WO2020237568A1 - Manufacturing apparatus and method for flexible liquid crystal display screen - Google Patents

Manufacturing apparatus and method for flexible liquid crystal display screen Download PDF

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Publication number
WO2020237568A1
WO2020237568A1 PCT/CN2019/089259 CN2019089259W WO2020237568A1 WO 2020237568 A1 WO2020237568 A1 WO 2020237568A1 CN 2019089259 W CN2019089259 W CN 2019089259W WO 2020237568 A1 WO2020237568 A1 WO 2020237568A1
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WO
WIPO (PCT)
Prior art keywords
flexible substrate
liquid crystal
display screen
coating
flexible
Prior art date
Application number
PCT/CN2019/089259
Other languages
French (fr)
Chinese (zh)
Inventor
吴志鸿
杨柏儒
张雅帝
龚又又
Original Assignee
京东方科技集团股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 京东方科技集团股份有限公司 filed Critical 京东方科技集团股份有限公司
Priority to CN201980000769.4A priority Critical patent/CN110337607B/en
Priority to PCT/CN2019/089259 priority patent/WO2020237568A1/en
Publication of WO2020237568A1 publication Critical patent/WO2020237568A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303Apparatus specially adapted to the manufacture of LCDs
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133305Flexible substrates, e.g. plastics, organic film
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1341Filling or closing of cells

Definitions

  • the present disclosure relates to the field of display technology, and in particular to a preparation device and a preparation method of a flexible liquid crystal display screen.
  • Flexible display screens are currently a hot spot in the display field. They are deformable, bendable, small in size, portable and easy to carry. Among them, flexible liquid crystal displays are widely used due to their mature production technology and low cost.
  • a device for preparing a flexible liquid crystal display screen which includes: laminating equipment and liquid crystal coating equipment.
  • the laminating equipment includes a first roller and a second roller, the first roller is configured to convey the first flexible substrate, and the second roller is configured to convey the second flexible substrate; the first roller and the second roller There is a set distance between the shafts, and the two rotate toward each other, so that the first flexible substrate and the second flexible substrate are attached.
  • the liquid crystal coating device is arranged above the laminating device and is configured to drip liquid crystal between the first flexible substrate and the second flexible substrate.
  • the device for preparing the flexible liquid crystal display screen further includes: a frame sealant coating device, which is arranged on the conveying path of the first flexible substrate to the first roller, and is configured to convey to the first flexible substrate The surface is coated with frame sealant.
  • the first flexible substrate includes at least one display screen unit area, and each display screen unit area in the at least one display screen unit area includes a first set of opposite sides, and the first set of opposite sides is parallel to the first set of opposite sides.
  • the frame sealant coating equipment includes: at least two first frame sealant coating components configured to coat the first group of opposite side frame sealants in each display screen unit area.
  • each of the at least one display screen unit area further includes a second set of opposite sides, and the second set of opposite sides is perpendicular to the conveying direction of the first flexible substrate.
  • the frame sealant coating equipment further includes: a second frame sealant coating component configured to coat the second set of opposite side frame sealants of each display screen unit area.
  • the device for preparing the flexible liquid crystal display screen further includes: a coating control component connected to the second frame sealant coating component and configured to control the moving direction and moving speed of the second frame sealant coating component , And compensate for the moving direction and moving speed, so that the applied second group of opposite side frame sealant is perpendicular to the conveying direction of the first flexible substrate, and the first group of opposite side frame sealant is applied with The coating of the frame sealant on the opposite side of the second group is completed simultaneously.
  • a coating control component connected to the second frame sealant coating component and configured to control the moving direction and moving speed of the second frame sealant coating component , And compensate for the moving direction and moving speed, so that the applied second group of opposite side frame sealant is perpendicular to the conveying direction of the first flexible substrate, and the first group of opposite side frame sealant is applied with The coating of the frame sealant on the opposite side of the second group is completed simultaneously.
  • the device for preparing the flexible liquid crystal display screen further includes: a first unwinding device, a second unwinding device, and a winding device.
  • the first unwinding device is arranged on the side of the first roller shaft away from the second roller shaft, and is configured to wind the first flexible substrate and rotate in the same direction as the first roller shaft to transfer the first flexible substrate to the second roller shaft.
  • the second unwinding device is arranged on the side of the second roller away from the first roller, and is configured to wind the second flexible substrate, and rotate in the same direction as the second roller, and the second flexible lining
  • the bottom is transferred to the second roller
  • the winding device is arranged below the laminating device and is configured to wind the first flexible substrate and the second flexible substrate that are bonded to each other.
  • the device for preparing the flexible liquid crystal display screen further includes: a frame sealant curing device, which is arranged between the laminating device and the winding device, and is configured to make the first flexible substrate and the second The sealant between the flexible substrates is cured.
  • the frame sealant curing device includes: a support member and a plurality of curing lamps, the support member is a frame-shaped structure, and is arranged on the transfer path between the laminating device and the winding device, and is configured to be mutually attached to each other.
  • the combined first flexible substrate and second flexible substrate pass through the inside of the frame structure.
  • the plurality of curing lamps are arranged on the inner wall of the supporting member and are configured to irradiate the first flexible substrate and the second flexible substrate passing through the inside of the frame structure, so that the first flexible substrate and the second flexible substrate The sealant between the bottoms is cured.
  • the device for preparing the flexible liquid crystal display screen further includes: at least one pressure sensor and a distance control component.
  • the at least one pressure sensor is disposed on the surface of the first roller shaft or the second roller shaft, and is configured to detect the pressure between the first flexible substrate and the first roller shaft, or the second flexible substrate and the second roller shaft The pressure between.
  • the distance control component is connected to the at least one pressure sensor, and is configured to adjust the distance between the first roller shaft and the second roller shaft according to the pressure value detected by the at least one pressure sensor, so that the first flexible substrate and The pressure between the first roller and the pressure between the second flexible substrate and the second roller are maintained within the set pressure range.
  • a method for manufacturing a flexible liquid crystal display is provided, which is applied to the manufacturing device of the flexible liquid crystal display as described in the above technical solution.
  • the manufacturing method includes: making the first roller of the laminating device of the manufacturing device The shaft and the second roller shaft rotate toward each other; the first flexible substrate is transferred to the first roller shaft, and the second flexible substrate is transferred to the second roller shaft; the liquid crystal coating equipment of the preparation device is transferred to the first flexible substrate The liquid crystal is dripped between the liquid crystal and the second flexible substrate; the first flexible substrate and the second flexible substrate after the liquid crystal are dripped are attached to each other through the first roller shaft and the second roller shaft rotating toward each other.
  • the preparation device further includes a frame sealant coating device
  • the preparation method further includes: in the process of transferring the first flexible substrate to the first roller, the frame sealant coating device The surface of a flexible substrate is coated with frame sealant.
  • the sealant coating device includes at least two first sealant coating components.
  • the first flexible substrate includes at least one display screen unit area, each of the at least one display screen unit area includes a first set of opposite sides, and the first set of opposite sides is parallel to the transmission of the first flexible substrate direction.
  • the step of applying the frame sealant to the surface of the first flexible substrate through a frame sealant coating device includes: coating the surface of the first flexible substrate through the at least two first frame sealant coating components The first set of sealant on opposite sides of each display screen unit area.
  • the preparation method further includes: preparing a microcup structure layer on the surface of the second flexible substrate before the step of transferring the second flexible substrate to the second roller shaft.
  • the frame sealant coating equipment includes at least two first frame sealant coating components and a second frame sealant coating component
  • the preparation device further includes a coating control component.
  • the first flexible substrate includes at least one display screen unit area, and each display screen unit area in the at least one display screen unit area includes a first group of opposite sides and a second group of opposite sides, and the first group of opposite sides is parallel to the first group of opposite sides.
  • the conveying direction of a flexible substrate, and the opposite sides of the second group are perpendicular to the conveying direction of the first flexible substrate.
  • the step of applying the frame sealant to the surface of the first flexible substrate through a frame sealant coating device includes: coating the surface of the first flexible substrate through the at least two first frame sealant coating components The first set of opposite side sealant for each display screen unit area; the second set of opposite side seals for each display screen unit area are coated on the surface of the first flexible substrate through the second sealant coating component
  • the coating control component controls the movement direction and speed of the second sealant coating component, and compensates for the movement direction and speed to make the second set of coating
  • the frame sealing glue is perpendicular to the conveying direction of the first flexible substrate, and the coating of the frame sealing glue on the opposite sides of the first group and the application of the frame sealing glue on the opposite sides of the second group are completed at the same time.
  • the preparation method further includes: preparing a microcup structure layer on the surface of the second flexible substrate before the step of transferring the second flexible substrate to the second roller shaft.
  • the method further includes: mixing spacers in the liquid crystal.
  • the preparation device further includes a sealant curing device.
  • the preparation method further includes: curing the frame sealant between the first flexible substrate and the second flexible substrate that are attached to each other through a frame sealant curing device.
  • the preparation device further includes at least two pressure sensors and a distance control component.
  • the preparation method further includes: in the process of laminating, real-time detection of the pressure between the first flexible substrate and the first roller, or between the second flexible substrate and the second roller, by at least one pressure sensor The pressure; and the detected pressure value is transmitted to the distance control component.
  • the distance control component receives the detected pressure value, and determines the relationship between the detected pressure value and the set pressure range; if the detected pressure value is within the set pressure range, the first roller shaft and the second roller shaft are maintained If the detected pressure value is greater than the upper limit of the set pressure range, the distance between the first roller shaft and the second roller shaft will increase; if the detected pressure value is less than the set pressure value The lower limit of the pressure range reduces the distance between the first roller shaft and the second roller shaft.
  • FIG. 1 is a schematic diagram of a structure of a manufacturing device of a flexible liquid crystal display screen according to some embodiments
  • FIG. 2A is another schematic diagram of a structure of a manufacturing device of a flexible liquid crystal display according to some embodiments
  • FIG. 2B is a schematic diagram of another structure of a manufacturing device of a flexible liquid crystal display according to some embodiments.
  • Figure 3 is a top view of a first flexible substrate according to some embodiments.
  • FIG. 4A is a top view of a manufacturing device of a flexible liquid crystal display screen according to some embodiments.
  • FIG. 4B is another top view of a manufacturing apparatus of a flexible liquid crystal display screen according to some embodiments.
  • 4C is still another top view of the manufacturing device of the flexible liquid crystal display screen according to some embodiments.
  • 4D is still another top view of the manufacturing device of the flexible liquid crystal display screen according to some embodiments.
  • 5A is a top view of a curing device for frame sealant in a manufacturing device of a flexible liquid crystal display according to some embodiments
  • Fig. 5B is another top view of the frame sealant curing device in the manufacturing device of the flexible liquid crystal display according to some embodiments
  • FIG. 6 is a flow chart of a method for manufacturing a flexible liquid crystal display screen according to some embodiments.
  • FIG. 7 is another flowchart of a method for manufacturing a flexible liquid crystal display screen according to some embodiments.
  • FIG. 8 is another flowchart of a method for manufacturing a flexible liquid crystal display screen according to some embodiments.
  • FIG. 9 is still another flowchart of a method for manufacturing a flexible liquid crystal display screen according to some embodiments.
  • FIG. 10 is still another flowchart of a method for manufacturing a flexible liquid crystal display screen according to some embodiments.
  • FIG. 11 is still another flowchart of a method for manufacturing a flexible liquid crystal display screen according to some embodiments.
  • the flexible liquid crystal display screen generally includes: a first flexible substrate, a second flexible substrate and a liquid crystal layer. Wherein, the first flexible substrate and the second flexible substrate are arranged oppositely, and a certain gap is maintained between the two, and the liquid crystal layer is filled in the gap between the first flexible substrate and the second flexible substrate.
  • the method for preparing a flexible liquid crystal display includes the following process: coating a frame sealant in the peripheral area of one side surface of the first flexible substrate, and dripping liquid crystal on one side surface of the second flexible substrate Then, the first flexible substrate and the second flexible substrate are aligned and bonded, and the frame sealant is cured.
  • the whole process includes multiple processes, which is cumbersome, resulting in low production efficiency of the flexible liquid crystal display, and long time-consuming, which is not conducive to mass production of the flexible liquid crystal display.
  • the apparatus 100 for preparing a flexible liquid crystal display includes: a laminating device 1 and a liquid crystal coating device 2.
  • the laminating device 1 includes a first roller 11 and a second roller 12.
  • the first roller 11 is configured to convey the first flexible substrate a
  • the second roller 12 is configured to convey the second flexible substrate b.
  • the rotation of the respective rollers enters between the first roller 11 and the second roller 12, so that the first flexible substrate a and the second flexible substrate b are bonded together.
  • the first roller shaft 11 rotates in a clockwise direction
  • the second roller shaft 12 rotates in a counterclockwise direction.
  • the set distance between the first roller 11 and the second roller 12 depends on the cell thickness of the flexible liquid crystal display to be prepared.
  • the set distance is equal to the cell thickness of the flexible liquid crystal display to be prepared.
  • the cell thickness of the flexible liquid crystal display screen refers to the thickness of a liquid crystal cell formed by packaging the first flexible substrate a and the second flexible substrate b.
  • the axis of the first roller shaft 11 and the axis of the second roller shaft 12 are parallel to each other, which can ensure that the first flexible substrate a transferred to the first roller shaft 11 and the second roller shaft 12 The edges of the second flexible substrate b are aligned.
  • the liquid crystal coating device 2 is disposed above the laminating device 1 and is configured to drip liquid crystal 201 between the first flexible substrate a and the second flexible substrate b.
  • the plane determined by the axis of the first roller 11 and the axis of the second roller 12 of the laminating device 1 is set as a reference surface, and the orthographic projection of the liquid crystal coating device 2 on the reference surface The center of is within the gap between the first roller 11 and the second roller 12, so that the liquid crystal dropped by the liquid crystal coating device 2 can be dripped more effectively on a flexible substrate a and a second flexible substrate between b.
  • the liquid crystal coating device 2 can be implemented with a liquid crystal dripper, by controlling the size of the opening of the liquid crystal dripper, and/or by controlling the pressure on the liquid crystal in the liquid crystal dripper to control the dripped
  • the volume and rate of the liquid crystal 201 are such that the volume and rate of the liquid crystal 201 dripped between the first flexible substrate a and the second flexible substrate b by the liquid crystal coating device 2 is the same as that of the first flexible substrate a and the second flexible substrate b.
  • the transmission speed of the bottom b is matched to make the liquid crystal dripping effect better.
  • the first flexible substrate a and the second flexible substrate b are respectively transferred through the first roller 11 and the second roller 12 ,
  • the first flexible substrate a and the second flexible substrate b meet between the first roller shaft 11 and the second roller shaft 12, and enter the gap between the first roller shaft 11 and the second roller shaft 12, so that the first A roller 11 and a second roller 12 exert a squeezing effect on the first flexible substrate a and the second flexible substrate b, so that the first flexible substrate a and the second flexible substrate b can be bonded together .
  • the liquid crystal coating device 2 arranged above the laminating device 1 drips the liquid crystal 201 between the first flexible substrate a and the second flexible substrate b.
  • the liquid crystal dripping, the first flexible substrate and the second flexible substrate are bonded simultaneously, and the liquid crystal dripping and the flexible substrate are bonded at one time.
  • the preparation efficiency of the flexible liquid crystal display is improved.
  • the liquid crystal 201 since the liquid crystal is directly dripped between the first flexible substrate a and the second flexible substrate b through the liquid crystal coating device 2, under the action of gravity, the liquid crystal 201 gradually fills the first flexible substrate a from top to bottom. In the entire space between the first flexible substrate a and the second flexible substrate b, the gas between the first flexible substrate a and the second flexible substrate b can be gradually squeezed away from top to bottom during this process, thereby reducing the liquid crystal 201 The generation of bubbles in the liquid crystal display can improve the uniformity of the liquid crystal in the prepared flexible liquid crystal display screen, thereby improving the display quality of the flexible liquid crystal display screen.
  • the first roller 11 and the second roller 12 included in the laminating device 1 make the first flexible substrate a and the second flexible substrate b adhere to each other.
  • the bonding of the first flexible substrate a and the second flexible substrate b can be achieved by setting a sealant between the first flexible substrate a and the second flexible substrate b.
  • the frame sealant can be applied to the surface of either one of them before lamination. That is, before the bonding step, the frame sealant 301 is coated on the surface of the first flexible substrate a or the second flexible substrate b in advance, so that the first flexible substrate a and the second flexible substrate b Laminated by frame sealing glue 301.
  • the flexible liquid crystal display manufacturing apparatus 100 further includes: a frame sealant coating device 3, which is arranged on the first flexible substrate a toward the first roller 11 The conveying path is configured to apply the sealant 301 to the surface of the first flexible substrate a.
  • the frame sealant coating device 3 is arranged on the conveying path of the first flexible substrate a to the first roller 11, so that the first flexible substrate a is conveyed to the first roller 11 in the process
  • the frame sealant 301 is applied to the surface of the first flexible substrate a by the frame sealant coating device 3, and then the liquid crystal is dripped by the liquid crystal coating device 2, while the first roller 11 and the second roller 12
  • the first flexible substrate a and the second flexible substrate b are squeezed by rotating toward each other, so that the first flexible substrate a and the second flexible substrate b are bonded by the coated frame sealant 301, thereby achieving sealing
  • the three processes of frame glue coating, liquid crystal dropping, and two flexible substrates being attached to each other are carried out simultaneously, which further improves the production efficiency of the flexible liquid crystal display.
  • the first flexible substrate a includes at least one display screen unit area a1, and each of the at least one display screen unit area a1 includes a first set of pairs.
  • Side a11 and the second group of opposite sides a12, the first group of opposite sides a11 are parallel to the conveying direction of the first flexible substrate a, and the second group of opposite sides a12 are perpendicular to the conveying direction of the first flexible substrate a.
  • the shape of each display screen unit area a1 is a rectangle.
  • the at least one display screen unit area a1 is arranged at intervals along the length extension direction of the first flexible substrate a (that is, the conveying direction of the first flexible substrate a), that is, every adjacent display screen unit area a1 is There is a certain distance between the two display screen unit areas a1, so that after the first flexible substrate and the second flexible substrate are attached, the space between the two adjacent display screen unit areas a1 is parallel to each other. Cutting in the direction of the opposite side a12 of the second group can obtain at least one display screen unit.
  • the sealant coating device 3 includes: at least two first sealant coating components 31.
  • the sealant 3011 is configured to coat the first set of opposite sides a11 of each display screen unit area a1.
  • the at least two first frame sealant coating parts 31 are divided into two groups, and each group includes at least one first frame sealant coating part 31.
  • the two sets of first frame sealant coating parts 31 respectively correspond to the two long sides of the first flexible substrate a, so as to align the first set of opposite sides a11 of each display unit area a1.
  • the two sides included are coated with frame sealant.
  • the frame sealant coating device 3 includes two first frame sealant coating parts 31.
  • the two first frame sealants The glue coating parts 31 respectively correspond to the two long sides of the first flexible substrate a.
  • the position of the first frame sealant coating part 31 is fixed, by making the first flexible substrate a relative to the first frame sealant coating part 31 moves to complete the coating of the sealant 3011 on the opposite side a11 of the first group.
  • At least two first frame sealant coating parts 31 included in the frame sealant coating device 3 are continuously coated.
