WO2020248095A1 - 一种跑步机直流无刷无感电机控制系统 - Google Patents
一种跑步机直流无刷无感电机控制系统 Download PDFInfo
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- WO2020248095A1 WO2020248095A1 PCT/CN2019/090539 CN2019090539W WO2020248095A1 WO 2020248095 A1 WO2020248095 A1 WO 2020248095A1 CN 2019090539 W CN2019090539 W CN 2019090539W WO 2020248095 A1 WO2020248095 A1 WO 2020248095A1
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- wheel
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- control system
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B22/00—Exercising apparatus specially adapted for conditioning the cardio-vascular system, for training agility or co-ordination of movements
- A63B22/02—Exercising apparatus specially adapted for conditioning the cardio-vascular system, for training agility or co-ordination of movements with movable endless bands, e.g. treadmills
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B24/00—Electric or electronic controls for exercising apparatus of preceding groups; Controlling or monitoring of exercises, sportive games, training or athletic performances
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H3/00—Mechanisms for operating contacts
- H01H3/22—Power arrangements internal to the switch for operating the driving mechanism
- H01H3/28—Power arrangements internal to the switch for operating the driving mechanism using electromagnet
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
Definitions
- the invention relates to a control device, in particular to a DC brushless and sensorless motor control system of a treadmill.
- Treadmill is a regular fitness equipment in the home and gym, and it is the simplest kind of home fitness equipment, and the best choice for home fitness equipment.
- An electric treadmill is a higher-end equipment for gyms and families. It drives a running belt through a motor to enable people to run or walk passively at different speeds. Due to the passive formation of running and walking, from the appearance of the action, it is almost the same as running or walking on the ground, but from the perspective of human strength, running and walking on an electric treadmill saves a stretch action.
- the motors used in the treadmills currently on the market do not have the function of automatically adjusting the gears.
- the gears When the gears are adjusted to the maximum and closed the last time, they will be automatically locked to the maximum gear when they are turned on again.
- the user has just started Can not adapt to movement, but also because of the large starting speed, it is easy to cause damage to the motor due to excessive load.
- the present invention provides a brushless DC sensorless motor control system for a treadmill for this purpose.
- the present invention overcomes the above technical problems by adopting the following technical solutions, specifically:
- a DC brushless sensorless motor control system for a treadmill including a switch system and an automatic speed regulation system.
- the switch system includes a switch button, a fixed plate, an electromagnet, a contact switch and a spring.
- the switch button is movably connected to the top of the box , The switch button is electrically connected to the transformer through a wire, the transformer is fixed under the fixed plate, and an electromagnet is fixed above the fixed plate; a sleeve is fixed in the box, and a telescopic rod is sleeved on the sleeve, and the upper end of the telescopic rod is fixed and connected.
- the bottom of the movable plate is fixedly connected to the contact switch, and the lower end of the telescopic rod is connected with the bottom of the sleeve through a spring;
- the automatic speed regulation system includes a gear, a one-way wheel, a rotating shaft and a speed regulating wheel, wherein the movable plate is fixedly connected with a rack plate below one side of the contact switch, the rack plate meshes with the gear, and the gear is rotatably connected to the lower end of the boom
- the box body is rotatably connected with a one-way wheel, the one-way wheel and the gear are connected by a transmission belt, the one-way wheel has an outer wheel outside, and the inner wheel is rotatably connected with a driven wheel, the driven wheel and the gear are connected by a transmission belt, and the driven wheel
- a plurality of pendulum rods are arranged equidistantly in the circumferential direction of the outer wall.
- the pendulum rod is rotatably connected with the driven wheel.
- the middle part of the pendulum rod is rotatably connected to the upper end of the elastic rod.
- the lower end of the elastic rod is rotatably connected to the driven wheel
- the elastic rod includes a fixed rod, a compression spring and a sleeve rod.
- One end of the fixed rod is rotatably connected to the swing rod, the other side of the fixed rod is sleeved with the sleeve rod, and one end of the sleeve rod is elastically connected and fixed by a compression spring.
- Rod, the other end of the sleeve rod is rotatably connected to the driven wheel.
