WO2020238426A1 - 应用于等离子体系统的方法及相关等离子体系统 - Google Patents
应用于等离子体系统的方法及相关等离子体系统 Download PDFInfo
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- WO2020238426A1 WO2020238426A1 PCT/CN2020/083727 CN2020083727W WO2020238426A1 WO 2020238426 A1 WO2020238426 A1 WO 2020238426A1 CN 2020083727 W CN2020083727 W CN 2020083727W WO 2020238426 A1 WO2020238426 A1 WO 2020238426A1
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- radio frequency
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32009—Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
- H01J37/32082—Radio frequency generated discharge
- H01J37/32174—Circuits specially adapted for controlling the RF discharge
- H01J37/32183—Matching circuits
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/32—Processing objects by plasma generation
- H01J2237/33—Processing objects by plasma generation characterised by the type of processing
- H01J2237/334—Etching
- H01J2237/3341—Reactive etching
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32532—Electrodes
Definitions
- the present invention relates to an operating method, in detail, a method applied to a plasma system and related plasma system.
- the present invention discloses a method applied to a plasma system and a related plasma system to solve the problems in the background art.
- a method applied to a plasma system has a chamber, a lower electrode placed in the chamber, and a radio frequency coupled to the lower electrode through a matching circuit.
- Source the plasma system is used to process the work piece placed on the lower electrode.
- the method includes: activating the radio frequency source; increasing the radio frequency power of the radio frequency source and generating output power at the lower electrode corresponding to the default position of the matching circuit; and when a first condition is met, using a first trend The radio frequency power is adjusted and the matching circuit is adjusted to satisfy the second condition with a second trend of increasing the ratio of the output power to the radio frequency power.
- a method applied to a plasma system has a chamber, a lower electrode placed in the chamber, and a radio frequency coupled to the lower electrode through a matching circuit.
- Source the plasma system is used to process the work piece placed on the lower electrode.
- the method includes: activating the radio frequency source to generate radio frequency power; increasing the radio frequency power of the radio frequency source, and the radio frequency power generates output power at the lower electrode through a default position of the matching circuit; and when coupled When the DC voltage value detected by the sensor of the work piece reaches the default voltage value or the radio frequency power reaches the maximum radio frequency power, the matching circuit is adjusted to increase the ratio of the output power to the radio frequency power.
- a plasma system is disclosed.
- the plasma system is used to process a work piece placed in the chamber.
- the plasma system includes a lower electrode, a radio frequency source, a matching circuit and a control circuit.
- the lower electrode is placed in the chamber; the radio frequency source is coupled to the lower electrode; the matching circuit is coupled between the radio frequency source and the lower electrode, wherein when the radio frequency source is activated
- the default position of the matching circuit corresponds to the radio frequency power to generate output power on the lower electrode;
- the control circuit is coupled to the radio frequency source and the matching circuit, wherein the control circuit is used to control
- the radio frequency source increases the radio frequency power until the first condition is met, adjusts the radio frequency power with a first trend and adjusts the matching circuit with a second trend that increases the ratio of the output power to the radio frequency power To meet the second condition.
- FIG. 1 is a schematic diagram of a plasma system according to an embodiment of the invention.
- FIG. 2 is a schematic diagram of a matching circuit according to an embodiment of the invention.
- FIG 3 is a flowchart of the first part of a method applied to a plasma system according to an embodiment of the present invention.
- 4A is a waveform diagram according to the first part of the flowchart of the method shown in FIG. 3.
- 4B is another waveform diagram according to the first part of the flowchart of the method shown in FIG. 3.
- FIG. 5 is a flowchart of the second part of a method applied to a plasma system according to an embodiment of the present invention.
- 6A is a waveform diagram according to the second part of the flowchart of the method shown in FIG. 5.
- FIG. 6B is another waveform diagram according to the second part of the flowchart of the method shown in FIG. 5.
- Fig. 7A is a waveform diagram according to the embodiment of Fig. 4A.
- Fig. 7B is a waveform diagram according to the embodiment of Fig. 4B.
- Fig. 7C is another waveform diagram according to the embodiment of Fig. 4B.
