WO2020258758A1 - 定子铁芯及电机 - Google Patents
定子铁芯及电机 Download PDFInfo
- Publication number
- WO2020258758A1 WO2020258758A1 PCT/CN2019/125363 CN2019125363W WO2020258758A1 WO 2020258758 A1 WO2020258758 A1 WO 2020258758A1 CN 2019125363 W CN2019125363 W CN 2019125363W WO 2020258758 A1 WO2020258758 A1 WO 2020258758A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- stator
- tooth
- teeth
- motor
- axial direction
- Prior art date
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/145—Stator cores with salient poles having an annular coil, e.g. of the claw-pole type
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2793—Rotors axially facing stators
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2201/00—Specific aspects not provided for in the other groups of this subclass relating to the magnetic circuits
- H02K2201/12—Transversal flux machines
Definitions
- This application relates to the field of motor technology, and more specifically to a stator core and a motor.
- the direct current of household appliances fans has gradually become a trend.
- the brushless motors used in the industry are all radial magnetic field structures (that is, the magnetic field is distributed along the radial direction of the rotor) and the motor power density is low, that is, Low utilization rate. Due to the rising market prices of motor raw materials, high-power density motors have become the development trend of brushless DC motors.
- the axial flux motor is gradually popularized and applied with its performance advantages.
- the axial flux motor has the characteristics of high efficiency and high power density, its magnetic circuit structure leads to the complicated production process of the stator punched iron core, and there are bottlenecks such as winding, which restricts the popularization and application of the axial flux motor.
- the teeth of the stator teeth of the traditional axial motor are evenly distributed along the circumference, and the slots of the two adjacent stator teeth have an included angle structure, that is, the inner slot is small, and the outer slot is large, resulting in uneven distribution of the motor cogging and the teeth
- the large slot torque affects the performance of the motor.
- the purpose of this application is to provide a stator core and a motor, which can reduce the cogging torque of the motor and improve the performance of the motor.
- the technical solution adopted in this application is to provide a stator core including a stator yoke and a plurality of stator teeth, the plurality of stator teeth are arranged at intervals along the circumference of the stator yoke, and the plurality of stator teeth are located in the stator yoke along the axial
- the plurality of stator teeth are divided into a plurality of stator tooth pairs, the minimum distance between two stator teeth in each stator tooth pair is A, and the minimum distance between two adjacent stator tooth pairs is B , And A ⁇ B.
- each stator tooth is provided with a through slot
- the stator yoke is provided with a connecting portion equal to the number of stator teeth, and each stator tooth is inserted into the corresponding connecting portion through the through slot.
- the through slot extends axially to the end surface of the one end of each stator tooth.
- Both sides of the through groove are protrusions, and both sides of the connecting portion are open grooves, and the protrusions are inserted into the open groove.
- the protrusion extends in the axial direction, the opening slot on one side of the connecting portion extends radially toward the outer surface of the stator yoke, and the opening slot on the other side of the connecting portion extends radially toward the stator
- the inner side of the yoke extends.
- Each stator tooth includes a tooth portion extending in the axial direction and a tooth shoe portion provided at one end of the tooth portion in the axial direction.
- the tooth shoe portion extends in a direction perpendicular to the axial direction. Both ends extend from the tooth part, and the through slot is provided at the other end of the tooth part in the axial direction.
- the two stator teeth in each stator tooth pair are radially symmetrical.
- the application also provides a motor, which includes the aforementioned stator core.
- the motor further includes a rotor, and the rotor is arranged on a side of the stator teeth that is close to the tooth shoe part in the axial direction.
- the rotor includes a magnetic guide disk and a permanent magnet, and the permanent magnet is located between the tooth shoe part and the magnetic guide disk.
- the permanent magnet is a magnetic ring or a magnetic tile.
- This application adopts the stator yoke and stator tooth separation structure, and the stator yoke is laminated in the axial direction, and the stator teeth are laminated in the radial direction.
- the motor performance and power are realized The density is increased; and the stator yoke is laminated in the axial direction, and the stator teeth are laminated in the radial direction.
- the simplified production of the stator core is realized (the traditional axial motor, the stator core needs to be wound in the circumferential direction Winding, the technology is currently a technical bottleneck, because the circumference of the core of each winding of the wound core is different, it is difficult to implement the groove structure, size and other processes).
- stator yoke and stator tooth separation structure is adopted in this application.
- the winding is not affected by the iron core structure and can be individually wound. Install the wound windings on the corresponding stator teeth, greatly simplifying the winding process and current technical bottlenecks.
