WO2021008153A1 - Engine having supercharging system - Google Patents

Engine having supercharging system Download PDF

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Publication number
WO2021008153A1
WO2021008153A1 PCT/CN2020/079779 CN2020079779W WO2021008153A1 WO 2021008153 A1 WO2021008153 A1 WO 2021008153A1 CN 2020079779 W CN2020079779 W CN 2020079779W WO 2021008153 A1 WO2021008153 A1 WO 2021008153A1
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WIPO (PCT)
Prior art keywords
exhaust
engine
supercharging system
pipe
intake
Prior art date
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PCT/CN2020/079779
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French (fr)
Chinese (zh)
Inventor
朱明超
陈翔
刘进伟
欧阳旭
李国卿
Original Assignee
重庆隆鑫通航发动机制造有限公司
隆鑫通用动力股份有限公司
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Application filed by 重庆隆鑫通航发动机制造有限公司, 隆鑫通用动力股份有限公司 filed Critical 重庆隆鑫通航发动机制造有限公司
Publication of WO2021008153A1 publication Critical patent/WO2021008153A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1805Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body
    • F01N13/1811Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body with means permitting relative movement, e.g. compensation of thermal expansion or vibration
    • F01N13/1816Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body with means permitting relative movement, e.g. compensation of thermal expansion or vibration the pipe sections being joined together by flexible tubular elements only, e.g. using bellows or strip-wound pipes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B39/00Component parts, details, or accessories relating to, driven charging or scavenging pumps, not provided for in groups F02B33/00 - F02B37/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/04Devices damping pulsations or vibrations in fluids
    • F16L55/045Devices damping pulsations or vibrations in fluids specially adapted to prevent or minimise the effects of water hammer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the invention relates to the field of engines, in particular to an engine that uses a supercharging system to increase power.
  • the turbocharging system in the prior art mainly includes a supercharging device, an intercooler and other equipment.
  • the supercharging device includes a turbine assembly installed in the exhaust system and a supercharger (air compressor assembly) installed in the intake system.
  • the exhaust pressure drives the turbine assembly to drive the supercharger to increase the intake pressure, thereby increasing the power of the engine.
  • the purpose of the present invention is to provide an engine with a supercharging system.
  • the supercharging system has better vibration isolation performance, effectively avoiding the transmission of the engine itself and the intake and exhaust vibrations to the supercharging system, and avoiding resonance , which will help ensure the normal operation of the supercharging system and reduce the failure rate.
  • the engine with a supercharging system of the present invention includes an engine body, an intake system, an exhaust system, and a supercharging system.
  • the supercharging system is connected to the intake system and/or the exhaust system through a corresponding damping bellows section;
  • the intake system includes components such as an air filter and an intake pipe
  • the exhaust system includes components such as an exhaust pipe and a muffler
  • the engine body also includes some necessary components, which belong to the prior art and will not be repeated here.
  • the supercharging system includes a turbo component driven by the exhaust system, a supercharging component (compressor) and an intercooler driven by the turbine component, which belong to the prior art and will not be repeated here;
  • the damping bellows section connected to the intake system and/or exhaust system means that there is a damping bellows section connected in the exhaust pipe section between the turbine assembly and the engine, or/and between the supercharger assembly and the engine
  • the intake pipe section is connected with a vibration damping bellows section;
  • the bellows is a cylindrical thin-walled corrugated pipe with multiple transverse corrugations, which has better adaptability to axial and radial forces, and thus has vibration isolation performance.
  • the bellows isolates engine vibration, effectively avoiding the transmission of the engine itself and the intake and exhaust vibrations to the supercharging system, avoiding resonance, thereby helping to ensure the normal operation of the supercharging system and reducing the failure rate;
  • the intake system includes an intake pipe ,
  • the intake duct is provided with an intake resonance cavity, which is located between the supercharging system and the engine intake; as shown in the figure, the intake resonance cavity is installed between the intercooler and the supercharger
  • the frequency characteristics of the intake or/and exhaust are eliminated from the aerodynamic source and mechanical isolation, so as to help maintain the stable operation of the engine's supercharging system to avoid resonance, and thus help Ensure the normal operation of the booster system, reduce the failure rate, thereby reducing the use and maintenance costs.
  • the exhaust system includes an exhaust pipe connected between the exhaust port of the engine and the muffler, the damping bellows section is an integral part of the exhaust pipe, and the damping bellows section is located in the exhaust pipe in the exhaust pipe.
  • the tube helps to block the initial vibration of the exhaust system itself and the vibration of the engine itself from being transmitted to the supercharging system, effectively avoiding the transmission of the engine itself and exhaust vibration to the supercharging system, avoiding resonance, and helping to ensure supercharging
  • the normal operation of the system reduces the failure rate and saves manufacturing costs.
  • the exhaust pipe is provided with an exhaust resonant cavity, the exhaust resonant cavity is located between the engine exhaust port and the supercharging system, and is located at the pipe section or/and rear of the exhaust pipe before the exhaust resonant cavity
  • the pipe section is provided with a damping bellows section; the present invention is provided with an exhaust resonant cavity in front of the turbine assembly.
  • the exhaust resonant cavity By setting the exhaust resonant cavity on the exhaust pipe, the fluctuation caused by the frequency characteristics of the exhaust gas can be effectively reduced for driving the turbine assembly It avoids the problem that the supercharging effect cannot be reflected due to the negative power of the pumping gas, improves the engine power, and has a simple structure, which reduces engine energy consumption and emissions, and does not increase the cost of the supercharging system; of course, there is also Some components such as resonant baffle can be installed; through the exhaust resonant cavity combined with the vibration damping bellows (front or/and rear of the exhaust resonant cavity) and the intake resonant cavity, the elimination can be greatly eliminated and transferred to the supercharger System vibration.
  • the damping bellows section includes a front damping bellows section of the pipe section between the engine exhaust port and the exhaust resonance cavity and a rear damping bellows section of the pipe section between the exhaust resonance cavity and the supercharging system; Preliminarily isolate the vibration through the front damping bellows section, and then buffer the exhaust pulse through the exhaust resonance cavity to further eliminate the vibration caused by the pulse, and finally isolate the remaining vibration through the rear damping bellows section to protect the supercharging system from vibration. Damage.
  • the axial dynamic stiffness of the damping bellows section is 120-160N/mm, preferably 140N/mm, and the radial dynamic stiffness is 30-40N/mm, preferably 35N/mm.
  • the preferred parameters are suitable for a 650ml single-cylinder engine, This optimal parameter makes the surge tank-bellows system frequency 43 Hz, which is less than 1/2 of the engine vibration frequency, so as to reduce the vibration transmitted from the engine to the surge tank and ensure the strength of the vibration damping bellows section itself.
  • the exhaust resonant cavity has a cylindrical structure, and the wall thickness is not less than 2mm, preferably 2mm, which can meet the requirements but does not increase the weight too much; the vibration of the exhaust resonant cavity wall plate is reduced from the body, and after testing, The vibration of the exhaust resonant cavity is reduced from 28.7g to 1.6g, a decrease of 94%; the exhaust pipe is connected to the exhaust resonant cavity in the radial direction, which increases the flow and mixing process of the airflow in the exhaust resonant cavity, which is beneficial to Ensure buffer voltage regulation;
  • the length (height) of the exhaust cavity is 270mm
  • the inner diameter is 98mm
  • the distance between the center of the pipe section of the exhaust pipe in and out of the exhaust cavity (radial access and communication) is 175mm, which ensures that the engine exhausts gas pressure On a stable basis, it can also play the role of silencing the expansion cavity, reducing the exhaust noise from 110dB to 103dB.
  • the support reinforcement includes a first reinforcement for fixing and supporting the pipe section between the engine exhaust port and the front damping bellows section and a second reinforcement for fixing and supporting the muffler;
  • the system actively strengthens to prevent vibration, combined with the bellows structure, to further eliminate the impact of vibration on the turbocharging system.
  • the entire system frequency is 128Hz and 245Hz, avoiding the engine vibration frequency 108Hz and 216Hz, and will not bring The system resonates to ensure the normal operation of the booster system.
  • the exhaust pipe is provided with a bypass which is connected between the front exhaust pipe section of the supercharging system and the rear exhaust pipe section of the supercharging system, and the bypass is provided with control bypass opening and closing and opening.
  • Control valve with a high degree of control; due to the effect of exhaust pressure, when the exhaust pressure is high, the turbo component driving the supercharger component will greatly increase the intake pressure. Excessive intake pressure will cause the overall intake to be unstable. Therefore, the control valve is used to control the opening of the bypass, so that part of the exhaust gas is directly discharged through the bypass without passing through the turbine assembly.
  • the bypass combined with the exhaust resonant cavity can effectively reduce the volatility of the gas entering the turbine assembly.
  • the opening and closing of the control valve and the degree of opening and closing are controlled by the engine intake pressure interlock; the intake pressure interlock is used to control the exhaust gas entering the turbine assembly, and the rotation speed of the turbine assembly is directly adjusted to control the intake pressure.
  • the pressure sensor can be used to detect the intake pressure and the opening and closing of the electronic control valve can be used.
  • the source of the intake pressure of this interlock control can be after the supercharger or before the supercharger, preferably after the supercharger, because the intake pressure in the pipe after the supercharger has a timely At the same time, it is the pressure after the supercharger is supercharged.
  • the increase in pressure and fluctuation are more obvious, which is more conducive to the control of intake pressure.
  • the intake pipe is connected with a pressure control branch line, and the pressure control branch line is connected to a control valve for delivering intake pressure to the control valve for controlling the opening and closing of the control valve and the degree of opening and closing; in this structure, use
  • the pressure control branch line leads out of the air inlet and connects to the control port of the pneumatic control valve. It has the characteristic of directness, so as to quickly control the intake pressure and booster components; the control valve is a pneumatic spring control valve, which uses the intake pressure to control the control valve.
  • the operation principle and control method of the pneumatic spring control valve belong to the prior art and will not be repeated here. Compared with the electronic control valve, it has the characteristics of simple structure, low failure rate and low cost.
  • the engine is a single-cylinder engine; the volume of the exhaust resonant cavity is 1.5-9 times the engine displacement, and the exhaust resonant cavity in this volume range has the characteristics of better elimination of volatility, as shown in the figure It shows that for a single-cylinder engine, the engine power can be greatly improved, that is, the present invention is particularly suitable for single-cylinder engines.