- FIG. 8 is a flowchart of a method applied to a plasma system according to another embodiment of the present invention.
- FIG. 9A is a waveform diagram according to the flowchart of the method shown in FIG. 8.
- FIG. 9B is another waveform diagram according to the flowchart of the method shown in FIG. 8.
- first and second features are in direct contact with each other; and may also include
- additional components are formed between the above-mentioned first and second features, so that the first and second features may not be in direct contact.
- present disclosure may reuse component symbols and/or labels in multiple embodiments. Such repeated use is based on the purpose of brevity and clarity, and does not in itself represent the relationship between the different embodiments and/or configurations discussed.
- spatially relative terms here such as “below”, “below”, “below”, “above”, “above” and similar, may be used to facilitate the description of the drawing
- the relationship between one component or feature relative to another component or feature is shown.
- these spatially relative terms also cover a variety of different orientations in which the device is in use or operation.
- the device may be placed in other orientations (for example, rotated by 90 degrees or in other orientations), and these spatially relative descriptive words should be explained accordingly.
- the voltage bias value on the workpiece (such as wafer) When the plasma system processes the workpiece (such as wafer), for example, to etch the workpiece (such as wafer), the voltage bias value on the workpiece (such as wafer) must be detected in real time In order to achieve the consistency of the process results on the work piece (such as a wafer), the voltage bias value on the work piece (such as a wafer) must be controlled to maintain a constant value during the processing. If the voltage bias value on the work piece (such as wafer) takes too long to reach the default voltage bias value, the unstable voltage bias value may cause the processing result of the work piece (such as wafer) to be less than expected, and then Greatly reduce the yield.
- the present invention discloses a method applied to a plasma system and a related plasma system.
- the method and the plasma system can quickly adjust the voltage bias value on a work piece (such as a wafer) to a default voltage bias To prevent the voltage bias value on the work piece (such as wafer) from taking too long to reach the default voltage bias value.
- the method and plasma system disclosed in the present invention can effectively improve the production yield of work pieces (such as wafers) and save energy consumption.
- FIG. 1 is a schematic diagram of a plasma system 1 according to an embodiment of the invention.
- the plasma system 1 is used to process a work piece (such as a wafer).
- the plasma system 1 may be an etching device that uses plasma to process a work piece (such as a wafer). Etching.
- the plasma system 1 includes a chamber 10, a lower electrode 11 placed in the chamber 10, a radio frequency power supply 12, a matching circuit 13, a sensor 14 and a control circuit 15.
- a work piece (such as a wafer) is placed on the lower electrode 11 for processing.
- the radio frequency power supply 12 is coupled to the lower electrode 11 through a matching circuit 13, wherein the radio frequency power supply 12 is used to provide radio frequency power RFp.
- the radio frequency power RFp passes through a matcher in the matching circuit 13 to form an output power OUTp at the lower electrode 11.
- the matching circuit 13 can be made to have different impedances.
- the impedance of the matching circuit 13 and the output impedance of the RF power supply 12 such as the output impedance of 50 ohms
- the RF power supply 12 and the impedance of the transmission line between the matching circuit 13 and the impedance of the lower electrode 11 and the impedance formed by the plasma in the chamber 10 achieve impedance matching, the reflected power of the matching circuit 13 to the radio frequency power RFp is the smallest. At this time, the output power OUTp The ratio to the radio frequency power RFp is the largest.
- An amplitude and phase detection circuit (not shown) may be provided between the radio frequency power supply 12 and the matching circuit 13, and the amplitude and phase detection circuit is used to obtain The modulus and phase of the impedance seen from the input end of the matching circuit 13 to the chamber 10, and provide the input required by the matching control algorithm to the control circuit 15.
- the control circuit 15 adjusts the matching circuit 13 and finally makes the matching circuit 13 and The total impedance of the chamber 10 matches the output impedance of the radio frequency power supply 12 (for example, an output impedance of 50 ohms) to achieve impedance matching.
- the sensor 14 is coupled to the lower electrode 11 for real-time detection of the RF voltage value above the work piece (eg wafer), converts the RF voltage value into a DC bias value BIAS, and outputs the DC bias value BIAS.
