WO2020220398A1 - Electric bicycle power centrally-arranged transmission assembly - Google Patents

Electric bicycle power centrally-arranged transmission assembly Download PDF

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Publication number
WO2020220398A1
WO2020220398A1 PCT/CN2019/086657 CN2019086657W WO2020220398A1 WO 2020220398 A1 WO2020220398 A1 WO 2020220398A1 CN 2019086657 W CN2019086657 W CN 2019086657W WO 2020220398 A1 WO2020220398 A1 WO 2020220398A1
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WIPO (PCT)
Prior art keywords
shaft
electric bicycle
transmission assembly
central
rotor shaft
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PCT/CN2019/086657
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French (fr)
Chinese (zh)
Inventor
缪爱军
曹宇宁
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德威(苏州)新能源有限公司
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Publication of WO2020220398A1 publication Critical patent/WO2020220398A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M11/00Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels
    • B62M11/04Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio
    • B62M11/14Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio with planetary gears
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M6/00Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
    • B62M6/40Rider propelled cycles with auxiliary electric motor
    • B62M6/55Rider propelled cycles with auxiliary electric motor power-driven at crank shafts parts

Definitions

  • the invention relates to the field of electric bicycle power transmission structure, in particular to a power transmission assembly of an electric bicycle.
  • the mid-mounted motor is a type of power mechanism that is widely used on electric bicycles. Its composition usually includes the motor body as the power source and the planetary reduction mechanism as the drive train, clutch, transmission gear set, and bottom shaft and chainring. Most of the output shaft of the central motor body is connected to the clutch through a planetary reduction mechanism, and then the clutch is connected to the shaft gear on the central shaft through an inner gear ring. But in fact, due to the size limitation of the central shaft itself, coupled with the occupation of the motor body and the necessary transmission parts, the size of the central transmission structure has been difficult to optimize. The situation is even more embarrassing, because the clutch structure cannot be disengaged in the transmission, the setting of the clutch will make the size of the power transmission structure increase unabated.
  • the Chinese invention patent Electronic Vehicle Coaxial Mid-mounted Motor Drive Device
  • the application number is 200610005571.X. It discloses a motor and a pedal shaft with a coaxial transmission mode, and the pedal shaft must realize the transmission of kinetic energy with the flywheel through a clutch structure. Therefore, the overall size cannot be reduced, and the problem of clutch failure is also increased.
  • the clutch structure is self-locking through friction, which will bring more unstable technical problems, but it is difficult to implement the solution. Applied.
  • mid-mounted motors usually have a parallel deployment structure, in which the motor body and the central shaft are arranged in parallel.
  • the size settings of the motor body, planetary reduction mechanism, clutch and gear drive train in this type of central motor can no longer be restricted.
  • this type of mid-mounted motor still exposes the following shortcomings: First, the parallel spacing between the transmission shafts makes the transmission energy consumption higher, the kinetic energy conversion rate is reduced, and the motor can only be smaller; Therefore, most of these motors are 300 to 500 watts. Second, there are many parts, and the assembly is cumbersome. The overall structure size is greatly increased in the radial direction.
  • the Chinese invention patent "E-bike compact mid-mounted motor” the application number is 201610264143.2, which uses the parallel arrangement of the motor rotor and the central shaft for structural arrangement.
  • the axial volume and radial dimensions of the entire mechanism have not been reduced, making the structure of the entire mid-mounted motor more complicated and the assembly more complicated.
  • the technical scheme of the present invention is a power transmission assembly of an electric bicycle, which includes a motor, a chain ring, a middle shaft, and a planetary gear train.
  • the motor includes a rotor and a stator, the center of the rotating shaft is the rotor shaft, and the rotor shaft is arranged horizontally.
  • the stator is sleeved on the outside of the rotor, and the rotor rotates with the rotor shaft after power on.
  • the bottom axis is the pedal axis, and the bottom axis is used to provide pedal power.
  • the chain ring is used to transmit power to the wheels, and the power of the chain ring can be obtained from the motor or the bottom bracket.
  • the power acquisition component of the chainring is an internal gear, and the tooth surface profile of the internal gear and the external tooth surface profile of the chainring are also in a coaxial relationship, so the internal gear is used to cooperate with the planetary gear system.
  • the planetary gear system includes a sun gear, a planet carrier, and a planet gear.
  • the sun gear is located in the center of the planet gear, and the planet gear is installed on the planet carrier through the planet shaft.
  • the rotor shaft is a hollow shaft, which is sleeved on the central shaft; the chain ring is coaxially sleeved on the central shaft; the planetary gear system is coaxially sleeved on the central shaft through the shaft hole of the sun gear center.
  • the above-mentioned coaxial sleeve relationship are all clearance fits, that is, relative rotation can occur.
  • the specific transmission coordination is: the rotor shaft and the sun gear are synchronously linked, the planet carrier and the central shaft are synchronously linked, and the planetary gear is driven by the inner gear core.
  • the rotation state of the rotor shaft can also be controlled; the rotation state of the rotor shaft includes: rotation direction, rotation speed, and whether to rotate. Due to the different rotation states of the rotor shaft, the chainring can have multiple output modes at different speeds of the central shaft.
  • a sensor for sensing shaft rotation parameters is provided on the central shaft, or on the rotor shaft, or on the central shaft and the rotor shaft.
  • the sensor is used to obtain rotation parameters including: rotation speed, rotation direction, or rotation angle.
  • the first sensor and the second sensor are resolvers, and the resolver can further calculate the basic signal required in the system by changing the magnitude of the output voltage with the angular displacement of the rotor.
  • the rotation speed ratio of the crankset to the rotor is 1: (10-18), and a reasonable rotation speed ratio can maximize the transmission output effect and avoid unnecessary energy consumption.
  • the revolving outer surface of the sun gear includes: a transmission tooth surface area and a transmission connection area.
  • the transmission connection area includes spline grooves opened along the axial direction, and the inner surface of the through hole of the rotor shaft is also provided with splines.
  • the central shaft is provided with a shoulder for fixing the planet carrier.
  • a plane bearing is provided between the shaft shoulder and the end surface of the sun gear to reduce friction.
  • a plane bearing is also provided between the crankset and the planet carrier to reduce the friction between the planes.
  • crankset and the rotor shaft are rotatably supported with the central shaft through corresponding bearing parts.
  • An electric bicycle includes a vehicle body and wheels.
  • the vehicle body is provided with a power transmission assembly of the electric bicycle.
  • the power transmission assembly of the electric bicycle includes: motor, chainring, bottom bracket, planetary gear train.
  • the rotor shaft of the motor is a hollow shaft, which is sleeved on the central shaft; the chainring is coaxially sleeved on the central shaft; the planetary gear train is coaxially sleeved on the central shaft through the shaft hole of the sun gear center.
  • the above-mentioned coaxial sleeve relationship are all clearance fits, that is, relative rotation can occur.
  • the specific transmission coordination is: the rotor shaft and the sun gear are synchronously linked, the planet carrier and the central shaft are synchronously linked, and the planetary gear is driven by the inner gear core.
  • the output mode of the chainring is different so that the electric bicycle can achieve:
  • sensors are arranged on the central shaft and the rotor shaft to sense rotation parameters, and the rotation parameters can be used for system control of the electric bicycle.
  • a more specific exercise mode can be achieved according to the coordination of different speeds or different steering.
  • the motor can be a three-phase permanent magnet synchronous motor, and the sensor can be a resolver.
  • the effect is that the rotation of the three-phase permanent magnet synchronous motor has a magnetic angle, so the resolver can obtain the rotation angle of the rotor, and according to the "resolver condition", it can be solved into more accurate system feedback and system output.
  • the transmission structure and matching conditions can be more perfect, for example: the connection between the rotor shaft and the sun gear can be matched by splines and spline grooves; the shaft shoulder on the center can not only position the planetary gear system, but also The planet carrier can be fixed; the sun gear and planet carrier as the main rotating parts can reduce the plane friction between the fits through the plane bearing.
  • the central layout can greatly optimize the structure size, reduce the weight of the car body, and save energy.
  • the coaxial arrangement can directly transmit kinetic energy to the wheels, the additional loss in the power transmission process is greatly reduced, and the transmission response is more direct.
  • the power "disengagement”, “mixing” and “combination” are mainly realized by the specific connection relationship and the matching method of the planetary gear train. No additional clutch structure is needed, so the structure can be further optimized, the size can be reduced, and the number of accessories can be reduced.
  • the coaxial design makes the size of the motor unrestricted, and the power density of the motor is higher. Therefore, the power of the motor can reach 3000-5000 watts.
  • Figure 1 is the structure transfer diagram of the power transmission assembly of the electric bicycle
  • Figure 2 is an exploded view of the structure of the power transmission assembly of the electric bicycle
  • Figure 3 is a front view of the coaxial structure on the central axis
  • Figure 4 is a cross-sectional view of the A-A section in Figure 3;
  • Figure 5 is a schematic diagram of the structure of the motor rotor
  • Figure 6 is a schematic diagram of the coordination between the sun gear and the rotor shaft
  • a power transmission assembly for an electric bicycle includes a motor 2, a central shaft 1, a chain ring 4, and a planetary gear train 3.
