WO2021017641A1 - Machine capable of automatically stacking silicon steel sheet iron cores - Google Patents

Machine capable of automatically stacking silicon steel sheet iron cores Download PDF

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Publication number
WO2021017641A1
WO2021017641A1 PCT/CN2020/094547 CN2020094547W WO2021017641A1 WO 2021017641 A1 WO2021017641 A1 WO 2021017641A1 CN 2020094547 W CN2020094547 W CN 2020094547W WO 2021017641 A1 WO2021017641 A1 WO 2021017641A1
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WO
WIPO (PCT)
Prior art keywords
bracket
silicon steel
steel sheet
linkage
stacking
Prior art date
Application number
PCT/CN2020/094547
Other languages
French (fr)
Chinese (zh)
Inventor
张亚楠
张华�
刘海清
丁亚军
于琪
裴林林
王志高
张玉建
曹万健
滕双权
Original Assignee
南通思瑞机器制造有限公司
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Application filed by 南通思瑞机器制造有限公司 filed Critical 南通思瑞机器制造有限公司
Publication of WO2021017641A1 publication Critical patent/WO2021017641A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206Manufacturing of magnetic cores by mechanical means
    • H01F41/0233Manufacturing of magnetic circuits made from sheets

Definitions

  • the invention relates to a silicon steel sheet processing equipment, in particular to an automatic stacking machine for silicon steel sheet iron cores.
  • transformer silicon steel sheet iron core The current production technology of transformer silicon steel sheet iron core generally has the following methods:
  • the silicon steel sheet is cut and stacked by the cross-cutting line.
  • the silicon steel sheet cross-cutting line is generally composed of a discharge device, a feeding device, a feeding channel, a punching device, a V shear device, a shearing device, a collecting device and a control center.
  • the feeding device, punching device, V-cutting device and shearing device are arranged on the feeding channel in sequence. After the silicon steel sheet is cut by the cross-cutting line, it is manually transported to the stacking workplace and manually stacked into an iron core;
  • the silicon steel sheet is cut and stacked by the cross-cutting line and transported manually to the stacking workplace. After manual material sorting (the silicon steel sheet is stacked neatly), it is loaded into the predetermined station of the automatic stacking equipment, and then automatically stacked The equipment is stacked into an iron core.
  • the patent CN110415961A mentions the transformer silicon steel sheet stacking system, which relates to the technical field of transformer silicon steel sheet manufacturing equipment. It includes a stacking device body, the stacking device body is provided with a stacking bracket, and the stacking bracket has at least 2 sets of initial positioning devices, at least 2 sets of fine positioning devices, at least 1 stacking table device, and at least 2 sets of suction cups A conveying device.
  • the suction cup conveying device includes an outward conveying device and a stacking conveying device.
  • a suction cup conveying device is arranged above the initial positioning device and the fine positioning device, and a stacking table device is arranged between the fine positioning devices. Above the corresponding precise positioning device and stacking table device.
  • the silicon steel sheet iron core is a Japanese-shaped structure formed by three horizontally distributed silicon steel sheets and two longitudinally distributed silicon steel sheets. At this time, it needs to move three horizontally distributed silicon steel sheets to the stacking position, and then move two longitudinally distributed silicon steel sheets to the stacking position (or first move two vertical silicon steel sheets, and then move three horizontal silicon steel sheets). Silicon steel sheet), that is, it takes two steps to complete the stacking of the silicon steel sheet iron core each time, and the stacking efficiency is not high.
  • the technical problem to be solved by the present invention is to provide an automatic stacking machine for silicon steel sheet iron cores with high stacking efficiency.
  • the technical solution of the present invention is: an automatic stacking machine for silicon steel sheet iron cores.
  • the silicon steel sheet iron core is composed of three longitudinally distributed No. 1 silicon steel sheets, No. 2 silicon steel sheets, No. 3 silicon steel sheets and two A Japanese-shaped structure formed by horizontally distributed No. 4 silicon steel sheets and No. 5 silicon steel sheets.
  • the innovation is that the automatic stacking machine includes at least one stacking station, at least one precision positioning station, and at least one stacking station.
  • the pile station has five silicon steel sheet piles at different positions corresponding to the silicon steel sheet iron core, and the fine positioning station is equipped with a fine positioning component that simultaneously positions the five silicon steel sheets at different positions.
  • first moving unit that simultaneously grabs five silicon steel sheets of different numbers and moves between the stacking station and the fine positioning station. Between the fine positioning station and the stacking station, there is a first moving unit for simultaneously grabbing five
  • the second moving unit that moves silicon steel sheets of different numbers and performs secondary alignment on the positions of the five silicon steel sheets during the movement.
  • the stacking stations, fine positioning stations, and stacking stations are arranged in a straight line, and are composed of two
  • the lateral middle direction is the stacking station, the precision positioning station, and the stacking station.
  • the stacking stations, stacking stations, and fine positioning stations are arranged in a lip shape.
  • the precision positioning stations are respectively located at the four corners of the mouth shape, and there is a stacking station or stacking station between two adjacent precision positioning stations, and the stacking and stacking stations are spaced apart , So as to form a cyclic arrangement of fine positioning stations, stock pile stations, fine positioning stations, and stacking stations.
  • the pile station includes a pile base and a pile support seat installed on the pile base;
  • the pile base includes a pile movable seat and a pile fixing seat distributed up and down, a first lifting mechanism is arranged between the pile movable seat and the pile fixing seat, and the pile movable seat is driven by the first lifting mechanism Go up and down;
  • the first lifting mechanism includes four lifting screws distributed in a rectangular shape.
  • the lifting screw includes a lifting outer screw and a lifting inner screw.
  • the lifting inner screw is built in the lifting outer screw and is threaded with the lifting outer screw, and the lifting inner screw
  • the thread direction of the outer thread structure of the lifting outer screw is opposite to that of the outer thread structure of the lifting outer screw.
  • the top end of the lifting inner screw extends from the top of the lifting outer screw and is connected and fixed with the bottom end of the stack movable seat. There is a threaded fit between the outer wall and the stack fixing seat, and a rotating sleeve is threadedly fixed on the outer wall of the lifting outer screw.
  • the first linkage mechanism between each rotating sleeve realizes synchronous rotation in the same direction, and drives the lifting outer screw and lifting inner
  • the screw is lifted up and down, the rotating sleeve is installed on the stack fixing seat through a rotating sleeve mounting seat, the bottom end of the rotating sleeve mounting seat is fixed on the upper end surface of the stack fixing seat, and the top end of the rotating sleeve mounting seat has a ring shape Install the protrusions, and at the same time open an annular installation groove on the bottom end surface of the rotating sleeve to accommodate the top of the installation protrusions;
  • the first linkage mechanism is: a first linkage sprocket is fixed and sleeved on the outer wall of each rotating sleeve, and each first linkage sprocket is connected to realize synchronous rotation through a first linkage chain, and the pile is fixed on the fixed seat. At least one first chain tensioner matching the first linkage chain is provided, and the first chain tensioner is driven to rotate by the first linkage motor and drives all the rotating sleeves to rotate;
  • pile support seats which are arranged in a Japanese shape on the upper end surface of the pile movable seat, and there is a gap between adjacent pile support seats;
  • the pile support seat includes a U-shaped pile support plate.
  • a plurality of pile support rods are installed in the pile support plate along the long axis direction of the pile support plate.
  • the movable suit has a pile support roller, and the two pile support rollers on the same pile support rod are connected by a synchronous rotating sleeve for synchronous rotation.
  • the pile support rollers on each pile support rod are moved by the second linkage
  • the mechanism drives to realize synchronous rotation in the same direction;
  • the second linkage mechanism is: a second linkage sprocket is sleeved on the outer side of the synchronous rotating sleeve, and each second linkage sprocket is connected by a second linkage chain to achieve linkage, and at least one and The second chain tensioner matched with the second linkage chain.
  • the fine positioning station includes a fine positioning bracket, and a fine positioning component is installed on the upper end surface of the fine positioning bracket, and the fine positioning component includes a horizontal silicon steel sheet fine positioning unit and a longitudinal silicon steel sheet fine positioning unit;
  • the horizontal silicon steel sheet fine positioning unit includes a pair of first longitudinal guide rails extending along the distribution direction of the No. 1 silicon steel sheet, the No. 2 silicon steel sheet, and the No. 3 silicon steel sheet, and pairs of first longitudinal guide rails are sequentially distributed along the extension direction of the first longitudinal guide rail.
  • No. 1 silicon steel sheet, No. 2 silicon steel sheet, and No. 3 silicon steel sheet perform one-to-one precise positioning of No. 1 precision positioning mechanism, No. 2 precision positioning mechanism, and No. 3 precision positioning mechanism;
  • the No. 1 precision positioning mechanism includes No. 1 bracket, No. 1 auxiliary support plate, and No. 1 reference block. There is a pair of No. 1 brackets, which are symmetrically distributed on both sides of the No. 1 auxiliary support plate. One side of the No. auxiliary support plate is provided with a groove into which the No. 1 silicon steel sheet is embedded, and two No. 1 brackets cooperate to realize the positioning and support of the No. 1 silicon steel sheet. The bottom end of the No.
  • a one-to-one movable sliding block is respectively slidably fitted with two first longitudinal guide rails, and the bottom end of the one-number auxiliary supporting plate is movably fixed between a pair of one-number lifting screws and a fine positioning bracket, and the first auxiliary supporting plate
  • There is a detection switch installed on the No. 1 auxiliary support plate and there is also a No. 1 datum block attached to the side of the No. 1 silicon steel sheet at the side end of the No. 1 auxiliary support plate.
  • the No. 1 datum block is installed on the No. 1 datum seat.
  • the No. 1 reference base is composed of the No. 1 motor, No. 1 screw, No. 1 screw nut, No. 1 guide rail, and No. 1 sliding block.
  • the coordination between the No. 1 auxiliary support plate and the No. 1 base There is also a guide rod between the auxiliary support plates;
  • No. 2 precision positioning mechanism includes No. 2 bracket, No. 2 auxiliary support plate, No. 2 reference block.
  • No. 2 bracket has a pair, which are symmetrically distributed on both sides of No. 2 auxiliary support plate. Both sides of the No. 2 auxiliary support plate are provided with a groove into which the No. 2 silicon steel sheet is embedded, and the two No. 2 brackets cooperate to achieve positioning and support for the No. 2 silicon steel sheet.
  • the bottom end of the No. 2 bracket passes A pair of No. 2 movable sliding blocks are respectively slidably fitted with two first longitudinal guide rails.
  • the bottom end of the No. 2 auxiliary support plate is movably fixed between a pair of No. 2 lifting screws and a fine positioning bracket.
  • the No. 2 detection switch is installed on the No.
  • a No. 2 datum block is attached to the side of the No. 2 silicon steel sheet at the side end of the No. 2 auxiliary support plate.
  • the No. 2 datum block is installed on the No. 2 datum seat.
  • the No. 2 reference block is realized by the coordination of the No. 2 calibration motor, the No. 2 calibration screw, and the No. 2 calibration screw nut installed on the No. 2 reference seat to the direction of the No. 1 fine positioning mechanism or the No. 3 fine positioning mechanism.
  • the second reference base is adjusted by the second motor, the second screw, the second screw nut, the second guide rail, and the second slide block. The fit is close to or away from the second auxiliary support plate.
  • No. 2 guide rod is also set between No. 2 reference base and No. 2 auxiliary support plate;
  • the No. 3 precision positioning mechanism includes No. 3 bracket, No. 3 auxiliary support plate, and No. 3 reference block.
  • One side of the No. 3 auxiliary support plate is provided with a groove into which the No. 3 silicon steel sheet is embedded, and the two No. 3 brackets cooperate to realize the positioning and support of the No. 3 silicon steel sheet.
  • the bottom end of the No. 3 bracket passes A pair of No. 3 movable sliding blocks are respectively slidably fitted with two first longitudinal guide rails.
  • the bottom end of the No. 3 auxiliary support plate is movably fixed between a pair of No. 3 lifting screws and a fine positioning bracket.
  • a No. 3 detection switch is installed on the No. 3 auxiliary support plate.
  • a No. 3 datum block is attached to the side of the No. 3 silicon steel sheet at the side end of the No. 3 auxiliary support plate.
  • the No. 3 datum block is installed on the No. 3 datum seat.
  • the No. 3 reference base is composed of No. 3 motor, No. 3 screw, No. 3 screw nut, No. 3 guide rail, and No. 3 sliding block. The fit is close to or far from the No. 3 auxiliary support plate.
  • the first bracket, the second bracket, and the third bracket are driven by the third linkage mechanism to move synchronously so as to realize the adjustment of the first bracket, the second bracket and the third bracket.
  • the third linkage mechanism includes the upper Linkage rod, lower linkage rod, linkage screw;
  • the two lower linkage rods in a pair There are two pairs of the lower linkage rods.
  • One side of the two lower linkage rods in a pair is fixed with the second bracket close to the No. 3 bracket by the matching thread of the lock nut, and the other side passes through and away from the No. 3 bracket.
  • the second bracket of the bracket and the first bracket close to the second bracket are fixed by the matching thread of the lock nut.
  • the two lower linkage rods in the other pair are also connected to the second bracket close to the third bracket.
  • the No. bracket is fixed by the matching thread of the lock nut, and the other side passes through the No. 3 bracket close to the No. 2 bracket and is fixed with the No. 3 bracket far away from the No. 2 bracket by the matching thread of the lock nut to achieve close
  • the linkage screw rods There are two pairs of the linkage screw rods.
  • the two linkage screws in one pair pass horizontally through the No. 2 bracket close to the No. 1 bracket and are screwed to the No. 2 bracket.
  • the two linkage screws in the other pair After passing horizontally through the No. 2 bracket close to the No. 3 bracket, they are screwed to the No. 2 bracket.
  • the four linkage screws are arranged opposite to each other, and the screw threads of the two linkage screws are opposite to each other.
  • the linkage screws are fixed by a coupling, and are driven by the coupling to rotate in a synchronous counter-rotating direction.
  • a third linkage sprocket is fixed on the outside of the coupling, and the two third linkage sprockets pass between The third linkage chain connection realizes linkage;
  • the longitudinal silicon steel sheet fine positioning unit includes a No. 4 fine positioning mechanism and a No. 5 fine positioning mechanism that are distributed on both sides of the horizontal silicon steel sheet fine positioning unit and perform precise positioning of the No. 4 silicon steel sheet and the No. 5 silicon steel sheet in one-to-one correspondence;
  • the No. 4 precision positioning mechanism includes the No. 4 bracket, the No. 4 auxiliary support plate, and the No. 4 reference block.
  • the No. 4 bracket has a pair, which is symmetrically distributed on both sides of the No. 4 auxiliary support plate.
  • the side close to the No. 4 auxiliary support plate has a groove into which the No. 4 silicon steel sheet is embedded, and the two No. 4 brackets cooperate to realize the positioning and support of the No. 4 silicon steel sheet.
  • the bottom end is movably fixed between a pair of No. 4 lifting screws and the fine positioning bracket.
  • a No. 4 detection switch is installed on the No. 4 auxiliary support plate.
  • a side end of the No. 4 auxiliary support plate is also provided with a No. 4 silicon steel sheet.
  • the No. 4 datum block is attached to the side, and the No. 4 datum block is installed on the No. 4 datum base.
  • the No. 4 datum base is composed of No. 4 motor, No. 4 screw, No. 4 screw nut, No. 4 guide rail, The fit between the No. 4 sliding blocks is close to or far away from the No. 4 auxiliary support plate, and a No. 4 guide rod is also provided between the No. 4 reference seat and the No. 4 auxiliary support plate;
  • the two No. 4 brackets are driven to approach or move away from each other by the No. 4 adjustment mechanism.
  • the No. 4 adjustment mechanism includes a pair of No. 4 adjustment rails arranged side by side.
  • the extension direction of the No. 4 adjustment rail and the extension of the first longitudinal rail are The directions are perpendicular, and the bottom ends of the two No. 4 brackets are also equipped with No. 4 adjustment sliders that are matched with the two No. 4 adjustment rails respectively.
  • Two pairs of No. 4 adjustments are provided between the two No. 4 brackets. Screws, the two No. 4 adjusting screws in one pair are all connected to the same No. 4 bracket thread, the two No. 4 adjusting screws in the other pair are all connected to the other No. 4 bracket thread, four No.
  • the adjustment screws are distributed in pairs, and the screw threads of the two No. 4 adjustment screws are opposite, and the two linkage screws are fixed by a coupling, and the coupling is driven to rotate in a synchronous reverse direction.
  • the fourth linkage sprocket is fixed on the outside of the coupling, and the linkage between the two fourth linkage sprockets is realized by the fourth linkage chain connection;
  • the No. 5 precision positioning mechanism includes the No. 5 bracket, the No. 5 auxiliary support plate, and the No. 5 reference block.
  • the No. 5 bracket has a pair, which is symmetrically distributed on both sides of the No. 5 auxiliary support plate.
  • the side close to the No. 5 auxiliary support plate is provided with a groove into which the No. 5 silicon steel sheet is embedded, and the two No. 5 brackets cooperate to realize the positioning and support of the No. 5 silicon steel sheet.
  • the bottom end is movably fixed between a pair of No. 5 lifting screws and the precision positioning bracket.
  • a No. 5 detection switch is installed on the No. 5 auxiliary support plate.
  • a side end of the No. 5 auxiliary support plate is also provided with a No. 5 silicon steel sheet.
  • the No. 5 datum block is attached to the side, and the No. 5 datum block is installed on the No. 5 datum base.
  • the No. 5 datum base is composed of No. 5 motor, No. 5 screw, No. 5 screw nut, No. 5 guide rail, The fit between the No. 5 sliding blocks is close to or far from the No. 5 auxiliary support plate, and a No. 5 guide rod is also provided between the No. 5 reference seat and the No. 5 auxiliary support plate;
  • the two No. 5 brackets are driven to approach or move away from each other by a No. 5 adjustment mechanism.
  • the No. 5 adjustment mechanism includes a pair of No. 5 adjustment guide rails arranged side by side.
  • the extension direction of the No. 5 adjustment guide rail and the extension of the first longitudinal guide rail are The directions are perpendicular, and the bottom ends of the two No. 5 brackets are also equipped with No. 5 adjusting sliders respectively matched with two No. 5 adjusting rails, and two pairs of No. 5 adjustments are arranged between the two No. 5 brackets. Screws, the two No. 5 adjusting screws in one pair are all connected to the same No. 5 bracket thread, the two No. 5 adjusting screws in the other pair are all connected to the other No. 5 bracket thread, five No.
  • the adjustment screws are distributed in pairs, and the spiral directions of the two No. 5 adjustment screws are opposite, and the two linkage screws are fixed by a coupling, and the coupling is driven to rotate in a synchronous reverse direction.
  • the fifth linkage sprocket is fixed and sleeved on the outside of the coupling, and the linkage between the two fifth linkage sprocket is realized by the fifth linkage chain connection.
  • the stacking station includes a stacking bracket, and at least one stacking assembly is installed on the stacking bracket; the stacking assembly includes a stacking seat, and the stacking seat includes up and down activities.
  • the stacking seat, the fixed stacking seat, the movable stacking seat is connected to the fixed stacking seat through the second lifting mechanism, and the second lifting mechanism drives the up and down lifting;
  • the second lifting mechanism is: a second lifting screw is installed at the bottom end of the movable stacking seat, and a second screw box matched with the second lifting screw is installed on the fixed stacking seat, the second screw The box is driven by the second lifting motor installed on the fixed stacking seat to rotate and realize the up and down lifting of the second lifting screw. Between the movable stacking seat and the fixed stacking seat, there are also several ones distributed around the second lifting screw.
  • the second lifting guide rod, the top end of the second lifting guide rod is fixed to the movable stacking seat, and the fixed stacking seat has a through hole for the second lifting guide rod to pass up and down, and the second lifting guide rod is installed in the through hole.
  • the second lifting guide sleeve matched with the lifting guide rod;
  • the No. 4 silicon steel sheet support rod and the No. 5 silicon steel sheet support rod of which the No. 1 silicon steel sheet support rod and the No. 2 silicon steel sheet support rod support the No. 1 silicon steel sheet and the No. 3 silicon steel sheet respectively.
  • the No. 3 silicon steel sheet support rod, The No. 4 silicon steel sheet support rod and the No. 5 silicon steel sheet support rod respectively support the No. 4 silicon steel sheet, the No. 2 silicon steel sheet, and the No. 5 silicon steel sheet.
  • the silicon steel sheet support rod, the No. 4 silicon steel sheet support rod, and the No. 5 silicon steel sheet support rod are installed on the movable stacking seat through a pair of support brackets; the No. 1 silicon steel sheet support rod and the No. 2 silicon steel sheet support rod are adjusted by the first The mechanism drives closer to or away from each other.
  • the first adjustment mechanism A pair of No. 1 support blocks for supporting No. 1 silicon steel sheet support rods and a pair of No. 2 support blocks for supporting No. 2 silicon steel sheet support rods are respectively provided on the outer sides of the two support brackets.
  • the support block is equipped with two pairs of first adjusting rails on the movable stacking seat, and the first adjusting rails extend along the distribution direction of the No. 1 silicon steel sheet support rod and the No. 2 silicon steel sheet support rod at the bottom end of the support bracket
  • a first adjusting slider matched with the first adjusting rail is installed, a pair of first adjusting screws are also provided in the middle of the two supporting brackets, and the two first adjusting screws respectively pass through the two supporting brackets and are connected to the supporting brackets.
  • the brackets are screwed together, and the screw directions of the two first adjusting screws are opposite.
  • the adjacent sides of the two first adjusting screws are connected by the first coupling, and the first coupling drives the synchronous rotation. In this way, the two supporting brackets are close to or far away from each other, and the No. 1 silicon steel sheet support rod and the No. 2 silicon steel sheet support rod are close to or far away from each other;
  • the No. 3 silicon steel sheet support rod and the No. 5 silicon steel sheet support rod are driven by a second adjustment mechanism to approach or move away from the No. 4 silicon steel sheet support rod at the same time.
  • the second adjustment mechanism is: a top end of the two support brackets are respectively provided A pair of No. 3 support blocks that support No. 3 silicon steel sheet support rods, a pair of No. 4 support blocks that support No. 4 silicon steel sheet support rods, and a pair of No. 5 support blocks that support No. 5 silicon steel sheet support rods, of which, No. 4 support block It is fixedly connected with the support bracket, the No. 3 support block is installed on the support bracket through the cooperation of the No. 3 adjusting rail and the No. 3 adjustment slider, and the No. 5 support block is moved through the cooperation of the No. 5 adjusting rail and the No. 5 adjusting slider. Installed on a support bracket, the No. 3 support block and No. 5 support block move synchronously through a sixth linkage mechanism;
  • the sixth linkage mechanism includes a pair of sixth couplings installed on the inner walls of the two support brackets, a pair of No. 3 adjusting screws, a pair of No. 5 adjusting screws, and the two sides of the No.
  • the supporting block and the sixth coupling are connected.
  • the two sides of the fifth adjusting screw are respectively connected to the fifth supporting block and the sixth coupling.
  • the screw threads of the third adjusting screw and the fifth adjusting screw have opposite directions to achieve The reverse movement of the No. 3 support block and the No. 5 support block, the two No. 5 adjustment screws realize the synchronous rotation of the two No. 5 adjustment screws through the cooperation of the sixth linkage rod and the two pairs of bevel gears, and drive two No. 3 adjustments
  • the screw rotates synchronously, so that the No.
  • the fixed stacking seat is connected to the stacking bracket by a horizontal movement mechanism and moved horizontally
  • the mechanism drives the horizontal movement.
  • the horizontal movement mechanism is: a pair of horizontal movement guide rails are installed on the stacking bracket, and the extension direction of the horizontal movement guide rail is perpendicular to the distribution direction of the precision positioning station and the stacking station.
  • the bottom end of the stacking seat is also installed with a horizontally moving sliding block that cooperates with the two horizontally moving rails, and a horizontally moving rack is also provided on the side of the horizontally moving rail on the stacking bracket.
  • the long axis direction of the horizontal moving guide rail extends, and a horizontal moving gear meshed with the horizontal moving rack is installed on the fixed stacking seat.
  • the first moving unit includes a first bracket located above the stacking station and the fine positioning station.
  • the first bracket is installed on a stacking bracket and moved by a first horizontally mounted on the stacking bracket.
  • the mechanism drives reciprocating movement between the stacking station and the precision positioning station;
  • the first horizontal movement mechanism includes a pair of first horizontal movement guide rails installed on the stacking bracket, the first horizontal movement guide rail extends along the distribution direction of the stacking station and the fine positioning station, and is at the top of the first bracket Installed with a first horizontally moving sliding block used in conjunction with the two first horizontally moving rails, a first horizontally moving screw is also provided on the stacking bracket between the two first horizontally moving rails, and at the same time A first horizontally moving screw nut matched with the first horizontally moving screw is installed on the bracket;
  • the first bracket includes a first fixed bracket and a first movable bracket that are distributed up and down.
  • the first horizontally movable sliding block is installed on the first fixed bracket.
  • the first movable bracket is composed of a first lifting cylinder installed on the first fixed bracket. Drive up and down;
  • the first suction cup components include a first suction cup seat and a plurality of first suction cups mounted on the first suction cup seat.
  • Five groups of suction cup components There are three groups of longitudinally distributed first suction cup assembly No. 1, first suction cup assembly No. 2, first suction cup assembly No. 3, and No. 2 silicon steel sheet corresponding to No. 1 silicon steel sheet, No. 2 silicon steel sheet, and No. 3 silicon steel sheet.
  • the first suction cup assembly No. 4 and the first suction cup assembly No. 5 are arranged horizontally and correspond to the No. 4 silicon steel sheet and the No. 5 silicon steel sheet respectively.
  • the second moving unit includes a second bracket located above the precise positioning station and the stacking station.
  • the second bracket is installed on a stacking bracket and is installed on the stacking bracket by a second horizontal
  • the moving mechanism drives reciprocating movement between the precision positioning station and the stacking station;
  • the second horizontal movement mechanism includes a pair of second horizontal movement guide rails installed on the stacking bracket, and the second horizontal movement guide rail extends along the distribution direction of the stacking station and the fine positioning station, and is located at the top of the second bracket There is a second horizontally moving sliding block that is used in conjunction with two second horizontally moving rails.
  • a second horizontally moving screw is also provided on the stacking bracket between the two second horizontally moving rails.
  • a second horizontally moving screw nut matched with the second horizontally moving screw is installed on the bracket;
  • the second bracket includes a second fixed bracket and a second movable bracket distributed up and down.
  • the second horizontally movable sliding block is installed on the second fixed bracket.
  • the second movable bracket is composed of a second lifting cylinder installed on the second fixed bracket. Drive up and down;
  • the second suction cup assembly includes a second suction cup seat and several second suction cups installed on the second suction cup seat.
  • the suction cup components are three groups of longitudinally distributed second suction cup component No. 1, second suction cup component No. 2, and second suction cup component No. 3 corresponding to No. 1 silicon steel sheet, No. 2 silicon steel sheet, and No. 3 silicon steel sheet respectively.
  • two sets of second suction cup assembly No. 4 and second suction cup assembly No. 5 which are horizontally distributed and correspond to No. 4 silicon steel sheets and No. 5 silicon steel sheets respectively;
  • the second suction cup assembly No. 1 and the second suction cup assembly No. 3 are driven by a seventh linkage mechanism to simultaneously approach or move away from the second suction cup assembly No. 2.
  • the seventh linkage mechanism includes a seventh linkage bracket installed at the bottom end of the second movable bracket , A pair of seventh linkage guide rails are installed on the seventh linkage bracket.
  • the seventh linkage guide rail extends along the distribution direction of the second suction cup assembly No. 1 and the second suction cup assembly No. 3.
  • the seventh linkage slide block that cooperates with the seventh linkage guide is installed on the third assembly.
  • the second suction cup assembly No. 1 and the second suction cup assembly No. 3 pass the seventh linkage screw and the seventh screw box with two opposite screw threads. The cooperation of achieving simultaneous approach to or away from the second suction cup assembly No. 2;
  • the second suction cup assembly No. 4 and the second suction cup assembly No. 5 are driven by an eighth linkage mechanism to approach or move away from each other.
  • the eighth linkage mechanism includes an eighth linkage bracket installed at the bottom end of the second movable bracket.
  • a pair of eighth linkage guide rails are installed on the upper part, which extends along the distribution direction of the second suction cup assembly No. 4 and the second suction cup assembly No. 5.
  • the second suction cup assembly No. 4 and the second suction cup assembly No. 5 are installed The eighth linkage slider matched with the eighth linkage guide rail, the second suction cup assembly No. 4 and the second suction cup assembly No. 5 are close to or close to each other through the cooperation of the eighth linkage screw and the eighth screw box with two opposite screw threads. keep away.
  • the advantage of the present invention is that the automatic stacking machine of the present invention adopts the cooperation between the stacking station, the precise positioning station, the stacking station, the first moving unit, and the second moving unit, thereby realizing five different positions
  • the silicon steel sheet can be moved, precisely positioned and aligned at the same time, and the assembly of the silicon steel sheet can be realized in only one step, which greatly improves the work efficiency.
  • stacking stations, stacking stations, and fine positioning stations For the distribution of stacking stations, stacking stations, and fine positioning stations, different numbers of stacking stations, stacking stations, and fine positioning stations are used to match the arrangement of the openings, so The simultaneous stacking of two silicon steel sheet iron cores can be realized together at the same time, which further improves work efficiency.
  • the combination of the lifting outer screw and the lifting inner screw is used to realize the up and down movement of the movable base of the pile, so that the amplitude of the movable base of the pile is more accurate, and the up and down of the silicon steel sheet pile is ensured to match the first movement.
  • the cooperation between the rotating sleeve and the rotating sleeve fixing seat adopts the cooperation of the installation protrusion and the installation groove, so as to guide and limit the rotation track of the rotating sleeve to avoid the phenomenon of deviation of the rotating sleeve during the rotation;
  • the setting of the first linkage mechanism adopts the cooperation of the first linkage sprocket and the first linkage chain, so that only one motor can realize the synchronous rotation of all the lifting screws, reducing the driving parts and simplifying the structure, while the first chain is tightened
  • the setting of the wheel realizes the tightening of the first linkage chain and avoids the slipping phenomenon between the first linkage sprocket and the first linkage chain;
  • the design of the pile support seat adopts the cooperation of the U-shaped pile support plate, the pile support rod, the pile support roller, the synchronous rotating sleeve, and the second linkage mechanism, so that after the pile is supported by the pile support seat, the The rotation of the stack support roller realizes the adjustment of the position of the stack, so as to facilitate the synchronous grabbing of the silicon steel sheets in each stack by the first moving unit;
  • the support and positioning of the silicon steel sheet are realized by the cooperation of the bracket, auxiliary support plate and reference block to ensure the precise positioning of the silicon steel sheet;
  • the reference block adopts the mutual cooperation between the lead screw, the lead screw nut, the guide rail, and the sliding block, so as to realize the precise adjustment of the relative position between the reference block and the auxiliary support plate to match the silicon steel sheets of different sizes; in addition, through the guide
  • the matching of rods guides the reference block during the movement of the reference block to avoid the phenomenon of deviation.
  • the adjustment between the first bracket, the second bracket, and the third bracket is realized by the third linkage mechanism.
  • the third linkage mechanism Through the cooperation between the upper linkage rod, the lower linkage rod, and the linkage screw, the two in the same pair are realized.
  • the design of the second lifting mechanism adopts the cooperation of the second lifting screw, the second screw box and the second lifting guide rod, so as to realize the up and down stable lifting of the movable stacking seat and the precise lifting position.
  • the horizontal movement of the stacking components can be realized, so as to realize the switching of different stacking components to cooperate with the precision positioning station to realize continuous production.
  • Fig. 1 is a schematic diagram of the first arranged automatic stacking machine of the present invention.
  • Fig. 2 is a front view of the first arrangement of the automatic stacking machine of the present invention.
  • Fig. 3 is a schematic diagram of the distribution of stack stations, precision positioning stations, and stacking stations of the first arranged automatic stacking machine in the present invention.
  • Fig. 4 is a schematic diagram of the stacking station of the present invention.
  • Figure 5 is a front view of the stack station of the present invention.
  • Fig. 6 is a sectional view taken along the line A-A in Fig. 5.
  • Fig. 7 is an enlarged schematic view of part A of Fig. 6.
  • Fig. 8 is a B-B sectional view of Fig. 5.
  • Fig. 9 is a schematic diagram of a fine positioning station in the present invention.
  • Figure 10 is a front view of the precise positioning station in the present invention.
  • Fig. 11 is a cross-sectional view taken along line C-C in Fig. 10.
  • Figure 12 is a top view of the fine positioning station in the present invention.
  • Fig. 13 is a cross-sectional view taken along the line D-D in Fig. 12.
  • Figure 14 is a schematic diagram of the stacking station in the present invention.
  • Figure 15 is a front view of the stacking station in the present invention.
  • Figure 16 is a top view of the stacking station in the present invention.
  • Figure 17 is a schematic diagram of the distribution of the first mobile unit and the second mobile unit in the present invention.
  • Figure 18 is a front view of the distribution of the first mobile unit and the second mobile unit in the present invention.
  • Figure 19 is a schematic diagram of the first mobile unit in the present invention.
  • Fig. 20 is a front view of the first mobile unit in the present invention.
  • Figure 21 is a schematic diagram of a second mobile unit in the present invention.
  • Figure 22 is a front view of the second mobile unit of the present invention.
  • Figure 23 is a schematic diagram of the second arrangement of the automatic stacking machine in the present invention.
  • Figure 24 is a front view of the second arrangement of the automatic stacking machine in the present invention.
  • 25 is a schematic diagram of the distribution of stacking stations, precision positioning stations, and stacking stations in the second arrangement of the automatic stacking machine in the present invention.
  • Fig. 26 is a schematic diagram of the distribution of the first moving unit and the second moving unit in the automatic stacking machine with the second arrangement of the present invention.
  • the silicon steel sheet iron core is a Japanese shape formed by three longitudinally distributed No. 1 silicon steel sheets 11, No. 2 silicon steel sheets 12, and No. 3 silicon steel sheets 13 and two horizontally distributed No. 4 silicon steel sheets 14, No. 5 silicon steel sheets 15. structure.
  • the silicon steel sheet iron core automatic stacking machine includes stacking station 2, fine positioning station 3, stacking station 4, first moving unit 5, second moving unit 6, and stacker There are two positions 2, fine positioning station 3, and one stacking station 4.
  • the stacking station 2, fine positioning station 3, and stacking station 4 are arranged in a line, and are arranged from both sides.
  • the middle direction is stack station 2, fine positioning station 3, stacking station 4.
  • the precision positioning Station 3 is equipped with a precision positioning component for simultaneous positioning of five silicon steel sheets in different positions.
  • the first moving unit 5 is provided between the fine positioning station 3 and the stacking station 4 to simultaneously grab five silicon steel sheets of different numbers for movement, and perform secondary operations on the positions of the five silicon steel sheets during the movement.
  • the pile station 2 includes a pile base and a pile support seat installed on the pile base.
  • the pile base includes a pile movable seat 21 and a pile fixing seat 22 distributed up and down.
  • the pile movable seat 21 and the pile fixing seat 22 are both a rectangular parallelepiped frame structure. Between the pile movable seat 21 and the pile fixing seat 22 A first elevating mechanism is provided in the space, and the stack movable seat 21 is driven by the first elevating mechanism to move up and down.
