WO2020253564A1 - 一种全方位发光的灯具及其制作方法 - Google Patents

一种全方位发光的灯具及其制作方法 Download PDF

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Publication number
WO2020253564A1
WO2020253564A1 PCT/CN2020/094884 CN2020094884W WO2020253564A1 WO 2020253564 A1 WO2020253564 A1 WO 2020253564A1 CN 2020094884 W CN2020094884 W CN 2020094884W WO 2020253564 A1 WO2020253564 A1 WO 2020253564A1
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Prior art keywords
lamp
light
module
wireless charging
shell
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PCT/CN2020/094884
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English (en)
French (fr)
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庞宇中
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庞宇中
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Publication of WO2020253564A1 publication Critical patent/WO2020253564A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S9/00—Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply
    • F21S9/02—Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply the power supply being a battery or accumulator
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00—Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00—Arrangement of electric circuit elements in or on lighting devices
    • F21V23/04—Arrangement of electric circuit elements in or on lighting devices the elements being switches
    • F21V23/0435—Arrangement of electric circuit elements in or on lighting devices the elements being switches activated by remote control means
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00—Arrangement of electric circuit elements in or on lighting devices
    • F21V23/04—Arrangement of electric circuit elements in or on lighting devices the elements being switches
    • F21V23/0442—Arrangement of electric circuit elements in or on lighting devices the elements being switches activated by means of a sensor, e.g. motion or photodetectors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V31/00—Gas-tight or water-tight arrangements
    • F21V31/005—Sealing arrangements therefor

Definitions

  • the invention relates to a lamp, in particular to a lamp with omnidirectional light.
  • Lamps have a wide range of uses, such as lighting, environment decoration, and even toys. There are many kinds of lamps appearing in every year's lighting exhibition or expo in China or internationally, attracting many consumers.
  • the existing lamps and lanterns are all partially emitting light, that is, most lamps can not achieve 360-degree omni-directional light emission. Even if there are some lamps that claim to be 360-degree omni-directional light, they also have opaque blind spots and cannot be achieved. Fully transparent.
  • the Chinese utility model patent "360-degree luminous lamp beads" with the authorized announcement number CN203286365U includes a spherical lamp bead shell. Both ends of the lamp shell are provided with internal threads. The internal threads are used to connect with waterproof screws, so that both ends Light cannot be transmitted through the waterproof screw connection.
  • the bulb consists of a housing, a switch, a wireless charging module, a rechargeable battery and a bulb.
  • the bulb can be powered or charged by the wireless charging module.
  • the bulb body As a mobile light source.
  • the bulb body also cannot achieve the effect of omni-directional light and/or light transmission without dead corners.
  • the existing lamps and lanterns all have visible opaque blind spots, which will always partially block a small part of the light from passing through, and cannot truly achieve all-round light transmission in the global visual range, which affects the user’s Look and feel.
  • the lamp body of the existing wireless charging lamp is basically exposed and can only be used for decoration and lighting. There is a safety hazard when used as a toy, and its use and use environment are greatly restricted.
  • the first object of the present invention is to provide a omnidirectional light-emitting/translucent lamp.
  • the lamp is a fully enclosed waterproof housing without any ports or external power cords. It can not only be used for lighting and decoration It can also be used as a toy.
  • the second object of the present invention is to provide a method for manufacturing the above-mentioned omnidirectional light-emitting lamp.
  • An omnidirectional light-emitting lamp includes a light-emitting source, a wireless charging receiving module, and a housing.
  • the wireless charging receiving module at least consists of a wireless charging receiving coil to form a power source for the lamp.
  • the lamp is characterized in that the lamp also has a lamp body module.
  • the lamp body module includes a bracket and a control circuit provided with a switch control module.
  • the light source adopts a lamp group, that is, a plurality of lamp beads are distributed on the bracket to form at least one lamp group, and the control circuit is used for
  • the lamp set is connected to the wireless charging receiving module to control to turn on or off the light emitting source;
  • the shell is at least one layer of transparent or translucent shell that adopts injection molding, potting, dripping or mixed molding
  • the lamp body module and the light source constitute a fully enclosed lamp that can emit light in all directions.
  • the present invention also has the following preferred designs:
  • the lamp of the present invention can transmit or emit light uniformly in all directions, so that the plurality of lamp beads of the lamp group are evenly distributed on the outer profile of the bracket.
  • the bracket in the lamp body module can be a hollow body, and its shape is cylindrical, circular, spherical, conical, polygonal, or free-form.
  • the control circuit and the wireless charging receiving module are all arranged in the bracket.
  • the transparent/or translucent shell of the present invention is a transparent or translucent colloid or resin formed by machine processing after injection molding, potting, dripping or their mixed molding.
  • the transparent or translucent shell of the present invention can also be wrapped with at least one layer of protective shell to achieve better sealing effect and protection.
  • the protective shell uses transparent or semi-transparent silica gel, resin, glass or Made of ceramic.
  • the shape of the transparent or translucent housing or the transparent or translucent protective housing can be cylindrical, circular, spherical, cone, polygonal, polyhedron, and imitation animals, cartoon figures, characters or nature Any one or a combination of any two or more of the object shapes.
