WO2020228056A1 - 一种整体式往复电驱旋转整理输送机及其应用 - Google Patents

一种整体式往复电驱旋转整理输送机及其应用 Download PDF

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Publication number
WO2020228056A1
WO2020228056A1 PCT/CN2019/088443 CN2019088443W WO2020228056A1 WO 2020228056 A1 WO2020228056 A1 WO 2020228056A1 CN 2019088443 W CN2019088443 W CN 2019088443W WO 2020228056 A1 WO2020228056 A1 WO 2020228056A1
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Prior art keywords
electric drive
drive rotary
reciprocating electric
motor
integral
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PCT/CN2019/088443
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English (en)
French (fr)
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张强
靳博豪
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山东大学
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Publication of WO2020228056A1 publication Critical patent/WO2020228056A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical
    • B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00—Mechanical conveyors not otherwise provided for

Definitions

  • the invention relates to an integral reciprocating electric drive rotary finishing conveyor and its application, and belongs to the technical field of storage logistics equipment.
  • the development period of automated three-dimensional storage equipment coincided with the emergence of public opinion about the tobacco control movement in my country's tobacco industry, as well as the backward management model and relatively low productivity. Therefore, the tobacco industry took the express train of the automated three-dimensional warehouse and realized the transformation of the entire industry.
  • the current automated warehousing system has been widely used in the tobacco industry. It is mainly used for the formulation of raw materials and the storage, transportation, sorting and distribution of tobacco shreds, auxiliary materials and finished cigarettes. It is second only to silk making workshops and rolls in tobacco companies. The third largest workshop of the workshop.
  • the present invention provides an integral reciprocating electric drive rotary finishing conveyor.
  • the invention also provides a working method of the above-mentioned integral reciprocating electric drive rotary finishing conveyor.
  • An integral reciprocating electric drive rotary finishing conveyor including a roller group mechanism, a reciprocating device and a rotating device;
  • the reciprocating device includes a sliding rail, a sliding block and a driving device.
  • the driving device drives the sliding block to move on the sliding rail;
  • the rotating device includes a bearing platform, a motor and a rotating shaft.
  • the bearing platform is installed on the sliding block.
  • the motor is fixedly connected to the bearing platform and the output shaft of the motor is connected to the rotating shaft.
  • the top of the rotating shaft is connected to the roller group mechanism.
  • the slider is a screw nut, and the bottom end of the screw nut is installed on the slide rail through the mover seat.
  • both sides of the sliding rail are provided with L-shaped rails, and the mover seat is slidingly connected with the L-shaped rails.
  • the driving device includes a linear module motor, a lead screw and a bearing.
  • the lead screw penetrates through the lead screw nut and the two ends of the lead screw are fixed on the slide rail through the bearing.
  • the output shaft of the linear module motor is drivingly connected with one end of the lead screw.
  • the output shaft of the linear module motor is drivingly connected to one end of the screw through a coupling.
  • the motor is fixedly installed at the bottom of the bearing platform, and the output shaft of the motor penetrates the bearing platform and is drivingly connected to the bottom end of the rotating shaft through a coupling.
  • a cavity is provided on the bearing platform, two bearings are embedded in the upper and lower cavity of the cavity, and the rotating shaft penetrates and connects the two bearings.
  • the rotating shaft is a stepped shaft, and the two bearings are respectively located at the shoulders of the stepped shaft.
  • the roller group mechanism includes a supporting body and a plurality of rollers, the plurality of rollers are installed side by side on the supporting body, and the top of the rotating shaft is fixedly connected with the bottom of the supporting body through a key.
  • protective baffles are provided on both sides of the sliding rail.
  • one end of the screw nut is provided with Youli Glue.
  • Youli Glue the excellent strength glue can play a buffering role and avoid hard contact between the lead screw nut and the bearing seat.
  • the staff arranges the irregular surface, the roller group mechanism rotates 90 degrees each time, the staff can finish the arrangement of multiple irregular surfaces;
  • the integral reciprocating electric-driven rotary sorting conveyor of the present invention adopts a lead screw drive mode to move the roller group mechanism back and forth, which can prevent the inbound conveying system from interfering with the rotation of the roller group mechanism when sorting irregular surfaces of the tobacco tray operation.
  • the integral reciprocating electric drive rotary sorting conveyor of the present invention through the rotating operation of the three-phase asynchronous motor electric drive roller group mechanism, allows the staff to sort out the multiple irregular surfaces of the tobacco tray, saving manpower for rotating the tobacco tray, Greatly improve the efficiency of finishing work.
