WO2020257992A1 - Method for oxidizing and coloring external part of 7000 series aluminum alloy electronic product - Google Patents

Method for oxidizing and coloring external part of 7000 series aluminum alloy electronic product Download PDF

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WO2020257992A1
WO2020257992A1 PCT/CN2019/092593 CN2019092593W WO2020257992A1 WO 2020257992 A1 WO2020257992 A1 WO 2020257992A1 CN 2019092593 W CN2019092593 W CN 2019092593W WO 2020257992 A1 WO2020257992 A1 WO 2020257992A1
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aluminum alloy
solution
concentration
acid
oxide film
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PCT/CN2019/092593
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French (fr)
Chinese (zh)
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陈文泗
罗伟浩
罗铭强
林丽荧
李辉
金娜
王顺成
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广东兴发铝业有限公司
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Priority to PCT/CN2019/092593 priority Critical patent/WO2020257992A1/en
Publication of WO2020257992A1 publication Critical patent/WO2020257992A1/en

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/06Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
    • C25D11/08Anodisation of aluminium or alloys based thereon characterised by the electrolytes used containing inorganic acids
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/06Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
    • C25D11/10Anodisation of aluminium or alloys based thereon characterised by the electrolytes used containing organic acids
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/16Pretreatment, e.g. desmutting
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/18After-treatment, e.g. pore-sealing
    • C25D11/20Electrolytic after-treatment
    • C25D11/22Electrolytic after-treatment for colouring layers
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/18After-treatment, e.g. pore-sealing
    • C25D11/24Chemical after-treatment

Definitions

  • the invention belongs to the technical field of aluminum alloy surface treatment, and specifically relates to an oxidation coloring method for appearance parts of a 7000 series aluminum alloy electronic product.
  • Aluminum alloy has the advantages of light weight, high specific strength, good heat dissipation performance, recyclability, and unique metal texture. It is widely used in the appearance of smart phones, tablet computers and other electronic products, such as backplanes, middle frames and frames. With the development of economy and society, consumers’ consumption concepts are constantly updated and their needs are becoming more diversified. This puts forward higher requirements on the appearance of electronic products, which require both beautiful decorative effects and excellent wear resistance. Corrosion resistance.
  • a layer of natural oxide film is formed on the surface of aluminum alloy appearance parts, which has a certain resistance to corrosion, but the natural oxide film is very thin and soft, and is easily damaged and loses its protective effect.
  • the surface hardness of aluminum alloy is low, and the surface of aluminum alloy appearance parts is easily worn out during use.
  • the appearance parts of existing electronic products such as smart phones and tablet computers are mainly made of 6000 series aluminum alloy. Although 6000 series aluminum alloy has excellent extrusion processing performance and oxidation coloring effect, its strength is generally low. With the development of large screens and thinner electronic products such as smart phones and tablet computers, there is an urgent need for high-strength aluminum alloy backplanes, middle frames or frames to improve the bending resistance of the fuselage to avoid bending when the fuselage is under pressure. , Bending and other phenomena. Especially with the advent of the 5G communication era, because aluminum alloy has a shielding effect on electromagnetic waves, the existing aluminum alloy middle frame + aluminum alloy backplane shell structure can no longer meet the transmission needs of smartphone 5G communication signals, and aluminum must be used. Alloy middle frame + glass or ceramic shell structure. Therefore, in order to prevent the glass and ceramics from cracking due to the deformation of the aluminum alloy frame when the smartphone is dropped, there is an urgent need for high-strength aluminum alloy to make the smartphone frame.
  • 7000 series aluminum alloy is a high-strength aluminum alloy that can be strengthened by heat treatment.
  • the strength of 7000 series aluminum alloy is generally higher, which can meet the development requirements of large-screen and light-weight electronic products such as smart phones and tablet computers.
  • the oxidation coloring effect of 7000 series aluminum alloy is relatively poor.
  • the existing commonly used oxidation coloring process generally has the problems of turbid oxide film, poor permeability and low gloss, which makes it impossible to obtain various appearance parts of 7000 series aluminum alloy electronic products. Pure color.
  • the oxide film generally has problems such as poor compactness, weak adhesion, and easy to fall off, so that the appearance of 7000 series aluminum alloy electronic products cannot obtain good wear resistance and corrosion resistance. Therefore, the oxidation coloring method of the existing 7000 series aluminum alloy electronic product appearance parts still needs to be improved and developed.
  • the present invention provides a 7000 series aluminum alloy electronic product appearance part oxidation coloring method.
  • the gloss, permeability, and permeability of the oxide film are improved. Density and adhesion, improve the wear resistance, corrosion resistance and surface decoration effect of 7000 series aluminum alloy electronic products.
  • the oxidation coloring method of the 7000 series aluminum alloy electronic product appearance parts of the present invention is characterized by sequentially including the following steps:
  • the first step the surface mechanical pretreatment of the aluminum alloy appearance parts, to remove the surface machining knife marks, burrs, scratches, etc., to obtain a smooth surface, the surface mechanical pretreatment is mechanical polishing or sandblasting;
  • surface mechanical pretreatment of aluminum alloy appearance parts is to remove surface machining knife marks, burrs, scratches, etc., to obtain a smooth surface.
  • Commonly used surface mechanical pretreatment methods include mechanical polishing and sandblasting. Mechanical polishing is performed on a special polishing machine, using the relative grinding and rolling effects between polishing powder, cotton or felt and other polishing materials and aluminum alloy appearance parts. , Remove the convex part of the surface to obtain a flat surface method.
  • Sandblasting is powered by compressed air to spray abrasive grains on the surface of aluminum alloy appearance parts at high speed. Under the combined action of the impact force and cutting force of the abrasive grains, the surface machining knife marks, burrs, scratches, etc. are removed. The way to get a flat surface.
  • Surface mechanical pretreatment is a conventional pretreatment process for aluminum alloy appearance parts. If you need to obtain a bright and flat surface, you usually choose mechanical polishing. If you need to obtain a matt and flat surface, usually choose sandblasting. For specific requirements, choose mechanical polishing or sandblasting.
  • Step 2 Put the aluminum alloy exterior parts into a degreasing solution at 80-90°C for 7-8 minutes to remove oil stains on the surface.
  • the degreasing solution is a mixed aqueous solution of sodium carbonate, sodium phosphate and sodium citrate, and carbonated
  • the concentration of sodium is 60 ⁇ 80g/L
  • the concentration of sodium phosphate is 30 ⁇ 40g/L
  • the concentration of sodium citrate is 10 ⁇ 15g/L;
  • Aluminum alloy appearance parts will inevitably come into contact with oily substances during the manufacturing process. These oily substances must be completely removed by degreasing treatment to provide clean aluminum alloy appearance parts for the subsequent surface treatment process. However, the degreasing treatment can not produce corrosion on the appearance of aluminum alloy parts, otherwise it will affect the effect of the entire surface treatment.
  • the inventor has conducted a large number of experimental studies on the degreasing treatment process of the appearance parts of 7000 series aluminum alloy electronic products and found that the effect of degreasing treatment is closely related to the composition of the degreasing liquid, the temperature of the degreasing liquid and the degreasing time.
  • Sodium carbonate and The mixed aqueous solution of sodium phosphate is used as the base solution of the degreasing solution.
  • the concentration of sodium carbonate is 60 ⁇ 80g/L
  • the concentration of sodium phosphate is 30 ⁇ 40g/L
  • sodium citrate with the concentration of 10 ⁇ 15g/L is added as anionic surfactant.
  • the third step Put the cleaned aluminum alloy appearance parts in an alkaline washing solution at 25-30°C for 2 to 3 minutes to remove the natural oxide film on the surface.
  • the alkaline solution is sodium hydroxide and sodium silicate.
  • the mixed aqueous solution, the concentration of sodium hydroxide is 20-25g/L, and the concentration of sodium silicate is 10-15g/L;
  • a layer of natural oxide film is usually formed on the surface of aluminum alloy appearance parts. This natural oxide film must be removed to expose the clean and well-activated aluminum alloy appearance parts to facilitate subsequent anodization and improve the efficiency of subsequent anodization. And the denseness of the oxide film.
  • the prior art usually uses an aqueous sodium hydroxide solution as an alkaline washing solution for alkaline washing, but it is often difficult to completely remove the natural oxide film on the surface.
  • the inventor found through a large number of experimental studies that the use of a mixed aqueous solution of sodium hydroxide and sodium silicate as an alkaline washing solution has a better effect than the traditional sodium hydroxide aqueous solution.
  • the sodium hydroxide concentration is 20-20g/L
  • Sodium silicate concentration is 10 ⁇ 15g/L
  • alkali washing solution temperature is 25 ⁇ 30°C
  • alkali washing treatment for 2 ⁇ 3 minutes it can completely remove the natural oxide film on the surface of aluminum alloy appearance parts, revealing clean and good activation state
  • the appearance of aluminum alloy parts improves the efficiency of subsequent anodization and the compactness of the oxide film.
  • Step 4 Put the cleaned aluminum alloy appearance parts in a pickling solution at 25-30°C for 1 to 2 minutes to remove dirt on the surface.
  • the acid solution is a mixed aqueous solution of nitric acid, sulfuric acid and formic acid ,
  • concentration of nitric acid is 110 ⁇ 130g/L
  • concentration of sulfuric acid is 30 ⁇ 40g/L
  • concentration of formic acid is 10 ⁇ 20g/L;
  • 7000 series aluminum alloy electronic products usually contain Si, Cu, Fe, Mn and other elements and their intermetallic compounds. These elements and their intermetallic compounds are insoluble in alkaline solution. After the third step of alkaline washing treatment, It is usually attached to the surface of aluminum alloy appearance parts in the state of tiny particles, which is called fouling. Fouling will not only affect the subsequent chemical polishing effect, but also reduce the gloss and permeability of the oxide film. Therefore, it must be removed Dirt on the surface.
  • the inventor has conducted a large number of experimental studies on this problem and found that the use of a mixed aqueous solution of nitric acid, sulfuric acid and formic acid as the pickling solution has a better effect than a single nitric acid or sulfuric acid solution, and the pickling efficiency is higher and can be significantly shortened.
  • Pickling time under the conditions of nitric acid concentration of 110 ⁇ 130g/L, sulfuric acid concentration of 30 ⁇ 40g/L, formic acid concentration of 10 ⁇ 20g/L, and pickling solution temperature of 25 ⁇ 30°C, pickling treatment 1 ⁇ 2 Minutes, can completely remove the dirt on the surface of aluminum alloy appearance parts, and significantly improve the gloss and permeability of the oxide film.
  • Step 5 Put the cleaned aluminum alloy appearance parts into a 50-60°C polishing solution for chemical polishing for 30-40 seconds to obtain a smooth and bright surface.
  • the polishing solution is made of phosphoric acid, sulfinic acid and phenylacetic acid.
  • the volume percentage of phosphoric acid is 65 to 70%
  • the volume percentage of sulfinic acid is 20 to 22%
  • the volume percentage of phenylacetic acid is 10 to 13%
  • Chemical polishing is the process of putting aluminum alloy in a polishing liquid, and selectively dissolving uneven areas on the surface through the chemical etching of the polishing liquid, etching and leveling, and obtaining a smooth and bright surface.
  • the effect of chemical polishing is closely related to the composition of the polishing liquid, the temperature of the polishing liquid and the time of chemical polishing.
  • the existing commonly used polishing liquids usually contain nitric acid, and the biggest problem is that it generates NOx gas, which causes serious environmental pollution.
  • the chemical polishing effect of the existing phosphoric acid-sulfuric acid system polishing liquid is still difficult to obtain high-gloss aluminum alloy appearance parts, which seriously affects the beautiful decorative effect.
  • the inventor has conducted a lot of experimental research on the chemical polishing process of the appearance parts of 7000 series aluminum alloy electronic products and found that a mixture of phosphoric acid, sulfinic acid, and phenylacetic acid is used as the polishing liquid, and the volume percentage of phosphoric acid is 65-70%.
  • the volume percentage of sulfinic acid is 20-22%
  • the volume percentage of phenylacetic acid is 10-13%
  • the chemical polishing is 30-40 seconds in the polishing liquid at 50-60°C. It can be etched and leveled thoroughly to obtain a bright and smooth surface. , At the same time, it will not produce NOx gas and cause environmental pollution.
  • the temperature of the polishing liquid is too high or the polishing time is too long, it is easy to cause defects such as pitting, local stains or spots on the surface of the aluminum alloy appearance part. If the temperature of the polishing liquid is too low or the polishing time is not enough, it will not be completely etched and leveled. Eventually, the oxide film will be loose, which will reduce the wear resistance and corrosion resistance of aluminum alloy appearance parts and beautify the decoration effect.
  • Step 6 Put the cleaned aluminum alloy appearance parts into an oxidizing solution at 20-22°C for 30-40 minutes to form a microporous oxide film on the surface.
  • the oxidizing solution is sulfuric acid, oxalic acid, Mixed aqueous solution of aluminum sulfate and alkylphenol, sulfuric acid concentration is 140 ⁇ 150g/L, oxalic acid concentration is 8-9g/L, aluminum sulfate concentration is 15-20g/L, alkylphenol concentration is 2 ⁇ 3g/L, anode
  • the oxidized direct current density is 1.6 ⁇ 1.8A/dm2, the voltage is 8 ⁇ 10V, and the anodized cathode is lead plate or graphite plate;
  • Anodizing is to put the aluminum alloy appearance part as an anode into an oxidation solution, with a lead plate or graphite plate as a cathode, and under the action of an external current, a layer of microporous oxide film is formed on the surface of the aluminum alloy appearance part.
  • the formation of the oxide film is the result of the following two reactions simultaneously.
  • One is the electrochemical formation process of the oxide film, that is, the oxygen atoms ionized on the surface of the aluminum alloy appearance part react with aluminum to form an Al2O3 oxide film, and the other is formed
  • the chemical dissolution process of the oxide film, that is, the generated oxide film is partially dissolved by the oxidizing liquid at the same time.
  • the quality of the oxide film is firstly closely related to the composition of the oxidizing solution.
  • the existing common sulfuric acid anodizing process has the advantages of simple oxidizing solution composition, easy operation, porous oxide film, and strong adsorption capacity, it has loose oxide film, Defects such as poor permeability and low gloss.
  • the inventor conducted a lot of experimental research on the composition of the oxidation solution for the appearance of the 7000 series aluminum alloy electronic products, and found that on the basis of the traditional sulfuric acid oxidation solution, oxalic acid with a concentration of 8-9g/L and a concentration of 15-20g was added.
  • oxalic acid with a concentration of 8-9g/L and a concentration of 15-20g was added.
  • /L aluminum sulfate and alkylphenol with a concentration of 2 ⁇ 3g/L.
  • oxalic acid is an organic acid.
  • Oxalic acid dissolves the oxide film weaker than sulfuric acid, thereby reducing the dissolution of the micropore pore walls and forming a fine and uniform oxide film The micropores improve the adsorption capacity of the oxide film and improve the subsequent coloring effect.
  • Aluminum sulfate can separate aluminum ions in the oxidizing solution, increase the current stability of the oxidizing solution, accelerate the film formation speed, and avoid the oxide film's defects such as looseness, powdering and cracking, and increase the integrity and thickness of the oxide film. Obtain a continuous, uniform and dense oxide film layer, and improve the wear and corrosion resistance of the oxide film.
  • alkyl phenol has a cleaning effect on the oxide film, which can avoid dark spots, black spots and chromatic aberrations on the oxide film, thereby significantly improving the gloss and permeability of the oxide film, so that the oxide film can be colored Obtain gorgeous colors and improve beautification and decoration effects.
  • the quality of the oxide film is also closely related to the process parameters of anodization.
  • Increasing the current density can speed up the growth rate of the oxide film, but if the current density is too large, the growth rate of the oxide film will not speed up, but will tend to stop.
  • the thickness of the oxide film is thin, the oxidation time is too long, the oxide film is too thick, and the permeability of the oxide film is poor.
  • the inventor found that the temperature of the oxidizing solution is 20-22°C, the direct current density is 1.6-1.8A/dm2, the voltage is 8-10V, and the oxidation time is 30-40 minutes. The appearance of electronic products is anodized, and finally a continuous oxide film with high density, high gloss and good permeability with micropores can be obtained.
