WO2020187057A1 - Switching manipulator arm - Google Patents

Switching manipulator arm Download PDF

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Publication number
WO2020187057A1
WO2020187057A1 PCT/CN2020/078104 CN2020078104W WO2020187057A1 WO 2020187057 A1 WO2020187057 A1 WO 2020187057A1 CN 2020078104 W CN2020078104 W CN 2020078104W WO 2020187057 A1 WO2020187057 A1 WO 2020187057A1
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WO
WIPO (PCT)
Prior art keywords
exchange
shopping box
rail
exchange shopping
solenoid valve
Prior art date
Application number
PCT/CN2020/078104
Other languages
French (fr)
Chinese (zh)
Inventor
熊长伦
Original Assignee
深圳市太惠科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201910205443.7A external-priority patent/CN109702719A/en
Application filed by 深圳市太惠科技有限公司 filed Critical 深圳市太惠科技有限公司
Publication of WO2020187057A1 publication Critical patent/WO2020187057A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • B25J11/008Manipulators for service tasks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J13/00Controls for manipulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J13/00Controls for manipulators
    • B25J13/006Controls for manipulators by means of a wireless system for controlling one or several manipulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/02Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type
    • B25J9/04Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type by rotating at least one arm, excluding the head movement itself, e.g. cylindrical coordinate type or polar coordinate type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/08Programme-controlled manipulators characterised by modular constructions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1679Programme controls characterised by the tasks executed

Definitions

  • the invention relates to the technical field of unmanned shop equipment, in particular to an exchange manipulator.
  • SMT equipment is to take a variety of different materials, mainly some small electronic components, some are very small, and the component 201 is only one millimeter. Take these small materials and place them on various positions on the motherboard. I have been to a high-temperature tin furnace and wait until the surface is covered with tin. After the temperature drops, these electronic components are firmly fixed on it. Of course, the position of each material and the position to be attached to the motherboard must be set in the computer in advance. And the order of posting is also set in advance. Each motherboard has hundreds or even thousands of electronic components, SMT equipment can accurately pick up these and put them where they should be. The size of this equipment has a very high accuracy, which can reach one thousandth of a millimeter. Naturally, this equipment is very expensive.
  • This device mainly relies on the servo motor to realize the conversion from a numerical parameter (only a numerical value is input in a computer and other equipment) to a distance (the manipulator moves such a distance), that is to say, when a numerical value to be moved is given, The servo motor will move as required until it reaches the destination.
  • This method is also a many-to-many method, that is, multiple materials are picked up at the feeding place and sent to different positions on the main board.
  • This servo system is an automatic control system that enables the output controlled quantity of the object's position, orientation, state, etc. to follow the arbitrary change of the input target (or given value).
  • Servo mainly relies on pulses for positioning. Basically, it can be understood that when the servo motor receives 1 pulse, it will rotate the angle corresponding to 1 pulse to achieve displacement. Because the servo motor itself has the function of sending pulses, every time the servo motor rotates At an angle, a corresponding number of pulses will be sent out, which echoes the pulses received by the servo motor, or is called a closed loop. In this way, the system will know how many pulses have been sent to the servo motor, and how many pulses have been received at the same time.
  • the rotor inside the servo motor is a permanent magnet.
  • the U/V/W three-phase electricity controlled by the driver forms an electromagnetic field.
  • the rotor rotates under the action of this magnetic field.
  • the encoder of the motor feeds back the signal to the driver, and the driver matches the target according to the feedback value. Compare the values and adjust the angle of rotation of the rotor, so the accuracy of the servo motor is determined by the accuracy of the encoder (number of lines), which can be determined according to the needs of the store.
  • the controller in the store system will receive the product information and transmit the product information to the robot in the storage area, waiting for the customer After payment, the robot will take the product placed in the storage area according to the designated position of the system (the product in the storage area may not have a QR code) to the designated pick-up point of the system, and the customer can use the mobile phone tablet and other devices The door of the pick-up area is opened, and the purchased goods can be taken away.
  • the unmanned store that uses this manipulator is divided into an operation area and a storage area in space.
  • the operation area is mainly for storing the goods to be sold for customers to choose to scan the code.
  • the storage area is mainly for storing the sold goods, the storage area and The operation area is separated. Customers can only view the goods in the operation area, scan the code, and cannot enter the storage area. When the customer sees the product in the operation area and wants to buy it, he can use his mobile phone or other scanning device to scan the QR code of the store affixed to the product.
  • the information of the product that wants to buy is through the network (3G, 4G, 5G, Wifi, BT, etc.) are transmitted to the controller of the store, and the controller uses the servo motor manipulator to pick up the goods and put them at the pick-up place.
  • the customer can pick up the goods at the pick-up place.
  • the accumulated error may be a bit large after many runs, so it is necessary to specify a picking point as the basic origin. When the manipulator moves to this point, the manipulator system will automatically return the position information. Zero, everything is calculated from scratch, and the error is cleared.
  • Some stores have two operation areas, because the goods in the storage area are arranged in rows, and both ends of a row of shelves can be set as an operation area.
  • the outline of the store is shown in Figure 1. Note 1 indicates the pick-up location, 2 indicates the shelf, 3 indicates a pick-up robot with its own shopping box, 4 indicates the exchange manipulator, and 5 indicates the exchange shopping box hanging rod assembly. It can be seen that the unmanned store system consists of these parts, the operation area (the goods in the operation area must be affixed with the QR code and price of the store), and the storage area (the goods in the storage area are placed strictly according to the entered position), Manipulator, fetching place, controller, etc.
  • the merchandise displayed in the operation area also has a certain degree of attention.
  • the daily necessities that consume more should be placed in a conspicuous place, and the less common merchandise can be placed in the corner and placed clearly according to types, such as paper products.
  • the beverages are also classified into a large category, put together separately, and the food category is also separately placed in another place.
  • Individually expensive ones can be placed in a few more identical ones, so that multiple customers can scan the code, etc.
  • 11 represents the line identification (row number)
  • 12 represents the column identification (column number)
  • 13 represents the QR code
  • 14 represents the product label.
  • There are multiple pick-up locations in the operation area which can be used by multiple people to shop at the same time.
  • the bottom layer below the operation area is the pick-up location.
  • the system will notify via the mobile phone Where the customer picks up the goods, when the customer arrives at the pick-up place, he can turn on the pick-up place in the switch setting of the mobile phone, and then the purchased goods can be gone.
  • the reason why you want to set the switch of the pick-up place in your mobile phone is because you are afraid that the customer's goods will be taken away by other customers.
  • the switch at the pick-up location is controlled by a solenoid valve powered by the system. When the door at the pick-up location is closed, the solenoid valve will block the pick-up location and cannot be pulled out.
  • the merchandise in the storage area should be placed strictly in accordance with the position entered in the system. You can set each merchandise position in the system first, and then place the merchandise. Each merchandise has one or more storage locations.
  • the system entry location is The robot hand takes the position of the product. Every time it gets information, the robot hand takes the product. The robot hand only takes the product according to the location. The robot itself does not distinguish the type of the product.
  • the product placed here is the product; you can also put the product first. Place the product, and then input the position of the product accurately into the system. When inputting the product location, you can first calculate and measure the value according to the coordinate system, and then enter it in the computer, or you can directly move the robot to the product.
  • the storage of the products should be in order, distinguishing the products that are placed first and the products that are placed later, especially when replenishing goods, it must be done to separate the first-in and later-in products.
  • the slot for placing the goods in the storage area can be made into a sloped slot, allowing the goods to automatically slide and supplement to the position of the manipulator. Mineral water and the like can automatically slide, but light products such as paper towels cannot automatically slide.
  • the store can spend an hour or so every day to replenish the goods, or it can take an hour or so to replenish the goods in a few days. If the customer has any questions, they can come to the store to find the staff according to the replenishment time stated in the notice. For issues such as returns, large stores can also arrange for a person to be on duty during a certain period of time (such as 8:00-18:00 during working hours) to deal with exceptions and return issues. Manipulators should also be overhauled regularly, such as adding lubricating oil, etc., especially pay attention to regularly replacing those components that are easy to wear.
  • the key equipment in this unmanned store is the picking manipulator 3 with its own shopping box, a three-dimensional manipulator, as shown in Figure 4.
  • the fixed horizontal rail 19 is sometimes two or one, and L1 represents the moving horizontal rail 21 of the manipulator.
  • L2 represents the maximum distance that the moving vertical rail 24 of the manipulator can move on the moving horizontal rail 21, and
  • L3 represents the manipulator terminal grasping mechanism 31 on the moving vertical rail 24 The maximum distance that can be moved.
  • This manipulator is mainly composed of three large pieces: fixed horizontal rail 19, movable horizontal rail 21, and movable vertical rail 24, as well as suction cups or clips, shopping boxes, etc., which are picked up by the robot terminal grasping mechanism 31, and each rail has one Servo motors (other types of motors can also be used, here we mainly talk about servo motors), belts or screws (for measuring distance), there are 3 (some 4 or more) servo motors and belts or screws ( The lead screw is more accurate than the belt.)
  • the shopping box guide sleeve 62 and the manipulator moving vertical guide 24 are connected and move together. Of course, they can also be set to move separately, so the mechanism will be more complicated.
  • the manipulator is placed above the store shelf 2, and the mobile horizontal guide 21 of the manipulator is set above the storage shelf 2. It can pick up the goods on multiple storage shelves 2, including a fixed horizontal guide 19, a fixed horizontal guide motor 20, and a mobile Vertical rail rotation motor 22, moving horizontal rail motor 25, moving vertical rail motor 27, moving horizontal rail 21, moving vertical rail 24, manipulator controller 30, manipulator terminal grasping mechanism 31, shopping box assembly 5, shopping box
  • the assembly 5 includes a shopping box 60, a shopping box solenoid valve 61, a shopping box guide sleeve 62, a shopping box rotation motor 63, a shopping box connecting rod 64, and a shopping box hanging rod 65.
  • a fixed horizontal guide sleeve 37 is installed on the fixed horizontal guide rail 19 ,
  • the fixed horizontal guide sleeve 37 is installed with a movable horizontal guide 21,
  • the movable horizontal guide 21 is installed with a movable horizontal guide sleeve 38
  • a shopping box guide sleeve 62
  • the movable horizontal guide sleeve 38 is installed with a movable vertical guide 24, a movable vertical guide
  • a mobile vertical guide sleeve 36 is installed on 24, a robot terminal grasping mechanism 31 is installed on the mobile vertical guide sleeve 36, a shopping box rotating motor 63 is installed on the shopping box guide sleeve 62, and a shopping box hanging on the shopping box rotating motor 63 is installed.
  • a shopping box solenoid valve 61 is installed on the shopping box hanging rod 65, and a shopping box 60 is installed on the shopping box solenoid valve 61.
  • the shopping box guide sleeve 62 and the movable horizontal guide sleeve 38 are connected by a shopping box connecting rod 64.
  • the fixed horizontal rail motor 20 drives the mobile horizontal rail 21 to move on the fixed horizontal rail 19
  • the mobile horizontal rail motor 25 drives the mobile vertical rail 24 and the shopping box 60 to move on the mobile horizontal rail 21
  • the mobile vertical rail motor 27 drives
  • the terminal gripping mechanism 31 of the manipulator moves on the moving vertical guide rail 24,
  • the moving vertical guide rotation motor 22 drives the moving vertical guide 24 to rotate to change the gripping mode of the terminal gripping mechanism 31 of the manipulator, the manipulator controller 30 and the fixed horizontal guide rail
  • the motor 20, the moving vertical rail rotation motor 22, the moving horizontal rail motor 25, the moving vertical rail motor 27, the shopping box rotating motor 63, and the shopping box solenoid valve 61 are electrically connected.
  • the manipulator controller 30 automatically generates a manipulator according to customer orders Motion program, the manipulator motion program is executed only once.
  • a fixed horizontal guide sleeve 37, a fixed horizontal guide motor 20, a fixed horizontal guide shaft 32 are installed on the fixed horizontal guide 19, a fixed horizontal guide belt 28 is sleeved between the fixed horizontal guide motor 20, and a fixed horizontal guide shaft 32, and the fixed horizontal guide belt is fixed. 28 and the fixed horizontal guide sleeve 37 are connected by screws.
  • the fixed horizontal guide sleeve 37 is provided with a movable horizontal guide 21, a movable horizontal guide motor 25, a movable horizontal guide shaft 33, a movable horizontal guide motor 25, and a movable horizontal guide shaft 33.
  • the movable horizontal guide belt 39 is connected with the movable horizontal guide sleeve 38 by screws.
  • the movable horizontal guide 21 is equipped with a movable horizontal guide sleeve 38 and a shopping box guide sleeve 62.
  • the movable horizontal guide sleeve 38 is installed with a movable
  • a moving vertical rail belt 40 is installed between the vertical rail 24, the moving vertical rail motor 27, the moving vertical rail rotating motor 22, the moving vertical rail motor 27, and the moving vertical rail shaft 35, and the moving vertical rail rotating motor
  • a movable vertical guide rotating belt 41 is installed between 22 and the movable vertical guide rotating shaft 34, the movable vertical guide belt 40 is connected with the movable vertical guide sleeve 36 by screws, and the movable vertical guide 24 is installed with a movable vertical guide sleeve. 36.
  • the shopping box guide sleeve 62 is installed with a shopping box rotating motor 63, shopping box connecting rod 64.
  • the shopping box connecting rod 64 is connected with the mobile horizontal guide sleeve 38 and the shopping box guide sleeve 62 by screws.
  • the shopping box rotating motor 63 is equipped with a shopping box hanging rod 65, and the shopping box hanging rod 65 is equipped with a shopping box solenoid valve. 61.
  • a shopping box 60 is installed on the shopping box solenoid valve 61.
  • the picking manipulator 3 with its own shopping box is equipped with a moving vertical rail rotating motor 22, which mainly makes the terminal grasping mechanism 31 of the manipulator rotate when picking up the goods and putting the goods into the shopping box 60, or directly into the picking place 1, or used to switch the gripping mode of the robot terminal gripping mechanism 31.
  • the shopping box solenoid valve 61 is mainly used to turn the shopping box 60 and pour the goods in the shopping box 60 into the picking place 1.
  • the shopping box rotation motor 63 mainly adjusts the direction of the shopping box to make it convenient to pour the goods into and take. ⁇ 1.
  • the fixed horizontal guide rail 19 is fixed on the ground or on the wall, usually at the top or bottom, to determine the starting position of the manipulator movement, as well as the X-axis and Y-axis directions of the manipulator's horizontal movement.
  • the vertical direction is The Z axis is now established. Create a coordinate system, and then input the coordinates of each product in this coordinate system (3D coordinates) into the system. These coordinates must be within the range of the robot's movement and cannot be reached by the robot. Sometimes in order to save space, the shelf height reaches the roof.
  • the terminal gripping mechanism 31 of the manipulator is divided into a clamping type and a suction type. The clamping type is to use the grips of the manipulator to grip the goods.
  • the suction type is to suck the goods by negative pressure. These two types should be used according to different goods. Water, beer, etc. should be clamped, and instant noodles, biscuits, etc. should be sucked.
  • the manipulator controller 30 will issue instructions to the servo drives of each motor, and each motor will immediately rotate.
  • the X-axis movement of the gripping mechanism 31 of the manipulator terminal is determined by The motor pulls the moving vertical rail to move on the moving horizontal rail 24.
  • the Y-axis movement of the robot terminal grasping mechanism 31 is achieved by the motor pulling the moving horizontal rail to move on the fixed horizontal rail 19.
  • the robot terminal grabs The movement of the mechanism 31 in the Z-axis direction is achieved by the motor pulling the robot terminal grasping mechanism 31 to move on the moving vertical guide rail 24. By moving in these three directions, the robot terminal grasping mechanism 31 can place the goods. Move with full coverage in space, you can reach the placement position of the goods, take the required goods and send them to the shopping box, and then to the pick-up place; the moving vertical guide rail 24 of the manipulator moves vertically.
  • the guide rail rotation motor 22 is used to switch between the gripping type and the suction type; there is a gripping solenoid valve 51 in the gripping type clip assembly 26, which realizes the gripping and loosening actions, the clip solenoid valve 51 and When the clamp is connected, the clamp solenoid valve 51 will expand or close, and the clamp will be opened or closed; there is a suction nozzle solenoid valve 44 in the multi-chamber negative pressure suction head assembly 23, which is used to generate negative pressure suction and release the negative pressure loosening action. When the suction nozzle solenoid valve 44 expands and contracts, the product and the multi-chamber negative pressure suction nozzle assembly 23 form a closed space.
  • the suction nozzle solenoid valve 44 As the suction nozzle solenoid valve 44 stretches, the closed space becomes larger and the pressure in the closed space decreases. Adsorbed on the multi-chamber negative pressure suction head assembly 23, the functions of these solenoid valves can also be replaced by pneumatic cylinders to realize the suction and clamping actions.
  • a connection or interface is opened on their mobile phone, and information such as the type, quantity and price of the goods to be purchased in the shop appears.
  • the next step is to continue to buy or pay, and wait for the customer to buy it.
  • you need the goods you will pay the bill, and you will be prompted whether to pay by WeChat or Alipay or other methods.
  • the payment will be deducted from it, and then the customer will be prompted to the number of pick-up locations for the goods you bought.
  • the system prompts the customer that you can open the door of the pick-up place, and the customer clicks on the phone to open the door of the pick-up place to take away the goods they bought.
  • the pick-up point automatically returns to its original state. Each order is only brought to one pick-up point. If a customer purchases too much or of different sizes, they can be divided into several orders for processing.
  • the picking manipulator 3 with its own shopping box receives the information from the main controller, that is, the order, first analyze the order of picking, so that you can save some wasted distance and use the most economical distance to complete
  • the task of fetching because the fetching manipulator 3 with its own shopping box has a shopping box 60, after you get a product, you put it in the shopping box 60, you can go directly to take the next product, instead of taking the one you have already got After putting the goods in pick-up place 1, come back and take another product.
  • analyze the picking sequence that is, the picking manipulator 3 with its own shopping box, and the controller 30, find the one with the smallest distance to be taken by the picking manipulator 3 with its own shopping box.
  • the program is generated as the retrieval manipulator 3 with its own shopping box as the retrieval execution program this time.
  • the generation of this manipulator motion program is that the manipulator controller 30 first optimizes the order of taking products to find the order of the smallest path, and then this sequence plus the instructions of each moving component becomes a motion program. It can be seen that the execution program of the fetching manipulator 3 with the shopping box in the store is automatically generated by the customer's shopping order and is executed only once.
  • the storage shelves 2 are arranged in rows.
  • the manipulator is placed above the store storage shelves 2.
  • the moving horizontal guide rail 21 of the manipulator is set above the storage shelves 2, and multiple storage shelves 2 can be taken.
  • the manipulator moves back and forth between the shelves, so both ends of the fixed horizontal rail 19 of the picking manipulator 3 with a shopping box can be provided with an operating area, and picking point 1 can be set for customers to use.
  • the effects of both sides are the same, so there will be twice as many fetching points.
  • how many commodities are taken at each location and how many such commodities are kept are updated in real time. This system can be mixed with other systems. If the moving horizontal guide rail 21 of the manipulator is arranged under the storage shelf 2, the manipulator can only pick up the goods of two storage shelves 2, and cannot pick up goods from more than three storage shelves 2.
  • the manipulator used in this shop is different from the manipulator used in industry.
  • the manipulator used in industry generally has a fixed position for taking objects, and the positions of placing objects are in a certain order, or the positions of taking objects are placed in a certain order.
  • the location is fixed, but the store's robot fetching position and placing position are not fixed, but change according to the customer's requirements, and the placement of items is in a certain order.
  • the action of the industrial manipulator is repeated after each setting, and has repetitiveness.
  • One action mode can be done for several days, months or years, but this manipulator is different. Each action may be different from the last time, or the same , Its action is determined by the type of goods purchased by the customer. As long as an order is different, its action will be different.
  • Each order is a motion program, and each order only performs one operation. It can also be said that the robot operates every time the order is paid. once.
  • the generation of this manipulator motion program is that the robot controller first optimizes the order of taking the goods to find the order of the smallest path, and then this sequence plus the instructions of each moving part becomes a motion program.
  • customer orders must be digitized, which can be transferred to the robot controller 30 in a timely manner to form a program.
  • the merchandise placement in the warehouse must also be digitized, and the type and location of the merchandise must be matched and input to the robot control. In this way, with digital input, the robot can accurately get the goods according to the digital order.
  • the fixed horizontal guide rail 19 of the picking manipulator 3 with its own shopping box, the storage shelf 2, the goods on the shelf, the picking point 1 and the second guide rail 66 of the exchange manipulator 4 should be fixed to each other.
  • the relative position of is fixed, and the picking parameters of the picking manipulator 3 with the shopping box will not change, so that each manipulator can accurately perform the task.
  • the relative positions between the pick-up manipulators 3, storage shelves 2, pick-up place 1, etc. with their own shopping boxes are locked and fixed with iron bars to achieve standardization.
  • the data in multiple stores should be the same for easy management and operating.
  • Such a store has many advantages: 1. It can save manpower and hire fewer employees. 2; Can sell goods seven days a week, and sell goods 24 hours a day. 3; Management costs can be reduced, because employees are lazy, etc., which greatly reduces management costs in this area. 4; You can decorate some stores less, which greatly saves the cost of decoration. 5; You can turn on the air conditioner only in the operating area, saving costs. 6; Can greatly save space, the storage area can be more densely stacked. 7; Can save customers shopping time. 8; You can set up a lot of pick-up locations, so you don't have to wait in line to pay for shopping, and this bottleneck disappears. In addition, unmanned stores can easily be standardized and managed.
  • the technical problem to be solved by the present invention is to provide an exchange manipulator, which solves the problem of automatic pick-up and cooperation of multiple manipulators in an unmanned store and improvement of efficiency.
  • an exchange manipulator including a first rail motor, a first rail, a first rail guide sleeve, an exchange manipulator controller, an exchange shopping box hanging rod assembly, wherein the first A first rail guide sleeve is installed on a guide rail, the first rail guide sleeve is installed with an exchange shopping box hanging rod assembly, and the exchange shopping box hanging rod assembly is provided with an exchange shopping box or a grabbing and separating exchange
  • the first rail motor is arranged on both ends of the first rail or on the first rail guide sleeve, and the first rail motor is arranged to drive the first rail guide sleeve to drive the exchange shopping box hanging rod assembly
  • the first rail motor is connected to the exchange manipulator controller circuit.
  • it further includes a second guide rail, a second guide rail guide sleeve, and a second guide rail motor.
  • the first guide rail is installed on the second guide rail guide sleeve
  • the second guide rail guide sleeve is installed on the second guide rail.
  • the second rail is installed on a wall or other fixed place
  • the second rail motor is installed on the second rail guide sleeve or at both ends of the second rail
  • the second rail motor is connected to the switching robot controller circuit
  • the second rail motor is configured to drive the second rail guide sleeve to drive the first rail to move on the second rail.
  • the exchange shopping box hanging rod assembly includes an exchange shopping box hanging rod and an exchange shopping box rotary solenoid valve.
  • the exchange shopping box rotary solenoid valve is compatible with the exchange shopping box or the grabbing separate exchange shopping box.
  • the grasping structure includes an adsorption mechanism capable of adsorbing an exchange shopping box or a card slot and post structure capable of grasping an exchange shopping box or a clip assembly capable of grasping a separate exchange shopping box, the exchange shopping
  • the upper end of the box hanging rod is installed on the first rail guide sleeve, and the lower end is connected with the switching shopping box rotary solenoid valve, the switching shopping box rotary solenoid valve is connected to the switching robot controller circuit, and the switching shopping box rotary solenoid valve is set to Turn the exchange shopping box over to dump the goods.
  • the exchange shopping box hanging rod assembly further includes an exchange shopping box rotating motor, the exchange shopping box rotating motor is arranged on the first guide rail guide sleeve or arranged on the exchange shopping box hanging rod, the exchange shopping box rotary solenoid valve Or arranged at the lower end of the exchange shopping box rotating solenoid valve, the exchange shopping box rotating motor is connected to the exchange manipulator controller circuit, and the exchange shopping box rotating motor is arranged to drive the exchange shopping box hanging rod assembly to rotate in a horizontal direction.
  • the exchange shopping box hanging rod assembly further includes an exchange shopping box lifting motor and an exchange shopping box lifting guide sleeve.
  • the exchange shopping box lifting motor is arranged at both ends of the exchange shopping box hanging rod or the exchange shopping box lifting guide.
  • the switching shopping box lifting motor is connected to the switching manipulator controller circuit, and the switching shopping box lifting motor is set to drive the switching shopping box lifting guide sleeve to drive the switching shopping box rotary solenoid valve to move on the switching shopping box hanging rod,
  • the exchange shopping box hanging rod is installed on the first rail guide sleeve
  • the exchange shopping box lifting guide sleeve is installed on the exchange shopping box hanging rod
  • the exchange shopping box rotary solenoid valve is installed on the exchange shopping box lifting guide sleeve .
  • the exchange shopping box hanging rod assembly further includes an exchange shopping box lifting motor and an exchange shopping box lifting guide sleeve.
  • the exchange shopping box lifting motor is arranged at both ends of the exchange shopping box hanging rod or the exchange shopping box lifting guide.
  • the switching shopping box lifting motor is connected to the switching manipulator controller circuit, and the switching shopping box lifting motor is set to drive the switching shopping box lifting guide sleeve to drive the switching shopping box rotary solenoid valve to move on the switching shopping box hanging rod,
  • the exchange shopping box lifting guide sleeve is installed on the first rail guide sleeve
  • the exchange shopping box hanging rod is installed on the exchange shopping box lifting guide sleeve
  • the exchange shopping box rotary solenoid valve is installed on the exchange shopping box hanging rod .