- the control circuit 15 receives the DC bias value BIAS, and adjusts the RF power RFp of the RF power supply 12 or the position of the matcher in the matching circuit 13 in real time according to the DC bias value BIAS and the default voltage value.
- the default voltage value can be pre-stored in a storage device (not shown) of the plasma system 1, such as a memory.
- the control circuit 15 After reading the default voltage value from the storage device, the control circuit 15 compares the default voltage value and the DC bias value BIAS to adjust the radio frequency power RFp of the radio frequency power supply 12 or the position of the matcher in the matching circuit 13 in real time .
- the control circuit 15 can read the data parameters in the radio frequency power supply 12 and the matching circuit 13 in real time, and determine how to adjust the radio frequency power supply 12 and the matching circuit according to the radio frequency power RFp at the same time point in the data and the position of the matching circuit. Matching circuit 13.
- the plasma system 1 also includes other necessary devices and components for processing work pieces (such as wafers).
- the plasma system 1 includes an upper radio frequency power supply, a matching circuit and a coil corresponding to the upper radio frequency power supply, and additionally includes a pipeline for introducing reaction gas, etc.
- FIG. The device and components related to the inventive spirit of the invention.
- FIG. 2 is a schematic diagram of the matching circuit 13 according to an embodiment of the invention.
- the matching circuit 13 includes variable capacitors C1, C2, and inductors L1 and L2.
- the variable capacitor C1 and the inductor L1 are connected in series to form a tuning circuit, and the variable capacitor C2 and the inductor L2 are connected in series to form another tuning circuit. Circuit.
- one end of the inductor L1 is connected to the radio frequency power supply 12 and the other end is connected to one end of the variable capacitor C1.
- the other end of the variable capacitor C1 is connected to the lower electrode 11; one end of the variable capacitor C2 is connected to the radio frequency power supply 12.
- the tuning circuit does not limit the positions of the capacitor and the inductor. As long as the capacitor and the inductor are connected in series, the function and purpose of the tuning circuit can be realized.
- the position of the matcher mentioned in the above paragraph and subsequent paragraphs is the impedance of the variable capacitors C1 and C2. It should be noted that the present invention does not limit that only the capacitance in the matching circuit 13 is variable. Similarly, impedance matching can also be achieved through a variable inductor.
- control circuit 15 when the control circuit 15 receives the DC bias value BIAS and determines that the matching device in the matching circuit needs to be adjusted according to the DC bias value BIAS and the default voltage value, the control circuit 15 can pass the stepping motor ( (Not shown) adjust the variable capacitor C1 or C2 of the matching circuit 13 to achieve impedance matching.
- FIG. 3 is the first part of the flowchart of Method 2 according to an embodiment of the present invention. If substantially the same result can be obtained, the present invention is not limited to be executed according to the process steps shown in FIG. 3 completely.
- Step 201 Turn on the RF power supply to generate RF power
- Step 202 Increase the radio frequency power.
- the radio frequency power corresponds to the default position of the matcher of the matching circuit to generate output power at the lower electrode.
- Step 203 The control circuit judges whether the radio frequency power or the DC bias value satisfies the first condition, and if so, continues with the flowchart of FIG. 5; otherwise, proceeds to step 202.
- the control circuit 15 determines that the first condition is satisfied, or when the radio frequency power RFp of the radio frequency power supply 12 reaches the maximum radio frequency power RFp max , the control circuit 15 It is judged that the first condition is satisfied.
- FIG. 4A is a waveform diagram according to the first part of the flowchart of the method 2 shown in FIG.
- the radio frequency power supply 12 is activated (step 201); then, the control circuit 15 increases the radio frequency power RFp, and the radio frequency power RFp corresponds to the default position of the matcher of the matching circuit 13 to generate output power OUTp at the lower electrode 11 (step 202) .
- the default position corresponds to the impedance of the matching circuit 13 when the matching device of the matching circuit 13 is not adjusted. As the radio frequency power RFp increases, the output power OUTp will increase accordingly.
- the radio frequency voltage value above the work piece (such as a wafer) will also increase, so that the DC bias value BIAS output by the sensor 14 will increase accordingly.