  • the oxide film has excellent coloring effect and wear resistance and corrosion resistance.
  • Step 7 Put the cleaned aluminum alloy appearance parts in a dyeing solution for coloring, so that the dye is deposited into the holes of the oxide film to obtain a brilliant color, and the coloring is organic dyeing or electrolytic dyeing;
  • Organic dyeing is a coloring method that uses the high porosity and strong adsorption capacity of the oxide film to adsorb chemical dyes in the pores of the film.
  • Electrolytic coloring is to put anodized aluminum alloy appearance parts into a metal salt solution, and under the action of electric current, metal particles or metal compounds are electrolytically deposited in the film pores of the oxide film, and the incident light is affected by the metal particles and metal compounds. It absorbs and scatters to produce a color rendering effect, and the color depth is mainly determined by the amount of metal particles deposited.
  • Organic dyeing is fast, diverse in color and easy to operate. After the sealing process, the dye can be firmly attached to the film hole.
  • the weather resistance, light resistance and service life of electrolytic coloring are better than those of organic dyeing, but the color of electrolytic coloring is currently more monotonous. You can choose organic dyeing or electrolytic coloring according to the specific color requirements of 7000 series aluminum alloy electronic products. Get gorgeous colors.
  • Step 8 Put the cleaned aluminum alloy appearance parts into boiling water with a pH of 4.5-5.0 and a temperature of 80-85°C for sealing treatment for 3 to 5 minutes, sealing the micropores on the oxide film, and washing and drying The appearance part of the 7000 series aluminum alloy electronic product is obtained.
  • sealing Before sealing, it is necessary to clean the aluminum alloy appearance parts with water to remove the staining solution remaining on the surface. In order to maintain the color of the colored oxide film, avoid contamination, and improve the abrasion and corrosion resistance of the oxide film, sealing should be carried out in time after washing.
  • aluminum alloy appearance parts are mainly sealed by boiling water, that is, the aluminum alloy appearance parts are placed in boiling water.
  • the anhydrous Al2O3 on the surface of the oxide film and the pore walls is first hydrated into a monohydrate compound, and the volume is increased by more than 30%. When it is converted into a trihydrate, the volume will increase by more than 100% compared to the original, thereby sealing the micropores on the oxide film. After sealing, the dye is fixed in the membrane pores and the oxide film becomes non-porous and dense.
  • the effect of boiling water sealing is closely related to the pH value, temperature and sealing treatment time of boiling water.
  • the inventor conducted a large number of experiments on the boiling water sealing process of the appearance parts of 7000 series aluminum alloy electronic products and found that the use of boiling water with a pH value of 4.5 to 5.0 and a temperature of 80 to 85°C, sealing treatment for 3 to 5 minutes, can completely Close the micropores on the oxide film to obtain a uniform and dense oxide film on the surface, and improve the wear and corrosion resistance of the oxide film. If the water temperature is lower than 80°C or the time is less than 3 minutes, the micropores cannot be completely sealed. If the water temperature is higher than 85°C or the time is longer than 5 minutes, although the micropores can be closed, the surface will be uneven, which will reduce the quality of the sealing, resulting in the corrosion and wear resistance of the oxide film.
  • the 7000 series aluminum alloy in the present invention refers to an aluminum alloy with Zn as the main alloy element.
  • the 7000 series aluminum alloy is composed of the following components by mass percentage: Zn 5.0-6.0%, Mg 0.5-1.0%, Zr 0.15-0.25%, Fe ⁇ 0.15%, Si ⁇ 0.1%, Ti ⁇ 0.1%, The rest is Al and other unavoidable impurity elements.
  • the individual content of other impurity elements is ⁇ 0.05%, and the total amount is ⁇ 0.15%.
  • the 7000 series aluminum alloy is composed of the following components by mass percentage: Zn 4.0-5.0%, Mg 1.2-1.8%, Mn 0.3-0.6%, Fe ⁇ 0.15%, Si ⁇ 0.1%, Ti ⁇ 0.1%, The rest is Al and other unavoidable impurity elements.
  • the individual content of other impurity elements is ⁇ 0.05%, and the total amount is ⁇ 0.15%.
  • the 7000 series aluminum alloy is composed of the following components by mass percentage: Zn 5.5 ⁇ 6.5%, Mg 1.5 ⁇ 2.5%, Cu 1.5 ⁇ 2.5%, Fe ⁇ 0.15%, Si ⁇ 0.1%, Ti ⁇ 0.1%, The rest is Al and other unavoidable impurity elements.
  • the individual content of other impurity elements is ⁇ 0.05%, and the total amount is ⁇ 0.15%.
  • the present invention Compared with the prior art, the present invention has the following beneficial effects: the present invention uses the degreasing liquid, alkaline washing liquid, pickling liquid, polishing liquid, oxidizing liquid composition and its treatment process of the appearance parts of 7000 series aluminum alloy electronic products. Parameters are optimized to improve the density of the oxide film.
  • the oxide film has strong adhesion, not easy to fall off, good permeability, and high gloss. After coloring and sealing, the color is pure and bright, which can significantly improve the 7000 series aluminum alloy electronics The wear resistance, corrosion resistance and surface decoration effect of the appearance parts of the product.
  • a 7000 series aluminum alloy electronic product appearance part oxidation coloring method the 7000 series aluminum alloy is composed of the following mass percentages: Zn 5.6%, Mg 0.8%, Zr 0.19%, Fe 0.14%, Si 0.08%, Ti 0.06, the rest is Al and other unavoidable impurity elements.
  • the individual content of other impurity elements is ⁇ 0.05%, and the total amount is ⁇ 0.15%;
  • the oxidation coloring method includes the following steps in sequence:
  • the first step mechanically polish the surface of the aluminum alloy appearance parts to remove the machining knife marks, burrs, scratches, etc. on the surface to obtain a smooth surface;
  • Step 2 Put the aluminum alloy exterior parts into a degreasing solution at 85°C for 8 minutes to remove oil stains on the surface.
  • the degreasing solution is a mixed aqueous solution of sodium carbonate, sodium phosphate and sodium citrate, with a sodium carbonate concentration of 70g /L, the concentration of sodium phosphate is 35g/L, and the concentration of sodium citrate is 12g/L;
  • the third step Put the cleaned aluminum alloy appearance parts into an alkaline washing solution at 30°C for 2.5 minutes to remove the natural oxide film on the surface.
  • the alkaline solution is a mixed aqueous solution of sodium hydroxide and sodium silicate.
  • the concentration of sodium hydroxide is 23g/L and the concentration of sodium silicate is 12g/L;
  • Step 4 Put the cleaned aluminum alloy appearance parts into a pickling solution at 25°C for 1.5 minutes to remove dirt on the surface.
  • the acid solution is a mixed aqueous solution of nitric acid, sulfuric acid and formic acid, and the concentration of nitric acid is 120g/L, sulfuric acid concentration is 35g/L, formic acid concentration is 15g/L;
  • Step 5 Put the cleaned aluminum alloy appearance parts into a polishing solution at 55°C for 35 seconds to obtain a smooth and bright surface.
  • the polishing solution is a mixture of phosphoric acid, sulfinic acid, and phenylacetic acid.
  • the volume percentage is 67%, the volume percentage of sulfinic acid is 21%, and the volume percentage of phenylacetic acid is 12%;
  • Step 6 Put the cleaned aluminum alloy appearance parts into an oxidizing solution at 21°C for 35 minutes to form an oxide film with micropores on the surface.
  • the oxidizing solution is sulfuric acid, oxalic acid, aluminum sulfate and alkane.
  • the mixed aqueous solution of base phenol, the concentration of sulfuric acid is 15g/L, the concentration of oxalic acid is 8g/L, the concentration of aluminum sulfate is 18g/L, the concentration of alkylphenol is 2.5g/L, the direct current density of anodizing is 1.7A/dm2, the voltage 9V, the anodized cathode is lead plate;
  • Step 7 Put the cleaned aluminum alloy appearance parts into the dyeing solution for organic dyeing and coloring, so that the dye is deposited into the holes of the oxide film;
  • Step 8 Put the cleaned aluminum alloy appearance parts into boiling water with a pH of 4.8 and a temperature of 82°C for sealing treatment for 4 minutes to close the micropores on the oxide film, and obtain the 7000 series aluminum after cleaning and drying Appearance of alloy electronic products.
  • a 7000 series aluminum alloy electronic product appearance part oxidation coloring method the 7000 series aluminum alloy is composed of the following mass percentages: Zn 4.7%, Mg 1.5%, Mn 0.5%, Fe 0.13%, Si 0.07%, Ti 0.5%, the rest is Al and other unavoidable impurity elements.
  • the individual content of other impurity elements is ⁇ 0.05%, and the total amount is ⁇ 0.15%;
  • the oxidation coloring method includes the following steps in sequence:
  • the first step mechanically polish the surface of the aluminum alloy appearance parts to remove the machining knife marks, burrs, scratches, etc. on the surface to obtain a smooth surface;
  • Step 2 Put the aluminum alloy exterior parts into a degreasing solution at 80°C for 8 minutes to remove oil stains on the surface.
  • the degreasing solution is a mixed aqueous solution of sodium carbonate, sodium phosphate and sodium citrate, with a sodium carbonate concentration of 80g /L, the concentration of sodium phosphate is 30g/L, and the concentration of sodium citrate is 15g/L;
  • the third step Put the cleaned aluminum alloy appearance parts into an alkaline washing solution at 30°C for 2 minutes to remove the natural oxide film on the surface.
  • the alkaline solution is a mixed aqueous solution of sodium hydroxide and sodium silicate.
  • concentration of sodium hydroxide is 20g/L
  • concentration of sodium silicate is 15g/L;
  • Step 4 Put the cleaned aluminum alloy appearance parts into a pickling solution at 25°C for 2 minutes to remove the dirt on the surface.
  • the acid solution is a mixed aqueous solution of nitric acid, sulfuric acid and formic acid, and the concentration of nitric acid is 130g/L, sulfuric acid concentration is 30g/L, formic acid concentration is 20g/L;
  • Step 5 Put the cleaned aluminum alloy appearance parts into a 60°C polishing solution for chemical polishing for 30 seconds to obtain a smooth and bright surface.
  • the polishing solution is a mixture of phosphoric acid, sulfinic acid, and phenylacetic acid.
  • the volume percentage is 70%, the volume percentage of sulfinic acid is 20%, and the volume percentage of phenylacetic acid is 10%;
  • Step 6 Put the cleaned aluminum alloy appearance parts into an oxidizing solution at 20°C for 40 minutes to form an oxide film with micropores on the surface.
  • the oxidizing solution is sulfuric acid, oxalic acid, aluminum sulfate and alkane.
  • a mixed aqueous solution of base phenol the concentration of sulfuric acid is 140g/L, the concentration of oxalic acid is 9g/L, the concentration of aluminum sulfate is 20g/L, the concentration of alkylphenol is 2g/L, the direct current density of anodizing is 1.6A/dm2, and the voltage is 10V, the anodized cathode is lead plate;
  • Step 7 Put the cleaned aluminum alloy appearance parts into the dyeing solution for organic dyeing and coloring, so that the dye is deposited into the holes of the oxide film;
  • Step 8 Put the cleaned aluminum alloy appearance parts into boiling water with a pH of 5.0 and a temperature of 80°C for sealing treatment for 5 minutes to seal the micropores on the oxide film, and obtain the 7000 series aluminum after washing and drying Appearance of alloy electronic products.
  • a 7000 series aluminum alloy electronic product appearance part oxidation coloring method the 7000 series aluminum alloy is composed of the following mass percentages: Zn 6.3%, Mg 2.1%, Cu 1.9%, Fe 0.15%, Si 0.07%, Ti 0.08%, the rest is Al and other unavoidable impurity elements.
  • the individual content of other impurity elements is ⁇ 0.05%, and the total amount is ⁇ 0.15%;
  • the oxidation coloring method includes the following steps in sequence:
  • the first step mechanically polish the surface of the aluminum alloy appearance parts to remove the machining knife marks, burrs, scratches, etc. on the surface to obtain a smooth surface;
  • Step 2 Put the aluminum alloy appearance parts into a 90°C degreasing solution for 7 minutes to remove oil stains on the surface.
  • the degreasing solution is a mixed aqueous solution of sodium carbonate, sodium phosphate and sodium citrate, with a sodium carbonate concentration of 60g /L, the concentration of sodium phosphate is 40g/L, and the concentration of sodium citrate is 10g/L;
  • the third step Put the cleaned aluminum alloy appearance parts into an alkaline washing solution at 25°C for 2 minutes to remove the natural oxide film on the surface.
  • the alkaline solution is a mixed aqueous solution of sodium hydroxide and sodium silicate.
  • concentration of sodium hydroxide is 25g/L
  • concentration of sodium silicate is 10g/L;
  • Step 4 Put the cleaned aluminum alloy appearance parts into a 30°C pickling solution for 1 minute to remove dirt on the surface.
  • the acid solution is a mixed aqueous solution of nitric acid, sulfuric acid and formic acid, and the concentration of nitric acid is 110g/L, sulfuric acid concentration is 40g/L, formic acid concentration is 10g/L;
  • Step 5 Put the cleaned aluminum alloy appearance parts into a 50°C polishing solution for chemical polishing for 40 seconds to obtain a smooth and bright surface.
  • the polishing solution is a mixture of phosphoric acid, sulfinic acid, and phenylacetic acid.
  • the volume percentage is 65%, the volume percentage of sulfinic acid is 22%, and the volume percentage of phenylacetic acid is 13%;
  • Step 6 Put the cleaned aluminum alloy exterior parts into an oxidizing solution at 22°C for 30 minutes to form an oxide film with micropores on the surface.
  • the oxidizing solution is sulfuric acid, oxalic acid, aluminum sulfate and alkane.
  • a mixed aqueous solution of base phenol the concentration of sulfuric acid is 150g/L, the concentration of oxalic acid is 8g/L, the concentration of aluminum sulfate is 15g/L, the concentration of alkylphenol is 3g/L, the direct current density of anodizing is 1.8A/dm2, and the voltage is 8V, the anodized cathode is lead plate;
  • Step 7 Put the cleaned aluminum alloy appearance parts into the dyeing solution for organic dyeing and coloring, so that the dye is deposited into the holes of the oxide film;
  • Step 8 Put the cleaned aluminum alloy appearance parts into boiling water with a pH of 4.5 and a temperature of 85°C for sealing treatment for 3 minutes to close the micropores on the oxide film, and obtain the 7000 series aluminum after cleaning and drying. Appearance of alloy electronic products.
  • a 7000 series aluminum alloy electronic product appearance part oxidation coloring method the 7000 series aluminum alloy is composed of the following mass percentages: Zn 5.6%, Mg 0.8%, Zr 0.19%, Fe 0.14%, Si 0.08%, Ti 0.06, the rest is Al and other unavoidable impurity elements.
  • the individual content of other impurity elements is ⁇ 0.05%, and the total amount is ⁇ 0.15%;
  • the oxidation coloring method includes the following steps in sequence:
  • the first step mechanically polish the surface of the aluminum alloy appearance parts to remove the machining knife marks, burrs, scratches, etc. on the surface to obtain a smooth surface;
  • Step 2 Put the aluminum alloy exterior parts into a degreasing solution at 85°C for 8 minutes to remove oil stains on the surface.
  • the degreasing solution is a mixed aqueous solution of sodium carbonate, sodium phosphate and sodium citrate, with a sodium carbonate concentration of 70g /L, the concentration of sodium phosphate is 35g/L, and the concentration of sodium citrate is 12g/L;
  • the third step Put the cleaned aluminum alloy appearance parts into alkaline washing solution at 30°C for 2.5 minutes to remove the natural oxide film on the surface.
  • the alkaline solution is a mixed aqueous solution of sodium hydroxide and sodium nitrate, hydrogen
  • the concentration of sodium oxide is 23g/L and the concentration of sodium nitrate is 12g/L;
  • Step 4 Put the cleaned aluminum alloy appearance parts into a pickling solution at 25°C for 1.5 minutes to remove dirt on the surface.
  • the acid solution is a mixed aqueous solution of nitric acid, sulfuric acid and formic acid, and the concentration of nitric acid is 120g/L, sulfuric acid concentration is 35g/L, formic acid concentration is 15g/L;
  • Step 5 Put the cleaned aluminum alloy appearance parts into a polishing solution at 55°C for 35 seconds to obtain a smooth and bright surface.
