装配式钢结构建筑及其施工工艺
Fabricated steel structure building and its construction technology
To
技术领域Technical field
本发明涉及建筑施工技术领域,具体而言,涉及一种装配式钢结构建筑及其施工工艺。The invention relates to the technical field of building construction, in particular to a fabricated steel structure building and its construction technology.
背景技术Background technique
目前国家正在大力推广装配式钢结构建筑,住宅领域需求量大,市场范围广,属于装配式钢结构建筑重点关注和研发的领域。在住宅领域中,目前的研发方向还是以结构体系为主,在确保结构安全的基础上尽量便于室内美观和施工便捷,很少对装配式钢结构住宅建筑进行系统的梳理和研发。At present, the country is vigorously promoting prefabricated steel structure buildings. The residential sector has a large demand and a wide market range. It belongs to the field of focus and research and development of prefabricated steel structure buildings. In the residential field, the current research and development direction is still based on structural systems. On the basis of ensuring structural safety, it is as easy as possible to make the interior beautiful and convenient to construct. There is little systematic research and research on prefabricated steel structure residential buildings.
对于装配式钢结构住宅建筑而言,其结构体系的安全性方面可以得到保证。但是用于装配住宅建筑的各项结构如支撑结构、墙体、钢筋桁架楼承板等的选取是目前施工中的难点,装配式钢结构住宅建筑中的各项结构的选取直接影响到建筑的品质,由于没有对装配式钢结构住宅建筑进行系统的梳理和研发,因而现有的装配式钢结构建筑并不利于推广。For prefabricated steel structure residential buildings, the safety of the structural system can be guaranteed. However, the selection of various structures used to assemble residential buildings, such as supporting structures, walls, steel truss floor decks, etc., is the current difficulty in construction. The selection of various structures in prefabricated steel structure residential buildings directly affects the construction Quality. Since there is no systematic research and development of prefabricated steel structure residential buildings, the existing prefabricated steel structure buildings are not conducive to promotion.
发明内容Summary of the invention
本发明的目的在于提供一种装配式钢结构建筑及其施工工艺,以解决现有技术中装配住宅建筑的各项结构选取缺乏指导进而不利于推广的技术问题。The purpose of the present invention is to provide a prefabricated steel structure building and its construction technology, so as to solve the technical problem of lack of guidance in the selection of various structures of prefabricated residential buildings in the prior art, which is not conducive to popularization.
本发明提供一种装配式钢结构建筑,包括钢框架支撑结构、钢筋桁架楼承板、墙体和外围护;The invention provides a prefabricated steel structure building, which includes a steel frame support structure, a reinforced truss floor deck, a wall and an external protection;
钢框架支撑结构分为多层,任意一层钢框架支撑结构包括多个间隔设置的柱、多个梁和多个斜撑;The steel frame support structure is divided into multiple layers, and any layer of the steel frame support structure includes multiple spaced columns, multiple beams and multiple diagonal braces;
多个柱的其中一端均固定,任意一个柱的另一端高于柱的其中一端,多个柱的另一端之间安装有梁,斜撑安装在柱和梁之间;One end of the multiple columns is fixed, the other end of any one column is higher than one end of the column, a beam is installed between the other ends of the multiple columns, and the diagonal brace is installed between the column and the beam;
钢筋桁架楼承板包括板体和底模,板体与底模之间可拆卸连接,任意一层钢框架支撑结构中的多个梁均与板体连接;The steel-reinforced truss floor deck includes a slab body and a bottom formwork. The slab body and the bottom formwork are detachably connected, and multiple beams in the steel frame support structure of any layer are connected to the slab body;
墙体包括ALC板,ALC板围护在柱上;The wall includes ALC board, which is enclosed on the column;
外围护包括龙骨和保温装饰一体板,保温装饰一体板与龙骨连接;龙骨与钢框架支撑结构连接,或者,与ALC板连接。The external protection includes a keel and a thermal insulation and decoration integrated board, which is connected with the keel; the keel is connected with the steel frame support structure, or connected with the ALC board.
进一步的,柱为箱形钢柱,且箱形钢柱中填充有混凝土。Further, the column is a box-shaped steel column, and the box-shaped steel column is filled with concrete.
进一步的,梁为工字钢梁。Further, the beam is an I-beam.
进一步的,斜撑为箱形钢斜撑。Further, the diagonal brace is a box-shaped steel diagonal brace.
进一步的,墙体还包括加气块和蒸压灰砂砖;Furthermore, the wall also includes aerated blocks and autoclaved lime-sand bricks;
加气块围护在钢框架支撑结构上与斜撑对应的位置处;The aerated block is enclosed at the position corresponding to the diagonal brace on the steel frame supporting structure;
蒸压灰砂砖围护在钢框架支撑结构上与建筑中卫生间对应的区域处。The autoclaved lime-sand bricks are enclosed in the area corresponding to the bathroom in the building on the steel frame supporting structure.
进一步的,相邻两块保温装饰一体板之间填充有聚乙烯棒和密封胶。Further, a polyethylene rod and sealant are filled between two adjacent thermal insulation and decoration integrated boards.
进一步的,钢框架支撑结构的高度小于100米。Further, the height of the steel frame support structure is less than 100 meters.