  • the volume of the intake resonant cavity is greater than 1.5 times the engine displacement.
  • the intake resonant cavity of this volume combined with the exhaust resonant cavity, greatly increases the stability in the near future and has a superimposing effect of improving engine power.
  • the volume of the intake resonant cavity is 1.5 times the engine displacement, and the volume of the exhaust resonant cavity is 6 times the engine displacement.
  • the preferred intake and exhaust resonant cavity volumes can greatly increase the engine power and increase to achieve the desired effect of turbocharging, especially for single-cylinder engines, while ensuring stable intake and improving engine efficiency; as shown in the figure, under the optimal intake and exhaust cavity volume conditions, the engine power The highest, higher than preferred and lower than preferred power all have a certain degree of reduction.
  • the length of the exhaust pipe section including the front damping bellows section between the engine exhaust port and the exhaust resonance cavity is 100-400mm; this length range is combined with the volume parameter of the exhaust resonance cavity to facilitate the formation Resonance and buffering help to ensure the smoothness of the exhaust gas entering the turbine assembly. Combined with the bypass setting, the smoothness of the exhaust gas can be ensured, so that the supercharging system can run smoothly and realize effective control in the near future.
  • the pressure control branch line is connected to the rear pipe section of the supercharging system of the intake pipe, which can directly reflect the pressure of the engine intake, thereby realizing effective control, ensuring smooth operation of the engine, improving power and combustion efficiency, and ultimately ensuring engine performance Emissions and reduce energy consumption.
  • the engine with the supercharging system of the present invention uses the bellows itself to have better adaptability characteristics of axial and radial alternating forces, and uses the bellows to communicate exhaust or/and intake fluctuations and isolate them Engine vibration, so that the turbocharging system has better vibration isolation performance, effectively avoiding the engine itself and the intake or/and exhaust vibration from being transmitted to the turbocharging system.
  • the bellows section is combined with the intake resonance, from the aerodynamic source and from The mechanical isolation jointly eliminates the frequency characteristics of intake or/and exhaust, thereby helping to maintain the stable operation of the engine's supercharging system to avoid resonance, thereby helping to ensure the normal operation of the supercharging system, reducing the failure rate, and reducing use and maintenance cost.
  • Figure 1 is a schematic diagram of the structural principle of the present invention
  • Figure 2 is a diagram showing the influence of only connecting the intake resonant cavity on the engine power (different volumes);
  • Figure 3 is a diagram showing the influence of only connecting the exhaust resonant cavity on the engine power (different volumes);
  • Figure 4 is a graph showing the influence of the length of the exhaust pipe section between the engine exhaust port and the exhaust resonance cavity on the engine power;
  • Figure 5 is a diagram showing the influence of the improved intake and exhaust system on engine power
  • Figure 6 is a schematic diagram of the structure of the present invention.
  • the engine of the present invention includes an engine body 1, an intake system, an exhaust system, and a supercharging system.
  • the supercharging system is connected to the intake system and/or the exhaust system through a corresponding damping bellows section.
  • the intake system includes components such as an air filter 8, an intake pipe 9, and the exhaust system includes components such as an exhaust pipe 3 and a muffler 7, and the engine body 1 also includes some necessary components, which belong to the prior art , Not repeat them here; and the supercharging system includes the turbine assembly 14 driven by the exhaust system, the supercharging assembly 12 (compressor) and the intercooler 11 driven by the turbine assembly 14, which belong to the prior art.
  • the supercharging system is connected to the intake system and/or the exhaust system through the corresponding damping bellows section means that there is a damping bellows section connected in the exhaust pipe section between the turbine assembly 14 and the engine body 1 , Or/and there is a damping bellows section communicating in the intake pipe section between the supercharger assembly and the engine;
  • the bellows is a cylindrical thin-walled corrugated pipe with multiple transverse corrugations, with good axial and radial It has vibration isolation performance.
  • the bellows is used to isolate engine vibration, which effectively prevents the engine itself and the vibration of intake and exhaust from being transmitted to the supercharging system, avoiding resonance, and then helping to ensure the normal operation of the supercharging system.
  • the pipe diameter of the damping bellows section is subject to the corresponding air flow (intake and exhaust) normally passing through, which will not be repeated here;
  • the air intake system includes an air intake pipe 9 which is provided with There is an intake resonant cavity 10, which is located between the supercharging system and the engine intake; as shown in the figure, the intake resonant cavity is installed between the intercooler 11 and the supercharger 12, and Combined with the setting of the bellows section, it eliminates the frequency characteristics of the intake or/and exhaust from the pneumatic source and mechanical isolation, thus helping to maintain the engine's supercharging system stable operation and avoiding resonance, thereby helping to ensure supercharging
  • the normal operation of the system reduces the failure rate, thereby reducing the use and maintenance costs.
  • the exhaust system includes an exhaust pipe 3 connected between the exhaust port of the engine and the muffler 7, the damping bellows section is a component of the exhaust pipe 3, and the damping bellows section is located
  • the exhaust pipe 3 is the pipe section between the supercharging system and the exhaust port of the engine; due to the large exhaust pulse of the engine exhaust system (especially the single cylinder), the engine itself and the exhaust system will vibrate greatly, Therefore, the installation of bellows in the exhaust system helps to block the initial vibration of the exhaust system itself and the vibration of the engine itself from being transmitted to the supercharging system, and effectively avoiding the transmission of the engine itself and exhaust vibration to the supercharging system to avoid occurrence Resonance helps ensure the normal operation of the supercharging system, reduces the failure rate and saves manufacturing costs.
  • the exhaust pipe is provided with an exhaust resonant cavity 2.
  • the exhaust resonant cavity 2 is located between the engine exhaust port and the supercharging system, and is located in the exhaust pipe before the exhaust resonant cavity.
  • the pipe section or/and the rear pipe section are provided with a vibration damping bellows section; the present invention is provided with an exhaust gas resonance cavity in front of the turbine assembly.
  • the volatility caused by frequency characteristics avoids the problem that the supercharging effect cannot be reflected due to the negative pumping power, improves the engine power, and has a simple structure, which reduces engine energy consumption and emissions, and does not increase the cost of the supercharging system; of course;
  • the resonant cavity can also be equipped with some resonant baffle and other components; through the exhaust resonant cavity combined with the damping bellows (front or/and rear of the exhaust resonant cavity) and the intake resonant cavity, the setting can be larger Elimination of the amplitude of the vibration transmitted to the supercharging system; as shown in the figure, the exhaust resonant cavity is connected to the exhaust pipe, that is, the air inlet of the exhaust resonant cavity 14 is connected to the engine exhaust port, and the air outlet is connected to the turbine assembly The air inlet, I will not repeat it here.
  • the damping bellows section includes a front damping bellows section 15 of the pipe section 13 between the engine exhaust port and the exhaust resonant cavity 2 and a pipe section between the exhaust resonant cavity 2 and the supercharging system
  • the rear damping bellows section 16 through the front damping bellows section, preliminary vibration isolation, and then through the exhaust resonance cavity to buffer the exhaust pulse to further eliminate the vibration caused by the pulse, and finally through the rear damping bellows section to isolate the remaining vibration, and then Protect the booster system from damage caused by vibration.
  • the axial dynamic stiffness of the damping bellows section is 120-160N/mm, preferably 140N/mm, and the radial dynamic stiffness is 30-40N/mm, preferably 35N/mm, and the preferred parameters are suitable for a 650ml unit. Cylinder engine, this optimal parameter makes the pressure stabilization chamber-bellows system frequency 43Hz, which is less than 1/2 of the vibration frequency of the engine, so as to reduce the vibration transmitted from the engine to the stabilization chamber and ensure the strength of the damping bellows section itself .
  • the exhaust resonant cavity has a cylindrical structure, and the wall thickness is not less than 2mm, preferably 2mm, which can meet the requirements without excessive weight increase; reduce the vibration of the exhaust resonant cavity wall from the body, To avoid rupture and damage of the exhaust resonant cavity, the vibration of the exhaust resonant cavity is reduced from 28.7g to 1.6g, a decrease of 94%; the exhaust pipe is connected to the exhaust resonant cavity in the radial direction, increasing the airflow The flow mixing process in the exhaust resonant cavity helps to ensure buffering and stabilization;
  • the length (height) of the exhaust cavity is 270mm
  • the inner diameter is 98mm
  • the distance between the center of the pipe section of the exhaust pipe in and out of the exhaust cavity (radial access and communication) is 175mm, which ensures that the engine exhausts gas pressure On a stable basis, it can also play the role of silencing the expansion cavity, reducing the exhaust noise from 110dB to 103dB.
  • the support reinforcement includes a first reinforcement 17 and a fixed support for fixedly supporting the pipe section between the engine exhaust port and the front damping bellows section
  • the second reinforcement 18 of the muffler actively strengthen the exhaust system to prevent vibration, and combine with the bellows structure to further eliminate the impact of vibration on the supercharging system.
  • the frequency of the entire system is 128Hz and 245Hz.
  • the engine vibration frequency is 108Hz and 216Hz, which will not bring about system resonance and ensure the normal operation of the supercharging system; both the first reinforcement 17 and the second reinforcement 18 can adopt the structure of the reinforcement frame, and the structure can be adapted to strengthen the installation.
  • a pipe clamp structure can be used and a mechanical structure such as an installation connecting seat is not repeated here; as shown in Figure 6, one end of the first reinforcement member 17 is fixedly connected to the engine exhaust port and the front vibration damping bellows section. The other end of the pipe section is fixedly connected to the relevant position of the frame (the helicopter frame used to install the engine).
  • the suspension connected to the engine body is integrally fixed, which is represented by a thick solid line in Figure 1;
  • One end of the second reinforcement member 18 is fixedly connected to the muffler, and the other end is connected to the relevant position of the frame (the helicopter frame used to install the engine), or, as in this embodiment, is fixedly connected to the rear vibration damping bellows section of the exhaust pipe
  • Fig. 1 is a schematic diagram, and the connecting and fixing points are indicated by thick solid lines, so I will not repeat them here.
  • the exhaust pipe 3 is provided with a bypass 5, and the bypass connection 5 is connected between the front exhaust pipe section of the supercharging system and the rear exhaust pipe section of the supercharging system.