  • the polishing solution is a mixture of phosphoric acid, sulfinic acid and phenylacetic acid. The percentage is 67%, the volume percentage of sulfinic acid is 21%, and the volume percentage of phenylacetic acid is 12%;
  • Step 6 Put the cleaned aluminum alloy appearance parts into an oxidizing solution at 21°C for 35 minutes to form an oxide film with micropores on the surface.
  • the oxidizing solution is sulfuric acid, oxalic acid, aluminum sulfate and alkane.
  • the mixed aqueous solution of base phenol, the concentration of sulfuric acid is 15g/L, the concentration of oxalic acid is 8g/L, the concentration of aluminum sulfate is 18g/L, the concentration of alkylphenol is 2.5g/L, the direct current density of anodizing is 1.7A/dm2, the voltage 9V, the anodized cathode is lead plate;
  • Step 7 Put the cleaned aluminum alloy appearance parts into the dyeing solution for organic dyeing and coloring, so that the dye is deposited into the holes of the oxide film;
  • Step 8 Put the cleaned aluminum alloy appearance parts into boiling water with a pH of 4.8 and a temperature of 82°C for sealing treatment for 4 minutes to close the micropores on the oxide film, and obtain the 7000 series aluminum after cleaning and drying Appearance of alloy electronic products.
  • a 7000 series aluminum alloy electronic product appearance part oxidation coloring method the 7000 series aluminum alloy is composed of the following mass percentages: Zn 4.7%, Mg 1.5%, Mn 0.5%, Fe 0.13%, Si 0.07%, Ti 0.5%, the rest is Al and other unavoidable impurity elements.
  • the individual content of other impurity elements is ⁇ 0.05%, and the total amount is ⁇ 0.15%;
  • the oxidation coloring method includes the following steps in sequence:
  • the first step mechanically polish the surface of the aluminum alloy appearance parts to remove the machining knife marks, burrs, scratches, etc. on the surface to obtain a smooth surface;
  • Step 2 Put the aluminum alloy exterior parts into a degreasing solution at 80°C for 8 minutes to remove oil stains on the surface.
  • the degreasing solution is a mixed aqueous solution of sodium carbonate, sodium phosphate and sodium citrate, with a sodium carbonate concentration of 80g /L, the concentration of sodium phosphate is 30g/L, and the concentration of sodium citrate is 15g/L;
  • the third step Put the cleaned aluminum alloy appearance parts into an alkaline washing solution at 30°C for 2 minutes to remove the natural oxide film on the surface.
  • the alkaline solution is a mixed aqueous solution of sodium hydroxide and sodium silicate.
  • concentration of sodium hydroxide is 20g/L
  • concentration of sodium silicate is 15g/L;
  • Step 4 Put the cleaned aluminum alloy appearance parts into a pickling solution at 25°C for 2 minutes to remove the dirt on the surface.
  • the acid solution is a mixed aqueous solution of nitric acid, sulfuric acid and formic acid, and the concentration of nitric acid is 130g/L, sulfuric acid concentration is 30g/L, formic acid concentration is 20g/L;
  • Step 5 Put the cleaned aluminum alloy appearance parts into a 60°C polishing solution for chemical polishing for 30 seconds to obtain a smooth and bright surface.
  • the polishing solution is a mixture of phosphoric acid and sulfuric acid, and the volume percentage of phosphoric acid is 67%.
  • the volume percentage of sulfuric acid is 33%;
  • Step 6 Put the cleaned aluminum alloy appearance parts into an oxidizing solution at 20°C for 40 minutes to form an oxide film with micropores on the surface.
  • the oxidizing solution is sulfuric acid, oxalic acid, aluminum sulfate and alkane.
  • a mixed aqueous solution of base phenol the concentration of sulfuric acid is 140g/L, the concentration of oxalic acid is 9g/L, the concentration of aluminum sulfate is 20g/L, the concentration of alkylphenol is 2g/L, the direct current density of anodizing is 1.6A/dm2, and the voltage is 10V, the anodized cathode is lead plate;
  • Step 7 Put the cleaned aluminum alloy appearance parts into the dyeing solution for organic dyeing and coloring, so that the dye is deposited into the holes of the oxide film;
  • Step 8 Put the cleaned aluminum alloy appearance parts into boiling water with a pH of 5.0 and a temperature of 80°C for sealing treatment for 5 minutes to seal the micropores on the oxide film, and obtain the 7000 series aluminum after washing and drying Appearance of alloy electronic products.
  • a 7000 series aluminum alloy electronic product appearance part oxidation coloring method the 7000 series aluminum alloy is composed of the following mass percentages: Zn 6.3%, Mg 2.1%, Cu 1.9%, Fe 0.15%, Si 0.07%, Ti 0.08%, the rest is Al and other unavoidable impurity elements.
  • the individual content of other impurity elements is ⁇ 0.05%, and the total amount is ⁇ 0.15%;
  • the oxidation coloring method includes the following steps in sequence:
  • the first step mechanically polish the surface of the aluminum alloy appearance parts to remove the machining knife marks, burrs, scratches, etc. on the surface to obtain a smooth surface;
  • Step 2 Put the aluminum alloy appearance parts into a 90°C degreasing solution for 7 minutes to remove oil stains on the surface.
  • the degreasing solution is a mixed aqueous solution of sodium carbonate, sodium phosphate and sodium citrate, with a sodium carbonate concentration of 60g /L, the concentration of sodium phosphate is 40g/L, and the concentration of sodium citrate is 10g/L;
  • the third step Put the cleaned aluminum alloy appearance parts into an alkaline washing solution at 25°C for 2 minutes to remove the natural oxide film on the surface.
  • the alkaline solution is a mixed aqueous solution of sodium hydroxide and sodium silicate.
  • concentration of sodium hydroxide is 25g/L
  • concentration of sodium silicate is 10g/L;
  • Step 4 Put the cleaned aluminum alloy appearance parts into a 30°C pickling solution for 1 minute to remove dirt on the surface.
  • the acid solution is a mixed aqueous solution of nitric acid, sulfuric acid and formic acid, and the concentration of nitric acid is 110g/L, sulfuric acid concentration is 40g/L, formic acid concentration is 10g/L;
  • Step 5 Put the cleaned aluminum alloy appearance parts into a 50°C polishing solution for chemical polishing for 40 seconds to obtain a smooth and bright surface.
  • the polishing solution is a mixture of phosphoric acid, sulfinic acid, and phenylacetic acid.
  • the volume percentage is 65%, the volume percentage of sulfinic acid is 22%, and the volume percentage of phenylacetic acid is 13%;
  • Step 6 Put the cleaned aluminum alloy appearance parts into an oxidizing solution at 22°C for 30 minutes to form an oxide film with micropores on the surface.
  • the oxidizing solution is an aqueous sulfuric acid solution with a sulfuric acid concentration of 150g/ L, the anodized direct current density is 1.8A/dm2, the voltage is 8V, and the anodized cathode is a lead plate;
  • Step 7 Put the cleaned aluminum alloy appearance parts into the dyeing solution for organic dyeing and coloring, so that the dye is deposited into the holes of the oxide film;
  • Step 8 Put the cleaned aluminum alloy appearance parts into boiling water with a pH of 4.5 and a temperature of 85°C for sealing treatment for 3 minutes to close the micropores on the oxide film, and obtain the 7000 series aluminum after cleaning and drying. Appearance of alloy electronic products.
  • the oxide film of the appearance parts of the 7000 series aluminum alloy electronic product of the example and the comparative example was observed on the JCX-1250 Shimadzu scanning electron microscope, and the cross-sectional thickness of the oxide film was measured.
  • the test results are shown in Table 1.
  • GB/T 20503-2006 "Aluminum and Aluminum Alloy Anodized Anodic Oxide Film Specular Reflectance and Specular Gloss Measurement”
  • the 7000 series aluminum alloy electronic product appearance part oxide film was measured and tested at 60° specular gloss GS value.
  • the results are shown in Table 1.
  • According to the national standard GB/T12967.6-2008 "Aluminum and aluminum alloy anodic oxide film detection method Part 6: Visual observation method to inspect the color difference and appearance quality of colored anodic oxide film”
  • the test results are shown in Table 1.
  • the oxide film of the appearance part of the 7000 series aluminum alloy electronic product of the present invention is dense, the oxide film thickness is greater than 25 microns, the gloss GS value is greater than 718, and the color is pure and colorful after coloring.
  • Comparative Example 1 is due to the common sodium hydroxide and sodium nitrate aqueous solution
  • Comparative Example 2 is due to the ordinary phosphoric acid and sulfuric acid mixture
  • Comparative Example 3 is due to the oxidizing solution used.
  • the present invention can significantly improve the compactness, thickness, gloss and coloring of the oxide film of the appearance parts of 7000 series aluminum alloy electronic products by optimizing the composition ratio of the alkaline washing liquid, polishing liquid and oxidation liquid. The effect is pure and colorful after coloring.

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Abstract

Disclosed is a method for oxidizing and coloring an external part of a 7000 series aluminum alloy electronic product, wherein same belong to the technical field of aluminum alloy surface treatments. The method comprises the following steps in order: mechanical surface pre-treatment; degreasing for oil removal; alkaline washing for film removal; acid washing for ash removal; chemical polishing; using an aluminum alloy external part as an anode in an oxidation liquid, and subjecting same to anodic oxidation using a lead plate or graphite plate as a cathode, such that the surface of the aluminum alloy exterior part is formed into an oxidation film with micropores; after cleaning same, putting the aluminum alloy exterior part into a dye solution for coloring, such that the coloring agent enters the micropores of the oxidation film; and finally, closing the micropores, such that the coloring agent is fixed in the micropores of the oxidation film. The 7000 series aluminum alloy electronic product exterior part obtained from the method has an oxidation film that is dense, has a strong adhesive force, is not easily to shield, and has good wear resistance and corrosion resistance. The oxidation film is transparent and clear, has a smooth texture, can obtain various pure colored color after coloring, and has an excellent surface decoration effect.

Description

一种7000系铝合金电子产品外观件的氧化着色方法Oxidation coloring method for appearance parts of 7000 series aluminum alloy electronic product 技术领域Technical field
本发明属于铝合金表面处理技术领域,具体涉及一种7000系铝合金电子产品外观件的氧化着色方法。The invention belongs to the technical field of aluminum alloy surface treatment, and specifically relates to an oxidation coloring method for appearance parts of a 7000 series aluminum alloy electronic product.
背景技术Background technique
铝合金具有重量轻、比强度高、散热性能好、可回收利用以及独特的金属质感等优点,广泛用于智能手机、平板电脑等电子产品的外观件,如背板、中框和边框等。随着经济社会的发展,消费者的消费观念不断的更新,需求日趋多样化,这对电子产品的外观件提出了更高的要求,既要求有美观装饰效果,又要求有优异的耐磨、耐蚀能力。Aluminum alloy has the advantages of light weight, high specific strength, good heat dissipation performance, recyclability, and unique metal texture. It is widely used in the appearance of smart phones, tablet computers and other electronic products, such as backplanes, middle frames and frames. With the development of economy and society, consumers’ consumption concepts are constantly updated and their needs are becoming more diversified. This puts forward higher requirements on the appearance of electronic products, which require both beautiful decorative effects and excellent wear resistance. Corrosion resistance.
通常情况下,铝合金外观件的表面会形成一层自然氧化膜,对腐蚀有一定的抵抗作用,但自然氧化膜非常薄和软,容易遭到破坏而失去保护作用。另外,铝合金的表面硬度低,铝合金外观件在使用过程中表面容易被磨损。Under normal circumstances, a layer of natural oxide film is formed on the surface of aluminum alloy appearance parts, which has a certain resistance to corrosion, but the natural oxide film is very thin and soft, and is easily damaged and loses its protective effect. In addition, the surface hardness of aluminum alloy is low, and the surface of aluminum alloy appearance parts is easily worn out during use.
为了提高铝合金外观件的耐磨、耐蚀能力和美观装饰效果,在使用前通常需要进行表面处理,通过阳极氧化,在铝合金外观件的表面形成一层致密的氧化膜,氧化膜具有较高的硬度,可以提高铝合金外观件的耐磨、耐蚀能力。氧化膜上还有大量的微孔,对染色剂具有很强的吸附能力,经过着色处理后,可以获得各种丰富的色彩,达到美化装饰的效果,满足不同消费者群体的需求。In order to improve the wear resistance, corrosion resistance and beautiful decoration effect of aluminum alloy appearance parts, surface treatment is usually required before use. Through anodizing, a dense oxide film is formed on the surface of aluminum alloy appearance parts. High hardness can improve the wear resistance and corrosion resistance of aluminum alloy appearance parts. There are a large number of micropores on the oxide film, which has a strong adsorption capacity for dyeing agents. After coloring treatment, a variety of rich colors can be obtained to achieve the effect of beautification and decoration to meet the needs of different consumer groups.
现有智能手机、平板电脑等电子产品的外观件主要采用6000系铝合金加工制造而成,6000系铝合金虽然具有优异的挤压加工性能和氧化着色效果,但其强度普遍较低。随着智能手机、平板电脑等电子产品大屏化和轻薄化的发展,急需高强度的铝合金背板、中框或边框来提高机身的抗弯能力,以避免机身受压时出现弯曲、弯折等现象。特别是随着5G通讯时代的即将到来,由于铝合金对电磁波具有屏蔽作用,现有的铝合金中框+铝合金背板的外壳结构已不能满足智能手机5G通讯信号的传输需要,必须采用铝合金中框+玻璃或陶瓷的外壳结构。因此,为避免智能手机跌落时,由于铝合金中框的变形而挤压导致玻璃和陶瓷破裂,急需高强度的铝合金来制作智能手机中框。The appearance parts of existing electronic products such as smart phones and tablet computers are mainly made of 6000 series aluminum alloy. Although 6000 series aluminum alloy has excellent extrusion processing performance and oxidation coloring effect, its strength is generally low. With the development of large screens and thinner electronic products such as smart phones and tablet computers, there is an urgent need for high-strength aluminum alloy backplanes, middle frames or frames to improve the bending resistance of the fuselage to avoid bending when the fuselage is under pressure. , Bending and other phenomena. Especially with the advent of the 5G communication era, because aluminum alloy has a shielding effect on electromagnetic waves, the existing aluminum alloy middle frame + aluminum alloy backplane shell structure can no longer meet the transmission needs of smartphone 5G communication signals, and aluminum must be used. Alloy middle frame + glass or ceramic shell structure. Therefore, in order to prevent the glass and ceramics from cracking due to the deformation of the aluminum alloy frame when the smartphone is dropped, there is an urgent need for high-strength aluminum alloy to make the smartphone frame.
7000系铝合金是可热处理强化的高强度铝合金,7000系铝合金的强度普遍较高,可以满足智能手机、平板电脑等电子产品大屏化和轻薄化的发展要求。但7000系铝合金的氧化着色效果较差,采用现有常用的氧化着色工艺,普遍存在氧化膜浑浊、通透性差、光泽度低的问题,使7000系铝合金电子产品外观件无法获得各种色泽纯正的色彩。另外氧化膜还普遍存在致密性差、附着力弱、易脱落等问题,使7000系铝合金电子产品外观件无法获得良好的耐磨性和耐腐蚀性能。因此,现有7000系铝合金电子产品外观件的氧化着色方法仍有待改进和发展。7000 series aluminum alloy is a high-strength aluminum alloy that can be strengthened by heat treatment. The strength of 7000 series aluminum alloy is generally higher, which can meet the development requirements of large-screen and light-weight electronic products such as smart phones and tablet computers. However, the oxidation coloring effect of 7000 series aluminum alloy is relatively poor. The existing commonly used oxidation coloring process generally has the problems of turbid oxide film, poor permeability and low gloss, which makes it impossible to obtain various appearance parts of 7000 series aluminum alloy electronic products. Pure color. In addition, the oxide film generally has problems such as poor compactness, weak adhesion, and easy to fall off, so that the appearance of 7000 series aluminum alloy electronic products cannot obtain good wear resistance and corrosion resistance. Therefore, the oxidation coloring method of the existing 7000 series aluminum alloy electronic product appearance parts still needs to be improved and developed.
