WO2020195159A1 - Cylindrical linear motor - Google Patents

Cylindrical linear motor Download PDF

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Publication number
WO2020195159A1
WO2020195159A1 PCT/JP2020/003728 JP2020003728W WO2020195159A1 WO 2020195159 A1 WO2020195159 A1 WO 2020195159A1 JP 2020003728 W JP2020003728 W JP 2020003728W WO 2020195159 A1 WO2020195159 A1 WO 2020195159A1
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WIPO (PCT)
Prior art keywords
magnetic pole
armature
main magnetic
field
linear motor
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PCT/JP2020/003728
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French (fr)
Japanese (ja)
Inventor
善明 加納
佐藤 浩介
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Kyb株式会社
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Publication of WO2020195159A1 publication Critical patent/WO2020195159A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K41/00Propulsion systems in which a rigid body is moved along a path due to dynamo-electric interaction between the body and a magnetic field travelling along the path
    • H02K41/02Linear motors; Sectional motors
    • H02K41/03Synchronous motors; Motors moving step by step; Reluctance motors

Definitions

  • the present invention relates to a tubular linear motor.
  • a tubular linear motor includes, for example, a tubular armature having a winding held on the inner circumference of a tubular yoke, a tubular rod inserted into the armature so as to be movable in the axial direction, and a shaft.
  • Some include a plurality of permanent magnets that are laminated so that S poles and N poles appear alternately in the direction and are housed in the rod.
  • 120-degree energization control is performed in which a sinusoidal voltage shifted by 120 degrees is applied to the U-phase, V-phase, and W-phase windings of the armature.
  • the rod and the permanent magnet are driven axially with respect to the armature as a mover (see, for example, Patent Document 1).
  • the field is composed of a Halbach arrangement in which a main magnetic pole made of a permanent magnet magnetized in the radial direction and a secondary magnetic pole made of a permanent magnet magnetized in the axial direction are alternately laminated, an armature is used. It seems that the magnetic field can be concentrated on the side to improve the mass thrust density of the tubular linear motor, but if the axial length of the main magnetic pole is short, magnetic saturation occurs at the main magnetic pole and a large magnetic field is generated by the magnet. It is difficult to improve the mass thrust density because it cannot act on the magnet.
  • the magnetic pole pitch becomes long, which not only increases the total length of the field in the axial direction, but also increases the length of the armature. Since the total length in the axial direction is also long, the mass is increased, and it is also difficult to improve the mass thrust density.
  • an object of the present invention is to provide a tubular linear motor capable of improving the mass thrust density.
  • the tubular linear motor of the present invention is arranged on a tubular armature and on the inner or outer circumference of the armature and is movable in the axial direction with respect to the armature. It has a field magnet in which N poles and S poles are alternately arranged in the axial direction, and the field magnets are arranged in a Halbach arrangement in the axial direction alternately in the axial direction. It has a magnetized annular secondary magnetic pole and an annular joint iron provided on the armature side of the main magnetic pole.
  • an annular joint iron is mounted on the inner circumference or the outer circumference on the armature side of the main magnetic pole, so that the axial length of the main magnetic pole is not increased.
  • the magnetic saturation of the main magnetic poles is relaxed, allowing more magnetic flux to pass through. Therefore, even if the field of the Halbach array is used, a large magnetic field can be applied to the armature without lengthening the magnetic pole pitch. Therefore, the thrust can be improved by using the field due to the Halbach array without inviting an increase in the mass of the tubular linear motor.
  • the field magnet is inserted on the inner peripheral side of the armature, the main magnetic pole is arranged on the inner peripheral side of the joint iron, and a plurality of magnet pieces divided in the circumferential direction are joined to form. It may have been.
  • the main magnetic poles are formed by joining a plurality of magnet pieces, the main magnetic poles can be easily manufactured and scattered by the repulsion between the magnet pieces due to the joint iron on the outer circumference. Can be prevented.
  • the joint iron since the joint iron may be fitted on the outer circumference of the main magnetic pole, no screw fastening or other fastening structure is required to prevent the main magnetic pole from scattering, which simplifies the structure and reduces processing costs and increases mass. Can be suppressed.
  • the mass thrust density can be improved.
  • FIG. 1 is a vertical cross-sectional view of a tubular linear motor according to an embodiment.
  • FIG. 2 is a plan view of the main magnetic pole and the joint iron in one embodiment.
  • FIG. 3 is a diagram illustrating a process of obtaining a magnet piece from a base material.
  • FIG. 4A is a diagram illustrating a step of adhering four magnet pieces to the outer circumference of the rod.
  • FIG. 4B is a diagram illustrating a step of adhering the remaining four magnet pieces to the outer circumference of the rod to form a main magnetic pole.
  • FIG. 5 is a vertical cross-sectional view of the tubular linear motor in the first modification of the embodiment.
  • the tubular linear motor M in one embodiment is arranged on the inner circumference of the tubular armature E and the armature E, and can move in the axial direction with respect to the armature E. It is configured to include a field F in which north poles and south poles are alternately arranged in the axial direction.
  • the armature E is configured to include a tubular core 1 and a winding 2.
  • the core 1 is configured to include a cylindrical core body 1a and a plurality of teeth 1b that are annular and are provided on the inner circumference of the core body 1a at intervals in the axial direction, and are fixed in the present embodiment. It is said to be a child.
  • the core 1 has a tubular shape, and as shown in FIG. 1, includes 10 teeth 1b provided on the inner circumference of the core main body 1a at equal intervals in the axial direction.
  • a slot 3 formed by a gap in which the winding 2 is mounted is formed between 1b.
  • a total of nine slots 3 formed as gaps are provided between the adjacent teeth 1b and 1b in FIG. 1.
  • a winding 2 is wound around and mounted in the slot 3.
  • the winding 2 is a U-phase, V-phase, and W-phase three-phase winding.
  • Winding 2 is attached.
  • the arrangement of the phases of the winding 2 can be appropriately changed in relation to the number of magnetic poles on the field F side.
  • the armature E configured in this way is fixed to the inner circumference of the tubular case 4 and housed in the case 4.
  • the left end of the case 4 in FIG. 1 is connected to a tubular base 5 provided with a pair of trunnion pins 5a.
  • the left end of the base 5 in FIG. 1 is connected to the open end of the bottomed tubular guide cylinder 6, and the case 4, the base 5, and the guide cylinder 6 form the outer shell of the tubular linear motor M.
  • the trunnion pins 5a and 5a in the base 5 have a tubular shape, and the inside and outside of the base 5 are communicated with each other through the inside of the trunnion pin 5a. Then, the winding 2 of each phase in the armature E is connected to a cord C1 which is inserted into one trunnion pin 5a and connected to a drive circuit (not shown) installed outside the tubular linear motor M. It receives power from the drive circuit. Further, a magnetic sensor S is provided in the base 5 to detect the magnetism of the field F, which will be described later, and detect the position (electrical angle) of the field F.
  • the magnetic sensor S is connected to a signal line C2 that is inserted into the other trunnion pin 5a and connected to a controller that controls the drive circuit, detects the position of the field F, and signals a voltage to the controller. Is output. Since the cords C1 and C2 are led out of the tubular linear motor M from the hole provided in the center of the trunnion pin 5a, even if the tubular linear motor M swings around the trunnion pin 5a, the cords C1 and C1 C2 is not shaken, and the load on the codes C1 and C2 is reduced.
  • the field F has a main magnetic pole 8 made of an annular permanent magnet magnetized in the radial direction, an annular joint iron 9 mounted on the outer periphery of the main magnetic pole 8, and an annular magnetized in the axial direction. It is provided with an auxiliary magnetic pole 10 made of a permanent magnet of the above, and is formed by alternately stacking the main magnetic pole 8 and the auxiliary magnetic pole 10 so as to form a Halbach arrangement.
  • the field F configured in this way is housed in an annular gap between the columnar rod 11 made of a non-magnetic material and the tubular and non-magnetic cover 12 arranged on the outer circumference. ing. Specifically, the field F is adhered and fixed to the outer circumference of the rod 11.
  • the triangular marks on the main magnetic pole 8 and the sub magnetic pole 10 in FIG. 1 indicate the magnetizing direction, and as described above, the magnetizing direction of the main magnetic pole 8 is from the inner circumference to the outer circumference or from the outer circumference to the inner circumference.
  • the direction of facing, that is, the radial direction, and the magnetizing direction of the sub-magnetic pole 10 is the axial direction.
  • the magnetic poles of the main magnetic pole 8 and the sub magnetic pole 10 are arranged in a Halbach array, S poles and N poles appear alternately in the axial direction of the field F, and the magnetic field is an armature E on the outer periphery of the field F. It is arranged so that it works in a concentrated manner on the side.
  • an annular joint iron 9 is mounted on the outer circumference of the main magnetic pole 8 on the armature E side. That is, the main magnetic pole 8 is arranged on the inner peripheral side of the joint iron 9.
