 3b, and cover the forming material on the axial starting point positioning tool, so that after the web 7 is vacuum infused and molded, the web 7 The position where the plate 7 and the positioning plate 121 overlap form a positioning portion, and the web 7 can be accurately positioned with the web tooling 5 through the positioning portion.
在一些可选的实施例中,迎风面壳体成型模具1和背风面壳体成型模具2均包括相互间隔分布的第一标识部11,迎风面壳体成型模具1和背风面壳体成型模具2的其中一者包括与另一者对应且适配的第二配合部。通过第二配合部能够实现迎风面壳体成型模具1和背风面壳体成型模具2的准确定位,以最终实现迎风面壳体61和背风面壳体62的准确定位,其中,从而减少迎风面壳体61和背风面壳体62在合模过程中的试合模过程,提高叶片合模的效率,从而提高叶片的成型效率。可选地,迎风面壳体成型模具1中包括至少两个凸出定位块,在背风面壳体成型模具2包括与凸出定位块相适配的第二配合部为配合孔,通过凸出定位块与配合孔的相互配合以实现迎风面壳体成型模具1和背风面壳体成型模具2的准确定位。可 以理解的是,第二配合部可以根据用户的需求进行设定,本申请对此不进行限定。In some optional embodiments, the windward side shell molding mold 1 and the leeward side shell molding mold 2 each include first identification portions 11 spaced apart from each other, the windward side shell molding mold 1 and the leeward side shell molding mold One of 2 includes a second mating part corresponding and adapted to the other. The second matching portion can realize the accurate positioning of the windward side shell molding die 1 and the leeward side shell molding die 2 to finally realize the accurate positioning of the windward side shell 61 and the leeward side shell 62, which reduces the windward side The mold clamping process of the shell 61 and the leeward surface shell 62 in the mold clamping process improves the efficiency of the blade mold clamping, thereby improving the molding efficiency of the blade. Optionally, the windward side shell molding mold 1 includes at least two protruding positioning blocks, and the leeward side shell molding mold 2 includes a second matching portion that matches the protruding positioning block as a matching hole. The positioning block and the matching hole cooperate with each other to realize the accurate positioning of the windward side shell forming mold 1 and the leeward side shell forming mold 2. It is understandable that the second matching part can be set according to the needs of the user, which is not limited in this application.
请参阅图5和图8,迎风面壳体成型模具1用于将主梁66铺设蒙皮68形成迎风面壳体61,为了使主梁66准确的放置在迎风面壳体成型模具1中,在一些可选的实施例中,主梁66上包括与第一标识部11一一对应的第二标记符661,迎风面壳体成型模具1包括第二轴向定位工装12和第二弦向定位工装13,第二轴向定位工装12用于定位主梁66在迎风面壳体61的长轴方向X位置,第二弦向定位工装13用于定位主梁66在迎风面壳体61的弦向Y位置;并且/或者,背风面壳体成型模具2用于将主梁66蒙皮68形成背风面壳体62,为了使主梁66准确的放置在背风面壳体成型模具2中,主梁66上包括与第一标识部11一一对应的第二标记符661,背风面壳体成型模具2包括第三轴向定位工装21和第三弦向定位工装22,第三轴向定位工装21用于定位主梁66在背风面壳体62的长轴方向X位置,第三弦向定位工装22用于定位主梁66在背风面壳体62的弦向Y位置。5 and 8, the windward side shell molding mold 1 is used to lay the main beam 66 with a skin 68 to form the windward side shell 61. In order to accurately place the main beam 66 in the windward side shell molding mold 1, In some optional embodiments, the main beam 66 includes second markers 661 corresponding to the first identification portion 11 one-to-one, and the windward side shell molding mold 1 includes a second axial positioning tool 12 and a second chord direction. The positioning tool 13, the second axial positioning tool 12 is used to position the main beam 66 in the long axis direction X position of the windward side shell 61, and the second chord direction positioning tool 13 is used to position the main beam 66 on the windward side shell 61 Chord direction Y position; and/or, the leeward surface shell forming mold 2 is used to form the main beam 66 skin 68 into the leeward surface shell 62, in order to accurately place the main beam 66 in the leeward surface shell forming mold 2, The main beam 66 includes a second marker 661 corresponding to the first identification portion 11 one-to-one. The leeward surface shell molding die 2 includes a third axial positioning tool 21 and a third chord positioning tool 22. The third axial positioning The tool 21 is used to position the main beam 66 in the long axis direction X position of the leeward surface shell 62, and the third chord direction positioning tool 22 is used to position the main beam 66 in the chord direction Y position of the leeward surface shell 62.
在具体实施时,第二轴向定位工装12和第三轴向定位工装21可以与第一轴向定位工装4的结构相似,均包括定位板121,在长轴方向X上,将定位板121与主梁66的其中一端抵靠接触,以对主梁66的在迎风面壳体成型模具1或背风面壳体成型模具2上的长轴方向X的位置进行准确定位。可选地,第二弦向定位工装13和第三弦向定位工装22的结构相似,均包括定位件131,通过将定位件131与主梁66的另一端抵靠接触以对主梁66的在迎风面壳体成型模具1或背风面壳体成型模具2上的弦向位置进行准确定位。通过将主梁66准确的设置在迎风面壳体成型模具1或背风面壳体成型模具2中,使得通过迎风面壳体成型模具1或背风面壳体成型模具2制作的迎风面壳体61或背风面壳体62中的主梁66位置准确,从而在迎风面壳体成型模具1或背风面壳体成型模具2与腹板工装5精确对位时,也实现了迎风面壳体61和背风面壳体62的其中一者与腹板7的准确对位。In specific implementation, the second axial positioning tool 12 and the third axial positioning tool 21 may be similar in structure to the first axial positioning tool 4, and both include a positioning plate 121. In the long axis direction X, the positioning plate 121 It is in abutting contact with one end of the main beam 66 to accurately position the position of the main beam 66 in the long axis direction X on the windward side shell forming mold 1 or the leeward side shell forming mold 2. Optionally, the second chord-direction positioning tool 13 and the third chord-direction positioning tool 22 have similar structures, and both include a positioning member 131. The positioning member 131 is in abutting contact with the other end of the main beam 66 so as to Accurate positioning is performed on the chord position on the windward side shell molding die 1 or the leeward side shell molding die 2. By accurately setting the main beam 66 in the windward side shell molding mold 1 or the leeward side shell molding mold 2, the windward side shell 61 produced by the windward side shell molding mold 1 or the leeward side shell molding mold 2 Or the position of the main beam 66 in the leeward side shell 62 is accurate, so that when the windward side shell forming mold 1 or the leeward side shell forming mold 2 is accurately aligned with the web tooling 5, the windward side shell 61 and One of the leeward surface shells 62 is accurately aligned with the web 7.
