WO2020244184A1 - 超声探头 - Google Patents
超声探头 Download PDFInfo
- Publication number
- WO2020244184A1 WO2020244184A1 PCT/CN2019/123862 CN2019123862W WO2020244184A1 WO 2020244184 A1 WO2020244184 A1 WO 2020244184A1 CN 2019123862 W CN2019123862 W CN 2019123862W WO 2020244184 A1 WO2020244184 A1 WO 2020244184A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- layer
- conductive
- ultrasonic probe
- conductive adhesive
- adhesive layer
- Prior art date
Links
- 239000000523 sample Substances 0.000 title claims abstract description 57
- 239000003292 glue Substances 0.000 claims abstract description 24
- 230000005855 radiation Effects 0.000 claims abstract description 13
- 239000010410 layer Substances 0.000 claims description 114
- 239000012790 adhesive layer Substances 0.000 claims description 51
- 239000002923 metal particle Substances 0.000 claims description 7
- 239000000843 powder Substances 0.000 claims description 7
- 229920006335 epoxy glue Polymers 0.000 claims description 6
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 4
- 238000012360 testing method Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 15
- 238000001514 detection method Methods 0.000 description 6
- 238000002604 ultrasonography Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 230000005670 electromagnetic radiation Effects 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 239000011889 copper foil Substances 0.000 description 3
- 238000003745 diagnosis Methods 0.000 description 3
- 229920000620 organic polymer Polymers 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B8/00—Diagnosis using ultrasonic, sonic or infrasonic waves
- A61B8/44—Constructional features of the ultrasonic, sonic or infrasonic diagnostic device
- A61B8/4444—Constructional features of the ultrasonic, sonic or infrasonic diagnostic device related to the probe
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
- A61N7/00—Ultrasound therapy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B06—GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
- B06B—METHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
- B06B1/00—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
- B06B1/02—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
- B06B1/06—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B06—GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
- B06B—METHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
- B06B2201/00—Indexing scheme associated with B06B1/0207 for details covered by B06B1/0207 but not provided for in any of its subgroups
- B06B2201/50—Application to a particular transducer type
- B06B2201/55—Piezoelectric transducer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B06—GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
- B06B—METHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
- B06B2201/00—Indexing scheme associated with B06B1/0207 for details covered by B06B1/0207 but not provided for in any of its subgroups
- B06B2201/70—Specific application
- B06B2201/76—Medical, dental
Definitions
- the invention relates to an ultrasonic probe, more specifically, to the electromagnetic shielding of the ultrasonic probe, and belongs to the field of medical equipment and ultrasonic flaw detection.
- Ultrasound probes are used in many occasions such as medical diagnosis, treatment and ultrasonic flaw detection.
- electronic technology and image processing technology the performance of ultrasound probes has increasingly become a bottleneck restricting the performance of ultrasound equipment.
- the shielding of ultrasonic probes is becoming more and more important. The shielding effect of ultrasonic probes is directly related to the detection effect.
- the object of the present invention is to provide an ultrasonic probe with better shielding effect.
- the present invention provides an ultrasonic probe, which includes a housing in which a backing, a piezoelectric element, a matching layer, and a lens are sequentially arranged, and the ultrasonic probe further includes a circumferential covering of the piezoelectric
- the first shielding layer of the element and the matching layer, the radiation surface of the piezoelectric element is also provided with a second shielding layer, and the second shielding layer is a conductive adhesive layer formed by conductive glue.
- the number of the matching layers is at least two, and the conductive adhesive layer is arranged between two adjacent matching layers.
- the conductive adhesive layer is arranged between the matching layer and the lens.
- the lens includes a first layer and a second layer arranged adjacently, and the conductive adhesive layer is arranged between the first layer and the second layer.
- the conductive glue includes 7 parts by mass of conductive powder and 1 part by mass of epoxy glue.
- the conductive powder is silver-plated metal particles.
- the thickness of the conductive adhesive layer is less than or equal to 10 um.
- the conductive adhesive layer and the first shielding layer are connected by a conductive wire.
- the edges of the two parts bonded by the conductive adhesive layer are at least partially staggered to form a gap, the conductive adhesive layer covers at least a part of the gap, and the conductive wire is connected to the gap. Where the conductive adhesive layer is connected.
- the conductive wire is a conductive silver wire.
- the beneficial effect of the present invention is that: the radiation surface of the probe of the present invention is also provided with a shielding layer to prevent electromagnetic interference signals from entering from the radiation surface to interfere with normal signals; moreover, the second shielding layer is combined
- the first shielding layer realizes a larger range of electromagnetic shielding, so that the probe can work normally and stably in a complex electromagnetic environment, and provides excellent anti-electromagnetic interference capabilities for ultrasonic testing and treatment equipment;
- the conductive adhesive layer is composed of The conductive glue is formed, so that the conductive adhesive layer can not only shield electromagnetic radiation, but also bond two adjacent components, and the design is very reasonable.