- a bevel gear ring is fixedly connected to the outer wall of the outer wheel, the bevel gear ring meshes with a bevel gear, the bevel gear is fixed on the upper end of the driven shaft, and the lower end bearing of the driven shaft is connected to the bottom of the box body.
- the upper end of the boom is fixed on the inner wall of the box, and the upper part of the boom is connected with the box body with reinforcing ribs.
- the box body is provided with a rotating shaft
- the lower end of the rotating shaft bearing is connected to the bottom of the box body
- the upper part of the rotating shaft passes through the box body and is sleeved with it
- the rotating shaft and the driven shaft are connected by a chain
- the upper end of the rotating shaft Fixedly connect the governor wheel.
- the contact switch is made of iron material.
- the rotating shaft is connected to the motor through a cable signal.
- a mounting plate is fixed at the bottom of the box body, and four corners of the bottom of the mounting plate are provided with threaded holes for mounting.
- the present invention has the following advantages: the system uses electromagnets to energize the contact switch indirectly, preventing the user's limbs from directly contacting the high-voltage switch causing health threats, and turning on the power at the contact switch Then the rack plate drives the gear and the one-way wheel to rotate.
- the one-way wheel uses the bevel gear ring to drive the bevel gear and the driven shaft to rotate and then drives the governor to automatically adjust the speed to the minimum gear.
- the motor speed is too high when starting, and the user Can not adapt to the occurrence of accidents and excessive motor starting speed to cause overload and cause the motor to burn out.
- Figure 1 is a schematic diagram of the structure of the DC brushless and sensorless motor control system of the treadmill.
- Figure 2 is a schematic diagram of the structure of the one-way wheel in the DC brushless and sensorless motor control system of the treadmill.
- Figure 3 is an overall schematic diagram of the motor and control system in the DC brushless and sensorless motor control system of the treadmill.
- an element in the present invention is referred to as being “fixed to” or “disposed on” another element, and it may be directly on the other element or a central element may also be present.
- an element When an element is considered to be “connected” to another element, it can be directly connected to the other element or an intermediate element may be present at the same time.
- the terms “vertical”, “horizontal”, “left”, “right” and similar expressions used herein are for illustrative purposes only and do not mean the only implementation.
- a brushless DC sensorless motor control system for a treadmill includes a switch system and an automatic speed regulation system.
- the switch system includes a switch button 3, a fixed plate 5, and an electromagnet. 8.
- the switch button 3 is movably connected to the top of the box 2, the switch button 3 is electrically connected to the transformer 6 through the wire 4, the transformer 6 is fixed under the fixed plate 5, and the fixed plate 5 is fixed to the box 1.
- an electromagnet 8 is fixed above the fixing plate 5.
- Pressing the switch button 3 causes the electromagnet 8 to be powered on through the transformer 6, so that the electromagnet 8 generates a magnetic attraction force; a sleeve 7 is fixed in the box 1
- a telescopic rod 11 is sleeved on the upper part of the barrel 7.
- the upper end of the telescopic rod 11 is fixedly connected to the movable plate 10, and the lower side of the movable plate 10 is fixedly connected to the contact switch 9.
- the contact switch 9 is made of iron material, and the telescopic rod 11 The lower end and the bottom of the sleeve 7 are connected by a spring 12.
- the electromagnet 8 When the electromagnet 8 is energized and generates magnetic force, it attracts the contact switch 9, and drives the movable plate 10 to move down, so that the telescopic rod 11 is inserted into the sleeve 7 and the spring 12 is compressed. Use the contact switch 9 to contact the electromagnet 8 to start the motor. After the button switch 3 is turned off, the electromagnet 8 loses power and no longer has magnetic force. At this time, the telescopic rod 11 makes the contact switch 9 and The electromagnet 8 is separated, and the motor stops working when it loses power.
- the automatic speed control system includes a gear 14, a one-way wheel 17, a rotating shaft 21, and a speed control wheel 22.
- the movable plate 10 is fixedly connected to the bottom side of the contact switch 9 with a rack plate 13, which meshes with gears. 14.