  • two continuous sealants parallel to the transmission direction of the first flexible substrate a are formed on the surface of the first flexible substrate a, so that the at least two first sealant coating parts can be reduced
  • the number of opening or closing 31 simplifies the operation of each first sealant coating part 31.
  • the at least two first frame sealant coating components 31 included in the frame sealant coating device 3 are intermittently performed Coating: apply frame sealant 3011 at the first opposite side a11 of each display screen unit area a1, and do not apply frame sealant at the gap between every two adjacent display unit areas a1, so It is possible to form a plurality of sealants parallel to the transmission direction of the first flexible substrate a on the surface of the first flexible substrate a, corresponding to the first set of opposite sides a11 of each display screen unit area a1, so that sealing can be saved. The amount of sealant used increases the utilization rate of the sealant.
  • the first flexible substrate a and the second flexible substrate b are passed through the first set of opposite sides a11 of each display screen unit area a1 to be coated.
  • the sealant 3011 realizes bonding. After the bonding, the sealant is cured, and the interval area between the two adjacent display screen unit areas a1 is cut along the direction parallel to the second set of opposite sides a12. Coat the frame sealant at the position corresponding to the second set of opposite sides a12 at the cut, and cure the sealant to complete all the sides of each display unit (ie the first set of opposite sides a11 and the second set of To the package of side a12).
  • the sealant coating device 3 includes at least two first sealant coating parts In addition to 31, it also includes a second frame sealant coating component 32 configured to coat the second set of frame sealant 3012 on opposite sides a12 of each display screen unit area a1.
  • the coating method of the at least two first sealant coating components 31 on the surface of the first flexible substrate a includes continuous coating or intermittent coating. Please refer to the relevant description above, which will not be repeated here.
  • the opposite sides of the first flexible substrate a are the A side and the B side, respectively.
  • the A side and the B side of the first flexible substrate a are also the A side and the B side of each display screen unit area a1 of the first flexible substrate a.
  • the second frame sealant coating part 32 is applied to the frame sealant 3012 during the process of moving from the A side to the B side of each display unit area a1.
  • the moving direction cannot be perpendicular to the conveying direction of the first flexible substrate a, but must be in line with the first flexible substrate a.
  • the conveying direction of the substrate a is at an acute angle to ensure that the coated frame sealant 3012 on the opposite side a12 of each display screen unit area a1 is perpendicular to the conveying direction of the first flexible substrate a.
  • the second frame sealant coating part 32 is applied to the frame sealant 3012 while moving from the B side to the A side of each display unit area a1.
  • the second frame sealant The moving direction of the coating member 32 is at an acute angle with the conveying direction of the first flexible substrate a to ensure that the frame sealing glue 3012 of the second set of opposite sides a12 of each display screen unit area a1 is perpendicular to the first flexible substrate.
  • the conveying direction of the substrate a is applied to the frame sealant 3012 while moving from the B side to the A side of each display unit area a1.
  • the first frame sealant coating part 32 is used to coat the first group of opposite sides a11 of each display screen unit area a1.
  • the first set of frame sealant 3011 on the opposite side a11 and the second set of frame sealant 3012 on the opposite side a12 can be used A flexible substrate a and a second flexible substrate b are bonded together, and there is no need to coat frame sealant in subsequent steps, which saves process steps and improves preparation efficiency.
  • the apparatus 100 for preparing a flexible liquid crystal display screen further includes: a coating control part 4, which is connected to the second frame sealant coating part 32 and is configured to control the movement of the second frame sealant coating part 32
  • the direction F and the moving speed n, and the moving direction F and the moving speed v are compensated so that the applied frame sealing glue 3012 on the opposite side a12 of the second group is perpendicular to the conveying direction F 1 of the first flexible substrate a, and
  • the application of the frame sealant 3011 on the opposite side a11 of the first group and the application of the frame sealant 3012 on the opposite side a12 of the second group are completed at the same time.
  • the manner in which the coating control component 4 is connected to the second sealant coating component 32 includes direct connection, or a signal connection through a wireless device.
  • the second frame sealant coating part 32 is from the first group opposite side a11 of the display unit area a1 moving side to side, and the moving direction F F a conveying direction of a first flexible substrate at an acute angle. 4C and 4D, the moving direction of the second member 32 for dispensing sealant F of the first conveying direction F of a flexible substrate 1 is the angle between ⁇ . In this way, the moving speed n of the second frame sealant coating part 32 has a component in the conveying direction of the first flexible substrate a, thereby eliminating the impact of the transmission of the first flexible substrate a on the second frame sealant coating part 32.
  • the effect of coating the second set of frame sealant 3012 on the side a12, the coated second set of frame sealant 3012 on the side a12 of each display unit area a1 is perpendicular to the transmission of the first flexible substrate a Direction F 1 .
  • control section 4 controls the second sealant applying member and the moving direction F of the moving speed v 32, and the moving direction F and the moving speed to compensate. 1 v, such that the second sealant
  • the frame sealant 3012 of the second group of opposite sides a12 coated by the coating component 32 is perpendicular to the conveying direction F 1 of the first flexible substrate a, and the coating of the frame sealant 3011 of the first group of opposite sides a11 is consistent with the first
  • the coating of the frame sealant 3012 on the opposite sides a12 of the two sets is completed at the same time.
  • the coating of the second frame sealant coating component 32 can be precisely controlled, so that the applied frame sealant 3012 of the second set of opposite sides a12 accurately corresponds to the second set of opposite sides a12, thereby improving the flexible liquid crystal display Screen preparation efficiency.
  • each of the first frame sealant coating component 31 and the second frame sealant coating component 32 may be implemented by a frame sealant spray head.
  • a frame sealant spray head By controlling the volume and rate of the frame sealing glue sprayed by the frame sealing glue nozzle, the amount of the frame sealing glue sprayed is controlled, so that the amount of the frame sealing glue coated on the first flexible substrate a is controlled in an appropriate range Inside.
  • the manufacturing apparatus 100 of the flexible liquid crystal display screen further includes: a first unwinding device 5, a second unwinding device 6, and a winding device 7.
  • the first unwinding device 5 is arranged on the side of the first roller 11 away from the second roller 12, and is configured to wind the first flexible substrate a and rotate in the same direction as the first roller 11. A flexible substrate a is transferred to the first roller 11.
  • the second unwinding device 6 is arranged on the side of the second roller 12 away from the first roller 11, and is configured to wind the second flexible substrate b and rotate in the same direction as the second roller 12 to reduce the second flexible The substrate b is transferred to the second roller 12.
  • the winding device 7 is provided below the bonding device 1 and is configured to wind the first flexible substrate a and the second flexible substrate b that are bonded to each other.
  • the first unwinding device 5 and the first roller shaft 11 both rotate in a clockwise direction
  • the second unwinding device 6 and the second roller shaft 12 both rotate in a counterclockwise direction to wind up
  • the device 7 rotates in a counterclockwise direction.
  • the above-mentioned embodiment provides a way to transfer the first flexible substrate a and the second flexible substrate b to the first roller 11 and the second roller 12 respectively.
  • the roll-to-roll process is used to realize the unwinding and conveying of the first flexible substrate a and the second flexible substrate b, and the mutual bonding Winding of the first flexible substrate a and the second flexible substrate b.
  • it can be ensured that the first flexible substrate a and the second flexible substrate b are always in a straightened state during the transfer process.
  • the frame sealant coating device 3 When the frame sealant coating device 3 is used to coat the first flexible substrate a, the coating The cloth effect will be better; and when the first flexible substrate a and the second flexible substrate b are bonded by the first roller 11 and the second roller 12, the bonding effect is better, which can further improve the flexibility The production efficiency and precision of the liquid crystal display.
  • the axis of the first unwinding device 5, the axis of the first roller 11, the axis of the second unwinding device 6, and the second roller 12 are all on the same plane, so that the first flexible The substrate a and the second flexible substrate b are on the same plane during transportation, which helps to align the two before bonding.
  • the flexible liquid crystal display preparation device 100 further includes: a frame sealant curing device 8, which is arranged between the laminating device 1 and the winding device 7, and is configured In order to cure the sealant 301 between the first flexible substrate a and the second flexible substrate b that are attached to each other.
  • the frame sealant curing device 8 is set between the laminating device 1 and the winding device 7 so that the frame sealant between the first flexible substrate a and the second flexible substrate b that are attached to each other 301 curing, so as to realize the frame sealing glue coating, liquid crystal dripping, two flexible substrates being attached to each other and the frame sealing glue curing at the same time, which further improves the preparation efficiency of the flexible liquid crystal display.
  • the sealant curing device 8 includes a supporting member 81 and a plurality of curing lamps 82.
  • the supporting member 81 is, for example, a frame-shaped structure, which is provided on the conveying path between the laminating device 1 and the winding device 7, and is configured as a first flexible substrate a and a second flexible substrate b for mutual bonding. Pass through the inside of the frame structure.
  • the plurality of curing lamps 82 are arranged on the inner wall of the support member 81, and are configured to irradiate the first flexible substrate a and the second flexible substrate b that are pasted from the inside of the frame structure, so that the first The sealant 301 between the flexible substrate a and the second flexible substrate b is cured.
  • the above embodiments provide a possible implementation structure of the frame sealant curing device 8.
  • the frame sealant curing device 8 includes a supporting member 81 and a plurality of curing lamps 82.
  • the first flexible roller 11 and the second roller 12 After the substrate a and the second flexible substrate b are bonded, the first flexible substrate a and the second flexible substrate b that are bonded to each other pass through the inside of the frame structure and are arranged on the inner wall of the supporting member 81
  • the plurality of curing lamps 82 emit light for curing the sealant, such as ultraviolet light, to cure the sealant 301 between the first flexible substrate a and the second flexible substrate b.
  • the structure formed by the first flexible substrate a and the second flexible substrate b that are bonded to each other is called a bonded structure, and a plurality of curing lamps 82 are arranged around the bonded structure, so that the bonding structure passes through the inside of the frame structure, the two opposite main surfaces and side surfaces of the bonding structure can be illuminated by the plurality of curing lamps 82, so that the first flexible substrate a and the second flexible substrate b
  • the frame sealing glue 301 in between can be fully and thoroughly irradiated by the multiple curing lamps 82, so that the curing effect of the frame sealing glue 301 is better.
  • the plurality of curing lamps 82 are evenly arranged on the inner wall of the supporting member 81, so that the plurality of curing lamps 82 can be used to connect the first flexible substrate a and the second flexible substrate b to each other.
  • the light is more uniform and the curing effect is better.
  • the structure formed by the first flexible substrate a and the second flexible substrate b that are attached to each other is called a bonded structure, which is called a bonded structure
  • the conveying direction from the laminating device 1 to the winding device 7 is the conveying direction F 2 of the laminating structure.
  • the shape of the cross section of the frame structure of the support member 81 matches the shape of the cross section of the bonding structure.
  • FIG. 5B when the bonding structure passes through the inside of the frame structure, the gaps between the respective inner surfaces of the frame structure and the corresponding surfaces in the respective surfaces of the bonding structure are equal.
  • the transfer speed of the first flexible substrate a and the second flexible substrate b that are attached to each other is matched with the curing rate of the plurality of curing lamps 82 for the frame sealant, so as to ensure the use of the sealant.
  • the sealant 301 is fully cured.
  • the manufacturing apparatus 100 of the flexible liquid crystal display screen further includes: at least one pressure sensor 9 and a distance control component 10.
  • the at least one pressure sensor 9 is arranged on the surface of the first roller 11 or the second roller 12, and is configured to detect the pressure between the first flexible substrate a and the first roller 11, or the second The pressure between the flexible substrate b and the second roller 12.
  • the distance control component 10 is connected to at least one pressure sensor 9 and is configured to adjust the distance between the first roller shaft 11 and the second roller shaft 12 according to the pressure value detected by the at least one pressure sensor 9 to make the first flexible
  • the pressure between the substrate a and the first roller 11 or the pressure between the second flexible substrate b and the second roller 12 is maintained within a set pressure range.
  • the flexible liquid crystal display manufacturing apparatus 100 includes a pressure sensor 9, which is arranged on the surface of the first roller 11 and is configured to detect the first flexible substrate The pressure between a and the first roller shaft 11.
  • the speed at which the first roller 11 and the second roller 12 rotate Set equal, and set the rotation speeds of the first unwinding device 5, the second unwinding device 6, and the winding device 7 to be equal.
  • the pressure between the first flexible substrate a and the first roller 11 is equal to the pressure between the second flexible substrate b and the second roller 12, so the at least A pressure sensor 9 is provided on the surface of any one of the first roller shaft 11 or the second roller shaft 12.
  • the pressure value detected by the at least one pressure sensor 9 can not only reflect the roller shaft on which it is located and where the roller shaft is located.
  • the pressure between the corresponding flexible substrates can also reflect the pressure between another roller and the corresponding flexible substrate.
  • the set pressure range is a reference range of the pressure between the first flexible substrate a and the first roller 11 or the pressure between the second flexible substrate b and the second roller 12.
  • the first roller 11 and the first roller 11 The pressing force of the two rollers 12 on the first flexible substrate a and the second flexible substrate b is moderate, so that the bonding effect of the first flexible substrate a and the second flexible substrate b is better, and the flexible liquid crystal display screen
  • the box thickness meets the requirement of setting box thickness.
  • the set pressure range is to perform multiple bonding tests under the conditions of multiple different pressure values. Among the multiple flexible liquid crystal display screens obtained, the bonding effect and cell thickness meet the set requirements of flexibility The range determined by multiple pressure values corresponding to the LCD screen.
  • the pressure between the first flexible substrate a and the first roller 11 or the pressure between the second flexible substrate b and the second roller 12 is detected by the at least one pressure sensor 9
  • the distance control component 10 adjusts the distance between the first roller shaft 11 and the second roller shaft 12 according to the detected pressure value, so that the pressure value is maintained within the set pressure range, and the first flexible substrate
  • the bonding effect of a and the second flexible substrate b is better, and the box thickness meets the set box thickness requirement.
  • the first flexible substrate a mentioned in the embodiments of the present disclosure includes a first flexible substrate, a drive circuit structure, an alignment layer, etc. provided on one side of the first flexible substrate. , And a polarizer disposed on the other side of the first flexible substrate.
  • the mentioned second flexible substrate b includes a second flexible substrate, a color film layer, an alignment layer, etc., arranged on one side of the second flexible substrate, and a polarizer arranged on the other side of the second flexible substrate .
  • the above only gives an example of the structure of the first flexible substrate a and the second flexible substrate b.
  • the structures of the first flexible substrate a and the second flexible substrate b also include other examples. , This disclosure does not set limits on this.
  • Some embodiments of the present disclosure provide a method for manufacturing a flexible liquid crystal display, which is applied to the manufacturing device of a flexible liquid crystal display as described in the above technical solution. As shown in FIG. 6, the method for manufacturing a flexible liquid crystal display includes:
  • the first roller 11 and the second roller 12 of the laminating device 1 of the preparation device 100 are rotated toward each other.
  • the first flexible substrate a is transferred to the first roller 11, and the second flexible substrate b is transferred to the second roller 12.
  • the liquid crystal 201 is dripped between the first flexible substrate a and the second flexible substrate b through the liquid crystal coating device 2 of the preparation apparatus 100.
  • the first flexible substrate a and the second flexible substrate b after the liquid crystal 201 is dripped are bonded together by rotating the first roller shaft 11 and the second roller shaft 12 toward each other.
  • Using the above preparation method to prepare the flexible display screen can realize the liquid crystal dripping, the first flexible substrate and the second flexible substrate bonding at the same time, and the liquid crystal dripping and the flexible substrate bonding are completed at one time, which improves Improve the production efficiency of flexible liquid crystal display.
  • the preparation method further includes: during the process of transferring the first flexible substrate a to the first roller 11, the sealant coating device 3 sends the first flexible substrate a to the first flexible substrate.
  • the surface of a is coated with frame sealant 301.
  • the frame sealant 301 is applied to the surface of the first flexible substrate a by the frame sealant coating device 3, and then passes through The liquid crystal coating device 2 performs liquid crystal dropping, while the first roller 11 and the second roller 12 rotate toward each other to press the first flexible substrate a and the second flexible substrate b, so that the first flexible substrate a and the second flexible substrate b
  • the two flexible substrates b are bonded through the coated frame sealant 301, so that the three processes of frame sealant coating, liquid crystal dripping, and two flexible substrates are attached to each other at the same time, which further improves the flexible liquid crystal The preparation efficiency of the display screen.
  • the first flexible substrate a includes at least one display screen unit area a1, and each of the at least one display screen unit area a1 includes a first set of pairs Side a11 and the second group of opposite sides a12, the first group of opposite sides a11 are parallel to the conveying direction of the first flexible substrate a, and the second group of opposite sides a12 are perpendicular to the conveying direction of the first flexible substrate a.
  • the shape of each display screen unit area a1 is a rectangle.
  • the step of applying the frame sealant 301 to the surface of the first flexible substrate a by the frame sealant coating device 3 includes: coating the surface of the first flexible substrate a with the first group of opposite sides a11 of the frame sealant 3011 of each display screen unit area a1 through the first frame sealant coating component 31.
  • the preparation method further includes: before the second flexible substrate b is transferred to the second roller 12 S2, in the second flexible substrate b A microcup structure layer is prepared on the surface.
  • the microcup structure layer includes a plurality of microcups, and each of the plurality of microcups is shaped like a groove, and the groove-shaped opening faces away from the second flexible substrate b.
  • the cross-sectional shape of each microcup has various shapes.
  • the cross-sectional shape of each microcup is rectangular or trapezoidal. And other shapes.
  • Liquid crystal is filled in each microcup of the microcup structure layer, and each microcup has a set height in a direction perpendicular to the plane determined by the second flexible substrate b to maintain the first flexible substrate
  • the gap between a and the second flexible substrate b plays a role in controlling the cell thickness of the flexible liquid crystal display screen.
  • the method for preparing the microcup structure layer is: forming a microcup structure material layer on the surface of the second flexible substrate b by coating, printing, etc., and embossing on the material layer The plurality of microcups are formed on the upper surface.
  • the liquid crystal 201 is Fill in multiple microcups.
  • the first frame sealant coating component 31 After coating the first set of frame sealant 3011 on the opposite side a11 of each display unit area a1 to the surface of the first flexible substrate a, the first flexible substrate a and The second flexible substrate b is bonded by the coated frame sealing glue 3011 on the side a11 of the first set.
  • the first flexible substrate due to the action of multiple microcups in the microcup structure layer, the first flexible substrate The liquid crystal between a and the second flexible substrate b is not easy to leak out, which can ensure the smooth progress of the bonding process.
  • the preparation method further includes:
  • the frame sealant is applied to the surface of the first flexible substrate a by the sealant coating device 3
  • the 301 steps include:
  • the first frame sealant coating component 31 is used to coat the surface of the first flexible substrate a with the frame sealant 3011 of the first set of opposite sides a11 of each display screen unit area a1.
  • the second set of frame sealant 3012 on the opposite side a12 of each display unit area a1 is applied to the surface of the first flexible substrate a through the second frame sealant coating component 32, and the coating control component is used during the coating process 4.
  • the coating of the sealant 3011 on the opposite side a11 of the first group and the coating of the sealant 3012 on the opposite side a12 of the second group are completed at the same time.
