WO2020213355A1 - Testing apparatus, testing method, and assembly line - Google Patents

Testing apparatus, testing method, and assembly line Download PDF

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Publication number
WO2020213355A1
WO2020213355A1 PCT/JP2020/013213 JP2020013213W WO2020213355A1 WO 2020213355 A1 WO2020213355 A1 WO 2020213355A1 JP 2020013213 W JP2020013213 W JP 2020013213W WO 2020213355 A1 WO2020213355 A1 WO 2020213355A1
Authority
WO
WIPO (PCT)
Prior art keywords
connector
electric appliance
connectors
test
extraction jig
Prior art date
Application number
PCT/JP2020/013213
Other languages
French (fr)
Japanese (ja)
Inventor
公亮 植村
Original Assignee
三菱電機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to CN202080028158.3A priority Critical patent/CN113661616B/en
Priority to JP2021514844A priority patent/JP7154396B2/en
Publication of WO2020213355A1 publication Critical patent/WO2020213355A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/50Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
    • G01R31/66Testing of connections, e.g. of plugs or non-disconnectable joints
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/26Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for engaging or disengaging the two parts of a coupling device

Definitions

  • the present invention relates to a test device, a test method, and an assembly line for performing an electrical performance test of an electric appliance.
  • a connector is a component for connecting an electric wire to an electric wire or an electric wire to an electric appliance, and is a component that is always installed in an electric appliance that requires an electrical connection with the outside.
  • cables such as USB (Universal Serial Bus), which is a general-purpose communication standard widely used for electrical appliances, Ethernet (registered trademark), and ISDN (Integrated Services Digital Network) are connected.
  • RJ Registered Jack
  • -45 which is a standard for modular plugs used for this purpose, can be mentioned.
  • Patent Document 1 includes an interlocking frame to which a plurality of connectors are attached, and a connector simultaneous insertion mechanism including an operation lever for operating the interlocking frame. By operating the operation lever, a plurality of connectors of the card and the interlocking frame are provided. A technique for simultaneously fitting a plurality of connectors attached to a device is disclosed.
  • the connector simultaneous insertion mechanism since the connector simultaneous insertion mechanism is used in electric appliances, it is not assumed that it is frequently operated.
  • the test equipment used in the product assembly line requires the connector to be inserted and removed at intervals of several tens of seconds for mass-produced electric appliances. Therefore, even if the connector simultaneous insertion mechanism described in Patent Document 1 is applied to the test apparatus, there is a problem that the deterioration is fast and the durability is low.
  • the connector simultaneous insertion mechanism has a configuration in which the movements of a plurality of connectors are interlocked by fitting pins provided outside each connector into the insertion / extraction holes of the interlocking frame. .. Therefore, there is a problem that rattling may occur in each connector.
  • the present invention has been made in view of the above, and an object of the present invention is to obtain a test device that can be easily and surely fitted with a plurality of connectors included in an electric appliance.
  • the present invention is a test apparatus having a plurality of second connectors that are fitted to a plurality of first connectors of an electric appliance.
  • the test device includes a connector grip portion that grips each of the plurality of second connectors, an insertion / extraction jig portion that grips the connector grip portion, an exterior grip portion that grips the exterior of the electric appliance to position the electric appliance, and an insertion / extraction.
  • the connector insertion / removal jig is provided with a drive unit that can move the jig unit in a first direction that is the direction of the exterior grip portion and a second direction that is opposite to the first direction.
  • the test device has a power unit that supplies power to the drive unit, and when the electric appliance is carried into the exterior grip portion, the test device controls the power unit to operate the drive unit, and has a plurality of second connectors and a plurality of.
  • the first connector is fitted and electrically connected to the electric appliance, and a first electric signal for performing an electric performance test is sent to the electric appliance through a plurality of second connectors. It is characterized by including a control unit that acquires and inspects a second electric signal transmitted from the electric appliance.
  • the test apparatus has an effect that it can be easily and surely fitted to a plurality of connectors included in an electric appliance.
  • FIG. 1 which shows the structural example of the test apparatus which concerns on Embodiment 1.
  • Schematic sectional view of the connector insertion / extraction jig according to the first embodiment as viewed from the front direction.
  • Schematic cross-sectional view of the entire connector insertion / extraction jig according to the first embodiment as viewed in the AA direction shown in FIG.
  • FIG. 1 Schematic cross-sectional view showing a third example of the first movable portion included in the connector insertion / extraction jig according to the first embodiment.
  • the figure which shows the example in the case where the processing circuit provided in the test apparatus which concerns on Embodiment 1 is configured by exclusive hardware.
  • Schematic cross-sectional view of the connector insertion / extraction jig according to the second embodiment as viewed from the front direction.
  • test apparatus test apparatus, test method, and assembly line according to the embodiment of the present invention will be described in detail below with reference to the drawings.
  • the present invention is not limited to this embodiment.
  • FIG. 1 is a diagram showing a configuration example of the test apparatus 100 according to the first embodiment of the present invention.
  • the test device 100 is a device for inspecting the electrical performance of the electric appliance 300.
  • the test device 100 includes a control unit 101, a power unit 102, and a connector insertion / extraction jig 200.
  • the test device 100 sends an electric signal for a performance test to the electric appliance 300, detects an electric signal sent from the electric appliance 300 that receives the electric signal, and the electric appliance 300 satisfies the specified performance. Check if it is.
  • the control unit 101 inspects whether or not the electric appliance 300 satisfies the specified performance.
  • the control unit 101 is an electric signal control device having a function of transmitting an electric signal capable of operating the electric appliance 300 to the electric appliance 300 and a function of detecting and inspecting the electric signal transmitted by the electric appliance 300. Is.
  • the power unit 102 supplies power to the drive unit 3 described later included in the connector insertion / extraction jig 200 under the control of the control unit 101 to operate the drive unit 3.
  • the power unit 102 is, for example, a pneumatic source when the drive unit 3 uses a pneumatic cylinder, and a power source and a control device for the servo motor when the drive unit 3 uses a servomotor.
  • the electric appliance 300 is an appliance that uses electricity as a heat source or a power source, and here, it is a product having a function of exchanging electric signals with the outside.
  • the electric appliance 300 includes at least one electric appliance board 5 described later, and at least one or more electric appliance mounting connectors 6 described later.
  • the electric appliance 300 exchanges electric signals with the outside through the electric appliance mounting connector 6.
  • the electric appliance 300 has an electric appliance mounting connector 6 on one surface or a plurality of surfaces of the exterior.
  • FIG. 2 is a schematic cross-sectional view of the connector insertion / extraction jig 200 according to the first embodiment as viewed from the front direction.
  • FIG. 3 is a schematic cross-sectional view of the entire connector insertion / extraction jig 200 according to the first embodiment as viewed in the direction AA shown in FIG.
  • the connector insertion / extraction jig 200 includes an exterior grip portion 1, an insertion / extraction jig portion 2, a drive portion 3, a test connector 7, a first movable portion 8, a second movable portion 9, and a connector grip portion 10. , Equipped with.
  • the electric appliance 300 includes an electric appliance exterior portion 4, an electric appliance substrate 5, and an electric appliance mounting connector 6.
  • the electric appliance exterior part 4 is a part such as a housing that serves as a reference for assembling the parts constituting the electric appliance 300. It is desirable that the electric appliance exterior portion 4 has high rigidity.
  • a metal such as iron-aluminum, or a resin or ceramic having a certain degree of rigidity or more that can withstand the force required to grip the outer shape can be used.
  • the electric appliance board 5 is a board provided with an electric circuit for realizing the functions that the electric appliance 300 should have.
  • the electric appliance board 5 is fixed to the electric appliance exterior portion 4.
  • screwing, fitting, adhesion, or the like can be used as a method of fixing the electric appliance substrate 5 to the electric appliance exterior portion 4.
  • the electric appliance mounting connector 6 is an interface for the electric appliance 300 to input an electric signal from the outside or to output an electric signal from the electric appliance 300 to the outside.
  • the electric appliance 300 has at least one or more electric appliance mounting connectors 6.
  • the electric appliance mounting connector 6 is composed of a male and a female that fit into the outside of the body, whereas the general connector shows either a male or a female.
  • the electric appliance mounting connector 6 may be referred to as a first connector.
  • the connector insertion / extraction jig 200 is provided in the test device 100, and is a jig for the purpose of electrically connecting the electric appliance 300 to the control unit 101 of the test device 100.
  • the connector insertion / extraction jig 200 fits the test connector 7 provided in the connector insertion / extraction jig 200 and the electric appliance mounting connector 6 provided in the electric appliance 300.
  • the exterior grip portion 1 grips the electric appliance exterior portion 4 of the electric appliance 300 to position and fix the electric appliance 300 to the connector insertion / extraction jig 200.
  • the exterior grip portion 1 fixes the electric appliance 300 so as to surround the bottom surface and the side surface 4 directions of the electric appliance exterior portion 4 of the electric appliance 300, but the fixing method is not limited to this. .. If the electric appliance 300 is arranged at the specified position of the exterior grip portion 1 during the electric performance test by the test device 100 and the electric appliance 300 can be fixed at the arranged position until the end of the electric performance test, the exterior grip portion 1 The method of fixing the electric appliance 300 in the above does not matter.
  • a method of fixing the electric appliance 300 with a positioning pin when a fixing guide is provided on the outer portion 4 of the electric appliance, or providing a suction collet on the outer grip portion 1 to fix the electric appliance 300 by suctioning air For example, a method of gripping and fixing the electric appliance 300 with a 6-axis robot arm, and the like can be used.
  • the insertion / extraction jig 2 grips the connector grip portion 10 via the second movable portion 9.
  • the insertion / extraction jig 2 positions and moves the connector grip portion 10 with respect to the exterior grip portion 1.
  • the insertion / extraction jig 2 has a test connector 7 gripped by the connector grip 10 with respect to the electric appliance mounting connector 6 of the electric appliance 300 fixed to the exterior grip 1 by the operation of the drive unit 3. Insert or remove.
  • the drive unit 3 shifts the insertion / extraction jig 2 in the first direction, which is the direction of the exterior grip portion 1, or in a direction opposite to the first direction. Move in a second direction.
  • the drive unit 3 changes the relative position between the insertion / extraction jig 2 and the exterior grip portion 1, and mechanically connects or separates the insertion / extraction jig 2 and the exterior grip portion 1. That is, the drive unit 3 moves the test connector 7 in the first direction and fits the test connector 6 into the electric appliance mounting connector 6. Alternatively, the drive unit 3 moves the test connector 7 in the second direction to separate it from the electric appliance mounting connector 6.
  • the drive unit 3 for example, a pneumatic or hydraulic cylinder, a servomotor, a stepping motor, a 6-axis robot hand, or the like can be used.
  • the connector insertion / extraction jig 200 includes the drive unit 3 at one location on each side, for a total of two locations, but the drive unit 3 may be provided at three or more locations. In the connector insertion / extraction jig 200, it is assumed that the drive unit 3 roughly adjusts the positioning of the insertion / extraction jig 2 and the exterior grip portion 1.
  • the test connector 7 is a connector that can be fitted as a pair with the electric appliance mounting connector 6.
  • the test connector 7 is electrically connected to the control unit 101 so that the electric appliance 300 and the control unit 101 are electrically connected when the electric appliance mounting connector 6 and the test connector 7 are fitted.
  • the test connector 7 a mass-produced inexpensive connector, a specially designed highly durable connector, a test probe, or the like can be used.
  • the test connector 7 may be referred to as a second connector.
  • the first movable portion 8 is a movable portion that mechanically connects the test connector 7 and the connector grip portion 10.
  • the first movable portion 8 has an electric appliance substrate in which the outer shape of the test connector 7 comes into contact with the outer shape of the electric appliance mounting connector 6.
  • the position of the test connector 7 can be slightly displaced so as to match the mounting position of the electric appliance mounting connector 6 with respect to 5.
  • the first movable portion 8 absorbs the misalignment of the electric appliance mounting connector 6 when the mounting position of the electric appliance mounting connector 6 with respect to the electric appliance board 5 mounted on the electric appliance 300 is deviated within the tolerance. Can be done.