- the position of the matcher of the matching circuit 13 is maintained at the default position.
- the DC bias value BIAS rises to the default voltage value.
- the control circuit 15 determines that the first condition is satisfied.
- FIG. 4B is another waveform diagram according to the first part of the flowchart of the method 2 shown in FIG.
- the radio frequency power supply 12 is started (step 201); then, the radio frequency power RFp is increased, and the radio frequency power RFp corresponds to the default position of the matcher of the matching circuit 13 to generate output power OUTp at the lower electrode 11 (step 202). Similarly, as the RF power RFp increases, the output power OUTp will also increase accordingly.
- the RF voltage value above the work piece (such as a wafer) will also increase, so that the DC bias value BIAS output by the sensor 14 varies with It increases, and similarly, during the process of increasing the radio frequency power RFp, the position of the matcher of the matching circuit 13 is maintained at the default position.
- the control circuit 15 determines that the first condition is satisfied.
- FIG. 5 is a flowchart of the second part of method 2 following FIG. 3. Provided that substantially the same results can be obtained, the present invention is not limited to be executed completely according to the process steps shown in FIG. 5.
- Step 204 The control circuit adjusts the radio frequency power according to the first trend.
- Step 205 The control circuit adjusts the position of the matcher of the matching circuit with the second trend.
- Step 206 The control circuit judges whether the position of the matching circuit or the DC bias value meets the second condition, if yes, go to step 207; otherwise, go to step 204 and step 205.
- Step 207 The process ends.
- control circuit 15 adjusts the radio frequency power RFp with a first decreasing trend, and the control circuit 15 adjusts the position of the matcher of the matching circuit 13 with a second trend increasing the ratio of the output power OUTp to the radio frequency power RFp.
- the control circuit 15 controls the position of the matcher of the matching circuit 13 so that the impedance of the matching circuit 13 and the output impedance of the radio frequency power supply 12 (such as the output impedance of 50 ohms), the radio frequency power supply 12 and the matching circuit 13
- the impedance of the transmission line, the impedance of the lower electrode 11, and the impedance formed by the plasma in the chamber 10 achieve impedance matching.
- the control circuit 15 determines that the second condition is satisfied.
- FIG. 6A is a waveform diagram according to the second part of the flowchart of the method 2 shown in FIG. Continuing the embodiment of FIG. 4A, at time t1, the DC bias value BIAS reaches the default voltage value.
- the control circuit 15 determines that the first condition is satisfied, the control circuit 15 increases the second ratio of the output power OUTp to the radio frequency power RFp.
- the position of the matcher in the matching circuit 13 is adjusted by trend (step 205). As the control circuit 15 is adjusted, the position of the matcher in the matching circuit 13 is closer to the matching position during impedance matching. In other words, the output power OUTp will increase and the DC bias value BIAS will increase accordingly.
- the control circuit 15 will also adjust the RF power in a first decreasing trend. RFp (step 204), thereby controlling the DC bias value BIAS not to deviate too much from the default voltage value, and can stabilize at the default voltage value faster.
- the trend is indicated by a dotted arrow.
- the control circuit 15 adjusts the radio frequency power RFp with a first decreasing trend. Therefore, the radio frequency power RFp shown in FIG. 6A will show a downward trend after the time point t1.
- the control circuit 15 adjusts the position of the matcher in the matching circuit 13 with the second trend of increasing the ratio of the output power OUTp to the radio frequency power RFp. Therefore, the position of the matcher shown in FIG. 6A is after the time point t1. There will be a tendency to adjust toward the matching position.
- the DC bias value BIAS shown in FIG. 6A will show a tendency to maintain the default voltage value after the time point t1.
- the radio frequency power RFp is not limited to decrease linearly as shown in FIG. 6A, and the radio frequency power RFp may decrease in a curve or remain flat for a period of time. Then it will decrease again; similarly, the unrestricted DC bias value BIAS will be fixed at the default voltage value, and the DC bias value BIAS may oscillate within a certain range at the default voltage value.
- the matching position in FIG. 6A represents that when the matcher in the matching circuit 13 is adjusted to the so-called "matching position", the ratio of the output power OUTp to the radio frequency power RFp is the maximum, in other words, the impedance is reached match.