  • the magnetic fluxes from the main magnetic pole 8 and the auxiliary magnetic pole 10 are focused on the joint iron 9, but the saturation magnetic flux density of the joint iron 9 is higher than the residual magnetic flux density of the main magnetic pole 8 and the auxiliary magnetic pole 10 which are permanent magnets. Therefore, a larger amount of magnetic flux can be passed to the magnet E side as compared with the case where the main magnetic pole 8 is arranged on the gap surface.
  • the outer diameter of the main magnetic pole 8 is smaller than the outer diameter of the sub magnetic pole 10.
  • the outer diameter of the joint iron 9 is equal to the outer diameter of the secondary magnetic pole 10.
  • the axial length of the main magnetic pole 8 and the axial length of the joint iron 9 are made equal. Therefore, when the main magnetic pole 8 and the sub-magnetic pole 10 on which the joint iron 9 is mounted are laminated, the inner circumferences of the main magnetic pole 8 and the sub-magnetic pole 10 are flush with each other in the axial direction, and the outer circumferences of the joint iron 9 and the sub-magnetic pole 10 are flush with each other. Are flush with each other in the axial direction, and a cylindrical field F is formed. Further, the axial length of the main magnetic pole 8 is shorter than the axial length of the sub magnetic pole 10.
  • the rod 11 is a non-magnetic material and is made of a material having a specific gravity smaller than that of the main magnetic pole 8 and the sub magnetic pole 10 such as aluminum, and is inserted into the field F.
  • the field F is fixed to the outer circumference of the rod 11 by adhesion and is held by the rod 11. Further, one end of the rod 11 is attached with a tip plug 14 to which an eye-shaped bracket 13 is connected, and the other end of the rod 11 is a terminal plug 16 that holds an annular slider 15 that is in sliding contact with the inner circumference of the guide cylinder 6. Is attached.
  • the field F is sandwiched between the tip plug 14 and the end plug 16 to prevent misalignment with respect to the rod 11.
  • the cover 12 arranged on the outer circumference of the field F is sandwiched between the tip plug 14 and the end plug 16 and held by the rod 11. Further, an outer tube 17 that is in sliding contact with the outer periphery of the case 4 is attached to the tip plug 14. Therefore, the case 4, the outer tube 17, the guide cylinder 6, and the slider 15 guide the movement of the field F with respect to the armature E in the axial direction, and the field F is not eccentric with respect to the armature E. Can move smoothly in the direction.
  • the rod 11 protects the field F from the bending moment against the bending moment due to the external input.
  • the cover 12 protects the field F by preventing the field F from interfering with the armature E when the field F is inserted into the armature E, but gives strength to the field F. It may have a function of protecting F from a bending moment. Further, one of the cover 12 and the rod 11 may be used as a strength member, and the other may be omitted.
  • the main magnetic pole 8 is formed by joining a plurality of arc-shaped magnet pieces MP in an annular shape as shown in FIG. Specifically, the main magnetic pole 8 is formed by joining eight arc-shaped magnet pieces MP. That is, in the present embodiment, the main magnetic pole 8 is composed of magnet pieces MP that are evenly divided into eight in the circumferential direction, and eight arc-shaped magnet pieces MP having the same shape are combined in an annular shape to form each. Both ends of the magnet piece MP in the circumferential direction are bonded to each other with an adhesive, and these are joined to form an integral body.
  • the ⁇ mark indicates the direction of magnetism. Further, FIG.
  • the magnetizing direction is inward in the radial direction
  • the outer peripheral side is the S pole and the inner peripheral side is the N pole, but when the outer peripheral side is the N pole and the inner peripheral side is the S pole.
  • the magnetizing direction may be outward in the radial direction.
  • each magnet piece MP is magnetized in a parallel orientation, and is magnetized with a magnetic pole pattern in which different magnetic poles appear on the inner circumference and the outer circumference.
  • the main magnetic pole 8 has a magnetic pole pattern in which one of the N pole and the S pole appears on the inner peripheral side and the other of the N pole and the S pole appears on the outer peripheral side.
  • each magnet piece MP is magnetized in parallel orientation, since the magnetic orientation directions of the plurality of magnet pieces MP are joined so as to face the center of the main magnetic pole 8, the main magnetic pole 8 has a pseudo radial orientation. Can function as a magnet.
  • the center of curvature O on the inner and outer circumferences of the magnet piece MP when viewed in the axial direction is the main magnetic pole 8 if dimensional errors and processing errors are ignored. It becomes the same point as the center of.
  • a rectangular parallelepiped is magnetized to the base material B in a parallel orientation with the short side as the magnetic orientation direction.
  • the arrow indicated by the alternate long and short dash line in FIG. 3 indicates the magnetic orientation direction.
  • the base material B is obtained, for example, by molding a raw material suitable for a magnet into a rectangular parallelepiped by sintering or casting.
  • the base material B magnetized in parallel orientation is processed into an arc shape by cutting off a portion other than the portion required as the magnet piece MP shown by the broken line in FIG. 3 by cutting or the like to create the magnet piece MP.
  • the center of curvature O on the inner and outer circumferences of the magnet piece MP to be obtained is arranged on a line extending from an arbitrary point of the base material B in the magnetic orientation direction. Is machined to form the inner and outer circumferences.
  • the magnetic orientation direction at the center of the completed magnet piece MP is toward the center of the main magnetic pole 8, which is advantageous in terms of magnetic strength.
  • the line connecting the center of the magnet piece MP and the center of curvature O of the magnet piece MP corresponding to the center of the main magnetic pole 8 two-point chain line in FIG.
  • the circumferential direction of the magnet piece MP It matches the direction of magnetic orientation in the center of. In this way, if the line connecting the center of the magnet piece MP in the circumferential direction and the center of the main magnetic pole 8 and the magnetic orientation direction of the center of the magnet piece MP are matched, the magnetic strength can be efficiently increased. That is, when each magnet piece MP is magnetized with the direction connecting the center of the circumferential direction of each magnet piece MP and the center of curvature O of the inner and outer circumferences of the magnet piece as the magnetic orientation direction, the magnetic strength can be efficiently increased. ..
  • the line connecting the center of the magnet piece MP in the circumferential direction and the center of the main magnetic pole 8 and the magnetic orientation direction of the center of the magnet piece MP match, but the inner circumference and the outer circumference of the magnet piece MP differ from each other. It suffices if it is magnetized so that
  • the processing is as follows. First, as shown in FIG. 4A, the four magnet pieces MP are bonded to the outer periphery of the rod 11 so as to be arranged at equal intervals in the circumferential direction (first step). Then, after the adhesive is sufficiently dried and the four magnet piece MPs are fixed to the rod 11, as shown in FIG. 4 (b), the remaining four magnet pieces MP are already roded while interposing the adhesive. It is fitted between the magnet pieces MP fixed to No. 11 and adhered (second step).
  • the magnet piece MP can be easily joined in an annular shape, the processing for manufacturing the main magnetic pole 8 can be simplified, and the magnet piece MP can be fixed to the rod 11 at the same time. Therefore, if the main magnetic pole 8 is formed and then bonded to the rod 11, a bonding step between the main magnetic pole 8 and the rod 11 is required. However, if the magnet piece MP is bonded to the rod 11 to form the main magnetic pole 8, the bonding step is required. The processing cost is reduced because it can be omitted.
  • the joint iron 9 is fitted and adhered to the outer periphery of the main magnetic pole 8 (third step). Then, when the main magnetic pole 8 and the joint iron 9 are integrated, the sub magnetic pole 10 is subsequently laminated on the main magnetic pole 8 and the joint iron 9 and bonded to each other (fourth step).
  • the steps of the first step to the fourth step described above are repeated. This process is repeated until the number of magnetic poles required for the tubular linear motor M is satisfied, and the field F is formed.
  • the main magnetic pole 8 manufactured in this way behaves as a magnet magnetized in a radial orientation, although the magnet piece MP is oriented in parallel. As shown in FIG. 2, assuming that the angle ⁇ formed by the magnetic orientation direction at an arbitrary point of each magnet piece MP with the diameter direction of the main magnetic pole 8 when viewed in the axial direction is 25 degrees or less, each magnet piece MP is aligned in parallel. Although magnetized with, the main magnetic pole 8 approaches the radial orientation, and the field strength on the inner peripheral side can be secured. According to the main magnetic pole 8, the decrease in field strength is kept low as compared with the annular magnet having a perfect radial orientation, so that the field strength comparable to that of the annular magnet having a perfect radial orientation can be secured.
  • the number of magnet pieces MP forming the main magnetic pole 8, that is, the number of divisions of the main magnetic pole 8 is eight in the present embodiment, but is not limited to eight.
  • the shape of the magnet pieces MP does not have to be the same, but in the present embodiment, all the magnet pieces MP have the same shape.
  • the shape of the magnet piece MP is the same as described above, there is no concern that a portion of the main magnetic pole 8 having a particularly low magnetic strength will be randomly formed. Further, if the circumferential lengths of the magnet pieces MP are not uniform, a beautiful annular ring can be formed when joining them, which makes the joining process troublesome. However, if the magnet pieces MP have the same shape, they are joined. Processing is also easy.
  • the main magnetic pole 8 is mounted on the outer circumference of the rod 11 in the present embodiment, the rod 11 can be abolished.