  • the front refers to the turbine assembly 14
  • the direction of the intake air that is, the direction of the exhaust port of the engine; and the bypass 5 is provided with a control valve 4 that controls the opening and closing and opening of the bypass; due to the effect of the exhaust pressure, the turbine assembly Driving the supercharger component will greatly increase the intake pressure. Excessive intake pressure will cause the overall intake to be unstable. Therefore, the control valve is used to control the opening of the bypass, so that part of the exhaust gas is directly discharged through the bypass. After passing through the turbine assembly 14, at the same time, the bypass 5 combined with the exhaust resonant cavity 2 can effectively reduce the volatility of the gas entering the turbine assembly.
  • the opening and closing of the control valve 4 and the degree of opening and closing are controlled by the engine intake pressure interlock; the intake pressure interlock is used to control the exhaust gas entering the turbine assembly 14, and the rotation speed of the turbine assembly is directly adjusted to control the intake
  • the air pressure has a direct regulating effect; this kind of interlocking control method and structure has many kinds.
  • the pressure sensor can be used to detect the intake pressure and the opening and closing of the electronic control valve can be used. It can also be controlled by a pneumatic structure. Your existing control technology will not be repeated here; the source of the intake pressure of this interlock control can be after the supercharger or before the supercharger, preferably after the supercharger, because of the The intake pressure is timely and is the pressure after the supercharger is pressurized. The pressure increase and fluctuation are more obvious, which is more conducive to the control of the intake pressure.
  • the intake pipe 9 is connected with a pressure control branch line 6, and the pressure control branch line 6 is connected to the control valve 4 for delivering intake pressure to the control valve for controlling the opening and closing of the control valve.
  • the pressure control branch line 6 is used to lead the intake pressure of the intake port, and is connected to the control port of the pneumatic control valve, and the opening and closing of the pneumatic control valve is controlled by the intake pressure, which has the characteristics of directness and thus rapid The use of intake pressure to control the power output of the booster component, and finally control the intake pressure, so as to achieve a closed loop of intake pressure control
  • the control valve is a pneumatic spring control valve, which uses the intake pressure to control the opening and closing of the control valve, and the pneumatic spring controls
  • the operating principle of the valve is to use the pressure control branch 6 to draw intake air, which directly enters the intake end of the pneumatic spring control valve, and when the set pressure is reached, the intake air compresses the spring of the pneumatic spring control valve, causing the valve core to open ,
  • the engine is a single-cylinder engine; the volume of the exhaust resonant cavity 2 is 1.5-9 times the engine displacement.
  • the exhaust resonant cavity in this volume range has the characteristics of better elimination of volatility
  • the engine power can be greatly improved, that is, the present invention is particularly suitable for single-cylinder engines.
  • the volume of the intake resonant cavity 10 is greater than 1.5 times the displacement of the engine.
  • the intake resonant cavity 10 of this volume combined with the exhaust resonant cavity, greatly increases the stability in the near future, and has superposition Engine power improvement effect.
  • the volume of the intake resonant cavity 10 is 1.5 times the engine displacement, and the volume of the exhaust resonant cavity 2 is 6 times the engine displacement.
  • the preferred intake and exhaust resonant cavity volumes can be greatly improved.
  • Increasing the engine power has the desired effect of turbocharging, especially for single-cylinder engines, ensuring stable intake while improving engine efficiency; as shown in the figure, in the optimal intake and exhaust cavity volume Under the conditions, the engine power is the highest, and both higher than the optimal power and lower than the optimal power have a certain degree of decline.
  • the length of the pipe section 13 of the exhaust pipe 3 between the engine exhaust port and the exhaust resonant cavity is 100-400mm; preferably 300mm. This length range is combined with the volume parameter of the exhaust resonant cavity to facilitate resonance formation. And buffering, so as to help ensure the stability of the exhaust gas entering the turbine assembly, combined with the bypass setting, can more ensure the stability of the exhaust gas, so as to make the supercharging system run smoothly and realize effective control in the near future.
  • the single-cylinder engine with a displacement of 650ml for the test of this embodiment that is, 0.65L
  • a 1L intake resonance cavity which can effectively increase the power of the engine and continue to increase the volume of the resonance cavity.
  • the power has a downward trend, as shown in Figure 2, using 0.5L, 1L, 1.5L and 2L intake resonant cavities for comparison, the 1L intake resonant cavity has the best relative effect, and the ratio at this time is about 1.5 times;
  • the exhaust system is directly added with a turbocharging system, which cannot achieve the supercharging effect.
  • Introducing a certain volume of exhaust resonant cavity before the turbocharger system can greatly increase the engine power, but after the volume reaches 4L, continue to increase the volume, the further increase in engine power is not obvious, 4000m altitude, 2.1 pressure ratio .
  • the 4L volume resonant cavity scheme increases the engine power by 78% compared to the original machine; as shown in Figure 3, the 1L, 2L, 4L and 6L exhaust resonant cavities are used for comparison.
  • the 6L exhaust resonant cavity is compared with the 4L Although the power of the exhaust resonant cavity has increased, the increase is small, but the volume is larger.
  • the comprehensive cost performance is that the 4L exhaust resonant cavity is better, and the 4L exhaust resonant cavity is 6 of the 0.65L engine displacement.
  • the length of the exhaust pipe connecting the exhaust port and the resonance cavity is in the range of 100mm-400mm, and the power gradually increases as the length of the exhaust pipe increases.
  • the engine power will have The downward trend, as shown in Figure 4, the exhaust pipe length is 100, 200, 300 and 400mm. 300mm has the highest efficiency.
  • the power drops to a little higher than 100mm. Therefore, the preferred length is 300mm.
  • the engine power is higher than the original engine at an altitude of 4000m and a pressure ratio of 2.1 85%, see Figure 5.
  • the pressure control branch 6 is connected to the rear pipe section of the supercharging system (supercharger 12) of the intake pipe 9, which can directly reflect the pressure of the engine intake, thereby realizing effective control and ensuring the smooth operation of the engine. Conducive to improving power and combustion efficiency, and ultimately ensuring engine emissions and reducing energy consumption.
  • the communication between the exhaust resonant cavity, the intake resonant cavity and the exhaust pipe and the intake pipe can all adopt existing mechanical connection methods, such as welding into one, detachable connection, etc., which will not be repeated here.
  • the supercharging system includes a turbo component, a supercharging component and an intercooler, and the connection and cooperation relationship with the intake and exhaust system also belongs to the prior art, and will not be repeated here.

Abstract

An engine having a supercharging system, comprising an engine body (1), an air inlet system, an exhaust system and a supercharging system, the supercharging system being in communication with the air inlet system and/or the exhaust system by means of a corresponding vibration damping bellows section; the air inlet system comprises an air inlet pipe (9) which is provided with an air inlet resonance chamber (10), the air inlet resonance chamber (10) being located between the supercharging system and the air inlet of the engine. The engine utilizes a combination of the bellows section and air inlet resonance so as to keep the supercharging system of the engine stable and to prevent resonance.

Description

具有增压系统的发动机Engine with supercharging system 技术领域Technical field
本发明涉及发动机领域,具体涉及一种利用增压系统提高功率的发动机。The invention relates to the field of engines, in particular to an engine that uses a supercharging system to increase power.
背景技术Background technique
涡轮增压的主要作用就是提高发动机进气量,从而提高发动机的功率和扭矩。现有技术中涡轮增压系统主要包括增压装置以及中冷器等设备,增压装置包括一个安装于排气系统的涡轮组件和安装于进气系统的增压器(空气压缩机组件),通过排气压力驱动涡轮组件带动增压器增加进气压力,从而提高发动机的功率。The main function of turbocharging is to increase the air intake of the engine, thereby increasing the power and torque of the engine. The turbocharging system in the prior art mainly includes a supercharging device, an intercooler and other equipment. The supercharging device includes a turbine assembly installed in the exhaust system and a supercharger (air compressor assembly) installed in the intake system. The exhaust pressure drives the turbine assembly to drive the supercharger to increase the intake pressure, thereby increasing the power of the engine.
现有技术中,由于发动机排气具有一定的频率,特别是对于单缸发动机来说,发动机本身以及排气脉冲导致的振动导致的增压系统破坏类问题频繁出现,增加增压型单缸发动机的使用成本和维修成本大大提高,影响发动机的正常使用。In the prior art, because the engine exhaust has a certain frequency, especially for single-cylinder engines, the turbocharger system damage caused by the vibration caused by the engine itself and the exhaust pulse frequently occurs. The use cost and maintenance cost of the engine are greatly increased, affecting the normal use of the engine.
因此,需要对现有技术的增压系统进行改进,具有较好的隔振性能,有效避免发动机本身以及进、排气振动全部传递至增压系统,避免发生共振,进而利于保证增压系统的正常运行,降低故障率。Therefore, it is necessary to improve the prior art supercharging system, which has better vibration isolation performance, effectively avoids the transmission of the engine itself and the intake and exhaust vibrations to the supercharging system, avoids resonance, and thus helps to ensure the supercharging system. Normal operation, reducing failure rate.
发明内容Summary of the invention
有鉴于此,本发明的目的是提供一种具有增压系统的发动机,增压系统具有较好的隔振性能,有效避免发动机本身以及进、排气振动全部传递至增压系统,避免发生共振,进而利于保证增压系统的正常运行,降低故障率。In view of this, the purpose of the present invention is to provide an engine with a supercharging system. The supercharging system has better vibration isolation performance, effectively avoiding the transmission of the engine itself and the intake and exhaust vibrations to the supercharging system, and avoiding resonance , Which will help ensure the normal operation of the supercharging system and reduce the failure rate.