  • the bottom bracket 1 is the pedal shaft.
  • the crank 11 is mounted on both ends of the bottom bracket 1, and the pedal 12 is mounted on the end of the crank 11.
  • the motor 2, the chain ring 4, and the planetary gear train 3 all maintain a coaxial matching relationship with the central shaft. Therefore, in the arrangement structure of the electric bicycle, the motor 2 is in the middle position.
  • the motor 2 includes a rotor 21 and a stator 22.
  • motors there are many types of motors to choose from, such as brushless DC motors, reluctance motors, three-phase permanent magnet synchronous motors, and so on.
  • the rotor 21 includes a rotor shaft 211 and a magnet 212 sleeved on the rotor shaft, and the stator 22 includes a winding coil surrounding the rotor.
  • the rotor shaft 211 has a hollow shaft structure, and the shaft center of the rotor shaft 211 has a through hole 213 penetrating the shaft center.
  • the rotor shaft 211 is sleeved on the central shaft 1 through the through hole 213, and a clearance fit and non-interference relationship are maintained between the two.
  • the bottom bracket 1 also maintains the rotation support between it and the rotor shaft 211 through the bearing member A.
  • the matching structure of the crankset 4 and the central shaft 1 is similar to the above-mentioned method.
  • the shaft center of the crankset 4 is also provided with a shaft hole penetrating the shaft center.
  • the crankset 4 is sleeved on the central shaft 1 through the shaft hole. The clearance fit does not interfere with each other, and the crankset 4 and the central shaft 1 are also supported by the bearing member B to rotate.
  • a basic "center-mounted coaxial” arrangement can be formed.
  • the rotor shaft 211 and the crankset 4 are respectively maintained coaxially relative to the center shaft 1 through the bearing member 13.
  • This method is better than the "off-axis" arrangement is that the "off-axis" arrangement will cause the motor power to be affected by the diameter and height of the motor. If the diameter of the motor increases, the differential torque of the chainring will be limited. If the number of motor laminations is increased, the pedal link will be blocked by the mechanism, and at the same time, a suitable clutch structure needs to be configured, and the structure will become larger.
  • the transmission arrangement between the rotor shaft 211 and the crankset 4 is realized by the planetary gear train 3.
  • the planetary gear train 3 includes a sun gear 31, three planetary gears 32 and a planet carrier 33.
  • the sun gear 31 is located in the center of the planet carrier 33, and three planet gears 32 surround the sun gear 31 and mesh with it for transmission.
  • three planetary gears 32 are installed on the planet carrier 33 through planet shafts.
  • the sun gear 31 is sleeved on the central shaft 1 between the chain ring 4 and the rotor shaft 211 through its shaft hole, and the sun gear 31 and the central shaft 1 are in clearance fit. Therefore, the planetary gear train 3 and the central shaft 1 also maintain a coaxial positional relationship. While the sun gear 31 maintains a meshing transmission relationship with the planetary gear 32, the sun gear 31 also maintains a synchronous linkage relationship with the rotor shaft 211.
  • the synchronized linkage relationship can be a variety of docking relationships, such as welding, screw fastening, locking, etc.
  • the matching relationship between the spline 312 and the spline groove 311 is used to achieve it.
  • the outer surface of the sun gear 31 is divided into two independent areas: one is the transmission tooth surface area, and the other is the transmission connection area.
  • the transmission tooth surface area meshes with the planetary gear 32, and the transmission connection area is the spline grooves 311 evenly arranged along the axial direction.
  • a corresponding spline 312 is provided on the inner turning surface of the mating port of the rotor shaft 211.
  • the planetary gear train 3 is coaxially fitted in an internal gear 41 which is a part of the chain ring 4.
  • an internal gear 41 is provided on the end face of the chain ring 4 facing the planetary gear train 3.
  • the internal gear 41 is coaxial with the chain ring 4, and the planetary gear 32 meshes with the internal gear 41 for transmission. The rotation of the gear 32 will drive the chain ring 4 to rotate, and the rotational force at this time comes from the rotor of the motor.
  • the crankset 4 can not only obtain power from the motor, but also obtain rotational force from the central shaft.
  • the transmission relationship between the bottom bracket 1 and the crankset 4 is also completed by the planetary gear train 3.
  • the planet carrier 33 in the planetary gear train 3 is sleeved on the bottom bracket 1 and maintains a coaxial relationship with the bottom bracket 1, so The bottom bracket 1 and the planet carrier 33 are linked.
  • the linkage relationship can be multiple, such as screw fastening, riveting, locking, etc. In this embodiment, welding is used to complete the fixed connection. Therefore, when the center shaft 1 obtains the rotational force provided by the pedals, the center shaft 1 synchronously drives the planet carrier 33 to rotate, and the planet carrier 33 provides the rotation of the crankset 4 through the revolution of the planetary gear 32 when it rotates.
  • a plane bearing 42 is also provided to reduce the friction between the contact planes.
  • two plane bearings are provided.
  • a plane bearing A is arranged between the shoulder 14 and the sun gear 31 to reduce friction
  • a plane bearing B is also arranged on the other side of the shoulder 14 to reduce the left side of the planet carrier 33 and the chainring. 4 corresponds to the friction between the surfaces.
  • the above-mentioned transmission and coordination structure can realize multiple power supply modes, and finally combine the system control mode to achieve different operating states of the electric bicycle.
  • the rotation of the crankset 4 and the rotor 21 will be combined into a variety of output results.
  • the rotor speed, rotor rotation, bottom shaft rotation speed, and bottom shaft rotation have different corresponding states with the crankset.
  • the motor 2 rotates in the reverse direction
  • the rotor 21 and the rotor shaft 211 rotate in the reverse direction
  • the sun gear 31 rotates in the reverse direction
  • the planetary gear 32 rotates in the forward direction
  • the internal gear 41 rotates in the forward direction
  • the chain ring 4 rotates in the forward direction.
  • Motor 2 is in the output state at this time. (On the contrary, there is a reverse mode)
  • the middle shaft 1 rotates in the positive direction
  • the planet carrier 33 rotates in the positive direction
  • the motor 2 does not rotate
  • the rotor shaft 211 does not rotate
  • the sun gear 31 does not rotate
  • the planetary gear 32 and the internal gear 41 rotate in the positive direction
  • the chain ring 4 rotates in the positive direction.
  • Motor 2 has no output at this time.
  • the middle shaft 1 rotates in the forward direction
  • the planet carrier 33 rotates in the forward direction
  • the chain ring 4 rotates at a low speed
  • the internal gear 41 rotates at a low speed
  • the planetary gear 32 rotates in the reverse direction
  • the sun gear 31 rotates in the forward direction
  • the rotor shaft 211 rotates in the forward direction.
  • the motor 2 is in charging mode.
  • the center shaft 1 rotates in the forward direction
  • the planet carrier 33 rotates in the forward direction
  • the chain ring 4 does not rotate
  • the internal gear 41 does not rotate
  • the planet gear 32 rotates in the reverse direction
  • the sun gear 31 rotates in the forward direction
  • the rotor shaft 211 rotates in the forward direction.
  • the motor 2 is also in charging mode.
  • the motor 2 rotates in the reverse direction, the rotor 21 and the rotor shaft 211 rotate in the reverse direction, the sun gear 31 rotates in the reverse direction, and the planet gear 32 rotates in the forward direction.
  • the middle shaft 1 rotates in the forward direction, and the planet carrier 33 rotates in the forward direction to accelerate the internal gear 41 Rotate, thereby accelerating the rotation of the chain ring 4.
  • the motor 2 consumes low power.
  • the motor 2 rotates in the forward direction, the rotor 21 and the rotor shaft 211 rotate in the forward direction, the sun gear 31 rotates in the forward direction, and the planet gear 32 rotates in the reverse direction.
  • the middle shaft 1 rotates in the forward direction, and the planet carrier 33 rotates in the forward direction to slow down the internal gear. 41 rotates, thereby reducing the rotation of the chain ring 4.
  • the motor 2 consumes low power.
  • the car moves forward with inertia, so the chainring rotates forward with it.
  • the middle shaft does not rotate
  • the internal gear rotates forward with the chainring
  • the planetary gear rotates forward
  • the sun gear rotates in the reverse direction
  • the rotor shaft rotates in the reverse direction.
  • the motor enters the power generation mode, that is, the inertia recovery state.
  • the central transmission assembly of the electric bicycle power also includes a sensor for sensing the rotation force parameter.
  • the sensors are mainly distributed on the central shaft and the rotor shaft to sense the speed and steering of the central shaft and the speed and steering of the rotor shaft respectively.
  • the motor 2 uses a three-phase permanent magnet synchronous motor. Based on its characteristics, sine wave parameters can be obtained when the rotation parameters are sensed.
  • the corresponding control system achieves more precise control results through "resolver conditions". Therefore, the sensors in this embodiment all use resolvers.
  • the effect of the resolver is that the “sine wave parameters” can be converted by the control system into output results that are easy for users to understand.
  • the resolver 5 on the central axis can obtain the parameters of human pedaling. Thereby converted into calories consumed.