  • the first lifting mechanism includes four lifting screws distributed in a rectangular shape.
  • the lifting screws include a lifting outer screw 23 and a lifting inner screw 24.
  • the lifting inner screw 24 is built into the lifting outer screw 23.
  • the lifting outer screw 23 has a cavity in which the lifting inner screw 24 is embedded and moving up and down.
  • the lifting inner screw 24 is embedded in the lifting outer screw 23.
  • the inner and rear of the screw 23 is threaded with the lifting outer screw 23, and the outer wall of the lifting outer screw 23 is also provided with an outer thread structure, and the outer thread structure of the lifting outer screw 23 is the same as that of the lifting inner screw 24.
  • the top end of the lifting inner screw 24 protrudes from the top of the lifting outer screw 23 and is connected and fixed to the bottom end of the stack movable seat 21. There is also a fixed connecting block at the top of the lifting inner screw 24.
  • the size is larger than the size of the lifting inner screw 24, so that the entire lifting inner screw 24 is in a T shape.
  • the relative position between the lifting inner screw 24 and the lifting outer screw 23 can be limited to avoid the entire lifting
  • the inner screw 24 enters the cavity of the lifting outer screw 23, thereby affecting the vertical lifting of the stack movable seat 21.
  • the combination of the lifting outer screw 24 and the lifting inner screw 24 is used to realize the up and down movement of the stack movable seat 21, so that the up and down range of the stack movable seat 21 is more accurate, and the silicon steel sheet stack can be lifted up and down. Cooperate with the grabbing of the first mobile unit.
  • the outer wall of the lifting outer screw 23 is in threaded fit with the stack fixing seat 22.
  • a threaded through hole is opened on the stack fixing seat 22 to allow the lifting outer screw 23 to pass through and move up and down.
  • the outer wall of the lifting outer screw 23 is also A rotating sleeve 26 is fixed on the screw thread. The rotating sleeves 26 realize synchronous rotation in the same direction through the first linkage mechanism, and drive the lifting outer screw 23 and the lifting inner screw 24 to lift up and down.
  • the rotating sleeve 26 is installed by a rotating sleeve mounting seat 27 On the pile fixing seat 22, the bottom end of the rotating sleeve mounting seat 27 is fixed on the upper end surface of the pile fixing seat 22, and the top end of the rotating sleeve mounting seat 27 also has an annular mounting protrusion, so that the rotating sleeve mounting seat 27 is integral It is in an inverted T shape. At the same time, there is an annular mounting groove embedded in the top end of the mounting protrusion is opened on the bottom end of the rotating sleeve 26, so that the inner hole of the rotating sleeve 26 is in a T-shape as a whole.
  • the relative position between the rotating sleeve 26 and the rotating sleeve mounting seat 27 is limited to avoid the deviation of the rotating sleeve 26 during the rotation process, which will affect the overall lifting.
  • the rotating sleeve 26 and the rotating sleeve mounting seat 27 There is also a plane bearing 28 between them.
  • the arrangement of the plane bearing 28 is to ensure the smooth rotation of the rotating sleeve 26, and to prevent the rotating sleeve 26 from directly contacting the rotating sleeve mounting seat 27 during the rotation, which may cause jamming.
  • the first linkage mechanism is: a first linkage sprocket 29 is fixedly sleeved on the outer wall of each rotating sleeve 26, and each first linkage sprocket 29 is connected by a first linkage chain 201 to realize synchronous rotation. At least one first chain tensioner 202 that cooperates with the first linkage chain 201 is also provided on 22. The first chain tensioner 202 is driven to rotate by the first linkage motor and drives all the rotating sleeves 26 to rotate. , The first chain tensioner 202 and the first linkage motor are both installed on the first tensioning seat, the first tensioning seat is fixed to the pile fixing seat 22 by bolts, and the pile fixing seat 22 has a plurality of The bolt mounting holes are arranged side by side.
  • the relative position between the first tightening seat and the stack fixing seat 22 can be directly adjusted to realize the expansion of the first linkage chain 201 by the first chain tensioner 202 tight.
  • the arrangement of the first linkage mechanism adopts the cooperation of the first linkage sprocket 29 and the first linkage chain 201, so that only one motor can realize the synchronous rotation of all the lifting screws, reducing the driving parts and simplifying the structure, while the first chain
  • the setting of the tensioning wheel 202 realizes the tensioning of the first linkage chain 201, avoids the slipping phenomenon between the first linkage sprocket 29 and the first linkage chain 201, and ensures the synchronous lifting of all the lifting screws.
  • the first linkage motor When lifting, the first linkage motor starts to work, driving the first chain tensioner 202 to start to rotate, thereby driving the rotation of the first linkage chain 201, and the rotation of the first linkage chain 201 drives all the first linkage chains
  • the wheel 29 rotates, and the rotation of the first linkage sprocket 29 will drive the corresponding lifting outer screw 23 to rotate, and the threaded fit between the lifting outer screw 23 and the stack fixing seat 22 will cause the lifting outer screw 23 to rotate
  • the top end of the inner lifting screw 24 is fixed to the stack movable seat 21, that is, the inner lifting screw 24 is fixed, so that when the lifting outer screw 23 rotates, the lifting inner screw 24 will move upward or downward. Move down, thereby realizing the up and down movement of the stack movable seat 21.
  • pile support seats which are arranged in a Japanese shape on the upper end surface of the pile movable seat 21, and there is a gap between adjacent pile support seats.
  • the pile support base includes a U-shaped pile support plate 203, and several pile support rods 204 are installed in the pile support plate 203 along the long axis of the pile support plate 203.
  • a stack support roller 205 is movably set on both sides of each stack support rod 204, and two stack support rollers 205 on the same stack support rod 204 are connected by a synchronous rotating sleeve 206 for synchronous rotation ,
  • the synchronous rotating sleeve 206 and the pile supporting rollers 205 are connected and fixed by bolts, and the pile supporting rollers 205 on each pile supporting rod 204 are driven by the second linkage mechanism to realize synchronous rotation in the same direction.
  • the design of the pile support seat adopts the cooperation of the U-shaped pile support plate 203 support rod, the pile support roller 205, the synchronous rotation sleeve 206, and the second linkage mechanism, so that after the pile is supported on the pile support seat, pass
  • the rotation of the pile supporting roller 205 realizes the adjustment of the position of the pile, so as to facilitate the synchronous grabbing of the silicon steel sheets in each pile by the first moving unit.
  • the second linkage mechanism is: a second linkage sprocket 207 is sleeved on the outside of the synchronous rotating sleeve 206, and each second linkage sprocket 207 is connected by a second linkage chain 208 to achieve linkage, and the pile supporting plate 203 is installed At least one second chain tensioner 209 matched with the second linkage chain 208.
  • the middle of the second chain tensioner 209 has a rotating shaft. Both sides of the rotating shaft are installed in the pile through the cooperation of bearings and bearing seats. In the support plate 203.
  • the bottom end of the silicon steel sheet stack is supported on the second linkage sprocket 207.
  • the second linkage sprocket 207 itself has the ability to rotate, so the pile can be directly pushed manually to drive the second linkage sprocket 207 to rotate to achieve the adjustment of the position of the silicon steel sheet pile, or by installing a motor Drive the second chain tensioner 209 to rotate to realize the automatic adjustment of the silicon steel sheet stock.
  • the fine positioning station 3 includes a fine positioning bracket 31, and a fine positioning component is installed on the upper end surface of the fine positioning bracket 31.
  • the fine positioning component includes a horizontal silicon steel sheet fine positioning unit and Longitudinal silicon steel sheet precision positioning unit.
  • the horizontal silicon steel sheet fine positioning unit includes a pair of first longitudinal guide rails 32 extending along the distribution direction of the No. 1 silicon steel sheet, the No. 2 silicon steel sheet, and the No. 3 silicon steel sheet. The pairs are sequentially distributed along the extension direction of the first longitudinal guide rail 32.
  • the No. 1 silicon steel sheet, the No. 2 silicon steel sheet, and the No. 3 silicon steel sheet perform a one-to-one correspondence of fine positioning mechanism No. 1, fine positioning mechanism No. 2, and fine positioning mechanism No. 3.
  • the No. 1 precision positioning mechanism includes No. 1 bracket 301, No. 1 auxiliary support plate 302, and No. 1 reference block 303.
  • the bottom end of the No. 1 auxiliary support plate 302 is movably fixed between a pair of No. 1 lifting screws 304 and the fine positioning bracket 31.
  • the threaded blind hole of the first auxiliary support plate 302 has a T-shaped through hole for the first lifting screw 304 to pass through, and the first lifting screw 304 is from top to bottom from the T-shaped through hole on the first auxiliary support plate 302 After passing through, it is screwed to the threaded blind hole on the fine positioning bracket 31, and after the screw is fixed, it is locked by a tightening nut to realize the fixation between the No.
  • a one-to-one detection switch 305 is installed on the 302, and the side end of the first auxiliary support plate 302 is also provided with a first reference block 303 that fits the side of the first silicon steel sheet.
  • the first reference block 303 is installed on On the No. 1 datum base 306, the No. 1 datum base 306 is close to or far away from the No. 1 auxiliary support plate by the coordination between the No. 1 motor 307, the No. 1 screw 308, the No. 1 screw nut, the No. 1 guide rail, and the No. 1 sliding block. 302, the connection is as follows: No. 1 guide rail is arranged beside the No.
  • No. 1 auxiliary support plate 302 and extends along the long axis of the No. 1 auxiliary support plate 302, and the bottom end of the No. 1 datum base 306 is installed with a No. 1 sliding block matched with No. 1 guide rail
  • No. 1 lead screw 308 is arranged above No. 1 guide rail
  • one side of No. 1 lead screw 308 is connected to No. 1 motor 307, and is driven by No. 1 motor 307 to rotate.
  • the No. 1 screw nut is fitted on the No. 1 screw nut, which is fixed on the No. 1 datum base 306, and the No. 1 datum base 306 has a capacity and a No. 1 screw nut for installation and capacity.
  • the through hole through which the lead screw passes is adjusted by the No.
  • a guide rod 309 is also provided between the first reference base 306 and the first auxiliary support plate 302.
  • One side of the first guide rod 309 is fixedly connected to the first reference base 306, and the first auxiliary support plate 302 is close to the first
  • the upper end surface of one side of the reference seat 306 is provided with a guide groove 310 in which the No. 1 guide rod 309 is horizontally embedded and movable.
  • the first reference block 303 moves The No. 1 datum block 303 is guided to avoid the deviation of the No. 1 datum block 303 and ensure the accuracy of the positioning of the inclined surface of the No. 1 silicon steel sheet.
  • No. 1 brackets 301 There is a pair of No. 1 brackets 301, which are symmetrically distributed on both sides of No. 1 auxiliary support plate 302.
  • the sides of the two No. 1 brackets 301 close to the No. 1 auxiliary support plate 302 are provided with a capacity for inserting No. 1 silicon steel sheet. Groove, and two No. 1 brackets 301 cooperate to realize the positioning and support of No. 1 silicon steel sheet.
  • the bottom end of No. 1 bracket 301 slides with the two first longitudinal guide rails 32 through a pair of No. 1 movable sliding block 311 respectively. Cooperate.
  • the No. 2 precision positioning mechanism includes No. 2 bracket 321, No. 2 auxiliary support plate 322, and No. 2 reference block 323.
  • the fixing method of the No. 2 auxiliary support plate 322 is the same as that of the No. 1 auxiliary support plate 302, which will not be described in detail here.
  • a pair of No. 2 detection switches is installed on the No. 2 auxiliary support plate 322.
  • the side end of the 322 is also provided with a No. 2 datum block that fits the side of the No. 2 silicon steel sheet.
  • the No. 2 datum block is installed on the No. 2 datum base.
  • the No. 2 datum block is installed on the No. 2 datum base.
  • the coordination between the No. 2 sizing motor, the No. 2 sizing screw, and the No. 2 sizing screw nut realizes the horizontal movement adjustment in the direction of the No. 1 fine positioning mechanism or the No. 3 fine positioning mechanism.
  • the specific adjustment is: in the No. 2 reference seat No. 2 calibrated guide rail is installed on the top end.
  • the extension direction of the second calibrated guide rail is the same as the extension direction of the first longitudinal guide 32.
  • the second end is installed with the No. 2 aligning slider that matches the No. 2 aligning guide rail, and the No. 2 aligning screw is also set above the No. 2 aligning guide.
  • the second aligning screw is calibrated by the No. 2 mounted on the No. 2 datum base.
  • the motor is driven to rotate.
  • the second reference block adjustment seat is equipped with a second calibration screw nut that matches the second calibration screw, and the second reference block adjustment seat has a capacity of the second calibration screw nut to install and During adjustment, the through hole through which the No. 2 aligning lead screw passes, the adjustment principle is the same as that of the No. 1 reference base 306 driven by the No. 1 motor 307 to move away, which will not be described in detail here.
  • No. 2 datum base is close to or far away from No. 2 auxiliary support plate 322 by the coordination between No. 2 motor, No. 2 lead screw, No. 2 screw nut, No. 2 guide rail, No. 2 sliding block.
  • the level adjustment structure of the No. 1 reference base 306 is the same, and will not be described in detail here.
  • a No. 2 guide rod is also provided between the No. 2 reference base and the No. 2 auxiliary support plate 322.
  • the installation of the No. 2 guide rod is the same as that of the No. 1.
  • the installation of the guide rod 309 is the same, and will not be described in detail here.
  • No. 2 brackets 321 which are symmetrically distributed on both sides of the No. 2 auxiliary support plate 322.
  • the bottom end of the No. 2 bracket 321 slidably fits with the two first longitudinal guide rails 32 through a pair of No. 2 movable sliding blocks.
  • the No. 3 fine positioning mechanism includes No. 3 bracket 331, No. 3 auxiliary support plate 332, and No. 3 reference block 333.
  • the bottom end of the No. 3 auxiliary support plate 332 is movably fixed between a pair of No. 3 lifting screws and the fine positioning bracket 31.
  • the fixing of the No. 3 auxiliary support plate 332 is the same as the fixing of the No. 1 auxiliary support plate 302, which will not be repeated here.
  • a No. 3 detection switch is installed on the No. 3 auxiliary support plate 332, and a No. 3 reference block is attached to the side of the No. 3 silicon steel sheet at the side end of the No. 3 auxiliary support plate 332.
  • the datum block is installed on the No. 3 datum base.
  • the No. 3 datum base is close to or far away from the No. 3 auxiliary support plate by the coordination of No. 3 motor, No. 3 screw, No.
  • No. 3 screw nut No. 3 guide rail, and No. 3 sliding block. 332.
  • the adjustment of the No. 3 reference block is the same as the adjustment of the No. 1 reference block, which will not be detailed here.
  • the installation of is the same as the installation of No. 1 guide rod 308, and will not be described in detail here.
  • No. 3 brackets 331 There is a pair of No. 3 brackets 331, which are symmetrically distributed on both sides of the No. 3 auxiliary support plate 332.
  • the sides of the two No. 3 brackets 331 close to the No. 3 auxiliary support plate 332 are provided with a capacity for inserting No. 3 silicon steel sheets. Groove, and two No. 3 brackets 331 cooperate to realize the positioning and support of No. 3 silicon steel sheet.
  • the bottom end of No. 3 bracket 331 is slidingly matched with two first longitudinal guide rails 32 through a pair of No. 3 movable sliding blocks. .
  • the first bracket 301, the second bracket 321, and the third bracket 331 are driven by the third linkage mechanism to move synchronously, so as to realize the adjustment of the first bracket 301, the second bracket 321, and the third bracket 331.
  • the third linkage mechanism includes an upper linkage rod 361, a lower linkage rod 362, and a linkage screw 363.
  • One side of the two upper linkage rods 361 in the other pair is also fixed with the second bracket 321 close to the first bracket 301 by the matching thread of the lock nut, and the other side of the upper linkage rod 361 passes through and away from the first bracket.
  • the second bracket 321 of the No. bracket 301 and the No. 3 bracket close to the No. 2 bracket 321 are fixed by a threaded lock nut.
  • One side of the two lower linkage rods 362 in the other pair is also fixed with the second bracket 321 close to the third bracket 331 by the matching thread of the lock nut, and the other side of the lower linkage rod 362 passes through and is close to the second bracket.
  • the third bracket 331 of the No. bracket 321 and the No. 3 bracket 331 away from the No. 2 bracket 321 are fixed by a threaded lock nut.
  • linkage screws 363 There are two pairs of linkage screws 363, of which two linkage screws 363 in one pair pass horizontally through the second bracket 321 near the first bracket 301 and then are screwed to the second bracket 321. The two in the other pair The two linkage screws 363 horizontally pass through the second bracket 321 close to the third bracket 331 and are screwed to the second bracket 321.
  • the four linkage screws 363 are arranged in pairs, and the two linkage screws 363 are arranged oppositely.
  • the screw thread direction of the two linkage screws 363 is opposite, and the two linkage screws 363 are fixed by a coupling 364, and are driven by the coupling 364 to rotate in a synchronous counter-rotating direction.
  • a third linkage is fixed on the outside of the coupling 364.
  • the connection structure is: a third linkage seat is provided between the two first longitudinal guide rails 32, and the third linkage seat A third driving sprocket 366 is installed on the sprocket.
  • the third driving sprocket 366 realizes linkage with the two third interlocking sprockets 365 by meshing with the third interlocking chain.
  • the third driving sprocket 366 is installed on the third interlocking chain.
  • the third linkage motor on the linkage seat drives the rotation, and drives the two third linkage sprockets 365 to rotate, thereby realizing the synchronous rotation of the two couplings 364.
  • the third linkage motor works, through the cooperation of the third driving sprocket 366, the third linkage chain, and the third linkage sprocket 365 to realize the rotation of the two couplings 364, and the rotation of the coupling 364 Then the two linkage screws 363 are driven to rotate in the same direction. Since the rotation directions of the two linkage screws 363 are opposite, the synchronized rotation of the linkage screws 363 in the same direction will drive the two second brackets 321 to approach or move away from each other.
  • the relative movement of the two second brackets 321 will again drive the two first brackets 301 in the same pair and the two third brackets in the same pair through the cooperation between the upper linkage rod 361 and the lower linkage rod 362
  • the bracket 331 also moves in the opposite direction, thereby realizing the synchronous adjustment of the first bracket 301, the second bracket 321, and the third bracket 331 to adapt to the precise positioning of silicon steel sheets of different sizes, which is more versatile .
  • the longitudinal silicon steel sheet fine positioning unit includes a No. 4 fine positioning mechanism and a No. 5 fine positioning mechanism that are distributed on both sides of the horizontal silicon steel sheet fine positioning unit and perform precise positioning of No. 4 silicon steel sheets and No. 5 silicon steel sheets in one-to-one correspondence.
  • the No. 4 precision positioning mechanism includes No. 4 bracket 341, No. 4 auxiliary support plate 342, and No. 4 reference block 343.
  • the bottom end of the No. 4 auxiliary support plate 342 is movably fixed between a pair of No. 4 lifting screws and the fine positioning bracket 31.
  • the fixing of the No. 4 auxiliary support plate 342 is the same as the fixing of the No. 1 auxiliary support plate 302, which will not be repeated here.
  • a No. 4 detection switch is installed on the No. 4 auxiliary support plate 342, and a No. 4 reference block 343 is attached to the side of the No. 4 silicon steel sheet at the side end of the No. 4 auxiliary support plate 342.
  • the No. 4 datum block 343 is installed on the No. 4 datum base.
  • the No. 4 datum base is composed of the No. 4 motor, the No. 4 screw, the No. 4 screw nut, the No.
  • Auxiliary support plate 342 the adjustment of the No. 4 reference seat is the same as the adjustment of the No. 1 reference seat 306, which will not be described in detail here.
  • a No. 4 guide rod is also provided between the No. 4 reference seat and the No. 4 auxiliary support plate 342 The installation of the No. 4 guide rod is the same as the installation of the No. 1 guide rod 308, which will not be described in detail here.
  • No. 4 brackets 341 There is a pair of No. 4 brackets 341, which are symmetrically distributed on both sides of the No. 4 auxiliary support plate 342.
  • the sides of the two No. 4 brackets 341 close to the No. 4 auxiliary support plate 342 are provided with a capacity for inserting No. 4 silicon steel sheets.
  • the groove and the two No. 4 brackets 341 cooperate to realize the positioning and support of the No. 4 silicon steel sheet.
  • the two No. 4 brackets 341 are driven to approach or move away from each other through the No. 4 adjustment mechanism.
  • the No. 4 adjustment mechanism includes a pair of No. 4 adjustment guide rails 344 arranged side by side.
  • the extension direction of the No. 4 adjustment guide rail 344 and the first longitudinal guide 32 The extension direction of the two No. 4 brackets 341 is also perpendicular to the bottom ends of the two No. 4 brackets 341 are also installed with the No. 4 adjustment slider 345 respectively matched with the two No. 4 adjustment rails 344, and are arranged between the two No. 4 brackets 341
  • There are two pairs of No. 4 adjusting screws 346, two of the No. 4 adjusting screws 346 in one pair are both threadedly connected to the same No.
  • the coordination between the fourth adjustment screw 346, coupling 347, and fourth linkage sprocket is the linkage screw 363, coupling 364, and third linkage sprocket.
  • the coordination between 365 is the same, so I won't go into details here.
  • the No. 5 fine positioning mechanism includes a No. 5 bracket 351, a No. 5 auxiliary support plate 352, and a No. 5 reference block 353.
  • the bottom end of the No. 5 auxiliary support plate 352 is movably fixed between a pair of No. 5 lifting screws and the fine positioning support 31.
  • the fixing of the No. 5 auxiliary support plate 352 is the same as that of the No. 1 auxiliary support plate 302.
  • a No. 5 detection switch is installed on the No. 5 auxiliary support plate 352, and a No. 5 reference block 353 that is attached to the side of the No. 5 silicon steel sheet is also provided on the side end of the No. 5 auxiliary support plate 352.
  • the No. 5 datum block 353 is installed on the No. 5 datum seat.
  • the No. 5 datum seat is composed of the No. 5 motor, the No. 5 screw, the No. 5 screw nut, the No.
  • the adjustment of the No. 5 datum base is the same as the adjustment of the No. 1 datum base 306, and will not be described in detail here.
  • a No. 5 guide is also provided between the No. 5 datum base and the No. 5 auxiliary support plate 352
  • the installation of the fifth guide rod is the same as that of the first guide rod 308, and will not be described in detail here.
  • No. 5 brackets 351 There is a pair of No. 5 brackets 351, which are symmetrically distributed on both sides of the No. 5 auxiliary support plate 352.
  • the sides of the two No. 5 brackets 351 close to the No. 5 auxiliary support plate 352 are provided with a capacity for embedded No. 5 silicon steel sheets.
  • the groove and the two No. 5 brackets 351 cooperate to realize the positioning and support of the No. 5 silicon steel sheet.
  • the two No. 5 brackets 351 are driven to approach or move away from each other through a No. 5 adjustment mechanism.
  • the No. 5 adjustment mechanism includes a pair of No. 5 adjustment rails 354 arranged side by side.
  • the extension direction of the No. 5 adjustment rail 354 is the same as that of the first longitudinal guide 32.
  • the extension direction of the two No. 5 brackets 351 is also installed at the bottom end of the No. 5 adjustment slider 355 matched with the two No. 5 adjustment rails 354 respectively, and is arranged between the two No. 5 brackets 351.
  • 5 adjusting screws 356 in the other pair are both connected to the other No. 5.
  • No. bracket 351 is threadedly connected, five No. 5 adjusting screws 356 are arranged in pairs, and the screw directions of the two No. 5 adjusting screws 356 are opposite, and a coupling 357 is passed between the two linkage screws 363.
  • the coupling 357 is driven by the coupling 357 for synchronous counter-rotation rotation, so that the two No. 5 brackets 351 are close to or away from each other.
  • the fifth linkage sprocket is fixed on the outside of the coupling 357, and the two No. The linkage between the five linkage sprockets is realized through the fifth linkage chain connection.
  • the coordination between the fifth adjustment screw 356, the coupling 357, and the fifth linkage sprocket is the linkage screw 363, the coupling 364, and the third linkage sprocket.
  • the coordination between 365 is the same, so I won't go into details here.
  • the stacking station 4 includes a stacking bracket 41, which is a rectangular parallelepiped frame structure, and two sets of stacks arranged side by side are installed on the stacking bracket 41 Components, the distribution direction of the two stacked components is perpendicular to the distribution direction of the stacking station, the precision positioning station, and the stacking station.
  • a stacking bracket 41 which is a rectangular parallelepiped frame structure, and two sets of stacks arranged side by side are installed on the stacking bracket 41 Components, the distribution direction of the two stacked components is perpendicular to the distribution direction of the stacking station, the precision positioning station, and the stacking station.
  • the stacking assembly includes a stacking seat.
  • the stacking seat includes a movable stacking seat 42 and a fixed stacking seat 43 distributed up and down.
  • the movable stacking seat 42 is connected to the fixed stacking seat 43 through a second lifting mechanism, and is connected by a second The lifting mechanism drives up and down lifting.
  • the second lifting mechanism is: a second lifting screw 44 is installed at the bottom end of the movable stacking seat 42, and a second screw box 45 that matches the second lifting screw 44 is installed on the fixed stacking seat 43.
  • the screw box 45 is driven by the second lifting motor 46 installed on the fixed stacking base 43 to rotate and realize the up and down lifting of the second lifting screw 44.
  • the second lifting is located between the movable stacking base 42 and the fixed stacking base 43.
  • the top end of the second lifting guide rod 47 is fixed to the movable stacking seat 42.
  • the fixed stacking seat 43 is provided with a second lifting guide rod 47 that can pass up and down.
  • a second lifting guide sleeve 48 matched with the second lifting guide rod 47 is installed in the through hole.
  • the second lifting motor 46 drives the second screw box 45 to work, and the work of the second screw box 45 drives the second lifting screw 44 to rotate, and because the top of the second lifting screw 44 is
  • the movable stacking seat 42 is fixed, and four second lifting guide rods 47 are provided between the movable stacking seat 42 and the fixed stacking seat 43, so the movable stacking seat 42 can only move up and down, but cannot rotate, and thus The second lifting screw 44 converts from a rotating motion to a vertical motion, thereby driving the movable stacking seat 42 to lift up and down.
  • the No. 1 silicon steel sheet support rod 401 and the No. 2 silicon steel sheet support rod are driven by a first adjustment mechanism to move closer to or away from each other.
  • the first adjustment mechanism A pair of support rods 401 for supporting No. 1 silicon steel sheet are provided on the outer sides of the two support brackets 49 respectively.
  • the upper end faces of No. 1 support block and No. 2 support block 404 are respectively provided with No. 1 silicon steel sheet support rods 401 and 2
  • Two pairs of first adjustment guide rails 405 are installed on the movable stacking seat 42 in the groove where the No. silicon steel sheet support rod is embedded.
  • the first adjustment guides 405 are distributed along the No.
  • the first adjusting slider 406 that cooperates with the first adjusting rail 405 is installed at the bottom end of the supporting bracket 49, and a pair of first adjusting screws 407 are also arranged at the middle position of the two supporting brackets 49.
  • An adjusting screw 407 passes through the two supporting brackets 49 respectively, and the first adjusting screw 407 is threadedly matched with the supporting bracket 49, and the screw threads of the two first adjusting screws 407 are opposite.
  • Adjacent sides are connected by a first coupling 408, and the two first adjusting screws 407 are driven by the first coupling 408 to rotate synchronously, so that the two supporting brackets 49 are close to or far away from each other, thereby realizing No. 1
  • the first coupling 408 is driven by the first adjusting motor 409 installed on the fixed stacking seat 43 to work.
  • the first coupling 408 is driven by the first adjustment motor 409 to work, and the first coupling 408 will drive the two first adjustment screws 407 to rotate in the same direction.
  • the direction of rotation of one adjusting screw 407 is opposite. Therefore, the same movement of the two first adjusting screws 407 will drive the two supporting brackets 49 to move in the opposite direction, so that the two supporting brackets 49 are close to or far away from each other, and the two supporting brackets
  • the approach or distance of 49 will drive the first silicon steel sheet support rod 401 and the second silicon steel sheet support rod to approach or move away from each other.
  • the No. 3 silicon steel sheet support rod 402 and the No. 5 silicon steel sheet support rod are driven by the second adjustment mechanism to approach or move away from the No. 4 silicon steel sheet support rod 403 at the same time.
  • the second adjustment mechanism is: a pair of support brackets 49 are respectively provided at the top ends No. 3 support block supporting No. 3 silicon steel sheet support rod 402, a pair of No. 4 support blocks supporting No. 4 silicon steel sheet support rod 403, and a pair of No. 5 support blocks 410 supporting No. 5 silicon steel sheet support rods are supported at No. 3 Block, No. 4 support block, No. 5 support block 410 are respectively provided with grooves to accommodate the support of No. 3 silicon steel sheet support rod 402, No. 4 silicon steel sheet support rod 403, and No. 5 silicon steel sheet support rod.
  • the No. 3 support block is fixedly connected to the support bracket 49.
  • the No. 3 support block is installed on the support bracket 49 through the cooperation of the No. 3 adjustment rail 411 and the No. 3 adjustment slider.
  • There is a pair of No. 3 adjustment rails 411 which are respectively installed on two On each support bracket 49, the No. 3 adjusting rail 411 extends along the distribution direction of the No. 3 silicon steel sheet support rod 402, the No. 4 silicon steel sheet support rod 403, and the No. 5 silicon steel sheet support rod.
  • the No. 5 support block 410 passes through the No. 5 adjustment guide rail. 412.
  • the No. 5 adjusting slider is mounted on the supporting bracket 49 for coordination activities.
  • There is a pair of No. 5 adjusting rails 412 which are respectively installed on the two supporting brackets 49.
  • the No. 5 adjusting rail 412 is along the No. 3 silicon steel supporting rod 402, The distribution direction of the No. 4 silicon steel sheet support rod 403 and the No. 5 silicon steel sheet support rod extends, and the No. 3 support block and the No. 5 support block 410 move synchronously through the sixth linkage mechanism.
  • the sixth linkage mechanism includes a pair of sixth couplings 413 installed on the inner walls of the two supporting brackets 49, a pair of No. 3 adjusting screws 414, and a pair of No. 5 adjusting screws 415.
  • the two sides of the No. 3 adjusting screw 414 are connected to each other.
  • the No. 3 support block and the sixth coupling 413 are connected, the two sides of the No. 5 adjusting screw 415 are respectively connected to the No. 5 support block 410 and the sixth coupling 413, and the threads of the No. 3 adjusting screw 414 and the No. 5 adjusting screw 415
  • the direction of rotation is opposite, so as to realize the reverse movement of the No. 3 support block and the No. 5 support block 410.
  • the two No. 5 adjustment screws 415 realize two No.
  • the two pairs of bevel gears 417 are arranged opposite to each other, so that the rotation of the two pairs of bevel gears 417 is opposite.
  • the threads of the No. 5 adjusting screw 415 are opposite, and the threads of the two No. 3 adjusting screws 414 are also opposite.
  • the second adjusting motor 418 drives the sixth linkage rod 416 to rotate, and drives the two pairs of bevel gears 417 to rotate, and the two pairs of bevel gears 417 will drive the two No. 5 adjusting screws 415 to rotate in reverse.
  • the rotation direction of the two No. 5 adjusting screws 415 is reversed. Therefore, the two No. 5 support blocks 410 are driven to move in the same direction, thereby driving the No. 5 silicon steel sheet support rod to approach or move away from the No. 4 silicon steel sheet support rod 403.
  • the rotation of the No. 3 adjustment screw 415 will drive the two No. 3 adjustment screws 414 to rotate in the opposite direction through the sixth coupling 413, and the rotation of the two No. 3 adjustment screws 414 is also opposite, so it will also drive the two No. 3 support blocks to the same Moving in the direction, thereby driving the No. 3 silicon steel sheet support rod 402 to approach or move away from the No. 4 silicon steel sheet support rod 403.
  • the fixed stacking base 43 is connected to the stacking bracket 49 by a horizontal moving mechanism, and the fixed stacking base 43 is driven by the horizontal moving mechanism to move horizontally.
  • the horizontal moving mechanism is: a pair of horizontal moving guide rails 421 are installed on the stacking bracket 49, And the extension direction of the horizontal moving guide rail 421 is perpendicular to the distribution direction of the precision positioning station and the stacking station.
  • At the bottom end of the fixed stacking seat 43 is also installed a horizontally moving slider that is matched with two horizontal moving guide rails 421. 422.
  • a horizontally moving rack 423 is also provided on the stacking bracket 41 on the side of the horizontally moving guide rail 421.
  • the horizontally moving rack 423 extends along the long axis of the horizontally moving guide rail 421 and is on the fixed stacking seat 43
  • a horizontal moving gear 424 meshed with the horizontal moving rack 423 is installed, and the horizontal moving gear 424 is driven to rotate by a horizontal moving motor 425 installed on the fixed stacking base 43.
  • the horizontal movement gear 424 is driven by the horizontal movement motor 425 to rotate, and the rotation of the horizontal movement gear 424 will cooperate with the horizontal movement rack 423, thereby driving the fixed stacking seat 43 along the horizontal movement guide rail 421.
  • Horizontal movement so as to realize the horizontal movement of the stack assembly.
  • the horizontal movement of the two stack assemblies can be realized to realize the switching of different stack assemblies. Precise positioning of the workstations to achieve continuous production.
  • the first moving unit 5 includes a first bracket 51 located above the stacking station 2 and the fine positioning station 3, and the first bracket 51 is installed on a stacking bracket 71, And the first horizontal moving mechanism installed on the stacking bracket 71 drives reciprocating movement between the stacking station 2 and the fine positioning station 3.
  • the first horizontal movement mechanism includes a pair of first horizontal movement guide rails 72 installed on the stacking bracket 71.
  • the first horizontal movement guide rail 72 extends along the distribution direction of the stacking station 2 and the fine positioning station 3, and Mounted on the top of the bracket 51 is a first horizontally moving slider 72 that is used in conjunction with two first horizontally moving rails 71, and a first horizontally moving slider 72 is also provided on the stacking bracket 71 between the two first horizontally moving rails 72.
  • the screw 73 is moved, and at the same time, a first horizontally moving screw nut that cooperates with the first horizontally moving screw 73 is installed on the first bracket 51.
  • the first horizontally moving screw nut is installed on the stacking bracket 71 by the first horizontally moving screw nut.
  • a horizontal moving motor drives to rotate, and drives the first support 51 to reciprocate along the first horizontal moving guide 72.
  • the first bracket 51 includes a first fixed bracket 52 and a first movable bracket 53 distributed up and down.
  • the first horizontally moving slider 72 is installed on the first fixed bracket 52, and the first movable bracket 53 is installed on the first fixed bracket 52.
  • the first lifting cylinder 54 is driven to move up and down.
  • the piston rod of the first lifting cylinder 54 is fixed to the first movable bracket 53.
  • the first suction cup assembly includes a first suction cup seat 55 and a plurality of first suction cups 56 mounted on the first suction cup seat 55, five groups
  • the suction cup components are three groups of longitudinally distributed and corresponding to the first silicon steel sheet, the second silicon steel sheet, and the third silicon steel sheet one-to-one corresponding to the first suction cup component No. 1, the first suction cup component No. 2, and the first suction cup component No. 3.
  • the second moving unit 6 includes a second bracket 61 located above the precise positioning station 3 and the stacking station 4, and the second bracket 61 is mounted on a stacking bracket 71 , And is driven by the second horizontal movement mechanism installed on the stacking bracket 71 to move back and forth between the fine positioning station 3 and the stacking station 4.