请参阅图3,在一些可选实施例中,叶片成型工装进一步包括检测工装8,检测工装8用于检测第一标记符71与基准面之间沿宽度方向N的距离;可选地,基准面为地面、迎风面壳体61内表面和背风面壳体62内表 面的其中一者。在腹板工装5将腹板7组装形成腹板组件时、以及腹板组件安装在迎风面壳体61和背风面壳体62的其中一者时,可以通过检测工装8检测第一标记符71与基准面之间沿宽度方向N的距离,即检测第一标记符71与基准面之间沿腹板7宽度方向N上的距离,便于对叶片的成型过程进行实时校验,提高叶片成型的准确度。3, in some alternative embodiments, the blade forming tooling further includes a detection tool 8, which is used to detect the distance between the first marker 71 and the reference surface in the width direction N; optionally, the reference The surface is one of the ground, the inner surface of the windward side shell 61 and the inner surface of the leeward side shell 62. When the web tooling 5 assembles the web 7 to form a web assembly, and when the web assembly is installed on one of the windward side shell 61 and the leeward side shell 62, the first marker 71 can be detected by the inspection tool 8 The distance from the reference surface along the width direction N, that is, the distance between the first marker 71 and the reference surface along the width direction N of the web 7 is detected, which facilitates real-time verification of the blade forming process and improves the blade forming performance Accuracy.
请一并参阅图4,图4是本申请一个实施例提供的叶片成型方法的流程图。Please also refer to FIG. 4. FIG. 4 is a flowchart of a blade forming method according to an embodiment of the present application.
本申请实施例还提供一种叶片成型方法,利用上述的叶片成型工装,包括如下步骤:The embodiment of the present application also provides a blade forming method, using the above blade forming tool, including the following steps:
S110,叶片外壳成型步骤,利用叶片外壳成型模具形成外壳,叶片外壳成型模具包括迎风面壳体成型模具和背风面壳体成型模具,叶片外壳成型步骤包括迎风面壳体成型步骤和背风面壳体成型步骤,在迎风面壳体成型模具中形成迎风面壳体,在背风面壳体成型模具中形成背风面壳体,迎风面壳体成型模具和背风面壳体成型模具的至少其中一者包括相互间隔分布的多个第一标识部,多个第一标识部沿叶片外壳成型模具的长轴方向排布。S110, the blade shell forming step, the blade shell forming mold is used to form the shell, the blade shell forming mold includes a windward surface shell forming mold and a leeward surface shell forming mold, and the blade shell forming step includes a windward surface shell forming step and a leeward surface shell In the forming step, the windward side shell is formed in the windward side shell molding mold, the leeward side shell is formed in the leeward side shell molding mold, and at least one of the windward side shell molding mold and the leeward side shell molding mold includes A plurality of first identification parts are spaced apart from each other, and the plurality of first identification parts are arranged along the long axis direction of the blade shell molding die.
S120,提供腹板步骤,腹板包括多个第一标记符,第一标记符设置于腹板靠近叶片的前缘区或后缘区的表面,至少部分第一标记符与第一标识部具有预定的对应关系。S120. The step of providing a web, the web includes a plurality of first markers, the first markers are arranged on the surface of the web near the leading edge region or the trailing edge region of the blade, and at least part of the first markers and the first identification portion have The predetermined correspondence.
S130,腹板组装步骤,利用腹板工装将腹板进行组装,腹板工装包括加压工装,将腹板与加压工装连接。S130, the web assembling step, the web is assembled using the web tooling, the web tooling includes a pressurizing tool, and the web is connected to the pressurizing tool.
S140,腹板安装步骤,将加压工装和腹板作为整体安装至迎风面壳体成型模具及背风面壳体成型模具其中一者,至少部分第一标记符与第一标识部满足预定的对应关系。S140, the web installation step, install the pressurizing tooling and the web as a whole to one of the windward side shell forming mold and the leeward side shell forming mold, and at least part of the first identifier and the first identification portion meet the predetermined correspondence relationship.
S150,外壳合模步骤,对迎风面壳体成型模具及背风面壳体成型模具合模,以形成叶片。S150, the housing mold clamping step, clamping the windward side shell molding mold and the leeward side shell molding mold to form the blade.
本申请实施例提供的叶片成型方法,利用上述的叶片成型工装形成叶片,通过在迎风面壳体成型模具1及背风面壳体成型模具2其中一者设置多个第一标识部11,使得第一标识部11与利用该模具成型的迎风面壳体 61或背风面壳体62的相对位置准确,通过在腹板7具有第一标记符71,通过将腹板7准确固定在腹板工装5中,然后通过腹板工装5与迎风面壳体成型模具1及背风面壳体成型模具2的其中一者准确连接,进而实现腹板与迎风面壳体61和背风面壳体62其中一者的准确连接,从而将腹板7快速的粘接在外壳6中,以避免在叶片成型过程中的试合模过程,提高叶片的成型效率。The blade molding method provided by the embodiments of the present application uses the above-mentioned blade molding tool to form a blade, and by providing a plurality of first identification portions 11 on one of the windward side shell molding die 1 and the leeward side shell molding die 2 so that the first The relative position of the identification portion 11 and the windward surface shell 61 or the leeward surface shell 62 formed by the mold is accurate. By having the first marker 71 on the web 7, the web 7 is accurately fixed to the web tooling 5. Then, the web tooling 5 is accurately connected to one of the windward side shell forming mold 1 and the leeward side shell forming mold 2, so as to realize one of the web and the windward side shell 61 and the leeward side shell 62 Therefore, the web 7 is quickly bonded to the shell 6 to avoid the trial and closing process during the blade forming process and improve the forming efficiency of the blade.
在一些可选的实施例中,叶片外壳成型模具包括与腹板工装5对应且适配的第一配合部,通过第一配合部使叶片外壳成型模具与腹板工装5组装,以使至少部分第一标记符71与第一标识部11满足预定的对应关系。在具体实施时,叶片外壳成型模具包括与加压工装对应且适配的第一配合部,第一配合部可以为支架,通过第一配合对加压工装进行支撑,使加压工装可以对腹板7进行调整,进而使至少部分第一标记符71与第一标识部11满足预定的对应关系。通过在叶片外壳成型模具,例如迎风面壳体成型模具1上设置与腹板工装5对应且适配的第一配合部,能够使得腹板工装5与腹板7作为整体与迎风面壳体成型模具1的定位准确,提高两者的装配效率。当然,也可以在背风面壳体成型模具2上设置与腹板工装5对应且适配的第一配合部。In some optional embodiments, the blade shell forming mold includes a first matching part corresponding to and adapted to the web tooling 5, and the blade shell forming mold is assembled with the web tooling 5 through the first matching part, so that at least part of the The first marker 71 and the first identification portion 11 satisfy a predetermined corresponding relationship. In specific implementation, the blade shell molding die includes a first matching part corresponding and adapted to the pressurizing tooling. The first matching part may be a bracket. The pressurizing tooling is supported by the first matching, so that the pressurizing tooling The board 7 is adjusted so that at least part of the first marker 71 and the first identification portion 11 meet a predetermined corresponding relationship. By providing a first matching part corresponding to and adapted to the web tooling 5 on the blade shell molding die, such as the windward side shell molding die 1, the web tooling 5 and the web 7 can be formed integrally with the windward side shell The positioning of the mold 1 is accurate, which improves the assembly efficiency of the two. Of course, a first matching portion corresponding and adapted to the web tooling 5 can also be provided on the leeward surface shell molding die 2.