本发明的具有增压系统的发动机,包括发动机本体、进气系统、排气系统和增压系统,所述增压系统通过对应的减振波纹管段连通于进气系统和/或排气系统;对于发动机来说,进气系统包括空滤器、进气管道等部件,排气系统包括排气管道和消声器等部件,而发动机本体还包括一些必要的部件,属于现有技术,在此不再赘述;而增压系统包括由排气系统驱动的涡轮组件、由涡轮组 件驱动的增压组件(压缩机)以及中冷器等组件,属于现有技术,在此不再赘述;增压系统通过对应的减振波纹管段连通于进气系统和/或排气系统指的是在涡轮组件与发动机之间的排气管段中连通有减振波纹管段,或者/和在增压组件与发动机之间的进气管段中连通有减振波纹管段;波纹管为具有多个横向波纹的圆柱形薄壁折皱的管道,具有较好的轴向以及径向力的适应特性,从而具有隔振性能,在采用波纹管隔离发动机振动,有效避免发动机本身以及进、排气振动全部传递至增压系统,避免发生共振,进而利于保证增压系统的正常运行,降低故障率;所述进气系统包括进气管道,所述进气管道设有进气谐振腔,所述进气谐振腔位于增压系统与发动机进气口之间;如图所示,进气谐振腔安装于中冷器与增压器之间,并与波纹管段的设置相结合,从气动源头上和从机械隔离上共同消除进气或/和排气的频动特性,从而利于保持发动机的增压系统稳定运行避免发生共振,进而利于保证增压系统的正常运行,降低故障率,从而降低使用及维护成本。The engine with a supercharging system of the present invention includes an engine body, an intake system, an exhaust system, and a supercharging system. The supercharging system is connected to the intake system and/or the exhaust system through a corresponding damping bellows section; For the engine, the intake system includes components such as an air filter and an intake pipe, and the exhaust system includes components such as an exhaust pipe and a muffler, and the engine body also includes some necessary components, which belong to the prior art and will not be repeated here. The supercharging system includes a turbo component driven by the exhaust system, a supercharging component (compressor) and an intercooler driven by the turbine component, which belong to the prior art and will not be repeated here; The damping bellows section connected to the intake system and/or exhaust system means that there is a damping bellows section connected in the exhaust pipe section between the turbine assembly and the engine, or/and between the supercharger assembly and the engine The intake pipe section is connected with a vibration damping bellows section; the bellows is a cylindrical thin-walled corrugated pipe with multiple transverse corrugations, which has better adaptability to axial and radial forces, and thus has vibration isolation performance. The bellows isolates engine vibration, effectively avoiding the transmission of the engine itself and the intake and exhaust vibrations to the supercharging system, avoiding resonance, thereby helping to ensure the normal operation of the supercharging system and reducing the failure rate; the intake system includes an intake pipe , The intake duct is provided with an intake resonance cavity, which is located between the supercharging system and the engine intake; as shown in the figure, the intake resonance cavity is installed between the intercooler and the supercharger In combination with the setting of the bellows section, the frequency characteristics of the intake or/and exhaust are eliminated from the aerodynamic source and mechanical isolation, so as to help maintain the stable operation of the engine's supercharging system to avoid resonance, and thus help Ensure the normal operation of the booster system, reduce the failure rate, thereby reducing the use and maintenance costs.
进一步,所述排气系统包括连通于发动机排气口与消声器之间的排气管道,所述减振波纹管段为排气管道的组成部分,所述减振波纹管段位于排气管道在所述增压系统与发动机排气口之间的管段;由于发动机排气系统(特别是单缸)具有较大的排气脉冲导致发动机本身以及排气系统较大的振动,因而在排气系统设置波纹管,利于阻隔排气系统本身的初始振动以及发动机本身的振动传递至增压系统,有针对性的有效避免发动机本身以及排气振动全部传递至增压系统,避免发生共振,进而利于保证增压系统的正常运行,降低故障率,节约制造成本。Further, the exhaust system includes an exhaust pipe connected between the exhaust port of the engine and the muffler, the damping bellows section is an integral part of the exhaust pipe, and the damping bellows section is located in the exhaust pipe in the exhaust pipe. The pipe section between the supercharging system and the exhaust port of the engine; due to the large exhaust pulse of the engine exhaust system (especially the single cylinder), the engine itself and the exhaust system will vibrate greatly, so the exhaust system is provided with ripples The tube helps to block the initial vibration of the exhaust system itself and the vibration of the engine itself from being transmitted to the supercharging system, effectively avoiding the transmission of the engine itself and exhaust vibration to the supercharging system, avoiding resonance, and helping to ensure supercharging The normal operation of the system reduces the failure rate and saves manufacturing costs.
进一步,所述排气管道设有排气谐振腔,所述排气谐振腔位于发动机排气口与增压系统之间,位于排气管道在所述排气谐振腔前的管段或/和后的管段设有减振波纹管段;本发明在涡轮组件前设置排气谐振腔,通过在排气管道上设置排气谐振腔,能够有效减少用于驱动涡轮组件由于排气的频率特征导致的波动性,避免由于泵气负功原因导致的增压效果无法体现的问题,提高发动机功率,且结构简单,降低发动机能耗及排放,并不会增加增压系统的成本;当然, 谐振腔内还可设置一些谐振挡板之类的部件;通过排气谐振腔结合减振波纹管(排气谐振腔前或/和后)以及进气谐振腔的设置,可较大幅度的消除传递至增压系统的振动。Further, the exhaust pipe is provided with an exhaust resonant cavity, the exhaust resonant cavity is located between the engine exhaust port and the supercharging system, and is located at the pipe section or/and rear of the exhaust pipe before the exhaust resonant cavity The pipe section is provided with a damping bellows section; the present invention is provided with an exhaust resonant cavity in front of the turbine assembly. By setting the exhaust resonant cavity on the exhaust pipe, the fluctuation caused by the frequency characteristics of the exhaust gas can be effectively reduced for driving the turbine assembly It avoids the problem that the supercharging effect cannot be reflected due to the negative power of the pumping gas, improves the engine power, and has a simple structure, which reduces engine energy consumption and emissions, and does not increase the cost of the supercharging system; of course, there is also Some components such as resonant baffle can be installed; through the exhaust resonant cavity combined with the vibration damping bellows (front or/and rear of the exhaust resonant cavity) and the intake resonant cavity, the elimination can be greatly eliminated and transferred to the supercharger System vibration.
进一步,所述减振波纹管段包括位于发动机排气口与排气谐振腔之间的管段的前减振波纹管段和位于排气谐振腔与增压系统之间的管段的后减振波纹管段;通过前减振波纹管段初步隔振,再通过排气谐振腔缓冲排气脉冲,进一步消除该脉冲导致的振动,最后通过后减振波纹管段隔离剩余的振动,进而保护增压系统避免由于振动导致的损坏。Further, the damping bellows section includes a front damping bellows section of the pipe section between the engine exhaust port and the exhaust resonance cavity and a rear damping bellows section of the pipe section between the exhaust resonance cavity and the supercharging system; Preliminarily isolate the vibration through the front damping bellows section, and then buffer the exhaust pulse through the exhaust resonance cavity to further eliminate the vibration caused by the pulse, and finally isolate the remaining vibration through the rear damping bellows section to protect the supercharging system from vibration. Damage.
进一步,所述减振波纹管段轴向动刚度为120-160N/mm,优选140N/mm,径向动刚度为30-40N/mm,优选35N/mm,优选参数适用于650ml的单缸发动机,该优选参数使稳压腔-波纹管系统频率为43Hz,小于发动机振动频率的1/2,达到减小发动机传递给稳压腔振动的目的,且保证了减振波纹管段本身的强度。Further, the axial dynamic stiffness of the damping bellows section is 120-160N/mm, preferably 140N/mm, and the radial dynamic stiffness is 30-40N/mm, preferably 35N/mm. The preferred parameters are suitable for a 650ml single-cylinder engine, This optimal parameter makes the surge tank-bellows system frequency 43 Hz, which is less than 1/2 of the engine vibration frequency, so as to reduce the vibration transmitted from the engine to the surge tank and ensure the strength of the vibration damping bellows section itself.
进一步,所述排气谐振腔为圆筒形结构,且壁厚不小于2mm,优选2mm,能够达到要求且不过多的增加重量;从本体上减小排气谐振腔壁板振动,经检测,使排气谐振腔振动由28.7g下降到1.6g,降幅达到94%;所述排气管道沿径向接入连通于排气谐振腔,增加气流在排气谐振腔内的流动混合流程,利于保证缓冲稳压;Further, the exhaust resonant cavity has a cylindrical structure, and the wall thickness is not less than 2mm, preferably 2mm, which can meet the requirements but does not increase the weight too much; the vibration of the exhaust resonant cavity wall plate is reduced from the body, and after testing, The vibration of the exhaust resonant cavity is reduced from 28.7g to 1.6g, a decrease of 94%; the exhaust pipe is connected to the exhaust resonant cavity in the radial direction, which increases the flow and mixing process of the airflow in the exhaust resonant cavity, which is beneficial to Ensure buffer voltage regulation;
针对于650ml的单缸发动机,排气谐振腔长度(高)为270mm,内径为98mm,排气管道进出排气谐振腔(径向接入连通)管段中心距离为175mm,在保证发动机排除气体压力稳定的基础上,还可起到膨胀腔的消声作用,使排气噪声由110dB下降到103dB。For a 650ml single-cylinder engine, the length (height) of the exhaust cavity is 270mm, the inner diameter is 98mm, and the distance between the center of the pipe section of the exhaust pipe in and out of the exhaust cavity (radial access and communication) is 175mm, which ensures that the engine exhausts gas pressure On a stable basis, it can also play the role of silencing the expansion cavity, reducing the exhaust noise from 110dB to 103dB.
进一步,还包括支撑加强件,所述支撑加强件包括用于固定支承发动机排气口与前减振波纹管段之间的管段的第一加强件和固定支撑消声器的第二加强件;将排气系统主动加强阻止振动,结合波纹管结构,进一步消除振动对增压系统的影响,针对于650ml的单缸发动机,使整个系统频率为128Hz和245Hz,避开发动机振动频率108Hz和216Hz,不会带来系统共振,保证增压系统的正常运行。Further, it also includes a support reinforcement, the support reinforcement includes a first reinforcement for fixing and supporting the pipe section between the engine exhaust port and the front damping bellows section and a second reinforcement for fixing and supporting the muffler; The system actively strengthens to prevent vibration, combined with the bellows structure, to further eliminate the impact of vibration on the turbocharging system. For a 650ml single-cylinder engine, the entire system frequency is 128Hz and 245Hz, avoiding the engine vibration frequency 108Hz and 216Hz, and will not bring The system resonates to ensure the normal operation of the booster system.
进一步,所述排气管道设置有旁路,所述旁路连通于增压系统前排气管段和增压系统后排气管段之间,且所述旁路设置有控制旁路启闭以及开度的控制阀;由于排气压力的作用,在排气较大压力时,涡轮组件驱动增压组件会较大的增加进气压力,过大的进气压力会导致整体进气的不平稳,因此,利用控制阀控制旁路的开度,使得部分废气直接通过旁路排出而不经过涡轮组件,同时,该旁路结合排气谐振腔还能有效降低进入涡轮组件的气体的波动性。Further, the exhaust pipe is provided with a bypass which is connected between the front exhaust pipe section of the supercharging system and the rear exhaust pipe section of the supercharging system, and the bypass is provided with control bypass opening and closing and opening. Control valve with a high degree of control; due to the effect of exhaust pressure, when the exhaust pressure is high, the turbo component driving the supercharger component will greatly increase the intake pressure. Excessive intake pressure will cause the overall intake to be unstable. Therefore, the control valve is used to control the opening of the bypass, so that part of the exhaust gas is directly discharged through the bypass without passing through the turbine assembly. At the same time, the bypass combined with the exhaust resonant cavity can effectively reduce the volatility of the gas entering the turbine assembly.
