WO2020177010A1 - Heat-dissipation system and control method therefor, and electronic device - Google Patents

Heat-dissipation system and control method therefor, and electronic device Download PDF

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Publication number
WO2020177010A1
WO2020177010A1 PCT/CN2019/076690 CN2019076690W WO2020177010A1 WO 2020177010 A1 WO2020177010 A1 WO 2020177010A1 CN 2019076690 W CN2019076690 W CN 2019076690W WO 2020177010 A1 WO2020177010 A1 WO 2020177010A1
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WO
WIPO (PCT)
Prior art keywords
heat dissipation
air
cabinet
cooling device
air duct
Prior art date
Application number
PCT/CN2019/076690
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French (fr)
Chinese (zh)
Inventor
肖聪
Original Assignee
深圳市建恒测控股份有限公司
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Application filed by 深圳市建恒测控股份有限公司 filed Critical 深圳市建恒测控股份有限公司
Priority to PCT/CN2019/076690 priority Critical patent/WO2020177010A1/en
Publication of WO2020177010A1 publication Critical patent/WO2020177010A1/en

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/20Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating

Definitions

  • This application relates to the field of electronic technology, in particular to a heat dissipation system and its control method, and electronic equipment.
  • the purpose of the present application is to provide a heat dissipation system, a control method thereof, and an electronic device to improve heat dissipation efficiency, thereby improving the energy efficiency of the corresponding electronic device, and achieving the thermal/power balance of the electronic device as much as possible.
  • the first aspect of the present application provides a heat dissipation system for dissipating heat to a cabinet, the cabinet including a cabinet body and a device accommodating cavity provided in the cabinet; the heat dissipation system includes an air cooling device and a water cooling device And thermal management module;
  • the air-cooling device is arranged between the cavity wall of the device accommodating cavity and the outer shell of the cabinet, and includes a first air duct, a third air duct, and a second air duct that are connected to each other in sequence.
  • the accommodating cavities jointly form a circulating air duct;
  • the water-cooling device includes a heat exchanger, a circulation pipe, a heat dissipation detection module, and a flow adjustment module.
  • the heat exchanger is arranged in the third air duct; the heat dissipation detection module, the flow adjustment module, and the The heat exchanger components are all arranged on the circulation pipe; the heat dissipation detection module is used to detect the actual heat dissipation of the water cooling device;
  • the thermal management module is signally connected to the heat dissipation detection module and the flow adjustment module to control the operation and operation of the flow adjustment module according to the total energy consumption of the devices in the cabinet and the information of the heat dissipation detection module / Or control the operation of the air cooling device.
  • the heat dissipation detection module includes a flow meter, a first temperature detection unit, and a second temperature detection unit.
  • the flow meter is arranged on the circulation pipe, the first temperature detection unit and the second temperature detection unit.
  • the detection units are respectively arranged on the inlet side and the outlet side of the heat exchanger; the first temperature detection unit, the second temperature detection unit and the flow meter are all signally connected to the thermal management module.
  • the flow meter is arranged on the outlet side; the flow adjustment module is arranged on the inlet side.
  • the flow meter is an ultrasonic flow meter.
  • the flow adjustment module includes a speed-regulating pump; or, the flow adjustment module includes a regulating valve.
  • the inlet end and the outlet end of the circulation pipe are respectively provided with on-off valves.
  • the inlet end and the outlet end of the circulation pipeline are in communication with the secondary chilled water pipeline or the primary chilled water pipeline.
  • the heat exchanger includes a coil structure.
  • the coil structures Preferably, along the gas flow direction of the third air channel, there are a plurality of the coil structures.
  • At least one of the first air duct, the second air duct and the third air duct is provided with an airflow generating device; the thermal management module is also signally connected to the airflow generating device.
  • the first air duct and the second air duct are respectively provided with a plurality of the airflow generating devices forming an array.
  • the airflow generating device arranged in the first air duct is a first airflow generating device group; the airflow generating device arranged in the second air duct is a second airflow generating device group; the airflow is arranged in the third air duct
  • the generating device is defined as a third airflow generating device group; the first airflow generating device group, the second airflow generating device group, and the third airflow generating device group are individually controlled by the thermal management module.
  • the air flow generating device is provided on opposite sides of the heat exchanger element along the gas flow direction.
  • the air-cooling device further includes a fourth air duct, and the first air duct and the second air duct are arranged on opposite sides of the device accommodating cavity; the first air duct, the The fourth air duct, the second air duct and the third air duct are connected end to end in sequence to form a circulating air duct.