  • the switching manipulator controller includes a networking module, a processor module, and a memory module.
  • the processor module is electrically connected to the networking module and the memory module.
  • the networking module is connected to the second rail motor and the first rail motor. , Exchange shopping box rotating motor, grab solenoid valve, suction nozzle solenoid valve, exchange shopping box rotating solenoid valve, exchange shopping box lifting motor electrical connection.
  • the suction mechanism includes a multi-chamber negative pressure suction head assembly
  • the multi-chamber negative pressure suction head assembly includes a soft rubber, a multi-chamber body, a suction head solenoid valve, a core, a side plate, and a guide rail cover
  • the fixing plate wherein the soft glue and the multi-chamber body are adhesively connected, and the core is inserted into the multi-chamber body to form a closed chamber with the separate exchange shopping box, and the multi-chamber body is provided with A multi-chamber body air hole, the core is provided with an air groove and a core air hole, and the air groove and the core air hole are connected.
  • the slot and column structure includes a grab solenoid valve and a grab slot
  • the grab solenoid valve is arranged on the rotary solenoid valve of the exchange shopping box
  • the grab solenoid valve is provided with a card slot
  • the The separate exchange shopping box is provided with a clamping column matching the card slot
  • the grabbing solenoid valve is arranged to place the clamping column in the card slot and clamping it tightly
  • the grabbing solenoid valve is connected to the exchange manipulator controller circuit.
  • the clip-on clip assembly includes a clip solenoid valve, a clip solenoid valve clamping plate, a commodity clamping plate, a pressure relief clamping plate, a first shaft, a second shaft, a clip side plate, a clip mounting plate, and the clip mounting plate is connected to
  • the exchange shopping box rotary solenoid valve is screwed, the clip solenoid valve is screwed to the clip mounting plate, the clip mounting plate is connected to the merchandise splint by a first shaft shaft, and the merchandise splint is connected with the pressure relief splint by a shaft.
  • the merchandise splint is installed on the side plate of the clip through the second rotating shaft.
  • the extension or contraction of the solenoid valve will drive the solenoid valve splint, merchandise splint, and pressure relief splint to move to clamp or release the merchandise.
  • the motor used by the exchange manipulator is a servo motor or a stepping motor, and the servo motors are all equipped with a motor servo driver.
  • the motion program of the exchange manipulator is automatically generated by the manipulator controller according to the customer's order.
  • the motion program of the exchange manipulator is executed only once, and is not executed repeatedly.
  • the position between the first guide rail or the second guide rail of the exchange manipulator and the storage shelf and the picking point of the storage area are fixed.
  • the beneficial effect of adopting the above technical scheme is that by developing an exchange manipulator for use in an unmanned store, one exchange manipulator is used in cooperation with multiple retrieval robots, which can greatly improve the efficiency of multiple retrieval robots.
  • Figure 1 is a schematic diagram of the cooperation between the fetching manipulator and the exchange manipulator
  • Figure 2 is a schematic diagram of the display cabinet in the display area
  • Figure 3 is a partial cross-sectional view of the shelf
  • Figure 4 is a structural diagram of the fetching manipulator
  • Figure 5 is a perspective view of the terminal grasping mechanism of the fetching manipulator
  • Figure 6 is an exploded view of the clip assembly
  • Figure 7 is an exploded view of the multi-chamber negative pressure suction head assembly
  • Figure 8 is a perspective view of an exchange manipulator (with two horizontal guide rails) with an exchange shopping box without a lifting structure;
  • Figure 9 is a perspective view of an exchange manipulator (only one horizontal guide rail) with an exchange shopping box without a lifting structure;
  • Figure 10 is a schematic diagram of the main controller wiring
  • Figure 11 is a schematic diagram of the wiring of the fetching robot controller
  • Figure 12 is a schematic diagram of the wiring of the exchange manipulator controller
  • Figure 13 is a perspective view of an exchange manipulator (with two horizontal guide rails) with an exchange shopping box and a lifting structure;
  • Figure 14 is a perspective view of an exchange manipulator (only one horizontal guide rail) with a suction mechanism without an exchange shopping box with a lifting structure;
  • Figure 15 is a schematic diagram of the motor and screw thread transmission
  • Figure 16 is a schematic diagram of the guide sleeve and the screw thread transmission
  • Figure 17 is a perspective view of an exchange manipulator (only one horizontal guide rail) with a grasping mechanism, no exchange shopping box, no lifting structure;
  • Figure 18 is a perspective view of an exchange manipulator (with two horizontal guide rails) with a clamping mechanism, no exchange shopping box, and a lifting structure.
  • an exchange manipulator includes a first rail motor 69, a first rail 67, a first rail guide sleeve 76, an exchange manipulator controller 81, and an exchange shopping box hanging rod assembly 5, wherein the first rail 67 is A first rail guide sleeve 76 is installed, the first rail guide sleeve 76 is installed with an exchange shopping box hanging rod assembly 5, the exchange shopping box hanging rod assembly 5 is provided with an exchange shopping box 80 or is provided with a grabbing and separating In the grabbing structure of the interchangeable shopping box 29, the first rail motor 69 is arranged on both ends of the first rail 67 or the first rail guide sleeve 76, and the first rail motor 69 is configured to drive the first rail guide sleeve 76 drives the exchange shopping box hanging rod assembly 5 to move on the first guide rail 67, and the first guide rail motor 69 is electrically connected to the exchange manipulator controller 81.
  • the shopping box hanging rod assembly 5 can only perform linear motion
  • the shopping box hanging rod assembly 5 further includes a second rail 66, a second rail guide sleeve 74, and a second rail motor 68.
  • the first rail 67 is installed on the second rail guide sleeve 74
  • the second rail guide sleeve 74 is installed on the first rail.
  • the second rail motor 68 is installed on the second rail guide sleeve 74 or installed at both ends of the second rail 66
  • the second guide rail motor 68 is electrically connected to the exchange manipulator controller 81, and the second guide rail motor 68 is configured to drive the second guide rail guide sleeve 74 to drive the first guide rail 67 to move on the second guide rail 66.
  • the exchange shopping box hanging rod assembly 5 includes an exchange shopping box hanging rod 78, an exchange shopping box rotary solenoid valve 79, and the exchange shopping box rotary solenoid valve 79 is connected to the exchange shopping box 80 or the exchange shopping box.
  • the grasping structure is connected, and the grasping structure includes an adsorption mechanism capable of adsorbing the exchange shopping box or a card slot and post structure 59 capable of grasping the exchange shopping box or a clamping clip assembly 26 capable of grasping a separate exchange shopping box 29
  • the upper end of the exchange shopping box hanging rod 78 is installed on the first rail guide sleeve 76, and the lower end is connected with the exchange shopping box rotary solenoid valve 79, and the exchange shopping box rotary solenoid valve 79 is electrically connected with the exchange manipulator controller 81 ,
  • the exchange shopping box rotary solenoid valve 79 is set to turn the exchange shopping box 80 to dump goods.
  • the exchange shopping box hanging rod assembly 5 further includes an exchange shopping box rotating motor 77, the exchange shopping box rotating motor 77 is arranged on the first rail guide 76 or arranged on the exchange shopping box hanging rod 78, Between the box rotation solenoid valves 79, the exchange shopping box rotation motor 77 is electrically connected to the exchange manipulator controller 81, and the exchange shopping box rotation motor 77 is set to drive the exchange shopping box hanging rod assembly 5 to rotate in the horizontal direction, as shown in the figure 8.
  • the exchange shopping box hanging rod assembly 5 further includes an exchange shopping box lifting motor 75 and an exchange shopping box lifting guide sleeve 82.
  • the exchange shopping box lifting motor 75 is arranged at both ends of the exchange shopping box hanging rod 78 or On the shopping box lifting guide sleeve 82, the exchange shopping box lifting motor 75 is electrically connected to the exchange manipulator controller 81, and the exchange shopping box lifting motor 75 is configured to drive the exchange shopping box lifting guide sleeve 82 to drive the exchange shopping box rotary solenoid valve 79 moves on the hanging rod 78 of the exchange shopping box. This is divided into two situations;
  • the exchange shopping box hanging rod 78 is installed on the first guide rail guide sleeve 76
  • the exchange shopping box lifting guide sleeve 82 is installed on the exchange shopping box hanging rod 78
  • the exchange shopping box rotary solenoid valve 79 is installed on the exchange shopping box lifting On the guide sleeve 82, the hanging rod 78 of the exchange shopping box does not move up and down, while the lifting guide sleeve 82 of the exchange shopping box moves up and down, as shown in Figure 13 and Figure 14;
  • the exchange shopping box lifting guide sleeve 82 is installed on the first rail guide sleeve 76
  • the exchange shopping box hanging rod 78 is installed on the exchange shopping box lifting guide sleeve 82
  • the exchange shopping box rotary solenoid valve 79 is installed on the exchange On the shopping box hanging rod 78, the exchange shopping box hanging rod 78 moves up and down, while the exchange shopping box lifting guide sleeve 82 does not move up and down, as shown in FIG. 18.
  • the suction mechanism includes a multi-chamber negative pressure suction head assembly 23, which includes a soft glue 42, a multi-chamber body 43, a suction head solenoid valve 44, a core 45,
  • the side plate 46 and the rail sleeve fixing plate 47 in which the soft glue 42 and the multi-chamber body 43 are adhesively connected, and the core 45 is inserted into the multi-chamber body 43 to form a closed chamber with the separate exchange shopping box 29.
  • the soft glue 42 serves as an auxiliary sealing function.
  • the multi-chamber body 43 is provided with a multi-chamber body air hole 48
  • the core 45 is provided with an air groove 49 and a core air hole 50, and the air groove 49 and the core air hole 50 are connected.
  • the suction nozzle solenoid valve 44 When the core 45 is inserted into the multi-chamber body 43 and the separate exchange shopping box 29 to form a closed chamber, when the suction nozzle solenoid valve 44 is contracted, the core air hole 50 and the multi-chamber body air hole 48 are staggered, and the air cannot Enter, negative pressure is formed, the more the core 45 is drawn out, the greater the negative pressure, and the tighter the separation exchange shopping box 29 is.
  • the suction head solenoid valve 44 is extended, the negative pressure becomes smaller, the separation of the exchange shopping box 29 is loosened, the core air hole 50 contacts the multi-chamber body air hole 48, and the air flows from the multi-chamber body air hole 48 to the core air hole 50 to the air groove 49 and then to the front closed chamber, then the negative pressure disappears.
  • the separate exchange shopping box 29 does not need to be connected with the exchange manipulator at this time, and when the separate exchange shopping box 29 is needed, it is sucked by the suction mechanism.
  • This is the working principle of the multi-chamber negative pressure suction head assembly 23.
  • the exchange manipulator wants to absorb the separate exchange shopping box 29, it must move to the vicinity of the separate exchange shopping box 29, and then the multi-chamber negative pressure suction head assembly 23 in the adsorption mechanism moves to the separate exchange shopping box 29.
  • the slot-clamping column structure includes a grab solenoid valve 83 and a card slot 84.
  • the grab solenoid valve 83 is provided on the exchange shopping box rotary solenoid valve 79, and the grab solenoid valve 83 is provided with a card.
  • Slot 84, the separate exchange shopping box 29 is provided with a card post 85 that matches the card slot 84, the grab solenoid valve 83 is configured to place the card post 85 in the card slot 84 and clamp it tightly, the grab The solenoid valve 83 is electrically connected to the exchange robot controller 81.
  • the cross sections of the clamping slot 84 and the clamping post 85 are both non-circular.
  • the separated exchange shopping box 29 cannot rotate relative to the grasping solenoid valve 83.
  • the inner side of the slot 84 is provided with a slot chamfer 88 that facilitates the insertion of the pin.
  • the exchange manipulator wants to grab the separate exchange shopping box 29, it must move to the vicinity of the separate exchange shopping box 29, and then grab the solenoid valve 83 to open the two card slots 84 and align the center axis of the card slot 84 with The card posts 85 are aligned, and then the card slot 84 is contracted, so that the grabbing structure grabs the separate exchange shopping box 29, moves to the pick-up place to be moved, and then rotates the solenoid valve 79 in the exchange shopping box. Under the action, the separated exchange shopping box 29 pours the goods into the pick-up place, as shown in Fig. 17.
  • the clip-on clip assembly 26 includes a clip solenoid valve 51, a clip solenoid valve clamping plate 54, a commodity clamping plate 52, a pressure relief clamping plate 53, a first rotating shaft 55, a second rotating shaft 56, a clip side plate 57, and a clip mounting plate 58, the clip mounting plate 58 is screwed to the rotary solenoid valve 79 of the exchange shopping box, the clip solenoid valve 51 is screwed to the clip mounting plate 58, the clip mounting plate 58 and the merchandise splint 52 are connected by the first shaft 55, and the merchandise splint 52 is connected to the reducer
  • the clamp plate 53 is connected by a rotating shaft.
  • the product clamp plate 52 is mounted on the clip side plate 57 through the second rotating shaft 56.
  • the extension or contraction of the clamp solenoid valve 51 will drive the clamp solenoid valve clamp plate 54, the product clamp plate 52, and the pressure reducing clamp plate 53 to move. You can pick up the goods.
  • the decompression splint 53 is provided to increase the contact area between the clip and the separate exchange shopping box 29 and reduce the pressure.
  • the clip assembly 26 can be used to clamp the opening of the separate exchange shopping box 29, or take away the separate exchange shopping box 29, as shown in FIG. 18.
  • the exchange manipulator controller 81 includes a networking module, a processor module, and a memory module.
  • the processor module is electrically connected to the networking module and the memory module.
  • the networking module is connected to the second rail motor 68 and the first rail.
  • the motor 69, the exchange shopping box rotating motor 77, the grasping solenoid valve 83, the suction nozzle solenoid valve 44, the exchange shopping box rotating solenoid valve 79, and the exchange shopping box lifting motor 75 are electrically connected.
  • the position between the first rail 67 or the second rail 66 of the exchange manipulator and the storage shelf 2 in the storage area 2 is fixed.
  • a separate exchange shopping box 29 is provided with two clamping posts 85 on two opposite sides of the outer side.
  • the cross section of the clamping posts 85 is non-circular, and the end faces of the clamping posts 85 are provided with rounded corners or chamfers, such as Figure 17.
  • a card slot 84 can be provided on the separate exchange shopping box 29, a card post 85 can be provided on the grab solenoid valve 83, and the opposite is the same.
  • the exchange manipulator 4 usually uses belts as the transmission medium, and the belt drive is used to introduce the exchange manipulator 4:
  • the second rail 66 is equipped with a second rail guide sleeve 74, a second rail motor 68, and a second rail shaft 70.
  • the second rail motor 68 and the second rail shaft 70 are connected together by a second rail belt 71.
  • the second rail The belt 71 and the second rail guide sleeve 74 are fixedly connected with screws.
  • the second rail guide sleeve 74 is equipped with a first rail shaft 72, a first rail 67, a first rail motor 69, a first rail shaft 72, and a first rail motor.
  • the exchange robot controller 81 may be installed on the second rail 66 or the first rail 67 or the wall.
  • the exchange shopping box hanging rod assembly 5 also includes an exchange shopping box lifting motor 75, an exchange shopping box lifting belt 86, an exchange shopping box lifting shaft 87, and an exchange shopping box lifting guide sleeve 82.
  • the exchange shopping box lifting motor 75 is arranged at At both ends of the exchange shopping box hanging rod 78, the exchange shopping box lifting motor 75 is electrically connected to the exchange manipulator controller 81, and the exchange shopping box lifting motor 75 is set to drive the exchange shopping box lifting guide sleeve 82 to drive the exchange shopping box
  • the rotary solenoid valve 79 moves on the exchange shopping box hanging rod 78, the exchange shopping box lifting belt 86 is set on the exchange shopping box lifting motor 75, the exchange shopping box lifting shaft 87, the exchange shopping box lifting belt 86 and the exchange shopping box lifting guide sleeve 82 connections.
  • This exchange robot 4 does not take the goods directly, but takes the goods from the take-for-manipulator 3, and then takes it to the exchange shopping box 80 of the exchange robot 4 and then takes it to the pick-up point 1, so that it can be
  • the store uses multiple retrieval robots 3 to work, and through multiple retrieval robots 3 and one exchange robot 4, the sales capacity of the store is greatly improved.
  • the pick-up robot takes a long time to pick up the goods, and multiple robots are needed to pick up the goods.
  • Each pick-up robot is responsible for one area, but multiple pick-up locations 1 are relatively large. This requires the exchange manipulator 4 to pick up the goods from the pick-up manipulator, and then take it to the pick-up place 1, thereby improving the efficiency of picking up goods.
  • Figure 14 is now only changed the way of the grasping mechanism; changing the exchange shopping box 80 in Figure 9 to the card slot and column structure 59 in the grasping mechanism becomes Figure 17, at this time only the change Change the way of the grasping mechanism; change the exchange shopping box 80 in Figure 13 to the grasping method in the grasping mechanism, change it to a clip-on clip assembly 26, and change the exchange shopping box hanging rod 78 to a vertical lift. ⁇ Figure 18.
  • the difference between Figure 18 and Figure 13 In addition to the difference between the separate exchange shopping box 29 and the exchange shopping box 80, the exchange shopping box hanging rod 78 in Figure 18 can move up and down while the exchange shopping box lifting guide 82 does not move, in Figure 13 The exchange shopping box lifting guide 82 can move up and down while the exchange shopping box hanging rod 78 does not move.
  • each picking robot takes its own range of goods into the shopping box 60 , Pour into the exchange shopping box 80 of the exchange robot 4 of other robots (this is called the exchange robot 4, and the one that takes the goods from the shelf can be called the picking robot 3), and pour the goods into the exchange shopping box 80 of the exchange robot 4 After that, it moves to the designated pick-up place 1 and pours the goods into pick-up place 1 (at this time, the shopping box 60 of other pick-up robots 3 can also be accepted for pour in), as shown in Figure 1.
  • the exchange robot 4 is holding a shopping box, which is larger than the shopping box 60 of the picking robot 3, so that it can catch the goods in the shopping box 60 of the picking robot 3.
  • the pick-up robot 3 When the pick-up robot 3 has finished picking up the goods, it will pour the goods in the shopping box 60 into the exchange shopping box 80 of the exchange robot 4, and the pick-up robot 3 will then execute other orders, in the exchange shopping of the exchange robot 4.
  • the goods in the box 80 are taken by the exchange robot 4 to the side of the pick-up place 1, and then poured into the pick-up place 1.
  • This exchange manipulator 4 is shown in Figure 9.
  • This exchange manipulator 4 mainly walks down the distance that the picking manipulator 3 cannot walk, picking up the goods in the shopping box 60 of the picking manipulator 3, and sending them to the picking point 1.
  • the exchange shopping box rotating motor 77 is used to adjust the direction of the exchange shopping box 80.
  • the second rail motor 68 of the exchange manipulator 4 drives the second rail belt 71 to rotate
  • the second rail belt 71 drives the second rail guide sleeve 74 to move
  • the first rail 67 is installed on the second rail guide sleeve 74, so
  • the first rail 67 is driven by the second rail motor 68 to move on the second rail 66
  • the first rail motor 69 on the second rail guide sleeve 74 drives the first rail belt 73 to drive, thereby driving the first rail guide sleeve 76
  • the exchange shopping box assembly 5 is installed on the first rail guide sleeve 76
  • the first rail motor 69 drives the exchange shopping box assembly 5 to move on the first guide rail 67
  • the exchange shopping box 80 can pour the goods into the pick-up point 1. Since the shelves are placed in rows, the exchange robot 4 can be set
  • the master controller for data input and data reception and the manipulator controller 30 can be made into one, generally not one, but when a store has multiple manipulators, each manipulator has its own The manipulator controller 30, but the store also has a data input and data receiving controller, the overall controller, which also distributes and coordinates the work of each manipulator.
  • This master controller must be connected to the wired network in order to receive product information from the network, and it must also have a communication cable and other purchase equipment in the store (in addition to shopping with mobile phones, customers can also use other shopping equipment in the operating area)
  • this device is connected to the main controller in the store, and the information about the purchase of goods through this device will also be transmitted to the main controller, and shopping will be completed.
  • This device is called a shopping device, and customers use it to purchase goods) Connected to receive shopping information from these devices. In short, it can receive all the shopping information in this store.
  • this master controller needs to be connected to the controllers of other manipulators in the store to control the actions of these manipulators.
  • the store’s computer is connected so that the store’s administrator can check information and sales in a timely manner; it must communicate with the company’s control center headquarters to provide data for store management, replenishment management, accounting, etc., so this master control
  • the number of the picking manipulator 3 in the figure is uncertain. It may be one or many. It is not just a few drawn in the figure.
  • the total control The computer is connected to the store’s computer by a parallel interface, the main controller is connected with the company’s main control center by an Ethernet interface, and the rest are connected by a serial interface.
  • the main controller has these modules, Networking module (you can also add a WIFI module, Bluetooth module), processor module, memory module, Ethernet module, payment module.
  • the networking module and the Bluetooth module are used to receive and send information to each device;
  • the Ethernet module is for external connections
  • the processor module is mainly used to coordinate the resources in the store, arrange the appropriate manipulator to take the goods to the appropriate pick-up place, calculate the price of the goods, and complete the sales of the goods;
  • the memory module mainly stores the position of the goods in the storage area, the goods Information such as price for the processor to call.
  • the main controller networking module When a shopping device is operated by a customer, the main controller networking module receives the information, and the main controller knows it and lists the device as in use; when the customer submits the purchase order after the product is selected, the networking module receives the request For the information of the purchase order, the processor module of the master controller will then call the memory module to calculate the total unit price of the product and the preferential price, etc., and the networking module will send the calculated information to the shopping device; after the customer pays, the networking module will receive it When the information is reached, the processor module of the master controller retrieves the product location information in the memory module, and the master controller networking module sends the product location information to the picking manipulator 3; the picking manipulator 3 takes all the products to its own After the shopping box 60 is inside, the main controller networking module sends information to the exchange manipulator 4 to the exchange location; the networking module receives the information, the exchange manipulator 4 has arrived at the exchange location, and the networking module sends information to the picking manipulator 3 to the exchange location and dump the goods Into the exchange shopping
  • the main controller networking module receives this information, and lists the exchange manipulator 4 as idle, and the networking module sends a message to the shopping device.
  • the customer can open the door; the customer chooses to open in the shopping device
  • the networking module receives the information, the networking module sends the information solenoid valve, opens the door, and the customer takes the product.
  • Each fetching manipulator has its own controller, which needs to control the actions of more than 5 motors and the actions of several solenoid valves, as shown in Figure 11.
  • the number of motor servo drives and solenoid valves in the figure is uncertain , It may be one, or there may be many, not just a few in the picture, all the interfaces of the manipulator controller 30 are serial interfaces, and there is no Ethernet interface, and the solenoid valve is mainly
  • the manipulator terminal grasping mechanism 31 is used for loosening.
  • this manipulator controller 30 has these modules, networking module, processor module, memory module, the processor module is mainly to rationally optimize the order of fetching, call up the storage location data of the product, and send instructions to the motor servo drive and memory
  • the module mainly stores the location of commodities in the storage area.
  • the networking module of the picking manipulator 3 receives the information; the processor module optimizes the picking order, calls the storage location of the memory module, and determines the movement parameters of each moving part (when will the movement start? , How much movement); After that, the networking module sends these motion parameters to each moving part, and the picking manipulator 3 picks up the goods.
  • this manipulator Since this manipulator has a shopping box 60, it can take the goods one by one to the picking manipulator 3 for shopping Box 60, when the goods are finished, the networking module sends a message, telling the main controller that the goods have been taken into the shopping box 60 of the picking robot 3, and the main controller informs the exchange manipulator 4 to go to the exchange location, and the networking module receives the information ,
  • the exchange manipulator 4 arrives at the exchange location, the fetching manipulator 3 will go to the exchange location and pour the goods in the shopping box 60 of the fetching manipulator 3 with its own shopping box into the exchange shopping box 80, as shown in FIG.
  • Each exchange manipulator 4 has its own controller. It is necessary to control the actions of more than one motor and the actions of several solenoid valves, as shown in Figure 12.
  • the number of motor servo drives and solenoid valves in the figure is uncertain. It may be one or many. It is not just a few in the picture. All the interfaces of the exchange manipulator controller 81 are serial interfaces, and there is no Ethernet interface, and the solenoid valve is mainly It is used to exchange the terminal rotation of the manipulator. Specifically, this exchange manipulator controller 81 has these modules, networking module, processor module, memory module, the processor module is mainly to call out the storage location data such as the fetching place, and send instructions to the motor servo driver.
  • the memory module mainly The location of the storage and retrieval area in the storage area.
  • the exchange manipulator networking module When the exchange manipulator networking module receives the information from the main controller, the fetching manipulator 3 has already picked up the goods; the processor module calls the designated exchange location position in the memory module and makes the motion parameters of each moving part (When the movement starts, how much movement); After that, the networking module sends these movement parameters to each moving part, and the exchange manipulator 4 moves to the exchange location, and waits for the networking module to receive the information and fetch the goods.
  • the manipulator 3 puts the goods in its shopping box 60 After pouring the exchange shopping box 80, the exchange manipulator 4 will go to the pick-up point 1, and pour the goods in the exchange shopping box 80 into the pick-up point 1.
  • the networking module sends a message to tell the main controller that the goods have been poured At pick-up point 1, the main controller will notify the customer to pick up the goods.
  • the software operating system of this store can use Windows, Android, or Apple’s MacOS. Since this device and system are only used in the store’s system, this store can also use other small operating systems Linux, you can even develop an operating system to use, because this system is only used in this unmanned store, there is no file transfer and exchange with the outside world, there is no situation that a file cannot be opened when sent to another home. For individual unspecified situations, please refer to the situation in the placement machine.
