WO2020238697A1 - 显示基板及其制造方法、显示模组和显示装置 - Google Patents

显示基板及其制造方法、显示模组和显示装置 Download PDF

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Publication number
WO2020238697A1
WO2020238697A1 PCT/CN2020/091051 CN2020091051W WO2020238697A1 WO 2020238697 A1 WO2020238697 A1 WO 2020238697A1 CN 2020091051 W CN2020091051 W CN 2020091051W WO 2020238697 A1 WO2020238697 A1 WO 2020238697A1
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Prior art keywords
layer
base substrate
vibration
display
substrate
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PCT/CN2020/091051
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English (en)
French (fr)
Inventor
向炼
杨燕
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京东方科技集团股份有限公司
成都京东方光电科技有限公司
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Priority to US17/280,678 priority Critical patent/US20210343979A1/en
Publication of WO2020238697A1 publication Critical patent/WO2020238697A1/zh

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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/87Passivation; Containers; Encapsulations
    • H10K59/871Self-supporting sealing arrangements
    • H10K59/8722Peripheral sealing arrangements, e.g. adhesives, sealants
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/84Passivation; Containers; Encapsulations
    • H10K50/842Containers
    • H10K50/8426Peripheral sealing arrangements, e.g. adhesives, sealants
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/86Arrangements for improving contrast, e.g. preventing reflection of ambient light
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/87Arrangements for heating or cooling
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/87Passivation; Containers; Encapsulations
    • H10K59/873Encapsulations
    • H10K59/8731Encapsulations multilayered coatings having a repetitive structure, e.g. having multiple organic-inorganic bilayers
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/8791Arrangements for improving contrast, e.g. preventing reflection of ambient light
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/8794Arrangements for heating and cooling

Definitions

  • the present disclosure relates to the field of display technology, in particular to a display substrate and a manufacturing method thereof, a display module and a display device.
  • OLED Organic Light Emitting Diode
  • an embodiment of the present disclosure discloses a display substrate, including: a base substrate; a light emitting device provided on the base substrate; and a light emitting device provided on the base substrate for packaging the light emitting device An encapsulation layer of the device; and, an anti-vibration layer provided on the base substrate;
  • the orthographic projection area of the anti-vibration layer on the base substrate and the orthographic projection area of the light-emitting device on the base substrate have no overlapping area;
  • the anti-vibration layer is continuously arranged.
  • the anti-vibration layer is intermittently arranged and includes two or more intermittent parts, and the edge position of the encapsulation layer is located in the orthographic projection area on the base substrate. Or the discontinuous positions between the multiple discontinuous parts are in the orthographic projection area on the base substrate.
  • the display substrate further includes: an anti-crack layer and a plurality of water and oxygen blocking layers provided on the base substrate;
  • the water-blocking oxygen layer is arranged in the area between the light-emitting device and the anti-vibration layer;
  • the anti-cracking layer is arranged away from the anti-vibration layer, and the orthographic projection area of the anti-cracking layer on the base substrate and the orthographic projection area of the packaging layer on the base substrate have no overlapping area.
  • the volume of the anti-vibration layer is greater than the volume of the water and oxygen blocking layer.
  • the materials of the water and oxygen blocking layer, the anti-vibration layer, and the anti-cracking layer include organic materials.
  • an embodiment of the present disclosure discloses a display module, including the display substrate according to any one of the embodiments in the first aspect.
  • the display module further includes: a polarizer and a cover plate arranged on the display substrate in sequence, a heat dissipation shield layer arranged on a side of the display substrate away from the polarizer, and a shockproof film Layer; the shockproof film layer is arranged on the side of the heat dissipation shielding layer away from the display substrate.
  • the display module further includes: a polarizer and a cover plate sequentially arranged on the display substrate; a heat dissipation shield layer arranged on a side of the display substrate away from the polarizer; and shockproof A film layer, the structure formed by the shock-proof film layer and the cover plate covers the polarizer, the display substrate and the heat dissipation shielding layer.
  • an embodiment of the present disclosure discloses a display device including the display module described in any one of the embodiments in the second aspect.
  • an embodiment of the present disclosure also discloses a method of manufacturing the display substrate as described in the first aspect, wherein the anti-cracking layer further includes a first part and a second part disposed on the first part ,
  • the method includes: coating a layer of organic material on the base substrate on which the light-emitting device and the second part of the anti-cracking layer are made; and adopting a mask having patterns of a water and oxygen blocking layer, an anti-vibration layer, and an anti-cracking layer.
  • the plate exposes the layer of organic material; and performs development and curing treatment on the layer of organic material after exposure to form the first part of the water and oxygen barrier layer, the shockproof layer and the crackproof layer.
  • Fig. 1 is a schematic structural diagram of a display substrate according to an exemplary embodiment of the present disclosure
  • Fig. 2 is a schematic structural diagram of a display substrate according to another exemplary embodiment of the present disclosure.