  • the device accommodating cavity has a plurality of subspaces, and the second subspace is formed between two adjacent subspaces and between the subspace and the cavity wall of the device accommodating cavity. Four winds.
  • each of the fourth air channels along the gas flow direction is respectively provided with air flow generating devices.
  • each of the fourth air ducts is provided with a fourth temperature detecting unit, the fourth temperature detecting unit is signally connected to the thermal management module, and the airflow generating device corresponding to each of the fourth air ducts Individually controlled.
  • two side walls adjacent to the first air duct and the second air duct on the device accommodating cavity have a grid structure, and the first air duct and the second air duct are respectively It is connected to the fourth air duct through the adjacent grid structure.
  • it further includes a plurality of third temperature detection units arranged in the cabinet for detecting the air temperature in the cabinet, and the third temperature detection unit is signally connected to the thermal management module.
  • the enclosure of the cabinet includes a heat insulation structure to isolate heat transfer between the outside and the inside of the cabinet.
  • a second aspect of the present application provides an electronic device having a cabinet and further comprising the heat dissipation system described in any one of the above, and the heat dissipation system is provided in the cabinet.
  • the electronic equipment is computer cabinet equipment or data center equipment.
  • the third aspect of the present application provides a method for controlling the heat dissipation system according to any one of the above, which is characterized in that it comprises the steps:
  • the process of obtaining the actual heat dissipation capacity of the water cooling device specifically includes:
  • the actual heat dissipation Q1 current medium flow*temperature difference*specific heat capacity of the medium.
  • the process of controlling the medium flow of the water cooling device/or controlling the circulating air volume of the air cooling device according to the actual heat dissipation and the total energy consumption specifically includes:
  • W is the total energy consumption
  • A is the heat dissipation coefficient
  • B is a constant.
  • A when the air temperature in the cabinet is greater than the target temperature, A is greater than 1; when the air temperature in the cabinet is less than or equal to the target temperature, A is less than 1.
  • the heat dissipation system further includes a plurality of third temperature detection units, each of the third temperature detection units is distributed in different positions in the cabinet, and the control method further includes:
  • the first air duct, the second air duct and the third air duct are respectively provided with a first airflow generating device group, a second airflow generating device group and a third airflow generating device group;
  • the actual heat dissipation and the total energy consumption of the device are controlled to control the air volume of the air cooling device, specifically:
  • the rotation speeds of the first airflow generating device group, the second airflow generating device group, and the third airflow generating device group are respectively controlled according to the actual heat dissipation amount and the total energy consumption of the devices.
  • the device accommodating cavity has a plurality of subspaces, and a fourth air channel is formed between two adjacent subspaces and between the subspace and the cavity wall of the device accommodating cavity, and the first air channel is ,
  • the fourth air duct, the second air duct, and the third air duct are sequentially connected from end to end to form a circulating air duct; each fourth air duct is provided with a fourth temperature detection unit;
  • An airflow generating device group and the second airflow generating device group each include a plurality of airflow generating devices;
  • the rotation speed of each airflow generating device in the first airflow generating device group and the second airflow generating device group is controlled according to the detection result of the corresponding fourth temperature detection unit.
  • the fourth aspect of the present application provides a heat dissipation system for dissipating heat from a closed cabinet.
  • the cabinet includes a cabinet body and a device accommodating cavity provided in the cabinet; the heat dissipation system includes an air cooling device, Water cooling device and thermal management module; among them,
  • the water cooling device includes a heat exchanger for introducing chilled water into the cabinet;
  • the air-cooling device includes an air flow generating device for circulating air in the cabinet through the heat exchanger element and the device accommodating cavity for heat exchange respectively;
  • the air-cooling device and the water-cooling device are both signal-connected to the thermal management module, and the thermal management module is used to obtain the total energy consumption of the devices in the cabinet and the actual heat dissipation of the water-cooling device, and according to The total energy consumption and the actual heat dissipation volume dynamically control the medium flow rate and/or the circulating air volume of the water cooling device.
  • the water cooling device further includes a heat dissipation detection module for detecting actual heat dissipation.
  • the heat dissipation detection module includes a flow meter, a first temperature detection unit, and a second temperature detection unit.
  • the first temperature detection unit and the second temperature detection unit are respectively arranged on the inlet side and the outlet side of the heat exchanger; the first temperature detection unit and the second temperature detection unit Both the flow meter and the flow meter are signally connected with the thermal management module.