  • the output stability of the motor 2 can be obtained, which can be converted into accurate energy consumption prompts and so on.
  • Resolver position Get parameters Solved value Output situation Bottom axis 50 rpm + Riding 1 hour consumes 1000 kcal Rotor shaft 750 rpm - Riding for 1 hour consumes 8% of electricity
  • This embodiment records an electric vehicle adopting an electric bicycle power transmission assembly, which is based on the structure in Embodiment 1 and cooperates with the sensing structure in Embodiment 3.
  • the electric vehicle includes a vehicle body, wheels, and an electric bicycle power central transmission assembly.
  • the electric bicycle power central transmission assembly is installed in the middle of the vehicle body.
  • the power transmission assembly of the electric bicycle includes: a three-phase permanent magnet synchronous motor, a central shaft 1, a chainring 4, a planetary gear train 3, and a resolver.
  • the two ends of the bottom bracket 1 are fitted with pedals through tooth patterns.
  • the rotor of the three-phase permanent magnet synchronous motor is transmitted to the chain ring 4 through the planetary gear train 3, and the bottom bracket 1 is also transmitted to the chain ring 4 through the planetary gear train 3.
  • the sun gear 31 When the three-phase permanent magnet synchronous motor is driven, the sun gear 31 is mainly used for transmission.
  • the sun gear 31 transmits the rotational force to the planetary gear 32. If the movement state of the planet carrier 33 is not considered at this time, the planetary gear 32 is driven by the chain ring 4
  • the upper internal gear 41 drives the chain ring 4 to rotate, and the chain ring 4 transmits the rotating force to the rear flywheel through the chain.
  • the transmission is mainly carried out by the rotation of the planet carrier 33.
  • the planet carrier 33 rotates.
  • the sun gear 31 does not rotate
  • the motor does not rotate.
  • the chain ring 4 sends rotation, and the chain ring 4 transmits power to the rear flywheel.
  • the planet carrier 33 rotates to cause the planet gear 32 to drive the sun gear 31 to rotate, and the sun gear 31 transmits power to the rotor shaft 211 for generating electricity.
  • the electric bicycle combined with the control system to control the speed of the motor can divide the use state of the electric bicycle into multiple modes. Take the "pure electric mode" as an example to illustrate the output speed between the motor and the crank ratio.
  • the motor takes a three-phase permanent magnet synchronous motor as an example.
  • the output of the motor at a frequency of 50Hz is 750 revolutions per minute. Therefore, based on the above speed ratio conversion, the speed of the chainring is 50 revolutions per minute and the speed of the rear flywheel is 100 Revolutions per minute. If the rear wheel is 24 inches in size, the circumference of the rear wheel is about 1.9 meters, so it can travel 190 meters per minute at a speed of 11.4 kilometers per hour.
  • the electric bicycle power transmission assembly and electric vehicle described in this solution have a lot of advantages.
  • its transmission principle determines its layout.
  • the central layout can greatly optimize the structural size, reduce the weight of the car body, and save energy.
  • the coaxial arrangement can directly transmit kinetic energy to the wheels, the additional loss in the power transmission process is greatly reduced, and the transmission response is more direct.
  • the power "disengagement", “mixing” and “combination” are mainly realized by the specific connection relationship and the matching method of the planetary gear train. No additional clutch structure is needed, so the structure can be further optimized, the size can be reduced, and the number of accessories can be reduced.

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Abstract

An electric bicycle power centrally-arranged transmission assembly, comprising a motor (2) that a rotor shaft is arranged horizontally, a crankset (4) transmitting power to bicycle wheels, a central shaft (1) providing pedal power to the crankset (4), a sun gear (31) coaxially fitted over the central shaft in a floating mode, a planet carrier (33) in linkage with the central shaft, and a planet gear (32) arranged in the planet carrier (33) in a penetrating mode and engaged with the sun gear (31); wherein a rotor shaft (211) passes through a through hole of the centering of the rotor shaft and is coaxially fitted over the central shaft (1) in a floating mode, and the rotor shaft (211) is in linkage with the sun gear (31); and the crankset (4) is coaxially fitted over the central shaft (1) in a floating mode, and the crankset (4) is engaged with the planet gear (32) in a transmission mode by means of an inner gear (41); and the rotor shaft (211) drives the planet gear (32) to rotate and output, and the central shaft (1) changes rotation output of the planet gear (32) by rotating the planet carrier (33). The transmission assembly can greatly optimize a structural size and improve the transmission conversion rate. Meanwhile, by means of matching of different speed ratios, multi-form modes are achieved, and good feeling of user experience is improved.

Description

电动单车动力中置传动总成Electric bicycle power transmission assembly 技术领域Technical field
本发明涉及电动单车动力传动结构领域,特别是电动单车动力中置传动总成。The invention relates to the field of electric bicycle power transmission structure, in particular to a power transmission assembly of an electric bicycle.
背景技术Background technique
中置电机是目前电动自行车上运用较为广泛的一类动力机构,其构成通常包含作为动力源的电机本体和作为传动系的行星减速机构、离合器、传动齿轮组及中轴和牙盘等。大部分中置电机本体的输出轴通过行星减速机构连接离合器,再由离合器通过内齿圈与中轴上的轴齿轮相连。但事实上,由于中轴本身的尺寸限制,加上电机本体及必要传动件位置的占据,中置传动结构的尺寸已经很难优化。情况更加窘迫的是,由于传动中无法脱离离合结构,离合器的设置会使动力传动结构的尺寸变得有增无减。The mid-mounted motor is a type of power mechanism that is widely used on electric bicycles. Its composition usually includes the motor body as the power source and the planetary reduction mechanism as the drive train, clutch, transmission gear set, and bottom shaft and chainring. Most of the output shaft of the central motor body is connected to the clutch through a planetary reduction mechanism, and then the clutch is connected to the shaft gear on the central shaft through an inner gear ring. But in fact, due to the size limitation of the central shaft itself, coupled with the occupation of the motor body and the necessary transmission parts, the size of the central transmission structure has been difficult to optimize. The situation is even more embarrassing, because the clutch structure cannot be disengaged in the transmission, the setting of the clutch will make the size of the power transmission structure increase unabated.
例如中国发明专利《电动车同轴中置电动机驱动装置》,申请号为200610005571.X。其公开了一种电机与脚踏轴同轴设置了传动方式,且其脚踏轴必须要通过离合结构实现其与飞轮的动能传递。因此,造成了整体尺寸无法缩减的问题,同时也增加了离合故障问题,离合结构是通过摩擦方式进行自锁的,其会带来更多不稳定的技术问题,但因此该方案是难以进行实际应用的。For example, the Chinese invention patent "Electric Vehicle Coaxial Mid-mounted Motor Drive Device", the application number is 200610005571.X. It discloses a motor and a pedal shaft with a coaxial transmission mode, and the pedal shaft must realize the transmission of kinetic energy with the flywheel through a clutch structure. Therefore, the overall size cannot be reduced, and the problem of clutch failure is also increased. The clutch structure is self-locking through friction, which will bring more unstable technical problems, but it is difficult to implement the solution. Applied.
为了解决上述情况,一些中置电机通常都是平行展开式的结构,这种结构中电机本体与中轴是平行布置的关系。相比原先同轴式的结构,此类中置电机中的电机本体、行星减速机构、离合器及齿轮传动系尺寸设置都可以不再受限制。然而在实际使用过程中,这类中置电机依旧暴露出如下缺陷:第一、传动轴之间的平行间距是的传动能耗变得更高,动能转化率降低了,电机只能更小;因此此类电机大多是300~500瓦。第二、部件较多,装配也较繁琐,整体结构尺寸在径向上大量增加了。第三、转轴的负担和应力较大,导致机构运转可靠性和稳定性均下降。因此,该改进方式并没有完美解决前一个问题,反而带来了更多的缺陷。第四、由于电机尺寸易受限,尤其是电机厚度与电机直径都不能太大,这样电机的功率就会受到约束。In order to solve the above situation, some mid-mounted motors usually have a parallel deployment structure, in which the motor body and the central shaft are arranged in parallel. Compared with the original coaxial structure, the size settings of the motor body, planetary reduction mechanism, clutch and gear drive train in this type of central motor can no longer be restricted. However, in actual use, this type of mid-mounted motor still exposes the following shortcomings: First, the parallel spacing between the transmission shafts makes the transmission energy consumption higher, the kinetic energy conversion rate is reduced, and the motor can only be smaller; Therefore, most of these motors are 300 to 500 watts. Second, there are many parts, and the assembly is cumbersome. The overall structure size is greatly increased in the radial direction. Third, the burden and stress of the rotating shaft are large, resulting in a decrease in the reliability and stability of the mechanism. Therefore, this improved method does not perfectly solve the previous problem, but brings more defects. Fourth, since the size of the motor is easily limited, especially the thickness and diameter of the motor cannot be too large, the power of the motor will be restricted.