  • FIG. 3 is a production flow chart of the water and oxygen blocking layer, the anti-vibration layer and the anti-crack layer in the display substrate according to an exemplary embodiment of the present disclosure
  • Fig. 4 is a schematic structural diagram of a display module according to an exemplary embodiment of the present disclosure.
  • Fig. 5 is a schematic structural diagram of a display module according to another exemplary embodiment of the present disclosure.
  • the present disclosure provides a new design method of the display substrate.
  • FIGS. 1 and 2 show a display substrate provided by an exemplary embodiment of the present disclosure.
  • the display substrate includes: a base substrate 1, a light emitting device 2 arranged on the base substrate 1, and an encapsulation layer 3 arranged on the base substrate 1 for encapsulating the light emitting device 2 .
  • the light-emitting device 2 includes: a light-emitting layer 20 disposed on the base substrate 1 and a cathode 21 disposed on the light-emitting layer 20;
  • the encapsulation layer 3 includes: a first inorganic encapsulation layer 30 sequentially disposed on the cathode 21, The organic encapsulation layer 31 and the second inorganic encapsulation layer 32.
  • the light-emitting device 2 also includes an anode (not shown in the figure), and the specific arrangement of the light-emitting device 2 can be the same as that of the related art, which will not be repeated here.
  • FIG. 1 only shows that the encapsulation layer 3 includes two inorganic encapsulation layers and one organic encapsulation layer.
  • the encapsulation layer 3 may include more inorganic encapsulation layers and more layers.
  • the organic encapsulation layer, the inorganic encapsulation layer, and the organic encapsulation layer are stacked in an alternating manner.
  • the specific position and material selection of the encapsulation layer 3 can be the same as in the related technology, and will not be repeated here.
  • the display substrate provided by the exemplary embodiment of the present disclosure further includes: an anti-vibration layer 4 provided on the base substrate 1.
  • the orthographic projection area of the anti-vibration layer 4 on the base substrate 1 and the orthographic projection area of the light emitting device 2 on the base substrate 1 have no overlapping area.
  • the anti-vibration layer 4 provided in the embodiment of the present disclosure can prevent the display substrate from being damaged due to stress caused by environmental vibration during use, and mainly serves as a buffering effect.
  • the display substrate provided by the embodiment of the present disclosure includes the anti-vibration layer 4, the orthographic projection area of the anti-vibration layer 4 on the base substrate 1 and the orthographic projection area of the light-emitting device 2 on the base substrate 1 have no overlapping area; There is an overlap area between the orthographic projection area on the base substrate 1 and the orthographic projection area of the packaging layer 3 on the base substrate 1, and the area of the overlap area is smaller than the area of the orthographic projection area of the anti-vibration layer 4 on the base substrate 1.
  • This arrangement of the anti-vibration layer 4 can enhance the overall anti-vibration performance of the display substrate, and can effectively avoid the occurrence of various defects caused by cracks caused by vibration in the display substrate in a severe vibration environment.
  • the display substrate when the display substrate is applied to a vehicle-mounted display screen, it can cope with the vibration environment encountered in the driving of the vehicle, so as to ensure the normal operation of the display screen under severe vibration driving conditions to ensure the safety of the driver.
  • the present disclosure provides two specific exemplary embodiments. .
  • the anti-vibration layer 4 is continuously arranged, that is, the anti-vibration layer 4 has an integral structure continuously and uninterruptedly formed on the base substrate 1.
  • the anti-vibration layer 4 is intermittently arranged, that is, the anti-vibration layer 4 may adopt a split structure, that is, it has two or more mutually formed on the base substrate 1. Intermittent part.
  • the orthographic projection area of the edge position of the encapsulation layer 3 on the base substrate 1 is located at the discontinuous position between two or more mutually discontinuous parts.
  • the discontinuity position corresponds to the edge position of the packaging layer 3.
  • the anti-vibration layer 4 can also be provided with multiple discontinuous positions. The specific discontinuous positions can be designed according to actual needs and the size of the display substrate frame area; of course, when there are more discontinuous positions, the size of the required frame area is larger. .
  • the arrangement of the anti-vibration layer 4 shown in Figure 1 not only increases the size of the anti-vibration layer 4 and enhances the anti-vibration capability, but also in the process and design, it can increase the design controllability and increase the adjustment of the equipment process. Quantity, to realize the advantages of process and design simplification.
  • the arrangement of the anti-vibration layer 4 shown in FIG. 2 can effectively reduce the impact force caused by the vibration in structure, but there are certain difficulties in design and technology.
  • the display substrate provided by the exemplary embodiment of the present disclosure may further include: a crack prevention layer 5 and a plurality of water and oxygen blocking layers 6 provided on the base substrate 1.