- FIG. 1 is a schematic structural diagram of an ultrasonic probe provided by a specific embodiment of the present invention
- Fig. 2 is a three-dimensional schematic diagram of the two parts bonded by the ultrasonic probe shown in Fig. 1.
- 100-probe 20-housing; 22-backing; 24-piezoelectric element; 30-matching layer; 31-first matching layer; 32-second matching layer; 33-Nth matching layer; 40- Lens; 51-first shielding layer; 52-second shielding layer; 53-conductive adhesive layer; 60-conductive wire; 70-notch.
- the terms “upper”, “lower”, etc. refer to the state of the ultrasonic probe shown in FIG. 1. These terms indicating the orientation or position relationship, including but not limited to “upper” and “lower”, are only for the convenience of description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation Therefore, it cannot be understood as a limitation of the present invention.
- first, second, etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, the features defined with “first” and “second” may explicitly or implicitly include one or more of these features.
- an ultrasonic probe 100 provided by the first embodiment of the present invention, including a housing 20 in which a backing 22, a piezoelectric element 24, a matching layer 30, and a lens 40 are sequentially arranged.
- the ultrasonic probe 100 further includes a first shielding layer 51 that circumferentially wraps the piezoelectric element 24 and the matching layer 30.
- the first shielding layer 51 is copper foil, which can shield the electromagnetic radiation of the piezoelectric element 24 and the matching layer 30 in the circumferential direction.
- a second shielding layer 52 is further provided on the radiation surface of the piezoelectric element 24, and the second shielding layer 52 is a conductive adhesive layer 53 formed of conductive glue.
- the radiation surface of the piezoelectric element 24 refers to a surface substantially parallel to the piezoelectric element 24 or substantially parallel to the lens 40, and the surface is located between the upper surface of the piezoelectric element 24 and the outer surface of the lens 40.
- the plane parallel to the piezoelectric element 24 is a plane, and the surface parallel to the lens 40 is a curved surface. Therefore, the radiating surface described in this embodiment is not limited to a plane, and any solution that is the same or similar to this embodiment is covered. Within the protection scope of the present invention.
- the radiation surface of the probe 100 of this embodiment is also provided with a shielding layer to prevent electromagnetic interference signals from entering from the radiation surface and interfering with normal signals. ; Moreover, the second shielding layer 52 combined with the first shielding layer 51 realizes a larger range of electromagnetic shielding of the probe 100, so that the probe can work normally and stably in a complex electromagnetic environment. It provides excellent anti-electromagnetic interference capability for ultrasonic testing and treatment equipment, which can greatly improve the performance of the ultrasonic probe 100; in addition, the conductive adhesive layer 53 is formed of conductive glue, so the conductive adhesive layer 53 can not only shield electromagnetic radiation, It can also bond two adjacent parts, and the design is very reasonable.
- the number of matching layers 30 is at least two, and the conductive adhesive layer 53 is disposed between two adjacent matching layers 30.
- the second shielding layer 52 is disposed between two adjacent matching layers 30. Electromagnetic shielding can be implemented between the matching layers 30 to prevent electromagnetic interference signals from affecting the performance of the probe 100.
- the main function of the matching layer is to match the acoustic impedance between the ultrasound probe and the human tissue.
- General shielding methods such as pasting shielded copper foil will break the acoustic impedance matching effect, and cause sound waves to be reflected at the shielding interface and cannot enter the target smoothly.
- the commonly used probes mostly use organic polymer glue for bonding between the matching layer and the matching layer. This glue only serves as a bonding agent and cannot shield electromagnetic radiation.
- the probe 100 in this embodiment improves the bonding glue between the matching layers 30, and replaces the organic polymer glue with conductive glue with a conductive effect. Not only can the matching layer 30 be bonded, but also the radiation surface of the probe 100 can be The electromagnetic shielding at the matching layer 30 has a very reasonable design.
- the number of matching layers 30 is at least two, and two adjacent matching layers 30 are regarded as a group, and a conductive adhesive layer 53 is arranged between at least one group of matching layers 30. That is to say, the number of conductive adhesive layers 53 can be set as required, for example, the conductive adhesive layer 53 can be provided in only one group of matching layers 30, and the other groups of matching layers 30 can be bonded by conventional organic polymer glue; The conductive adhesive layer 53 is provided in the two or more matching layers 30 to further improve the shielding effect; any solution that is the same or similar to the embodiment is covered by the protection scope of the present invention.
