WO2020199546A1 - 一种露天端帮压煤充填开采系统及工艺 - Google Patents
一种露天端帮压煤充填开采系统及工艺 Download PDFInfo
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- WO2020199546A1 WO2020199546A1 PCT/CN2019/109879 CN2019109879W WO2020199546A1 WO 2020199546 A1 WO2020199546 A1 WO 2020199546A1 CN 2019109879 W CN2019109879 W CN 2019109879W WO 2020199546 A1 WO2020199546 A1 WO 2020199546A1
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- Prior art keywords
- filling
- pipeline
- coal
- tunnel
- roadway
- Prior art date
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- 239000003245 coal Substances 0.000 title claims abstract description 55
- 238000005065 mining Methods 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000012544 monitoring process Methods 0.000 claims abstract description 39
- 230000005641 tunneling Effects 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims abstract description 10
- 238000005086 pumping Methods 0.000 claims abstract description 5
- 239000002002 slurry Substances 0.000 claims abstract description 5
- 239000000945 filler Substances 0.000 claims description 10
- 230000003014 reinforcing effect Effects 0.000 claims description 10
- 239000002351 wastewater Substances 0.000 claims description 10
- 230000002787 reinforcement Effects 0.000 claims description 7
- 239000004570 mortar (masonry) Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 230000005284 excitation Effects 0.000 claims description 2
- 238000005429 filling process Methods 0.000 claims 1
- 238000007789 sealing Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F15/00—Methods or devices for placing filling-up materials in underground workings
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F15/00—Methods or devices for placing filling-up materials in underground workings
- E21F15/06—Filling-up mechanically
Definitions
- the invention belongs to the field of mine filling and mining technology, and specifically relates to an open-pit end-edge compressed coal filling and mining system and technology.
- the main method of recovering side slope compressed coal is to carry out end mining, but in the case of incomplete roof and insufficient strength, end mining can easily cause the roof of the coal seam to fall in a large area, thereby damaging the machine and endangering the safety of personnel;
- end mining can easily cause the roof of the coal seam to fall in a large area, thereby damaging the machine and endangering the safety of personnel;
- a large number of coal pillars need to be set aside to maintain mining safety. The leaving of coal pillars will affect the coal recovery rate and is prone to natural fire disasters.
- end-side mining will cause surface subsidence and difficulty in slope management.
- the present invention provides an open-pit end-side coal-pressing coal filling mining system and process to overcome the shortcomings of the existing mining methods. It can not only realize the recovery of a large amount of coal resources, but also reduce surface subsidence, and ensure the safety of the stope.
- the slope is stable.
- the present invention is an open-air end-side pressure coal filling and mining system, which has the following composition: a roadheader automatically digs the roadway to cut coal under the end-side steps, and the articulated mechanical arm of the roadheader is connected to the outlet end of the filling pipeline and drags it for laying In the tunnel; the inlet end of the filling pipeline is connected to an external filling pump; the filling pump is connected to the inlet P of the two-position three-way solenoid valve, and the two outlets A and B of the two-position three-way solenoid valve are respectively connected
- the mechanical arm is composed of an "L"-shaped hinged arm and a fixed support arm that are hinged at the top.
- the vertical section and the horizontal section of the fixed support arm are fixedly connected;
- the inner side of the support arm is composed of a telescopic section and a horizontal section hinged, and there are a number of pin holes on the horizontal section;
- a reinforcing hoop is installed at the front end of the filling pipeline, the reinforcing hoop is welded with an extension platform, and a pin hole corresponding to the horizontal section of the hinge arm is provided on the reinforcing hoop.
- the telescopic section of the hinged support arm is composed of two upper and lower large and small pipes sleeved together.
- the monitoring pipe is made of PVC pipe, the upper mouth is 200mm higher than the flat plate, and two electrodes are symmetrically arranged at the same level position as the surface of the flat plate on both sides of the pipeline, and the electrodes are not connected to each other.