  • the connector gripping portion 10 grips each of the plurality of test connectors 7 corresponding to the number of the electric appliance mounting connectors 6 included in the electric appliance 300 via the first movable portion 8.
  • the test connector 7 and the first movable portion 8 are arranged corresponding to the positions of the electric appliance mounting connector 6 arranged in the electric appliance 300.
  • the second movable portion 9 is a movable portion that mechanically connects the connector grip portion 10 and the insertion / extraction jig portion 2.
  • the second movable portion 9 causes the outer shape of the test connector 7 to come into contact with the outer shape of the electric appliance mounting connector 6, thereby causing the electric appliance substrate.
  • the position of the connector gripping portion 10 can be slightly displaced so as to match the mounting position of the electric appliance mounting connector 6 with respect to 5.
  • the second movable portion 9 can absorb the misalignment of the electric appliance board 5 when the mounting position of the electric appliance board 5 mounted on the electric appliance 300 with respect to the electric appliance exterior portion 4 is deviated within the tolerance. it can.
  • FIG. 4 is a schematic cross-sectional view showing a first example of the first movable portion 8 included in the connector insertion / extraction jig 200 according to the first embodiment.
  • FIG. 5 is a schematic cross-sectional view showing a second example of the first movable portion 8 included in the connector insertion / extraction jig 200 according to the first embodiment.
  • FIG. 6 is a schematic cross-sectional view showing a third example of the first movable portion 8 included in the connector insertion / extraction jig 200 according to the first embodiment.
  • the structure is symmetrical to the central axis for the sake of simplification of the structure, but the structure is not limited to these in actual application.
  • the first movable portion 8 includes a test connector fixing portion 20 and a spring 21.
  • the first movable portion 8 shown in FIG. 4 fixes the test connector 7 to the test connector fixing portion 20 and supports the periphery of the test connector fixing portion 20 with a spring 21 to support the test connector 7 and the test.
  • the connector fixing portion 20 is floated in the air.
  • the first movable portion 8 has a structure in which, when an external force is applied to the test connector 7, the test connector 7 and the test connector fixing portion 20 operate minutely by a gap between the test connector 7 and the connector grip portion 10. When no external force is applied to the test connector 7, the test connector 7 and the test connector fixing portion 20 are held in the center of the movable region by the spring 21.
  • the spring 21 a leaf spring, a coiled spring, or the like can be used.
  • the first movable portion 8 may use an air cylinder, a hydraulic damper, an electromagnet, a magnetic fluid, or the like instead of the spring 21.
  • the test connector fixing portion 20 and the spring 21 may cover the entire circumference of the test connector 7 or may partially cover the test connector fixing portion 20 and the spring 21.
  • the first movable portion 8 includes an elastic material 22.
  • the test connector 7 and the connector grip portion 10 are mechanically and directly connected by the elastic material 22.
  • the first movable portion 8 has a structure in which, when an external force is applied to the test connector 7, the test connector 7 is slightly operated by the elastic force of the elastic material 22 by the gap between the test connector 7 and the connector grip portion 10.
  • the elastic material 22 it is preferable to use a material having a large elastic limit such as silicone rubber.
  • the elastic material 22 may cover the entire circumference of the test connector 7 or may partially cover the elastic material 22.
  • the first movable portion 8 includes a spring 21, a test connector fixing portion 23, and a ball seat portion 24.
  • the first movable portion 8 shown in FIG. 6 supports the test connector fixing portion 23 that supports the hollow spherical seat portion 24 that fixes the test connector 7 by a spring 21 between the connector grip portion 10 and the test connector fixing portion 23.
  • the circumference of the test connector 7 is supported by the spring 21.
  • the first movable portion 8 has a structure in which, when an external force is applied to the test connector 7, the test connector 7 and the test connector fixing portion 23 operate minutely by a gap between the test connector 7 and the connector grip portion 10.
  • the test connector 7 and the ball seat 24 are held in the center of the movable region by the spring 21.
  • the spring 21 a leaf spring, a coiled spring, or the like can be used.
  • the first movable portion 8 may use an air cylinder, a hydraulic damper, an electromagnet, a magnetic fluid, or the like instead of the spring 21.
  • the spring 21 and the test connector fixing portion 23 may cover the entire circumference of the test connector 7 or the ball seat portion 24, or may partially cover the spring 21 and the test connector fixing portion 23.
  • the configuration of the first movable portion 8 has been described, it can also be applied to the second movable portion 9.
  • the connector grip portion 10 is replaced with the insertion / extraction jig portion 2, and the test connector 7 is replaced with the connector grip portion 10, so that the second movable portion 9 has the same configuration. Applicable.
  • FIG. 7 is a flowchart showing an operation in which the test apparatus 100 according to the first embodiment performs an electrical performance test.
  • the electric appliance 300 is carried into the exterior grip portion 1 of the test apparatus 100 (step S1).
  • the electric appliance 300 may be carried into the exterior grip portion 1 by an external transfer device (not shown), or may be carried into the exterior grip portion 1 by a manual worker or the like.
  • the exterior grip portion 1 grips the electric appliance exterior portion 4 of the electric appliance 300 to position the electric appliance 300.
  • the control unit 101 detects that the electric appliance 300 carried into the exterior grip unit 1 is fixed at a specified position (step S2).
  • the control unit 101 can detect that the exterior grip portion 1 is fixed by using a fixed camera, a pressure sensor, a laser detector, or the like (not shown).
  • the drive unit 3 moves the insertion / extraction jig 2 in the first direction to fit the plurality of test connectors 7 into the plurality of electric appliance mounting connectors 6 of the electric appliance 300.
  • the control unit 101 operates the drive unit 3 of the connector insertion / extraction jig 200 via the power unit 102, and makes the test connector 7 the electric appliance. Bring it closer to the 300 appliance mounting connector 6.
  • the connector insertion / extraction jig 200 uses the first movable portion 8 and the second movable portion 9 to follow the outer shape of the electric appliance mounting connector 6 and to follow the outer shape of the electric appliance mounting connector 6.
  • the test connector 7 is inserted into the electric appliance mounting connector 6 (step S3).
  • the connector insertion / extraction jig 200 simultaneously fits the plurality of test connectors 7 into the plurality of electric appliance mounting connectors 6.
  • the control unit 101 can confirm that the connectors are securely fitted to each other by using a fixed camera, a pressure sensor, a laser detector, or the like (not shown).
  • the control unit 101 sends a first electric signal capable of operating the electric appliance 300 to the electric appliance 300 via the test connector 7 and starts an electric performance test (step S4).
  • the control unit 101 acquires a second electric signal transmitted by the electric appliance 300 when it receives the first electric signal, and inspects the second electric signal to carry out an electric performance test.
  • the control unit 101 repeatedly executes the transmission of the first electric signal and the inspection of the second electric signal according to the items of the electric performance test.
  • the control unit 101 can automatically send out the first electric signal and inspect the second electric signal.
  • the drive unit 3 moves the insertion / extraction jig 2 in the second direction to connect the plurality of test connectors 7 and the plurality of electric appliance mounting connectors 6.
  • the control unit 101 operates the drive unit 3 of the connector insertion / extraction jig 200 via the power unit 102 to separate the test connector 7 and the electric appliance mounting connector 6 of the electric appliance 300. That is, the control unit 101 removes the test connector 7 from the electric appliance mounting connector 6 of the electric appliance 300 (step S6).
  • the control unit 101 notifies the external transfer device or the operator that the electrical performance test has been completed (step S7).
  • the control unit 101 notifies by an electric signal in a format that can be received by the external transport device when the notification partner is an external transport device, and when the notification partner is an operator, light, sound, etc., that is, visual and auditory senses. Notify with information such as.
  • the electric appliance 300 is carried out from the exterior grip portion 1 (step S8).
  • the electric appliance 300 may be carried out from the exterior grip portion 1 by an external transport device, or may be carried out from the exterior grip portion 1 by a manual worker or the like.
  • test device 100 can automate the electrical performance test from the time the electric appliance 300 is carried in to the time it is carried out without human intervention.
  • the power unit 102 is a pneumatic source when the drive unit 3 uses a pneumatic cylinder, and is a power source and a control device for the servo motor when the drive unit 3 uses a servomotor.
  • the connector insertion / extraction jig 200 is realized by the components shown in FIGS. 2 to 6 as described above.
  • the control unit 101 is realized by a processing circuit.
  • the processing circuit may be a processor and memory for executing a program stored in the memory, or may be dedicated hardware.
  • FIG. 8 is a diagram showing an example in which the processing circuit included in the test apparatus 100 according to the first embodiment is configured by a processor and a memory.
  • the processing circuit is composed of the processor 91 and the memory 92, each function of the processing circuit of the test apparatus 100 is realized by software, firmware, or a combination of software and firmware.
  • the software or firmware is written as a program and stored in the memory 92.
  • each function is realized by the processor 91 reading and executing the program stored in the memory 92. That is, the processing circuit includes a memory 92 for storing a program in which the processing of the test apparatus 100 is eventually executed. It can also be said that these programs cause a computer to execute the procedures and methods of the test apparatus 100.
  • the processor 91 may be a CPU (Central Processing Unit), a processing device, an arithmetic unit, a microprocessor, a microcomputer, a DSP (Digital Signal Processor), or the like.
  • the memory 92 includes, for example, non-volatile or volatile such as RAM (Random Access Memory), ROM (Read Only Memory), flash memory, EPROM (Erasable Programmable ROM), and EEPROM (registered trademark) (Electrically EPROM).
  • RAM Random Access Memory
  • ROM Read Only Memory
  • flash memory e.g., EPROM (Erasable Programmable ROM), and EEPROM (registered trademark) (Electrically EPROM).
  • Semiconductor memory magnetic disk, flexible disk, optical disk, compact disk, mini disk, DVD (Digital Versatile Disc), etc. are applicable.
  • FIG. 9 is a diagram showing an example in which the processing circuit included in the test apparatus 100 according to the first embodiment is configured by dedicated hardware.
  • the processing circuit is composed of dedicated hardware
  • the processing circuit 93 shown in FIG. 9 includes, for example, a single circuit, a composite circuit, a programmed processor, a parallel programmed processor, an ASIC (Application Specific Integrated Circuit), and the like. FPGA (Field Programmable Gate Array) or a combination of these is applicable.
  • Each function of the test apparatus 100 may be realized by the processing circuit 93 for each function, or each function may be collectively realized by the processing circuit 93.
  • the control unit 101 is an information processing device, and is actually a general personal computer, a personal computer connected to an electric signal interface, a sequencer, a computer composed of a VME (Versa Module Eurocard) bus, a microcomputer, and the like. Can be used.
  • VME Very Module Eurocard
  • the test device 100 fixes the electric appliance 300 to the exterior grip portion 1 of the connector insertion / extraction jig 200, and attaches the electric appliance 300 to the electric appliance mounting connector 6 mounted on the electric appliance 300.
  • the test connector 7 of the connector insertion / removal jig 200 is fitted to perform an electrical performance test, and after the electrical performance test is completed, the test connector 7 is removed from the electric appliance mounting connector 6.
  • the test device 100 is not affected by the displacement due to the mounting tolerance of the electric appliance mounting connector 6 mounted on the electric appliance 300 by the first movable portion 8 and the second movable portion 9 included in the insertion / extraction jig portion 2.
  • a plurality of test connectors 7 included in the insertion / extraction jig 2 can be fitted at the same time.
  • the test device 100 does not cause a fitting failure due to a misalignment of the assembly tolerance of the electric appliance mounting connector 6 and the electric appliance substrate 5 with respect to the electric appliance exterior portion 4, and the electric appliance 300 includes a plurality of electric appliances.
  • the instrument mounting connector 6 and the plurality of test connectors 7 can be easily and securely fitted.
  • the test apparatus 100 can carry out an electric performance test of the electric appliance 300 unattended without human intervention. Since the test apparatus 100 can carry out an electric performance test of the electric appliance 300 unattended, it is possible to provide a production system capable of producing the electric appliance 300 for 24 hours. Further, since the test apparatus 100 can perform the electric performance test of the electric appliance 300 unattended, it is possible to provide the electric appliance 300 of stable quality without being affected by a defect caused by an operator or the like.