  • compensating the movement direction F and the movement speed v includes: making the movement direction F and the movement speed v of the second sealant coating device 32 satisfy the following formula:
  • is the angle between the moving direction F of the second frame sealant coating device 32 and the conveying direction F 1 of the first flexible substrate
  • v is the moving speed of the second frame sealant coating device 32
  • v 1 is The conveying speed of the first flexible substrate
  • L 1 is the length of the second set of opposite sides a12 of each display screen unit area a1
  • L is the length of the first set of opposite sides a11 of each display screen unit area a1 length.
  • the coating control component 4 controls the movement direction F and the movement speed v of the second sealant coating component 32, and compensates for the movement direction F and the movement speed v, so that the second sealant coating
  • the second set of frame sealant 3012 on the opposite side a12 coated by the cloth member 32 is perpendicular to the conveying direction F 1 of the first flexible substrate a, and the coating of the second set of frame sealant 3011 on the opposite side a11 is the same as that of the second
  • the coating of the frame sealant 3012 on the opposite side a12 is completed at the same time.
  • the coating of the second frame sealant coating component 32 can be controlled more accurately, so that the coated frame sealant 3012 of the second set of opposite sides a12 accurately corresponds to the second set of opposite sides a12, thereby improving the flexible liquid crystal The preparation efficiency of the display screen.
  • the preparation method further includes: before the step of transferring the second flexible substrate to the second roller, the second flexible substrate A microcup structure layer is prepared on the surface of the substrate b.
  • the liquid crystal between the first flexible substrate a and the second flexible substrate b is not easy to leak out, which can ensure the smooth progress of the bonding process, and ,
  • the microcup structure layer can also play a role in controlling the cell thickness of the prepared flexible liquid crystal display.
  • the preparation method further includes: before injecting liquid crystal S3 between the first flexible substrate a and the second flexible substrate b through the liquid crystal coating device, The spacer is mixed in the liquid crystal. Mixing spacers in the liquid crystal can maintain the gap between the first flexible substrate a and the second flexible substrate b, and control the cell thickness of the flexible liquid crystal display.
  • the preparation method further includes: after the frame sealant curing device 8 is used, the first flexible liner that is attached to each other After the frame sealant between the bottom a and the second flexible substrate b is cured S5, S6: cutting the first flexible substrate and the second flexible substrate that are attached to each other. In this way, at least one encapsulated display unit with all sides is obtained.
  • the preparation method further includes: transporting the first flexible substrate a to the first roller 11 and transporting the second flexible substrate b to the second roller 12 before S2.
  • the surfaces of the flexible substrate a and the second flexible substrate b form an alignment layer.
  • the alignment layer includes a plurality of alignment grooves, each of the plurality of alignment grooves extending along a set direction, so that the liquid crystal molecules can be arranged in the set direction.
  • the preparation method further includes: S5. Using the frame sealant curing device 8 to compare the first flexible substrate a and the second flexible substrate that are attached to each other The sealant between b is cured.
  • the first flexible substrate a and the second flexible substrate b that are attached to each other are passed through the inside of the frame structure of the support member 81 of the frame sealant curing device 8, and irradiated by a plurality of curing lamps 82
  • the first flexible substrate a and the second flexible substrate b passing through the inside of the frame structure solidify the frame sealant between the first flexible substrate a and the second flexible substrate b.
  • the frame sealant between the first flexible substrate a and the second flexible substrate b that are attached to each other is cured by the frame sealant curing device 8, it also includes: The conveying speed of a flexible substrate a and a second flexible substrate b, and/or the curing rate of the plurality of curing lamps 82 for the frame sealant is adjusted so that the first flexible substrate a and the second flexible substrate a and the second The transfer speed of the flexible substrate b is matched with the curing rate of the multiple curing lamps 82 for the frame sealant, so as to ensure that the first flexible substrate a and the second flexible substrate b that are attached to each other are processed by the winding device 7 When rewinding, the frame sealing glue 301 is fully cured.
  • the way to adjust the curing rate of the plurality of curing lamps 82 to the frame sealant is to adjust the luminous intensity of the plurality of curing lamps 82.
  • the frame sealant curing device 8 cures the frame sealant between the first flexible substrate a and the second flexible substrate b that are attached to each other, and realizes the frame sealant coating, liquid crystal dripping, and two flexible The mutual bonding of the substrates and the curing of the frame sealing glue are performed simultaneously, which further improves the preparation efficiency of the flexible liquid crystal display.
  • the preparation method further includes:
  • At least one pressure sensor 9 is used to detect the pressure between the first flexible substrate a and the first roller 11, or between the second flexible substrate b and the second roller 12 in real time The pressure; and the detected pressure value is transmitted to the distance control component 10.
  • the distance control component 10 receives the detected pressure value d, and determines the relationship between the detected pressure value and the set pressure range [d min , d max ].
  • the detected pressure value is greater than the upper limit of the set pressure range, that is, d>d max , the distance between the first roller shaft 11 and the second roller shaft 12 is increased.
  • the detected pressure value is less than the lower limit of the set pressure range, that is, d ⁇ d min , the distance between the first roller shaft 11 and the second roller shaft 12 is reduced.
  • the pressure between the first flexible substrate a and the first roller 11 or the pressure between the second flexible substrate b and the second roller 12 is detected by the at least one pressure sensor 9
  • the distance control component 10 adjusts the distance between the first roller shaft 11 and the second roller shaft 12 according to the detected pressure value, so that the pressure value is maintained within the set pressure range, and the first flexible substrate
  • the bonding effect of a and the second flexible substrate b is better, and the display effect of the prepared flexible liquid crystal display is better, and the cell thickness meets the requirement of the set cell thickness.

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Abstract

A manufacturing apparatus (100) for a flexible liquid crystal display screen, comprising: a bonding device (1) comprising a first roll shaft (11) and a second roll shaft (12), wherein the first roll shaft (11) is configured to convey a first flexible substrate (a), the second roll shaft (12) is configured to convey a second flexible substrate (b), a set distance exists between the first roll shaft (11) and the second roll shaft (12), and the first and second roll shafts rotate toward each other to enable the first flexible substrate (a) and the second flexible substrate (b) to be bonded; and a liquid crystal coating device (2) disposed above the bonding device (1) and configured to dropwise inject liquid crystal between the first flexible substrate (a) and the second flexible substrate (b).

Description

柔性液晶显示屏的制备装置及其制备方法Preparation device and preparation method of flexible liquid crystal display 技术领域Technical field
本公开涉及显示技术领域,尤其涉及一种柔性液晶显示屏的制备装置及其制备方法。The present disclosure relates to the field of display technology, and in particular to a preparation device and a preparation method of a flexible liquid crystal display screen.
背景技术Background technique
柔性显示屏是目前显示领域的热点,具有可变形、可弯曲、体积小、轻便易携带等特点。其中,柔性液晶显示屏由于生产工艺成熟、成本低,受到广泛应用。Flexible display screens are currently a hot spot in the display field. They are deformable, bendable, small in size, portable and easy to carry. Among them, flexible liquid crystal displays are widely used due to their mature production technology and low cost.
发明内容Summary of the invention
一方面,提供一种柔性液晶显示屏的制备装置,包括:贴合设备和液晶涂布设备。贴合设备包括第一辊轴和第二辊轴,第一辊轴被配置为传送第一柔性衬底,第二辊轴被配置为传送第二柔性衬底;第一辊轴和第二辊轴之间具有设定距离,二者相向转动,使第一柔性衬底和第二柔性衬底贴合。液晶涂布设备设置于贴合设备上方,被配置为向第一柔性衬底和第二柔性衬底之间滴注液晶。In one aspect, a device for preparing a flexible liquid crystal display screen is provided, which includes: laminating equipment and liquid crystal coating equipment. The laminating equipment includes a first roller and a second roller, the first roller is configured to convey the first flexible substrate, and the second roller is configured to convey the second flexible substrate; the first roller and the second roller There is a set distance between the shafts, and the two rotate toward each other, so that the first flexible substrate and the second flexible substrate are attached. The liquid crystal coating device is arranged above the laminating device and is configured to drip liquid crystal between the first flexible substrate and the second flexible substrate.
在一些实施例中,柔性液晶显示屏的制备装置还包括:封框胶涂布设备,设置于第一柔性衬底向第一辊轴传送的传送路径上,被配置为向第一柔性衬底的表面涂布封框胶。In some embodiments, the device for preparing the flexible liquid crystal display screen further includes: a frame sealant coating device, which is arranged on the conveying path of the first flexible substrate to the first roller, and is configured to convey to the first flexible substrate The surface is coated with frame sealant.
在一些实施例中,第一柔性衬底包括至少一个显示屏单元区域,所述至少一个显示屏单元区域中的每个显示屏单元区域包括第一组对边,第一组对边平行于第一柔性衬底的传送方向。封框胶涂布设备包括:至少两个第一封框胶涂布部件,被配置为涂布每个显示屏单元区域的第一组对边的封框胶。In some embodiments, the first flexible substrate includes at least one display screen unit area, and each display screen unit area in the at least one display screen unit area includes a first set of opposite sides, and the first set of opposite sides is parallel to the first set of opposite sides. The conveying direction of a flexible substrate. The frame sealant coating equipment includes: at least two first frame sealant coating components configured to coat the first group of opposite side frame sealants in each display screen unit area.
在一些实施例中,所述至少一个显示屏单元区域中的每个显示屏单元区域还包括第二组对边,第二组对边垂直于第一柔性衬底的传送方向。封框胶涂布设备还包括:第二封框胶涂布部件,被配置为涂布所述每个显示屏单元区域的第二组对边的封框胶。In some embodiments, each of the at least one display screen unit area further includes a second set of opposite sides, and the second set of opposite sides is perpendicular to the conveying direction of the first flexible substrate. The frame sealant coating equipment further includes: a second frame sealant coating component configured to coat the second set of opposite side frame sealants of each display screen unit area.
在一些实施例中,柔性液晶显示屏的制备装置还包括:涂布控制部件,与第二封框胶涂布部件相连,被配置为控制第二封框胶涂布部件的移动方 向和移动速度,并对移动方向和移动速度进行补偿,使所涂布的第二组对边的封框胶垂直于第一柔性衬底的传送方向,且第一组对边的封框胶的涂布与第二组对边的封框胶的涂布同时完成。In some embodiments, the device for preparing the flexible liquid crystal display screen further includes: a coating control component connected to the second frame sealant coating component and configured to control the moving direction and moving speed of the second frame sealant coating component , And compensate for the moving direction and moving speed, so that the applied second group of opposite side frame sealant is perpendicular to the conveying direction of the first flexible substrate, and the first group of opposite side frame sealant is applied with The coating of the frame sealant on the opposite side of the second group is completed simultaneously.
在一些实施例中,柔性液晶显示屏的制备装置还包括:第一放卷设备、第二放卷设备和收卷设备。第一放卷设备设置于第一辊轴远离第二辊轴的一侧,被配置为卷绕第一柔性衬底,且与第一辊轴同向转动,将第一柔性衬底传送至第一辊轴;第二放卷设备设置于第二辊轴远离第一辊轴的一侧,被配置为卷绕第二柔性衬底,且与第二辊轴同向转动,将第二柔性衬底传送至第二辊轴;收卷设备设置于贴合设备的下方,被配置为将相互贴合的第一柔性衬底和第二柔性衬底收卷。In some embodiments, the device for preparing the flexible liquid crystal display screen further includes: a first unwinding device, a second unwinding device, and a winding device. The first unwinding device is arranged on the side of the first roller shaft away from the second roller shaft, and is configured to wind the first flexible substrate and rotate in the same direction as the first roller shaft to transfer the first flexible substrate to the second roller shaft. A roller; the second unwinding device is arranged on the side of the second roller away from the first roller, and is configured to wind the second flexible substrate, and rotate in the same direction as the second roller, and the second flexible lining The bottom is transferred to the second roller; the winding device is arranged below the laminating device and is configured to wind the first flexible substrate and the second flexible substrate that are bonded to each other.
在一些实施例中,柔性液晶显示屏的制备装置还包括:封框胶固化设备,设置于贴合设备和收卷设备之间,被配置为使相互贴合的第一柔性衬底和第二柔性衬底之间的封框胶固化。In some embodiments, the device for preparing the flexible liquid crystal display screen further includes: a frame sealant curing device, which is arranged between the laminating device and the winding device, and is configured to make the first flexible substrate and the second The sealant between the flexible substrates is cured.
在一些实施例中,封框胶固化设备包括:支撑部件和多个固化灯,支撑部件为框型结构,设置于贴合设备和收卷设备之间的传送路径上,被配置为供相互贴合的第一柔性衬底和第二柔性衬底从框型结构的内部穿过。所述多个固化灯设置于支撑部件的内壁上,被配置为照射从框型结构的内部穿过的第一柔性衬底和第二柔性衬底,使第一柔性衬底和第二柔性衬底之间的封框胶固化。In some embodiments, the frame sealant curing device includes: a support member and a plurality of curing lamps, the support member is a frame-shaped structure, and is arranged on the transfer path between the laminating device and the winding device, and is configured to be mutually attached to each other. The combined first flexible substrate and second flexible substrate pass through the inside of the frame structure. The plurality of curing lamps are arranged on the inner wall of the supporting member and are configured to irradiate the first flexible substrate and the second flexible substrate passing through the inside of the frame structure, so that the first flexible substrate and the second flexible substrate The sealant between the bottoms is cured.
在一些实施例中,柔性液晶显示屏的制备装置还包括:至少一个压力传感器和距离控制部件。所述至少一个压力传感器设置于第一辊轴或第二辊轴的表面,被配置为检测第一柔性衬底与第一辊轴之间的压力,或者第二柔性衬底与第二辊轴之间的压力。距离控制部件与所述至少一个压力传感器相连,被配置为根据所述至少一个压力传感器检测得到的压力值,调整第一辊轴与第二辊轴之间的距离,使第一柔性衬底与第一辊轴之间的压力及第二柔性衬底与第二辊轴之间的压力维持在设定压力范围内。In some embodiments, the device for preparing the flexible liquid crystal display screen further includes: at least one pressure sensor and a distance control component. The at least one pressure sensor is disposed on the surface of the first roller shaft or the second roller shaft, and is configured to detect the pressure between the first flexible substrate and the first roller shaft, or the second flexible substrate and the second roller shaft The pressure between. The distance control component is connected to the at least one pressure sensor, and is configured to adjust the distance between the first roller shaft and the second roller shaft according to the pressure value detected by the at least one pressure sensor, so that the first flexible substrate and The pressure between the first roller and the pressure between the second flexible substrate and the second roller are maintained within the set pressure range.
另一方面,提供一种柔性液晶显示屏的制备方法,应用于如上述技术方案中所述的柔性液晶显示屏的制备装置,所述制备方法包括:使制备装置的贴合设备的第一辊轴和第二辊轴相向转动;将第一柔性衬底向第一辊轴传送,并将第二柔性衬底向第二辊轴传送;通过制备装置的液晶涂布设备向第一柔性衬底和第二柔性衬底之间滴注液晶;通过第一辊轴和第二辊轴相向转动,将滴注液晶后的第一柔性衬底和第二柔性衬底进行贴合。On the other hand, a method for manufacturing a flexible liquid crystal display is provided, which is applied to the manufacturing device of the flexible liquid crystal display as described in the above technical solution. The manufacturing method includes: making the first roller of the laminating device of the manufacturing device The shaft and the second roller shaft rotate toward each other; the first flexible substrate is transferred to the first roller shaft, and the second flexible substrate is transferred to the second roller shaft; the liquid crystal coating equipment of the preparation device is transferred to the first flexible substrate The liquid crystal is dripped between the liquid crystal and the second flexible substrate; the first flexible substrate and the second flexible substrate after the liquid crystal are dripped are attached to each other through the first roller shaft and the second roller shaft rotating toward each other.
在一些实施例中,制备装置还包括封框胶涂布设备,所述制备方法还包括:在将第一柔性衬底向第一辊轴传送的过程中,通过封框胶涂布设备向第一柔性衬底的表面涂布封框胶。In some embodiments, the preparation device further includes a frame sealant coating device, and the preparation method further includes: in the process of transferring the first flexible substrate to the first roller, the frame sealant coating device The surface of a flexible substrate is coated with frame sealant.
在一些实施例中,封框胶涂布设备包括至少两个第一封框胶涂布部件。第一柔性衬底包括至少一个显示屏单元区域,所述至少一个显示屏单元区域中的每个显示屏单元区域包括第一组对边,第一组对边平行于第一柔性衬底的传送方向。通过封框胶涂布设备向第一柔性衬底的表面涂布封框胶的步骤,包括:通过所述至少两个第一封框胶涂布部件,向第一柔性衬底的表面涂布每个显示屏单元区域的第一组对边的封框胶。所述制备方法还包括:在将第二柔性衬底向第二辊轴传送的步骤之前,在第二柔性衬底的表面制备微杯结构层。In some embodiments, the sealant coating device includes at least two first sealant coating components. The first flexible substrate includes at least one display screen unit area, each of the at least one display screen unit area includes a first set of opposite sides, and the first set of opposite sides is parallel to the transmission of the first flexible substrate direction. The step of applying the frame sealant to the surface of the first flexible substrate through a frame sealant coating device includes: coating the surface of the first flexible substrate through the at least two first frame sealant coating components The first set of sealant on opposite sides of each display screen unit area. The preparation method further includes: preparing a microcup structure layer on the surface of the second flexible substrate before the step of transferring the second flexible substrate to the second roller shaft.
在一些实施例中,封框胶涂布设备包括至少两个第一封框胶涂布部件和第二封框胶涂布部件,制备装置还包括涂布控制部件。第一柔性衬底包括至少一个显示屏单元区域,所述至少一个显示屏单元区域中的每个显示屏单元区域包括第一组对边和第二组对边,第一组对边平行于第一柔性衬底的传送方向,第二组对边垂直于第一柔性衬底的传送方向。In some embodiments, the frame sealant coating equipment includes at least two first frame sealant coating components and a second frame sealant coating component, and the preparation device further includes a coating control component. The first flexible substrate includes at least one display screen unit area, and each display screen unit area in the at least one display screen unit area includes a first group of opposite sides and a second group of opposite sides, and the first group of opposite sides is parallel to the first group of opposite sides. The conveying direction of a flexible substrate, and the opposite sides of the second group are perpendicular to the conveying direction of the first flexible substrate.
通过封框胶涂布设备向第一柔性衬底的表面涂布封框胶的步骤,包括:通过所述至少两个第一封框胶涂布部件,向第一柔性衬底的表面涂布每个显示屏单元区域的第一组对边的封框胶;通过第二封框胶涂布部件向第一柔性衬底的表面涂布每个显示屏单元区域的第二组对边的封框胶,涂布过程中通过涂布控制部件,控制第二封框胶涂布部件的移动方向和移动速度,并对移动方向和移动速度进行补偿,使所涂布的第二组对边的封框胶垂直于第一柔性衬底的传送方向,且第一组对边的封框胶的涂布与第二组对边的封框胶的涂布同时完成。The step of applying the frame sealant to the surface of the first flexible substrate through a frame sealant coating device includes: coating the surface of the first flexible substrate through the at least two first frame sealant coating components The first set of opposite side sealant for each display screen unit area; the second set of opposite side seals for each display screen unit area are coated on the surface of the first flexible substrate through the second sealant coating component For sealant, during the coating process, the coating control component controls the movement direction and speed of the second sealant coating component, and compensates for the movement direction and speed to make the second set of coating The frame sealing glue is perpendicular to the conveying direction of the first flexible substrate, and the coating of the frame sealing glue on the opposite sides of the first group and the application of the frame sealing glue on the opposite sides of the second group are completed at the same time.