进一步,所述控制阀的启闭以及启闭程度通过发动机进气压力联锁控制;利用进气压力联锁控制进入涡轮组件的排气,直接调整涡轮组件的转速从而控制进气压力,具有直接的调节效果;这种联锁控制的方法及结构具有多种,可采用压力传感器检测进气压力并通过电控控制阀的开闭,还可以采用气动结构进行控制,均属于你现有的控制技术,在此不再赘述;这种联锁控制的进气压力的来源可以在增压器后或者增压器前,优选增压器后,因增压器后管道内的进气压力具有及时性的同时而且是增压器增压后的压力,压力的提高以及波动性较为明显,更利于进气压力的控制。Further, the opening and closing of the control valve and the degree of opening and closing are controlled by the engine intake pressure interlock; the intake pressure interlock is used to control the exhaust gas entering the turbine assembly, and the rotation speed of the turbine assembly is directly adjusted to control the intake pressure. There are many kinds of interlocking control methods and structures. The pressure sensor can be used to detect the intake pressure and the opening and closing of the electronic control valve can be used. It can also be controlled by a pneumatic structure, all of which belong to your existing control The technology is not repeated here; the source of the intake pressure of this interlock control can be after the supercharger or before the supercharger, preferably after the supercharger, because the intake pressure in the pipe after the supercharger has a timely At the same time, it is the pressure after the supercharger is supercharged. The increase in pressure and fluctuation are more obvious, which is more conducive to the control of intake pressure.
进一步,所述进气管道连通设置有压力控制支线,所述压力控制支线连接控制阀用于将进气压力输送至控制阀用于控制控制阀的启闭及启闭程度;该结构中,利用压力控制支线引出进气道,并连接于气动控制阀的控制端口,具有直接性的特点,从而迅速控制进气压力和增压组件;控制阀为气动弹簧控制阀,利用进气压力控制控制阀的开闭,气动弹簧控制阀的动作原理以及控制方法属于现有技术,在此不再赘述;相对于电控阀来说,具有结构简单,故障率低且成本低的特点。Further, the intake pipe is connected with a pressure control branch line, and the pressure control branch line is connected to a control valve for delivering intake pressure to the control valve for controlling the opening and closing of the control valve and the degree of opening and closing; in this structure, use The pressure control branch line leads out of the air inlet and connects to the control port of the pneumatic control valve. It has the characteristic of directness, so as to quickly control the intake pressure and booster components; the control valve is a pneumatic spring control valve, which uses the intake pressure to control the control valve. The operation principle and control method of the pneumatic spring control valve belong to the prior art and will not be repeated here. Compared with the electronic control valve, it has the characteristics of simple structure, low failure rate and low cost.
进一步,所述发动机为单缸发动机;所述排气谐振腔的容积为发动机排量的1.5-9倍,该容积范围的排气谐振腔,具有较好的消除波动性的特点,如图所示,对于单缸发动机来说,可大大提高发动机功率,即本发明特别适合于单缸发动机使用。Further, the engine is a single-cylinder engine; the volume of the exhaust resonant cavity is 1.5-9 times the engine displacement, and the exhaust resonant cavity in this volume range has the characteristics of better elimination of volatility, as shown in the figure It shows that for a single-cylinder engine, the engine power can be greatly improved, that is, the present invention is particularly suitable for single-cylinder engines.
进一步,所述进气谐振腔的容积大于发动机排量的1.5倍,该容积的进气谐振腔,与排气谐振腔相结合,大大增加近期的平稳性,具有叠加性的发动机功 率提高效果。Further, the volume of the intake resonant cavity is greater than 1.5 times the engine displacement. The intake resonant cavity of this volume, combined with the exhaust resonant cavity, greatly increases the stability in the near future and has a superimposing effect of improving engine power.
进一步,所述进气谐振腔的容积为1.5倍的发动机排量,排气谐振腔的容积为发动机排量的6倍,优选的进气以及排气谐振腔容积,可大大增加发动机功率,起到了涡轮增压应有的效果,特别是对于单缸发动机来说,保证进气平稳的同时,提高发动机效率;如图所示,在优选的进气以及排气谐振腔容积条件下,发动机功率最高,高于优选和低于优选功率均具有一定程度的下降。Further, the volume of the intake resonant cavity is 1.5 times the engine displacement, and the volume of the exhaust resonant cavity is 6 times the engine displacement. The preferred intake and exhaust resonant cavity volumes can greatly increase the engine power and increase To achieve the desired effect of turbocharging, especially for single-cylinder engines, while ensuring stable intake and improving engine efficiency; as shown in the figure, under the optimal intake and exhaust cavity volume conditions, the engine power The highest, higher than preferred and lower than preferred power all have a certain degree of reduction.
进一步,所述排气管道位于发动机排气口与排气谐振腔之间的包括前减振波纹管段在内的管段长度为100-400mm;该长度范围结合排气谐振腔的容积参数,利于形成谐振以及缓冲,从而利于保证进入涡轮组件的排气的平稳性,结合旁路的设置,更能保证排气的平稳,从而使得增压系统平稳运行,实现对近期的有效控制。Further, the length of the exhaust pipe section including the front damping bellows section between the engine exhaust port and the exhaust resonance cavity is 100-400mm; this length range is combined with the volume parameter of the exhaust resonance cavity to facilitate the formation Resonance and buffering help to ensure the smoothness of the exhaust gas entering the turbine assembly. Combined with the bypass setting, the smoothness of the exhaust gas can be ensured, so that the supercharging system can run smoothly and realize effective control in the near future.
进一步,所述压力控制支线连通于进气管道的增压系统后管段,能够直接体现发动机进气的压力,从而实现有效控制,保证发动机的平稳运行,利于提高功率以及燃烧效率,最终保证发动机的排放以及降低能耗。Further, the pressure control branch line is connected to the rear pipe section of the supercharging system of the intake pipe, which can directly reflect the pressure of the engine intake, thereby realizing effective control, ensuring smooth operation of the engine, improving power and combustion efficiency, and ultimately ensuring engine performance Emissions and reduce energy consumption.
发明的有益效果是:本发明的具有增压系统的发动机,利用波纹管本身具有较好的轴向以及径向交变力的适应特性,采用波纹管连通排气或/和进气波动并隔离发动机振动,从而使得增压系统具有较好的隔振性能,有效避免发动机本身以及进或/和排气振动全部传递至增压系统,波纹管段与进气谐振相结合,从气动源头上和从机械隔离上共同消除进气或/和排气的频动特性,从而利于保持发动机的增压系统稳定运行避免发生共振,进而利于保证增压系统的正常运行,降低故障率,从而降低使用及维护成本。The beneficial effects of the invention are: the engine with the supercharging system of the present invention uses the bellows itself to have better adaptability characteristics of axial and radial alternating forces, and uses the bellows to communicate exhaust or/and intake fluctuations and isolate them Engine vibration, so that the turbocharging system has better vibration isolation performance, effectively avoiding the engine itself and the intake or/and exhaust vibration from being transmitted to the turbocharging system. The bellows section is combined with the intake resonance, from the aerodynamic source and from The mechanical isolation jointly eliminates the frequency characteristics of intake or/and exhaust, thereby helping to maintain the stable operation of the engine's supercharging system to avoid resonance, thereby helping to ensure the normal operation of the supercharging system, reducing the failure rate, and reducing use and maintenance cost.
附图说明Description of the drawings
下面结合附图和实施例对本发明作进一步描述:The present invention will be further described below in conjunction with the drawings and embodiments:
图1为本发明结构原理示意图;Figure 1 is a schematic diagram of the structural principle of the present invention;
图2为仅接入进气谐振腔对发动机功率影响图(不同容积);Figure 2 is a diagram showing the influence of only connecting the intake resonant cavity on the engine power (different volumes);
图3为仅接入排气谐振腔对发动机功率影响图(不同容积);Figure 3 is a diagram showing the influence of only connecting the exhaust resonant cavity on the engine power (different volumes);
图4为发动机排气口与排气谐振腔之间排气管段的长度对发动机功率的影 响图;Figure 4 is a graph showing the influence of the length of the exhaust pipe section between the engine exhaust port and the exhaust resonance cavity on the engine power;
图5为改进后的进排气系统对发动机功率影响图;Figure 5 is a diagram showing the influence of the improved intake and exhaust system on engine power;
图6为本发明结构示意图。Figure 6 is a schematic diagram of the structure of the present invention.