- the gear 14 is rotatably connected to the lower end of the boom 15, and the upper end of the boom 15 is fixed on the inner wall of the box 1.
- the upper part of the boom 15 is connected with the box 1 with reinforcing ribs.
- the rack plate 13 drives the gear 14 to rotate; the box 1 is connected to the one-way wheel 17 for rotation and passes between the one-way wheel 17 and the gear 14
- the transmission belt 16 is connected.
- the one-way wheel 17 has an outer wheel 24 on the outside, and a driven wheel 23 is rotatably connected inside the outer wheel 24.
- the driven wheel 23 and the gear 14 are connected by a transmission belt 16, and the outer wall of the driven wheel 13 is equidistantly arranged in the circumferential direction.
- a pendulum rod 26 is rotatably connected to the driven wheel 24.
- the middle part of the pendulum rod 26 is rotatably connected to the upper end of the elastic rod 27.
- the lower end of the elastic rod 27 is rotatably connected to the driven wheel 23.
- the inner wall of the outer wheel 24 is fixed with a plurality of limits equidistantly in the circumferential direction.
- Position block 25, the rotating gear 14 drives the driven wheel 23 to rotate forward through the transmission belt 16, the driven wheel 23 drives the swing bar 26 to rotate, and the swing bar 26 drives the limit block 25 to rotate to drive the outer wheel 24 to rotate.
- the limit block 25 is driven to rotate.
- the limit block 25 abuts against the swing lever 26, the elastic rod 27 is compressed and cannot drive the driven wheel 23 to rotate. That is, the driven wheel 23 can drive the outer wheel 24 to rotate forward, and the outer wheel 24 cannot drive the driven wheel 23 to rotate in the reverse direction, realizing the one-way transmission function.
- the elastic rod 27 includes a fixed rod, a compression spring and a sleeve rod.
- One end of the fixed rod is rotatably connected to the pendulum rod 26, the other side of the fixed rod is sleeved with the sleeve rod, one end of the sleeve rod is elastically connected to the fixed rod through a compression spring, and the other end of the sleeve rod
- One end is rotatably connected to the driven wheel 23, and the elastic telescoping function is realized between the fixed rod and the sleeve rod connected by the compression spring;
- the outer wall of the outer wheel 24 is fixedly connected with a bevel gear ring 18, which engages with a bevel gear 19 and a bevel gear 19 is fixed on the upper end of the driven shaft, the lower end bearing of the driven shaft is connected to the bottom of the box 1, and the box 1 is provided with a rotating shaft 21, the lower end bearing of the rotating shaft 21 is connected to the bottom of the box 1, and the upper part of the rotating shaft 21
- the upper end of the shaft 21 is fixedly connected to the speed regulating wheel 22.
- the rack plate 13 drives the gear 14 to rotate
- the gear 14 drives the driven wheel 23 to rotate through the transmission belt 16
- the driven wheel 23 drives the outer wheel 24 and the bevel gear ring 18 to rotate
- the bevel gear ring 18 drives the bevel gear 19 and the driven shaft to rotate.
- the moving shaft drives the shaft 21 and the governor wheel 22 to automatically adjust to the minimum speed to prevent the motor from being too high when the treadmill starts, and the user cannot adapt to accidents. At the same time, it can also prevent the motor from being overloaded and burned due to excessive motor starting speed.
- the rotating shaft 21 drives the driven shaft and the bevel gear 19 to rotate, and the bevel gear 19 drives the bevel gear ring 18 and the outer wheel 24 to rotate.
- the outer wheel 24 cannot drive the driven wheel 23 to rotate to ensure that the power is turned on, if the governor wheel 22 is set to the minimum gear when the button switch 3 is turned on, slippage will occur between the gear 14 connected to the transmission belt 16 and the driven wheel 23. Prevent damage to the governor wheel 22.
- the treadmill DC brushless sensorless motor control system in this embodiment has the following technical features: the rotating shaft 21
- the motor 28 is connected through a cable signal.
- the bottom of the box 2 is fixed with a mounting plate 1.
- the four corners of the bottom of the mounting plate 1 are provided with threaded holes for installation.