  • the main magnetic pole 8 and the sub magnetic pole 10 may be formed in a disk shape instead of an annular shape, and the cover 12 may be provided with strength to protect the field F so that the force for bending the field F does not act. Good.
  • the main magnetic pole 8 is formed by a plurality of magnet pieces MP divided in the circumferential direction, it may be a single disk-shaped or annular permanent magnet.
  • the main magnetic pole 8 is made of a material containing neodymium, iron, and boron as main components and has a high residual magnetic flux density
  • the auxiliary magnetic pole 10 is an amount of a heavy rare earth element such as dysprosium or teribium added to the material. It is composed of magnets that are difficult to demagnetize.
  • the position of the field F with respect to the armature E is detected by the magnetic sensor S, the current-carrying phase is switched based on the electric angle, and each winding 2 is controlled by PWM.
  • the amount of current can be controlled to control the thrust and the moving direction of the field F with respect to the armature E.
  • the above-mentioned control method is an example and is not limited to this.
  • the armature E is a stator and the field F behaves as a mover.
  • the tubular linear motor M when an external force that relatively displaces the armature E and the field F in the axial direction acts, the winding 2 is energized or the induced electromotive force generated in the winding 2 causes the tubular linear motor M. It is possible to generate a thrust that suppresses the relative displacement, suppress the relative displacement between the armature E and the field F, and regenerate energy that generates electric power from an external force.
  • the tubular linear motor M of the present embodiment is arranged on the inner circumference of the tubular armature E and the armature E, and is movable in the axial direction with respect to the armature E.
  • An annular main magnetic pole 8 provided with a field F in which N poles and S poles are alternately arranged in the axial direction, and the field Fs are arranged alternately in the axial direction in a Halbach arrangement. It also has an annular sub-magnetic pole 10 magnetized in the axial direction and an annular joint iron 9 provided on the armature E side of the main magnetic pole 8.
  • an annular joint iron 9 is mounted on the outer periphery of the main magnetic pole 8 on the armature E side, so that the axial length of the main magnetic pole 8 is increased. Even if this is not done, the magnetic flux from the secondary magnetic pole 10 is focused, and more magnetic flux can be allowed to pass through. Therefore, even if the field F of the Halbach array is used, a large magnetic field can be applied to the armature E without lengthening the magnetic pole pitch. Therefore, the thrust can be improved by using the field F in the Halbach array without inviting an increase in the mass of the tubular linear motor M. From the above, according to the tubular linear motor M of the present embodiment, the mass thrust density can be improved.
  • the armature E is arranged on the outer periphery of the field F, but like the tubular linear motor MA shown in FIG. 5, the tubular field FA
  • the armature EA may be arranged on the inner circumference of the armature.
  • the directions of the magnetic poles of the main magnetic pole 8A and the sub magnetic pole 10A in the field FA may be arranged so that the magnetic field acts concentrated on the armature EA side of the inner circumference.
  • a joint iron 9A is provided on the inner circumference of the main magnetic pole 8A on the armature EA side, and the secondary magnetic poles 10A are alternately laminated on the integrated main magnetic pole 8A and the joint iron 9A to form a field FA. do it.
  • armature EA As for the armature EA, a lot 3A may be provided on the outer periphery of the core 1A, and windings 2A of each phase may be mounted in the slot 3A.
  • the length in the axial direction is long because the joint iron 9A is provided in the inner circumference of the main magnetic pole 8A. Since the magnetic flux from the secondary magnetic pole 10 is focused without increasing the length, the thrust can be secured without increasing the mass, and the mass thrust density can be improved.
  • the field F is inserted on the inner peripheral side of the armature E, and the main magnetic pole 8 is formed by joining a plurality of magnet pieces MP divided in the circumferential direction.
  • the main magnetic pole 8 is arranged on the inner peripheral side of the joint iron 9 and is formed by joining a plurality of magnet pieces MP, so that the main magnetic pole 8 can be easily manufactured.
  • joint iron 9 may be fitted to the outer periphery of the main magnetic pole 8 since the joint iron 9 may be fitted to the outer periphery of the main magnetic pole 8, no screw fastening or other fastening structure is required to prevent the main magnetic pole 8 from scattering, so that the structure is simplified and the processing cost is reduced. The mass increase can be suppressed.
  • the tubular linear motor M of the present embodiment since the main magnetic pole 8 and the sub magnetic pole 10 are annular, the weight is lighter than that of using the main magnetic pole 8 and the sub magnetic pole 10 as a disk-shaped magnet, and the tubular linear motor is linear.
  • the mass thrust density of the motor M can be further improved.
  • the field F is mounted on the outer circumference of the rod 11 formed of a material having a specific gravity smaller than that of the main magnetic pole 8 and the sub magnetic pole 10.
  • the rod 11 can be used as a core material when a plurality of magnet pieces MP are joined to form the main magnetic pole 8, so that the magnet pieces MP are joined in an annular shape.
  • the increase in mass of the tubular linear motor M can be suppressed even if the rod 11 is provided.
  • the rod 11 has a solid columnar shape, it may have a tubular shape.

Abstract

This cylindrical linear motor (M) comprises: a cylindrical armature (E); and a field F that is placed in the inner periphery of the armature (E) and is movable in the axial direction with respect to the armature (E), N poles and S poles being placed alternatingly in the axial direction. The field (F) has radially magnetized annular main poles (8) and axially magnetized annular auxiliary poles (10) aligned alternatingly in the axial direction in a Halbach array, and annular yokes (9) provided on the armature (E) side of the main poles (8).

Description

筒型リニアモータCylindrical linear motor
 本発明は、筒型リニアモータに関する。 The present invention relates to a tubular linear motor.
 筒型リニアモータは、たとえば、筒状のヨークの内周に保持される巻線を有する筒状の電機子と、電機子内に軸方向へ移動自在に挿入される筒状のロッドと、軸方向にS極とN極とが交互に現れるように積層されてロッド内に収容される複数の永久磁石とを備えるものがある。 A tubular linear motor includes, for example, a tubular armature having a winding held on the inner circumference of a tubular yoke, a tubular rod inserted into the armature so as to be movable in the axial direction, and a shaft. Some include a plurality of permanent magnets that are laminated so that S poles and N poles appear alternately in the direction and are housed in the rod.
 このように構成された筒型リニアモータでは、たとえば、電機子のU相、V相およびW相の各相巻線へ120度位相をずらした正弦波電圧を印加する120度通電制御を行って永久磁石を吸引すると、ロッドおよび永久磁石が可動子として電機子に対して軸方向へ駆動される(たとえば、特許文献1参照)。 In the cylindrical linear motor configured in this way, for example, 120-degree energization control is performed in which a sinusoidal voltage shifted by 120 degrees is applied to the U-phase, V-phase, and W-phase windings of the armature. When the permanent magnet is attracted, the rod and the permanent magnet are driven axially with respect to the armature as a mover (see, for example, Patent Document 1).
特開2016-086613号公報Japanese Unexamined Patent Publication No. 2016-086613
 従来の筒型リニアモータでは、永久磁石が軸方向に沿って着磁されており、隣り合う永久磁石が同極同士を向き合わせるようにして積層されており、電機子側へ磁界を効率的に作用させることが難しく、質量推力密度(筒型リニアモータの最大推力を質量で割った数値)を向上するには限界がある。 In a conventional tubular linear motor, permanent magnets are magnetized along the axial direction, and adjacent permanent magnets are stacked so that the same poles face each other, efficiently transmitting a magnetic field to the armature side. It is difficult to make it work, and there is a limit to improving the mass thrust density (the value obtained by dividing the maximum thrust of a tubular linear motor by the mass).
 これに対して、径方向に着磁された永久磁石でなる主磁極と軸方向に着磁された永久磁石でなる副磁極とを交互に積層するハルバッハ配列にて界磁を構成すると、電機子側へ磁界を集中して作用させて筒型リニアモータの質量推力密度を向上できるように思われるが、主磁極の軸方向長さが短いと主磁極で磁気飽和が生じて大きな磁界を電機子に作用させられないので質量推力密度の向上が難しい。 On the other hand, if the field is composed of a Halbach arrangement in which a main magnetic pole made of a permanent magnet magnetized in the radial direction and a secondary magnetic pole made of a permanent magnet magnetized in the axial direction are alternately laminated, an armature is used. It seems that the magnetic field can be concentrated on the side to improve the mass thrust density of the tubular linear motor, but if the axial length of the main magnetic pole is short, magnetic saturation occurs at the main magnetic pole and a large magnetic field is generated by the magnet. It is difficult to improve the mass thrust density because it cannot act on the magnet.
 そうかといって、磁気飽和を生じさせない程度に主磁極の軸方向長さを十分に長くすると、磁極ピッチが長くなって界磁の軸方向の全長の長大化を招くだけでなく、電機子の軸方向の全長も長くなるので、質量の増大を招いてしまい、やはり、質量推力密度の向上が難しくなる。 On the other hand, if the axial length of the main magnetic pole is sufficiently long enough not to cause magnetic saturation, the magnetic pole pitch becomes long, which not only increases the total length of the field in the axial direction, but also increases the length of the armature. Since the total length in the axial direction is also long, the mass is increased, and it is also difficult to improve the mass thrust density.