例如中国发明专利《电动自行车紧凑型中置电机》,申请号为201610264143.2,其采用了电机转子和中轴平行设置的方式进行结构布置。虽然其可以将扭矩负担降低,但是其并没有将结构进行优化,整个机构的轴向体积和径向尺寸并未得到缩减,使得整个中置电 机的结构更加复杂,而且装配也变得更加繁琐。For example, the Chinese invention patent "E-bike compact mid-mounted motor", the application number is 201610264143.2, which uses the parallel arrangement of the motor rotor and the central shaft for structural arrangement. Although it can reduce the torque burden, it does not optimize the structure, and the axial volume and radial dimensions of the entire mechanism have not been reduced, making the structure of the entire mid-mounted motor more complicated and the assembly more complicated.
因此,急待设计一种动力中置的电动车传动结构,其不仅能够结局尺寸优化的问题,同时也需要解决目前中置电机及传动所带来的其他技术问题,能够在节能环保使用的同时,还需要提高用户的体验感,增加用户的信赖度。Therefore, it is urgent to design a power transmission structure for electric vehicles, which can not only solve the problem of size optimization, but also need to solve other technical problems caused by the current mid-mounted motors and transmissions, which can save energy and protect the environment. , It is also necessary to improve user experience and increase user trust.
发明内容Summary of the invention
本发明的技术方案是一种电动单车动力中置传动总成:包括电机、牙盘、中轴、行星轮系。The technical scheme of the present invention is a power transmission assembly of an electric bicycle, which includes a motor, a chain ring, a middle shaft, and a planetary gear train.
电机包括转子和定子,转轴中心为转子轴,转子轴呈水平向布置。定子套装在转子外侧,通电后,转子连带转子轴转动。The motor includes a rotor and a stator, the center of the rotating shaft is the rotor shaft, and the rotor shaft is arranged horizontally. The stator is sleeved on the outside of the rotor, and the rotor rotates with the rotor shaft after power on.
中轴即脚蹬轴,中轴用于提供脚蹬动力。The bottom axis is the pedal axis, and the bottom axis is used to provide pedal power.
牙盘用于传递动力至车轮,牙盘的动力则可以从电机获得,也可从中轴获得。牙盘的动力获取部件为一个内齿轮,内齿轮的齿面轮廓与牙盘的外齿面轮廓也是同轴关系,因此内齿轮用于配合行星轮系。The chain ring is used to transmit power to the wheels, and the power of the chain ring can be obtained from the motor or the bottom bracket. The power acquisition component of the chainring is an internal gear, and the tooth surface profile of the internal gear and the external tooth surface profile of the chainring are also in a coaxial relationship, so the internal gear is used to cooperate with the planetary gear system.
行星轮系则包括太阳齿轮、行星架、行星齿轮,太阳齿轮位于行星轮的中心,行星轮通过行星轴穿设在行星架上。The planetary gear system includes a sun gear, a planet carrier, and a planet gear. The sun gear is located in the center of the planet gear, and the planet gear is installed on the planet carrier through the planet shaft.
基于上述部件的传动关系是:The transmission relationship based on the above components is:
转子轴为中空轴,其套装与中轴上;牙盘同轴套装与中轴上;行星轮系通过太阳齿轮中心的轴孔同轴套装于中轴上。且上述的同轴套装关系均为间隙配合,即可以发生相对转动。The rotor shaft is a hollow shaft, which is sleeved on the central shaft; the chain ring is coaxially sleeved on the central shaft; the planetary gear system is coaxially sleeved on the central shaft through the shaft hole of the sun gear center. In addition, the above-mentioned coaxial sleeve relationship are all clearance fits, that is, relative rotation can occur.
传动配合具体为:转子轴与太阳齿轮同步联动,行星架与中轴同步联动,行星轮与内齿轮内核传动。The specific transmission coordination is: the rotor shaft and the sun gear are synchronously linked, the planet carrier and the central shaft are synchronously linked, and the planetary gear is driven by the inner gear core.
优选的是,由于电机可以通过控制磁场力度来达到控制转子转速的效果,因此,转子轴的转动状态也可以得到控制;转子轴的转动状态包括:转动方向、转动速度、是否转动。由于转子轴的转动状态不同,中轴不同转速下,牙盘可以具有多种输出模式。Preferably, since the motor can achieve the effect of controlling the rotor speed by controlling the strength of the magnetic field, the rotation state of the rotor shaft can also be controlled; the rotation state of the rotor shaft includes: rotation direction, rotation speed, and whether to rotate. Due to the different rotation states of the rotor shaft, the chainring can have multiple output modes at different speeds of the central shaft.
例如,当转子轴处于不转动的状态(电机磁力最大化即),中轴转动时,中轴的转动完全转换为牙盘的转动。For example, when the rotor shaft is in a non-rotating state (the magnetic force of the motor is maximized) and the center shaft rotates, the rotation of the center shaft is completely converted to the rotation of the chainring.
优选的是,中轴上,或转子轴上,或中轴和转子轴上,设置有用于感测轴转动参数的传感器。传感器用于获取转动参数包括:转动速度、转动方向、或转动角度。Preferably, a sensor for sensing shaft rotation parameters is provided on the central shaft, or on the rotor shaft, or on the central shaft and the rotor shaft. The sensor is used to obtain rotation parameters including: rotation speed, rotation direction, or rotation angle.
优选的是,第一传感器、第二传感器为旋变器,旋变器可以通过输出电压的大小随转 子角位移的变化而进一步的解算出系统中所需要的基础信号。Preferably, the first sensor and the second sensor are resolvers, and the resolver can further calculate the basic signal required in the system by changing the magnitude of the output voltage with the angular displacement of the rotor.
优选的是,牙盘与转子的转速比为1:(10~18),合理的转速比可以使传动达到最大的输出效果,避免不必要的能耗。Preferably, the rotation speed ratio of the crankset to the rotor is 1: (10-18), and a reasonable rotation speed ratio can maximize the transmission output effect and avoid unnecessary energy consumption.
优选的是,太阳齿轮的回转外表面包括:传动齿面区和传动连接区。Preferably, the revolving outer surface of the sun gear includes: a transmission tooth surface area and a transmission connection area.
优选的是,传动连接区包括沿轴向开设的花键槽,转子轴的通孔内表面还设花键。Preferably, the transmission connection area includes spline grooves opened along the axial direction, and the inner surface of the through hole of the rotor shaft is also provided with splines.
优选的是,中轴上设置有用于行星架固定的轴肩部。Preferably, the central shaft is provided with a shoulder for fixing the planet carrier.
优选的是,轴肩部与太阳齿轮的端面之间设置平面轴承来减少摩擦力。Preferably, a plane bearing is provided between the shaft shoulder and the end surface of the sun gear to reduce friction.
优选的是,牙盘与行星架之间也设置有平面轴承来减少平面之间的摩擦力。Preferably, a plane bearing is also provided between the crankset and the planet carrier to reduce the friction between the planes.
优选的是,牙盘、转子轴分别通过相应的轴承件来与中轴保持转动支撑。Preferably, the crankset and the rotor shaft are rotatably supported with the central shaft through corresponding bearing parts.
一种电动单车,包括车体、车轮,车体上设置有电动单车动力中置传动总成。电动单车动力中置传动总成包括:电机、牙盘、中轴、行星轮系。An electric bicycle includes a vehicle body and wheels. The vehicle body is provided with a power transmission assembly of the electric bicycle. The power transmission assembly of the electric bicycle includes: motor, chainring, bottom bracket, planetary gear train.
电机的转子轴为中空轴,其套装与中轴上;牙盘同轴套装与中轴上;行星轮系通过太阳齿轮中心的轴孔同轴套装于中轴上。且上述的同轴套装关系均为间隙配合,即可以发生相对转动。The rotor shaft of the motor is a hollow shaft, which is sleeved on the central shaft; the chainring is coaxially sleeved on the central shaft; the planetary gear train is coaxially sleeved on the central shaft through the shaft hole of the sun gear center. In addition, the above-mentioned coaxial sleeve relationship are all clearance fits, that is, relative rotation can occur.
传动配合具体为:转子轴与太阳齿轮同步联动,行星架与中轴同步联动,行星轮与内齿轮内核传动。在该传动配合的基础上,牙盘的输出模式不同使得电动单车可以实现:The specific transmission coordination is: the rotor shaft and the sun gear are synchronously linked, the planet carrier and the central shaft are synchronously linked, and the planetary gear is driven by the inner gear core. On the basis of this transmission coordination, the output mode of the chainring is different so that the electric bicycle can achieve:
1.单纯由电机提供动力的电动模式、2.单纯由脚踏提供动力的骑行模式、脚踏和电机同时工作的混合动力模式等。1. The electric mode that is powered by the motor only, 2. The riding mode that is powered by the pedal only, the hybrid mode where the pedal and the motor work at the same time, etc.
基于上述的电动单车结构,在中轴及转子轴上设置传感器用于感测转动参数,转动参数可以用于电动单车的系统控制。根据不同转速或不同转向的配合达到更加具体的行使模式。Based on the above-mentioned electric bicycle structure, sensors are arranged on the central shaft and the rotor shaft to sense rotation parameters, and the rotation parameters can be used for system control of the electric bicycle. A more specific exercise mode can be achieved according to the coordination of different speeds or different steering.