  • the switch control module of the present invention is an inductive switch control module or a wireless transmission module, which includes a gravity sensor, a vibration sensor, a position sensor, an orientation sensor, a touch sensor, a light control sensor, a sound control sensor, a magnetic sensor, a pressure sensor, and a capacitor
  • a sensor or a Bluetooth module, a WIFI module, 2G, 3G, 4G, and 5G wireless transmission modules can turn on or turn off the light emission of the light-emitting source through induction control or remote control.
  • the lamp of the present invention is charged or powered by a wireless charging base, and the charging contact surface of the wireless charging base matches the shape of the charging contact surface of the lamp.
  • the wireless charging receiving module of the present invention can be equipped with or without a rechargeable battery according to needs.
  • a lamp body module is formed by installing a control circuit with a switch control module and a wireless charging receiving module on a bracket;
  • S3 Place the lamp body module with the light-emitting source into an injection molding machine, a glue filling machine, a glue dispensing machine or a colloidal mixing molding tool to complete the injection molding or glue filling of the shell of the lamp body module and the light-emitting source. Forming; so that the shell can completely wrap the lamp body module and the light source to form a fully enclosed and omnidirectional light-emitting lamp;
  • the shell is made into a target shape by machining or manual processing, and surface treatment is performed.
  • the lamp manufacturing method of the present invention also adds the following steps:
  • step S5 Wrap at least one protective shell outside the shell in the shell injection molding machine, glue filling machine, glue dispensing machine or colloidal mixing molding tool prepared in step S4, and make the protective shell into a target shape, and For surface treatment.
  • color or phosphor powder or other decorative particles can be added to the shell or any protective shell to diversify the visual effects of the lamp.
  • a lamp group, a wireless charging receiving module and a control circuit with a switch control module are installed on the bracket, and the lamp body module is completely enclosed by a transparent or semi-transparent shell to form a fully enclosed and capable
  • the omni-directional light-emitting lamps can illuminate all-round 360 degrees without dead ends.
  • the present invention can realize waterproof function after being completely wrapped by resin and glass transparent material, has good sealing performance, has waterproof function, can be used outdoors, in water, and used for lighting in special environments such as water.
  • the invention can produce various types of lighting lamps, which can be used as general lighting, mobile lighting, decoration or toy products, and have a wide range of uses.
  • Embodiment 1 is a cross-sectional view of Embodiment 1 of an omnidirectional light-emitting lamp and a matching wireless charging base according to the present invention
  • FIG. 2 is a cross-sectional view of the second embodiment of an omnidirectional light-emitting lamp and a matching wireless charging base according to the present invention
  • Figure 3 is an exploded view of the omnidirectional light-emitting lamp shown in Figure 2;
  • FIG. 4 is a side view of the lamp body module and the light source of the omnidirectional light-emitting lamp shown in FIG. 2;
  • Figure 5 is a cross-sectional view at A-A in Figure 4.
  • Fig. 6 is a side view of the lamp body module and light source shown in Fig. 4 after being rotated 90° around the central axis;
  • Figure 7 is a cross-sectional view at B-B in Figure 6;
  • Figure 8 is a cross-sectional view at C-C in Figure 6;
  • Embodiment 9 is a cross-sectional view of Embodiment 3 of an omnidirectional light-emitting lamp and its supporting wireless charging base according to the present invention.
  • Embodiment 10 is a cross-sectional view of Embodiment 4 of an omnidirectional light-emitting lamp and its supporting wireless charging base according to the present invention
  • Figure 11 is a perspective view of Embodiment 5 of an omnidirectional light-emitting lamp of the present invention.
  • Figure 12 is a cross-sectional view of the omnidirectional light-emitting lamp and its supporting wireless charging base shown in Figure 11;
  • Fig. 13 is another embodiment example 1 of an omnidirectional light-emitting lamp of the present invention.
  • 15 is another embodiment example 3 of an omnidirectional light-emitting lamp of the present invention.
  • Fig. 16 is another embodiment example 4 of an omnidirectional light-emitting lamp of the present invention.
  • the wrapper refers to a shell or a combination of a shell and a protective shell
  • an omnidirectional light-emitting lamp and its associated wireless charging base include a light-emitting source 6, a wireless charging receiving module, and a housing 1.
  • the wireless charging receiving module receives electric energy from the wireless charging receiving coil 7 as The lamp provides power.
  • the lamp also has a lamp body module.
  • the lamp body module includes a bracket 3 and a control circuit 4 equipped with a switch control module.
  • the control circuit 4 is an integrated circuit board, and the light source 6 uses a lamp group.
  • a plurality of lamp beads are distributed on the bracket 3 to form a lamp group, and the control circuit 4 is used to connect the lamp group to the wireless charging receiving module to control the light emitting source 6 to turn on or off;
  • the housing 1 is a transparent layer made of injection molding The outer shell completely encloses the lamp body module and the light source 6 to form a fully enclosed lamp that can emit light in all directions.
  • the shape of the lamp body module is a regular hexahedron, which is a quadrangular prism with a square bottom.
  • the shape of the bracket 3 is also a regular hexahedron.
  • a lamp group distributed on each of the six surfaces can emit light in all directions.
  • the bracket 3 is a hollow body.
  • the hollow structure is equipped with the control circuit 4, and a switch control module is integrated on the control circuit 4.
  • the switch control module includes a gravity sensor, which uses the gravity sensor to identify the acceleration of the lamp, so that the circuit in the control circuit 4 is turned on or off , Turn on and off the light emitting source 6 to emit light.