- an open-pit end-side compressed coal filling mining system of the present invention includes the following steps:
- the tunneling machine automatically tunnels and cuts coal, and the coal is transported out of the roadway by a belt conveyor;
- the monitoring pipeline is filled with cemented filling material, connected to the electrodes on both sides, and sends a signal to the two-position three-way solenoid valve through the monitoring pipeline to control the filling pump to stop filling.
- the pipeline pumps slurry to realize automatic monitoring of the full roadway and complete the roadway filling.
- the hinged support arm of the mechanical arm and the reinforcing hoop Before the roadheader enters the roadway, assemble the hinged support arm of the mechanical arm and the reinforcing hoop with pins.
- the mechanical arm and the reinforcing hoop are connected as a whole, and the filling pipeline is dragged forward.
- the support arm withdraws with the roadheader, and the supporting pin gradually falls off, and finally the hinged support arm is separated from the reinforcement hoop, and the filling pipeline remains in place.
- the two electrodes When the tunnel is not filled, there is no cemented filling material in the monitoring pipeline, the two electrodes are not connected, and the two-position three-way solenoid valve is in the normal position, that is, the filling pump is connected with the filling pipeline to fill the tunnel; After being filled, the monitoring pipeline is filled with cemented filling material, the two electrodes are connected, and the two-position three-way solenoid valve is in an energized state, that is, the filling pump is connected to the waste water tank, and the cemented filling material in the monitoring pipe is connected to the waste water tank. , The tunnel filling is over.
- the open-pit end-suppressing coal filling mining system provided by the present invention has the following advantages:
- the present invention combines the cemented filling coal mining technology and the end-side tunneling coal mining technology used in underground mines, solves the problem of recovering coal resources from the end-side lamination in the open-pit mine, and improves the resource recovery rate.
- the present invention realizes coal mining and filling automation, unmanned working face, can effectively improve working face production efficiency and production safety, and reduce production cost and labor intensity of workers.
- the present invention processes solid wastes such as gangue and dumps on a large scale, which meets the requirements of green mine development; reduces surface subsidence caused by end-side mining and meets the requirements of maintaining slope stability.
- Figure 1 is a schematic diagram of the open-pit side coal mining process of the present invention
- Figure 2 is a schematic diagram of the open-air end-side briquetting process of the present invention.
- Figure 3 is a schematic diagram of the fixed support arm of the present invention.
- FIG. 4 is a schematic diagram of the hinged arm of the present invention.
- Figure 5 is a schematic diagram of the reinforcing hoop of the present invention.
- FIG. 6 is a schematic diagram of the monitoring pipeline of the present invention.
- Fig. 7 is a schematic diagram of the robot arm dragging pipeline of the present invention.
- Figure 8 is a schematic diagram of the robot arm of the present invention detaching from the pipeline
- Figure 9 is a schematic diagram of the principle of automatic monitoring of full lanes of the present invention.
- the invention provides an open-pit end-side coal-pressing coal filling mining process, which can realize the recovery of a large amount of coal resources, reduce ground subsidence, and ensure stope safety and slope stability.
- the present invention is an open-pit end-side compressed coal filling and mining system, as shown in Figures 1 and 2, which has the following composition: a roadhead 1 automatically drives a roadway 3 under an end-side step 2, a mining end-side compressed coal 4, and the coal is driven by a roadheader 1
- the rake claws are loaded into the middle chute and transferred to the belt conveyor, and are transported out of the roadway 3 by the belt conveyor.
- the articulated mechanical arm of the roadheader 1 is connected to the outlet end of the filling pipeline, and the roadheader 1 continues to advance and drag it Laying in the roadway 3;
- the inlet end of the filling pipeline 5 is connected to the external filling pump 7;
- the filling pump 7 is connected to the inlet P of the two-position three-way solenoid valve 16, and the two-position three-way solenoid valve 16
- Two outlets A and B are respectively connected to the filling pipeline 5 in the roadway and the external wastewater pool 9;
- the flat plate corresponding to the roadway 3 is drilled vertically to the goaf, and the monitoring pipe 8 is buried, which is higher than the monitoring pipe on the flat plate.
- Electrodes are provided on both sides of the inside of the circuit 8 respectively, and wires are connected to the electromagnet 17 of the two-position three-way solenoid valve 16.