  • Figure 1 is a perspective view of the rotary finishing conveyor of the present invention
  • Figure 2 is a side view of the rotary finishing conveyor of the present invention
  • Figure 3 is a cross-sectional view in the direction D-D in Figure 2;
  • Figure 4 is a top view of the rotary finishing conveyor of the present invention.
  • Figure 5 is a cross-sectional view in the direction of E-E in Figure 4.
  • 1-carrying body 2-rotating shaft, 3-bearing end cover, 4-bearing, 5-coupling, 6-three-phase asynchronous motor, 7-carrying table, 8-cavity, 9-key, 10- Hex nut, 11-hex bolt, 12-double-end stud, 13-hex flange nut, 14-roller, 15-protection baffle, 16-linear modular motor, 17-bearing seat, 18-screw, 19 -Youlijiao, 20-screw nut, 21-free end bearing seat, 22-coupling, 23-bearing, 24-screw bearing seat, 25-mover seat.
  • this embodiment provides an integral reciprocating electric drive rotary finishing conveyor, including a roller group mechanism, a reciprocating device and a rotating device;
  • the reciprocating device includes a sliding rail, a sliding block and a driving device.
  • the driving device drives the sliding block to move on the sliding rail;
  • the rotating device includes a bearing platform 7, a motor, and a rotating shaft 2.
  • the bearing platform 7 is mounted on a sliding block.
  • the motor is fixedly connected to the bearing platform 7 and the output shaft of the motor is connected to the rotating shaft 2, and the top of the rotating shaft 2 is connected to the roller group mechanism.
  • the slider uses a screw nut 20.
  • the bottom end of the screw nut 20 is installed on the slide rail through the mover seat 25.
  • Both sides of the slide rail are provided with L-shaped
  • the mover base 25 is slidably connected to the L-shaped track, thereby ensuring that the mover base moves linearly along the sliding rail.
  • the driving device includes a linear module motor 16, a lead screw 18 and a bearing 23.
  • the linear module motor 16 and the lead screw 18 are both mounted on the slide rail.
  • the lead screw 18 penetrates the lead screw nut 20 and the two ends of the lead screw 18 are fixed by the bearing 23
  • the output shaft of the linear module motor 16 and one end of the lead screw 18 are drivingly connected by a coupling 22.
  • the rotating device there are two cavities connected up and down on the bearing platform 7.
  • the upper and lower ends of the upper cavity are sealed by an upper end cover and a lower end cover.
  • the lower end cover and the lower cavity are fixedly connected by bolts, and the bottom of the lower cavity directly passes through The bolts are fixedly connected to the bearing platform 7.
  • the upper chamber is the upper chamber
  • the lower chamber is the lower chamber.
  • the center of the upper end cover and the lower end cover are provided with stepped holes, and the bearing 4 is installed in the stepped holes.
  • the rotating shaft 2 is a stepped shaft and the main body is located in the upper chamber.
  • the upper and lower ends of the rotating shaft 2 penetrate the bearing 4, and the bottom end of the rotating shaft 2 is located in the lower chamber.
  • the three-phase asynchronous motor 6 is selected as the motor.
  • the three-phase asynchronous motor 6 is fixed on the bottom of the bearing platform 7 by bolts.
  • the output shaft of the three-phase asynchronous motor 6 passes through the bearing platform 7 and is located in the lower chamber. In the lower chamber, the three-phase asynchronous motor
  • the output shaft of 6 is drivingly connected with the bottom end of the rotating shaft 2 through a coupling.
  • the roller group mechanism includes a carrier body 1 and a plurality of rollers 14.
  • the plurality of rollers 14 are installed side by side on the carrier body 1.
  • the number of rollers is determined according to different usage scenarios and requirements.
  • the bottom of the carrier body 1 has a convex structure and a shaft 2
  • the top end of the shaft is inserted into the convex structure and connected by the key 9 to prevent radial sliding.
  • the internal thread at the top of the shaft 2 is connected to the double-ended stud 12, and the double-ended stud 12 is fixed on the convex structure by the hexagonal flange nut 13. Avoid axial sliding.
  • the three-phase asynchronous motor 6 drives the rotating shaft 2 to rotate, thereby driving the roller group mechanism to rotate.
  • An integral reciprocating electric-drive rotary finishing conveyor as described in Embodiment 1 the difference lies in that the two sides of the slide rail are equipped with protective baffles 15 to ensure safety during operation and avoid accidental injury to personnel.
  • the UniGlue 19 can play a buffering effect and avoid hard contact between the lead screw nut 20 and the bearing seat 17.
  • a working method of an integral reciprocating electric drive rotary finishing conveyor using the integral reciprocating electric drive rotary finishing conveyor described in Example 1, the integral reciprocating electric drive rotary finishing conveyor is placed on the side of the inbound conveyor system , In the operation of the integral reciprocating electric drive rotary finishing conveyor, the following steps are included:
  • the staff arranges the irregular surfaces.
  • the roller group mechanism rotates 90 degrees each time, and the staff can finish the arrangement of multiple irregular surfaces;