  • the lamp has a matching wireless charging base, and the charging contact surface of the wireless charging base matches the shape of the charging contact surface of the lamp.
  • the wireless charging base includes a face cover 8 and a base 9 matching the face cover 8.
  • the face cover 8 and the base 9 form a box body, and the wireless charging transmitter coil 10, wireless charging line 11, and wireless charging line 11 are installed inside the box body. It is also an integrated circuit board for controlling the wireless charging transmitter coil 10 to output electrical energy to the wireless charging receiver coil 7 in the lamp.
  • the lamp body module is formed by the control circuit 4 with the switch control module and the wireless charging receiving module installed on the bracket 3;
  • the shell is made into a regular hexahedron shape of the target shape by machining, and a polished surface treatment is performed.
  • the lamp in this embodiment is not equipped with a rechargeable battery and needs to be used with a wireless charging base, which is generally used for illumination or display.
  • the lamp body module is cylindrical.
  • the lamp body module has a hollow cylindrical bracket 3.
  • the upper part of the bracket 3 is equipped with a control circuit 4, and the lower part of the bracket 3 is equipped with a rechargeable battery. 5 and the wireless charging receiving coil 7, which is composed of a rechargeable battery 5 and a wireless charging receiving line.
  • Figure 7 constitutes a wireless charging receiving module that constitutes the power supply of the lamp.
  • Three lamp groups are distributed on the outline of the bracket 3 as the light source 6.
  • the lamp group includes the bracket 3
  • the upper lamp group 61 on the top surface, the cylindrical side lamp group 62 of the bracket 3, the lower lamp group 63 on the bottom surface of the bracket 3, each lamp group is provided with a plurality of lamp beads 6a, so that the lamp beads 6a are evenly distributed on the bracket 3.
  • Shell 1 is a layer of translucent shell molded with glue, and its shape is cylindrical.
  • Shell 1 is wrapped with a transparent protective shell 2 molded from resin.
  • the protective shell 2 is also cylindrical, and they all enclose all of them.
  • the lamp body module and the light source 6 constitute a fully enclosed lamp that can emit light in all directions.
  • the lamp has a matching wireless charging base, and the charging contact surface of the wireless charging base matches the shape of the charging contact surface of the lamp.
  • the structure and composition of the wireless charging base are the same as the first embodiment.
  • the control circuit 4 is integrated with a switch control module.
  • the switch control module includes a shock sensor, which judges the sudden vibration of the lamp or the speed change range, turns on or off the circuit in the control circuit 4, and turns on and off the light emitting source 6 to emit light.
  • the lamp body module is formed by the control circuit 4 with the switch control module and the wireless charging receiving module installed on the bracket 3;
  • S3 Place the lamp body module with the luminous source 6 into the silicone mold of the glue filling machine.
  • the silicone mold is baked in an oven at 90°C for 30 minutes to remove the surface silicone oil, and then cooled to 30-50°C.
  • the assembled lamp body module is placed into a cylindrical silicone mold with a cylindrical cavity, mixed with AB glue, pigments, and light diffusion powder into a liquid with a certain consistency, and poured into the silicone mold at room temperature to make the silicone mold full Wrap the lamp body module, then put the silicone mold into a vacuum machine and vacuum for 30-60 seconds to extract most of the bubbles. Take out the silicone mold from the vacuum machine and put it in the pressure cylinder for 30-60 minutes, squeeze out all the bubbles and take it out Silica gel mold, cool to room temperature to get crude product sample;
  • the lamp in this embodiment can be used as a mobile lighting lamp after being charged.
  • the lamp body module in this embodiment is also a regular hexahedron, the difference lies in:
  • the wireless charging receiving module inside the bracket 3 is additionally provided with a rechargeable battery 5.
  • the switch control module integrated on the control circuit 4 includes a position sensor, which monitors the position change of the lamp and converts it into an output signal, so that the circuit in the control circuit 4 is turned on or Turn off, control to turn on or turn off the light emitting source 6 to emit light.
  • the lamp body module is wrapped with a shell 1 and a protective shell 2.
  • the shell 1 is a transparent colloid, and the protective shell 2 is a translucent epoxy resin.
  • the housing 1 is injection-molded in a glue dispenser, and the manufacturing method of the protective housing 2 is the same as in the second embodiment. It is also equipped with a wireless charging base, which can charge the rechargeable battery, and the lamp can be used as a mobile lighting lamp after charging.
  • the lamp body module in this embodiment is a spherical body, which has a spherical bracket 3, inside the bracket 3 is installed a control circuit 4 and a wireless charging consisting of a rechargeable battery 5 and a wireless charging receiving coil 7.
  • the receiving module, the control circuit 4 and the rechargeable battery 5 are located in the middle of the hollow spherical bracket 3, and the control circuit and the rechargeable battery 5 are arranged in parallel, and the wireless charging receiving coil 7 is located below the interior of the bracket 3.
  • the outer surface of the bracket 3 is provided with a lamp group 6 composed of a plurality of lamp beads, and the lamp beads of the lamp group 6 are evenly distributed on the outer profile of the bracket 3.
  • the control circuit 4 includes a light control sensor, which monitors the brightness change of the external light in which the lamp is located, makes the circuit in the control circuit 4 turn on or off, turn on or off, and turn on and off the light source 6 to emit light.