  • the water-blocking oxygen layer 6 is provided in the area between the light-emitting device 2 and the anti-vibration layer 4, and the orthographic projection area of the water-blocking oxygen layer 6 on the base substrate 1 is located between the orthographic projection area of the packaging layer 3 on the base substrate 1. in.
  • the anti-crack layer 5 is arranged away from the anti-vibration layer 4, and the orthographic projection area of the anti-crack layer 5 on the base substrate 1 and the orthographic projection area of the packaging layer 3 on the base substrate 1 have no overlapping area.
  • the display substrate of the embodiment of the present disclosure is provided with the anti-vibration layer 4, the anti-crack layer 5 and the water and oxygen barrier layer 6 are also provided, so that the display substrate can be shockproof, anti-crack and waterproof at the same time, and further enhance the safety performance of the display substrate. Increase service life and enhance market competitiveness.
  • the water-blocking oxygen layer 6 is mainly used to prevent water and oxygen from eroding the display area of the display substrate. There is a certain distance between the water-blocking oxygen layer 6 and the shockproof layer 4, so that the water-oxygen blocking layer 6 can be well Meet the requirements of water and oxygen; the embodiment of the present disclosure does not limit the specific location and number of the water and oxygen layer 6, the water and oxygen layer 6 can be designed according to the size of the display substrate frame area; in addition, the resistance of FIGS. 1 and 2 An organic layer can also be provided above the water-oxygen layer 6, and the organic layer can be used to fill up the gap.
  • the specific arrangement of the water- and oxygen-blocking layer 6 in the embodiment of the present disclosure is similar to the related art, and will not be repeated here.
  • the anti-crack layer 5 is located at the edge of the display substrate 1, and a certain burning area for laser cutting needs to be reserved from the outermost edge of the display substrate 1.
  • the anti-crack layer 5 is used to prevent the display area from being damaged by laser cutting. rupture.
  • the anti-cracking layer 5 may further include a first part 51 and a second part 52.
  • the first part 51 included in the anti-crack layer 5 is made of organic materials
  • the second part 52 included in the anti-crack layer 5 is made of inorganic materials.
  • the specific arrangement of the anti-crack layer 5 in the embodiment of the present disclosure is similar to the related technology, and will not be omitted here. Repeat.
  • the volume of the shockproof layer 4 in the embodiment of the present disclosure is greater than the volume of the water and oxygen blocking layer 6. This arrangement can further enhance the shockproof effect of the display substrate.
  • the materials of the water and oxygen blocking layer 6, the anti-vibration layer 4 and the anti-cracking layer 5 include organic materials.
  • the use of organic materials can produce thicker water and oxygen layer 6, anti-vibration layer 4, and anti-crack layer 5, and the production cost is low, thereby enhancing market competitiveness.
  • the materials of the water and oxygen blocking layer 6, the anti-vibration layer 4 and the anti-cracking layer 5 include organic materials, after coating an organic film layer, the organic film layer can simultaneously produce the water and oxygen blocking layer 6 and the anti-vibration layer 4.
  • the anti-crack layer 5 it is only necessary to design the patterns of the water and oxygen blocking layer 6, the shock-proof layer 4 and the anti-crack layer 5 for a mask at the same time, which not only does not increase the additional process, but also does not need to increase the cost of the mask.
  • the production method of the water-blocking oxygen layer 6, the anti-vibration layer 4, and the anti-cracking layer 5 in the display substrate includes:
  • S101 Coating an organic material on the base substrate on which the light-emitting device 2 and the second part 52 of the anti-cracking layer 5 are made.
  • S102 Expose the organic material by using a mask having patterns of the water-blocking oxygen layer 6, the anti-vibration layer 4, and the anti-cracking layer 5 at the same time.
  • S103 The exposed organic material is developed and cured to form the water and oxygen blocking layer 6, the anti-vibration layer 4, and the first part 51 of the anti-cracking layer 5.
  • an embodiment of the present disclosure provides a display module including the display substrate as described in any one of the embodiments in the first aspect described above. Since the display module described in the second aspect includes the display substrate described in any embodiment of the first aspect, the display module has the same beneficial effects as the display substrate described in any embodiment of the first aspect . Therefore, the beneficial effects of the display module in the second aspect will not be repeated here.
  • the display module of the embodiment of the present disclosure further includes: a polarizer 44 and a cover plate 45 which are sequentially arranged on the display substrate 43, and are arranged on the display substrate 43 away from the polarizer 44
  • the heat dissipation shielding layer 42 on one side and the shockproof film layer 41 are arranged on the side of the heat dissipation shielding layer 42 away from the display substrate 43.
  • the specific arrangement of the polarizer 44 and the cover plate 45 is similar to the related art, and will not be repeated here.
  • the heat dissipation shielding layer 42 is applied on the back of the display substrate 43 (that is, on the side of the display substrate 43 away from the polarizer 44) to shield, buffer, dissipate, and shield the screen of the display substrate 43. And so on.