  • Embodiment 2 In the second embodiment, a method of more reliably fitting the plurality of electric appliance mounting connectors 6 and the test connector 7 included in the electric appliance 300 in the test apparatus 100 will be described. A part different from the first embodiment will be described.
  • FIG. 10 is a schematic cross-sectional view of the connector insertion / extraction jig 200a according to the second embodiment as viewed from the front direction.
  • the connector insertion / extraction jig 200a is obtained by deleting the exterior grip portion 1 and adding the exterior grip portion 1a, the positioning pin 31, and the insertion guide 32 to the connector insertion / extraction jig 200 of the first embodiment.
  • the configuration of the test apparatus of the second embodiment is such that the connector insertion / extraction jig 200 is replaced with the connector insertion / extraction jig 200a with respect to the test apparatus 100 of the first embodiment shown in FIG. It is a thing.
  • the exterior grip portion 1a is provided with a hole into which the positioning pin 31 can be inserted.
  • the exterior grip portion 1a has other features similar to those of the exterior grip portion 1 of the first embodiment.
  • the positioning pin 31 is a columnar pin provided in the lower part of the insertion / extraction jig 2 and having an arbitrary shape in the plane direction.
  • the shape of the positioning pin 31 is, for example, a cylinder or a cone if it is circular in the plane direction, and a quadrangular prism or a square thruster if it is square in the plane direction.
  • the positioning pin 31 is inserted into a hole into which the positioning pin 31 provided in the exterior grip portion 1a can be inserted.
  • the connector insertion / extraction jig 200a can accurately and roughly adjust the position of the insertion / extraction jig 2 with respect to the exterior grip portion 1a.
  • it is desirable that the portion where the positioning pin 31 and the hole provided in the exterior grip portion 1a first come into contact with each other is provided with an inclined shape such as by performing C chamfering.
  • the insertion guide 32 is a guide having an inclined shape inside provided at the lower part of the connector grip portion 10.
  • the insertion guide 32 applies an external force to the connector grip 10 along the outer shape of the electrical appliance exterior 4.
  • the second movable portion 9 can displace the position of the connector grip portion 10.
  • the connector insertion / extraction jig 200a can accurately finely adjust the positions of the electric appliance exterior portion 4 and the connector grip portion 10 before the test connector 7 comes into contact with the electric appliance mounting connector 6.
  • the connector insertion / extraction jig 200a is provided with the positioning pin 31 and the insertion guide 32, so that the connector insertion / extraction jig 200a has higher accuracy than the connector insertion / extraction jig 200 of the first embodiment.
  • the test connector 7 can be inserted into the electric appliance mounting connector 6.
  • Embodiment 3 the assembly line 400 including the test apparatus 100 used for manufacturing the electric appliance 300 will be described.
  • the test device 100 is the test device 100 of the first embodiment including the connector insertion / extraction jig 200, or the test device 100 of the second embodiment including the connector insertion / removal jig 200a.
  • FIG. 11 is a diagram showing a configuration example of an assembly line 400 of the electric appliance 300 according to the third embodiment.
  • the assembly line 400 includes a test device 100, a board mounting device 401, an exterior mounting device 402, a marking device 403, a packing device 404, and a transport device 405.
  • the board mounting device 401 mounts the electric appliance board 5 supplied from the outside to the electric appliance exterior portion 4 supplied from the outside.
  • the test device 100 inspects the electric appliance exterior 4 to which the electric appliance substrate 5 is attached, that is, the electric appliance 300 in the state shown in FIG.
  • the exterior mounting device 402 attaches an exterior supplied from the outside to the electrical appliance exterior portion 4 for the purpose of protecting or covering the electrical appliance substrate 5.
  • the engraving device 403 engraves a symbol, a character string, a figure of a product design, or the like for expressing a number for identifying a product on an electric appliance exterior portion 4 supplied from the outside.
  • the packing device 404 packs the electric appliance 300 that has been assembled and tested and is supplied from the outside in a form of shipping.
  • the transport device 405 transports the electric appliance 300 in the assembly process between the devices.
  • a mechanical mechanism such as a robot arm or a conveyor can be used for the transfer device 405.
  • the assembly line 400 can produce the electric appliance 300 in a ready-to-ship state for 24 hours without human intervention. Further, the assembly line 400 can provide the electric appliance 300 of stable quality without being affected by a defect caused by an operator or the like.
  • test device 100 is provided with the transfer device 405 sandwiched between the board mounting device 401 and the exterior mounting device 402 in the assembly line 400
  • the present invention is not limited to this.
  • the test device 100 is provided with the transfer device 405 sandwiched between the exterior mounting device 402 and the marking device 403, or between the marking device 403 and the packing device 404, and the electric appliance 300 is inspected. May be good.
  • the configuration shown in the above-described embodiment shows an example of the content of the present invention, can be combined with another known technique, and is one of the configurations without departing from the gist of the present invention. It is also possible to omit or change the part.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Testing Electric Properties And Detecting Electric Faults (AREA)
  • Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
  • Tests Of Electronic Circuits (AREA)

Abstract

Provided is a testing apparatus (100) that can be easily and reliably mated with a plurality of connectors of an electric device (300). The testing apparatus (100), which has a plurality of second connectors that mate with a plurality of first connectors of the electric device (300), is provided with: a connector inserting/removing jig (200) including a connector holding portion holding the plurality of second connectors, an inserting/removing jig portion holding the connector holding portion, an exterior holding portion for holding the electric device (300), and a drive portion capable of moving the inserting/removing jig portion in a first direction and an opposite, second direction; a power portion (102) for supplying power to the drive portion; and a control portion (101) which controls the power portion (102) to operate the drive portion to cause the plurality of second connectors to mate with the plurality of first connectors so as to electrically connect the electric device (300), delivers a first electric signal to the electric device (300) via the plurality of second connectors, and acquires and examines a second electric signal delivered from the electric device (300).

Description

試験装置、試験方法および組立ラインTest equipment, test method and assembly line
 本発明は、電気器具の電気性能試験を実施する試験装置、試験方法および組立ラインに関する。 The present invention relates to a test device, a test method, and an assembly line for performing an electrical performance test of an electric appliance.
 コネクタとは、電線と電線、または電線と電気器具とを接続するための部品であり、外部との電気的接続を必要とする電気器具には必ず搭載されている部品である。コネクタの種類は複数存在するが、電気器具に広く用いられるコネクタとして汎用的な通信規格であるUSB(Universal Serial Bus)、またはEthernet(登録商標)、ISDN(Integrated Services Digital Network)などのケーブルを接続するために用いられるモジュラープラグの規格であるRJ(Registered Jack)-45などが挙げられる。 A connector is a component for connecting an electric wire to an electric wire or an electric wire to an electric appliance, and is a component that is always installed in an electric appliance that requires an electrical connection with the outside. There are multiple types of connectors, but cables such as USB (Universal Serial Bus), which is a general-purpose communication standard widely used for electrical appliances, Ethernet (registered trademark), and ISDN (Integrated Services Digital Network) are connected. RJ (Registered Jack) -45, which is a standard for modular plugs used for this purpose, can be mentioned.
 電気器具の電気性能試験を実施するためには試験装置と電気器具とを電気的に接続させる必要があるが、電気器具の多機能化に伴い、電気器具に搭載されるコネクタの数および種類は増加する傾向にある。コネクタの数の増加に伴い、試験装置と電気器具とを電気的に接続させる際、人手によってコネクタを挿抜する方法は、作業時間が増加し、生産効率が低下する。また、コネクタの挿入量不十分による試験装置と電気器具との電気的接触不良、コネクタの誤挿入などによって、本来試験に合格すべき電気器具が不良と判断される場合がある。複数のコネクタを簡便かつ確実に嵌合して電気的に接続する方法が、電気性能試験の作業効率化に求められている。 In order to carry out an electrical performance test of an electric appliance, it is necessary to electrically connect the test device and the electric appliance. It tends to increase. As the number of connectors increases, the method of manually inserting and removing the connectors when electrically connecting the test device and the electric appliance increases the working time and reduces the production efficiency. In addition, an electric appliance that should originally pass the test may be judged to be defective due to poor electrical contact between the test device and the electric appliance due to insufficient insertion amount of the connector, incorrect insertion of the connector, and the like. A method of easily and surely fitting a plurality of connectors and electrically connecting them is required to improve the work efficiency of an electrical performance test.
 特許文献1には、複数のコネクタが取り付けられた連動フレーム、および連動フレームを動作させる操作レバーからなるコネクタ同時挿入機構を備え、操作レバーを操作することで、カードが有する複数のコネクタと連動フレームに取り付けられた複数のコネクタとを同時に嵌合させる技術が開示されている。 Patent Document 1 includes an interlocking frame to which a plurality of connectors are attached, and a connector simultaneous insertion mechanism including an operation lever for operating the interlocking frame. By operating the operation lever, a plurality of connectors of the card and the interlocking frame are provided. A technique for simultaneously fitting a plurality of connectors attached to a device is disclosed.
特開2001-244033号公報Japanese Unexamined Patent Publication No. 2001-244033
 しかしながら、特許文献1に記載の技術によれば、コネクタ同時挿入機構は、電気器具で使用されることから、頻繁に操作されることは想定されていない。製品組み立てラインで使用される試験装置は、大量生産される電気器具を対象にして数十秒間隔でコネクタを挿抜する必要がある。そのため、特許文献1に記載のコネクタ同時挿入機構を試験装置に適用しても、劣化が早く耐久性が低い、という問題があった。また、特許文献1に記載の技術によれば、コネクタ同時挿入機構は、連動フレームの挿抜穴に各コネクタの外部に設けられたピンを嵌め込むことで複数のコネクタの動きを連動させる構成である。そのため、各コネクタにおいてがたつきが生じる可能性がある、という問題があった。 However, according to the technique described in Patent Document 1, since the connector simultaneous insertion mechanism is used in electric appliances, it is not assumed that it is frequently operated. The test equipment used in the product assembly line requires the connector to be inserted and removed at intervals of several tens of seconds for mass-produced electric appliances. Therefore, even if the connector simultaneous insertion mechanism described in Patent Document 1 is applied to the test apparatus, there is a problem that the deterioration is fast and the durability is low. Further, according to the technique described in Patent Document 1, the connector simultaneous insertion mechanism has a configuration in which the movements of a plurality of connectors are interlocked by fitting pins provided outside each connector into the insertion / extraction holes of the interlocking frame. .. Therefore, there is a problem that rattling may occur in each connector.
 本発明は、上記に鑑みてなされたものであって、電気器具が備える複数のコネクタと簡便かつ確実に嵌合可能な試験装置を得ることを目的とする。 The present invention has been made in view of the above, and an object of the present invention is to obtain a test device that can be easily and surely fitted with a plurality of connectors included in an electric appliance.
 上述した課題を解決し、目的を達成するために、本発明は、電気器具が有する複数の第1のコネクタに嵌合する複数の第2のコネクタを有する試験装置である。試験装置は、複数の第2のコネクタの各々を把持するコネクタ把持部、コネクタ把持部を把持する挿抜冶具部、電気器具の外装を把持して電気器具の位置決めをする外装把持部、および、挿抜冶具部を外装把持部の方向である第1の方向および第1の方向と反対方向である第2の方向に移動可能な駆動部、を備えるコネクタ挿抜冶具を備える。また、試験装置は、駆動部に動力を供給する動力部と、電気器具が外装把持部に搬入されると、動力部を制御して駆動部を動作させ、複数の第2のコネクタと複数の第1のコネクタとを嵌合させて電気器具と電気的に接続し、電気器具に対して、複数の第2のコネクタを介して、電気性能試験を行うための第1の電気信号を送出し、電気器具から送出される第2の電気信号を取得して検査する制御部と、を備えることを特徴とする。 In order to solve the above-mentioned problems and achieve the object, the present invention is a test apparatus having a plurality of second connectors that are fitted to a plurality of first connectors of an electric appliance. The test device includes a connector grip portion that grips each of the plurality of second connectors, an insertion / extraction jig portion that grips the connector grip portion, an exterior grip portion that grips the exterior of the electric appliance to position the electric appliance, and an insertion / extraction. The connector insertion / removal jig is provided with a drive unit that can move the jig unit in a first direction that is the direction of the exterior grip portion and a second direction that is opposite to the first direction. Further, the test device has a power unit that supplies power to the drive unit, and when the electric appliance is carried into the exterior grip portion, the test device controls the power unit to operate the drive unit, and has a plurality of second connectors and a plurality of. The first connector is fitted and electrically connected to the electric appliance, and a first electric signal for performing an electric performance test is sent to the electric appliance through a plurality of second connectors. It is characterized by including a control unit that acquires and inspects a second electric signal transmitted from the electric appliance.