发明内容Summary of the invention
本发明针对上述存在的问题和不足,提供一种7000系铝合金电 子产品外观件的氧化着色方法,通过优化设计处理液的成分组成及其处理工艺,提高氧化膜的光泽度、通透性、致密性和附着力,提高7000系铝合金电子产品外观件的耐磨性、耐腐蚀性和表面装饰效果。In view of the above-mentioned problems and deficiencies, the present invention provides a 7000 series aluminum alloy electronic product appearance part oxidation coloring method. By optimizing the composition of the treatment liquid and its treatment process, the gloss, permeability, and permeability of the oxide film are improved. Density and adhesion, improve the wear resistance, corrosion resistance and surface decoration effect of 7000 series aluminum alloy electronic products.
本发明的技术方案是这样实现的:The technical scheme of the present invention is realized as follows:
本发明所述7000系铝合金电子产品外观件的氧化着色方法,其特点是依次包括以下步骤:The oxidation coloring method of the 7000 series aluminum alloy electronic product appearance parts of the present invention is characterized by sequentially including the following steps:
第一步:对铝合金外观件进行表面机械预处理,除去表面的加工刀痕、毛刺、划伤等,获得平整的表面,所述表面机械预处理是机械抛光或者喷砂打磨;The first step: the surface mechanical pretreatment of the aluminum alloy appearance parts, to remove the surface machining knife marks, burrs, scratches, etc., to obtain a smooth surface, the surface mechanical pretreatment is mechanical polishing or sandblasting;
对铝合金外观件进行表面机械预处理的目的是除去表面的加工刀痕、毛刺、划伤等,获得平整的表面。常用的表面机械预处理方法包括机械抛光和喷砂打磨,机械抛光是在专用的抛光机上,利用抛光粉、棉布或毛毡等抛光材料与铝合金外观件之间产生的相对磨削和滚压作用,除去表面的凸起部分而获得平整表面的方法。The purpose of surface mechanical pretreatment of aluminum alloy appearance parts is to remove surface machining knife marks, burrs, scratches, etc., to obtain a smooth surface. Commonly used surface mechanical pretreatment methods include mechanical polishing and sandblasting. Mechanical polishing is performed on a special polishing machine, using the relative grinding and rolling effects between polishing powder, cotton or felt and other polishing materials and aluminum alloy appearance parts. , Remove the convex part of the surface to obtain a flat surface method.
喷砂打磨是以压缩空气为动力,将磨粒高速喷射到铝合金外观件的表面,在磨粒的冲击力和切削力的共同作用下,除去表面的加工刀痕、毛刺、划伤等,获得平整表面的方法。表面机械预处理是铝合金外观件的常规前处理工序,如需获得光亮平整的表面,通常选择机械抛光,如需获得亚光平整的表面,通常选择喷砂打磨,可根据对铝合金外观件的具体要求选择机械抛光还是喷砂打磨处理。Sandblasting is powered by compressed air to spray abrasive grains on the surface of aluminum alloy appearance parts at high speed. Under the combined action of the impact force and cutting force of the abrasive grains, the surface machining knife marks, burrs, scratches, etc. are removed. The way to get a flat surface. Surface mechanical pretreatment is a conventional pretreatment process for aluminum alloy appearance parts. If you need to obtain a bright and flat surface, you usually choose mechanical polishing. If you need to obtain a matt and flat surface, usually choose sandblasting. For specific requirements, choose mechanical polishing or sandblasting.
第二步:将铝合金外观件放入80~90℃的脱脂液中脱脂处理7~8分钟,除去表面的油污,所述脱脂液是碳酸钠、磷酸钠和柠檬酸钠 的混合水溶液,碳酸钠浓度为60~80g/L,磷酸钠浓度为30~40g/L,柠檬酸钠浓度为10~15g/L;Step 2: Put the aluminum alloy exterior parts into a degreasing solution at 80-90°C for 7-8 minutes to remove oil stains on the surface. The degreasing solution is a mixed aqueous solution of sodium carbonate, sodium phosphate and sodium citrate, and carbonated The concentration of sodium is 60~80g/L, the concentration of sodium phosphate is 30~40g/L, and the concentration of sodium citrate is 10~15g/L;
铝合金外观件在生产制造过程中不可避免的会接触到油性物质,这些油性物质必须通过脱脂处理给予彻底清除,为后续表面处理工序提供洁净的铝合金外观件。但脱脂处理也不能对铝合金外观件产生腐蚀作用,否者会影响整个表面处理的效果。Aluminum alloy appearance parts will inevitably come into contact with oily substances during the manufacturing process. These oily substances must be completely removed by degreasing treatment to provide clean aluminum alloy appearance parts for the subsequent surface treatment process. However, the degreasing treatment can not produce corrosion on the appearance of aluminum alloy parts, otherwise it will affect the effect of the entire surface treatment.
发明人对7000系铝合金电子产品外观件的脱脂处理工艺进行了大量的实验研究后发现,脱脂处理的效果与脱脂液的成分组成、脱脂液的温度和脱脂的时间密切相关,采用碳酸钠和磷酸钠的混合水溶液作为脱脂液的基础液,碳酸钠浓度为60~80g/L,磷酸钠浓度为30~40g/L,同时添加浓度为10~15g/L的柠檬酸钠作为阴离子表面活性剂,可显著降低铝合金外观件的表面张力,提高脱脂液的乳化、分散和浸透作用,提高脱脂除油污的效果,在80~90℃的脱脂液中脱脂处理7~8分钟,可以彻底清除铝合金外观件表面的油污,同时又不腐蚀铝合金外观件。脱脂液的成分组成不合理、脱脂液的温度太高或者脱脂处理时间太长,都会腐蚀铝合金外观件,而脱脂液的温度太低或者脱脂时间不够,则无法彻底除掉铝合金外观件表面的油污。The inventor has conducted a large number of experimental studies on the degreasing treatment process of the appearance parts of 7000 series aluminum alloy electronic products and found that the effect of degreasing treatment is closely related to the composition of the degreasing liquid, the temperature of the degreasing liquid and the degreasing time. Sodium carbonate and The mixed aqueous solution of sodium phosphate is used as the base solution of the degreasing solution. The concentration of sodium carbonate is 60~80g/L, the concentration of sodium phosphate is 30~40g/L, and sodium citrate with the concentration of 10~15g/L is added as anionic surfactant. , Can significantly reduce the surface tension of aluminum alloy appearance parts, improve the emulsification, dispersion and soaking effect of the degreasing solution, and improve the degreasing and degreasing effect. Degreasing treatment in the degreasing solution at 80-90°C for 7-8 minutes can completely remove aluminum Oil stains on the surface of the alloy appearance parts without corroding the aluminum alloy appearance parts. Unreasonable composition of the degreasing solution, too high temperature of the degreasing solution, or too long degreasing treatment time will corrode the appearance of aluminum alloy parts, while the temperature of the degreasing solution is too low or the degreasing time is insufficient, and the surface of the appearance of aluminum alloy parts cannot be completely removed. Of oil.
第三步:将清洗后的铝合金外观件放入25~30℃的碱洗液中碱洗处理2~3分钟,除去表面的自然氧化膜,所述碱液是氢氧化钠和硅酸钠的混合水溶液,氢氧化钠浓度为20~25g/L,硅酸钠浓度为10~15g/L;The third step: Put the cleaned aluminum alloy appearance parts in an alkaline washing solution at 25-30°C for 2 to 3 minutes to remove the natural oxide film on the surface. The alkaline solution is sodium hydroxide and sodium silicate. The mixed aqueous solution, the concentration of sodium hydroxide is 20-25g/L, and the concentration of sodium silicate is 10-15g/L;
碱洗处理前需要用水对铝合金外观件清洗干净,除掉表面残留的 脱脂液。铝合金外观件表面通常会形成一层自然氧化膜,这层自然氧化膜必须除掉,使其露出洁净、活化状态良好的铝合金外观件,以利于后续的阳极氧化,提高后续阳极氧化的效率和氧化膜的致密性。Before alkaline washing treatment, it is necessary to clean the aluminum alloy appearance parts with water to remove the degreasing liquid remaining on the surface. A layer of natural oxide film is usually formed on the surface of aluminum alloy appearance parts. This natural oxide film must be removed to expose the clean and well-activated aluminum alloy appearance parts to facilitate subsequent anodization and improve the efficiency of subsequent anodization. And the denseness of the oxide film.
现有技术通常是采用氢氧化钠水溶液作为碱洗液进行碱洗,但往往难以彻底除掉表面的自然氧化膜。发明人通过大量的实验研究后发现,采用氢氧化钠和硅酸钠的混合水溶液作为碱洗液,比传统氢氧化钠水溶液具有更好的效果,在氢氧化钠浓度为20~20g/L、硅酸钠浓度为10~15g/L、碱洗液温度为25~30℃条件下碱洗处理2~3分钟,可以彻底清除掉铝合金外观件表面的自然氧化膜,露出洁净、活化状态良好的铝合金外观件,提高后续阳极氧化的效率和氧化膜的致密性。The prior art usually uses an aqueous sodium hydroxide solution as an alkaline washing solution for alkaline washing, but it is often difficult to completely remove the natural oxide film on the surface. The inventor found through a large number of experimental studies that the use of a mixed aqueous solution of sodium hydroxide and sodium silicate as an alkaline washing solution has a better effect than the traditional sodium hydroxide aqueous solution. The sodium hydroxide concentration is 20-20g/L, Sodium silicate concentration is 10~15g/L, alkali washing solution temperature is 25~30℃, alkali washing treatment for 2~3 minutes, it can completely remove the natural oxide film on the surface of aluminum alloy appearance parts, revealing clean and good activation state The appearance of aluminum alloy parts improves the efficiency of subsequent anodization and the compactness of the oxide film.
第四步:将清洗后的铝合金外观件放入25~30℃的酸洗液中酸洗处理1~2分钟,除去表面的污灰,所述酸液是硝酸、硫酸和甲酸的混合水溶液,硝酸浓度为110~130g/L,硫酸浓度为30~40g/L,甲酸浓度为10~20g/L;Step 4: Put the cleaned aluminum alloy appearance parts in a pickling solution at 25-30°C for 1 to 2 minutes to remove dirt on the surface. The acid solution is a mixed aqueous solution of nitric acid, sulfuric acid and formic acid , The concentration of nitric acid is 110~130g/L, the concentration of sulfuric acid is 30~40g/L, and the concentration of formic acid is 10~20g/L;
酸洗处理前需要水用对铝合金外观件清洗干净,除掉表面残留的碱洗液。7000系铝合金电子产品外观件中通常都含有Si、Cu、Fe、Mn等元素及其金属间化合物,这些元素及其金属间化合物不溶于碱性溶液,经第三步的碱洗处理后,通常以微小颗粒物状态附着在铝合金外观件的表面,称为污灰,污灰不仅会影响后面化学抛光的效果,更严重的是会降低氧化膜的光泽度和通透性,因此,必须去除表面的污灰。Before pickling treatment, it is necessary to clean the aluminum alloy appearance parts with water to remove the residual alkali lotion on the surface. 7000 series aluminum alloy electronic products usually contain Si, Cu, Fe, Mn and other elements and their intermetallic compounds. These elements and their intermetallic compounds are insoluble in alkaline solution. After the third step of alkaline washing treatment, It is usually attached to the surface of aluminum alloy appearance parts in the state of tiny particles, which is called fouling. Fouling will not only affect the subsequent chemical polishing effect, but also reduce the gloss and permeability of the oxide film. Therefore, it must be removed Dirt on the surface.
现有技术通常是采用单一的硝酸或者硫酸溶液进行酸洗处理来 去除表面的污灰,存在的问题是要么对污灰去除不彻底,要么是使铝合金外观件表面留下黑斑等缺陷,降低阳极氧化膜的光泽度和通透性。In the prior art, a single nitric acid or sulfuric acid solution is usually used for pickling to remove the dirt on the surface. The problem is that the dirt is not completely removed or the surface of the aluminum alloy appearance part is left with black spots and other defects. Reduce the gloss and permeability of the anodic oxide film.
发明人对此问题进行了大量实验研究后发现,采用硝酸、硫酸和甲酸的混合水溶液作为酸洗液,比单一的硝酸或者硫酸溶液具有更好的效果,并且酸洗效率更高,可显著缩短酸洗时间,在硝酸浓度为110~130g/L、硫酸浓度为30~40g/L、甲酸浓度为10~20g/L、酸洗液温度为25~30℃的条件下酸洗处理1~2分钟,可以彻底除去铝合金外观件表面的污灰,显著提高氧化膜的光泽度和通透性。The inventor has conducted a large number of experimental studies on this problem and found that the use of a mixed aqueous solution of nitric acid, sulfuric acid and formic acid as the pickling solution has a better effect than a single nitric acid or sulfuric acid solution, and the pickling efficiency is higher and can be significantly shortened. Pickling time, under the conditions of nitric acid concentration of 110~130g/L, sulfuric acid concentration of 30~40g/L, formic acid concentration of 10~20g/L, and pickling solution temperature of 25~30℃, pickling treatment 1~2 Minutes, can completely remove the dirt on the surface of aluminum alloy appearance parts, and significantly improve the gloss and permeability of the oxide film.
第五步:将清洗后的铝合金外观件放入50~60℃的抛光液中化学抛光30~40秒,获得平滑光亮的表面,所述抛光液是磷酸和、亚磺酸和苯乙酸的混合液,磷酸体积百分比为65~70%、亚磺酸体积百分比为20~22%,苯乙酸体积百分比为10~13%;Step 5: Put the cleaned aluminum alloy appearance parts into a 50-60°C polishing solution for chemical polishing for 30-40 seconds to obtain a smooth and bright surface. The polishing solution is made of phosphoric acid, sulfinic acid and phenylacetic acid. In the mixed solution, the volume percentage of phosphoric acid is 65 to 70%, the volume percentage of sulfinic acid is 20 to 22%, and the volume percentage of phenylacetic acid is 10 to 13%;
化学抛光前需要水用对铝合金外观件清洗干净,除掉表面残留的酸洗液。化学抛光是将铝合金放入抛光液中,通过抛光液的化学浸蚀作用对表面凹凸不平区域进行选择性溶解,浸蚀整平,获得平滑光亮的表面。化学抛光效果与抛光液的组成、抛光液的温度和化学抛光的时间密切相关。Before chemical polishing, it is necessary to clean the aluminum alloy appearance parts with water to remove the pickling solution remaining on the surface. Chemical polishing is the process of putting aluminum alloy in a polishing liquid, and selectively dissolving uneven areas on the surface through the chemical etching of the polishing liquid, etching and leveling, and obtaining a smooth and bright surface. The effect of chemical polishing is closely related to the composition of the polishing liquid, the temperature of the polishing liquid and the time of chemical polishing.
现有常用的抛光液通常都含有硝酸,存在的最大问题是会产生NOx气体,导致严重的环境污染。另外,现有的磷酸-硫酸体系的抛光液的化学抛光效果任然难以获得高光亮的铝合金外观件,严重影响美观装饰效果。The existing commonly used polishing liquids usually contain nitric acid, and the biggest problem is that it generates NOx gas, which causes serious environmental pollution. In addition, the chemical polishing effect of the existing phosphoric acid-sulfuric acid system polishing liquid is still difficult to obtain high-gloss aluminum alloy appearance parts, which seriously affects the beautiful decorative effect.
发明人对7000系铝合金电子产品外观件的化学抛光工艺进行了 大量的实验研究后发现,采用磷酸和、亚磺酸和苯乙酸的混合液作为抛光液,磷酸体积百分比为65~70%、亚磺酸体积百分比为20~22%,苯乙酸体积百分比为10~13%,在50~60℃的抛光液中化学抛光30~40秒,可以彻底浸蚀整平,获得高光亮的平滑表面,同时不会产生NOx气体而造成环境污染。如果抛光液的温度太高或者抛光时间太长,容易导致铝合金外观件表面产生点蚀、局部污点或斑点等缺陷,而抛光液温度太低或者抛光时间不够,则无法彻底浸蚀整平,最终会导致氧化膜疏松,都会降低铝合金外观件的耐磨耐蚀能力和美化装饰效果。The inventor has conducted a lot of experimental research on the chemical polishing process of the appearance parts of 7000 series aluminum alloy electronic products and found that a mixture of phosphoric acid, sulfinic acid, and phenylacetic acid is used as the polishing liquid, and the volume percentage of phosphoric acid is 65-70%. The volume percentage of sulfinic acid is 20-22%, the volume percentage of phenylacetic acid is 10-13%, and the chemical polishing is 30-40 seconds in the polishing liquid at 50-60℃. It can be etched and leveled thoroughly to obtain a bright and smooth surface. , At the same time, it will not produce NOx gas and cause environmental pollution. If the temperature of the polishing liquid is too high or the polishing time is too long, it is easy to cause defects such as pitting, local stains or spots on the surface of the aluminum alloy appearance part. If the temperature of the polishing liquid is too low or the polishing time is not enough, it will not be completely etched and leveled. Eventually, the oxide film will be loose, which will reduce the wear resistance and corrosion resistance of aluminum alloy appearance parts and beautify the decoration effect.