  • the second horizontal movement mechanism includes a pair of second horizontal movement guide rails installed on the stacking bracket 71.
  • the second horizontal movement guide rail extends along the distribution direction of the stacking station 3 and the fine positioning station 4, and is on the second bracket 61
  • a second horizontally moving slider 74 used in conjunction with two second horizontally moving rails is installed on the top of the stacking bracket 71, and a second horizontally moving screw is also provided between the two second horizontally moving rails on the stacking bracket 71,
  • a second horizontally moving screw nut that cooperates with the second horizontally moving screw is installed on the second bracket 61, and the second horizontally moving screw nut is driven by a second horizontally moving motor 75 installed on the second bracket 61 It rotates and drives the second bracket 61 to move horizontally along the extension direction of the second horizontal moving rail.
  • the second horizontal movement guide rail and the first horizontal movement guide rail 72 are the same guide rail
  • the second horizontal movement lead screw and the first horizontal movement lead screw 73 are the same lead screw.
  • the second bracket 61 includes a second fixed bracket 62 and a second movable bracket 63 distributed up and down.
  • the second horizontally moving slider 74 is installed on the second fixed bracket 62
  • the second movable bracket 63 is installed on the second fixed bracket 62.
  • the second lifting cylinder 65 is driven to lift up and down.
  • the piston rod of the second fixed support 62 is connected to the second movable support 63.
  • the second suction cup assembly includes a second suction cup seat 66 and several second suction cups 67 installed on the second suction cup seat 66.
  • the second suction cup 67 and the first suction cup 56 are both conventional pneumatic suction cups on the market, which are the prior art. The specific structure and working principle will not be described in detail here.
  • the five sets of second suction cup assemblies are respectively There are three sets of second suction cup assembly No. 601, second suction cup assembly No. 602, and second suction cup assembly No. 603, which are distributed longitudinally and correspond to No. 1 silicon steel sheet, No. 2 silicon steel sheet, and No. 3 silicon steel sheet respectively. And two sets of second suction cup assembly No. 4 604 and second suction cup assembly No. 605, which are horizontally distributed and correspond to No. 4 silicon steel sheets and No. 5 silicon steel sheets one-to-one, respectively.
  • the second suction cup assembly No. 601 and the second suction cup assembly No. 603 are driven by the seventh linkage mechanism to approach or move away from the second suction cup assembly No. 602 at the same time.
  • the seventh linkage mechanism includes a seventh linkage bracket installed at the bottom end of the movable bracket 63 606.
  • a pair of seventh linkage rails 607 are installed on the seventh linkage bracket 606.
  • the seventh linkage rail 607 extends along the distribution direction of the second suction cup assembly No. 601 and the second suction cup assembly No. 603.
  • No. 1 601 and the second suction cup assembly No. 3 603 are equipped with a seventh linkage slider that cooperates with the seventh linkage guide 607.
  • the opposite seventh linkage screw 608 cooperates with the seventh screw box to approach or move away from the second suction cup assembly No. 602 at the same time.
  • the two seventh linkage screws 608 are respectively connected to both sides of the seventh screw box and are connected by the seventh screw box.
  • the box drives synchronous rotation.
  • the second suction cup assembly No. 601 and the second suction cup assembly No. 603 are also equipped with a seventh linkage nut that cooperates with the seventh linkage screw 608.
  • the seventh linkage nut is fixed on the second suction cup assembly. On the No. 1 601 or the second suction cup assembly No. 603, the seventh screw box is driven by the corresponding motor to rotate.
  • the seventh screw box is driven by the motor to work, and the work of the seventh screw box will drive the two seventh linkage screws 608 to rotate synchronously and in the same direction, and due to the thread rotation direction of the two seventh linkage screws 608 It is the opposite. Therefore, the two seventh linkage nuts connected to it will be driven to move in the opposite direction.
  • the second suction cup assembly No. 601 and the second suction cup assembly No. 603 are connected to the two seventh linkage nuts.
  • the reverse movement is also performed, so that the second suction cup assembly No. 601 and the second suction cup assembly No. 603 are close to or far away from the second suction cup assembly No. 602.
  • the second suction cup assembly No. 4 604 and the second suction cup assembly No. 605 are driven by the eighth linkage mechanism to approach or move away from each other.
  • the eighth linkage mechanism includes an eighth linkage bracket 609 installed at the bottom end of the movable bracket 63.
  • a pair of eighth linkage guide rails 610 are installed on the 609.
  • the eighth linkage guide rail 610 extends along the distribution direction of the second suction cup assembly No. 4 604 and the second suction cup assembly No. 605.
  • the fifth component 605 is equipped with an eighth linkage slider that cooperates with the eighth linkage guide rail 610, and the second suction cup component No. 604 and the second suction cup component No. 605 are screwed by two eighth linkage screws 611 with opposite threads.
  • the two eighth linkage screws 611 are connected to both sides of the eighth screw box respectively, and the two eighth linkage screws 611 are driven by the eighth screw box for synchronous rotation.
  • the second suction cup assembly No. 4 604 and the second suction cup assembly No. 605 are also equipped with an eighth linkage nut that is threaded with the eighth linkage screw 611.
  • the eighth linkage nut is fixed to the second suction cup assembly No. 604 or No. 4
  • the second suction cup assembly No. 605, the eighth screw box is driven by the corresponding motor to work.
  • the eighth screw box When moving, the eighth screw box is driven by the motor to work, and the work of the eighth screw box will drive the two eighth linkage screws 611 to rotate synchronously and in the same direction. It is the opposite. Therefore, the two eighth linkage nuts connected to it will be driven to move in the opposite direction, corresponding to the second suction cup assembly No. 4 604 and the second suction cup assembly No. 605 connected to the two eighth linkage nuts. The reverse movement is also performed, so that the second suction cup assembly No. 4 604 and the second suction cup assembly No. 605 are close to or away from each other.
  • the linkage between the linkage guide rail, linkage slider, linkage screw and screw box is adopted, so that the five silicon steel sheets after fine positioning are moved to the stacking station.
  • the cooperation of the linkage screw and the screw box is used to realize the precise movement of the silicon steel sheet, while the linkage of the linkage guide rail and the linkage slide block is to guide and limit the silicon steel sheet during the movement of the silicon steel sheet to avoid running Partial phenomenon.
  • the second moving unit 6 moves to the stacking station 4, and when the second moving unit 6 is moving, it shrinks to achieve the second alignment of the five silicon steel sheets. At this time, the five silicon steel sheets have been distributed in the Japanese shape.
  • the Japanese-shaped silicon steel sheets after the second alignment are directly placed in the stacking station 4. Yes, complete the assembly of the silicon steel sheet iron core.
  • the automatic stacking machine includes stacking station 2, fine positioning station 3, stacking station 4, first moving unit 5, second moving unit 6, and stacking station 2.
  • stacking station 2 fine positioning station 3
  • stacking station 4 first moving unit 5
  • second moving unit 6 stacking station 2
  • stacking station 4 fine positioning stations 3
  • Positions 3 are located at the four corners of the lip shape, and there is a stacking station 2 or stacking station 4 between two adjacent precision positioning stations 3, and stacking station 2 and stacking station 4 are distributed at intervals, so as to form a cyclic arrangement of fine positioning station 3, material stack station 2, fine positioning station 3, and stacking station 4.
  • the structures of the stack station 2, the fine positioning station 3, the stacking station 4, the first moving unit 5, and the second moving unit 6 in this implementation are basically the same as those in the first embodiment, and will not be detailed here. Narrated.
  • fine positioning station 3 and stacking station 4 use different numbers of stacking station 2, stacking station 4, and fine positioning station 3, and match the slot type
  • the arrangement method can realize the simultaneous stacking of two silicon steel sheet iron cores at the same time, which further improves work efficiency.

Abstract

The present invention relates to a machine capable of automatically stacking silicon steel sheet iron cores. The machine comprises at least one material pile station, at least one fine positioning station, and at least one stacking station. The material pile station has five silicon steel sheet piles located in different positions. A fine positioning assembly capable of simultaneously positioning the five silicon steel sheets located in different positions is installed at the fine positioning station. A first movement unit capable of simultaneously grasping the five silicon steel sheets of different sizes and moving same is provided between the material pile station and the fine positioning station. A second movement unit capable of simultaneously grasping the five silicon steel sheets of different sizes, moving same, and performing secondary position alignment on the five silicon steel sheets during movement is provided between the fine positioning station and the stacking station. In the present invention, the material pile station, the fine positioning station, the stacking station, the first movement unit, and the second movement unit cooperate with each other, thereby achieving simultaneous movement, fine positioning, and position alignment of the five silicon steel sheets located in different positions, and achieving one-step assembly of the silicon steel sheets.

Description

一种硅钢片铁芯自动叠装机Automatic stacking machine for silicon steel sheet iron core 技术领域Technical field
本发明涉及一种硅钢片加工设备,特别涉及一种硅钢片铁芯自动叠装机。The invention relates to a silicon steel sheet processing equipment, in particular to an automatic stacking machine for silicon steel sheet iron cores.
背景技术Background technique
变压器硅钢片铁芯现有的生产技术大致有以下方式:The current production technology of transformer silicon steel sheet iron core generally has the following methods:
一、硅钢片经横剪线剪切码堆,硅钢片横剪线一般由放料装置、送料装置、送料通道、冲孔装置、V剪装置、剪切装置、集料装置和控制中心组成,其中送料装置、冲孔装置、V剪装置和剪切装置依次设置在送料通道上,硅钢片横剪线剪切后由人工搬运至叠装工作场所,经人工叠装成铁芯;1. The silicon steel sheet is cut and stacked by the cross-cutting line. The silicon steel sheet cross-cutting line is generally composed of a discharge device, a feeding device, a feeding channel, a punching device, a V shear device, a shearing device, a collecting device and a control center. Among them, the feeding device, punching device, V-cutting device and shearing device are arranged on the feeding channel in sequence. After the silicon steel sheet is cut by the cross-cutting line, it is manually transported to the stacking workplace and manually stacked into an iron core;
硅钢片经横剪线剪切码堆,由人工搬运至叠装工作场所,经人工理料(将硅钢片料堆理整齐)后,装入自动叠装设备预定工位,再经自动叠装设备叠装成铁芯。The silicon steel sheet is cut and stacked by the cross-cutting line and transported manually to the stacking workplace. After manual material sorting (the silicon steel sheet is stacked neatly), it is loaded into the predetermined station of the automatic stacking equipment, and then automatically stacked The equipment is stacked into an iron core.
例如,在专利CN110415961A中就提到了变压器硅钢片叠装系统,它涉及变压器硅钢片制造设备技术领域。它包括叠装装置本体,叠装装置本体上具有一叠装支架,叠装支架上具有至少2组初定位装置、至少2组精定位装置、至少1个叠装台装置,以及至少2组吸盘搬运装置,所述吸盘搬运装置包括向外搬运装置和叠装搬运装置,初定位装置、精定位装置上方设置吸盘搬运装置,精定位装置之间设置叠装台装置,所述叠装搬运装置设在相对应的精定位装置和叠装台装置的上方。在硅钢片进行叠装时,可以根据不同规格的硅钢片铁芯进行相应的间距调整和位置精定位,利用率高,不需要进行预先的硅钢片的整理,叠装效率高。For example, the patent CN110415961A mentions the transformer silicon steel sheet stacking system, which relates to the technical field of transformer silicon steel sheet manufacturing equipment. It includes a stacking device body, the stacking device body is provided with a stacking bracket, and the stacking bracket has at least 2 sets of initial positioning devices, at least 2 sets of fine positioning devices, at least 1 stacking table device, and at least 2 sets of suction cups A conveying device. The suction cup conveying device includes an outward conveying device and a stacking conveying device. A suction cup conveying device is arranged above the initial positioning device and the fine positioning device, and a stacking table device is arranged between the fine positioning devices. Above the corresponding precise positioning device and stacking table device. When the silicon steel sheets are stacked, the corresponding spacing adjustment and position precision positioning can be performed according to the silicon steel sheet iron cores of different specifications, with high utilization rate, no pre-organization of silicon steel sheets, and high stacking efficiency.
上述的叠装系统其在对硅钢片进行叠装的过程中,硅钢片铁芯为由三片横向分布的硅钢片与两片纵向分布的硅钢片共同形成的日字型结构,在进行叠装时,其需要先移动三片横向分布的硅钢片至叠装位置,然后再移动两片纵向分布的硅钢片至叠装位置(或是先移动两片纵向的硅钢片,再移动三片横向的硅钢片),即每次完成硅钢片铁芯的叠装都需要花费两步动作的时间,叠装效率不高。In the above-mentioned stacking system, in the process of stacking silicon steel sheets, the silicon steel sheet iron core is a Japanese-shaped structure formed by three horizontally distributed silicon steel sheets and two longitudinally distributed silicon steel sheets. At this time, it needs to move three horizontally distributed silicon steel sheets to the stacking position, and then move two longitudinally distributed silicon steel sheets to the stacking position (or first move two vertical silicon steel sheets, and then move three horizontal silicon steel sheets). Silicon steel sheet), that is, it takes two steps to complete the stacking of the silicon steel sheet iron core each time, and the stacking efficiency is not high.
发明内容Summary of the invention
本发明要解决的技术问题是提供一种叠装效率高的硅钢片铁芯自动叠装机。The technical problem to be solved by the present invention is to provide an automatic stacking machine for silicon steel sheet iron cores with high stacking efficiency.
为解决上述技术问题,本发明的技术方案为:一种硅钢片铁芯自动叠装机,硅钢片铁芯为由三个纵向分布的一号硅钢片、二号硅钢片、三号硅钢片及两个横向分布的四号硅钢片、五号硅钢片共同形成的日字形结构,其创新点在于:自动叠装机包括至少一个料堆工位、至少一个精定位工位、至少一个叠装工位,所述料堆工位处具有与硅钢 片铁芯相对应的五个不同位置的硅钢片料堆,精定位工位处安装有对五个不同位置的硅钢片同时进行定位的精定位组件,在料堆工位与精定位工位之间设置有一同时抓取五个不同号的硅钢片进行移动的第一移动单元,在精定位工位与叠装工位之间设置有一同时抓取五个不同号的硅钢片进行移动并在移动过程中对五个硅钢片的位置进行二次定准的第二移动单元。In order to solve the above technical problems, the technical solution of the present invention is: an automatic stacking machine for silicon steel sheet iron cores. The silicon steel sheet iron core is composed of three longitudinally distributed No. 1 silicon steel sheets, No. 2 silicon steel sheets, No. 3 silicon steel sheets and two A Japanese-shaped structure formed by horizontally distributed No. 4 silicon steel sheets and No. 5 silicon steel sheets. The innovation is that the automatic stacking machine includes at least one stacking station, at least one precision positioning station, and at least one stacking station. The pile station has five silicon steel sheet piles at different positions corresponding to the silicon steel sheet iron core, and the fine positioning station is equipped with a fine positioning component that simultaneously positions the five silicon steel sheets at different positions. There is a first moving unit that simultaneously grabs five silicon steel sheets of different numbers and moves between the stacking station and the fine positioning station. Between the fine positioning station and the stacking station, there is a first moving unit for simultaneously grabbing five The second moving unit that moves silicon steel sheets of different numbers and performs secondary alignment on the positions of the five silicon steel sheets during the movement.
进一步的,所述料堆工位、精定位工位均有两个,叠装工位有一个,料堆工位、精定位工位、叠装工位呈一字型排布,且由两侧向中间方向依次为料堆工位、精定位工位、叠装工位。Further, there are two stacking stations and fine positioning stations, and one stacking station. The stacking stations, fine positioning stations, and stacking stations are arranged in a straight line, and are composed of two The lateral middle direction is the stacking station, the precision positioning station, and the stacking station.
进一步的,所述料堆工位、叠装工位均有两个,精定位工位有四个,料堆工位、叠装工位、精定位工位呈口字型排布,四个精定位工位分别位于口字型的四个棱角处,相邻的两个精定位工位之间具有一料堆工位或叠装工位,且料堆工位与叠装工位间隔分布,从而形成精定位工位、料堆工位、精定位工位、叠装工位的循环排布。Further, there are two stacking stations and stacking stations, and four fine positioning stations. The stacking stations, stacking stations, and fine positioning stations are arranged in a lip shape. The precision positioning stations are respectively located at the four corners of the mouth shape, and there is a stacking station or stacking station between two adjacent precision positioning stations, and the stacking and stacking stations are spaced apart , So as to form a cyclic arrangement of fine positioning stations, stock pile stations, fine positioning stations, and stacking stations.
进一步的,所述料堆工位包括料堆底座以及安装在料堆底座上的料堆支撑座;Further, the pile station includes a pile base and a pile support seat installed on the pile base;
所述料堆底座包括上下分布的料堆活动座、料堆固定座,料堆活动座与料堆固定座之间设置有第一升降机构,且料堆活动座在第一升降机构的带动下进行上下升降;The pile base includes a pile movable seat and a pile fixing seat distributed up and down, a first lifting mechanism is arranged between the pile movable seat and the pile fixing seat, and the pile movable seat is driven by the first lifting mechanism Go up and down;
所述第一升降机构包括四个呈矩形状分布的升降螺杆,升降螺杆包括升降外螺杆、升降内螺杆,升降内螺杆内置于升降外螺杆内,并与升降外螺杆螺纹配合,且升降内螺杆的外螺纹结构与升降外螺杆的外螺纹结构的螺纹旋向相反,所述升降内螺杆的顶端从升降外螺杆的顶端伸出并与料堆活动座的底端连接固定,所述升降外螺杆的外壁与料堆固定座之间螺纹配合,在升降外螺杆的外壁上还螺纹固定有一旋转套,各个旋转套之间通过第一联动机构实现同步同向转动,并带动升降外螺杆、升降内螺杆进行上下升降,所述旋转套通过一旋转套安装座安装在料堆固定座上,旋转套安装座的底端固定在料堆固定座的上端面上,旋转套安装座的顶端具有一环形安装凸起,同时在旋转套的底端面上开有一容安装凸起的顶端嵌入的环形安装凹槽;The first lifting mechanism includes four lifting screws distributed in a rectangular shape. The lifting screw includes a lifting outer screw and a lifting inner screw. The lifting inner screw is built in the lifting outer screw and is threaded with the lifting outer screw, and the lifting inner screw The thread direction of the outer thread structure of the lifting outer screw is opposite to that of the outer thread structure of the lifting outer screw. The top end of the lifting inner screw extends from the top of the lifting outer screw and is connected and fixed with the bottom end of the stack movable seat. There is a threaded fit between the outer wall and the stack fixing seat, and a rotating sleeve is threadedly fixed on the outer wall of the lifting outer screw. The first linkage mechanism between each rotating sleeve realizes synchronous rotation in the same direction, and drives the lifting outer screw and lifting inner The screw is lifted up and down, the rotating sleeve is installed on the stack fixing seat through a rotating sleeve mounting seat, the bottom end of the rotating sleeve mounting seat is fixed on the upper end surface of the stack fixing seat, and the top end of the rotating sleeve mounting seat has a ring shape Install the protrusions, and at the same time open an annular installation groove on the bottom end surface of the rotating sleeve to accommodate the top of the installation protrusions;
所述第一联动机构为:在各个旋转套的外壁上均固定套装有第一联动链轮,各个第一联动链轮之间通过第一联动链条联结实现同步转动,在料堆固定座上还设置有至少一个与第一联动链条相配合的第一链条涨紧轮,所述第一链条涨紧轮由第一联动电机驱动进行转动,并带动所有的旋转套进行转动;The first linkage mechanism is: a first linkage sprocket is fixed and sleeved on the outer wall of each rotating sleeve, and each first linkage sprocket is connected to realize synchronous rotation through a first linkage chain, and the pile is fixed on the fixed seat. At least one first chain tensioner matching the first linkage chain is provided, and the first chain tensioner is driven to rotate by the first linkage motor and drives all the rotating sleeves to rotate;
所述料堆支撑座一共有五个,呈日字型排布在料堆活动座的上端面上,且相邻的料堆支撑座之间留有间隙;There are a total of five pile support seats, which are arranged in a Japanese shape on the upper end surface of the pile movable seat, and there is a gap between adjacent pile support seats;
所述料堆支撑座包括一U形料堆支撑板,在料堆支撑板内沿着料堆支撑板的长轴方向安装有数个料堆支撑杆,在每个料堆支撑杆的两侧均活动套装有一料堆支撑滚轮,且同一个料堆 支撑杆上的两个料堆支撑滚轮之间通过一同步转动套连接进行同步转动,各个料堆支撑杆上的料堆支撑滚轮由第二联动机构带动实现同步同向转动;The pile support seat includes a U-shaped pile support plate. A plurality of pile support rods are installed in the pile support plate along the long axis direction of the pile support plate. The movable suit has a pile support roller, and the two pile support rollers on the same pile support rod are connected by a synchronous rotating sleeve for synchronous rotation. The pile support rollers on each pile support rod are moved by the second linkage The mechanism drives to realize synchronous rotation in the same direction;
所述第二联动机构为:在同步转动套的外侧套装有第二联动链轮,各个第二联动链轮之间通过第二联动链条联结实现联动,在料堆支撑板内安装有至少一个与第二联动链条相配合的第二链条涨紧轮。The second linkage mechanism is: a second linkage sprocket is sleeved on the outer side of the synchronous rotating sleeve, and each second linkage sprocket is connected by a second linkage chain to achieve linkage, and at least one and The second chain tensioner matched with the second linkage chain.
进一步的,所述精定位工位包括一精定位支架,在精定位支架的上端面上安装有精定位组件,所述精定位组件包括横向硅钢片精定位单元与纵向硅钢片精定位单元;Further, the fine positioning station includes a fine positioning bracket, and a fine positioning component is installed on the upper end surface of the fine positioning bracket, and the fine positioning component includes a horizontal silicon steel sheet fine positioning unit and a longitudinal silicon steel sheet fine positioning unit;
所述横向硅钢片精定位单元包括一对沿着一号硅钢片、二号硅钢片、三号硅钢片的分布方向延伸的第一纵向导轨,沿着第一纵向导轨的延伸方向依次分布有对一号硅钢片、二号硅钢片、三号硅钢片进行一一对应精定位的一号精定位机构、二号精定位机构、三号精定位机构;The horizontal silicon steel sheet fine positioning unit includes a pair of first longitudinal guide rails extending along the distribution direction of the No. 1 silicon steel sheet, the No. 2 silicon steel sheet, and the No. 3 silicon steel sheet, and pairs of first longitudinal guide rails are sequentially distributed along the extension direction of the first longitudinal guide rail. No. 1 silicon steel sheet, No. 2 silicon steel sheet, and No. 3 silicon steel sheet perform one-to-one precise positioning of No. 1 precision positioning mechanism, No. 2 precision positioning mechanism, and No. 3 precision positioning mechanism;
一号精定位机构包括一号托架、一号辅助支撑板、一号基准块,一号托架有一对,对称分布在一号辅助支撑板的两侧,在两个一号托架靠近一号辅助支撑板的一侧均具开有一容一号硅钢片嵌入的凹槽,且两个一号托架共同配合实现对一号硅钢片的定位支撑,所述一号托架的底端通过一对一号活动滑块分别与两个第一纵向导轨滑动配合,所述一号辅助支撑板的底端通过一对一号升降螺杆与精定位支架之间活动固定,在一号辅助支撑板上安装有一号检测开关,在一号辅助支撑板的侧端还设置有一与一号硅钢片的侧边相贴合的一号基准块,该一号基准块安装在一号基准座上,所述一号基准座由一号电机、一号丝杠、一号丝杠螺母、一号导轨、一号滑块之间的配合靠近或远离一号辅助支撑板,在一号基准座与一号辅助支撑板之间还设置有一号导向杆;The No. 1 precision positioning mechanism includes No. 1 bracket, No. 1 auxiliary support plate, and No. 1 reference block. There is a pair of No. 1 brackets, which are symmetrically distributed on both sides of the No. 1 auxiliary support plate. One side of the No. auxiliary support plate is provided with a groove into which the No. 1 silicon steel sheet is embedded, and two No. 1 brackets cooperate to realize the positioning and support of the No. 1 silicon steel sheet. The bottom end of the No. 1 bracket passes A one-to-one movable sliding block is respectively slidably fitted with two first longitudinal guide rails, and the bottom end of the one-number auxiliary supporting plate is movably fixed between a pair of one-number lifting screws and a fine positioning bracket, and the first auxiliary supporting plate There is a detection switch installed on the No. 1 auxiliary support plate, and there is also a No. 1 datum block attached to the side of the No. 1 silicon steel sheet at the side end of the No. 1 auxiliary support plate. The No. 1 datum block is installed on the No. 1 datum seat. The No. 1 reference base is composed of the No. 1 motor, No. 1 screw, No. 1 screw nut, No. 1 guide rail, and No. 1 sliding block. The coordination between the No. 1 auxiliary support plate and the No. 1 base There is also a guide rod between the auxiliary support plates;
二号精定位机构包括二号托架、二号辅助支撑板、二号基准块,二号托架有一对,对称分布在二号辅助支撑板的两侧,在两个二号托架靠近二号辅助支撑板的二侧均具开有一容二号硅钢片嵌入的凹槽,且两个二号托架共同配合实现对二号硅钢片的定位支撑,所述二号托架的底端通过一对二号活动滑块分别与两个第一纵向导轨滑动配合,所述二号辅助支撑板的底端通过一对二号升降螺杆与精定位支架之间活动固定,在二号辅助支撑板上安装有二号检测开关,在二号辅助支撑板的侧端还设置有一与二号硅钢片的侧边相贴合的二号基准块,该二号基准块安装在二号基准座上,所述二号基准块由安装在二号基准座上的二号定准电机、二号定准丝杠、二号定准丝杠螺母之间的配合实现向一号精定位机构或三号精定位机构方向的水平移动调节,所述二号基准座由二号电机、二号丝杠、二号丝杠螺母、二号导轨、二号滑块之间的配合靠近或远离二号辅助支撑板,在二号基准座与二号辅助支撑板之间还设置有二号导向杆;No. 2 precision positioning mechanism includes No. 2 bracket, No. 2 auxiliary support plate, No. 2 reference block. No. 2 bracket has a pair, which are symmetrically distributed on both sides of No. 2 auxiliary support plate. Both sides of the No. 2 auxiliary support plate are provided with a groove into which the No. 2 silicon steel sheet is embedded, and the two No. 2 brackets cooperate to achieve positioning and support for the No. 2 silicon steel sheet. The bottom end of the No. 2 bracket passes A pair of No. 2 movable sliding blocks are respectively slidably fitted with two first longitudinal guide rails. The bottom end of the No. 2 auxiliary support plate is movably fixed between a pair of No. 2 lifting screws and a fine positioning bracket. The No. 2 detection switch is installed on the No. 2 auxiliary support plate. A No. 2 datum block is attached to the side of the No. 2 silicon steel sheet at the side end of the No. 2 auxiliary support plate. The No. 2 datum block is installed on the No. 2 datum seat. The No. 2 reference block is realized by the coordination of the No. 2 calibration motor, the No. 2 calibration screw, and the No. 2 calibration screw nut installed on the No. 2 reference seat to the direction of the No. 1 fine positioning mechanism or the No. 3 fine positioning mechanism. The second reference base is adjusted by the second motor, the second screw, the second screw nut, the second guide rail, and the second slide block. The fit is close to or away from the second auxiliary support plate. No. 2 guide rod is also set between No. 2 reference base and No. 2 auxiliary support plate;
三号精定位机构包括三号托架、三号辅助支撑板、三号基准块,三号托架有一对,对称分布 在三号辅助支撑板的两侧,在两个三号托架靠近三号辅助支撑板的一侧均具开有一容三号硅钢片嵌入的凹槽,且两个三号托架共同配合实现对三号硅钢片的定位支撑,所述三号托架的底端通过一对三号活动滑块分别与两个第一纵向导轨滑动配合,所述三号辅助支撑板的底端通过一对三号升降螺杆与精定位支架之间活动固定,在三号辅助支撑板上安装有三号检测开关,在三号辅助支撑板的侧端还设置有一与三号硅钢片的侧边相贴合的三号基准块,该三号基准块安装在三号基准座上,所述三号基准座由三号电机、三号丝杠、三号丝杠螺母、三号导轨、三号滑块之间的配合靠近或远离三号辅助支撑板,在三号基准座与三号辅助支撑板之间还设置有三号导向杆;The No. 3 precision positioning mechanism includes No. 3 bracket, No. 3 auxiliary support plate, and No. 3 reference block. There is a pair of No. 3 brackets, which are symmetrically distributed on both sides of the No. 3 auxiliary support plate. One side of the No. 3 auxiliary support plate is provided with a groove into which the No. 3 silicon steel sheet is embedded, and the two No. 3 brackets cooperate to realize the positioning and support of the No. 3 silicon steel sheet. The bottom end of the No. 3 bracket passes A pair of No. 3 movable sliding blocks are respectively slidably fitted with two first longitudinal guide rails. The bottom end of the No. 3 auxiliary support plate is movably fixed between a pair of No. 3 lifting screws and a fine positioning bracket. The No. 3 detection switch is installed on the No. 3 auxiliary support plate. A No. 3 datum block is attached to the side of the No. 3 silicon steel sheet at the side end of the No. 3 auxiliary support plate. The No. 3 datum block is installed on the No. 3 datum seat. The No. 3 reference base is composed of No. 3 motor, No. 3 screw, No. 3 screw nut, No. 3 guide rail, and No. 3 sliding block. The fit is close to or far from the No. 3 auxiliary support plate. There is also a No. 3 guide rod between the auxiliary support plates;
一号托架、二号托架、三号托架由第三联动机构带动进行同步移动从而实现一号托架、二号托架、三号托架的调节,所述第三联动机构包括上联动杆、下联动杆、联动螺杆;The first bracket, the second bracket, and the third bracket are driven by the third linkage mechanism to move synchronously so as to realize the adjustment of the first bracket, the second bracket and the third bracket. The third linkage mechanism includes the upper Linkage rod, lower linkage rod, linkage screw;
所述上联动杆有两对,其中一对中的两个上联动杆的一侧均与靠近一号托架的二号托架通过锁母的配合螺纹固定,另一侧均穿过靠近二号托架的一号托架后与远离二号托架的一号托架通过锁母的配合螺纹固定,另一对中的两个上联动杆的一侧也均与靠近一号托架的二号托架通过锁母的配合螺纹固定,另一侧均穿过远离一号托架的二号托架后与靠近二号托架的三号托架通过锁母的配合螺纹固定,从而实现远离二号托架的一号托架、靠近一号托架的二号托架、靠近二号托架的三号托架三者之间的联动;There are two pairs of upper linkage rods. One side of the two upper linkage rods in a pair is fixed with the second bracket close to the No. 1 bracket by the matching thread of the lock nut, and the other side passes through the close second bracket. The rear of the No. 1 bracket of the No. 2 bracket and the No. 1 bracket far from the No. 2 bracket are fixed by the matching thread of the lock nut, and the two upper linkage rods in the other pair are also connected to the one close to the No. 1 bracket. The second bracket is fixed by the matching thread of the lock nut, and the other side passes through the No. 2 bracket far away from the No. 1 bracket and then is fixed with the No. 3 bracket close to the No. 2 bracket by the matching thread of the lock nut. The linkage between the No. 1 bracket far away from the No. 2 bracket, the No. 2 bracket near the No. 1 bracket, and the No. 3 bracket near the No. 2 bracket;
所述下联动杆有两对,其中一对中的两下联动杆的一侧均与靠近三号托架的二号托架通过锁母的配合螺纹固定,另一侧均穿过远离三号托架的二号托架后与靠近二号托架的一号托架通过锁母的配合螺纹固定,另一对中的两个下联动杆的一侧也均与靠近三号托架的二号托架通过锁母的配合螺纹固定,另一侧均穿过靠近二号托架的三号托架后与远离二号托架的三号托架通过锁母的配合螺纹固定,从而实现靠近二号托架的一号托架、远离一号托架的二号托架、远离二号托架的三号托架三者之间的联动;There are two pairs of the lower linkage rods. One side of the two lower linkage rods in a pair is fixed with the second bracket close to the No. 3 bracket by the matching thread of the lock nut, and the other side passes through and away from the No. 3 bracket. The second bracket of the bracket and the first bracket close to the second bracket are fixed by the matching thread of the lock nut. The two lower linkage rods in the other pair are also connected to the second bracket close to the third bracket. The No. bracket is fixed by the matching thread of the lock nut, and the other side passes through the No. 3 bracket close to the No. 2 bracket and is fixed with the No. 3 bracket far away from the No. 2 bracket by the matching thread of the lock nut to achieve close The linkage between the No. 1 bracket of the No. 2 bracket, the No. 2 bracket which is far from the No. 1 bracket, and the No. 3 bracket which is far from the No. 2 bracket;
所述联动螺杆有两对,其中一对中的两个联动螺杆均水平穿过靠近一号托架的二号托架后与该二号托架螺纹固定,另一对中的两个联动螺杆均水平穿过靠近三号托架的二号托架后与该二号托架螺纹固定,四个联动螺杆两两相对设置,且相对设置的两个联动螺杆的螺纹旋向相反,并且两个联动螺杆之间通过一联轴器相固定,并由联轴器带动进行同步反旋向转动,在联轴器的外侧固定套装有第三联动链轮,两个第三联动链轮之间通过第三联动链条联结实现联动;There are two pairs of the linkage screw rods. The two linkage screws in one pair pass horizontally through the No. 2 bracket close to the No. 1 bracket and are screwed to the No. 2 bracket. The two linkage screws in the other pair After passing horizontally through the No. 2 bracket close to the No. 3 bracket, they are screwed to the No. 2 bracket. The four linkage screws are arranged opposite to each other, and the screw threads of the two linkage screws are opposite to each other. The linkage screws are fixed by a coupling, and are driven by the coupling to rotate in a synchronous counter-rotating direction. A third linkage sprocket is fixed on the outside of the coupling, and the two third linkage sprockets pass between The third linkage chain connection realizes linkage;
所述纵向硅钢片精定位单元包括分布于横向硅钢片精定位单元两侧并对四号硅钢片、五号硅钢片进行一一对应精定位的四号精定位机构、五号精定位机构;The longitudinal silicon steel sheet fine positioning unit includes a No. 4 fine positioning mechanism and a No. 5 fine positioning mechanism that are distributed on both sides of the horizontal silicon steel sheet fine positioning unit and perform precise positioning of the No. 4 silicon steel sheet and the No. 5 silicon steel sheet in one-to-one correspondence;
四号精定位机构包括四号托架、四号辅助支撑板、四号基准块,所述四号托架有一对,对称 分布在四号辅助支撑板的两侧,在两个四号托架靠近四号辅助支撑板的一侧均具开有一容四号硅钢片嵌入的凹槽,且两个四号托架共同配合实现对四号硅钢片的定位支撑,所述四号辅助支撑板的底端通过一对四号升降螺杆与精定位支架之间活动固定,在四号辅助支撑板上安装有四号检测开关,在四号辅助支撑板的侧端还设置有一与四号硅钢片的侧边相贴合的四号基准块,该四号基准块安装在四号基准座上,所述四号基准座由四号电机、四号丝杠、四号丝杠螺母、四号导轨、四号滑块之间的配合靠近或远离四号辅助支撑板,在四号基准座与四号辅助支撑板之间还设置有四号导向杆;The No. 4 precision positioning mechanism includes the No. 4 bracket, the No. 4 auxiliary support plate, and the No. 4 reference block. The No. 4 bracket has a pair, which is symmetrically distributed on both sides of the No. 4 auxiliary support plate. The side close to the No. 4 auxiliary support plate has a groove into which the No. 4 silicon steel sheet is embedded, and the two No. 4 brackets cooperate to realize the positioning and support of the No. 4 silicon steel sheet. The bottom end is movably fixed between a pair of No. 4 lifting screws and the fine positioning bracket. A No. 4 detection switch is installed on the No. 4 auxiliary support plate. A side end of the No. 4 auxiliary support plate is also provided with a No. 4 silicon steel sheet. The No. 4 datum block is attached to the side, and the No. 4 datum block is installed on the No. 4 datum base. The No. 4 datum base is composed of No. 4 motor, No. 4 screw, No. 4 screw nut, No. 4 guide rail, The fit between the No. 4 sliding blocks is close to or far away from the No. 4 auxiliary support plate, and a No. 4 guide rod is also provided between the No. 4 reference seat and the No. 4 auxiliary support plate;
两个四号托架之间通过四号调节机构驱动相互靠近或远离,所述四号调节机构包括一对并列分布的四号调节导轨,四号调节导轨的延伸方向与第一纵向导轨的延伸方向相垂直,在两个四号托架的底端还安装有分别与两个四号调节导轨相配合的四号调节滑块,在两个四号托架之间设置有两对四号调节螺杆,其中一对中的两个四号调节螺杆均与同一个四号托架螺纹相连,另一对中的两个四号调节螺杆均与另一个四号托架螺纹相连,四个四号调节螺杆两两相对分布,且相对分布的两个四号调节螺杆的螺纹旋向相反,并且两个联动螺杆之间通过一联轴器相固定,并由联轴器带动进行同步反旋向转动,从而实现两个四号托架的相互靠近或远离,在联轴器的外侧固定套装第四联动链轮,两个第四联动链轮之间通过第四联动链条联结实现联动;The two No. 4 brackets are driven to approach or move away from each other by the No. 4 adjustment mechanism. The No. 4 adjustment mechanism includes a pair of No. 4 adjustment rails arranged side by side. The extension direction of the No. 4 adjustment rail and the extension of the first longitudinal rail are The directions are perpendicular, and the bottom ends of the two No. 4 brackets are also equipped with No. 4 adjustment sliders that are matched with the two No. 4 adjustment rails respectively. Two pairs of No. 4 adjustments are provided between the two No. 4 brackets. Screws, the two No. 4 adjusting screws in one pair are all connected to the same No. 4 bracket thread, the two No. 4 adjusting screws in the other pair are all connected to the other No. 4 bracket thread, four No. 4 The adjustment screws are distributed in pairs, and the screw threads of the two No. 4 adjustment screws are opposite, and the two linkage screws are fixed by a coupling, and the coupling is driven to rotate in a synchronous reverse direction. , So as to realize the approach or distance between the two No. 4 brackets, the fourth linkage sprocket is fixed on the outside of the coupling, and the linkage between the two fourth linkage sprockets is realized by the fourth linkage chain connection;
五号精定位机构包括五号托架、五号辅助支撑板、五号基准块,所述五号托架有一对,对称分布在五号辅助支撑板的两侧,在两个五号托架靠近五号辅助支撑板的一侧均具开有一容五号硅钢片嵌入的凹槽,且两个五号托架共同配合实现对五号硅钢片的定位支撑,所述五号辅助支撑板的底端通过一对五号升降螺杆与精定位支架之间活动固定,在五号辅助支撑板上安装有五号检测开关,在五号辅助支撑板的侧端还设置有一与五号硅钢片的侧边相贴合的五号基准块,该五号基准块安装在五号基准座上,所述五号基准座由五号电机、五号丝杠、五号丝杠螺母、五号导轨、五号滑块之间的配合靠近或远离五号辅助支撑板,在五号基准座与五号辅助支撑板之间还设置有五号导向杆;The No. 5 precision positioning mechanism includes the No. 5 bracket, the No. 5 auxiliary support plate, and the No. 5 reference block. The No. 5 bracket has a pair, which is symmetrically distributed on both sides of the No. 5 auxiliary support plate. The side close to the No. 5 auxiliary support plate is provided with a groove into which the No. 5 silicon steel sheet is embedded, and the two No. 5 brackets cooperate to realize the positioning and support of the No. 5 silicon steel sheet. The bottom end is movably fixed between a pair of No. 5 lifting screws and the precision positioning bracket. A No. 5 detection switch is installed on the No. 5 auxiliary support plate. A side end of the No. 5 auxiliary support plate is also provided with a No. 5 silicon steel sheet. The No. 5 datum block is attached to the side, and the No. 5 datum block is installed on the No. 5 datum base. The No. 5 datum base is composed of No. 5 motor, No. 5 screw, No. 5 screw nut, No. 5 guide rail, The fit between the No. 5 sliding blocks is close to or far from the No. 5 auxiliary support plate, and a No. 5 guide rod is also provided between the No. 5 reference seat and the No. 5 auxiliary support plate;
两个五号托架之间通过五号调节机构驱动相互靠近或远离,所述五号调节机构包括一对并列分布的五号调节导轨,五号调节导轨的延伸方向与第一纵向导轨的延伸方向相垂直,在两个五号托架的底端还安装有分别与两个五号调节导轨相配合的五号调节滑块,在两个五号托架之间设置有两对五号调节螺杆,其中一对中的两个五号调节螺杆均与同一个五号托架螺纹相连,另一对中的两个五号调节螺杆均与另一个五号托架螺纹相连,五个五号调节螺杆两两相对分布,且相对分布的两个五号调节螺杆的螺纹旋向相反,并且两个联动螺杆之间通过一联轴器相固定,并由联轴器带动进行同步反旋向转动,从而实现两个五号托架的相互靠近或远 离,在联轴器的外侧固定套装第五联动链轮,两个第五联动链轮之间通过第五联动链条联结实现联动。The two No. 5 brackets are driven to approach or move away from each other by a No. 5 adjustment mechanism. The No. 5 adjustment mechanism includes a pair of No. 5 adjustment guide rails arranged side by side. The extension direction of the No. 5 adjustment guide rail and the extension of the first longitudinal guide rail are The directions are perpendicular, and the bottom ends of the two No. 5 brackets are also equipped with No. 5 adjusting sliders respectively matched with two No. 5 adjusting rails, and two pairs of No. 5 adjustments are arranged between the two No. 5 brackets. Screws, the two No. 5 adjusting screws in one pair are all connected to the same No. 5 bracket thread, the two No. 5 adjusting screws in the other pair are all connected to the other No. 5 bracket thread, five No. 5 The adjustment screws are distributed in pairs, and the spiral directions of the two No. 5 adjustment screws are opposite, and the two linkage screws are fixed by a coupling, and the coupling is driven to rotate in a synchronous reverse direction. , So as to realize that the two No. 5 brackets are close to or far away from each other, the fifth linkage sprocket is fixed and sleeved on the outside of the coupling, and the linkage between the two fifth linkage sprocket is realized by the fifth linkage chain connection.
