WO2020177280A1

WO2020177280A1 - Sponge tearing and filling device

Info

Publication number: WO2020177280A1
Application number: PCT/CN2019/102470
Authority: WO
Inventors: 刘甘霖; 黎志银
Original assignee: 福建省中科生物股份有限公司
Priority date: 2019-03-01
Filing date: 2019-08-26
Publication date: 2020-09-10
Also published as: CN109769679A; CN109769679B

Abstract

Disclosed is a sponge tearing and filling device, comprising a profile support (1), a mechanical gripping jaw (2), a telescopic mechanism (3), a sponge filling transition plate (4) and a downward pressing mechanism (5), wherein the mechanical gripping jaw (2), the telescopic mechanism (3) and the downward pressing mechanism (5) are arranged on the profile support (1); and a sponge pressing head (503) is provided at an output end of the downward pressing mechanism (5), and an output end of the telescopic mechanism (3) is fixedly connected to the sponge filling transition plate (4).

Description

Sponge tearing block filling device

Technical field

The present invention relates to the field of planting technology, in particular to a sponge torn piece filling device.

Background technique

In plant factories and hydroponic plants, after the hydroponic seedlings are greened in the nursery room, manual or machine labor is required. The sponge pieces are first torn into strips of sponge, and then the strips are torn into pieces of sponge. Then the sponge block is directly clamped and inserted into the planting cup. This process is called sponge tearing and filling.

In the prior art, the following problems are inconvenient when the sponge strip is torn, and when the sponge block is filled at the same time, the sponge block is directly clamped for filling, which will cause the sponge filling to be skewed and entrainment falling out, causing problems in its later planting. In the later stage, manual supplementation is required to increase the intensity of manual labor.

Summary of the invention

For this reason, it is necessary to provide a sponge tearing piece filling device, which tears the sponge strips into pieces at equal intervals by mechanical grippers, and then places the sponge pieces on the sponge placement transition plate, and then presses down to fill, which effectively prevents direct gripping The filling of the sponge block will cause problems such as skewed filling of the sponge and falling out of the entrainment, which will cause problems in its later colonization.

In order to achieve the above objective, the present invention provides a sponge tear block filling device, which is characterized in that it includes a profile bracket, a mechanical gripper, a telescopic mechanism, a sponge filling transition plate and a pressing mechanism, the mechanical gripper, telescopic mechanism, The pressing mechanism is arranged on the profile bracket, the output end of the pressing mechanism is provided with a sponge indenter, and the output end of the telescopic mechanism is fixedly connected with the sponge filling transition plate. It can automatically tear the sponge strip into pieces, and then fill the pieces into the planting cup, making it more convenient and quick.

Further, the profile support frame structure is provided with a horizontally symmetrical first support at the top, a horizontally symmetrical second support is provided under the first support, and a vertically symmetrical third support is provided under the second support A horizontal trough-shaped fourth bracket is provided under the third bracket, and a mounting seat is provided on the first bracket. A firm support structure is formed, which is more stable.

Furthermore, the mechanical clamping jaw includes a T-shaped bottom plate and a stroke cylinder, the first bracket is provided with a mounting plate, and the mounting plate is provided with a first pressing cylinder, and the first pressing cylinder is fixedly connected to the On the mounting seat, the output end of the first pressing cylinder is fixedly connected to the T-shaped bottom plate, the stroke cylinder is fixedly connected to the T-shaped bottom plate, and slide rails are arranged on the T-shaped bottom plate, and the slide rails are arranged side by side A plurality of sliding blocks are provided, and the stroke cylinder drives the plurality of sliding blocks to move along the sliding rail. Each sliding block is fixedly connected with an air claw, and the end of the air claw is connected with a clamping claw block. Thus, the sponge strips are torn into pieces quickly and equidistantly to ensure the quality of the sponge pieces.

Furthermore, the telescopic mechanism includes a telescopic cylinder and a connecting plate, a cylinder mounting seat is arranged under the fourth bracket, the telescopic cylinder is fixedly connected under the cylinder mounting seat, and the output end of the telescopic cylinder is fixed to the connecting plate Connected, the connecting plate is fixedly connected with the sponge filling transition plate. The transition plate can be stably sent to the bottom of the mechanical gripper, so that the mechanical gripper can accurately put the sponge block into the transition plate.

Further, the pressing mechanism includes a second pressing cylinder and a sponge pressing plate, the second pressing cylinder is fixedly connected to the cylinder mounting seat, and the output end of the second pressing cylinder is fixedly connected with the sponge pressing plate, so The sponge pressure plate is fixedly connected with the sponge pressure head. It can stably and accurately fill the sponge block in the sponge filling transition plate into the planting cup.