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rollers For Roller Conveyors For Transfer (AREA)
  • Attitude Control For Articles On Conveyors (AREA)

Abstract

本发明涉及一种整体式往复电驱旋转整理输送机及其应用，包括辊子组机构、往复装置和旋转装置；往复装置，包括滑轨、滑块和驱动装置，驱动装置驱动滑块在滑轨上移动；旋转装置，包括承载台、电机和转轴，承载台安装在滑块上，电机设置在承载台上且电机的输出轴连接转轴，转轴的顶端连接辊子组机构。本发明整体式往复电驱旋转整理输送机采用丝杠驱动方式，将辊子组机构前后移动，可使工作人员在整理烟草托盘不规则面时，避免入库输送系统干涉辊子组机构的旋转作业。通过三相异步电机电驱辊子组机构旋转作业，可使工作人员对烟草托盘的多个不规则面进行整理，节省转动烟草托盘的人力，大大提高了整理工作效率。

Description

一种整体式往复电驱旋转整理输送机及其应用 技术领域
本发明涉及一种整体式往复电驱旋转整理输送机及其应用，属于仓储物流设备技术领域。
背景技术
在工业技术快速发展的今天,由于传统的仓储方式本身所具有的被动性、不连续性、不均衡性的特点以及土地价格不断上涨的社会背景，在低成本的前提下高效地完成物料搬运和贮存工作已成为了企业始终追求的一种货物供应方式。于是伴随着对“生产→仓储→配送”这种供应线的要求不断提高,仓储方式也由最初的完全依靠工人进行人力的简单堆积,演化到通过叉车等这类半自动化的设备进行协助的仓库式存储,最后变到采用堆垛机、有轨穿梭车、自动导引运输车等自动化设备的自动化立体仓库系统。自动化立体仓库就是通过计算机进行管理控制的运用高层货架储存物资，并由自动控制的巷道堆垛机以及其他的搬运设备进行存取作业的大型储存系统。
而自动化立体仓储设备发展时期正逢我国烟草行业出现了控烟运动的舆论以及管理模式落后、生产力相对较低等问题，于是烟草行业搭上了自动化立体仓库的快车实现了整个行业的转型。当下自动化仓储系统已经被广泛应用于烟草行业，其主要是进行原料的配方以及烟丝、辅料和成品件烟的储存、运输、分拣和配送，是烟草企业中仅次于制丝车间、卷包车间的第三大车间。
但是，许多烟草企业在设计与使用自动化立体仓库的过程中仍存在着诸多问题：比如输送能力与实际需求不匹配，库前设备布置不合理，半自动化配盘准确度较低，输送过程中会发生物料干涉等。而这些缺陷的存在不仅会影响整个自动化立体仓库的工作进度，而且还可能会造成仓储工作人员的劳动安全得不到保障。特此对自动化立体仓库的库前输送机系统进行优化设计。
发明内容
针对现有技术的不足，本发明提供一种整体式往复电驱旋转整理输送机。
本发明还提供上述一种整体式往复电驱旋转整理输送机的工作方法。
本发明的技术方案如下：
一种整体式往复电驱旋转整理输送机，包括辊子组机构、往复装置和旋转装置；
往复装置，包括滑轨、滑块和驱动装置，驱动装置驱动滑块在滑轨上移动；
旋转装置，包括承载台、电机和转轴，承载台安装在滑块上，电机固定连接承载台且电机的输出轴连接转轴，转轴的顶端连接辊子组机构。