- a ⁇ B the cogging torque of the motor can be reduced, the magnetic flux leakage between teeth and tooth pairs can be reduced, and the performance of the motor can be improved.
- Fig. 1 is a structural diagram of a motor in an embodiment of the application.
- Figure 2 is an exploded view of the motor in an embodiment of the application.
- Figure 3 is a schematic diagram of the stator yoke separated from the stator teeth in an embodiment of the application.
- Figure 4 is a structural diagram of stator teeth in an embodiment of the application.
- Fig. 5 is a structural diagram of a stator yoke in an embodiment of the application.
- Fig. 6 is a plan view of the stator yoke and stator teeth connected in the embodiment of the application.
- Figure 7 is a side view of the motor in the embodiment of the application.
- the motor proposed in the implementation of this application is an axial flux motor.
- the motor includes a stator and a rotor 4, and the stator includes a stator core and a stator winding 3.
- the stator core includes a stator yoke 1 and a plurality of stator teeth 2 with stator windings 3 wound on the stator teeth 2.
- the direction X represents the axial direction
- the direction Y represents the radial direction.
- the circumferential, axial and radial directions mentioned below refer to the circumferential direction of the stator yoke, the axial direction of the stator yoke and the radial direction of the stator yoke, which are different from the circumferential direction of the stator yoke of the conventional motor, the axial direction of the stator yoke and the stator yoke.
- the radial definition of the yoke is the same.
- the stator yoke 1 is composed of a plurality of stator yoke punches superimposed in the axial direction.
- Each stator tooth 2 is composed of a plurality of stator tooth punches of the same shape superimposed in the radial direction.
- the plurality of stator teeth 2 are along the circumference of the stator yoke 1.
- the stator teeth 2 are arranged at intervals, and a plurality of stator teeth 2 are located on one side of the stator yoke 1 in the axial direction.
- the stator yoke and stator teeth are separated, and the stator yoke is laminated in the axial direction, and the stator teeth are laminated in the radial direction.
- stator core technology Through the combined axial and radial hybrid stator core technology, the motor performance and power density are improved. Lifting; and the stator yoke is laminated in the axial direction, and the stator teeth are laminated in the radial direction. Through the cooperation of the two, the simplified production of the stator core is realized (the traditional axial motor, the stator core needs to be wound in the circumferential direction, The process is currently a technical bottleneck, because the perimeter of the core of each coil of the wound core is different, and it is difficult to implement the groove structure, size and other processes). In addition, the grooves of the traditional axial magnetic field iron core are radially distributed, and automatic winding and production cannot be realized.
- the stator yoke and stator tooth separation structure is adopted in this application. The winding is not affected by the iron core structure and can be individually wound. Install the wound windings on the corresponding stator teeth, greatly simplifying the winding process and current technical bottlenecks.
- each stator tooth 2 is provided with a through slot 211, and the stator yoke 1 is provided with a connecting portion 11 equal to the number of stator teeth 2.
- the tooth 2 is inserted into the corresponding connecting portion 11 through the through slot 211. Since the depth of the through-slot can be set in advance, the depth of insertion when the through-slot is inserted into the connecting part is easy to control, and thus the height of the stator teeth during installation is easy to control.
- each stator tooth is provided with a through slot
- the corresponding stator yoke is provided with 12 connecting parts, and one through slot corresponds to one connecting part.
- the plurality of stator teeth are divided into a plurality of stator tooth pairs, and each stator tooth pair is composed of two stator teeth.
- the two stator teeth in each stator tooth pair are radially symmetrical.
- the two stator teeth are arranged close together.
- the through slot 211 extends in the axial direction to the end surface of one end of each stator tooth 2.
- protrusions 212 On both sides of the through slot 211 are protrusions 212, which extend in the axial direction, so that the through slot 211 The protrusions 212 on both sides of the through groove 211 form a "concave" structure.
- the two sides of the connecting portion 22 are open slots 12, and the protrusions 212 are inserted into the open slots 12.
- the open slot 12 on one side of the connecting portion 11 extends radially toward the outer surface of the stator yoke 1, and the other side of the connecting portion 11
- the opening slots 12 on the side extend radially toward the inner surface of the stator yoke 1, so that the connecting portion 11 and the opening slots 12 on both sides of the connecting portion 11 form an "I" structure.