  • the exchange manipulator is provided with a fixed seat, on which a second guide rail 66 and an exchange fixed horizontal screw are installed, a second guide rail guide sleeve 74 is installed on the second guide rail 66, and a second guide rail motor is installed on the second guide rail guide sleeve 74 68.
  • the first guide rail 67, the exchange movable horizontal screw, the second guide motor 68 and the exchange fixed horizontal screw are connected by threaded transmission, the exchange fixed horizontal screw cannot rotate, and the second guide motor 68 will carry the second
  • the rail guide sleeve 74 moves on the second rail 66, and at the same time, a first rail guide sleeve 76 and a first rail motor 69 are installed on the first rail 67.
  • the first rail guide sleeve 76 and the first rail motor 69 are fixedly connected by screws,
  • the first rail motor 69 is connected with the exchange moving horizontal screw by a threaded drive.
  • the exchange moving horizontal screw is also non-rotating.
  • the first rail guide sleeve 76 When the first rail motor 69 rotates, the first rail guide sleeve 76 will move on the first rail 67. , The first rail guide sleeve 76 moves with the exchange shopping box hanging rod assembly 5, as shown in Figure 16, the thread on the universal motor 8 matches the thread of the universal screw 6, and the universal motor 8 is fixed on the universal guide sleeve 5 with screws.
  • the universal screw 6 and the universal guide 7 are placed in parallel. Since the motor screw guide does not specifically refer to a certain one, the name is universal motor 8 and so on. The feature of this embodiment is that the lead screw does not rotate.
  • the exchange shopping box hanging rod assembly 5 also includes an exchange shopping box lifting motor 75, an exchange shopping box lifting screw, and an exchange shopping box lifting guide sleeve 82.
  • the flywheel of the exchange shopping box lifting motor 75 is provided with threads for transmission.
  • the exchange shopping box lifting motor 75 is arranged on the exchange shopping box lifting guide sleeve 82, the exchange shopping box lifting screw and the exchange shopping box lifting motor 75 are connected by a threaded drive, and the exchange shopping box lifting motor 75 rotates relative to the exchange shopping box.
  • the box lifting screw moves, thereby driving the exchange shopping box lifting guide sleeve 82 to move relative to the exchange shopping box lifting screw, the exchange shopping box lifting screw is placed parallel to the exchange shopping box hanging rod 78, and the exchange shopping box lifting motor 75 is provided In order to drive the exchange shopping box lifting guide sleeve 82, the exchange shopping box rotary solenoid valve 79 is moved on the exchange shopping box hanging rod 78. At this time, the lifting screw of the exchange shopping box does not rotate.
  • the exchange manipulator is provided with a fixed seat.
  • the fixed seat is equipped with a second guide rail 66, an exchange fixed horizontal screw, and a second guide motor 68.
  • the exchange fixed horizontal screw and the second guide motor 68 are coaxially placed and connected by screws, that is, the same
  • the central axis is placed, and the rotation of the second rail motor 68 drives the exchange and fixed horizontal screw to rotate.
  • the second rail guide sleeve 74 is provided with a screw thread hole, and the exchange and fixed horizontal screw passes through the screw on the second rail guide sleeve 74 Threaded hole, the second rail guide bush 74 moves on the second guide rail 66 when the fixed horizontal screw rotates, the second guide rail 66 is installed with the second guide guide sleeve 74, and the second guide sleeve 74 is installed with the first guide rail 67.
  • Exchange the moving horizontal screw and the first rail motor 69 exchange the moving horizontal screw
  • the first rail motor 69 is fixedly connected with the central axis
  • the first rail motor 69 rotates with the exchange moving horizontal screw
  • the first A first rail guide bush 76 is installed on the guide rail 67.
  • the first guide guide bush 76 is provided with a screw thread hole.
  • the horizontal screw is exchanged and moved through the screw thread hole of the first guide bush 76, and the first guide motor 69 is When the horizontal lead screw rotates with the exchange movement, the first guide bush 76 moves on the first guide 67, and the first guide bush 76 moves with the exchange shopping box hanging rod assembly 5, as shown in Figure 15, the universal guide bush
  • the internal thread on 6 matches the external thread of the universal screw 7.
  • the universal screw 7 and the universal motor shaft 9 are placed on the same central axis, and the universal screw 7 is placed parallel to the universal guide 8. It refers to a certain one, so the name is General Motor 8 and so on.
  • the feature of this embodiment is that the lead screw rotates along with the universal motor shaft 9.
  • the exchange shopping box hanging rod assembly 5 also includes an exchange shopping box lifting motor 75, an exchange shopping box lifting screw, and an exchange shopping box lifting guide sleeve 82.
  • the exchange shopping box lifting motor 75 is set on the exchange shopping box hanging rod 78 On one of the two ends, the exchange shopping box lifting motor 75 is coaxially placed with the exchange shopping box lifting screw.
  • the exchange shopping box lifting guide sleeve 82 is provided with screw thread holes, and the exchange shopping box lifting motor 75 drives the exchange shopping box lifting screw. The rod rotates, the exchange shopping box lifting screw and the exchange shopping box lifting guide sleeve 82 are screwed together, the exchange shopping box lifting guide sleeve 82 cannot rotate, so the exchange shopping box lifting guide sleeve 82 will move on the exchange shopping box lifting screw.
  • the exchange shopping box lifting screw is placed parallel to the exchange shopping box hanging rod 78, and the exchange shopping box lifting motor 75 is set to drive the exchange shopping box lifting guide sleeve 82 to drive the exchange shopping box rotary solenoid valve 79 on the exchange shopping box hanging rod 78 mobile. At this time, the lifting screw of the exchange shopping box rotates.
  • the transmission effect of the screw is the same as that of the belt. Therefore, one or two of the second guide rail 66 and the first guide rail 67 can be selected to use the lead screw transmission mode in a mechanical hand, that is, there are two transmission modes in a mechanical hand, and it is also possible to mix them.
  • the exchange shopping box 80 has a different way of pouring goods.
  • the exchange shopping box rotary solenoid valve 79 is not necessary.
  • a mechanism is provided so that the bottom cover of the exchange shopping box 80 can be removed horizontally, so that the shopping box 80 can be exchanged. You can also pour the goods into the picking point 1.
  • the exchange shopping box 80 has a different way of pouring goods.
  • the exchange shopping box rotary solenoid valve 79 is not necessary.
  • a mechanism is provided so that the bottom cover of the exchange shopping box 80 can be flipped along one side, so that the shopping box 80 can be exchanged. You can also pour the goods into the picking point 1.
  • all the solenoid valves in the embodiment can be replaced by air cylinders, or by linear motors.
  • the rotary solenoid valve 79 of the exchange shopping box can be replaced by an air cylinder or a linear motion motor.
  • the exchange shopping box rotation motor 77 is cancelled, the exchange shopping box hanging rod 78 cannot rotate, and the exchange shopping box 80 cannot adjust the direction.
  • the cross-section of the guide rail may be non-circular, such as square and other forms.
  • the second rail 66, the second rail guide sleeve 74, the second rail motor 68, etc. are cancelled.
  • this exchange manipulator has only the first rail 67 and one rail, and the shopping box hanging rod assembly is exchanged. 5 is installed on the first rail guide sleeve 76.
  • a clip assembly 26 is provided on the hanging rod 78 of the exchange shopping box, and the exchange shopping box 80 is not provided, but a separate exchange shopping box 29 is placed on the ground or other places.
  • Separate exchange shopping box 29 can be placed somewhere first, wait for the goods in the separate exchange shopping box 29 to be poured into the exchange manipulator 4 and then use the clip-on clip assembly 26 to pick it up, and the clip-on clip assembly 26 is directly Just clamp the side wall of one side of the separate exchange shopping box 29, no other settings are needed, and there is no need to arrive in advance to wait.
  • the exchange manipulator 4 structure of this kind of exchangeless shopping box 80 is shown in Figure 17 and Figure 18. This separate exchange shopping A clip assembly 26 should be designed between the box 29 and the exchange robot 4 to prevent the separate exchange shopping box 29 from rotating.
  • the exchange shopping box 80 is not provided on the exchange shopping box hanging rod 78, but an adsorption mechanism is additionally provided.
  • This adsorption mechanism is a multi-chamber negative pressure suction head.
  • the separate exchange shopping box 29 is adsorbed on the adsorption mechanism.
  • the separate exchange shopping box 29 only needs to have a flat surface and no other settings are required.
  • the separate exchange shopping box 29 is placed on the ground or other places, so that the separated exchange shopping box 29 can be placed somewhere, wait for the goods to be poured into the separate exchange shopping box 29, and then the exchange manipulator 4 then use the multi-chamber negative pressure suction head assembly 23 in the adsorption mechanism to suck the separate exchange shopping box 29 and It is sent to the pick-up place 1, and there is no need to arrive in advance and wait.
  • the structure of the exchange manipulator 4 with the adsorption mechanism of the non-exchange shopping box 80 is shown in FIG.
  • a card slot and column structure 59 is provided on the exchange shopping box hanging rod 78, the exchange shopping box 80 is not provided, and the exchange shopping box rotary solenoid valve 79 is provided with a grab solenoid valve 83.
  • the valve 83 is provided with a card slot 84, the separate exchange shopping box 29 is provided with a card post 85, but a separate exchange shopping box 29 is placed on the ground or other places, so that the separate exchange shopping box 29 can be placed first
  • the exchange manipulator 4 uses the card slot and column structure 59 to grab it. There is no need to arrive in advance and wait.
  • This kind of exchange manipulator without the exchange shopping box 80 4 The structure is shown in Fig. 17 and Fig. 18. In this way, a slot and column structure 59 should be designed between the separate exchange shopping box 29 and the exchange manipulator 4 to prevent the separate exchange shopping box 29 from rotating.
  • the maximum distance L5 that the first guide rail 67 of the exchange manipulator can move on the second guide rail 66 is 0.1m ⁇ L5 ⁇ 500m;
  • the maximum distance L4 that the first guide rail guide sleeve 76 of the exchange manipulator can move on the first guide rail 67 is 0.1 m ⁇ L4 ⁇ 500 m.
  • the maximum distance L5 that the first guide rail 67 of the exchange manipulator can move on the second guide rail 66 is 0.1m ⁇ L5 ⁇ 200m;
  • the maximum distance L4 that the first guide rail guide sleeve 76 of the exchange manipulator can move on the first guide rail 67 is 0.1 m ⁇ L4 ⁇ 200 m.
  • the maximum distance L5 that the first guide rail 67 of the exchange manipulator can move on the second guide rail 66 is 10 meters ⁇ L5 ⁇ 15 meters;
  • the maximum distance L4 that the first guide rail guide sleeve 76 of the exchange manipulator can move on the first guide rail 67 is 10 meters ⁇ L4 ⁇ 15 meters.

Abstract

Provided is a switching manipulator arm, comprising a first guide-rail motor (69), a first guide rail (67), a first rail guide sleeve (74), a switching manipulator-arm controller (81), and a switching item-purchase bin hang-rod assembly (5); the first guide rail (67) is equipped with the first rail guide sleeve (74); the first rail guide sleeve (74) is provided with the switching item-purchase bin hang-rod assembly (5); the switching item-purchase bin hang-rod assembly (5) is provided with a switching item-purchase bin (80) or is provided with a grasping structure capable of grasping a separating-type switching item-purchase bin (29); the first guide-rail motor (69) is arranged on the two ends of the first guide rail (67) or the first rail guide sleeve (76); the first rail motor (69) is configured to drive the first rail guide sleeve (76) to drive the switching item-purchase bin hang-rod assembly (5) to move on the first guide rail (67); the first guide-rail motor (69) is electrically connected to the switching manipulator-arm controller (81). The switching manipulator arm is used in an unmanned shop in collaboration with a plurality of item-retrieving manipulator arms, such that the efficiency of the plurality of item-retrieving manipulator arms is greatly improved.

Description

一种交换机械手An exchange manipulator 技术领域Technical field
本发明涉及无人商店设备技术领域,尤其涉及一种交换机械手。The invention relates to the technical field of unmanned shop equipment, in particular to an exchange manipulator.
背景技术Background technique
最早商店卖货都是有人的,有一个柜台,要买什么东西就告诉售货员,售货员就拿什么东西,买卖都在柜台上完成的,顾客是不能进到商店里面去的;后来搞成大卖场、超市,人们可以进去选东西,出来再买单;再后来有人搞无人商店,让顾客去自己选商品再自己去买单;也有的商店,把商品上贴上什么感应标签的,是可以自动感应出什么商品及其价格,顾客自己自觉买单。目前市场上已经出现了一种自动售货机,这种售货机只能销售很少的商品,也就是几种,十几种吧,根本满足不了人们日常生活的需要,医院里也有一种自动取药机,那也是只能取几种药而已,完全不能称为无人商店。In the first store, there were people who sold goods. There was a counter. Tell the salesperson what you wanted to buy. The salesperson took what to buy. The sales were done on the counter. Customers could not enter the store. Later, it became a hypermarket. In supermarkets, people can go in to choose items, come out and pay again; then some people open unmanned stores, let customers go to choose the goods and then pay by themselves; in some stores, what induction labels are attached to the goods can be automatically sensed Customers pay for the goods and their prices. At present, a kind of vending machine has appeared on the market. This kind of vending machine can only sell a few commodities, that is, a few or a dozen kinds, which can not meet the needs of people's daily life. There is also an automatic vending machine in the hospital. The medicine machine can only take a few medicines, and it cannot be called an unmanned store at all.
最早商店是有售货员拿商品出来在柜台上交易的,做一个机械手设备代替这个售货员就好啦,这样就能开个无人商店了。现在科技很发达,做个这样的机械手也是很容易的。这个机械手设备就从SMT设备(也就是电子工厂里的贴片机)里提炼出来的,下面简单地介绍一个SMT设备:In the first store, a salesperson took out the goods to trade on the counter. It would be nice to replace the salesperson with a robotic device, so that an unmanned store could be opened. Now that the technology is very advanced, it is very easy to be such a manipulator. This manipulator equipment is extracted from the SMT equipment (that is, the placement machine in the electronics factory). The following briefly introduces an SMT equipment:
SMT设备是把各种不同的物料,主要是一些很小的电子原件,有的很小,元件201,只有一个毫米,把这些小物料拿起来,放到主板的各种不同的位置上去,再去过高温锡炉,等上面沾满锡,温度降下来后这些电子原件就牢牢地固定在上面,当然各个物料的位置和需要贴到主板上去的位置都要在电脑里事先设置好的,并且贴的顺序也是事先设置好的。每个主板有几百个甚至有几千个电子元件,SMT设备都能把这些准确无误地拿起来放到该放的地方去。这个设备尺寸的精度很高,能达到千分之一毫米,自然地这个设备很贵了,贵的有200万人民币一台的,也有精度要求不高的,便宜的有2万人民币一台的。这个设备主要是靠那个伺服马达来实现从数值参数(在电脑等设备里只需输入一个数值)到距离(机械手就运动这么一个距离)的转换,也就是说当给出一个要运动的数值,伺服马达就会按照要求运动,直至达到目的地。这个方式也就是多对多的方式,即在送料处把多种物料拿起来,送到主板上各个不同的位置上去。因为一个主板上有几百个或者上千个零件,贴完这些零件总的时间又不能太长,所以这个贴片机贴起元件时,机械手运动的速度很快,快到几乎看不清机械手的运动,故这个设备的效率也很高。还有一种用伺服马达做的机械设备,注塑机,这种注塑机没有油缸,只有伺服马达驱动,这种注塑机比那种有油缸的注塑机还要精密,一个注塑机注塑量到一克的一百分之一都能精确得到,调各种参数时,每设定一个数值,马达就会按数值运动到不同的位置.日常用的电梯也是由伺服马达驱动的,每按一个数字按钮,电梯就会在对应的楼层停下来,这个也是把数字转换成不同的位置的例子,不过把电梯运动位置的参数换成楼层了。SMT equipment is to take a variety of different materials, mainly some small electronic components, some are very small, and the component 201 is only one millimeter. Take these small materials and place them on various positions on the motherboard. I have been to a high-temperature tin furnace and wait until the surface is covered with tin. After the temperature drops, these electronic components are firmly fixed on it. Of course, the position of each material and the position to be attached to the motherboard must be set in the computer in advance. And the order of posting is also set in advance. Each motherboard has hundreds or even thousands of electronic components, SMT equipment can accurately pick up these and put them where they should be. The size of this equipment has a very high accuracy, which can reach one thousandth of a millimeter. Naturally, this equipment is very expensive. The expensive one is 2 million yuan per unit, and there are also low precision requirements, and the cheap one has 20,000 yuan per unit. . This device mainly relies on the servo motor to realize the conversion from a numerical parameter (only a numerical value is input in a computer and other equipment) to a distance (the manipulator moves such a distance), that is to say, when a numerical value to be moved is given, The servo motor will move as required until it reaches the destination. This method is also a many-to-many method, that is, multiple materials are picked up at the feeding place and sent to different positions on the main board. Because there are hundreds or thousands of parts on a motherboard, the total time to paste these parts can't be too long, so when the placement machine attaches components, the robot moves very fast, so fast that the robot is almost invisible The movement of this equipment is also very efficient. There is also a kind of mechanical equipment made of servo motors, injection molding machines. This injection molding machine does not have a cylinder, but is driven by a servo motor. This injection molding machine is more precise than that with a cylinder. The injection volume of an injection molding machine is one gram. One hundredth of the value can be accurately obtained. When adjusting various parameters, each time a value is set, the motor will move to a different position according to the value. The daily elevator is also driven by a servo motor. Each time you press a number button , The elevator will stop at the corresponding floor. This is also an example of converting the number to a different position, but the parameter of the elevator movement position is changed to the floor.
这个伺服系统是使物体的位置、方位、状态等输出被控量能够跟随输入目标(或给定值)的任意变化的自动控制系统。伺服主要靠脉冲来定位,基本上可以这样理解,伺服电机接收到1个脉冲,就会旋转1个脉冲对应的角度,从而实现位移,因为伺服电机本身具备发出脉冲的功能,所以伺服电机每旋转一个角度,都会发出对应数量的脉冲,这样和伺服电机接受的脉冲形成了呼应,或者叫闭环,如此一来,系统就会知道发了多少脉冲给伺服电机,同时又收了多少脉冲回来,也就是说它随时把信号传给系统,同时把系统给出的信号来修正自己的运转,这样就能够很精确的控制电机的转动,从而实现精确的定位,可以达到0.001mm。伺服电机内部的转子是永磁铁,驱动器控制的U/V/W三相电形成电磁场,转子在此磁场的作用下转动,同时电机自带的编码器反馈信号给驱动器,驱动器根据反馈值与目标值进行比较,调整转子转动的角度,所以伺服电机的精度决定于编码器的精度(线数),可以根据商店需要来确定线数。This servo system is an automatic control system that enables the output controlled quantity of the object's position, orientation, state, etc. to follow the arbitrary change of the input target (or given value). Servo mainly relies on pulses for positioning. Basically, it can be understood that when the servo motor receives 1 pulse, it will rotate the angle corresponding to 1 pulse to achieve displacement. Because the servo motor itself has the function of sending pulses, every time the servo motor rotates At an angle, a corresponding number of pulses will be sent out, which echoes the pulses received by the servo motor, or is called a closed loop. In this way, the system will know how many pulses have been sent to the servo motor, and how many pulses have been received at the same time. That is to say, it transmits the signal to the system at any time, and at the same time corrects its operation with the signal given by the system, so that it can control the rotation of the motor very accurately, thereby achieving precise positioning, which can reach 0.001mm. The rotor inside the servo motor is a permanent magnet. The U/V/W three-phase electricity controlled by the driver forms an electromagnetic field. The rotor rotates under the action of this magnetic field. At the same time, the encoder of the motor feeds back the signal to the driver, and the driver matches the target according to the feedback value. Compare the values and adjust the angle of rotation of the rotor, so the accuracy of the servo motor is determined by the accuracy of the encoder (number of lines), which can be determined according to the needs of the store.
这个机械手的原理、方法都有了,大小就不成问题了,同时根据这个多对多的方式,即把多个位置上的每个物品拿起来,可以放到多个不同的位置的任何一个位置上去,就可以确定把这种机械手应用到无人商店里去。这个SMT设备在电子工业世界里都用了几十年了,技术都已经很成熟了。电子元件那么小的都没有问题,对于这个有电子元件100倍大的日常用品就更没有问题了,所以这种伺服马达做的机械手在用在无人商店上是没有问题的。With the principles and methods of this manipulator, the size is not a problem. At the same time, according to the many-to-many method, each item in multiple positions can be picked up, and it can be placed in any of multiple different positions. Go up, you can be sure to apply this kind of manipulator to the unmanned store. This SMT equipment has been used in the electronic industry world for decades, and the technology is already very mature. There is no problem with electronic components that are so small, and there is no problem with this daily necessities with electronic components 100 times the size, so this kind of servo motor manipulator is no problem when used in unmanned shops.
只需要对SMT设备里贴片部分进行优化,就可以设计出一种用于无人商店的机械手,这个机械手的精度要远远低于这个SMT贴片机注塑机的,拿一个商品,误差不超过一个厘米都没事。京东,顺丰等企业在分拣包裹时用了那么多的小机器人在来来回回地跑,网络上还称为中国的一大创举,实际上用这个机械手更合适,成本更低,更简单。顾客扫贴在商品上的本店二维码后或者通过其他设备输入所购买商品的信息,商店系统里控制器就会收到商品信息,就把商品信息传输给在仓储区内的机械手,等顾客付款后,机械手就去把在仓储区内这个按照系统指定位置放置的商品(仓储区里的商品可以不贴二维码)拿到系统指定的取物处,顾客就可以通过手机平板等设备把取物处的门打开,就可以把所买的商品取走了。You only need to optimize the patch part of the SMT equipment to design a manipulator for unmanned shops. The accuracy of this manipulator is much lower than that of the SMT placement machine injection molding machine. Take a product without error. Nothing more than a centimeter. Companies such as JD.com and SF Express use so many small robots to run back and forth when sorting packages. It is also known as a major innovation in China on the Internet. In fact, using this robot is more suitable, lower cost, and simpler. After the customer scans the QR code affixed to the product or enters the information of the purchased product through other devices, the controller in the store system will receive the product information and transmit the product information to the robot in the storage area, waiting for the customer After payment, the robot will take the product placed in the storage area according to the designated position of the system (the product in the storage area may not have a QR code) to the designated pick-up point of the system, and the customer can use the mobile phone tablet and other devices The door of the pick-up area is opened, and the purchased goods can be taken away.
有用到这个机械手的无人商店在空间上分为操作区和仓储区,操作区主要是摆放所要售卖的商品,供客户选择扫码用,仓储区主要是存放所售卖的商品,仓储区和操作区是分开的,客户只能在操作区看商品,扫码,不能进入仓储区的。当客户在操作区看到商品后,想购买,就拿手机或者其他扫码设备来扫贴在商品上的本店二维码,想购买商品的信息就通过手机或平板等网络(3G,4G,5G,Wifi,BT等等)传到该商店的控制器,控制器就通过这个伺服马达机械手去拿这些商品放到取物处,客户去取物处拿商品就可以了。由于这个机械手精度要求可以不高,经过很多次运行后,累计的误差可能会有些大,所以要指定一个取物处为基本原点,当机械手运动到这里时,机械手系统就会自动把位置信息归零,一切从头计算,误差就清零了。有的一个商店有两个操作区,因为仓储区内商品摆放是一排一排的,在一排排货架的两端都可以设置成一个操作区。商店概略如图1,其中注释1表示取物处,2表示货架,3表示一种自带购物箱的取物机械手,4表示交换机械手,5表示交换购物箱挂杆组件。由此可见该无人商店系统由这几部分组成,操作区(操作区内商品都要贴上本店的二维码和价格),仓储区(仓储区内商品严格按所录入位置摆放),机械手,取物处,控制器等组成。The unmanned store that uses this manipulator is divided into an operation area and a storage area in space. The operation area is mainly for storing the goods to be sold for customers to choose to scan the code. The storage area is mainly for storing the sold goods, the storage area and The operation area is separated. Customers can only view the goods in the operation area, scan the code, and cannot enter the storage area. When the customer sees the product in the operation area and wants to buy it, he can use his mobile phone or other scanning device to scan the QR code of the store affixed to the product. The information of the product that wants to buy is through the network (3G, 4G, 5G, Wifi, BT, etc.) are transmitted to the controller of the store, and the controller uses the servo motor manipulator to pick up the goods and put them at the pick-up place. The customer can pick up the goods at the pick-up place. Because the precision requirements of this manipulator may not be high, the accumulated error may be a bit large after many runs, so it is necessary to specify a picking point as the basic origin. When the manipulator moves to this point, the manipulator system will automatically return the position information. Zero, everything is calculated from scratch, and the error is cleared. Some stores have two operation areas, because the goods in the storage area are arranged in rows, and both ends of a row of shelves can be set as an operation area. The outline of the store is shown in Figure 1. Note 1 indicates the pick-up location, 2 indicates the shelf, 3 indicates a pick-up robot with its own shopping box, 4 indicates the exchange manipulator, and 5 indicates the exchange shopping box hanging rod assembly. It can be seen that the unmanned store system consists of these parts, the operation area (the goods in the operation area must be affixed with the QR code and price of the store), and the storage area (the goods in the storage area are placed strictly according to the entered position), Manipulator, fetching place, controller, etc.