请一并参阅图5至图9,具体的,在一些可选的实施方式中,S110步骤中,迎风面壳体成型步骤包括:提供主梁66,主梁66沿厚度方向的表面设置有多个间隔设置的第二标记符661,多个第二标记符661沿主梁66的长轴方向X排布;提供迎风面壳体成型模具1,迎风面壳体成型模具1包括第一容纳空腔和设置在第一容纳空腔内表面的多个第一标识部11,至少部分第一标识部11与第二标记符661具有预定的对应关系;迎风面壳体61成型,将主梁66设置在第一容纳空腔内,并使第一标识部11与第二标记符661满足预定的对应关系,在主梁66上蒙皮68铺层形成迎风面壳体61。Please refer to FIGS. 5 to 9 together. Specifically, in some alternative embodiments, in step S110, the step of forming the windward side shell includes: providing a main beam 66, and how many surfaces of the main beam 66 along the thickness direction are provided A plurality of second markers 661 are arranged at intervals, and a plurality of second markers 661 are arranged along the long axis direction X of the main beam 66; a windward side shell forming mold 1 is provided, and the windward side shell forming mold 1 includes a first receiving space The cavity and the plurality of first identification portions 11 provided on the inner surface of the first containing cavity, at least part of the first identification portion 11 and the second identifier 661 have a predetermined corresponding relationship; the windward side shell 61 is formed, and the main beam 66 It is arranged in the first accommodating cavity, so that the first identification portion 11 and the second identifier 661 meet a predetermined corresponding relationship, and a skin 68 is laid on the main beam 66 to form a windward shell 61.
在一些实施例中,背风面壳体62成型步骤包括:提供主梁66,主梁66沿厚度方向的表面设置有多个间隔设置的第二标记符661,多个第二标记符661沿主梁66的长度方向排布;提供背风面壳体成型模具2,背风面 壳体成型模具2包括第二容纳空腔和多个第一标识部11,至少部分第一标识部11与第二标记符661具有预定的对应关系;背风面壳体62成型,将主梁66设置在第二容纳空腔内,并使第一标识部11与第二标记符661满足预定的对应关系,在主梁66上蒙皮68铺层形成背风面壳体62。In some embodiments, the step of forming the leeward surface shell 62 includes: providing a main beam 66, the surface of the main beam 66 in the thickness direction is provided with a plurality of second markers 661 arranged at intervals, and the plurality of second markers 661 are arranged along the main beam. The beams 66 are arranged in the length direction; the leeward surface shell molding mold 2 is provided. The leeward surface shell molding mold 2 includes a second containing cavity and a plurality of first identification portions 11, at least part of the first identification portion 11 and the second mark The symbol 661 has a predetermined corresponding relationship; the leeward surface shell 62 is formed, the main beam 66 is arranged in the second receiving cavity, and the first identification portion 11 and the second marker 661 meet the predetermined corresponding relationship. The upper skin 68 is layered to form the leeward shell 62.
通过在主梁66上设置多个第二标记符661,在迎风面壳体成型模具1以及背风面壳体成型模具2中的一者中设置第一标识部11,在外壳6成型步骤中,通过第二标记符661与第一标识部11满足预定的对应关系,例如,第二标记符661与第一标识部11一一对应,能够使得主梁66准确的设置在迎风面壳体成型模具1以及背风面壳体成型模具2中的一者中,进而使得主梁66在迎风面壳体61或背风面壳体62中的位置准确。当在迎风面壳体61或背风面壳体62中时,即可通过腹板工装5与迎风面壳体成型模具1或背风面壳体成型模具2的准确对位实现腹板组件与主梁66的准确对位。可以理解的是,将主梁66放置在迎风面壳体成型模具1和背风面壳体成型模具2中的步骤相似,以下以将主梁66放置在迎风面壳体成型模具1为例进行说明。By providing a plurality of second markers 661 on the main beam 66, the first identification portion 11 is provided in one of the windward side shell molding mold 1 and the leeward side shell molding mold 2. In the molding step of the housing 6, The second marker 661 satisfies the predetermined corresponding relationship with the first identifier portion 11, for example, the second marker 661 corresponds to the first identifier portion 11 one-to-one, so that the main beam 66 can be accurately set on the windward side shell molding die 1 and one of the leeward side shell molding mold 2, thereby making the position of the main beam 66 in the windward side shell 61 or the leeward side shell 62 accurate. When in the windward side shell 61 or the leeward side shell 62, the web assembly and the main beam can be realized by accurately aligning the web tooling 5 and the windward side shell forming mold 1 or the leeward side shell forming mold 2 66 accurate alignment. It can be understood that the steps of placing the main beam 66 in the windward side shell molding mold 1 and the leeward side shell molding mold 2 are similar. The following takes the main beam 66 on the windward side shell molding mold 1 as an example for description. .
可选地,为了进一步保证迎风面壳体61的结构准确,将主梁66放置在迎风面壳体成型模具1后,还可以将后缘梁放置在迎风面壳体成型模具1的容纳空腔内,放置后缘梁的轴向定位工装及弦向定位工装,使后缘梁紧贴定位工装,以确保后缘梁定位正确,在迎风面壳体成型模具1内铺层结束后真空灌注成型蒙皮68。Optionally, in order to further ensure the accuracy of the structure of the windward side shell 61, after the main beam 66 is placed on the windward side shell molding die 1, the trailing edge beam can also be placed in the receiving cavity of the windward side shell molding die 1. Inside, place the axial positioning tooling and chord positioning tooling of the trailing edge beam to make the trailing edge beam close to the positioning tooling to ensure that the trailing edge beam is positioned correctly, and vacuum infusion is formed after the layering of the windward side shell forming mold 1 is completed. Skin 68.
在一些可选实施例中,在迎风面壳体成型模具1上放置画线工装或卡板,用画线工装在迎风面壳体61绘制定位线,或将卡板放置在迎风面壳体61的相应位置上,将辅助件放置于定位线位置或与卡板贴合靠紧,实现辅助件的精确定位,其中,辅助件可以为避雷金属件、配重盒、粘接角及合模聚氯乙烯(PVC,Polyvinyl chloride)等部件,通过在迎风面壳体61粘接辅助件,能够有效提高叶片的稳定性。In some alternative embodiments, a line drawing tool or a pallet is placed on the windward side shell molding die 1, and the line drawing tool is used to draw a positioning line on the windward side shell 61, or the pallet is placed on the windward side shell 61 Place the auxiliary parts at the corresponding position of the positioning line or close to the card board to realize the precise positioning of the auxiliary parts. Among them, the auxiliary parts can be lightning protection metal parts, counterweight boxes, bonding angles and mold clamping. For parts such as PVC (Polyvinyl chloride), by bonding auxiliary parts to the windward side shell 61, the stability of the blade can be effectively improved.
在一些可选的实施例中,S110,叶片外壳成型步骤之前还包括主梁66成型步骤。具体的,使用记号笔或使用加工工具,在主梁66用玻纤上形成相应第二标记符661,至少部分第二标记符661与腹板7上的第一标记符 71满足预设的对应关系。在主梁66铺层阶段,在主梁66的表面使用水性记号笔绘制第二标记符661、起点线和终点线,可选地,第二标记符661的画线宽度与主梁66宽度相同,然后最后通过脱模工序以形成主梁66。可选地,在主梁66成型后,可以根据产品起点线和终点线将主梁66轴向长度上多余部分进行切割清理,直至主梁66成型后的实际长度与理论长度保持一致。In some optional embodiments, S110, before the step of forming the blade shell, further includes a step of forming the main beam 66. Specifically, using a marker or using a processing tool, a corresponding second marker 661 is formed on the glass fiber of the main beam 66, and at least part of the second marker 661 and the first marker 71 on the web 7 meet the preset correspondence relationship. In the layering stage of the main beam 66, use a water-based marker to draw the second marker 661, the starting line and the end line on the surface of the main beam 66. Optionally, the width of the second marker 661 is the same as the width of the main beam 66 , And then finally go through the demolding process to form the main beam 66. Optionally, after the main beam 66 is formed, the excess part of the axial length of the main beam 66 can be cut and cleaned according to the starting line and the end line of the product, until the actual length of the main beam 66 after forming is consistent with the theoretical length.