  • the anti-vibration film layer 41 is pasted on the heat dissipation shielding layer 42 with an adhesive material with good thermal conductivity such as silica gel, so as to improve the overall anti-vibration level of the display module to meet the working stability of the car screen under severe vibration environment. .
  • the display substrate 43 in FIG. 4 may be a display substrate provided with an anti-vibration layer 4 provided by any one of the embodiments of the first aspect of the embodiments of the present disclosure, or it may be an ordinary display in the related art without an anti-vibration layer. Substrate.
  • the display substrate 43 is a display substrate provided with an anti-vibration layer 4 provided by any one of the embodiments of the first aspect of the embodiments of the present disclosure, under the joint action of the anti-vibration layer 4 and the anti-vibration film layer 41, a high anti-vibration Level of display module.
  • the display module of the embodiment of the present disclosure further includes a polarizer 44 and a cover plate 45 which are sequentially arranged on the display substrate 43, and are arranged on the display substrate 43 away from the polarizer 44.
  • a polarizer 44 and a cover plate 45 which are sequentially arranged on the display substrate 43, and are arranged on the display substrate 43 away from the polarizer 44.
  • the structure formed by the shockproof film layer 41 and the cover plate 45 covers the polarizer 44, the display substrate 43 and the heat dissipation shielding layer 42.
  • the anti-vibration film layer 41 included in the display module in the exemplary embodiment shown in FIG. 5 can also reduce the stress and impact caused by left and right vibrations. Achieve a higher level of shock resistance.
  • the shockproof membrane layer 41 may be embossed silica gel buffer material, foam, and other membrane materials with shockproof and buffer functions.
  • the shockproof membrane layer 41 may be embossed silica gel buffer material, foam, and other membrane materials with shockproof and buffer functions.
  • other suitable materials can also be used according to actual needs.
  • an embodiment of the present disclosure discloses a display device including the display module as described in any one of the embodiments of the second aspect described above. Since the display device of the third aspect includes the display module described in any embodiment of the second aspect, the display device has the same beneficial effects as the display module described in any embodiment of the second aspect. Therefore, the beneficial effects of the display device of the third aspect will not be repeated here.
  • the display substrate provided by the embodiments of the present disclosure includes an anti-vibration layer
  • the anti-vibration layer is arranged at the boundary position of the encapsulation layer, and a part of the anti-vibration layer is covered by the encapsulation layer, and the other part is not covered by the encapsulation layer.
  • the method can enhance the overall shock-proof performance of the display substrate, and can effectively avoid the occurrence of various defects caused by the cracking of the display substrate in a severe vibration environment.
  • the display substrate when the display substrate is applied to a vehicle-mounted display screen, it can cope with the vibration environment encountered in the driving of the vehicle, thereby ensuring the normal operation of the display screen under severe vibration driving conditions to ensure the safety of the driver.
  • the display substrate of the embodiment of the present disclosure is provided with an anti-cracking layer and a water- and oxygen-blocking layer at the same time as the shock-proof layer, the display substrate can be shockproof, crack-proof and waterproof at the same time, further enhancing the safety performance of the display substrate and increasing Service life, enhance market competitiveness.
  • the display module of the embodiment of the present disclosure is covered with a heat dissipation shielding layer on the back of the display substrate, it plays a role of shading, buffering, heat dissipation, and shielding on the display substrate screen.
  • the anti-vibration film layer is pasted on the heat dissipation shielding layer with an adhesive material with good thermal conductivity such as silica gel, thereby improving the overall anti-vibration level of the display module to meet the working stability of the vehicle screen under severe vibration environment.