- the mounting plate 1 and the threaded holes at the bottom four corners are used to facilitate the installation of the entire device on running on board.
- the working principle of the present invention is: pressing the switch button 3 makes the electromagnet 8 turn on the power through the transformer 6, so that the electromagnet 8 generates magnetic attraction force, and when the electromagnet 8 is energized, the magnetic force is generated.
- the contact switch 9 is attracted to drive the movable plate 10 to move down, and the telescopic rod 11 is inserted into the sleeve 7 and the spring 12 is compressed.
- the contact switch 9 is contacted with the electromagnet 8 to turn on the power and start the motor, and the button switch 3 is turned off After the electromagnet 8 loses power, it no longer has magnetic force.
- the telescopic rod 11 separates the contact switch 9 from the electromagnet 8 under the elastic force of the spring 12, and the motor stops working when the telescopic rod 11 is up and down inside the sleeve 7.
- the movable plate 10 and the rack plate 13 are driven to move up and down.
- the rack plate 13 drives the gear 14 to rotate.
- the rotating gear 14 drives the driven wheel 23 to rotate forward through the transmission belt 16, and the driven wheel 23 drives the swing lever 26 to rotate.
- 26 drives the limit block 25 to rotate to drive the outer wheel 24 to rotate. It should be noted that when the outer wheel 24 rotates in the reverse direction, the limit block 25 is driven to rotate.
- the limit block 25 and the swing lever 26 abut, the elastic rod 27 cannot be compressed.
- the driven wheel 23 to rotate that is, the driven wheel 23 can drive the outer wheel 24 to rotate in the forward direction, but the outer wheel 24 cannot drive the driven wheel 23 to rotate in the reverse direction, realizing the one-way transmission function, which is realized between the fixed rod and the sleeve rod connected by the compression spring Elastic expansion and contraction function.
- the motor starts to work, the rack plate 13 drives the gear 14 to rotate, and the gear 14 drives the driven wheel 23 to rotate through the transmission belt 16, from The driving wheel 23 drives the outer wheel 24 and the bevel gear ring 18 to rotate, and the bevel gear ring 18 drives the bevel gear 19 and the driven shaft to rotate.
- the driven shaft drives the rotating shaft 21 and the governor wheel 22 to automatically adjust to the minimum speed to prevent the motor when the treadmill starts. If the speed is too large, the user cannot adapt to accidents. At the same time, it can also prevent the motor from being overloaded and causing the motor to burn out.
- the rotating shaft 21 drives the driven shaft and the bevel gear 19 to rotate, and the bevel gear 19 drives the bevel gear ring 18 and the outer wheel 24 to rotate. At this time, the outer wheel 24 cannot drive the driven wheel 23 to rotate to ensure that the power is turned on. If the button switch 3 is turned on When the governor wheel 22 has been placed in the minimum gear, slippage will occur between the gear 14 connected to the transmission belt 16 and the driven wheel 23 to prevent damage to the governor wheel 22.
- the transformer and electromagnet in this application are applications of the prior art.
- the contact switch is indirectly activated by the electromagnet to prevent the user's limbs from directly contacting the high-voltage switch causing health threats.
- the rack plate drives the gear and the one-way wheel to rotate.
- the one-way wheel uses the bevel gear ring to drive the bevel gear and the driven shaft to rotate and then drives the governor to automatically adjust the speed to the minimum gear.
- the motor speed is too high when starting, use It is the innovation point of this application that the motor cannot adapt to accidents and the overload caused by the motor starting speed is too large, which effectively solves the problem that the existing treadmill motor does not have automatic speed regulation to protect the user and the motor.