可选地,提供主梁66之后包括主梁66校验步骤,主梁66校验步骤包括:沿主梁66宽度方向N选取多个测量区662;分别测量多个测量区662中主梁66的厚度,得到多个厚度值;根据厚度值与厚度标准值的差值,确定主梁66校验是否合格。可选地,多个测量区662分别为主梁66的25%宽度位置、50%宽度位置和75%宽度位置。在具体实施时,主梁66产品脱模后,使用工具分别测量主梁66的25%宽度位置、50%宽度位置和75%宽度位置所对应的主梁66的厚度,以对主梁66产品是否合格进行校验。可以理解的是,测量区662的位置可以根据用户的要求进行设定,也可以选取四个、五个或六个测量区662对主梁66进行校验。Optionally, after the main beam 66 is provided, a main beam 66 verification step is included. The main beam 66 verification step includes: selecting a plurality of measurement areas 662 along the width direction N of the main beam 66; respectively measuring the main beam 66 in the multiple measurement areas 662 A number of thickness values are obtained; according to the difference between the thickness value and the thickness standard value, it is determined whether the main beam 66 is qualified. Optionally, a plurality of measurement areas 662 are respectively a 25% width position, a 50% width position and a 75% width position of the main beam 66. In the specific implementation, after the main beam 66 product is demolded, the thickness of the main beam 66 corresponding to the 25% width position, 50% width position and 75% width position of the main beam 66 is measured with tools to compare the main beam 66 product Compliance is checked. It is understandable that the position of the measurement area 662 can be set according to the requirements of the user, and four, five or six measurement areas 662 can also be selected to verify the main beam 66.
作为一种可选的实施方式,在S130,腹板组装步骤中,腹板组装步骤用于使腹板7的第一标记符71与基准面之间、沿腹板7宽度方向N的第一距离满足预设距离,根据厚度值和厚度标准值的差值调整预设距离。可以理解的是,预设距离可以为在腹板7和叶片成型工装设计过程中,腹板7距离基准面之间、沿腹板7宽度方向N的理论距离。由于加工误差或装配误差的影响,第一距离与预设距离会产生偏差,只要该偏差满足设计要求即可,其中偏差的范围可以根据用户的要求进行设定。As an optional embodiment, in S130, in the web assembling step, the web assembling step is used to make the first marker 71 of the web 7 and the reference plane along the width direction N of the web 7 The distance meets the preset distance, and the preset distance is adjusted according to the difference between the thickness value and the thickness standard value. It can be understood that the preset distance may be the theoretical distance between the web 7 and the reference plane along the width direction N of the web 7 during the design process of the web 7 and the blade forming tooling. Due to the influence of machining error or assembly error, the first distance and the preset distance will have a deviation, as long as the deviation meets the design requirements, and the range of the deviation can be set according to the requirements of the user.
在一些实施例中,腹板组件是安装在迎风面壳体61和背风面壳体62的内表面,且对应粘接于主梁66上,在腹板组件安装腹板安装至主梁66上时,需要控制腹板组件与主梁66之间,沿腹板7宽度方向N上的装配距离,因此,在具体实施时,如果主梁66实际的厚度大于主梁66理论的厚度时,需要将预设距离适应性的增大,以使得腹板组件合理、准确的连接在叶片外壳6上,防止装配间隙不合理导致腹板7在于叶片壳体粘接过程中的压力过大,造成迎风面壳体61或背风面壳体62的损伤。In some embodiments, the web assembly is installed on the inner surfaces of the windward side shell 61 and the leeward side shell 62, and is correspondingly bonded to the main beam 66, and the web assembly is installed on the main beam 66. It is necessary to control the assembly distance between the web assembly and the main beam 66 along the width direction N of the web 7. Therefore, in specific implementation, if the actual thickness of the main beam 66 is greater than the theoretical thickness of the main beam 66, it is required Increase the adaptability of the preset distance so that the web components are reasonably and accurately connected to the blade shell 6 to prevent the unreasonable assembly gap from causing excessive pressure on the web 7 during the bonding process of the blade shell, causing windward Damage to the face shell 61 or the leeward face shell 62.
作为一种可选的实施方式,在S120,提供腹板步骤之前,还包括腹板7成型步骤中,利用腹板成型模具3a、3b制作腹板7,第二标识部311设置于腹板主体成型部厚度方向上相对的表面,相邻两个第二标识部311之间的间隔距离满足0.5m≤L≤3m,例如,相邻两个第二标识部311之间的间隔距离为1m。在具体实施时,在腹板成型模具3a、3b每米的指定位置,例如可以为腹板主体成型部的宽度位置,形成的凹坑、凸起、孔或标识板等肉眼可见的特殊标记。在腹板7成型过程中,将腹板7使用玻纤、碳纤及芯材等常用成型材料铺放在模具表面,真空灌注成型后,脱模后的腹板7在产品外表面形成肉眼可见的第一标记符71,该第一标记符71可作为腹板组装过程及腹板组件安装过程的检验依据,此时,可以通过测量第一标记符71与基准面之间,沿腹板7宽度方向的距离,以实现对腹板组装过程及腹板组件安装过程的检验。可选地,在腹板7成型后,还可以根据用户的实际需求,对腹板7进行修型,使得腹板7的尺寸与理论尺寸相近,提高叶片的质量。可以理解的是,也可以在腹板成型模具3a、3b制作成型腹板7之后,将标记纸或标记板等粘接在腹板7的表面上以形成第一标记符71。As an alternative embodiment, in S120, before the step of providing the web, it further includes the step of forming the web 7. In the step of forming the web 7 using the web forming molds 3a and 3b, the second identification portion 311 is provided on the web main body. On the opposite surfaces of the forming part in the thickness direction, the separation distance between two adjacent second identification parts 311 satisfies 0.5m≦L≦3m, for example, the separation distance between two adjacent second identification parts 311 is 1m. In specific implementation, the designated positions per meter of the web forming molds 3a, 3b can be, for example, the width of the web main body forming part, and the formed pits, protrusions, holes or identification plates and other special marks visible to the naked eye. During the forming process of the web 7, the web 7 is laid on the surface of the mold using commonly used molding materials such as glass fiber, carbon fiber and core material. After vacuum infusion molding, the web 7 after demolding forms a visible surface on the outer surface of the product The first marker 71, the first marker 71 can be used as the inspection basis for the web assembly process and the web assembly installation process. At this time, it can be measured between the first marker 71 and the reference plane along the width of the web 7 The distance of the direction to realize the inspection of the web assembly process and web assembly installation process. Optionally, after the web 7 is formed, the web 7 can be modified according to the actual needs of the user, so that the size of the web 7 is similar to the theoretical size, and the quality of the blade is improved. It is understandable that after the web forming molds 3a and 3b make the forming web 7, a marking paper or a marking board or the like can be adhered to the surface of the web 7 to form the first marker 71.