所述制备方法还包括:在将第二柔性衬底向第二辊轴传送的步骤之前,在第二柔性衬底的表面制备微杯结构层。或者,在通过液晶涂布设备向第一柔性衬底和第二柔性衬底之间滴注液晶的步骤之前,还包括:将间隔子混合在液晶中。The preparation method further includes: preparing a microcup structure layer on the surface of the second flexible substrate before the step of transferring the second flexible substrate to the second roller shaft. Alternatively, before the step of dripping liquid crystal between the first flexible substrate and the second flexible substrate through the liquid crystal coating device, the method further includes: mixing spacers in the liquid crystal.
在一些实施例中,制备装置还包括封框胶固化设备。所述制备方法还包括:通过封框胶固化设备,对相互贴合的第一柔性衬底和第二柔性衬底之间的封框胶进行固化。In some embodiments, the preparation device further includes a sealant curing device. The preparation method further includes: curing the frame sealant between the first flexible substrate and the second flexible substrate that are attached to each other through a frame sealant curing device.
在一些实施例中,制备装置还包括至少两个压力传感器和距离控制部件。所述制备方法还包括:在进行贴合的过程中,通过至少一个压力传感器实时检测第一柔性衬底与第一辊轴之间的压力,或者第二柔性衬底与第二辊轴之间的压力;并将检测得到的压力值传输给距离控制部件。通过距离控制部件接收检测得到的压力值,并确定检测得到的压力值与设定压力范围的关系;若检测得到的压力值在设定压力范围内,则维持第一辊轴与第二辊轴之间的距离不变;若检测得到的压力值大于设定压力范围的上限值,则使第一辊轴与第二辊轴之间的距离变大;若检测得到的压力值小于设定压力范围的下限值,则使第一辊轴与第二辊轴之间的距离变小。In some embodiments, the preparation device further includes at least two pressure sensors and a distance control component. The preparation method further includes: in the process of laminating, real-time detection of the pressure between the first flexible substrate and the first roller, or between the second flexible substrate and the second roller, by at least one pressure sensor The pressure; and the detected pressure value is transmitted to the distance control component. The distance control component receives the detected pressure value, and determines the relationship between the detected pressure value and the set pressure range; if the detected pressure value is within the set pressure range, the first roller shaft and the second roller shaft are maintained If the detected pressure value is greater than the upper limit of the set pressure range, the distance between the first roller shaft and the second roller shaft will increase; if the detected pressure value is less than the set pressure value The lower limit of the pressure range reduces the distance between the first roller shaft and the second roller shaft.
附图说明Description of the drawings
为了更清楚地说明本公开实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to explain the technical solutions in the embodiments of the present disclosure more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present disclosure, and for those of ordinary skill in the art, other drawings may be obtained based on these drawings.
图1为根据一些实施例的柔性液晶显示屏的制备装置的一种结构示意图;FIG. 1 is a schematic diagram of a structure of a manufacturing device of a flexible liquid crystal display screen according to some embodiments;
图2A为根据一些实施例的柔性液晶显示屏的制备装置的另一种结构示意图;FIG. 2A is another schematic diagram of a structure of a manufacturing device of a flexible liquid crystal display according to some embodiments;
图2B为根据一些实施例的柔性液晶显示屏的制备装置的又一种结构示意图;FIG. 2B is a schematic diagram of another structure of a manufacturing device of a flexible liquid crystal display according to some embodiments;
图3为根据一些实施例的第一柔性衬底的俯视图;Figure 3 is a top view of a first flexible substrate according to some embodiments;
图4A为根据一些实施例的柔性液晶显示屏的制备装置的一种俯视图;4A is a top view of a manufacturing device of a flexible liquid crystal display screen according to some embodiments;
图4B为根据一些实施例的柔性液晶显示屏的制备装置的另一种俯视图;FIG. 4B is another top view of a manufacturing apparatus of a flexible liquid crystal display screen according to some embodiments;
图4C为根据一些实施例的柔性液晶显示屏的制备装置的又一种俯视图;4C is still another top view of the manufacturing device of the flexible liquid crystal display screen according to some embodiments;
图4D为根据一些实施例的柔性液晶显示屏的制备装置的再一种俯视图;4D is still another top view of the manufacturing device of the flexible liquid crystal display screen according to some embodiments;
图5A为根据一些实施例的柔性液晶显示屏的制备装置中的封框胶固化装置的一种俯视图;5A is a top view of a curing device for frame sealant in a manufacturing device of a flexible liquid crystal display according to some embodiments;
图5B为根据一些实施例的柔性液晶显示屏的制备装置中的封框胶固 化装置的另一种俯视图Fig. 5B is another top view of the frame sealant curing device in the manufacturing device of the flexible liquid crystal display according to some embodiments
图6为根据一些实施例的柔性液晶显示屏的制备方法的一种流程图;FIG. 6 is a flow chart of a method for manufacturing a flexible liquid crystal display screen according to some embodiments;
图7为根据一些实施例的柔性液晶显示屏的制备方法的另一种流程图;FIG. 7 is another flowchart of a method for manufacturing a flexible liquid crystal display screen according to some embodiments;
图8为根据一些实施例的柔性液晶显示屏的制备方法的又一种流程图;FIG. 8 is another flowchart of a method for manufacturing a flexible liquid crystal display screen according to some embodiments;
图9为根据一些实施例的柔性液晶显示屏的制备方法的再一种流程图;FIG. 9 is still another flowchart of a method for manufacturing a flexible liquid crystal display screen according to some embodiments;
图10为根据一些实施例的柔性液晶显示屏的制备方法的再一种流程图;FIG. 10 is still another flowchart of a method for manufacturing a flexible liquid crystal display screen according to some embodiments;
图11为根据一些实施例的柔性液晶显示屏的制备方法的再一种流程图。FIG. 11 is still another flowchart of a method for manufacturing a flexible liquid crystal display screen according to some embodiments.
具体实施方式Detailed ways
下面将结合附图,对本公开的一些实施例进行描述。显然,所描述的实施例仅仅是本公开的一部分实施例,而不是全部的实施例。基于本公开中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本公开保护的范围。Hereinafter, some embodiments of the present disclosure will be described with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, rather than all the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by a person of ordinary skill in the art fall within the protection scope of the present disclosure.
柔性液晶显示屏一般包括:第一柔性衬底、第二柔性衬底和液晶层。其中,第一柔性衬底与第二柔性衬底相对设置,且二者之间维持一定的间隙,液晶层填充于第一柔性衬底与第二柔性衬底之间的间隙中。在一些示例中,制备柔性液晶显示屏的方法包括如下流程:在第一柔性衬底的一侧表面的周边区域内涂布封框胶,在第二柔性衬底的一侧表面上滴注液晶,然后将第一柔性衬底与第二柔性衬底进行对位和贴合,将封框胶进行固化处理。整个过程包括多道工序,过程繁琐,造成柔性液晶显示屏的制备效率较低,耗时较长,不利于柔性液晶显示屏的大批量生产。The flexible liquid crystal display screen generally includes: a first flexible substrate, a second flexible substrate and a liquid crystal layer. Wherein, the first flexible substrate and the second flexible substrate are arranged oppositely, and a certain gap is maintained between the two, and the liquid crystal layer is filled in the gap between the first flexible substrate and the second flexible substrate. In some examples, the method for preparing a flexible liquid crystal display includes the following process: coating a frame sealant in the peripheral area of one side surface of the first flexible substrate, and dripping liquid crystal on one side surface of the second flexible substrate Then, the first flexible substrate and the second flexible substrate are aligned and bonded, and the frame sealant is cured. The whole process includes multiple processes, which is cumbersome, resulting in low production efficiency of the flexible liquid crystal display, and long time-consuming, which is not conducive to mass production of the flexible liquid crystal display.
本公开的一些实施例提供一种柔性液晶显示屏的制备装置100,如图1所示,柔性液晶显示屏的制备装置100包括:贴合设备1和液晶涂布设备2。Some embodiments of the present disclosure provide an apparatus 100 for preparing a flexible liquid crystal display. As shown in FIG. 1, the apparatus 100 for preparing a flexible liquid crystal display includes: a laminating device 1 and a liquid crystal coating device 2.
其中,贴合设备1包括第一辊轴11和第二辊轴12。第一辊轴11被配置为传送第一柔性衬底a,第二辊轴12被配置为传送第二柔性衬底b。第一辊轴11和第二辊轴12之间具有设定距离,即二者之间具有间隙,且二者相向转动,这样就允许第一柔性衬底a和第二柔性衬底b随着各 自所在的辊轴的转动,进入第一辊轴11和第二辊轴12之间,从而使第一柔性衬底a和第二柔性衬底b贴合。示例性地,第一辊轴11沿顺时针方向转动,第二辊轴12沿逆时针方向转动。Among them, the laminating device 1 includes a first roller 11 and a second roller 12. The first roller 11 is configured to convey the first flexible substrate a, and the second roller 12 is configured to convey the second flexible substrate b. There is a set distance between the first roller shaft 11 and the second roller shaft 12, that is, there is a gap between them, and they rotate towards each other, which allows the first flexible substrate a and the second flexible substrate b to follow The rotation of the respective rollers enters between the first roller 11 and the second roller 12, so that the first flexible substrate a and the second flexible substrate b are bonded together. Illustratively, the first roller shaft 11 rotates in a clockwise direction, and the second roller shaft 12 rotates in a counterclockwise direction.
需要说明的是,在一些实施例中,第一辊轴11和第二辊轴12之间所具有的设定距离,根据所要制备的柔性液晶显示屏的盒厚而定。示例性的,设定距离等于所要制备的柔性液晶显示屏的盒厚。此处,柔性液晶显示屏的盒厚是指,将第一柔性衬底a和第二柔性衬底b封装所形成的液晶盒的厚度。It should be noted that, in some embodiments, the set distance between the first roller 11 and the second roller 12 depends on the cell thickness of the flexible liquid crystal display to be prepared. Exemplarily, the set distance is equal to the cell thickness of the flexible liquid crystal display to be prepared. Here, the cell thickness of the flexible liquid crystal display screen refers to the thickness of a liquid crystal cell formed by packaging the first flexible substrate a and the second flexible substrate b.
在一些实施例中,第一辊轴11的轴线和第二辊轴12的轴线相互平行,这样能够保证传送至第一辊轴11的第一柔性衬底a与传送至第二辊轴12的第二柔性衬底b的边缘对齐。In some embodiments, the axis of the first roller shaft 11 and the axis of the second roller shaft 12 are parallel to each other, which can ensure that the first flexible substrate a transferred to the first roller shaft 11 and the second roller shaft 12 The edges of the second flexible substrate b are aligned.
液晶涂布设备2设置于贴合设备1上方,被配置为向第一柔性衬底a和第二柔性衬底b之间滴注液晶201。The liquid crystal coating device 2 is disposed above the laminating device 1 and is configured to drip liquid crystal 201 between the first flexible substrate a and the second flexible substrate b.
在一些实施例中,将贴合设备1的第一辊轴11的轴线与第二辊轴12的轴线所确定的平面设定为参考面,液晶涂布设备2在该参考面上的正投影的中心落在第一辊轴11和第二辊轴12之间的间隙内,这样能够使得液晶涂布设备2所滴下的液晶更有效地滴注在一柔性衬底a和第二柔性衬底b之间。In some embodiments, the plane determined by the axis of the first roller 11 and the axis of the second roller 12 of the laminating device 1 is set as a reference surface, and the orthographic projection of the liquid crystal coating device 2 on the reference surface The center of is within the gap between the first roller 11 and the second roller 12, so that the liquid crystal dropped by the liquid crystal coating device 2 can be dripped more effectively on a flexible substrate a and a second flexible substrate between b.
作为一些可能的设计,液晶涂布设备2可采用液晶滴头实现,通过控制液晶滴头的开口大小,和/或,通过控制对液晶滴头内的液晶挤压的压力,控制所滴注的液晶201的体积和速率,使得液晶涂布设备2向第一柔性衬底a和第二柔性衬底b之间滴注的液晶201的体积和速率与第一柔性衬底a和第二柔性衬底b的传送速度相适配,使液晶滴注效果更好。As some possible designs, the liquid crystal coating device 2 can be implemented with a liquid crystal dripper, by controlling the size of the opening of the liquid crystal dripper, and/or by controlling the pressure on the liquid crystal in the liquid crystal dripper to control the dripped The volume and rate of the liquid crystal 201 are such that the volume and rate of the liquid crystal 201 dripped between the first flexible substrate a and the second flexible substrate b by the liquid crystal coating device 2 is the same as that of the first flexible substrate a and the second flexible substrate b. The transmission speed of the bottom b is matched to make the liquid crystal dripping effect better.
利用本公开实施例所提供的柔性液晶显示屏的制备装置100制备柔性液晶显示屏时,通过第一辊轴11和第二辊轴12分别传送第一柔性衬底a和第二柔性衬底b,第一柔性衬底a和第二柔性衬底b在第一辊轴11和第二辊轴12之间汇合,并进入第一辊轴11和第二辊轴12之间的间隙,这样第一辊轴11和第二辊轴12会对第一柔性衬底a和第二柔性衬底b产生挤压作用,从而能够使第一柔性衬底a和第二柔性衬底b贴合在一起。与此同时,设置于贴合设备1的上方的液晶涂布设备2向第一柔性衬底a和第二柔性衬底b之间滴注液晶201。这样,利用柔性液 晶显示屏的制备装置100,实现了液晶滴注、第一柔性衬底和第二柔性衬底贴合的同时进行,一次性完成液晶的滴注与柔性衬底的贴合,提高了柔性液晶显示屏的制备效率。When preparing a flexible liquid crystal display using the flexible liquid crystal display manufacturing apparatus 100 provided by an embodiment of the present disclosure, the first flexible substrate a and the second flexible substrate b are respectively transferred through the first roller 11 and the second roller 12 , The first flexible substrate a and the second flexible substrate b meet between the first roller shaft 11 and the second roller shaft 12, and enter the gap between the first roller shaft 11 and the second roller shaft 12, so that the first A roller 11 and a second roller 12 exert a squeezing effect on the first flexible substrate a and the second flexible substrate b, so that the first flexible substrate a and the second flexible substrate b can be bonded together . At the same time, the liquid crystal coating device 2 arranged above the laminating device 1 drips the liquid crystal 201 between the first flexible substrate a and the second flexible substrate b. In this way, using the flexible liquid crystal display manufacturing device 100, the liquid crystal dripping, the first flexible substrate and the second flexible substrate are bonded simultaneously, and the liquid crystal dripping and the flexible substrate are bonded at one time. The preparation efficiency of the flexible liquid crystal display is improved.
并且,由于通过液晶涂布设备2直接将液晶滴注至第一柔性衬底a和第二柔性衬底b之间,在重力作用下,液晶201由上至下逐渐充满第一柔性衬底a与第二柔性衬底b之间的整个空间,在此过程中能够将第一柔性衬底a与第二柔性衬底b之间的气体由上至下逐渐挤走,从而可以减少了液晶201中的气泡的产生,可以提高所制备得到的柔性液晶显示屏中的液晶的均匀性,进而提高了柔性液晶显示屏的显示质量。Moreover, since the liquid crystal is directly dripped between the first flexible substrate a and the second flexible substrate b through the liquid crystal coating device 2, under the action of gravity, the liquid crystal 201 gradually fills the first flexible substrate a from top to bottom. In the entire space between the first flexible substrate a and the second flexible substrate b, the gas between the first flexible substrate a and the second flexible substrate b can be gradually squeezed away from top to bottom during this process, thereby reducing the liquid crystal 201 The generation of bubbles in the liquid crystal display can improve the uniformity of the liquid crystal in the prepared flexible liquid crystal display screen, thereby improving the display quality of the flexible liquid crystal display screen.
在柔性液晶显示屏的制备装置100中,贴合设备1所包括的第一辊轴11和第二辊轴12使第一柔性衬底a和第二柔性衬底b贴合,在一些实施例中,可通过在第一柔性衬底a和第二柔性衬底b之间设置封框胶实现二者的贴合。这种情况下,可以贴合之前预先将封框胶涂布于二者中任意一者的表面上。也就是说,在进行贴合的步骤之前,预先在第一柔性衬底a或者第二柔性衬底b表面涂布封框胶301,以使第一柔性衬底a和第二柔性衬底b通过封框胶301贴合。In the manufacturing apparatus 100 of the flexible liquid crystal display screen, the first roller 11 and the second roller 12 included in the laminating device 1 make the first flexible substrate a and the second flexible substrate b adhere to each other. In some embodiments In this, the bonding of the first flexible substrate a and the second flexible substrate b can be achieved by setting a sealant between the first flexible substrate a and the second flexible substrate b. In this case, the frame sealant can be applied to the surface of either one of them before lamination. That is, before the bonding step, the frame sealant 301 is coated on the surface of the first flexible substrate a or the second flexible substrate b in advance, so that the first flexible substrate a and the second flexible substrate b Laminated by frame sealing glue 301.
基于此,在一些实施例中,如图2A和2B所示,柔性液晶显示屏的制备装置100还包括:封框胶涂布设备3,设置于第一柔性衬底a向第一辊轴11传送的传送路径上,被配置为向第一柔性衬底a的表面涂布封框胶301。Based on this, in some embodiments, as shown in FIGS. 2A and 2B, the flexible liquid crystal display manufacturing apparatus 100 further includes: a frame sealant coating device 3, which is arranged on the first flexible substrate a toward the first roller 11 The conveying path is configured to apply the sealant 301 to the surface of the first flexible substrate a.
在上述实施例中,封框胶涂布设备3设置于第一柔性衬底a向第一辊轴11传送的传送路径上,这样在第一柔性衬底a向第一辊轴11传送的过程中,通过封框胶涂布设备3向第一柔性衬底a的表面涂布封框胶301,接着通过液晶涂布设备2进行液晶滴注,同时第一辊轴11与第二辊轴12的相向转动挤压第一柔性衬底a和第二柔性衬底b,使得第一柔性衬底a与第二柔性衬底b通过所涂布的封框胶301实现贴合,从而实现了封框胶涂布、液晶滴注、及两个柔性衬底相互贴合三个工序的同时进行,进一步提高了柔性液晶显示屏的制备效率。In the above embodiment, the frame sealant coating device 3 is arranged on the conveying path of the first flexible substrate a to the first roller 11, so that the first flexible substrate a is conveyed to the first roller 11 in the process In the process, the frame sealant 301 is applied to the surface of the first flexible substrate a by the frame sealant coating device 3, and then the liquid crystal is dripped by the liquid crystal coating device 2, while the first roller 11 and the second roller 12 The first flexible substrate a and the second flexible substrate b are squeezed by rotating toward each other, so that the first flexible substrate a and the second flexible substrate b are bonded by the coated frame sealant 301, thereby achieving sealing The three processes of frame glue coating, liquid crystal dropping, and two flexible substrates being attached to each other are carried out simultaneously, which further improves the production efficiency of the flexible liquid crystal display.