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Abstract
本发明公开了一种跑步机直流无刷无感电机控制系统,具体涉及一种可针对跑步机起步时自动将电机转速调节至最小档的控制系统,在触点开关接通电源后由齿条板带动齿轮和单向轮转动,单向轮利用锥齿环带动锥齿轮和从动轴转动进而驱动调速轮将转速自动调节至最小档。开关按钮活动连接在箱体上方,开关按钮通过导线电性连接变压器,固定板上方固定有电磁铁;箱体中固定有套筒,套筒上方套接有伸缩杆,伸缩杆上端固定连接活动板,活动板一侧下方固定连接触点开关,活动板相对触点开关一侧下方固定连接有齿条板,齿条板啮合齿轮,齿轮转动连接在吊杆下端;箱体内部转动连接有单向轮,单向轮与齿轮之间通过传动带连接,单向轮外部具有外轮。
Description
本发明涉及一种控制装置,具体是一种跑步机直流无刷无感电机控制系统。
跑步机是家庭及健身房常备的健身器材,而且是当今家庭健身器材中最简单的一种,是家庭健身器的最佳选择。
电动跑步机是健身房及家庭较高档的器材,它通过电机带动跑带使人以不同的速度被动地跑步或走动。由于被动地形成跑和走,从动作外形上看,几乎与普通在地面上跑或走一样,但从人体用力上看,在电动跑步机上跑、走比普通跑、走省去了一个蹬伸动作。
但是目前市场上的跑步机所采用的电机均不带有自动调节档位的功能,当上一次使用将档位调至最大关闭后,下一次再开启时自动锁定为最大档,使用者刚开始运动时不能够适应,同时也由于启动转速较大,易造成电机负载过大导致损毁。
发明内容
基于上述背景技术中所提到的现有技术中的不足之处,为此本发明提供了一种跑步机直流无刷无感电机控制系统。
本发明通过采用如下技术方案克服以上技术问题,具体为:
一种跑步机直流无刷无感电机控制系统,包括开关系统和自动调速系统,所述开关系统包括开关按钮、固定板、电磁铁、触点开关和弹簧,开关按钮活动连接在箱体上方,开关按钮通过导线电性连接变压器,变压器固定在固定板下方,固定板上方固定有电磁铁;所述箱体中固定有套筒,套筒上方套接有伸缩杆,伸缩杆上端固定连接活动板,活动板一侧下方固定连接触点开关,伸缩杆下端与套筒底部之间通过弹簧连接;
所述自动调速系统包括齿轮、单向轮、转轴和调速轮,其中,活动板相对触点开关一侧下方固定连接有齿条板,齿条板啮合齿轮,齿轮转动连接在吊杆下端;所述箱体内部转动连接有单向轮,单向轮与齿轮之间通过传动带连接,单向轮外部具有外轮,外轮内部转动连接有从动轮,从动轮与齿轮通过传动带连接,且从动轮外壁周向等距设置有多个摆杆,摆杆与从动轮转动连接,摆杆中部转动连接弹性杆上端,弹性杆下端转动连接在从动轮上,外轮内壁周向等距固定有多个限位块。
作为本发明进一步的方案:所述弹性杆包括固定杆、压簧和套杆,固定杆一端转动连接在摆杆上,固定杆另一侧套接套杆,套杆一端通过压簧弹性连接固定杆,套杆另一端转动 连接在从动轮上。
作为本发明再进一步的方案:所述外轮外壁上固定连接锥齿环,锥齿环啮合锥齿轮,锥齿轮固定在从动轴上端,从动轴下端轴承连接在箱体底部。
作为本发明再进一步的方案:所述吊杆上端固定在箱体内壁上,吊杆上部与箱体连接处设置有加强筋。
作为本发明再进一步的方案:所述箱体上设置有转轴,转轴下端轴承连接箱体底部,转轴上部穿过箱体并与之套接,转轴与从动轴之间通过链条连接,转轴上端固定连接调速轮。
作为本发明再进一步的方案:所述触点开关采用铁质材质所制。
作为本发明再进一步的方案:所述转轴通过线缆信号连接电机。
作为本发明再进一步的方案:所述箱体底部固定有安装板,安装板下方四角均开设有供安装的螺纹孔。