本发明提供一种建造如上述装配式钢结构建筑的施工工艺,包括:The present invention provides a construction process for constructing a prefabricated steel structure building as described above, including:
首层钢框架支撑结构施工:在地面上安装首层钢框架支撑结构中的柱,在柱上安装梁,在柱和梁之间安装斜撑;Construction of the first-story steel frame support structure: install the columns in the first-story steel frame support structure on the ground, install beams on the columns, and install diagonal braces between the columns and the beams;
其余层钢框架支撑结构施工:使相邻两层钢框架支撑结构中的柱连接,并在每层钢框架支撑结构中的柱上安装梁,在柱和梁之间安装斜撑;Construction of the steel frame support structure of the remaining layers: connect the columns of the two adjacent steel frame support structures, install beams on the columns of the steel frame support structure of each layer, and install diagonal braces between the columns and the beams;
钢筋桁架楼承板施工:当钢框架支撑结构施工到预设楼层后,从下至上依次在每层钢框架支撑结构中的梁上安装钢筋桁架楼承板;Reinforced truss floor deck construction: when the steel frame support structure is constructed to the preset floor, install the reinforced truss floor deck on the beams of each floor of the steel frame support structure from bottom to top;
墙体施工:当钢筋桁架楼承板安装好后,在柱安装ALC板;Wall construction: After the steel truss floor deck is installed, install the ALC board on the column;
外围护施工:将龙骨与钢框架支撑结构连接,或者,与ALC板连接,再将保温装饰一体板与龙骨连接。Outer protection construction: connect the keel with the steel frame support structure, or connect with the ALC board, and then connect the thermal insulation and decoration integrated board with the keel.
进一步的,在首层钢框架支撑结构施工和其余层钢框架支撑结构施工中,使位于钢框架支撑结构侧边处的梁的外侧相对于该处的墙体外凸,以减少梁占用建筑的室内空间。Further, in the construction of the steel frame support structure of the first storey and the construction of the steel frame support structure of the other layers, the outer side of the beam located at the side of the steel frame support structure is convex relative to the wall outside there, so as to reduce the occupation of the building by the beam. interior space.
进一步的,在墙体施工中,柱与ALC板的侧面之间采用柔性连接的连接方式;Furthermore, in the construction of the wall, a flexible connection is adopted between the column and the side of the ALC board;
梁和位于ALC板之上的钢筋桁架楼承板分别与ALC板之间采用柔性连接的连接方式。The beams and the reinforced truss floor deck on the ALC slab are connected with the ALC slab in a flexible connection mode.
本发明所提供的装配式钢结构建筑及其施工工艺能产生如下有益效果:The fabricated steel structure building and its construction process provided by the present invention can produce the following beneficial effects:
本发明提供的装配式钢结构建筑包括钢框架支撑结构、钢筋桁架楼承板、墙体和外围护,钢框架支撑结构分为多层,任意一层钢框架支撑结构包括多个柱、多个梁和多个斜撑。多个柱间隔设置,且柱的其中一端固定,柱的另一端高于柱的其中一端,梁安装在多个柱的另一端上,斜撑安装在柱和梁之间。任意一层钢框架支撑结构中的多个梁均与钢筋桁架楼承板连接。墙体包括ALC板,ALC板围护在钢框架支撑结构上。外围护包括龙骨和保温装饰一体板,龙骨与钢框架支撑结构连接,或者,与ALC板连接;保温装饰一体板与龙骨连接。The fabricated steel structure building provided by the present invention includes a steel frame support structure, a reinforced truss floor deck, a wall and an outer protection. The steel frame support structure is divided into multiple layers, and the steel frame support structure of any layer includes multiple columns and multiple Beams and multiple diagonal braces. A plurality of columns are arranged at intervals, one end of the column is fixed, the other end of the column is higher than one end of the column, the beam is installed on the other end of the plurality of columns, and the diagonal bracing is installed between the column and the beam. Multiple beams in the steel frame support structure of any one floor are connected with the steel truss floor deck. The wall includes ALC board, which is enclosed by the steel frame support structure. The external protection includes a keel and an integrated heat preservation and decoration board, which is connected with the steel frame support structure, or connected with the ALC board; and the heat preservation and decoration integrated board is connected with the keel.
与现有技术相比,本发明将钢框架支撑结构、钢筋桁架楼承板、ALC板、龙骨和保温装饰一体板结合使用,装配成钢结构建筑,本发明对装配式钢结构住宅建筑中各项结构选取进行了明确指导。可以看出,本发明改善了现有技术中装配式钢结构建筑中各项结构选取缺乏指导进而不利于推广的技术问题。Compared with the prior art, the present invention combines steel frame support structure, reinforced truss floor deck, ALC board, keel and thermal insulation decoration integrated board to assemble into a steel structure building. The selection of item structure is clearly guided. It can be seen that the present invention solves the technical problem of lack of guidance in the selection of various structures in prefabricated steel structure buildings in the prior art, which is not conducive to popularization.
本发明提供的建造如上述装配式钢结构建筑的施工工艺,包括首层钢框架支撑结构施工、其余层钢框架支撑结构施工、钢筋桁架楼承板施工、墙体施工、外围护施工。The construction technology for constructing the above-mentioned fabricated steel structure building provided by the present invention includes the construction of the steel frame support structure of the first floor, the construction of the steel frame support structure of the remaining floors, the construction of the steel truss floor deck, the wall construction, and the outer protection construction.