进一步的,所述叠装工位包括一叠装支架,在叠装支架上安装有至少一组叠装组件;所述叠装组件包括一叠装座,所述叠装座包括上下分布的活动叠装座、固定叠装座,活动叠装座通过第二升降机构与固定叠装座相连,并由第二升降机构带动进行上下升降;Further, the stacking station includes a stacking bracket, and at least one stacking assembly is installed on the stacking bracket; the stacking assembly includes a stacking seat, and the stacking seat includes up and down activities. The stacking seat, the fixed stacking seat, the movable stacking seat is connected to the fixed stacking seat through the second lifting mechanism, and the second lifting mechanism drives the up and down lifting;
所述第二升降机构为:在活动叠装座的底端安装有第二升降螺杆,同时在固定叠装座上安装有与第二升降螺杆相配合的第二螺杆箱,所述第二螺杆箱由安装在固定叠装座上的第二升降电机带动进行转动并实现第二升降螺杆的上下升降,在活动叠装座与固定叠装座之间位于第二升降螺杆的周围还分布有数个第二升降导向杆,第二升降导向杆的顶端与活动叠装座相固定,在固定叠装座上具有容第二升降导向杆上下穿过的通孔,在通孔内安装有与第二升降导向杆相配合的第二升降导向套;The second lifting mechanism is: a second lifting screw is installed at the bottom end of the movable stacking seat, and a second screw box matched with the second lifting screw is installed on the fixed stacking seat, the second screw The box is driven by the second lifting motor installed on the fixed stacking seat to rotate and realize the up and down lifting of the second lifting screw. Between the movable stacking seat and the fixed stacking seat, there are also several ones distributed around the second lifting screw. The second lifting guide rod, the top end of the second lifting guide rod is fixed to the movable stacking seat, and the fixed stacking seat has a through hole for the second lifting guide rod to pass up and down, and the second lifting guide rod is installed in the through hole. The second lifting guide sleeve matched with the lifting guide rod;
所述活动叠装座上安装有五个呈日字形分布的硅钢片支撑杆,分别为纵向分布的一号硅钢片支撑杆、二号硅钢片支撑杆以及横向分布的三号硅钢片支撑杆、四号硅钢片支撑杆、五号硅钢片支撑杆,其中,一号硅钢片支撑杆、二号硅钢片支撑杆分别对一号硅钢片、三号硅钢片进行支撑,三号硅钢片支撑杆、四号硅钢片支撑杆、五号硅钢片支撑杆分别对四号硅钢片、二号硅钢片、五号硅钢片进行支撑,所述一号硅钢片支撑杆、二号硅钢片支撑杆、三号硅钢片支撑杆、四号硅钢片支撑杆、五号硅钢片支撑杆通过一对支撑支架安装在活动叠装座上;所述一号硅钢片支撑杆、二号硅钢片支撑杆由第一调节机构驱动相互靠近或远离,所述第一调节机构:在两个支撑支架的外侧分别设置有一对支撑一号硅钢片支撑杆的一号支撑块、一对支撑二号硅钢片支撑杆的二号支撑块,在活动叠装座上安装有两对第一调节导轨,所述第一调节导轨沿着一号硅钢片支撑杆、二号硅钢片支撑杆的分布方向延伸,在支撑支架的底端安装有与第一调节导轨相配合的第一调节滑块,在两个支撑支架的中部位置还设置有一对第一调节螺杆,两个第一调节螺杆分别穿过两个支撑支架,并与支撑支架之间螺纹配合,且两个第一调节螺杆的螺纹旋向相反,两个第一调节螺杆的相邻一侧通过第一联轴器相连,并由第一联轴器带动进行同步转动,从而实现两个支撑支架的相互靠近或远离,进而实现了一号硅钢片支撑杆、二号硅钢片支撑杆的相互靠近或远离;Five silicon steel sheet support rods distributed in a Japanese shape are installed on the movable stacking seat, which are the longitudinally distributed No. 1 silicon steel sheet support rod, the No. 2 silicon steel sheet support rod, and the horizontally distributed No. 3 silicon steel sheet support rod. The No. 4 silicon steel sheet support rod and the No. 5 silicon steel sheet support rod, of which the No. 1 silicon steel sheet support rod and the No. 2 silicon steel sheet support rod support the No. 1 silicon steel sheet and the No. 3 silicon steel sheet respectively. The No. 3 silicon steel sheet support rod, The No. 4 silicon steel sheet support rod and the No. 5 silicon steel sheet support rod respectively support the No. 4 silicon steel sheet, the No. 2 silicon steel sheet, and the No. 5 silicon steel sheet. The No. 1 silicon steel sheet support rod, the No. 2 silicon steel sheet support rod and the No. 3 silicon steel sheet support rods. The silicon steel sheet support rod, the No. 4 silicon steel sheet support rod, and the No. 5 silicon steel sheet support rod are installed on the movable stacking seat through a pair of support brackets; the No. 1 silicon steel sheet support rod and the No. 2 silicon steel sheet support rod are adjusted by the first The mechanism drives closer to or away from each other. The first adjustment mechanism: A pair of No. 1 support blocks for supporting No. 1 silicon steel sheet support rods and a pair of No. 2 support blocks for supporting No. 2 silicon steel sheet support rods are respectively provided on the outer sides of the two support brackets. The support block is equipped with two pairs of first adjusting rails on the movable stacking seat, and the first adjusting rails extend along the distribution direction of the No. 1 silicon steel sheet support rod and the No. 2 silicon steel sheet support rod at the bottom end of the support bracket A first adjusting slider matched with the first adjusting rail is installed, a pair of first adjusting screws are also provided in the middle of the two supporting brackets, and the two first adjusting screws respectively pass through the two supporting brackets and are connected to the supporting brackets. The brackets are screwed together, and the screw directions of the two first adjusting screws are opposite. The adjacent sides of the two first adjusting screws are connected by the first coupling, and the first coupling drives the synchronous rotation. In this way, the two supporting brackets are close to or far away from each other, and the No. 1 silicon steel sheet support rod and the No. 2 silicon steel sheet support rod are close to or far away from each other;
所述三号硅钢片支撑杆、五号硅钢片支撑杆由第二调节机构驱动同时靠近或远离四号硅钢片支撑杆,所述第二调节机构为:在两个支撑支架的顶端分别设置有一对支撑三号硅钢片支撑杆的三号支撑块、一对支撑四号硅钢片支撑杆的四号支撑块、一对支撑五号硅钢片支撑杆的五号支撑块,其中,四号支撑块与支撑支架之间固定连接,三号支撑块通过三号调节导轨、三号调节滑块的配合活动安装在支撑支架上,五号支撑块通过五号调节导轨、五号调节滑块 的配合活动安装在支撑支架上,所述三号支撑块、五号支撑块通过第六联动机构进行同步移动;The No. 3 silicon steel sheet support rod and the No. 5 silicon steel sheet support rod are driven by a second adjustment mechanism to approach or move away from the No. 4 silicon steel sheet support rod at the same time. The second adjustment mechanism is: a top end of the two support brackets are respectively provided A pair of No. 3 support blocks that support No. 3 silicon steel sheet support rods, a pair of No. 4 support blocks that support No. 4 silicon steel sheet support rods, and a pair of No. 5 support blocks that support No. 5 silicon steel sheet support rods, of which, No. 4 support block It is fixedly connected with the support bracket, the No. 3 support block is installed on the support bracket through the cooperation of the No. 3 adjusting rail and the No. 3 adjustment slider, and the No. 5 support block is moved through the cooperation of the No. 5 adjusting rail and the No. 5 adjusting slider. Installed on a support bracket, the No. 3 support block and No. 5 support block move synchronously through a sixth linkage mechanism;
所述第六联动机构包括一对安装在两个支撑支架内壁的第六联轴器、一对三号调节螺杆、一对五号调节螺杆、,其中三号调节螺杆的两侧分别与三号支撑块、第六联轴器相连,五号调节螺杆的两侧分别与五号支撑块、第六联轴器相连,所述三号调节螺杆与五号调节螺杆的螺纹旋向相反,从而实现三号支撑块与五号支撑块的反向运动,两个五号调节螺杆通过第六联动杆与两对锥齿轮的配合实现两个五号调节螺杆的同步转动,并带动两个三号调节螺杆进行同步转动,从而实现三号硅钢片支撑杆、五号硅钢片支撑杆靠近或远离四号硅钢片支撑杆;所述固定叠装座通过水平移动机构与叠装支架相连,并由水平移动机构带动进行水平移动,所述水平移动机构为:在叠装支架上安装有一对水平移动导轨,且水平移动导轨的延伸方向与精定位工位、叠装工位的分布方向相垂直,在固定叠装座的底端还安装有与两个水平移动导轨相配合的水平移动滑块,在叠装支架上位于水平移动导轨的旁侧还设置有一水平移动齿条,该水平移动齿条沿着水平移动导轨的长轴方向延伸,在固定叠装座上安装有与水平移动齿条相啮合的水平移动齿轮。The sixth linkage mechanism includes a pair of sixth couplings installed on the inner walls of the two support brackets, a pair of No. 3 adjusting screws, a pair of No. 5 adjusting screws, and the two sides of the No. The supporting block and the sixth coupling are connected. The two sides of the fifth adjusting screw are respectively connected to the fifth supporting block and the sixth coupling. The screw threads of the third adjusting screw and the fifth adjusting screw have opposite directions to achieve The reverse movement of the No. 3 support block and the No. 5 support block, the two No. 5 adjustment screws realize the synchronous rotation of the two No. 5 adjustment screws through the cooperation of the sixth linkage rod and the two pairs of bevel gears, and drive two No. 3 adjustments The screw rotates synchronously, so that the No. 3 silicon steel sheet support rod and the No. 5 silicon steel sheet support rod are close to or far away from the No. 4 silicon steel sheet support rod; the fixed stacking seat is connected to the stacking bracket by a horizontal movement mechanism and moved horizontally The mechanism drives the horizontal movement. The horizontal movement mechanism is: a pair of horizontal movement guide rails are installed on the stacking bracket, and the extension direction of the horizontal movement guide rail is perpendicular to the distribution direction of the precision positioning station and the stacking station. The bottom end of the stacking seat is also installed with a horizontally moving sliding block that cooperates with the two horizontally moving rails, and a horizontally moving rack is also provided on the side of the horizontally moving rail on the stacking bracket. The long axis direction of the horizontal moving guide rail extends, and a horizontal moving gear meshed with the horizontal moving rack is installed on the fixed stacking seat.
进一步的,所述第一移动单元包括位于料堆工位与精定位工位上方的第一支架,第一支架安装在一叠装支架上,并由安装在叠装支架上的第一水平移动机构带动在料堆工位与精定位工位之间进行往复移动;Further, the first moving unit includes a first bracket located above the stacking station and the fine positioning station. The first bracket is installed on a stacking bracket and moved by a first horizontally mounted on the stacking bracket. The mechanism drives reciprocating movement between the stacking station and the precision positioning station;
所述第一水平移动机构包括一对安装在叠装支架上的第一水平移动导轨,第一水平移动导轨沿着料堆工位与精定位工位的分布方向延伸,在第一支架的顶端安装有与两个第一水平移动导轨相配合使用的第一水平移动滑块,在叠装支架上位于两个第一水平移动导轨之间还设置有一第一水平移动丝杠,同时在第一支架上安装有与第一水平移动丝杠相配合的第一水平移动丝杠螺母;The first horizontal movement mechanism includes a pair of first horizontal movement guide rails installed on the stacking bracket, the first horizontal movement guide rail extends along the distribution direction of the stacking station and the fine positioning station, and is at the top of the first bracket Installed with a first horizontally moving sliding block used in conjunction with the two first horizontally moving rails, a first horizontally moving screw is also provided on the stacking bracket between the two first horizontally moving rails, and at the same time A first horizontally moving screw nut matched with the first horizontally moving screw is installed on the bracket;
所述第一支架包括上下分布的第一固定支架、第一活动支架,第一水平移动滑块安装在第一固定支架上,第一活动支架由安装在第一固定支架上的第一升降缸驱动进行上下升降;The first bracket includes a first fixed bracket and a first movable bracket that are distributed up and down. The first horizontally movable sliding block is installed on the first fixed bracket. The first movable bracket is composed of a first lifting cylinder installed on the first fixed bracket. Drive up and down;
在第一活动支架上安装有五组呈日字形分布的第一吸盘组件,所述第一吸盘组件包括第一吸盘座以及安装在第一吸盘座上的数个第一吸盘,五组吸盘组件分别为三组纵向分布并分别与一号硅钢片、二号硅钢片、三号硅钢片相一一对应的第一吸盘组件一号、第一吸盘组件二号、第一吸盘组件三号以及两组横向分布并分别与四号硅钢片、五号硅钢片相一一对应的第一吸盘组件四号、第一吸盘组件五号。Five groups of first suction cup assemblies distributed in a Japanese shape are installed on the first movable support. The first suction cup components include a first suction cup seat and a plurality of first suction cups mounted on the first suction cup seat. Five groups of suction cup components There are three groups of longitudinally distributed first suction cup assembly No. 1, first suction cup assembly No. 2, first suction cup assembly No. 3, and No. 2 silicon steel sheet corresponding to No. 1 silicon steel sheet, No. 2 silicon steel sheet, and No. 3 silicon steel sheet. The first suction cup assembly No. 4 and the first suction cup assembly No. 5 are arranged horizontally and correspond to the No. 4 silicon steel sheet and the No. 5 silicon steel sheet respectively.
进一步的,所述第二移动单元包括位于精定位工位与叠装工位上方的第二支架,在第二支架安装在一叠装支架上,并由安装在叠装支架上的第二水平移动机构带动在精定位工 位与叠装工位之间进行往复移动;Further, the second moving unit includes a second bracket located above the precise positioning station and the stacking station. The second bracket is installed on a stacking bracket and is installed on the stacking bracket by a second horizontal The moving mechanism drives reciprocating movement between the precision positioning station and the stacking station;
所述第二水平移动机构包括一对安装在叠装支架上的第二水平移动导轨,第二水平移动导轨沿着料堆工位与精定位工位的分布方向延伸,在第二支架的顶端安装有与两个第二水平移动导轨相配合使用的第二水平移动滑块,在叠装支架上位于两个第二水平移动导轨之间还设置有一第二水平移动丝杠,同时在第二支架上安装有与第二水平移动丝杠相配合的第二水平移动丝杠螺母;The second horizontal movement mechanism includes a pair of second horizontal movement guide rails installed on the stacking bracket, and the second horizontal movement guide rail extends along the distribution direction of the stacking station and the fine positioning station, and is located at the top of the second bracket There is a second horizontally moving sliding block that is used in conjunction with two second horizontally moving rails. A second horizontally moving screw is also provided on the stacking bracket between the two second horizontally moving rails. A second horizontally moving screw nut matched with the second horizontally moving screw is installed on the bracket;
所述第二支架包括上下分布的第二固定支架、第二活动支架,第二水平移动滑块安装在第二固定支架上,第二活动支架由安装在第二固定支架上的第二升降缸驱动进行上下升降;The second bracket includes a second fixed bracket and a second movable bracket distributed up and down. The second horizontally movable sliding block is installed on the second fixed bracket. The second movable bracket is composed of a second lifting cylinder installed on the second fixed bracket. Drive up and down;
在第二活动支架上安装有五组呈日字形分布的第二吸盘组件,所述第二吸盘组件包括第二吸盘座以及安装在第二吸盘座上的数个第二吸盘,五组第二吸盘组件分别为三组纵向分布并分别与一号硅钢片、二号硅钢片、三号硅钢片相一一对应的第二吸盘组件一号、第二吸盘组件二号、第二吸盘组件三号以及两组横向分布并分别与四号硅钢片、五号硅钢片相一一对应的第二吸盘组件四号、第二吸盘组件五号;Five groups of second suction cup assemblies distributed in a Japanese shape are installed on the second movable support. The second suction cup assembly includes a second suction cup seat and several second suction cups installed on the second suction cup seat. The suction cup components are three groups of longitudinally distributed second suction cup component No. 1, second suction cup component No. 2, and second suction cup component No. 3 corresponding to No. 1 silicon steel sheet, No. 2 silicon steel sheet, and No. 3 silicon steel sheet respectively. And two sets of second suction cup assembly No. 4 and second suction cup assembly No. 5, which are horizontally distributed and correspond to No. 4 silicon steel sheets and No. 5 silicon steel sheets respectively;
所述第二吸盘组件一号、第二吸盘组件三号由第七联动机构带动同时靠近或远离第二吸盘组件二号,第七联动机构包括一安装在第二活动支架底端的第七联动支架,在第七联动支架上安装有一对第七联动导轨,第七联动导轨沿着第二吸盘组件一号、第二吸盘组件三号的分布方向延伸,在第二吸盘组件一号、第二吸盘组件三号上安装有与第七联动导轨相配合的第七联动滑块,第二吸盘组件一号、第二吸盘组件三号通过两个螺纹旋向相反的第七联动螺杆与第七螺杆箱的配合实现同时靠近或远离第二吸盘组件二号;The second suction cup assembly No. 1 and the second suction cup assembly No. 3 are driven by a seventh linkage mechanism to simultaneously approach or move away from the second suction cup assembly No. 2. The seventh linkage mechanism includes a seventh linkage bracket installed at the bottom end of the second movable bracket , A pair of seventh linkage guide rails are installed on the seventh linkage bracket. The seventh linkage guide rail extends along the distribution direction of the second suction cup assembly No. 1 and the second suction cup assembly No. 3. The seventh linkage slide block that cooperates with the seventh linkage guide is installed on the third assembly. The second suction cup assembly No. 1 and the second suction cup assembly No. 3 pass the seventh linkage screw and the seventh screw box with two opposite screw threads. The cooperation of achieving simultaneous approach to or away from the second suction cup assembly No. 2;
所述第二吸盘组件四号、第二吸盘组件五号由第八联动机构带动相互靠近或远离,第八联动机构包括一安装在第二活动支架底端的第八联动支架,在第八联动支架上安装有一对第八联动导轨,第八联动导轨沿着第二吸盘组件四号、第二吸盘组件五号的分布方向延伸,在第二吸盘组件四号、第二吸盘组件五号上安装有与第八联动导轨相配合的第八联动滑块,第二吸盘组件四号、第二吸盘组件五号通过两个螺纹旋向相反的第八联动螺杆与第八螺杆箱的配合实现相互靠近或远离。The second suction cup assembly No. 4 and the second suction cup assembly No. 5 are driven by an eighth linkage mechanism to approach or move away from each other. The eighth linkage mechanism includes an eighth linkage bracket installed at the bottom end of the second movable bracket. A pair of eighth linkage guide rails are installed on the upper part, which extends along the distribution direction of the second suction cup assembly No. 4 and the second suction cup assembly No. 5. The second suction cup assembly No. 4 and the second suction cup assembly No. 5 are installed The eighth linkage slider matched with the eighth linkage guide rail, the second suction cup assembly No. 4 and the second suction cup assembly No. 5 are close to or close to each other through the cooperation of the eighth linkage screw and the eighth screw box with two opposite screw threads. keep away.
本发明的优点在于:本发明的自动叠装机,采用料堆工位、精定位工位、叠装工位、第一移动单元、第二移动单元之间的配合,从而实现了五个不同位置的硅钢片的同时移动、精定位以及定准,只需一步动作即可实现硅钢片的装配,大大提高了工作效率。The advantage of the present invention is that the automatic stacking machine of the present invention adopts the cooperation between the stacking station, the precise positioning station, the stacking station, the first moving unit, and the second moving unit, thereby realizing five different positions The silicon steel sheet can be moved, precisely positioned and aligned at the same time, and the assembly of the silicon steel sheet can be realized in only one step, which greatly improves the work efficiency.
对于料堆工位、叠装工位、精定位工位的分布,采用不同数量的料堆工位、叠装工位、精定位工位的设置,并配合口子型的排布的方式,从而能够在同一时间内共同实现两个硅钢片铁芯的同时叠装,进一步提高了工作效率。For the distribution of stacking stations, stacking stations, and fine positioning stations, different numbers of stacking stations, stacking stations, and fine positioning stations are used to match the arrangement of the openings, so The simultaneous stacking of two silicon steel sheet iron cores can be realized together at the same time, which further improves work efficiency.
料堆工位的设计:Design of stacker station:
对于升降螺杆采用升降外螺杆与升降内螺杆配合的方式来实现对料堆活动座的上下升降,使得料堆活动座的上下升降的幅度更精准,确保硅钢片料堆上下升降以配合第一移动单元的抓取;For the lifting screw, the combination of the lifting outer screw and the lifting inner screw is used to realize the up and down movement of the movable base of the pile, so that the amplitude of the movable base of the pile is more accurate, and the up and down of the silicon steel sheet pile is ensured to match the first movement. Unit grabbing;
旋转套与旋转套固定座之间的配合,采用安装凸起与安装凹槽的配合,从而对旋转套的旋转轨迹进行导向限位,避免旋转套在旋转的过程中出现跑偏的现象;The cooperation between the rotating sleeve and the rotating sleeve fixing seat adopts the cooperation of the installation protrusion and the installation groove, so as to guide and limit the rotation track of the rotating sleeve to avoid the phenomenon of deviation of the rotating sleeve during the rotation;
第一联动机构的设置,采用第一联动链轮与第一联动链条的配合,这样只需一个电机即可实现所有的升降螺杆的同步转动,减少驱动件,简化结构,而第一链条涨紧轮的设置,则是实现了对第一联动链条的涨紧,避免第一联动链轮与第一联动链条之间出现打滑现象;The setting of the first linkage mechanism adopts the cooperation of the first linkage sprocket and the first linkage chain, so that only one motor can realize the synchronous rotation of all the lifting screws, reducing the driving parts and simplifying the structure, while the first chain is tightened The setting of the wheel realizes the tightening of the first linkage chain and avoids the slipping phenomenon between the first linkage sprocket and the first linkage chain;
料堆支撑座的设计,采用U形料堆支撑板、料堆支撑杆、料堆支撑滚轮、同步转动套、第二联动机构的配合,从而在料堆支撑在料堆支撑座后,通过料堆支撑滚轮的转动,实现料堆的位置的调节,以方便第一移动单元对各个料堆中的硅钢片的同步抓取;The design of the pile support seat adopts the cooperation of the U-shaped pile support plate, the pile support rod, the pile support roller, the synchronous rotating sleeve, and the second linkage mechanism, so that after the pile is supported by the pile support seat, the The rotation of the stack support roller realizes the adjustment of the position of the stack, so as to facilitate the synchronous grabbing of the silicon steel sheets in each stack by the first moving unit;
精定位工位的设计:Design of precision positioning station:
采用托架、辅助支撑板、基准块的配合共同实现对硅钢片的支撑以及定位,确保硅钢片的精准定位;The support and positioning of the silicon steel sheet are realized by the cooperation of the bracket, auxiliary support plate and reference block to ensure the precise positioning of the silicon steel sheet;
基准块采用丝杠、丝杠螺母、导轨、滑块之间的相互配合,从而实现了基准块与辅助支撑板之间的相对位置的精准调节,以配合不同尺寸的硅钢片;另外,通过导向杆的配合,在基准块移动的过程中,对基准块进行导向,避免其出现跑偏的现象。The reference block adopts the mutual cooperation between the lead screw, the lead screw nut, the guide rail, and the sliding block, so as to realize the precise adjustment of the relative position between the reference block and the auxiliary support plate to match the silicon steel sheets of different sizes; in addition, through the guide The matching of rods guides the reference block during the movement of the reference block to avoid the phenomenon of deviation.
第一托架、第二托架、第三托架之间的调节,采用第三联动机构实现,通过上联动杆、下联动杆、联动螺杆之间的配合,从而实现了同一对中的两个第一托架、同一对中的两个第二托架、同一对中的两个第三托架的同步反向调节,以适应不同尺寸的硅钢片,只需一个电机即可实现,驱动件更少,调节更加的方便,通用性更强。The adjustment between the first bracket, the second bracket, and the third bracket is realized by the third linkage mechanism. Through the cooperation between the upper linkage rod, the lower linkage rod, and the linkage screw, the two in the same pair are realized. Synchronous reverse adjustment of two first brackets, two second brackets in the same pair, and two third brackets in the same pair to adapt to silicon steel sheets of different sizes. It can be realized by only one motor. Fewer parts, more convenient adjustment and stronger versatility.
叠装工位的设计:Design of stacking station:
第二升降机构的设计,采用第二升降螺杆、第二螺杆箱及第二升降导向杆的配合,从而实现了活动叠装座上下稳定的升降,以及升降的位置的精准。The design of the second lifting mechanism adopts the cooperation of the second lifting screw, the second screw box and the second lifting guide rod, so as to realize the up and down stable lifting of the movable stacking seat and the precise lifting position.
通过设置多个叠装组件,并配合水平移动机构,从而可实现叠装组件的水平移动,以实现不同的叠装组件的切换来与精定位工位配合,实现连续化生产。By arranging a plurality of stacking components and cooperating with the horizontal moving mechanism, the horizontal movement of the stacking components can be realized, so as to realize the switching of different stacking components to cooperate with the precision positioning station to realize continuous production.
对于第二移动单元的设置,通过第七联动机构与第八联动机构的配合,从而在将精定位后的五个硅钢片移动至叠装工位处进行摆放时,直接在移动的过程中,实现五个硅钢片的位置的移动定准,提高工作效率。For the setting of the second moving unit, through the cooperation of the seventh linkage mechanism and the eighth linkage mechanism, when the five silicon steel sheets after precision positioning are moved to the stacking station for placement, they are directly in the process of moving , Realize the movement of the five silicon steel sheets and improve work efficiency.
附图说明Description of the drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below with reference to the drawings and specific embodiments.
图1为本发明的第一种排布的自动叠装机的示意图。Fig. 1 is a schematic diagram of the first arranged automatic stacking machine of the present invention.
图2为本发明的第一种排布的自动叠装机的正视图。Fig. 2 is a front view of the first arrangement of the automatic stacking machine of the present invention.
图3为本发明中第一种排布的自动叠装机的料堆工位、精定位工位、叠装工位的分布示意图。Fig. 3 is a schematic diagram of the distribution of stack stations, precision positioning stations, and stacking stations of the first arranged automatic stacking machine in the present invention.
图4为本发明中料堆工位的示意图。Fig. 4 is a schematic diagram of the stacking station of the present invention.
图5为本发明中料堆工位的正视图。Figure 5 is a front view of the stack station of the present invention.
图6为图5的A-A剖视图。Fig. 6 is a sectional view taken along the line A-A in Fig. 5.
图7为图6的A部放大示意图。Fig. 7 is an enlarged schematic view of part A of Fig. 6.
图8为图5的B-B剖视图。Fig. 8 is a B-B sectional view of Fig. 5.
图9为本发明中精定位工位的示意图。Fig. 9 is a schematic diagram of a fine positioning station in the present invention.
图10为本发明中精定位工位的正视图。Figure 10 is a front view of the precise positioning station in the present invention.
图11为图10的C-C剖视图。Fig. 11 is a cross-sectional view taken along line C-C in Fig. 10.
图12为本发明中精定位工位的俯视图。Figure 12 is a top view of the fine positioning station in the present invention.
图13为图12的D-D剖视图。Fig. 13 is a cross-sectional view taken along the line D-D in Fig. 12.
图14为本发明中叠装工位的示意图。Figure 14 is a schematic diagram of the stacking station in the present invention.
图15为本发明中叠装工位的正视图。Figure 15 is a front view of the stacking station in the present invention.
图16为本发明中叠装工位的俯视图。Figure 16 is a top view of the stacking station in the present invention.
图17为本发明中第一移动单元、第二移动单元的分布示意图。Figure 17 is a schematic diagram of the distribution of the first mobile unit and the second mobile unit in the present invention.
图18为本发明中第一移动单元、第二移动单元的分布正视图。Figure 18 is a front view of the distribution of the first mobile unit and the second mobile unit in the present invention.
图19为本发明中第一移动单元的示意图。Figure 19 is a schematic diagram of the first mobile unit in the present invention.
图20为本发明中第一移动单元的正视图。Fig. 20 is a front view of the first mobile unit in the present invention.
图21为本发明中第二移动单元的示意图。Figure 21 is a schematic diagram of a second mobile unit in the present invention.
图22为本发明中第二移动单元的正视图。Figure 22 is a front view of the second mobile unit of the present invention.
图23为本发明中第二种排布的自动叠装机的示意图。Figure 23 is a schematic diagram of the second arrangement of the automatic stacking machine in the present invention.
图24为本发明中第二种排布的自动叠装机的正视图。Figure 24 is a front view of the second arrangement of the automatic stacking machine in the present invention.