在一些实施例中,如图3所示,第一柔性衬底a包括至少一个显示屏单元区域a1,所述至少一个显示屏单元区域a1中的每个显示屏单元区域a1包括第一组对边a11和第二组对边a12,第一组对边a11平行于第一柔性衬底a的传送方向,第二组对边a12垂直于第一柔性衬底a的传 送方向。示例性的,所述每个显示屏单元区域a1的形状为矩形。In some embodiments, as shown in FIG. 3, the first flexible substrate a includes at least one display screen unit area a1, and each of the at least one display screen unit area a1 includes a first set of pairs. Side a11 and the second group of opposite sides a12, the first group of opposite sides a11 are parallel to the conveying direction of the first flexible substrate a, and the second group of opposite sides a12 are perpendicular to the conveying direction of the first flexible substrate a. Exemplarily, the shape of each display screen unit area a1 is a rectangle.
所述至少一个显示屏单元区域a1沿第一柔性衬底a的长度延伸方向(也即第一柔性衬底a的传送方向)间隔排列,即所述至少一个显示屏单元区域a1中每相邻两个显示屏单元区域a1之间间隔有一定距离,这样,在第一柔性衬底和第二柔性衬底贴合后,在相邻两个显示屏单元区域a1之间的间隔区域,沿平行于第二组对边a12的方向进行切割,可得到至少一个显示屏单元。The at least one display screen unit area a1 is arranged at intervals along the length extension direction of the first flexible substrate a (that is, the conveying direction of the first flexible substrate a), that is, every adjacent display screen unit area a1 is There is a certain distance between the two display screen unit areas a1, so that after the first flexible substrate and the second flexible substrate are attached, the space between the two adjacent display screen unit areas a1 is parallel to each other. Cutting in the direction of the opposite side a12 of the second group can obtain at least one display screen unit.
基于上面的第一柔性衬底a的结构,在一些实施例中,如图2A和图4A、图4B所示,封框胶涂布设备3包括:至少两个第一封框胶涂布部件31,被配置为涂布每个显示屏单元区域a1的第一组对边a11的封框胶3011。所述至少两个第一封框胶涂布部件31分为两组,每组包括至少一个第一封框胶涂布部件31。涂布封框胶时,两组第一封框胶涂布部件31分别对应第一柔性衬底a的两条长边,以分别对每个显示屏单元区域a1的第一组对边a11所包括的两条边进行封框胶的涂布。Based on the structure of the first flexible substrate a above, in some embodiments, as shown in FIGS. 2A, 4A, and 4B, the sealant coating device 3 includes: at least two first sealant coating components 31. The sealant 3011 is configured to coat the first set of opposite sides a11 of each display screen unit area a1. The at least two first frame sealant coating parts 31 are divided into two groups, and each group includes at least one first frame sealant coating part 31. When the frame sealant is applied, the two sets of first frame sealant coating parts 31 respectively correspond to the two long sides of the first flexible substrate a, so as to align the first set of opposite sides a11 of each display unit area a1. The two sides included are coated with frame sealant.
在一些可能的设计中,如图4A和图4B所示,封框胶涂布设备3包括两个第一封框胶涂布部件31,涂布封框胶时,这两个第一封框胶涂布部件31分别对应第一柔性衬底a的两条长边。In some possible designs, as shown in FIGS. 4A and 4B, the frame sealant coating device 3 includes two first frame sealant coating parts 31. When the frame sealant is applied, the two first frame sealants The glue coating parts 31 respectively correspond to the two long sides of the first flexible substrate a.
在一些可能的设计中,在涂布封框胶的过程中,第一封框胶涂布部件31的位置固定不动,通过使第一柔性衬底a相对于第一封框胶涂布部件31运动完成第一组对边a11的封框胶3011的涂布。In some possible designs, during the process of applying the frame sealant, the position of the first frame sealant coating part 31 is fixed, by making the first flexible substrate a relative to the first frame sealant coating part 31 moves to complete the coating of the sealant 3011 on the opposite side a11 of the first group.
在一些可能的设计中,如图4A所示,在第一柔性衬底a的传动过程中,封框胶涂布设备3所包括的至少两个第一封框胶涂布部件31连续进行涂布,这样,在第一柔性衬底a的表面形成两条连续的平行于第一柔性衬底a的传动方向的封框胶,从而可以减少所述至少两个第一封框胶涂布部件31开启或关闭的次数,简化对每个第一封框胶涂布部件31的操作。In some possible designs, as shown in FIG. 4A, during the transmission process of the first flexible substrate a, at least two first frame sealant coating parts 31 included in the frame sealant coating device 3 are continuously coated. In this way, two continuous sealants parallel to the transmission direction of the first flexible substrate a are formed on the surface of the first flexible substrate a, so that the at least two first sealant coating parts can be reduced The number of opening or closing 31 simplifies the operation of each first sealant coating part 31.
在另一些可能的设计中,如图4B所示,在第一柔性衬底a的传动过程中,封框胶涂布设备3所包括的至少两个第一封框胶涂布部件31间断进行涂布,在每个显示屏单元区域a1的第一组对边a11处涂布封框胶3011,在每相邻两个显示屏单元区域a1之间的间隙处不涂布封框胶,这样能够在第一柔性衬底a的表面形成多条平行于第一柔性衬底a的传动方向的封框胶,分别对应每个显示屏单元区域a1的第一组对边a11,这 样可以节省封框胶的使用量,提高封框胶的利用率。In other possible designs, as shown in FIG. 4B, during the transmission of the first flexible substrate a, the at least two first frame sealant coating components 31 included in the frame sealant coating device 3 are intermittently performed Coating: apply frame sealant 3011 at the first opposite side a11 of each display screen unit area a1, and do not apply frame sealant at the gap between every two adjacent display unit areas a1, so It is possible to form a plurality of sealants parallel to the transmission direction of the first flexible substrate a on the surface of the first flexible substrate a, corresponding to the first set of opposite sides a11 of each display screen unit area a1, so that sealing can be saved. The amount of sealant used increases the utilization rate of the sealant.
需要说明的是,基于上述封框胶的涂布方式,将第一柔性衬底a和第二柔性衬底b通过所涂布的每个显示屏单元区域a1的第一组对边a11的封框胶3011实现贴合,在贴合后对封框胶进行固化,在相邻两个显示屏单元区域a1之间的间隔区域,沿平行于第二组对边a12的方向进行切割。在切开处对应第二组对边a12的位置涂布封框胶,并对封框胶进行固化,完成对每个显示屏单元的全部的边(即第一组对边a11和第二组对边a12)的封装。It should be noted that, based on the coating method of the sealant, the first flexible substrate a and the second flexible substrate b are passed through the first set of opposite sides a11 of each display screen unit area a1 to be coated. The sealant 3011 realizes bonding. After the bonding, the sealant is cured, and the interval area between the two adjacent display screen unit areas a1 is cut along the direction parallel to the second set of opposite sides a12. Coat the frame sealant at the position corresponding to the second set of opposite sides a12 at the cut, and cure the sealant to complete all the sides of each display unit (ie the first set of opposite sides a11 and the second set of To the package of side a12).
基于上面的第一柔性衬底a的结构,在另一些实施例中,请参见图2B、图4C和图4D,封框胶涂布设备3除包括至少两个第一封框胶涂布部件31外,还包括第二封框胶涂布部件32,被配置为涂布每个显示屏单元区域a1的第二组对边a12的封框胶3012。Based on the structure of the first flexible substrate a above, in other embodiments, referring to FIG. 2B, FIG. 4C, and FIG. 4D, the sealant coating device 3 includes at least two first sealant coating parts In addition to 31, it also includes a second frame sealant coating component 32 configured to coat the second set of frame sealant 3012 on opposite sides a12 of each display screen unit area a1.
需要说明的是,所述至少两个第一封框胶涂布部件31的设置方式请参见上面的相关说明,此处不再赘述。It should be noted that the arrangement of the at least two first frame sealant coating parts 31 can be found in the relevant description above, and will not be repeated here.
此外,请参见图4C和图4D,所述至少两个第一封框胶涂布部件31在第一柔性衬底a表面的涂布方式包括连续进行涂布,或者间断进行涂布,具体请参见上面的相关说明,此处不再赘述。In addition, referring to FIGS. 4C and 4D, the coating method of the at least two first sealant coating components 31 on the surface of the first flexible substrate a includes continuous coating or intermittent coating. Please refer to the relevant description above, which will not be repeated here.
需要说明的是,如图3、图4C和图4D所示,沿垂直于第一柔性衬底a的传送方向的方向上,第一柔性衬底a相对的两侧分别为A侧和B侧,同时,第一柔性衬底a的A侧和B侧也为第一柔性衬底a的每个显示屏单元区域a1的A侧和B侧。第二封框胶涂布部件32在涂布第二组对边a12的封框胶3012的过程中,要从每个显示屏单元区域a1的A侧移动到B侧,之后从每个显示屏单元区域a1的B侧返回A侧,也就是说,第二封框胶涂布部件32在第一柔性衬底a的A侧与B侧之间进行周期性的往复运动。It should be noted that, as shown in FIG. 3, FIG. 4C and FIG. 4D, along the direction perpendicular to the conveying direction of the first flexible substrate a, the opposite sides of the first flexible substrate a are the A side and the B side, respectively. At the same time, the A side and the B side of the first flexible substrate a are also the A side and the B side of each display screen unit area a1 of the first flexible substrate a. During the process of coating the second set of frame sealant 3012 on the opposite side a12 of the second frame sealant coating part 32, it must move from the A side to the B side of each display unit area a1, and then from each display screen The B side of the unit area a1 returns to the A side, that is, the second sealant coating member 32 periodically reciprocates between the A side and the B side of the first flexible substrate a.
并且,在一些实施例中,第二封框胶涂布部件32从每个显示屏单元区域a1的A侧移动到B侧的过程中进行封框胶3012的涂布,这种情况下,在第二封框胶涂布部件32从每个显示屏单元区域a1的A侧移动到B侧的过程中,移动方向不能垂直于第一柔性衬底a的传送方向,而是要与第一柔性衬底a的传送方向成锐角,以保证所涂布的每个显示屏单元区域a1的第二组对边a12的封框胶3012垂直于第一柔性衬底a的传送方向。同理,第二封框胶涂布部件32从每个显示屏单元区域a1的B 侧移动到A侧的过程中进行封框胶3012的涂布,这种情况下,在第二封框胶涂布部件32的移动方向与第一柔性衬底a的传送方向成锐角,以保证所涂布的每个显示屏单元区域a1的第二组对边a12的封框胶3012垂直于第一柔性衬底a的传送方向。Moreover, in some embodiments, the second frame sealant coating part 32 is applied to the frame sealant 3012 during the process of moving from the A side to the B side of each display unit area a1. In this case, During the movement of the second frame sealant coating member 32 from the A side to the B side of each display screen unit area a1, the moving direction cannot be perpendicular to the conveying direction of the first flexible substrate a, but must be in line with the first flexible substrate a. The conveying direction of the substrate a is at an acute angle to ensure that the coated frame sealant 3012 on the opposite side a12 of each display screen unit area a1 is perpendicular to the conveying direction of the first flexible substrate a. In the same way, the second frame sealant coating part 32 is applied to the frame sealant 3012 while moving from the B side to the A side of each display unit area a1. In this case, the second frame sealant The moving direction of the coating member 32 is at an acute angle with the conveying direction of the first flexible substrate a to ensure that the frame sealing glue 3012 of the second set of opposite sides a12 of each display screen unit area a1 is perpendicular to the first flexible substrate. The conveying direction of the substrate a.
在第一柔性衬底a向第一辊轴11传送的过程中,通过第一封框胶涂布部件32在每个显示屏单元区域a1的第一组对边a11的位置处涂布第一组对边a11的封框胶3011,通过第二封框胶涂布部件32在每个显示屏单元区域a1的第二组对边a12的位置处涂布第二组对边a12的封框胶3012,这样所形成的封框胶图案为对应每个显示屏单元区域a1的四条边的封框胶图案。这样在液晶滴注过程中,液晶被滴注在封框胶图案所界定的范围内,通过第一组对边a11的封框胶3011和第二组对边a12的封框胶3012可以将第一柔性衬底a和第二柔性衬底b贴合,后续步骤中不需要再涂布封框胶,节省了工艺步骤,提高了制备效率。During the transfer of the first flexible substrate a to the first roller 11, the first frame sealant coating part 32 is used to coat the first group of opposite sides a11 of each display screen unit area a1. Set the frame sealant 3011 on the opposite side a11, and coat the second set of frame sealant on the opposite side a12 at the position of the second set of opposite sides a12 of each display unit area a1 through the second frame sealer coating component 32 3012, the frame sealant pattern formed in this way is the sealant pattern corresponding to the four sides of each display screen unit area a1. In this way, during the liquid crystal dropping process, the liquid crystal is dropped within the range defined by the frame sealant pattern. The first set of frame sealant 3011 on the opposite side a11 and the second set of frame sealant 3012 on the opposite side a12 can be used A flexible substrate a and a second flexible substrate b are bonded together, and there is no need to coat frame sealant in subsequent steps, which saves process steps and improves preparation efficiency.
如图2B所示,柔性液晶显示屏的制备装置100还包括:涂布控制部件4,与第二封框胶涂布部件32相连,被配置为控制第二封框胶涂布部件32的移动方向F和移动速度n,并对移动方向F和移动速度v进行补偿,使所涂布的第二组对边a12的封框胶3012垂直于第一柔性衬底a的传送方向F 1,且第一组对边a11的封框胶3011的涂布与第二组对边a12的封框胶3012的涂布同时完成。 As shown in FIG. 2B, the apparatus 100 for preparing a flexible liquid crystal display screen further includes: a coating control part 4, which is connected to the second frame sealant coating part 32 and is configured to control the movement of the second frame sealant coating part 32 The direction F and the moving speed n, and the moving direction F and the moving speed v are compensated so that the applied frame sealing glue 3012 on the opposite side a12 of the second group is perpendicular to the conveying direction F 1 of the first flexible substrate a, and The application of the frame sealant 3011 on the opposite side a11 of the first group and the application of the frame sealant 3012 on the opposite side a12 of the second group are completed at the same time.
需要说明的是,涂布控制部件4与第二封框胶涂布部件32相连的方式包括直接相连,或者通过无线设备实现信号连接。It should be noted that the manner in which the coating control component 4 is connected to the second sealant coating component 32 includes direct connection, or a signal connection through a wireless device.
在一些可能的设计中,在进行封框胶涂布时,第一柔性衬底a处于传动过程中,因此第二封框胶涂布部件32从显示屏单元区域a1的第一组对边a11的一边移动到另一边时,其移动方向F与第一柔性衬底a的传送方向F 1呈锐角。如图4C和4D所示,第二封框胶涂布部件32的移动方向F与第一柔性衬底a的传送方向F 1之间的夹角为θ。这样,使得第二封框胶涂布部件32的移动速度n在第一柔性衬底a的传送方向上具有分量,从而消除第一柔性衬底a的传动对第二封框胶涂布部件32涂布第二组对边a12的封框胶3012造成的影响,所涂布的每个显示屏单元区域a1的第二组对边a12的封框胶3012垂直于第一柔性衬底a的传送方向F 1In some possible designs, when the frame sealant is applied, the first flexible substrate a is in the transmission process, so the second frame sealant coating part 32 is from the first group opposite side a11 of the display unit area a1 moving side to side, and the moving direction F F a conveying direction of a first flexible substrate at an acute angle. 4C and 4D, the moving direction of the second member 32 for dispensing sealant F of the first conveying direction F of a flexible substrate 1 is the angle between θ. In this way, the moving speed n of the second frame sealant coating part 32 has a component in the conveying direction of the first flexible substrate a, thereby eliminating the impact of the transmission of the first flexible substrate a on the second frame sealant coating part 32. The effect of coating the second set of frame sealant 3012 on the side a12, the coated second set of frame sealant 3012 on the side a12 of each display unit area a1 is perpendicular to the transmission of the first flexible substrate a Direction F 1 .
上述实施例中,通过涂布控制部件4,控制第二封框胶涂布部件32 的移动方向F和移动速度v,并对移动方向F 1和移动速度v进行补偿,使得第二封框胶涂布部件32所涂布的第二组对边a12的封框胶3012垂直于第一柔性衬底a的传送方向F 1,且第一组对边a11的封框胶3011的涂布与第二组对边a12的封框胶3012的涂布同时完成。这样可以精准的控制第二封框胶涂布部件32的涂布,使得所涂布的第二组对边a12的封框胶3012准确地对应于第二组对边a12,进而提高柔性液晶显示屏的制备效率。 The above-described embodiments, by coating the control section 4 controls the second sealant applying member and the moving direction F of the moving speed v 32, and the moving direction F and the moving speed to compensate. 1 v, such that the second sealant The frame sealant 3012 of the second group of opposite sides a12 coated by the coating component 32 is perpendicular to the conveying direction F 1 of the first flexible substrate a, and the coating of the frame sealant 3011 of the first group of opposite sides a11 is consistent with the first The coating of the frame sealant 3012 on the opposite sides a12 of the two sets is completed at the same time. In this way, the coating of the second frame sealant coating component 32 can be precisely controlled, so that the applied frame sealant 3012 of the second set of opposite sides a12 accurately corresponds to the second set of opposite sides a12, thereby improving the flexible liquid crystal display Screen preparation efficiency.
在一些实施例中,每个第一封框胶涂布部件31和第二封框胶涂布部件32可采用封框胶喷头实现。通过控制封框胶喷头喷出封框胶的体积和速率,控制所喷出的封框胶的量,使得在第一柔性衬底a上所涂布的封框胶的量控制在合适的范围内。In some embodiments, each of the first frame sealant coating component 31 and the second frame sealant coating component 32 may be implemented by a frame sealant spray head. By controlling the volume and rate of the frame sealing glue sprayed by the frame sealing glue nozzle, the amount of the frame sealing glue sprayed is controlled, so that the amount of the frame sealing glue coated on the first flexible substrate a is controlled in an appropriate range Inside.
在一些实施例中,如图1、图2A和图2B所示,柔性液晶显示屏的制备装置100还包括:第一放卷设备5、第二放卷设备6和收卷设备7。In some embodiments, as shown in FIG. 1, FIG. 2A and FIG. 2B, the manufacturing apparatus 100 of the flexible liquid crystal display screen further includes: a first unwinding device 5, a second unwinding device 6, and a winding device 7.
其中,第一放卷设备5设置于第一辊轴11远离第二辊轴12的一侧,被配置为卷绕第一柔性衬底a,且与第一辊轴11同向转动,将第一柔性衬底a传送至第一辊轴11。Wherein, the first unwinding device 5 is arranged on the side of the first roller 11 away from the second roller 12, and is configured to wind the first flexible substrate a and rotate in the same direction as the first roller 11. A flexible substrate a is transferred to the first roller 11.
第二放卷设备6设置于第二辊轴12远离第一辊轴11的一侧,被配置为卷绕第二柔性衬底b,且与第二辊轴12同向转动,将第二柔性衬底b传送至第二辊轴12。The second unwinding device 6 is arranged on the side of the second roller 12 away from the first roller 11, and is configured to wind the second flexible substrate b and rotate in the same direction as the second roller 12 to reduce the second flexible The substrate b is transferred to the second roller 12.
收卷设备7设置于贴合设备1的下方,被配置为将相互贴合的第一柔性衬底a和第二柔性衬底b收卷。The winding device 7 is provided below the bonding device 1 and is configured to wind the first flexible substrate a and the second flexible substrate b that are bonded to each other.