 本発明によれば、試験装置は、電気器具が備える複数のコネクタと簡便かつ確実に嵌合できる、という効果を奏する。 According to the present invention, the test apparatus has an effect that it can be easily and surely fitted to a plurality of connectors included in an electric appliance.
実施の形態1に係る試験装置の構成例を示す図The figure which shows the structural example of the test apparatus which concerns on Embodiment 1. 実施の形態1に係るコネクタ挿抜冶具を正面方向から見た概略断面図Schematic sectional view of the connector insertion / extraction jig according to the first embodiment as viewed from the front direction. 実施の形態1に係るコネクタ挿抜冶具の全体を図2に示すA-A方向に見た概略断面図Schematic cross-sectional view of the entire connector insertion / extraction jig according to the first embodiment as viewed in the AA direction shown in FIG. 実施の形態1に係るコネクタ挿抜冶具が備える第1の可動部の第1の例を示す概略断面図Schematic cross-sectional view showing a first example of a first movable portion included in the connector insertion / extraction jig according to the first embodiment. 実施の形態1に係るコネクタ挿抜冶具が備える第1の可動部の第2の例を示す概略断面図Schematic cross-sectional view showing a second example of the first movable portion included in the connector insertion / extraction jig according to the first embodiment. 実施の形態1に係るコネクタ挿抜冶具が備える第1の可動部の第3の例を示す概略断面図Schematic cross-sectional view showing a third example of the first movable portion included in the connector insertion / extraction jig according to the first embodiment. 実施の形態1に係る試験装置が電気性能試験を実施する動作を示すフローチャートA flowchart showing an operation in which the test apparatus according to the first embodiment performs an electrical performance test. 実施の形態1に係る試験装置が備える処理回路をプロセッサおよびメモリで構成する場合の例を示す図The figure which shows the example of the case where the processing circuit included in the test apparatus which concerns on Embodiment 1 is configured by a processor and a memory. 実施の形態1に係る試験装置が備える処理回路を専用のハードウェアで構成する場合の例を示す図The figure which shows the example in the case where the processing circuit provided in the test apparatus which concerns on Embodiment 1 is configured by exclusive hardware. 実施の形態2に係るコネクタ挿抜冶具を正面方向から見た概略断面図Schematic cross-sectional view of the connector insertion / extraction jig according to the second embodiment as viewed from the front direction. 実施の形態3に係る電気器具の組立ラインの構成例を示す図The figure which shows the structural example of the assembly line of the electric appliance which concerns on Embodiment 3.
 以下に、本発明の実施の形態に係る試験装置、試験方法および組立ラインを図面に基づいて詳細に説明する。なお、この実施の形態によりこの発明が限定されるものではない。 The test apparatus, test method, and assembly line according to the embodiment of the present invention will be described in detail below with reference to the drawings. The present invention is not limited to this embodiment.
実施の形態1.
 図1は、本発明の実施の形態1に係る試験装置100の構成例を示す図である。試験装置100は、電気器具300の電気性能を検査する装置である。試験装置100は、制御部101と、動力部102と、コネクタ挿抜冶具200と、を備える。試験装置100は、電気器具300に対して性能試験用の電気信号を送出し、電気信号を受け取った電気器具300から送出される電気信号を検出し、電気器具300が規定された性能を満たしているか否かを検査する。
Embodiment 1.
FIG. 1 is a diagram showing a configuration example of the test apparatus 100 according to the first embodiment of the present invention. The test device 100 is a device for inspecting the electrical performance of the electric appliance 300. The test device 100 includes a control unit 101, a power unit 102, and a connector insertion / extraction jig 200. The test device 100 sends an electric signal for a performance test to the electric appliance 300, detects an electric signal sent from the electric appliance 300 that receives the electric signal, and the electric appliance 300 satisfies the specified performance. Check if it is.
 制御部101は、電気器具300が規定された性能を満たしているか否かを検査する。制御部101は、電気器具300に対して電気器具300を動作させることができる電気信号を送出する機能と、電気器具300が送出する電気信号を検出し、検査する機能を有する電気信号の制御装置である。 The control unit 101 inspects whether or not the electric appliance 300 satisfies the specified performance. The control unit 101 is an electric signal control device having a function of transmitting an electric signal capable of operating the electric appliance 300 to the electric appliance 300 and a function of detecting and inspecting the electric signal transmitted by the electric appliance 300. Is.
 動力部102は、制御部101の制御によって、コネクタ挿抜冶具200が備える後述する駆動部3に動力を供給し、駆動部3を動作させる。動力部102は、例えば、駆動部3が空圧シリンダーを用いる場合は空圧源であり、駆動部3がサーボモータを用いる場合は電力源およびサーボモータの制御装置である。 The power unit 102 supplies power to the drive unit 3 described later included in the connector insertion / extraction jig 200 under the control of the control unit 101 to operate the drive unit 3. The power unit 102 is, for example, a pneumatic source when the drive unit 3 uses a pneumatic cylinder, and a power source and a control device for the servo motor when the drive unit 3 uses a servomotor.
 電気器具300は、電気を熱源または動力源として利用する器具であり、ここでは、外部と電気信号をやり取りする機能を持つ製品とする。電気器具300は、少なくとも1つ以上の後述する電気器具基板5、および少なくとも1つ以上の後述する電気器具搭載コネクタ6を備える。電気器具300は、電気器具搭載コネクタ6を介して外部と電気信号のやり取りを行う。電気器具300は、外装の1つの面または複数の面に電気器具搭載コネクタ6を有する。 The electric appliance 300 is an appliance that uses electricity as a heat source or a power source, and here, it is a product having a function of exchanging electric signals with the outside. The electric appliance 300 includes at least one electric appliance board 5 described later, and at least one or more electric appliance mounting connectors 6 described later. The electric appliance 300 exchanges electric signals with the outside through the electric appliance mounting connector 6. The electric appliance 300 has an electric appliance mounting connector 6 on one surface or a plurality of surfaces of the exterior.
 図2は、実施の形態1に係るコネクタ挿抜冶具200を正面方向から見た概略断面図である。また、図3は、実施の形態1に係るコネクタ挿抜冶具200の全体を図2に示すA-A方向に見た概略断面図である。コネクタ挿抜冶具200は、外装把持部1と、挿抜冶具部2と、駆動部3と、試験用コネクタ7と、第1の可動部8と、第2の可動部9と、コネクタ把持部10と、を備える。電気器具300は、電気器具外装部4と、電気器具基板5と、電気器具搭載コネクタ6と、を備える。 FIG. 2 is a schematic cross-sectional view of the connector insertion / extraction jig 200 according to the first embodiment as viewed from the front direction. Further, FIG. 3 is a schematic cross-sectional view of the entire connector insertion / extraction jig 200 according to the first embodiment as viewed in the direction AA shown in FIG. The connector insertion / extraction jig 200 includes an exterior grip portion 1, an insertion / extraction jig portion 2, a drive portion 3, a test connector 7, a first movable portion 8, a second movable portion 9, and a connector grip portion 10. , Equipped with. The electric appliance 300 includes an electric appliance exterior portion 4, an electric appliance substrate 5, and an electric appliance mounting connector 6.
 電気器具外装部4は、電気器具300を構成する部品を組み立てる基準となる筐体などの部品である。電気器具外装部4は、剛性の高いものが望ましい。電気器具外装部4としては、例えば、鉄アルミといった金属、または、外形を把持するのに必要な力に耐えうるような一定以上の剛性を有する樹脂、セラミックなどを用いることができる。 The electric appliance exterior part 4 is a part such as a housing that serves as a reference for assembling the parts constituting the electric appliance 300. It is desirable that the electric appliance exterior portion 4 has high rigidity. As the electric appliance exterior portion 4, for example, a metal such as iron-aluminum, or a resin or ceramic having a certain degree of rigidity or more that can withstand the force required to grip the outer shape can be used.
 電気器具基板5は、電気器具300が備えるべき機能を実現するための電気回路を備える基板である。電気器具基板5は、電気器具外装部4に固定される。ここで、電気器具基板5を電気器具外装部4に固定する方法については、ねじ止め、はめ込み、接着などを用いることができる。 The electric appliance board 5 is a board provided with an electric circuit for realizing the functions that the electric appliance 300 should have. The electric appliance board 5 is fixed to the electric appliance exterior portion 4. Here, as a method of fixing the electric appliance substrate 5 to the electric appliance exterior portion 4, screwing, fitting, adhesion, or the like can be used.
 電気器具搭載コネクタ6は、電気器具300が外部からの電気信号を入力する、または電気器具300から外部へ電気信号を出力するためのインタフェースである。電気器具300は、少なくとも1つ以上の電気器具搭載コネクタ6を有する。ここで、電気器具搭載コネクタ6は、一般的なコネクタが体外に勘合するオスとメスとで構成されるのに対して、オスまたはメスのどちらか一方を示す。以降の説明において、電気器具搭載コネクタ6を第1のコネクタと称することがある。 The electric appliance mounting connector 6 is an interface for the electric appliance 300 to input an electric signal from the outside or to output an electric signal from the electric appliance 300 to the outside. The electric appliance 300 has at least one or more electric appliance mounting connectors 6. Here, the electric appliance mounting connector 6 is composed of a male and a female that fit into the outside of the body, whereas the general connector shows either a male or a female. In the following description, the electric appliance mounting connector 6 may be referred to as a first connector.
 コネクタ挿抜冶具200は、試験装置100に備え付けられており、電気器具300に対して試験装置100の制御部101と電気的に接続することを目的とする冶具である。コネクタ挿抜冶具200は、電気的な接続の方法として、コネクタ挿抜冶具200に備え付けられた試験用コネクタ7と電気器具300に備え付けられた電気器具搭載コネクタ6とを嵌合させる。 The connector insertion / extraction jig 200 is provided in the test device 100, and is a jig for the purpose of electrically connecting the electric appliance 300 to the control unit 101 of the test device 100. As a method of electrical connection, the connector insertion / extraction jig 200 fits the test connector 7 provided in the connector insertion / extraction jig 200 and the electric appliance mounting connector 6 provided in the electric appliance 300.
 外装把持部1は、電気器具300の電気器具外装部4を把持することで、コネクタ挿抜冶具200に対する電気器具300の位置決めおよび固定を行う。外装把持部1は、図2および図3において、電気器具300の電気器具外装部4の底面および側面4方向を囲うようにして電気器具300を固定しているが、固定方法はこれに限定されない。試験装置100による電気性能試験中に電気器具300が外装把持部1の規定された位置に配置され、電気性能試験終了まで電気器具300を配置された位置に固定できるのであれば、外装把持部1での電気器具300の固定方法は問わない。例えば、固定用のガイドが電気器具外装部4に設けられている場合に位置決めピンで電気器具300を固定する方法、外装把持部1に吸着コレットを設けて空気の吸引によって電気器具300を固定する方法、6軸ロボットアームで電気器具300を把持して固定する方法などを用いることができる。 The exterior grip portion 1 grips the electric appliance exterior portion 4 of the electric appliance 300 to position and fix the electric appliance 300 to the connector insertion / extraction jig 200. In FIGS. 2 and 3, the exterior grip portion 1 fixes the electric appliance 300 so as to surround the bottom surface and the side surface 4 directions of the electric appliance exterior portion 4 of the electric appliance 300, but the fixing method is not limited to this. .. If the electric appliance 300 is arranged at the specified position of the exterior grip portion 1 during the electric performance test by the test device 100 and the electric appliance 300 can be fixed at the arranged position until the end of the electric performance test, the exterior grip portion 1 The method of fixing the electric appliance 300 in the above does not matter. For example, a method of fixing the electric appliance 300 with a positioning pin when a fixing guide is provided on the outer portion 4 of the electric appliance, or providing a suction collet on the outer grip portion 1 to fix the electric appliance 300 by suctioning air. A method, a method of gripping and fixing the electric appliance 300 with a 6-axis robot arm, and the like can be used.