第六步:将清洗后的铝合金外观件放入20~22℃的氧化液中阳极氧化30~40分钟,在表面形成一层带微孔的氧化膜,所述氧化液是硫酸、草酸、硫酸铝和烷基苯酚的混合水溶液,硫酸浓度为140~150g/L,草酸浓度为8~9g/L,硫酸铝浓度为15~20g/L,烷基苯酚浓度为2~3g/L,阳极氧化的直流电密度为1.6~1.8A/dm2,电压为8~10V,阳极氧化的阴极是铅板或者石墨板;Step 6: Put the cleaned aluminum alloy appearance parts into an oxidizing solution at 20-22°C for 30-40 minutes to form a microporous oxide film on the surface. The oxidizing solution is sulfuric acid, oxalic acid, Mixed aqueous solution of aluminum sulfate and alkylphenol, sulfuric acid concentration is 140~150g/L, oxalic acid concentration is 8-9g/L, aluminum sulfate concentration is 15-20g/L, alkylphenol concentration is 2~3g/L, anode The oxidized direct current density is 1.6~1.8A/dm2, the voltage is 8~10V, and the anodized cathode is lead plate or graphite plate;
阳极氧化前需要水用对铝合金外观件清洗干净,除掉表面残留的抛光液。阳极氧化是将铝合金外观件作为阳极放入氧化液中,以铅板或石墨板作为阴极,在外加电流的作用下,在铝合金外观件的表面形成一层带微孔的氧化膜。氧化膜的形成是由以下两个反应同时进行的结果,一是氧化膜的电化学生成过程,即铝合金外观件表面电离出来的氧原子与铝反应生成Al2O3氧化膜,另一个是已形成的氧化膜的化学溶解过程,即生成的氧化膜同时被氧化液部分溶解。Before anodizing, it is necessary to clean the aluminum alloy appearance parts with water to remove the remaining polishing liquid on the surface. Anodizing is to put the aluminum alloy appearance part as an anode into an oxidation solution, with a lead plate or graphite plate as a cathode, and under the action of an external current, a layer of microporous oxide film is formed on the surface of the aluminum alloy appearance part. The formation of the oxide film is the result of the following two reactions simultaneously. One is the electrochemical formation process of the oxide film, that is, the oxygen atoms ionized on the surface of the aluminum alloy appearance part react with aluminum to form an Al2O3 oxide film, and the other is formed The chemical dissolution process of the oxide film, that is, the generated oxide film is partially dissolved by the oxidizing liquid at the same time.
氧化膜的质量首先与氧化液的成分组成是密切相关的,现有常用 的硫酸阳极氧化工艺虽然具有氧化液成分简单、操作容易、氧化膜多孔、吸附能力强等优点,但存在氧化膜疏松、通透性差、光泽度低等缺陷。The quality of the oxide film is firstly closely related to the composition of the oxidizing solution. Although the existing common sulfuric acid anodizing process has the advantages of simple oxidizing solution composition, easy operation, porous oxide film, and strong adsorption capacity, it has loose oxide film, Defects such as poor permeability and low gloss.
发明人对7000系铝合金电子产品外观件氧化液的成分组成进行了大量的实验研究后发现,在传统硫酸氧化液的基础上,添加浓度为8~9g/L的草酸、浓度为15~20g/L的硫酸铝和浓度为2~3g/L的烷基苯酚,其中,草酸属于有机酸,在氧化膜生成过程中,草酸根离子与硫酸根离子产生竞争吸附,硫酸根离子主要吸附在氧化膜膜孔的孔底,而草酸根离子主要吸附在氧化膜膜孔的孔壁,草酸对氧化膜的溶解作用比硫酸弱,从而减少微孔孔壁的溶解,形成孔径细小且均匀的氧化膜微孔,提高氧化膜的吸附能力,提高后续的着色效果。The inventor conducted a lot of experimental research on the composition of the oxidation solution for the appearance of the 7000 series aluminum alloy electronic products, and found that on the basis of the traditional sulfuric acid oxidation solution, oxalic acid with a concentration of 8-9g/L and a concentration of 15-20g was added. /L aluminum sulfate and alkylphenol with a concentration of 2~3g/L. Among them, oxalic acid is an organic acid. During the formation of the oxide film, oxalate ions compete with sulfate ions for adsorption, and sulfate ions are mainly adsorbed in oxidation The bottom of the membrane pores, and oxalate ions are mainly adsorbed on the pore walls of the oxide film pores. Oxalic acid dissolves the oxide film weaker than sulfuric acid, thereby reducing the dissolution of the micropore pore walls and forming a fine and uniform oxide film The micropores improve the adsorption capacity of the oxide film and improve the subsequent coloring effect.
硫酸铝在氧化液中可分离出铝离子,增加氧化液的电流稳定性,加快成膜速度,同时避免氧化膜的产生疏松、粉化和龟裂等缺陷,增加氧化膜的完整性和厚度,获得连续、均匀且致密的氧化膜层,提高氧化膜的耐磨耐蚀性能。烷基苯酚作为离子型表面活性剂,对氧化膜有洁净化作用,可避免氧化膜出现暗斑、黑点和色差,从而显著提高氧化膜的光泽度和通透性,使氧化膜着色后可以获得艳丽的色彩,提高美化装饰效果。Aluminum sulfate can separate aluminum ions in the oxidizing solution, increase the current stability of the oxidizing solution, accelerate the film formation speed, and avoid the oxide film's defects such as looseness, powdering and cracking, and increase the integrity and thickness of the oxide film. Obtain a continuous, uniform and dense oxide film layer, and improve the wear and corrosion resistance of the oxide film. As an ionic surfactant, alkyl phenol has a cleaning effect on the oxide film, which can avoid dark spots, black spots and chromatic aberrations on the oxide film, thereby significantly improving the gloss and permeability of the oxide film, so that the oxide film can be colored Obtain gorgeous colors and improve beautification and decoration effects.
由于氧化膜的形成是氧化膜生成和溶解同时进行的结果,因此,氧化膜的质量还与阳极氧化的工艺参数密切相关。氧化液的温度越高,氧化膜的溶解速度也越快,氧化膜则越薄。电压越高,氧化膜的孔径也越大,微孔数量则越少,氧化膜的吸附能力则较差。增大电流密度 可以加快氧化膜的生长速度,但电流密度太大,氧化膜的生长速度非但不能加快,反而会趋于停止。氧化时间段,氧化膜的厚度则薄,氧化时间太长,氧化膜太厚,氧化膜的通透性则较差。Since the formation of the oxide film is the result of the simultaneous production and dissolution of the oxide film, the quality of the oxide film is also closely related to the process parameters of anodization. The higher the temperature of the oxidation solution, the faster the dissolution rate of the oxide film, and the thinner the oxide film. The higher the voltage, the larger the pore size of the oxide film, the smaller the number of micropores, and the poorer the adsorption capacity of the oxide film. Increasing the current density can speed up the growth rate of the oxide film, but if the current density is too large, the growth rate of the oxide film will not speed up, but will tend to stop. During the oxidation period, the thickness of the oxide film is thin, the oxidation time is too long, the oxide film is too thick, and the permeability of the oxide film is poor.
发明人通过大量的实验探索后发现,在氧化液温度为20~22℃,直流电密度为1.6~1.8A/dm2,电压为8~10V,氧化时间为30~40分钟条件下对7000系铝合金电子产品外观件进行阳极氧化,最终可以获得致密高、光泽度高和通透性好的带微孔的连续氧化膜,氧化膜具有优异的着色效果和耐磨耐蚀能力。After a lot of experiments, the inventor found that the temperature of the oxidizing solution is 20-22°C, the direct current density is 1.6-1.8A/dm2, the voltage is 8-10V, and the oxidation time is 30-40 minutes. The appearance of electronic products is anodized, and finally a continuous oxide film with high density, high gloss and good permeability with micropores can be obtained. The oxide film has excellent coloring effect and wear resistance and corrosion resistance.
第七步:将清洗后的铝合金外观件放入染色液中进行着色,使染色剂沉积进入氧化膜的孔,获得艳丽的色彩,所述着色是有机染色或者电解着色;Step 7: Put the cleaned aluminum alloy appearance parts in a dyeing solution for coloring, so that the dye is deposited into the holes of the oxide film to obtain a brilliant color, and the coloring is organic dyeing or electrolytic dyeing;
着色前需要用水对铝合金外观件清洗干净,除掉表面残留的氧化液。阳极氧化得到的新鲜氧化膜极易受到污染,水洗后应立即进行着色处理,获得各种艳丽的色彩,以达到美化装饰效果。Before coloring, it is necessary to clean the aluminum alloy appearance parts with water to remove the residual oxidation liquid on the surface. The fresh oxide film obtained by anodic oxidation is very easy to be polluted. It should be colored immediately after washing to obtain various gorgeous colors to achieve beautification and decoration effect.
目前常用的铝合金外观件氧化膜的着色方法包括有机染色和电解着色。有机染色是利用氧化膜孔隙率高、吸附能力强的特点,使化学染料吸附在膜孔内的着色方法。电解着色是将阳极氧化后的铝合金外观件放入金属盐溶液中,在电流作用下,将金属微粒或金属化合物电解沉积在氧化膜的膜孔内,通过金属微粒和金属化合物对入射光的吸收和散射而产生显色效果,色泽深浅主要由金属粒子沉积量来决定。有机染色的上色快、颜色多样、操作简便,经封孔处理后,染料能牢固附着在膜孔中。电解着色的耐候性、耐光性和使用寿命比有机染色 的好,但电解着色的颜色目前较为单调,可根据对7000系铝合金电子产品外观件的具体颜色要求选择有机染色还是电解着色,只要能够获得艳丽的色彩即可。The commonly used methods for coloring the oxide film of aluminum alloy exterior parts include organic dyeing and electrolytic coloring. Organic dyeing is a coloring method that uses the high porosity and strong adsorption capacity of the oxide film to adsorb chemical dyes in the pores of the film. Electrolytic coloring is to put anodized aluminum alloy appearance parts into a metal salt solution, and under the action of electric current, metal particles or metal compounds are electrolytically deposited in the film pores of the oxide film, and the incident light is affected by the metal particles and metal compounds. It absorbs and scatters to produce a color rendering effect, and the color depth is mainly determined by the amount of metal particles deposited. Organic dyeing is fast, diverse in color and easy to operate. After the sealing process, the dye can be firmly attached to the film hole. The weather resistance, light resistance and service life of electrolytic coloring are better than those of organic dyeing, but the color of electrolytic coloring is currently more monotonous. You can choose organic dyeing or electrolytic coloring according to the specific color requirements of 7000 series aluminum alloy electronic products. Get gorgeous colors.
第八步:将清洗后的铝合金外观件放入pH值为4.5~5.0、温度为80~85℃的沸水中进行封孔处理3~5分钟,封闭氧化膜上的微孔,清洗干燥后得到所述7000系铝合金电子产品外观件。Step 8: Put the cleaned aluminum alloy appearance parts into boiling water with a pH of 4.5-5.0 and a temperature of 80-85°C for sealing treatment for 3 to 5 minutes, sealing the micropores on the oxide film, and washing and drying The appearance part of the 7000 series aluminum alloy electronic product is obtained.
封孔前需要用水对铝合金外观件清洗干净,除掉表面残留的染色液。为了使着色后的氧化膜保持色泽,避免被污染,提高氧化膜的耐磨耐蚀性能,水洗后应及时进行封孔处理。铝合金外观件目前主要采用沸水封孔,即将铝合金外观件置于沸水中,氧化膜表面及孔壁的无水Al2O3首先水化成一水化合物,体积比原来增大30%以上,再进一步水化为三水化合物时,体积将比原来增大100%以上,从而将氧化膜上的微孔封闭。封孔后,染料被固定在膜孔内,氧化膜变得无孔、致密。Before sealing, it is necessary to clean the aluminum alloy appearance parts with water to remove the staining solution remaining on the surface. In order to maintain the color of the colored oxide film, avoid contamination, and improve the abrasion and corrosion resistance of the oxide film, sealing should be carried out in time after washing. At present, aluminum alloy appearance parts are mainly sealed by boiling water, that is, the aluminum alloy appearance parts are placed in boiling water. The anhydrous Al2O3 on the surface of the oxide film and the pore walls is first hydrated into a monohydrate compound, and the volume is increased by more than 30%. When it is converted into a trihydrate, the volume will increase by more than 100% compared to the original, thereby sealing the micropores on the oxide film. After sealing, the dye is fixed in the membrane pores and the oxide film becomes non-porous and dense.
沸水封孔的效果与沸水的pH值、温度和封孔处理时间密切相关。发明人对7000系铝合金电子产品外观件的沸水封孔工艺进行大量的实验研究发现,采用pH值为4.5~5.0、温度为80~85℃的沸水,封孔处理3~5分钟,可完全封闭氧化膜上的微孔,获得表面均匀、致密的氧化膜,提高氧化膜的耐磨耐蚀性能。水温低于80℃或者时间小于3分钟,则无法完全封闭微孔。水温高于85℃或者时间大于5分钟,虽然也能封闭微孔,但表面会凸凹不平,反而会降低封孔质量,导致氧化膜的耐蚀耐磨性能下降。The effect of boiling water sealing is closely related to the pH value, temperature and sealing treatment time of boiling water. The inventor conducted a large number of experiments on the boiling water sealing process of the appearance parts of 7000 series aluminum alloy electronic products and found that the use of boiling water with a pH value of 4.5 to 5.0 and a temperature of 80 to 85°C, sealing treatment for 3 to 5 minutes, can completely Close the micropores on the oxide film to obtain a uniform and dense oxide film on the surface, and improve the wear and corrosion resistance of the oxide film. If the water temperature is lower than 80°C or the time is less than 3 minutes, the micropores cannot be completely sealed. If the water temperature is higher than 85°C or the time is longer than 5 minutes, although the micropores can be closed, the surface will be uneven, which will reduce the quality of the sealing, resulting in the corrosion and wear resistance of the oxide film.
本发明所述的7000系铝合金是指以Zn元素为主要合金元素的铝合金。The 7000 series aluminum alloy in the present invention refers to an aluminum alloy with Zn as the main alloy element.
优选的,所述7000系铝合金由以下质量百分比的成分组成:Zn 5.0~6.0%,Mg 0.5~1.0%,Zr 0.15~0.25%,Fe≤0.15%,Si≤0.1%,Ti≤0.1%,其余为Al和不可避免的其它杂质元素,其它杂质元素的单个含量≤0.05%,总量≤0.15%。Preferably, the 7000 series aluminum alloy is composed of the following components by mass percentage: Zn 5.0-6.0%, Mg 0.5-1.0%, Zr 0.15-0.25%, Fe≤0.15%, Si≤0.1%, Ti≤0.1%, The rest is Al and other unavoidable impurity elements. The individual content of other impurity elements is ≤0.05%, and the total amount is ≤0.15%.
优选的,所述7000系铝合金由以下质量百分比的成分组成:Zn 4.0~5.0%,Mg 1.2~1.8%,Mn 0.3~0.6%,Fe≤0.15%,Si≤0.1%,Ti≤0.1%,其余为Al和不可避免的其它杂质元素,其它杂质元素的单个含量≤0.05%,总量≤0.15%。Preferably, the 7000 series aluminum alloy is composed of the following components by mass percentage: Zn 4.0-5.0%, Mg 1.2-1.8%, Mn 0.3-0.6%, Fe≤0.15%, Si≤0.1%, Ti≤0.1%, The rest is Al and other unavoidable impurity elements. The individual content of other impurity elements is ≤0.05%, and the total amount is ≤0.15%.