具体实施方式Detailed ways
如图所示,本发明的发动机,包括发动机本体1、进气系统、排气系统和增压系统,所述增压系统通过对应的减振波纹管段连通于进气系统和/或排气系统;对于发动机来说,进气系统包括空滤器8、进气管道9等部件,排气系统包括排气管道3和消声器7等部件,而发动机本体1还包括一些必要的部件,属于现有技术,在此不再赘述;而增压系统包括由排气系统驱动的涡轮组件14、由涡轮组件14驱动的增压组件12(压缩机)以及中冷器11等组件,属于现有技术,在此不再赘述;增压系统通过对应的减振波纹管段连通于进气系统和/或排气系统指的是在涡轮组件14与发动机本体1之间的排气管段中连通有减振波纹管段,或者/和在增压组件与发动机之间的进气管段中连通有减振波纹管段;波纹管为具有多个横向波纹的圆柱形薄壁折皱的管道,具有较好的轴向以及径向力的适应特性,从而具有隔振性能,在采用波纹管隔离发动机振动,有效避免发动机本身以及进、排气振动全部传递至增压系统,避免发生共振,进而利于保证增压系统的正常运行,降低故障率;减振波纹管段的管径以正常通过对应的气流(进气以及排气)为准,在此不再赘述;所述进气系统包括进气管道9,所述进气管道设有进气谐振腔10,所述进气谐振腔10位于增压系统与发动机进气口之间;如图所示,进气谐振腔安装于中冷器11与增压器12之间,并与波纹管段的设置相结合,从气动源头上和从机械隔离上共同消除进气或/和排气的频动特性,从而利于保持发动机的增压系统稳定运行避免发生共振,进而利于保证增压系统的正常运行,降低故障率,从而降低使用及维护成本。As shown in the figure, the engine of the present invention includes an engine body 1, an intake system, an exhaust system, and a supercharging system. The supercharging system is connected to the intake system and/or the exhaust system through a corresponding damping bellows section. ; For the engine, the intake system includes components such as an air filter 8, an intake pipe 9, and the exhaust system includes components such as an exhaust pipe 3 and a muffler 7, and the engine body 1 also includes some necessary components, which belong to the prior art , Not repeat them here; and the supercharging system includes the turbine assembly 14 driven by the exhaust system, the supercharging assembly 12 (compressor) and the intercooler 11 driven by the turbine assembly 14, which belong to the prior art. This will not be repeated here; the supercharging system is connected to the intake system and/or the exhaust system through the corresponding damping bellows section means that there is a damping bellows section connected in the exhaust pipe section between the turbine assembly 14 and the engine body 1 , Or/and there is a damping bellows section communicating in the intake pipe section between the supercharger assembly and the engine; the bellows is a cylindrical thin-walled corrugated pipe with multiple transverse corrugations, with good axial and radial It has vibration isolation performance. The bellows is used to isolate engine vibration, which effectively prevents the engine itself and the vibration of intake and exhaust from being transmitted to the supercharging system, avoiding resonance, and then helping to ensure the normal operation of the supercharging system. Reduce the failure rate; the pipe diameter of the damping bellows section is subject to the corresponding air flow (intake and exhaust) normally passing through, which will not be repeated here; the air intake system includes an air intake pipe 9 which is provided with There is an intake resonant cavity 10, which is located between the supercharging system and the engine intake; as shown in the figure, the intake resonant cavity is installed between the intercooler 11 and the supercharger 12, and Combined with the setting of the bellows section, it eliminates the frequency characteristics of the intake or/and exhaust from the pneumatic source and mechanical isolation, thus helping to maintain the engine's supercharging system stable operation and avoiding resonance, thereby helping to ensure supercharging The normal operation of the system reduces the failure rate, thereby reducing the use and maintenance costs.
本实施例中,所述排气系统包括连通于发动机排气口与消声器7之间的排气管道3,所述减振波纹管段为排气管道3的组成部分,所述减振波纹管段位于排气管道3在所述增压系统与发动机排气口之间的管段;由于发动机排气系统(特别是单缸)具有较大的排气脉冲导致发动机本身以及排气系统较大的振动,因 而在排气系统设置波纹管,利于阻隔排气系统本身的初始振动以及发动机本身的振动传递至增压系统,有针对性的有效避免发动机本身以及排气振动全部传递至增压系统,避免发生共振,进而利于保证增压系统的正常运行,降低故障率,节约制造成本。In this embodiment, the exhaust system includes an exhaust pipe 3 connected between the exhaust port of the engine and the muffler 7, the damping bellows section is a component of the exhaust pipe 3, and the damping bellows section is located The exhaust pipe 3 is the pipe section between the supercharging system and the exhaust port of the engine; due to the large exhaust pulse of the engine exhaust system (especially the single cylinder), the engine itself and the exhaust system will vibrate greatly, Therefore, the installation of bellows in the exhaust system helps to block the initial vibration of the exhaust system itself and the vibration of the engine itself from being transmitted to the supercharging system, and effectively avoiding the transmission of the engine itself and exhaust vibration to the supercharging system to avoid occurrence Resonance helps ensure the normal operation of the supercharging system, reduces the failure rate and saves manufacturing costs.
本实施例中,所述排气管道设有排气谐振腔2,所述排气谐振腔2位于发动机排气口与增压系统之间,位于排气管道在所述排气谐振腔前的管段或/和后的管段设有减振波纹管段;本发明在涡轮组件前设置排气谐振腔,通过在排气管道上设置排气谐振腔,能够有效减少用于驱动涡轮组件由于排气的频率特征导致的波动性,避免由于泵气负功原因导致的增压效果无法体现的问题,提高发动机功率,且结构简单,降低发动机能耗及排放,并不会增加增压系统的成本;当然,谐振腔内还可设置一些谐振挡板之类的部件;通过排气谐振腔结合减振波纹管(排气谐振腔前或/和后)的设置以及进气谐振腔的设置,可较大幅度的消除传递至增压系统的振动;如图所示,排气谐振腔连通于排气管道上,即排气谐振腔14的进气口连通于发动机排气口,出气口连通于涡轮组件的进气口,在此不再赘述。In this embodiment, the exhaust pipe is provided with an exhaust resonant cavity 2. The exhaust resonant cavity 2 is located between the engine exhaust port and the supercharging system, and is located in the exhaust pipe before the exhaust resonant cavity. The pipe section or/and the rear pipe section are provided with a vibration damping bellows section; the present invention is provided with an exhaust gas resonance cavity in front of the turbine assembly. By setting the exhaust gas resonance cavity on the exhaust pipe, the exhaust gas used to drive the turbine assembly can be effectively reduced. The volatility caused by frequency characteristics avoids the problem that the supercharging effect cannot be reflected due to the negative pumping power, improves the engine power, and has a simple structure, which reduces engine energy consumption and emissions, and does not increase the cost of the supercharging system; of course; , The resonant cavity can also be equipped with some resonant baffle and other components; through the exhaust resonant cavity combined with the damping bellows (front or/and rear of the exhaust resonant cavity) and the intake resonant cavity, the setting can be larger Elimination of the amplitude of the vibration transmitted to the supercharging system; as shown in the figure, the exhaust resonant cavity is connected to the exhaust pipe, that is, the air inlet of the exhaust resonant cavity 14 is connected to the engine exhaust port, and the air outlet is connected to the turbine assembly The air inlet, I will not repeat it here.
本实施例中,所述减振波纹管段包括位于发动机排气口与排气谐振腔2之间的管段13的前减振波纹管段15和位于排气谐振腔2与增压系统之间的管段的后减振波纹管段16;通过前减振波纹管段初步隔振,再通过排气谐振腔缓冲排气脉冲,进一步消除该脉冲导致的振动,最后通过后减振波纹管段隔离剩余的振动,进而保护增压系统避免由于振动导致的损坏。In this embodiment, the damping bellows section includes a front damping bellows section 15 of the pipe section 13 between the engine exhaust port and the exhaust resonant cavity 2 and a pipe section between the exhaust resonant cavity 2 and the supercharging system The rear damping bellows section 16; through the front damping bellows section, preliminary vibration isolation, and then through the exhaust resonance cavity to buffer the exhaust pulse to further eliminate the vibration caused by the pulse, and finally through the rear damping bellows section to isolate the remaining vibration, and then Protect the booster system from damage caused by vibration.
本实施例中,所述减振波纹管段轴向动刚度为120-160N/mm,优选140N/mm,径向动刚度为30-40N/mm,优选35N/mm,优选参数适用于650ml的单缸发动机,该优选参数使稳压腔-波纹管系统频率为43Hz,小于发动机振动频率的1/2,达到减小发动机传递给稳压腔振动的目的,且保证了减振波纹管段本身的强度。In this embodiment, the axial dynamic stiffness of the damping bellows section is 120-160N/mm, preferably 140N/mm, and the radial dynamic stiffness is 30-40N/mm, preferably 35N/mm, and the preferred parameters are suitable for a 650ml unit. Cylinder engine, this optimal parameter makes the pressure stabilization chamber-bellows system frequency 43Hz, which is less than 1/2 of the vibration frequency of the engine, so as to reduce the vibration transmitted from the engine to the stabilization chamber and ensure the strength of the damping bellows section itself .
本实施例中,所述排气谐振腔为圆筒形结构,且壁厚不小于2mm,优选2mm,能够达到要求且不过多的增加重量;从本体上减小排气谐振腔壁板振动,避免排气谐振腔破裂损坏,经检测,使排气谐振腔振动由28.7g下降到1.6g,降幅达 到94%;所述排气管道沿径向接入连通于排气谐振腔,增加气流在排气谐振腔内的流动混合流程,利于保证缓冲稳压;In this embodiment, the exhaust resonant cavity has a cylindrical structure, and the wall thickness is not less than 2mm, preferably 2mm, which can meet the requirements without excessive weight increase; reduce the vibration of the exhaust resonant cavity wall from the body, To avoid rupture and damage of the exhaust resonant cavity, the vibration of the exhaust resonant cavity is reduced from 28.7g to 1.6g, a decrease of 94%; the exhaust pipe is connected to the exhaust resonant cavity in the radial direction, increasing the airflow The flow mixing process in the exhaust resonant cavity helps to ensure buffering and stabilization;
针对于650ml的单缸发动机,排气谐振腔长度(高)为270mm,内径为98mm,排气管道进出排气谐振腔(径向接入连通)管段中心距离为175mm,在保证发动机排除气体压力稳定的基础上,还可起到膨胀腔的消声作用,使排气噪声由110dB下降到103dB。For a 650ml single-cylinder engine, the length (height) of the exhaust cavity is 270mm, the inner diameter is 98mm, and the distance between the center of the pipe section of the exhaust pipe in and out of the exhaust cavity (radial access and communication) is 175mm, which ensures that the engine exhausts gas pressure On a stable basis, it can also play the role of silencing the expansion cavity, reducing the exhaust noise from 110dB to 103dB.