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Abstract

本公开实施例提供了一种显示基板,包括:衬底基板;设置在衬底基板上的发光器件;设置在所述衬底基板上,用于封装发光器件的封装层,以及,设置在衬底基板上的防震层。防震层在衬底基板上的正投影区域与发光器件在衬底基板上的正投影区域无重叠区域。防震层在衬底基板上的正投影区域与封装层在衬底基板上的正投影区域存在重叠区域,且该重叠区域的面积小于防震层在衬底基板上的正投影区域的面积。本公开实施例还公开了一种显示基板制造方法、显示模组和显示装置。

Description

显示基板及其制造方法、显示模组和显示装置
相关申请的交叉引用
本公开要求于2019年5月28日向中国国家知识产权局递交的中国专利申请201910452099.1的权益,该申请的公开内容通过引用整体并入本公开中。
技术领域
本公开涉及显示技术领域,具体为一种显示基板及其制造方法、显示模组和显示装置。
背景技术
随着时代的发展,人们的生活水平不断地提高,汽车已不再是身份、地位的象征,它越来越成为真正意义的交通工具,然而随着汽车多媒体时代的到来,车载DVD、VCD、电视等需要配套车载显示器的车载主机越来越普及,汽车多媒体市场正在日渐膨胀,车载显示器的市场需求也越来越庞大。
但是,由于汽车在行驶过程中,显示器会随着车的颠簸而振动,长时间振动不仅影响人们的使用,而且会导致显示器的损害,降低了显示器的使用寿命,并且在剧烈的震动环境下,使用传统封装方式封装的有机发光二极管(Organic Light Emitting Diode,OLED)显示屏可能出现由破裂引起的各种不良问题。
发明内容
在第一方面中,本公开实施例公开了一种显示基板,包括:衬底基板;设置在所述衬底基板上的发光器件;设置在所述衬底基板上、用于封装所述发光器件的封装层;以及,设置在所述衬底基板上的防震层;
所述防震层在所述衬底基板上的正投影区域与所述发光器件在所 述衬底基板上的正投影区域无重叠区域;以及
所述防震层在所述衬底基板上的正投影区域与所述封装层在所述衬底基板上的正投影区域存在重叠区域,且该重叠区域的面积小于所述防震层在所述衬底基板上的正投影区域的面积。
在一个示例性实施例中,所述防震层连续设置。
在另一个示例性实施例中,所述防震层间断设置并包括两个或多个彼此间断的部分,所述封装层的边缘位置在所述衬底基板上的正投影区域位于所述两个或多个彼此间断的部分之间的间断位置在所述衬底基板上的正投影区域之中。
在一个示例性实施例中,该显示基板还包括:设置在所述衬底基板上的防裂层和多个阻水氧层;
所述阻水氧层设置在所述发光器件和所述防震层之间的区域;
所述防裂层远离所述防震层设置,且所述防裂层在所述衬底基板上的正投影区域与所述封装层在所述衬底基板上的正投影区域无重叠区域。
在一个示例性实施例中,所述防震层的体积大于所述阻水氧层的体积。
在一个示例性实施例中,所述阻水氧层、所述防震层和所述防裂层的材料包括有机材料。
在第二方面中,本公开实施例公开了一种显示模组,包括第一方面中任一实施例所述的显示基板。
在一个示例性实施例中,显示模组还包括:依次设置在所述显示基板上的偏光片和盖板,设置在所述显示基板远离所述偏光片一侧的散热屏蔽层,以及防震膜层;所述防震膜层设置在所述散热屏蔽层远离所述显示基板的一侧。
在另一个示例性实施例中,显示模组还包括:依次设置在所述显示基板上的偏光片和盖板;设置在所述显示基板远离所述偏光片一侧的散热屏蔽层;以及防震膜层,所述防震膜层与所述盖板形成的结构包覆所 述偏光片、所述显示基板和所述散热屏蔽层。
在第三方面中,本公开实施例公开了一种显示装置,包括第二方面中任一实施例所述的显示模组。
在另一方面中,本公开实施例还公开了一种制造如第一方面所述的显示基板的方法,其中所述防裂层进一步包括第一部分和设置在所述第一部分上的第二部分,所述方法包括:在制作有发光器件以及防裂层的第二部分的衬底基板上涂覆一层有机材料;采用同时具有阻水氧层、防震层和防裂层的图案的掩膜板对该层有机材料进行曝光;和对曝光后的该层有机材料进行显影、固化处理,以形成阻水氧层、防震层和防裂层的第一部分。
上述说明仅是本公开实施例技术方案的概述,为了能够更清楚了解本公开实施例的技术手段,而可依照说明书的内容予以实施,并且为了让本公开实施例的上述和其它目的、特征和优点能够更明显易懂,以下特举本公开实施例的具体实施方式。
附图说明
通过阅读下文对示例性实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出可选实施方式的目的,而并不认为是对本公开实施例的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:
图1为根据本公开一个示例性实施例所述的一种显示基板的结构示意图;