基于上述具有转动参数传感功能的单车,电机可以选用三相永磁同步电机,传感器可以选用旋变器。其效果是,三相永磁同步电机转动是具有磁力角度,因此旋变器可以获得转子的转动角度,从而根据“旋变条件”,解算为更加精确的系统反馈及系统输出。Based on the aforementioned bicycle with rotational parameter sensing function, the motor can be a three-phase permanent magnet synchronous motor, and the sensor can be a resolver. The effect is that the rotation of the three-phase permanent magnet synchronous motor has a magnetic angle, so the resolver can obtain the rotation angle of the rotor, and according to the "resolver condition", it can be solved into more accurate system feedback and system output.
基于上述的电动单车,在传动结构和配合条件可以更加的完善,例如:转子轴与太阳齿轮的连接可以通过花键及花键槽的配合;中置上设置轴肩不仅可以对行星轮系定位也可以固定行星架;太阳齿轮、行星架作为主要的转动件可以通过平面轴承减少配合间的平面摩擦。Based on the above-mentioned electric bicycle, the transmission structure and matching conditions can be more perfect, for example: the connection between the rotor shaft and the sun gear can be matched by splines and spline grooves; the shaft shoulder on the center can not only position the planetary gear system, but also The planet carrier can be fixed; the sun gear and planet carrier as the main rotating parts can reduce the plane friction between the fits through the plane bearing.
本发明的优点是:The advantages of the present invention are:
首先,其传动原理决定了其布置方式,以中置布置方式可以极大的优化结构尺寸, 减轻车体重量,节约能耗。First of all, its transmission principle determines its layout. The central layout can greatly optimize the structure size, reduce the weight of the car body, and save energy.
其次,同轴布置方式可以将动能直接传递至车轮,动力传递过程中的额外耗损大幅度减少,传动的响应也更加直接。Secondly, the coaxial arrangement can directly transmit kinetic energy to the wheels, the additional loss in the power transmission process is greatly reduced, and the transmission response is more direct.
第三,传动的配合中主要以行星轮系的特定连接关系及配合方式来实现动力“离”、“混”、“合”。无需额外的离合结构,因此可以进一步的优化结构,缩减尺寸,降低了配件数量。Third, in the coordination of the transmission, the power "disengagement", "mixing" and "combination" are mainly realized by the specific connection relationship and the matching method of the planetary gear train. No additional clutch structure is needed, so the structure can be further optimized, the size can be reduced, and the number of accessories can be reduced.
第四,同轴设计的方式使得电机尺寸不受制约,电机的功率密度更加高,因此,电机的功率可以达到3000~5000瓦。Fourth, the coaxial design makes the size of the motor unrestricted, and the power density of the motor is higher. Therefore, the power of the motor can reach 3000-5000 watts.
附图说明Description of the drawings
下面结合附图及实施例对本发明作进一步描述:The present invention will be further described below in conjunction with the drawings and embodiments:
图1为电动单车动力中置传动总成的结构转配图;Figure 1 is the structure transfer diagram of the power transmission assembly of the electric bicycle;
图2为电动单车动力中置传动总成的结构爆炸图;Figure 2 is an exploded view of the structure of the power transmission assembly of the electric bicycle;
图3为中轴上同轴结构的正视图;Figure 3 is a front view of the coaxial structure on the central axis;
图4为图3中A-A截面的剖视图;Figure 4 is a cross-sectional view of the A-A section in Figure 3;
图5为电机转子的结构示意图;Figure 5 is a schematic diagram of the structure of the motor rotor;
图6为太阳齿轮与转子轴的配合示意图;Figure 6 is a schematic diagram of the coordination between the sun gear and the rotor shaft;
其中:1、中轴;2、电机;3、行星齿轮系;4、牙盘;5、中轴上的旋变器;6、转子轴上的旋变器;11、曲柄;12、脚蹬;13、轴承件;14、轴肩;21、转子;22、定子;211、转子轴;212、磁体;213、通孔;31、太阳齿轮;32、行星齿轮;33、行星架;311、花键槽;312、花键;41、内齿轮;42、平面轴。Among them: 1. Bottom shaft; 2. Motor; 3. Planetary gear system; 4. Chainring; 5. Resolver on the bottom shaft; 6. Resolver on the rotor shaft; 11. Crank; 12. Pedal 13. Bearing parts; 14. Shaft shoulder; 21. Rotor; 22. Stator; 211. Rotor shaft; 212. Magnet; 213. Through hole; 31. Sun gear; 32. Planetary gear; 33. Planet carrier; 311. Spline groove; 312, spline; 41, internal gear; 42, plane shaft.
具体实施方式Detailed ways
实施例1Example 1
一种电动单车动力中置传动总成包括电机2、中轴1、牙盘4、行星齿轮系3。中轴1即脚蹬轴,中轴1的两端安装曲柄11,曲柄11端部安装脚蹬12。电机2、牙盘4、行星齿轮系3均与中轴保持同轴的配合关系,因此在电动单车的布置结构中,电机2处于中置位置。A power transmission assembly for an electric bicycle includes a motor 2, a central shaft 1, a chain ring 4, and a planetary gear train 3. The bottom bracket 1 is the pedal shaft. The crank 11 is mounted on both ends of the bottom bracket 1, and the pedal 12 is mounted on the end of the crank 11. The motor 2, the chain ring 4, and the planetary gear train 3 all maintain a coaxial matching relationship with the central shaft. Therefore, in the arrangement structure of the electric bicycle, the motor 2 is in the middle position.
具体的,电机2包括了转子21和定子22。电机的选择类型有很多,例如直流无刷电机、磁阻电机、三相永磁同步电机等等。Specifically, the motor 2 includes a rotor 21 and a stator 22. There are many types of motors to choose from, such as brushless DC motors, reluctance motors, three-phase permanent magnet synchronous motors, and so on.
本实施例中,如图1所示,转子21包括转子轴211以及套装在转子轴上的磁体212,定子22则包括围绕在转子外的绕组线圈。转子轴211为空心轴结构,转子轴211的轴心处有一个贯穿轴心的通孔213。转子轴211则通过该通孔213套装在中轴1上,且两者之间保持间隙配合互不干涉关系。同时,中轴1还通过轴承件A保持其与转子轴211之间的转动支撑。In this embodiment, as shown in FIG. 1, the rotor 21 includes a rotor shaft 211 and a magnet 212 sleeved on the rotor shaft, and the stator 22 includes a winding coil surrounding the rotor. The rotor shaft 211 has a hollow shaft structure, and the shaft center of the rotor shaft 211 has a through hole 213 penetrating the shaft center. The rotor shaft 211 is sleeved on the central shaft 1 through the through hole 213, and a clearance fit and non-interference relationship are maintained between the two. At the same time, the bottom bracket 1 also maintains the rotation support between it and the rotor shaft 211 through the bearing member A.
牙盘4与中轴1的配合结构与上述方式相似,在牙盘4的轴心处也设一个贯穿轴心的轴孔,牙盘4通过该轴孔套装在中轴1上,同样两者之间保持间隙配合互不干涉关系,牙盘4与中轴1之间同样通过轴承件B保持转动支撑。The matching structure of the crankset 4 and the central shaft 1 is similar to the above-mentioned method. The shaft center of the crankset 4 is also provided with a shaft hole penetrating the shaft center. The crankset 4 is sleeved on the central shaft 1 through the shaft hole. The clearance fit does not interfere with each other, and the crankset 4 and the central shaft 1 are also supported by the bearing member B to rotate.
基于上述机构可以形成基础的“中置同轴”布置方式,转子轴211、牙盘4分别在通过轴承件13与中轴1保持同轴向的相对转动。该方式优于“偏轴”布置的原因在于:“偏轴”布置会使电机功率受到电机直径和高度的影响,如果电机直径增加,牙盘的差速扭矩会受到限制。如果电机叠片增加,那么脚踏连杆就会被机构遮挡,同时还需要配置合适的离合结构,结构会变得更大。Based on the above-mentioned mechanism, a basic "center-mounted coaxial" arrangement can be formed. The rotor shaft 211 and the crankset 4 are respectively maintained coaxially relative to the center shaft 1 through the bearing member 13. The reason why this method is better than the "off-axis" arrangement is that the "off-axis" arrangement will cause the motor power to be affected by the diameter and height of the motor. If the diameter of the motor increases, the differential torque of the chainring will be limited. If the number of motor laminations is increased, the pedal link will be blocked by the mechanism, and at the same time, a suitable clutch structure needs to be configured, and the structure will become larger.
转子轴211与牙盘4之间的传动布置则通过行星齿轮系3来实现。行星齿轮系3包括一个太阳齿轮31、三个行星齿轮32、一个行星架33。太阳齿轮31位于行星架33的中心,三个行星齿轮32围绕着太阳齿轮31并与其啮合传动。同时,三个行星齿轮32通过行星轴穿设在行星架33上。The transmission arrangement between the rotor shaft 211 and the crankset 4 is realized by the planetary gear train 3. The planetary gear train 3 includes a sun gear 31, three planetary gears 32 and a planet carrier 33. The sun gear 31 is located in the center of the planet carrier 33, and three planet gears 32 surround the sun gear 31 and mesh with it for transmission. At the same time, three planetary gears 32 are installed on the planet carrier 33 through planet shafts.
