WO2020182136A1 - 工具的管控方法和可更换工具的机台 - Google Patents

工具的管控方法和可更换工具的机台 Download PDF

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WO2020182136A1
WO2020182136A1 PCT/CN2020/078708 CN2020078708W WO2020182136A1 WO 2020182136 A1 WO2020182136 A1 WO 2020182136A1 CN 2020078708 W CN2020078708 W CN 2020078708W WO 2020182136 A1 WO2020182136 A1 WO 2020182136A1
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tool
information
applicable
management
machine
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French (fr)
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任昂昂
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HKC Co Ltd
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HKC Co Ltd
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    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K17/00Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
    • G06K17/0022Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
    • G06K17/0025Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Definitions

  • the present application relates to the technical field of manufacturing of display devices, and in particular to a tool management and control method and a machine with replaceable tools.
  • the control process of blanking molds for manufacturing LCD panels is mainly done manually to check the consistency of the coding on the type of equipment produced by the equipment and the blanking mold.
  • the selection of the blanking die is entirely controlled by the memory of the personnel, which is likely to cause information omission or failure to share the information in a timely manner, and the personnel will go online by mistake, resulting in poor mass production.
  • it is not conducive to the maintenance and scrapping of the blanking die. Failure to send for repair in time caused the equipment to stop production.
  • Manual verification is prone to the risk of putting the blanking die online by mistake, which reduces the accuracy of putting the blanking die online.
  • the purpose of this application is to provide a tool management and control method and a machine that can replace tools to accurately bring the blanking die online.
  • this application provides a tool management and control method, including the steps:
  • the information of the tool is obtained, and it is judged whether the tool is applicable; if applicable, the tool is put into use, and the information of the tool is updated after use.
  • This application also discloses a tool management and control method, including the steps:
  • the internal reading results determine whether the tool is applicable; if applicable, install and fix the tool and put it into use, and automatically update the information of the tool after use; if not applicable, issue a prompt, and the next one is appropriate.
  • the identity information of the tool is read internally, and again according to the internal reading result, it is judged whether the tool is applicable until it is applicable.
  • This application also discloses a machine with a replaceable tool, which is configured to implement the management and control method of the tool.
  • the machine includes a driving machine tool and a management and control system.
  • the driving machine tool is configured to drive the tool to work.
  • the tool is fixed to the drive machine tool;
  • the management and control system is connected to the drive machine tool and is configured to control the operation of the drive machine tool.
  • this application stores the tool information in the management and control system, and then generates the tool identity information for each tool.
  • the tool s identity information Perform reading operations to obtain tool information, and then determine whether it is applicable. If applicable, put the tool online and put it into use. After use, the tool information will be updated with the processed product. In this way, the entire process of checking the tools is done by the machine, and does not participate in the manual memory operation, so that the machine can accurately select the correct tool for online work.
  • Figure 1 is a schematic diagram of a tool of the present application
  • Figure 2 is a schematic diagram of a driving machine tool of the present application
  • Fig. 3 is a schematic diagram of an unprocessed machine of the present application.
  • Fig. 4 is a schematic diagram of a machine for completing processing actions of the present application
  • Figure 5 is a tool management and control method of this application.
  • one of the embodiments of the present application discloses a machine 100 with a replaceable tool 120, which is configured to implement the management and control method of the tool 120.
  • the machine 100 includes a driving machine tool 110 and a management and control system. 130.
  • the drive machine tool 110 includes a code reader 112, a power drive member 111, and a sensor 113, the sensor 113 is arranged corresponding to the position of the power drive member 111, and the sensor 113 is configured to 111 completes the identification of the processing of a product;
  • the tool 120 is installed on the drive machine tool 110 and is connected to the power drive 111;
  • the tool 120 includes a barcode 121 that records the identity information of the tool 120, so After the tool 120 is assembled to the corresponding position on the drive machine tool 110, the position of the bar code 121 corresponds to the position of the code reader 112;
  • the control system 130 is connected to the code reader 112 and the sensor 113, so
  • the control system 130 is configured to display the barcode 121 information read by
  • the management and control system 130 stores the information of the tool 120.