可选地,在S130,腹板组装步骤中,腹板组装步骤用于使腹板7的第一标记符71与基准面之间、沿腹板7宽度方向N的第一距离满足预设距离。在一些实施例中,腹板工装5进一步包括腹板组装支架,此时,S130,腹板组装步骤包括:提供腹板组装支架;将腹板放置在腹板组装支架上;将放置在腹板组装支架上的腹板与加压工装连接。Optionally, in S130, in the web assembly step, the web assembly step is used to make the first distance between the first marker 71 of the web 7 and the reference plane along the width direction N of the web 7 meet the preset distance . In some embodiments, the web tooling 5 further includes a web assembly support. At this time, S130, the web assembly step includes: providing a web assembly support; placing the web on the web assembly support; placing the web on the web assembly support The web on the assembly bracket is connected with the pressurizing tool.
在具体实施时,使用吊运工装将修型后的腹板7放置在腹板工装5的支撑面51上,例如,用吊运工装将修型后的腹板7放置在腹板组装支架的支撑面51上,腹板7的定位部对准腹板组装支架的连接部,使用内撑工装,将用于组装的至少两个腹板7支撑至理论位置,并使用加压工装对腹板7进行组装。其中,腹板工装5包括支撑面51,可选地,腹板组装支架包括支撑面51,在沿腹板7的宽度方向上,支撑面51与基准面之间的距离与第一标记符与支撑面51之间的距离之和满足预设距离。可选地,基准面为地面、迎风面壳体61内表面和背风面壳体62内表面的其中一者。通过合理 设置支撑面51,使得腹板7组装之后保持水平,不产生倾斜,便于将腹板7安装在外壳6上。In the specific implementation, the repaired web 7 is placed on the supporting surface 51 of the web tooling 5 using lifting tools. For example, the repaired web 7 is placed on the web assembly bracket with lifting tools. On the supporting surface 51, the positioning part of the web 7 is aligned with the connecting part of the web assembly bracket, using internal bracing tooling to support at least two webs 7 for assembly to the theoretical position, and using compression tooling to align the web 7 Perform assembly. The web tooling 5 includes a support surface 51. Optionally, the web assembly bracket includes a support surface 51. In the width direction of the web 7, the distance between the support surface 51 and the reference surface is the same as the first identifier. The sum of the distances between the supporting surfaces 51 meets the preset distance. Optionally, the reference plane is one of the ground, the inner surface of the windward side shell 61 and the inner surface of the leeward side shell 62. By reasonably setting the supporting surface 51, the web 7 can be kept horizontal after being assembled without tilting, which facilitates the installation of the web 7 on the shell 6.
作为一种可选的实施方式,S130,腹板组装步骤之后还包括:确定第一距离满足预设距离的步骤:根据第一标记符71,使用检测工装8确定出腹板7的第一标记符71距离基准面之间、沿腹板7宽度方向N的第一距离;根据第一距离和预设距离的差值,确定第一距离与预设距离之间的关系;若差值在预设范围内,则确定第一距离满足预设距离。具体的,若差值为3mm,预设范围为[-4mm,4mm],此时的差值在预设范围内,则确定第一距离满足预设距离。可以理解的是,预设范围可以根据用户的需求进行设定。As an optional embodiment, S130, after the web assembling step, further includes: determining that the first distance meets the preset distance: according to the first marker 71, the detection tool 8 is used to determine the first mark of the web 7 The first distance between the symbol 71 and the reference plane along the width direction N of the web 7; the relationship between the first distance and the preset distance is determined according to the difference between the first distance and the preset distance; if the difference is in the preset Set within the range, it is determined that the first distance meets the preset distance. Specifically, if the difference is 3mm and the preset range is [-4mm, 4mm], and the difference at this time is within the preset range, it is determined that the first distance meets the preset distance. It is understandable that the preset range can be set according to the needs of the user.
请进一步参阅图3,在腹板7组装步骤之后,通过确定第一距离满足预设距离可以对腹板7组装的结果进行校验,提高腹板7组装的准确性。可选地,检测工装8可以为腹板标尺,通过腹板标尺测量第一标记符71与基准面(例如,基准面可以为地面)之间的距离和轴向位置;检测工装8也可以为激光,此时,第一标记符71可以为圆环型结构,通过使用激光照射第一标记符71,当激光在第一标记符71上的投影位于圆环形结构内时,则确定腹板7的组装结构合理。Please further refer to FIG. 3, after the web 7 assembly step, the result of the web 7 assembly can be verified by determining that the first distance meets the preset distance, and the accuracy of the web 7 assembly can be improved. Optionally, the detection tool 8 may be a web ruler, and the distance and axial position between the first marker 71 and the reference surface (for example, the reference surface may be the ground) are measured by the web rule; the detection tool 8 may also be Laser, at this time, the first marker 71 can be a ring-shaped structure. By irradiating the first marker 71 with a laser, when the projection of the laser on the first marker 71 is in the ring-shaped structure, the web is determined The assembly structure of 7 is reasonable.
为了使得腹板7进行快速安装,并使组装后腹板7上的第一标记符71的位置准确,腹板工装5包括支撑面51,在沿腹板7的宽度方向N上,支撑面51与基准面之间的距离与第一标记符71与支撑面51之间的距离之和满足预设距离,防止腹板组件在轴向上产生倾斜,提高腹板组件与壳体连接的准确性,省去试合模过程。In order to quickly install the web 7 and make the position of the first marker 71 on the web 7 accurate after assembly, the web tooling 5 includes a supporting surface 51. In the width direction N along the web 7, the supporting surface 51 The sum of the distance from the reference plane and the distance between the first marker 71 and the supporting surface 51 meets the preset distance, which prevents the web assembly from tilting in the axial direction and improves the accuracy of the connection between the web assembly and the shell , Eliminating the need for trial and clamping process.
为了使腹板组件准确的安装在外壳6中,S140,腹板安装步骤中,在一些实施例中,腹板安装步骤包括:将腹板7通过粘胶方式固定于迎风面壳体61;在迎风面壳体61中标记腹板7的粘接线,粘接线为腹板7的边缘线;腹板工装5和腹板7作为整体固定安装至迎风面壳体成型模具1,在粘接线处涂覆粘接胶67将腹板7与迎风面壳体61连接。In order to accurately install the web assembly in the housing 6, in S140, the web installation step. In some embodiments, the web installation step includes: fixing the web 7 to the windward shell 61 by means of glue; The bonding line of the web 7 is marked in the windward side shell 61, and the bonding line is the edge line of the web 7; the web tooling 5 and the web 7 are fixedly installed to the windward side shell molding die 1 as a whole. Adhesive glue 67 is applied to the line to connect the web 7 and the windward side shell 61.