 挿抜冶具部2は、第2の可動部9を介してコネクタ把持部10を把持する。挿抜冶具部2は、コネクタ把持部10を、外装把持部1に対して位置決めして移動させる。挿抜冶具部2は、駆動部3が動作することで、外装把持部1に固定された電気器具300が有する電気器具搭載コネクタ6に対して、コネクタ把持部10に把持された試験用コネクタ7を挿入または抜去する。 The insertion / extraction jig 2 grips the connector grip portion 10 via the second movable portion 9. The insertion / extraction jig 2 positions and moves the connector grip portion 10 with respect to the exterior grip portion 1. The insertion / extraction jig 2 has a test connector 7 gripped by the connector grip 10 with respect to the electric appliance mounting connector 6 of the electric appliance 300 fixed to the exterior grip 1 by the operation of the drive unit 3. Insert or remove.
 駆動部3は、制御部101の制御によって動力部102から動力が供給されると、挿抜冶具部2を、外装把持部1の方向である第1の方向、または第1の方向と反対方向である第2の方向に移動する。駆動部3は、挿抜冶具部2と外装把持部1との相対位置を変え、挿抜冶具部2と外装把持部1とを機械的に連結または分離させる。すなわち、駆動部3は、試験用コネクタ7を第1の方向に移動させて電気器具搭載コネクタ6に嵌合させる。または、駆動部3は、試験用コネクタ7を第2の方向に移動させて電気器具搭載コネクタ6から分離させる。駆動部3としては、例えば、空圧または油圧のシリンダー、サーボモータ、ステッピングモータ、6軸のロボットハンドなどを用いることができる。コネクタ挿抜冶具200は、図2および図3において、駆動部3を片側1カ所の合計2カ所で備えているが、駆動部3を3カ所以上で備えてもよい。コネクタ挿抜冶具200では、駆動部3によって挿抜冶具部2と外装把持部1との位置決めの粗調整がされるものとする。 When power is supplied from the power unit 102 under the control of the control unit 101, the drive unit 3 shifts the insertion / extraction jig 2 in the first direction, which is the direction of the exterior grip portion 1, or in a direction opposite to the first direction. Move in a second direction. The drive unit 3 changes the relative position between the insertion / extraction jig 2 and the exterior grip portion 1, and mechanically connects or separates the insertion / extraction jig 2 and the exterior grip portion 1. That is, the drive unit 3 moves the test connector 7 in the first direction and fits the test connector 6 into the electric appliance mounting connector 6. Alternatively, the drive unit 3 moves the test connector 7 in the second direction to separate it from the electric appliance mounting connector 6. As the drive unit 3, for example, a pneumatic or hydraulic cylinder, a servomotor, a stepping motor, a 6-axis robot hand, or the like can be used. In FIGS. 2 and 3, the connector insertion / extraction jig 200 includes the drive unit 3 at one location on each side, for a total of two locations, but the drive unit 3 may be provided at three or more locations. In the connector insertion / extraction jig 200, it is assumed that the drive unit 3 roughly adjusts the positioning of the insertion / extraction jig 2 and the exterior grip portion 1.
 試験用コネクタ7は、電気器具搭載コネクタ6と対となり嵌合可能なコネクタである。試験用コネクタ7は、電気器具搭載コネクタ6と試験用コネクタ7とが嵌合している際、電気器具300と制御部101とが電気的に接続されるよう、制御部101に電気的に接続されている。試験用コネクタ7には、量産品である廉価なコネクタ、専用に設計された高耐久なコネクタ、試験用プローブなどを用いることができる。以降の説明において、試験用コネクタ7を第2のコネクタと称することがある。 The test connector 7 is a connector that can be fitted as a pair with the electric appliance mounting connector 6. The test connector 7 is electrically connected to the control unit 101 so that the electric appliance 300 and the control unit 101 are electrically connected when the electric appliance mounting connector 6 and the test connector 7 are fitted. Has been done. As the test connector 7, a mass-produced inexpensive connector, a specially designed highly durable connector, a test probe, or the like can be used. In the following description, the test connector 7 may be referred to as a second connector.
 第1の可動部8は、試験用コネクタ7とコネクタ把持部10とを機械的に連結する可動部である。第1の可動部8は、試験用コネクタ7と電気器具搭載コネクタ6とを嵌合させる際、試験用コネクタ7の外形部が電気器具搭載コネクタ6の外形部に接触することによって、電気器具基板5に対する電気器具搭載コネクタ6の取り付け位置に合うように、微小に試験用コネクタ7の位置を変位させることができる。第1の可動部8は、電気器具300に搭載された電気器具基板5に対する電気器具搭載コネクタ6の実装位置が公差内でずれていた場合に、電気器具搭載コネクタ6の位置ずれを吸収することができる。 The first movable portion 8 is a movable portion that mechanically connects the test connector 7 and the connector grip portion 10. When the test connector 7 and the electric appliance mounting connector 6 are fitted to each other, the first movable portion 8 has an electric appliance substrate in which the outer shape of the test connector 7 comes into contact with the outer shape of the electric appliance mounting connector 6. The position of the test connector 7 can be slightly displaced so as to match the mounting position of the electric appliance mounting connector 6 with respect to 5. The first movable portion 8 absorbs the misalignment of the electric appliance mounting connector 6 when the mounting position of the electric appliance mounting connector 6 with respect to the electric appliance board 5 mounted on the electric appliance 300 is deviated within the tolerance. Can be done.
 コネクタ把持部10は、電気器具300が有する電気器具搭載コネクタ6の数に対応した複数の試験用コネクタ7の各々を、第1の可動部8を介して把持する。コネクタ把持部10において、試験用コネクタ7および第1の可動部8は、電気器具300に配置された電気器具搭載コネクタ6の位置に対応して配置される。 The connector gripping portion 10 grips each of the plurality of test connectors 7 corresponding to the number of the electric appliance mounting connectors 6 included in the electric appliance 300 via the first movable portion 8. In the connector gripping portion 10, the test connector 7 and the first movable portion 8 are arranged corresponding to the positions of the electric appliance mounting connector 6 arranged in the electric appliance 300.
 第2の可動部9は、コネクタ把持部10と挿抜冶具部2とを機械的に連結する可動部である。第2の可動部9は、試験用コネクタ7と電気器具搭載コネクタ6とを嵌合させる際、試験用コネクタ7の外形部が電気器具搭載コネクタ6の外形部に接触することによって、電気器具基板5に対する電気器具搭載コネクタ6の取り付け位置に合うように、微小にコネクタ把持部10の位置を変位させることができる。第2の可動部9は、電気器具300に搭載された電気器具基板5の電気器具外装部4に対する取り付け位置が公差内でずれていた場合に、電気器具基板5の位置ずれを吸収することができる。 The second movable portion 9 is a movable portion that mechanically connects the connector grip portion 10 and the insertion / extraction jig portion 2. When the test connector 7 and the electric appliance mounting connector 6 are fitted to each other, the second movable portion 9 causes the outer shape of the test connector 7 to come into contact with the outer shape of the electric appliance mounting connector 6, thereby causing the electric appliance substrate. The position of the connector gripping portion 10 can be slightly displaced so as to match the mounting position of the electric appliance mounting connector 6 with respect to 5. The second movable portion 9 can absorb the misalignment of the electric appliance board 5 when the mounting position of the electric appliance board 5 mounted on the electric appliance 300 with respect to the electric appliance exterior portion 4 is deviated within the tolerance. it can.
 第1の可動部8の構成について、図4から図6を用いて説明する。図4は、実施の形態1に係るコネクタ挿抜冶具200が備える第1の可動部8の第1の例を示す概略断面図である。図5は、実施の形態1に係るコネクタ挿抜冶具200が備える第1の可動部8の第2の例を示す概略断面図である。図6は、実施の形態1に係るコネクタ挿抜冶具200が備える第1の可動部8の第3の例を示す概略断面図である。図4から図6に示す例では、構造の簡単化のために中心軸対象の構造としているが、実適用においてはこれらに限定されない。 The configuration of the first movable portion 8 will be described with reference to FIGS. 4 to 6. FIG. 4 is a schematic cross-sectional view showing a first example of the first movable portion 8 included in the connector insertion / extraction jig 200 according to the first embodiment. FIG. 5 is a schematic cross-sectional view showing a second example of the first movable portion 8 included in the connector insertion / extraction jig 200 according to the first embodiment. FIG. 6 is a schematic cross-sectional view showing a third example of the first movable portion 8 included in the connector insertion / extraction jig 200 according to the first embodiment. In the examples shown in FIGS. 4 to 6, the structure is symmetrical to the central axis for the sake of simplification of the structure, but the structure is not limited to these in actual application.
 図4において、第1の可動部8は、試験用コネクタ固定部20と、ばね21と、を備える。図4に示す第1の可動部8は、試験用コネクタ7を試験用コネクタ固定部20に固定し、試験用コネクタ固定部20の周囲をばね21で支えることで、試験用コネクタ7および試験用コネクタ固定部20を宙に浮かせる。第1の可動部8は、試験用コネクタ7に外的な力が加わった場合、試験用コネクタ7および試験用コネクタ固定部20をコネクタ把持部10との隙間だけ微小に稼働する構造である。試験用コネクタ7に外的な力が加わっていない場合、試験用コネクタ7および試験用コネクタ固定部20は、ばね21によって可動領域の中央に保持される。ここで、ばね21には、板ばね、コイル状ばねなどを用いることができる。第1の可動部8は、コネクタ把持部10への試験用コネクタ7の搭載密度が低い場合、ばね21に替わって、エアシリンダ、油圧ダンパー、電磁石、磁性流体などを用いてもよい。なお、試験用コネクタ固定部20およびばね21については、試験用コネクタ7の全周を覆うようにしてもよいし、部分的に覆うようにしてもよい。 In FIG. 4, the first movable portion 8 includes a test connector fixing portion 20 and a spring 21. The first movable portion 8 shown in FIG. 4 fixes the test connector 7 to the test connector fixing portion 20 and supports the periphery of the test connector fixing portion 20 with a spring 21 to support the test connector 7 and the test. The connector fixing portion 20 is floated in the air. The first movable portion 8 has a structure in which, when an external force is applied to the test connector 7, the test connector 7 and the test connector fixing portion 20 operate minutely by a gap between the test connector 7 and the connector grip portion 10. When no external force is applied to the test connector 7, the test connector 7 and the test connector fixing portion 20 are held in the center of the movable region by the spring 21. Here, as the spring 21, a leaf spring, a coiled spring, or the like can be used. When the mounting density of the test connector 7 on the connector gripping portion 10 is low, the first movable portion 8 may use an air cylinder, a hydraulic damper, an electromagnet, a magnetic fluid, or the like instead of the spring 21. The test connector fixing portion 20 and the spring 21 may cover the entire circumference of the test connector 7 or may partially cover the test connector fixing portion 20 and the spring 21.
 図5において、第1の可動部8は、弾性材料22を備える。図5に示す第1の可動部8は、試験用コネクタ7とコネクタ把持部10とを弾性材料22によって機械的に直接結合させる。第1の可動部8は、試験用コネクタ7に外的な力が加わった場合、弾性材料22の弾性力によって試験用コネクタ7をコネクタ把持部10との隙間だけ微小に稼働する構造である。ここで、弾性材料22には、シリコーンゴムなどの弾性限界の大きい材料を使用することが好ましい。なお、弾性材料22については、試験用コネクタ7の全周を覆うようにしてもよいし、部分的に覆うようにしてもよい。 In FIG. 5, the first movable portion 8 includes an elastic material 22. In the first movable portion 8 shown in FIG. 5, the test connector 7 and the connector grip portion 10 are mechanically and directly connected by the elastic material 22. The first movable portion 8 has a structure in which, when an external force is applied to the test connector 7, the test connector 7 is slightly operated by the elastic force of the elastic material 22 by the gap between the test connector 7 and the connector grip portion 10. Here, as the elastic material 22, it is preferable to use a material having a large elastic limit such as silicone rubber. The elastic material 22 may cover the entire circumference of the test connector 7 or may partially cover the elastic material 22.