采用以上结构后,本发明相较于现有技术,具备以下优点:该系统利用电磁铁通电间接启动触点开关,防止使用者肢体直接接触高压的开关造成健康威胁,在触点开关接通电源后由齿条板带动齿轮和单向轮转动,单向轮利用锥齿环带动锥齿轮和从动轴转动进而驱动调速轮将转速自动调节至最小档,启动时电机转速过大,使用者不能适应发生意外和电机启动转速过大产生过载导致电机烧毁。
图1为跑步机直流无刷无感电机控制系统的结构示意图。
图2为跑步机直流无刷无感电机控制系统中单向轮的结构示意图。
图3为跑步机直流无刷无感电机控制系统中电机和控制系统的整体示意图。
图中:1-安装板;2-箱体;3-开关按钮;4-导线;5-固定板;6-变压器;7-套筒;8-电磁铁;9-触点开关;10-活动板;11-伸缩杆;12-弹簧;13-齿条板;14-齿轮;15-吊杆;16-传动带;17-单向轮;18-锥齿环;19-锥齿轮;20-链条;21-转轴;22-调速轮;23-从动轮;24-外轮;25-限位块;26-摆杆;27-弹性杆;28-电机。
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是,本发明可以以多种不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。
另外,本发明中的元件被称为“固定于”或“设置于”另一个元件,它可以直接在另 一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。
实施例1
请参阅图1~3,本发明实施例中,一种跑步机直流无刷无感电机控制系统,包括开关系统和自动调速系统,其中,开关系统包括开关按钮3、固定板5、电磁铁8、触点开关9和弹簧12,开关按钮3活动连接在箱体2上方,开关按钮3通过导线4电性连接变压器6,变压器6固定在固定板5下方,固定板5固定在箱体1内壁,固定板5上方固定有电磁铁8,按动开关按钮3使得电磁铁8通过变压器6接通电源,使得电磁铁8产生磁性吸附力;所述箱体1中固定有套筒7,套筒7上方套接有伸缩杆11,伸缩杆11上端固定连接活动板10,活动板10一侧下方固定连接触点开关9,优选地,触点开关9采用铁质材质所制,伸缩杆11下端与套筒7底部之间通过弹簧12连接,当电磁铁8通电产生磁力后吸附触点开关9,带动活动板10下移进而将伸缩杆11套入套筒7内并将弹簧12压缩,利用触点开关9与电磁铁8接触将电机接通电源启动,关闭按钮开关3后电磁铁8失电不再具有磁力,此时伸缩杆11在弹簧12的弹力作用下使得触点开关9与电磁铁8分离,电机失电停止工作。
所述自动调速系统包括齿轮14、单向轮17、转轴21和调速轮22,其中,活动板10相对触点开关9一侧下方固定连接有齿条板13,齿条板13啮合齿轮14,齿轮14转动连接在吊杆15下端,吊杆15上端固定在箱体1内壁上,优选地,吊杆15上部与箱体1连接处设置有加强筋,当伸缩杆11在套筒7内上下伸缩时带动活动板10和齿条板13跟随上下移动,齿条板13驱动齿轮14转动;所述箱体1内部转动连接有单向轮17,单向轮17与齿轮14之间通过传动带16连接,具体来说,单向轮17外部具有外轮24,外轮24内部转动连接有从动轮23,从动轮23与齿轮14通过传动带16连接,且从动轮13外壁周向等距设置有多个摆杆26,摆杆26与从动轮24转动连接,摆杆26中部转动连接弹性杆27上端,弹性杆27下端转动连接在从动轮23上,外轮24内壁周向等距固定有多个限位块25,转动的齿轮14通过传动带16带动从动轮23正向转动,从动轮23带动摆杆26转动,摆杆26带动限位块25转动从而驱动外轮24转动,需要说明的是,当外轮24反向转动时带动限位块25转动,限位块25与摆杆26抵接时,弹性杆27被压缩不能带动从动轮23转动,即从动轮23可带动外轮24正向转动,而外轮24并不能带动从动轮23反向转动,实现单向传动功能。