  • the lamp body module is wrapped with a transparent shell 1 made of silica gel, and the manufacturing method of the shell 1 is the same as the shell of the second embodiment.
  • the outer shell 1 is also wrapped with a protective shell 2 made of transparent glass.
  • the manufacturing method of the protective shell 2 is as follows:
  • the lamp in this embodiment is also equipped with a wireless charging base. After being charged, the lamp can be equivalent to a natural night pearl. It can be used as a toy. Because of its good waterproof performance, it can also be placed in the fish tank as an internal lighting lamp in the fish tank. Play a decorative effect.
  • the lamp can be used as a ring.
  • the lamp body module is a ring shape with a ring-shaped bracket 3, and the bracket 3 is equipped with a control circuit 4 and a wireless charging receiver.
  • a lamp group 6 is arranged on the outer profile of the bracket 3, and a plurality of lamp beads are evenly arranged on the lamp group 6.
  • the lamp body module is wrapped with a layer of housing 1 and a layer of protective housing 2 in turn, wherein the housing 1 and the protective housing 2 are provided with a conductive medium, the housing 1 and the protective housing 2 are both transparent, and they all enclose the lamp body module And the luminous source 6 constitute a totally enclosed and omnidirectional light-emitting lamp.
  • the switch control module integrated in the control circuit 4 includes a touch sensor, which can monitor the capacitance change when a living body touches the protective housing of the lamp, and the circuit in the control circuit 4 is turned on or off, and the light source 6 is turned on and off to emit light.
  • Both the housing 1 and the protective housing 2 are molded in a hybrid molding tool, and the manufacturing method is similar to the first or second embodiment.
  • the lamp beads of the lamp group 6 may be LED lamp beads or other feasible light sources.
  • the wireless charging base and the lamp can be contacted or non-contacted, for example, using a magnetic suspension charging form.
  • the switch control module can also use a sound control sensor to monitor the ambient sound pressure and audio changes of the lamp, or use an orientation sensor to monitor the lamp positioning signal and body state signal change, the magnetic sensor to monitor the flux change in the environment of the lamp, and the pressure sensor to monitor the application Inductive control methods such as the pressure change of the lamp housing and the capacitance sensor monitoring the change of the lamp housing capacitance to make the circuit in the control circuit 4 turn on or off.
  • a sound control sensor to monitor the ambient sound pressure and audio changes of the lamp
  • an orientation sensor to monitor the lamp positioning signal and body state signal change
  • the magnetic sensor to monitor the flux change in the environment of the lamp
  • the pressure sensor to monitor the application Inductive control methods such as the pressure change of the lamp housing and the capacitance sensor monitoring the change of the lamp housing capacitance to make the circuit in the control circuit 4 turn on or off.
  • It can also be a Bluetooth module, WIFI module, Zigbee module, 2G, 3G, The remote operation of 4G, 5G and other wireless transmission modules makes the
  • the light-emitting source 6 can be turned on or off through induction control or remote control, so that the product form of the lamp of the present invention is diversified and used as a toy Use to increase interest.
  • the shape of the lamp body module is not only a regular hexahedron, a cylinder, a sphere, a circular ring, but also a cone, a polygonal prism, or a free-form surface, or any of the above shapes.
  • the shape of the housing 1 can also be other cones, polygonal prisms, polyhedrons, and the shapes of imitating animals, cartoon figures, characters or natural objects, or among the above shapes Any combination of two or more.
  • the transparent or translucent casing 1 can also be wrapped with two or more layers of protective casing 2, and the protective casing 2 can also be made of transparent or translucent ceramics.
  • the shape of the protective shell 2 can also be any one or a combination of any two or more of the shape of a cylinder, a circular ring, a sphere, a cone, a polygonal column, a polyhedron, and the shape of an imitation animal, a cartoon image, a character or a natural object. .