 そこで、本発明は、質量推力密度を向上できる筒型リニアモータの提供を目的としている。 Therefore, an object of the present invention is to provide a tubular linear motor capable of improving the mass thrust density.
 上記の目的を達成するため、本発明の筒型リニアモータは、筒状の電機子と、電機子の内周或いは外周に配置されるとともに電機子に対して軸方向へ移動可能であって、軸方向にN極とS極とが交互に配置される界磁とを備え、界磁がハルバッハ配列にて軸方向に交互に並べられる径方向に着磁された環状の主磁極および軸方向に着磁された環状の副磁極と、主磁極の電機子側に設けた環状の継鉄とを有している。 In order to achieve the above object, the tubular linear motor of the present invention is arranged on a tubular armature and on the inner or outer circumference of the armature and is movable in the axial direction with respect to the armature. It has a field magnet in which N poles and S poles are alternately arranged in the axial direction, and the field magnets are arranged in a Halbach arrangement in the axial direction alternately in the axial direction. It has a magnetized annular secondary magnetic pole and an annular joint iron provided on the armature side of the main magnetic pole.
 このように構成された筒型リニアモータでは、主磁極の電機子側となる内周或いは外周には、円環状の継鉄が装着されているので、主磁極の軸方向長さを長くしなくとも主磁極の磁気飽和が緩和され、より多くの磁束の通過を許容できる。よって、ハルバッハ配列の界磁を利用しても、磁極ピッチを長くしなくとも電機子へ大きな磁界を作用させることができる。よって、筒型リニアモータの質量増を招かずにハルバッハ配列による界磁を利用して推力向上を図れる。 In the cylindrical linear motor configured in this way, an annular joint iron is mounted on the inner circumference or the outer circumference on the armature side of the main magnetic pole, so that the axial length of the main magnetic pole is not increased. In both cases, the magnetic saturation of the main magnetic poles is relaxed, allowing more magnetic flux to pass through. Therefore, even if the field of the Halbach array is used, a large magnetic field can be applied to the armature without lengthening the magnetic pole pitch. Therefore, the thrust can be improved by using the field due to the Halbach array without inviting an increase in the mass of the tubular linear motor.
 また、筒型リニアモータは、界磁が電機子の内周側に挿入されおり、主磁極が継鉄の内周側に配置され、周方向で分割された複数の磁石ピースを接合して形成されていてもよい。このように構成された筒型リニアモータでは、主磁極を複数の磁石ピースを接合して形成しているので、主磁極を容易に製造できるとともに外周の継鉄によって各磁石ピース同士の反発による飛散を防止できる。また、継鉄を主磁極の外周に嵌合すればよいので主磁極の飛散防止のためにネジ締結その他の締結構造を必要としないので、構造が簡素となるとともに加工コストの低減と質量増を抑制できる。 Further, in the tubular linear motor, the field magnet is inserted on the inner peripheral side of the armature, the main magnetic pole is arranged on the inner peripheral side of the joint iron, and a plurality of magnet pieces divided in the circumferential direction are joined to form. It may have been. In the cylindrical linear motor configured in this way, since the main magnetic poles are formed by joining a plurality of magnet pieces, the main magnetic poles can be easily manufactured and scattered by the repulsion between the magnet pieces due to the joint iron on the outer circumference. Can be prevented. In addition, since the joint iron may be fitted on the outer circumference of the main magnetic pole, no screw fastening or other fastening structure is required to prevent the main magnetic pole from scattering, which simplifies the structure and reduces processing costs and increases mass. Can be suppressed.
 本発明の筒型リニアモータによれば、質量推力密度を向上できる。 According to the tubular linear motor of the present invention, the mass thrust density can be improved.
図1は、一実施の形態における筒型リニアモータの縦断面図である。FIG. 1 is a vertical cross-sectional view of a tubular linear motor according to an embodiment. 図2は、一実施の形態における主磁極および継鉄の平面図である。FIG. 2 is a plan view of the main magnetic pole and the joint iron in one embodiment. 図3は、母材から磁石ピースを得る加工を説明する図である。FIG. 3 is a diagram illustrating a process of obtaining a magnet piece from a base material. 図4(a)は、ロッドの外周に4つの磁石ピースを接着する工程を説明する図である。図4(b)は、ロッドの外周に残りの4つの磁石ピースを接着して主磁極を形成する工程を説明する図である。FIG. 4A is a diagram illustrating a step of adhering four magnet pieces to the outer circumference of the rod. FIG. 4B is a diagram illustrating a step of adhering the remaining four magnet pieces to the outer circumference of the rod to form a main magnetic pole. 図5は、一実施の形態の第一変形例における筒型リニアモータの縦断面図である。FIG. 5 is a vertical cross-sectional view of the tubular linear motor in the first modification of the embodiment.
 以下、図に示した実施の形態に基づき、本発明を説明する。一実施の形態における筒型リニアモータMは、図1に示すように、筒状の電機子Eと、電機子Eの内周に配置されるとともに電機子Eに対して軸方向へ移動可能であって軸方向にN極とS極とが交互に配置される界磁Fとを備えて構成されている。 Hereinafter, the present invention will be described based on the embodiments shown in the figure. As shown in FIG. 1, the tubular linear motor M in one embodiment is arranged on the inner circumference of the tubular armature E and the armature E, and can move in the axial direction with respect to the armature E. It is configured to include a field F in which north poles and south poles are alternately arranged in the axial direction.
 以下、筒型リニアモータMの各部について詳細に説明する。電機子Eは、筒状のコア1と、巻線2とを備えて構成されている。コア1は、円筒状のコア本体1aと、環状であってコア本体1aの内周に軸方向に間隔を空けて設けられる複数のティース1bとを備えて構成されて、本実施の形態では固定子とされている。 Hereinafter, each part of the tubular linear motor M will be described in detail. The armature E is configured to include a tubular core 1 and a winding 2. The core 1 is configured to include a cylindrical core body 1a and a plurality of teeth 1b that are annular and are provided on the inner circumference of the core body 1a at intervals in the axial direction, and are fixed in the present embodiment. It is said to be a child.
 コア1は、前述の通り筒状であって、図1に示すように、コア本体1aの内周に軸方向に等間隔に並べて設けられた10個のティース1bを備えており、ティース1b,1b間には、巻線2が装着される空隙でなるスロット3が形成されている。 As described above, the core 1 has a tubular shape, and as shown in FIG. 1, includes 10 teeth 1b provided on the inner circumference of the core main body 1a at equal intervals in the axial direction. A slot 3 formed by a gap in which the winding 2 is mounted is formed between 1b.
 また、本実施の形態では、図1中で隣り合うティース1b,1b同士の間には、空隙でなるスロット3が合計で9個設けられている。そして、このスロット3には、巻線2が巻き回されて装着されている。巻線2は、U相、V相およびW相の三相巻線とされている。9個のスロット3には、図1中左側から順に、W相、W相、W相とV相、V相、V相、V相とU相、U相、U相およびU相とW相の巻線2が装着されている。なお、巻線2の相の配置は、界磁F側の磁極数との関係で適宜変更可能である。 Further, in the present embodiment, a total of nine slots 3 formed as gaps are provided between the adjacent teeth 1b and 1b in FIG. 1. A winding 2 is wound around and mounted in the slot 3. The winding 2 is a U-phase, V-phase, and W-phase three-phase winding. In the nine slots 3, in order from the left side in FIG. 1, W phase, W phase, W phase and V phase, V phase, V phase, V phase and U phase, U phase, U phase and U phase and W phase. Winding 2 is attached. The arrangement of the phases of the winding 2 can be appropriately changed in relation to the number of magnetic poles on the field F side.
 そして、このように構成された電機子Eは、筒状のケース4の内周に固定されてケース4内に収容されている。また、ケース4の図1中左端は、一対のトラニオンピン5aを備えた筒状のベース5に連結されている。なお、ベース5の図1中左端は、有底筒状のガイド筒6の開口端に連結されており、ケース4、ベース5およびガイド筒6で筒型リニアモータMの外殻を形成している。 Then, the armature E configured in this way is fixed to the inner circumference of the tubular case 4 and housed in the case 4. Further, the left end of the case 4 in FIG. 1 is connected to a tubular base 5 provided with a pair of trunnion pins 5a. The left end of the base 5 in FIG. 1 is connected to the open end of the bottomed tubular guide cylinder 6, and the case 4, the base 5, and the guide cylinder 6 form the outer shell of the tubular linear motor M. There is.