在一些可选的实施例中,为了使腹板组件准确的安装在外壳6中,S140,腹板安装步骤包括:将腹板7通过粘胶方式固定于背风面壳体62; 在背风面壳体62中标记腹板7的粘接线,粘接线为腹板7的边缘线;腹板工装5和腹板7作为整体固定安装至背风面壳体成型模具2,在粘接线处涂覆粘接胶67将腹板7与背风面壳体62连接。In some optional embodiments, in order to accurately install the web assembly in the shell 6, S140, the web installation step includes: fixing the web 7 to the leeward side shell 62 by means of glue; on the leeward side shell The bonding line of the web 7 is marked in the body 62, and the bonding line is the edge line of the web 7; the web tooling 5 and the web 7 are fixedly installed as a whole to the leeward side shell forming mold 2, and the bonding line is painted The adhesive tape 67 connects the web 7 and the leeward shell 62.
在具体实施时,开动天车将已经组装为一体的腹板7和加压工装吊起并移动到迎风面壳体成型模具1上,并通过第一配合部将加压工装和迎风面壳体成型模具1对位准确,将腹板7通过粘接胶67粘接在迎风面壳体61,使用加压工装给予腹板7足够压力,保证粘接面充分粘接。In the specific implementation, the crane is driven to lift the assembled web 7 and the pressurizing tooling and move it to the windward shell molding die 1, and the pressurizing tool and the windward shell The positioning of the forming mold 1 is accurate, and the web 7 is bonded to the windward side shell 61 through an adhesive 67, and a pressurizing tool is used to give sufficient pressure to the web 7 to ensure that the bonding surface is fully bonded.
在腹板安装步骤之后,还可以使用检测工装8对腹板组件距离迎风面壳体61、沿宽度方向N之间的距离进行校验,确认腹板组件的安装位置满足设计要求。然后,利用腹板粘接工装对腹板组件进行粘接,具体的,开启对迎风面壳体成型模具1加热,加热蒙皮68,使粘接胶67完全固化成型,然后拆除腹板粘接工装并进行合模粘接准备工作。可以理解的是,腹板粘接工装与现有技术中的腹板粘接工装结构相近,不再赘述。After the web installation step, the inspection tool 8 can also be used to verify the distance between the web assembly and the windward shell 61 along the width direction N to confirm that the installation position of the web assembly meets the design requirements. Then, use the web bonding tool to bond the web components. Specifically, turn on the windward side shell forming mold 1 to heat the skin 68 to completely cure the adhesive 67 and then remove the web bonding Tooling and preparation for clamping and bonding. It can be understood that the web bonding tool has a similar structure to the web bonding tool in the prior art, and will not be repeated.
在S150,外壳合模步骤中,将迎风面壳体成型模具1和背风面壳体成型模具2通过第二配合部对准连接,进行外壳合模步骤。然后,撕除外壳6粘接区脱模布,并清理干净。在背风面壳体62的腹板7粘接区、前缘区63以及后缘区64涂抹粘接胶,翻转并锁紧模具,以完成外壳6的合模步骤。可以理解的是,在S150,外壳合模前,可以将腹板工装5从叶片外壳成型模具上拆卸下来。In S150, the shell mold clamping step, the windward side shell molding mold 1 and the leeward side shell molding mold 2 are aligned and connected through the second matching portion, and the shell mold clamping step is performed. Then, tear off the release cloth of the bonding area of the shell 6 and clean it up. Apply adhesive glue to the bonding area of the web 7, the front edge area 63 and the rear edge area 64 of the leeward side shell 62, turn over and lock the mold to complete the mold clamping step of the shell 6. It is understandable that in S150, before the shell is closed, the web tooling 5 can be removed from the blade shell forming mold.
在一些可选的实施例中,叶片包括前缘区63和后缘区64,外壳6合模步骤之后还包括合模校验步骤,合模校验步骤包括:通过前缘指示器并且/或者后缘指示器对合模之后的外壳6进行校验。在具体实施时,将前后缘指示器打开,查看前后缘指示器数值,确认无壳体扛顶或模具错位等情况。In some optional embodiments, the blade includes a leading edge region 63 and a trailing edge region 64, and after the mold clamping step of the housing 6, a mold clamping verification step is further included. The mold clamping verification step includes: passing the leading edge indicator and/or The trailing edge indicator verifies the housing 6 after the mold is closed. In the specific implementation, turn on the front and rear edge indicators, check the value of the front and rear edge indicators, and confirm that there is no case such as the shell topping or the mold misalignment.
综上,通过上述设置,能够通过加压工装与迎风面壳体成型模具1和背风面壳体成型模具2中的一者对位连接,以实现腹板7与迎风面壳体61和背风面壳体62中的一者的准确连接,相对于传统的将通过试合模过程调节迎风面壳体61和背风面壳体62之间的距离和相对位置能够省去试合模过程,有效提高叶片的成型效率,便于更高效的制作叶片。In summary, through the above arrangement, the press tool can be aligned with one of the windward side shell molding die 1 and the leeward side shell molding die 2 to realize the web 7 and the windward side shell 61 and the leeward side. The accurate connection of one of the shells 62, compared with the traditional mold-closing process to adjust the distance and relative position between the windward side shell 61 and the leeward side shell 62, can save the trial and close mold process, and effectively improve The molding efficiency of the blade facilitates more efficient production of the blade.
请参阅图10,图10示出了本申请一个实施例的叶片的结构示意图。本申请实施例还提供一种叶片,包括:壳体和腹板7,壳体包括相对设置的迎风面壳体61及背风面壳体62,迎风面壳体61及背风面壳体62扣合形成中空空间65,壳体包括多个第二标记符661,第二标记符661沿壳体的长轴方向X排布。腹板7包括多个第一标记符71,至少部分第一标记符71沿腹板7的延伸方向排布于一行,至少部分第一标记符71与第二标记符661满足预定的对应关系,腹板7设置于中空空间65,腹板7分别与迎风面壳体61及背风面壳体62连接。Please refer to Fig. 10, which shows a schematic structural diagram of a blade according to an embodiment of the present application. The embodiment of the present application also provides a blade, including a shell and a web 7, the shell includes a windward surface shell 61 and a leeward surface shell 62 that are arranged oppositely, and the windward surface shell 61 and the leeward surface shell 62 are buckled together A hollow space 65 is formed, and the housing includes a plurality of second markers 661, and the second markers 661 are arranged along the longitudinal direction X of the housing. The web 7 includes a plurality of first markers 71, at least some of the first markers 71 are arranged in a row along the extending direction of the web 7, and at least some of the first markers 71 and the second markers 661 meet a predetermined corresponding relationship, The web 7 is arranged in the hollow space 65, and the web 7 is connected to the windward side shell 61 and the leeward side shell 62 respectively.
在一些可选的实施例中,迎风面壳体61和背风面壳体62中包括主梁66,至少其中一个主梁66包括多个间隔设置的第二标记符661,多个第二标记符661沿主梁66的长度方向排布于一行,此时主梁66的长度方向与壳体的长轴方向X重合。通过合理设置主梁66的结构,使得外壳6与腹板7的连接位置更准确。In some alternative embodiments, the windward side shell 61 and the leeward side shell 62 include main beams 66, at least one of the main beams 66 includes a plurality of second markers 661 arranged at intervals, and a plurality of second markers The 661 are arranged in a row along the length direction of the main beam 66. At this time, the length direction of the main beam 66 coincides with the long axis direction X of the shell. By reasonably setting the structure of the main beam 66, the connection position of the outer shell 6 and the web 7 is more accurate.