图2为根据本公开另一个示例性实施例所述的一种显示基板的结构示意图;
图3为根据本公开一个示例性实施例所述的显示基板中的阻水氧层、防震层和防裂层的制作流程图;
图4为根据本公开一个示例性实施例所述的一种显示模组的结构示意图;
图5为根据本公开另一个示例性实施例所述的一种显示模组的结构示意图。
具体实施方式
下面将参照附图更详细地描述本公开的示例性实施例。虽然附图中显示了本公开的示例性实施例,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。
本技术领域技术人员可以理解,除非特意声明,这里使用的单数形式“一”、“一个”、“所述”和“该”也可包括复数形式。应该进一步理解的是,本申请的说明书中使用的措辞“包括”是指存在所述特征、整数、步骤、操作、元件和/或组件,但是并不排除存在或添加一个或多个其他特征、整数、步骤、操作、元件、组件和/或它们的组。应该理解,当称元件被“连接”到另一元件时,它可以直接连接到其他元件,或者也可以存在中间元件。此外,这里使用的“连接”可以包括无线连接。这里使用的措辞“和/或”包括一个或更多个相关联的列出项的全部或任一单元和全部组合。
本技术领域技术人员可以理解,除非另外定义,这里使用的所有术语(包括技术术语和科学术语),具有与本申请所属领域中的普通技术人员的一般理解相同的意义。还应该理解的是,诸如通用字典中定义的那些术语,应该被理解为具有与相关技术的上下文中的意义一致的意义,并且除非像这里一样被特定定义,否则不会用理想化或过于正式的含义来解释。
为了解决相关技术中的显示基板在剧烈的震动环境下,可能出现的由破裂引起的各种不良问题,本公开提供一种新的显示基板的设计方式。
在第一方面中,图1和图2示出了本公开示例性实施例提供的显示基板。如图1和图2所示,该显示基板包括:衬底基板1,设置在衬底基板1上的发光器件2,以及设置在衬底基板1上、用于封装发光器件 2的封装层3。具体地,发光器件2包括:设置在衬底基板1上的发光层20和设置在该发光层20上的阴极21;封装层3包括:依次设置在阴极21上的第一无机封装层30、有机封装层31和第二无机封装层32。当然,需要说明的是,实际设计时,发光器件2还包括阳极(图中未示出),发光器件2的具体设置方式可以与相关技术相同,这里不再赘述。另外,需要说明的是,图1中仅示出了封装层3包括两层无机封装层和一层有机封装层,实际设计时,封装层3可以包括更多层的无机封装层和更多层的有机封装层,无机封装层和有机封装层按照相互交替的方式叠层设置,封装层3的具体位置以及材料选择可以与相关技术相同,这里不再赘述。
如图1和图2所示,本公开示例性实施例提供的显示基板还包括:设置在衬底基板1上的防震层4。其中,防震层4在衬底基板1上的正投影区域与发光器件2在衬底基板1上的正投影区域无重叠区域。防震层4在衬底基板1上的正投影区域与封装层3在衬底基板1上的正投影区域存在重叠区域,且该重叠区域的面积小于防震层4在衬底基板1上的正投影区域的面积,即本公开实施例中,至少一部分防震层4被第一无机封装层30覆盖,另一部分防震层4未被第一无机封装层30覆盖。本公开实施例中设置的防震层4能够防止显示基板在使用过程中由于环境震动造成的应力破坏,主要起到一种缓冲作用。
由于本公开实施例提供的显示基板包括防震层4,防震层4在衬底基板1上的正投影区域与发光器件2在衬底基板1上的正投影区域无重叠区域;防震层4在衬底基板1上的正投影区域与封装层3在衬底基板1上的正投影区域存在重叠区域,且该重叠区域的面积小于防震层4在衬底基板1上的正投影区域的面积。防震层4的这种设置方式可以增强显示基板的整体防震性能,能够有效的避免显示基板在剧烈的震动环境下,出现的由震动导致的破裂而引起的各种不良的发生。另外,当该显示基板应用在车载显示屏时,能够应对车辆行驶中遇到的震动环境,从而确保显示屏在剧烈震动行驶条件下的正常工作,以保证驾驶人员的安 全。
在一些实施例中,为了使得本公开实施例提供的显示基板的结构更加多样性,以及考虑防震层4的位置和尺寸对防震性能的影响,本公开给出了两种具体的示例性实施方式。在一个示例性实施例中,如图1所示,防震层4连续设置,也就是说,防震层4具有连续不间断地形成在衬底基板1上的整体式结构。在另一个示例性实施例中,如图2所示,防震层4间断设置,也就是说,防震层4可以采用分体式结构,即具有形成在衬底基板1上的两个或多个彼此间断的部分。
例如,如图2所示,当防震层4间断设置时,封装层3的边缘位置在衬底基板1上的正投影区域位于两个或多个彼此间断的部分之间的间断位置在衬底基板1上的正投影区域之中,也就是说,间断位置与封装层3的边缘位置对应。实际设计时,防震层4还可以设置多个间断位置,具体的间断位置可以根据实际需要以及显示基板边框区域的尺寸设计;当然,间断位置设置的较多时,相对需要的边框区域的尺寸较大。