图25为本发明中第二种排布的自动叠装机中的料堆工位、精定位工位、叠装工位的分布示意图。25 is a schematic diagram of the distribution of stacking stations, precision positioning stations, and stacking stations in the second arrangement of the automatic stacking machine in the present invention.
图26为本发明中第二种排布的自动叠装机中的第一移动单元、第二移动单元的分布示意图。Fig. 26 is a schematic diagram of the distribution of the first moving unit and the second moving unit in the automatic stacking machine with the second arrangement of the present invention.
具体实施方式Detailed ways
下面的实施例可以使本专业的技术人员更全面地理解本发明,但并不因此将本发明限制在所述的实施例范围之中。The following embodiments can enable those skilled in the art to understand the present invention more comprehensively, but they do not limit the present invention to the scope of the described embodiments.
硅钢片铁芯为由三个纵向分布的一号硅钢片11、二号硅钢片12、三号硅钢片13及两个横向分布的四号硅钢片14、五号硅钢片15共同形成的日字形结构。The silicon steel sheet iron core is a Japanese shape formed by three longitudinally distributed No. 1 silicon steel sheets 11, No. 2 silicon steel sheets 12, and No. 3 silicon steel sheets 13 and two horizontally distributed No. 4 silicon steel sheets 14, No. 5 silicon steel sheets 15. structure.
实施例一Example one
如图1-图22所示,硅钢片铁芯自动叠装机包括料堆工位2、精定位工位3、叠装工位4、第一移动单元5、第二移动单元6,料堆工位2、精定位工位3均有两个,叠装工位4有一个,料堆工位2、精定位工位3、叠装工位4呈一字型排布,且由两侧向中间方向依次为料堆工位2、精定位工位3、叠装工位4,在料堆工位2处具有与硅钢片铁芯相对应的五个不同位置的硅钢片料堆,精定位工位3处安装有对五个不同位置的硅钢片同时进行定位的精定位组件,在料堆工位2与精定位工位3之间设置有一同时抓取五个不同号的硅钢片进行移动的第一移动单元5,在精定位工位3与叠装工位4之间设置有一同时抓取五个不同号的硅钢片进行移动并在移动过程中对五个硅钢片的位置进行二次定准的第二移动单元6。As shown in Figure 1 to Figure 22, the silicon steel sheet iron core automatic stacking machine includes stacking station 2, fine positioning station 3, stacking station 4, first moving unit 5, second moving unit 6, and stacker There are two positions 2, fine positioning station 3, and one stacking station 4. The stacking station 2, fine positioning station 3, and stacking station 4 are arranged in a line, and are arranged from both sides. The middle direction is stack station 2, fine positioning station 3, stacking station 4. At stack station 2, there are five different positions of silicon steel sheet piles corresponding to the silicon steel sheet iron core, and the precision positioning Station 3 is equipped with a precision positioning component for simultaneous positioning of five silicon steel sheets in different positions. Between the stacker station 2 and fine positioning station 3, there is a simultaneous grabbing of five silicon steel sheets with different numbers for movement. The first moving unit 5 is provided between the fine positioning station 3 and the stacking station 4 to simultaneously grab five silicon steel sheets of different numbers for movement, and perform secondary operations on the positions of the five silicon steel sheets during the movement. Fixed second mobile unit 6.
如图4-图8所示的示意图可知,料堆工位2包括料堆底座以及安装在料堆底座上的料堆支撑座。As can be seen from the schematic diagrams shown in Figures 4 to 8, the pile station 2 includes a pile base and a pile support seat installed on the pile base.
料堆底座包括上下分布的料堆活动座21、料堆固定座22,料堆活动座21与料堆固定座22均为长方体框架式结构,在料堆活动座21与料堆固定座22之间设置有第一升降机构,且料堆活动座21在第一升降机构的带动下进行上下升降。The pile base includes a pile movable seat 21 and a pile fixing seat 22 distributed up and down. The pile movable seat 21 and the pile fixing seat 22 are both a rectangular parallelepiped frame structure. Between the pile movable seat 21 and the pile fixing seat 22 A first elevating mechanism is provided in the space, and the stack movable seat 21 is driven by the first elevating mechanism to move up and down.
第一升降机构包括四个呈矩形状分布的升降螺杆,升降螺杆包括升降外螺杆23、升降内螺杆24。The first lifting mechanism includes four lifting screws distributed in a rectangular shape. The lifting screws include a lifting outer screw 23 and a lifting inner screw 24.
如图7所示的示意图可知,升降内螺杆24内置于升降外螺杆23内,在升降外螺杆23内具有一容升降内螺杆24嵌入并上下活动的空腔,在升降内螺杆24嵌入升降外螺杆23内后与升降外螺杆23之间螺纹配合,在升降外螺杆23的外壁上同样带有外螺纹结构,且升降外螺杆23的外螺纹结构与升降内螺杆24的外螺纹结构的螺纹旋向相反,升降内螺杆24的顶端从升降外螺杆23的顶端伸出并与料堆活动座21的底端连接固定,在升降内螺杆24的顶端还具有一固定连接块,该固定连接块的尺寸大于升降内螺杆24的尺寸,从而使得整个升降内螺杆24呈T字形状,采用这样的设计,从而能够对升降内螺杆24与升降外螺杆23之间的相对位置进行限位,避免整个升降内螺杆24均进入升降外螺杆23的空腔中,进而影响到料堆活动座21的上下升降。对于升降螺杆采用升降外螺杆24与升降内螺杆24配合的方式来实现对料堆活动座21的上下升降,使得料堆活动座21的上下升降的幅度更精准,确保硅钢片料堆上下升降以配合第一移动单元的抓取。As can be seen from the schematic diagram shown in Figure 7, the lifting inner screw 24 is built into the lifting outer screw 23. The lifting outer screw 23 has a cavity in which the lifting inner screw 24 is embedded and moving up and down. The lifting inner screw 24 is embedded in the lifting outer screw 23. The inner and rear of the screw 23 is threaded with the lifting outer screw 23, and the outer wall of the lifting outer screw 23 is also provided with an outer thread structure, and the outer thread structure of the lifting outer screw 23 is the same as that of the lifting inner screw 24. On the contrary, the top end of the lifting inner screw 24 protrudes from the top of the lifting outer screw 23 and is connected and fixed to the bottom end of the stack movable seat 21. There is also a fixed connecting block at the top of the lifting inner screw 24. The size is larger than the size of the lifting inner screw 24, so that the entire lifting inner screw 24 is in a T shape. With this design, the relative position between the lifting inner screw 24 and the lifting outer screw 23 can be limited to avoid the entire lifting The inner screw 24 enters the cavity of the lifting outer screw 23, thereby affecting the vertical lifting of the stack movable seat 21. For the lifting screw, the combination of the lifting outer screw 24 and the lifting inner screw 24 is used to realize the up and down movement of the stack movable seat 21, so that the up and down range of the stack movable seat 21 is more accurate, and the silicon steel sheet stack can be lifted up and down. Cooperate with the grabbing of the first mobile unit.
升降外螺杆23的外壁与料堆固定座22之间螺纹配合,在料堆固定座22上开有容升降外螺杆23穿过并上下活动的螺纹通孔,在升降外螺杆23的外壁上还螺纹固定有一旋转套26,各个旋转套26之间通过第一联动机构实现同步同向转动,并带动升降外螺杆23、升降内螺杆24进行上下升降,旋转套26通过一旋转套安装座27安装在料堆固定座22上,旋转套安装座27的底端固定在料堆固定座22的上端面上,旋转套安装座27的顶端还具有一环形安装凸起,使得旋转套安装座27整体呈倒T形状,同时在旋转套26的底端面上开有一容安装凸起的顶端嵌入的环形安装凹槽,使得旋转套26的内孔整体呈T字形状,采用这样的设计,从而能够对旋转套26与旋转套安装座27之间相对位置进行限位,避免旋转套26在进行旋转的过程中出现跑偏的现象,而影响到整体的升降,在旋转套26与旋转套安装座27之间还设置有平面轴承28,平面轴承28的设置,则是为了确保旋转套26旋转的顺利进行,避免旋转套26在旋转的过程中与旋转套安装座27直接接触,而出现卡死的现象,另外,也避免了旋转套26与旋转套安装座27之间发生相对摩擦,而出现长期使用后旋转套26、旋转套安装座27出现磨损,而影响到旋转套26的顺利旋转。The outer wall of the lifting outer screw 23 is in threaded fit with the stack fixing seat 22. A threaded through hole is opened on the stack fixing seat 22 to allow the lifting outer screw 23 to pass through and move up and down. The outer wall of the lifting outer screw 23 is also A rotating sleeve 26 is fixed on the screw thread. The rotating sleeves 26 realize synchronous rotation in the same direction through the first linkage mechanism, and drive the lifting outer screw 23 and the lifting inner screw 24 to lift up and down. The rotating sleeve 26 is installed by a rotating sleeve mounting seat 27 On the pile fixing seat 22, the bottom end of the rotating sleeve mounting seat 27 is fixed on the upper end surface of the pile fixing seat 22, and the top end of the rotating sleeve mounting seat 27 also has an annular mounting protrusion, so that the rotating sleeve mounting seat 27 is integral It is in an inverted T shape. At the same time, there is an annular mounting groove embedded in the top end of the mounting protrusion is opened on the bottom end of the rotating sleeve 26, so that the inner hole of the rotating sleeve 26 is in a T-shape as a whole. The relative position between the rotating sleeve 26 and the rotating sleeve mounting seat 27 is limited to avoid the deviation of the rotating sleeve 26 during the rotation process, which will affect the overall lifting. The rotating sleeve 26 and the rotating sleeve mounting seat 27 There is also a plane bearing 28 between them. The arrangement of the plane bearing 28 is to ensure the smooth rotation of the rotating sleeve 26, and to prevent the rotating sleeve 26 from directly contacting the rotating sleeve mounting seat 27 during the rotation, which may cause jamming. In addition, the relative friction between the rotating sleeve 26 and the rotating sleeve mounting seat 27 is avoided, and the rotating sleeve 26 and the rotating sleeve mounting seat 27 are worn out after long-term use, which affects the smooth rotation of the rotating sleeve 26.
第一联动机构为:在各个旋转套26的外壁上均固定套装有第一联动链轮29,各个第一联动链轮29之间通过第一联动链条201联结实现同步转动,在料堆固定座22上还设置有至少一个与第一联动链条201相配合的第一链条涨紧轮202,第一链条涨紧轮202由第一联动电机驱动进行转动,并带动所有的旋转套26进行转动了,第一链条涨紧轮202与第一联动电机均安装在第一涨紧座上,该第一涨紧座通过螺栓与料堆固定座22相固定,在料堆固定座22上具有多个并列分布的螺栓安装孔,在进行涨紧调节时,直接调节第一涨紧座与料堆固定座22之间的相对位置即可实现第一链条涨紧轮202对第一联动链条201的涨紧。第一联动机构的设置,采用第一联动链轮29与第一联动链条201的配合,这样只需一个电机即可实现所有的升降螺杆的同步转动,减少驱动件,简化结构,而第一链条涨紧轮202的设置,则是实现了对第一联动链条201的涨紧,避免第一联动链轮29与第一联动链条201之间出现打滑现象,确保所有升降螺杆的同步升降。The first linkage mechanism is: a first linkage sprocket 29 is fixedly sleeved on the outer wall of each rotating sleeve 26, and each first linkage sprocket 29 is connected by a first linkage chain 201 to realize synchronous rotation. At least one first chain tensioner 202 that cooperates with the first linkage chain 201 is also provided on 22. The first chain tensioner 202 is driven to rotate by the first linkage motor and drives all the rotating sleeves 26 to rotate. , The first chain tensioner 202 and the first linkage motor are both installed on the first tensioning seat, the first tensioning seat is fixed to the pile fixing seat 22 by bolts, and the pile fixing seat 22 has a plurality of The bolt mounting holes are arranged side by side. When the tightening adjustment is performed, the relative position between the first tightening seat and the stack fixing seat 22 can be directly adjusted to realize the expansion of the first linkage chain 201 by the first chain tensioner 202 tight. The arrangement of the first linkage mechanism adopts the cooperation of the first linkage sprocket 29 and the first linkage chain 201, so that only one motor can realize the synchronous rotation of all the lifting screws, reducing the driving parts and simplifying the structure, while the first chain The setting of the tensioning wheel 202 realizes the tensioning of the first linkage chain 201, avoids the slipping phenomenon between the first linkage sprocket 29 and the first linkage chain 201, and ensures the synchronous lifting of all the lifting screws.
在进行升降时,由第一联动电机开始工作,带动第一链条涨紧轮202开始转动,从而带动第一联动链条201的转动,而第一联动链条201的转动则带动所有的第一联动链轮29进行转动,第一联动链轮29的转动又会带动相对应的升降外螺杆23的转动,而升降外螺杆23与料堆固定座22之间的螺纹配合会使得升降外螺杆23在旋转时进行上下升降,又由于升降内螺杆24的顶端与料堆活动座21固定的,即升降内螺杆24是固定不动的,这样升降外螺杆23在转动时,升降内螺杆24会向上或向下运动,从而实现了料堆活动座21的上下升降。When lifting, the first linkage motor starts to work, driving the first chain tensioner 202 to start to rotate, thereby driving the rotation of the first linkage chain 201, and the rotation of the first linkage chain 201 drives all the first linkage chains The wheel 29 rotates, and the rotation of the first linkage sprocket 29 will drive the corresponding lifting outer screw 23 to rotate, and the threaded fit between the lifting outer screw 23 and the stack fixing seat 22 will cause the lifting outer screw 23 to rotate As the top end of the inner lifting screw 24 is fixed to the stack movable seat 21, that is, the inner lifting screw 24 is fixed, so that when the lifting outer screw 23 rotates, the lifting inner screw 24 will move upward or downward. Move down, thereby realizing the up and down movement of the stack movable seat 21.
料堆支撑座一共有五个,呈日字型排布在料堆活动座21的上端面上,且相邻的料堆支撑座之间留有间隙。There are a total of five pile support seats, which are arranged in a Japanese shape on the upper end surface of the pile movable seat 21, and there is a gap between adjacent pile support seats.
如图8所示的示意图可知,料堆支撑座包括一U形料堆支撑板203,在料堆支撑板203内沿着料堆支撑板203的长轴方向安装有数个料堆支撑杆204,在每个料堆支撑杆204的两侧均活动套装有一料堆支撑滚轮205,且同一个料堆支撑杆204上的两个料堆支撑滚轮205之间通过一同步转动套206连接进行同步转动,同步转动套206余料堆支撑滚轮205之间通过螺栓连接固定,各个料堆支撑杆204上的料堆支撑滚轮205由第二联动机构带动实现同步同向转动。料堆支撑座的设计,采用U形料堆支撑板203支撑杆、料堆支撑滚轮205、同步转动套206、第二联动机构的配合,从而在料堆支撑在料堆支撑座上后,通过料堆支撑滚轮205的转动,实现料堆的位置的调节,以方便第一移动单元对各个料堆中的硅钢片的同步抓取。As can be seen from the schematic diagram shown in FIG. 8, the pile support base includes a U-shaped pile support plate 203, and several pile support rods 204 are installed in the pile support plate 203 along the long axis of the pile support plate 203. A stack support roller 205 is movably set on both sides of each stack support rod 204, and two stack support rollers 205 on the same stack support rod 204 are connected by a synchronous rotating sleeve 206 for synchronous rotation , The synchronous rotating sleeve 206 and the pile supporting rollers 205 are connected and fixed by bolts, and the pile supporting rollers 205 on each pile supporting rod 204 are driven by the second linkage mechanism to realize synchronous rotation in the same direction. The design of the pile support seat adopts the cooperation of the U-shaped pile support plate 203 support rod, the pile support roller 205, the synchronous rotation sleeve 206, and the second linkage mechanism, so that after the pile is supported on the pile support seat, pass The rotation of the pile supporting roller 205 realizes the adjustment of the position of the pile, so as to facilitate the synchronous grabbing of the silicon steel sheets in each pile by the first moving unit.
第二联动机构为:在同步转动套206的外侧套装有第二联动链轮207,各个第二联动链轮207之间通过第二联动链条208联结实现联动,在料堆支撑板203内安装有至少一个与第二联动链条208相配合的第二链条涨紧轮209,第二链条涨紧轮209的中部具有一旋转轴,旋转轴的两侧均通过轴承与轴承座的配合安装在料堆支撑板203内。The second linkage mechanism is: a second linkage sprocket 207 is sleeved on the outside of the synchronous rotating sleeve 206, and each second linkage sprocket 207 is connected by a second linkage chain 208 to achieve linkage, and the pile supporting plate 203 is installed At least one second chain tensioner 209 matched with the second linkage chain 208. The middle of the second chain tensioner 209 has a rotating shaft. Both sides of the rotating shaft are installed in the pile through the cooperation of bearings and bearing seats. In the support plate 203.
在硅钢片堆料进行堆放时,将硅钢片堆料的底端支撑在第二联动链轮207上,当需要进行调节时,由于硅钢片堆料是支撑在第二联动链轮207上的,而本身第二联动链轮207是具备旋转能力的,因此可直接由人工推动料堆,从而带动第二联动链轮207旋转来实现硅钢片料堆的位置的调节,也可通过加装电机来带动第二链条涨紧轮209转动实现硅钢片料堆的自动调整。When the silicon steel sheet stack is stacked, the bottom end of the silicon steel sheet stack is supported on the second linkage sprocket 207. When adjustment is required, since the silicon steel sheet stack is supported on the second linkage sprocket 207, The second linkage sprocket 207 itself has the ability to rotate, so the pile can be directly pushed manually to drive the second linkage sprocket 207 to rotate to achieve the adjustment of the position of the silicon steel sheet pile, or by installing a motor Drive the second chain tensioner 209 to rotate to realize the automatic adjustment of the silicon steel sheet stock.
如图9-图13所示的示意图可知,精定位工位3包括一精定位支架31,在精定位支架31的上端面上安装有精定位组件,精定位组件包括横向硅钢片精定位单元与纵向硅钢片精定位单元。As can be seen from the schematic diagrams shown in Figures 9-13, the fine positioning station 3 includes a fine positioning bracket 31, and a fine positioning component is installed on the upper end surface of the fine positioning bracket 31. The fine positioning component includes a horizontal silicon steel sheet fine positioning unit and Longitudinal silicon steel sheet precision positioning unit.
横向硅钢片精定位单元包括一对沿着一号硅钢片、二号硅钢片、三号硅钢片的分布方向延伸的第一纵向导轨32,沿着第一纵向导轨32的延伸方向依次分布有对一号硅钢片、二号硅钢片、三号硅钢片进行一一对应精定位的一号精定位机构、二号精定位机构、三号精定位机构。The horizontal silicon steel sheet fine positioning unit includes a pair of first longitudinal guide rails 32 extending along the distribution direction of the No. 1 silicon steel sheet, the No. 2 silicon steel sheet, and the No. 3 silicon steel sheet. The pairs are sequentially distributed along the extension direction of the first longitudinal guide rail 32. The No. 1 silicon steel sheet, the No. 2 silicon steel sheet, and the No. 3 silicon steel sheet perform a one-to-one correspondence of fine positioning mechanism No. 1, fine positioning mechanism No. 2, and fine positioning mechanism No. 3.
一号精定位机构包括一号托架301、一号辅助支撑板302、一号基准块303。The No. 1 precision positioning mechanism includes No. 1 bracket 301, No. 1 auxiliary support plate 302, and No. 1 reference block 303.
一号辅助支撑板302的底端通过一对一号升降螺杆304与精定位支架31之间活动固定,在精定位支架31的上端面上具有一对容一号升降螺杆304的底端嵌入安装的螺纹盲孔,在一号辅助支撑板302上具有容一号升降螺杆304穿过的T形通孔,一号升降螺杆304自上 而下从一号辅助支撑板302上的T形通孔穿过后与精定位支架31上的螺纹盲孔螺纹固定,并在螺纹固定后,通过并紧螺母锁紧,实现一号升降螺杆304与精定位支架31之间的固定,在一号辅助支撑板302上安装有一对一号检测开关305,在一号辅助支撑板302的侧端还设置有一与一号硅钢片的侧边相贴合的一号基准块303,该一号基准块303安装在一号基准座306上,一号基准座306由一号电机307、一号丝杠308、一号丝杠螺母、一号导轨、一号滑块之间的配合靠近或远离一号辅助支撑板302,其连接具体为:一号导轨设置于一号辅助支撑板302的旁侧,并沿着一号辅助支撑板302的长轴方向延伸,在一号基准座306的底端安装有与一号导轨相配合的一号滑块,一号丝杠308设置于一号导轨的上方,一号丝杠308的一侧与一号电机307相连,并由一号电机307带动进行转动,在一号丝杠308上具有与之配合的一号丝杠螺母,一号丝杠螺母固定在一号基准座306上,在一号基准座306上具有一容一号丝杠螺母安装并容一号丝杠穿过的通孔,在进行调节时,由一号电机307工作,带动一号丝杠308进行转动,而一号丝杠308的转动则会带动一号丝杠螺母转动,而一号丝杠螺母是固定在一号基准座306上,一号基准座306又通过一号螺母与一号导轨配合,即一号基准座306无法进行转动,从而一号丝杠螺母会有旋转运动转化为水平移动,从而带动一号基准座306沿着一号导轨靠近或远离一号辅助支撑板302,以根据不同尺寸的一号硅钢片调节一号基准块303的位置,通用性更强。The bottom end of the No. 1 auxiliary support plate 302 is movably fixed between a pair of No. 1 lifting screws 304 and the fine positioning bracket 31. On the upper end of the fine positioning bracket 31, there is a pair of bottom ends of the No. 1 lifting bolts 304 for embedded installation. The threaded blind hole of the first auxiliary support plate 302 has a T-shaped through hole for the first lifting screw 304 to pass through, and the first lifting screw 304 is from top to bottom from the T-shaped through hole on the first auxiliary support plate 302 After passing through, it is screwed to the threaded blind hole on the fine positioning bracket 31, and after the screw is fixed, it is locked by a tightening nut to realize the fixation between the No. 1 lifting screw 304 and the fine positioning bracket 31, and the No. 1 auxiliary support plate A one-to-one detection switch 305 is installed on the 302, and the side end of the first auxiliary support plate 302 is also provided with a first reference block 303 that fits the side of the first silicon steel sheet. The first reference block 303 is installed on On the No. 1 datum base 306, the No. 1 datum base 306 is close to or far away from the No. 1 auxiliary support plate by the coordination between the No. 1 motor 307, the No. 1 screw 308, the No. 1 screw nut, the No. 1 guide rail, and the No. 1 sliding block. 302, the connection is as follows: No. 1 guide rail is arranged beside the No. 1 auxiliary support plate 302 and extends along the long axis of the No. 1 auxiliary support plate 302, and the bottom end of the No. 1 datum base 306 is installed with a No. 1 sliding block matched with No. 1 guide rail, No. 1 lead screw 308 is arranged above No. 1 guide rail, one side of No. 1 lead screw 308 is connected to No. 1 motor 307, and is driven by No. 1 motor 307 to rotate. The No. 1 screw nut is fitted on the No. 1 screw nut, which is fixed on the No. 1 datum base 306, and the No. 1 datum base 306 has a capacity and a No. 1 screw nut for installation and capacity. The through hole through which the lead screw passes is adjusted by the No. 1 motor 307 to drive the No. 1 lead screw 308 to rotate, and the rotation of the No. 1 lead screw 308 will drive the No. 1 lead screw nut to rotate. The screw nut is fixed on the No. 1 datum base 306, and the No. 1 datum base 306 is matched with the No. 1 guide rail through the No. 1 nut, that is, the No. 1 datum base 306 cannot be rotated, so the No. 1 screw nut will have rotational movement conversion. To move horizontally, it drives the No. 1 datum base 306 to approach or move away from the No. 1 auxiliary support plate 302 along the No. 1 guide rail to adjust the position of the No. 1 datum block 303 according to the No. 1 silicon steel sheets of different sizes, which is more versatile.
在一号基准座306与一号辅助支撑板302之间还设置有一号导向杆309,一号导向杆309的一侧与一号基准座306固定相连,在一号辅助支撑板302靠近一号基准座306的一侧的上端面上具有一容一号导向杆309水平嵌入并活动的导向凹槽310,通过一号导向杆309的配合,从而在一号基准块303移动的过程中,对一号基准块303进行导向,避免一号基准块303出现跑偏的现象,确保对一号硅钢片的斜面的定位的精准。A guide rod 309 is also provided between the first reference base 306 and the first auxiliary support plate 302. One side of the first guide rod 309 is fixedly connected to the first reference base 306, and the first auxiliary support plate 302 is close to the first The upper end surface of one side of the reference seat 306 is provided with a guide groove 310 in which the No. 1 guide rod 309 is horizontally embedded and movable. Through the cooperation of the No. 1 guide rod 309, the first reference block 303 moves The No. 1 datum block 303 is guided to avoid the deviation of the No. 1 datum block 303 and ensure the accuracy of the positioning of the inclined surface of the No. 1 silicon steel sheet.
一号托架301有一对,对称分布在一号辅助支撑板302的两侧,在两个一号托架301靠近一号辅助支撑板302的一侧均具开有一容一号硅钢片嵌入的凹槽,且两个一号托架301共同配合实现对一号硅钢片的定位支撑,一号托架301的底端通过一对一号活动滑块311分别与两个第一纵向导轨32滑动配合。There is a pair of No. 1 brackets 301, which are symmetrically distributed on both sides of No. 1 auxiliary support plate 302. The sides of the two No. 1 brackets 301 close to the No. 1 auxiliary support plate 302 are provided with a capacity for inserting No. 1 silicon steel sheet. Groove, and two No. 1 brackets 301 cooperate to realize the positioning and support of No. 1 silicon steel sheet. The bottom end of No. 1 bracket 301 slides with the two first longitudinal guide rails 32 through a pair of No. 1 movable sliding block 311 respectively. Cooperate.
二号精定位机构包括二号托架321、二号辅助支撑板322、二号基准块323。The No. 2 precision positioning mechanism includes No. 2 bracket 321, No. 2 auxiliary support plate 322, and No. 2 reference block 323.
二号辅助支撑板322的固定与一号辅助支撑板302的固定方式相同,在此就不再详述,在二号辅助支撑板322上安装有一对二号检测开关,在二号辅助支撑板322的侧端还设置有一与二号硅钢片的侧边相贴合的二号基准块,该二号基准块安装在二号基准座上,二号基准块由安装在二号基准座上的二号定准电机、二号定准丝杠、二号定准丝杠螺母之间的配合实现向一号精定位机构或三号精定位机构方向的水平移动调节,其调节具体为:在二号基 准座的顶端安装有二号定准导轨,二号定准导轨的延伸方向与第一纵向导轨32的延伸方向相同,在二号定准导轨上具有二号基准块调节座,在二号基准块调节座的底端安装有与二号定准导轨相配合的二号定准滑块,在二号定准导轨的上方还设置有二号定准丝杠,二号定准丝杠由安装在二号基准座上的二号定准电机驱动进行转动,在二号基准块调节座上安装有与二号定准丝杠相配合的二号定准丝杠螺母,且在二号基准块调节座具有一容二号定准丝杠螺母安装并容二号定准丝杠穿过的通孔,在进行调节时,其调节的原理与一号电机307带动一号基准座306移动的远离相同,在此就不再详述。The fixing method of the No. 2 auxiliary support plate 322 is the same as that of the No. 1 auxiliary support plate 302, which will not be described in detail here. A pair of No. 2 detection switches is installed on the No. 2 auxiliary support plate 322. The side end of the 322 is also provided with a No. 2 datum block that fits the side of the No. 2 silicon steel sheet. The No. 2 datum block is installed on the No. 2 datum base. The No. 2 datum block is installed on the No. 2 datum base. The coordination between the No. 2 sizing motor, the No. 2 sizing screw, and the No. 2 sizing screw nut realizes the horizontal movement adjustment in the direction of the No. 1 fine positioning mechanism or the No. 3 fine positioning mechanism. The specific adjustment is: in the No. 2 reference seat No. 2 calibrated guide rail is installed on the top end. The extension direction of the second calibrated guide rail is the same as the extension direction of the first longitudinal guide 32. There is a No. 2 datum block adjustment seat on the No. 2 calibrator guide rail. The second end is installed with the No. 2 aligning slider that matches the No. 2 aligning guide rail, and the No. 2 aligning screw is also set above the No. 2 aligning guide. The second aligning screw is calibrated by the No. 2 mounted on the No. 2 datum base. The motor is driven to rotate. The second reference block adjustment seat is equipped with a second calibration screw nut that matches the second calibration screw, and the second reference block adjustment seat has a capacity of the second calibration screw nut to install and During adjustment, the through hole through which the No. 2 aligning lead screw passes, the adjustment principle is the same as that of the No. 1 reference base 306 driven by the No. 1 motor 307 to move away, which will not be described in detail here.
二号基准座由二号电机、二号丝杠、二号丝杠螺母、二号导轨、二号滑块之间的配合靠近或远离二号辅助支撑板322,二号基准座的水平调节与一号基准座306的水平调节结构相同,在此就不再详述,在二号基准座与二号辅助支撑板322之间还设置有二号导向杆,二号导向杆的安装与一号导向杆309的安装相同,在此就不再详述。No. 2 datum base is close to or far away from No. 2 auxiliary support plate 322 by the coordination between No. 2 motor, No. 2 lead screw, No. 2 screw nut, No. 2 guide rail, No. 2 sliding block. The level adjustment structure of the No. 1 reference base 306 is the same, and will not be described in detail here. A No. 2 guide rod is also provided between the No. 2 reference base and the No. 2 auxiliary support plate 322. The installation of the No. 2 guide rod is the same as that of the No. 1. The installation of the guide rod 309 is the same, and will not be described in detail here.
二号托架321有一对,对称分布在二号辅助支撑板322的两侧,在两个二号托架321靠近二号辅助支撑板的二侧均具开有一容二号硅钢片嵌入的凹槽,且两个二号托架321共同配合实现对二号硅钢片的定位支撑,二号托架321的底端通过一对二号活动滑块分别与两个第一纵向导轨32滑动配合。There is a pair of No. 2 brackets 321, which are symmetrically distributed on both sides of the No. 2 auxiliary support plate 322. On both sides of the two No. 2 brackets 321 close to the No. 2 auxiliary support plate, there is a recess in which a No. 2 silicon steel sheet is embedded. And the two No. 2 brackets 321 cooperate to realize the positioning and support of the No. 2 silicon steel sheet. The bottom end of the No. 2 bracket 321 slidably fits with the two first longitudinal guide rails 32 through a pair of No. 2 movable sliding blocks.
三号精定位机构包括三号托架331、三号辅助支撑板332、三号基准块333。The No. 3 fine positioning mechanism includes No. 3 bracket 331, No. 3 auxiliary support plate 332, and No. 3 reference block 333.
三号辅助支撑板332的底端通过一对三号升降螺杆与精定位支架31之间活动固定,三号辅助支撑板332的固定与一号辅助支撑板302的固定相同,在此就不再详述,在三号辅助支撑板332上安装有三号检测开关,在三号辅助支撑板332的侧端还设置有一与三号硅钢片的侧边相贴合的三号基准块,该三号基准块安装在三号基准座上,三号基准座由三号电机、三号丝杠、三号丝杠螺母、三号导轨、三号滑块之间的配合靠近或远离三号辅助支撑板332,三号基准块的调节与一号基准块的调节相同,在此就不再详述,在三号基准座与三号辅助支撑板332之间还设置有三号导向杆,三号导向杆的安装与一号导向杆308的安装相同,在此就不再详述。The bottom end of the No. 3 auxiliary support plate 332 is movably fixed between a pair of No. 3 lifting screws and the fine positioning bracket 31. The fixing of the No. 3 auxiliary support plate 332 is the same as the fixing of the No. 1 auxiliary support plate 302, which will not be repeated here. In detail, a No. 3 detection switch is installed on the No. 3 auxiliary support plate 332, and a No. 3 reference block is attached to the side of the No. 3 silicon steel sheet at the side end of the No. 3 auxiliary support plate 332. The datum block is installed on the No. 3 datum base. The No. 3 datum base is close to or far away from the No. 3 auxiliary support plate by the coordination of No. 3 motor, No. 3 screw, No. 3 screw nut, No. 3 guide rail, and No. 3 sliding block. 332. The adjustment of the No. 3 reference block is the same as the adjustment of the No. 1 reference block, which will not be detailed here. There is also a No. 3 guide rod and a No. 3 guide rod between the No. 3 reference seat and the No. 3 auxiliary support plate 332. The installation of is the same as the installation of No. 1 guide rod 308, and will not be described in detail here.
三号托架331有一对,对称分布在三号辅助支撑板332的两侧,在两个三号托架331靠近三号辅助支撑板332的一侧均具开有一容三号硅钢片嵌入的凹槽,且两个三号托架331共同配合实现对三号硅钢片的定位支撑,三号托架331的底端通过一对三号活动滑块分别与两个第一纵向导轨32滑动配合。There is a pair of No. 3 brackets 331, which are symmetrically distributed on both sides of the No. 3 auxiliary support plate 332. The sides of the two No. 3 brackets 331 close to the No. 3 auxiliary support plate 332 are provided with a capacity for inserting No. 3 silicon steel sheets. Groove, and two No. 3 brackets 331 cooperate to realize the positioning and support of No. 3 silicon steel sheet. The bottom end of No. 3 bracket 331 is slidingly matched with two first longitudinal guide rails 32 through a pair of No. 3 movable sliding blocks. .
一号托架301、二号托架321、三号托架331由第三联动机构带动进行同步移动从而实现一号托架301、二号托架321、三号托架331的调节。The first bracket 301, the second bracket 321, and the third bracket 331 are driven by the third linkage mechanism to move synchronously, so as to realize the adjustment of the first bracket 301, the second bracket 321, and the third bracket 331.
第三联动机构包括上联动杆361、下联动杆362、联动螺杆363。The third linkage mechanism includes an upper linkage rod 361, a lower linkage rod 362, and a linkage screw 363.
上联动杆361有两对,其中一对中的两个上联动杆361的一侧均与靠近一号托架301的二号托架321通过锁母的配合螺纹固定,其固定为:在上联动杆361穿过一号托架301后,在上联动杆361上位于一号托架301的两侧均螺纹连接有一螺母,且两个螺母分别贴合一号托架301的外侧壁,采用两个螺母的配合,从而实现了上联动杆361与该一号托架301的相对固定,下述的上联动杆361的固定以及下联动杆362均与此结构相同,上联动杆361的另一侧均穿过靠近二号托架321的一号托架后与远离二号托架321的一号托架301通过锁母的配合螺纹固定。There are two pairs of upper linkage rods 361, of which one side of the two upper linkage rods 361 in a pair is fixed with the second bracket 321 close to the first bracket 301 by the matching thread of the lock nut, and it is fixed as follows: After the linkage rod 361 passes through the No. 1 bracket 301, a nut is screwed on both sides of the No. 1 bracket 301 on the upper linkage rod 361, and the two nuts are attached to the outer side wall of the No. 1 bracket 301 respectively. The cooperation of the two nuts realizes the relative fixation of the upper linkage rod 361 and the first bracket 301. The fixing of the upper linkage rod 361 and the lower linkage rod 362 described below are the same as this structure. One side passes through the No. 1 bracket close to the No. 2 bracket 321 and is fixed with the No. 1 bracket 301 far away from the No. 2 bracket 321 by a threaded lock nut.