  • the tool 120 is provided with an identity information storage code 121 corresponding to the tool 120.
  • the drive machine tool 110 of the assembly tool 120 has a code reader 112.
  • the code reader 112 When the tool 120 is installed at the corresponding installation position on the driving machine tool 110, the code reader 112 will read the storage code 121 of the tool 120, and the code reader 112 will read the information of the tool 120 It is displayed on the management and control system 130, and the operator judges whether the tool 120 is applicable according to the information of the tool 120 displayed by the management and control system 130.
  • the tool 120 will be directly fixed firmly with the driving machine tool 110 and put into use.
  • the power driving member 111 will complete an action
  • the sensor 113 arranged at a position corresponding to the power drive member 111 will recognize that the power drive member 111 has completed a processing action, that is, a processing action of the tool 120, and the sensor 113 transmits the information to
  • the management and control system 130 will update the information corresponding to the processing volume of the tool 120. If the processing volume of the tool 120 reaches the limit, the machine 100 will issue corresponding alarms and prompts.
  • the next tool 120 is matched with the driving machine tool 110, and then the barcode reader 112 reads the identity information corresponding to the tool 120, and continues to determine whether the tool 120 is applicable until it is applicable. In this way, the applicable tool 120 will be selected accurately, avoiding installation errors and production errors.
  • the storage code 121 can be designed as a barcode 122 or a two-dimensional code 123. Both the barcode 122 and the two-dimensional code 123 are common information storage codes, which are convenient to use.
  • the information of the tool includes the processing model, processing volume, limit value, and damage.
  • the processing model is the name and model of the product that can be processed by the tool 120; the damage is the tool 120 itself The degree of defect; the processing amount is the value of the number of processed products that the tool 120 has completed, and the limit is the maximum number of products that the tool 120 can theoretically complete; the sensor 113 recognizes the power
  • the number of processing actions of the driving member 111 is used to identify the processing volume of the tool, the management and control system 130 records and updates the processing volume of the tool; the applicable conditions of the read information of the tool include:
  • the processing model matches the model of the product to be processed, the damage of the tool does not affect the normal use of the tool, and the processing volume of the tool does not exceed the limit; if the tool does not meet the above application at the same time Condition, the tool is not applicable.
  • the machine 100 will issue an alarm or prompt correspondingly, so as to prevent the quality of the product produced by the tool 120 from having quality risks, thereby improving the quality
  • management and control system 130 adopts MES (Manufacturing Execution System).
  • one of the embodiments of the present application also discloses a management and control method of the tool 120, and the management and control method includes the steps:
  • the tool is fixedly connected to the driving machine tool and put into use, and the tool automatically updates the information of the tool as it is used;
  • the information of the tool 120 is first stored in the management and control system 130.
  • the management and control system 130 records the information of the tool 120 with high efficiency and The advantages of not forgetting and easy to find; then each tool 120 is engraved with the corresponding tool 120 identity information barcode 122, and the information of the corresponding tool 120 can be displayed on the control system 130 by reading the barcode 122, which not only reads It is convenient to get the information of the tool 120, and the bar code 122 is firm, not easy to be worn and blurred.
  • the management and control system that is, the manufacturing execution system, can respond to and report the real-time event in a timely manner, and use current accurate data to guide and process them.
  • the removable external barcode reader 112 for reading barcodes facilitates the search of the tool 120 in the warehouse.
  • the tool 120 selected after external reading is installed on the corresponding drive machine tool 110
  • the code reader 112 on the machine tool 110 is driven to internally read the bar code 122 of the tool 120
  • the code reader on the machine tool 110 is driven 112 is connected to the management and control system 130, and then the internally read tool 120 information can be seen on the management and control system 130.
  • the product model corresponding to the drive machine tool 110 to be processed is compared with the internally read tool 120 information. If 120 is applicable, then fix the tool 120 on the corresponding driving machine tool 110 and put it into use; if the corresponding tool 120 is not applicable, then replace the next tool 120 for internal reading until it is applicable.