操作区里展示的商品摆放也有一定的讲究,日常用品消耗多的要摆放在显眼的地方,日常用的较少的商品可以放在角落里,并按种类分清楚摆放,如纸品要放在一起,饮料也归为一大类,单独放在一起,食品类也单独放在另一个地方,个别消耗大的可以多摆几个同样的,以便多个客户扫码,等等都要分类放置,如图2,注释里11表示行的标识(行数),12表示列的标识(列数),13表示的二维码,14表示的是商品的标签。操作区设置多个取物处,可供多人同时购物,基本上在操作区下面最下面的一层都是取物处,每个顾客在手机上扫码后买单完了,系统就通过手机通知顾客在哪个取物处取商品,等顾客到了这个取物处时,就在手机里开关设置里打开取物处,就可以把所购的商品去走了。之所以要在手机里设置取物处的开关,就怕这个顾客的商品被别的顾客拿走了。取物处的开关是由系统供电的电磁阀控制的,当取物处的门关闭时,电磁阀会挡住取物处拉不出来,只有通过顾客的手机里点击打开这取物处,电磁阀抽回去,顾客才能把取物处拉出来取走商品。除了可以用手机扫码购物外,顾客也可以通过操作区内其它的购物设备来购物,这种设备和商店里面总控制器相连,通过这个设备购买的商品也会传送到总控制器,也会完成购物的。这个设备就叫做购物设备,顾客通过它来购买商品的。The merchandise displayed in the operation area also has a certain degree of attention. The daily necessities that consume more should be placed in a conspicuous place, and the less common merchandise can be placed in the corner and placed clearly according to types, such as paper products. To put them together, the beverages are also classified into a large category, put together separately, and the food category is also separately placed in another place. Individually expensive ones can be placed in a few more identical ones, so that multiple customers can scan the code, etc. To classify and place, as shown in Figure 2, in the comment, 11 represents the line identification (row number), 12 represents the column identification (column number), 13 represents the QR code, and 14 represents the product label. There are multiple pick-up locations in the operation area, which can be used by multiple people to shop at the same time. Basically, the bottom layer below the operation area is the pick-up location. After each customer scans the code on the mobile phone and pays, the system will notify via the mobile phone Where the customer picks up the goods, when the customer arrives at the pick-up place, he can turn on the pick-up place in the switch setting of the mobile phone, and then the purchased goods can be gone. The reason why you want to set the switch of the pick-up place in your mobile phone is because you are afraid that the customer's goods will be taken away by other customers. The switch at the pick-up location is controlled by a solenoid valve powered by the system. When the door at the pick-up location is closed, the solenoid valve will block the pick-up location and cannot be pulled out. You can only open the pick-up location by clicking on the customer’s mobile phone. The solenoid valve Withdraw it, the customer can pull out the pick-up place to take away the goods. In addition to shopping with a mobile phone scan code, customers can also shop through other shopping devices in the operating area. This device is connected to the main controller in the store, and the goods purchased through this device will also be transmitted to the main controller. Finish shopping. This device is called a shopping device, and customers use it to purchase goods.
仓储区的商品摆放要严格按照录入系统的位置摆放,可以先把系统里各个商品位置设置好,再摆放好商品,每种商品都一个或多个存放的位置,系统录入的位置是机械手拿这个商品的位置,每得到信息,机械手就来拿这个商品,机械手只根据位置来拿商品,机械手本身不会分辨出商品的种类,摆放在这里的就是这个商品;也可以先把商品摆放好,再把商品摆放的位置精确地输入到系统里去,输入商品位置时,可以先按坐标系计算测量出数值,然后在电脑里输入,也可以直接把机械手的移到商品的位置,按下按键记录位置,并对这个位置的 商品扫码也把商品的种类输入,这样就能建立商品和位置的关系,比从电脑里输入要简单些。之所以要先输入商品的位置到系统里去,就是在控制器里对这些数值(商品位置坐标)做个预处理,以后在购买商品时,只输入商品的信息就可以了(可以认为这个信息就是一个编码,编号,而不再是位置的坐标信息,就像做了个底层软件一样的),不用再输入商品的坐标位置信息。这就做了个转换,对于顾客来讲,购物就容易多了。对于有保质期的商品,商品的存放更要有先后顺序的,区分先放的商品和后放的商品,尤其是在补充货物时,要做到先进来的商品和后进来的商品分开,必须做到先进先出。仓储区放置商品的槽可以做成斜坡式的槽,让商品自动滑移补充到机械手取物的位置,矿泉水之类的能自动滑移,但是纸巾等轻的商品就不能自动滑移,可以在纸巾上加一个重的压块使其能自动滑移,如图3,其中注释里15表示的是压块,16表示斜坡式槽,17表示槽前面的一段水平部分,18表示货物槽前面的挡板部分。这样商店可以做到每天花一个小时左右时间补充货物,或者做到几天来花一个小时左右时间补充一次货物,顾客如有问题,可以按通知上说的补货时间来商店找工作人员处理,如退货等问题,大型商店也可以安排一个人来在某时间段(如在工作时间8:00-18:00)值班,处理异常和退货问题。机械手也要定期检修,如加润滑油等,尤其注意定期更换那些容易磨损的元件。The merchandise in the storage area should be placed strictly in accordance with the position entered in the system. You can set each merchandise position in the system first, and then place the merchandise. Each merchandise has one or more storage locations. The system entry location is The robot hand takes the position of the product. Every time it gets information, the robot hand takes the product. The robot hand only takes the product according to the location. The robot itself does not distinguish the type of the product. The product placed here is the product; you can also put the product first. Place the product, and then input the position of the product accurately into the system. When inputting the product location, you can first calculate and measure the value according to the coordinate system, and then enter it in the computer, or you can directly move the robot to the product. Location, press the button to record the location, scan the code of the product at this location and enter the type of the product, so that the relationship between the product and the location can be established, which is easier than inputting from a computer. The reason why you have to enter the location of the product into the system first is to preprocess these values (product location coordinates) in the controller. Later, when you buy a product, you only need to enter the product information (this information can be considered It is a code, number, and no longer the coordinate information of the location, just like making a bottom software), no need to enter the coordinate location information of the product. This makes a conversion, and shopping is much easier for customers. For products with a shelf life, the storage of the products should be in order, distinguishing the products that are placed first and the products that are placed later, especially when replenishing goods, it must be done to separate the first-in and later-in products. First in first out. The slot for placing the goods in the storage area can be made into a sloped slot, allowing the goods to automatically slide and supplement to the position of the manipulator. Mineral water and the like can automatically slide, but light products such as paper towels cannot automatically slide. Add a heavy press block to the paper towel to make it slide automatically, as shown in Figure 3, where 15 in the note is the press block, 16 is the ramp groove, 17 is the horizontal part in front of the tank, and 18 is the front of the cargo tank Part of the baffle. In this way, the store can spend an hour or so every day to replenish the goods, or it can take an hour or so to replenish the goods in a few days. If the customer has any questions, they can come to the store to find the staff according to the replenishment time stated in the notice. For issues such as returns, large stores can also arrange for a person to be on duty during a certain period of time (such as 8:00-18:00 during working hours) to deal with exceptions and return issues. Manipulators should also be overhauled regularly, such as adding lubricating oil, etc., especially pay attention to regularly replacing those components that are easy to wear.
这个无人商店里的关键设备是那个自带购物箱的取物机械手3,三维运动的机械手,如图4,其中固定水平导轨19有时用二根或一根,L1表示机械手的移动水平导轨21在固定水平导轨19上能移动的最大的距离,L2表示机械手的移动竖直导轨24在移动水平导轨21上能移动的最大的距离,L3表示机械手终端抓取机构31在移动竖直导轨24上能移动的最大的距离。这个机械手主要是有固定水平导轨19、移动水平导轨21、移动竖直导轨24这3个大件以及机械手终端抓取机构31拿商品的吸盘或夹子、购物箱等组成,每个导轨里有一个伺服马达(也可以用其它类型的电机,这里主要讲伺服电机),皮带或者丝杠(测量距离用),共有3个(有的有4个或者更多个)伺服马达和皮带或者丝杠(带丝杠的比带皮带的要精确些),购物箱导套62和机械手移动竖直导轨24是相连的,是一起运动的,当然也可以设置成分别运动的,那样机构就会复杂些。所述机械手放置在商店储货架2的上方,机械手的移动水平导轨21设置在储货架2上方,可以拿取多个储货架2上的商品,包括固定水平导轨19、固定水平导轨马达20、移动竖直导轨旋转马达22、移动水平导轨马达25、移动竖直导轨马达27、移动水平导轨21、移动竖直导轨24、机械手控制器30、机械手终端抓取机构31、购物箱组件5,购物箱组件5包括购物箱60、购物箱电磁阀61、购物箱导套62、购物箱旋转马达63、购物箱连杆64、购物箱挂杆65,其中固定水平导轨19上安装有固定水平导套37,固定水平导套37上安装有移动水平导轨21,移动水平导轨21安装有移动水平导套38、购物箱导套62,移动水平导套38上安装有移动竖直导轨24,移动竖直导轨24上安装有移动竖直导套36,移动竖直导套36上安装有机械手终端抓取机构31,购物箱导套62安装有购物箱旋转马达63,购物箱旋转马达63上安装购物箱挂杆65,购物箱挂杆65上安装有购物箱电磁阀61,购物箱电磁阀61上安装有购物箱60,购物箱导套62与移动水平导套38以购物箱连杆64相连接并一起滑动,固定水平导轨马达20驱动移动水平导轨21在固定水平导轨19上移动,移动水平导轨马达25驱动移动竖直导轨24和购物箱60在移动水平导轨21上移动,移动竖直导轨马达27驱动机械手终端抓取机构31在移动竖直导轨24上移动,移动竖直导轨旋转马达22驱动移动竖直导轨24旋转来调换机械手终端抓取机构31的抓取方式,机械手控制器30与固定水平导轨马达20、移动竖直导轨旋转马达22、移动水平导轨马达25、移动竖直导轨马达27、购物箱旋转马达63、购物箱电磁阀61电路连接,所述机械手控制器30根据顾客订单自动生成机械手运动程式,所述机械手运动程式只执行一次。The key equipment in this unmanned store is the picking manipulator 3 with its own shopping box, a three-dimensional manipulator, as shown in Figure 4. The fixed horizontal rail 19 is sometimes two or one, and L1 represents the moving horizontal rail 21 of the manipulator. The maximum distance that can be moved on the fixed horizontal rail 19, L2 represents the maximum distance that the moving vertical rail 24 of the manipulator can move on the moving horizontal rail 21, and L3 represents the manipulator terminal grasping mechanism 31 on the moving vertical rail 24 The maximum distance that can be moved. This manipulator is mainly composed of three large pieces: fixed horizontal rail 19, movable horizontal rail 21, and movable vertical rail 24, as well as suction cups or clips, shopping boxes, etc., which are picked up by the robot terminal grasping mechanism 31, and each rail has one Servo motors (other types of motors can also be used, here we mainly talk about servo motors), belts or screws (for measuring distance), there are 3 (some 4 or more) servo motors and belts or screws ( The lead screw is more accurate than the belt.) The shopping box guide sleeve 62 and the manipulator moving vertical guide 24 are connected and move together. Of course, they can also be set to move separately, so the mechanism will be more complicated. The manipulator is placed above the store shelf 2, and the mobile horizontal guide 21 of the manipulator is set above the storage shelf 2. It can pick up the goods on multiple storage shelves 2, including a fixed horizontal guide 19, a fixed horizontal guide motor 20, and a mobile Vertical rail rotation motor 22, moving horizontal rail motor 25, moving vertical rail motor 27, moving horizontal rail 21, moving vertical rail 24, manipulator controller 30, manipulator terminal grasping mechanism 31, shopping box assembly 5, shopping box The assembly 5 includes a shopping box 60, a shopping box solenoid valve 61, a shopping box guide sleeve 62, a shopping box rotation motor 63, a shopping box connecting rod 64, and a shopping box hanging rod 65. A fixed horizontal guide sleeve 37 is installed on the fixed horizontal guide rail 19 , The fixed horizontal guide sleeve 37 is installed with a movable horizontal guide 21, the movable horizontal guide 21 is installed with a movable horizontal guide sleeve 38, a shopping box guide sleeve 62, and the movable horizontal guide sleeve 38 is installed with a movable vertical guide 24, a movable vertical guide A mobile vertical guide sleeve 36 is installed on 24, a robot terminal grasping mechanism 31 is installed on the mobile vertical guide sleeve 36, a shopping box rotating motor 63 is installed on the shopping box guide sleeve 62, and a shopping box hanging on the shopping box rotating motor 63 is installed. A shopping box solenoid valve 61 is installed on the shopping box hanging rod 65, and a shopping box 60 is installed on the shopping box solenoid valve 61. The shopping box guide sleeve 62 and the movable horizontal guide sleeve 38 are connected by a shopping box connecting rod 64. Sliding, the fixed horizontal rail motor 20 drives the mobile horizontal rail 21 to move on the fixed horizontal rail 19, the mobile horizontal rail motor 25 drives the mobile vertical rail 24 and the shopping box 60 to move on the mobile horizontal rail 21, and the mobile vertical rail motor 27 drives The terminal gripping mechanism 31 of the manipulator moves on the moving vertical guide rail 24, the moving vertical guide rotation motor 22 drives the moving vertical guide 24 to rotate to change the gripping mode of the terminal gripping mechanism 31 of the manipulator, the manipulator controller 30 and the fixed horizontal guide rail The motor 20, the moving vertical rail rotation motor 22, the moving horizontal rail motor 25, the moving vertical rail motor 27, the shopping box rotating motor 63, and the shopping box solenoid valve 61 are electrically connected. The manipulator controller 30 automatically generates a manipulator according to customer orders Motion program, the manipulator motion program is executed only once.
马达和导轨之间传动用皮带连接,这种情况如下:The transmission between the motor and the guide rail is connected by a belt. This situation is as follows:
固定水平导轨19上安装有固定水平导套37、固定水平导轨马达20、固定水平导轨转轴32,固定水平导轨马达20、固定水平导轨转轴32之间套有固定水平导轨皮带28,固定水平导轨皮带28与固定水平导套37以螺钉连接,固定水平导套37上安装有移动水平导轨21、 移动水平导轨马达25、移动水平导轨转轴33,移动水平导轨马达25、移动水平导轨转轴33之间套有移动水平导轨皮带39,移动水平导轨皮带39与移动水平导套38以螺钉连接,移动水平导轨21上安装有移动水平导套38、购物箱导套62,移动水平导套38上安装有移动竖直导轨24、移动竖直导轨马达27、移动竖直导轨旋转马达22,移动竖直导轨马达27、移动竖直导轨转轴35之间安装有移动竖直导轨皮带40,移动竖直导轨旋转马达22与移动竖直导轨旋转转轴34之间安装有移动竖直导轨旋转皮带41,移动竖直导轨皮带40与移动竖直导套36以螺钉连接,移动竖直导轨24安装有移动竖直导套36、移动竖直导轨转轴35、移动竖直导轨旋转转轴34,移动竖直导套36上安装有机械手终端抓取机构31,购物箱导套62安装有购物箱旋转马达63、购物箱连杆64,购物箱连杆64与移动水平导套38、购物箱导套62均以螺钉连接,购物箱旋转马达63上安装有购物箱挂杆65,购物箱挂杆65上安装有购物箱电磁阀61,购物箱电磁阀61上安装有购物箱60。A fixed horizontal guide sleeve 37, a fixed horizontal guide motor 20, a fixed horizontal guide shaft 32 are installed on the fixed horizontal guide 19, a fixed horizontal guide belt 28 is sleeved between the fixed horizontal guide motor 20, and a fixed horizontal guide shaft 32, and the fixed horizontal guide belt is fixed. 28 and the fixed horizontal guide sleeve 37 are connected by screws. The fixed horizontal guide sleeve 37 is provided with a movable horizontal guide 21, a movable horizontal guide motor 25, a movable horizontal guide shaft 33, a movable horizontal guide motor 25, and a movable horizontal guide shaft 33. There is a movable horizontal guide belt 39. The movable horizontal guide belt 39 is connected with the movable horizontal guide sleeve 38 by screws. The movable horizontal guide 21 is equipped with a movable horizontal guide sleeve 38 and a shopping box guide sleeve 62. The movable horizontal guide sleeve 38 is installed with a movable A moving vertical rail belt 40 is installed between the vertical rail 24, the moving vertical rail motor 27, the moving vertical rail rotating motor 22, the moving vertical rail motor 27, and the moving vertical rail shaft 35, and the moving vertical rail rotating motor A movable vertical guide rotating belt 41 is installed between 22 and the movable vertical guide rotating shaft 34, the movable vertical guide belt 40 is connected with the movable vertical guide sleeve 36 by screws, and the movable vertical guide 24 is installed with a movable vertical guide sleeve. 36. Move the vertical rail shaft 35, move the vertical rail shaft 34, move the vertical guide sleeve 36 is installed with a robot terminal grasping mechanism 31, the shopping box guide sleeve 62 is installed with a shopping box rotating motor 63, shopping box connecting rod 64. The shopping box connecting rod 64 is connected with the mobile horizontal guide sleeve 38 and the shopping box guide sleeve 62 by screws. The shopping box rotating motor 63 is equipped with a shopping box hanging rod 65, and the shopping box hanging rod 65 is equipped with a shopping box solenoid valve. 61. A shopping box 60 is installed on the shopping box solenoid valve 61.
这个自带购物箱的取物机械手3设置移动竖直导轨旋转马达22,主要使机械手终端抓取机构31在抓取商品旋转一下并把商品放入购物箱60内,或者直接放入取物处1内,或者用来切换机械手终端抓取机构31的抓取方式。购物箱电磁阀61主要是使购物箱60翻转,把购物箱60内的商品倒入取物处1的,购物箱旋转马达63主要是使购物箱调整方向的,使其方便把商品倒入取物处1。The picking manipulator 3 with its own shopping box is equipped with a moving vertical rail rotating motor 22, which mainly makes the terminal grasping mechanism 31 of the manipulator rotate when picking up the goods and putting the goods into the shopping box 60, or directly into the picking place 1, or used to switch the gripping mode of the robot terminal gripping mechanism 31. The shopping box solenoid valve 61 is mainly used to turn the shopping box 60 and pour the goods in the shopping box 60 into the picking place 1. The shopping box rotation motor 63 mainly adjusts the direction of the shopping box to make it convenient to pour the goods into and take.物处1.
一般说来,把固定水平导轨19固定在地上或墙壁上,一般会在最上边或最下边,确定好机械手运动的起点位置,以及机械手水平运动X轴方向和Y轴方向,那竖直方向就是Z轴了,建立一个坐标系,再把各个商品在这个坐标系(3维坐标)里的坐标输入系统里去,这些坐标都要在机械手运动的范围之内,不能弄的机械手够不着的。有时为了节省空间,货架高度直至屋顶。机械手终端抓取机构31分为夹取式和吸取式,夹取式就是用机械手的夹子去夹取商品,吸取式就是靠负压来吸取商品的,这两种要根据不同商品来使用,矿泉水,啤酒等要用夹取式,方便面,饼干等要用吸取式的。当总控制器接到购物信息后,机械手控制器30就会对各个马达的伺服驱动器发出指令,各个马达都会立即转动起来,在图4中,机械手终端抓取机构31的X轴方向移动是靠马达拉动移动竖直导轨在移动水平导轨24上移动来实现的,机械手终端抓取机构31的Y轴方向移动是靠马达拉动移动水平导轨在固定水平导轨19上移动来实现的,机械手终端抓取机构31的Z轴方向移动是靠马达拉动机械手终端抓取机构31在移动竖直导轨24上移动来实现的,通过这三个方向上移动,机械手终端抓取机构31就能在摆放商品的空间上全覆盖地移动,就能到达商品的摆放位置,就拿走所需商品并送到购物箱里去,继而送到取物处去;机械手的移动竖直导轨24顶端有移动竖直导轨旋转马达22,是用来切换夹取式取物和吸取式取物的;夹取式夹子组件26里有一个夹子电磁阀51,是实现夹取和松开动作的,夹子电磁阀51与夹子连接,夹子电磁阀51伸缩就会带动夹子张开或闭合;多腔室负压吸头组件23里有一个吸头电磁阀44,是实现产生负压吸取和释放负压松开动作的,吸头电磁阀44伸缩时商品和多腔室负压吸头组件23就形成了一个密闭的空间,随着吸头电磁阀44的拉伸,密闭空间变大,密闭空间内压强降低,商品就吸附在多腔室负压吸头组件23上了,这些电磁阀的功能也可以用气动的气缸来代替,来实现吸附和夹取的动作。Generally speaking, the fixed horizontal guide rail 19 is fixed on the ground or on the wall, usually at the top or bottom, to determine the starting position of the manipulator movement, as well as the X-axis and Y-axis directions of the manipulator's horizontal movement. The vertical direction is The Z axis is now established. Create a coordinate system, and then input the coordinates of each product in this coordinate system (3D coordinates) into the system. These coordinates must be within the range of the robot's movement and cannot be reached by the robot. Sometimes in order to save space, the shelf height reaches the roof. The terminal gripping mechanism 31 of the manipulator is divided into a clamping type and a suction type. The clamping type is to use the grips of the manipulator to grip the goods. The suction type is to suck the goods by negative pressure. These two types should be used according to different goods. Water, beer, etc. should be clamped, and instant noodles, biscuits, etc. should be sucked. When the main controller receives the shopping information, the manipulator controller 30 will issue instructions to the servo drives of each motor, and each motor will immediately rotate. In Figure 4, the X-axis movement of the gripping mechanism 31 of the manipulator terminal is determined by The motor pulls the moving vertical rail to move on the moving horizontal rail 24. The Y-axis movement of the robot terminal grasping mechanism 31 is achieved by the motor pulling the moving horizontal rail to move on the fixed horizontal rail 19. The robot terminal grabs The movement of the mechanism 31 in the Z-axis direction is achieved by the motor pulling the robot terminal grasping mechanism 31 to move on the moving vertical guide rail 24. By moving in these three directions, the robot terminal grasping mechanism 31 can place the goods. Move with full coverage in space, you can reach the placement position of the goods, take the required goods and send them to the shopping box, and then to the pick-up place; the moving vertical guide rail 24 of the manipulator moves vertically. The guide rail rotation motor 22 is used to switch between the gripping type and the suction type; there is a gripping solenoid valve 51 in the gripping type clip assembly 26, which realizes the gripping and loosening actions, the clip solenoid valve 51 and When the clamp is connected, the clamp solenoid valve 51 will expand or close, and the clamp will be opened or closed; there is a suction nozzle solenoid valve 44 in the multi-chamber negative pressure suction head assembly 23, which is used to generate negative pressure suction and release the negative pressure loosening action. When the suction nozzle solenoid valve 44 expands and contracts, the product and the multi-chamber negative pressure suction nozzle assembly 23 form a closed space. As the suction nozzle solenoid valve 44 stretches, the closed space becomes larger and the pressure in the closed space decreases. Adsorbed on the multi-chamber negative pressure suction head assembly 23, the functions of these solenoid valves can also be replaced by pneumatic cylinders to realize the suction and clamping actions.
当顾客扫码后,在其手机上就打开一个连接或者界面,并出现选购本店商品的种类数量价格之类的信息,待顾客选定后,接下来是继续购买或者买单,待顾客买完所需商品后,就买单,就提示是用微信付款还是支付宝付款或是其它方式,选定后就从里面扣款,接着就提示顾客你所买的商品在第几号取物处,待商品都拿到取物处后,系统就提示顾客你可以打开取物处的门,顾客在手机里点击打开取物处的门,就能拿走所买的商品了。顾客取走商品后,取物处自动归回原先状态。每个订单只拿到一个取物处里,有顾客一次购物太多或者大小不一的,可以分成几个订单来处理。After the customer scans the code, a connection or interface is opened on their mobile phone, and information such as the type, quantity and price of the goods to be purchased in the shop appears. After the customer chooses, the next step is to continue to buy or pay, and wait for the customer to buy it. When you need the goods, you will pay the bill, and you will be prompted whether to pay by WeChat or Alipay or other methods. After the selection is made, the payment will be deducted from it, and then the customer will be prompted to the number of pick-up locations for the goods you bought. After you get to the pick-up place, the system prompts the customer that you can open the door of the pick-up place, and the customer clicks on the phone to open the door of the pick-up place to take away the goods they bought. After the customer takes the product, the pick-up point automatically returns to its original state. Each order is only brought to one pick-up point. If a customer purchases too much or of different sizes, they can be divided into several orders for processing.
当自带购物箱的取物机械手3接到总控制器发来的信息,也就是订单时,就先分析一下取物的先后顺序,这样就可以省得一些浪费路程,用最节省的路程来完成取物任务,因为自带购物箱的取物机械手3有购物箱60,拿到一个商品后就放到购物箱60里,就可以直接去 拿下一个商品了,而不用把这个已经拿到的商品放到取物处1里去后再回来拿下一个商品了。要先分析一下取物先后顺序,就是要自带购物箱的取物机械手3控制器30把各种路程中,自带购物箱的取物机械手3要走的路程最小的那一种找出来,生成程序,作为自带购物箱的取物机械手3作为本次取物执行程序。这个机械手运动程式的生成,是机械手控制器30先把取商品的先后顺序优化一下,找出最小路径的那一种顺序,而后这个顺序加上各个运动部件的指令就成了一个运动程式。由此可见,商店自带购物箱的取物机械手3的执行程序由顾客购物订单而自动生成的,并且只执行一次。When the picking manipulator 3 with its own shopping box receives the information from the main controller, that is, the order, first analyze the order of picking, so that you can save some wasted distance and use the most economical distance to complete The task of fetching, because the fetching manipulator 3 with its own shopping box has a shopping box 60, after you get a product, you put it in the shopping box 60, you can go directly to take the next product, instead of taking the one you have already got After putting the goods in pick-up place 1, come back and take another product. First, analyze the picking sequence, that is, the picking manipulator 3 with its own shopping box, and the controller 30, find the one with the smallest distance to be taken by the picking manipulator 3 with its own shopping box. The program is generated as the retrieval manipulator 3 with its own shopping box as the retrieval execution program this time. The generation of this manipulator motion program is that the manipulator controller 30 first optimizes the order of taking products to find the order of the smallest path, and then this sequence plus the instructions of each moving component becomes a motion program. It can be seen that the execution program of the fetching manipulator 3 with the shopping box in the store is automatically generated by the customer's shopping order and is executed only once.