优选的,所述7000系铝合金由以下质量百分比的成分组成:Zn 5.5~6.5%,Mg 1.5~2.5%,Cu 1.5~2.5%,Fe≤0.15%,Si≤0.1%,Ti≤0.1%,其余为Al和不可避免的其它杂质元素,其它杂质元素的单个含量≤0.05%,总量≤0.15%。Preferably, the 7000 series aluminum alloy is composed of the following components by mass percentage: Zn 5.5~6.5%, Mg 1.5~2.5%, Cu 1.5~2.5%, Fe≤0.15%, Si≤0.1%, Ti≤0.1%, The rest is Al and other unavoidable impurity elements. The individual content of other impurity elements is ≤0.05%, and the total amount is ≤0.15%.
与现有技术相比,本发明具有如下有益效果:本发明通过对7000系铝合金电子产品外观件的脱脂液、碱洗液、酸洗液、抛光液、氧化液的成分组成及其处理工艺参数进行优化设计,提高氧化膜的致密性,氧化膜附着力强、不易脱落、通透性好、光泽度高,经着色封孔后,色泽纯正、色彩艳丽,可显著提高7000系铝合金电子产品外观件的耐磨性、耐腐蚀性和表面装饰效果。Compared with the prior art, the present invention has the following beneficial effects: the present invention uses the degreasing liquid, alkaline washing liquid, pickling liquid, polishing liquid, oxidizing liquid composition and its treatment process of the appearance parts of 7000 series aluminum alloy electronic products. Parameters are optimized to improve the density of the oxide film. The oxide film has strong adhesion, not easy to fall off, good permeability, and high gloss. After coloring and sealing, the color is pure and bright, which can significantly improve the 7000 series aluminum alloy electronics The wear resistance, corrosion resistance and surface decoration effect of the appearance parts of the product.
具体实施方式Detailed ways
为使本发明的目的、技术方案及效果更加清楚、明确,以下结合具体的实施例和对比例对本发明作进一步的详细说明。In order to make the objectives, technical solutions, and effects of the present invention clearer and clearer, the present invention will be further described in detail below in conjunction with specific embodiments and comparative examples.
实施例1Example 1
一种7000系铝合金电子产品外观件的氧化着色方法,所述7000系铝合金由以下质量百分比的成分组成:Zn 5.6%,Mg 0.8%,Zr 0.19%,Fe 0.14%,Si 0.08%,Ti 0.06,其余为Al和不可避免的其它杂质元素,其它杂质元素的单个含量≤0.05%,总量≤0.15%;氧化着色方法依次包括以下步骤:A 7000 series aluminum alloy electronic product appearance part oxidation coloring method, the 7000 series aluminum alloy is composed of the following mass percentages: Zn 5.6%, Mg 0.8%, Zr 0.19%, Fe 0.14%, Si 0.08%, Ti 0.06, the rest is Al and other unavoidable impurity elements. The individual content of other impurity elements is ≤0.05%, and the total amount is ≤0.15%; the oxidation coloring method includes the following steps in sequence:
第一步:对铝合金外观件进行表面机械抛光处理,除去表面的加工刀痕、毛刺、划伤等,获得平整的表面;The first step: mechanically polish the surface of the aluminum alloy appearance parts to remove the machining knife marks, burrs, scratches, etc. on the surface to obtain a smooth surface;
第二步:将铝合金外观件放入85℃的脱脂液中脱脂处理8分钟,除去表面的油污,所述脱脂液是碳酸钠、磷酸钠和柠檬酸钠的混合水溶液,碳酸钠浓度为70g/L,磷酸钠浓度为35g/L,柠檬酸钠浓度为12g/L;Step 2: Put the aluminum alloy exterior parts into a degreasing solution at 85°C for 8 minutes to remove oil stains on the surface. The degreasing solution is a mixed aqueous solution of sodium carbonate, sodium phosphate and sodium citrate, with a sodium carbonate concentration of 70g /L, the concentration of sodium phosphate is 35g/L, and the concentration of sodium citrate is 12g/L;
第三步:将清洗后的铝合金外观件放入30℃的碱洗液中碱洗处理2.5分钟,除去表面的自然氧化膜,所述碱液是氢氧化钠和硅酸钠的混合水溶液,氢氧化钠浓度为23g/L,硅酸钠浓度为12g/L;The third step: Put the cleaned aluminum alloy appearance parts into an alkaline washing solution at 30°C for 2.5 minutes to remove the natural oxide film on the surface. The alkaline solution is a mixed aqueous solution of sodium hydroxide and sodium silicate. The concentration of sodium hydroxide is 23g/L and the concentration of sodium silicate is 12g/L;
第四步:将清洗后的铝合金外观件放入25℃的酸洗液中酸洗处理1.5分钟,除去表面的污灰,所述酸液是硝酸、硫酸和甲酸的混合水溶液,硝酸浓度为120g/L,硫酸浓度为35g/L,甲酸浓度为15g/L;Step 4: Put the cleaned aluminum alloy appearance parts into a pickling solution at 25°C for 1.5 minutes to remove dirt on the surface. The acid solution is a mixed aqueous solution of nitric acid, sulfuric acid and formic acid, and the concentration of nitric acid is 120g/L, sulfuric acid concentration is 35g/L, formic acid concentration is 15g/L;
第五步:将清洗后的铝合金外观件放入55℃的抛光液中化学抛光35秒,获得平滑光亮的表面,所述抛光液是磷酸和、亚磺酸和苯 乙酸的混合液,磷酸体积百分比为67%、亚磺酸体积百分比为21%,苯乙酸体积百分比为12%;Step 5: Put the cleaned aluminum alloy appearance parts into a polishing solution at 55°C for 35 seconds to obtain a smooth and bright surface. The polishing solution is a mixture of phosphoric acid, sulfinic acid, and phenylacetic acid. The volume percentage is 67%, the volume percentage of sulfinic acid is 21%, and the volume percentage of phenylacetic acid is 12%;
第六步:将清洗后的铝合金外观件放入21℃的氧化液中阳极氧化35分钟,在表面形成一层带微孔的氧化膜,所述氧化液是硫酸、草酸、硫酸铝和烷基苯酚的混合水溶液,硫酸浓度为15g/L,草酸浓度为8g/L,硫酸铝浓度为18g/L,烷基苯酚浓度为2.5g/L,阳极氧化的直流电密度为1.7A/dm2,电压为9V,阳极氧化的阴极是铅板;Step 6: Put the cleaned aluminum alloy appearance parts into an oxidizing solution at 21°C for 35 minutes to form an oxide film with micropores on the surface. The oxidizing solution is sulfuric acid, oxalic acid, aluminum sulfate and alkane. The mixed aqueous solution of base phenol, the concentration of sulfuric acid is 15g/L, the concentration of oxalic acid is 8g/L, the concentration of aluminum sulfate is 18g/L, the concentration of alkylphenol is 2.5g/L, the direct current density of anodizing is 1.7A/dm2, the voltage 9V, the anodized cathode is lead plate;
第七步:将清洗后的铝合金外观件放入染色液中进行有机染色着色,使染色剂沉积进入氧化膜的孔;Step 7: Put the cleaned aluminum alloy appearance parts into the dyeing solution for organic dyeing and coloring, so that the dye is deposited into the holes of the oxide film;
第八步:将清洗后的铝合金外观件放入pH值为4.8、温度为82℃的沸水中进行封孔处理4分钟,封闭氧化膜上的微孔,清洗干燥后得到所述7000系铝合金电子产品外观件。Step 8: Put the cleaned aluminum alloy appearance parts into boiling water with a pH of 4.8 and a temperature of 82°C for sealing treatment for 4 minutes to close the micropores on the oxide film, and obtain the 7000 series aluminum after cleaning and drying Appearance of alloy electronic products.
实施例2Example 2
一种7000系铝合金电子产品外观件的氧化着色方法,所述7000系铝合金由以下质量百分比的成分组成:Zn 4.7%,Mg 1.5%,Mn 0.5%,Fe 0.13%,Si 0.07%,Ti 0.5%,其余为Al和不可避免的其它杂质元素,其它杂质元素的单个含量≤0.05%,总量≤0.15%;氧化着色方法依次包括以下步骤:A 7000 series aluminum alloy electronic product appearance part oxidation coloring method, the 7000 series aluminum alloy is composed of the following mass percentages: Zn 4.7%, Mg 1.5%, Mn 0.5%, Fe 0.13%, Si 0.07%, Ti 0.5%, the rest is Al and other unavoidable impurity elements. The individual content of other impurity elements is ≤0.05%, and the total amount is ≤0.15%; the oxidation coloring method includes the following steps in sequence:
第一步:对铝合金外观件进行表面机械抛光处理,除去表面的加工刀痕、毛刺、划伤等,获得平整的表面;The first step: mechanically polish the surface of the aluminum alloy appearance parts to remove the machining knife marks, burrs, scratches, etc. on the surface to obtain a smooth surface;
第二步:将铝合金外观件放入80℃的脱脂液中脱脂处理8分钟,除去表面的油污,所述脱脂液是碳酸钠、磷酸钠和柠檬酸钠的混合水 溶液,碳酸钠浓度为80g/L,磷酸钠浓度为30g/L,柠檬酸钠浓度为15g/L;Step 2: Put the aluminum alloy exterior parts into a degreasing solution at 80°C for 8 minutes to remove oil stains on the surface. The degreasing solution is a mixed aqueous solution of sodium carbonate, sodium phosphate and sodium citrate, with a sodium carbonate concentration of 80g /L, the concentration of sodium phosphate is 30g/L, and the concentration of sodium citrate is 15g/L;
第三步:将清洗后的铝合金外观件放入30℃的碱洗液中碱洗处理2分钟,除去表面的自然氧化膜,所述碱液是氢氧化钠和硅酸钠的混合水溶液,氢氧化钠浓度为20g/L,硅酸钠浓度为15g/L;The third step: Put the cleaned aluminum alloy appearance parts into an alkaline washing solution at 30°C for 2 minutes to remove the natural oxide film on the surface. The alkaline solution is a mixed aqueous solution of sodium hydroxide and sodium silicate. The concentration of sodium hydroxide is 20g/L, and the concentration of sodium silicate is 15g/L;
第四步:将清洗后的铝合金外观件放入25℃的酸洗液中酸洗处理2分钟,除去表面的污灰,所述酸液是硝酸、硫酸和甲酸的混合水溶液,硝酸浓度为130g/L,硫酸浓度为30g/L,甲酸浓度为20g/L;Step 4: Put the cleaned aluminum alloy appearance parts into a pickling solution at 25°C for 2 minutes to remove the dirt on the surface. The acid solution is a mixed aqueous solution of nitric acid, sulfuric acid and formic acid, and the concentration of nitric acid is 130g/L, sulfuric acid concentration is 30g/L, formic acid concentration is 20g/L;
第五步:将清洗后的铝合金外观件放入60℃的抛光液中化学抛光30秒,获得平滑光亮的表面,所述抛光液是磷酸和、亚磺酸和苯乙酸的混合液,磷酸体积百分比为70%、亚磺酸体积百分比为20%,苯乙酸体积百分比为10%;Step 5: Put the cleaned aluminum alloy appearance parts into a 60°C polishing solution for chemical polishing for 30 seconds to obtain a smooth and bright surface. The polishing solution is a mixture of phosphoric acid, sulfinic acid, and phenylacetic acid. The volume percentage is 70%, the volume percentage of sulfinic acid is 20%, and the volume percentage of phenylacetic acid is 10%;
第六步:将清洗后的铝合金外观件放入20℃的氧化液中阳极氧化40分钟,在表面形成一层带微孔的氧化膜,所述氧化液是硫酸、草酸、硫酸铝和烷基苯酚的混合水溶液,硫酸浓度为140g/L,草酸浓度为9g/L,硫酸铝浓度为20g/L,烷基苯酚浓度为2g/L,阳极氧化的直流电密度为1.6A/dm2,电压为10V,阳极氧化的阴极是铅板;Step 6: Put the cleaned aluminum alloy appearance parts into an oxidizing solution at 20°C for 40 minutes to form an oxide film with micropores on the surface. The oxidizing solution is sulfuric acid, oxalic acid, aluminum sulfate and alkane. A mixed aqueous solution of base phenol, the concentration of sulfuric acid is 140g/L, the concentration of oxalic acid is 9g/L, the concentration of aluminum sulfate is 20g/L, the concentration of alkylphenol is 2g/L, the direct current density of anodizing is 1.6A/dm2, and the voltage is 10V, the anodized cathode is lead plate;
第七步:将清洗后的铝合金外观件放入染色液中进行有机染色着色,使染色剂沉积进入氧化膜的孔;Step 7: Put the cleaned aluminum alloy appearance parts into the dyeing solution for organic dyeing and coloring, so that the dye is deposited into the holes of the oxide film;
第八步:将清洗后的铝合金外观件放入pH值为5.0、温度为80℃的沸水中进行封孔处理5分钟,封闭氧化膜上的微孔,清洗干燥后得到所述7000系铝合金电子产品外观件。Step 8: Put the cleaned aluminum alloy appearance parts into boiling water with a pH of 5.0 and a temperature of 80°C for sealing treatment for 5 minutes to seal the micropores on the oxide film, and obtain the 7000 series aluminum after washing and drying Appearance of alloy electronic products.
实施例3Example 3
一种7000系铝合金电子产品外观件的氧化着色方法,所述7000系铝合金由以下质量百分比的成分组成:Zn 6.3%,Mg 2.1%,Cu 1.9%,Fe 0.15%,Si 0.07%,Ti 0.08%,其余为Al和不可避免的其它杂质元素,其它杂质元素的单个含量≤0.05%,总量≤0.15%;氧化着色方法依次包括以下步骤:A 7000 series aluminum alloy electronic product appearance part oxidation coloring method, the 7000 series aluminum alloy is composed of the following mass percentages: Zn 6.3%, Mg 2.1%, Cu 1.9%, Fe 0.15%, Si 0.07%, Ti 0.08%, the rest is Al and other unavoidable impurity elements. The individual content of other impurity elements is ≤0.05%, and the total amount is ≤0.15%; the oxidation coloring method includes the following steps in sequence:
第一步:对铝合金外观件进行表面机械抛光处理,除去表面的加工刀痕、毛刺、划伤等,获得平整的表面;The first step: mechanically polish the surface of the aluminum alloy appearance parts to remove the machining knife marks, burrs, scratches, etc. on the surface to obtain a smooth surface;
第二步:将铝合金外观件放入90℃的脱脂液中脱脂处理7分钟,除去表面的油污,所述脱脂液是碳酸钠、磷酸钠和柠檬酸钠的混合水溶液,碳酸钠浓度为60g/L,磷酸钠浓度为40g/L,柠檬酸钠浓度为10g/L;Step 2: Put the aluminum alloy appearance parts into a 90°C degreasing solution for 7 minutes to remove oil stains on the surface. The degreasing solution is a mixed aqueous solution of sodium carbonate, sodium phosphate and sodium citrate, with a sodium carbonate concentration of 60g /L, the concentration of sodium phosphate is 40g/L, and the concentration of sodium citrate is 10g/L;
第三步:将清洗后的铝合金外观件放入25℃的碱洗液中碱洗处理2分钟,除去表面的自然氧化膜,所述碱液是氢氧化钠和硅酸钠的混合水溶液,氢氧化钠浓度为25g/L,硅酸钠浓度为10g/L;The third step: Put the cleaned aluminum alloy appearance parts into an alkaline washing solution at 25°C for 2 minutes to remove the natural oxide film on the surface. The alkaline solution is a mixed aqueous solution of sodium hydroxide and sodium silicate. The concentration of sodium hydroxide is 25g/L, and the concentration of sodium silicate is 10g/L;
第四步:将清洗后的铝合金外观件放入30℃的酸洗液中酸洗处理1分钟,除去表面的污灰,所述酸液是硝酸、硫酸和甲酸的混合水溶液,硝酸浓度为110g/L,硫酸浓度为40g/L,甲酸浓度为10g/L;Step 4: Put the cleaned aluminum alloy appearance parts into a 30°C pickling solution for 1 minute to remove dirt on the surface. The acid solution is a mixed aqueous solution of nitric acid, sulfuric acid and formic acid, and the concentration of nitric acid is 110g/L, sulfuric acid concentration is 40g/L, formic acid concentration is 10g/L;
第五步:将清洗后的铝合金外观件放入50℃的抛光液中化学抛光40秒,获得平滑光亮的表面,所述抛光液是磷酸和、亚磺酸和苯乙酸的混合液,磷酸体积百分比为65%、亚磺酸体积百分比为22%,苯乙酸体积百分比为13%;Step 5: Put the cleaned aluminum alloy appearance parts into a 50°C polishing solution for chemical polishing for 40 seconds to obtain a smooth and bright surface. The polishing solution is a mixture of phosphoric acid, sulfinic acid, and phenylacetic acid. The volume percentage is 65%, the volume percentage of sulfinic acid is 22%, and the volume percentage of phenylacetic acid is 13%;
第六步:将清洗后的铝合金外观件放入22℃的氧化液中阳极氧化30分钟,在表面形成一层带微孔的氧化膜,所述氧化液是硫酸、草酸、硫酸铝和烷基苯酚的混合水溶液,硫酸浓度为150g/L,草酸浓度为8g/L,硫酸铝浓度为15g/L,烷基苯酚浓度为3g/L,阳极氧化的直流电密度为1.8A/dm2,电压为8V,阳极氧化的阴极是铅板;Step 6: Put the cleaned aluminum alloy exterior parts into an oxidizing solution at 22°C for 30 minutes to form an oxide film with micropores on the surface. The oxidizing solution is sulfuric acid, oxalic acid, aluminum sulfate and alkane. A mixed aqueous solution of base phenol, the concentration of sulfuric acid is 150g/L, the concentration of oxalic acid is 8g/L, the concentration of aluminum sulfate is 15g/L, the concentration of alkylphenol is 3g/L, the direct current density of anodizing is 1.8A/dm2, and the voltage is 8V, the anodized cathode is lead plate;
第七步:将清洗后的铝合金外观件放入染色液中进行有机染色着色,使染色剂沉积进入氧化膜的孔;Step 7: Put the cleaned aluminum alloy appearance parts into the dyeing solution for organic dyeing and coloring, so that the dye is deposited into the holes of the oxide film;
第八步:将清洗后的铝合金外观件放入pH值为4.5、温度为85℃的沸水中进行封孔处理3分钟,封闭氧化膜上的微孔,清洗干燥后得到所述7000系铝合金电子产品外观件。Step 8: Put the cleaned aluminum alloy appearance parts into boiling water with a pH of 4.5 and a temperature of 85°C for sealing treatment for 3 minutes to close the micropores on the oxide film, and obtain the 7000 series aluminum after cleaning and drying. Appearance of alloy electronic products.