- the matching layer 30 closest to the lens 40 is called the first matching layer 31, and the matching layer 30 adjacent to the first matching layer 31 is called the second matching layer 32, and so on, until the Nth matching layer 33, N is greater than or equal to 2.
- the Nth matching layer 33 to the second matching layer 32 is completed,
- the upper surface of the second matching layer 32 and the lower surface of the first matching layer 31 are evenly coated with conductive glue, align the outer frame, and apply pressure for bonding.
- the manufacturing is simple.
- the conductive glue can not only bond the corresponding
- the matching layer 30 can also achieve electromagnetic shielding, and the design is very reasonable.
- the conductive glue includes 7 parts by mass of conductive powder and 1 part by mass of epoxy glue.
- the mass ratio of conductive powder to epoxy glue is 7:1, which can achieve effective bonding and electromagnetic shielding.
- the conductive powder is silver-plated metal particles.
- silver-plated metal particles Such as silver-plated nickel powder, silver-plated aluminum powder and so on.
- Silver-plated metal particles have good conductivity and better electromagnetic shielding effect.
- the mesh size of the silver-plated metal particles is 2000 or more.
- the silver-plated metal particles with a mesh size of more than 2000 are more delicate, and the fine silver-plated metal particles can make the conductive adhesive layer 53 smoother, and the bonding effect and electromagnetic shielding effect are better.
- Epoxy glue should use low temperature curable glue, such as E51, E41, etc.
- the curing conditions of the conductive glue after bonding should be set according to the curing conditions of the epoxy glue used for the conductive glue.
- the "low temperature” in this embodiment means that the temperature is 80°C or lower. Low-temperature curable glue can cure fast and have high bonding strength in a low-temperature environment.
- the thickness of the conductive adhesive layer 53 is less than or equal to 10 um.
- the thickness of the conductive adhesive layer 53 is less than or equal to 10 um, which can make the conductive adhesive layer 53 lighter and thinner. While effectively bonding the two matching layers 30 and shielding radiation, it can also avoid affecting the function of the matching layer 30.
- the conductive adhesive layer 53 and the first shielding layer 51 are connected by a conductive wire 60.
- the conductive adhesive layer 53 and the first shielding layer 51 can be electrically connected, thereby exerting a shielding effect as a whole, realizing omnidirectional electromagnetic shielding of the probe 100, and improving the detection quality of the probe 100.
- the edges of the two components bonded by the conductive adhesive layer 53 are at least partially staggered to form a gap 70, the conductive adhesive layer 53 covers at least part of the gap 70, and the conductive wire 60 and the conductive adhesive layer at the gap 70 53 connections.
- the two components bonded by the conductive adhesive layer 53 are two adjacent matching layers 30.
- the first matching layer 31 and the second matching layer 32 as an example, the first matching layer The width of 31 is smaller than the width of the second matching layer 32, the edges of the first matching layer 31 and the second matching layer 32 are staggered to form a gap 70, and the conductive wire 60 is connected to the conductive adhesive layer 53 at the gap 70.
- the conductive wire 60 does not need to be arranged between the two matching layers 30, thereby avoiding unevenness of the matching layer 30, resulting in poor detection effect of the probe 100.
- the conductive wire 60 is a conductive silver wire.
- the conductive silver wire has a better conductive effect, so that the electromagnetic shielding effect of the first shielding layer 51 and the conductive adhesive layer 53 are better.
- the conductive adhesive layer 53 is disposed between two adjacent matching layers 30. In another preferred embodiment of the present invention, the conductive adhesive layer 53 is disposed between the matching layer 30 and the lens 40. In this way, electromagnetic shielding can be realized between the matching layer 30 and the lens 40 to prevent electromagnetic interference signals from affecting the performance of the probe 100.
- the lens 40 includes a first layer and a second layer arranged adjacently, and the conductive adhesive layer is arranged between the first layer and the second layer.
- the sublayer between the first layer and the second layer can be flat or curved.
- the lens 40 adopts a step-by-step bonding lens, and the lens layers are bonded by conductive glue.
- the lens is divided into an upper lens layer and a lower lens layer, and the upper lens layer and the lower lens layer are bonded by conductive glue, and the conductive glue forms a conductive adhesive layer.
- electromagnetic shielding can be realized between the lens layers, and electromagnetic interference signals can be prevented from affecting the performance of the probe 100.
- the number of layers of the lens is not limited to two, and can be set as required.
- the number of conductive adhesive layers between the lens layers can also be set according to needs, and any solution that is the same or similar to the embodiment is covered by the protection scope of the present invention.