 図6において、第1の可動部8は、ばね21と、試験用コネクタ固定部23と、球座部24と、を備える。図6に示す第1の可動部8は、試験用コネクタ7を固定する中空で球体状の球座部24を支える試験用コネクタ固定部23をコネクタ把持部10との間にあるばね21で支え、試験用コネクタ7の周囲をばね21で支える。第1の可動部8は、試験用コネクタ7に外的な力が加わった場合、試験用コネクタ7および試験用コネクタ固定部23をコネクタ把持部10との隙間だけ微小に稼働する構造である。試験用コネクタ7に外的な力が加わっていない場合、試験用コネクタ7および球座部24は、ばね21によって可動領域の中央に保持される。ここで、ばね21には、板ばね、コイル状ばねなどを用いることができる。第1の可動部8は、コネクタ把持部10への試験用コネクタ7の搭載密度が低い場合、ばね21に替わって、エアシリンダ、油圧ダンパー、電磁石、磁性流体などを用いてもよい。なお、ばね21および試験用コネクタ固定部23については、試験用コネクタ7または球座部24の全周を覆うようにしてもよいし、部分的に覆うようにしてもよい。 In FIG. 6, the first movable portion 8 includes a spring 21, a test connector fixing portion 23, and a ball seat portion 24. The first movable portion 8 shown in FIG. 6 supports the test connector fixing portion 23 that supports the hollow spherical seat portion 24 that fixes the test connector 7 by a spring 21 between the connector grip portion 10 and the test connector fixing portion 23. , The circumference of the test connector 7 is supported by the spring 21. The first movable portion 8 has a structure in which, when an external force is applied to the test connector 7, the test connector 7 and the test connector fixing portion 23 operate minutely by a gap between the test connector 7 and the connector grip portion 10. When no external force is applied to the test connector 7, the test connector 7 and the ball seat 24 are held in the center of the movable region by the spring 21. Here, as the spring 21, a leaf spring, a coiled spring, or the like can be used. When the mounting density of the test connector 7 on the connector gripping portion 10 is low, the first movable portion 8 may use an air cylinder, a hydraulic damper, an electromagnet, a magnetic fluid, or the like instead of the spring 21. The spring 21 and the test connector fixing portion 23 may cover the entire circumference of the test connector 7 or the ball seat portion 24, or may partially cover the spring 21 and the test connector fixing portion 23.
 第1の可動部8の構成について説明したが、第2の可動部9にも適用可能である。例えば、図4から図6に示す構成において、コネクタ把持部10を挿抜冶具部2に置き換え、試験用コネクタ7をコネクタ把持部10に置き換えることで、第2の可動部9にも同様の構成を適用できる。 Although the configuration of the first movable portion 8 has been described, it can also be applied to the second movable portion 9. For example, in the configurations shown in FIGS. 4 to 6, the connector grip portion 10 is replaced with the insertion / extraction jig portion 2, and the test connector 7 is replaced with the connector grip portion 10, so that the second movable portion 9 has the same configuration. Applicable.
 つづいて、試験装置100の動作について説明する。図7は、実施の形態1に係る試験装置100が電気性能試験を実施する動作を示すフローチャートである。まず、試験装置100の外装把持部1に電気器具300が搬入される(ステップS1)。電気器具300は、図示しない外部の搬送装置によって外装把持部1に搬入されてもよいし、作業者などの人手によって外装把持部1に搬入されてもよい。外装把持部1は、電気器具300の電気器具外装部4を把持して電気器具300の位置決めをする。制御部101は、外装把持部1に搬入された電気器具300が規定された位置に固定されていることを検出する(ステップS2)。制御部101は、図示しない固定カメラ、圧力センサ、レーザー検出器などを用いることで、外装把持部1が固定されていることを検出することができる。 Next, the operation of the test device 100 will be described. FIG. 7 is a flowchart showing an operation in which the test apparatus 100 according to the first embodiment performs an electrical performance test. First, the electric appliance 300 is carried into the exterior grip portion 1 of the test apparatus 100 (step S1). The electric appliance 300 may be carried into the exterior grip portion 1 by an external transfer device (not shown), or may be carried into the exterior grip portion 1 by a manual worker or the like. The exterior grip portion 1 grips the electric appliance exterior portion 4 of the electric appliance 300 to position the electric appliance 300. The control unit 101 detects that the electric appliance 300 carried into the exterior grip unit 1 is fixed at a specified position (step S2). The control unit 101 can detect that the exterior grip portion 1 is fixed by using a fixed camera, a pressure sensor, a laser detector, or the like (not shown).
 駆動部3は、挿抜冶具部2を第1の方向に移動させて、複数の試験用コネクタ7を電気器具300の複数の電気器具搭載コネクタ6に嵌合させる。具体的には、制御部101は、電気器具300が外装把持部1に搬入されると、動力部102を介して、コネクタ挿抜冶具200の駆動部3を動作させ、試験用コネクタ7を電気器具300の電気器具搭載コネクタ6へと接近させる。コネクタ挿抜冶具200は、試験用コネクタ7が電気器具搭載コネクタ6に接触した場合、第1の可動部8および第2の可動部9によって、電気器具搭載コネクタ6の外形に倣いながら試験用コネクタ7と電気器具搭載コネクタ6とを嵌合、すなわち試験用コネクタ7を電気器具搭載コネクタ6に挿入する(ステップS3)。このとき、コネクタ挿抜冶具200は、複数の試験用コネクタ7を複数の電気器具搭載コネクタ6に同時に嵌合させる。制御部101は、図示しない固定カメラ、圧力センサ、レーザー検出器などを用いることで、コネクタ同士が確実に嵌合していることを確認できる。 The drive unit 3 moves the insertion / extraction jig 2 in the first direction to fit the plurality of test connectors 7 into the plurality of electric appliance mounting connectors 6 of the electric appliance 300. Specifically, when the electric appliance 300 is carried into the exterior grip portion 1, the control unit 101 operates the drive unit 3 of the connector insertion / extraction jig 200 via the power unit 102, and makes the test connector 7 the electric appliance. Bring it closer to the 300 appliance mounting connector 6. When the test connector 7 comes into contact with the electric appliance mounting connector 6, the connector insertion / extraction jig 200 uses the first movable portion 8 and the second movable portion 9 to follow the outer shape of the electric appliance mounting connector 6 and to follow the outer shape of the electric appliance mounting connector 6. And the electric appliance mounting connector 6 are fitted, that is, the test connector 7 is inserted into the electric appliance mounting connector 6 (step S3). At this time, the connector insertion / extraction jig 200 simultaneously fits the plurality of test connectors 7 into the plurality of electric appliance mounting connectors 6. The control unit 101 can confirm that the connectors are securely fitted to each other by using a fixed camera, a pressure sensor, a laser detector, or the like (not shown).
 制御部101は、電気器具300に対して、試験用コネクタ7を介して、電気器具300を動作させることができる第1の電気信号を送出し、電気性能試験を開始する(ステップS4)。制御部101は、電気器具300が第1の電気信号を受け取ることで送出する第2の電気信号を取得して、第2の電気信号を検査することで電気性能試験を実施する。制御部101は、電気性能試験の項目に応じて、第1の電気信号の送出と、第2の電気信号の検査とを繰り返し実施する。なお、制御部101は、第1の電気信号の送出と、第2の電気信号の検査とを自動で実施することができるものとする。 The control unit 101 sends a first electric signal capable of operating the electric appliance 300 to the electric appliance 300 via the test connector 7 and starts an electric performance test (step S4). The control unit 101 acquires a second electric signal transmitted by the electric appliance 300 when it receives the first electric signal, and inspects the second electric signal to carry out an electric performance test. The control unit 101 repeatedly executes the transmission of the first electric signal and the inspection of the second electric signal according to the items of the electric performance test. The control unit 101 can automatically send out the first electric signal and inspect the second electric signal.
 制御部101において電気性能試験が終了すると(ステップS5)、駆動部3は、挿抜冶具部2を第2の方向に移動させて、複数の試験用コネクタ7と複数の電気器具搭載コネクタ6とを分離させる。具体的には、制御部101は、動力部102を介して、コネクタ挿抜冶具200の駆動部3を動作させ、試験用コネクタ7と電気器具300の電気器具搭載コネクタ6とを分離させる。すなわち、制御部101は、電気器具300の電気器具搭載コネクタ6から試験用コネクタ7を抜去する(ステップS6)。制御部101は、外部の搬送装置または作業者へ電気性能試験が完了したことを通知する(ステップS7)。制御部101は、通知相手が外部の搬送装置の場合は外部の搬送装置が受け取ることができる形式の電気信号で通知を行い、通知相手が作業者の場合は光、音など、すなわち視覚、聴覚などの情報で通知する。試験装置100では、外装把持部1から電気器具300が搬出される(ステップS8)。電気器具300は、外部の搬送装置によって外装把持部1から搬出されてもよいし、作業者などの人手によって外装把持部1から搬出されてもよい。 When the electrical performance test is completed in the control unit 101 (step S5), the drive unit 3 moves the insertion / extraction jig 2 in the second direction to connect the plurality of test connectors 7 and the plurality of electric appliance mounting connectors 6. Separate. Specifically, the control unit 101 operates the drive unit 3 of the connector insertion / extraction jig 200 via the power unit 102 to separate the test connector 7 and the electric appliance mounting connector 6 of the electric appliance 300. That is, the control unit 101 removes the test connector 7 from the electric appliance mounting connector 6 of the electric appliance 300 (step S6). The control unit 101 notifies the external transfer device or the operator that the electrical performance test has been completed (step S7). The control unit 101 notifies by an electric signal in a format that can be received by the external transport device when the notification partner is an external transport device, and when the notification partner is an operator, light, sound, etc., that is, visual and auditory senses. Notify with information such as. In the test device 100, the electric appliance 300 is carried out from the exterior grip portion 1 (step S8). The electric appliance 300 may be carried out from the exterior grip portion 1 by an external transport device, or may be carried out from the exterior grip portion 1 by a manual worker or the like.
 このように、試験装置100は、電気器具300が搬入されてから搬出されるまでの電気性能試験を、人手を介さずに自動化して実施することができる。 In this way, the test device 100 can automate the electrical performance test from the time the electric appliance 300 is carried in to the time it is carried out without human intervention.
 つづいて、試験装置100のハードウェア構成について説明する。試験装置100において、動力部102は、前述のように、駆動部3が空圧シリンダーを用いる場合は空圧源であり、駆動部3がサーボモータを用いる場合は電力源およびサーボモータの制御装置である。コネクタ挿抜冶具200は、前述のように図2から図6で示される構成要素によって実現される。制御部101は処理回路により実現される。処理回路は、メモリに格納されるプログラムを実行するプロセッサおよびメモリであってもよいし、専用のハードウェアであってもよい。 Next, the hardware configuration of the test device 100 will be described. In the test device 100, as described above, the power unit 102 is a pneumatic source when the drive unit 3 uses a pneumatic cylinder, and is a power source and a control device for the servo motor when the drive unit 3 uses a servomotor. Is. The connector insertion / extraction jig 200 is realized by the components shown in FIGS. 2 to 6 as described above. The control unit 101 is realized by a processing circuit. The processing circuit may be a processor and memory for executing a program stored in the memory, or may be dedicated hardware.
 図8は、実施の形態1に係る試験装置100が備える処理回路をプロセッサおよびメモリで構成する場合の例を示す図である。処理回路がプロセッサ91およびメモリ92で構成される場合、試験装置100の処理回路の各機能は、ソフトウェア、ファームウェア、またはソフトウェアとファームウェアとの組み合わせにより実現される。ソフトウェアまたはファームウェアはプログラムとして記述され、メモリ92に格納される。処理回路では、メモリ92に記憶されたプログラムをプロセッサ91が読み出して実行することにより、各機能を実現する。すなわち、処理回路は、試験装置100の処理が結果的に実行されることになるプログラムを格納するためのメモリ92を備える。また、これらのプログラムは、試験装置100の手順および方法をコンピュータに実行させるものであるともいえる。 FIG. 8 is a diagram showing an example in which the processing circuit included in the test apparatus 100 according to the first embodiment is configured by a processor and a memory. When the processing circuit is composed of the processor 91 and the memory 92, each function of the processing circuit of the test apparatus 100 is realized by software, firmware, or a combination of software and firmware. The software or firmware is written as a program and stored in the memory 92. In the processing circuit, each function is realized by the processor 91 reading and executing the program stored in the memory 92. That is, the processing circuit includes a memory 92 for storing a program in which the processing of the test apparatus 100 is eventually executed. It can also be said that these programs cause a computer to execute the procedures and methods of the test apparatus 100.