需要说明的是,图1所示的防震层4的设置方式不仅增加了防震层4的尺寸,增强防震能力,还在工艺和设计上,可以增大设计可控量和增大设备工艺的调整量,实现工艺和设计简化等优势。图2所示的防震层4的设置方式在结构上可有效减弱震动带来的冲击力,但在设计和工艺上有一定难度。
如图1和图2所示,本公开示例性实施例提供的显示基板还可以包括:设置在衬底基板1上的防裂层5和多个阻水氧层6。阻水氧层6设置在发光器件2和防震层4之间的区域,且阻水氧层6在衬底基板1上的正投影区域位于封装层3在衬底基板1上的正投影区域之中。防裂层5远离防震层4设置,且防裂层5在衬底基板1上的正投影区域与封装层3在衬底基板1上的正投影区域无重叠区域。由于本公开实施例的显示基板在设置防震层4的同时,还设置了防裂层5和阻水氧层6,使得显示基板可以同时防震、防裂和防水,进一步增强显示基板的安全性能,增加使用寿命,提升市场竞争力。
具体地,阻水氧层6主要用于阻止水氧对显示基板的显示区的侵蚀,阻水氧层6与防震层4之间间隔有一定距离,以使得阻水氧层6能够很好的满足阻水氧的需求;本公开实施例并不限定阻水氧层6的具体位置以及个数,阻水氧层6可以根据显示基板边框区域的尺寸设计;另外,图1和图2的阻水氧层6的上方还可以设置有机层,该有机层可以用来填补断层差,本公开实施例中阻水氧层6的具体设置方式与相关技术类似,这里不再赘述。
具体地,防裂层5位于显示基板1的边缘,且距离显示基板1的最外边需要预留一定的用于激光切割的灼烧区,防裂层5用于防止由于激光切割导致显示区的破裂。具体实施时,如图2所示,防裂层5可以进一步包括第一部分51和第二部分52。防裂层5包括的第一部分51选用有机材料制作,防裂层5包括的第二部分52选用无机材料制作,本公开实施例中防裂层5的具体设置方式与相关技术类似,这里不再赘述。
在一些实施例中,本公开实施例中防震层4的体积大于阻水氧层6的体积。这种设置方式能够进一步增强显示基板的防震效果。
在一些实施例中,阻水氧层6、防震层4和防裂层5的材料包括有机材料。采用有机材料能够制作出厚度较厚的阻水氧层6、防震层4和防裂层5,且制作成本较低,进而能够提升市场竞争力。
另外,由于阻水氧层6、防震层4和防裂层5的材料包括有机材料,在涂覆一层有机膜层后,该有机膜层可同时制作出阻水氧层6、防震层4和防裂层5,只需对一块掩膜板同时设计阻水氧层6、防震层4和防裂层5的图案即可,不仅不增加额外工序,也不需要额外增加掩膜板成本。
具体而言,以防裂层5包括的第二部分52已经制作完成为前提,如图3所示,显示基板中的阻水氧层6、防震层4和防裂层5的制作方法包括:
S101:在制作有发光器件2以及防裂层5的第二部分52的衬底基板上涂覆有机材料。
S102:采用同时具有阻水氧层6、防震层4和防裂层5的图案的掩膜板对有机材料进行曝光。
S103:曝光后的该层有机材料进行显影、固化处理,以形成阻水氧层6、防震层4和防裂层5的第一部分51。
在第二方面中,本公开实施例提供了一种显示模组,该显示模组包括如上文描述的第一方面中任一实施例所述的显示基板。由于第二方面中所述的显示模组包括了第一方面中任一实施例所述的显示基板,使得显示模组具有与第一方面中任一实施例所述的显示基板相同的有益效果。因此,在此不再重复赘述第二方面中的显示模组的有益效果。
在一个示例性实施例中,如图4所示,本公开实施例的显示模组还包括:依次设置在显示基板43上的偏光片44和盖板45,设置在显示基板43远离偏光片44一侧的散热屏蔽层42,以及防震膜层41,防震膜层41设置在散热屏蔽层42远离显示基板43的一侧。偏光片44和盖板45的具体设置方式与相关技术类似,这里不再赘述。
如图4所示,在显示基板43的背部(即在显示基板43远离偏光片44的一侧)进行散热屏蔽层42的贴覆,起到对显示基板43屏幕的遮光、缓冲、散热、屏蔽等作用。并且,采用硅胶等具有良好导热性能的胶粘材料将防震膜层41贴覆于散热屏蔽层42上,从而提高显示模组整体的防震等级,以满足车载屏幕在剧烈震动环境下的工作稳定性。
需要说明的是,图4中的显示基板43可以为本公开实施例第一方面中任一实施例提供的设置有防震层4的显示基板,也可以为相关技术不设置防震层的普通的显示基板。当显示基板43为本公开实施例第一方面中任一实施例提供的设置有防震层4的显示基板时,在防震层4以及防震膜层41的共同作用下,能够实现一种具有高防震等级的显示模组。
在另一个示例性实施例中,如图5所示,本公开实施例的显示模组还包括依次设置在显示基板43上的偏光片44和盖板45,设置在显示 基板43远离偏光片44一侧的散热屏蔽层42,以及防震膜层41。防震膜层41与盖板45形成的结构包覆偏光片44、显示基板43和散热屏蔽层42。与图4所示示例性实施例中的显示模组的结构相比,图5所示示例性实施例中的显示模组包括的防震膜层41还能够减小左右震动带来的应力冲击,实现更高等级的防震能力。