太阳齿轮31通过其轴孔套装在牙盘4和转子轴211之间的中轴1上,太阳齿轮31和中轴1间隙配合。因此,行星齿轮系3与中轴1也保持同轴的位置关系。太阳齿轮31在与行星齿轮32保持啮合传动关系的同时,太阳齿轮31也与转子轴211保持同步的联动关系。该同步的联动关系可以是多种对接关系,例如焊接、螺纹紧固、锁止等,本实施例中则选用花键312和花键槽311的配合关系来实现。具体的,在太阳齿轮31的回转外表面分为独立的两个区域:一个为传动齿面区,一个为传动连接区。传动齿面区与行星齿轮32啮合,传动连接区则为沿轴向开设的均匀排列的花键槽311。同时在转子轴211的配合端口的内回转表面上设置对应的花键312。通过该配合方式,可以将转子的转动力直接传动至行星齿轮系。The sun gear 31 is sleeved on the central shaft 1 between the chain ring 4 and the rotor shaft 211 through its shaft hole, and the sun gear 31 and the central shaft 1 are in clearance fit. Therefore, the planetary gear train 3 and the central shaft 1 also maintain a coaxial positional relationship. While the sun gear 31 maintains a meshing transmission relationship with the planetary gear 32, the sun gear 31 also maintains a synchronous linkage relationship with the rotor shaft 211. The synchronized linkage relationship can be a variety of docking relationships, such as welding, screw fastening, locking, etc. In this embodiment, the matching relationship between the spline 312 and the spline groove 311 is used to achieve it. Specifically, the outer surface of the sun gear 31 is divided into two independent areas: one is the transmission tooth surface area, and the other is the transmission connection area. The transmission tooth surface area meshes with the planetary gear 32, and the transmission connection area is the spline grooves 311 evenly arranged along the axial direction. At the same time, a corresponding spline 312 is provided on the inner turning surface of the mating port of the rotor shaft 211. Through this coordination method, the rotational force of the rotor can be directly transmitted to the planetary gear train.
行星齿轮系3则同轴的配合在一个内齿轮41中,该内齿轮41为牙盘4的一部分。如图1和4所示,牙盘4上正对行星齿轮系3的端面上设置一圏内齿轮41,内齿轮41与牙盘4同轴心,行星齿轮32与内齿轮41啮合传动,因此行星齿轮32的自转将会带动牙盘4自转,此时的转动力则来自与电机的转子。The planetary gear train 3 is coaxially fitted in an internal gear 41 which is a part of the chain ring 4. As shown in Figures 1 and 4, an internal gear 41 is provided on the end face of the chain ring 4 facing the planetary gear train 3. The internal gear 41 is coaxial with the chain ring 4, and the planetary gear 32 meshes with the internal gear 41 for transmission. The rotation of the gear 32 will drive the chain ring 4 to rotate, and the rotational force at this time comes from the rotor of the motor.
牙盘4不仅可以从电机获取动力,其同样可以从中轴获取转动力。中轴1与牙盘4之间的传动关系也是由行星齿轮系3完成的,行星齿轮系3中的行星架33是套装在中轴1上且与中轴1保持同轴关系的,因此将中轴1和行星架33联动。该联动关系可以是多种的,例如螺纹紧固、铆接、锁止等,本实施例中则选用焊接方式完成固连。因此,当中轴1获得脚蹬提供的转动力时,中轴1则同步带动行星架33自转,行星架33在自转的时候是通过行星齿轮32的公转来提供牙盘4的自转。The crankset 4 can not only obtain power from the motor, but also obtain rotational force from the central shaft. The transmission relationship between the bottom bracket 1 and the crankset 4 is also completed by the planetary gear train 3. The planet carrier 33 in the planetary gear train 3 is sleeved on the bottom bracket 1 and maintains a coaxial relationship with the bottom bracket 1, so The bottom bracket 1 and the planet carrier 33 are linked. The linkage relationship can be multiple, such as screw fastening, riveting, locking, etc. In this embodiment, welding is used to complete the fixed connection. Therefore, when the center shaft 1 obtains the rotational force provided by the pedals, the center shaft 1 synchronously drives the planet carrier 33 to rotate, and the planet carrier 33 provides the rotation of the crankset 4 through the revolution of the planetary gear 32 when it rotates.
在牙盘4与行星齿轮系3的配合关系中,还设置了平面轴42承以减少接触平面之间的摩擦。本实施例中,则设置了两个平面轴承。例如图2所示,因为在中轴1上设置了一个沿轴径向凸起的轴肩14,该轴肩14用于行星齿轮系3的定位及固定。因此,行星架33可以焊接在该轴肩14上。在该轴肩14与太阳齿轮31之间则设置了一个平面轴承A来降低摩擦力,同时在该轴肩14另一侧也设置了一个平面轴承B来减少行星架33左侧面与牙盘4对应表面之间的摩擦力。In the matching relationship between the crankset 4 and the planetary gear train 3, a plane bearing 42 is also provided to reduce the friction between the contact planes. In this embodiment, two plane bearings are provided. For example, as shown in FIG. 2, because a shoulder 14 protruding in the radial direction of the shaft is provided on the central shaft 1, the shoulder 14 is used for positioning and fixing the planetary gear train 3. Therefore, the planet carrier 33 can be welded to the shoulder 14. A plane bearing A is arranged between the shoulder 14 and the sun gear 31 to reduce friction, and a plane bearing B is also arranged on the other side of the shoulder 14 to reduce the left side of the planet carrier 33 and the chainring. 4 corresponds to the friction between the surfaces.
上述传动及配合结构,可以实现多种动力提供模式,最终结合系统控制方式来达到电动单车不同的运行状态。The above-mentioned transmission and coordination structure can realize multiple power supply modes, and finally combine the system control mode to achieve different operating states of the electric bicycle.
实施例2Example 2
根据上述的传动原理,牙盘4与转子21的转动情况会组合成多种输出结果。每种输出结果中转子转速、转子转向、中轴转速、中轴转向分别与牙盘均具有不同的对应状态。According to the aforementioned transmission principle, the rotation of the crankset 4 and the rotor 21 will be combined into a variety of output results. In each output result, the rotor speed, rotor rotation, bottom shaft rotation speed, and bottom shaft rotation have different corresponding states with the crankset.
下面以牙盘4的输出方向为基准,若输出为前进方向,则牙盘4为正向转动。基于该条件说明各输出结果:The following is based on the output direction of the chain ring 4, if the output is the forward direction, the chain ring 4 will rotate in the forward direction. Explain the output results based on this condition:
1.纯电动行驶状态:1. Pure electric driving state:
电机2为反向转动,转子21及转子轴211反向转动,太阳齿轮31反向转动,行星齿轮32正向转动,内齿轮41正向转动,牙盘4正向转动。此时电机2处输出状态。(反之则存在倒车模式)The motor 2 rotates in the reverse direction, the rotor 21 and the rotor shaft 211 rotate in the reverse direction, the sun gear 31 rotates in the reverse direction, the planetary gear 32 rotates in the forward direction, the internal gear 41 rotates in the forward direction, and the chain ring 4 rotates in the forward direction. Motor 2 is in the output state at this time. (On the contrary, there is a reverse mode)
2.人力骑行之健身状态:2. Fitness status of human riding:
中轴1正向转动,行星架33正向转动,电机2不转动,转子轴211则不转动,太阳齿轮31则不转动,行星齿轮32及内齿轮41正向转动,牙盘4正向转动。此时电机2无输出。The middle shaft 1 rotates in the positive direction, the planet carrier 33 rotates in the positive direction, the motor 2 does not rotate, the rotor shaft 211 does not rotate, the sun gear 31 does not rotate, the planetary gear 32 and the internal gear 41 rotate in the positive direction, and the chain ring 4 rotates in the positive direction. . Motor 2 has no output at this time.
3.人力骑行之充电状态:3. Charging status of human riding:
中轴1正向转动,行星架33正向转动,牙盘4低速转动,内齿轮41低速转动,行 星齿轮32反向转动,太阳轮31正向转动,转子轴211正向转动。此时电机2充电模式。The middle shaft 1 rotates in the forward direction, the planet carrier 33 rotates in the forward direction, the chain ring 4 rotates at a low speed, the internal gear 41 rotates at a low speed, the planetary gear 32 rotates in the reverse direction, the sun gear 31 rotates in the forward direction, and the rotor shaft 211 rotates in the forward direction. At this time, the motor 2 is in charging mode.
4.室内健身充电状态:4. Indoor fitness charging status:
中轴1正向转动,行星架33正向转动,牙盘4不转动,内齿轮41不转动,行星齿轮32反向转动,太阳轮31正向转动,转子轴211正向转动。此时电机2也是充电模式。The center shaft 1 rotates in the forward direction, the planet carrier 33 rotates in the forward direction, the chain ring 4 does not rotate, the internal gear 41 does not rotate, the planet gear 32 rotates in the reverse direction, the sun gear 31 rotates in the forward direction, and the rotor shaft 211 rotates in the forward direction. At this time, the motor 2 is also in charging mode.