优选的，滑块选用丝杠螺母，丝杠螺母的底端通过动子座安装在滑轨上。
优选的，滑轨的两侧设有L型轨道，动子座滑动连接L型轨道。
优选的，驱动装置包括线性模组电机、丝杠和轴承，丝杠贯穿丝杠螺母且丝杠两端通过轴承固定在滑轨上，线性模组电机的输出轴与丝杠一端传动连接。
优选的，线性模组电机的输出轴通过联轴器与丝杠一端传动连接。
优选的，电机固定安装在承载台的底部，电机的输出轴贯穿承载台通过联轴器与转轴底端传动连接。
优选的，承载台上设有腔体，腔体上下内嵌有两个轴承，转轴贯穿连接两个轴承。
优选的，转轴为阶梯轴，两个轴承分别位于阶梯轴的轴肩处。
优选的，辊子组机构包括承载机体和多个辊子，多个辊子并排安装在承载机体上，转轴的顶端通过键与承载机体的底部固定连接。
优选的，滑轨的两侧设置有防护挡板。
优选的，丝杠螺母的一端设置有优力胶。此设计的好处是，在丝杠螺母移动到丝杠的两端时，优力胶可以起到缓冲作用，避免丝杠螺母与轴承座之间的硬接触。
一种整体式往复电驱旋转整理输送机的工作方法，利用上述任一整体式往复电驱旋转整理输送机，将整体式往复电驱旋转整理输送机放置在入库输送系统一侧，在整体式往复电驱旋转整理输送机作业时，包括以下步骤：
(1)当入库输送系统中有不合格烟草托盘时，工作人员将不合格烟草托盘移入辊子组机构上；
(2)启动线性模组电机，使丝杠转动，通过丝杠螺母带动辊子组机构离开入库输送系统；
(3)当辊子组机构离开入库输送系统后，启动三相异步电机，使棍子组机构旋转，将烟草托盘不规则面转到工作人员面前；
(4)工作人员对不规则面进行整理，辊子组机构每次转动90度，工作人员即可完成对多个不规则面的整理；
(5)整理完成后，再次启动线性模组电机，使丝杠反向转动，通过动子座带动辊子组机构靠近入库输送系统；
(6)工作人员将辊子组机构上的烟草托盘推移到入库输送系统中。
本发明的有益效果在于：
1)本发明整体式往复电驱旋转整理输送机采用丝杠驱动方式，将辊子组机构前后移动，可使工作人员在整理烟草托盘不规则面时，避免入库输送系统干涉辊子组机构的旋转作业。
2)本发明整体式往复电驱旋转整理输送机，通过三相异步电机电驱辊子组机构旋转作业，可使工作人员对烟草托盘的多个不规则面进行整理，节省转动烟草托盘的人力，大大提高了整理工作效率。
附图说明
图1为本发明旋转整理输送机的立体图；
图2为本发明旋转整理输送机的侧视图；
图3为图2中D-D方向的剖面图；
图4为本发明旋转整理输送机的俯视图；
图5为图4中E-E方向的剖面图；
其中：1-承载机体，2-转轴，3-轴承端盖，4-轴承，5-联轴器，6-三相异步电机，7-承载台，8-腔体，9-键，10-六角螺母，11-六角螺栓，12-双头螺柱，13-六角法兰螺母，14-辊子，15-防护挡板，16-线性模组电机，17-轴承座，18-丝杠，19-优力胶，20-丝杠螺母，21-自由端轴承座，22-联轴器，23-轴承，24-丝杠承载座，25-动子座。
具体实施方式
下面通过实施例并结合附图对本发明做进一步说明，但不限于此。
实施例1：
如图1至图5所示，本实施例提供一种整体式往复电驱旋转整理输送机，包括辊子组机构、往复装置和旋转装置；
往复装置，包括滑轨、滑块和驱动装置，驱动装置驱动滑块在滑轨上移动；