具体地,防震膜层41可采用压花硅胶缓冲材料、泡沫以及其它具有防震缓冲功能的膜材。但是,对于本领域技术人员而言,根据实际需要,也可以使用其他合适的材料。
在第三方面中,本公开实施例公开了一种显示装置,包括如上文描述的第二方面中任一实施例所述的显示模组。由于第三方面的显示装置包括了第二方面中任一实施例所述的显示模组,使得显示装置具有与第二方面中任一实施例所述的显示模组相同的有益效果。因此,在此不再重复赘述第三方面的显示装置的有益效果。
应用本公开实施例所获得的有益效果至少包括:
1、由于本公开实施例的提供的显示基板包括防震层,防震层设置在封装层的边界位置,且防震层的一部分被封装层覆盖,另一部分未被封装层覆盖,防震层的这种设置方式可以增强显示基板的整体防震性能,能够有效的避免显示基板在剧烈的震动环境下,出现的由震动导致的破裂而引起的各种不良的发生。另外,当该显示基板应用在车载显示屏时,能够应对车辆行驶中遇到的震动环境,从而确保显示屏在剧烈震动行驶条件下的正常工作,以保证驾驶人员的安全。
2、由于本公开实施例的显示基板在设置防震层的同时,还设置了防裂层和阻水氧层,使得显示基板可以同时防震、防裂和防水,进一步增强显示基板的安全性能,增加使用寿命,提升市场竞争力。
3、由于本公开实施例的显示模组在显示基板的背部进行散热屏蔽层贴覆,起到对显示基板屏幕的遮光、缓冲、散热、屏蔽等作用。并且,采用硅胶等具有良好导热性能的胶粘材料将防震膜层贴覆于散热屏蔽 层上,从而提高显示模组整体的防震等级,以满足车载屏幕在剧烈震动环境下的工作稳定性。
以上所述仅是本公开的部分实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本公开原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本公开的保护范围。

Claims (11)

  1. 一种显示基板,包括:
    衬底基板;
    发光器件,设置在所述衬底基板上,
    封装层,设置在所述衬底基板上,用于封装所述发光器件;以及
    防震层,设置在所述衬底基板上;
    其中,所述防震层在所述衬底基板上的正投影区域与所述发光器件在所述衬底基板上的正投影区域无重叠区域;以及
    其中,所述防震层在所述衬底基板上的正投影区域与所述封装层在所述衬底基板上的正投影区域存在重叠区域,且所述重叠区域的面积小于所述防震层在所述衬底基板上的正投影区域的面积。
  2. 如权利要求1所述的显示基板,其中,所述防震层连续设置。
  3. 如权利要求1所述的显示基板,其中,所述防震层间断设置并包括两个或多个彼此间断的部分,所述封装层的边缘位置在所述衬底基板上的正投影区域位于所述两个或多个彼此间断的部分之间的间断位置在所述衬底基板上的正投影区域之中。
  4. 如权利要求1-3任一项所述的显示基板,还包括:设置在所述衬底基板上的防裂层和多个阻水氧层;
    所述阻水氧层设置在所述发光器件和所述防震层之间的区域;
    所述防裂层远离所述防震层设置,且所述防裂层在所述衬底基板上的正投影区域与所述封装层在所述衬底基板上的正投影区域无重叠区域。
  5. 如权利要求4所述的显示基板,其中,所述防震层的体积大于所述阻水氧层的体积。
  6. 如权利要求4所述的显示基板,其中,所述阻水氧层、所述防震层和所述防裂层的材料包括有机材料。
  7. 一种显示模组,包括:如权利要求1-6任一项所述的显示基板。
  8. 根据权利要求7所述的显示模组,还包括:
    依次设置在所述显示基板上的偏光片和盖板;
    设置在所述显示基板远离所述偏光片一侧的散热屏蔽层;以及
    防震膜层,所述防震膜层设置在所述散热屏蔽层远离所述显示基板的一侧。
  9. 根据权利要求7所述的显示模组,还包括:
    依次设置在所述显示基板上的偏光片和盖板;
    设置在所述显示基板远离所述偏光片一侧的散热屏蔽层;以及
    防震膜层,所述防震膜层与所述盖板形成的结构包覆所述偏光片、所述显示基板和所述散热屏蔽层。
  10. 一种显示装置,包括:如权利要求7-9任一项所述的显示模组。
  11. 一种制造如权利要求6所述的显示基板的方法,其中所述防裂层进一步包括第一部分和设置在所述第一部分上的第二部分,所述方法包括:
    在制作有发光器件以及防裂层的第二部分的衬底基板上涂覆一层有机材料;
    采用同时具有阻水氧层、防震层和防裂层的图案的掩膜板对该层有 机材料进行曝光;和
    对曝光后的该层有机材料进行显影、固化处理,以形成阻水氧层、防震层和防裂层的第一部分。
PCT/CN2020/091051 2019-05-28 2020-05-19 显示基板及其制造方法、显示模组和显示装置 WO2020238697A1 (zh)

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