在仓储区里储货架2是一排一排地摆放的,所述机械手放置在商店储货架2的上方,机械手的移动水平导轨21设置在储货架2上方,可以拿取多个储货架2上的商品,机械手在货架之间来回运动,所以在自带购物箱的取物机械手3的固定水平导轨19的两端都可以设置一个操作区,都可以设置取物处1来供顾客使用,两边效果功能都是一样,这样也就多出一倍的取物处1了。操作区里是还可以做一些展柜,向顾客推荐新到的商品,新开发的商品以及打折促销的宣传等等。系统里在每个位置拿走了多少商品,还有多少这类商品,都是实时更新的记录的。这个系统可以和其他的系统混合使用的。如果机械手的移动水平导轨21设置在储货架2下方,那么机械手只能拿取两个储货架2的商品,就不能对三个以上储货架2取货。In the storage area, the storage shelves 2 are arranged in rows. The manipulator is placed above the store storage shelves 2. The moving horizontal guide rail 21 of the manipulator is set above the storage shelves 2, and multiple storage shelves 2 can be taken. The manipulator moves back and forth between the shelves, so both ends of the fixed horizontal rail 19 of the picking manipulator 3 with a shopping box can be provided with an operating area, and picking point 1 can be set for customers to use. The effects of both sides are the same, so there will be twice as many fetching points. In the operation area, you can also make some showcases to recommend newly arrived products, newly developed products, and promotion of discounts to customers. In the system, how many commodities are taken at each location and how many such commodities are kept are updated in real time. This system can be mixed with other systems. If the moving horizontal guide rail 21 of the manipulator is arranged under the storage shelf 2, the manipulator can only pick up the goods of two storage shelves 2, and cannot pick up goods from more than three storage shelves 2.
这个商店用的机械手与工业上用的机械手不同,工业上用的机械手一般取物有的位置是固定,并且放置物品的位置是有一定顺序的,或者取物的位置有一定顺序的而放置的位置是固定的,而商店的机械手取物的位置和放置的位置都不是固定的,是随顾客的要求而变的,放置物品的位置是有一定的顺序的。工业机械手的动作每次设置后是重复的,有重复性,一个动作模式可以做几天几个月或者几年,而这个机械手则不同,每次动作都可能和上次的不同,也可以相同,它的动作决定于顾客购买商品的种类,一个订单只要不一样,它的动作就不同,每个订单就是一个运动的程式,每个订单只执行一次操作,也可以说每一次买单机械手就操作一次。这个机械手运动程式的生成,是机械手控制器先把取商品的先后顺序优化一下,找出最小路径的那一种顺序,而后这个顺序加上各个运动部件的指令就成了一个运动程式。关键是顾客的订单要数字化,能够及时地传到机械手控制器30里去形成一个程式,同时,仓库里的商品摆放也要数字化,商品的种类和位置要对应好,也要输入到机械手控制器30里去,这样数字化的输入,机械手就能够根据数字化的订单就准确地拿到商品。这个自带购物箱的取物机械手3的固定水平导轨19、储货架2、货架上的商品、取物处1以及交换机械手4的第二导轨66之间要相互固定,固定了,它们之间的相对位置就固定了,自带购物箱的取物机械手3取物的参数就不会变,这样各个机械手就能准确地执行任务了。一般把各个自带购物箱的取物机械手3、储货架2、取物处1等之间的相对位置用铁条用螺丝锁起来固定,做到标准化,多个商店数据要相同,便于管理、操作。The manipulator used in this shop is different from the manipulator used in industry. The manipulator used in industry generally has a fixed position for taking objects, and the positions of placing objects are in a certain order, or the positions of taking objects are placed in a certain order. The location is fixed, but the store's robot fetching position and placing position are not fixed, but change according to the customer's requirements, and the placement of items is in a certain order. The action of the industrial manipulator is repeated after each setting, and has repetitiveness. One action mode can be done for several days, months or years, but this manipulator is different. Each action may be different from the last time, or the same , Its action is determined by the type of goods purchased by the customer. As long as an order is different, its action will be different. Each order is a motion program, and each order only performs one operation. It can also be said that the robot operates every time the order is paid. once. The generation of this manipulator motion program is that the robot controller first optimizes the order of taking the goods to find the order of the smallest path, and then this sequence plus the instructions of each moving part becomes a motion program. The key is that customer orders must be digitized, which can be transferred to the robot controller 30 in a timely manner to form a program. At the same time, the merchandise placement in the warehouse must also be digitized, and the type and location of the merchandise must be matched and input to the robot control. In this way, with digital input, the robot can accurately get the goods according to the digital order. The fixed horizontal guide rail 19 of the picking manipulator 3 with its own shopping box, the storage shelf 2, the goods on the shelf, the picking point 1 and the second guide rail 66 of the exchange manipulator 4 should be fixed to each other. The relative position of is fixed, and the picking parameters of the picking manipulator 3 with the shopping box will not change, so that each manipulator can accurately perform the task. Generally, the relative positions between the pick-up manipulators 3, storage shelves 2, pick-up place 1, etc. with their own shopping boxes are locked and fixed with iron bars to achieve standardization. The data in multiple stores should be the same for easy management and operating.
这样商店有很多优点:1;可以节省人力,少雇佣员工。2;可以一周七天销售商品,可以24小时销售商品。3;可以减少管理成本,因为有员工偷懒等等,大大减少这方面的管理成本。4;可以少装修一些店面,大大节省装修成本。5;可以只在操作区开冷气,节省成本。6;可以大大地节省空间,仓储区可以堆积更密集些。7;可以节省顾客的购物时间。8;可以搞很多个取物处,这样购物时买单就不用排队等候了,这个瓶颈就消失了,另外无人商店很容易做到标准化,很好管理的。Such a store has many advantages: 1. It can save manpower and hire fewer employees. 2; Can sell goods seven days a week, and sell goods 24 hours a day. 3; Management costs can be reduced, because employees are lazy, etc., which greatly reduces management costs in this area. 4; You can decorate some stores less, which greatly saves the cost of decoration. 5; You can turn on the air conditioner only in the operating area, saving costs. 6; Can greatly save space, the storage area can be more densely stacked. 7; Can save customers shopping time. 8; You can set up a lot of pick-up locations, so you don't have to wait in line to pay for shopping, and this bottleneck disappears. In addition, unmanned stores can easily be standardized and managed.
发明内容Summary of the invention
本发明要解决的技术问题是提供一种交换机械手,解决无人商店多个机械手自动取货协作、提高效率的问题。The technical problem to be solved by the present invention is to provide an exchange manipulator, which solves the problem of automatic pick-up and cooperation of multiple manipulators in an unmanned store and improvement of efficiency.
为了解决上述技术问题,本发明的技术方案为:一种交换机械手,包括第一导轨马达、第一导轨、第一导轨导套、交换机械手控制器、交换购物箱挂杆组件,其中所述第一导轨上安装有第一导轨导套,所述第一导轨导套上安装有交换购物箱挂杆组件,所述交换购物箱挂杆组件设置有交换购物箱或设置有可抓取分离式交换购物箱的抓取结构,所述第一导轨马达设置在第一导轨的两端或第一导轨导套上,所述第一导轨马达设置为驱动第一导轨导套带动 交换购物箱挂杆组件在第一导轨移动,所述第一导轨马达与与交换机械手控制器电路连接。In order to solve the above technical problems, the technical solution of the present invention is: an exchange manipulator, including a first rail motor, a first rail, a first rail guide sleeve, an exchange manipulator controller, an exchange shopping box hanging rod assembly, wherein the first A first rail guide sleeve is installed on a guide rail, the first rail guide sleeve is installed with an exchange shopping box hanging rod assembly, and the exchange shopping box hanging rod assembly is provided with an exchange shopping box or a grabbing and separating exchange In the grabbing structure for shopping boxes, the first rail motor is arranged on both ends of the first rail or on the first rail guide sleeve, and the first rail motor is arranged to drive the first rail guide sleeve to drive the exchange shopping box hanging rod assembly When moving on the first rail, the first rail motor is connected to the exchange manipulator controller circuit.
上述结构中,还包括第二导轨、第二导轨导套、第二导轨马达,所述第一导轨安装在第二导轨导套上,所述第二导轨导套安装在第二导轨上,所述第二导轨安装在墙壁上或其它固定地方,所述第二导轨马达安装在第二导轨导套上或安装在第二导轨的两端,所述第二导轨马达与交换机械手控制器电路连接,所述第二导轨马达设置为驱动第二导轨导套带动第一导轨在第二导轨上移动。In the above structure, it further includes a second guide rail, a second guide rail guide sleeve, and a second guide rail motor. The first guide rail is installed on the second guide rail guide sleeve, and the second guide rail guide sleeve is installed on the second guide rail. The second rail is installed on a wall or other fixed place, the second rail motor is installed on the second rail guide sleeve or at both ends of the second rail, and the second rail motor is connected to the switching robot controller circuit The second rail motor is configured to drive the second rail guide sleeve to drive the first rail to move on the second rail.
上述结构中,所述交换购物箱挂杆组件包括交换购物箱挂杆、交换购物箱旋转电磁阀,所述交换购物箱旋转电磁阀与交换购物箱或可抓取分离式交换购物箱的抓取结构连接,所述抓取结构包括可吸附交换购物箱的吸附机构或可抓取交换购物箱的卡槽卡柱结构或可夹取分离式交换购物箱的夹取式夹子组件,所述交换购物箱挂杆的上端安装在第一导轨导套上、下端与交换购物箱旋转电磁阀连接,所述交换购物箱旋转电磁阀与交换机械手控制器电路连接,所述交换购物箱旋转电磁阀设置为使交换购物箱翻转来倾倒商品。In the above structure, the exchange shopping box hanging rod assembly includes an exchange shopping box hanging rod and an exchange shopping box rotary solenoid valve. The exchange shopping box rotary solenoid valve is compatible with the exchange shopping box or the grabbing separate exchange shopping box. Structurally connected, the grasping structure includes an adsorption mechanism capable of adsorbing an exchange shopping box or a card slot and post structure capable of grasping an exchange shopping box or a clip assembly capable of grasping a separate exchange shopping box, the exchange shopping The upper end of the box hanging rod is installed on the first rail guide sleeve, and the lower end is connected with the switching shopping box rotary solenoid valve, the switching shopping box rotary solenoid valve is connected to the switching robot controller circuit, and the switching shopping box rotary solenoid valve is set to Turn the exchange shopping box over to dump the goods.
上述结构中,所述交换购物箱挂杆组件还包括交换购物箱旋转马达,所述交换购物箱旋转马达设置在第一导轨导套上或者设置在交换购物箱挂杆、交换购物箱旋转电磁阀之间或设置在交换购物箱旋转电磁阀的下端,所述交换购物箱旋转马达与交换机械手控制器电路连接,所述交换购物箱旋转马达设置为驱动交换购物箱挂杆组件在水平方向旋转。In the above structure, the exchange shopping box hanging rod assembly further includes an exchange shopping box rotating motor, the exchange shopping box rotating motor is arranged on the first guide rail guide sleeve or arranged on the exchange shopping box hanging rod, the exchange shopping box rotary solenoid valve Or arranged at the lower end of the exchange shopping box rotating solenoid valve, the exchange shopping box rotating motor is connected to the exchange manipulator controller circuit, and the exchange shopping box rotating motor is arranged to drive the exchange shopping box hanging rod assembly to rotate in a horizontal direction.
上述结构中,所述交换购物箱挂杆组件还包括交换购物箱升降马达、交换购物箱升降导套,所述交换购物箱升降马达设置在交换购物箱挂杆的两端或交换购物箱升降导套上,所述交换购物箱升降马达与交换机械手控制器电路连接,所述交换购物箱升降马达设置为驱动交换购物箱升降导套带动交换购物箱旋转电磁阀在交换购物箱挂杆上移动,所述交换购物箱挂杆安装在第一导轨导套上,所述交换购物箱升降导套安装在交换购物箱挂杆上,所述交换购物箱旋转电磁阀安装在交换购物箱升降导套上。In the above structure, the exchange shopping box hanging rod assembly further includes an exchange shopping box lifting motor and an exchange shopping box lifting guide sleeve. The exchange shopping box lifting motor is arranged at both ends of the exchange shopping box hanging rod or the exchange shopping box lifting guide. The switching shopping box lifting motor is connected to the switching manipulator controller circuit, and the switching shopping box lifting motor is set to drive the switching shopping box lifting guide sleeve to drive the switching shopping box rotary solenoid valve to move on the switching shopping box hanging rod, The exchange shopping box hanging rod is installed on the first rail guide sleeve, the exchange shopping box lifting guide sleeve is installed on the exchange shopping box hanging rod, and the exchange shopping box rotary solenoid valve is installed on the exchange shopping box lifting guide sleeve .
上述结构中,所述交换购物箱挂杆组件还包括交换购物箱升降马达、交换购物箱升降导套,所述交换购物箱升降马达设置在交换购物箱挂杆的两端或交换购物箱升降导套上,所述交换购物箱升降马达与交换机械手控制器电路连接,所述交换购物箱升降马达设置为驱动交换购物箱升降导套带动交换购物箱旋转电磁阀在交换购物箱挂杆上移动,所述交换购物箱升降导套安装在第一导轨导套上,所述交换购物箱挂杆安装在交换购物箱升降导套上,所述交换购物箱旋转电磁阀安装在交换购物箱挂杆上。In the above structure, the exchange shopping box hanging rod assembly further includes an exchange shopping box lifting motor and an exchange shopping box lifting guide sleeve. The exchange shopping box lifting motor is arranged at both ends of the exchange shopping box hanging rod or the exchange shopping box lifting guide. The switching shopping box lifting motor is connected to the switching manipulator controller circuit, and the switching shopping box lifting motor is set to drive the switching shopping box lifting guide sleeve to drive the switching shopping box rotary solenoid valve to move on the switching shopping box hanging rod, The exchange shopping box lifting guide sleeve is installed on the first rail guide sleeve, the exchange shopping box hanging rod is installed on the exchange shopping box lifting guide sleeve, and the exchange shopping box rotary solenoid valve is installed on the exchange shopping box hanging rod .
上述结构中,所述交换机械手控制器包括联网模块、处理器模块、存储器模块,所述处理器模块与联网模块、存储器模块电性连接,所述联网模块与第二导轨马达、第一导轨马达、交换购物箱旋转马达、抓取电磁阀、吸头电磁阀、交换购物箱旋转电磁阀、交换购物箱升降马达电性连接。In the above structure, the switching manipulator controller includes a networking module, a processor module, and a memory module. The processor module is electrically connected to the networking module and the memory module. The networking module is connected to the second rail motor and the first rail motor. , Exchange shopping box rotating motor, grab solenoid valve, suction nozzle solenoid valve, exchange shopping box rotating solenoid valve, exchange shopping box lifting motor electrical connection.
上述结构中,所述吸附机构包括多腔室负压吸头组件,所述多腔室负压吸头组件包括软胶、多腔室体、吸头电磁阀、型芯、侧板、导轨套固定板,其中所述软胶和多腔室体为粘接连接,所述型芯插入多腔室体后与分离式交换购物箱就形成了密闭的腔室,所述多腔室体设置有多腔室体气孔,所述型芯设置有气槽和型芯气孔,所述气槽和型芯气孔连通。In the above structure, the suction mechanism includes a multi-chamber negative pressure suction head assembly, and the multi-chamber negative pressure suction head assembly includes a soft rubber, a multi-chamber body, a suction head solenoid valve, a core, a side plate, and a guide rail cover The fixing plate, wherein the soft glue and the multi-chamber body are adhesively connected, and the core is inserted into the multi-chamber body to form a closed chamber with the separate exchange shopping box, and the multi-chamber body is provided with A multi-chamber body air hole, the core is provided with an air groove and a core air hole, and the air groove and the core air hole are connected.
上述结构中,所述卡槽卡柱结构包括抓取电磁阀、卡槽,所述抓取电磁阀设置在交换购物箱旋转电磁阀上,所述抓取电磁阀上设置有卡槽,所述分离式交换购物箱设置有与卡槽匹配的卡柱,所述抓取电磁阀设置为把卡柱放置在卡槽内并卡紧,所述抓取电磁阀与交换机械手控制器电路连接。In the above structure, the slot and column structure includes a grab solenoid valve and a grab slot, the grab solenoid valve is arranged on the rotary solenoid valve of the exchange shopping box, the grab solenoid valve is provided with a card slot, the The separate exchange shopping box is provided with a clamping column matching the card slot, the grabbing solenoid valve is arranged to place the clamping column in the card slot and clamping it tightly, and the grabbing solenoid valve is connected to the exchange manipulator controller circuit.
上述结构中,所述夹取式夹子组件包括夹子电磁阀、夹子电磁阀夹板、商品夹板、减压夹板、第一转轴、第二转轴、夹子侧板、夹子安装板,所述夹子安装板与交换购物箱旋转电磁阀螺钉连接,所述夹子电磁阀与夹子安装板螺钉连接,所述夹子安装板与商品夹板以第一转轴转轴连接,所述商品夹板与减压夹板以转轴连接,所述商品夹板通过第二转轴安装在夹子侧板上,所述夹子电磁阀伸出或收缩就会带动夹子电磁阀夹板、商品夹板、减压夹板运动而夹取或放开商品。In the above structure, the clip-on clip assembly includes a clip solenoid valve, a clip solenoid valve clamping plate, a commodity clamping plate, a pressure relief clamping plate, a first shaft, a second shaft, a clip side plate, a clip mounting plate, and the clip mounting plate is connected to The exchange shopping box rotary solenoid valve is screwed, the clip solenoid valve is screwed to the clip mounting plate, the clip mounting plate is connected to the merchandise splint by a first shaft shaft, and the merchandise splint is connected with the pressure relief splint by a shaft. The merchandise splint is installed on the side plate of the clip through the second rotating shaft. The extension or contraction of the solenoid valve will drive the solenoid valve splint, merchandise splint, and pressure relief splint to move to clamp or release the merchandise.
上述结构中,所述交换机械手使用的马达为伺服马达或步进电机,所述伺服马达都带马达伺服驱动器。In the above structure, the motor used by the exchange manipulator is a servo motor or a stepping motor, and the servo motors are all equipped with a motor servo driver.
上述结构中,所述交换机械手的运动程式是机械手控制器根据顾客订单而自动生成的。In the above structure, the motion program of the exchange manipulator is automatically generated by the manipulator controller according to the customer's order.
上述结构中,所述交换机械手的运动程式是只执行一次,不重复执行的。In the above structure, the motion program of the exchange manipulator is executed only once, and is not executed repeatedly.
上述结构中,所述交换机械手的第一导轨或第二导轨与仓储区的储货架、取物处之间的位置是固定的。In the above structure, the position between the first guide rail or the second guide rail of the exchange manipulator and the storage shelf and the picking point of the storage area are fixed.
采用上述技术方案的有益效果是:通过开发出交换机械手用在无人商店里,一个交换机械手与多个取物机械手协作使用,可以使多个取物机械手的效率大大提高。The beneficial effect of adopting the above technical scheme is that by developing an exchange manipulator for use in an unmanned store, one exchange manipulator is used in cooperation with multiple retrieval robots, which can greatly improve the efficiency of multiple retrieval robots.
附图说明Description of the drawings
图1为取物机械手与交换机械手协作示意图;Figure 1 is a schematic diagram of the cooperation between the fetching manipulator and the exchange manipulator;
图2为展示区的展示柜示意图;Figure 2 is a schematic diagram of the display cabinet in the display area;
图3为货架局部剖视图;Figure 3 is a partial cross-sectional view of the shelf;
图4为取物机械手结构图;Figure 4 is a structural diagram of the fetching manipulator;
图5为取物机械手终端抓取机构的立体图;Figure 5 is a perspective view of the terminal grasping mechanism of the fetching manipulator;
图6为夹取式夹子组件的分解图;Figure 6 is an exploded view of the clip assembly;
图7为多腔室负压吸头组件的分解图;Figure 7 is an exploded view of the multi-chamber negative pressure suction head assembly;
图8为有交换购物箱无升降结构的交换机械手(有两个水平导轨)的立体图;Figure 8 is a perspective view of an exchange manipulator (with two horizontal guide rails) with an exchange shopping box without a lifting structure;
图9为有交换购物箱无升降结构的交换机械手(只有一个水平导轨)的立体图;Figure 9 is a perspective view of an exchange manipulator (only one horizontal guide rail) with an exchange shopping box without a lifting structure;
图10为总控制器接线示意图;Figure 10 is a schematic diagram of the main controller wiring;
图11为取物机械手控制器接线示意图;Figure 11 is a schematic diagram of the wiring of the fetching robot controller;
图12为交换机械手控制器接线示意图;Figure 12 is a schematic diagram of the wiring of the exchange manipulator controller;
图13为有交换购物箱有升降结构的交换机械手(有两个水平导轨)的立体图;Figure 13 is a perspective view of an exchange manipulator (with two horizontal guide rails) with an exchange shopping box and a lifting structure;
图14为有吸附机构无交换购物箱有升降结构交换机械手(只有一个水平导轨)的立体图;Figure 14 is a perspective view of an exchange manipulator (only one horizontal guide rail) with a suction mechanism without an exchange shopping box with a lifting structure;
图15为马达与丝杠螺纹传动的示意图;Figure 15 is a schematic diagram of the motor and screw thread transmission;
图16为导套与丝杠螺纹传动的示意图;Figure 16 is a schematic diagram of the guide sleeve and the screw thread transmission;
图17为有抓取机构无交换购物箱无升降结构交换机械手(只有一个水平导轨)的立体图;Figure 17 is a perspective view of an exchange manipulator (only one horizontal guide rail) with a grasping mechanism, no exchange shopping box, no lifting structure;
图18为有夹取机构无交换购物箱有升降结构的交换机械手(有两个水平导轨)的立体图。Figure 18 is a perspective view of an exchange manipulator (with two horizontal guide rails) with a clamping mechanism, no exchange shopping box, and a lifting structure.
图中,1-取物处,2-储货架,3-取物机械手,4-交换机械手,5-交换购物箱挂杆组件,6-通用导套,7-通用丝杠,8-通用导轨,9-通用马达,10-通用马达转轴,11-行的标识,12-列的标识,13-二维码,14-标签,15-压块,16-斜坡式槽,17-槽前面的一段水平部分,18-货物槽前面的挡板部分,19-固定水平导轨,20-固定水平导轨马达,21-移动水平导轨,22-移动竖直导轨旋转马达,23-多腔室负压吸头组件,24-移动竖直导轨,25-移动水平导轨马达,26-夹取式夹子组件,27-移动竖直导轨马达,28-固定水平导轨皮带,29-分离式交换购物箱,30-机械手控制器,31-机械手终端抓取机构,32-固定水平导轨转轴,33-移动水平导轨转轴,34-移动竖直导轨旋转转轴,35-移动竖直导轨转轴,36-移动竖直导套,37-固定水平导套,38-移动水平导套,39-移动水平导轨皮带,40-移动竖直导轨皮带,41-移动竖直导轨旋转皮带,42-软胶,43-多腔室体,44-吸头电磁阀,45-型芯,46-侧板,47-导轨套固定板,48-多腔室体气孔,49-气槽,50-型芯气孔,51-夹子电磁阀,52-商品夹板,53-减压夹板,54-夹子电磁阀夹板,55-第一转轴,56-第二转轴,57-夹子侧板,58-夹子安装板,59-卡槽卡柱结构,60-购物箱,61-购物箱电磁阀,62-购物箱导套,63-购物箱旋转马达,64-购物箱连杆,65-购物箱挂杆,66-第二导轨,67-第一导轨,68-第二导轨马达,69-第一导轨马达,70-第二导轨转轴,71-第二导轨皮带,72-第一导轨转轴,73-第一导轨皮带,74-第二导轨导套,75-交换购物箱升降马达,76-第一导轨导套,77-交换购物箱旋转马达,78-交换购物箱挂杆,79-交换购物箱旋转电磁阀,80-交换购物箱,81-交换机械手控制器,82-交换购物箱升降导套,83-抓取电磁阀,84-卡槽,85-卡柱,86-交换购物箱升降皮带,87-交换购物箱升降转轴,88- 卡槽倒角。In the picture, 1-pick up place, 2-storage shelf, 3-pick up manipulator, 4-exchange manipulator, 5-exchange shopping box hanging rod assembly, 6-general guide sleeve, 7-general lead screw, 8-general guide rail , 9-Universal Motor, 10-Universal Motor Shaft, 11-line identification, 12-column identification, 13-two-dimensional code, 14-label, 15-pressure block, 16-sloping groove, 17-slot front A horizontal part, 18- the baffle part in front of the cargo trough, 19- fixed horizontal rail, 20- fixed horizontal rail motor, 21- mobile horizontal rail, 22- mobile vertical rail rotating motor, 23- multi-chamber negative pressure suction Head assembly, 24-moving vertical guide rail, 25-moving horizontal guide rail motor, 26-clamping clip assembly, 27-moving vertical guide rail motor, 28-fixed horizontal guide belt, 29-separable exchange shopping box, 30- Manipulator controller, 31-manipulator terminal grasping mechanism, 32-fixed horizontal guide shaft, 33-moving horizontal guide shaft, 34-moving vertical guide shaft, 35-moving vertical guide shaft, 36-moving vertical guide sleeve , 37- fixed horizontal guide bush, 38- mobile horizontal guide bush, 39- mobile horizontal guide belt, 40- mobile vertical guide belt, 41- mobile vertical guide rotating belt, 42- soft rubber, 43- multi-chamber body , 44-Suction nozzle solenoid valve, 45-core, 46-side plate, 47-rail sleeve fixing plate, 48-multi-chamber body air hole, 49-air groove, 50-core air hole, 51-clamp solenoid valve, 52-commodity splint, 53-pressure relief splint, 54-clamp solenoid valve splint, 55-first shaft, 56-second shaft, 57-clamp side plate, 58-clamp mounting plate, 59-clamping column structure, 60-shopping box, 61-shopping box solenoid valve, 62-shopping box guide sleeve, 63-shopping box rotation motor, 64-shopping box connecting rod, 65-shopping box hanging rod, 66-second guide rail, 67-first Guide rail, 68-second rail motor, 69-first rail motor, 70-second rail shaft, 71-second rail belt, 72-first rail shaft, 73-first rail belt, 74-second rail guide Set, 75- Exchange shopping box lifting motor, 76- First guide rail guide, 77- Exchange shopping box rotation motor, 78- Exchange shopping box hanging rod, 79- Exchange shopping box rotary solenoid valve, 80- Exchange shopping box, 81 -Exchange manipulator controller, 82- Exchange shopping box lifting guide sleeve, 83- Grab solenoid valve, 84- Card slot, 85- Card post, 86- Exchange shopping box lifting belt, 87- Exchange shopping box lifting shaft, 88- Chamfer the card slot.