示例性地,如图1所示,第一放卷设备5与第一辊轴11均沿顺时针方向转动,第二放卷设备6与第二辊轴12均沿逆时针方向转动,收卷设备7沿逆时针方向转动。Exemplarily, as shown in Fig. 1, the first unwinding device 5 and the first roller shaft 11 both rotate in a clockwise direction, and the second unwinding device 6 and the second roller shaft 12 both rotate in a counterclockwise direction to wind up The device 7 rotates in a counterclockwise direction.
上述实施例提供了使第一柔性衬底a与第二柔性衬底b分别向第一辊轴11与第二辊轴12进行传送的方式。通过第一放卷设备5、第二放卷设备6和收卷设备7,利用卷对卷工艺实现第一柔性衬底a和第二柔性衬底b的放卷和传送,以及相互贴合的第一柔性衬底a和第二柔性衬底b的收卷。这样可以保证在传送过程中,第一柔性衬底a和第二柔性衬底b始终处于被拉直状态,在利用封框胶涂布设备3对第一柔性衬底a进行涂布时,涂布效果会较好;并且在利用第一辊轴11和第二辊轴12将第一柔性衬底a和第二柔性衬底b进行贴合时,贴合效果较好,从而 可以进一步提高柔性液晶显示屏的制备效率与精度。The above-mentioned embodiment provides a way to transfer the first flexible substrate a and the second flexible substrate b to the first roller 11 and the second roller 12 respectively. Through the first unwinding device 5, the second unwinding device 6 and the winding device 7, the roll-to-roll process is used to realize the unwinding and conveying of the first flexible substrate a and the second flexible substrate b, and the mutual bonding Winding of the first flexible substrate a and the second flexible substrate b. In this way, it can be ensured that the first flexible substrate a and the second flexible substrate b are always in a straightened state during the transfer process. When the frame sealant coating device 3 is used to coat the first flexible substrate a, the coating The cloth effect will be better; and when the first flexible substrate a and the second flexible substrate b are bonded by the first roller 11 and the second roller 12, the bonding effect is better, which can further improve the flexibility The production efficiency and precision of the liquid crystal display.
在一些实施例中,使第一放卷设备5的轴线、第一辊轴11的轴线、第二放卷设备6、及第二辊轴12的轴线均处于同一平面上,这样使得第一柔性衬底a和第二柔性衬底b在传送时处于同一平面上,有助于二者的在贴合前对齐。In some embodiments, the axis of the first unwinding device 5, the axis of the first roller 11, the axis of the second unwinding device 6, and the second roller 12 are all on the same plane, so that the first flexible The substrate a and the second flexible substrate b are on the same plane during transportation, which helps to align the two before bonding.
在一些实施例中,请再次参见图2A和图2B,柔性液晶显示屏的制备装置100还包括:封框胶固化设备8,设置于贴合设1备和收卷设备7之间,被配置为使相互贴合的第一柔性衬底a和第二柔性衬底b之间的封框胶301固化。In some embodiments, please refer to FIGS. 2A and 2B again. The flexible liquid crystal display preparation device 100 further includes: a frame sealant curing device 8, which is arranged between the laminating device 1 and the winding device 7, and is configured In order to cure the sealant 301 between the first flexible substrate a and the second flexible substrate b that are attached to each other.
上述实施例中,将封框胶固化设备8设置于贴合设备1和收卷设备7之间,使相互贴合的第一柔性衬底a和第二柔性衬底b之间的封框胶301固化,从而实现了封框胶涂布、液晶滴注、两个柔性衬底相互贴合以及封框胶固化同时进行,进一步提高了柔性液晶显示屏的制备效率。In the above-mentioned embodiment, the frame sealant curing device 8 is set between the laminating device 1 and the winding device 7 so that the frame sealant between the first flexible substrate a and the second flexible substrate b that are attached to each other 301 curing, so as to realize the frame sealing glue coating, liquid crystal dripping, two flexible substrates being attached to each other and the frame sealing glue curing at the same time, which further improves the preparation efficiency of the flexible liquid crystal display.
作为一些可能的设计,如图5A所示,封框胶固化设备8包括:支撑部件81和多个固化灯82。As some possible designs, as shown in FIG. 5A, the sealant curing device 8 includes a supporting member 81 and a plurality of curing lamps 82.
其中,支撑部件81例如为框型结构,设置于贴合设备1和收卷设备7之间的传送路径上,被配置为供相互贴合的第一柔性衬底a和第二柔性衬底b从框型结构的内部穿过。Among them, the supporting member 81 is, for example, a frame-shaped structure, which is provided on the conveying path between the laminating device 1 and the winding device 7, and is configured as a first flexible substrate a and a second flexible substrate b for mutual bonding. Pass through the inside of the frame structure.
所述多个固化灯82设置于支撑部件81的内壁上,被配置为照射从框型结构的内部穿过的相互贴合的第一柔性衬底a和第二柔性衬底b,使第一柔性衬底a和第二柔性衬底b之间的封框胶301固化。The plurality of curing lamps 82 are arranged on the inner wall of the support member 81, and are configured to irradiate the first flexible substrate a and the second flexible substrate b that are pasted from the inside of the frame structure, so that the first The sealant 301 between the flexible substrate a and the second flexible substrate b is cured.
以上实施例提供了封框胶固化设备8的可能的实现结构,封框胶固化设备8包括支撑部件81和多个固化灯82,在第一辊轴11与第二辊轴12将第一柔性衬底a和第二柔性衬底b进行贴合后,相互贴合的第一柔性衬底a和第二柔性衬底b从框型结构的内部穿过,设置于支撑部件81的内壁上的多个固化灯82发出诸如紫外光的用于封框胶固化的光,使第一柔性衬底a和第二柔性衬底b之间的封框胶301固化。The above embodiments provide a possible implementation structure of the frame sealant curing device 8. The frame sealant curing device 8 includes a supporting member 81 and a plurality of curing lamps 82. The first flexible roller 11 and the second roller 12 After the substrate a and the second flexible substrate b are bonded, the first flexible substrate a and the second flexible substrate b that are bonded to each other pass through the inside of the frame structure and are arranged on the inner wall of the supporting member 81 The plurality of curing lamps 82 emit light for curing the sealant, such as ultraviolet light, to cure the sealant 301 between the first flexible substrate a and the second flexible substrate b.
作为一些可能的设计,称相互贴合的第一柔性衬底a和第二柔性衬底b所构成的结构为贴合结构,多个固化灯82环绕设置于贴合结构的周围,这样在贴合结构从框型结构的内部穿过时,贴合结构相对的两个主表面,以及侧面均可以受到所述多个固化灯82的照射,使得第一柔性衬底a和第二柔性衬底b之间的封框胶301能够较全面和彻底地受到多个 固化灯82的照射,从而使得封框胶301的固化效果更好。As some possible designs, the structure formed by the first flexible substrate a and the second flexible substrate b that are bonded to each other is called a bonded structure, and a plurality of curing lamps 82 are arranged around the bonded structure, so that the When the bonding structure passes through the inside of the frame structure, the two opposite main surfaces and side surfaces of the bonding structure can be illuminated by the plurality of curing lamps 82, so that the first flexible substrate a and the second flexible substrate b The frame sealing glue 301 in between can be fully and thoroughly irradiated by the multiple curing lamps 82, so that the curing effect of the frame sealing glue 301 is better.
在一些可能的设计中,所述多个固化灯82均匀布置在支撑部件81的内壁上,这样可以多个固化灯82对相互贴合的第一柔性衬底a和第二柔性衬底b的光照更加均匀,固化效果更好。In some possible designs, the plurality of curing lamps 82 are evenly arranged on the inner wall of the supporting member 81, so that the plurality of curing lamps 82 can be used to connect the first flexible substrate a and the second flexible substrate b to each other. The light is more uniform and the curing effect is better.
在一些可能的设计中,如图1,图2A和图2B所示,称相互贴合的第一柔性衬底a和第二柔性衬底b所构成的结构为贴合结构,称贴合结构由贴合设备1向收卷设备7传送的方向为贴合结构的传送方向F 2。在与贴合结构的传送方向F 2相垂直的方向上,支撑部件81的框型结构的截面的形状与贴合结构的截面的形状相适配。示例性的,如图5B所示,在贴合结构从框型结构的内部穿过时,框型结构的各个内表面与贴合结构的各个表面中相对应的表面之间的间隙相等,均为L,从而使得设置于支撑部件81的内壁上的所述多个固化灯82对相互贴合的第一柔性衬底a和第二柔性衬底b的照射更加均匀,从而第一柔性衬底a和第二柔性衬底b之间的封框胶的固化效果更好。 In some possible designs, as shown in Figure 1, Figure 2A and Figure 2B, the structure formed by the first flexible substrate a and the second flexible substrate b that are attached to each other is called a bonded structure, which is called a bonded structure The conveying direction from the laminating device 1 to the winding device 7 is the conveying direction F 2 of the laminating structure. In the direction perpendicular to the conveying direction F 2 of the bonding structure, the shape of the cross section of the frame structure of the support member 81 matches the shape of the cross section of the bonding structure. Exemplarily, as shown in FIG. 5B, when the bonding structure passes through the inside of the frame structure, the gaps between the respective inner surfaces of the frame structure and the corresponding surfaces in the respective surfaces of the bonding structure are equal. L, so that the plurality of curing lamps 82 arranged on the inner wall of the supporting member 81 irradiate the first flexible substrate a and the second flexible substrate b that are attached to each other more uniformly, so that the first flexible substrate a The curing effect of the frame sealant between and the second flexible substrate b is better.
在一些实施例中,使相互贴合的第一柔性衬底a和第二柔性衬底b的传送速度和所述多个固化灯82对于封框胶的固化速率相匹配,以保证在利用收卷设备7对相互贴合的第一柔性衬底a和第二柔性衬底b进行收卷时,封框胶301充分固化。In some embodiments, the transfer speed of the first flexible substrate a and the second flexible substrate b that are attached to each other is matched with the curing rate of the plurality of curing lamps 82 for the frame sealant, so as to ensure the use of the sealant. When the winding device 7 winds the first flexible substrate a and the second flexible substrate b that are attached to each other, the sealant 301 is fully cured.
在一些实施例中,如图2A和图2B所示,柔性液晶显示屏的制备装置100还包括:至少一个压力传感器9和距离控制部件10。In some embodiments, as shown in FIGS. 2A and 2B, the manufacturing apparatus 100 of the flexible liquid crystal display screen further includes: at least one pressure sensor 9 and a distance control component 10.
其中,所述至少一个压力传感器9设置于第一辊轴11或第二辊轴12的表面上,被配置为检测第一柔性衬底a与第一辊轴11之间的压力,或者第二柔性衬底b与第二辊轴12之间的压力。Wherein, the at least one pressure sensor 9 is arranged on the surface of the first roller 11 or the second roller 12, and is configured to detect the pressure between the first flexible substrate a and the first roller 11, or the second The pressure between the flexible substrate b and the second roller 12.
距离控制部件10与至少一个压力传感器9相连,被配置为根据所述至少一个压力传感器9检测得到的压力值,调整第一辊轴11与第二辊轴12之间的距离,使第一柔性衬底a与第一辊轴11之间的压力或者第二柔性衬底b与第二辊轴12之间的压力维持在设定压力范围内。The distance control component 10 is connected to at least one pressure sensor 9 and is configured to adjust the distance between the first roller shaft 11 and the second roller shaft 12 according to the pressure value detected by the at least one pressure sensor 9 to make the first flexible The pressure between the substrate a and the first roller 11 or the pressure between the second flexible substrate b and the second roller 12 is maintained within a set pressure range.
示例性的,如图2A和图2B所示,柔性液晶显示屏的制备装置100包括一个压力传感器9,该压力传感器9设置于第一辊轴11的表面,被配置为检测第一柔性衬底a与第一辊轴11之间的压力。Exemplarily, as shown in FIG. 2A and FIG. 2B, the flexible liquid crystal display manufacturing apparatus 100 includes a pressure sensor 9, which is arranged on the surface of the first roller 11 and is configured to detect the first flexible substrate The pressure between a and the first roller shaft 11.
作为一些可能的设计,为了保证第一柔性衬底和第二柔性衬底在进行贴合前,以及贴合过程中的准确对位,将第一辊轴11与第二辊轴12 转动的速度设定为相等,将第一放卷设备5、第二放卷设备6以及收卷设备7转动的速度设定为相等。根据力的相互作用,在贴合过程中,第一柔性衬底a与第一辊轴11之间的压力等于第二柔性衬底b与第二辊轴12之间的压力,因此所述至少一个压力传感器9设置在第一辊轴11或第二辊轴12中的任意一个的表面上,所述至少一个压力传感器9所检测的压力值不仅可以反映其所在的辊轴和该辊轴所对应的柔性衬底之间的压力,也可以反映另一个辊轴和该辊轴所对应的柔性衬底之间的压力。As some possible designs, in order to ensure the accurate alignment of the first flexible substrate and the second flexible substrate before and during the bonding process, the speed at which the first roller 11 and the second roller 12 rotate Set equal, and set the rotation speeds of the first unwinding device 5, the second unwinding device 6, and the winding device 7 to be equal. According to the force interaction, during the lamination process, the pressure between the first flexible substrate a and the first roller 11 is equal to the pressure between the second flexible substrate b and the second roller 12, so the at least A pressure sensor 9 is provided on the surface of any one of the first roller shaft 11 or the second roller shaft 12. The pressure value detected by the at least one pressure sensor 9 can not only reflect the roller shaft on which it is located and where the roller shaft is located. The pressure between the corresponding flexible substrates can also reflect the pressure between another roller and the corresponding flexible substrate.
需要说明的是,设定压力范围为第一柔性衬底a与第一辊轴11之间的压力或者第二柔性衬底b与第二辊轴12之间的压力的一个参考范围。当第一柔性衬底a与第一辊轴11之间的压力或者第二柔性衬底b与第二辊轴12之间的压力处于设定压力范围之内时,第一辊轴11与第二辊轴12对于第一柔性衬底a和第二柔性衬底b的挤压力度适中,从而第一柔性衬底a与第二柔性衬底b的贴合效果较好,并且柔性液晶显示屏的盒厚满足设定盒厚要求。示例性的,设定压力范围为,在多个不同压力值的条件下进行多次贴合测试,所得到的多个柔性液晶显示屏中,贴合效果和盒厚均满足设定要求的柔性液晶显示屏所对应的多个压力值确定的范围。It should be noted that the set pressure range is a reference range of the pressure between the first flexible substrate a and the first roller 11 or the pressure between the second flexible substrate b and the second roller 12. When the pressure between the first flexible substrate a and the first roller 11 or the pressure between the second flexible substrate b and the second roller 12 is within the set pressure range, the first roller 11 and the first roller 11 The pressing force of the two rollers 12 on the first flexible substrate a and the second flexible substrate b is moderate, so that the bonding effect of the first flexible substrate a and the second flexible substrate b is better, and the flexible liquid crystal display screen The box thickness meets the requirement of setting box thickness. Exemplarily, the set pressure range is to perform multiple bonding tests under the conditions of multiple different pressure values. Among the multiple flexible liquid crystal display screens obtained, the bonding effect and cell thickness meet the set requirements of flexibility The range determined by multiple pressure values corresponding to the LCD screen.
这样,在贴合过程中,通过所述至少一个压力传感器9检测第一柔性衬底a与第一辊轴11之间的压力,或者第二柔性衬底b与第二辊轴12之间的压力,并通过距离控制部件10根据检测得到的压力值,调整第一辊轴11与第二辊轴12之间的距离,使压力值维持在设定压力范围内,可以使得第一柔性衬底a和第二柔性衬底b的贴合效果较好,同时盒厚满足设定盒厚要求。In this way, during the bonding process, the pressure between the first flexible substrate a and the first roller 11 or the pressure between the second flexible substrate b and the second roller 12 is detected by the at least one pressure sensor 9 The distance control component 10 adjusts the distance between the first roller shaft 11 and the second roller shaft 12 according to the detected pressure value, so that the pressure value is maintained within the set pressure range, and the first flexible substrate The bonding effect of a and the second flexible substrate b is better, and the box thickness meets the set box thickness requirement.
需要说明的是,在一些实施例中,本公开实施例中所提及的第一柔性衬底a包括第一柔性基材,设置于第一柔性基材一侧的驱动电路结构、配向层等,以及设置于第一柔性基材的另一侧的偏光片。所提及的第二柔性衬底b包括第二柔性基材,设置于第二柔性基材一侧的彩膜层、配向层等,以及设置于第二柔性基材的另一侧的偏光片。以上仅给出第一柔性衬底a和第二柔性衬底b的结构一种示例,在一些其他的实施例中,第一柔性衬底a和第二柔性衬底b的结构还包括其他示例,本公开对此并不设限。It should be noted that, in some embodiments, the first flexible substrate a mentioned in the embodiments of the present disclosure includes a first flexible substrate, a drive circuit structure, an alignment layer, etc. provided on one side of the first flexible substrate. , And a polarizer disposed on the other side of the first flexible substrate. The mentioned second flexible substrate b includes a second flexible substrate, a color film layer, an alignment layer, etc., arranged on one side of the second flexible substrate, and a polarizer arranged on the other side of the second flexible substrate . The above only gives an example of the structure of the first flexible substrate a and the second flexible substrate b. In some other embodiments, the structures of the first flexible substrate a and the second flexible substrate b also include other examples. , This disclosure does not set limits on this.
本公开的一些实施例提供一种柔性液晶显示屏的制备方法,应用于 如上述技术方案中所述的柔性液晶显示屏的制备装置,如图6所示,柔性液晶显示屏的制备方法包括:Some embodiments of the present disclosure provide a method for manufacturing a flexible liquid crystal display, which is applied to the manufacturing device of a flexible liquid crystal display as described in the above technical solution. As shown in FIG. 6, the method for manufacturing a flexible liquid crystal display includes:
S1、使制备装置100的贴合设备1的第一辊轴11和第二辊轴12相向转动。S1. The first roller 11 and the second roller 12 of the laminating device 1 of the preparation device 100 are rotated toward each other.
S2、将第一柔性衬底a向第一辊轴11传送,并将第二柔性衬底b向第二辊轴12传送。S2. The first flexible substrate a is transferred to the first roller 11, and the second flexible substrate b is transferred to the second roller 12.
S3、通过制备装置100的液晶涂布设备2向第一柔性衬底a和第二柔性衬底b之间滴注液晶201。S3, the liquid crystal 201 is dripped between the first flexible substrate a and the second flexible substrate b through the liquid crystal coating device 2 of the preparation apparatus 100.
S4、通过第一辊轴11和第二辊轴12相向转动,将滴注液晶201后的第一柔性衬底a和第二柔性衬底b进行贴合。S4. The first flexible substrate a and the second flexible substrate b after the liquid crystal 201 is dripped are bonded together by rotating the first roller shaft 11 and the second roller shaft 12 toward each other.
利用上述制备方法进行柔性显示屏的制备,可以实现液晶滴注、第一柔性衬底和第二柔性衬底贴合的同时进行,一次性完成液晶的滴注与柔性衬底的贴合,提高了柔性液晶显示屏的制备效率。Using the above preparation method to prepare the flexible display screen can realize the liquid crystal dripping, the first flexible substrate and the second flexible substrate bonding at the same time, and the liquid crystal dripping and the flexible substrate bonding are completed at one time, which improves Improve the production efficiency of flexible liquid crystal display.