- the impedance represented by the matcher at the default position and the impedance represented by the matcher at the matching position are not limited to linear changes.
- Figure 6A depicts the trend of the matcher position increasing upward, it does not limit the match
- the impedance represented by the matching position is larger than the impedance represented by the default position.
- the position of the matcher depicted in Figure 6A should only be interpreted as the second trend of the matcher position starting from the default position to increase the ratio of the output power OUTp to the RF power RFp.
- the matcher position reaches the "matching position"
- the output power OUTp The ratio to the radio frequency power RFp is the largest.
- the control circuit 15 determines that the second condition is satisfied, and will stop adjusting the radio frequency power RFp and the matching circuit 13 According to this, the process of Method 2 ends.
- FIG. 6B is another waveform diagram according to the second part of the flowchart of the method 2 shown in FIG. Following the embodiment of FIG. 4B, at time t1, although the DC bias value BIAS has not reached the default voltage value, the radio frequency power RFp has reached the maximum radio frequency power RFp max , and the control circuit 15 determines that the first condition is satisfied. Next, the control circuit 15 adjusts the position of the matcher in the matching circuit 13 with the second trend of increasing the ratio of the output power OUTp to the radio frequency power RFp (step 205). As the control circuit 15 is adjusted, the position of the matcher in the matching circuit 13 is closer to the matching position during impedance matching.
- the control circuit 15 adjusts the radio frequency power RFp with a first decreasing trend (step 204). Even if the reduction of RF power RFp will cause the DC bias value BIAS to also decrease, if the position of the matcher in the matching circuit 13 is adjusted to the "matching position", the increase in the DC bias value BIAS is greater than that of the RF power RFp. In the case of reducing the degree of reduction of the DC bias value BIAS, the DC bias value BIAS can still continue to increase until it reaches the default voltage value.
- the control circuit 15 can control the radio frequency power RFp to be flat for a period of time after the time point t1. At this time, since the position of the matcher in the matching circuit 13 is closer to the matching position during impedance matching, the DC The bias value BIAS will therefore increase.
- the control circuit 15 adjusts the radio frequency power RFp in a first decreasing trend (step 204), thereby controlling the DC bias value BIAS not to deviate too much from the default voltage value, and can be more The default voltage value is reached quickly.
- the trend is indicated by a dotted arrow.
- the control circuit 15 may adjust the radio frequency power RFp with a first decreasing trend, or, after the radio frequency power RFp is leveled for a period of time, adjust the radio frequency power RFp with a first decreasing trend. Therefore, the radio frequency power RFp shown in FIG. 6B will show a downward trend after the time point t1.
- the control circuit 15 adjusts the position of the matcher in the matching circuit 13 with the second trend of increasing the ratio of the output power OUTp to the radio frequency power RFp. Therefore, the position of the matcher shown in FIG. 6B is after the time point t1.
- the DC bias value BIAS shown in FIG. 6B will show a tendency to adjust to the default voltage value after the time point t1. Since the dashed arrow in FIG. 6B shows only a trend, in other words, the radio frequency power RFp is not limited to decrease linearly as shown in FIG. 6B. As described above, the radio frequency power RFp may remain flat for a period of time before decreasing; similarly, The unrestricted DC bias value BIAS will be adjusted to the default voltage value with a linear change, and the DC bias value BIAS may be adjusted to the default voltage value with a curve change.
- the position of the matcher depicted in Figure 6B can only be interpreted as the second trend of the matcher position starting from the default position to increase the ratio of output power OUTp to radio frequency power RFp.
- the ratio of the output power OUTp to the radio frequency power RFp is the largest.
- the control circuit 15 determines that the second condition is satisfied, and will stop adjusting the radio frequency power RFp and the matching circuit 13 According to this, the process of Method 2 ends.
- FIG. 7A is a waveform diagram of adjusting the radio frequency power RFp with a first trend and adjusting the position of the matching circuit 13 with a second trend according to an embodiment of the present invention.
- the DC bias value BIAS reaches the default voltage value.