 また、ベース5におけるトラニオンピン5a,5aは、筒状とされており、トラニオンピン5a内を介してベース5の内外が連通されている。そして、電機子Eにおける各相の巻線2は、一方のトラニオンピン5a内に挿通されて筒型リニアモータMの外方に設置される図外の駆動回路に接続されるコードC1に接続されており、駆動回路から電力供給を受ける。また、ベース5内には、後述する界磁Fの磁気を検知して界磁Fの位置(電気角)を検知する磁気センサSが設けられている。磁気センサSは、他方のトラニオンピン5a内に挿通されて前記駆動回路を制御するコントローラに接続される信号線C2に接続されており、界磁Fの位置を検知してコントローラへ電圧でなる信号を出力する。なお、コードC1,C2がトラニオンピン5aの中央に設けた孔から筒型リニアモータM外へ導出されているので、筒型リニアモータMがトラニオンピン5aを中心に揺動してもコードC1,C2が振られることがなく、コードC1,C2への負荷が軽減される。 Further, the trunnion pins 5a and 5a in the base 5 have a tubular shape, and the inside and outside of the base 5 are communicated with each other through the inside of the trunnion pin 5a. Then, the winding 2 of each phase in the armature E is connected to a cord C1 which is inserted into one trunnion pin 5a and connected to a drive circuit (not shown) installed outside the tubular linear motor M. It receives power from the drive circuit. Further, a magnetic sensor S is provided in the base 5 to detect the magnetism of the field F, which will be described later, and detect the position (electrical angle) of the field F. The magnetic sensor S is connected to a signal line C2 that is inserted into the other trunnion pin 5a and connected to a controller that controls the drive circuit, detects the position of the field F, and signals a voltage to the controller. Is output. Since the cords C1 and C2 are led out of the tubular linear motor M from the hole provided in the center of the trunnion pin 5a, even if the tubular linear motor M swings around the trunnion pin 5a, the cords C1 and C1 C2 is not shaken, and the load on the codes C1 and C2 is reduced.
 界磁Fは、径方向に着磁された円環状の永久磁石でなる主磁極8と、主磁極8の外周に装着された円環状の継鉄9と、軸方向に着磁された円環状の永久磁石でなる副磁極10とを備え、主磁極8と副磁極10とをハルバッハ配列となるように交互に積層して形成されている。このように構成された界磁Fは、非磁性体でなる円柱状のロッド11と、外周に配置される筒状であって非磁性体でなるカバー12との間の環状隙間内に収容されている。具体的には、界磁Fは、ロッド11の外周に接着されて固定されている。 The field F has a main magnetic pole 8 made of an annular permanent magnet magnetized in the radial direction, an annular joint iron 9 mounted on the outer periphery of the main magnetic pole 8, and an annular magnetized in the axial direction. It is provided with an auxiliary magnetic pole 10 made of a permanent magnet of the above, and is formed by alternately stacking the main magnetic pole 8 and the auxiliary magnetic pole 10 so as to form a Halbach arrangement. The field F configured in this way is housed in an annular gap between the columnar rod 11 made of a non-magnetic material and the tubular and non-magnetic cover 12 arranged on the outer circumference. ing. Specifically, the field F is adhered and fixed to the outer circumference of the rod 11.
 図1中で主磁極8と副磁極10に記載されている三角の印は、着磁方向を示しており、前述の通り主磁極8の着磁方向は内周から外周或いは外周から内周に向く方向、つまり、径方向となっており、副磁極10の着磁方向は軸方向となっている。主磁極8と副磁極10の各磁極は、ハルバッハ配列で配置されており、界磁Fの軸方向でS極とN極が交互に現れ、かつ、磁界が界磁Fの外周の電機子E側に集中して作用するように配置されている。 The triangular marks on the main magnetic pole 8 and the sub magnetic pole 10 in FIG. 1 indicate the magnetizing direction, and as described above, the magnetizing direction of the main magnetic pole 8 is from the inner circumference to the outer circumference or from the outer circumference to the inner circumference. The direction of facing, that is, the radial direction, and the magnetizing direction of the sub-magnetic pole 10 is the axial direction. The magnetic poles of the main magnetic pole 8 and the sub magnetic pole 10 are arranged in a Halbach array, S poles and N poles appear alternately in the axial direction of the field F, and the magnetic field is an armature E on the outer periphery of the field F. It is arranged so that it works in a concentrated manner on the side.
 そして、主磁極8の電機子E側となる外周には、円環状の継鉄9が装着されている。つまり、主磁極8は、継鉄9の内周側に配置されている。継鉄9には、主磁極8と副磁極10からの磁束が集束することになるが、継鉄9の飽和磁束密度が永久磁石である主磁極8、副磁極10の残留磁束密度より高いことから、主磁極8をギャップ表面に配置した場合に比べてより多くの磁束を電機子E側に通過させることができる。 Then, an annular joint iron 9 is mounted on the outer circumference of the main magnetic pole 8 on the armature E side. That is, the main magnetic pole 8 is arranged on the inner peripheral side of the joint iron 9. The magnetic fluxes from the main magnetic pole 8 and the auxiliary magnetic pole 10 are focused on the joint iron 9, but the saturation magnetic flux density of the joint iron 9 is higher than the residual magnetic flux density of the main magnetic pole 8 and the auxiliary magnetic pole 10 which are permanent magnets. Therefore, a larger amount of magnetic flux can be passed to the magnet E side as compared with the case where the main magnetic pole 8 is arranged on the gap surface.
 なお、主磁極8と副磁極10の内径は等しいが、主磁極8の外径は副磁極10の外径よりも小さくなっている。継鉄9の外径は、副磁極10の外径に等しい。また、主磁極8の軸方向長さと継鉄9の軸方向長さを等しくしてある。よって、継鉄9が装着された主磁極8と副磁極10とを積層すると、主磁極8と副磁極10の内周が軸方向で面一となるとともに、継鉄9と副磁極10の外周が軸方向で面一となって、円筒状の界磁Fが形成される。また、主磁極8の軸方向長さは、副磁極10の軸方向長さよりも短くしてある。 Although the inner diameters of the main magnetic pole 8 and the sub magnetic pole 10 are the same, the outer diameter of the main magnetic pole 8 is smaller than the outer diameter of the sub magnetic pole 10. The outer diameter of the joint iron 9 is equal to the outer diameter of the secondary magnetic pole 10. Further, the axial length of the main magnetic pole 8 and the axial length of the joint iron 9 are made equal. Therefore, when the main magnetic pole 8 and the sub-magnetic pole 10 on which the joint iron 9 is mounted are laminated, the inner circumferences of the main magnetic pole 8 and the sub-magnetic pole 10 are flush with each other in the axial direction, and the outer circumferences of the joint iron 9 and the sub-magnetic pole 10 are flush with each other. Are flush with each other in the axial direction, and a cylindrical field F is formed. Further, the axial length of the main magnetic pole 8 is shorter than the axial length of the sub magnetic pole 10.
 ロッド11は、非磁性体であってアルミニウム等の主磁極8および副磁極10よりも比重が小さな材料で形成されており、界磁F内に挿入されている。界磁Fは、ロッド11の外周に接着によって固定されており、ロッド11に保持されている。また、ロッド11の一端は、アイ型のブラケット13が連結される先端プラグ14が取り付けられ、ロッド11の他端は、ガイド筒6の内周に摺接する環状のスライダ15を保持する終端プラグ16が取り付けられている。そして、界磁Fは、先端プラグ14と終端プラグ16とで挟持されてロッド11に対する位置ずれが防止されている。また、界磁Fの外周に配置されるカバー12は、先端プラグ14と終端プラグ16との間で挟持されてロッド11に保持される。さらに、先端プラグ14には、ケース4の外周に摺接するアウターチューブ17が取り付けられている。よって、ケース4とアウターチューブ17、および、ガイド筒6とスライダ15とによって電機子Eに対する界磁Fの軸方向の移動が案内され、電機子Eに対して界磁Fが偏心せずに軸方向へスムーズに移動できる。 The rod 11 is a non-magnetic material and is made of a material having a specific gravity smaller than that of the main magnetic pole 8 and the sub magnetic pole 10 such as aluminum, and is inserted into the field F. The field F is fixed to the outer circumference of the rod 11 by adhesion and is held by the rod 11. Further, one end of the rod 11 is attached with a tip plug 14 to which an eye-shaped bracket 13 is connected, and the other end of the rod 11 is a terminal plug 16 that holds an annular slider 15 that is in sliding contact with the inner circumference of the guide cylinder 6. Is attached. The field F is sandwiched between the tip plug 14 and the end plug 16 to prevent misalignment with respect to the rod 11. Further, the cover 12 arranged on the outer circumference of the field F is sandwiched between the tip plug 14 and the end plug 16 and held by the rod 11. Further, an outer tube 17 that is in sliding contact with the outer periphery of the case 4 is attached to the tip plug 14. Therefore, the case 4, the outer tube 17, the guide cylinder 6, and the slider 15 guide the movement of the field F with respect to the armature E in the axial direction, and the field F is not eccentric with respect to the armature E. Can move smoothly in the direction.
 なお、ロッド11は、外部入力による曲げモーメントに対抗して界磁Fを前記曲げモーメントから保護している。カバー12は、電機子E内への界磁Fの挿入の際に、界磁Fの電機子Eへの干渉を防止して界磁Fを保護しているが、強度を持たせて界磁Fを曲げモーメントから保護する機能を持たせてもよい。また、カバー12とロッド11の一方を強度部材として、他方を省略してもよい。 Note that the rod 11 protects the field F from the bending moment against the bending moment due to the external input. The cover 12 protects the field F by preventing the field F from interfering with the armature E when the field F is inserted into the armature E, but gives strength to the field F. It may have a function of protecting F from a bending moment. Further, one of the cover 12 and the rod 11 may be used as a strength member, and the other may be omitted.