 ここで、プロセッサ91は、CPU(Central Processing Unit)、処理装置、演算装置、マイクロプロセッサ、マイクロコンピュータ、またはDSP(Digital Signal Processor)などであってもよい。また、メモリ92には、例えば、RAM(Random Access Memory)、ROM(Read Only Memory)、フラッシュメモリ、EPROM(Erasable Programmable ROM)、EEPROM(登録商標)(Electrically EPROM)などの、不揮発性または揮発性の半導体メモリ、磁気ディスク、フレキシブルディスク、光ディスク、コンパクトディスク、ミニディスク、またはDVD(Digital Versatile Disc)などが該当する。 Here, the processor 91 may be a CPU (Central Processing Unit), a processing device, an arithmetic unit, a microprocessor, a microcomputer, a DSP (Digital Signal Processor), or the like. Further, the memory 92 includes, for example, non-volatile or volatile such as RAM (Random Access Memory), ROM (Read Only Memory), flash memory, EPROM (Erasable Programmable ROM), and EEPROM (registered trademark) (Electrically EPROM). Semiconductor memory, magnetic disk, flexible disk, optical disk, compact disk, mini disk, DVD (Digital Versatile Disc), etc. are applicable.
 図9は、実施の形態1に係る試験装置100が備える処理回路を専用のハードウェアで構成する場合の例を示す図である。処理回路が専用のハードウェアで構成される場合、図9に示す処理回路93は、例えば、単一回路、複合回路、プログラム化したプロセッサ、並列プログラム化したプロセッサ、ASIC(Application Specific Integrated Circuit)、FPGA(Field Programmable Gate Array)、またはこれらを組み合わせたものが該当する。試験装置100の各機能を機能別に処理回路93で実現してもよいし、各機能をまとめて処理回路93で実現してもよい。 FIG. 9 is a diagram showing an example in which the processing circuit included in the test apparatus 100 according to the first embodiment is configured by dedicated hardware. When the processing circuit is composed of dedicated hardware, the processing circuit 93 shown in FIG. 9 includes, for example, a single circuit, a composite circuit, a programmed processor, a parallel programmed processor, an ASIC (Application Specific Integrated Circuit), and the like. FPGA (Field Programmable Gate Array) or a combination of these is applicable. Each function of the test apparatus 100 may be realized by the processing circuit 93 for each function, or each function may be collectively realized by the processing circuit 93.
 なお、試験装置100の各機能について、一部を専用のハードウェアで実現し、一部をソフトウェアまたはファームウェアで実現するようにしてもよい。このように、処理回路は、専用のハードウェア、ソフトウェア、ファームウェア、またはこれらの組み合わせによって、上述の各機能を実現することができる。制御部101は、情報処理装置であり、実際には、一般的なパーソナルコンピュータ、電気信号のインタフェースと接続されたパーソナルコンピュータ、シーケンサ、VME(Versa Module Eurocard)バスで構成されたコンピュータ、マイクロコンピュータなどを用いることができる。 Note that, for each function of the test apparatus 100, a part may be realized by dedicated hardware and a part may be realized by software or firmware. As described above, the processing circuit can realize each of the above-mentioned functions by the dedicated hardware, software, firmware, or a combination thereof. The control unit 101 is an information processing device, and is actually a general personal computer, a personal computer connected to an electric signal interface, a sequencer, a computer composed of a VME (Versa Module Eurocard) bus, a microcomputer, and the like. Can be used.
 以上説明したように、本実施の形態によれば、試験装置100は、コネクタ挿抜冶具200の外装把持部1に電気器具300を固定し、電気器具300に搭載された電気器具搭載コネクタ6に対してコネクタ挿抜冶具200の試験用コネクタ7を嵌合させて電気性能試験を実施し、電気性能試験終了後に電気器具搭載コネクタ6から試験用コネクタ7を抜去する。試験装置100は、挿抜冶具部2が有する第1の可動部8および第2の可動部9によって、電気器具300に搭載された電気器具搭載コネクタ6の実装公差による位置ずれに影響されることなく、挿抜冶具部2が有する複数の試験用コネクタ7を同時に嵌合させることができる。このように、試験装置100は、電気器具外装部4に対する電気器具搭載コネクタ6および電気器具基板5の組立公差分の位置ずれによる嵌合不良を発生させることなく、電気器具300が備える複数の電気器具搭載コネクタ6と複数の試験用コネクタ7とを簡便かつ確実に嵌合することができる。 As described above, according to the present embodiment, the test device 100 fixes the electric appliance 300 to the exterior grip portion 1 of the connector insertion / extraction jig 200, and attaches the electric appliance 300 to the electric appliance mounting connector 6 mounted on the electric appliance 300. The test connector 7 of the connector insertion / removal jig 200 is fitted to perform an electrical performance test, and after the electrical performance test is completed, the test connector 7 is removed from the electric appliance mounting connector 6. The test device 100 is not affected by the displacement due to the mounting tolerance of the electric appliance mounting connector 6 mounted on the electric appliance 300 by the first movable portion 8 and the second movable portion 9 included in the insertion / extraction jig portion 2. , A plurality of test connectors 7 included in the insertion / extraction jig 2 can be fitted at the same time. As described above, the test device 100 does not cause a fitting failure due to a misalignment of the assembly tolerance of the electric appliance mounting connector 6 and the electric appliance substrate 5 with respect to the electric appliance exterior portion 4, and the electric appliance 300 includes a plurality of electric appliances. The instrument mounting connector 6 and the plurality of test connectors 7 can be easily and securely fitted.
 また、試験装置100は、外部の搬送装置によって電気器具300が搬入および搬出される場合には、人手を介することなく、無人で電気器具300の電気性能試験を実施することができる。試験装置100は、無人で電気器具300の電気性能試験を実施できることで、電気器具300を24時間生産することができる生産システムを提供することが可能となる。また、試験装置100は、無人で電気器具300の電気性能試験を実施できることで、作業者などに起因する不具合に影響されることなく、安定した品質の電気器具300を提供することができる。 Further, when the electric appliance 300 is carried in and out by an external transport device, the test apparatus 100 can carry out an electric performance test of the electric appliance 300 unattended without human intervention. Since the test apparatus 100 can carry out an electric performance test of the electric appliance 300 unattended, it is possible to provide a production system capable of producing the electric appliance 300 for 24 hours. Further, since the test apparatus 100 can perform the electric performance test of the electric appliance 300 unattended, it is possible to provide the electric appliance 300 of stable quality without being affected by a defect caused by an operator or the like.
実施の形態2.
 実施の形態2では、試験装置100において、電気器具300が備える複数の電気器具搭載コネクタ6と試験用コネクタ7とをさらに確実に嵌合させる方法について説明する。実施の形態1と異なる部分について説明する。
Embodiment 2.
In the second embodiment, a method of more reliably fitting the plurality of electric appliance mounting connectors 6 and the test connector 7 included in the electric appliance 300 in the test apparatus 100 will be described. A part different from the first embodiment will be described.
 図10は、実施の形態2に係るコネクタ挿抜冶具200aを正面方向から見た概略断面図である。コネクタ挿抜冶具200aは、実施の形態1のコネクタ挿抜冶具200に対して、外装把持部1を削除し、外装把持部1a、位置決めピン31、および挿入ガイド32を追加したものである。なお、試験装置の図は省略するが、実施の形態2の試験装置の構成は、図1に示す実施の形態1の試験装置100に対して、コネクタ挿抜冶具200をコネクタ挿抜冶具200aに置き換えたものである。 FIG. 10 is a schematic cross-sectional view of the connector insertion / extraction jig 200a according to the second embodiment as viewed from the front direction. The connector insertion / extraction jig 200a is obtained by deleting the exterior grip portion 1 and adding the exterior grip portion 1a, the positioning pin 31, and the insertion guide 32 to the connector insertion / extraction jig 200 of the first embodiment. Although the figure of the test apparatus is omitted, the configuration of the test apparatus of the second embodiment is such that the connector insertion / extraction jig 200 is replaced with the connector insertion / extraction jig 200a with respect to the test apparatus 100 of the first embodiment shown in FIG. It is a thing.
 外装把持部1aには、位置決めピン31が挿入可能な穴が設けられている。外装把持部1aにおいて、その他の特徴は、実施の形態1の外装把持部1と同様である。 The exterior grip portion 1a is provided with a hole into which the positioning pin 31 can be inserted. The exterior grip portion 1a has other features similar to those of the exterior grip portion 1 of the first embodiment.
 位置決めピン31は、挿抜冶具部2の下部に設けられる平面方向に任意の形状を持つ柱状のピンである。位置決めピン31の形状は、例えば、平面方向に円形状であれば円柱または円錐の形状となり、平面方向に四角形であれば四角柱または四角推の形状となる。挿抜冶具部2が外装把持部1aへと接近した際、位置決めピン31は、外装把持部1aに設けられた位置決めピン31が挿入可能な穴へと挿入される。これにより、コネクタ挿抜冶具200aは、外装把持部1aに対する挿抜冶具部2の位置を精度よく粗調整することができる。ここで、位置決めピン31と外装把持部1aに設けられた穴とが初めに接触する部分には、C面取りを行うなど双方に傾斜形状をつけておくことが望ましい。 The positioning pin 31 is a columnar pin provided in the lower part of the insertion / extraction jig 2 and having an arbitrary shape in the plane direction. The shape of the positioning pin 31 is, for example, a cylinder or a cone if it is circular in the plane direction, and a quadrangular prism or a square thruster if it is square in the plane direction. When the insertion / extraction jig 2 approaches the exterior grip portion 1a, the positioning pin 31 is inserted into a hole into which the positioning pin 31 provided in the exterior grip portion 1a can be inserted. As a result, the connector insertion / extraction jig 200a can accurately and roughly adjust the position of the insertion / extraction jig 2 with respect to the exterior grip portion 1a. Here, it is desirable that the portion where the positioning pin 31 and the hole provided in the exterior grip portion 1a first come into contact with each other is provided with an inclined shape such as by performing C chamfering.
 挿入ガイド32は、コネクタ把持部10の下部に設けられる内側に傾斜形状を持ったガイドである。挿抜冶具部2が外装把持部1aへと接近した際、挿入ガイド32は、電気器具外装部4の外形に沿ってコネクタ把持部10へと外的な力を加える。この結果、第2の可動部9は、コネクタ把持部10の位置を変位させることができる。これにより、コネクタ挿抜冶具200aは、試験用コネクタ7が電気器具搭載コネクタ6と接触する前に、電気器具外装部4とコネクタ把持部10との位置を精度よく微調整することが可能となる。 The insertion guide 32 is a guide having an inclined shape inside provided at the lower part of the connector grip portion 10. When the insertion / extraction jig 2 approaches the exterior grip 1a, the insertion guide 32 applies an external force to the connector grip 10 along the outer shape of the electrical appliance exterior 4. As a result, the second movable portion 9 can displace the position of the connector grip portion 10. As a result, the connector insertion / extraction jig 200a can accurately finely adjust the positions of the electric appliance exterior portion 4 and the connector grip portion 10 before the test connector 7 comes into contact with the electric appliance mounting connector 6.
 以上説明したように、本実施の形態によれば、コネクタ挿抜冶具200aは、位置決めピン31および挿入ガイド32を備えることで、実施の形態1のコネクタ挿抜冶具200と比較して、より高精度に試験用コネクタ7を電気器具搭載コネクタ6へと挿入することができる。 As described above, according to the present embodiment, the connector insertion / extraction jig 200a is provided with the positioning pin 31 and the insertion guide 32, so that the connector insertion / extraction jig 200a has higher accuracy than the connector insertion / extraction jig 200 of the first embodiment. The test connector 7 can be inserted into the electric appliance mounting connector 6.