对比例1Comparative example 1
一种7000系铝合金电子产品外观件的氧化着色方法,所述7000系铝合金由以下质量百分比的成分组成:Zn 5.6%,Mg 0.8%,Zr 0.19%,Fe 0.14%,Si 0.08%,Ti 0.06,其余为Al和不可避免的其它杂质元素,其它杂质元素的单个含量≤0.05%,总量≤0.15%;氧化着色方法依次包括以下步骤:A 7000 series aluminum alloy electronic product appearance part oxidation coloring method, the 7000 series aluminum alloy is composed of the following mass percentages: Zn 5.6%, Mg 0.8%, Zr 0.19%, Fe 0.14%, Si 0.08%, Ti 0.06, the rest is Al and other unavoidable impurity elements. The individual content of other impurity elements is ≤0.05%, and the total amount is ≤0.15%; the oxidation coloring method includes the following steps in sequence:
第一步:对铝合金外观件进行表面机械抛光处理,除去表面的加工刀痕、毛刺、划伤等,获得平整的表面;The first step: mechanically polish the surface of the aluminum alloy appearance parts to remove the machining knife marks, burrs, scratches, etc. on the surface to obtain a smooth surface;
第二步:将铝合金外观件放入85℃的脱脂液中脱脂处理8分钟,除去表面的油污,所述脱脂液是碳酸钠、磷酸钠和柠檬酸钠的混合水溶液,碳酸钠浓度为70g/L,磷酸钠浓度为35g/L,柠檬酸钠浓度为12g/L;Step 2: Put the aluminum alloy exterior parts into a degreasing solution at 85°C for 8 minutes to remove oil stains on the surface. The degreasing solution is a mixed aqueous solution of sodium carbonate, sodium phosphate and sodium citrate, with a sodium carbonate concentration of 70g /L, the concentration of sodium phosphate is 35g/L, and the concentration of sodium citrate is 12g/L;
第三步:将清洗后的铝合金外观件放入30℃的碱洗液中碱洗处理2.5分钟,除去表面的自然氧化膜,所述碱液是氢氧化钠和硝酸钠的混合水溶液,氢氧化钠浓度为23g/L,硝酸钠浓度为12g/L;The third step: Put the cleaned aluminum alloy appearance parts into alkaline washing solution at 30°C for 2.5 minutes to remove the natural oxide film on the surface. The alkaline solution is a mixed aqueous solution of sodium hydroxide and sodium nitrate, hydrogen The concentration of sodium oxide is 23g/L and the concentration of sodium nitrate is 12g/L;
第四步:将清洗后的铝合金外观件放入25℃的酸洗液中酸洗处理1.5分钟,除去表面的污灰,所述酸液是硝酸、硫酸和甲酸的混合水溶液,硝酸浓度为120g/L,硫酸浓度为35g/L,甲酸浓度为15g/L;Step 4: Put the cleaned aluminum alloy appearance parts into a pickling solution at 25°C for 1.5 minutes to remove dirt on the surface. The acid solution is a mixed aqueous solution of nitric acid, sulfuric acid and formic acid, and the concentration of nitric acid is 120g/L, sulfuric acid concentration is 35g/L, formic acid concentration is 15g/L;
第五步:将清洗后的铝合金外观件放入55℃的抛光液中化学抛光35秒,获得平滑光亮的表面,所述抛光液是磷酸、亚磺酸和苯乙酸的混合液,磷酸体积百分比为67%、亚磺酸体积百分比为21%,苯乙酸体积百分比为12%;Step 5: Put the cleaned aluminum alloy appearance parts into a polishing solution at 55°C for 35 seconds to obtain a smooth and bright surface. The polishing solution is a mixture of phosphoric acid, sulfinic acid and phenylacetic acid. The percentage is 67%, the volume percentage of sulfinic acid is 21%, and the volume percentage of phenylacetic acid is 12%;
第六步:将清洗后的铝合金外观件放入21℃的氧化液中阳极氧化35分钟,在表面形成一层带微孔的氧化膜,所述氧化液是硫酸、草酸、硫酸铝和烷基苯酚的混合水溶液,硫酸浓度为15g/L,草酸浓度为8g/L,硫酸铝浓度为18g/L,烷基苯酚浓度为2.5g/L,阳极氧化的直流电密度为1.7A/dm2,电压为9V,阳极氧化的阴极是铅板;Step 6: Put the cleaned aluminum alloy appearance parts into an oxidizing solution at 21°C for 35 minutes to form an oxide film with micropores on the surface. The oxidizing solution is sulfuric acid, oxalic acid, aluminum sulfate and alkane. The mixed aqueous solution of base phenol, the concentration of sulfuric acid is 15g/L, the concentration of oxalic acid is 8g/L, the concentration of aluminum sulfate is 18g/L, the concentration of alkylphenol is 2.5g/L, the direct current density of anodizing is 1.7A/dm2, the voltage 9V, the anodized cathode is lead plate;
第七步:将清洗后的铝合金外观件放入染色液中进行有机染色着色,使染色剂沉积进入氧化膜的孔;Step 7: Put the cleaned aluminum alloy appearance parts into the dyeing solution for organic dyeing and coloring, so that the dye is deposited into the holes of the oxide film;
第八步:将清洗后的铝合金外观件放入pH值为4.8、温度为82℃的沸水中进行封孔处理4分钟,封闭氧化膜上的微孔,清洗干燥后得到所述7000系铝合金电子产品外观件。Step 8: Put the cleaned aluminum alloy appearance parts into boiling water with a pH of 4.8 and a temperature of 82°C for sealing treatment for 4 minutes to close the micropores on the oxide film, and obtain the 7000 series aluminum after cleaning and drying Appearance of alloy electronic products.
对比例2Comparative example 2
一种7000系铝合金电子产品外观件的氧化着色方法,所述7000 系铝合金由以下质量百分比的成分组成:Zn 4.7%,Mg 1.5%,Mn 0.5%,Fe 0.13%,Si 0.07%,Ti 0.5%,其余为Al和不可避免的其它杂质元素,其它杂质元素的单个含量≤0.05%,总量≤0.15%;氧化着色方法依次包括以下步骤:A 7000 series aluminum alloy electronic product appearance part oxidation coloring method, the 7000 series aluminum alloy is composed of the following mass percentages: Zn 4.7%, Mg 1.5%, Mn 0.5%, Fe 0.13%, Si 0.07%, Ti 0.5%, the rest is Al and other unavoidable impurity elements. The individual content of other impurity elements is ≤0.05%, and the total amount is ≤0.15%; the oxidation coloring method includes the following steps in sequence:
第一步:对铝合金外观件进行表面机械抛光处理,除去表面的加工刀痕、毛刺、划伤等,获得平整的表面;The first step: mechanically polish the surface of the aluminum alloy appearance parts to remove the machining knife marks, burrs, scratches, etc. on the surface to obtain a smooth surface;
第二步:将铝合金外观件放入80℃的脱脂液中脱脂处理8分钟,除去表面的油污,所述脱脂液是碳酸钠、磷酸钠和柠檬酸钠的混合水溶液,碳酸钠浓度为80g/L,磷酸钠浓度为30g/L,柠檬酸钠浓度为15g/L;Step 2: Put the aluminum alloy exterior parts into a degreasing solution at 80°C for 8 minutes to remove oil stains on the surface. The degreasing solution is a mixed aqueous solution of sodium carbonate, sodium phosphate and sodium citrate, with a sodium carbonate concentration of 80g /L, the concentration of sodium phosphate is 30g/L, and the concentration of sodium citrate is 15g/L;
第三步:将清洗后的铝合金外观件放入30℃的碱洗液中碱洗处理2分钟,除去表面的自然氧化膜,所述碱液是氢氧化钠和硅酸钠的混合水溶液,氢氧化钠浓度为20g/L,硅酸钠浓度为15g/L;The third step: Put the cleaned aluminum alloy appearance parts into an alkaline washing solution at 30°C for 2 minutes to remove the natural oxide film on the surface. The alkaline solution is a mixed aqueous solution of sodium hydroxide and sodium silicate. The concentration of sodium hydroxide is 20g/L, and the concentration of sodium silicate is 15g/L;
第四步:将清洗后的铝合金外观件放入25℃的酸洗液中酸洗处理2分钟,除去表面的污灰,所述酸液是硝酸、硫酸和甲酸的混合水溶液,硝酸浓度为130g/L,硫酸浓度为30g/L,甲酸浓度为20g/L;Step 4: Put the cleaned aluminum alloy appearance parts into a pickling solution at 25°C for 2 minutes to remove the dirt on the surface. The acid solution is a mixed aqueous solution of nitric acid, sulfuric acid and formic acid, and the concentration of nitric acid is 130g/L, sulfuric acid concentration is 30g/L, formic acid concentration is 20g/L;
第五步:将清洗后的铝合金外观件放入60℃的抛光液中化学抛光30秒,获得平滑光亮的表面,所述抛光液是磷酸和硫酸的混合液,磷酸体积百分比为67%、硫酸体积百分比为33%;Step 5: Put the cleaned aluminum alloy appearance parts into a 60°C polishing solution for chemical polishing for 30 seconds to obtain a smooth and bright surface. The polishing solution is a mixture of phosphoric acid and sulfuric acid, and the volume percentage of phosphoric acid is 67%. The volume percentage of sulfuric acid is 33%;
第六步:将清洗后的铝合金外观件放入20℃的氧化液中阳极氧化40分钟,在表面形成一层带微孔的氧化膜,所述氧化液是硫酸、草酸、硫酸铝和烷基苯酚的混合水溶液,硫酸浓度为140g/L,草酸 浓度为9g/L,硫酸铝浓度为20g/L,烷基苯酚浓度为2g/L,阳极氧化的直流电密度为1.6A/dm2,电压为10V,阳极氧化的阴极是铅板;Step 6: Put the cleaned aluminum alloy appearance parts into an oxidizing solution at 20°C for 40 minutes to form an oxide film with micropores on the surface. The oxidizing solution is sulfuric acid, oxalic acid, aluminum sulfate and alkane. A mixed aqueous solution of base phenol, the concentration of sulfuric acid is 140g/L, the concentration of oxalic acid is 9g/L, the concentration of aluminum sulfate is 20g/L, the concentration of alkylphenol is 2g/L, the direct current density of anodizing is 1.6A/dm2, and the voltage is 10V, the anodized cathode is lead plate;
第七步:将清洗后的铝合金外观件放入染色液中进行有机染色着色,使染色剂沉积进入氧化膜的孔;Step 7: Put the cleaned aluminum alloy appearance parts into the dyeing solution for organic dyeing and coloring, so that the dye is deposited into the holes of the oxide film;
第八步:将清洗后的铝合金外观件放入pH值为5.0、温度为80℃的沸水中进行封孔处理5分钟,封闭氧化膜上的微孔,清洗干燥后得到所述7000系铝合金电子产品外观件。Step 8: Put the cleaned aluminum alloy appearance parts into boiling water with a pH of 5.0 and a temperature of 80°C for sealing treatment for 5 minutes to seal the micropores on the oxide film, and obtain the 7000 series aluminum after washing and drying Appearance of alloy electronic products.