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Toys (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

一种全方位发光的灯具及制作方法，灯具包括发光源（6）、无线充电接收模块、和外壳（1），其中，无线充电接收模块至少由无线充电接收线圈（7）构成灯具的电源，灯具还具有一灯体模组，灯体模组包括支架（3）和设有开关控制模块的控制线路（4），发光源（6）采用灯组，即多个灯珠（6a）分布于支架（3）上形成至少一个灯组，控制线路（4）用于灯组连接无线充电接收模块，控制开启或关闭发光源（6）发光；外壳（1）为采用注塑、灌胶、滴胶或混合成型的至少一层透明或半透明外壳，其全包裹着灯体模组和发光源（6）构成全封闭式并且能全方位发光的灯具。

Description

一种全方位发光的灯具及其制作方法 技术领域
本发明涉及一种灯具，特别是涉及一种全方位发光的灯具。
背景技术
灯具的用途广泛，可作照明，可作环境的装饰，甚至可作玩具。在中国或国际上每年的灯具展览或博览会上不乏有各式各样的灯具出现，吸引着众多的消费者。
目前，现有的灯具均是局部发光，即大多数灯具都不能做到360度全方位发光，即使现在出现有一些号称360度全方位发光的灯具，也具有不透光的死角，无法做到全透光。例如授权公告号为CN203286365U的中国实用新型专利《360度发光的灯珠》，它包括球形的灯珠壳，灯壳两端设有内螺纹，该内螺纹用于与防水螺丝相连，以致两端连接防水螺丝处无法透光。再有公开号为CN106195713A的中国发明专利《无线充电可移动电灯》，它由壳体、开关、无线充电模块、可充电电池和灯泡组成，可通过无线充电模块给灯泡供电或给电池充电，可作为移动光源。但其灯泡体同样无法达到无死角全方位发光/或透光的效果。
综上所述，现有的灯具均存在可视的不透光的死角，总会局部遮挡一小部分的光线透出，无法真正做到全球面视觉范围的全方位透光，影响了用户的观感。
再者，现有的无线充电的灯具其灯体基本裸露出来，一般只能作装饰、照明使用，作为玩具使用存在安全隐患，其用途和使用环境受到了较大限制。
发明内容
本发明的第一个目的，就在于提供一种全方位发光/或透光的灯具，所述灯具为全封闭防水壳体，无任何端口或外部电源线接入，不但可用作照明、装饰使用，还可以当做玩具使用。
本发明的第二个目的，就在于提供上述全方位发光的灯具的制造方法。
采用本发明的灯具结构和制造方法，可以得到一种无死角全方位发光/或 透光的灯具。
本发明的第一个目的采用的技术方案如下：
一种全方位发光的灯具，包括发光源、无线充电接收模块和外壳，其中，无线充电接收模块至少由无线充电接收线圈构成灯具的电源，其特征是：该灯具还具有一灯体模组，所述灯体模组包括支架和设有开关控制模块的控制线路，所述的发光源采用灯组，即多个灯珠分布于所述支架上形成至少一个灯组，所述控制线路用于灯组连接所述的无线充电接收模块，控制开启或关闭所述发光源发光；所述外壳为采用注塑、灌胶、滴胶或混合成型的至少一层透明或半透明外壳，其全包裹着所述灯体模组和发光源构成全封闭式并且能全方位发光的灯具。
本发明还具有以下优选设计：
本发明的灯具可以是全方位均匀透光或发光，使所述灯组的多个灯珠均匀地分布于所述支架的外廓上。
为使本发明的灯具便于生产装配，所述的灯体模组中的支架可以是中空体，其外形为圆柱形、圆环形、球形、锥形、多棱柱形、或自由曲面形中的任一种或二种以上形体的组合，所述的控制线路和无线充电接收模块均设于所述支架内。
本发明所述的透明/或半透明外壳为注塑、灌胶、滴胶或它们的混合成型后经机加工成形的透明或半透明的胶体、树脂。
本发明的所述透明或半透明外壳的外部还可再包裹有至少一层保护外壳，达到更好的密封效果和保护作用，所述的保护外壳采用透明或者半透明的硅胶、树脂、玻璃或陶瓷制成。
其中，所述透明或半透明外壳或所述透明或半透明保护外壳的形状可以是圆柱形、圆环形、球形、锥形、多棱柱形、多面体、和仿动物、卡通形象、人物或自然界物体形状中的任一种或者任二种以上的组合。
本发明的所述开关控制模块为感应开关控制模块或无线传输模块，其包括有重力传感器、震动传感器、位置传感器、方位传感器、触摸传感器、光控传感器、声控传感器、磁力传感器、压力传感器、电容传感器或蓝牙模块、WIFI模块、2G、3G、4G、5G无线传输模块的其中一种或者二种以上的组合，通过感 应控制的方式或远程控制的方式开启或关闭所述发光源发光。
本发明所述的灯具是由无线充电基座进行充电或提供电源，并且所述无线充电基座充电接触面与所述灯具的充电接触面形状相吻合。
本发明的所述无线充电接收模块根据需要可设有或不设有充电电池。
本发明的第二个目的采用的技术方案如下：
上述全方位发光的灯具的制作方法，其特征是，包括以下步骤：
S1：由设有开关控制模块的控制线路和无线充电接收模块安装于一支架上构成灯体模组；
S2：于所述支架上安装具有多个灯珠的灯组作为发光源；