旋转装置，包括承载台7、电机和转轴2，承载台7安装在滑块上，电机固定连接承载台7且电机的输出轴连接转轴2，转轴2的顶端连接辊子组机构。
具体而言，往复装置中有两条并行的滑轨，滑块选用丝杠螺母20，丝杠螺母20的底 端通过动子座25安装在滑轨上，滑轨的两侧设有L型轨道，动子座25滑动连接L型轨道，从而保证动子座沿滑轨直线运动。
驱动装置包括线性模组电机16、丝杠18和轴承23，线性模组电机16与丝杠18都安装在滑轨上，丝杠18贯穿丝杠螺母20且丝杠18两端通过轴承23固定在滑轨上，线性模组电机16的输出轴与丝杠18一端通过联轴器22传动连接。
旋转装置中，承载台7上有上下连接的两个腔体，上腔体的上下两端通过上端盖、下端盖封装，下端盖与下腔体通过螺栓固定连接，下腔体的底部直接通过螺栓固定连接在承载台7上。上腔体内为上腔室，下腔体内为下腔室，上端盖和下端盖的中心位置都开设有阶梯孔，阶梯孔内安装有轴承4，转轴2为阶梯轴且主体位于上腔室内，转轴2的上下两端贯穿轴承4，转轴2的底端位于下腔室内。
电机选用三相异步电机6，三相异步电机6通过螺栓固定安装在承载台7的底部，三相异步电机6的输出轴穿过承载台7位于下腔室内，在下腔室内，三相异步电机6的输出轴通过联轴器与转轴2的底端传动连接。
辊子组机构包括承载机体1和多个辊子14，多个辊子14并排安装在承载机体1上，辊子的数量根据不同的使用场景和使用要求确定，承载机体1的底部有一凸体结构，转轴2的顶端插入凸体结构内并通过键9连接，可防止径向滑动，转轴2顶端内螺纹连接双头螺柱12，双头螺柱12通过六角法兰螺母13固定在凸体结构上，可避免轴向滑动。后续通过三相异步电机6驱动转轴2旋转，从而带动辊子组机构转动。
实施例2：
如实施例1所述的一种整体式往复电驱旋转整理输送机，其不同之处在于：滑轨的两侧安装有防护挡板15，保证作业过程中的安全性，避免人员误伤。
实施例3：
如实施例1所述的一种整体式往复电驱旋转整理输送机，其不同之处在于：丝杠螺母20的一端安装有优力胶19。在丝杠螺母20移动到丝杠18的两端时，优力胶19可以起到缓冲作用，避免丝杠螺母20与轴承座17之间的硬接触。
实施例4：
一种整体式往复电驱旋转整理输送机的工作方法，利用实施例1所述的整体式往复电驱旋转整理输送机，将整体式往复电驱旋转整理输送机放置在入库输送系统一侧，在整体式往复电驱旋转整理输送机作业时，包括以下步骤：
(1)当入库输送系统中有不合格烟草托盘时，工作人员将不合格烟草托盘移入辊子组机构上；
(2)启动线性模组电机16，使丝杠18转动，丝杠螺母20沿滑轨移动，通过丝杠螺母20带动辊子组机构离开入库输送系统；避免入库输送系统干涉辊子组机构的旋转；
(3)当辊子组机构离开入库输送系统后，启动三相异步电机6驱动转轴2旋转，从而带动棍子组机构旋转，将烟草托盘不规则面转到工作人员面前；
(4)工作人员对不规则面进行整理，借助三相异步电机6使辊子组机构每次转动90度，工作人员即可完成对多个不规则面的整理；
(5)所有不规则面整理完成后，再次启动线性模组电机16，使丝杠18反向转动，通过丝杠螺母20带动辊子组机构靠近入库输送系统；
(6)工作人员将辊子组机构上的烟草托盘推移到入库输送系统中。重复以上步骤，即可实现入库输送系统上不合格烟草托盘的整理工作。