Further, the sponge filling transition plate is provided with a plurality of sponge placing grooves. It is convenient to place the sponge block.

Furthermore, the cross-sectional shape of the sponge placing groove is quadrangular, circular or other polygonal, and the side wall of the sponge placing groove is provided with a relief groove along the thickness direction of the groove. So it can adapt to different sponge blocks and is convenient for operation.

Furthermore, the number of the relief grooves is two, which are arranged opposite to the opposite side walls of the sponge placing groove. The mechanical gripper is retracted after placing the sponge block, and the transition board card holder will not be filled with sponge.

Different from the prior art, the above technical solution has the following beneficial effects:

1. Through the operation of the mechanical clamping jaws, the present invention can easily pull the sponge strips evenly and equidistantly into sponge blocks, so that the sponge blocks can be easily placed on the transition plate, and subsequent work can be completed more easily. The application of a gripper can place the sponge block in the transition plate at the same time, so that the sponge block can be filled more quickly, which effectively improves work efficiency and saves time.

2. The present invention adds a link in the process of filling the sponge block into the planting cup. Now the sponge block is put into the sponge placement transition plate, and then the sponge placed on the sponge placement transition plate is pressed into the planting cup through the pressing mechanism , To prevent the sponge from being directly picked and put into the planting cup, which will cause problems such as skewed filling of the sponge and falling out of the entrainment.

Description of the drawings

Figure 1 is a perspective view of a sponge tearing piece filling device of the present invention;

Figure 2 is a perspective view of a profile bracket in an embodiment of the present invention;

Figure 3 is a perspective view of a mechanical gripper in an embodiment of the invention;

Figure 4 is a perspective view of a telescopic mechanism in an embodiment of the invention;

Figure 5 is a perspective view of a sponge-filled transition plate in an embodiment of the present invention;

Fig. 6 is a perspective view of the pressing mechanism in the embodiment of the present invention.

Description of reference signs:

1. Profile bracket, 101, first bracket, 102, second bracket, 103, third bracket, 104, fourth bracket, 105, mounting plate, 106, mounting seat, 2. mechanical gripper, 201, T-shaped bottom plate , 202, stroke cylinder, 203, the first downward pressure cylinder, 204, slide rail, 205, slider, 206, air jaw, 207, clamping jaw block, 3. telescopic mechanism, 301, cylinder mounting seat, 302, telescopic cylinder , 303, connecting plate, 4, sponge filling transition plate, 401, sponge placement groove, 402, relief groove, 5. downward pressure mechanism, 501, downward pressure cylinder, 502, sponge pressure plate, 503, sponge pressure head.

detailed description

In order to describe in detail the technical content, structural features, achieved objectives and effects of the technical solution, the following detailed description will be given in conjunction with specific embodiments and accompanying drawings.

Please refer to Figures 1 to 6, a sponge tearing block filling device of this embodiment includes a profile bracket 1, a mechanical gripper, a telescopic mechanism, a sponge filling transition plate and a pressing mechanism, the mechanical gripper 2, a telescopic mechanism 3. The pressing mechanism 5 is arranged on the profile support 1.

In this embodiment, the frame structure of the profile support 1 is provided with a horizontally symmetrical first support 101 at the top end, and two horizontally symmetrical support rods are provided on the top end of the profile support 1 to form the first support 101, and the first support 101 faces In the first direction, the first support 101 is provided with a horizontally symmetrical second support 102, that is, two horizontally symmetrical support rods are provided under the first support 101 to form the second support 102, the second support 102 Towards the second direction, the first direction is perpendicular to the second direction. The second bracket 102 is provided with a vertically symmetrical third bracket 103, that is, two vertically symmetrical support rods are provided under the second bracket 102 to form a third bracket 103, and the third bracket 103 is arranged at At the end of the second bracket 102, and the third bracket 103 and the second bracket 102 are perpendicular to each other, the third bracket 103 is provided with a horizontal trough-shaped fourth bracket 104, that is, the third bracket 103 is provided with the same The three support rods on the horizontal plane form a trough-shaped fourth bracket 104. The lower end of the third bracket 103 is connected to the side end of the fourth bracket 104 and is perpendicular to each other. The first bracket 101 is provided with a mounting seat 106 The mounting base 106 is located in the middle of the two supporting rods of the first bracket 101, and the lower half of the mounting base 106 is fixedly connected to the second bracket 102.