S3：将安装有发光源的灯体模组放置入注塑机、灌胶机、滴胶机或胶体混合成型工具中，完成全包裹所述灯体模组和发光源的外壳之注塑或灌胶成型；使外壳可以全包裹着所述灯体模组和发光源构成全封闭式并且能全方位发光的灯具；
S4：通过机加工或手工加工将所述外壳制成目标形状，并作表面处理。
作为本发明的优选设计：
本发明的灯具制作方法还增设如下步骤，
S5：将步骤S4中制得的外壳注塑机、灌胶机、滴胶机或胶体混合成型工具中，于所述外壳外部包裹至少一层保护外壳，将所述保护外壳制成目标形状，并作表面处理。
本发明可以在外壳或任意一层保护外壳中加入色彩或荧光粉或其他装饰性颗粒，以使灯具的视觉效果多样化。
本发明具有以下显著效果：
1.本发明在支架上安装灯组、无线充电接收模块和设有开关控制模块的控制电路，并通过透光或半透光的外壳全包裹着所述灯体模组构成全封闭式并且能全方位发光的灯具,可以360度无死角全方位发光。
2.本发明由树脂和玻璃透明物全包裹后可实现防水功能，密封性能好，具有防水功能，可在户外、水中使用，用于水中等特殊环境的照明。
3.通过本发明可制作形态多样的照明灯具，可用作一般照明、移动照明，也可用作装饰或玩具产品，用途广泛。
附图说明
下面结合附图和具体实施例对本发明做进一步详细说明：
图1为本发明一种全方位发光的灯具及配套使用的无线充电基座之实施例一的剖视图；
图2为本发明一种全方位发光的灯具及配套使用的无线充电基座之实施例二的剖视图；
图3为图2所示的全方位发光的灯具的分解图；
图4为图2所示的全方位发光的灯具之灯体模组和发光源的侧视图；
图5为图4中A—A处剖视图；
图6为图4中所示灯体模组和发光源绕中轴线旋转90°后的侧视图；
图7为图6中B—B处剖视图；
图8为图6中C－C处剖视图；
图9为本发明一种全方位发光的灯具及其配套使用的无线充电基座之实施例三的剖视图；
图10为本发明一种全方位发光的灯具及其配套使用的无线充电基座之实施例四的剖视图；
图11为本发明一种全方位发光的灯具之实施例五的透视图；
图12为图11所示一种全方位发光的灯具及其配套使用的无线充电基座的剖视图；
图13为本发明一种全方位发光的灯具的其他实施例示例一；
图14为本发明一种全方位发光的灯具的其他实施例示例二；
图15为本发明一种全方位发光的灯具的其他实施例示例三；
图16为本发明一种全方位发光的灯具的其他实施例示例四；
附图说明：图13至图16中包裹物指外壳或者外壳与保护外壳的组合；
附图标记说明：
1、外壳；2、保护外壳；3、支架；4、控制线路；5、充电电池；6、发光源；61、上灯组；62、侧灯组；63、下灯组；6a、灯珠；7、无线充电接收线圈；8、面盖；9、底座；10、无线充电发射线圈；11、无线充电线路。
具体实施方式
实施例一：
如图1所示，一种全方位发光的灯具及其配套的无线充电基座，包括发光源6、无线充电接收模块和外壳1，其中，无线充电接收模块由无线充电接收线圈7接收电能为灯具提供电源，该灯具还具有一灯体模组，所述灯体模组包括支架3和设有开关控制模块的控制线路4，控制线路4为集成的线路板，发光源6采用灯组，即多个灯珠分布于支架3上形成一个灯组，控制线路4用于灯组连接所述的无线充电接收模块，控制开启或关闭发光源6发光；外壳1为采用注塑成型的一层透明外壳，其全包裹着所述灯体模组和发光源6构成全封闭式并且能全方位发光的灯具。
具体的，灯体模组形状为正六面体状，是底边为正方形的四棱柱，支架3的外形也呈正六面体，六个面上各分布一个灯组可以全方位发光，支架3为中空体，其中空的结构安装控制线路4，控制线路4上集成有一个开关控制模块，该开关控制模块包括有一个重力传感器，利用重力传感器识别灯具的加速度，使控制线路4中电路的导通或者关断，开启和关闭发光源6发光。该灯具有一个配套的无线充电基座，无线充电基座充电接触面与灯具的充电接触面形状相吻合。无线充电基座包括面盖8以及与面盖8匹配的底座9，面盖8和底座9围成一个盒体，盒体内部安装有无线充电发射线圈10和无线充电线路11，无线充电线11也是一个集成的线路板，用于控制无线充电发射线圈10向灯具内的无线充电接收线圈7输出电能。
本实施例中灯具的制作方法具有以下步骤：
S1：由设有开关控制模块的控制线路4和无线充电接收模块安装于支架3上构成灯体模组；
S2：于支架3的六个面上各安装一个灯组作为发光源，其中，每个灯组上有多个灯珠；
S3：将安装有发光源的灯体模组放置入注塑机中内腔为正六面体形的模具中，完成全包裹所述灯体模组和发光源的外壳之注塑成型；
S4：通过机加工将所述外壳制成目标形状的正六面体状，并作抛光的表面处理。
本实施例中的灯具未配备充电电池，需配合无线充电基座使用，一般作照 明或展示使用。
实施例二