  • the tool 120 is accurately and accurately installed on the corresponding driving machine tool 110 through external reading and internal reading, so that products of the corresponding model are processed, and the yield rate of the product processing process is improved.
  • the power driving part of the machine tool 110 is driven A sensor 113 is installed at the corresponding position of 111.
  • the working frequency of the power driving part 111 and the tool 120 are the same, and the sensor 113 records the working frequency of the power driving part 111, and then transmits it to the control system 130.
  • the control system 130 then completes the product of the tool 120
  • the processing quantity information is updated in real time, so that the information of the tool 120 can be accurately recorded and updated, making the management and control more convenient and accurate.
  • the processing volume, limit value, processing model of the tool 120, and the information on the damage of the tool are manually input into the system.
  • the processing volume of the tool 120 is less than the limit value of the tool 120, and at the same time, the difference between the processing volume of the tool 120 and the limit value of the tool 120 meets one-time online use, corresponding to the name and model of the product used for processing and the The tool 120 matches; at the same time, the tool 120 has no faults, no damage, or the degree of damage or damage location does not affect the use of the tool 120; the tool 120 is allowed to be used only when all the above conditions are met, otherwise it will cause processing The products produced are not good and waste costs.
  • the driving machine tool will send out corresponding alarms and prompts. Prevent waste of costs due to wrong production.
  • the tool 120 described in this application may be a blanking die for manufacturing liquid crystal panels, or other replaceable devices used for manufacturing liquid crystal panels, or replaceable devices in other technical fields.