具体实施方式detailed description
下面结合附图对本发明的具体实施方式作进一步说明。在此需要说明的是,对于这些实施方式的说明用于帮助理解本发明,但并不构成对本发明的限定。此外,下面所描述的本发明各个实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互组合。The specific embodiments of the present invention will be further described below in conjunction with the drawings. It should be noted here that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation to the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
参照附图,一种交换机械手,包括第一导轨马达69、第一导轨67、第一导轨导套76、交换机械手控制器81、交换购物箱挂杆组件5,其中所述第一导轨67上安装有第一导轨导套76,所述第一导轨导套76上安装有交换购物箱挂杆组件5,所述交换购物箱挂杆组件5设置有交换购物箱80或设置有可抓取分离式交换购物箱29的抓取结构,所述第一导轨马达69设置在第一导轨67的两端或第一导轨导套76上,所述第一导轨马达69设置为驱动第一导轨导套76带动交换购物箱挂杆组件5在第一导轨67上移动,所述第一导轨马达69与与交换机械手控制器81电路连接。只有第一导轨67时交换购物箱挂杆组件5只能做直线运动,如图9。With reference to the drawings, an exchange manipulator includes a first rail motor 69, a first rail 67, a first rail guide sleeve 76, an exchange manipulator controller 81, and an exchange shopping box hanging rod assembly 5, wherein the first rail 67 is A first rail guide sleeve 76 is installed, the first rail guide sleeve 76 is installed with an exchange shopping box hanging rod assembly 5, the exchange shopping box hanging rod assembly 5 is provided with an exchange shopping box 80 or is provided with a grabbing and separating In the grabbing structure of the interchangeable shopping box 29, the first rail motor 69 is arranged on both ends of the first rail 67 or the first rail guide sleeve 76, and the first rail motor 69 is configured to drive the first rail guide sleeve 76 drives the exchange shopping box hanging rod assembly 5 to move on the first guide rail 67, and the first guide rail motor 69 is electrically connected to the exchange manipulator controller 81. When there is only the first guide rail 67, the shopping box hanging rod assembly 5 can only perform linear motion, as shown in FIG. 9.
优选的,还包括第二导轨66、第二导轨导套74、第二导轨马达68,所述第一导轨67安装在第二导轨导套74上,所述第二导轨导套74安装在第二导轨66上,所述第二导轨66安装在墙壁上或其它固定地方,所述第二导轨马达68安装在第二导轨导套74上或安装在第二导轨66的两端,所述第二导轨马达68与交换机械手控制器81电路连接,所述第二导轨马达68设置为驱动第二导轨导套74带动第一导轨67在第二导轨66上移动。只有第一导轨67、第二导轨66时,交换购物箱挂杆组件5只能做平面运动,如图8。Preferably, it further includes a second rail 66, a second rail guide sleeve 74, and a second rail motor 68. The first rail 67 is installed on the second rail guide sleeve 74, and the second rail guide sleeve 74 is installed on the first rail. On the second rail 66, the second rail 66 is installed on a wall or other fixed place, the second rail motor 68 is installed on the second rail guide sleeve 74 or installed at both ends of the second rail 66, The second guide rail motor 68 is electrically connected to the exchange manipulator controller 81, and the second guide rail motor 68 is configured to drive the second guide rail guide sleeve 74 to drive the first guide rail 67 to move on the second guide rail 66. When there are only the first rail 67 and the second rail 66, the shopping box hanging rod assembly 5 can only move in a plane, as shown in FIG. 8.
优选的,所述交换购物箱挂杆组件5包括交换购物箱挂杆78、交换购物箱旋转电磁阀79,所述交换购物箱旋转电磁阀79与交换购物箱80或可抓取交换购物箱的抓取结构连接,所述抓取结构包括可吸附交换购物箱的吸附机构或可抓取交换购物箱的卡槽卡柱结构59或可夹取分离式交换购物箱29的夹取式夹子组件26连接,所述交换购物箱挂杆78的上端安装在第一导轨导套76上、下端与交换购物箱旋转电磁阀79连接,所述交换购物箱旋转电磁阀79与交换机械手控制器81电路连接,所述交换购物箱旋转电磁阀79设置为使交换购物箱80翻转来倾倒商品。Preferably, the exchange shopping box hanging rod assembly 5 includes an exchange shopping box hanging rod 78, an exchange shopping box rotary solenoid valve 79, and the exchange shopping box rotary solenoid valve 79 is connected to the exchange shopping box 80 or the exchange shopping box. The grasping structure is connected, and the grasping structure includes an adsorption mechanism capable of adsorbing the exchange shopping box or a card slot and post structure 59 capable of grasping the exchange shopping box or a clamping clip assembly 26 capable of grasping a separate exchange shopping box 29 Connected, the upper end of the exchange shopping box hanging rod 78 is installed on the first rail guide sleeve 76, and the lower end is connected with the exchange shopping box rotary solenoid valve 79, and the exchange shopping box rotary solenoid valve 79 is electrically connected with the exchange manipulator controller 81 , The exchange shopping box rotary solenoid valve 79 is set to turn the exchange shopping box 80 to dump goods.
优选的,所述交换购物箱挂杆组件5还包括交换购物箱旋转马达77,所述交换购物箱旋转马达77设置在第一导轨导套76上或者设置在交换购物箱挂杆78、交换购物箱旋转电磁阀79之间,所述交换购物箱旋转马达77与交换机械手控制器81电路连接,所述交换购物箱旋转马达77设置为驱动交换购物箱挂杆组件5在水平方向旋转,如图8、图9。Preferably, the exchange shopping box hanging rod assembly 5 further includes an exchange shopping box rotating motor 77, the exchange shopping box rotating motor 77 is arranged on the first rail guide 76 or arranged on the exchange shopping box hanging rod 78, Between the box rotation solenoid valves 79, the exchange shopping box rotation motor 77 is electrically connected to the exchange manipulator controller 81, and the exchange shopping box rotation motor 77 is set to drive the exchange shopping box hanging rod assembly 5 to rotate in the horizontal direction, as shown in the figure 8. Figure 9.
优选的,所述交换购物箱挂杆组件5还包括交换购物箱升降马达75、交换购物箱升降导套82,所述交换购物箱升降马达75设置在交换购物箱挂杆78的两端或交换购物箱升降导套82上,所述交换购物箱升降马达75与交换机械手控制器81电路连接,所述交换购物箱升降马达75设置为驱动交换购物箱升降导套82带动交换购物箱旋转电磁阀79在交换购物箱挂杆78上移动。这种又分为两种情况;Preferably, the exchange shopping box hanging rod assembly 5 further includes an exchange shopping box lifting motor 75 and an exchange shopping box lifting guide sleeve 82. The exchange shopping box lifting motor 75 is arranged at both ends of the exchange shopping box hanging rod 78 or On the shopping box lifting guide sleeve 82, the exchange shopping box lifting motor 75 is electrically connected to the exchange manipulator controller 81, and the exchange shopping box lifting motor 75 is configured to drive the exchange shopping box lifting guide sleeve 82 to drive the exchange shopping box rotary solenoid valve 79 moves on the hanging rod 78 of the exchange shopping box. This is divided into two situations;
一种为,交换购物箱挂杆78安装在第一导轨导套76上,交换购物箱升降导套82安装在交换购物箱挂杆78上,交换购物箱旋转电磁阀79安装在交换购物箱升降导套82上,这种是交换购物箱挂杆78不做上下移动,而交换购物箱升降导套82做上下移动,如图13、图14;One is that the exchange shopping box hanging rod 78 is installed on the first guide rail guide sleeve 76, the exchange shopping box lifting guide sleeve 82 is installed on the exchange shopping box hanging rod 78, and the exchange shopping box rotary solenoid valve 79 is installed on the exchange shopping box lifting On the guide sleeve 82, the hanging rod 78 of the exchange shopping box does not move up and down, while the lifting guide sleeve 82 of the exchange shopping box moves up and down, as shown in Figure 13 and Figure 14;
另一种情况为,交换购物箱升降导套82安装在第一导轨导套76上,交换购物箱挂杆78安装在交换购物箱升降导套82上,交换购物箱旋转电磁阀79安装在交换购物箱挂杆78上,这种是交换购物箱挂杆78做上下移动,而交换购物箱升降导套82不做上下移动,如图18。In another case, the exchange shopping box lifting guide sleeve 82 is installed on the first rail guide sleeve 76, the exchange shopping box hanging rod 78 is installed on the exchange shopping box lifting guide sleeve 82, and the exchange shopping box rotary solenoid valve 79 is installed on the exchange On the shopping box hanging rod 78, the exchange shopping box hanging rod 78 moves up and down, while the exchange shopping box lifting guide sleeve 82 does not move up and down, as shown in FIG. 18.
优选的,所述吸附机构包括多腔室负压吸头组件23,所述多腔室负压吸头组件23包括软胶42、多腔室体43、吸头电磁阀44、型芯45、侧板46、导轨套固定板47,其中软胶42和多腔室体43为粘接连接,型芯45插入多腔室体43后与分离式交换购物箱29就形成了密闭的腔室,软胶42起辅助密封作用,多腔室体43设置有多腔室体气孔48,型芯45设置有气槽49和型芯气孔50,气槽49和型芯气孔50连通。当型芯45插入多腔室体43与分离式交换购物箱29就形成了密闭的腔室时,吸头电磁阀44收缩时,型芯气孔50与多腔室体气孔 48错开了,空气不能进入,负压就形成了,型芯45抽出越多,负压就越大,分离式交换购物箱29就吸附的越紧。当吸头电磁阀44伸长时,负压就变小了,分离式交换购物箱29吸附就松了,型芯气孔50与多腔室体气孔48接触了,空气就从多腔室体气孔48到型芯气孔50到气槽49再到前面密闭的腔室,这时负压就消失了。分离式交换购物箱29这时不用和交换机械手连接,需要用分离式交换购物箱29时就用吸附机构吸取,这就是多腔室负压吸头组件23的工作原理。当交换机械手要吸附分离式交换购物箱29时,就要移动到分离式交换购物箱29附近,然后吸附机构里的多腔室负压吸头组件23就向分离式交换购物箱29移动,当多腔室负压吸头组件23里的软胶42接触到分离式交换购物箱29时,吸头电磁阀44就使型芯45抽出,多腔室体43就产生负压,这样吸附机构就把分离式交换购物箱29吸附住了,就接着移动到所要移动到的取物处,再在交换购物箱旋转电磁阀79的旋转动作下,分离式交换购物箱29就把商品倒入取物处,如图5、图7、图14。Preferably, the suction mechanism includes a multi-chamber negative pressure suction head assembly 23, which includes a soft glue 42, a multi-chamber body 43, a suction head solenoid valve 44, a core 45, The side plate 46 and the rail sleeve fixing plate 47, in which the soft glue 42 and the multi-chamber body 43 are adhesively connected, and the core 45 is inserted into the multi-chamber body 43 to form a closed chamber with the separate exchange shopping box 29. The soft glue 42 serves as an auxiliary sealing function. The multi-chamber body 43 is provided with a multi-chamber body air hole 48, the core 45 is provided with an air groove 49 and a core air hole 50, and the air groove 49 and the core air hole 50 are connected. When the core 45 is inserted into the multi-chamber body 43 and the separate exchange shopping box 29 to form a closed chamber, when the suction nozzle solenoid valve 44 is contracted, the core air hole 50 and the multi-chamber body air hole 48 are staggered, and the air cannot Enter, negative pressure is formed, the more the core 45 is drawn out, the greater the negative pressure, and the tighter the separation exchange shopping box 29 is. When the suction head solenoid valve 44 is extended, the negative pressure becomes smaller, the separation of the exchange shopping box 29 is loosened, the core air hole 50 contacts the multi-chamber body air hole 48, and the air flows from the multi-chamber body air hole 48 to the core air hole 50 to the air groove 49 and then to the front closed chamber, then the negative pressure disappears. The separate exchange shopping box 29 does not need to be connected with the exchange manipulator at this time, and when the separate exchange shopping box 29 is needed, it is sucked by the suction mechanism. This is the working principle of the multi-chamber negative pressure suction head assembly 23. When the exchange manipulator wants to absorb the separate exchange shopping box 29, it must move to the vicinity of the separate exchange shopping box 29, and then the multi-chamber negative pressure suction head assembly 23 in the adsorption mechanism moves to the separate exchange shopping box 29. When the soft glue 42 in the multi-chamber negative pressure suction head assembly 23 contacts the separate exchange shopping box 29, the suction head solenoid valve 44 draws out the core 45, and the multi-chamber body 43 generates negative pressure, so that the suction mechanism is The separated exchange shopping box 29 is adsorbed, and then moved to the pick-up place to be moved, and then under the rotation of the exchange shopping box rotary solenoid valve 79, the separated exchange shopping box 29 pours the goods into the pick-up , As shown in Figure 5, Figure 7, Figure 14.
优选的,所述卡槽卡柱结构包括抓取电磁阀83、卡槽84,所述抓取电磁阀83设置在交换购物箱旋转电磁阀79上,所述抓取电磁阀83上设置有卡槽84,所述分离式交换购物箱29设置有与卡槽84匹配的卡柱85,所述抓取电磁阀83设置为把卡柱85放置在卡槽84内并卡紧,所述抓取电磁阀83与交换机械手控制器81电路连接。所述卡槽84、卡柱85的横截面均为非圆形。所述卡槽84卡住卡柱85后分离式交换购物箱29不能相对抓取电磁阀83旋转。所述卡槽84的内侧设有便于卡柱插入的卡槽倒角88。当交换机械手要抓取分离式交换购物箱29时,就要移动到分离式交换购物箱29附近,然后抓取电磁阀83把两个卡槽84张开,并把卡槽84的中心轴线与卡柱85对齐,然后再收缩卡槽84,这样抓取结构就把分离式交换购物箱29抓住了,就移动到所要移动到的取物处,再在交换购物箱旋转电磁阀79的旋转动作下,分离式交换购物箱29就把商品倒入取物处,如图17。Preferably, the slot-clamping column structure includes a grab solenoid valve 83 and a card slot 84. The grab solenoid valve 83 is provided on the exchange shopping box rotary solenoid valve 79, and the grab solenoid valve 83 is provided with a card. Slot 84, the separate exchange shopping box 29 is provided with a card post 85 that matches the card slot 84, the grab solenoid valve 83 is configured to place the card post 85 in the card slot 84 and clamp it tightly, the grab The solenoid valve 83 is electrically connected to the exchange robot controller 81. The cross sections of the clamping slot 84 and the clamping post 85 are both non-circular. After the clamping slot 84 clamps the clamping column 85, the separated exchange shopping box 29 cannot rotate relative to the grasping solenoid valve 83. The inner side of the slot 84 is provided with a slot chamfer 88 that facilitates the insertion of the pin. When the exchange manipulator wants to grab the separate exchange shopping box 29, it must move to the vicinity of the separate exchange shopping box 29, and then grab the solenoid valve 83 to open the two card slots 84 and align the center axis of the card slot 84 with The card posts 85 are aligned, and then the card slot 84 is contracted, so that the grabbing structure grabs the separate exchange shopping box 29, moves to the pick-up place to be moved, and then rotates the solenoid valve 79 in the exchange shopping box. Under the action, the separated exchange shopping box 29 pours the goods into the pick-up place, as shown in Fig. 17.
优选的,所述夹取式夹子组件26包括夹子电磁阀51、夹子电磁阀夹板54、商品夹板52、减压夹板53、第一转轴55、第二转轴56、夹子侧板57、夹子安装板58,夹子安装板58与交换购物箱旋转电磁阀79螺钉连接,夹子电磁阀51与夹子安装板58螺钉连接,夹子安装板58与商品夹板52以第一转轴55转轴连接,商品夹板52与减压夹板53以转轴连接,商品夹板52通过第二转轴56安装在夹子侧板57上,夹子电磁阀51伸出或收缩就会带动夹子电磁阀夹板54、商品夹板52、减压夹板53运动,就能夹取商品。减压夹板53是为了增大夹子与分离式交换购物箱29的接触面积减小压强而设置的。该夹取式夹子组件26可用于夹住分离式交换购物箱29的箱口,也可以拿走分离式交换购物箱29,如图18。Preferably, the clip-on clip assembly 26 includes a clip solenoid valve 51, a clip solenoid valve clamping plate 54, a commodity clamping plate 52, a pressure relief clamping plate 53, a first rotating shaft 55, a second rotating shaft 56, a clip side plate 57, and a clip mounting plate 58, the clip mounting plate 58 is screwed to the rotary solenoid valve 79 of the exchange shopping box, the clip solenoid valve 51 is screwed to the clip mounting plate 58, the clip mounting plate 58 and the merchandise splint 52 are connected by the first shaft 55, and the merchandise splint 52 is connected to the reducer The clamp plate 53 is connected by a rotating shaft. The product clamp plate 52 is mounted on the clip side plate 57 through the second rotating shaft 56. The extension or contraction of the clamp solenoid valve 51 will drive the clamp solenoid valve clamp plate 54, the product clamp plate 52, and the pressure reducing clamp plate 53 to move. You can pick up the goods. The decompression splint 53 is provided to increase the contact area between the clip and the separate exchange shopping box 29 and reduce the pressure. The clip assembly 26 can be used to clamp the opening of the separate exchange shopping box 29, or take away the separate exchange shopping box 29, as shown in FIG. 18.
优选的,所述交换机械手控制器81包括联网模块、处理器模块、存储器模块,所述处理器模块与联网模块、存储器模块电性连接,所述联网模块与第二导轨马达68、第一导轨马达69、交换购物箱旋转马达77、抓取电磁阀83、吸头电磁阀44、交换购物箱旋转电磁阀79、交换购物箱升降马达75电性连接。所述交换机械手的第一导轨67或第二导轨66与仓储区的储货架2、取物处1之间的位置是固定的。Preferably, the exchange manipulator controller 81 includes a networking module, a processor module, and a memory module. The processor module is electrically connected to the networking module and the memory module. The networking module is connected to the second rail motor 68 and the first rail. The motor 69, the exchange shopping box rotating motor 77, the grasping solenoid valve 83, the suction nozzle solenoid valve 44, the exchange shopping box rotating solenoid valve 79, and the exchange shopping box lifting motor 75 are electrically connected. The position between the first rail 67 or the second rail 66 of the exchange manipulator and the storage shelf 2 in the storage area 2 is fixed.
一种分离式交换购物箱29,在外侧两个对侧设置有两个卡柱85,所述卡柱85的横截面为非圆形,卡柱85的端面设置有圆角或倒角,如图17。同理,可以在分离式交换购物箱29上设置卡槽84,在抓取电磁阀83设置卡柱85,反着设置,也是一样的。A separate exchange shopping box 29 is provided with two clamping posts 85 on two opposite sides of the outer side. The cross section of the clamping posts 85 is non-circular, and the end faces of the clamping posts 85 are provided with rounded corners or chamfers, such as Figure 17. In the same way, a card slot 84 can be provided on the separate exchange shopping box 29, a card post 85 can be provided on the grab solenoid valve 83, and the opposite is the same.
这个交换机械手4通常用皮带作为传动媒介,就以皮带传动来介绍交换机械手4:The exchange manipulator 4 usually uses belts as the transmission medium, and the belt drive is used to introduce the exchange manipulator 4:
第二导轨66上安装有第二导轨导套74、第二导轨马达68、第二导轨转轴70,第二导轨马达68、第二导轨转轴70通过第二导轨皮带71连接在一起,第二导轨皮带71与第二导轨导套74以螺钉固定连接,第二导轨导套74上安装有第一导轨转轴72、第一导轨67、第一导轨马达69,第一导轨转轴72、第一导轨马达69通过第一导轨皮带73连接,第一导轨皮带73与第一导轨导套76以螺钉固定连接,第一导轨导套76上安装有交换购物箱旋转马达77,交换购物箱旋转马达77上安装有交换购物箱挂杆78,交换购物箱挂杆78上安装有交换购物箱旋转电磁阀79,交换购物箱旋转电磁阀79上安装有交换购物箱80。交换机械手控制器81可以安装在第二导轨66或第一导轨67或者墙壁上。The second rail 66 is equipped with a second rail guide sleeve 74, a second rail motor 68, and a second rail shaft 70. The second rail motor 68 and the second rail shaft 70 are connected together by a second rail belt 71. The second rail The belt 71 and the second rail guide sleeve 74 are fixedly connected with screws. The second rail guide sleeve 74 is equipped with a first rail shaft 72, a first rail 67, a first rail motor 69, a first rail shaft 72, and a first rail motor. 69 is connected by the first rail belt 73, the first rail belt 73 and the first rail guide sleeve 76 are fixedly connected with screws, the first rail guide sleeve 76 is installed with an exchange shopping box rotating motor 77, and the exchange shopping box rotating motor 77 is installed There is an exchange shopping box hanging rod 78, an exchange shopping box rotary solenoid valve 79 is installed on the exchange shopping box hanging rod 78, and an exchange shopping box 80 is installed on the exchange shopping box rotary solenoid valve 79. The exchange robot controller 81 may be installed on the second rail 66 or the first rail 67 or the wall.
所述交换购物箱挂杆组件5还包括交换购物箱升降马达75、交换购物箱升降皮带86、交换购物箱升降转轴87、交换购物箱升降导套82,所述交换购物箱升降马达75设置在交换购物箱挂杆78的两端上,所述交换购物箱升降马达75与交换机械手控制器81电路连接,所述交换购物箱升降马达75设置为驱动交换购物箱升降导套82带动交换购物箱旋转电磁阀79在交换购物箱挂杆78上移动,交换购物箱升降皮带86套在交换购物箱升降马达75、交换购物箱升降转轴87上,交换购物箱升降皮带86与交换购物箱升降导套82连接。The exchange shopping box hanging rod assembly 5 also includes an exchange shopping box lifting motor 75, an exchange shopping box lifting belt 86, an exchange shopping box lifting shaft 87, and an exchange shopping box lifting guide sleeve 82. The exchange shopping box lifting motor 75 is arranged at At both ends of the exchange shopping box hanging rod 78, the exchange shopping box lifting motor 75 is electrically connected to the exchange manipulator controller 81, and the exchange shopping box lifting motor 75 is set to drive the exchange shopping box lifting guide sleeve 82 to drive the exchange shopping box The rotary solenoid valve 79 moves on the exchange shopping box hanging rod 78, the exchange shopping box lifting belt 86 is set on the exchange shopping box lifting motor 75, the exchange shopping box lifting shaft 87, the exchange shopping box lifting belt 86 and the exchange shopping box lifting guide sleeve 82 connections.
这个交换机械手4不直接拿取商品,而是把取物机械手3拿来商品接过来,拿到这个交换机械手4的交换购物箱80里后再拿到取物处1去,这样就可以在一个商店里使用多部取物机械手3工作,通过多部取物机械手3和一部交换机械手4,大大地提高了商店销售能力。对于一个大型的商店,有很多顾客购买商品,取货机械手在取货时间比较长,需要多部机械手来取货,每个取货机械手负责一个区域,但是多个取物处1分布比较大,这就需要这个交换机械手4来把拿出来的商品从取货机械手接过来,再拿到取物处1里去,从而提高取货效率。This exchange robot 4 does not take the goods directly, but takes the goods from the take-for-manipulator 3, and then takes it to the exchange shopping box 80 of the exchange robot 4 and then takes it to the pick-up point 1, so that it can be The store uses multiple retrieval robots 3 to work, and through multiple retrieval robots 3 and one exchange robot 4, the sales capacity of the store is greatly improved. For a large store, there are many customers buying goods, the pick-up robot takes a long time to pick up the goods, and multiple robots are needed to pick up the goods. Each pick-up robot is responsible for one area, but multiple pick-up locations 1 are relatively large. This requires the exchange manipulator 4 to pick up the goods from the pick-up manipulator, and then take it to the pick-up place 1, thereby improving the efficiency of picking up goods.