 つづいて、主磁極8は、本実施の形態では、図2に示すように、複数の円弧状の磁石ピースMPを円環状に接合して形成されている。具体的には、主磁極8は、8つの円弧状の磁石ピースMPを接合して形成されている。つまり、本実施の形態では、主磁極8は、周方向に均等に8分割された磁石ピースMPで構成されており、同一形状の8個の円弧状の磁石ピースMPを円環状に組み合わせて各磁石ピースMPの周方向両端同士を接着剤で接着してこれらを接合して一体化して形成されている。なお、図2中で▲印は、着磁の方向を示している。また、図2では、着磁方向が径方向内側に向かっていて外周側がS極で内周側がN極となる例を示しているが、外周側がN極で内周側をS極としたい場合には着磁方向を径方向外側に向かうものとすればよい。 Subsequently, in the present embodiment, the main magnetic pole 8 is formed by joining a plurality of arc-shaped magnet pieces MP in an annular shape as shown in FIG. Specifically, the main magnetic pole 8 is formed by joining eight arc-shaped magnet pieces MP. That is, in the present embodiment, the main magnetic pole 8 is composed of magnet pieces MP that are evenly divided into eight in the circumferential direction, and eight arc-shaped magnet pieces MP having the same shape are combined in an annular shape to form each. Both ends of the magnet piece MP in the circumferential direction are bonded to each other with an adhesive, and these are joined to form an integral body. In FIG. 2, the ▲ mark indicates the direction of magnetism. Further, FIG. 2 shows an example in which the magnetizing direction is inward in the radial direction, the outer peripheral side is the S pole and the inner peripheral side is the N pole, but when the outer peripheral side is the N pole and the inner peripheral side is the S pole. The magnetizing direction may be outward in the radial direction.
 各磁石ピースMPは、図2に示すように、パラレル配向で着磁されており、内周と外周とで異なる磁極が現れる磁極パターンであって着磁されている。この場合、主磁極8は、内周側にN極とS極の一方が現れるとともに、外周側にN極とS極の他方が現れる磁極パターンを有している。各磁石ピースMPがパラレル配向で着磁されているものの、複数の磁石ピースMPの磁気配向方向を主磁極8の中心を向くように接合しているので、主磁極8は、疑似的なラジアル配向の磁石として機能できる。 As shown in FIG. 2, each magnet piece MP is magnetized in a parallel orientation, and is magnetized with a magnetic pole pattern in which different magnetic poles appear on the inner circumference and the outer circumference. In this case, the main magnetic pole 8 has a magnetic pole pattern in which one of the N pole and the S pole appears on the inner peripheral side and the other of the N pole and the S pole appears on the outer peripheral side. Although each magnet piece MP is magnetized in parallel orientation, since the magnetic orientation directions of the plurality of magnet pieces MP are joined so as to face the center of the main magnetic pole 8, the main magnetic pole 8 has a pseudo radial orientation. Can function as a magnet.
 なお、主磁極8は、磁石ピースMPを接合して構成されているので、軸方向に見て、磁石ピースMPの内外周の曲率中心Oは、寸法誤差や加工誤差を無視すれば主磁極8の中心と同じ点となる。 Since the main magnetic pole 8 is formed by joining the magnet pieces MP, the center of curvature O on the inner and outer circumferences of the magnet piece MP when viewed in the axial direction is the main magnetic pole 8 if dimensional errors and processing errors are ignored. It becomes the same point as the center of.
 このような主磁極8を製造するには、まず、図3に示すように、直方体を母材Bとして、この母材Bに短手方向を磁気配向方向としてパラレル配向に着磁する。図3中の一点鎖線で示した矢印は、磁気配向方向を示している。母材Bは、たとえば、磁石に適する原料を焼結や鋳造によって直方体に成形して得られる。パラレル配向で着磁された母材Bは、切削等によって図3中破線で示す磁石ピースMPとして必要な部分以外を切り取って円弧状に加工され、磁石ピースMPが作成される。 In order to manufacture such a main magnetic pole 8, first, as shown in FIG. 3, a rectangular parallelepiped is magnetized to the base material B in a parallel orientation with the short side as the magnetic orientation direction. The arrow indicated by the alternate long and short dash line in FIG. 3 indicates the magnetic orientation direction. The base material B is obtained, for example, by molding a raw material suitable for a magnet into a rectangular parallelepiped by sintering or casting. The base material B magnetized in parallel orientation is processed into an arc shape by cutting off a portion other than the portion required as the magnet piece MP shown by the broken line in FIG. 3 by cutting or the like to create the magnet piece MP.
 母材Bから磁石ピースMPを作成する加工において、母材Bの任意の点をから磁気配向方向へ延長した線上に、得ようとする磁石ピースMPの内外周の曲率中心Oが配置されるように内周と外周を形作る切削加工を施す。このように切削加工を施すと、出来上がった磁石ピースMPの中央における磁気配向方向は主磁極8の中心に向かう方向となるため、磁気強度の面で有利となる。このように、本実施の形態では、磁石ピースMPの中央と主磁極8の中心に一致する磁石ピースMPの曲率中心Oとを結ぶ線(図3中二点鎖線)と磁石ピースMPの周方向の中央の磁気配向方向とを一致させている。このように、磁石ピースMPの周方向の中央と主磁極8の中心とを結ぶ線と磁石ピースMPの中央の磁気配向方向とを一致させると磁気強度を効率よく大きくできる。つまり、各磁石ピースMPが各磁石ピースMPの周方向の中央とその磁石ピースの内外周の曲率中心Oとを結ぶ方向を磁気配向方向として着磁されている場合、磁気強度を効率よく大きくできる。磁石ピースMPの周方向の中央と主磁極8の中心とを結ぶ線と磁石ピースMPの中央の磁気配向方向とを一致させると好適であるが、磁石ピースMPの内周と外周とで異なる極が現れるように着磁されていればよい。 In the process of creating the magnet piece MP from the base material B, the center of curvature O on the inner and outer circumferences of the magnet piece MP to be obtained is arranged on a line extending from an arbitrary point of the base material B in the magnetic orientation direction. Is machined to form the inner and outer circumferences. When the cutting process is performed in this way, the magnetic orientation direction at the center of the completed magnet piece MP is toward the center of the main magnetic pole 8, which is advantageous in terms of magnetic strength. As described above, in the present embodiment, the line connecting the center of the magnet piece MP and the center of curvature O of the magnet piece MP corresponding to the center of the main magnetic pole 8 (two-point chain line in FIG. 3) and the circumferential direction of the magnet piece MP It matches the direction of magnetic orientation in the center of. In this way, if the line connecting the center of the magnet piece MP in the circumferential direction and the center of the main magnetic pole 8 and the magnetic orientation direction of the center of the magnet piece MP are matched, the magnetic strength can be efficiently increased. That is, when each magnet piece MP is magnetized with the direction connecting the center of the circumferential direction of each magnet piece MP and the center of curvature O of the inner and outer circumferences of the magnet piece as the magnetic orientation direction, the magnetic strength can be efficiently increased. .. It is preferable that the line connecting the center of the magnet piece MP in the circumferential direction and the center of the main magnetic pole 8 and the magnetic orientation direction of the center of the magnet piece MP match, but the inner circumference and the outer circumference of the magnet piece MP differ from each other. It suffices if it is magnetized so that
 このようにして作成された磁石ピースMPを円環状に接合して主磁極8を形成するには、本実施の形態では、以下のように加工する。まず、図4(a)に示すように、4つの磁石ピースMPをロッド11の外周に周方向で等間隔に配置されるように接着する(第一工程)。そして、接着剤が十分に乾燥してロッド11に4つの磁石ピースMPが固定されたのち、図4(b)に示すように、接着剤を介在させつつ残りの4つの磁石ピースMPを既にロッド11に固定された磁石ピースMP間に嵌め込んで接着する(第二工程)。このようにロッド11を芯材として利用すると、磁石ピースMPを円環状に簡単に接合でき、主磁極8を製造する加工が簡単となるとともにロッド11への固定も同時に行える。よって、主磁極8を形成してからロッド11へ接着すると、主磁極8とロッド11の接着工程が必要となるが、ロッド11へ磁石ピースMPを接着して主磁極8を形成すると前記接着工程を省けるので加工コストが低減される。 In order to form the main magnetic pole 8 by joining the magnet pieces MP created in this way in an annular shape, in the present embodiment, the processing is as follows. First, as shown in FIG. 4A, the four magnet pieces MP are bonded to the outer periphery of the rod 11 so as to be arranged at equal intervals in the circumferential direction (first step). Then, after the adhesive is sufficiently dried and the four magnet piece MPs are fixed to the rod 11, as shown in FIG. 4 (b), the remaining four magnet pieces MP are already roded while interposing the adhesive. It is fitted between the magnet pieces MP fixed to No. 11 and adhered (second step). When the rod 11 is used as the core material in this way, the magnet piece MP can be easily joined in an annular shape, the processing for manufacturing the main magnetic pole 8 can be simplified, and the magnet piece MP can be fixed to the rod 11 at the same time. Therefore, if the main magnetic pole 8 is formed and then bonded to the rod 11, a bonding step between the main magnetic pole 8 and the rod 11 is required. However, if the magnet piece MP is bonded to the rod 11 to form the main magnetic pole 8, the bonding step is required. The processing cost is reduced because it can be omitted.