本申请实施例提供叶片通过上述叶片成型方法制成,通过在腹板7上形成第一标记符71,在主梁66上形成第二标记符661,能够使得外壳6与腹板7的连接位置更准确,提高叶片的制作效率和叶片的质量,故,易于推广应用。The embodiment of the present application provides that the blade is made by the above-mentioned blade forming method. By forming the first marker 71 on the web 7 and the second marker 661 on the main beam 66, the connection position of the shell 6 and the web 7 can be made It is more accurate and improves the production efficiency of the blade and the quality of the blade, so it is easy to popularize and apply.
应理解,术语“第一”、“第二”、等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。需要理解,如此使用的术语在适当的情况下是可以互换的,以使本文所描述的申请中的实施例,例如,能够按照除了本文说明的或其他方式描述的那些顺次而工作或排列。It should be understood that the terms "first", "second", etc., are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply a relationship between these entities or operations. There is any such actual relationship or sequence. It needs to be understood that the terms so used are interchangeable under appropriate circumstances, so that the embodiments in the application described herein, for example, can work or be arranged sequentially in addition to those described herein or described in other ways. .
本申请可以以其他的具体形式实现,而不脱离其精神和本质特征。因此,当前的实施例在所有方面都被看作是示例性的而非限定性的,本申请的范围由所附权利要求而非上述描述定义,并且,落入权利要求的含义和等同物的范围内的全部改变从而都被包括在本申请的范围之中。并且,在不同实施例中出现的不同技术特征可以进行组合,以取得有益效果。本领域技术人员在研究附图、说明书及权利要求书的基础上,应能理解并实现 所揭示的实施例的其他变化的实施例。This application can be implemented in other specific forms without departing from its spirit and essential characteristics. Therefore, the current embodiments are regarded as illustrative rather than restrictive in all aspects, and the scope of this application is defined by the appended claims rather than the foregoing description, and falls within the meaning and equivalents of the claims. All changes within the scope are thus included in the scope of this application. Moreover, different technical features appearing in different embodiments can be combined to achieve beneficial effects. Those skilled in the art should be able to understand and implement other modified embodiments of the disclosed embodiments on the basis of studying the drawings, the description and the claims.

Claims (14)

  1. 一种叶片成型方法,包括:A blade forming method includes:
    叶片外壳成型步骤,利用叶片外壳成型模具形成所述外壳,所述叶片外壳成型模具包括迎风面壳体成型模具和背风面壳体成型模具,所述叶片外壳成型步骤包括迎风面壳体成型步骤和背风面壳体成型步骤,在所述迎风面壳体成型模具中形成所述迎风面壳体,在所述背风面壳体成型模具中形成所述背风面壳体,所述迎风面壳体成型模具和所述背风面壳体成型模具的至少其中一者包括相互间隔分布的多个第一标识部,多个所述第一标识部沿所述叶片外壳成型模具的长轴方向排布;In the step of forming the blade shell, the shell is formed using a blade shell forming mold, the blade shell forming mold includes a windward surface shell forming mold and a leeward surface shell forming mold, and the blade shell forming step includes a windward shell forming step and In the step of forming the leeward surface shell, the windward surface shell is formed in the windward surface shell molding mold, the leeward surface shell is formed in the leeward surface shell molding mold, and the windward surface shell is formed At least one of the mold and the leeward shell molding mold includes a plurality of first identification portions spaced apart from each other, and the plurality of first identification portions are arranged along the long axis direction of the blade shell molding mold;
    提供腹板步骤,所述腹板包括多个第一标记符,所述第一标记符设置于所述腹板靠近所述叶片的前缘区或后缘区的表面,至少部分所述第一标记符与所述第一标识部具有预定的对应关系;In the step of providing a web, the web includes a plurality of first markers, and the first markers are arranged on the surface of the web near the leading edge region or the trailing edge region of the blade, and at least part of the first The marker has a predetermined corresponding relationship with the first identification part;
    腹板组装步骤,利用腹板工装将所述腹板进行组装,所述腹板工装包括加压工装,将所述腹板与所述加压工装连接;In the web assembly step, the web is assembled using web tooling, the web tooling includes a pressurizing tool, and the web is connected to the pressurizing tool;
    腹板安装步骤,将所述加压工装和所述腹板作为整体安装至所述迎风面壳体成型模具及所述背风面壳体成型模具其中一者,至少部分所述第一标记符与所述第一标识部满足预定的对应关系;In the web installation step, the pressurizing tool and the web are mounted as a whole to one of the windward side shell molding die and the leeward side shell molding die, and at least a part of the first identifier and The first identification part satisfies a predetermined corresponding relationship;
    外壳合模步骤,对所述迎风面壳体成型模具及所述背风面壳体成型模具合模,以形成叶片。In the shell mold clamping step, the windward surface shell molding mold and the leeward surface shell molding mold are clamped to form a blade.
  2. 根据权利要求1所述的叶片成型方法,其中,所述叶片外壳成型模具包括与所述腹板工装对应且适配的第一配合部,通过所述第一配合部使所述叶片外壳成型模具与所述所述腹板工装组装,以使至少部分所述第一标记符与所述第一标识部满足预定的对应关系。The blade forming method according to claim 1, wherein the blade shell forming mold includes a first matching portion corresponding to and adapted to the web tooling, and the blade shell forming mold is made by the first matching portion Assembling with the web tooling, so that at least part of the first marker and the first identification portion meet a predetermined corresponding relationship.
  3. 根据权利要求1所述的叶片成型方法,其中,所述腹板工装进一步包括腹板组装支架,所述腹板组装步骤包括:The blade forming method according to claim 1, wherein the web tooling further comprises a web assembling bracket, and the web assembling step comprises:
    提供腹板组装支架;Provide web assembly support;
    将所述腹板放置在所述腹板组装支架上;Placing the web on the web assembly bracket;
    将放置在所述腹板组装支架上的所述腹板与所述加压工装连接。The web placed on the web assembly bracket is connected to the pressurizing tool.
  4. 根据权利要求1所述的叶片成型方法,其中,所述腹板组装步骤用于使所述腹板的所述第一标记符与基准面之间、沿所述腹板宽度方向的第一距离满足预设距离,所述腹板组装步骤之后还包括:确定所述第一距离满足预设距离的步骤:The blade forming method according to claim 1, wherein the web assembling step is used to make the first distance between the first marker of the web and the reference plane along the width direction of the web When the preset distance is satisfied, after the web assembling step, the method further includes: determining that the first distance satisfies the preset distance:
    根据所述第一标记符,使用检测工装确定出所述腹板的所述第一标记符距离所述基准面之间、沿所述腹板宽度方向的第一距离;According to the first marker, use a detection tool to determine a first distance between the first marker of the web and the reference plane along the width direction of the web;
    根据所述第一距离和所述预设距离的差值,确定第一距离与所述预设距离之间的关系;Determine the relationship between the first distance and the preset distance according to the difference between the first distance and the preset distance;
    若所述差值在预设范围内,则确定所述第一距离满足所述预设距离。If the difference is within a preset range, it is determined that the first distance satisfies the preset distance.
  5. 根据权利要求4所述的叶片成型方法,其中,所述腹板工装包括支撑面,在沿所述腹板的宽度方向上,所述支撑面与所述基准面之间的距离与所述第一标记符与所述支撑面之间的距离之和满足预设距离。The blade forming method according to claim 4, wherein the web tooling includes a support surface, and in the width direction of the web, the distance between the support surface and the reference surface is the same as that of the first The sum of the distances between a marker and the supporting surface meets the preset distance.