这个交换机械手最简单的结构为图9,只有第一导轨67,交换购物箱挂杆组件5里也没有升降机构,这时交换购物箱挂杆78就可以做成弯的;有时用了第二导轨66时,这个机械手结构就变成图8了,这时交换购物箱挂杆78还是可以做成弯的;再在这个基础上变化,就是增加了交换购物箱80的升降机构,就变成了图13,由于有升降机构,这时交换购物箱挂杆78不可以做成弯的,要做成直的;把图9里的交换购物箱80改成抓取机构里的吸附机构就变成了图14,这时只改变了抓取机构的方式;把图9里的交换购物箱80改成抓取机构里的卡槽卡柱结构59就变成了图17,这时也只改变了抓取机构的方式;把图13里的交换购物箱80改成抓取机构里的抓取方式改成夹取式夹子组件26、交换购物箱挂杆78改成可以上下升降的就变成了图18。图18与图13的区别除了分离式交换购物箱29和交换购物箱80的区别外,图18里的交换购物箱挂杆78可以上下移动而交换购物箱升降导套82不动,图13里的交换购物箱升降导套82可以上下移动而交换购物箱挂杆78不动。The simplest structure of this exchange manipulator is shown in Figure 9. There is only the first guide rail 67, and there is no lifting mechanism in the exchange shopping box hanging rod assembly 5. At this time, the exchange shopping box hanging rod 78 can be made into a bent; sometimes the second When the guide rail 66 is used, the manipulator structure becomes as shown in Figure 8. At this time, the shopping box hanging rod 78 can still be made into a bend; on this basis, the change is to increase the lifting mechanism of the shopping box 80, and it becomes As shown in Figure 13, due to the lifting mechanism, the shopping box hanging rod 78 can not be made curved at this time, but should be made straight; change the shopping box 80 in Figure 9 to the suction mechanism in the grasping mechanism. Figure 14 is now only changed the way of the grasping mechanism; changing the exchange shopping box 80 in Figure 9 to the card slot and column structure 59 in the grasping mechanism becomes Figure 17, at this time only the change Change the way of the grasping mechanism; change the exchange shopping box 80 in Figure 13 to the grasping method in the grasping mechanism, change it to a clip-on clip assembly 26, and change the exchange shopping box hanging rod 78 to a vertical lift.了 Figure 18. The difference between Figure 18 and Figure 13 In addition to the difference between the separate exchange shopping box 29 and the exchange shopping box 80, the exchange shopping box hanging rod 78 in Figure 18 can move up and down while the exchange shopping box lifting guide 82 does not move, in Figure 13 The exchange shopping box lifting guide 82 can move up and down while the exchange shopping box hanging rod 78 does not move.
小型的商店,一部两部取物机械手就够用了,但中型的商店和大型的商店就需要几部取物机械手共用,每部取物机械手把自己范围的商品拿到购物箱60内后,就倒入其它机械手的交换机械手4的交换购物箱80内(这个叫做交换机械手4,从货架上拿商品的可以叫做取物机械手3),这个交换机械手4的交换购物箱80内倒入商品后,就运动到指定的取物处1,并将商品倒入取物处1(这时还可以接受其他取物机械手3的购物箱60商品倒入),如图1。交换机械手4拿的是一个购物箱子,比取物机械手3的购物箱60那个要大,好接住取物机械手3的购物箱60内商品。当取物机械手3的拿货完了,就把其购物箱60内商品倒入这个交换机械手4的交换购物箱80,取物机械手3就接着去执行其它的订单了,在交换机械手4的交换购物箱80内的商品就由交换机械手4拿到取物处1旁,再倒入取物处1就可以了。这个交换机械手4,如图9,这个交换机械手4主要把这种取物机械手3不能走的路程走下去,接住取物机械手3的购物箱60内商品,送到取物处1里去,其中交换购物箱旋转马达77是用来调整交换购物箱80方向的。工作时交换机械手4的第二导轨马达68带动第二导轨皮带71转动,第二导轨皮带71又带动第二导轨导套74移动,第一导轨67又安装在第二导轨导套74上,所以第一导轨67在第二导轨马达68驱动下在第二导轨66上移动,同时第二导轨导套74上的第一导轨马达69带动第一导轨皮带73传动,从而带动第一导轨导套76移动,第一导轨导套76上安装有交换购物箱组件5,第一导轨马达69于是带动交换购物箱组件5在第一导轨67移动,交换购物箱组件5下面有交换购物箱旋转马达77,可以让交换购物箱80把商品倒入取物处1。由于货架是一排一排地放置,所以在取物机械手3两端都可以设置交换机械手4,可以设置同样多的取物处1。For small stores, one two picking robots are enough, but medium-sized stores and large stores need several picking robots to share, and each picking robot takes its own range of goods into the shopping box 60 , Pour into the exchange shopping box 80 of the exchange robot 4 of other robots (this is called the exchange robot 4, and the one that takes the goods from the shelf can be called the picking robot 3), and pour the goods into the exchange shopping box 80 of the exchange robot 4 After that, it moves to the designated pick-up place 1 and pours the goods into pick-up place 1 (at this time, the shopping box 60 of other pick-up robots 3 can also be accepted for pour in), as shown in Figure 1. The exchange robot 4 is holding a shopping box, which is larger than the shopping box 60 of the picking robot 3, so that it can catch the goods in the shopping box 60 of the picking robot 3. When the pick-up robot 3 has finished picking up the goods, it will pour the goods in the shopping box 60 into the exchange shopping box 80 of the exchange robot 4, and the pick-up robot 3 will then execute other orders, in the exchange shopping of the exchange robot 4. The goods in the box 80 are taken by the exchange robot 4 to the side of the pick-up place 1, and then poured into the pick-up place 1. This exchange manipulator 4 is shown in Figure 9. This exchange manipulator 4 mainly walks down the distance that the picking manipulator 3 cannot walk, picking up the goods in the shopping box 60 of the picking manipulator 3, and sending them to the picking point 1. The exchange shopping box rotating motor 77 is used to adjust the direction of the exchange shopping box 80. During operation, the second rail motor 68 of the exchange manipulator 4 drives the second rail belt 71 to rotate, the second rail belt 71 drives the second rail guide sleeve 74 to move, and the first rail 67 is installed on the second rail guide sleeve 74, so The first rail 67 is driven by the second rail motor 68 to move on the second rail 66, while the first rail motor 69 on the second rail guide sleeve 74 drives the first rail belt 73 to drive, thereby driving the first rail guide sleeve 76 Move, the exchange shopping box assembly 5 is installed on the first rail guide sleeve 76, the first rail motor 69 then drives the exchange shopping box assembly 5 to move on the first guide rail 67, and there is an exchange shopping box rotation motor 77 under the exchange shopping box assembly 5. The exchange shopping box 80 can pour the goods into the pick-up point 1. Since the shelves are placed in rows, the exchange robot 4 can be set at both ends of the picking manipulator 3, and the same number of picking places 1 can be set.
当一个商店只有一个机械手时,这个数据输入和数据接收的总控制器和机械手控制器30可以做成一个一般不会做成一个,但是当一个商店有多部机械手时,每部机械手都有自己机械手控制器30,但是商店还有一个数据输入和数据接收的控制器,总的控制器,这个总控制 器还要分配、协调各个机械手的工作。这个总控制器要和有线网络连接,以便接收来自网络的商品信息,又要有通讯电缆与这个商店里的其它购买设备(除了可以用手机购物外,顾客也可以通过操作区内其它的购物设备来购物,这种设备和商店里面总控制器相连,通过这个设备购买商品的信息也会传送到总控制器,也会完成购物的。这个设备就叫做购物设备,顾客通过它来购买商品的)相连,接收来自这些设备的购物信息,总之能接收一切在本商店的购物信息,同时这个总控制器又要商店里的其它机械手的控制器连接,以便能控制这些机械手的动作,又要与该商店的电脑相连接,以便这个商店的管理员能及时地查看信息,销售情况;要与该公司的控制中心总部通讯,为商店管理,补货管理,会计核算等等提供数据,所以这个总控制器要有很多接口,接口如图10,图中的取物机械手3的个数是不确定的,可能是一个,也可以是很多个,并不是图中画几个就是几个,其中总控制器与该商店的电脑是以并行接口连接,总控制器与该公司总控制中心是以以太网接口连接,其余的是以串行接口连接,具体说来这个总控制器有这几个模块,联网模块(也可以加个WIFI模块,蓝牙模块),处理器模块,存储器模块,以太网模块,支付模块,其中联网模块,蓝牙模块是用来接收发送信息给各个设备;以太网模块是连接外网的;处理器模块主要是用协调商店内资源,安排合适的机械手拿商品到合适的取物处里去,计算商品价格,完成商品销售;存储器模块主要存储商品在仓储区内的位置,商品价格等资料,以便处理器调用。当一个购物设备有顾客操作时,总控制器联网模块接收到了信息,总控制器就知道了并把这个设备列为使用中;等顾客把商品选完后就提出买单时,联网模块接收到要买单的信息,这时总控制器的处理器模块就调取存储器模块,就核算商品单价总价优惠价等,联网模块就把核算出来信息发给该购物设备;等顾客买单后,联网模块接收到了信息,总控制器的处理器模块就调取存储器模块里商品位置信息,总控制器联网模块就把这个商品位置信息发给取物机械手3;取物机械手3就把商品都拿到自己的购物箱60内后,总控制器联网模块发送信息给交换机械手4去交换地点;联网模块接收信息,交换机械手4已经到达交换地点,联网模块发送信息给取物机械手3去交换地点并把商品倒入交换购物箱80内,总控制器联网模块接收到了这个信息,并且联网模块通知交换机械手4去取物处了,并把取物机械手3列为空闲;等交换机械手4到了取物处1后就把商品倒入取物处1内,总控制器联网模块接收到了这个信息,把交换机械手4列为空闲,同时联网模块发送信息给购物设备顾客可以把门打开了;顾客在购物设备里选择打开门,联网模块就收到信息,联网模块就发送信息电磁阀,开门,顾客取走商品。每个取物机械手都有自己的控制器,要控制器5个以上马达的动作,以及几个电磁阀的动作,如图11,图中的马达伺服驱动器和电磁阀的个数是不确定的,可能是一个,也可以是很多个,并不是图中画几个就是几个,其中机械手控制器30所有接口都是串行接口,而且是没有以太网接口的,还有那个电磁阀主要是机械手终端抓紧机构31松开用的。具体说来这个机械手控制器30有这几个模块,联网模块,处理器模块,存储器模块,处理器模块主要是合理优化取物顺序,调出商品存储位置数据,发送指令给马达伺服驱动器,存储器模块主要存储商品在仓储区内的位置。当总控制器发来购物信息,取物机械手3的联网模块接收信息;处理器模块就优化取货顺序,调取存储器模块商品存放位置并把各个运动部件的运动参数做出来(什么时间开始运动,运动多少);之后联网模块把这些运动参数发给各个运动部件,取物机械手3就去拿商品,由于这个机械手有购物箱60,所以能一个一个把商品先拿到取物机械手3的购物箱60,等把商品拿完了,联网模块发送信息,就告诉总控制器商品都已经拿到取物机械手3的购物箱60内,总控制器就通知交换机械手4去交换地点,联网模块接收信息,交换机械手4到达交换地点,取物机械手3就去交换地点后把自带购物箱的取物机械手3购物箱60的里面的商品倒入交换购物箱80,如图1。每个交换机械手4都有自己的控制器,要控制器1个以上马达的动作,以及几个电磁阀的动作,如图12,图中的马达伺服驱动器和电磁阀的个数是不确定的,可能是一个,也可以是很多个,并不是图中画几个就是几个,其中交换机械手控制器81所有接口都是串行接口,而且是没有以太网接口的,还有那个电磁阀主要是交换机械手终端旋转用的。具体说来这个交换机械手控制器81有这几个模块,联网模块,处理器模 块,存储器模块,处理器模块主要是调出取物处等存储位置数据,发送指令给马达伺服驱动器,存储器模块主要存储取物处等在仓储区内的位置。当交换机械手联网模块接收到总控制器发来信息,取物机械手3把商品都已经拿完;处理器模块就调取存储器模块里的所指定交换地点位置并把各个运动部件的运动参数做出来(什么时间开始运动,运动多少);之后联网模块把这些运动参数发给各个运动部件,交换机械手4就运动到交换地点,等联网模块接收信息取物机械手3把它的购物箱60内的商品倒了交换购物箱80内后,交换机械手4就去取物处1,并把交换购物箱80里面的商品倒入取物处1;联网模块发送信息,就告诉总控制器商品都已经倒入取物处1,总控制器就通知顾客取走商品。When a store has only one manipulator, the master controller for data input and data reception and the manipulator controller 30 can be made into one, generally not one, but when a store has multiple manipulators, each manipulator has its own The manipulator controller 30, but the store also has a data input and data receiving controller, the overall controller, which also distributes and coordinates the work of each manipulator. This master controller must be connected to the wired network in order to receive product information from the network, and it must also have a communication cable and other purchase equipment in the store (in addition to shopping with mobile phones, customers can also use other shopping equipment in the operating area) For shopping, this device is connected to the main controller in the store, and the information about the purchase of goods through this device will also be transmitted to the main controller, and shopping will be completed. This device is called a shopping device, and customers use it to purchase goods) Connected to receive shopping information from these devices. In short, it can receive all the shopping information in this store. At the same time, this master controller needs to be connected to the controllers of other manipulators in the store to control the actions of these manipulators. The store’s computer is connected so that the store’s administrator can check information and sales in a timely manner; it must communicate with the company’s control center headquarters to provide data for store management, replenishment management, accounting, etc., so this master control There are many interfaces for the device. The interface is shown in Figure 10. The number of the picking manipulator 3 in the figure is uncertain. It may be one or many. It is not just a few drawn in the figure. The total control The computer is connected to the store’s computer by a parallel interface, the main controller is connected with the company’s main control center by an Ethernet interface, and the rest are connected by a serial interface. Specifically, the main controller has these modules, Networking module (you can also add a WIFI module, Bluetooth module), processor module, memory module, Ethernet module, payment module. Among them, the networking module and the Bluetooth module are used to receive and send information to each device; the Ethernet module is for external connections The processor module is mainly used to coordinate the resources in the store, arrange the appropriate manipulator to take the goods to the appropriate pick-up place, calculate the price of the goods, and complete the sales of the goods; the memory module mainly stores the position of the goods in the storage area, the goods Information such as price for the processor to call. When a shopping device is operated by a customer, the main controller networking module receives the information, and the main controller knows it and lists the device as in use; when the customer submits the purchase order after the product is selected, the networking module receives the request For the information of the purchase order, the processor module of the master controller will then call the memory module to calculate the total unit price of the product and the preferential price, etc., and the networking module will send the calculated information to the shopping device; after the customer pays, the networking module will receive it When the information is reached, the processor module of the master controller retrieves the product location information in the memory module, and the master controller networking module sends the product location information to the picking manipulator 3; the picking manipulator 3 takes all the products to its own After the shopping box 60 is inside, the main controller networking module sends information to the exchange manipulator 4 to the exchange location; the networking module receives the information, the exchange manipulator 4 has arrived at the exchange location, and the networking module sends information to the picking manipulator 3 to the exchange location and dump the goods Into the exchange shopping box 80, the main controller networking module receives this information, and the networking module notifies the exchange manipulator 4 to go to the pick-up place, and lists the pick-up manipulator 3 as free; after the exchange manipulator 4 arrives at the pick-up place 1. Just pour the goods into the fetching place 1, the main controller networking module receives this information, and lists the exchange manipulator 4 as idle, and the networking module sends a message to the shopping device. The customer can open the door; the customer chooses to open in the shopping device When the door, the networking module receives the information, the networking module sends the information solenoid valve, opens the door, and the customer takes the product. Each fetching manipulator has its own controller, which needs to control the actions of more than 5 motors and the actions of several solenoid valves, as shown in Figure 11. The number of motor servo drives and solenoid valves in the figure is uncertain , It may be one, or there may be many, not just a few in the picture, all the interfaces of the manipulator controller 30 are serial interfaces, and there is no Ethernet interface, and the solenoid valve is mainly The manipulator terminal grasping mechanism 31 is used for loosening. Specifically, this manipulator controller 30 has these modules, networking module, processor module, memory module, the processor module is mainly to rationally optimize the order of fetching, call up the storage location data of the product, and send instructions to the motor servo drive and memory The module mainly stores the location of commodities in the storage area. When the main controller sends shopping information, the networking module of the picking manipulator 3 receives the information; the processor module optimizes the picking order, calls the storage location of the memory module, and determines the movement parameters of each moving part (when will the movement start? , How much movement); After that, the networking module sends these motion parameters to each moving part, and the picking manipulator 3 picks up the goods. Since this manipulator has a shopping box 60, it can take the goods one by one to the picking manipulator 3 for shopping Box 60, when the goods are finished, the networking module sends a message, telling the main controller that the goods have been taken into the shopping box 60 of the picking robot 3, and the main controller informs the exchange manipulator 4 to go to the exchange location, and the networking module receives the information , The exchange manipulator 4 arrives at the exchange location, the fetching manipulator 3 will go to the exchange location and pour the goods in the shopping box 60 of the fetching manipulator 3 with its own shopping box into the exchange shopping box 80, as shown in FIG. Each exchange manipulator 4 has its own controller. It is necessary to control the actions of more than one motor and the actions of several solenoid valves, as shown in Figure 12. The number of motor servo drives and solenoid valves in the figure is uncertain. It may be one or many. It is not just a few in the picture. All the interfaces of the exchange manipulator controller 81 are serial interfaces, and there is no Ethernet interface, and the solenoid valve is mainly It is used to exchange the terminal rotation of the manipulator. Specifically, this exchange manipulator controller 81 has these modules, networking module, processor module, memory module, the processor module is mainly to call out the storage location data such as the fetching place, and send instructions to the motor servo driver. The memory module mainly The location of the storage and retrieval area in the storage area. When the exchange manipulator networking module receives the information from the main controller, the fetching manipulator 3 has already picked up the goods; the processor module calls the designated exchange location position in the memory module and makes the motion parameters of each moving part (When the movement starts, how much movement); After that, the networking module sends these movement parameters to each moving part, and the exchange manipulator 4 moves to the exchange location, and waits for the networking module to receive the information and fetch the goods. The manipulator 3 puts the goods in its shopping box 60 After pouring the exchange shopping box 80, the exchange manipulator 4 will go to the pick-up point 1, and pour the goods in the exchange shopping box 80 into the pick-up point 1. The networking module sends a message to tell the main controller that the goods have been poured At pick-up point 1, the main controller will notify the customer to pick up the goods.
这个商店的软件操作系统,可以用Windows的,也可以用Android的,也可以用苹果的MacOS,由于这个设备、系统只在本商店系统内使用,所以这个商店还可以用其它的小的操作系统Linux,甚至可以自行开发一个操作系统来用,因为这个系统只用于这个无人商店内,跟外界没有文件传输交换,不存在一个文件发到别家打不开的情况。个别的未说明的情况,具体可以参照贴片机里的情况。The software operating system of this store can use Windows, Android, or Apple’s MacOS. Since this device and system are only used in the store’s system, this store can also use other small operating systems Linux, you can even develop an operating system to use, because this system is only used in this unmanned store, there is no file transfer and exchange with the outside world, there is no situation that a file cannot be opened when sent to another home. For individual unspecified situations, please refer to the situation in the placement machine.
具体实施例二中,马达和导轨之间传动用丝杠连接,这种情况如下:In the second specific embodiment, the transmission between the motor and the guide rail is connected by a lead screw. This situation is as follows:
这种方式丝杠不转动,靠马达转动来驱动导套运动。交换机械手设置有固定座,固定座上安装有第二导轨66、交换固定水平丝杠,第二导轨66上安装有第二导轨导套74,第二导轨导套74上安装有第二导轨马达68、第一导轨67、交换移动水平丝杠,第二导轨马达68与交换固定水平丝杠以螺纹传动连接,交换固定水平丝杠不能转动,第二导轨马达68转动时就会带着第二导轨导套74在第二导轨66上移动,同时第一导轨67上安装有第一导轨导套76、第一导轨马达69,第一导轨导套76、第一导轨马达69以螺钉固定连接,第一导轨马达69与交换移动水平丝杠以螺纹传动连接,交换移动水平丝杠也是不能转动的,第一导轨马达69转动时就会带着第一导轨导套76在第一导轨67上移动,第一导轨导套76就带着交换购物箱挂杆组件5移动,如图16,通用马达8上的螺纹与通用丝杠6的螺纹匹配,通用马达8用螺钉固定通用导套5上,通用丝杠6与通用导轨7平行放置,由于这里马达丝杠导轨不特指某一个,故采用名称为通用马达8等等。这个实施方式的特点就丝杠不转动。In this way, the lead screw does not rotate, and the motor rotates to drive the guide sleeve to move. The exchange manipulator is provided with a fixed seat, on which a second guide rail 66 and an exchange fixed horizontal screw are installed, a second guide rail guide sleeve 74 is installed on the second guide rail 66, and a second guide rail motor is installed on the second guide rail guide sleeve 74 68. The first guide rail 67, the exchange movable horizontal screw, the second guide motor 68 and the exchange fixed horizontal screw are connected by threaded transmission, the exchange fixed horizontal screw cannot rotate, and the second guide motor 68 will carry the second The rail guide sleeve 74 moves on the second rail 66, and at the same time, a first rail guide sleeve 76 and a first rail motor 69 are installed on the first rail 67. The first rail guide sleeve 76 and the first rail motor 69 are fixedly connected by screws, The first rail motor 69 is connected with the exchange moving horizontal screw by a threaded drive. The exchange moving horizontal screw is also non-rotating. When the first rail motor 69 rotates, the first rail guide sleeve 76 will move on the first rail 67. , The first rail guide sleeve 76 moves with the exchange shopping box hanging rod assembly 5, as shown in Figure 16, the thread on the universal motor 8 matches the thread of the universal screw 6, and the universal motor 8 is fixed on the universal guide sleeve 5 with screws. The universal screw 6 and the universal guide 7 are placed in parallel. Since the motor screw guide does not specifically refer to a certain one, the name is universal motor 8 and so on. The feature of this embodiment is that the lead screw does not rotate.
所述交换购物箱挂杆组件5还包括交换购物箱升降马达75、交换购物箱升降丝杠、交换购物箱升降导套82,交换购物箱升降马达75的飞轮上设置有用于传动的螺纹,所述交换购物箱升降马达75设置在交换购物箱升降导套82上,交换购物箱升降丝杠与交换购物箱升降马达75以螺纹传动连接,交换购物箱升降马达75转动时就会相对于交换购物箱升降丝杠移动,从而带动交换购物箱升降导套82相对于交换购物箱升降丝杠移动,交换购物箱升降丝杠与交换购物箱挂杆78平行放置,所述交换购物箱升降马达75设置为驱动交换购物箱升降导套82带动交换购物箱旋转电磁阀79在交换购物箱挂杆78上移动。这时交换购物箱升降丝杠不转动。The exchange shopping box hanging rod assembly 5 also includes an exchange shopping box lifting motor 75, an exchange shopping box lifting screw, and an exchange shopping box lifting guide sleeve 82. The flywheel of the exchange shopping box lifting motor 75 is provided with threads for transmission. The exchange shopping box lifting motor 75 is arranged on the exchange shopping box lifting guide sleeve 82, the exchange shopping box lifting screw and the exchange shopping box lifting motor 75 are connected by a threaded drive, and the exchange shopping box lifting motor 75 rotates relative to the exchange shopping box. The box lifting screw moves, thereby driving the exchange shopping box lifting guide sleeve 82 to move relative to the exchange shopping box lifting screw, the exchange shopping box lifting screw is placed parallel to the exchange shopping box hanging rod 78, and the exchange shopping box lifting motor 75 is provided In order to drive the exchange shopping box lifting guide sleeve 82, the exchange shopping box rotary solenoid valve 79 is moved on the exchange shopping box hanging rod 78. At this time, the lifting screw of the exchange shopping box does not rotate.
具体实施例三中,这个丝杆传动还有另外一种方式,就是马达与丝杠固定连接,丝杠与导轨平行放置,导套上设置有与丝杠外螺纹匹配的内螺纹,导套与丝杠以螺纹连接。这种方式丝杠转动,而导套不能转动,因为有另外的导轨限制,连接关系如下:In the third embodiment, there is another way for this screw drive, that is, the motor and the screw are fixedly connected, the screw is placed parallel to the guide rail, and the guide sleeve is provided with an internal thread that matches the external thread of the screw. The screw is connected by thread. In this way, the lead screw rotates, but the guide sleeve cannot rotate, because there is another guide rail restriction, the connection relationship is as follows:
交换机械手设置有固定座,固定座上安装有第二导轨66、交换固定水平丝杠、第二导轨马达68,交换固定水平丝杠、第二导轨马达68同轴放置并以螺钉连接,即同中心轴线放置,由第二导轨马达68转动带动交换固定水平丝杠转动,第二导轨导套74上设置有丝杠螺纹孔,交换固定水平丝杠穿过第二导轨导套74上的丝杠螺纹孔,交换固定水平丝杠转动时第二导轨导套74就在第二导轨66移动,第二导轨66上安装有第二导轨导套74,第二导轨导套74上安装有第一导轨67、交换移动水平丝杠、第一导轨马达69,交换移动水平丝杠、第一导轨马达69以同中心轴线固定连接,第一导轨马达69就带着交换移动水平丝杠转动,同时第一导轨67上安装有第一导轨导套76,第一导轨导套76设有丝杠螺纹孔,交换移动水平丝杠穿过第一导轨导套76的丝杠螺纹孔,第一导轨马达69就带着交换移动水平丝杠转动时就使第一导轨导套76在第一导轨67上移动,第一导轨导套76就带着交换购物箱挂杆组件5移动,如 图15,通用导套6上的内螺纹与通用丝杠7的通用丝杠外螺纹匹配,通用丝杠7与通用马达转轴9同中心轴线放置,通用丝杠7与通用导轨8平行放置,由于这里马达丝杠导轨不特指某一个,故采用名称为通用马达8等等。这个实施方式的特点就丝杠会随通用马达转轴9一起转动。The exchange manipulator is provided with a fixed seat. The fixed seat is equipped with a second guide rail 66, an exchange fixed horizontal screw, and a second guide motor 68. The exchange fixed horizontal screw and the second guide motor 68 are coaxially placed and connected by screws, that is, the same The central axis is placed, and the rotation of the second rail motor 68 drives the exchange and fixed horizontal screw to rotate. The second rail guide sleeve 74 is provided with a screw thread hole, and the exchange and fixed horizontal screw passes through the screw on the second rail guide sleeve 74 Threaded hole, the second rail guide bush 74 moves on the second guide rail 66 when the fixed horizontal screw rotates, the second guide rail 66 is installed with the second guide guide sleeve 74, and the second guide sleeve 74 is installed with the first guide rail 67. Exchange the moving horizontal screw and the first rail motor 69, exchange the moving horizontal screw, the first rail motor 69 is fixedly connected with the central axis, the first rail motor 69 rotates with the exchange moving horizontal screw, and the first A first rail guide bush 76 is installed on the guide rail 67. The first guide guide bush 76 is provided with a screw thread hole. The horizontal screw is exchanged and moved through the screw thread hole of the first guide bush 76, and the first guide motor 69 is When the horizontal lead screw rotates with the exchange movement, the first guide bush 76 moves on the first guide 67, and the first guide bush 76 moves with the exchange shopping box hanging rod assembly 5, as shown in Figure 15, the universal guide bush The internal thread on 6 matches the external thread of the universal screw 7. The universal screw 7 and the universal motor shaft 9 are placed on the same central axis, and the universal screw 7 is placed parallel to the universal guide 8. It refers to a certain one, so the name is General Motor 8 and so on. The feature of this embodiment is that the lead screw rotates along with the universal motor shaft 9.