另一对中的两个上联动杆361的一侧也均与靠近一号托架301的二号托架321通过锁母的配合螺纹固定,上联动杆361的另一侧均穿过远离一号托架301的二号托架321后与靠近二号托架321的三号托架通过锁母的配合螺纹固定。One side of the two upper linkage rods 361 in the other pair is also fixed with the second bracket 321 close to the first bracket 301 by the matching thread of the lock nut, and the other side of the upper linkage rod 361 passes through and away from the first bracket. The second bracket 321 of the No. bracket 301 and the No. 3 bracket close to the No. 2 bracket 321 are fixed by a threaded lock nut.
通过两对上联动杆361的配合,从而实现远离二号托架321的一号托架301、靠近一号托架301的二号托架321、靠近二号托架321的三号托架三者之间的联动。Through the cooperation of the two pairs of upper linkage rods 361, the first bracket 301 away from the second bracket 321, the second bracket 321 close to the first bracket 301, and the third bracket 3 Linkage between the people.
下联动杆362有两对,其中一对中的两个下联动杆362的一侧均与靠近三号托架331的二号托架321通过锁母的配合螺纹固定,下联动杆362的另一侧均穿过远离三号托架331的二号托架321后与靠近二号托架321的一号托架301通过锁母的配合螺纹固定。There are two pairs of lower linkage rods 362, of which one side of the two lower linkage rods 362 in a pair is fixed with the second bracket 321 close to the third bracket 331 through the matching thread of the lock nut, and the other of the lower linkage rod 362 One side passes through the No. 2 bracket 321 far from the No. 3 bracket 331 and is fixed with the No. 1 bracket 301 close to the No. 2 bracket 321 by the matching thread of the lock nut.
另一对中的两个下联动杆362的一侧也均与靠近三号托架331的二号托架321通过锁母的配合螺纹固定,下联动杆362的另一侧均穿过靠近二号托架321的三号托架331后与远离二号托架321的三号托架331通过锁母的配合螺纹固定。One side of the two lower linkage rods 362 in the other pair is also fixed with the second bracket 321 close to the third bracket 331 by the matching thread of the lock nut, and the other side of the lower linkage rod 362 passes through and is close to the second bracket. The third bracket 331 of the No. bracket 321 and the No. 3 bracket 331 away from the No. 2 bracket 321 are fixed by a threaded lock nut.
通过两对下联动杆362的配合,从而实现靠近二号托架321的一号托架301、远离一号托架301的二号托架321、远离二号托架321的三号托架331三者之间的联动。Through the cooperation of the two pairs of lower linkage rods 362, the first bracket 301 close to the second bracket 321, the second bracket 321 away from the first bracket 301, and the third bracket 331 far away from the second bracket 321 are realized The linkage between the three.
联动螺杆363有两对,其中一对中的两个联动螺杆363均水平穿过靠近一号托架301的二号托架321后与该二号托架321螺纹固定,另一对中的两个联动螺杆363均水平穿过靠近三号托架331的二号托架321后与该二号托架321螺纹固定,四个联动螺杆363两两相对设置,且相对设置的两个联动螺杆363的螺纹旋向相反,并且两个联动螺杆363之间通过一联轴器364相固定,并由联轴器364带动进行同步反旋向转动,在联轴器364的外侧固定套装有第三联动链轮365,两个第三联动链轮365之间通过第三联动链条联结实现联动,其连接结构为:在两个第一纵向导轨32之间设置有第三联动座,在第三联动座上安装有第三主动链轮366,第三主动链轮366通过与第三联动链条的啮合实现与两个第三联动链轮365之间的联动,第三主动链轮366由安装在第三联动座上的第三联动电机带动进行转动,并带动两个第三联动链轮365进行转动,从而实现两个联轴器364的同步转动。There are two pairs of linkage screws 363, of which two linkage screws 363 in one pair pass horizontally through the second bracket 321 near the first bracket 301 and then are screwed to the second bracket 321. The two in the other pair The two linkage screws 363 horizontally pass through the second bracket 321 close to the third bracket 331 and are screwed to the second bracket 321. The four linkage screws 363 are arranged in pairs, and the two linkage screws 363 are arranged oppositely. The screw thread direction of the two linkage screws 363 is opposite, and the two linkage screws 363 are fixed by a coupling 364, and are driven by the coupling 364 to rotate in a synchronous counter-rotating direction. A third linkage is fixed on the outside of the coupling 364. Sprocket 365, the two third linkage sprockets 365 are connected by a third linkage chain to achieve linkage. The connection structure is: a third linkage seat is provided between the two first longitudinal guide rails 32, and the third linkage seat A third driving sprocket 366 is installed on the sprocket. The third driving sprocket 366 realizes linkage with the two third interlocking sprockets 365 by meshing with the third interlocking chain. The third driving sprocket 366 is installed on the third interlocking chain. The third linkage motor on the linkage seat drives the rotation, and drives the two third linkage sprockets 365 to rotate, thereby realizing the synchronous rotation of the two couplings 364.
在进行调节时,由第三联动电机工作,经过第三主动链轮366、第三联动链条、第三 联动链轮365的配合实现两个联轴器364的转动,而联轴器364的转动则会带动两个联动螺杆363进行同步同向转动,由于两个联动螺杆363的旋向相反,则联动螺杆363的同步同向转动则会带动两个第二托架321相互靠近或远离,而两个第二托架321的相对运动,则又会通过上联动杆361、下联动杆362之间的配合,带动同一对中的两个第一托架301、同一对中的两个第三托架331也向相反的方向进行运动,从而实现了第一托架301、第二托架321、第三托架331的同步调节,以适应不同尺寸的硅钢片的精定位,通用性更强。During the adjustment, the third linkage motor works, through the cooperation of the third driving sprocket 366, the third linkage chain, and the third linkage sprocket 365 to realize the rotation of the two couplings 364, and the rotation of the coupling 364 Then the two linkage screws 363 are driven to rotate in the same direction. Since the rotation directions of the two linkage screws 363 are opposite, the synchronized rotation of the linkage screws 363 in the same direction will drive the two second brackets 321 to approach or move away from each other. The relative movement of the two second brackets 321 will again drive the two first brackets 301 in the same pair and the two third brackets in the same pair through the cooperation between the upper linkage rod 361 and the lower linkage rod 362 The bracket 331 also moves in the opposite direction, thereby realizing the synchronous adjustment of the first bracket 301, the second bracket 321, and the third bracket 331 to adapt to the precise positioning of silicon steel sheets of different sizes, which is more versatile .
纵向硅钢片精定位单元包括分布于横向硅钢片精定位单元两侧并对四号硅钢片、五号硅钢片进行一一对应精定位的四号精定位机构、五号精定位机构。The longitudinal silicon steel sheet fine positioning unit includes a No. 4 fine positioning mechanism and a No. 5 fine positioning mechanism that are distributed on both sides of the horizontal silicon steel sheet fine positioning unit and perform precise positioning of No. 4 silicon steel sheets and No. 5 silicon steel sheets in one-to-one correspondence.
四号精定位机构包括四号托架341、四号辅助支撑板342、四号基准块343。The No. 4 precision positioning mechanism includes No. 4 bracket 341, No. 4 auxiliary support plate 342, and No. 4 reference block 343.
四号辅助支撑板342的底端通过一对四号升降螺杆与精定位支架31之间活动固定,四号辅助支撑板342的固定与一号辅助支撑板302的固定相同,在此就不再详述,在四号辅助支撑板342上安装有四号检测开关,在四号辅助支撑板342的侧端还设置有一与四号硅钢片的侧边相贴合的四号基准块343,该四号基准块343安装在四号基准座上,四号基准座由四号电机、四号丝杠、四号丝杠螺母、四号导轨、四号滑块之间的配合靠近或远离四号辅助支撑板342,四号基准座的调节与一号基准座306的调节相同,在此就不再详述,在四号基准座与四号辅助支撑板342之间还设置有四号导向杆,四号导向杆的安装与一号导向杆308的安装相同,在此就不再详述。The bottom end of the No. 4 auxiliary support plate 342 is movably fixed between a pair of No. 4 lifting screws and the fine positioning bracket 31. The fixing of the No. 4 auxiliary support plate 342 is the same as the fixing of the No. 1 auxiliary support plate 302, which will not be repeated here. In detail, a No. 4 detection switch is installed on the No. 4 auxiliary support plate 342, and a No. 4 reference block 343 is attached to the side of the No. 4 silicon steel sheet at the side end of the No. 4 auxiliary support plate 342. The No. 4 datum block 343 is installed on the No. 4 datum base. The No. 4 datum base is composed of the No. 4 motor, the No. 4 screw, the No. 4 screw nut, the No. 4 guide rail, and the No. 4 sliding block. Auxiliary support plate 342, the adjustment of the No. 4 reference seat is the same as the adjustment of the No. 1 reference seat 306, which will not be described in detail here. A No. 4 guide rod is also provided between the No. 4 reference seat and the No. 4 auxiliary support plate 342 The installation of the No. 4 guide rod is the same as the installation of the No. 1 guide rod 308, which will not be described in detail here.
四号托架341有一对,对称分布在四号辅助支撑板342的两侧,在两个四号托架341靠近四号辅助支撑板342的一侧均具开有一容四号硅钢片嵌入的凹槽,且两个四号托架341共同配合实现对四号硅钢片的定位支撑。There is a pair of No. 4 brackets 341, which are symmetrically distributed on both sides of the No. 4 auxiliary support plate 342. The sides of the two No. 4 brackets 341 close to the No. 4 auxiliary support plate 342 are provided with a capacity for inserting No. 4 silicon steel sheets. The groove and the two No. 4 brackets 341 cooperate to realize the positioning and support of the No. 4 silicon steel sheet.
两个四号托架341之间通过四号调节机构驱动相互靠近或远离,四号调节机构包括一对并列分布的四号调节导轨344,四号调节导轨344的延伸方向与第一纵向导轨32的延伸方向相垂直,在两个四号托架341的底端还安装有分别与两个四号调节导轨344相配合的四号调节滑块345,在两个四号托架341之间设置有两对四号调节螺杆346,其中一对中的两个四号调节螺杆346均与同一个四号托架341螺纹相连,另一对中的两个四号调节螺杆346均与另一个四号托架341螺纹相连,四个四号调节螺杆346两两相对分布,且相对分布的两个四号调节螺杆346的螺纹旋向相反,并且两个联动螺杆363之间通过一联轴器347相固定,并由联轴器347带动进行同步反旋向转动,从而实现两个四号托架341的相互靠近或远离,在联轴器347的外侧固定套装第四联动链轮,两个第四联动链轮之间通过第四联动链条联结实现联动,四号调节螺杆346、联轴器347、第四联动链轮之间的配合与联动螺杆363、联轴器364、第三联动链轮365之间的配合相同,在此就不再详述。The two No. 4 brackets 341 are driven to approach or move away from each other through the No. 4 adjustment mechanism. The No. 4 adjustment mechanism includes a pair of No. 4 adjustment guide rails 344 arranged side by side. The extension direction of the No. 4 adjustment guide rail 344 and the first longitudinal guide 32 The extension direction of the two No. 4 brackets 341 is also perpendicular to the bottom ends of the two No. 4 brackets 341 are also installed with the No. 4 adjustment slider 345 respectively matched with the two No. 4 adjustment rails 344, and are arranged between the two No. 4 brackets 341 There are two pairs of No. 4 adjusting screws 346, two of the No. 4 adjusting screws 346 in one pair are both threadedly connected to the same No. 4 bracket 341, and the two No. 4 adjusting screws 346 in the other pair are both connected to the other No. No. bracket 341 is threadedly connected, the four No. 4 adjusting screws 346 are distributed in pairs, and the screw directions of the two No. 4 adjusting screws 346 are opposite, and a coupling 347 is passed between the two linkage screws 363. The coupling 347 is driven by the coupling 347 to rotate in a synchronous counter-rotation direction, so that the two fourth brackets 341 are close to or away from each other. The fourth linkage sprocket is fixed on the outside of the coupling 347, and the two second The linkage between the four linkage sprockets is achieved through the fourth linkage chain connection. The coordination between the fourth adjustment screw 346, coupling 347, and fourth linkage sprocket is the linkage screw 363, coupling 364, and third linkage sprocket. The coordination between 365 is the same, so I won't go into details here.
五号精定位机构包括五号托架351、五号辅助支撑板352、五号基准块353。The No. 5 fine positioning mechanism includes a No. 5 bracket 351, a No. 5 auxiliary support plate 352, and a No. 5 reference block 353.
五号辅助支撑板352的底端通过一对五号升降螺杆与精定位支,31之间活动固定,五号辅助支撑板352的固定与一号辅助支撑板302的固定相同,在此就不再详细描述,在五号辅助支撑板352上安装有五号检测开关,在五号辅助支撑板352的侧端还设置有一与五号硅钢片的侧边相贴合的五号基准块353,该五号基准块353安装在五号基准座上,五号基准座由五号电机、五号丝杠、五号丝杠螺母、五号导轨、五号滑块之间的配合靠近或远离五号辅助支撑板352,五号基准座的调节与一号基准座306的调节相同,在此就不再详述,在五号基准座与五号辅助支撑板352之间还设置有五号导向杆,第五导向杆的安装与第一导向杆308的安装相同,在此就不再详述。The bottom end of the No. 5 auxiliary support plate 352 is movably fixed between a pair of No. 5 lifting screws and the fine positioning support 31. The fixing of the No. 5 auxiliary support plate 352 is the same as that of the No. 1 auxiliary support plate 302. To describe in detail again, a No. 5 detection switch is installed on the No. 5 auxiliary support plate 352, and a No. 5 reference block 353 that is attached to the side of the No. 5 silicon steel sheet is also provided on the side end of the No. 5 auxiliary support plate 352. The No. 5 datum block 353 is installed on the No. 5 datum seat. The No. 5 datum seat is composed of the No. 5 motor, the No. 5 screw, the No. 5 screw nut, the No. 5 guide rail, and the No. 5 sliding block. No. 5 auxiliary support plate 352, the adjustment of the No. 5 datum base is the same as the adjustment of the No. 1 datum base 306, and will not be described in detail here. A No. 5 guide is also provided between the No. 5 datum base and the No. 5 auxiliary support plate 352 The installation of the fifth guide rod is the same as that of the first guide rod 308, and will not be described in detail here.
五号托架351有一对,对称分布在五号辅助支撑板352的两侧,在两个五号托架351靠近五号辅助支撑板352的一侧均具开有一容五号硅钢片嵌入的凹槽,且两个五号托架351共同配合实现对五号硅钢片的定位支撑。There is a pair of No. 5 brackets 351, which are symmetrically distributed on both sides of the No. 5 auxiliary support plate 352. The sides of the two No. 5 brackets 351 close to the No. 5 auxiliary support plate 352 are provided with a capacity for embedded No. 5 silicon steel sheets. The groove and the two No. 5 brackets 351 cooperate to realize the positioning and support of the No. 5 silicon steel sheet.
两个五号托架351之间通过五号调节机构驱动相互靠近或远离,五号调节机构包括一对并列分布的五号调节导轨354,五号调节导轨354的延伸方向与第一纵向导轨32的延伸方向相垂直,在两个五号托架351的底端还安装有分别与两个五号调节导轨354相配合的五号调节滑块355,在两个五号托架351之间设置有两对五号调节螺杆356,其中一对中的两个五号调节螺杆356均与同一个五号托架351螺纹相连,另一对中的两个五号调节螺杆356均与另一个五号托架351螺纹相连,五个五号调节螺杆356两两相对分布,且相对分布的两个五号调节螺杆356的螺纹旋向相反,并且两个联动螺杆363之间通过一联轴器357相固定,并由联轴器357带动进行同步反旋向转动,从而实现两个五号托架351的相互靠近或远离,在联轴器357的外侧固定套装第五联动链轮,两个第五联动链轮之间通过第五联动链条联结实现联动,五号调节螺杆356、联轴器357、第五联动链轮之间的配合与联动螺杆363、联轴器364、第三联动链轮365之间的配合相同,在此就不再详述。The two No. 5 brackets 351 are driven to approach or move away from each other through a No. 5 adjustment mechanism. The No. 5 adjustment mechanism includes a pair of No. 5 adjustment rails 354 arranged side by side. The extension direction of the No. 5 adjustment rail 354 is the same as that of the first longitudinal guide 32. The extension direction of the two No. 5 brackets 351 is also installed at the bottom end of the No. 5 adjustment slider 355 matched with the two No. 5 adjustment rails 354 respectively, and is arranged between the two No. 5 brackets 351. There are two pairs of No. 5 adjusting screws 356, two of the No. 5 adjusting screws 356 in one pair are both threadedly connected to the same No. 5 bracket 351, and the two No. 5 adjusting screws 356 in the other pair are both connected to the other No. 5. No. bracket 351 is threadedly connected, five No. 5 adjusting screws 356 are arranged in pairs, and the screw directions of the two No. 5 adjusting screws 356 are opposite, and a coupling 357 is passed between the two linkage screws 363. The coupling 357 is driven by the coupling 357 for synchronous counter-rotation rotation, so that the two No. 5 brackets 351 are close to or away from each other. The fifth linkage sprocket is fixed on the outside of the coupling 357, and the two No. The linkage between the five linkage sprockets is realized through the fifth linkage chain connection. The coordination between the fifth adjustment screw 356, the coupling 357, and the fifth linkage sprocket is the linkage screw 363, the coupling 364, and the third linkage sprocket. The coordination between 365 is the same, so I won't go into details here.
如图14-图16所示的示意图可知,叠装工位4包括一叠装支架41,叠装支架41为一长方体框架式结构,在叠装支架41上安装有两组并列分布的叠装组件,两个叠装组件的分布方向与料堆工位、精定位工位、叠装工位的分布方向相垂直。As can be seen from the schematic diagrams shown in Figures 14-16, the stacking station 4 includes a stacking bracket 41, which is a rectangular parallelepiped frame structure, and two sets of stacks arranged side by side are installed on the stacking bracket 41 Components, the distribution direction of the two stacked components is perpendicular to the distribution direction of the stacking station, the precision positioning station, and the stacking station.
叠装组件包括一叠装座,叠装座包括上下分布的活动叠装座42、固定叠装座43,活动叠装座42通过第二升降机构与固定叠装座43相连,并由第二升降机构带动进行上下升降。The stacking assembly includes a stacking seat. The stacking seat includes a movable stacking seat 42 and a fixed stacking seat 43 distributed up and down. The movable stacking seat 42 is connected to the fixed stacking seat 43 through a second lifting mechanism, and is connected by a second The lifting mechanism drives up and down lifting.
第二升降机构为:在活动叠装座42的底端安装有第二升降螺杆44,同时在固定叠装座43上安装有与第二升降螺杆44相配合的第二螺杆箱45,第二螺杆箱45由安装在固定叠装座43上的第二升降电机46带动进行转动并实现第二升降螺杆44的上下升降,在活动叠 装座42与固定叠装座43之间位于第二升降螺杆44的周围还分布有数个第二升降导向杆47,第二升降导向杆47的顶端与活动叠装座42相固定,在固定叠装座43上具有容第二升降导向杆47上下穿过的通孔,在通孔内安装有与第二升降导向杆47相配合的第二升降导向套48。The second lifting mechanism is: a second lifting screw 44 is installed at the bottom end of the movable stacking seat 42, and a second screw box 45 that matches the second lifting screw 44 is installed on the fixed stacking seat 43. The screw box 45 is driven by the second lifting motor 46 installed on the fixed stacking base 43 to rotate and realize the up and down lifting of the second lifting screw 44. The second lifting is located between the movable stacking base 42 and the fixed stacking base 43. There are several second lifting guide rods 47 distributed around the screw 44. The top end of the second lifting guide rod 47 is fixed to the movable stacking seat 42. The fixed stacking seat 43 is provided with a second lifting guide rod 47 that can pass up and down. In the through hole, a second lifting guide sleeve 48 matched with the second lifting guide rod 47 is installed in the through hole.
在进行升降时,由第二升降电机46工作带动第二螺杆箱45工作,而第二螺杆箱45的工作则会带动第二升降螺杆44的转动,又由于第二升降螺杆44的顶端是与活动叠装座42固定的,而活动叠装座42与固定叠装座43之间设置有四个第二升降导向杆47,因此活动叠装座42只能上下运动,而不能进行旋转,进而第二升降螺杆44会由旋转运动转变为上下运动,从而带动活动叠装座42进行上下升降。When lifting, the second lifting motor 46 drives the second screw box 45 to work, and the work of the second screw box 45 drives the second lifting screw 44 to rotate, and because the top of the second lifting screw 44 is The movable stacking seat 42 is fixed, and four second lifting guide rods 47 are provided between the movable stacking seat 42 and the fixed stacking seat 43, so the movable stacking seat 42 can only move up and down, but cannot rotate, and thus The second lifting screw 44 converts from a rotating motion to a vertical motion, thereby driving the movable stacking seat 42 to lift up and down.
在活动叠装座42上安装有五个呈日字形分布的硅钢片支撑杆,分别为纵向分布的一号硅钢片支撑杆401、二号硅钢片支撑杆以及横向分布的三号硅钢片支撑杆402、四号硅钢片支撑杆403、五号硅钢片支撑杆,其中,一号硅钢片支撑杆401、二号硅钢片支撑杆分别对一号硅钢片、三号硅钢片进行支撑,三号硅钢片支撑杆403、四号硅钢片支撑杆403、五号硅钢片支撑杆分别对四号硅钢片、二号硅钢片、五号硅钢片进行支撑,一号硅钢片支撑杆401、二号硅钢片支撑杆、三号硅钢片支撑杆402、四号硅钢片支撑杆403、五号硅钢片支撑杆通过一对支撑支架49安装在活动叠装座42上。Five silicon steel sheet support rods distributed in a Japanese shape are installed on the movable stacking seat 42, namely the longitudinally distributed No. 1 silicon steel sheet support rod 401, the No. 2 silicon steel sheet support rod and the horizontally distributed No. 3 silicon steel sheet support rod. 402, No. 4 silicon steel sheet support rod 403, No. 5 silicon steel sheet support rod, of which, No. 1 silicon steel sheet support rod 401 and No. 2 silicon steel sheet support rod respectively support No. 1 silicon steel sheet and No. 3 silicon steel sheet, and No. 3 silicon steel sheet Sheet support rod 403, No. 4 silicon steel sheet support rod 403, and No. 5 silicon steel sheet support rod respectively support No. 4 silicon steel sheet, No. 2 silicon steel sheet, and No. 5 silicon steel sheet. No. 1 silicon steel sheet support rod 401 and No. 2 silicon steel sheet. The support rod, the third silicon steel sheet support rod 402, the fourth silicon steel sheet support rod 403, and the fifth silicon steel sheet support rod are installed on the movable stacking seat 42 through a pair of support brackets 49.
一号硅钢片支撑杆401、二号硅钢片支撑杆由第一调节机构驱动相互靠近或远离,第一调节机构:在两个支撑支架49的外侧分别设置有一对支撑一号硅钢片支撑杆401的一号支撑块、一对支撑二号硅钢片支撑杆的二号支撑块404,在一号支撑块、二号支撑块404的上端面上分别开有容一号硅钢片支撑杆401、二号硅钢片支撑杆嵌入的凹槽,在活动叠装座42上安装有两对第一调节导轨405,第一调节导轨405沿着一号硅钢片支撑杆401、二号硅钢片支撑杆的分布方向延伸,在支撑支架49的底端安装有与第一调节导轨405相配合的第一调节滑块406,在两个支撑支架49的中部位置还设置有一对第一调节螺杆407,两个第一调节螺杆407分别穿过两个支撑支架49,并第一调节螺杆407与支撑支架49之间螺纹配合,且两个第一调节螺杆407的螺纹旋向相反,两个第一调节螺杆407的相邻一侧通过第一联轴器408相连,两个第一调节螺杆407由第一联轴器408带动进行同步转动,从而实现两个支撑支架49的相互靠近或远离,进而实现了一号硅钢片支撑杆401、二号硅钢片支撑杆的相互靠近或远离,第一联轴器408由安装在固定叠装座43上的第一调节电机409驱动进行工作。The No. 1 silicon steel sheet support rod 401 and the No. 2 silicon steel sheet support rod are driven by a first adjustment mechanism to move closer to or away from each other. The first adjustment mechanism: A pair of support rods 401 for supporting No. 1 silicon steel sheet are provided on the outer sides of the two support brackets 49 respectively. No. 1 support block and a pair of No. 2 support blocks 404 supporting No. 2 silicon steel sheet support rods. The upper end faces of No. 1 support block and No. 2 support block 404 are respectively provided with No. 1 silicon steel sheet support rods 401 and 2 Two pairs of first adjustment guide rails 405 are installed on the movable stacking seat 42 in the groove where the No. silicon steel sheet support rod is embedded. The first adjustment guides 405 are distributed along the No. 1 silicon steel sheet support rod 401 and the No. 2 silicon steel sheet support rod. The first adjusting slider 406 that cooperates with the first adjusting rail 405 is installed at the bottom end of the supporting bracket 49, and a pair of first adjusting screws 407 are also arranged at the middle position of the two supporting brackets 49. An adjusting screw 407 passes through the two supporting brackets 49 respectively, and the first adjusting screw 407 is threadedly matched with the supporting bracket 49, and the screw threads of the two first adjusting screws 407 are opposite. Adjacent sides are connected by a first coupling 408, and the two first adjusting screws 407 are driven by the first coupling 408 to rotate synchronously, so that the two supporting brackets 49 are close to or far away from each other, thereby realizing No. 1 When the silicon steel sheet support rod 401 and the second silicon steel sheet support rod are close to or far away from each other, the first coupling 408 is driven by the first adjusting motor 409 installed on the fixed stacking seat 43 to work.
在进行调节时,由第一调节电机409驱动第一联轴器408进行工作,而第一联轴器408工作则会带动两个第一调节螺杆407进行同步同向转动,又由于两个第一调节螺杆407 的旋向相反,因此两个第一调节螺杆407的同向运动会带动两个支撑支架49进行反向运动,实现了两个支撑支架49的相互靠近或远离,而两个支撑支架49的相互靠近或远离则带动了一号硅钢片支撑杆401、二号硅钢片支撑杆的相互靠近或远离。During adjustment, the first coupling 408 is driven by the first adjustment motor 409 to work, and the first coupling 408 will drive the two first adjustment screws 407 to rotate in the same direction. The direction of rotation of one adjusting screw 407 is opposite. Therefore, the same movement of the two first adjusting screws 407 will drive the two supporting brackets 49 to move in the opposite direction, so that the two supporting brackets 49 are close to or far away from each other, and the two supporting brackets The approach or distance of 49 will drive the first silicon steel sheet support rod 401 and the second silicon steel sheet support rod to approach or move away from each other.
三号硅钢片支撑杆402、五号硅钢片支撑杆由第二调节机构驱动同时靠近或远离四号硅钢片支撑杆403,第二调节机构为:在两个支撑支架49的顶端分别设置有一对支撑三号硅钢片支撑杆402的三号支撑块、一对支撑四号硅钢片支撑杆403的四号支撑块、一对支撑五号硅钢片支撑杆的五号支撑块410,在三号支撑块、四号支撑块、五号支撑块410的上端面上分别开有容三号硅钢片支撑杆402、四号硅钢片支撑杆403、五号硅钢片支撑杆支撑的凹槽,其中,四号支撑块与支撑支架49之间固定连接,三号支撑块通过三号调节导轨411、三号调节滑块的配合活动安装在支撑支架49上,三号调节导轨411有一对,分别安装在两个支撑支架49上,三号调节导轨411沿着三号硅钢片支撑杆402、四号硅钢片支撑杆403、五号硅钢片支撑杆的分布方向延伸,五号支撑块410通过五号调节导轨412、五号调节滑块的配合活动安装在支撑支架49上,五号调节导轨412有一对,分别安装在两个支撑支架49上,五号调节导轨412沿着三号硅钢片支撑杆402、四号硅钢片支撑杆403、五号硅钢片支撑杆的分布方向延伸,三号支撑块、五号支撑块410通过第六联动机构进行同步移动。The No. 3 silicon steel sheet support rod 402 and the No. 5 silicon steel sheet support rod are driven by the second adjustment mechanism to approach or move away from the No. 4 silicon steel sheet support rod 403 at the same time. The second adjustment mechanism is: a pair of support brackets 49 are respectively provided at the top ends No. 3 support block supporting No. 3 silicon steel sheet support rod 402, a pair of No. 4 support blocks supporting No. 4 silicon steel sheet support rod 403, and a pair of No. 5 support blocks 410 supporting No. 5 silicon steel sheet support rods are supported at No. 3 Block, No. 4 support block, No. 5 support block 410 are respectively provided with grooves to accommodate the support of No. 3 silicon steel sheet support rod 402, No. 4 silicon steel sheet support rod 403, and No. 5 silicon steel sheet support rod. The No. 3 support block is fixedly connected to the support bracket 49. The No. 3 support block is installed on the support bracket 49 through the cooperation of the No. 3 adjustment rail 411 and the No. 3 adjustment slider. There is a pair of No. 3 adjustment rails 411, which are respectively installed on two On each support bracket 49, the No. 3 adjusting rail 411 extends along the distribution direction of the No. 3 silicon steel sheet support rod 402, the No. 4 silicon steel sheet support rod 403, and the No. 5 silicon steel sheet support rod. The No. 5 support block 410 passes through the No. 5 adjustment guide rail. 412. The No. 5 adjusting slider is mounted on the supporting bracket 49 for coordination activities. There is a pair of No. 5 adjusting rails 412, which are respectively installed on the two supporting brackets 49. The No. 5 adjusting rail 412 is along the No. 3 silicon steel supporting rod 402, The distribution direction of the No. 4 silicon steel sheet support rod 403 and the No. 5 silicon steel sheet support rod extends, and the No. 3 support block and the No. 5 support block 410 move synchronously through the sixth linkage mechanism.
第六联动机构包括一对安装在两个支撑支架49内壁的第六联轴器413、一对三号调节螺杆414、一对五号调节螺杆415,其中三号调节螺杆414的两侧分别与三号支撑块、第六联轴器413相连,五号调节螺杆415的两侧分别与五号支撑块410、第六联轴器413相连,三号调节螺杆414与五号调节螺杆415的螺纹旋向相反,从而实现三号支撑块与五号支撑块410的反向运动,两个五号调节螺杆415通过第六联动杆416与两对锥齿轮417的配合实现两个五号调节螺杆415的同步转动,并带动两个三号调节螺杆414进行同步转动,从而实现三号硅钢片支撑杆402、五号硅钢片支撑杆靠近或远离四号硅钢片支撑杆403,第六联动杆416的两侧均通过轴承与轴承座的配合安装在两个支撑支架49的侧端,第六联动杆416由安装在其中一个支撑支架49侧端的第二调节电机418带动进行转动,两对锥齿轮417分别安装在第六联动杆416的两侧,且两对锥齿轮417分别与两个五号调节螺杆415相连,两对锥齿轮417相背设置,从而使得两对锥齿轮417的转向相反,两个五号调节螺杆415的螺纹旋向相反,两个三号调节螺杆414的螺纹旋向也相反。The sixth linkage mechanism includes a pair of sixth couplings 413 installed on the inner walls of the two supporting brackets 49, a pair of No. 3 adjusting screws 414, and a pair of No. 5 adjusting screws 415. The two sides of the No. 3 adjusting screw 414 are connected to each other. The No. 3 support block and the sixth coupling 413 are connected, the two sides of the No. 5 adjusting screw 415 are respectively connected to the No. 5 support block 410 and the sixth coupling 413, and the threads of the No. 3 adjusting screw 414 and the No. 5 adjusting screw 415 The direction of rotation is opposite, so as to realize the reverse movement of the No. 3 support block and the No. 5 support block 410. The two No. 5 adjustment screws 415 realize two No. 5 adjustment screws 415 through the cooperation of the sixth linkage rod 416 and the two pairs of bevel gears 417. It drives the two No. 3 adjusting screws 414 to rotate synchronously, so that the No. 3 silicon steel sheet support rod 402, the No. 5 silicon steel sheet support rod are close to or away from the No. 4 silicon steel sheet support rod 403, and the sixth linkage rod 416 Both sides are installed on the side ends of the two support brackets 49 through the cooperation of bearings and bearing seats. The sixth linkage rod 416 is rotated by the second adjustment motor 418 installed on the side end of one of the support brackets 49. Two pairs of bevel gears 417 They are installed on both sides of the sixth linkage rod 416, and the two pairs of bevel gears 417 are respectively connected to the two No. 5 adjusting screws 415. The two pairs of bevel gears 417 are arranged opposite to each other, so that the rotation of the two pairs of bevel gears 417 is opposite. The threads of the No. 5 adjusting screw 415 are opposite, and the threads of the two No. 3 adjusting screws 414 are also opposite.
在进行调节时,由第二调节电机418带动第六联动杆416进行转动,并带动两对锥齿轮417进行转动,而两对锥齿轮417会带动两个五号调节螺杆415反向转动,由于两个五号调节螺杆415的旋向反向,因此,会带动两个五号支撑块410同向运动,从而带动五号硅钢片支撑杆靠近或远离四号硅钢片支撑杆403,另外,五号调节螺杆415转动会通过第六联 轴器413带动两个三号调节螺杆414反向转动,而两个三号调节螺杆414的旋向也相反,因此也会带动两个三号支撑块同向运动,从而带动三号硅钢片支撑杆402靠近或远离四号硅钢片支撑杆403。When adjusting, the second adjusting motor 418 drives the sixth linkage rod 416 to rotate, and drives the two pairs of bevel gears 417 to rotate, and the two pairs of bevel gears 417 will drive the two No. 5 adjusting screws 415 to rotate in reverse. The rotation direction of the two No. 5 adjusting screws 415 is reversed. Therefore, the two No. 5 support blocks 410 are driven to move in the same direction, thereby driving the No. 5 silicon steel sheet support rod to approach or move away from the No. 4 silicon steel sheet support rod 403. The rotation of the No. 3 adjustment screw 415 will drive the two No. 3 adjustment screws 414 to rotate in the opposite direction through the sixth coupling 413, and the rotation of the two No. 3 adjustment screws 414 is also opposite, so it will also drive the two No. 3 support blocks to the same Moving in the direction, thereby driving the No. 3 silicon steel sheet support rod 402 to approach or move away from the No. 4 silicon steel sheet support rod 403.
固定叠装座43通过水平移动机构与叠装支架49相连,并且固定叠装座43由水平移动机构带动进行水平移动,水平移动机构为:在叠装支架49上安装有一对水平移动导轨421,且水平移动导轨421的延伸方向与精定位工位、叠装工位的分布方向相垂直,在固定叠装座43的底端还安装有与两个水平移动导轨421相配合的水平移动滑块422,在叠装支架41上位于水平移动导轨421的旁侧还设置有一水平移动齿条423,该水平移动齿条423沿着水平移动导轨421的长轴方向延伸,在固定叠装座43上安装有与水平移动齿条423相啮合的水平移动齿轮424,水平移动齿轮424由安装在固定叠装座43上的水平移动电机425带动进行转动。The fixed stacking base 43 is connected to the stacking bracket 49 by a horizontal moving mechanism, and the fixed stacking base 43 is driven by the horizontal moving mechanism to move horizontally. The horizontal moving mechanism is: a pair of horizontal moving guide rails 421 are installed on the stacking bracket 49, And the extension direction of the horizontal moving guide rail 421 is perpendicular to the distribution direction of the precision positioning station and the stacking station. At the bottom end of the fixed stacking seat 43 is also installed a horizontally moving slider that is matched with two horizontal moving guide rails 421. 422. A horizontally moving rack 423 is also provided on the stacking bracket 41 on the side of the horizontally moving guide rail 421. The horizontally moving rack 423 extends along the long axis of the horizontally moving guide rail 421 and is on the fixed stacking seat 43 A horizontal moving gear 424 meshed with the horizontal moving rack 423 is installed, and the horizontal moving gear 424 is driven to rotate by a horizontal moving motor 425 installed on the fixed stacking base 43.