需要说明的是,上述柔性液晶显示屏的制备方法中,对于步骤的编号是为了对制备方法进行清楚的说明,并不代表对各工序的先后次序的限制。It should be noted that, in the manufacturing method of the flexible liquid crystal display screen, the numbering of the steps is for a clear description of the preparation method, and does not represent a restriction on the sequence of each process.
在一些实施例中,如图7所示,制备方法还包括:在将第一柔性衬底a向第一辊轴11传送的过程中,通过封框胶涂布设备3向第一柔性衬底a的表面涂布封框胶301。In some embodiments, as shown in FIG. 7, the preparation method further includes: during the process of transferring the first flexible substrate a to the first roller 11, the sealant coating device 3 sends the first flexible substrate a to the first flexible substrate. The surface of a is coated with frame sealant 301.
在上述实施例中,在第一柔性衬底a向第一辊轴11传送的过程中,通过封框胶涂布设备3向第一柔性衬底a的表面涂布封框胶301,接着通过液晶涂布设备2进行液晶滴注,同时第一辊轴11与第二辊轴12的相向转动挤压第一柔性衬底a和第二柔性衬底b,使得第一柔性衬底a与第二柔性衬底b通过所涂布的封框胶301贴合,实现了封框胶涂布、液晶滴注、及两个柔性衬底相互贴合三个工序的同时进行,进一步提高了柔性液晶显示屏的制备效率。In the above embodiment, in the process of transferring the first flexible substrate a to the first roller 11, the frame sealant 301 is applied to the surface of the first flexible substrate a by the frame sealant coating device 3, and then passes through The liquid crystal coating device 2 performs liquid crystal dropping, while the first roller 11 and the second roller 12 rotate toward each other to press the first flexible substrate a and the second flexible substrate b, so that the first flexible substrate a and the second flexible substrate b The two flexible substrates b are bonded through the coated frame sealant 301, so that the three processes of frame sealant coating, liquid crystal dripping, and two flexible substrates are attached to each other at the same time, which further improves the flexible liquid crystal The preparation efficiency of the display screen.
在一些实施例中,请再次参见图3,第一柔性衬底a包括至少一个显示屏单元区域a1,所述至少一个显示屏单元区域a1中的每个显示屏单元区域a1包括第一组对边a11,和第二组对边a12,第一组对边a11平行于第一柔性衬底a的传送方向,第二组对边a12垂直于第一柔性衬底a的传送方向。示例性的,所述每个显示屏单元区域a1的形状为矩形。In some embodiments, please refer to FIG. 3 again, the first flexible substrate a includes at least one display screen unit area a1, and each of the at least one display screen unit area a1 includes a first set of pairs Side a11 and the second group of opposite sides a12, the first group of opposite sides a11 are parallel to the conveying direction of the first flexible substrate a, and the second group of opposite sides a12 are perpendicular to the conveying direction of the first flexible substrate a. Exemplarily, the shape of each display screen unit area a1 is a rectangle.
基于上面的第一柔性衬底a的结构,在一些实施例中,如图8所示, 通过封框胶涂布设备3向第一柔性衬底a的表面涂布封框胶301的步骤,包括:通过第一封框胶涂布部件31,向第一柔性衬底a的表面涂布每个显示屏单元区域a1的第一组对边a11的封框胶3011。Based on the structure of the first flexible substrate a above, in some embodiments, as shown in FIG. 8, the step of applying the frame sealant 301 to the surface of the first flexible substrate a by the frame sealant coating device 3, The method includes: coating the surface of the first flexible substrate a with the first group of opposite sides a11 of the frame sealant 3011 of each display screen unit area a1 through the first frame sealant coating component 31.
如图8所示,基于上述封框胶的涂布方式,所述制备方法还包括:在将第二柔性衬底b向第二辊轴12传送的S2之前,在第二柔性衬底b的表面制备微杯结构层。As shown in FIG. 8, based on the above-mentioned coating method of the frame sealant, the preparation method further includes: before the second flexible substrate b is transferred to the second roller 12 S2, in the second flexible substrate b A microcup structure layer is prepared on the surface.
在上述实施例中,微杯结构层包括多个微杯,所述多个微杯中的每个微杯的形状呈凹槽状,该凹槽状的开口背向第二柔性衬底b。在沿平行于第二柔性衬底b所确定的平面的方向上,所述每个微杯的截面的形状有多种,示例性地,所述每个微杯的截面的形状为矩形或者梯形等形状。液晶填充于微杯结构层的每个微杯中,在垂直于第二柔性衬底b所确定的平面的方向上,所述每个微杯具有设定高度,用来维持第一柔性衬底a和第二柔性衬底b之间的间隙,起到控制柔性液晶显示屏的盒厚的作用。In the above embodiment, the microcup structure layer includes a plurality of microcups, and each of the plurality of microcups is shaped like a groove, and the groove-shaped opening faces away from the second flexible substrate b. In the direction parallel to the plane defined by the second flexible substrate b, the cross-sectional shape of each microcup has various shapes. Illustratively, the cross-sectional shape of each microcup is rectangular or trapezoidal. And other shapes. Liquid crystal is filled in each microcup of the microcup structure layer, and each microcup has a set height in a direction perpendicular to the plane determined by the second flexible substrate b to maintain the first flexible substrate The gap between a and the second flexible substrate b plays a role in controlling the cell thickness of the flexible liquid crystal display screen.
在一些实施例中,制备所述微杯结构层的方式为:通过涂布、印刷等方式在第二柔性衬底b的表面形成微杯结构的材料层,通过压印等方式在该材料层上形成所述多个微杯。In some embodiments, the method for preparing the microcup structure layer is: forming a microcup structure material layer on the surface of the second flexible substrate b by coating, printing, etc., and embossing on the material layer The plurality of microcups are formed on the upper surface.
由于在第二柔性衬底b的表面制备得到微杯结构层,这样在通过液晶涂布设备2向第一柔性衬底a和第二柔性衬底b之间滴注液晶201时,液晶201被填充在多个微杯中。通过第一封框胶涂布部件31,向第一柔性衬底a的表面涂布每个显示屏单元区域a1的第一组对边a11的封框胶3011后,第一柔性衬底a与第二柔性衬底b通过所涂布的第一组对边a11的封框胶3011进行贴合,在贴合过程中,由于微杯结构层中多个微杯的作用,第一柔性衬底a与第二柔性衬底b之间的液晶不易漏出,可以保证贴合工序的顺利进行。Since the microcup structure layer is prepared on the surface of the second flexible substrate b, when the liquid crystal 201 is dripped between the first flexible substrate a and the second flexible substrate b through the liquid crystal coating device 2, the liquid crystal 201 is Fill in multiple microcups. Through the first frame sealant coating component 31, after coating the first set of frame sealant 3011 on the opposite side a11 of each display unit area a1 to the surface of the first flexible substrate a, the first flexible substrate a and The second flexible substrate b is bonded by the coated frame sealing glue 3011 on the side a11 of the first set. During the bonding process, due to the action of multiple microcups in the microcup structure layer, the first flexible substrate The liquid crystal between a and the second flexible substrate b is not easy to leak out, which can ensure the smooth progress of the bonding process.
在一些实施例中,请再次参见图8,在S4之后,制备方法还包括:In some embodiments, please refer to FIG. 8 again. After S4, the preparation method further includes:
S5、通过封框胶固化设备8,对相互贴合的第一柔性衬底a和第二柔性衬底b之间的封框胶进行固化。S5: The frame sealant between the first flexible substrate a and the second flexible substrate b that are attached to each other is cured by the frame sealant curing device 8.
S6、将相互贴合的第一柔性衬底a和第二柔性衬底b进行切割。S6, cutting the first flexible substrate a and the second flexible substrate b that are attached to each other.
S7、在切开处对应第二组对边a12的位置处涂布封框胶,并将所涂布的封框胶固化。S7. Apply frame sealant at the position corresponding to the second set of opposite sides a12 at the cut, and cure the applied frame sealant.
基于上面的第一柔性衬底a的结构,在另一些实施例中,如图9和 图10所示,通过封框胶涂布设备3向第一柔性衬底a的表面涂布封框胶301的步骤,包括:Based on the structure of the first flexible substrate a above, in other embodiments, as shown in FIGS. 9 and 10, the frame sealant is applied to the surface of the first flexible substrate a by the sealant coating device 3 The 301 steps include:
通过第一封框胶涂布部件31,向第一柔性衬底a的表面涂布每个显示屏单元区域a1的第一组对边a11的封框胶3011。The first frame sealant coating component 31 is used to coat the surface of the first flexible substrate a with the frame sealant 3011 of the first set of opposite sides a11 of each display screen unit area a1.
通过第二封框胶涂布部件32向第一柔性衬底a的表面涂布每个显示屏单元区域a1的第二组对边a12的封框胶3012,涂布过程中通过涂布控制部件4,控制第二封框胶涂布部件32的移动方向F和移动速度v,并对移动方向F和移动速度v进行补偿,使所涂布的第二组对边a12的封框胶3012垂直于第一柔性衬底a的传送方向v 1,且第一组对边a11的封框胶3011的涂布与第二组对边a12的封框胶3012的涂布同时完成。 The second set of frame sealant 3012 on the opposite side a12 of each display unit area a1 is applied to the surface of the first flexible substrate a through the second frame sealant coating component 32, and the coating control component is used during the coating process 4. Control the moving direction F and moving speed v of the second frame sealant coating component 32, and compensate for the moving direction F and moving speed v, so that the second set of applied frame sealant 3012 on the opposite side a12 is vertical In the conveying direction v 1 of the first flexible substrate a, the coating of the sealant 3011 on the opposite side a11 of the first group and the coating of the sealant 3012 on the opposite side a12 of the second group are completed at the same time.
示例性地,对移动方向F和移动速度v进行补偿,包括:使第二封框胶涂布设备32的移动方向F和移动速度v满足如下公式:Exemplarily, compensating the movement direction F and the movement speed v includes: making the movement direction F and the movement speed v of the second sealant coating device 32 satisfy the following formula:
v×cosθ=v 1v×cosθ=v 1 ;
Figure PCTCN2019089259-appb-000001
Figure PCTCN2019089259-appb-000001
其中,θ为第二封框胶涂布设备32的移动方向F与第一柔性衬底的传送方向F 1的夹角,v为第二封框胶涂布设备32的移动速度,v 1为第一柔性衬底的传送速度,L 1为所述每个显示屏单元区域a1的第二组对边a12的长度,L为所述每个显示屏单元区域a1的第一组对边a11的长度。 Where θ is the angle between the moving direction F of the second frame sealant coating device 32 and the conveying direction F 1 of the first flexible substrate, v is the moving speed of the second frame sealant coating device 32, and v 1 is The conveying speed of the first flexible substrate, L 1 is the length of the second set of opposite sides a12 of each display screen unit area a1, and L is the length of the first set of opposite sides a11 of each display screen unit area a1 length.
上述实施例中,通过涂布控制部件4,控制第二封框胶涂布部件32的移动方向F和移动速度v,并对移动方向F和移动速度v进行补偿,使得第二封框胶涂布部件32所涂布的第二组对边a12的封框胶3012垂直于第一柔性衬底a的传送方向F 1,且第一组对边a11的封框胶3011的涂布与第二组对边a12的封框胶3012的涂布同时完成。这样可以更精准的控制第二封框胶涂布部件32的涂布,使得所涂布的第二组对边a12的封框胶3012准确地对应于第二组对边a12,进而提高柔性液晶显示屏的制备效率。 In the above embodiment, the coating control component 4 controls the movement direction F and the movement speed v of the second sealant coating component 32, and compensates for the movement direction F and the movement speed v, so that the second sealant coating The second set of frame sealant 3012 on the opposite side a12 coated by the cloth member 32 is perpendicular to the conveying direction F 1 of the first flexible substrate a, and the coating of the second set of frame sealant 3011 on the opposite side a11 is the same as that of the second The coating of the frame sealant 3012 on the opposite side a12 is completed at the same time. In this way, the coating of the second frame sealant coating component 32 can be controlled more accurately, so that the coated frame sealant 3012 of the second set of opposite sides a12 accurately corresponds to the second set of opposite sides a12, thereby improving the flexible liquid crystal The preparation efficiency of the display screen.
基于上述封框胶的涂布方式,在一些实施例中,如图9所示,所述制备方法还包括:在将第二柔性衬底向第二辊轴传送的步骤之前,在第二柔性衬底b的表面制备微杯结构层。这样在贴合过程中,由于微杯结构层中多个微杯的作用,第一柔性衬底a与第二柔性衬底b之间的液晶 不易漏出,可以保证贴合工序的顺利进行,并且,微杯结构层还能够起到控制所制备的柔性液晶显示屏的盒厚的作用。Based on the above-mentioned coating method of the frame sealant, in some embodiments, as shown in FIG. 9, the preparation method further includes: before the step of transferring the second flexible substrate to the second roller, the second flexible substrate A microcup structure layer is prepared on the surface of the substrate b. In this way, during the bonding process, due to the action of multiple microcups in the microcup structure layer, the liquid crystal between the first flexible substrate a and the second flexible substrate b is not easy to leak out, which can ensure the smooth progress of the bonding process, and , The microcup structure layer can also play a role in controlling the cell thickness of the prepared flexible liquid crystal display.
在另一些实施例中,如图10所示,所述制备方法还包括:在通过液晶涂布设备向2第一柔性衬底a和第二柔性衬底b之间滴注液晶的S3之前,将间隔子混合在液晶中。将间隔子混合在液晶中能够起到维持第一柔性衬底a和第二柔性衬底b之间的间隙的作用,控制柔性液晶显示屏的盒厚。In other embodiments, as shown in FIG. 10, the preparation method further includes: before injecting liquid crystal S3 between the first flexible substrate a and the second flexible substrate b through the liquid crystal coating device, The spacer is mixed in the liquid crystal. Mixing spacers in the liquid crystal can maintain the gap between the first flexible substrate a and the second flexible substrate b, and control the cell thickness of the flexible liquid crystal display.
在一些实施例中,基于上述封框胶的涂布方式,如图9和图10所示,所述制备方法还包括,在通过封框胶固化设备8,对相互贴合的第一柔性衬底a和第二柔性衬底b之间的封框胶进行固化的S5之后,S6:将相互贴合的第一柔性衬底和第二柔性衬底进行切割。这样,得到至少一个完成全部的边的封装的显示屏单元。In some embodiments, based on the coating method of the above-mentioned frame sealant, as shown in Figs. 9 and 10, the preparation method further includes: after the frame sealant curing device 8 is used, the first flexible liner that is attached to each other After the frame sealant between the bottom a and the second flexible substrate b is cured S5, S6: cutting the first flexible substrate and the second flexible substrate that are attached to each other. In this way, at least one encapsulated display unit with all sides is obtained.
作为一些可能的设计,所述制备方法还包括:将第一柔性衬底a向第一辊轴11传送,并将第二柔性衬底b向第二辊轴12传送的S2之前,在第一柔性衬底a和第二柔性衬底b的表面形成配向层。配向层包括多个取向槽,所述多个取向槽中的每个取向槽沿设定方向延伸,这样可使液晶分子按照设定方向排列。As some possible designs, the preparation method further includes: transporting the first flexible substrate a to the first roller 11 and transporting the second flexible substrate b to the second roller 12 before S2. The surfaces of the flexible substrate a and the second flexible substrate b form an alignment layer. The alignment layer includes a plurality of alignment grooves, each of the plurality of alignment grooves extending along a set direction, so that the liquid crystal molecules can be arranged in the set direction.
在一些实施例中,如图8、图9和图10所示,制备方法还包括:S5、通过封框胶固化设备8,对相互贴合的第一柔性衬底a和第二柔性衬底b之间的封框胶进行固化。In some embodiments, as shown in FIG. 8, FIG. 9 and FIG. 10, the preparation method further includes: S5. Using the frame sealant curing device 8 to compare the first flexible substrate a and the second flexible substrate that are attached to each other The sealant between b is cured.
示例性地,将相互贴合的第一柔性衬底a和第二柔性衬底b从封框胶固化设备8的支撑部件81的框型结构的内部穿过,通过多个固化灯82照射从所述框型结构的内部穿过的第一柔性衬底a和第二柔性衬底b,使第一柔性衬底a和第二柔性衬底b之间的封框胶固化。Exemplarily, the first flexible substrate a and the second flexible substrate b that are attached to each other are passed through the inside of the frame structure of the support member 81 of the frame sealant curing device 8, and irradiated by a plurality of curing lamps 82 The first flexible substrate a and the second flexible substrate b passing through the inside of the frame structure solidify the frame sealant between the first flexible substrate a and the second flexible substrate b.
进一步地,在通过封框胶固化设备8,对相互贴合的第一柔性衬底a和第二柔性衬底b之间的封框胶进行固化时,还包括:通过调节相互贴合的第一柔性衬底a和第二柔性衬底b的传送速度,和/或,调节所述多个固化灯82对于封框胶的固化速率,使得相互贴合的第一柔性衬底a和第二柔性衬底b的传送速度与多个固化灯82对于封框胶的固化速率相匹配,以保证在利用收卷设备7对相互贴合的第一柔性衬底a和第二柔性衬底b进行收卷时,封框胶301充分固化。示例性地,调节所述多个固化灯82对于封框胶的固化速率的方式为调节所述多个固化灯82的发光 强度。Further, when the frame sealant between the first flexible substrate a and the second flexible substrate b that are attached to each other is cured by the frame sealant curing device 8, it also includes: The conveying speed of a flexible substrate a and a second flexible substrate b, and/or the curing rate of the plurality of curing lamps 82 for the frame sealant is adjusted so that the first flexible substrate a and the second flexible substrate a and the second The transfer speed of the flexible substrate b is matched with the curing rate of the multiple curing lamps 82 for the frame sealant, so as to ensure that the first flexible substrate a and the second flexible substrate b that are attached to each other are processed by the winding device 7 When rewinding, the frame sealing glue 301 is fully cured. Exemplarily, the way to adjust the curing rate of the plurality of curing lamps 82 to the frame sealant is to adjust the luminous intensity of the plurality of curing lamps 82.
通过封框胶固化设备8,对相互贴合的第一柔性衬底a和第二柔性衬底b之间的封框胶进行固化,实现了封框胶涂布、液晶滴注、两个柔性衬底相互贴合以及封框胶固化同时进行,进一步提高了柔性液晶显示屏的制备效率。The frame sealant curing device 8 cures the frame sealant between the first flexible substrate a and the second flexible substrate b that are attached to each other, and realizes the frame sealant coating, liquid crystal dripping, and two flexible The mutual bonding of the substrates and the curing of the frame sealing glue are performed simultaneously, which further improves the preparation efficiency of the flexible liquid crystal display.
在一些实施例中,如图11所示,制备方法还包括:In some embodiments, as shown in FIG. 11, the preparation method further includes:
S1、在进行贴合的过程中,通过至少一个压力传感器9实时检测第一柔性衬底a与第一辊轴11之间的压力,或者第二柔性衬底b与第二辊轴12之间的压力;并将检测得到的压力值传输给距离控制部件10。S1. During the lamination process, at least one pressure sensor 9 is used to detect the pressure between the first flexible substrate a and the first roller 11, or between the second flexible substrate b and the second roller 12 in real time The pressure; and the detected pressure value is transmitted to the distance control component 10.
S2、通过距离控制部件10接收所述检测得到的压力值d,并判断检测得到的压力值与设定压力范围[d min,d max]的关系。 S2. The distance control component 10 receives the detected pressure value d, and determines the relationship between the detected pressure value and the set pressure range [d min , d max ].