- the connecting portion 11 is a square block, and the two end surfaces of the connecting portion 11 in the axial direction are flush with the two end surfaces of the stator yoke 1 in the axial direction.
- the "concave" structure and the "I” structure connect the stator yoke and the stator teeth to realize the magnetic circuit connection between the stator yoke and the stator teeth.
- each stator tooth 2 includes a tooth portion 21 extending in the axial direction and a tooth shoe portion 22 provided at one end of the tooth portion 21 in the axial direction. Both ends of the shoe portion 22 extend out of the tooth portion 21, and the through groove 211 is provided at the other end of the tooth portion 21 in the axial direction.
- the end surface of the tooth shoe portion 22 in the axial direction is a plane, and the two sides of the tooth shoe portion 22 are rounded transitions.
- the teeth of the two stator teeth in each pair of stator teeth are parallel and the tooth shoes are parallel, and the spacing between the two stator teeth in each pair of stator teeth is the same.
- the minimum distance between two stator teeth 2 in each stator tooth pair 5 is A
- the minimum distance between two adjacent stator tooth pairs 5 is B
- a ⁇ B which can be reduced
- the cogging torque of the motor reduces the magnetic flux leakage between the teeth and between the teeth to improve the performance of the motor.
- a stator tooth pair 5 is provided on each side of the stator yoke 1.
- the inscribed circle radius of the stator yoke 1 is H, and the The width of the tooth shoe is L, and L satisfies the following formula:
- A B, and the value of L is between 0.5-1 mm.
- the rotor 4 is arranged on the axial side of the stator teeth 2 close to the tooth shoe 22.
- the rotor 4 includes a conductive disk 41 and a permanent magnet 42.
- the permanent magnet 42 is a magnetic ring or a magnetic tile.
- the permanent magnet 42 is located between the shoe 22 and the magnetic disk 41.
- the permanent magnet 42 is facing the tooth shoe 22, and the surfaces of the permanent magnet 42 and the tooth shoe 22 facing each other are parallel planes, that is, the permanent magnet 42 and the tooth shoe 22 are in the axial direction.
- the equal height air gap ⁇ , equal height air gap can ensure that the cogging torque and torque ripple of the motor are smaller, and the performance of the motor can be higher at the same time, mainly to ensure the performance of the motor while improving the stability of the motor operation And reliability.
- the permanent magnet 42 is magnetized sinusoidally in the axial direction and has a sector shape on each pole.
- the number of slots per pole per phase of the motor is q
- the number of slots of the motor is Z
- the number of poles of the motor is 2P
- the number of phases of the motor is m
- the motor satisfies the following formula:
- the stator yoke can be of a monolithic structure, a straight bar structure and a block structure.
- the number of stator slots and the number of poles of the motor are preferably even numbers.
- the installation process of the motor in this application is as follows: the punching die is laminated to form the stator teeth and the stator yoke; the ring-shaped concentrated winding is wound by the winding equipment; each pair of windings are respectively sleeved on the teeth of each stator tooth pair; Each stator tooth pair is sequentially mounted on the corresponding stator yoke and fixed; the stator is solidified by injection molding, potting and other processes to form the stator; the magnetic ring or sector-shaped magnetic tile is glued to the disk, or the magnetic The ring or magnetic steel and the guide disk are injection molded to form a rotor; the rotor is assembled on the corresponding position of the stator to form a motor.