- the mechanical arm 12 is composed of an "L"-shaped hinged arm 121 and a fixed support arm 122 hinged at the top, and the vertical section and the horizontal section of the fixed support arm 122 are fixedly connected, as shown in FIG. 3
- the hinged support arm 121 is matched and placed inside the fixed support arm 122, composed of a telescopic section and a horizontal section hinged, and a number of pin holes are provided on the horizontal section, as shown in Figure 4;
- the telescopic section of the hinged support arm is composed of two upper and lower large and small pipes sleeved together.
- a reinforcing hoop 10 is installed at the front end of the filling pipeline 5, as shown in FIG. 5, the reinforcing hoop 10 is welded with an outreaching platform 11 on which is provided with corresponding through pins matching the horizontal section of the hinge arm 121 hole;
- the monitoring pipeline 8 is made of PVC pipe, and the upper mouth is 200mm higher than the flat plate.
- Two electrodes are symmetrically arranged at the same level as the surface of the flat plate on both sides of the pipe, and the electrodes are not connected to each other, as shown in Figure 6. .
- an open-pit end-side compressed coal filling mining system of the present invention includes the following steps:
- Tunneling machine 1 automatically tunnels for cutting coal, and the coal is transported out of roadway 3 by a belt conveyor;
- the monitoring pipeline is filled with cemented filler, connects the electrodes on both sides, sends a signal to the two-position three-way solenoid valve 16 through the monitoring pipeline, and controls the filling pump 7 to stop Pump slurry to the filling pipeline 5 to realize automatic monitoring of the full roadway and complete the roadway filling.
- the two-position three-way solenoid valve 16 When the tunnel is not filled, there is no cemented filling material in the monitoring pipeline 8, and there is no conduction between the two electrodes, and the two-position three-way solenoid valve 16 is in the normal state, that is, the filling pump 7 is connected with the filling pipeline 5 to perform the tunnel Filling; After the tunnel is full, the monitoring pipeline 8 is filled with cemented filling material, the two electrodes are connected, and the two-position three-way solenoid valve 16 is in the energized excitation state, that is, the filling pump 7 is connected to the waste water pool 9, and The inner cemented filling material is passed into the waste water tank 9, and the tunnel filling is completed, as shown in Fig. 9.
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Underground Structures, Protecting, Testing And Restoring Foundations (AREA)
- Pipe Accessories (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
Abstract
Description
Claims (7)