对比例3Comparative example 3
一种7000系铝合金电子产品外观件的氧化着色方法,所述7000系铝合金由以下质量百分比的成分组成:Zn 6.3%,Mg 2.1%,Cu 1.9%,Fe 0.15%,Si 0.07%,Ti 0.08%,其余为Al和不可避免的其它杂质元素,其它杂质元素的单个含量≤0.05%,总量≤0.15%;氧化着色方法依次包括以下步骤:A 7000 series aluminum alloy electronic product appearance part oxidation coloring method, the 7000 series aluminum alloy is composed of the following mass percentages: Zn 6.3%, Mg 2.1%, Cu 1.9%, Fe 0.15%, Si 0.07%, Ti 0.08%, the rest is Al and other unavoidable impurity elements. The individual content of other impurity elements is ≤0.05%, and the total amount is ≤0.15%; the oxidation coloring method includes the following steps in sequence:
第一步:对铝合金外观件进行表面机械抛光处理,除去表面的加工刀痕、毛刺、划伤等,获得平整的表面;The first step: mechanically polish the surface of the aluminum alloy appearance parts to remove the machining knife marks, burrs, scratches, etc. on the surface to obtain a smooth surface;
第二步:将铝合金外观件放入90℃的脱脂液中脱脂处理7分钟,除去表面的油污,所述脱脂液是碳酸钠、磷酸钠和柠檬酸钠的混合水溶液,碳酸钠浓度为60g/L,磷酸钠浓度为40g/L,柠檬酸钠浓度为10g/L;Step 2: Put the aluminum alloy appearance parts into a 90°C degreasing solution for 7 minutes to remove oil stains on the surface. The degreasing solution is a mixed aqueous solution of sodium carbonate, sodium phosphate and sodium citrate, with a sodium carbonate concentration of 60g /L, the concentration of sodium phosphate is 40g/L, and the concentration of sodium citrate is 10g/L;
第三步:将清洗后的铝合金外观件放入25℃的碱洗液中碱洗处理2分钟,除去表面的自然氧化膜,所述碱液是氢氧化钠和硅酸钠的混合水溶液,氢氧化钠浓度为25g/L,硅酸钠浓度为10g/L;The third step: Put the cleaned aluminum alloy appearance parts into an alkaline washing solution at 25°C for 2 minutes to remove the natural oxide film on the surface. The alkaline solution is a mixed aqueous solution of sodium hydroxide and sodium silicate. The concentration of sodium hydroxide is 25g/L, and the concentration of sodium silicate is 10g/L;
第四步:将清洗后的铝合金外观件放入30℃的酸洗液中酸洗处理1分钟,除去表面的污灰,所述酸液是硝酸、硫酸和甲酸的混合水溶液,硝酸浓度为110g/L,硫酸浓度为40g/L,甲酸浓度为10g/L;Step 4: Put the cleaned aluminum alloy appearance parts into a 30°C pickling solution for 1 minute to remove dirt on the surface. The acid solution is a mixed aqueous solution of nitric acid, sulfuric acid and formic acid, and the concentration of nitric acid is 110g/L, sulfuric acid concentration is 40g/L, formic acid concentration is 10g/L;
第五步:将清洗后的铝合金外观件放入50℃的抛光液中化学抛光40秒,获得平滑光亮的表面,所述抛光液是磷酸和、亚磺酸和苯乙酸的混合液,磷酸体积百分比为65%、亚磺酸体积百分比为22%,苯乙酸体积百分比为13%;Step 5: Put the cleaned aluminum alloy appearance parts into a 50°C polishing solution for chemical polishing for 40 seconds to obtain a smooth and bright surface. The polishing solution is a mixture of phosphoric acid, sulfinic acid, and phenylacetic acid. The volume percentage is 65%, the volume percentage of sulfinic acid is 22%, and the volume percentage of phenylacetic acid is 13%;
第六步:将清洗后的铝合金外观件放入22℃的氧化液中阳极氧化30分钟,在表面形成一层带微孔的氧化膜,所述氧化液是硫酸水溶液,硫酸浓度为150g/L,阳极氧化的直流电密度为1.8A/dm2,电压为8V,阳极氧化的阴极是铅板;Step 6: Put the cleaned aluminum alloy appearance parts into an oxidizing solution at 22°C for 30 minutes to form an oxide film with micropores on the surface. The oxidizing solution is an aqueous sulfuric acid solution with a sulfuric acid concentration of 150g/ L, the anodized direct current density is 1.8A/dm2, the voltage is 8V, and the anodized cathode is a lead plate;
第七步:将清洗后的铝合金外观件放入染色液中进行有机染色着色,使染色剂沉积进入氧化膜的孔;Step 7: Put the cleaned aluminum alloy appearance parts into the dyeing solution for organic dyeing and coloring, so that the dye is deposited into the holes of the oxide film;
第八步:将清洗后的铝合金外观件放入pH值为4.5、温度为85℃的沸水中进行封孔处理3分钟,封闭氧化膜上的微孔,清洗干燥后得到所述7000系铝合金电子产品外观件。Step 8: Put the cleaned aluminum alloy appearance parts into boiling water with a pH of 4.5 and a temperature of 85°C for sealing treatment for 3 minutes to close the micropores on the oxide film, and obtain the 7000 series aluminum after cleaning and drying. Appearance of alloy electronic products.
在日本JCX-1250型岛津扫描电镜上对将实施例和对比例的7000系铝合金电子产品外观件氧化膜进行观察,测量氧化膜的截面厚度,检测结果如表1。按GB/T 20503-2006《铝及铝合金阳极氧化阳极氧化膜镜面反射率和镜面光泽度的测定》对7000系铝合金电子产品外观件氧化膜进行60°的镜面光泽度GS值测定,检测结果如表1。按国家标准GB/T12967.6-2008《铝及铝合金阳极氧化膜检测方法第6 部分:目视观察法检验着色阳极氧化膜色差和外观质量》,检测结果如表1。The oxide film of the appearance parts of the 7000 series aluminum alloy electronic product of the example and the comparative example was observed on the JCX-1250 Shimadzu scanning electron microscope, and the cross-sectional thickness of the oxide film was measured. The test results are shown in Table 1. According to GB/T 20503-2006 "Aluminum and Aluminum Alloy Anodized Anodic Oxide Film Specular Reflectance and Specular Gloss Measurement", the 7000 series aluminum alloy electronic product appearance part oxide film was measured and tested at 60° specular gloss GS value. The results are shown in Table 1. According to the national standard GB/T12967.6-2008 "Aluminum and aluminum alloy anodic oxide film detection method Part 6: Visual observation method to inspect the color difference and appearance quality of colored anodic oxide film", the test results are shown in Table 1.
表1实施例和对比例7000系铝合金电子产品外观件的检测结果Table 1 Test results of appearance parts of 7000 series aluminum alloy electronic products of the embodiment and the comparative example
Figure PCTCN2019092593-appb-000001
Figure PCTCN2019092593-appb-000001
从表1可看到,本发明实施例7000系铝合金电子产品外观件的氧化膜致密,氧化膜厚度大于25微米,光泽度GS值大于718,着色后色泽纯正、色彩艳丽。从表1可看到,对比例1由于碱洗液是普通的氢氧化钠和硝酸钠水溶液,对比例2由于采用的抛光液是普通的磷酸和硫酸混合液,对比例3由于采用的氧化液是普通硫酸水溶液,导 致对比例的氧化膜疏松,氧化膜厚度均匀小于25微米,光泽度GS值小于18,着色后色泽浑浊、色彩暗淡。通过比较可以看到,本发明通过对碱洗液、抛光液和氧化液的成分组成进行优化配比,可以显著提高7000系铝合金电子产品外观件氧化膜的致密性、厚度、光泽度和着色效果,着色后色泽纯正、色彩艳丽。It can be seen from Table 1 that the oxide film of the appearance part of the 7000 series aluminum alloy electronic product of the present invention is dense, the oxide film thickness is greater than 25 microns, the gloss GS value is greater than 718, and the color is pure and colorful after coloring. It can be seen from Table 1 that Comparative Example 1 is due to the common sodium hydroxide and sodium nitrate aqueous solution, Comparative Example 2 is due to the ordinary phosphoric acid and sulfuric acid mixture, and Comparative Example 3 is due to the oxidizing solution used. It is a common sulfuric acid aqueous solution, which causes the oxide film of the comparative example to be loose, the oxide film thickness is uniformly less than 25 microns, the gloss GS value is less than 18, and the color is cloudy and the color is dim after coloring. Through comparison, it can be seen that the present invention can significantly improve the compactness, thickness, gloss and coloring of the oxide film of the appearance parts of 7000 series aluminum alloy electronic products by optimizing the composition ratio of the alkaline washing liquid, polishing liquid and oxidation liquid. The effect is pure and colorful after coloring.
本发明是通过实施例来描述的,但并不对本发明构成限制,参照本发明的描述,所公开的实施例的其他变化,如对于本领域的专业人士是容易想到的,这样的变化应该属于本发明权利要求限定的范围之内。The present invention is described through the embodiments, but does not limit the present invention. With reference to the description of the present invention, other changes to the disclosed embodiments are easily conceivable by those skilled in the art. Such changes should belong to Within the scope defined by the claims of the present invention.

Claims (8)

  1. 一种7000系铝合金电子产品外观件的氧化着色方法,其特征在于依次包括以下步骤:A method for oxidizing and coloring appearance parts of 7000 series aluminum alloy electronic products, which is characterized by including the following steps in sequence:
    第一步:对铝合金外观件进行表面机械预处理,除去表面的加工刀痕、毛刺、划伤等,获得平整的表面;The first step: the surface mechanical pretreatment of the aluminum alloy appearance parts, remove the surface machining knife marks, burrs, scratches, etc., to obtain a smooth surface;
    第二步:将铝合金外观件放入80~90℃的脱脂液中脱脂处理7~8分钟,除去表面的油污,所述脱脂液是碳酸钠、磷酸钠和柠檬酸钠的混合水溶液,碳酸钠浓度为60~80g/L,磷酸钠浓度为30~40g/L,柠檬酸钠浓度为10~15g/L;Step 2: Put the aluminum alloy exterior parts into a degreasing solution at 80-90°C for 7-8 minutes to remove oil stains on the surface. The degreasing solution is a mixed aqueous solution of sodium carbonate, sodium phosphate and sodium citrate, and carbonated The concentration of sodium is 60~80g/L, the concentration of sodium phosphate is 30~40g/L, and the concentration of sodium citrate is 10~15g/L;
    第三步:将清洗后的铝合金外观件放入25~30℃的碱洗液中碱洗处理2~3分钟,除去表面的自然氧化膜,所述碱液是氢氧化钠和硅酸钠的混合水溶液,氢氧化钠浓度为20~25g/L,硅酸钠浓度为10~15g/L;The third step: Put the cleaned aluminum alloy appearance parts in an alkaline washing solution at 25-30°C for 2 to 3 minutes to remove the natural oxide film on the surface. The alkaline solution is sodium hydroxide and sodium silicate. The concentration of sodium hydroxide is 20-25g/L and the concentration of sodium silicate is 10-15g/L;
    第四步:将清洗后的铝合金外观件放入25~30℃的酸洗液中酸洗处理1~2分钟,除去表面的污灰,所述酸液是硝酸、硫酸和甲酸的混合水溶液,硝酸浓度为110~130g/L,硫酸浓度为30~40g/L,甲酸浓度为10~20g/L;Step 4: Put the cleaned aluminum alloy appearance parts in a pickling solution at 25-30°C for 1 to 2 minutes to remove dirt on the surface. The acid solution is a mixed aqueous solution of nitric acid, sulfuric acid and formic acid , The concentration of nitric acid is 110~130g/L, the concentration of sulfuric acid is 30~40g/L, and the concentration of formic acid is 10~20g/L;
    第五步:将清洗后的铝合金外观件放入50~60℃的抛光液中化学抛光30~40秒,获得平滑光亮的表面,所述抛光液是磷酸和、亚磺酸和苯乙酸的混合液,磷酸体积百分比为65~70%、亚磺酸体积百分比为20~22%,苯乙酸体积百分比为10~13%;Step 5: Put the cleaned aluminum alloy appearance parts into a 50-60°C polishing solution for chemical polishing for 30-40 seconds to obtain a smooth and bright surface. The polishing solution is made of phosphoric acid, sulfinic acid and phenylacetic acid. In the mixed solution, the volume percentage of phosphoric acid is 65 to 70%, the volume percentage of sulfinic acid is 20 to 22%, and the volume percentage of phenylacetic acid is 10 to 13%;
    第六步:将清洗后的铝合金外观件放入20~22℃的氧化液中阳极氧化30~40分钟,在表面形成一层带微孔的氧化膜,所述氧化液 是硫酸、草酸、硫酸铝和烷基苯酚的混合水溶液,硫酸浓度为140~150g/L,草酸浓度为8~9g/L,硫酸铝浓度为15~20g/L,烷基苯酚浓度为2~3g/L;Step 6: Put the cleaned aluminum alloy appearance parts into an oxidizing solution at 20-22°C for 30-40 minutes to form a microporous oxide film on the surface. The oxidizing solution is sulfuric acid, oxalic acid, Mixed aqueous solution of aluminum sulfate and alkylphenol, sulfuric acid concentration is 140-150g/L, oxalic acid concentration is 8-9g/L, aluminum sulfate concentration is 15-20g/L, alkylphenol concentration is 2-3g/L;
    第七步:将清洗后的铝合金外观件放入染色液中进行着色,使染色剂沉积进入氧化膜的孔,获得艳丽的色彩;Step 7: Put the cleaned aluminum alloy appearance parts into the dyeing solution for coloring, so that the dyeing agent is deposited into the holes of the oxide film to obtain brilliant colors;
    第八步:将清洗后的铝合金外观件放入pH值为4.5~5.0、温度为80~85℃的沸水中进行封孔处理3~5分钟,封闭氧化膜上的微孔,水洗干燥后得到所述7000系铝合金电子产品外观件。Step 8: Put the cleaned aluminum alloy appearance parts into boiling water with a pH of 4.5-5.0 and a temperature of 80-85°C for sealing treatment for 3 to 5 minutes, sealing the micropores on the oxide film, and washing and drying with water The appearance part of the 7000 series aluminum alloy electronic product is obtained.
  2. 根据权利要求1所述7000系铝合金电子产品外观件的氧化着色方法,其特征在于:所述7000系铝合金由以下质量百分比的成分组成:Zn 5.0~6.0%,Mg 0.5~1.0%,Zr 0.15~0.25%,Fe≤0.15%,Si≤0.1%,Ti≤0.1%,其余为Al和不可避免的其它杂质元素,其它杂质元素的单个含量≤0.05%,总量≤0.15%。The oxidation coloring method for appearance parts of 7000 series aluminum alloy electronic products according to claim 1, characterized in that: the 7000 series aluminum alloy is composed of the following components by mass percentage: Zn 5.0-6.0%, Mg 0.5-1.0%, Zr 0.15~0.25%, Fe≤0.15%, Si≤0.1%, Ti≤0.1%, the rest is Al and other unavoidable impurity elements. The individual content of other impurity elements is ≤0.05%, and the total amount is ≤0.15%.
  3. 根据权利要求1所述7000系铝合金电子产品外观件的氧化着色方法,其特征在于:所述7000系铝合金由以下质量百分比的成分组成:Zn 4.0~5.0%,Mg 1.2~1.8%,Mn 0.3~0.6%,Fe≤0.15%,Si≤0.1%,Ti≤0.1%,其余为Al和不可避免的其它杂质元素,其它杂质元素的单个含量≤0.05%,总量≤0.15%。The oxidation coloring method for appearance parts of 7000 series aluminum alloy electronic products according to claim 1, characterized in that: the 7000 series aluminum alloy is composed of the following components by mass percentage: Zn 4.0-5.0%, Mg 1.2-1.8%, Mn 0.3-0.6%, Fe≤0.15%, Si≤0.1%, Ti≤0.1%, the rest is Al and other unavoidable impurity elements, the individual content of other impurity elements is ≤0.05%, and the total amount is ≤0.15%.
  4. 根据权利要求1所述7000系铝合金电子产品外观件的氧化着色方法,其特征在于:所述7000系铝合金由以下质量百分比的成分组成:Zn 5.5~6.5%,Mg 1.5~2.5%,Cu 1.5~2.5%,Fe≤0.15%,Si≤0.1%,Ti≤0.1%,其余为Al和不可避免的其它杂质元素,其 它杂质元素的单个含量≤0.05%,总量≤0.15%。The oxidation coloring method for appearance parts of 7000 series aluminum alloy electronic products according to claim 1, characterized in that: the 7000 series aluminum alloy is composed of the following components by mass percentage: Zn 5.5 to 6.5%, Mg 1.5 to 2.5%, Cu 1.5~2.5%, Fe≤0.15%, Si≤0.1%, Ti≤0.1%, the rest is Al and other unavoidable impurity elements, the individual content of other impurity elements is ≤0.05%, and the total amount is ≤0.15%.
  5. 根据权利要求1所述7000系铝合金电子产品外观件的氧化着色方法,其特征在于:上述第一步中,所述表面机械预处理包括表面机械抛光或者喷砂打磨。The oxidation coloring method for appearance parts of 7000 series aluminum alloy electronic products according to claim 1, characterized in that: in the first step, the surface mechanical pretreatment includes surface mechanical polishing or sandblasting.
  6. 根据权利要求1所述7000系铝合金电子产品外观件的氧化着色方法,其特征在于:上述第六步中,所述阳极氧化的直流电密度为1.6~1.8A/dm2,电压为8~10V。The oxidation coloring method of the appearance part of the 7000 series aluminum alloy electronic product according to claim 1, wherein in the sixth step, the direct current density of the anodization is 1.6 to 1.8 A/dm2, and the voltage is 8 to 10V.
  7. 根据权利要求1所述7000系铝合金电子产品外观件的氧化着色方法,其特征在于:上述第六步中,所述阳极氧化的阴极包括铅板或者石墨板。The oxidation coloring method of the appearance part of the 7000 series aluminum alloy electronic product according to claim 1, wherein in the sixth step, the anodized cathode comprises a lead plate or a graphite plate.
  8. 根据权利要求1所述7000系铝合金电子产品外观件的氧化着色方法,其特征在于:上述第七步中,所述着色包括有机染色或者电解着色。The oxidation coloring method for appearance parts of 7000 series aluminum alloy electronic products according to claim 1, wherein in the seventh step, the coloring includes organic coloring or electrolytic coloring.
PCT/CN2019/092593 2019-06-24 2019-06-24 Method for oxidizing and coloring external part of 7000 series aluminum alloy electronic product WO2020257992A1 (en)

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