本发明提供的建造如上述装配式钢结构建筑的施工工艺,对装配式钢结构建筑中各结构进行了明确的选取,因而本发明提供的建造如上述装配式钢结构建筑的施工工艺同样改善了现有技术中装配式钢结构建筑中各项结构选取缺乏指导进而不利于推广的技术问题。The construction process of the present invention for constructing the above-mentioned fabricated steel structure building clearly selects each structure in the fabricated steel structure building. Therefore, the construction process of the present invention for constructing the above-mentioned fabricated steel structure building is also improved In the prior art, the selection of various structures in fabricated steel structure buildings lacks guidance and is not conducive to popularization.
附图说明Description of the drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the specific embodiments or the description of the prior art. Obviously, the appendix in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
图1为本发明实施例一提供的装配式钢结构建筑的结构示意图;FIG. 1 is a schematic structural diagram of a fabricated steel structure building provided by Embodiment 1 of the present invention;
图2为本发明实施例一提供的梁与钢筋桁架楼承板之间的连接节点示意图;2 is a schematic diagram of the connection node between the beam and the reinforced truss floor deck provided by Embodiment 1 of the present invention;
图3为本发明实施例一提供的相邻两块钢筋桁架楼承板之间的连接节点示意图;3 is a schematic diagram of the connection nodes between two adjacent steel truss floor decks according to Embodiment 1 of the present invention;
图4为本发明实施例一提供的ALC板与梁之间的连接节点示意图;4 is a schematic diagram of the connection node between the ALC plate and the beam provided by the first embodiment of the present invention;
图5为本发明实施例一提供的ALC板与钢筋桁架楼承板之间的连接节点示意图;FIG. 5 is a schematic diagram of the connection node between the ALC plate and the reinforced truss floor deck provided by the first embodiment of the present invention;
图6为本发明实施例一提供的ALC板与柱之间的连接节点示意图;6 is a schematic diagram of the connection node between the ALC board and the column provided by the first embodiment of the present invention;
图7为本发明实施例一提供的ALC板与梁之间的另一连接节点示意图;Fig. 7 is a schematic diagram of another connection node between the ALC plate and the beam according to the first embodiment of the present invention;
图8为本发明实施例一提供的相邻两块ALC板之间的连接节点示意图;FIG. 8 is a schematic diagram of connection nodes between two adjacent ALC boards according to Embodiment 1 of the present invention;
图9为本发明实施例一提供的ALC板与钢筋桁架楼承板之间的另一连接节点示意图;9 is a schematic diagram of another connection node between the ALC plate and the steel truss floor deck provided by the first embodiment of the present invention;
图10为本发明实施例一提供的保温装饰一体板与ALC板之间的结构示意图。FIG. 10 is a schematic diagram of the structure between the thermal insulation and decoration integrated board and the ALC board provided in the first embodiment of the present invention.
图中:In the figure:
1-钢框架支撑结构;10-柱;11-梁;12-斜撑;2-钢筋桁架楼承板;20-端部竖筋;21-桁架钢筋;22-塑料扣件;23-底模板;24-铁皮;3-ALC板;30-耐碱玻纤网格布;31-管卡;4-龙骨;5-保温装饰一体板;6-角钢;7-滑动板;8-钢管锚;9-U型卡。1- Steel frame support structure; 10- Column; 11- Beam; 12- Diagonal brace; 2- Reinforced truss floor deck; 20- End vertical reinforcement; 21- Truss reinforcement; 22- Plastic fastener; 23- Bottom formwork ; 24-iron sheet; 3-ALC board; 30-alkali-resistant glass fiber mesh cloth; 31-pipe clamp; 4-keel; 5- thermal insulation and decoration integrated board; 6-angle steel; 7-sliding board; 8-steel anchor; 9-U card.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only It is a part of the embodiments of the present invention, not all the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings herein may be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the pointed device or element must have a specific orientation or a specific orientation. The structure and operation cannot therefore be understood as a limitation of the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.
另外,在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In addition, in the description of the present invention, it should be noted that the terms "installed", "connected", and "connected" should be understood in a broad sense, unless otherwise clearly defined and limited. For example, they may be fixed connections or Removable connection or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in the present invention can be understood in specific situations.
本发明提供一种装配式钢结构建筑及其施工工艺,下面结合附图对本发明提供的装配式钢结构建筑及其施工工艺进行详细的描述:The present invention provides a fabricated steel structure building and its construction process. The fabricated steel structure building and its construction process provided by the present invention will be described in detail below with reference to the accompanying drawings:
实施例一:Example one:
如图1所示,本实施例提供的装配式钢结构建筑包括钢框架支撑结构1、钢筋桁架楼承板2、墙体和外围。钢框架支撑结构1分为多层,任意一层钢框架支撑结构1包括多个间隔设置的柱10、多个梁11和多个斜撑12。多个柱10的其中一端均固定,任意一个柱10的另一端高于柱10的其中一端,多个柱10的另一端之间安装有梁11,斜撑12安装在柱10和梁11之间。As shown in Fig. 1, the fabricated steel structure building provided by this embodiment includes a steel frame support structure 1, a steel truss floor deck 2, a wall and a periphery. The steel frame support structure 1 is divided into multiple layers, and any one layer of the steel frame support structure 1 includes a plurality of columns 10 arranged at intervals, a plurality of beams 11 and a plurality of diagonal braces 12. One end of the plurality of columns 10 is fixed, the other end of any one of the columns 10 is higher than one end of the column 10, a beam 11 is installed between the other ends of the plurality of columns 10, and the diagonal brace 12 is installed between the column 10 and the beam 11.