若所检测得到的压力值d在设定压力范围[d min,d max]内,即d min≤d≤d max,则维持第一辊轴11与第二辊轴12之间的距离不变。 If the detected pressure value d is within the set pressure range [d min , d max ], that is, d min ≤ d ≤ d max , then the distance between the first roller shaft 11 and the second roller shaft 12 is maintained unchanged .
若检测得到的压力值大于设定压力范围的上限值,即d>d max,则使第一辊轴11与第二辊轴12之间的距离变大。 If the detected pressure value is greater than the upper limit of the set pressure range, that is, d>d max , the distance between the first roller shaft 11 and the second roller shaft 12 is increased.
若检测得到的压力值小于设定压力范围的下限值,即d<d min,则使第一辊轴11与第二辊轴12之间的距离变小。 If the detected pressure value is less than the lower limit of the set pressure range, that is, d<d min , the distance between the first roller shaft 11 and the second roller shaft 12 is reduced.
这样,在贴合过程中,通过所述至少一个压力传感器9检测第一柔性衬底a与第一辊轴11之间的压力,或者第二柔性衬底b与第二辊轴12之间的压力,并通过距离控制部件10根据检测得到的压力值,调整第一辊轴11与第二辊轴12之间的距离,使压力值维持在设定压力范围内,可以使得第一柔性衬底a和第二柔性衬底b的贴合效果更好,且使所制备的柔性液晶显示屏的显示效果较好,同时盒厚满足设定盒厚要求。In this way, during the bonding process, the pressure between the first flexible substrate a and the first roller 11 or the pressure between the second flexible substrate b and the second roller 12 is detected by the at least one pressure sensor 9 The distance control component 10 adjusts the distance between the first roller shaft 11 and the second roller shaft 12 according to the detected pressure value, so that the pressure value is maintained within the set pressure range, and the first flexible substrate The bonding effect of a and the second flexible substrate b is better, and the display effect of the prepared flexible liquid crystal display is better, and the cell thickness meets the requirement of the set cell thickness.
以上所述,仅为本公开的具体实施方式,但本公开的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本公开揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本公开的保护范围之内。因此,本公开的保护范围应以所述权利要求的保护范围为准。The above are only specific implementations of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present disclosure. It should be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims (15)

  1. 一种柔性液晶显示屏的制备装置,包括:A preparation device for a flexible liquid crystal display screen, including:
    贴合设备,所述贴合设备包括第一辊轴和第二辊轴,所述第一辊轴被配置为传送所述第一柔性衬底,所述第二辊轴被配置为传送所述第二柔性衬底;所述第一辊轴和所述第二辊轴之间具有设定距离,二者相向转动,使所述第一柔性衬底和所述第二柔性衬底贴合;The laminating device includes a first roller and a second roller, the first roller is configured to transport the first flexible substrate, and the second roller is configured to transport the A second flexible substrate; the first roller shaft and the second roller shaft have a set distance between them, and the two rotate toward each other, so that the first flexible substrate and the second flexible substrate are attached;
    液晶涂布设备,设置于所述贴合设备上方,被配置为向所述第一柔性衬底和所述第二柔性衬底之间滴注液晶。The liquid crystal coating device is arranged above the bonding device and is configured to drip liquid crystal between the first flexible substrate and the second flexible substrate.
  2. 根据权利要求1所述的柔性液晶显示屏的制备装置,其中,还包括:The manufacturing device of a flexible liquid crystal display screen according to claim 1, further comprising:
    封框胶涂布设备,设置于所述第一柔性衬底向所述第一辊轴传送的传送路径上,被配置为向所述第一柔性衬底的表面涂布封框胶。The frame sealant coating equipment is arranged on the conveying path of the first flexible substrate to the first roller, and is configured to coat the frame sealant on the surface of the first flexible substrate.
  3. 根据权利要求2所述的柔性液晶显示屏的制备装置,其中,所述第一柔性衬底包括至少一个显示屏单元区域,所述至少一个显示屏单元区域中的每个显示屏单元区域包括第一组对边,所述第一组对边平行于所述第一柔性衬底的传送方向;The manufacturing apparatus of a flexible liquid crystal display screen according to claim 2, wherein the first flexible substrate includes at least one display screen unit area, and each of the at least one display screen unit area includes a first A set of opposite sides, the first set of opposite sides are parallel to the conveying direction of the first flexible substrate;
    所述封框胶涂布设备包括:The frame sealing glue coating equipment includes:
    至少两个第一封框胶涂布部件,被配置为涂布所述每个显示屏单元区域的第一组对边的封框胶。At least two first frame sealant coating parts are configured to coat the first set of frame sealants on opposite sides of each display screen unit area.
  4. 根据权利要求3所述的柔性液晶显示屏的制备装置,其中,所述至少一个显示屏单元区域中的每个显示屏单元区域还包括第二组对边,所述第二组对边垂直于所述第一柔性衬底的传送方向;The manufacturing device of a flexible liquid crystal display screen according to claim 3, wherein each of the at least one display screen unit area further comprises a second set of opposite sides, and the second set of opposite sides is perpendicular to The conveying direction of the first flexible substrate;
    所述封框胶涂布设备还包括:The frame sealant coating equipment further includes:
    第二封框胶涂布部件,被配置为涂布所述每个显示屏单元区域的第二组对边的封框胶。The second frame sealant coating component is configured to coat the second set of opposite side frame sealants of each display screen unit area.
  5. 根据权利要求4所述的柔性液晶显示屏的制备装置,其中,还包括:The manufacturing device of the flexible liquid crystal display screen according to claim 4, further comprising:
    涂布控制部件,与所述第二封框胶涂布部件相连,被配置为控制所述第二封框胶涂布部件的移动方向和移动速度,并对所述移动方向和所述移动速度进行补偿,使所涂布的第二组对边的封框胶垂直于所述第一柔性衬底的传送方向,且所述第一组对边的封框胶的涂布与所述第二组对边的封框胶的涂布同时完成。The coating control component is connected to the second frame sealant coating component, and is configured to control the movement direction and the movement speed of the second frame sealant coating component, and to control the movement direction and the movement speed Compensation is performed so that the applied second set of opposite side frame sealant is perpendicular to the conveying direction of the first flexible substrate, and the coating of the first set of opposite side frame sealant is consistent with the second The coating of the frame sealant on the opposite side is completed at the same time.
  6. 根据权利要求2所述的柔性液晶显示屏的制备装置,其中,还包括:The manufacturing device of the flexible liquid crystal display screen according to claim 2, further comprising:
    第一放卷设备,设置于所述第一辊轴远离所述第二辊轴的一侧,被配 置为卷绕所述第一柔性衬底,且与所述第一辊轴同向转动,将所述第一柔性衬底传送至所述第一辊轴;The first unwinding device is arranged on the side of the first roller shaft away from the second roller shaft, and is configured to wind the first flexible substrate and rotate in the same direction as the first roller shaft, Transferring the first flexible substrate to the first roller;
    第二放卷设备,设置于所述第二辊轴远离所述第一辊轴的一侧,被配置为卷绕所述第二柔性衬底,且与所述第二辊轴同向转动,将所述第二柔性衬底传送至所述第二辊轴;The second unwinding device is arranged on a side of the second roller shaft away from the first roller shaft, and is configured to wind the second flexible substrate and rotate in the same direction as the second roller shaft, Transferring the second flexible substrate to the second roller;
    收卷设备,设置于所述贴合设备的下方,被配置为将相互贴合的第一柔性衬底和第二柔性衬底收卷。The winding device is arranged below the bonding device and is configured to wind the first flexible substrate and the second flexible substrate that are bonded to each other.
  7. 根据权利要求6所述的柔性液晶显示屏的制备装置,其中,还包括:The manufacturing device of the flexible liquid crystal display screen according to claim 6, further comprising:
    封框胶固化设备,设置于所述贴合设备和所述收卷设备之间,被配置为使所述相互贴合的第一柔性衬底和第二柔性衬底之间的封框胶固化。The frame sealant curing device is arranged between the laminating device and the winding device, and is configured to cure the frame sealant between the first flexible substrate and the second flexible substrate that are bonded to each other .
  8. 根据权利要求7所述的柔性液晶显示屏的制备装置,其中,所述封框胶固化设备包括:7. The manufacturing apparatus of a flexible liquid crystal display screen according to claim 7, wherein the curing equipment of the frame sealant comprises:
    支撑部件,所述支撑部件为框型结构,设置于所述贴合设备和所述收卷设备之间的传送路径上,被配置为供所述相互贴合的第一柔性衬底和第二柔性衬底从所述框型结构的内部穿过;The supporting member, the supporting member is a frame-shaped structure, is arranged on the transfer path between the laminating device and the winding device, and is configured for the first flexible substrate and the second flexible substrate to be laminated The flexible substrate passes through the inside of the frame structure;
    多个固化灯,设置于所述支撑部件的内壁上,被配置为照射从所述框型结构的内部穿过的第一柔性衬底和第二柔性衬底,使所述第一柔性衬底和所述第二柔性衬底之间的封框胶固化。A plurality of curing lamps are arranged on the inner wall of the supporting member, and are configured to irradiate the first flexible substrate and the second flexible substrate passing through the inside of the frame structure, so that the first flexible substrate The sealant between the second flexible substrate and the second flexible substrate is cured.
  9. 根据权利要求1所述的柔性液晶显示屏的制备装置,其中,还包括:The manufacturing device of a flexible liquid crystal display screen according to claim 1, further comprising:
    至少一个压力传感器,设置于所述第一辊轴或所述第二辊轴的表面,被配置为检测所述第一柔性衬底与所述第一辊轴之间的压力,或者所述第二柔性衬底与所述第二辊轴之间的压力;At least one pressure sensor is disposed on the surface of the first roller or the second roller, and is configured to detect the pressure between the first flexible substrate and the first roller, or the first roller Pressure between the two flexible substrates and the second roller shaft;
    距离控制部件,与所述至少一个压力传感器相连,被配置为根据所述至少一个压力传感器检测得到的压力值,调整所述第一辊轴与所述第二辊轴之间的距离,使所述第一柔性衬底与所述第一辊轴之间的压力或者所述第二柔性衬底与所述第二辊轴之间的压力维持在设定压力范围内。The distance control component is connected to the at least one pressure sensor and is configured to adjust the distance between the first roller shaft and the second roller shaft according to the pressure value detected by the at least one pressure sensor, so that the The pressure between the first flexible substrate and the first roller or the pressure between the second flexible substrate and the second roller is maintained within a set pressure range.
  10. 一种柔性液晶显示屏的制备方法,应用于如权利要求1所述的柔性液晶显示屏的制备装置,所述制备方法包括:A preparation method of a flexible liquid crystal display screen, applied to the preparation device of a flexible liquid crystal display screen according to claim 1, the preparation method comprising:
    使所述制备装置的贴合设备的第一辊轴和第二辊轴相向转动;Rotating the first roller shaft and the second roller shaft of the laminating equipment of the preparation device toward each other;
    将第一柔性衬底向所述第一辊轴传送,并将第二柔性衬底向所述第二辊轴传送;Conveying the first flexible substrate to the first roller, and conveying the second flexible substrate to the second roller;
    通过所述制备装置的液晶涂布设备向所述第一柔性衬底和所述第二柔 性衬底之间滴注液晶;Dripping liquid crystal between the first flexible substrate and the second flexible substrate through the liquid crystal coating equipment of the preparation device;
    通过所述第一辊轴和所述第二辊轴相向转动,将滴注液晶后的第一柔性衬底和第二柔性衬底进行贴合。By rotating the first roller shaft and the second roller shaft toward each other, the first flexible substrate and the second flexible substrate after the liquid crystal is dripped are bonded together.
  11. 根据权利要求10所述的柔性液晶显示屏的制备方法,其中,所述制备装置还包括封框胶涂布设备;The method for manufacturing a flexible liquid crystal display screen according to claim 10, wherein the manufacturing device further comprises a frame sealant coating device;
    所述制备方法还包括:The preparation method further includes:
    在将所述第一柔性衬底向所述第一辊轴传送的过程中,通过所述封框胶涂布设备向所述第一柔性衬底的表面涂布封框胶。In the process of transferring the first flexible substrate to the first roller shaft, the frame sealant is applied to the surface of the first flexible substrate by the sealant coating device.
  12. 根据权利要求11所述的柔性液晶显示屏的制备方法,其中,所述封框胶涂布设备包括至少两个第一封框胶涂布部件;The method for manufacturing a flexible liquid crystal display screen according to claim 11, wherein the frame sealant coating equipment comprises at least two first frame sealant coating components;
    所述第一柔性衬底包括至少一个显示屏单元区域,所述至少一个显示屏单元区域中的每个显示屏单元区域包括第一组对边,所述第一组对边平行于所述第一柔性衬底的传送方向;The first flexible substrate includes at least one display screen unit area, each of the at least one display screen unit area includes a first set of opposite sides, and the first set of opposite sides is parallel to the first A conveying direction of the flexible substrate;
    所述通过所述封框胶涂布设备向所述第一柔性衬底的表面涂布封框胶的步骤,包括:The step of applying the frame sealant to the surface of the first flexible substrate by the frame sealant coating device includes:
    通过所述至少两个第一封框胶涂布部件,向所述第一柔性衬底的表面涂布所述每个显示屏单元区域的第一组对边的封框胶;Coating the first group of opposite sides of each display screen unit area on the surface of the first flexible substrate by the at least two first frame sealing glue coating components;
    所述制备方法还包括:The preparation method further includes:
    在所述将第二柔性衬底向所述第二辊轴传送的步骤之前,在所述第二柔性衬底的表面制备微杯结构层。Before the step of transferring the second flexible substrate to the second roller shaft, a microcup structure layer is prepared on the surface of the second flexible substrate.
  13. 根据权利要求11所述的柔性液晶显示屏的制备方法,其中,所述封框胶涂布设备包括至少两个第一封框胶涂布部件和第二封框胶涂布部件,所述制备装置还包括涂布控制部件;The method for manufacturing a flexible liquid crystal display screen according to claim 11, wherein the frame sealant coating device comprises at least two first frame sealant coating components and a second frame sealant coating component, and the preparation The device also includes coating control components;
    所述第一柔性衬底包括至少一个显示屏单元区域,所述至少一个显示屏单元区域中的每个显示屏单元区域包括第一组对边和第二组对边,所述第一组对边平行于所述第一柔性衬底的传送方向,所述第二组对边垂直于所述第一柔性衬底的传送方向;The first flexible substrate includes at least one display screen unit area, and each display screen unit area in the at least one display screen unit area includes a first set of opposite sides and a second set of opposite sides. The side is parallel to the conveying direction of the first flexible substrate, and the opposite sides of the second group are perpendicular to the conveying direction of the first flexible substrate;
    所述通过所述封框胶涂布设备向所述第一柔性衬底的表面涂布封框胶的步骤,包括:The step of applying the frame sealant to the surface of the first flexible substrate by the frame sealant coating device includes:
    通过所述至少两个第一封框胶涂布部件,向所述第一柔性衬底的表面涂布所述每个显示屏单元区域的第一组对边的封框胶;Coating the first group of opposite sides of each display screen unit area on the surface of the first flexible substrate with the at least two first frame sealing glue coating components;
    通过所述第二封框胶涂布部件向所述第一柔性衬底的表面涂布所述每 个显示屏单元区域的第二组对边的封框胶,涂布过程中通过所述涂布控制部件,控制所述第二封框胶涂布部件的移动方向和移动速度,并对所述移动方向和所述移动速度进行补偿,使所涂布的第二组对边的封框胶垂直于所述第一柔性衬底的传送方向,且所述第一组对边的封框胶的涂布与所述第二组对边的封框胶的涂布同时完成;Coat the second set of opposite sides of each display screen unit area to the surface of the first flexible substrate by the second frame sealant coating component, and pass the coating during the coating process. The cloth control part controls the moving direction and moving speed of the second frame sealant coating part, and compensates for the moving direction and the moving speed, so that the applied second set of opposite side frame sealant Perpendicular to the conveying direction of the first flexible substrate, and the coating of the frame sealing glue on the opposite sides of the first group and the coating of the frame sealing glue on the opposite sides of the second group are completed at the same time;
    所述制备方法还包括:The preparation method further includes:
    在所述将第二柔性衬底向所述第二辊轴传送的步骤之前,在所述第二柔性衬底的表面制备微杯结构层;或者,Before the step of transferring the second flexible substrate to the second roller shaft, a microcup structure layer is prepared on the surface of the second flexible substrate; or,
    在所述通过液晶涂布设备向所述第一柔性衬底和所述第二柔性衬底之间滴注液晶的步骤之前,将间隔子混合在液晶中。Before the step of dripping liquid crystal between the first flexible substrate and the second flexible substrate through the liquid crystal coating device, the spacer is mixed in the liquid crystal.
  14. 根据权利要求11所述的柔性液晶显示屏的制备方法,其中,所述制备装置还包括封框胶固化设备;11. The method for manufacturing a flexible liquid crystal display screen according to claim 11, wherein the manufacturing device further comprises a frame sealant curing device;
    所述制备方法还包括:The preparation method further includes:
    通过所述封框胶固化设备,对相互贴合的第一柔性衬底和第二柔性衬底之间的封框胶进行固化。The frame sealing glue curing device is used to cure the sealing glue between the first flexible substrate and the second flexible substrate that are attached to each other.
  15. 根据权利要求10所述的柔性液晶显示屏的制备方法,其中,所述制备装置还包括至少两个压力传感器和距离控制部件;The method for manufacturing a flexible liquid crystal display screen according to claim 10, wherein the manufacturing device further comprises at least two pressure sensors and a distance control component;
    所述制备方法还包括:The preparation method further includes:
    在进行贴合的过程中,通过所述至少一个压力传感器实时检测所述第一柔性衬底与所述第一辊轴之间的压力,或者所述第二柔性衬底与所述第二辊轴之间的压力,并将检测得到的压力值传输给所述距离控制部件;During the bonding process, the pressure between the first flexible substrate and the first roller shaft, or the second flexible substrate and the second roller is detected in real time by the at least one pressure sensor The pressure between the shafts, and the detected pressure value is transmitted to the distance control component;
    通过所述距离控制部件接收所述检测得到的压力值,并确定所述检测得到的压力值与设定压力范围的关系;Receiving the detected pressure value through the distance control component, and determining the relationship between the detected pressure value and the set pressure range;
    若所述检测得到的压力值在所述设定压力范围内,则维持所述第一辊轴与所述第二辊轴之间的距离不变;If the detected pressure value is within the set pressure range, maintaining the distance between the first roller shaft and the second roller shaft unchanged;
    若所述检测得到的压力值大于所述设定压力范围的上限值,则使所述第一辊轴与所述第二辊轴之间的距离变大;If the detected pressure value is greater than the upper limit of the set pressure range, the distance between the first roller shaft and the second roller shaft is increased;
    若所述检测得到的压力值小于所述设定压力范围的下限值,则使所述第一辊轴与所述第二辊轴之间的距离变小。If the detected pressure value is less than the lower limit of the set pressure range, the distance between the first roller shaft and the second roller shaft is reduced.
PCT/CN2019/089259 2019-05-30 2019-05-30 Manufacturing apparatus and method for flexible liquid crystal display screen WO2020237568A1 (en)

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