  • the corresponding drive machine tool 110 is provided with a code reader 112 by reading the information of the tool, so that the tool 120 can be accurately online.
  • the panels can be TN (Twisted Nematic) panels, IPS (In-Plane Switching) panels, and VA (Vertical Alignment) panels.
  • TN Transmission Nematic
  • IPS In-Plane Switching
  • VA Very Alignment
  • MVA Multi-domain Vertical Alignment, multi-quadrant vertical alignment

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Abstract

本申请公开了一种工具的管控方法和可更换工具的机台,所述管控方法包括步骤:将所述工具的信息存储到管控系统;使用前读取所述工具的身份信息;根据读取所述工具的身份信息,得到所述工具的信息,判断所述工具是否适用;若适用,将所述工具投入使用,使用后更新所述工具的信息。

Description

工具的管控方法和可更换工具的机台
本申请要求于2019年03月13日提交中国专利局,申请号为CN201910187664.6,申请名称为“一种工具的管控方法和可更换工具的机台”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及显示装置的制造技术领域,尤其涉及一种工具的管控方法和可更换工具的机台。
背景技术
这里的陈述仅提供与本申请有关的背景信息,而不必然地构成现有技术。
液晶显示器行业中,制造液晶面板的冲裁模具管控过程主要是由人工完成,来核对设备生产产品类型与冲裁模具上的编码一致性作业。其中,冲裁模具的选型全靠人员记忆管控,易造成信息遗漏或信息未能及时共享而被人员误上线,造成大批量生产不良,同时不利于冲裁模具的维修和报废管控,易造成送修不及时导致设备停产。
人工核对容易出现将冲裁模具误上线的风险,降低了将冲裁模具上线的准确性。
发明内容
本申请的目的是提供一种工具的管控方法和可更换工具的机台,以准确的将冲裁模具上线。
为实现上述目的,本申请提供了一种工具的管控方法,包括步骤:
将所述工具的信息存储到管控系统;
使用前读取所述工具的身份信息;以及
根据读取所述工具的身份信息,得到所述工具的信息,判断所述工具是否适用;若适用,将所述工具投入使用,使用后更新所述工具的信息。
本申请还公开了一种工具的管控方法,包括步骤:
将所述工具的信息存储到管控系统;
对应每个所述工具的身份信息制作信息存储码并固定在每个所述工具上;
对存多个工具的身份信息进行外部读取,找到合适的工具;
对所述合适的工具的身份信息进行内部读取;以及
根据所述内部读取结果,判断所述工具是否适用;若适用,则将所述工具安装固定并投 入使用,使用后自动更新所述工具的信息;若不适用,发出提示,对下一个合适的工具的身份信息进行内部读取,再次根据所述内部读取结果,判断所述工具是否适用,直至适用。
本申请还公开了一种可更换工具的机台,被配置为实施所述工具的管控方法,所述机台包括驱动机床和管控系统,所述驱动机床被配置为带动所述工具工作,所述工具固定到所述驱动机床上;所述管控系统与所述驱动机床相连,被配置为管控所述驱动机床运行。
相对于仅靠人工核对将工具上线的方案来说,本申请将工具的信息存储到管控系统内,然后对每个工具对应生成工具的身份信息,当要使用工具时,就对工具的身份信息进行读取操作,从而可以得到工具的信息,然后判断是否适用,若适用,就将所述的工具上线投入使用,使用后,所述工具的信息会随着加工产品而更新所述工具的信息,这样整个过程对工具核对都是由机器完成,不参与人工记忆操作,使得机器可以准确无误的选择正确工具上线工作。
附图说明
所包括的附图用来提供对本申请实施例的理解,其构成了说明书的一部分,用于例示本申请的实施方式,并与文字描述一起来阐释本申请的原理。显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。在附图中:
图1是本申请的一种工具的示意图;
图2是本申请的一种驱动机床的示意图;
图3是本申请的一种未加工动作的机台的示意图;
图4是本申请的一种完成加工动作的机台的示意图;
图5是本申请的一种工具的管控方法。
具体实施方式
这里所公开的具体结构和功能细节仅仅是代表性的,并且是描述本申请的示例性实施例的目的。但是本申请可以通过许多替换形式来具体实现,并且不应当被解释成仅仅受限于这里所阐述的实施例。