  6. 根据权利要求5所述的叶片成型方法,其中,所述基准面为地面、迎风面壳体内表面和背风面壳体内表面的其中一者。The blade forming method according to claim 5, wherein the reference surface is one of the ground, the inner surface of the windward shell, and the inner surface of the leeward shell.
  7. 根据权利要求1所述的叶片成型方法,其中,所述迎风面壳体成型步骤包括:The blade forming method according to claim 1, wherein the step of forming the windward surface shell comprises:
    提供主梁,所述主梁沿其厚度方向的表面设置有多个间隔设置的第二标记符,多个所述第二标记符沿所述主梁的长度方向排布;A main beam is provided, the surface of the main beam along its thickness direction is provided with a plurality of second markers arranged at intervals, and the plurality of second markers are arranged along the length direction of the main beam;
    提供迎风面壳体成型模具,所述迎风面壳体成型模具包括第一容纳空腔和多个第一标识部,至少部分所述第一标识部与所述第二标记符具有预定的对应关系;A windward side shell molding mold is provided, the windward side shell molding mold includes a first accommodating cavity and a plurality of first identification portions, at least part of the first identification portion and the second identifier have a predetermined corresponding relationship ;
    迎风面壳体成型,将所述主梁设置在所述第一容纳空腔内,并使所述第一标识部与所述第二标记符满足预定的对应关系,在所述主梁上蒙皮铺层形成所述迎风面壳体。The windward side shell is formed, the main beam is arranged in the first accommodating cavity, and the first identification portion and the second identifier meet a predetermined corresponding relationship, and the main beam is covered with a skin The layer forms the windward side shell.
  8. 根据权利要求1所述的叶片成型方法,其中,所述背风面壳体成型步骤包括:The blade forming method according to claim 1, wherein the step of forming the leeward surface shell comprises:
    提供主梁,所述主梁沿其厚度方向的表面设置有多个间隔设置的第二标记符,多个所述第二标记符沿所述主梁的长度方向排布;A main beam is provided, the surface of the main beam along its thickness direction is provided with a plurality of second markers arranged at intervals, and the plurality of second markers are arranged along the length direction of the main beam;
    提供背风面壳体成型模具,所述背风面壳体成型模具包括第二容纳空腔和多个第一标识部,至少部分所述第一标识部与所述第二标记符具有预定的对应关系;A leeward surface shell molding mold is provided, the leeward surface shell molding mold includes a second accommodating cavity and a plurality of first identification parts, at least part of the first identification parts and the second identifiers have a predetermined corresponding relationship ;
    背风面壳体成型,将所述主梁设置在所述第二容纳空腔内,并使所述第一标识部与所述第二标记符满足预定的对应关系,在所述主梁上蒙皮铺层形成所述背风面壳体。The leeward surface shell is formed, the main beam is arranged in the second accommodating cavity, and the first identification portion and the second marker meet a predetermined corresponding relationship, and the main beam is covered with The layer forms the leeward shell.
  9. 根据权利要求7或8所述的叶片成型方法,其中,所述提供主梁之后包括主梁校验步骤,所述主梁校验步骤包括:The blade forming method according to claim 7 or 8, wherein the main beam verification step is included after the main beam is provided, and the main beam verification step includes:
    沿所述主梁宽度方向选取多个测量区;Selecting multiple measurement areas along the width direction of the main beam;
    分别测量多个所述测量区中所述主梁的厚度,得到多个厚度值;Separately measuring the thickness of the main beam in the plurality of measurement areas to obtain a plurality of thickness values;
    根据所述厚度值与厚度标准值的差值,确定所述主梁校验是否合格。According to the difference between the thickness value and the thickness standard value, it is determined whether the main beam is qualified or not.
  10. 根据权利要求9所述的叶片成型方法,其中,所述腹板组装步骤用于使所述腹板的所述第一标记符与基准面之间、沿所述腹板宽度方向的第一距离满足预设距离,根据所述厚度值和所述厚度标准值的差值调整所述预设距离。The blade forming method according to claim 9, wherein the web assembling step is used to make the first distance between the first marker of the web and the reference plane along the width direction of the web When the preset distance is satisfied, the preset distance is adjusted according to the difference between the thickness value and the thickness standard value.
  11. 根据权利要求1所述的叶片成型方法,其中,所述腹板安装步骤包括:The blade forming method according to claim 1, wherein the web installation step comprises:
    在所述迎风面壳体中标记所述腹板的粘接线,所述粘接线为所述腹板的边缘线;Mark the bonding line of the web in the windward side shell, the bonding line being the edge line of the web;
    所述腹板工装和所述腹板组件作为整体安装至所述迎风面壳体成型模具,在所述粘接线处涂覆粘接胶将所述腹板与所述迎风面壳体连接。The web tooling and the web assembly are installed as a whole to the windward surface shell molding die, and adhesive glue is applied at the bonding line to connect the web and the windward surface shell.
  12. 根据权利要求1所述的叶片成型方法,其中,所述腹板安装步骤包括:The blade forming method according to claim 1, wherein the web installation step comprises:
    在所述背风面壳体中标记所述腹板的粘接线,所述粘接线为所述腹板的边缘线;Mark the bonding line of the web in the leeward shell, where the bonding line is the edge line of the web;
    所述腹板工装和所述腹板组件作为整体安装至所述背风面壳体成型模具,在所述粘接线处涂覆粘接胶将所述腹板与所述背风面壳体连接。The web tooling and the web assembly are installed as a whole to the leeward surface shell molding die, and adhesive glue is applied at the bonding line to connect the web and the leeward surface shell.
  13. 一种叶片,包括:A blade, including:
    壳体,包括相对设置的迎风面壳体及背风面壳体,所述迎风面壳体及所述背风面壳体扣合形成中空空间,所述壳体包括多个第二标记符,所述第二标记符沿所述壳体的长轴方向排布;The casing includes a windward surface casing and a leeward surface casing arranged oppositely, the windward surface casing and the leeward surface casing are buckled to form a hollow space, the casing includes a plurality of second identifiers, the The second markers are arranged along the long axis direction of the casing;
    腹板,包括多个第一标记符,至少部分所述第一标记符沿所述腹板的延伸方向排布于一行,至少部分所述第一标记符与所述第二标记符满足预定的对应关系,所述腹板设置于所述中空空间,所述腹板分别与所述迎风面壳体及背风面壳体连接。The web includes a plurality of first markers, at least part of the first markers are arranged in a row along the extending direction of the web, and at least part of the first markers and the second markers meet predetermined Correspondingly, the web is arranged in the hollow space, and the web is connected to the windward side shell and the leeward side shell respectively.
  14. 根据权利要求13所述的叶片,其中,所述迎风面壳体和所述背风面壳体中包括主梁,至少其中一个主梁包括多个间隔设置的第二标记符,多个所述第二标记符沿所述主梁的长度方向排布。The blade according to claim 13, wherein the windward surface shell and the leeward surface shell include main beams, at least one of the main beams includes a plurality of second markers arranged at intervals, and a plurality of the first The two markers are arranged along the length direction of the main beam.
PCT/CN2020/105261 2019-07-29 2020-07-28 Blade forming method and blade WO2021018149A1 (en)

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