所述弹性杆27包括固定杆、压簧和套杆,固定杆一端转动连接在摆杆26上,固定杆另一侧套接套杆,套杆一端通过压簧弹性连接固定杆,套杆另一端转动连接在从动轮23上, 通过压簧连接的固定杆和套杆之间实现弹性伸缩功能;所述外轮24外壁上固定连接锥齿环18,锥齿环18啮合锥齿轮19,锥齿轮19固定在从动轴上端,从动轴下端轴承连接在箱体1底部,且箱体1上设置有转轴21,转轴21下端轴承连接箱体1底部,转轴21上部穿过箱体1并与之套接,转轴21与从动轴之间通过链条20连接,转轴21上端固定连接调速轮22,在活动板10下移使得触点开关9接通电磁铁8通电时,此时电机开始工作,齿条板13带动齿轮14转动,齿轮14通过传动带16带动从动轮23转动,从动轮23驱动外轮24和锥齿环18转动,锥齿环18驱动锥齿轮19和从动轴转动,从动轴带动转轴21和调速轮22自动调节至转速最小档,防止跑步机启动时电机转速过大,使用者不能适应发生意外,同时还可防止电机启动转速过大产生过载导致电机烧毁的情况,当使用者在运动一段时间适应后慢慢调节调速轮22将电机转速调大时,转轴21带动从动轴和锥齿轮19转动,锥齿轮19带动锥齿环18和外轮24转动,此时外轮24并不能带动从动轮23转动,保证电源的接通,若开启按钮开关3时调速轮22已置于最小档时,传动带16连接的齿轮14与从动轮23之间会发生打滑,防止损坏调速轮22。
实施例2
为了进一步对上述跑步机直流无刷无感电机控制系统进行解释说明,本申请提供又一实施例,该实施例中的跑步机直流无刷无感电机控制系统具有如下技术特征:所述转轴21通过线缆信号连接电机28,箱体2底部固定有安装板1,安装板1下方四角均开设有供安装的螺纹孔,利用安装板1及其底部四角的螺纹孔方便将整个装置安装在跑步机上。
根据上述实施例的具体描述,易知本发明的工作原理是:按动开关按钮3使得电磁铁8通过变压器6接通电源,使得电磁铁8产生磁性吸附力,当电磁铁8通电产生磁力后吸附触点开关9,带动活动板10下移进而将伸缩杆11套入套筒7内并将弹簧12压缩,利用触点开关9与电磁铁8接触将电机接通电源启动,关闭按钮开关3后电磁铁8失电不再具有磁力,此时伸缩杆11在弹簧12的弹力作用下使得触点开关9与电磁铁8分离,电机失电停止工作,当伸缩杆11在套筒7内上下伸缩时带动活动板10和齿条板13跟随上下移动,齿条板13驱动齿轮14转动,转动的齿轮14通过传动带16带动从动轮23正向转动,从动轮23带动摆杆26转动,摆杆26带动限位块25转动从而驱动外轮24转动,需要说明的是,当外轮24反向转动时带动限位块25转动,限位块25与摆杆26抵接时,弹性杆27被压缩不能带动从动轮23转动,即从动轮23可带动外轮24正向转动,而外轮24并不能带动从动轮23反向转动,实现单向传动功能,通过压簧连接的固定杆和套杆之间实现弹性伸缩功能,在活动板10下移使得触点开关9接通电磁铁8通电时,此时电机开始工作,齿条板13带动齿轮14转动,齿轮 14通过传动带16带动从动轮23转动,从动轮23驱动外轮24和锥齿环18转动,锥齿环18驱动锥齿轮19和从动轴转动,从动轴带动转轴21和调速轮22自动调节至转速最小档,防止跑步机启动时电机转速过大,使用者不能适应发生意外,同时还可防止电机启动转速过大产生过载导致电机烧毁的情况,当使用者在运动一段时间适应后慢慢调节调速轮22将电机转速调大时,转轴21带动从动轴和锥齿轮19转动,锥齿轮19带动锥齿环18和外轮24转动,此时外轮24并不能带动从动轮23转动,保证电源的接通,若开启按钮开关3时调速轮22已置于最小档时,传动带16连接的齿轮14与从动轮23之间会发生打滑,防止损坏调速轮22。