在本申请的描述中,应当理解的是,术语“中心”、“横向”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明 所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。另外,术语“包括”及其任何变形,意图在于覆盖不排他的包含。
在本申请的描述中,应作说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。
这里所使用的术语仅仅是为了描述具体实施例而不意图限制示例性实施例。除非上下文明确地另有所指,否则这里所使用的单数形式“一个”、“一项”还意图包括复数。还应当理解的是,这里所使用的术语“包括”和/或“包含”规定所陈述的特征、整数、步骤、操作、单元和/或组件的存在,而不排除存在或添加一个或更多其他特征、整数、步骤、操作、单元、组件和/或其组合。
在图中,结构相似的是以相同标号表示。
下面参考附图和可选的实施例对本申请作进一步说明。
参考图1至图4,本申请其中一个实施例公开了一种可更换工具120的机台100,被配置为实施所述工具120的管控方法,所述机台100包括驱动机床110以及管控系统130,所述驱动机床110包括读码器112、动力驱动件111和传感器113,所述传感器113与所述动力驱动件111的位置对应设置,所述传感器113被配置为对所述动力驱动件111完成对一个产品的加工进行识别;所述工具120安装到所述驱动机床110上,与所述动力驱动件111相连;所述工具120包括记录所述工具120的身份信息的条形码121,所述工具120装配到所述驱动机床110上的对应位置后,所述条形码121位置与所述读码器112的位置对应;所述管控系统130与所述读码器112和传感器113相连,所述管控系统130被配置为显示所述读码器112读取的所述条形码121信息,即所述工具120的信息,以及记录并更新所述动力驱动件111对应所述工具120的加工量的信息。
所述管控系统130内存储着所述工具120的信息,所述工具120上都设置了对应所述工具120的身分信息存储码121,装配工具120的驱动机床110上具有读码器112,当所述工具120安装到所述驱动机床110上的对应安装位时,所述读码器112会读取所述工具120的存储码121,所述读码器112读取所述工具120的信息会在所述管控系统130显示,操作人员根据所述管控系统130显示的所述工具120的信息来判断所述工具120是否适用。
若适用,那么所述工具120就会与所述驱动机床110直接固定牢固,投入使用,被使用的所述工具120每完成对一个产品的加工,那么所述动力驱动件111就会完成一次动作,这 时,与所述动力驱动件111对应位置设置的所述传感器113会识别所述动力驱动件111完成一次加工动作,即所述工具120的一次加工动作,所述传感器113将信息传到所述管控系统130,所述管控系统130会更新对应所述工具120的加工量的信息,若所述工具120的加工量达到限制,那么所述机台100会发出对应警报和提示。
若不适用,那么换下一个工具120与所述驱动机床110配合,然后所述读码器112读取对应所述工具120的身份信息,继续判断所述工具120是否适用,直至适用。这样会准确无误的选中适用的所述工具120,避免出现安装错误导致生产错误。
其中,所述存储码121可以设计为条形码122,也可以设计为二维码123,条形码122与二维码123均是常见的信息存储码,方便使用。
具体的,所述工具的信息包括加工型号、加工量、限值以及损坏情况,所述加工型号为所述工具120可加工产品的名称和产品的型号;所述损坏情况为所述工具120本身的缺陷程度;所述加工量为所述工具120已完成加工产品的数量值,所述限值为所述工具120理论上可完成加工产品数量的最大值;所述传感器113通过识别所述动力驱动件111的加工动作次数来识别所述工具的加工量,所述管控系统130记录并更新所述工具的加工量;被读取得到的所述工具的信息的适用条件包括:所述工具的加工型号与待加工的产品的型号相匹配,所述工具的损坏情况不影响所述工具的正常使用,所述工具的加工量不超过所述限值;若所述工具不同时满足以上的适用条件,那么所述工具就不适用,这时所述机台100会对应发出报警或提示,这样防止所述工具120生产的产品质量具有质量隐患,从而提高产品的质量,也方便工具120的维修。
其中,所述管控系统130采用MES(Manufacturing Execution System,制造执行系统)。
参考图1至图5,本申请的其中一个实施例还公开了一种工具120的管控方法,所述管控方法包括步骤:
S1、将所述工具的信息存储到所述管控系统;
S2、对应每个所述工具的身份信息制作条形码,将所述条形码固定在对应所述工具上;
S3、对存储库内的工具进行外部读取,找到适合使用的工具;
S4、将适合使用的所述工具安装到对应驱动机床上进行内部读取;