5.组合动力之加速状态:5. Acceleration state of combined power:
电机2为反向转动,转子21及转子轴211反向转动,太阳齿轮31反向转动,行星齿轮32正向转动;此时中轴1正向转动,行星架33正向转动加速内齿轮41转动,从而加速牙盘4转动。此时电机2低耗电。The motor 2 rotates in the reverse direction, the rotor 21 and the rotor shaft 211 rotate in the reverse direction, the sun gear 31 rotates in the reverse direction, and the planet gear 32 rotates in the forward direction. At this time, the middle shaft 1 rotates in the forward direction, and the planet carrier 33 rotates in the forward direction to accelerate the internal gear 41 Rotate, thereby accelerating the rotation of the chain ring 4. At this time, the motor 2 consumes low power.
6.组合动力之散步状态:6. The walking state of combined power:
电机2为正向转动,转子21及转子轴211正向转动,太阳齿轮31正向转动,行星齿轮32反向转动;此时中轴1正向转动,行星架33正向转动减慢内齿轮41转动,从而降低牙盘4转动。此时电机2低耗电。The motor 2 rotates in the forward direction, the rotor 21 and the rotor shaft 211 rotate in the forward direction, the sun gear 31 rotates in the forward direction, and the planet gear 32 rotates in the reverse direction. At this time, the middle shaft 1 rotates in the forward direction, and the planet carrier 33 rotates in the forward direction to slow down the internal gear. 41 rotates, thereby reducing the rotation of the chain ring 4. At this time, the motor 2 consumes low power.
7.惯性能回收转为电能态:7. The inertia recovery is converted to the electric energy state:
车子随惯性向前运动,因此牙盘随之正向转动,此时中轴不转动,内齿轮随牙盘正向转动,行星轮正向转动,太阳轮则反向转动,转子轴反向转动,电机进入发电模式即惯性能回收状态。The car moves forward with inertia, so the chainring rotates forward with it. At this time, the middle shaft does not rotate, the internal gear rotates forward with the chainring, the planetary gear rotates forward, the sun gear rotates in the reverse direction, and the rotor shaft rotates in the reverse direction. , The motor enters the power generation mode, that is, the inertia recovery state.
实施例3Example 3
根据上述的传动原理及结构布置关系,在该电动单车动力中置传动总成中还包括了用于感测转动力参数的传感器。传感器主要是分布在中轴和转子轴上,分别来感测中轴的转速及转向、转子轴的转速及转向。According to the above-mentioned transmission principle and structural arrangement relationship, the central transmission assembly of the electric bicycle power also includes a sensor for sensing the rotation force parameter. The sensors are mainly distributed on the central shaft and the rotor shaft to sense the speed and steering of the central shaft and the speed and steering of the rotor shaft respectively.
下表为中轴转动参数、转子轴转动参数所对应的每个输出状态:The following table shows each output state corresponding to the rotation parameters of the central shaft and the rotation of the rotor shaft:
Figure PCTCN2019086657-appb-000001
Figure PCTCN2019086657-appb-000001
基于传感器的感测,对应不同的感测结果,可以提供为操作系统提供参数反馈,以 便用户切换至合适的行使状态。Based on the sensor's sensing, corresponding to different sensing results, it can provide parameter feedback for the operating system, so that the user can switch to an appropriate exercise state.
实施例4Example 4
在本实施中,由于电机2选用三相永磁同步电机。基于其特性,在对其进行转动参数感测时,可以获得正弦波参数。对应控制系统通过“旋变条件”实现更精准的控制结果。因此,本实施例中的传感器均选用旋变器。与普通传感器相比,旋变器的效果在于通过“正弦波参数”可以由控制系统转换为便于用户理解的输出结果,例如:通过中轴上的旋变器5,可以获得人力踩踏的参数,从而转换为消耗的热量。通过转子轴上的旋变器6,可以获得电机2的输出稳定情况,从而可以转换为精准的耗能提示等等。In this implementation, the motor 2 uses a three-phase permanent magnet synchronous motor. Based on its characteristics, sine wave parameters can be obtained when the rotation parameters are sensed. The corresponding control system achieves more precise control results through "resolver conditions". Therefore, the sensors in this embodiment all use resolvers. Compared with ordinary sensors, the effect of the resolver is that the “sine wave parameters” can be converted by the control system into output results that are easy for users to understand. For example, the resolver 5 on the central axis can obtain the parameters of human pedaling. Thereby converted into calories consumed. Through the resolver 6 on the rotor shaft, the output stability of the motor 2 can be obtained, which can be converted into accurate energy consumption prompts and so on.
例如下表,为采用旋变器的输出示例:For example, the following table is an example of output using resolver:
旋变器位置Resolver position 获取参数Get parameters 解算值Solved value 输出情况Output situation
中轴Bottom axis 50转/分钟50 rpm ++ 骑行1小时消耗1000大卡Riding 1 hour consumes 1000 kcal
转子轴Rotor shaft 750转/分钟750 rpm -- 骑行1小时耗电8%Riding for 1 hour consumes 8% of electricity
实施例5Example 5
本实施例记载的是一种采用电动单车动力中置传动总成的电动车,其基于实施例1中的结构,并配合实施3中的感测结构。This embodiment records an electric vehicle adopting an electric bicycle power transmission assembly, which is based on the structure in Embodiment 1 and cooperates with the sensing structure in Embodiment 3.
该电动车包括车体、车轮及电动单车动力中置传动总成,电动单车动力中置传动总成是安装在车体的中部。The electric vehicle includes a vehicle body, wheels, and an electric bicycle power central transmission assembly. The electric bicycle power central transmission assembly is installed in the middle of the vehicle body.
电动单车动力中置传动总成包括:三相永磁同步电机、中轴1、牙盘4、行星齿轮系3、旋变器。中轴1的两端通过牙纹来套装脚蹬,三相永磁同步电机的转子通过行星齿轮系3传动至牙盘4,中轴1也通过行星齿轮系3传动至牙盘4。The power transmission assembly of the electric bicycle includes: a three-phase permanent magnet synchronous motor, a central shaft 1, a chainring 4, a planetary gear train 3, and a resolver. The two ends of the bottom bracket 1 are fitted with pedals through tooth patterns. The rotor of the three-phase permanent magnet synchronous motor is transmitted to the chain ring 4 through the planetary gear train 3, and the bottom bracket 1 is also transmitted to the chain ring 4 through the planetary gear train 3.
三相永磁同步电机传动时,主要以太阳齿轮31进行传动,太阳齿轮31将转动力传递至行星齿轮32,若此时不考虑下行星架33的运动状态,行星齿轮32则由牙盘4上的内齿轮41带动牙盘4自转,牙盘4将转动力通过链条传递至后飞轮。When the three-phase permanent magnet synchronous motor is driven, the sun gear 31 is mainly used for transmission. The sun gear 31 transmits the rotational force to the planetary gear 32. If the movement state of the planet carrier 33 is not considered at this time, the planetary gear 32 is driven by the chain ring 4 The upper internal gear 41 drives the chain ring 4 to rotate, and the chain ring 4 transmits the rotating force to the rear flywheel through the chain.
脚蹬传动时,主要以行星架33的转动进行传动,行星架33自转,此时分为两种情况:若太阳齿轮31不转即电机不转,行星架33自转会使得行星齿轮32拨动内齿轮41,因此牙盘4发送自转,牙盘4将动力传递至后飞轮。若内齿轮41不转即牙盘4不转,行星架33自转会使得行星齿轮32带动太阳齿轮31自转,太阳齿轮31将动力传递至转子轴211用于发电。During pedal transmission, the transmission is mainly carried out by the rotation of the planet carrier 33. The planet carrier 33 rotates. At this time, there are two situations: if the sun gear 31 does not rotate, the motor does not rotate. Because of the gear 41, the chain ring 4 sends rotation, and the chain ring 4 transmits power to the rear flywheel. If the internal gear 41 does not rotate, that is, the chain ring 4 does not rotate, the planet carrier 33 rotates to cause the planet gear 32 to drive the sun gear 31 to rotate, and the sun gear 31 transmits power to the rotor shaft 211 for generating electricity.
那么,基于实施例2,本电动单车结合控制系统对电机的转速控制,可以将电动单 车的使用状态划分为多个模式,以“纯电动模式”为例说明电机与牙盘之间的输出速度比。Then, based on the second embodiment, the electric bicycle combined with the control system to control the speed of the motor can divide the use state of the electric bicycle into multiple modes. Take the "pure electric mode" as an example to illustrate the output speed between the motor and the crank ratio.
本实施例中,电机与牙盘的速比为15:1,即电机15转/分钟=牙盘1转/分钟。牙盘与后飞轮的速比为1:2,即牙盘1转/分钟=后飞轮2转/分钟。In this embodiment, the speed ratio between the motor and the crankset is 15:1, that is, 15 revolutions per minute of the motor = 1 revolution per minute of the crankset. The speed ratio of the crankset to the rear flywheel is 1:2, that is, 1 revolution/minute of the crankset = 2 revolutions/minute of the rear flywheel.