The mechanical gripper 2 includes a T-shaped bottom plate 201 and a stroke cylinder 202. The first bracket 101 is provided with a mounting plate 105, and the mounting plate 105 is provided with a first pressing air cylinder 203, the first pressing air cylinder 203 The output end of the first pressing cylinder 203 is fixedly connected to the T-shaped bottom plate 201, and the stroke cylinder 202 is fixedly connected to the T-shaped bottom plate 201, and the T-shaped bottom plate 201 is fixedly connected to the mounting seat. The sliding rail 204 is provided with a plurality of sliding blocks 205 side by side. The stroke cylinder 202 drives the plurality of sliding blocks 205 to move along the sliding rail 204. Each sliding block 205 is fixedly connected with an air claw 206, The end of the claw 206 is connected with a clamping claw block 207. Specifically, the first down-pressing cylinder 203 is fixedly connected to the side of the mounting seat 106 by bolts, and the output end of the first down-pressing cylinder 203 is connected to the upper end of the T-shaped bottom plate 201, so that the T-shaped bottom plate 201 can move up and down, and the stroke cylinder 202 is fixedly connected to the side of the T-shaped floor 201 by bolts, and the side of the T-shaped floor is provided with a sliding rail 204, that is, the sliding rail 204 is located under the stroke cylinder 202, and a plurality of sliding blocks 205 are arranged closely side by side on the sliding rail 204, Thus, multiple sliders 205 are simultaneously driven to move along the slide rail 204 through the stroke cylinder 202, and the side of each slider 205 is fixedly connected to the side of the air claw 206, and the lower end of the air claw 206 is fixedly connected to the connecting end of the clamping claw block 207

The telescopic mechanism 3 includes a telescopic cylinder 302 and a connecting plate 303. The fourth bracket 104 is provided with a cylinder mounting seat 301. The cylinder mounting seat 301 is a vertical mounting plate and a horizontal mounting plate. Vertical composition, that is, the side of the vertical mounting plate is fixedly connected with the groove-shaped fourth bracket 104 notch symmetrical support rod, the telescopic cylinder 302 is fixedly connected to the cylinder mounting seat 301, and the output end of the telescopic cylinder 302 is connected with The connecting plate 303 is fixedly connected, and the connecting plate 303 is fixedly connected to the sponge filling transition plate 4. Specifically, the telescopic cylinder 302 is fixedly connected to the bottom of the horizontal mounting plate on the cylinder mounting seat 301 by bolts, the output end of the telescopic cylinder 302 and the side of the connecting plate 303 are fixedly connected by bolts, and the other side of the connecting plate 303 is filled with sponge The sides of the transition plate 4 are fixedly connected by bolts.

The pressing mechanism 5 includes a second pressing cylinder 501 and a sponge pressing plate 502, the second pressing cylinder 501 is fixedly connected to the cylinder mounting seat 301, and the output end of the second pressing cylinder 501 is fixed to the sponge pressing plate 502 Connected, the sponge pressing plate 502 and the sponge pressing head 503 are fixedly connected. Specifically, the second pressing cylinder 501 is fixedly connected to the side of the vertical mounting plate on the cylinder mounting seat 301 by bolts, and the output end of the second pressing cylinder 501 is located at the top of the sponge pressing plate 502, and the output end of the second pressing cylinder 501 is The sponge pressure plate 502 is fixedly connected to the sponge pressure plate 502 located at the upper end of the sponge pressure head 503, and the sponge pressure plate 502 is fixedly connected to the sponge pressure head 503.

The sponge filling transition plate 4 is provided with a plurality of sponge placing grooves 401, the cross-sectional shape of the sponge placing groove 401 is quadrilateral, circular or other polygons, and the side wall of the sponge placing groove 401 is provided along the thickness direction of the groove. The relief groove 402, the number of the relief groove 402 is two, and is opposite to the opposite side wall of the sponge placing groove 401. Specifically, when the sponge placement groove 401 is rectangular, the relief groove 402 is opened on the relatively short side of the sponge placement groove 401.

During operation, the sponge strips are torn into pieces at equal intervals by the horizontal movement of the mechanical gripper 2, and then the sponge pieces are filled into the sponge filling transition plate 4 on the telescopic mechanism 3 by the up and down movement of the mechanical gripper 2, and then stretched The mechanism 3 retracts its sponge filling transition plate 4 under the pressing mechanism 5, and the sponge indenter 503 is pushed down by the pressing mechanism 5 to make the sponge block fill from the sponge filling transition plate 4 into the planting cup. Specifically, the T-shaped bottom plate 201 is driven to move downward by the first pressing air cylinder 203, so that the air claw 206 clamps the lower end sponge strip, so that the sliding block 205 is driven along the slide rail 204 from the middle to both sides by the stroke air cylinder 202 Move so that the air claw 206 tears the sponge strips into sponge pieces at equal intervals, and then pushes the connecting plate 303 horizontally through the operation of the telescopic cylinder 302 in the telescopic mechanism 3 to drive the sponge filling transition plate 4 to directly below the mechanical gripper 2, and then pass the first The drive of the lower pressure cylinder 203 causes the mechanical gripper 2 to put its sponge block into the sponge placement groove 401 on the sponge filling transition plate 4, so that the telescopic mechanism 3 retracts to the sponge filling transition plate 4 to just below the pressing mechanism 5 Therefore, the sponge pressure plate 502 is driven by the second pressure cylinder 501 on the pressure mechanism 5 to move the sponge pressure head 503 downward, so that the sponge pressure head 503 pushes the sponge block in the sponge placement groove 401 to fill the planting cup, thereby The filling process is completed completely. The application of this device makes it possible to tear the sponge strips into pieces at equal intervals, and then place the sponge pieces on the sponge placement transition plate, and then press down to fill, effectively preventing uneven tearing and unevenness of the sponge pieces. Directly picking and filling the sponge block will cause problems such as skewed filling of the sponge and falling out of the entrainment, which will cause problems in its later planting.