S5、判断当前工具是否适用;若适用,执行步骤S6;若不适用,执行步骤S7;
S6、将所述工具与所述驱动机床固定连接,投入使用,所述工具随着使用而进行自动更新所述工具的信息;以及
S7、换另一个工具进行内部读取,重新执行步骤S4。
工具120的管控方法中,首先将工具120的信息存储到管控系统130内,相比于仅靠人的记忆来记下工具120的信息来说,管控系统130记录工具120的信息具有高效率、不会忘 记以及方便查找的优点;然后每个工具120上都雕刻了对应的工具120身分信息条形码122,对条形码122进行读取就可以在管控系统130上显示对应工具120的信息,这样不仅读取工具120的信息方便,而且条形码122牢固,不容易受到磨损而模糊不清。当车间发生实时事件时,所述管控系统,即制造执行系统,能对发生的实时事件及时做出反应、报告,并用当前的准确数据对它们进行指导和处理。
其中,考虑到工具120在不使用时存放在仓库内,而在对众多数量的工具120进行查询需要的工具120时,若是人工辨识,那么不仅速度慢,而且准确率低,因此,本案设有可移动的外部读取条码的读码器112,这样方便在仓库内进行工具120的查找。
具体的,将通过外部读取后选出的工具120安装到对应驱动机床110上,驱动机床110上的读码器112对工具120的条形码122进行内部读取,驱动机床110上的读码器112与管控系统130相连,然后在管控系统130上可以看到内部读取的工具120的信息,将对应驱动机床110待加工的产品型号与内部读取的工具120的信息相对比,若对应工具120适用,那么将工具120固定在对应驱动机床110上投入使用;若对应工具120不适用,那么就更换下一个工具120进行内部读取,直至适用为止。本方案通过外部读取和内部读取将工具120准确无误的安装到对应的驱动机床110上,从而加工对应型号的产品,提高了产品加工过程的良率。
其中,投入使用的工具120,随着对产品的加工,那么工具120的已完成产品加工数量的信息也随之改变,为了做到准确更新工具120的信息,所以在驱动机床110的动力驱动件111的对应位置设置传感器113,动力驱动件111与工具120的工作频次相同,而传感器113记录动力驱动件111的工作频次,然后传到管控系统130,管控系统130随之对工具120的完成产品加工数量的信息进行实时更新,这样工具120的信息可以被准确的记录和更新,使得管控更方便和精准。
具体的,初始工具的信息输入到管控系统时,是将工具120的加工量、限值、加工型号以及工具的损坏情况的信息人工输入到系统内的。当工具120的加工量小于所述工具120的限值,同时,所述工具120的加工量与所述工具120的限值之差满足一次上线使用,对应用于加工的产品名称和型号与所述工具120相匹配;同时,所述工具120无故障、无损坏,或者损坏程度或损坏位置不影响所述工具120的使用;工具120具备以上所有条件时才允许被投入使用,否则会造成加工出的产品不良,浪费成本。
其中,所述工具安装到驱动机床上后,若所述工具的加工型号与待加工的产品信息不匹配,所述驱动机床会发出对应的警报和提示。防止因错误生产而浪费成本。
本申请中所述的工具120可以是用于制造液晶面板的冲裁模具,也可以是用于制造液晶面板的其它可更换的器件,还可以是其它技术领域的可更换器件,均可适用本申请的工具管 控方法,对应的驱动机床110上设置读码器112通过读取所述工具的信息均可实现将工具120准确的上线。
需要说明的是,本申请中涉及到的各步骤的限定,在不影响具体方案实施的前提下,并不认定为对步骤先后顺序做出限定,写在前面的步骤可以是在先执行的,也可以是在后执行的,甚至也可以是同时执行的,只要能实施本方案,都应当视为属于本申请的保护范围。
本申请适用于面板的生产过程,所述面板可以是TN(全称为Twisted Nematic,即扭曲向列型)面板、IPS(In-Plane Switching,平面转换)面板、VA(Vertical Alignment,垂直配向)面板或MVA(Multi-domain Vertical Alignment,多象限垂直配向)面板,当然,也可以是其他类型的面板,适用即可。
以上内容是结合具体的可选实施方式对本申请所作的进一步详细说明,不能认定本申请的具体实施只局限于这些说明。对于本申请所属技术领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本申请的保护范围。

Claims (18)

  1. 一种工具的管控方法,包括步骤:
    将所述工具的信息存储到管控系统;
    使用前读取所述工具的身份信息;以及
    根据读取所述工具的身份信息,得到所述工具的信息,判断所述工具是否适用;若适用,将所述工具投入使用,使用后更新所述工具的信息。