电机以三相永磁同步电机为例,电机50Hz频率下的输出为750转/分钟,因此,基于上述速比换算出,此时牙盘的转速为50转/分钟,后飞轮的转速为100转/分钟。若后轮为24寸大小,后轮周长约为1.9米,因此每分钟可以行使190米,时速为11.4公里/小时。The motor takes a three-phase permanent magnet synchronous motor as an example. The output of the motor at a frequency of 50Hz is 750 revolutions per minute. Therefore, based on the above speed ratio conversion, the speed of the chainring is 50 revolutions per minute and the speed of the rear flywheel is 100 Revolutions per minute. If the rear wheel is 24 inches in size, the circumference of the rear wheel is about 1.9 meters, so it can travel 190 meters per minute at a speed of 11.4 kilometers per hour.
基于上述速比及换算方法,通过调整电机的输出功率可以到达不同的行使速度,如下表所示:Based on the above speed ratio and conversion method, different driving speeds can be reached by adjusting the output power of the motor, as shown in the following table:
序号Serial number 电机频率Motor frequency 电机转速Motor speed 行使速度Exercise speed
11 5Hz5Hz 75转/分钟75 rpm 1.1公里/小时1.1km/h
22 20Hz20Hz 300转/分钟300 rpm 4.5公里/小时4.5km/h
33 50Hz50Hz 750转/分钟750 rpm 11.4公里/小时11.4km/h
44 80Hz80Hz 1200转/分钟1200 rpm 18.2公里/小时18.2km/h
55 200Hz200Hz 3000转/分钟3000 rpm 45.6公里/小时45.6km/h
66 400Hz400Hz 6000转/分钟6000 rpm 91.2公里/小时91.2km/h
综上所述,本方案中记载的电动单车动力中置传动总成及电动车,具有大量的优点。首先,其传动原理决定了其布置方式,以中置布置方式可以极大的优化结构尺寸,减轻车体重量,节约能耗。其次,同轴布置方式可以将动能直接传递至车轮,动力传递过程中的额外耗损大幅度减少,传动的响应也更加直接。第三,传动的配合中主要以行星轮系的特定连接关系及配合方式来实现动力“离”、“混”、“合”。无需额外的离合结构,因此可以进一步的优化结构,缩减尺寸,降低了配件数量。To sum up, the electric bicycle power transmission assembly and electric vehicle described in this solution have a lot of advantages. First of all, its transmission principle determines its layout. The central layout can greatly optimize the structural size, reduce the weight of the car body, and save energy. Secondly, the coaxial arrangement can directly transmit kinetic energy to the wheels, the additional loss in the power transmission process is greatly reduced, and the transmission response is more direct. Third, in the coordination of the transmission, the power "disengagement", "mixing" and "combination" are mainly realized by the specific connection relationship and the matching method of the planetary gear train. No additional clutch structure is needed, so the structure can be further optimized, the size can be reduced, and the number of accessories can be reduced.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明的。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明的所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only exemplarily illustrate the principles and effects of the present invention, and are not used to limit the present invention. Anyone familiar with this technology can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical idea of the present invention should still be covered by the claims of the present invention.

Claims (13)

  1. 电动单车动力中置传动总成,包括:转子轴(211)呈水平布置的电机(2)、向车轮传递动力的牙盘(4)、向牙盘(4)提供脚蹬动力的中轴(1);所述电机(2)包括定子、转子;其特征在于:The power transmission assembly of an electric bicycle includes: a motor (2) with a horizontally arranged rotor shaft (211), a chain ring (4) that transmits power to the wheels, and a central shaft ( 1); The motor (2) includes a stator and a rotor; characterized in that:
    还包括同轴浮套于中轴(1)上的太阳齿轮(31)、与中轴联动的行星架(33)、穿设在行星架(33)上且与所述太阳齿轮(31)啮合的行星齿轮(32);It also includes a sun gear (31) with a coaxial floating sleeve on the central shaft (1), a planet carrier (33) linked with the central shaft, passing through the planet carrier (33) and meshing with the sun gear (31) Planetary gear (32);
    所述转子轴(211)通过其轴心的通孔同轴浮套于中轴(1)上;且所述转子轴(211)与所述太阳齿轮(31)联动;The rotor shaft (211) is coaxially floated on the central shaft (1) through the through hole of the shaft center; and the rotor shaft (211) is linked with the sun gear (31);
    所述牙盘(4)同轴浮套于中轴(1)上,且所述牙盘(4)通过内齿轮(41)与所述行星齿轮(32)啮合传动;The crankset (4) is coaxially floated on the central shaft (1), and the crankset (4) meshes with the planetary gear (32) through an internal gear (41);
    所述转子轴(211)带动所述行星齿轮(32)转动输出,所述中轴(1)通过转动行星架(33)改变行星齿轮(32)的转动输出。The rotor shaft (211) drives the planetary gear (32) to rotate and output, and the middle shaft (1) changes the rotation output of the planetary gear (32) by rotating the planet carrier (33).
  2. 根据权利要求1所述的电动单车动力中置传动总成,其特征在于:所述转子轴(211)和所述中轴(1)两者的相对转动状态,使所述牙盘(4)产生多种输出模式。The electric bicycle power transmission assembly according to claim 1, characterized in that: the relative rotation state of the rotor shaft (211) and the central shaft (1) makes the chainring (4) Generate multiple output modes.
  3. 根据权利要求2所述的电动单车动力中置传动总成,其特征在于:所述转子轴(211)的转动状态由电机(2)的磁场参数控制。The power transmission assembly for an electric bicycle according to claim 2, wherein the rotation state of the rotor shaft (211) is controlled by the magnetic field parameters of the motor (2).
  4. 根据权利要求1或3所述的电动单车动力中置传动总成,其特征在于:所述中轴(1)上,或所述转子轴(211)上,或中轴(1)和转子轴(211)上,设置有用于感测轴转动参数的传感器。The central power transmission assembly of an electric bicycle according to claim 1 or 3, characterized in that: on the central shaft (1), or on the rotor shaft (211), or on the central shaft (1) and the rotor shaft On (211), a sensor for sensing shaft rotation parameters is provided.
  5. 根据权利要求2所述的电动单车动力中置传动总成,其特征在于:所述第一传感器、第二传感器为旋变器。The power transmission assembly for an electric bicycle according to claim 2, wherein the first sensor and the second sensor are resolvers.
  6. 根据权利要求3所述的电动单车动力中置传动总成,其特征在于:所述牙盘(4)与所述转子设置有转速比。The central power transmission assembly of an electric bicycle according to claim 3, characterized in that: the crankset (4) and the rotor are provided with a rotation speed ratio.
  7. 根据权利要求1或6所述的电动单车动力中置传动总成,其特征在于:所述太阳齿轮(31)的回转外表面包括:传动齿面区和传动连接区。The central power transmission assembly of an electric bicycle according to claim 1 or 6, characterized in that the outer surface of the sun gear (31) includes: a transmission tooth surface area and a transmission connection area.
  8. 根据权利要求7所述的电动单车动力中置传动总成,其特征在于:所述传动连接区包括沿轴向开设的花键槽(311);所述转子轴(211)的通孔内表面还设有配合所述花键槽的花键(312)。The electric bicycle power transmission assembly according to claim 7, characterized in that: the transmission connection area includes a spline groove (311) opened in the axial direction; the inner surface of the through hole of the rotor shaft (211) is also A spline (312) matching the spline groove is provided.
  9. 根据权利要求8所述的电动单车动力中置传动总成,其特征在于:所述中轴(1)上设置有用于行星架(33)固定的轴肩部(14)。The central power transmission assembly of an electric bicycle according to claim 8, characterized in that: the central shaft (1) is provided with a shaft shoulder (14) for fixing the planet carrier (33).
  10. 根据权利要求9所述的电动单车动力中置传动总成,其特征在于:所述轴肩部(14)与所述太阳齿轮(31)的端面之间设置平面轴承来减少摩擦力。The central power transmission assembly of an electric bicycle according to claim 9, characterized in that a plane bearing is arranged between the shaft shoulder (14) and the end surface of the sun gear (31) to reduce friction.
  11. 根据权利要求10所述的电动单车动力中置传动总成,其特征在于:所述牙盘(4)与所述行星架(33)之间也设置有平面轴承来减少平面之间的摩擦力。The electric bicycle power transmission assembly according to claim 10, characterized in that: a plane bearing is also provided between the chain ring (4) and the planet carrier (33) to reduce the friction between the planes .
  12. 根据权利要求11所述的电动单车动力中置传动总成,其特征在于:所述牙盘(4)、所述转子轴(211)分别通过相应的轴承件来与所述中轴(1)保持转动支撑。The power transmission assembly for an electric bicycle according to claim 11, characterized in that: the crankset (4) and the rotor shaft (211) are respectively connected to the center shaft (1) through corresponding bearing parts. Keep rotating support.
  13. 一种电动单车,包括车体、车轮,其特征在于,所述车体上设置有如上述权利要求1至12中任意一项所述的电动单车动力中置传动总成。An electric bicycle comprising a vehicle body and wheels, wherein the vehicle body is provided with the electric bicycle power central transmission assembly according to any one of the above claims 1-12.
PCT/CN2019/086657 2019-04-30 2019-05-13 Electric bicycle power centrally-arranged transmission assembly WO2020220398A1 (en)

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