- the control circuit 15 increases the second ratio of the output power OUTp to the radio frequency power RFp.
- the trend adjusts the position of the matcher in the matching circuit 13, and at the same time, the control circuit 15 adjusts the radio frequency power RFp with a decreasing first trend.
- the control circuit 15 stops adjusting the position of the matcher of the matching circuit 13 and continues to decrease the radio frequency power RFp. As a result, during the time period from time t3 to t4, the DC bias value BIAS will show a decreasing trend.
- the control circuit 15 can stop decrementing the radio frequency power RFp, and continuously control the position of the matcher in the matching circuit 13 to adjust to the "matching position". In this way, in the time period from time t3 to t4, the DC bias value BIAS will show an increasing trend.
- the DC bias value BIAS returns to the default voltage value.
- the control circuit 15 again controls the position of the matcher in the matching circuit 13 to adjust to the "matching position" and at the same time decrement the radio frequency power RFp. Since the position of the matcher in the matching circuit 13 is adjusted to the "matching position" at this time, the increase in the DC bias value BIAS is smaller than the decrease in the RF power RFp to the DC bias value BIAS. Therefore, at time t5 , The DC bias value BIAS will be less than the default voltage value.
- the control circuit 15 stops decrementing the radio frequency power RFp, and continuously adjusts the position of the matcher of the matching circuit 13. As a result, during the time period from time t5 to t2, the DC bias value BIAS will show an increasing trend.
- control circuit 15 can stop controlling the position of the matcher in the matching circuit 13 to adjust to the "matching position", and continue to decrease the radio frequency power RFp.
- the DC bias value BIAS will show a decreasing trend.
- the control circuit 15 determines that the second condition is satisfied, and will stop adjusting the radio frequency power RFp and the matching circuit 13 The position of the matcher.
- the change of the DC bias value BIAS in FIG. 7A is only an example and not a limitation of the present invention.
- the spirit of the present invention is to make the DC bias value BIAS quickly reach the default voltage value.
- the position of the matcher controlling the matching circuit 13 can be adjusted to the "matching position" after reading the above-mentioned embodiments. Increasing the DC bias value BIAS, on the contrary, reducing the radio frequency power RFp can reduce the DC bias value BIAS.
- the control circuit 15 can adjust the position of the matcher of the matching circuit 13 and the radio frequency power RFp according to the actual situation of the DC bias value BIAS to achieve The spirit of the invention.
- FIG. 7B is another waveform diagram of adjusting the radio frequency power RFp with a first trend and adjusting the position of the matching circuit 13 with a second trend according to an embodiment of the present invention.
- the control circuit 15 determines that the first condition is satisfied.
- the control circuit 15 adjusts the radio frequency power RFp with a first decreasing trend, and at the same time controls the position of the matcher in the matching circuit 13 to be close to the matching position during impedance matching.
- the increase in the DC bias value BIAS when the position of the matcher in the matching circuit 13 is adjusted to the "matching position” is less than the decrease in the RF power RFp decreases the DC bias value BIAS Therefore, the DC bias value BIAS shows a decreasing trend.
- the increase in the DC bias value BIAS begins to be greater than the decrease in the RF power RFp to the DC bias value BIAS. Therefore, the DC The bias value BIAS began to show an increasing trend.
- the increase in the DC bias value BIAS is greater than that of the radio frequency.
- the DC bias value BIAS will not have a tendency to decrease in the time period from time t1 to t3. In contrast, the DC bias value BIAS will continue to increase.
- the control circuit 15 determines that the second condition is satisfied, and will stop adjusting the radio frequency power RFp and the matching circuit 13 The position of the matcher.
- FIG. 7C is yet another waveform diagram of adjusting the radio frequency power RFp with the first trend and adjusting the position of the matching circuit 13 with the second trend according to an embodiment of the present invention.
- the control circuit 15 determines that the first condition is satisfied.
- the control circuit 15 first controls the radio frequency power RFp to be level, and at the same time controls the position of the matcher in the matching circuit 13 to adjust to the "matching position". The DC bias value BIAS therefore increases.