钢筋桁架楼承板2包括板体和底模,板体和底模之间可拆卸连接。其中,任意一层钢框架支撑结构1中的多个梁11均与板体连接。墙体包括ALC板3,ALC板3围护在柱10上。外围护包括龙骨4和保温装饰一体板5,保温装饰一体板5与龙骨4连接;龙骨4与钢框架支撑结构1连接,或者,与ALC板3连接。The reinforced truss floor deck 2 includes a plate body and a bottom form, and the plate body and the bottom form are detachably connected. Wherein, the multiple beams 11 in the steel frame support structure 1 of any one layer are all connected with the plate body. The wall includes an ALC board 3, and the ALC board 3 is enclosed on the column 10. The external protection includes a keel 4 and a thermal insulation and decoration integrated board 5, and the thermal insulation and decoration integrated board 5 is connected with the keel 4; the keel 4 is connected with the steel frame support structure 1 or connected with the ALC board 3.
与现有技术相比,本实施例将钢框架支撑结构1、钢筋桁架楼承板2、ALC板3、龙骨4和保温装饰一体板5结合使用,装配成钢结构建筑,本实施例对装配式钢结构住宅建筑中各项结构的选取进行了指导。因此,本实施例改善了现有技术中装配式钢结构建筑中各项结构选取缺乏指导进而不利于推广的技术问题。Compared with the prior art, this embodiment combines the steel frame support structure 1, the reinforced truss floor deck 2, the ALC board 3, the keel 4 and the thermal insulation and decoration integrated board 5 to assemble into a steel structure building. The selection of various structures in the steel structure residential building was guided. Therefore, this embodiment solves the technical problem of lack of guidance in the selection of various structures in prefabricated steel structure buildings in the prior art, which is not conducive to popularization.
其中,钢框架支撑结构1为该装配式钢结构建筑的主体结构,钢框架支撑结构1中的梁11、柱10和斜支撑之间传力明确,钢框架支撑结构1施工工艺较为成熟,且可以在保证用钢量较少的同时使该装配式钢结构建筑的主体结构刚度较高。在实际应用中,对于钢框架支撑结构1的设计和施工可以参照施工规范如《钢结构工程施工规范》。Among them, the steel frame support structure 1 is the main structure of the fabricated steel structure building, the beam 11, the column 10 and the diagonal support in the steel frame support structure 1 have clear force transmission, and the construction technology of the steel frame support structure 1 is relatively mature, and The rigidity of the main structure of the prefabricated steel structure building can be made higher while ensuring less steel consumption. In practical applications, the design and construction of the steel frame support structure 1 can refer to construction specifications such as "Steel Structure Engineering Construction Specifications".
其中,钢筋桁架楼承板2可以实现免支模施工楼板,同时,钢筋桁架楼承板2中的底模可拆除并能循环使用,且钢筋桁架楼承板2拆除底膜后,其底部成型面较好,无需后期进行顶部装修如吊顶,以防止损耗该装配式钢结构建筑的室内高度。Among them, the reinforced truss floor deck 2 can realize the construction of the floor without supporting form. At the same time, the bottom mold in the reinforced truss floor deck 2 can be removed and can be recycled, and the bottom of the reinforced truss floor deck 2 is formed after the bottom film is removed The surface is better, and there is no need for later top decoration such as suspended ceiling to prevent loss of the indoor height of the fabricated steel structure building.
可以看出,钢筋桁架楼承板2不仅可以提升施工质量,还可以使该装配式钢结构建筑的室内高度较高,增加室内空间。It can be seen that the reinforced truss floor deck 2 can not only improve the construction quality, but also increase the indoor height of the fabricated steel structure building and increase the indoor space.
其中,钢筋桁架楼承板2的设计与施工可以参照《钢筋桁架楼承板》和《组合楼板设计与施工规范》等施工规范。Among them, the design and construction of the reinforced truss floor deck 2 can refer to construction specifications such as the "reinforced truss floor deck" and "combined floor design and construction code".
其中,如图2所示,钢筋桁架楼承板2包括端部竖筋20、桁架钢筋21和底模板23,底模板23与桁架钢筋21之间通过塑料扣件22可拆卸连接在一起。其中,塑料扣件22为施工中常用的扣件。As shown in FIG. 2, the reinforced truss floor deck 2 includes end vertical bars 20, truss bars 21 and a bottom form 23. The bottom form 23 and the truss reinforcement 21 are detachably connected together by plastic fasteners 22. Among them, the plastic fastener 22 is a fastener commonly used in construction.
如图2所示,钢筋桁架楼承板2与钢框架支撑结构1中的梁11之间,可以通过将端部竖筋20与梁11之间焊接而连接在一起。As shown in FIG. 2, the reinforced truss floor deck 2 and the beam 11 in the steel frame support structure 1 can be connected by welding between the end vertical ribs 20 and the beam 11.
如图2所示,当底模板23与钢梁11之间的间隙大于1毫米时,为防止施工中漏浆,还需将底模板23与梁11之间的间隙利用铁皮24进行封堵。As shown in FIG. 2, when the gap between the bottom form 23 and the steel beam 11 is greater than 1 mm, in order to prevent slurry leakage during construction, the gap between the bottom form 23 and the beam 11 needs to be sealed with iron sheets 24.