 このようにロッド11の外周に磁石ピースMPを貼り付けて主磁極8を形成した後に、継鉄9を主磁極8の外周に嵌め込みつつ接着する(第三工程)。そして、主磁極8と継鉄9とが一体化されたら続いて主磁極8と継鉄9に副磁極10を積層してこれらを接着する(第四工程)。副磁極10が十分に固定されたら、前述した第一工程から第四工程の工程を繰り返す。この加工を筒型リニアモータMに必要とされる磁極数が満たされるまで繰り返して界磁Fが形成される。 After the magnet piece MP is attached to the outer periphery of the rod 11 to form the main magnetic pole 8 in this way, the joint iron 9 is fitted and adhered to the outer periphery of the main magnetic pole 8 (third step). Then, when the main magnetic pole 8 and the joint iron 9 are integrated, the sub magnetic pole 10 is subsequently laminated on the main magnetic pole 8 and the joint iron 9 and bonded to each other (fourth step). When the auxiliary magnetic pole 10 is sufficiently fixed, the steps of the first step to the fourth step described above are repeated. This process is repeated until the number of magnetic poles required for the tubular linear motor M is satisfied, and the field F is formed.
 このようにして製造された主磁極8は、磁石ピースMPがパラレル配向されているものの、ラジアル配向で着磁された磁石として振る舞う。なお、図2に示すように、軸方向に見て各磁石ピースMPの任意点における磁気配向方向が主磁極8の直径方向となす角度αを25度以下とすると、各磁石ピースMPがパラレル配向で着磁されているものの、主磁極8は、ラジアル配向に近づき、内周側の界磁強度を確保できる。主磁極8によれば、完全なラジアル配向の円環状磁石に比較しても界磁強度の低下が低く留められるので、完全なラジアル配向の円環状磁石と遜色のない界磁強度を確保できる。主磁極8を形成する磁石ピースMPの数、つまり、主磁極8の分割数は、本実施の形態では、8個となっているが、8個に限定されるものではない。 The main magnetic pole 8 manufactured in this way behaves as a magnet magnetized in a radial orientation, although the magnet piece MP is oriented in parallel. As shown in FIG. 2, assuming that the angle α formed by the magnetic orientation direction at an arbitrary point of each magnet piece MP with the diameter direction of the main magnetic pole 8 when viewed in the axial direction is 25 degrees or less, each magnet piece MP is aligned in parallel. Although magnetized with, the main magnetic pole 8 approaches the radial orientation, and the field strength on the inner peripheral side can be secured. According to the main magnetic pole 8, the decrease in field strength is kept low as compared with the annular magnet having a perfect radial orientation, so that the field strength comparable to that of the annular magnet having a perfect radial orientation can be secured. The number of magnet pieces MP forming the main magnetic pole 8, that is, the number of divisions of the main magnetic pole 8 is eight in the present embodiment, but is not limited to eight.
 なお、磁石ピースMPの形状は、全て同一形状でなくともによいが、本実施の形態では、磁石ピースMPを全て同一形状としている。このように磁石ピースMPの形状を同一形状とすると、主磁極8の磁気強度が特に低い部分がランダムにできてしまう心配がない。また、磁石ピースMPの周方向長さが不ぞろいとなるとこれらを接合する際に綺麗な円環状となる組合せができてしまうので接合加工が面倒となるが、磁石ピースMPが同一形状であると接合加工も容易となる。 The shape of the magnet pieces MP does not have to be the same, but in the present embodiment, all the magnet pieces MP have the same shape. When the shape of the magnet piece MP is the same as described above, there is no concern that a portion of the main magnetic pole 8 having a particularly low magnetic strength will be randomly formed. Further, if the circumferential lengths of the magnet pieces MP are not uniform, a beautiful annular ring can be formed when joining them, which makes the joining process troublesome. However, if the magnet pieces MP have the same shape, they are joined. Processing is also easy.
 なお、主磁極8は、本実施の形態では、ロッド11の外周に装着されているが、ロッド11を廃止することも可能である。その場合、主磁極8および副磁極10は、環状ではなく円板状とされてもよく、界磁Fを曲げる力が作用しないようにカバー12に強度を持たせて界磁Fを保護すればよい。また、主磁極8は、周方向に分割された複数の磁石ピースMPで形成されているが、単一の円盤状或いは円環状の永久磁石であってもよい。本実施の形態では、主磁極8は、ネオジム、鉄、ボロンを主成分とする残留磁束密度が高い材料で構成され、副磁極10は、前記材料にジスプロシウムやテリビウム等の重希土類元素の添加量を増やした減磁しにくい磁石で構成されている。 Although the main magnetic pole 8 is mounted on the outer circumference of the rod 11 in the present embodiment, the rod 11 can be abolished. In that case, the main magnetic pole 8 and the sub magnetic pole 10 may be formed in a disk shape instead of an annular shape, and the cover 12 may be provided with strength to protect the field F so that the force for bending the field F does not act. Good. Further, although the main magnetic pole 8 is formed by a plurality of magnet pieces MP divided in the circumferential direction, it may be a single disk-shaped or annular permanent magnet. In the present embodiment, the main magnetic pole 8 is made of a material containing neodymium, iron, and boron as main components and has a high residual magnetic flux density, and the auxiliary magnetic pole 10 is an amount of a heavy rare earth element such as dysprosium or teribium added to the material. It is composed of magnets that are difficult to demagnetize.
 このように構成された筒型リニアモータMでは、電機子Eに対する界磁Fの位置を磁気センサSで検知し、前記電気角に基づいて通電位相切換を行うとともにPWM制御により、各巻線2の電流量を制御して推力と界磁Fの電機子Eに対する移動方向とを制御できる。なお、前述の制御方法は、一例でありこれに限られない。このように、本実施の形態の筒型リニアモータMでは、電機子Eが固定子であり、界磁Fは可動子として振る舞う。また、筒型リニアモータMは、電機子Eと界磁Fとを軸方向に相対変位させる外力が作用する場合、巻線2への通電、あるいは、巻線2に発生する誘導起電力によって、前記相対変位を抑制する推力を発生でき、電機子Eと界磁Fの相対変位を抑制できるし、外力から電力を生むエネルギ回生も可能である。 In the cylindrical linear motor M configured in this way, the position of the field F with respect to the armature E is detected by the magnetic sensor S, the current-carrying phase is switched based on the electric angle, and each winding 2 is controlled by PWM. The amount of current can be controlled to control the thrust and the moving direction of the field F with respect to the armature E. The above-mentioned control method is an example and is not limited to this. As described above, in the tubular linear motor M of the present embodiment, the armature E is a stator and the field F behaves as a mover. Further, in the tubular linear motor M, when an external force that relatively displaces the armature E and the field F in the axial direction acts, the winding 2 is energized or the induced electromotive force generated in the winding 2 causes the tubular linear motor M. It is possible to generate a thrust that suppresses the relative displacement, suppress the relative displacement between the armature E and the field F, and regenerate energy that generates electric power from an external force.
 以上のように、本実施の形態の筒型リニアモータMは、筒状の電機子Eと、電機子Eの内周に配置されるとともに電機子Eに対して軸方向へ移動可能であって、軸方向にN極とS極とが交互に配置される界磁Fとを備え、界磁Fがハルバッハ配列にて軸方向に交互に並べられる径方向に着磁された環状の主磁極8および軸方向に着磁された環状の副磁極10と、主磁極8の電機子E側に設けた環状の継鉄9とを有している。 As described above, the tubular linear motor M of the present embodiment is arranged on the inner circumference of the tubular armature E and the armature E, and is movable in the axial direction with respect to the armature E. An annular main magnetic pole 8 provided with a field F in which N poles and S poles are alternately arranged in the axial direction, and the field Fs are arranged alternately in the axial direction in a Halbach arrangement. It also has an annular sub-magnetic pole 10 magnetized in the axial direction and an annular joint iron 9 provided on the armature E side of the main magnetic pole 8.
 このように構成された筒型リニアモータMでは、主磁極8の電機子E側となる外周には、円環状の継鉄9が装着されているので、主磁極8の軸方向長さを長くしなくとも副磁極10からの磁束が集束され、より多くの磁束の通過を許容できる。よって、ハルバッハ配列の界磁Fを利用しても、磁極ピッチを長くしなくとも電機子Eへ大きな磁界を作用させることができる。よって、筒型リニアモータMの質量増を招かずにハルバッハ配列による界磁Fを利用して推力向上を図れる。以上より、本実施の形態の筒型リニアモータMによれば、質量推力密度を向上できる。 In the tubular linear motor M configured in this way, an annular joint iron 9 is mounted on the outer periphery of the main magnetic pole 8 on the armature E side, so that the axial length of the main magnetic pole 8 is increased. Even if this is not done, the magnetic flux from the secondary magnetic pole 10 is focused, and more magnetic flux can be allowed to pass through. Therefore, even if the field F of the Halbach array is used, a large magnetic field can be applied to the armature E without lengthening the magnetic pole pitch. Therefore, the thrust can be improved by using the field F in the Halbach array without inviting an increase in the mass of the tubular linear motor M. From the above, according to the tubular linear motor M of the present embodiment, the mass thrust density can be improved.