如图6所示,本实施例中,还包括支撑加强件,所述支撑加强件包括用于固定支承发动机排气口与前减振波纹管段之间的管段的第一加强件17和固定支撑消声器的第二加强件18;将排气系统主动加强阻止振动,结合波纹管结构,进一步消除振动对增压系统的影响,针对于650ml的单缸发动机,使整个系统频率为128Hz和245Hz,避开发动机振动频率108Hz和216Hz,不会带来系统共振,保证增压系统的正常运行;第一加强件17和第二加强件18均可采用加强架的结构,结构上能够适应加强安装即可,可采用管卡结构并设有安装连接座之类的机械结构,在此不再赘述;如图6所示,第一加强件17一端固定连接于发动机排气口与前减振波纹管段之间的管段,另一端固定连接于机架(用于安装发动机的直升飞机机架)相关位置,本实施例是连接于发动机本体的悬架形成一体固定,图1中用粗实线表示;第二加强件18一端固定连接消声器,另一端连接于机架(用于安装发动机的直升飞机机架)相关位置,或者,如本实施例为固定连接于排气管道的后减振波纹管段16后的管段(如图6所示,依然形成较好的加固效果),图1由于为原理图,连接固定点用粗实线表示,在此不再赘述。As shown in Figure 6, in this embodiment, it also includes a support reinforcement, the support reinforcement includes a first reinforcement 17 and a fixed support for fixedly supporting the pipe section between the engine exhaust port and the front damping bellows section The second reinforcement 18 of the muffler; actively strengthen the exhaust system to prevent vibration, and combine with the bellows structure to further eliminate the impact of vibration on the supercharging system. For a 650ml single-cylinder engine, the frequency of the entire system is 128Hz and 245Hz. The engine vibration frequency is 108Hz and 216Hz, which will not bring about system resonance and ensure the normal operation of the supercharging system; both the first reinforcement 17 and the second reinforcement 18 can adopt the structure of the reinforcement frame, and the structure can be adapted to strengthen the installation. , A pipe clamp structure can be used and a mechanical structure such as an installation connecting seat is not repeated here; as shown in Figure 6, one end of the first reinforcement member 17 is fixedly connected to the engine exhaust port and the front vibration damping bellows section. The other end of the pipe section is fixedly connected to the relevant position of the frame (the helicopter frame used to install the engine). In this embodiment, the suspension connected to the engine body is integrally fixed, which is represented by a thick solid line in Figure 1; One end of the second reinforcement member 18 is fixedly connected to the muffler, and the other end is connected to the relevant position of the frame (the helicopter frame used to install the engine), or, as in this embodiment, is fixedly connected to the rear vibration damping bellows section of the exhaust pipe For the pipe section after 16 (as shown in Fig. 6, it still has a better reinforcement effect), Fig. 1 is a schematic diagram, and the connecting and fixing points are indicated by thick solid lines, so I will not repeat them here.
本实施例中,所述排气管道3设置有旁路5,所述旁路连5通于增压系统前排气管段和增压系统后排气管段之间,前指的是涡轮组件14进气来向,即发动机排气口方向;且所述旁路5设置有控制旁路启闭以及开度的控制阀4;由于排气压力的作用,在排气较大压力时,涡轮组件驱动增压组件会较大的增加进气压力,过大的进气压力会导致整体进气的不平稳,因此,利用控制阀控制旁路的开度,使得部分废气直接通过旁路排出而不经过涡轮组件14,同时,该旁路5结合排气谐振腔2还能有效降低进入涡轮组件的气体的波动性。In this embodiment, the exhaust pipe 3 is provided with a bypass 5, and the bypass connection 5 is connected between the front exhaust pipe section of the supercharging system and the rear exhaust pipe section of the supercharging system. The front refers to the turbine assembly 14 The direction of the intake air, that is, the direction of the exhaust port of the engine; and the bypass 5 is provided with a control valve 4 that controls the opening and closing and opening of the bypass; due to the effect of the exhaust pressure, the turbine assembly Driving the supercharger component will greatly increase the intake pressure. Excessive intake pressure will cause the overall intake to be unstable. Therefore, the control valve is used to control the opening of the bypass, so that part of the exhaust gas is directly discharged through the bypass. After passing through the turbine assembly 14, at the same time, the bypass 5 combined with the exhaust resonant cavity 2 can effectively reduce the volatility of the gas entering the turbine assembly.
本实施例中,所述控制阀4的启闭以及启闭程度通过发动机进气压力联锁控制;利用进气压力联锁控制进入涡轮组件14的排气,直接调整涡轮组件的转速从而控制进气压力,具有直接的调节效果;这种联锁控制的方法及结构具有多种,可采用压力传感器检测进气压力并通过电控控制阀的开闭,还可以采用气动结构进行控制,均属于你现有的控制技术,在此不再赘述;这种联锁控制的进气压力的来源可以在增压器后或者增压器前,优选增压器后,因增压器后管道内的进气压力具有及时性的同时而且是增压器增压后的压力,压力的提高以及波动性较为明显,更利于进气压力的控制。In this embodiment, the opening and closing of the control valve 4 and the degree of opening and closing are controlled by the engine intake pressure interlock; the intake pressure interlock is used to control the exhaust gas entering the turbine assembly 14, and the rotation speed of the turbine assembly is directly adjusted to control the intake The air pressure has a direct regulating effect; this kind of interlocking control method and structure has many kinds. The pressure sensor can be used to detect the intake pressure and the opening and closing of the electronic control valve can be used. It can also be controlled by a pneumatic structure. Your existing control technology will not be repeated here; the source of the intake pressure of this interlock control can be after the supercharger or before the supercharger, preferably after the supercharger, because of the The intake pressure is timely and is the pressure after the supercharger is pressurized. The pressure increase and fluctuation are more obvious, which is more conducive to the control of the intake pressure.
本实施例中,所述进气管道9连通设置有压力控制支线6,所述压力控制支线6连接控制阀4用于将进气压力输送至控制阀用于控制控制阀的启闭及启闭程度;该结构中,利用压力控制支线6引出进气道的进气压力,并连接于气动控制阀的控制端口,通过进气压力控制气动控制阀的启闭,具有直接性的特点,从而迅速的利用进气压力控制增压组件的动力输出,最终控制进气压力,从而实现进气压力控制的闭环;控制阀为气动弹簧控制阀,利用进气压力控制控制阀的开闭,气动弹簧控制阀的动作原理为利用压力控制支线6引来进气气体,该进气气体直接进入气动弹簧控制阀的进气端,达到设定压力后进气压缩气动弹簧控制阀的弹簧,使得阀芯开启,旁路开通,使得排气部分通过旁路直接排放,减少对涡轮的驱动,气动弹簧控制阀的原理以及控制方法属于现有技术,在此不再赘述;相对于电控阀来说,具有结构简单,故障率低且成本低的特点。In this embodiment, the intake pipe 9 is connected with a pressure control branch line 6, and the pressure control branch line 6 is connected to the control valve 4 for delivering intake pressure to the control valve for controlling the opening and closing of the control valve. Degree; In this structure, the pressure control branch line 6 is used to lead the intake pressure of the intake port, and is connected to the control port of the pneumatic control valve, and the opening and closing of the pneumatic control valve is controlled by the intake pressure, which has the characteristics of directness and thus rapid The use of intake pressure to control the power output of the booster component, and finally control the intake pressure, so as to achieve a closed loop of intake pressure control; the control valve is a pneumatic spring control valve, which uses the intake pressure to control the opening and closing of the control valve, and the pneumatic spring controls The operating principle of the valve is to use the pressure control branch 6 to draw intake air, which directly enters the intake end of the pneumatic spring control valve, and when the set pressure is reached, the intake air compresses the spring of the pneumatic spring control valve, causing the valve core to open , The bypass is opened, so that the exhaust part is directly discharged through the bypass, reducing the drive to the turbine. The principle and control method of the pneumatic spring control valve belong to the existing technology and will not be repeated here. Compared with the electronic control valve, it has Simple structure, low failure rate and low cost.
本实施例中,所述发动机为单缸发动机;所述排气谐振腔2的容积为发动机排量的1.5-9倍,该容积范围的排气谐振腔,具有较好的消除波动性的特点,如图所示,对于单缸发动机来说,可大大提高发动机功率,即本发明特别适合于单缸发动机使用。In this embodiment, the engine is a single-cylinder engine; the volume of the exhaust resonant cavity 2 is 1.5-9 times the engine displacement. The exhaust resonant cavity in this volume range has the characteristics of better elimination of volatility As shown in the figure, for a single-cylinder engine, the engine power can be greatly improved, that is, the present invention is particularly suitable for single-cylinder engines.
本实施例中,所述进气谐振腔10的容积大于发动机排量的1.5倍,该容积的进气谐振腔10,与排气谐振腔相结合,大大增加近期的平稳性,具有叠加性的发动机功率提高效果。In this embodiment, the volume of the intake resonant cavity 10 is greater than 1.5 times the displacement of the engine. The intake resonant cavity 10 of this volume, combined with the exhaust resonant cavity, greatly increases the stability in the near future, and has superposition Engine power improvement effect.
本实施例中,所述进气谐振腔10的容积为发动机排量的1.5倍,排气谐振腔 2的容积为发动机排量的6倍,优选的进气以及排气谐振腔容积,可大大增加发动机功率,起到了涡轮增压应有的效果,特别是对于单缸发动机来说,保证进气平稳的同时,提高发动机效率;如图所示,在优选的进气以及排气谐振腔容积条件下,发动机功率最高,高于优选和低于优选功率均具有一定程度的下降。In this embodiment, the volume of the intake resonant cavity 10 is 1.5 times the engine displacement, and the volume of the exhaust resonant cavity 2 is 6 times the engine displacement. The preferred intake and exhaust resonant cavity volumes can be greatly improved. Increasing the engine power has the desired effect of turbocharging, especially for single-cylinder engines, ensuring stable intake while improving engine efficiency; as shown in the figure, in the optimal intake and exhaust cavity volume Under the conditions, the engine power is the highest, and both higher than the optimal power and lower than the optimal power have a certain degree of decline.
本实施例中,所述排气管道3位于发动机排气口与排气谐振腔之间的管段13长度为100-400mm;优选300mm,该长度范围结合排气谐振腔的容积参数,利于形成谐振以及缓冲,从而利于保证进入涡轮组件的排气的平稳性,结合旁路的设置,更能保证排气的平稳,从而使得增压系统平稳运行,实现对近期的有效控制。In this embodiment, the length of the pipe section 13 of the exhaust pipe 3 between the engine exhaust port and the exhaust resonant cavity is 100-400mm; preferably 300mm. This length range is combined with the volume parameter of the exhaust resonant cavity to facilitate resonance formation. And buffering, so as to help ensure the stability of the exhaust gas entering the turbine assembly, combined with the bypass setting, can more ensure the stability of the exhaust gas, so as to make the supercharging system run smoothly and realize effective control in the near future.