需要说明的是,本申请中变压器和电磁铁为现有技术的应用,通过电磁铁通电间接启动触点开关,防止使用者肢体直接接触高压的开关造成健康威胁,另外,在触点开关接通电源后由齿条板带动齿轮和单向轮转动,单向轮利用锥齿环带动锥齿轮和从动轴转动进而驱动调速轮将转速自动调节至最小档,启动时电机转速过大,使用者不能适应发生意外和电机启动转速过大产生过载导致电机烧毁为本申请的创新点,其有效解决了现有的跑步机电机不带有自动调速保护用户和电机的问题。
以上仅就本发明的最佳实施例作了说明,但不能理解为是对权利要求的限制。本发明不仅限于以上实施例,其具体结构允许有变化。但凡在本发明独立权利要求的保护范围内所作的各种变化均在本发明的保护范围内。
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。
Claims (8)
- 一种跑步机直流无刷无感电机控制系统,包括开关系统和自动调速系统,其特征在于,所述开关系统包括开关按钮(3)、固定板(5)、电磁铁(8)、触点开关(9)和弹簧(12),开关按钮(3)活动连接在箱体(2)上方,开关按钮(3)通过导线(4)电性连接变压器(6),变压器(6)固定在固定板(5)下方,固定板(5)上方固定有电磁铁(8);所述箱体(1)中固定有套筒(7),套筒(7)上方套接有伸缩杆(11),伸缩杆(11)上端固定连接活动板(10),活动板(10)一侧下方固定连接触点开关(9),伸缩杆(11)下端与套筒(7)底部之间通过弹簧(12)连接;所述自动调速系统包括齿轮(14)、单向轮(17)、转轴(21)和调速轮(22),其中,活动板(10)相对触点开关(9)一侧下方固定连接有齿条板(13),齿条板(13)啮合齿轮(14),齿轮(14)转动连接在吊杆(15)下端;所述箱体(1)内部转动连接有单向轮(17),单向轮(17)与齿轮(14)之间通过传动带(16)连接,单向轮(17)外部具有外轮(24),外轮(24)内部转动连接有从动轮(23),从动轮(23)与齿轮(14)通过传动带(16)连接,且从动轮(13)外壁周向等距设置有多个摆杆(26),摆杆(26)与从动轮(24)转动连接,摆杆(26)中部转动连接弹性杆(27)上端,弹性杆(27)下端转动连接在从动轮(23)上,外轮(24)内壁周向等距固定有多个限位块(25)。
- 根据权利要求1所述的一种跑步机直流无刷无感电机控制系统,其特征在于,所述弹性杆(27)包括固定杆、压簧和套杆,固定杆一端转动连接在摆杆(26)上,固定杆另一侧套接套杆,套杆一端通过压簧弹性连接固定杆,套杆另一端转动连接在从动轮(23)上。
- 根据权利要求1所述的一种跑步机直流无刷无感电机控制系统,其特征在于,所述外轮(24)外壁上固定连接锥齿环(18),锥齿环(18)啮合锥齿轮(19),锥齿轮(19)固定在从动轴上端,从动轴下端轴承连接在箱体(1)底部。
- 根据权利要求1所述的一种跑步机直流无刷无感电机控制系统,其特征在于,所述吊杆(15)上端固定在箱体(1)内壁上,吊杆(15)上部与箱体(1)连接处设置有加强筋。
- 根据权利要求3所述的一种跑步机直流无刷无感电机控制系统,其特征在于,所述箱体(1)上设置有转轴(21),转轴(21)下端轴承连接箱体(1)底部,转轴(21)上部穿过箱体(1)并与之套接,转轴(21)与从动轴之间通过链条(20)连接,转轴(21)上端固定连接调速轮(22)。
- 根据权利要求1所述的一种跑步机直流无刷无感电机控制系统,其特征在于,所述触点开关(9)采用铁质材质所制。
- 根据权利要求1所述的一种跑步机直流无刷无感电机控制系统,其特征在于,所述转轴(21) 通过线缆信号连接电机(28)。
- 根据权利要求1-7任一所述的一种跑步机直流无刷无感电机控制系统,其特征在于,所述箱体(2)底部固定有安装板(1),安装板(1)下方四角均开设有供安装的螺纹孔。
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