実施の形態3.
 実施の形態3では、電気器具300の製造に用いられる試験装置100を備えた組立ライン400について説明する。試験装置100は、コネクタ挿抜冶具200を備える実施の形態1の試験装置100、またはコネクタ挿抜冶具200aを備える実施の形態2の試験装置100である。
Embodiment 3.
In the third embodiment, the assembly line 400 including the test apparatus 100 used for manufacturing the electric appliance 300 will be described. The test device 100 is the test device 100 of the first embodiment including the connector insertion / extraction jig 200, or the test device 100 of the second embodiment including the connector insertion / removal jig 200a.
 図11は、実施の形態3に係る電気器具300の組立ライン400の構成例を示す図である。組立ライン400は、試験装置100と、基板取付装置401と、外装取付装置402と、刻印装置403と、梱包装置404と、搬送装置405と、を備える。 FIG. 11 is a diagram showing a configuration example of an assembly line 400 of the electric appliance 300 according to the third embodiment. The assembly line 400 includes a test device 100, a board mounting device 401, an exterior mounting device 402, a marking device 403, a packing device 404, and a transport device 405.
 基板取付装置401は、外部から供給される電気器具基板5を外部から供給される電気器具外装部4に取り付ける。 The board mounting device 401 mounts the electric appliance board 5 supplied from the outside to the electric appliance exterior portion 4 supplied from the outside.
 試験装置100は、電気器具基板5が取り付けられた電気器具外装部4、すなわち図2などに示す状態の電気器具300の検査を行う。 The test device 100 inspects the electric appliance exterior 4 to which the electric appliance substrate 5 is attached, that is, the electric appliance 300 in the state shown in FIG.
 外装取付装置402は、電気器具外装部4に電気器具基板5を保護または覆うことを目的に外部から供給される外装を取り付ける。 The exterior mounting device 402 attaches an exterior supplied from the outside to the electrical appliance exterior portion 4 for the purpose of protecting or covering the electrical appliance substrate 5.
 刻印装置403は、外部から供給される電気器具外装部4に製品を識別するための番号を表現するための記号、文字列、製品意匠の図形などを刻印する。 The engraving device 403 engraves a symbol, a character string, a figure of a product design, or the like for expressing a number for identifying a product on an electric appliance exterior portion 4 supplied from the outside.
 梱包装置404は、外部から供給される組立および試験が完了した電気器具300を出荷する形態に梱包する。 The packing device 404 packs the electric appliance 300 that has been assembled and tested and is supplied from the outside in a form of shipping.
 搬送装置405は、組立過程における電気器具300を装置間で搬送する。ここで、搬送装置405には、ロボットアーム、コンベアなど、機械的なからくりを用いることができる。 The transport device 405 transports the electric appliance 300 in the assembly process between the devices. Here, a mechanical mechanism such as a robot arm or a conveyor can be used for the transfer device 405.
 組立ライン400は、外部から組立に必要な材料を事前に供給または補充することで、人手を介することなく無人で、電気器具300を出荷可能な状態で24時間生産することが可能となる。また、組立ライン400は、作業者などに起因する不具合に影響されることなく、安定した品質の電気器具300を提供することができる。 By supplying or replenishing the materials required for assembly from the outside in advance, the assembly line 400 can produce the electric appliance 300 in a ready-to-ship state for 24 hours without human intervention. Further, the assembly line 400 can provide the electric appliance 300 of stable quality without being affected by a defect caused by an operator or the like.
 なお、組立ライン400において、基板取付装置401と外装取付装置402との間に搬送装置405をそれぞれ挟んで試験装置100を備える場合について説明したが、これに限定されない。組立ライン400において、外装取付装置402と刻印装置403との間、もしくは刻印装置403と梱包装置404との間に搬送装置405をそれぞれ挟んで試験装置100を備え、電気器具300の検査を行ってもよい。 Although the case where the test device 100 is provided with the transfer device 405 sandwiched between the board mounting device 401 and the exterior mounting device 402 in the assembly line 400, the present invention is not limited to this. In the assembly line 400, the test device 100 is provided with the transfer device 405 sandwiched between the exterior mounting device 402 and the marking device 403, or between the marking device 403 and the packing device 404, and the electric appliance 300 is inspected. May be good.
 以上の実施の形態に示した構成は、本発明の内容の一例を示すものであり、別の公知の技術と組み合わせることも可能であるし、本発明の要旨を逸脱しない範囲で、構成の一部を省略、変更することも可能である。 The configuration shown in the above-described embodiment shows an example of the content of the present invention, can be combined with another known technique, and is one of the configurations without departing from the gist of the present invention. It is also possible to omit or change the part.
 1,1a 外装把持部、2 挿抜冶具部、3 駆動部、4 電気器具外装部、5 電気器具基板、6 電気器具搭載コネクタ、7 試験用コネクタ、8 第1の可動部、9 第2の可動部、10 コネクタ把持部、20,23 試験用コネクタ固定部、21 ばね、22 弾性材料、24 球座部、31 位置決めピン、32 挿入ガイド、100 試験装置、101 制御部、102 動力部、200,200a コネクタ挿抜冶具、300 電気器具、400 組立ライン、401 基板取付装置、402 外装取付装置、403 刻印装置、404 梱包装置、405 搬送装置。 1,1a Exterior grip part, 2 Insertion / extraction jig part, 3 Drive part, 4 Electric equipment exterior part, 5 Electric equipment board, 6 Electrical equipment mounting connector, 7 Test connector, 8 1st movable part, 9 2nd movable part , 10 Connector grip, 20, 23 Test connector fixing part, 21 Spring, 22 Elastic material, 24 Ball seat part, 31 Positioning pin, 32 Insertion guide, 100 Test device, 101 Control part, 102 Power part, 200, 200a connector insertion / removal jig, 300 electric appliances, 400 assembly line, 401 board mounting device, 402 exterior mounting device, 403 marking device, 404 packing device, 405 transfer device.

Claims (6)

  1.  電気器具が有する複数の第1のコネクタに嵌合する複数の第2のコネクタを有する試験装置であって、
     前記複数の第2のコネクタの各々を把持するコネクタ把持部、
     前記コネクタ把持部を把持する挿抜冶具部、
     前記電気器具の外装を把持して前記電気器具の位置決めをする外装把持部、
     および、前記挿抜冶具部を前記外装把持部の方向である第1の方向および前記第1の方向と反対方向である第2の方向に移動可能な駆動部、
     を備えるコネクタ挿抜冶具と、
     前記駆動部に動力を供給する動力部と、
     前記電気器具が前記外装把持部に搬入されると、前記動力部を制御して前記駆動部を動作させ、前記複数の第2のコネクタと前記複数の第1のコネクタとを嵌合させて前記電気器具と電気的に接続し、前記電気器具に対して、前記複数の第2のコネクタを介して、電気性能試験を行うための第1の電気信号を送出し、前記電気器具から送出される第2の電気信号を取得して検査する制御部と、
     を備えることを特徴とする試験装置。
    A test device having a plurality of second connectors that are fitted to a plurality of first connectors of an electric appliance.
    A connector grip portion that grips each of the plurality of second connectors,
    Insertion / extraction jig that grips the connector grip
    An exterior grip portion that grips the exterior of the electric appliance and positions the electric appliance.
    A drive unit that can move the insertion / extraction jig portion in a first direction that is the direction of the exterior grip portion and a second direction that is opposite to the first direction.
    With a connector insertion / extraction jig equipped with
    A power unit that supplies power to the drive unit and
    When the electric appliance is carried into the exterior grip portion, the power unit is controlled to operate the drive unit, and the plurality of second connectors and the plurality of first connectors are fitted to each other. It is electrically connected to an electric appliance, and a first electric signal for performing an electric performance test is sent to the electric appliance through the plurality of second connectors, and is sent from the electric appliance. A control unit that acquires and inspects a second electrical signal,
    A test device comprising.
  2.  前記コネクタ挿抜冶具は、
     前記電気器具に搭載された基板に対する前記第1のコネクタの実装位置が公差内でずれていた場合に前記第1のコネクタの位置ずれを吸収する第1の可動部と、
     前記電気器具に搭載された前記基板の取り付け位置が公差内でずれていた場合に前記基板の位置ずれを吸収する第2の可動部と、
     を備え、
     前記コネクタ把持部は、前記第1の可動部を介して前記複数の第2のコネクタの各々を把持し、
     前記挿抜冶具部は、前記第2の可動部を介して前記コネクタ把持部を把持する、
     ことを特徴とする請求項1に記載の試験装置。
    The connector insertion / extraction jig
    A first movable portion that absorbs the misalignment of the first connector when the mounting position of the first connector with respect to the substrate mounted on the electric appliance is misaligned within the tolerance.
    A second movable part that absorbs the misalignment of the board when the mounting position of the board mounted on the electric appliance is misaligned within the tolerance.
    With
    The connector gripping portion grips each of the plurality of second connectors via the first movable portion.
    The insertion / extraction jig grips the connector grip portion via the second movable portion.
    The test apparatus according to claim 1.
  3.  前記コネクタ挿抜冶具は、前記複数の第2のコネクタを前記複数の第1のコネクタに同時に嵌合させる、
     ことを特徴とする請求項1または2に記載の試験装置。
    The connector insertion / extraction jig simultaneously fits the plurality of second connectors into the plurality of first connectors.
    The test apparatus according to claim 1 or 2.
  4.  前記挿抜冶具部に位置決めピンが設けられ、
     前記外装把持部に前記位置決めピンが挿入可能な穴が設けられている、
     ことを特徴とする請求項1から3のいずれか1つに記載の試験装置。
    A positioning pin is provided on the insertion / extraction jig portion.
    The exterior grip portion is provided with a hole into which the positioning pin can be inserted.
    The test apparatus according to any one of claims 1 to 3, wherein the test apparatus is characterized in that.
  5.  電気器具が有する複数の第1のコネクタに嵌合する複数の第2のコネクタを有する試験装置における試験方法であって、
     駆動部が、前記複数の第2のコネクタの各々を把持するコネクタ把持部を有する挿抜冶具部を、前記電気器具が把持された外装把持部の方向である第1の方向に移動させて、前記複数の第2のコネクタを前記電気器具の前記複数の第1のコネクタに嵌合させる第1のステップと、
     制御部が、前記複数の第2のコネクタと前記複数の第1のコネクタとが嵌合され電気的に接続された前記電気器具に対して、前記複数の第2のコネクタを介して、電気性能試験を行うための第1の電気信号を送出し、前記電気器具から送出される第2の電気信号を取得して検査する第2のステップと、
     前記駆動部が、前記挿抜冶具部を前記第1の方向とは反対方向の第2の方向に移動させて、前記複数の第2のコネクタと前記複数の第1のコネクタとを分離させる第3のステップと、
     を含むことを特徴とする試験方法。
    A test method in a test apparatus having a plurality of second connectors that are fitted to a plurality of first connectors of an electric appliance.
    The drive unit moves the insertion / extraction jig portion having the connector grip portion that grips each of the plurality of second connectors in the first direction, which is the direction of the exterior grip portion where the electric appliance is gripped. A first step of fitting the plurality of second connectors to the plurality of first connectors of the appliance,
    The control unit performs electrical performance with respect to the electric appliance in which the plurality of second connectors and the plurality of first connectors are fitted and electrically connected via the plurality of second connectors. A second step of transmitting a first electric signal for performing a test and acquiring and inspecting a second electric signal transmitted from the electric appliance.
    A third drive unit moves the insertion / extraction jig unit in a second direction opposite to the first direction to separate the plurality of second connectors from the plurality of first connectors. Steps and
    A test method comprising.
  6.  請求項1から4のいずれか1つに記載の試験装置を備えることを特徴とする組立ライン。 An assembly line comprising the test apparatus according to any one of claims 1 to 4.
PCT/JP2020/013213 2019-04-19 2020-03-25 Testing apparatus, testing method, and assembly line WO2020213355A1 (en)

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JPS53113393U (en) * 1977-02-17 1978-09-09
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