如图所示,本实施例的试验用发动机排量为650ml的单缸发动机,即0.65L,接入1L进气谐振腔,能够使发动机的功率得到有效提升,继续增加该谐振腔容积,发动机功率反而呈下降趋势,见图2,采用0.5L、1L、1.5L和2L的进气谐振腔进行对比,1L的进气谐振腔相对效果最好,此时的比例为1.5倍左右;As shown in the figure, the single-cylinder engine with a displacement of 650ml for the test of this embodiment, that is, 0.65L, is connected to a 1L intake resonance cavity, which can effectively increase the power of the engine and continue to increase the volume of the resonance cavity. Instead, the power has a downward trend, as shown in Figure 2, using 0.5L, 1L, 1.5L and 2L intake resonant cavities for comparison, the 1L intake resonant cavity has the best relative effect, and the ratio at this time is about 1.5 times;
排气系统直接加涡轮增压系统,无法达到增压效果。在涡轮增压系统前引入一定容积的排气谐振腔,可以使发动机功率得到大幅度提升,但容积达到4L后,继续增加容积,发动机功率进一步提升幅度并不明显,4000m海拔,2.1压比下,4L容积的谐振腔方案使发动机功率较原机提升了78%;如图3所示,采用1L、2L、4L和6L的排气谐振腔进行对比,6L的排气谐振腔相对于4L的排气谐振腔虽然功率有所增加,但增加幅度较小,而体积却较大,综合性价比则采用4L的排气谐振腔较优,同时4L的排气谐振腔是0.65L发动机排量的6倍左右;The exhaust system is directly added with a turbocharging system, which cannot achieve the supercharging effect. Introducing a certain volume of exhaust resonant cavity before the turbocharger system can greatly increase the engine power, but after the volume reaches 4L, continue to increase the volume, the further increase in engine power is not obvious, 4000m altitude, 2.1 pressure ratio , The 4L volume resonant cavity scheme increases the engine power by 78% compared to the original machine; as shown in Figure 3, the 1L, 2L, 4L and 6L exhaust resonant cavities are used for comparison. The 6L exhaust resonant cavity is compared with the 4L Although the power of the exhaust resonant cavity has increased, the increase is small, but the volume is larger. The comprehensive cost performance is that the 4L exhaust resonant cavity is better, and the 4L exhaust resonant cavity is 6 of the 0.65L engine displacement. About times
连接排气口和谐振腔的排气管管长在100mm-400mm范围内,功率随着该排气管的长度增加而逐渐提升,当该排气管长度增加到400mm时,发动机功率随之具有下降的趋势,如图4所示,排气管管长在100、200、300和400mm,300mm效率最高,当接到400mm时,功率下降到比100mm稍高,因此,优选长度为300mm。The length of the exhaust pipe connecting the exhaust port and the resonance cavity is in the range of 100mm-400mm, and the power gradually increases as the length of the exhaust pipe increases. When the length of the exhaust pipe increases to 400mm, the engine power will have The downward trend, as shown in Figure 4, the exhaust pipe length is 100, 200, 300 and 400mm. 300mm has the highest efficiency. When connected to 400mm, the power drops to a little higher than 100mm. Therefore, the preferred length is 300mm.
接入1L进气谐振腔,4L排气谐振腔,且在排气口和排气谐振腔之间接入管长为300mm的排气管后,发动机功率在4000m海拔,2.1压比下较原机提升了85%,见图5。After connecting 1L intake resonance cavity, 4L exhaust resonance cavity, and connecting a 300mm exhaust pipe between the exhaust port and the exhaust resonance cavity, the engine power is higher than the original engine at an altitude of 4000m and a pressure ratio of 2.1 85%, see Figure 5.
图2-图5中,横坐标均为增压比,纵坐标为功率。In Figure 2 to Figure 5, the abscissa is the boost ratio, and the ordinate is the power.
本实施例中,所述压力控制支线6连通于进气管道9的增压系统(增压器12)后管段,能够直接体现发动机进气的压力,从而实现有效控制,保证发动机的平稳运行,利于提高功率以及燃烧效率,最终保证发动机的排放以及降低能耗。In this embodiment, the pressure control branch 6 is connected to the rear pipe section of the supercharging system (supercharger 12) of the intake pipe 9, which can directly reflect the pressure of the engine intake, thereby realizing effective control and ensuring the smooth operation of the engine. Conducive to improving power and combustion efficiency, and ultimately ensuring engine emissions and reducing energy consumption.
本发明中,排气谐振腔、进气谐振腔与排气管道以及进气管道的连通均可采用现有的机械连接方式,比如焊接成一体、可拆卸式连接等方式,在此不再赘述;增压系统包括涡轮组件、增压组件和中冷器,与进排气系统的连接配合关系也属于现有技术,在此不再赘述。In the present invention, the communication between the exhaust resonant cavity, the intake resonant cavity and the exhaust pipe and the intake pipe can all adopt existing mechanical connection methods, such as welding into one, detachable connection, etc., which will not be repeated here. The supercharging system includes a turbo component, a supercharging component and an intercooler, and the connection and cooperation relationship with the intake and exhaust system also belongs to the prior art, and will not be repeated here.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be implemented Modifications or equivalent replacements without departing from the purpose and scope of the technical solution of the present invention should be covered by the scope of the claims of the present invention.

Claims (10)

  1. 一种具有增压系统的发动机,其特征在于:包括发动机本体、进气系统、排气系统、增压系统和减振波纹管段,所述增压系统通过对应的减振波纹管段连通于进气系统和/或排气系统;An engine with a supercharging system, which is characterized in that it comprises an engine body, an air intake system, an exhaust system, a supercharging system, and a damping bellows section. The supercharging system is connected to the intake air through a corresponding damping bellows section. System and/or exhaust system;
    所述进气系统包括进气管道,所述进气管道设有进气谐振腔,所述进气谐振腔位于增压系统与发动机进气口之间。The air intake system includes an air intake pipe, the air intake pipe is provided with an air intake resonance cavity, and the air intake resonance cavity is located between the supercharging system and the engine air inlet.
  2. 根据权利要求1所述的具有增压系统的发动机,其特征在于:所述排气系统包括连通于发动机排气口与消声器之间的排气管道,所述减振波纹管段为排气管道的组成部分,所述减振波纹管段位于排气管道在所述增压系统与发动机排气口之间的管段。The engine with a supercharging system according to claim 1, wherein the exhaust system comprises an exhaust pipe connected between the exhaust port of the engine and the muffler, and the damping bellows section is a part of the exhaust pipe. Component, the damping bellows section is located in the pipe section of the exhaust pipe between the supercharging system and the exhaust port of the engine.
  3. 根据权利要求2所述的具有增压系统的发动机,其特征在于:所述排气管道设有排气谐振腔,所述排气谐振腔位于发动机排气口与增压系统之间,位于排气管道在所述排气谐振腔前的管段或/和后的管段设有减振波纹管段。The engine with a supercharging system according to claim 2, wherein the exhaust pipe is provided with an exhaust resonant cavity, and the exhaust resonant cavity is located between the exhaust port of the engine and the supercharging system, and is located in the exhaust The gas pipeline is provided with a vibration damping bellows section at the pipe section before or/and the pipe section behind the exhaust resonance cavity.
  4. 根据权利要求3所述的具有增压系统的发动机,其特征在于:所述减振波纹管段包括位于发动机排气口与排气谐振腔之间的管段的前减振波纹管段和位于排气谐振腔与增压系统之间的管段的后减振波纹管段。The engine with a supercharging system according to claim 3, wherein the damping bellows section includes a front damping bellows section located at the pipe section between the engine exhaust port and the exhaust resonance cavity and a front damping bellows section located at the exhaust resonance cavity. The rear damping bellows section of the pipe section between the cavity and the booster system.
  5. 根据权利要求3所述的具有增压系统的发动机,其特征在于:所述减振波纹管段轴向动刚度为120-160N/mm,径向动刚度为30-40N/mm。The engine with a supercharging system according to claim 3, wherein the axial dynamic stiffness of the damping bellows section is 120-160 N/mm, and the radial dynamic stiffness is 30-40 N/mm.
  6. 根据权利要求5所述的具有增压系统的发动机,其特征在于:所述排气谐振腔为圆筒形结构,且壁厚不小于2mm;所述排气管道沿径向接入连通于排气谐振腔。The engine with a supercharging system according to claim 5, characterized in that: the exhaust resonant cavity is a cylindrical structure, and the wall thickness is not less than 2mm; the exhaust pipe is connected to the exhaust pipe in the radial direction. Gas resonance cavity.
  7. 根据权利要求4所述的具有增压系统的发动机,其特征在于:还包括支撑加强件,所述支撑加强件包括用于固定支承发动机排气口与前减振波纹管段之间的管段的第一加强件和固定支撑消声器的第二加强件。The engine with a supercharging system according to claim 4, characterized in that it further comprises a support reinforcement, said support reinforcement comprising a second pipe section for fixedly supporting the engine exhaust port and the front damping bellows section. A reinforcing member and a second reinforcing member for fixing and supporting the muffler.
  8. 根据权利要求3所述的具有增压系统的发动机,其特征在于:所述排气管道设置有旁路,所述旁路连通于增压系统前排气管段和增压系统后排气管段之 间,且所述旁路设置有控制旁路启闭以及开度的控制阀;所述进气管道连通设置有压力控制支线,所述压力控制支线连接控制阀用于将进气压力输送至控制阀用于控制控制阀的启闭及启闭程度。The engine with a supercharging system according to claim 3, wherein the exhaust pipe is provided with a bypass, and the bypass is connected to one of the front exhaust pipe section of the supercharging system and the rear exhaust pipe section of the supercharging system And the bypass is provided with a control valve that controls the opening and closing and opening of the bypass; the intake pipe is connected with a pressure control branch, and the pressure control branch is connected to the control valve for delivering the intake pressure to the control The valve is used to control the opening and closing of the control valve and the degree of opening and closing.
  9. 根据权利要求8所述的具有增压系统的发动机,其特征在于:所述发动机为单缸发动机;所述排气谐振腔的容积为发动机排量的1.5-9倍;所述进气谐振腔的容积大于发动机排量的1.5倍;The engine with a supercharging system according to claim 8, wherein the engine is a single-cylinder engine; the volume of the exhaust resonant cavity is 1.5-9 times the engine displacement; the intake resonant cavity The volume is greater than 1.5 times the engine displacement;
  10. 根据权利要求9所述的具有增压系统的发动机,其特征在于:所述排气管道位于发动机排气口与排气谐振腔之间的包括前减振波纹管段在内的管段长度为100-400mm。The engine with a supercharging system according to claim 9, characterized in that the length of the exhaust pipe between the exhaust port of the engine and the exhaust resonance cavity, including the front damping bellows, is 100- 400mm.
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