如图3所示,当将相邻两块钢筋桁架楼承板2连接在一起时,若相邻两块钢筋桁架楼承板2中的底模板23之间的间隙大于1毫米,同样为了防止施工中漏浆,也需将底模板23与底模板23之间的间隙利用铁皮24进行封堵。As shown in Figure 3, when two adjacent reinforced truss floor decks 2 are connected together, if the gap between the bottom formwork 23 in the adjacent two reinforced truss floor decks 2 is greater than 1 mm, the same is to prevent In the case of slurry leakage during construction, the gap between the bottom formwork 23 and the bottom formwork 23 also needs to be sealed with iron sheets 24.
进一步的,如图3所示,钢筋桁架楼承板2中的塑料扣件22,可以是通过金属自攻钉连接在底模板23与桁架钢筋21之间的。Furthermore, as shown in FIG. 3, the plastic fasteners 22 in the reinforced truss floor deck 2 may be connected between the bottom formwork 23 and the truss steel bars 21 by metal self-tapping screws.
进一步的,墙体包括ALC板3。其中,ALC是蒸压轻质混凝土(Autoclaved Lightweight
Concrete,缩写为ALC),ALC板3属于成品大型板材,符合目前国家的工业化内装的要求。Further, the wall includes ALC board 3. Among them, ALC is autoclaved lightweight concrete (Autoclaved Lightweight
Concrete, abbreviated as ALC), ALC board 3 is a finished large-scale board, which meets the current country's industrialized interior requirements.
其中,ALC板3的设计与施工可以参照《蒸压加气混凝土砌块、板材构造》和《蒸压加气混凝土板》等施工图集。Among them, the design and construction of ALC board 3 can refer to the construction drawings collections such as "Autoclaved Aerated Concrete Block and Plate Structure" and "Autoclaved Aerated Concrete Slab".
在实际施工中,当该装配式钢结构建筑的外围基墙体采用ALC板3制成时,由于ALC板3属于刚性材料,而该装配式钢结构建筑采用的大量的钢材料较ALC板3刚度偏低,柔性较高,因而ALC板3与该装配式钢结构建筑的钢框架支撑结构1之间的连接应当采用钢管锚8连接,如图4所示,钢管锚8可以在保证连接强度的同时,使墙体和钢框架支撑结构1之间能够产生协调变形,防止该装配式钢结构建筑由于刚性挤压被破坏。In actual construction, when the outer base wall of the fabricated steel structure building is made of ALC board 3, the ALC board 3 is a rigid material, and the fabricated steel structure building uses a lot of steel materials than ALC board 3. The rigidity is low and the flexibility is high. Therefore, the connection between the ALC plate 3 and the steel frame support structure 1 of the fabricated steel structure building should be connected by a steel pipe anchor 8. As shown in Figure 4, the steel pipe anchor 8 can ensure the connection strength At the same time, coordinated deformation can be generated between the wall and the steel frame support structure 1 to prevent the fabricated steel structure building from being damaged due to rigid extrusion.
进一步的,位于该装配式钢结构建筑周边的ALC板3,即位于外墙处的ALC板3与钢框架支撑结构1中的梁11之间的连接可以通过钢管锚8连接在一起。具体地,如图4所示,梁11上可以焊接有角钢6,角钢6与ALC板3之间通过滑动板7、锚栓与钢管锚8连接在一起,位于外墙处的ALC板3与梁11之间的缝隙可以通过发泡剂、聚乙烯棒和密封胶进行填充。Further, the ALC board 3 located at the periphery of the fabricated steel structure building, that is, the connection between the ALC board 3 located at the outer wall and the beam 11 in the steel frame support structure 1 may be connected together by a steel pipe anchor 8. Specifically, as shown in Fig. 4, the beam 11 can be welded with an angle steel 6. The angle steel 6 and the ALC plate 3 are connected together by a sliding plate 7, an anchor bolt and a steel pipe anchor 8. The ALC plate 3 and the ALC plate 3 located on the outer wall The gap between the beams 11 can be filled with foaming agent, polyethylene rod and sealant.
位于该装配式钢结构建筑周边的ALC板3与钢筋桁架楼承板2之间的连接,即位于外墙处的ALC板3与钢筋桁架楼承板2之间的连接可以类似于位于外墙处的梁11与ALC板3之间的连接。具体地,如图5所示,可以在钢筋桁架楼承板2上固定角钢6,再将角钢6与ALC板3之间通过滑动板7、锚栓与钢管锚8连接在一起,将钢筋桁架楼承板2与ALC板3之间的缝隙填充进水泥砂浆和密封胶。The connection between the ALC plate 3 and the reinforced truss floor deck 2 located on the periphery of the fabricated steel structure building, that is, the connection between the ALC plate 3 at the outer wall and the reinforced truss floor deck 2 can be similar to that located on the outer wall The connection between the beam 11 at the position and the ALC board 3. Specifically, as shown in Figure 5, the angle steel 6 can be fixed on the reinforced truss floor deck 2, and then the angle steel 6 and the ALC plate 3 are connected together through the sliding plate 7, the anchor bolt and the steel pipe anchor 8 to connect the steel truss The gap between the floor deck 2 and the ALC board 3 is filled with cement mortar and sealant.