所述交换购物箱挂杆组件5还包括交换购物箱升降马达75、交换购物箱升降丝杠、交换购物箱升降导套82,所述交换购物箱升降马达75设置在交换购物箱挂杆78的两端里的一端上,交换购物箱升降马达75与交换购物箱升降丝杠同轴放置,交换购物箱升降导套82设置有丝杠螺纹孔,交换购物箱升降马达75带动交换购物箱升降丝杠转动,交换购物箱升降丝杠与交换购物箱升降导套82以螺纹连接,交换购物箱升降导套82不能旋转,所以交换购物箱升降导套82就会在交换购物箱升降丝杠移动,交换购物箱升降丝杠与交换购物箱挂杆78平行放置,所述交换购物箱升降马达75设置为驱动交换购物箱升降导套82带动交换购物箱旋转电磁阀79在交换购物箱挂杆78上移动。这时交换购物箱升降丝杠转动。The exchange shopping box hanging rod assembly 5 also includes an exchange shopping box lifting motor 75, an exchange shopping box lifting screw, and an exchange shopping box lifting guide sleeve 82. The exchange shopping box lifting motor 75 is set on the exchange shopping box hanging rod 78 On one of the two ends, the exchange shopping box lifting motor 75 is coaxially placed with the exchange shopping box lifting screw. The exchange shopping box lifting guide sleeve 82 is provided with screw thread holes, and the exchange shopping box lifting motor 75 drives the exchange shopping box lifting screw. The rod rotates, the exchange shopping box lifting screw and the exchange shopping box lifting guide sleeve 82 are screwed together, the exchange shopping box lifting guide sleeve 82 cannot rotate, so the exchange shopping box lifting guide sleeve 82 will move on the exchange shopping box lifting screw. The exchange shopping box lifting screw is placed parallel to the exchange shopping box hanging rod 78, and the exchange shopping box lifting motor 75 is set to drive the exchange shopping box lifting guide sleeve 82 to drive the exchange shopping box rotary solenoid valve 79 on the exchange shopping box hanging rod 78 mobile. At this time, the lifting screw of the exchange shopping box rotates.
丝杠的传动效果与皮带是一样。所以在一个机械手里可以在第二导轨66、第一导轨67里选择1个或2个使用丝杠传动形式,即一个机械手里有两个传动方式,混合的,也是可以的。The transmission effect of the screw is the same as that of the belt. Therefore, one or two of the second guide rail 66 and the first guide rail 67 can be selected to use the lead screw transmission mode in a mechanical hand, that is, there are two transmission modes in a mechanical hand, and it is also possible to mix them.
具体实施例四中,交换购物箱80倒商品的方式不同,交换购物箱旋转电磁阀79可以不要,设置一个机构,使交换购物箱80的底盖可以水平方向抽走的,这样交换购物箱80也可以把商品倒入取物处1。In the fourth specific embodiment, the exchange shopping box 80 has a different way of pouring goods. The exchange shopping box rotary solenoid valve 79 is not necessary. A mechanism is provided so that the bottom cover of the exchange shopping box 80 can be removed horizontally, so that the shopping box 80 can be exchanged. You can also pour the goods into the picking point 1.
具体实施例五中,交换购物箱80倒商品的方式不同,交换购物箱旋转电磁阀79可以不要,设置一个机构,使交换购物箱80的底盖可以沿一侧边翻转,这样交换购物箱80也可以把商品倒入取物处1。In the fifth embodiment, the exchange shopping box 80 has a different way of pouring goods. The exchange shopping box rotary solenoid valve 79 is not necessary. A mechanism is provided so that the bottom cover of the exchange shopping box 80 can be flipped along one side, so that the shopping box 80 can be exchanged. You can also pour the goods into the picking point 1.
具体实施例六中,实施例中的所有电磁阀可以用气缸来代替,或者用直线运动的马达来代替。尤其是交换购物箱旋转电磁阀79,这类电磁阀可以用气缸或者用直线运动的马达等代替。In the sixth embodiment, all the solenoid valves in the embodiment can be replaced by air cylinders, or by linear motors. In particular, the rotary solenoid valve 79 of the exchange shopping box can be replaced by an air cylinder or a linear motion motor.
具体实施例七中,交换购物箱旋转马达77取消,交换购物箱挂杆78就不能旋转,那么交换购物箱80就不能调整方向了。In the seventh embodiment, the exchange shopping box rotation motor 77 is cancelled, the exchange shopping box hanging rod 78 cannot rotate, and the exchange shopping box 80 cannot adjust the direction.
具体实施例八中,导轨的横截面可以是非圆形的,如方形的等多种形式。In the eighth specific embodiment, the cross-section of the guide rail may be non-circular, such as square and other forms.
具体实施例九中,第二导轨66、第二导轨导套74、第二导轨马达68等这些取消,如图12,这个交换机械手就只有第一导轨67一个导轨了,交换购物箱挂杆组件5安装在第一导轨导套76上。In the ninth specific embodiment, the second rail 66, the second rail guide sleeve 74, the second rail motor 68, etc. are cancelled. As shown in Figure 12, this exchange manipulator has only the first rail 67 and one rail, and the shopping box hanging rod assembly is exchanged. 5 is installed on the first rail guide sleeve 76.
具体实施例十中,在交换购物箱挂杆78上设有夹取式夹子组件26,没有设置交换购物箱80,而是另设置有分离式交换购物箱29放在地面上或其它地方,这样分离式交换购物箱29可以先放在某个地方,等分离式交换购物箱29里面倒入有商品后交换机械手4再去用夹取式夹子组件26去夹取,夹取式夹子组件26直接夹住分离式交换购物箱29一边的侧壁即可,不需要其他设置,不用提前到达等待了,这种无交换购物箱80的交换机械手4结构如图17、图18,这样分离式交换购物箱29和交换机械手4之间要设计夹取式夹子组件26,防止分离式交换购物箱29旋转。In the tenth embodiment, a clip assembly 26 is provided on the hanging rod 78 of the exchange shopping box, and the exchange shopping box 80 is not provided, but a separate exchange shopping box 29 is placed on the ground or other places. Separate exchange shopping box 29 can be placed somewhere first, wait for the goods in the separate exchange shopping box 29 to be poured into the exchange manipulator 4 and then use the clip-on clip assembly 26 to pick it up, and the clip-on clip assembly 26 is directly Just clamp the side wall of one side of the separate exchange shopping box 29, no other settings are needed, and there is no need to arrive in advance to wait. The exchange manipulator 4 structure of this kind of exchangeless shopping box 80 is shown in Figure 17 and Figure 18. This separate exchange shopping A clip assembly 26 should be designed between the box 29 and the exchange robot 4 to prevent the separate exchange shopping box 29 from rotating.
具体实施例十一中,在交换购物箱挂杆78上没有设置交换购物箱80,而是另设置有吸附机构,这个吸附机构为多腔室负压吸头,用这个吸头产生负压使分离式交换购物箱29吸附在吸附机构上,分离式交换购物箱29只要有一个平面就可以,不需要其他设置,分离式交换购物箱29放在地面上或其它地方,这样分离式交换购物箱29可以先放在某个地方,等分离式交换购物箱29里面倒入有商品后交换机械手4再去用吸附机构里的多腔室负压吸头组件23吸住分离式交换购物箱29并送到取物处1,不用提前到达等待了,这种无交换购物箱80有吸附机构的交换机械手4结构如图14。In the eleventh specific embodiment, the exchange shopping box 80 is not provided on the exchange shopping box hanging rod 78, but an adsorption mechanism is additionally provided. This adsorption mechanism is a multi-chamber negative pressure suction head. The separate exchange shopping box 29 is adsorbed on the adsorption mechanism. The separate exchange shopping box 29 only needs to have a flat surface and no other settings are required. The separate exchange shopping box 29 is placed on the ground or other places, so that the separated exchange shopping box 29 can be placed somewhere, wait for the goods to be poured into the separate exchange shopping box 29, and then the exchange manipulator 4 then use the multi-chamber negative pressure suction head assembly 23 in the adsorption mechanism to suck the separate exchange shopping box 29 and It is sent to the pick-up place 1, and there is no need to arrive in advance and wait. The structure of the exchange manipulator 4 with the adsorption mechanism of the non-exchange shopping box 80 is shown in FIG.
具体实施例十二中,在交换购物箱挂杆78上设置有卡槽卡柱结构59,没有设置交换购物箱80,交换购物箱旋转电磁阀79上设置有抓取电磁阀83,抓取电磁阀83设置有卡槽84, 分离式交换购物箱29上设置有卡柱85,而是另设置有分离式交换购物箱29放在地面上或其它地方,这样分离式交换购物箱29可以先放在某个地方,等分离式交换购物箱29里面倒入有商品后交换机械手4再去用卡槽卡柱结构59去抓取,不用提前到达等待了,这种无交换购物箱80的交换机械手4结构如图17、图18,这样分离式交换购物箱29和交换机械手4之间要设计一个卡槽卡柱结构59,防止分离式交换购物箱29旋转。In the twelfth specific embodiment, a card slot and column structure 59 is provided on the exchange shopping box hanging rod 78, the exchange shopping box 80 is not provided, and the exchange shopping box rotary solenoid valve 79 is provided with a grab solenoid valve 83. The valve 83 is provided with a card slot 84, the separate exchange shopping box 29 is provided with a card post 85, but a separate exchange shopping box 29 is placed on the ground or other places, so that the separate exchange shopping box 29 can be placed first At a certain place, after the separate exchange shopping box 29 is filled with goods, the exchange manipulator 4 uses the card slot and column structure 59 to grab it. There is no need to arrive in advance and wait. This kind of exchange manipulator without the exchange shopping box 80 4 The structure is shown in Fig. 17 and Fig. 18. In this way, a slot and column structure 59 should be designed between the separate exchange shopping box 29 and the exchange manipulator 4 to prevent the separate exchange shopping box 29 from rotating.
优选的:Preferred:
交换机械手的第一导轨67在第二导轨66上能移动的最大距离L5,0.1米<L5<500米;The maximum distance L5 that the first guide rail 67 of the exchange manipulator can move on the second guide rail 66 is 0.1m<L5<500m;
交换机械手的第一导轨导套76在第一导轨67上能移动的最大距离L4,0.1米<L4<500米。The maximum distance L4 that the first guide rail guide sleeve 76 of the exchange manipulator can move on the first guide rail 67 is 0.1 m<L4<500 m.
进一步的:further:
交换机械手的第一导轨67在第二导轨66上能移动的最大距离L5,0.1米<L5<200米;The maximum distance L5 that the first guide rail 67 of the exchange manipulator can move on the second guide rail 66 is 0.1m<L5<200m;
交换机械手的第一导轨导套76在第一导轨67上能移动的最大距离L4,0.1米<L4<200米。The maximum distance L4 that the first guide rail guide sleeve 76 of the exchange manipulator can move on the first guide rail 67 is 0.1 m<L4<200 m.
再进一步的:Going further:
交换机械手的第一导轨67在第二导轨66上能移动的最大距离L5,10米<L5<15米;The maximum distance L5 that the first guide rail 67 of the exchange manipulator can move on the second guide rail 66 is 10 meters <L5 <15 meters;
交换机械手的第一导轨导套76在第一导轨67上能移动的最大距离L4,10米<L4<15米。The maximum distance L4 that the first guide rail guide sleeve 76 of the exchange manipulator can move on the first guide rail 67 is 10 meters<L4<15 meters.
以上结合附图对本发明的实施方式作了详细说明,但本发明不限于所描述的实施方式。对于本领域的技术人员而言,在不脱离本发明原理和精神的情况下,对这些实施方式进行多种变化、修改、替换和变型,仍落入本发明的保护范围内。The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, without departing from the principle and spirit of the present invention, various changes, modifications, substitutions and modifications to these embodiments still fall within the protection scope of the present invention.

Claims (10)

  1. 一种交换机械手,其特征在于,包括第一导轨马达、第一导轨、第一导轨导套、交换机械手控制器、交换购物箱挂杆组件,其中所述第一导轨上安装有第一导轨导套,所述第一导轨导套上安装有交换购物箱挂杆组件,所述交换购物箱挂杆组件设置有交换购物箱或设置有可抓取分离式交换购物箱的抓取结构,所述第一导轨马达设置在第一导轨的两端或第一导轨导套上,所述第一导轨马达设置为驱动第一导轨导套带动交换购物箱挂杆组件在第一导轨移动,所述第一导轨马达与与交换机械手控制器电路连接。An exchange manipulator, characterized in that it comprises a first rail motor, a first rail, a first rail guide sleeve, an exchange manipulator controller, and an exchange shopping box hanging rod assembly, wherein a first rail guide is installed on the first rail An exchange shopping box hanging rod assembly is installed on the first rail guide sleeve, and the exchange shopping box hanging rod assembly is provided with an exchange shopping box or a grab structure capable of grabbing a separate exchange shopping box. The first rail motor is arranged on both ends of the first rail or on the first rail guide sleeve, and the first rail motor is configured to drive the first rail guide sleeve to drive the exchange shopping box hanging rod assembly to move on the first rail. A guide rail motor is connected with the exchange manipulator controller circuit.
  2. 根据权利要求1所述的一种交换机械手,其特征在于,还包括第二导轨、第二导轨导套、第二导轨马达,所述第一导轨安装在第二导轨导套上,所述第二导轨导套安装在第二导轨上,所述第二导轨安装在墙壁上或其它固定地方,所述第二导轨马达安装在第二导轨导套上或安装在第二导轨的两端,所述第二导轨马达与交换机械手控制器电路连接,所述第二导轨马达设置为驱动第二导轨导套带动第一导轨在第二导轨上移动。The exchange manipulator according to claim 1, characterized in that it further comprises a second guide rail, a second guide rail guide sleeve, and a second guide rail motor, the first guide rail is mounted on the second guide rail guide sleeve, and the first guide rail The two guide rail guide sleeves are installed on the second guide rail, the second guide rail is installed on a wall or other fixed place, the second guide rail motor is installed on the second guide rail guide sleeve or both ends of the second guide rail, so The second rail motor is connected to the exchange manipulator controller circuit, and the second rail motor is configured to drive the second rail guide sleeve to drive the first rail to move on the second rail.
  3. 根据权利要求1所述的一种交换机械手,其特征在于,所述交换购物箱挂杆组件包括交换购物箱挂杆、交换购物箱旋转电磁阀,所述交换购物箱旋转电磁阀与交换购物箱或可抓取分离式交换购物箱的抓取结构连接,所述抓取结构包括可吸附交换购物箱的吸附机构或可抓取交换购物箱的卡槽卡柱结构或可夹取分离式交换购物箱的夹取式夹子组件,所述交换购物箱挂杆的上端安装在第一导轨导套上、下端与交换购物箱旋转电磁阀连接,所述交换购物箱旋转电磁阀与交换机械手控制器电路连接,所述交换购物箱旋转电磁阀设置为使交换购物箱翻转来倾倒商品。The exchange manipulator according to claim 1, wherein the exchange shopping box hanging rod assembly includes an exchange shopping box hanging rod, an exchange shopping box rotary solenoid valve, and the exchange shopping box rotary solenoid valve is compatible with the exchange shopping box. Or can be connected to the grabbing structure of the separate exchange shopping box, the grabbing structure includes an adsorption mechanism that can absorb the exchange shopping box or the card slot and post structure that can grab the exchange shopping box or the separate exchange shopping The upper end of the hanging rod of the exchange shopping box is installed on the first guide rail and the lower end is connected with the exchange shopping box rotary solenoid valve, and the exchange shopping box rotary solenoid valve is connected with the exchange manipulator controller circuit Connected, the exchange shopping box rotary solenoid valve is set to turn the exchange shopping box to dump goods.
  4. 根据权利要求1所述的一种交换机械手,其特征在于,所述交换购物箱挂杆组件还包括交换购物箱旋转马达,所述交换购物箱旋转马达设置在第一导轨导套上或者设置在交换购物箱挂杆、交换购物箱旋转电磁阀之间或设置在交换购物箱旋转电磁阀的下端,所述交换购物箱旋转马达与交换机械手控制器电路连接,所述交换购物箱旋转马达设置为驱动交换购物箱挂杆组件在水平方向旋转。The exchange manipulator according to claim 1, wherein the exchange shopping box hanging rod assembly further comprises an exchange shopping box rotation motor, and the exchange shopping box rotation motor is arranged on the first rail guide sleeve or The exchange shopping box hanging rod and the exchange shopping box rotary solenoid valve are arranged at the lower end of the exchange shopping box rotary solenoid valve. The exchange shopping box rotary motor is connected to the exchange manipulator controller circuit, and the exchange shopping box rotary motor is set to drive The exchange shopping box hanging rod assembly rotates in the horizontal direction.
  5. 根据权利要求3所述的一种交换机械手,其特征在于,所述交换购物箱挂杆组件还包括交换购物箱升降马达、交换购物箱升降导套,所述交换购物箱升降马达设置在交换购物箱挂杆的两端或交换购物箱升降导套上,所述交换购物箱升降马达与交换机械手控制器电路连接,所述交换购物箱升降马达设置为驱动交换购物箱升降导套带动交换购物箱旋转电磁阀在交换购物箱挂杆上移动,所述交换购物箱挂杆安装在第一导轨导套上,所述交换购物箱升降导套安装在交换购物箱挂杆上,所述交换购物箱旋转电磁阀安装在交换购物箱升降导套上。The exchange manipulator according to claim 3, wherein the exchange shopping box hanging rod assembly further comprises an exchange shopping box lifting motor, an exchange shopping box lifting guide sleeve, and the exchange shopping box lifting motor is set in the exchange shopping box. On the two ends of the hanging rod of the box or the lifting guide sleeve of the exchange shopping box, the lifting motor of the exchange shopping box is connected with the exchange manipulator controller circuit, and the lifting motor of the exchange shopping box is set to drive the lifting guide sleeve of the exchange shopping box to drive the exchange shopping box. The rotary solenoid valve moves on the hanging rod of the exchange shopping box. The hanging rod of the exchange shopping box is installed on the first guide rail guide bush. The lifting guide bush of the exchange shopping box is installed on the hanging rod of the exchange shopping box. The rotary solenoid valve is installed on the lifting guide sleeve of the exchange shopping box.
  6. 根据权利要求3所述的一种交换机械手,其特征在于,所述交换购物箱挂杆组件还包括交换购物箱升降马达、交换购物箱升降导套,所述交换购物箱升降马达设置在交换购物箱挂杆的两端或交换购物箱升降导套上,所述交换购物箱升降马达与交换机械手控制器电路连接,所述交换购物箱升降马达设置为驱动交换购物箱升降导套带动交换购物箱旋转电磁阀在交换购物箱挂杆上移动,所述交换购物箱升降导套安装在第一导轨导套上,所述交换购物箱挂杆安装在交换购物箱升降导套上,所述交换购物箱旋转电磁阀安装在交换购物箱挂杆上。The exchange manipulator according to claim 3, wherein the exchange shopping box hanging rod assembly further comprises an exchange shopping box lifting motor, an exchange shopping box lifting guide sleeve, and the exchange shopping box lifting motor is set in the exchange shopping box. On the two ends of the hanging rod of the box or the lifting guide sleeve of the exchange shopping box, the lifting motor of the exchange shopping box is connected with the exchange manipulator controller circuit, and the lifting motor of the exchange shopping box is set to drive the lifting guide sleeve of the exchange shopping box to drive the exchange shopping box. The rotary solenoid valve moves on the exchange shopping box hanging rod, the exchange shopping box lifting guide sleeve is installed on the first rail guide sleeve, the exchange shopping box hanging rod is installed on the exchange shopping box lifting guide sleeve, the exchange shopping box The box rotating solenoid valve is installed on the hanging rod of the exchange shopping box.
  7. 根据权利要求1所述的一种交换机械手,其特征在于,所述交换机械手控制器包括联网模块、处理器模块、存储器模块,所述处理器模块与联网模块、存储器模块电性连接,所 述联网模块与第二导轨马达、第一导轨马达、交换购物箱旋转马达、抓取电磁阀、吸头电磁阀、交换购物箱旋转电磁阀、交换购物箱升降马达电性连接。The exchange manipulator according to claim 1, wherein the exchange manipulator controller comprises a networking module, a processor module, and a memory module, and the processor module is electrically connected to the networking module and the memory module, and the The networking module is electrically connected with the second rail motor, the first rail motor, the exchange shopping box rotation motor, the grab solenoid valve, the suction nozzle solenoid valve, the exchange shopping box rotation solenoid valve, and the exchange shopping box lifting motor.
  8. 根据权利要求3所述的一种交换机械手,其特征在于,所述吸附机构包括多腔室负压吸头组件,所述多腔室负压吸头组件包括软胶、多腔室体、吸头电磁阀、型芯、侧板、导轨套固定板,其中所述软胶和多腔室体为粘接连接,所述型芯插入多腔室体后与分离式交换购物箱就形成了密闭的腔室,所述多腔室体设置有多腔室体气孔,所述型芯设置有气槽和型芯气孔,所述气槽和型芯气孔连通。The exchange manipulator according to claim 3, wherein the suction mechanism includes a multi-chamber negative pressure suction head assembly, and the multi-chamber negative pressure suction head assembly includes a soft rubber, a multi-chamber body, and a suction head assembly. Head solenoid valve, core, side plate, guide rail sleeve fixing plate, wherein the soft glue and the multi-chamber body are adhesively connected, and the core is inserted into the multi-chamber body to form a hermetic seal with the separate exchange shopping box The multi-chamber body is provided with a multi-chamber body air hole, the core is provided with an air groove and a core air hole, and the air groove and the core air hole are connected.
  9. 根据权利要求1所述的一种交换机械手,其特征在于,所述卡槽卡柱结构包括抓取电磁阀、卡槽,所述抓取电磁阀设置在交换购物箱旋转电磁阀上,所述抓取电磁阀上设置有卡槽,所述分离式交换购物箱设置有与卡槽匹配的卡柱,所述抓取电磁阀设置为把卡柱放置在卡槽内并卡紧,所述抓取电磁阀与交换机械手控制器电路连接。The exchange manipulator according to claim 1, wherein the slot and column structure includes a grab solenoid valve and a card slot, the grab solenoid valve is arranged on the rotary solenoid valve of the exchange shopping box, the The grab solenoid valve is provided with a card slot, the separated exchange shopping box is provided with a card column matching the card slot, and the grab solenoid valve is configured to place the card column in the card slot and clamp it tightly. Take the solenoid valve and connect it to the exchange manipulator controller circuit.
  10. 根据权利要求1所述的一种交换机械手,其特征在于,所述夹取式夹子组件包括夹子电磁阀、夹子电磁阀夹板、商品夹板、减压夹板、第一转轴、第二转轴、夹子侧板、夹子安装板,所述夹子安装板与交换购物箱旋转电磁阀螺钉连接,所述夹子电磁阀与夹子安装板螺钉连接,所述夹子安装板与商品夹板以第一转轴转轴连接,所述商品夹板与减压夹板以转轴连接,所述商品夹板通过第二转轴安装在夹子侧板上,所述夹子电磁阀伸出或收缩就会带动夹子电磁阀夹板、商品夹板、减压夹板运动而夹取或放开商品。The exchange manipulator according to claim 1, wherein the clip-on clip assembly includes a clip solenoid valve, a clip solenoid valve splint, a commodity splint, a pressure relief splint, a first shaft, a second shaft, and a clip side The clip mounting plate is screwed to the rotary solenoid valve of the exchange shopping box, the clip solenoid valve is screwed to the clip mounting plate, and the clip mounting plate and the commodity splint are connected by a first rotating shaft. The merchandise splint and the pressure relief splint are connected by a rotating shaft, and the merchandise splint is installed on the side plate of the clamp through a second rotating shaft. The extension or contraction of the clamp solenoid valve will drive the solenoid valve splint, merchandise splint, and pressure relief splint to move. Pinch or release the product.
PCT/CN2020/078104 2019-03-18 2020-03-06 Switching manipulator arm WO2020187057A1 (en)

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CN201910205443.7 2019-03-18
CN201910205443.7A CN109702719A (en) 2018-06-20 2019-03-18 A kind of exchange manipulator
CN202010080271.8 2020-02-05
CN202010080271.8A CN112109068A (en) 2020-02-05 2020-02-05 Switching manipulator

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