如图2至图6所示的灯具，其灯体模组为圆柱形，灯体模组具有一个中空的圆柱形支架3，支架3内部上方安装控制线路4，支架3内部下方安装有充电电池5以及无线充电接收线圈7，由充电电池5和无线充电接收线图7构成无线充电接收模块构成灯具的电源，支架3的外廓上分布有三个灯组作发光源6，灯组包括支架3顶面的上灯组61、支架3圆柱面的侧灯组62，支架3底面的下灯组63，每个灯组上设置有多个灯珠6a，使灯珠6a均匀的分布于支架3的外廓上。外壳1为采用灌胶成型的一层半透明外壳，其形状为圆柱形，外壳1外部再包裹一层透明的由树脂成型的保护外壳2，保护外壳2也为圆柱形，它们全包裹着所述灯体模组和发光源6构成全封闭式并且能全方位发光的灯具。如图2所示，该灯具有一个配套的无线充电基座，无线充电基座充电接触面与灯具的充电接触面形状相吻合。无线充电基座的结构组成与实施例一相同。
控制线路4集成有开关控制模块，该开关控制模块包括一个震动传感器，其判断灯具的突然震动，或者速度变化范围，使控制线路4中电路导通或者关断，开启和关闭发光源6发光。
本实施中灯具的制作方法：
S1：由设有开关控制模块的控制线路4和无线充电接收模块安装于支架3上构成灯体模组；
S2：于支架3上安装上灯组61、侧灯组62、下灯组63作为发光源6；
S3：将安装有发光源6的灯体模组放置入灌胶机的硅胶膜具中，硅胶模具由硅胶在焗炉内在90℃的温度下焗30min去除表面硅油，冷却至30～50℃，此时将装配好的灯体模组放置入内腔为圆柱形的硅胶模具，由AB胶、色料、光扩散粉调匀成一定稠度的液体，在常温下灌注至硅胶模具中，使硅胶模具全包裹灯体模组，然后将硅胶模具放入抽真空机中抽真空30～60S，抽出大部分气泡，从抽真空机取出硅胶模具再放入压力缸中30～60min，挤出全部气泡，取出硅胶模具，冷却至常温得到产品粗样；
S4：通过机加工技术将产品粗样加工成圆柱形的乳白色散光外壳1，然后对乳白色散光外壳1抛光至表面光洁；
S5：将已成型乳白色散光外壳1的半成品再放入灌胶机中更大尺寸的另一圆柱形硅胶模具中，在外壳1外部包裹一层环氧树脂，形成一层透明的保护外壳2，再通过机加工将保护外壳2制成圆柱形，最后进行保护外壳2的外表面抛光。
本实施例的灯具充电后可以作为移动的照明灯具使用。
实施例三
如图7所示，与实施例一相同，本实施例中灯体模组也为正六面体形，不同之处在于：
支架3内部的无线充电接收模块还增设有充电电池5，控制线路4上集成的开关控制模块包括一位置传感器，其监测灯具位置变化并转换成输出信号，使控制线路4中电路的导通或者关断，控制开启或关闭发光源6发光。灯体模组外部包裹有一层外壳1和一层保护外壳2，外壳1为透明的胶体，保护外壳2为半透明的环氧树脂。外壳1是在滴胶机中注塑成型，保护外壳2的制造方法与实施例二相同。其同样配套有一个无线充电基座，无线充电基座可向充电电池充电，灯具充电后可以作为移动的照明灯具。
实施例四
如图8所示，本实施例中灯体模组为一球形体，其具有一个球形的支架3，支架3内部安装有控制线路4以及由充电电池5、无线充电接收线圈7构成的无线充电接收模块，控制线路4和充电电池5位于中空的球形支架3的内部中间位置，并且控制线路和充电电池5平行设置，无线充电接收线圈7位于支架3内部下方。支架3的外表面设有由多个灯珠构成的一个灯组6，灯组6的灯珠均匀分布于支架3的外廓上。该控制线路4包括一光控传感器，其监测灯具所处外部光线明暗变化，使控制线路4中电路导通或者关断，导通或者关断，开启和关闭发光源6发光。
灯体模组包裹有一层硅胶制成的透明外壳1，外壳1的制作方法与实施例二外壳相同。外壳1的外部还包裹有一层由透明玻璃制成的保护外壳2，该保护外壳2的制作方法如下：
将已型外壳1的半成品放置于球形的模具中，通过手工加工的方式在外壳1外部包裹透明玻璃，因为玻璃熔液温度高、热容大，第一次包裹玻璃层时间 要快，避免高温损坏灯体模组，第一次包裹后即刻进行水冷，然后再通过成型模具进行第二次、第三次包裹直至玻璃层达到要求的厚度，最终用高温喷枪加热再整形多次包裹玻璃后的透明发光体，抛光后得到平滑高光的表面。
本实施例中的灯具同样配套一个无线充电基座，灯具经充电后可相当于天然的夜明珠，作为玩具使用，因其具有很好的防水性能，还可放置于鱼缸内作为鱼缸内部照明灯具，起到装饰效果。
实施例五
如图11和图12所示，该灯具可作为一枚指环使用，灯体模组为一圆环形，其具有一个圆环形的支架3，支架3内部设有控制线路4和无线充电接收模块，支架3外廓上设有一灯组6，灯组6上均匀设置有多个灯珠。
灯体模组外部依次包裹有一层外壳1和一层保护外壳2，其中外壳1和保护外壳2设有导电介质，外壳1和保护外壳2均为透明，其全包裹着所述灯体模组和发光源6构成全封闭式并且能全方位发光的灯具。控制线路4集成的开关控制模块包括一触摸传感器，其可监测活体触碰灯具的保护外壳时的电容值变化，控制线路4中电路导通或者关断，开启和关闭发光源6发光。
外壳1和保护外壳2均在混合成型工具中成型，制作方法与实施例一或实施例二相近。
以下为在其他实施例中，本发明可能的实施方式：
灯组6的灯珠可以是LED灯珠或其他可行的光源。
无线充电基座与灯具之间可以是接触式充电，也可以是非接触式充电，例如采用磁悬式的充电形式。