如图6所示,钢框架支撑结构1中的柱10与ALC板3之间可以预留10~20mm的缝隙,再在该缝隙中填充嵌缝剂、发泡剂和聚乙烯棒,嵌缝剂、发泡剂和聚乙烯棒可以将柱10与ALC板3连接在一起。其中,嵌缝剂、发泡剂和聚乙烯棒均为施工中常用的施工材料。As shown in Figure 6, a gap of 10 to 20 mm can be reserved between the column 10 of the steel frame support structure 1 and the ALC plate 3, and then the gap is filled with caulking agent, foaming agent and polyethylene rod, caulking Agents, foaming agents and polyethylene rods can connect the column 10 and the ALC board 3 together. Among them, caulking agent, foaming agent and polyethylene rod are all commonly used construction materials in construction.
位于该装配式钢结构建筑内部的ALC板3,即位于内墙处的ALC板3与钢框架支撑结构1中的梁11之间的连接如图7所示,梁11上焊接有U型卡9,U型卡9贴合在ALC板3顶端,U型卡9与ALC板3顶端之间填充有柔性材料。The ALC board 3 located inside the prefabricated steel structure building, that is, the connection between the ALC board 3 at the inner wall and the beam 11 in the steel frame support structure 1 is shown in Figure 7. The beam 11 is welded with a U-shaped card 9. The U-shaped card 9 is attached to the top of the ALC board 3, and a flexible material is filled between the U-shaped card 9 and the top of the ALC board 3.
如图8所示,相邻两块ALC板3之间的连接可以通过嵌缝剂和聚乙烯棒连接在一起,在相邻两块ALC板3侧面的拼接缝隙处还可以贴合有耐碱玻纤网格布30。As shown in Figure 8, the connection between two adjacent ALC boards 3 can be connected by caulking agent and polyethylene rods, and the joints on the sides of the two adjacent ALC boards 3 can also be laminated with alkali resistance Glass fiber mesh cloth 30.
位于该装配式钢结构建筑内部的ALC板3,即位于内墙处的ALC板3与钢筋桁架楼承板2之间的连接如图9所示,位于内墙处的ALC板3的底端固接有管卡31,再将ALC板3底端的管卡31通过锚栓固定在钢筋桁架楼承板2上。The ALC board 3 located inside the prefabricated steel structure building, that is, the connection between the ALC board 3 at the inner wall and the steel truss floor deck 2 is shown in Figure 9, and the bottom end of the ALC board 3 at the inner wall The pipe clamp 31 is fixedly connected, and the pipe clamp 31 at the bottom end of the ALC plate 3 is fixed on the steel truss floor deck 2 through anchor bolts.
当ALC板3的高度大于24米时,为使该装配式钢结构建筑在满足强度要求的同时能够实现协调变形,可以按照施工图集对ALC板3的连接方式进行单项设计。When the height of the ALC board 3 is greater than 24 meters, in order to enable the prefabricated steel structure building to achieve coordinated deformation while meeting the strength requirements, the connection mode of the ALC board 3 can be individually designed according to the construction drawings.
由于该装配式钢结构建筑受侧向力时,其中的钢框架支撑结构1的侧向位移和钢筋桁架楼承板2的侧向位移均较大。又因为钢框架支撑结构1与墙体连接,钢筋桁架楼承板2也与墙体连接,而墙体中的ALC板3的刚度较大,因而为防止墙体在受侧向力时被破坏,需要使墙体与钢框架支撑结构1之间,以及墙体与钢筋桁架楼承板2之间均能够协调变形,进而可以使钢框架支撑结构1和钢筋桁架楼承板2在侧向位移过程中不会挤压破坏墙体。When the fabricated steel structure building is subjected to lateral force, the lateral displacement of the steel frame support structure 1 and the lateral displacement of the steel truss floor deck 2 are both relatively large. And because the steel frame support structure 1 is connected to the wall, the steel truss floor deck 2 is also connected to the wall, and the ALC plate 3 in the wall has a greater rigidity, so to prevent the wall from being damaged when subjected to lateral force , It is necessary to coordinate the deformation between the wall and the steel frame support structure 1, as well as the wall and the reinforced truss floor deck 2, so that the steel frame support structure 1 and the reinforced truss floor deck 2 can be displaced laterally During the process, the wall will not be crushed or destroyed.
进一步的,为使墙体与钢框架支撑结构1之间,以及墙体与钢筋桁架楼承板2之间均能够协调变形,可以使墙体中的ALC板3除底部之外的其余部分与钢框架支撑结构1之间的连接方式均为柔性连接,以及使墙体中的ALC板3与位于钢框架支撑结构1之上的钢筋桁架楼承板2之间的连接方式也为柔性连接。柔性连接如采用钢管锚8连接。Further, in order to coordinate the deformation between the wall and the steel frame support structure 1, as well as between the wall and the steel truss floor deck 2, the ALC board 3 in the wall can be made to be with the rest of the wall except the bottom. The connection mode between the steel frame support structure 1 is flexible connection, and the connection mode between the ALC plate 3 in the wall and the reinforced truss floor deck 2 located on the steel frame support structure 1 is also flexible connection. The flexible connection is, for example, a steel pipe anchor 8 connection.
其中,钢框架支撑结构1中的柱10为箱形钢柱10,且箱形钢柱10中填充有混凝土。Among them, the column 10 in the steel frame support structure 1 is a box-shaped steel column 10, and the box-shaped steel column 10 is filled with concrete.