- the control circuit 15 starts to adjust the radio frequency power RFp with a first decreasing trend and continues to control the position of the matcher in the matching circuit 13 to approach the matching position during impedance matching.
- the reduction of the RF power RFp has a non-linear effect on the reduction of the DC bias value BIAS.
- the position of the matcher in the matching circuit 13 is adjusted to the "matching position" for the DC bias value.
- the increase of BIAS does not change linearly, therefore, there is no guarantee that the DC bias value BIAS will increase or decrease steadily.
- the DC bias value BIAS oscillates within a certain range of the default voltage value.
- the control circuit 15 determines that the second condition is satisfied, and will stop adjusting the radio frequency power RFp and the matching circuit 13 The position of the matcher.
- the radio frequency power RFp is increased in advance until the first condition is met, that is, the DC bias value BIAS reaches the default voltage value, or the radio frequency power RFp reaches the maximum radio frequency power RFp max , and then the matching circuit is adjusted.
- the position of the matcher 13 can effectively make the DC bias value BIAS quickly reach the default voltage value, and since the matcher of the matching circuit 13 reaches the matching position, the reflected power is minimized, which can effectively reduce energy loss.
- this is not a limitation of the present invention. Since adjusting the matcher of the matching circuit 13 to the matching position is to minimize the reflected power, thereby reducing energy loss, the control circuit 15 may choose not to adjust the position of the matching circuit 13 to the matching position without considering the energy loss. "Match location".
- FIG. 8 is a flowchart of a method applied to a plasma system according to another embodiment of the present invention. Provided that substantially the same results can be obtained, the present invention is not limited to be executed entirely according to the process steps shown in FIG. 8.
- Step 701 Start the radio frequency power supply to generate radio frequency power.
- Step 702 Increase the radio frequency power.
- the radio frequency power corresponds to the default position of the matcher of the matching circuit to generate output power at the lower electrode.
- Step 703 The control circuit judges whether the radio frequency power or the DC bias value satisfies the first condition, and if so, go to step 704; otherwise, go to step 702.
- the control circuit 15 determines that the first condition is satisfied, or when the radio frequency power RFp of the radio frequency power supply 12 reaches the maximum radio frequency power RFp max , The control circuit 15 determines that the first condition is satisfied.
- Step 704 Selectively adjust the position of the matcher of the matching circuit 13.
- the control circuit will not adjust the position of the matching circuit 13; if the RF power RFp of the RF power supply 12 reaches the maximum RF power RFp max and the DC bias When the voltage value BIAS has not reached the default voltage value, the control circuit will adjust the position of the matcher of the matching circuit 13 toward the “matching position”.
- the radio frequency power supply 12 is started (step 701); then, the radio frequency power RFp is increased, and the radio frequency power RFp corresponds to the default position of the matcher of the matching circuit 13 to generate output power OUTp at the lower electrode 11 (step 702) ).
- the output power OUTp will also increase accordingly.
- the RF voltage value above the work piece (such as a wafer) will also increase accordingly, so that the DC bias value BIAS output by the sensor 14 will follow. increase.
- the control circuit 15 In the process of increasing the radio frequency power RFp, the control circuit 15 always maintains the position of the matcher of the matching circuit 13 at the default position.
- the control circuit 15 determines that the first condition is satisfied (step 703). Since the DC bias value BIAS has reached the default voltage value, the control circuit 15 stops adjusting the radio frequency power RFp. Although the control circuit 15 does not adjust the position of the matcher of the matching circuit 13 (step 704), so that the position of the matcher of the matching circuit 13 is not at the "matching position", the reflected power of the matching circuit 13 to the radio frequency power RFp is not considered. In the case of, the DC bias value BIAS can still quickly reach the default voltage value.
- the radio frequency power supply 12 starts (step 701); then, the control circuit 15 increases the radio frequency power RFp, which corresponds to the default position of the matcher of the matching circuit 13 to generate output power OUTp at the lower electrode 11 (Step 702).
- the output power OUTp will also increase accordingly.
- the RF voltage value above the work piece (such as a wafer) will also increase, so that the DC bias value BIAS output by the sensor 14 will increase accordingly.
- the position of the matcher of the matching circuit 13 is maintained at the default position.