Claims (10)

  1. 一种整体式往复电驱旋转整理输送机，其特征在于：包括辊子组机构、往复装置和旋转装置；
    往复装置，包括滑轨、滑块和驱动装置，驱动装置驱动滑块在滑轨上移动；
    旋转装置，包括承载台、电机和转轴，承载台安装在滑块上，电机固定连接承载台且电机的输出轴连接转轴，转轴的顶端连接辊子组机构。
  2. 如权利要求1所述的整体式往复电驱旋转整理输送机，其特征在于：滑块选用丝杠螺母，丝杠螺母的底端通过动子座安装在滑轨上。
  3. 如权利要求2所述的整体式往复电驱旋转整理输送机，其特征在于：滑轨的两侧设有L型轨道，动子座滑动连接L型轨道。
  4. 如权利要求2所述的整体式往复电驱旋转整理输送机，其特征在于：驱动装置包括线性模组电机、丝杠和轴承，丝杠贯穿丝杠螺母且丝杠两端通过轴承固定在滑轨上，线性模组电机的输出轴与丝杠一端传动连接。
  5. 如权利要求4所述的整体式往复电驱旋转整理输送机，其特征在于：线性模组电机的输出轴通过联轴器与丝杠一端传动连接。
  6. 如权利要求1所述的整体式往复电驱旋转整理输送机，其特征在于：电机固定安装在承载台的底部，电机的输出轴贯穿承载台通过联轴器与转轴底端传动连接。
  7. 如权利要求1所述的整体式往复电驱旋转整理输送机，其特征在于：承载台上设有腔体，腔体上下内嵌有两个轴承，转轴贯穿连接两个轴承。
  8. 如权利要求7所述的整体式往复电驱旋转整理输送机，其特征在于：转轴为阶梯轴，两个轴承分别位于阶梯轴的轴肩处。
  9. 如权利要求1所述的整体式往复电驱旋转整理输送机，其特征在于：辊子组机构包括承载机体和多个辊子，多个辊子并排安装在承载机体上，转轴的顶端通过键与承载机体的底部固定连接。
  10. 一种整体式往复电驱旋转整理输送机的工作方法，利用权利要求1-9任一项所述的整体式往复电驱旋转整理输送机，将整体式往复电驱旋转整理输送机放置在入库输送系统一侧，在整体式往复电驱旋转整理输送机作业时，包括以下步骤：
    (1)当入库输送系统中有不合格烟草托盘时，工作人员将不合格烟草托盘移入辊子 组机构上；
    (2)启动线性模组电机，使丝杠转动，通过丝杠螺母带动辊子组机构离开入库输送系统；
    (3)当辊子组机构离开入库输送系统后，启动三相异步电机，使棍子组机构旋转，将烟草托盘不规则面转到工作人员面前；
    (4)工作人员对不规则面进行整理，辊子组机构每次转动90度，工作人员即可完成对多个不规则面的整理；
    (5)整理完成后，再次启动线性模组电机，使丝杠反向转动，通过动子座带动辊子组机构靠近入库输送系统；
    (6)工作人员将辊子组机构上的烟草托盘推移到入库输送系统中。
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