进一步的,钢框架支撑结构1中的梁11为工字钢梁11。Furthermore, the beam 11 in the steel frame support structure 1 is an I-beam 11.
其中,在施工钢框架支撑结构1中的梁11时,对于位于该装配式钢结构建筑周边的边梁,可以使边梁外置,即可以使位于该装配式钢结构建筑周边的边梁的外侧相对于该处的墙体外凸,以防止该装配式钢结构建筑室内露梁。Among them, when constructing the beam 11 in the steel frame support structure 1, for the edge beams located on the periphery of the fabricated steel structure building, the edge beams can be externally installed, that is, the edge beams located on the periphery of the fabricated steel structure building can be The outer side is convex relative to the wall at this place to prevent the beam from being exposed in the fabricated steel structure building.
在本实施例中,钢框架支撑结构1中的斜撑12为箱形钢斜撑12。In this embodiment, the diagonal brace 12 in the steel frame support structure 1 is a box-shaped steel diagonal brace 12.
在实际施工过程中,应使箱形钢斜撑12与该装配式钢结构建筑协调,防止将箱形钢斜撑12布设于门窗洞口位置。In the actual construction process, the box-shaped steel diagonal brace 12 should be coordinated with the fabricated steel structure building to prevent the box-shaped steel diagonal brace 12 from being placed at the door and window openings.
其中,墙体还包括加气块和蒸压灰砂砖,加气块围护在钢框架支撑结构1上与斜撑12对应的位置处。蒸压灰砂砖围护在钢框架支撑结构1上与建筑中卫生间对应的区域处。Wherein, the wall also includes aerated blocks and autoclaved lime-sand bricks, and the aerated blocks are enclosed on the steel frame supporting structure 1 at a position corresponding to the diagonal brace 12. The autoclaved lime-sand bricks are enclosed on the steel frame support structure 1 at the area corresponding to the toilet in the building.
加气块和蒸压灰砂砖的设计和施工也可以参照《蒸压加气混凝土砌块、板材构造》和《蒸压加气混凝土板》等施工图集。The design and construction of aerated blocks and autoclaved lime-sand bricks can also refer to the construction drawings of "Autoclaved Aerated Concrete Blocks and Plate Structures" and "Autoclaved Aerated Concrete Slabs".
进一步的,相邻两块保温装饰一体板5之间填充有聚乙烯棒和密封胶。Further, a polyethylene rod and sealant are filled between two adjacent thermal insulation and decoration integrated boards 5.
其中,保温装饰一体板5属于一种集保温、装饰于一体的新型材料,龙骨4是用来支撑造型、固定结构的一种建筑材料。Among them, the thermal insulation and decoration integrated board 5 belongs to a new type of material integrating thermal insulation and decoration, and the keel 4 is a building material used to support the shape and fix the structure.
如图10所示,在施工现场施工保温装饰一体板5时,可以先将龙骨4与钢框架支撑结构1连接在一起,根据实际情况,可以在该装配式钢结构建筑的局部将龙骨4与ALC板3连接在一起,安装好后龙骨4后,再将保温装饰一体板5与龙骨4连接在一起。As shown in Figure 10, when the thermal insulation and decoration integrated board 5 is constructed on the construction site, the keel 4 and the steel frame support structure 1 can be connected together. According to the actual situation, the keel 4 and the steel frame support structure can be partially connected to the fabricated steel structure building. The ALC boards 3 are connected together, and after the keel 4 is installed, the thermal insulation and decoration integrated board 5 and the keel 4 are connected together.
为进一步的起到保温效果,以及使整体建筑体系更加美观,可以在相邻两块保温装饰一体板5之间填充聚乙烯棒和密封胶。In order to further achieve the thermal insulation effect and make the overall building system more beautiful, polyethylene rods and sealant can be filled between two adjacent thermal insulation and decorative integrated boards 5.
其中,龙骨4与保温装饰一体板5之间的设计与施工可以参照施工图集如《外墙装饰保温一体化系统建筑构造》。Among them, the design and construction between the keel 4 and the thermal insulation and decoration integrated board 5 can refer to the collection of construction drawings such as "Architectural Structure of External Wall Decoration and Thermal Insulation Integrated System".
在实际应用中,本实施例提供的钢框架支撑结构1的高度小于100米。即本实施例提供的装配式钢结构建筑适用于小于100米的高层建筑。In practical applications, the height of the steel frame support structure 1 provided in this embodiment is less than 100 meters. That is, the fabricated steel structure building provided in this embodiment is suitable for high-rise buildings less than 100 meters.
综上所述,本实施例提供的装配式钢结构住宅建筑可以在满足强度要求的同时,保证较高的施工质量,且由于该装配式钢结构建筑中各结构的选取,以及各结构之间的连接均有明确的要求,因而本实施例对装配式钢结构建筑进行了整体的梳理,本实施例提供的装配式钢结构建筑具有较好的推广性。In summary, the prefabricated steel structure residential building provided by this embodiment can meet the strength requirements while ensuring high construction quality, and due to the selection of various structures in the prefabricated steel structure building and the inter-structure All connections have clear requirements, so this embodiment has carried out an overall review of the fabricated steel structure building, and the fabricated steel structure building provided by this embodiment has good generalizability.