 なお、本実施の形態の筒型リニアモータMでは、電機子Eを界磁Fの外周に配置しているが、図5に示した筒型リニアモータMAのように、筒状の界磁FAの内周に電機子EAを配置するようにしてもよい。なお、界磁FAにおける主磁極8Aと副磁極10Aの磁極の向きは、内周の電機子EA側に集中して磁界が作用するように配置されればよい。その場合、主磁極8Aの電機子EA側となる内周に継鉄9Aを設け、主磁極8Aと継鉄9Aとを一体化したものに副磁極10Aを交互に積層して界磁FAを形成すればよい。電機子EAについては、コア1Aの外周にロット3Aを設けて、このスロット3Aに各相の巻線2Aを装着しておけばよい。このように電機子EAを界磁FAの内周に軸方向移動自在に挿入した筒型リニアモータMAにあっても、主磁極8Aの内周に継鉄9Aを設けているので軸方向の長さを長くせずとも副磁極10からの磁束が集束されるので、質量増大を招かずに推力を確保でき、質量推力密度を向上できる。 In the tubular linear motor M of the present embodiment, the armature E is arranged on the outer periphery of the field F, but like the tubular linear motor MA shown in FIG. 5, the tubular field FA The armature EA may be arranged on the inner circumference of the armature. The directions of the magnetic poles of the main magnetic pole 8A and the sub magnetic pole 10A in the field FA may be arranged so that the magnetic field acts concentrated on the armature EA side of the inner circumference. In that case, a joint iron 9A is provided on the inner circumference of the main magnetic pole 8A on the armature EA side, and the secondary magnetic poles 10A are alternately laminated on the integrated main magnetic pole 8A and the joint iron 9A to form a field FA. do it. As for the armature EA, a lot 3A may be provided on the outer periphery of the core 1A, and windings 2A of each phase may be mounted in the slot 3A. Even in the tubular linear motor MA in which the armature EA is inserted in the inner circumference of the field FA so as to be movable in the axial direction, the length in the axial direction is long because the joint iron 9A is provided in the inner circumference of the main magnetic pole 8A. Since the magnetic flux from the secondary magnetic pole 10 is focused without increasing the length, the thrust can be secured without increasing the mass, and the mass thrust density can be improved.
 また、本実施の形態の筒型リニアモータMでは、界磁Fが電機子Eの内周側に挿入されおり、主磁極8が周方向で分割された複数の磁石ピースMPを接合して形成されている。このように構成された筒型リニアモータMでは、主磁極8を継鉄9の内周側に配置し、複数の磁石ピースMPを接合して形成しているので、主磁極8を容易に製造できるとともに外周の継鉄9によって各磁石ピースMP同士の反発による飛散を防止できる。また、継鉄9を主磁極8の外周に嵌合すればよいので主磁極8の飛散防止のためにネジ締結その他の締結構造を必要としないので、構造が簡素となるとともに加工コストの低減と質量増を抑制できる。 Further, in the tubular linear motor M of the present embodiment, the field F is inserted on the inner peripheral side of the armature E, and the main magnetic pole 8 is formed by joining a plurality of magnet pieces MP divided in the circumferential direction. Has been done. In the tubular linear motor M configured in this way, the main magnetic pole 8 is arranged on the inner peripheral side of the joint iron 9 and is formed by joining a plurality of magnet pieces MP, so that the main magnetic pole 8 can be easily manufactured. At the same time, it is possible to prevent scattering due to repulsion between the magnet pieces MP by the joint iron 9 on the outer circumference. Further, since the joint iron 9 may be fitted to the outer periphery of the main magnetic pole 8, no screw fastening or other fastening structure is required to prevent the main magnetic pole 8 from scattering, so that the structure is simplified and the processing cost is reduced. The mass increase can be suppressed.
 さらに、本実施の形態の筒型リニアモータMでは、主磁極8と副磁極10が円環状であるので、主磁極8と副磁極10を円盤状の磁石とするよりも軽量となり、筒型リニアモータMの質量推力密度をより一層向上できる。 Further, in the tubular linear motor M of the present embodiment, since the main magnetic pole 8 and the sub magnetic pole 10 are annular, the weight is lighter than that of using the main magnetic pole 8 and the sub magnetic pole 10 as a disk-shaped magnet, and the tubular linear motor is linear. The mass thrust density of the motor M can be further improved.
 また、本実施の形態の筒型リニアモータMでは、界磁Fが主磁極8および副磁極10より比重の小さな材料で形成されるロッド11の外周に装着されている。このように構成された筒型リニアモータMでは、複数の磁石ピースMPを接合して主磁極8を形成する場合にロッド11を芯材として利用できるので、磁石ピースMPを円環状に接合する加工が容易となるとともに、ロッド11を設けても筒型リニアモータMの質量増加を抑制できる。なお、ロッド11は、中実の円柱状とされているが筒状とされていてもよい。 Further, in the tubular linear motor M of the present embodiment, the field F is mounted on the outer circumference of the rod 11 formed of a material having a specific gravity smaller than that of the main magnetic pole 8 and the sub magnetic pole 10. In the tubular linear motor M configured in this way, the rod 11 can be used as a core material when a plurality of magnet pieces MP are joined to form the main magnetic pole 8, so that the magnet pieces MP are joined in an annular shape. The increase in mass of the tubular linear motor M can be suppressed even if the rod 11 is provided. Although the rod 11 has a solid columnar shape, it may have a tubular shape.
 以上、本発明の好ましい実施の形態を詳細に説明したが、特許請求の範囲から逸脱しない限り、改造、変形、および変更が可能である。 Although the preferred embodiments of the present invention have been described in detail above, they can be modified, modified, and modified as long as they do not deviate from the claims.
8,8A・・・主磁極、9,9A・・・継鉄、10,10A・・・副磁極、11・・・ロッド、E,EA・・・電機子、F,FA・・・界磁、M,MA・・・筒型リニアモータ、MP・・・磁石ピース 8,8A ... Main magnetic pole, 9,9A ... Joint iron, 10,10A ... Secondary magnetic pole, 11 ... Rod, E, EA ... Armature, F, FA ... Field , M, MA ・ ・ ・ Cylindrical linear motor, MP ・ ・ ・ Magnet piece

Claims (2)

  1.  筒型リニアモータ(M)であって、
     筒状の電機子(E)と、
     前記電機子(E)の内周或いは外周に配置されるとともに前記電機子(E)に対して軸方向へ移動可能であって、軸方向にN極とS極とが交互に配置される界磁(F)とを備え、
     前記界磁(F)は、ハルバッハ配列にて軸方向に交互に並べられる径方向に着磁された環状の主磁極(8)および軸方向に着磁された環状の副磁極(10)と、前記主磁極(8)の前記電機子側に設けた環状の継鉄(9)とを有する
     筒型リニアモータ(M)。
    It is a tubular linear motor (M) and
    Cylindrical armature (E) and
    A field that is arranged on the inner circumference or the outer circumference of the armature (E) and is movable in the axial direction with respect to the armature (E), and N poles and S poles are alternately arranged in the axial direction. Equipped with magnet (F)
    The field (F) includes an annular main magnetic pole (8) magnetized in the radial direction and an annular secondary magnetic pole (10) magnetized in the axial direction, which are arranged alternately in the axial direction in a Halbach array. A tubular linear motor (M) having an annular joint iron (9) provided on the armature side of the main magnetic pole (8).
  2.  請求項1に記載の筒型リニアモータであって、
     前記界磁(F)は、前記電機子(E)の内周側に挿入され、
     前記主磁極(8)は、前記継鉄(9)の内周側に配置され、周方向で分割された複数の磁石ピース(MP)を接合して形成されている
     筒型リニアモータ(M)。
    The tubular linear motor according to claim 1.
    The field (F) is inserted into the inner peripheral side of the armature (E).
    The main magnetic pole (8) is arranged on the inner peripheral side of the joint iron (9), and is formed by joining a plurality of magnet pieces (MP) divided in the circumferential direction (M). ..
PCT/JP2020/003728 2019-03-22 2020-01-31 Cylindrical linear motor WO2020195159A1 (en)

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JP2019054290A JP2020156259A (en) 2019-03-22 2019-03-22 Cylindrical linear motor

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007006545A (en) * 2005-06-21 2007-01-11 Yaskawa Electric Corp Periodical magnetic filed generator and linear motor employing it, rotatory motor, oscillating motor
JP2010114980A (en) * 2008-11-05 2010-05-20 Mitsubishi Heavy Ind Ltd Linear actuator

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007006545A (en) * 2005-06-21 2007-01-11 Yaskawa Electric Corp Periodical magnetic filed generator and linear motor employing it, rotatory motor, oscillating motor
JP2010114980A (en) * 2008-11-05 2010-05-20 Mitsubishi Heavy Ind Ltd Linear actuator

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