- 一种露天端帮压煤充填开采系统,其特征在于,掘进机(1)在端帮台阶(2)下自动掘进巷道(3)割煤,所述掘进机(1)铰接的机械臂(12)连接充填管路(5)的出口端,拖动其铺设在巷道(3)中;所述充填管路(5)的入口端连接外部的充填泵(7);所述充填泵(7)外接二位三通电磁阀(16)的入口P,所述二位三通电磁阀(16)的两个出口A、B分别连接巷道内的充填管路(5)与外部的废水池(9);在巷道(3)对应的平盘上垂直钻孔至采空区,埋设监测管路(8),高出平盘的监测管路(8)内部两侧分别设置电极,外接电线至所述二位三通电磁阀(16)的电磁铁(17)。
- 根据权利要求1所述的一种露天端帮压煤充填开采系统,其特征在于,所述机械臂(12)由均呈“L”形的铰支臂(121)和固支臂(122)在顶部铰接组成,所述固支臂(122)的垂直段和水平段固接;所述铰支臂(121)匹配置于固支臂(122)内侧,由伸缩段和水平段铰接组成,水平段上设有若干穿销孔;所述充填管路(5)的前端安装加强箍(10),所述加强箍(10)焊接有外伸平台(11),其上设有与所述铰支臂(121)水平段上对应匹配的穿销孔。
- 根据权利要求2所述的一种露天端帮压煤充填开采系统,其特征在于,所述铰支臂(121)的伸缩段由上下两段大、小管套接组成。
- 根据权利要求1所述的一种露天端帮压煤充填开采系统,其特征在于,所述监测管路(8)由PVC管制成,上口高出平盘200mm,管路内两侧与平盘地表同一水平的位置处对称布设两个电极,电极相互不导通。
- 根据权利要求1-4任一所述的一种露天端帮压煤充填开采系统的开采工艺,其特征在于,包括以下步骤:(1)掘进自动割煤:掘进机(1)自动掘进割煤,煤由胶带输送机运出巷道(3);(2)自动布管:掘进机(1)伸出机械臂(12)拖动充填管路(5),随掘进机不断推进,充填管路(5)自动布置在巷道(3)一侧底端,当掘进机(1)推至停采线时,停止割煤,设备撤出充填巷,充填管路(5)留在巷道中;(3)封闭巷口:在巷道入口架设充填袋(6),利用充填袋充填膨胀,封闭巷道入口;(4)管道自动充填:开启充填泵(7),进行管道充水、灰浆推水、胶结充填料推灰浆、泵送胶结充填料各充填工序;(5)满巷自动监测:待胶结充填料充满巷道后,监测管路内充满胶结充填料,连通两侧电极,通过监测管路发出信号至二位三通电磁阀(16),控制充填泵(7)停止向充填管路(5)泵送料浆,实现满巷自动监测,完成巷道充填。
- 根据权利要求5所述的一种露天端帮压煤充填开采系统的开采工艺,其特征在于,自动布管工艺为:掘进机(1)进入巷道(3)前,将机械臂(12)的铰支臂(121)与加强箍(10)用销子(13)组装起来,掘进机(1)前进时,机械臂(12)与加强箍(10)连为一体,拖动充填管路(5)向前行进,待回采结束后,固支臂(122)随掘进机(1)后撤,其支撑的销子(13)逐步脱落,最终铰支臂(121)与加强箍(10)分离,充填管路(5)便留在原地。
- 根据权利要求5所述的一种露天端帮压煤充填开采系统的开采工艺,其特征在于,满巷自动监测工艺为:当巷道未充填满时,监测管路(8)内没有胶结充填材料,两电极之间不导通,二位三通电磁阀(16)处于常位态,即充填泵(7)与充填管路(5)连接,进行巷道充填;待巷道充满后,所述监测管路(8)内充满胶结充填材料,两电极之间导通,二位三通电磁阀(16)处于得电励磁状态,即充填泵(7)与废水池(9)连接,其内胶结充填材料通入废水池(9),巷道充填结束。
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RU2020136147A RU2756537C1 (ru) | 2019-03-29 | 2019-10-08 | Система разработки сцементированного угля и процесс открытой добычи на продольном уклоне |
AU2019439785A AU2019439785B2 (en) | 2019-03-29 | 2019-10-08 | Pressed coal filling mining system and process for end slope of open pit |
ZA2020/06726A ZA202006726B (en) | 2019-03-29 | 2020-10-28 | Pressed coal filling mining system and process for end slope of open pit |
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CN201910246912.XA CN109882240B (zh) | 2019-03-29 | 2019-03-29 | 一种露天端帮压煤充填开采系统 |
CN201910246912.X | 2019-03-29 |
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AU (1) | AU2019439785B2 (zh) |
RU (1) | RU2756537C1 (zh) |
WO (1) | WO2020199546A1 (zh) |
ZA (1) | ZA202006726B (zh) |
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CN113847086A (zh) * | 2021-10-09 | 2021-12-28 | 中国煤炭科工集团太原研究院有限公司 | 一种露天矿边帮采硐的充填方法 |
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CN109882240B (zh) * | 2019-03-29 | 2020-04-14 | 中国矿业大学 | 一种露天端帮压煤充填开采系统 |
CN110284883A (zh) * | 2019-07-08 | 2019-09-27 | 中国矿业大学 | 一种露天煤矿端帮采排充开采方法 |
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CN112855162B (zh) * | 2021-01-29 | 2023-03-21 | 辽宁工程技术大学 | 一种复合煤层露天矿靠帮回采端帮上部煤层的开采方法 |
CN112963618B (zh) * | 2021-05-19 | 2021-08-06 | 中煤科工能源科技发展有限公司 | 边帮煤采硐充填管道长距离铺设及连续充填方法和装置 |
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