Abstract
Description
Claims (10)
- 一种定子铁芯,包括定子轭(1)和多个定子齿(2),多个定子齿(2)沿定子轭(1)的周向间隔设置,且多个定子齿(2)位于所述定子轭(1)沿轴向的一侧,所述多个定子齿(2)分成多个定子齿对,其特征在于,每个定子齿对中的两个定子齿(2)之间的最小间距为A,相邻两个定子齿对之间的最小间距为B,且A≤B。
- 根据权利要求1所述的定子铁芯,其特征在于,每个定子齿(2)的一端设有通槽(211),所述定子轭(1)上设有与定子齿(2)数量相等的连接部(11),所述每个定子齿(2)通过所述通槽(211)插装在对应的连接部(11)上。
- 根据权利要求2所述的定子铁芯,其特征在于,所述通槽(211)沿轴向向所述每个定子齿(2)的所述一端的端面延伸。
- 根据权利要求3所述的定子铁芯,其特征在于,所述通槽(211)的两侧为凸起(212),所述连接部(11)的两侧为开口槽(12),所述凸起(212)插装在所述开口槽(12)内。
- 根据权利要求4所述的定子铁芯,其特征在于,所述凸起(212)沿轴向延伸,所述连接部(11)的一侧的开口槽(12)沿径向向所述定子轭(1)的外侧面延伸,所述连接部(11)的另一侧的开口槽(12)沿径向向所述定子轭(1)的内侧面延伸。
- 根据权利要求2所述的定子铁芯,其特征在于,每个定子齿(2)包括沿轴向延伸的齿部(21)和设于所述齿部(21)沿轴向的一端的齿靴部(22),所述齿靴部(22)沿垂直于轴向的方向延伸,且所述齿靴部(22)的两端均延伸出所述齿部(21),所述通槽(211)设于所述齿部(21)沿轴向的另一端。
- 一种电机,其特征在于,包括权利要求6所述的定子铁芯。
- 根据权利要求7所述的电机,其特征在于,所述电机还包括转子(4),所述转子(4)设于定子齿(2)沿轴向的靠近齿靴部(22)的一侧。
- 根据权利要求8所述的电机,其特征在于,所述转子(4)包括导磁盘(41)和永磁体(42),所述永磁体(42)位于所述齿靴部(22)与所述导磁盘(41)之间。
- 根据权利要求9所述的电机,其特征在于,所述永磁体(42)为磁环或磁瓦。
Applications Claiming Priority (2)
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CN201910568777.0A CN110266124B (zh) | 2019-06-27 | 2019-06-27 | 定子铁芯及电机 |
CN201910568777.0 | 2019-06-27 |
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CN110266124B (zh) * | 2019-06-27 | 2021-06-25 | 珠海凯邦电机制造有限公司 | 定子铁芯及电机 |
CN112850372A (zh) * | 2021-01-05 | 2021-05-28 | 顾珍莹 | 一种防断线型自调节纺织纱筒 |
Citations (6)
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US20170133897A1 (en) * | 2015-11-11 | 2017-05-11 | Gordon S. Ritchie | Axial Flux Electric Machine |
CN109301948A (zh) * | 2018-10-31 | 2019-02-01 | 淮安威灵电机制造有限公司 | 横向磁通电机 |
CN208674969U (zh) * | 2018-08-10 | 2019-03-29 | 广东威灵电机制造有限公司 | 电机定子和电机 |
CN110138112A (zh) * | 2019-06-27 | 2019-08-16 | 珠海凯邦电机制造有限公司 | 提高齿槽转矩稳定性的电机 |
CN110266124A (zh) * | 2019-06-27 | 2019-09-20 | 珠海凯邦电机制造有限公司 | 定子铁芯及电机 |
CN110266125A (zh) * | 2019-06-27 | 2019-09-20 | 珠海凯邦电机制造有限公司 | 定子铁芯及电机 |
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JP4500843B2 (ja) * | 2007-10-04 | 2010-07-14 | 本田技研工業株式会社 | アキシャルギャップ型モータ |
CN205231872U (zh) * | 2015-12-04 | 2016-05-11 | 新安乃达驱动技术(上海)有限公司 | 伺服电机的新型定子及伺服电机 |
CN208142940U (zh) * | 2018-03-05 | 2018-11-23 | 哈尔滨理工大学 | 一种定子槽口不等宽的表贴式永磁电机定子结构 |
CN109302027A (zh) * | 2018-10-31 | 2019-02-01 | 淮安威灵电机制造有限公司 | 横向磁通电机 |
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- 2019-06-27 CN CN201910568777.0A patent/CN110266124B/zh active Active
- 2019-12-13 WO PCT/CN2019/125363 patent/WO2020258758A1/zh active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20170133897A1 (en) * | 2015-11-11 | 2017-05-11 | Gordon S. Ritchie | Axial Flux Electric Machine |
CN208674969U (zh) * | 2018-08-10 | 2019-03-29 | 广东威灵电机制造有限公司 | 电机定子和电机 |
CN109301948A (zh) * | 2018-10-31 | 2019-02-01 | 淮安威灵电机制造有限公司 | 横向磁通电机 |
CN110138112A (zh) * | 2019-06-27 | 2019-08-16 | 珠海凯邦电机制造有限公司 | 提高齿槽转矩稳定性的电机 |
CN110266124A (zh) * | 2019-06-27 | 2019-09-20 | 珠海凯邦电机制造有限公司 | 定子铁芯及电机 |
CN110266125A (zh) * | 2019-06-27 | 2019-09-20 | 珠海凯邦电机制造有限公司 | 定子铁芯及电机 |
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