在进行移动时,由水平移动电机425工作带动水平移动齿轮424进行转动,而水平移动齿轮424的转动会与水平移动齿条423相配合,从而带动固定叠装座43沿着水平移动导轨421进行水平移动,从而实现了叠装组件的水平移动,通过设置两个叠装组件,并配合水平移动机构,从而可实现两个叠装组件的水平移动,以实现不同的叠装组件的切换来与精定位工位配合,实现连续化生产。During the movement, the horizontal movement gear 424 is driven by the horizontal movement motor 425 to rotate, and the rotation of the horizontal movement gear 424 will cooperate with the horizontal movement rack 423, thereby driving the fixed stacking seat 43 along the horizontal movement guide rail 421. Horizontal movement, so as to realize the horizontal movement of the stack assembly. By setting two stack assemblies and cooperate with the horizontal movement mechanism, the horizontal movement of the two stack assemblies can be realized to realize the switching of different stack assemblies. Precise positioning of the workstations to achieve continuous production.
如图17-图20所示的示意图可知,第一移动单元5包括位于料堆工位2与精定位工位3上方的第一支架51,第一支架51安装在一叠装支架71上,并由安装在叠装支架71上的第一水平移动机构带动在料堆工位2与精定位工位3之间进行往复移动。As can be seen from the schematic diagrams shown in Figures 17-20, the first moving unit 5 includes a first bracket 51 located above the stacking station 2 and the fine positioning station 3, and the first bracket 51 is installed on a stacking bracket 71, And the first horizontal moving mechanism installed on the stacking bracket 71 drives reciprocating movement between the stacking station 2 and the fine positioning station 3.
第一水平移动机构包括一对安装在叠装支架71上的第一水平移动导轨72,第一水平移动导轨72沿着料堆工位2与精定位工位3的分布方向延伸,在第一支架51的顶端安装有与两个第一水平移动导轨71相配合使用的第一水平移动滑块72,在叠装支架71上位于两个第一水平移动导轨72之间还设置有一第一水平移动丝杠73,同时在第一支架51上安装有与第一水平移动丝杠73相配合的第一水平移动丝杠螺母,第一水平移动丝杠螺母由安装在叠装支架71上的第一水平移动电机驱动进行转动,并带动第一支架51沿着第一水平移动导轨72进行往复移动。The first horizontal movement mechanism includes a pair of first horizontal movement guide rails 72 installed on the stacking bracket 71. The first horizontal movement guide rail 72 extends along the distribution direction of the stacking station 2 and the fine positioning station 3, and Mounted on the top of the bracket 51 is a first horizontally moving slider 72 that is used in conjunction with two first horizontally moving rails 71, and a first horizontally moving slider 72 is also provided on the stacking bracket 71 between the two first horizontally moving rails 72. The screw 73 is moved, and at the same time, a first horizontally moving screw nut that cooperates with the first horizontally moving screw 73 is installed on the first bracket 51. The first horizontally moving screw nut is installed on the stacking bracket 71 by the first horizontally moving screw nut. A horizontal moving motor drives to rotate, and drives the first support 51 to reciprocate along the first horizontal moving guide 72.
第一支架51包括上下分布的第一固定支架52、第一活动支架53,第一水平移动滑块72安装在第一固定支架52上,第一活动支架53由安装在第一固定支架52上的第一升降缸54驱动进行上下升降,第一升降缸54一共有两个,对称安装在第一固定支架52上,第一升降缸54的活塞杆与第一活动支架53相固定。The first bracket 51 includes a first fixed bracket 52 and a first movable bracket 53 distributed up and down. The first horizontally moving slider 72 is installed on the first fixed bracket 52, and the first movable bracket 53 is installed on the first fixed bracket 52. The first lifting cylinder 54 is driven to move up and down. There are two first lifting cylinders 54, which are symmetrically installed on the first fixed bracket 52. The piston rod of the first lifting cylinder 54 is fixed to the first movable bracket 53.
在第一活动支架53上安装有五组呈日字形分布的第一吸盘组件,第一吸盘组件包括 第一吸盘座55以及安装在第一吸盘座55上的数个第一吸盘56,五组吸盘组件分别为三组纵向分布并分别与一号硅钢片、二号硅钢片、三号硅钢片相一一对应的第一吸盘组件一号、第一吸盘组件二号、第一吸盘组件三号以及两组横向分布并分别与四号硅钢片、五号硅钢片相一一对应的第一吸盘组件四号、第一吸盘组件五号。Five groups of first suction cup assemblies distributed in a Japanese shape are installed on the first movable support 53. The first suction cup assembly includes a first suction cup seat 55 and a plurality of first suction cups 56 mounted on the first suction cup seat 55, five groups The suction cup components are three groups of longitudinally distributed and corresponding to the first silicon steel sheet, the second silicon steel sheet, and the third silicon steel sheet one-to-one corresponding to the first suction cup component No. 1, the first suction cup component No. 2, and the first suction cup component No. 3. And two groups of first suction cup assembly No. 4 and first suction cup assembly No. 5, which are horizontally distributed and correspond to No. 4 silicon steel sheets and No. 5 silicon steel sheets one-to-one respectively.
如图21、图22所示的示意图可知,第二移动单元6包括位于精定位工位3与叠装工位4上方的第二支架61,在第二支架61安装在一叠装支架71上,并由安装在叠装支架71上的第二水平移动机构带动在精定位工位3与叠装工位4之间进行往复移动。As can be seen from the schematic diagrams shown in Figure 21 and Figure 22, the second moving unit 6 includes a second bracket 61 located above the precise positioning station 3 and the stacking station 4, and the second bracket 61 is mounted on a stacking bracket 71 , And is driven by the second horizontal movement mechanism installed on the stacking bracket 71 to move back and forth between the fine positioning station 3 and the stacking station 4.
第二水平移动机构包括一对安装在叠装支架71上的第二水平移动导轨,第二水平移动导轨沿着料堆工位3与精定位工位4的分布方向延伸,在第二支架61的顶端安装有与两个第二水平移动导轨相配合使用的第二水平移动滑块74,在叠装支架71上位于两个第二水平移动导轨之间还设置有一第二水平移动丝杠,同时在第二支架61上安装有与第二水平移动丝杠相配合的第二水平移动丝杠螺母,第二水平移动丝杠螺母由安装在第二支架61上的第二水平移动电机75驱动进行转动,并带动第二支架61沿着第二水平移动导轨的延伸方向进行水平移动。在本实施例中,第二水平移动导轨与第一水平移动导轨72为同一导轨,第二水平移动丝杠与第一水平移动丝杠73为同一丝杠。The second horizontal movement mechanism includes a pair of second horizontal movement guide rails installed on the stacking bracket 71. The second horizontal movement guide rail extends along the distribution direction of the stacking station 3 and the fine positioning station 4, and is on the second bracket 61 A second horizontally moving slider 74 used in conjunction with two second horizontally moving rails is installed on the top of the stacking bracket 71, and a second horizontally moving screw is also provided between the two second horizontally moving rails on the stacking bracket 71, At the same time, a second horizontally moving screw nut that cooperates with the second horizontally moving screw is installed on the second bracket 61, and the second horizontally moving screw nut is driven by a second horizontally moving motor 75 installed on the second bracket 61 It rotates and drives the second bracket 61 to move horizontally along the extension direction of the second horizontal moving rail. In this embodiment, the second horizontal movement guide rail and the first horizontal movement guide rail 72 are the same guide rail, and the second horizontal movement lead screw and the first horizontal movement lead screw 73 are the same lead screw.
第二支架61包括上下分布的第二固定支架62、第二活动支架63,第二水平移动滑块74安装在第二固定支架62上,第二活动支架63由安装在第二固定支架62上的第二升降缸65驱动进行上下升降,第二升降缸65有两个,对称分布在第二固定支架62的两侧,第二固定支架62的活塞杆与第二活动支架63相连。The second bracket 61 includes a second fixed bracket 62 and a second movable bracket 63 distributed up and down. The second horizontally moving slider 74 is installed on the second fixed bracket 62, and the second movable bracket 63 is installed on the second fixed bracket 62. The second lifting cylinder 65 is driven to lift up and down. There are two second lifting cylinders 65, which are symmetrically distributed on both sides of the second fixed support 62. The piston rod of the second fixed support 62 is connected to the second movable support 63.
在第二活动支架63上安装有五组呈日字形分布的第二吸盘组件,第二吸盘组件包括第二吸盘座66以及安装在第二吸盘座66上的数个第二吸盘67,在本实施例中,第二吸盘67与第一吸盘56均为市场上常规的气动吸盘,其为现有技术,对于其具体结构和工作原理在此就不再详述,五组第二吸盘组件分别为三组纵向分布并分别与一号硅钢片、二号硅钢片、三号硅钢片相一一对应的第二吸盘组件一号601、第二吸盘组件二号602、第二吸盘组件三号603以及两组横向分布并分别与四号硅钢片、五号硅钢片相一一对应的第二吸盘组件四号604、第二吸盘组件五号605。Five groups of second suction cup assemblies distributed in a Japanese shape are installed on the second movable support 63. The second suction cup assembly includes a second suction cup seat 66 and several second suction cups 67 installed on the second suction cup seat 66. In the embodiment, the second suction cup 67 and the first suction cup 56 are both conventional pneumatic suction cups on the market, which are the prior art. The specific structure and working principle will not be described in detail here. The five sets of second suction cup assemblies are respectively There are three sets of second suction cup assembly No. 601, second suction cup assembly No. 602, and second suction cup assembly No. 603, which are distributed longitudinally and correspond to No. 1 silicon steel sheet, No. 2 silicon steel sheet, and No. 3 silicon steel sheet respectively. And two sets of second suction cup assembly No. 4 604 and second suction cup assembly No. 605, which are horizontally distributed and correspond to No. 4 silicon steel sheets and No. 5 silicon steel sheets one-to-one, respectively.
第二吸盘组件一号601、第二吸盘组件三号603由第七联动机构带动同时靠近或远离第二吸盘组件二号602,第七联动机构包括一安装在活动支架63底端的第七联动支架606,在第七联动支架606上安装有一对第七联动导轨607,第七联动导轨607沿着第二吸盘组件一号601、第二吸盘组件三号603的分布方向延伸,在第二吸盘组件一号601、第二吸盘组件三号603上安装有与第七联动导轨607相配合的第七联动滑块,第二吸盘组件一号601、 第二吸盘组件三号603通过两个螺纹旋向相反的第七联动螺杆608与第七螺杆箱的配合实现同时靠近或远离第二吸盘组件二号602,两个第七联动螺杆608分别连接在第七螺杆箱的两侧,并由第七螺杆箱带动进行同步转动,在第二吸盘组件一号601与第二吸盘组件三号603上还均安装有与第七联动螺杆608配合的第七联动螺母,第七联动螺母固定在第二吸盘组件一号601或第二吸盘组件三号603上,第七螺杆箱由对应的电机驱动进行转动。The second suction cup assembly No. 601 and the second suction cup assembly No. 603 are driven by the seventh linkage mechanism to approach or move away from the second suction cup assembly No. 602 at the same time. The seventh linkage mechanism includes a seventh linkage bracket installed at the bottom end of the movable bracket 63 606. A pair of seventh linkage rails 607 are installed on the seventh linkage bracket 606. The seventh linkage rail 607 extends along the distribution direction of the second suction cup assembly No. 601 and the second suction cup assembly No. 603. No. 1 601 and the second suction cup assembly No. 3 603 are equipped with a seventh linkage slider that cooperates with the seventh linkage guide 607. The second suction cup assembly No. 1 601 and the second suction cup assembly No. 603 are screwed by two threads. The opposite seventh linkage screw 608 cooperates with the seventh screw box to approach or move away from the second suction cup assembly No. 602 at the same time. The two seventh linkage screws 608 are respectively connected to both sides of the seventh screw box and are connected by the seventh screw box. The box drives synchronous rotation. The second suction cup assembly No. 601 and the second suction cup assembly No. 603 are also equipped with a seventh linkage nut that cooperates with the seventh linkage screw 608. The seventh linkage nut is fixed on the second suction cup assembly. On the No. 1 601 or the second suction cup assembly No. 603, the seventh screw box is driven by the corresponding motor to rotate.
在进行移动时,由电机驱动第七螺杆箱工作,而第七螺杆箱的工作则会带动两个第七联动螺杆608进行同步同向转动,而由于两个第七联动螺杆608的螺纹旋向是相反的,因此,会带动与之相连的两个第七联动螺母进行反向移动,相对应的与两个第七联动螺母相连的第二吸盘组件一号601与第二吸盘组件三号603也会进行反向移动,从而实现第二吸盘组件一号601与第二吸盘组件三号603靠近或远离第二吸盘组件二号602。During the movement, the seventh screw box is driven by the motor to work, and the work of the seventh screw box will drive the two seventh linkage screws 608 to rotate synchronously and in the same direction, and due to the thread rotation direction of the two seventh linkage screws 608 It is the opposite. Therefore, the two seventh linkage nuts connected to it will be driven to move in the opposite direction. Correspondingly, the second suction cup assembly No. 601 and the second suction cup assembly No. 603 are connected to the two seventh linkage nuts. The reverse movement is also performed, so that the second suction cup assembly No. 601 and the second suction cup assembly No. 603 are close to or far away from the second suction cup assembly No. 602.
第二吸盘组件四号604、第二吸盘组件五号605由第八联动机构带动相互靠近或远离,第八联动机构包括一安装在活动支架63底端的第八联动支架609,在第八联动支架609上安装有一对第八联动导轨610,第八联动导轨610沿着第二吸盘组件四号604、第二吸盘组件五号605的分布方向延伸,在第二吸盘组件四号604、第二吸盘组件五号605上安装有与第八联动导轨610相配合的第八联动滑块,第二吸盘组件四号604、第二吸盘组件五号605通过两个螺纹旋向相反的第八联动螺杆611与第八螺杆箱的配合实现相互靠近或远离,两个第八联动螺杆611分别连接在第八螺杆箱的两侧,且两个第八联动螺杆611有第八螺杆箱带动进行同步转动,在第二吸盘组件四号604、第二吸盘组件五号605上还均安装有与第八联动螺杆611相螺纹配合的第八联动螺母,第八联动螺母固定在第二吸盘组件四号604或第二吸盘组件五号605,第八螺杆箱由对应的电机驱动进行工作。The second suction cup assembly No. 4 604 and the second suction cup assembly No. 605 are driven by the eighth linkage mechanism to approach or move away from each other. The eighth linkage mechanism includes an eighth linkage bracket 609 installed at the bottom end of the movable bracket 63. A pair of eighth linkage guide rails 610 are installed on the 609. The eighth linkage guide rail 610 extends along the distribution direction of the second suction cup assembly No. 4 604 and the second suction cup assembly No. 605. The fifth component 605 is equipped with an eighth linkage slider that cooperates with the eighth linkage guide rail 610, and the second suction cup component No. 604 and the second suction cup component No. 605 are screwed by two eighth linkage screws 611 with opposite threads. The two eighth linkage screws 611 are connected to both sides of the eighth screw box respectively, and the two eighth linkage screws 611 are driven by the eighth screw box for synchronous rotation. The second suction cup assembly No. 4 604 and the second suction cup assembly No. 605 are also equipped with an eighth linkage nut that is threaded with the eighth linkage screw 611. The eighth linkage nut is fixed to the second suction cup assembly No. 604 or No. 4 The second suction cup assembly No. 605, the eighth screw box is driven by the corresponding motor to work.
在进行移动时,由电机驱动第八螺杆箱工作,而第八螺杆箱的工作则会带动两个第八联动螺杆611进行同步同向转动,而由于两个第八联动螺杆611的螺纹旋向是相反的,因此,会带动与之相连的两个第八联动螺母进行反向移动,相对应的与两个第八联动螺母相连的第二吸盘组件四号604、第二吸盘组件五号605也会进行反向移动,从而实现第二吸盘组件四号604、第二吸盘组件五号605的相互靠近或远离。When moving, the eighth screw box is driven by the motor to work, and the work of the eighth screw box will drive the two eighth linkage screws 611 to rotate synchronously and in the same direction. It is the opposite. Therefore, the two eighth linkage nuts connected to it will be driven to move in the opposite direction, corresponding to the second suction cup assembly No. 4 604 and the second suction cup assembly No. 605 connected to the two eighth linkage nuts. The reverse movement is also performed, so that the second suction cup assembly No. 4 604 and the second suction cup assembly No. 605 are close to or away from each other.
对于第七联动机构与第八联动机构的设置,均采用联动导轨、联动滑块、联动螺杆、螺杆箱之间的配合,从而在将精定位后的五个硅钢片移动至叠装工位处进行摆放时,采用联动螺杆与螺杆箱的配合实现硅钢片的精准移动,而联动导轨、联动滑块的配合则是在硅钢片进行移动的过程中,对其进行导向限位,避免出现跑偏的现象。For the setting of the seventh linkage mechanism and the eighth linkage mechanism, the linkage between the linkage guide rail, linkage slider, linkage screw and screw box is adopted, so that the five silicon steel sheets after fine positioning are moved to the stacking station. When placing, the cooperation of the linkage screw and the screw box is used to realize the precise movement of the silicon steel sheet, while the linkage of the linkage guide rail and the linkage slide block is to guide and limit the silicon steel sheet during the movement of the silicon steel sheet to avoid running Partial phenomenon.
工作原理:在进行硅钢片铁芯叠装的过程中,首先,将五堆硅钢片分别放置在料堆工位2处,并进行校准,然后由第一移动单元5移动至料堆工位2的上方,同时抓取五个不同 位置的硅钢片,并在抓取后,第一移动单元5移动至精定位工位3处,将五个硅钢片放置在精定位工位3上,对五个硅钢片进行同时精定位,然后,第一移动单元5再移动至料堆工位2上方进行抓取硅钢片,同时,第二移动单元6移动至精定位工位3的上方,抓取精定位好的硅钢片,并在抓取好后,第二移动单元6移动至叠装工位4处,且第二移动单元6在移动时,进行收缩,实现五个硅钢片的二次定准,此时,五个硅钢片已成日字分布,当第二移动单元6移动至叠装工位4上方时,直接将二次定准后的日字型的硅钢片放置在叠装工位4即可,完成硅钢片铁芯的装配。Working principle: In the process of stacking silicon steel sheet iron cores, firstly, five piles of silicon steel sheets are respectively placed at pile station 2 and calibrated, and then moved from the first moving unit 5 to pile station 2 Above, grab five silicon steel sheets at different positions at the same time, and after grabbing, the first moving unit 5 moves to the fine positioning station 3, and places the five silicon steel sheets on the fine positioning station 3. Then, the first moving unit 5 moves to the top of the stacker station 2 to grab the silicon steel plate, and at the same time, the second moving unit 6 moves to the top of the precise positioning station 3 to grab the precise positioning. After the silicon steel sheet is positioned and grasped, the second moving unit 6 moves to the stacking station 4, and when the second moving unit 6 is moving, it shrinks to achieve the second alignment of the five silicon steel sheets. At this time, the five silicon steel sheets have been distributed in the Japanese shape. When the second moving unit 6 moves above the stacking station 4, the Japanese-shaped silicon steel sheets after the second alignment are directly placed in the stacking station 4. Yes, complete the assembly of the silicon steel sheet iron core.
实施例二Example two
如图23-图26所示的示意图可知,自动叠装机包括料堆工位2、精定位工位3、叠装工位4、第一移动单元5、第二移动单元6,料堆工位2、叠装工位4均有两个,精定位工位3有四个,料堆工位2、叠装工位4、精定位工位3呈口字型排布,四个精定位工位3分别位于口字型的四个棱角处,相邻的两个精定位工位3之间具有一料堆工位2或叠装工位4,且料堆工位2与叠装工位4间隔分布,从而形成精定位工位3、料堆工位2、精定位工位3、叠装工位4的循环排布。本实施中的料堆工位2、精定位工位3、叠装工位4、第一移动单元5、第二移动单元6的结构与实施例一中结构大体相同,在此就不再详述。As can be seen from the schematic diagrams shown in Figures 23-26, the automatic stacking machine includes stacking station 2, fine positioning station 3, stacking station 4, first moving unit 5, second moving unit 6, and stacking station 2. There are two stacking stations 4, four fine positioning stations 3, stacking stations 2, stacking stations 4, and fine positioning stations 3 are arranged in a lip shape, and four fine positioning stations Positions 3 are located at the four corners of the lip shape, and there is a stacking station 2 or stacking station 4 between two adjacent precision positioning stations 3, and stacking station 2 and stacking station 4 are distributed at intervals, so as to form a cyclic arrangement of fine positioning station 3, material stack station 2, fine positioning station 3, and stacking station 4. The structures of the stack station 2, the fine positioning station 3, the stacking station 4, the first moving unit 5, and the second moving unit 6 in this implementation are basically the same as those in the first embodiment, and will not be detailed here. Narrated.
对于料堆工位2、精定位工位3、叠装工位4的分布,采用不同数量的料堆工位2、叠装工位4、精定位工位3的设置,并配合口子型的排布的方式,从而能够在同一时间内共同实现两个硅钢片铁芯的同时叠装,进一步提高了工作效率。For the distribution of stacking station 2, fine positioning station 3, and stacking station 4, use different numbers of stacking station 2, stacking station 4, and fine positioning station 3, and match the slot type The arrangement method can realize the simultaneous stacking of two silicon steel sheet iron cores at the same time, which further improves work efficiency.
本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。Those skilled in the industry should understand that the present invention is not limited by the foregoing embodiments. The foregoing embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and improvements, these changes and improvements all fall within the scope of the claimed invention. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims (8)

  1. 一种硅钢片铁芯自动叠装机,硅钢片铁芯为由三个纵向分布的一号硅钢片、二号硅钢片、三号硅钢片及两个横向分布的四号硅钢片、五号硅钢片共同形成的日字形结构,其特征在于:自动叠装机包括A silicon steel sheet iron core automatic stacking machine. The silicon steel sheet iron core is composed of three longitudinally distributed No. 1 silicon steel sheets, No. 2 silicon steel sheets, and No. 3 silicon steel sheets, and two horizontally distributed No. 4 silicon steel sheets and No. 5 silicon steel sheets. The Japanese-shaped structure formed together is characterized in that the automatic stacking machine includes
    至少一个料堆工位、至少一个精定位工位、至少一个叠装工位,所述料堆工位处具有与硅钢片铁芯相对应的五个不同位置的硅钢片料堆,精定位工位处安装有对五个不同位置的硅钢片同时进行定位的精定位组件,在料堆工位与精定位工位之间设置有一同时抓取五个不同号的硅钢片进行移动的第一移动单元,在精定位工位与叠装工位之间设置有一同时抓取五个不同号的硅钢片进行移动并在移动过程中对五个硅钢片的位置进行二次定准的第二移动单元。At least one pile station, at least one fine positioning station, and at least one stacking station. The pile station has five different positions of silicon steel sheet piles corresponding to the silicon steel sheet iron core. A precision positioning component is installed at the location to position five silicon steel sheets at different positions at the same time, and a first movement is provided between the stacker station and the fine positioning station to simultaneously grab five silicon steel sheets with different numbers and move them. In the unit, a second moving unit is provided between the fine positioning station and the stacking station, which simultaneously grabs five silicon steel sheets of different numbers and moves them, and during the movement process, the positions of the five silicon steel sheets are secondarily aligned.
  2. 根据权利要求1所述的硅钢片铁芯自动叠装机,其特征在于:所述料堆工位、精定位工位均有两个,叠装工位有一个,料堆工位、精定位工位、叠装工位呈一字型排布,且由两侧向中间方向依次为料堆工位、精定位工位、叠装工位。The silicon steel sheet iron core automatic stacking machine according to claim 1, characterized in that: there are two stacking stations and fine positioning stations, one stacking station, and the stacking station and fine positioning station. The positions and stacking stations are arranged in a line, and from both sides to the middle direction are pile station, precision positioning station and stacking station in sequence.
  3. 根据权利要求1所述的硅钢片铁芯自动叠装机,其特征在于:所述料堆工位、叠装工位均有两个,精定位工位有四个,料堆工位、叠装工位、精定位工位呈口字型排布,四个精定位工位分别位于口字型的四个棱角处,相邻的两个精定位工位之间具有一料堆工位或叠装工位,且料堆工位与叠装工位间隔分布,从而形成精定位工位、料堆工位、精定位工位、叠装工位的循环排布。The silicon steel sheet iron core automatic stacking machine according to claim 1, characterized in that: there are two stacking stations and two stacking stations, four precision positioning stations, stacking stations and stacking stations. The workstations and precision positioning workstations are arranged in a lip shape. The four precision positioning workstations are respectively located at the four corners of the lip shape. There is a stacking station or stack between the adjacent two precision positioning workstations. Assembling stations, and the stacking stations and stacking stations are spaced apart, thereby forming a cyclic arrangement of fine positioning stations, stacking stations, fine positioning stations, and stacking stations.
  4. 根据权利要求1所述的硅钢片铁芯自动叠装机,其特征在于:所述料堆工位包括料堆底座以及安装在料堆底座上的料堆支撑座;The automatic stacking machine for silicon steel sheet iron cores according to claim 1, characterized in that: the pile station includes a pile base and a pile support seat installed on the pile base;
    所述料堆底座包括上下分布的料堆活动座、料堆固定座,料堆活动座与料堆固定座之间设置有第一升降机构,且料堆活动座在第一升降机构的带动下进行上下升降;The pile base includes a pile movable seat and a pile fixing seat distributed up and down, a first lifting mechanism is arranged between the pile movable seat and the pile fixing seat, and the pile movable seat is driven by the first lifting mechanism Go up and down;
    所述第一升降机构包括四个呈矩形状分布的升降螺杆,升降螺杆包括升降外螺杆、升降内螺杆,升降内螺杆内置于升降外螺杆内,并与升降外螺杆螺纹配合,且升降内螺杆的外螺纹结构与升降外螺杆的外螺纹结构的螺纹旋向相反,所述升降内螺杆的顶端从升降外螺杆的顶端伸出并与料堆活动座的底端连接固定,所述升降外螺杆的外壁与料堆固定座之间螺纹配合,在升降外螺杆的外壁上还螺纹固定有一旋转套,各个旋转套之间通过第一联动机构实现同步同向转动,并带动升降外螺杆、升降内螺杆进行上下升降,所述旋转套通过一旋转套安装座安装在料堆固定座上,旋转套安装座的底端固定在料堆固定座的上端面上,旋转套安装座的顶端具有一环形安装凸起,同时在旋转套的底端面上开有一容安装凸起的顶端嵌入的环形安装凹槽;The first lifting mechanism includes four lifting screws distributed in a rectangular shape. The lifting screw includes a lifting outer screw and a lifting inner screw. The lifting inner screw is built in the lifting outer screw and is threaded with the lifting outer screw, and the lifting inner screw The thread direction of the outer thread structure of the lifting outer screw is opposite to that of the outer thread structure of the lifting outer screw. The top end of the lifting inner screw extends from the top of the lifting outer screw and is connected and fixed with the bottom end of the stack movable seat. There is a threaded fit between the outer wall and the stack fixing seat, and a rotating sleeve is threadedly fixed on the outer wall of the lifting outer screw. The first linkage mechanism between each rotating sleeve realizes synchronous rotation in the same direction, and drives the lifting outer screw and lifting inner The screw is lifted up and down, the rotating sleeve is installed on the stack fixing seat through a rotating sleeve mounting seat, the bottom end of the rotating sleeve mounting seat is fixed on the upper end surface of the stack fixing seat, and the top end of the rotating sleeve mounting seat has a ring shape Install the protrusions, and at the same time open an annular installation groove on the bottom end surface of the rotating sleeve to accommodate the top of the installation protrusions;
    所述第一联动机构为:在各个旋转套的外壁上均固定套装有第一联动链轮,各个第一联动链 轮之间通过第一联动链条联结实现同步转动,在料堆固定座上还设置有至少一个与第一联动链条相配合的第一链条涨紧轮,所述第一链条涨紧轮由第一联动电机驱动进行转动,并带动所有的旋转套进行转动;The first linkage mechanism is: a first linkage sprocket is fixed and sleeved on the outer wall of each rotating sleeve, and each first linkage sprocket is connected to realize synchronous rotation through a first linkage chain, and the pile is fixed on the fixed seat. At least one first chain tensioner matching the first linkage chain is provided, and the first chain tensioner is driven to rotate by the first linkage motor and drives all the rotating sleeves to rotate;
    所述料堆支撑座一共有五个,呈日字型排布在料堆活动座的上端面上,且相邻的料堆支撑座之间留有间隙;There are a total of five pile support seats, which are arranged in a Japanese shape on the upper end surface of the pile movable seat, and there is a gap between adjacent pile support seats;
    所述料堆支撑座包括一U形料堆支撑板,在料堆支撑板内沿着料堆支撑板的长轴方向安装有数个料堆支撑杆,在每个料堆支撑杆的两侧均活动套装有一料堆支撑滚轮,且同一个料堆支撑杆上的两个料堆支撑滚轮之间通过一同步转动套连接进行同步转动,各个料堆支撑杆上的料堆支撑滚轮由第二联动机构带动实现同步同向转动;The pile support seat includes a U-shaped pile support plate. A plurality of pile support rods are installed in the pile support plate along the long axis direction of the pile support plate. The movable suit has a pile support roller, and the two pile support rollers on the same pile support rod are connected by a synchronous rotating sleeve for synchronous rotation. The pile support rollers on each pile support rod are moved by the second linkage The mechanism drives to realize synchronous rotation in the same direction;
    所述第二联动机构为:在同步转动套的外侧套装有第二联动链轮,各个第二联动链轮之间通过第二联动链条联结实现联动,在料堆支撑板内安装有至少一个与第二联动链条相配合的第二链条涨紧轮。The second linkage mechanism is: a second linkage sprocket is sleeved on the outer side of the synchronous rotating sleeve, and each second linkage sprocket is connected by a second linkage chain to achieve linkage, and at least one and The second chain tensioner matched with the second linkage chain.