开关控制模块还可以采用声控传感器，通过监测灯具所处环境声压，音频变化，或者采用方位传感器监测灯具定位信号以及体态信号变化、磁力传感器监测灯具所处环境的磁通变化、压力传感器监测施加于灯具外壳压力的变化、电容传感器监测灯具外壳电容的变化等感应控制的方式使控制线路4中电路的导通或者关断，也可以是采用蓝牙模块、WIFI模块、Zigbee模块、2G、3G、4G、5G等无线传输模块远程操作使控制线路4中电路的导通或者关断。也可以是上述各传感器和各无线传输模块的其中二种或以上的组合，通过感应控制的方式或者远程控制开启或关闭所述发光源6发光，使得本发明的灯具产品形式多样 化，作为玩具使用增加趣味性。
如图13至16所示，灯体模组外形除正六面体形、圆柱形、球形、圆环形，还可以是锥形、多棱柱形、或自由曲面形，也可以是上述形状中的任二种以上形体的组合。
外壳1的形状除正六面体形、圆柱形、圆环形、球形外，还可以是其他锥形、多棱柱形、多面体、和仿动物、卡通形象、人物或自然界物体形状，或者是上述形状中任二种以上的组合。透明或半透明外壳1的外部还可包裹有两层或两层以上的保护外壳2，保护外壳2还可采用透明或者半透明陶瓷制成。保护外壳2的形状也可以是圆柱形、圆环形、球形、锥形、多棱柱形、多面体、和仿动物、卡通形象、人物或自然界物体形状中的任一种或者任二种以上的组合。
本发明的上述实施例并不是对本发明保护范围的限定，本发明的实施方式不限于此，凡此种种根据本发明的上述内容，按照本领域的普通技术知识和惯用手段，在不脱离本发明上述基本技术思想前提下，对本发明上述结构做出的其它多种形式的修改、替换或变更，均应落在本发明的保护范围之内。

Claims (10)

  1. 一种全方位发光的灯具，包括发光源(6)、无线充电接收模块和外壳(1)，其中，无线充电接收模块至少由无线充电接收线圈(7)构成灯具的电源，其特征在于：该灯具还具有一灯体模组，所述灯体模组包括支架(3)和设有开关控制模块的控制线路(4)，所述的发光源(6)采用灯组，即多个灯珠(6a)分布于所述支架(3)上形成至少一个灯组，所述控制线路(4)用于灯组连接所述的无线充电接收模块，控制开启或关闭所述发光源(6)发光；所述外壳(1)为采用注塑、灌胶、滴胶或混合成型的至少一层透明或半透明外壳，其全包裹着所述灯体模组和发光源(6)构成全封闭式并且能全方位发光的灯具。
  2. 根据权利要求1所述的全方位发光的灯具，其特征在于，所述灯组的多个灯珠(6a)均匀地分布于所述支架(3)的外廓上。
  3. 根据权利要求2所述的全方位发光的灯具，其特征在于，所述灯体模组中的支架(3)为中空体，外形为圆柱形、圆环形、球形、锥形、多棱柱形、或自由曲面形中的任一种或二种以上形体的组合，所述控制线路(4)和无线充电接收模块均位于所述支架(3)内。
  4. 根据权利要求3所述的全方位发光的灯具，其特征在于，所述透明/或半透明外壳为注塑、灌胶、滴胶或它们的混合成型后经机加工成形的透明或半透明的胶体、树脂。
  5. 根据权利要求4所述的全方位发光的灯具，其特征在于，所述透明或半透明外壳⑴的外部还包裹有至少一层保护外壳(2)，所述的保护外壳(2)采用透明或者半透明的硅胶、树脂、玻璃或陶瓷制成。
  6. 根据权利要求5所述的全方位发光的灯具，其特征在于，所述透明或半透明外壳(1)或所述透明或半透明保护外壳(2)的形状是圆柱形、圆环形、球形、锥形、多棱柱形、多面体、和仿动物、卡通形象、人物或自然界物体形状中的任一种或者任二种以上的组合。
  7. 根据权利要求1至6任意一项所述的全方位发光的灯具，其特征在于，所述开关控制模块为感应开关控制模块或无线传输模块，其包括有重力传感器、震动传感器、位置传感器、方位传感器、触摸传感器、光控传感器、声控传感 器、磁力传感器、压力传感器、电容传感器或蓝牙模块、WIFI模块、2G、3G、4G、5G无线传输模块的其中一种或者二种以上的组合，通过感应控制的方式或远程控制的方式开启或关闭所述发光源(6)发光。
  8. 根据权利要求7所述的全方位发光的灯具，其特征在于，所述的灯具由无线充电基座进行充电或提供电源，所述的无线充电接收模块还设有充电电池(5)。
  9. 一种如权利要求1至8中任意一项所述全方位发光的灯具的制作方法，其特征在于，包括以下步骤：
    S1：由设有开关控制模块的控制线路和无线充电接收模块安装于一支架上构成灯体模组；
    S2：于所述支架上安装具有多个灯珠的灯组作为发光源；
    S3：将安装有发光源的灯体模组放置入注塑机、灌胶机、滴胶机或胶体混合成型工具中，完成全包裹所述灯体模组和发光源的外壳之注塑或灌胶成型；
    S4：通过机加工或手工加工将所述外壳制成目标形状，并作表面处理。
  10. 根据权利要求9所述的全方位发光的灯具的制作方法，其特征在于，所述步骤S4之后还包括步骤，
    S5：将步骤S4中制得的外壳注塑机、灌胶机、滴胶机或胶体混合成型工具中，于所述外壳外部包裹至少一层保护外壳，将所述保护外壳制成目标形状，并作表面处理。
PCT/CN2020/094884 2019-06-18 2020-06-08 一种全方位发光的灯具及其制作方法 WO2020253564A1 (zh)

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