  2. 如权利要求1所述的一种工具的管控方法,其中,所述根据读取所述工具的身份信息,得到所述工具的信息,判断所述工具是否适用的步骤中,若判断为不适用,则更换下一个工具重复执行所述使用前读取所述工具的身份信息步骤,以及所述根据读取所述工具的身份信息,得到所述工具的信息,判断所述工具是否适用步骤,直至适用。
  3. 如权利要求1所述的一种工具的管控方法,其中,所述工具的信息包括加工量和限值,所述根据读取所述工具的身份信息,得到所述工具的信息,判断所述工具是否适用的步骤中,若所述工具的加工量大于或等于所述工具的限值,则判断为不适用。
  4. 如权利要求3所述的一种工具的管控方法,其中,所述根据读取所述工具的身份信息,得到所述工具的信息,判断所述工具是否适用;若适用,将所述工具投入使用,使用后更新所述工具的信息的步骤包括子步骤:
    使用后自动更新所述工具的信息中的加工量的信息。
  5. 如权利要求4所述的一种工具的管控方法,其中,所述使用后自动更新所述工具的信息中的加工量的信息的步骤中,当所述工具的加工量的信息超过所述工具的限值时,发出对应的警报和提示。
  6. 如权利要求1所述的一种工具的管控方法,其中,所述工具的信息包括对应加工产品的信息;所述工具安装固定后,若所述工具对应的加工产品的信息与待加工的产品信息不匹配,则会发出对应的警报和提示。
  7. 如权利要求1所述的一种工具的管控方法,其中,在所述使用前读取所述工具的身份信息的步骤包括子步骤:
    外部读取所述工具的身份信息;以及
    将经过外部读取的所述工具进行内部读取对应的身份信息。
  8. 如权利要求7所述的一种工具的管控方法,其中,所述根据读取所述工具的身份信息,得到所述工具的信息,判断所述工具是否适用的步骤包括子步骤:
    外部读取所述工具的身份信息得到适合适的工具;
    对所述合适的工具进行内部读取;以及
    根据内部读取得到的工具的信息来判断所述工具是否适用。
  9. 如权利要求8所述的一种工具的管控方法,其中,所述根据读取所述工具的身份信息,得到所述工具的信息,判断所述工具是否适用;若适用,将所述工具投入使用,使用后更新所述工具的信息的步骤包括:
    将适用的所述工具安装固定并投入使用。
  10. 一种工具的管控方法,包括步骤:
    将所述工具的信息存储到管控系统;
    对应每个所述工具的身份信息制作信息存储码并固定在每个所述工具上;
    对存多个工具的身份信息进行外部读取,找到合适的工具;
    对所述合适的工具的身份信息进行内部读取;以及
    根据所述内部读取结果,判断所述工具是否适用;若适用,则将所述工具安装固定并投入使用,使用后自动更新所述工具的信息;若不适用,发出提示,对下一个合适的工具的身份信息进行内部读取,再次根据所述内部读取结果,判断所述工具是否适用,直至适用。
  11. 一种可更换工具的机台,被配置为实施所述的工具的管控方法,所述机台包括:
    驱动机床,被配置为带动所述工具工作,所述工具固定到所述驱动机床上;以及
    管控系统,与所述驱动机床相连,被配置为管控所述驱动机床运行。
  12. 如权利要求11所述的一种可更换工具的机台,其中,所述驱动机床包括读码器、动力驱动件和传感器,所述传感器与所述动力驱动件的位置对应设置,所述传感器被配置为对所述动力驱动件的加工动作进行识别;
    所述工具包括记载工具的身份信息的存储码,所述工具装配到所述驱动机床上的对应位置后,所述存储码位置与所述读码器的位置对应;
    所述管控系统与所述读码器和所述传感器分别相连,所述管控系统显示所述读码器读取得到的所述工具的信息,同时,所述管控系统记录所述传感器识别的动力驱动件的加工动作,并更新对应工具的信息。
  13. 如权利要求12所述的一种可更换工具的机台,其中,所述存储码为条形码。
  14. 如权利要求12所述的一种可更换工具的机台,其中,所述存储码为二维码。
  15. 如权利要求12所述的一种可更换工具的机台,其中,所述工具的信息包括加工量和限值,所述加工量为所述工具已完成加工产品的数量值,所述限值为所述工具理论上可完成加工产品数量的最大值。
  16. 如权利要求15所述的一种可更换工具的机台,其中,所述传感器通过识别所述动力驱动件的加工动作次数来识别所述工具的加工量,所述管控系统记录并更新所述工具的加工量。
  17. 如权利要求12所述的一种可更换工具的机台,其中,所述工具的信息包括加工型号,所述加工型号为所述工具可加工产品的名称和产品的型号;
    被读取得到的所述工具的信息的适用条件包括:
    所述工具的加工型号与待加工的产品的型号相匹配。
  18. 如权利要求12所述的一种可更换工具的机台,其中,所述工具的信息包括损坏情况,所述损坏情况为所述工具本身的缺陷程度;
    被读取得到的所述工具的信息的适用条件包括:
    所述工具的损坏情况不影响所述工具的正常使用。
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