- the control circuit 15 determines that the first condition is satisfied (step 703).
- the control circuit 15 equalizes the radio frequency power RFp, and starts to control the position of the matcher of the matching circuit 13 to adjust to the "matching position" (step 704), so that the DC bias value BIAS continues to increase.
- the control circuit 15 stops adjusting the position of the matcher of the matching circuit 13.
- the DC bias value BIAS can still quickly reach the default voltage value .
- the control circuit 15 can choose not to adjust the matching position of the matching circuit 13 to the "matching position", which can still effectively make the DC bias value BIAS quickly reach the default voltage value.
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Abstract
Description
Claims (10)
- 一种应用于等离子体系统的方法,所述等离子体系统具有腔室、置于所述腔室内的下部电极以及通过匹配电路耦接至所述下部电极的射频源,所述等离子体系统用于对置于所述下部电极上的工作件进行加工,其特征在于,包括:启动所述射频源;增加所述射频源的射频功率,并对应所述匹配电路的匹配器的默认位置于所述下部电极产生输出功率;及当第一条件满足时,以第一趋势调整所述射频功率并以增加所述输出功率与所述射频功率的比值的第二趋势调整所述匹配电路来满足第二条件。
- 如权利要求1的方法,其特征在于,所述第一条件包括耦接至所述工作件的传感器所侦测的直流电压值达到默认电压值。
- 如权利要求1的方法,其特征在于,所述第一条件包括所述射频功率达到最大射频功率。
- 如权利要求2-3任意一项的方法,其特征在于,当所述输出功率与所述射频功率的比值为最大且耦接至所述工作件的传感器所侦测的直流电压值达到默认电压值时满足所述第二条件。
- 如权利要求1的方法,其特征在于,所述第一趋势包括递减方式调整所述射频功率。
- 一种应用于等离子体系统的方法,所述等离子体系统具有腔室、置于所述腔室内的下部电极以及通过匹配电路耦接至所述下部电极的射频源,所述等离子体系统用于对置于所述下部电极上的工作件进行加工,其特征在于,包括:启动所述射频源;增加所述射频源的所述射频功率,所述射频功率通过所述匹配电路的匹配器的默认位置于所述下部电极产生输出功率;及当耦接至所述工作件的传感器所侦测的直流电压值达到默认电压值或所述射频功率达到最大射频功率时,调整所述匹配电路的匹配器来增加所述 输出功率与所述射频功率的比值。
- 如权利要求6的方法,其特征在于,还包括:当所述直流电压值达到所述默认电压值或所述射频功率达到所述最大射频功率时,递减所述射频源的所述射频功率。
- 如权利要求6的方法,其特征在于,还包括:维持射频功率直至所述直流电压值大于所述默认电压值时,减少所述射频源的所述射频功率。
- 如权利要求7-8任意一项的方法,其特征在于,还包括:当所述输出功率与所述射频功率的所述比值为最大且所述直流电压值达到所述默认电压值时,停止调整所述匹配电路的匹配器。
- 一种具有腔室的等离子体系统,用于对置于所述腔室内的工作件进行加工,其特征在于,包括:下部电极,置于所述腔室内;射频源,耦接至所述下部电极;匹配电路,耦接至所述射频源与所述下部电极之间,其中当所述射频源启动产生射频功率时,通过所述匹配电路的匹配器的默认位置于所述下部电极产生输出功率;及控制电路,耦接至所述射频源与所述匹配电路,其中所述控制电路用于控制所述射频源来增加所述射频功率,直至第一条件满足后,以第一趋势调整所述射频功率并以增加所述输出功率与所述射频功率的比值的第二趋势调整所述匹配电路来满足第二条件。
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KR1020217037635A KR102454627B1 (ko) | 2019-05-30 | 2020-04-08 | 플라즈마 시스템에 적용하는 방법 및 관련 플라즈마 시스템 |
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KR20210150573A (ko) | 2021-12-10 |
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TWI738286B (zh) | 2021-09-01 |
SG11202113190PA (en) | 2021-12-30 |
CN112017931A (zh) | 2020-12-01 |
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CN112017931B (zh) | 2022-03-22 |
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