- the number and position of the conductive adhesive layer 53 can be set as required. For example, only one layer of conductive adhesive layer 53 is provided, and this layer of conductive adhesive layer 53 can be provided on two adjacent ones.
- the matching layers 30 can also be arranged between the matching layer 30 and the lens 40, or between the lens layers adjacent to the lens. Two or more conductive adhesive layers 53 can also be provided. Two or more conductive adhesive layers 53 can be arranged adjacently or spaced apart. The details will not be repeated here, and the same or similar ones as in this embodiment are used. The solutions are all covered by the protection scope of the present invention.
- this embodiment is mainly to solve the shielding problem of ultrasound probes used in medical treatment and diagnosis
- the scope of application of this application is not only applicable to ultrasound probes used in medical treatment and diagnosis.
- This application has the effect of improving the shielding effect and enhancing the anti-electromagnetic interference ability for the probe using the matching technology of the matching layer technology.
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Abstract
Description
Claims (10)
- 一种超声探头,包括壳体,壳体中依次设置有背衬、压电元件、匹配层和透镜,所述超声探头还包括周向包覆所述压电元件及匹配层的第一屏蔽层,其特征在于:所述压电元件的辐射面上还设置有第二屏蔽层,所述第二屏蔽层为导电胶水形成的导电粘接层。
- 根据权利要求1所述的超声探头,其特征在于:所述匹配层的数量至少为两个,所述导电粘接层设置在相邻的两个匹配层之间。
- 根据权利要求1所述的超声探头,其特征在于:导电粘接层设置在匹配层和透镜之间。
- 根据权利要求1所述的超声探头,其特征在于:所述透镜包括相邻设置的第一层和第二层,所述导电粘接层设置在所述第一层和所述第二层之间。
- 根据权利要求1所述的超声探头,其特征在于:所述导电胶水包括7份质量的导电粉和1份质量的环氧胶水。
- 根据权利要求5所述的超声探头,其特征在于:所述导电粉为镀银金属颗粒。
- 根据权利要求1所述的超声探头,其特征在于:所述导电粘接层的厚度小于等于10um。
- 根据权利要求1所述的超声探头,其特征在于:所述导电粘接层和所述第一屏蔽层之间通过导电线连接。
- 根据权利要求8所述的超声探头,其特征在于:所述导电粘接层所粘接的两个部件的边缘至少部分错开形成缺口,所述导电粘接层覆盖至少部分缺口,所述导电线与所述缺口处的导电粘接层连接。
- 根据权利要求8所述的超声探头,其特征在于:所述导电线为导电银线。
Applications Claiming Priority (2)
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CN201910475096.X | 2019-06-03 | ||
CN201910475096.XA CN110090792B (zh) | 2019-06-03 | 2019-06-03 | 超声探头 |
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PCT/CN2019/123862 WO2020244184A1 (zh) | 2019-06-03 | 2019-12-09 | 超声探头 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113951920A (zh) * | 2021-09-24 | 2022-01-21 | 聚融医疗科技(杭州)有限公司 | 全屏蔽超声探头 |
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CN110090792B (zh) * | 2019-06-03 | 2020-08-18 | 飞依诺科技(苏州)有限公司 | 超声探头 |
CN117297653A (zh) * | 2019-09-05 | 2023-12-29 | 深圳迈瑞生物医疗电子股份有限公司 | 超声探头的声头及超声探头 |
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CN110090792A (zh) * | 2019-06-03 | 2019-08-06 | 飞依诺科技(苏州)有限公司 | 超声探头 |
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EP2646173A2 (en) * | 2010-12-03 | 2013-10-09 | Research Triangle Institute | Ultrasound device, and associated cable assembly |
CN206473341U (zh) * | 2016-11-28 | 2017-09-08 | 深圳市理邦精密仪器股份有限公司 | 超声探头 |
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2019
- 2019-06-03 CN CN201910475096.XA patent/CN110090792B/zh active Active
- 2019-12-09 WO PCT/CN2019/123862 patent/WO2020244184A1/zh active Application Filing
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JPH08223697A (ja) * | 1995-02-13 | 1996-08-30 | Nippon Dempa Kogyo Co Ltd | 配列型の超音波探触子 |
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CN108451544A (zh) * | 2017-02-20 | 2018-08-28 | 深圳市理邦精密仪器股份有限公司 | 超声成像诊断阵列探头和其制造方法及其设备 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113951920A (zh) * | 2021-09-24 | 2022-01-21 | 聚融医疗科技(杭州)有限公司 | 全屏蔽超声探头 |
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CN110090792B (zh) | 2020-08-18 |
CN110090792A (zh) | 2019-08-06 |
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