  5. 根据权利要求1所述的硅钢片铁芯自动叠装机,其特征在于:所述精定位工位包括一精定位支架,在精定位支架的上端面上安装有精定位组件,所述精定位组件包括横向硅钢片精定位单元与纵向硅钢片精定位单元The silicon steel sheet iron core automatic stacking machine according to claim 1, wherein the fine positioning station comprises a fine positioning bracket, and a fine positioning component is installed on the upper end surface of the fine positioning bracket, and the fine positioning component Including horizontal silicon steel sheet fine positioning unit and vertical silicon steel sheet fine positioning unit
    所述横向硅钢片精定位单元包括一对沿着一号硅钢片、二号硅钢片、三号硅钢片的分布方向延伸的第一纵向导轨,沿着第一纵向导轨的延伸方向依次分布有对一号硅钢片、二号硅钢片、三号硅钢片进行一一对应精定位的一号精定位机构、二号精定位机构、三号精定位机构;The horizontal silicon steel sheet fine positioning unit includes a pair of first longitudinal guide rails extending along the distribution direction of the No. 1 silicon steel sheet, the No. 2 silicon steel sheet, and the No. 3 silicon steel sheet, and pairs of first longitudinal guide rails are sequentially distributed along the extension direction of the first longitudinal guide rail. No. 1 silicon steel sheet, No. 2 silicon steel sheet, and No. 3 silicon steel sheet perform one-to-one precise positioning of No. 1 precision positioning mechanism, No. 2 precision positioning mechanism, and No. 3 precision positioning mechanism;
    一号精定位机构包括一号托架、一号辅助支撑板、一号基准块,一号托架有一对,对称分布在一号辅助支撑板的两侧,在两个一号托架靠近一号辅助支撑板的一侧均具开有一容一号硅钢片嵌入的凹槽,且两个一号托架共同配合实现对一号硅钢片的定位支撑,所述一号托架的底端通过一对一号活动滑块分别与两个第一纵向导轨滑动配合,所述一号辅助支撑板的底端通过一对一号升降螺杆与精定位支架之间活动固定,在一号辅助支撑板上安装有一号检测开关,在一号辅助支撑板的侧端还设置有一与一号硅钢片的侧边相贴合的一号基准块,该一号基准块安装在一号基准座上,所述一号基准座由一号电机、一号丝杠、一号丝杠螺母、一号导轨、一号滑块之间的配合靠近或远离一号辅助支撑板,在一号基准座与一号辅助支撑板之间还设置有一号导向杆;The No. 1 precision positioning mechanism includes No. 1 bracket, No. 1 auxiliary support plate, and No. 1 reference block. There is a pair of No. 1 brackets, which are symmetrically distributed on both sides of the No. 1 auxiliary support plate. One side of the No. auxiliary support plate is provided with a groove into which the No. 1 silicon steel sheet is embedded, and two No. 1 brackets cooperate to realize the positioning and support of the No. 1 silicon steel sheet. The bottom end of the No. 1 bracket passes A one-to-one movable sliding block is respectively slidably fitted with two first longitudinal guide rails, and the bottom end of the one-number auxiliary supporting plate is movably fixed between a pair of one-number lifting screws and a fine positioning bracket, and the first auxiliary supporting plate There is a detection switch installed on the No. 1 auxiliary support plate, and there is also a No. 1 datum block attached to the side of the No. 1 silicon steel sheet at the side end of the No. 1 auxiliary support plate. The No. 1 datum block is installed on the No. 1 datum seat. The No. 1 reference base is composed of the No. 1 motor, No. 1 screw, No. 1 screw nut, No. 1 guide rail, and No. 1 sliding block. The coordination between the No. 1 auxiliary support plate and the No. 1 base There is also a guide rod between the auxiliary support plates;
    二号精定位机构包括二号托架、二号辅助支撑板、二号基准块,二号托架有一对,对称分布在二号辅助支撑板的两侧,在两个二号托架靠近二号辅助支撑板的二侧均具开有一容二号硅钢片嵌入的凹槽,且两个二号托架共同配合实现对二号硅钢片的定位支撑,所述二号托架的底端通过一对二号活动滑块分别与两个第一纵向导轨滑动配合,所述二号辅助支撑板的底端 通过一对二号升降螺杆与精定位支架之间活动固定,在二号辅助支撑板上安装有二号检测开关,在二号辅助支撑板的侧端还设置有一与二号硅钢片的侧边相贴合的二号基准块,该二号基准块安装在二号基准座上,所述二号基准块由安装在二号基准座上的二号定准电机、二号定准丝杠、二号定准丝杠螺母之间的配合实现向一号精定位机构或三号精定位机构方向的水平移动调节,所述二号基准座由二号电机、二号丝杠、二号丝杠螺母、二号导轨、二号滑块之间的配合靠近或远离二号辅助支撑板,在二号基准座与二号辅助支撑板之间还设置有二号导向杆;No. 2 precision positioning mechanism includes No. 2 bracket, No. 2 auxiliary support plate, No. 2 reference block. No. 2 bracket has a pair, which are symmetrically distributed on both sides of No. 2 auxiliary support plate. Both sides of the No. 2 auxiliary support plate are provided with a groove into which the No. 2 silicon steel sheet is embedded, and the two No. 2 brackets cooperate to achieve positioning and support for the No. 2 silicon steel sheet. The bottom end of the No. 2 bracket passes A pair of No. 2 movable sliding blocks are respectively slidably fitted with two first longitudinal guide rails. The bottom end of the No. 2 auxiliary support plate is movably fixed between a pair of No. 2 lifting screws and a fine positioning bracket. The No. 2 detection switch is installed on the No. 2 auxiliary support plate. A No. 2 datum block is attached to the side of the No. 2 silicon steel sheet at the side end of the No. 2 auxiliary support plate. The No. 2 datum block is installed on the No. 2 datum seat. The No. 2 reference block is realized by the coordination of the No. 2 calibration motor, the No. 2 calibration screw, and the No. 2 calibration screw nut installed on the No. 2 reference seat to the direction of the No. 1 fine positioning mechanism or the No. 3 fine positioning mechanism. The second reference base is adjusted by the second motor, the second screw, the second screw nut, the second guide rail, and the second slide block. The fit is close to or away from the second auxiliary support plate. No. 2 guide rod is also set between No. 2 reference base and No. 2 auxiliary support plate;
    三号精定位机构包括三号托架、三号辅助支撑板、三号基准块,三号托架有一对,对称分布在三号辅助支撑板的两侧,在两个三号托架靠近三号辅助支撑板的一侧均具开有一容三号硅钢片嵌入的凹槽,且两个三号托架共同配合实现对三号硅钢片的定位支撑,所述三号托架的底端通过一对三号活动滑块分别与两个第一纵向导轨滑动配合,所述三号辅助支撑板的底端通过一对三号升降螺杆与精定位支架之间活动固定,在三号辅助支撑板上安装有三号检测开关,在三号辅助支撑板的侧端还设置有一与三号硅钢片的侧边相贴合的三号基准块,该三号基准块安装在三号基准座上,所述三号基准座由三号电机、三号丝杠、三号丝杠螺母、三号导轨、三号滑块之间的配合靠近或远离三号辅助支撑板,在三号基准座与三号辅助支撑板之间还设置有三号导向杆;The No. 3 precision positioning mechanism includes No. 3 bracket, No. 3 auxiliary support plate, and No. 3 reference block. There is a pair of No. 3 brackets, which are symmetrically distributed on both sides of the No. 3 auxiliary support plate. One side of the No. 3 auxiliary support plate is provided with a groove into which the No. 3 silicon steel sheet is embedded, and the two No. 3 brackets cooperate to realize the positioning and support of the No. 3 silicon steel sheet. The bottom end of the No. 3 bracket passes A pair of No. 3 movable sliding blocks are respectively slidably fitted with two first longitudinal guide rails. The bottom end of the No. 3 auxiliary support plate is movably fixed between a pair of No. 3 lifting screws and a fine positioning bracket. The No. 3 detection switch is installed on the No. 3 auxiliary support plate. A No. 3 datum block is attached to the side of the No. 3 silicon steel sheet at the side end of the No. 3 auxiliary support plate. The No. 3 datum block is installed on the No. 3 datum seat. The No. 3 reference base is composed of No. 3 motor, No. 3 screw, No. 3 screw nut, No. 3 guide rail, and No. 3 sliding block. The fit is close to or far from the No. 3 auxiliary support plate. There is also a No. 3 guide rod between the auxiliary support plates;
    一号托架、二号托架、三号托架由第三联动机构带动进行同步移动从而实现一号托架、二号托架、三号托架的调节,所述第三联动机构包括上联动杆、下联动杆、联动螺杆;The first bracket, the second bracket, and the third bracket are driven by the third linkage mechanism to move synchronously so as to realize the adjustment of the first bracket, the second bracket and the third bracket. The third linkage mechanism includes the upper Linkage rod, lower linkage rod, linkage screw;
    所述上联动杆有两对,其中一对中的两个上联动杆的一侧均与靠近一号托架的二号托架通过锁母的配合螺纹固定,另一侧均穿过靠近二号托架的一号托架后与远离二号托架的一号托架通过锁母的配合螺纹固定,另一对中的两个上联动杆的一侧也均与靠近一号托架的二号托架通过锁母的配合螺纹固定,另一侧均穿过远离一号托架的二号托架后与靠近二号托架的三号托架通过锁母的配合螺纹固定,从而实现远离二号托架的一号托架、靠近一号托架的二号托架、靠近二号托架的三号托架三者之间的联动;There are two pairs of upper linkage rods. One side of the two upper linkage rods in a pair is fixed with the second bracket close to the No. 1 bracket by the matching thread of the lock nut, and the other side passes through the close second bracket. The rear of the No. 1 bracket of the No. 2 bracket and the No. 1 bracket far from the No. 2 bracket are fixed by the matching thread of the lock nut, and the two upper linkage rods in the other pair are also connected to the one close to the No. 1 bracket. The second bracket is fixed by the matching thread of the lock nut, and the other side passes through the No. 2 bracket far away from the No. 1 bracket and then is fixed with the No. 3 bracket close to the No. 2 bracket by the matching thread of the lock nut. The linkage between the No. 1 bracket far away from the No. 2 bracket, the No. 2 bracket near the No. 1 bracket, and the No. 3 bracket near the No. 2 bracket;
    所述下联动杆有两对,其中一对中的两下联动杆的一侧均与靠近三号托架的二号托架通过锁母的配合螺纹固定,另一侧均穿过远离三号托架的二号托架后与靠近二号托架的一号托架通过锁母的配合螺纹固定,另一对中的两个下联动杆的一侧也均与靠近三号托架的二号托架通过锁母的配合螺纹固定,另一侧均穿过靠近二号托架的三号托架后与远离二号托架的三号托架通过锁母的配合螺纹固定,从而实现靠近二号托架的一号托架、远离一号托架的二号托架、远离二号托架的三号托架三者之间的联动;There are two pairs of the lower linkage rods. One side of the two lower linkage rods in a pair is fixed with the second bracket close to the No. 3 bracket by the matching thread of the lock nut, and the other side passes through and away from the No. 3 bracket. The second bracket of the bracket and the first bracket close to the second bracket are fixed by the matching thread of the lock nut. The two lower linkage rods in the other pair are also connected to the second bracket close to the third bracket. The No. bracket is fixed by the matching thread of the lock nut, and the other side passes through the No. 3 bracket close to the No. 2 bracket and is fixed with the No. 3 bracket far away from the No. 2 bracket by the matching thread of the lock nut to achieve close The linkage between the No. 1 bracket of the No. 2 bracket, the No. 2 bracket which is far from the No. 1 bracket, and the No. 3 bracket which is far from the No. 2 bracket;
    所述联动螺杆有两对,其中一对中的两个联动螺杆均水平穿过靠近一号托架的二号托架后与 该二号托架螺纹固定,另一对中的两个联动螺杆均水平穿过靠近三号托架的二号托架后与该二号托架螺纹固定,四个联动螺杆两两相对设置,且相对设置的两个联动螺杆的螺纹旋向相反,并且两个联动螺杆之间通过一联轴器相固定,并由联轴器带动进行同步反旋向转动,在联轴器的外侧固定套装有第三联动链轮,两个第三联动链轮之间通过第三联动链条联结实现联动;There are two pairs of the linkage screw rods. The two linkage screws in one pair pass horizontally through the No. 2 bracket close to the No. 1 bracket and are screwed to the No. 2 bracket. The two linkage screws in the other pair After passing horizontally through the No. 2 bracket close to the No. 3 bracket, they are screwed to the No. 2 bracket. The four linkage screws are arranged opposite to each other, and the screw threads of the two linkage screws are opposite to each other. The linkage screws are fixed by a coupling, and are driven by the coupling to rotate in a synchronous counter-rotating direction. A third linkage sprocket is fixed on the outside of the coupling, and the two third linkage sprockets pass between The third linkage chain connection realizes linkage;
    所述纵向硅钢片精定位单元包括分布于横向硅钢片精定位单元两侧并对四号硅钢片、五号硅钢片进行一一对应精定位的四号精定位机构、五号精定位机构;The longitudinal silicon steel sheet fine positioning unit includes a No. 4 fine positioning mechanism and a No. 5 fine positioning mechanism that are distributed on both sides of the horizontal silicon steel sheet fine positioning unit and perform precise positioning of the No. 4 silicon steel sheet and the No. 5 silicon steel sheet in one-to-one correspondence;
    四号精定位机构包括四号托架、四号辅助支撑板、四号基准块,所述四号托架有一对,对称分布在四号辅助支撑板的两侧,在两个四号托架靠近四号辅助支撑板的一侧均具开有一容四号硅钢片嵌入的凹槽,且两个四号托架共同配合实现对四号硅钢片的定位支撑,所述四号辅助支撑板的底端通过一对四号升降螺杆与精定位支架之间活动固定,在四号辅助支撑板上安装有四号检测开关,在四号辅助支撑板的侧端还设置有一与四号硅钢片的侧边相贴合的四号基准块,该四号基准块安装在四号基准座上,所述四号基准座由四号电机、四号丝杠、四号丝杠螺母、四号导轨、四号滑块之间的配合靠近或远离四号辅助支撑板,在四号基准座与四号辅助支撑板之间还设置有四号导向杆;The No. 4 precision positioning mechanism includes the No. 4 bracket, the No. 4 auxiliary support plate, and the No. 4 reference block. The No. 4 bracket has a pair, which is symmetrically distributed on both sides of the No. 4 auxiliary support plate. The side close to the No. 4 auxiliary support plate has a groove into which the No. 4 silicon steel sheet is embedded, and the two No. 4 brackets cooperate to realize the positioning and support of the No. 4 silicon steel sheet. The bottom end is movably fixed between a pair of No. 4 lifting screws and the fine positioning bracket. A No. 4 detection switch is installed on the No. 4 auxiliary support plate. A side end of the No. 4 auxiliary support plate is also provided with a No. 4 silicon steel sheet. The No. 4 datum block is attached to the side, and the No. 4 datum block is installed on the No. 4 datum base. The No. 4 datum base is composed of No. 4 motor, No. 4 screw, No. 4 screw nut, No. 4 guide rail, The fit between the No. 4 sliding blocks is close to or far away from the No. 4 auxiliary support plate, and a No. 4 guide rod is also provided between the No. 4 reference seat and the No. 4 auxiliary support plate;
    两个四号托架之间通过四号调节机构驱动相互靠近或远离,所述四号调节机构包括一对并列分布的四号调节导轨,四号调节导轨的延伸方向与第一纵向导轨的延伸方向相垂直,在两个四号托架的底端还安装有分别与两个四号调节导轨相配合的四号调节滑块,在两个四号托架之间设置有两对四号调节螺杆,其中一对中的两个四号调节螺杆均与同一个四号托架螺纹相连,另一对中的两个四号调节螺杆均与另一个四号托架螺纹相连,四个四号调节螺杆两两相对分布,且相对分布的两个四号调节螺杆的螺纹旋向相反,并且两个联动螺杆之间通过一联轴器相固定,并由联轴器带动进行同步反旋向转动,从而实现两个四号托架的相互靠近或远离,在联轴器的外侧固定套装第四联动链轮,两个第四联动链轮之间通过第四联动链条联结实现联动;The two No. 4 brackets are driven to approach or move away from each other by the No. 4 adjustment mechanism. The No. 4 adjustment mechanism includes a pair of No. 4 adjustment rails arranged side by side. The extension direction of the No. 4 adjustment rail and the extension of the first longitudinal rail are The directions are perpendicular, and the bottom ends of the two No. 4 brackets are also equipped with No. 4 adjustment sliders that are matched with the two No. 4 adjustment rails respectively. Two pairs of No. 4 adjustments are provided between the two No. 4 brackets. Screws, the two No. 4 adjusting screws in one pair are all connected to the same No. 4 bracket thread, the two No. 4 adjusting screws in the other pair are all connected to the other No. 4 bracket thread, four No. 4 The adjustment screws are distributed in pairs, and the screw threads of the two No. 4 adjustment screws are opposite, and the two linkage screws are fixed by a coupling, and the coupling is driven to rotate in a synchronous reverse direction. , So as to realize the approach or distance between the two No. 4 brackets, the fourth linkage sprocket is fixed on the outside of the coupling, and the linkage between the two fourth linkage sprockets is realized by the fourth linkage chain connection;
    五号精定位机构包括五号托架、五号辅助支撑板、五号基准块,所述五号托架有一对,对称分布在五号辅助支撑板的两侧,在两个五号托架靠近五号辅助支撑板的一侧均具开有一容五号硅钢片嵌入的凹槽,且两个五号托架共同配合实现对五号硅钢片的定位支撑,所述五号辅助支撑板的底端通过一对五号升降螺杆与精定位支架之间活动固定,在五号辅助支撑板上安装有五号检测开关,在五号辅助支撑板的侧端还设置有一与五号硅钢片的侧边相贴合的五号基准块,该五号基准块安装在五号基准座上,所述五号基准座由五号电机、五号丝杠、五号丝杠螺母、五号导轨、五号滑块之间的配合靠近或远离五号辅助支撑板,在五号基准座与五 号辅助支撑板之间还设置有五号导向杆;The No. 5 precision positioning mechanism includes the No. 5 bracket, the No. 5 auxiliary support plate, and the No. 5 reference block. The No. 5 bracket has a pair, which is symmetrically distributed on both sides of the No. 5 auxiliary support plate. The side close to the No. 5 auxiliary support plate is provided with a groove into which the No. 5 silicon steel sheet is embedded, and the two No. 5 brackets cooperate to realize the positioning and support of the No. 5 silicon steel sheet. The bottom end is movably fixed between a pair of No. 5 lifting screws and the precision positioning bracket. A No. 5 detection switch is installed on the No. 5 auxiliary support plate. A side end of the No. 5 auxiliary support plate is also provided with a No. 5 silicon steel sheet. The No. 5 datum block is attached to the side, and the No. 5 datum block is installed on the No. 5 datum base. The No. 5 datum base is composed of No. 5 motor, No. 5 screw, No. 5 screw nut, No. 5 guide rail, The fit between the No. 5 sliding blocks is close to or far from the No. 5 auxiliary support plate, and a No. 5 guide rod is also provided between the No. 5 reference seat and the No. 5 auxiliary support plate;
    两个五号托架之间通过五号调节机构驱动相互靠近或远离,所述五号调节机构包括一对并列分布的五号调节导轨,五号调节导轨的延伸方向与第一纵向导轨的延伸方向相垂直,在两个五号托架的底端还安装有分别与两个五号调节导轨相配合的五号调节滑块,在两个五号托架之间设置有两对五号调节螺杆,其中一对中的两个五号调节螺杆均与同一个五号托架螺纹相连,另一对中的两个五号调节螺杆均与另一个五号托架螺纹相连,五个五号调节螺杆两两相对分布,且相对分布的两个五号调节螺杆的螺纹旋向相反,并且两个联动螺杆之间通过一联轴器相固定,并由联轴器带动进行同步反旋向转动,从而实现两个五号托架的相互靠近或远离,在联轴器的外侧固定套装第五联动链轮,两个第五联动链轮之间通过第五联动链条联结实现联动。The two No. 5 brackets are driven to approach or move away from each other by a No. 5 adjustment mechanism. The No. 5 adjustment mechanism includes a pair of No. 5 adjustment guide rails arranged side by side. The extension direction of the No. 5 adjustment guide rail and the extension of the first longitudinal guide rail are The directions are perpendicular, and the bottom ends of the two No. 5 brackets are also equipped with No. 5 adjusting sliders respectively matched with two No. 5 adjusting rails, and two pairs of No. 5 adjustments are arranged between the two No. 5 brackets. Screws, the two No. 5 adjusting screws in one pair are all connected to the same No. 5 bracket thread, the two No. 5 adjusting screws in the other pair are all connected to the other No. 5 bracket thread, five No. 5 The adjustment screws are distributed in pairs, and the spiral directions of the two No. 5 adjustment screws are opposite, and the two linkage screws are fixed by a coupling, and the coupling is driven to rotate in a synchronous reverse direction. , So as to realize that the two No. 5 brackets are close to or far away from each other, the fifth linkage sprocket is fixed and sleeved on the outside of the coupling, and the linkage between the two fifth linkage sprocket is realized by the fifth linkage chain connection.
  6. 根据权利要求1所述的硅钢片铁芯自动叠装机,其特征在于:所述叠装工位包括一叠装支架,在叠装支架上安装有至少一组叠装组件;The automatic stacking machine for silicon steel sheet iron cores according to claim 1, wherein the stacking station comprises a stacking bracket, and at least one stacking component is installed on the stacking bracket;
    所述叠装组件包括一叠装座,所述叠装座包括上下分布的活动叠装座、固定叠装座,活动叠装座通过第二升降机构与固定叠装座相连,并由第二升降机构带动进行上下升降;The stacking assembly includes a stacking seat. The stacking seat includes a movable stacking seat and a fixed stacking seat distributed up and down. The movable stacking seat is connected to the fixed stacking seat through a second lifting mechanism, and is connected by a second lifting mechanism. Lifting mechanism drives up and down lifting;
    所述第二升降机构为:在活动叠装座的底端安装有第二升降螺杆,同时在固定叠装座上安装有与第二升降螺杆相配合的第二螺杆箱,所述第二螺杆箱由安装在固定叠装座上的第二升降电机带动进行转动并实现第二升降螺杆的上下升降,在活动叠装座与固定叠装座之间位于第二升降螺杆的周围还分布有数个第二升降导向杆,第二升降导向杆的顶端与活动叠装座相固定,在固定叠装座上具有容第二升降导向杆上下穿过的通孔,在通孔内安装有与第二升降导向杆相配合的第二升降导向套;The second lifting mechanism is: a second lifting screw is installed at the bottom end of the movable stacking seat, and a second screw box matched with the second lifting screw is installed on the fixed stacking seat, the second screw The box is driven by the second lifting motor installed on the fixed stacking seat to rotate and realize the up and down lifting of the second lifting screw. Between the movable stacking seat and the fixed stacking seat, there are also several ones distributed around the second lifting screw. The second lifting guide rod, the top end of the second lifting guide rod is fixed to the movable stacking seat, and the fixed stacking seat has a through hole for the second lifting guide rod to pass up and down, and the second lifting guide rod is installed in the through hole. The second lifting guide sleeve matched with the lifting guide rod;
    所述活动叠装座上安装有五个呈日字形分布的硅钢片支撑杆,分别为纵向分布的一号硅钢片支撑杆、二号硅钢片支撑杆以及横向分布的三号硅钢片支撑杆、四号硅钢片支撑杆、五号硅钢片支撑杆,其中,一号硅钢片支撑杆、二号硅钢片支撑杆分别对一号硅钢片、三号硅钢片进行支撑,三号硅钢片支撑杆、四号硅钢片支撑杆、五号硅钢片支撑杆分别对四号硅钢片、二号硅钢片、五号硅钢片进行支撑,所述一号硅钢片支撑杆、二号硅钢片支撑杆、三号硅钢片支撑杆、四号硅钢片支撑杆、五号硅钢片支撑杆通过一对支撑支架安装在活动叠装座上;Five silicon steel sheet support rods distributed in a Japanese shape are installed on the movable stacking seat, which are the longitudinally distributed No. 1 silicon steel sheet support rod, the No. 2 silicon steel sheet support rod, and the horizontally distributed No. 3 silicon steel sheet support rod. The No. 4 silicon steel sheet support rod and the No. 5 silicon steel sheet support rod, of which the No. 1 silicon steel sheet support rod and the No. 2 silicon steel sheet support rod support the No. 1 silicon steel sheet and the No. 3 silicon steel sheet respectively. The No. 3 silicon steel sheet support rod, The No. 4 silicon steel sheet support rod and the No. 5 silicon steel sheet support rod respectively support the No. 4 silicon steel sheet, the No. 2 silicon steel sheet, and the No. 5 silicon steel sheet. The No. 1 silicon steel sheet support rod, the No. 2 silicon steel sheet support rod and the No. 3 silicon steel sheet support rods. Silicon steel sheet support rods, No. 4 silicon steel sheet support rods, and No. 5 silicon steel sheet support rods are installed on the movable stacking seat through a pair of support brackets;
    所述一号硅钢片支撑杆、二号硅钢片支撑杆由第一调节机构驱动相互靠近或远离,所述第一调节机构:在两个支撑支架的外侧分别设置有一对支撑一号硅钢片支撑杆的一号支撑块、一对支撑二号硅钢片支撑杆的二号支撑块,在活动叠装座上安装有两对第一调节导轨,所述第一调节导轨沿着一号硅钢片支撑杆、二号硅钢片支撑杆的分布方向延伸,在支撑支架的底端安装有与第一调节导轨相配合的第一调节滑块,在两个支撑支架的中部位置还设置有一对 第一调节螺杆,两个第一调节螺杆分别穿过两个支撑支架,并与支撑支架之间螺纹配合,且两个第一调节螺杆的螺纹旋向相反,两个第一调节螺杆的相邻一侧通过第一联轴器相连,并由第一联轴器带动进行同步转动,从而实现两个支撑支架的相互靠近或远离,进而实现了一号硅钢片支撑杆、二号硅钢片支撑杆的相互靠近或远离;The No. 1 silicon steel sheet support rod and the No. 2 silicon steel sheet support rod are driven to approach or move away from each other by a first adjustment mechanism. The first adjustment mechanism: A pair of No. 1 silicon steel sheet supports are respectively provided on the outer sides of the two support brackets The No. 1 support block of the rod and a pair of No. 2 support blocks that support the No. 2 silicon steel sheet support rod. Two pairs of first adjustment rails are installed on the movable stacking seat, and the first adjustment guide rails are supported along the No. 1 silicon steel sheet. The distribution direction of the rod and the No. 2 silicon steel sheet support rod is extended. A first adjustment slider is installed at the bottom end of the support bracket to match the first adjustment rail. A pair of first adjustments is also provided at the middle of the two support brackets. Screw, the two first adjusting screws respectively pass through the two supporting brackets and are threaded with the supporting brackets, and the screw threads of the two first adjusting screws are opposite, and the adjacent sides of the two first adjusting screws pass through The first coupling is connected, and is driven by the first coupling to rotate synchronously, so that the two supporting brackets are close to or far away from each other, and then the No. 1 silicon steel sheet support rod and the No. 2 silicon steel sheet support rod are close to each other. Or stay away
    所述三号硅钢片支撑杆、五号硅钢片支撑杆由第二调节机构驱动同时靠近或远离四号硅钢片支撑杆,所述第二调节机构为:在两个支撑支架的顶端分别设置有一对支撑三号硅钢片支撑杆的三号支撑块、一对支撑四号硅钢片支撑杆的四号支撑块、一对支撑五号硅钢片支撑杆的五号支撑块,其中,四号支撑块与支撑支架之间固定连接,三号支撑块通过三号调节导轨、三号调节滑块的配合活动安装在支撑支架上,五号支撑块通过五号调节导轨、五号调节滑块的配合活动安装在支撑支架上,所述三号支撑块、五号支撑块通过第六联动机构进行同步移动;The No. 3 silicon steel sheet support rod and the No. 5 silicon steel sheet support rod are driven by a second adjustment mechanism to approach or move away from the No. 4 silicon steel sheet support rod at the same time. The second adjustment mechanism is: a top end of the two support brackets are respectively provided A pair of No. 3 support blocks that support No. 3 silicon steel sheet support rods, a pair of No. 4 support blocks that support No. 4 silicon steel sheet support rods, and a pair of No. 5 support blocks that support No. 5 silicon steel sheet support rods, of which, No. 4 support block It is fixedly connected with the support bracket, the No. 3 support block is installed on the support bracket through the cooperation of the No. 3 adjusting rail and the No. 3 adjustment slider, and the No. 5 support block is moved through the cooperation of the No. 5 adjusting rail and the No. 5 adjusting slider. Installed on a support bracket, the No. 3 support block and No. 5 support block move synchronously through a sixth linkage mechanism;
    所述第六联动机构包括一对安装在两个支撑支架内壁的第六联轴器、一对三号调节螺杆、一对五号调节螺杆、,其中三号调节螺杆的两侧分别与三号支撑块、第六联轴器相连,五号调节螺杆的两侧分别与五号支撑块、第六联轴器相连,所述三号调节螺杆与五号调节螺杆的螺纹旋向相反,从而实现三号支撑块与五号支撑块的反向运动,两个五号调节螺杆通过第六联动杆与两对锥齿轮的配合实现两个五号调节螺杆的同步转动,并带动两个三号调节螺杆进行同步转动,从而实现三号硅钢片支撑杆、五号硅钢片支撑杆靠近或远离四号硅钢片支撑杆;The sixth linkage mechanism includes a pair of sixth couplings installed on the inner walls of the two support brackets, a pair of No. 3 adjusting screws, a pair of No. 5 adjusting screws, and the two sides of the No. The supporting block and the sixth coupling are connected. The two sides of the fifth adjusting screw are respectively connected to the fifth supporting block and the sixth coupling. The screw threads of the third adjusting screw and the fifth adjusting screw have opposite directions to achieve The reverse movement of the No. 3 support block and the No. 5 support block, the two No. 5 adjustment screws realize the synchronous rotation of the two No. 5 adjustment screws through the cooperation of the sixth linkage rod and the two pairs of bevel gears, and drive two No. 3 adjustments The screw rotates synchronously, so that the No. 3 silicon steel sheet support rod and the No. 5 silicon steel sheet support rod are close to or away from the No. 4 silicon steel sheet support rod;
    所述固定叠装座通过水平移动机构与叠装支架相连,并由水平移动机构带动进行水平移动,所述水平移动机构为:在叠装支架上安装有一对水平移动导轨,且水平移动导轨的延伸方向与精定位工位、叠装工位的分布方向相垂直,在固定叠装座的底端还安装有与两个水平移动导轨相配合的水平移动滑块,在叠装支架上位于水平移动导轨的旁侧还设置有一水平移动齿条,该水平移动齿条沿着水平移动导轨的长轴方向延伸,在固定叠装座上安装有与水平移动齿条相啮合的水平移动齿轮。The fixed stacking seat is connected to the stacking bracket by a horizontal moving mechanism, and is driven by the horizontal moving mechanism to move horizontally. The horizontal moving mechanism is: a pair of horizontal moving rails are installed on the stacking bracket, and The extension direction is perpendicular to the distribution direction of the precision positioning station and the stacking station. At the bottom end of the fixed stacking seat is also installed a horizontally moving sliding block that is matched with two horizontally moving guide rails. It is located horizontally on the stacking bracket. A horizontal moving rack is also arranged on the side of the moving rail, the horizontal moving rack extends along the long axis direction of the horizontal moving rail, and a horizontal moving gear meshing with the horizontal moving rack is installed on the fixed stacking seat.
  7. 根据权利要求1所述的硅钢片铁芯自动叠装机,其特征在于:所述第一移动单元包括位于料堆工位与精定位工位上方的第一支架,第一支架安装在一叠装支架上,并由安装在叠装支架上的第一水平移动机构带动在料堆工位与精定位工位之间进行往复移动;The silicon steel sheet iron core automatic stacking machine according to claim 1, wherein the first moving unit comprises a first bracket located above the stacking station and the fine positioning station, and the first bracket is installed in a stacking station. On the support, and driven by the first horizontal movement mechanism installed on the stacking support to move back and forth between the stacking station and the fine positioning station;
    所述第一水平移动机构包括一对安装在叠装支架上的第一水平移动导轨,第一水平移动导轨沿着料堆工位与精定位工位的分布方向延伸,在第一支架的顶端安装有与两个第一水平移动导轨相配合使用的第一水平移动滑块,在叠装支架上位于两个第一水平移动导轨之间还设置有一第一水平移动丝杠,同时在第一支架上安装有与第一水平移动丝杠相配合的第一水平移动丝杠螺母;The first horizontal movement mechanism includes a pair of first horizontal movement guide rails installed on the stacking bracket, the first horizontal movement guide rail extends along the distribution direction of the stacking station and the fine positioning station, and is at the top of the first bracket Installed with a first horizontally moving sliding block used in conjunction with the two first horizontally moving rails, a first horizontally moving screw is also provided on the stacking bracket between the two first horizontally moving rails, and at the same time A first horizontally moving screw nut matched with the first horizontally moving screw is installed on the bracket;
    所述第一支架包括上下分布的第一固定支架、第一活动支架,第一水平移动滑块安装在第一固定支架上,第一活动支架由安装在第一固定支架上的第一升降缸驱动进行上下升降;The first bracket includes a first fixed bracket and a first movable bracket that are distributed up and down. The first horizontally movable sliding block is installed on the first fixed bracket. The first movable bracket is composed of a first lifting cylinder installed on the first fixed bracket. Drive up and down;
    在第一活动支架上安装有五组呈日字形分布的第一吸盘组件,所述第一吸盘组件包括第一吸盘座以及安装在第一吸盘座上的数个第一吸盘,五组吸盘组件分别为三组纵向分布并分别与一号硅钢片、二号硅钢片、三号硅钢片相一一对应的第一吸盘组件一号、第一吸盘组件二号、第一吸盘组件三号以及两组横向分布并分别与四号硅钢片、五号硅钢片相一一对应的第一吸盘组件四号、第一吸盘组件五号。Five groups of first suction cup assemblies distributed in a Japanese shape are installed on the first movable support. The first suction cup components include a first suction cup seat and a plurality of first suction cups mounted on the first suction cup seat. Five groups of suction cup components There are three groups of longitudinally distributed first suction cup assembly No. 1, first suction cup assembly No. 2, first suction cup assembly No. 3, and No. 2 silicon steel sheet corresponding to No. 1 silicon steel sheet, No. 2 silicon steel sheet, and No. 3 silicon steel sheet. The first suction cup assembly No. 4 and the first suction cup assembly No. 5 are arranged horizontally and correspond to the No. 4 silicon steel sheet and the No. 5 silicon steel sheet respectively.
  8. 根据权利要求1所述的硅钢片铁芯自动叠装机,其特征在于:所述第二移动单元包括位于精定位工位与叠装工位上方的第二支架,在第二支架安装在一叠装支架上,并由安装在叠装支架上的第二水平移动机构带动在精定位工位与叠装工位之间进行往复移动;The silicon steel sheet iron core automatic stacking machine according to claim 1, wherein the second moving unit includes a second bracket located above the precision positioning station and the stacking station, and the second bracket is installed in a stack The second horizontal movement mechanism installed on the stacking bracket drives the reciprocating movement between the precision positioning station and the stacking station;
    所述第二水平移动机构包括一对安装在叠装支架上的第二水平移动导轨,第二水平移动导轨沿着料堆工位与精定位工位的分布方向延伸,在第二支架的顶端安装有与两个第二水平移动导轨相配合使用的第二水平移动滑块,在叠装支架上位于两个第二水平移动导轨之间还设置有一第二水平移动丝杠,同时在第二支架上安装有与第二水平移动丝杠相配合的第二水平移动丝杠螺母;The second horizontal movement mechanism includes a pair of second horizontal movement guide rails installed on the stacking bracket, and the second horizontal movement guide rail extends along the distribution direction of the stacking station and the fine positioning station, and is located at the top of the second bracket There is a second horizontally moving sliding block that is used in conjunction with two second horizontally moving rails. A second horizontally moving screw is also provided on the stacking bracket between the two second horizontally moving rails. A second horizontally moving screw nut matched with the second horizontally moving screw is installed on the bracket;
    所述第二支架包括上下分布的第二固定支架、第二活动支架,第二水平移动滑块安装在第二固定支架上,第二活动支架由安装在第二固定支架上的第二升降缸驱动进行上下升降;The second bracket includes a second fixed bracket and a second movable bracket distributed up and down. The second horizontally movable sliding block is installed on the second fixed bracket. The second movable bracket is composed of a second lifting cylinder installed on the second fixed bracket. Drive up and down;
    在第二活动支架上安装有五组呈日字形分布的第二吸盘组件,所述第二吸盘组件包括第二吸盘座以及安装在第二吸盘座上的数个第二吸盘,五组第二吸盘组件分别为三组纵向分布并分别与一号硅钢片、二号硅钢片、三号硅钢片相一一对应的第二吸盘组件一号、第二吸盘组件二号、第二吸盘组件三号以及两组横向分布并分别与四号硅钢片、五号硅钢片相一一对应的第二吸盘组件四号、第二吸盘组件五号;Five groups of second suction cup assemblies distributed in a Japanese shape are installed on the second movable support. The second suction cup assembly includes a second suction cup seat and several second suction cups installed on the second suction cup seat. The suction cup components are three groups of longitudinally distributed second suction cup component No. 1, second suction cup component No. 2, and second suction cup component No. 3 corresponding to No. 1 silicon steel sheet, No. 2 silicon steel sheet, and No. 3 silicon steel sheet respectively. And two sets of second suction cup assembly No. 4 and second suction cup assembly No. 5, which are horizontally distributed and correspond to No. 4 silicon steel sheets and No. 5 silicon steel sheets respectively;
    所述第二吸盘组件一号、第二吸盘组件三号由第七联动机构带动同时靠近或远离第二吸盘组件二号,第七联动机构包括一安装在第二活动支架底端的第七联动支架,在第七联动支架上安装有一对第七联动导轨,第七联动导轨沿着第二吸盘组件一号、第二吸盘组件三号的分布方向延伸,在第二吸盘组件一号、第二吸盘组件三号上安装有与第七联动导轨相配合的第七联动滑块,第二吸盘组件一号、第二吸盘组件三号通过两个螺纹旋向相反的第七联动螺杆与第七螺杆箱的配合实现同时靠近或远离第二吸盘组件二号;The second suction cup assembly No. 1 and the second suction cup assembly No. 3 are driven by a seventh linkage mechanism to simultaneously approach or move away from the second suction cup assembly No. 2. The seventh linkage mechanism includes a seventh linkage bracket installed at the bottom end of the second movable bracket , A pair of seventh linkage guide rails are installed on the seventh linkage bracket. The seventh linkage guide rail extends along the distribution direction of the second suction cup assembly No. 1 and the second suction cup assembly No. 3. The seventh linkage slide block that cooperates with the seventh linkage guide is installed on the third assembly. The second suction cup assembly No. 1 and the second suction cup assembly No. 3 pass the seventh linkage screw and the seventh screw box with two opposite screw threads. The cooperation of achieving simultaneous approach to or away from the second suction cup assembly No. 2;
    所述第二吸盘组件四号、第二吸盘组件五号由第八联动机构带动相互靠近或远离,第八联动机构包括一安装在第二活动支架底端的第八联动支架,在第八联动支架上安装有一对第八联动导轨,第八联动导轨沿着第二吸盘组件四号、第二吸盘组件五号的分布方向延伸,在第 二吸盘组件四号、第二吸盘组件五号上安装有与第八联动导轨相配合的第八联动滑块,第二吸盘组件四号、第二吸盘组件五号通过两个螺纹旋向相反的第八联动螺杆与第八螺杆箱的配合实现相互靠近或远离。The second suction cup assembly No. 4 and the second suction cup assembly No. 5 are driven by an eighth linkage mechanism to approach or move away from each other. The eighth linkage mechanism includes an eighth linkage bracket installed at the bottom end of the second movable bracket. A pair of eighth linkage guide rails are installed on the upper part, which extends along the distribution direction of the second suction cup assembly No. 4 and the second suction cup assembly No. 5. The second suction cup assembly No. 4 and the second suction cup assembly No. 5 are installed The eighth linkage slider matched with the eighth linkage guide rail, the second suction cup assembly No. 4 and the second suction cup assembly No. 5 are close to or close to each other through the cooperation of the eighth linkage screw and the eighth screw box with two opposite screw threads. keep away.
PCT/CN2020/094547 2019-07-30 2020-06-05 Machine capable of automatically stacking silicon steel sheet iron cores WO2021017641A1 (en)

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