It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply one of these entities or operations. There is any such actual relationship or order between. Moreover, the terms "include", "include" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or terminal device that includes a series of elements includes not only those elements, but also those that are not explicitly listed. Other elements listed, or also include elements inherent to this process, method, article, or terminal device. Without more restrictions, the elements defined by the sentence "including..." or "including..." do not exclude the existence of other elements in the process, method, article, or terminal device that includes the elements. In addition, in this article, "greater than", "less than", "exceeding", etc. are understood to not include the number; "above", "below", "within", etc. are understood to include the number.

Although the foregoing embodiments have been described, those skilled in the art can make additional changes and modifications to these embodiments once they learn the basic creative concept, so the foregoing is only the implementation of the present invention For example, this does not limit the scope of patent protection of the present invention. Any equivalent structure or equivalent process transformation made by using the content of the description and drawings of the present invention, or directly or indirectly applied to other related technical fields, shall be included in the same. The invention is within the scope of patent protection.

Claims

A sponge tear block filling device, which is characterized in that it comprises a profile bracket, a mechanical clamping jaw, a telescopic mechanism, a sponge filling transition plate and a pressing mechanism, and the mechanical clamping jaw, the telescopic mechanism and the pressing mechanism are arranged on the profile bracket Above, the output end of the pressing mechanism is provided with a sponge indenter, and the output end of the telescopic mechanism is fixedly connected with the sponge filling transition plate.
The sponge torn piece filling device according to claim 1, characterized in that: the profile support frame structure is provided with a horizontally symmetrical first support at the top, and a horizontally symmetrical second support is provided under the first support A vertically symmetrical third bracket is provided under the second bracket, a horizontal trough-shaped fourth bracket is provided under the third bracket, and a mounting seat is provided on the first bracket.
The sponge torn piece filling device according to claim 2, wherein the mechanical gripper includes a T-shaped bottom plate and a stroke cylinder, the first bracket is provided with a mounting plate, and the mounting plate is provided with a first The first pressing cylinder is fixedly connected to the mounting seat, the output end of the first pressing cylinder is fixedly connected to the T-shaped bottom plate, and the stroke cylinder is fixedly connected to the T-shaped bottom plate. A sliding rail is provided on the T-shaped bottom plate, and multiple sliding blocks are arranged side by side on the sliding rail. The stroke cylinder drives the multiple sliding blocks to move along the sliding rail. Each sliding block is fixedly connected with an air claw, and the air claw end The part is connected with a clamping jaw block.
The sponge tear block filling device according to claim 2, wherein the telescopic mechanism includes a telescopic cylinder and a connecting plate, a cylinder mounting seat is provided under the fourth bracket, and the telescopic cylinder is fixedly connected to the cylinder Under the installation seat, the output end of the telescopic cylinder is fixedly connected with the connecting plate, and the connecting plate is fixedly connected with the sponge filling transition plate.
The sponge tear block filling device according to claim 4, wherein the pressing mechanism comprises a second pressing cylinder and a sponge pressing plate, and the second pressing cylinder is fixedly connected to the cylinder mounting seat, so The output end of the second pressing cylinder is fixedly connected with a sponge pressing plate, and the sponge pressing plate is fixedly connected with the sponge pressing head.
The sponge torn piece filling device according to claim 1, wherein the sponge filling transition plate is provided with a plurality of sponge placing grooves.
The sponge torn piece filling device according to claim 6, wherein the cross-sectional shape of the sponge placing groove is quadrangular, circular or other polygonal, and the side wall of the sponge placing groove is provided along the thickness direction of the groove. Give way to the slot.
The sponge torn piece filling device according to claim 7, wherein the number of the relief grooves is two, and they are relatively arranged on the opposite side walls of the sponge placing groove.