经过现场施工验证,本实施例提供的装配式钢结构建筑满足装配式建筑评价标准的相关要求,且可以大量减少现场湿作业,同时也能很好的保护项目周边环境,符合目前国家对于施工环境的相关要求。After on-site construction verification, the fabricated steel structure provided in this embodiment meets the relevant requirements of the prefabricated building evaluation standards, and can greatly reduce on-site wet operations. At the same time, it can well protect the surrounding environment of the project, which is in line with the current state’s requirements for the construction environment Related requirements.
本实施例提供的装配式钢结构建筑中的各结构和大部分可以在工厂中制造完成,再在施工现场进行安装,因而施工进度较快,施工人员需求量较少,可以在节约施工成本的同时加快施工进度。The various structures and most of the fabricated steel structure buildings provided in this embodiment can be manufactured in a factory and then installed at the construction site. Therefore, the construction progress is faster and the demand for construction personnel is small, which can save construction costs. At the same time speed up the construction progress.
实施例二:Embodiment two:
本实施例提供一种建造如实施例一中的装配式钢结构建筑的施工工艺,包括:This embodiment provides a construction process for constructing the fabricated steel structure building as in the first embodiment, including:
首层钢框架支撑结构施工:在地面上安装首层钢框架支撑结构中的柱,在柱上安装梁,在柱和梁之间安装斜撑;Construction of the first-story steel frame support structure: install the columns in the first-story steel frame support structure on the ground, install beams on the columns, and install diagonal braces between the columns and the beams;
其余层钢框架支撑结构施工:使相邻两层钢框架支撑结构中的柱连接,并在每层钢框架支撑结构中的柱上安装梁,在柱和梁之间安装斜撑;Construction of the steel frame support structure of the remaining layers: connect the columns of the two adjacent steel frame support structures, install beams on the columns of the steel frame support structure of each layer, and install diagonal braces between the columns and the beams;
钢筋桁架楼承板施工:当钢框架支撑结构施工到预设楼层后,从下至上依次在每层钢框架支撑结构中的梁上安装钢筋桁架楼承板;Reinforced truss floor deck construction: when the steel frame support structure is constructed to the preset floor, install the reinforced truss floor deck on the beams of each floor of the steel frame support structure from bottom to top;
墙体施工:当钢筋桁架楼承板安装好后,在柱上安装ALC板;Wall construction: After the steel truss floor deck is installed, install the ALC board on the column;
外围护施工:将龙骨与钢框架支撑结构连接,或者,与ALC板连接,再将保温装饰一体板与龙骨连接。Outer protection construction: connect the keel with the steel frame support structure, or connect with the ALC board, and then connect the thermal insulation and decoration integrated board with the keel.
其中,在首层钢框架支撑结构施工和其余层钢框架支撑结构施工中,使位于钢框架支撑结构侧边处的梁的外侧相对于该处的墙体外凸,以减少梁占用建筑的室内空间。Among them, in the construction of the steel frame support structure of the first floor and the construction of the steel frame support structure of the remaining floors, the outer side of the beam located at the side of the steel frame support structure is convex relative to the wall outside there to reduce the beam occupying the building's interior space.
进一步的,在墙体施工中,柱与ALC板的侧面之间采用柔性连接的连接方式;梁和位于ALC板之上的钢筋桁架楼承板分别与ALC板之间采用柔性连接的连接方式。Furthermore, in the construction of the wall, a flexible connection is adopted between the column and the side of the ALC slab; the beam and the reinforced truss floor deck located on the ALC slab are respectively connected with the ALC slab in a flexible connection.
柔性连接的连接方式可以使墙体与钢框架支撑结构之间,以及墙体与钢筋桁架楼承板之间均能够协调变形,防止墙体在装配式钢结构建筑受力时被挤压破坏。The flexible connection mode can make the wall and the steel frame supporting structure, as well as the wall and the steel truss floor deck, can be coordinated and deformed, and prevent the wall from being crushed when the prefabricated steel structure is stressed.
本实施例提供的建造如上述装配式钢结构建筑的施工工艺,对装配式钢结构建筑中各结构进行了明确的选取,因而本发明提供的建造如上述装配式钢结构建筑的施工工艺同样改善了现有技术中装配式钢结构建筑中各项结构选取缺乏指导进而不利于推广的技术问题。The construction process of the prefabricated steel structure building provided in this embodiment clearly selects each structure in the prefabricated steel structure building. Therefore, the construction process of the prefabricated steel structure building provided by the present invention is also improved. In the prior art, the technical problem of the lack of guidance for the selection of various structures in the fabricated steel structure building is not conducive to promotion.
最后应说明的是:以上所述实施例,仅为本发明的具体实施方式,用以说明本发明的技术方案,而非对其限制,本发明的保护范围并不局限于此,尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,其依然可以对前述实施例所记载的技术方案进行修改或可轻易想到变化,或者对其中部分技术特征进行等同替换;而这些修改、变化或者替换,并不使相应技术方案的本质脱离本发明实施例技术方案的精神和范围,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。Finally, it should be noted that the above-mentioned embodiments are only specific implementations of the present invention, which are used to illustrate the technical solutions of the present invention, but not to limit it. The protection scope of the present invention is not limited thereto, although referring to the foregoing The embodiments describe the present invention in detail. Those skilled in the art should understand that any person skilled in the art can still modify the technical solutions described in the foregoing embodiments within the technical scope disclosed in the present invention. Or it can be easily conceived of changes, or equivalent replacements of some of the technical features; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be covered by the present invention Within the scope of protection. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.