  • the flow meter is an ultrasonic flow meter.
  • the water cooling device further includes a flow adjustment module for adjusting the flow of the medium, the flow adjustment module includes a speed-regulating pump; or, the flow adjustment module includes a regulating valve.
  • the air-cooling device includes a first air channel, a fourth air channel, a second air channel, and a third air channel that are sequentially connected end to end, and the first air channel and the second air channel are arranged at the The two opposite sides of the device accommodating cavity.
  • the device accommodating cavity has a plurality of subspaces, and the second subspace is formed between two adjacent subspaces and between the subspace and the cavity wall of the device accommodating cavity. Four winds.
  • each of the fourth air channels along the gas flow direction is respectively provided with air flow generating devices.
  • the heat dissipation system provided by this application is provided with an air cooling device and a water cooling device, and a heat dissipation detection module and a flow adjustment module are provided in the water cooling device.
  • the air cooling device and the water cooling device exchange heat, and then the heat dissipation of the water cooling device is
  • the total energy consumption of the electronic equipment controls the flow adjustment module to adjust the medium flow of the water cooling device, so that the heat dissipation of the water cooling device is as equal to the total energy consumption of the device as possible, thereby improving the energy efficiency of the electronic equipment.
  • Figure 1 shows a schematic front view of a preferred embodiment of the heat dissipation system provided by the present application
  • Fig. 2 shows a schematic side view of a preferred embodiment of the heat dissipation system provided by the present application
  • FIG. 3 shows a system diagram of a preferred embodiment of the heat dissipation system provided by the present application
  • FIG. 4 shows a system diagram of another preferred embodiment of the heat dissipation system provided by the present application.
  • Fig. 5 shows a flowchart of a preferred embodiment of a method for controlling a heat dissipation system provided by the present application.
  • Cabinet 11. Cabinet; 111, bottom plate; 112, top plate; 113, side plate; 12, device housing cavity; 121, subspace; 122, grid structure;
  • Air-cooled device 31. The first air duct; 32. The second air duct; 33. The third air duct; 34. Air flow generating device; 35. The fourth air duct;
  • Thermal management module 51, display screen; 52, controller;
  • orientation words such as “front” and “rear” mentioned in this application refer to the orientation of the display screen when it faces the display screen in a normal working state.
  • the electronic equipment includes a cabinet 1 and a heat dissipation system.
  • the heat dissipation system is used to dissipate heat from the cabinet 1.
  • the cabinet 1 includes a cabinet body 11 and is arranged on the cabinet body 11.
  • the electronic device may also include an electronic device 6 such as a server.
  • the electronic device 6 is disposed in the device accommodating cavity 12.
  • the heat dissipation system includes an air-cooling device 3, a water-cooling device 4, and a thermal management module 5.
  • the water-cooling device includes a heat exchanger 41 for introducing chilled water into the cabinet 1; the air-cooling device 3 includes an airflow generating device 34 for making the cabinet
  • the air in 1 circulates through the heat exchanger 41 and the device accommodating cavity 12 for heat exchange respectively.
  • the airflow of the air-cooling device 3 flows through the device accommodating cavity 12, it can communicate with the device accommodating cavity 12 (specifically, it can It exchanges heat with the electronic device 6) in the accommodating cavity 12, and exchanges heat with the heat exchanger 41 when passing through the heat exchanger 41.
  • the air cooling device 3 and the water cooling device 4 are all signal-connected to the thermal management module 5.
  • the thermal management module 5 is used to obtain the total energy consumption W of the devices in the cabinet 1 and the actual heat dissipation Q1 of the water cooling device 4, and according to the total energy consumption W of the devices And the actual heat dissipation Q1 dynamically controls the medium flow rate and/or circulating air volume of the water cooling device 4.
  • the air cooling device 3 is disposed between the cavity wall of the device accommodating cavity 12 and the shell of the cabinet 11, and includes a first air duct 31, a third air duct 33, and The second air ducts 32 and the device containing cavity 12 together form a circulating air duct.
  • the water cooling device 4 is at least partially disposed in one of the first air passage 31, the second air passage 32 and the third air passage 33 to realize the heat exchange between the water cooling device 4 and the air cooling device 3.
  • the water cooling device 4 includes a heat exchanger 41, a circulation pipe 42, a heat dissipation detection module 43, and a flow adjustment module 44.
  • the heat exchanger 41 is arranged in the third air duct 33; the heat dissipation detection module 43, the flow adjustment module 44 and the heat exchange
  • the devices 41 are all arranged on the circulation pipe 42; the heat dissipation detection module 43 is used to detect the actual heat dissipation of the water cooling device 4; the flow adjustment module 44 is arranged on the circulation pipe 42. It is understandable that the total energy consumption W of the above-mentioned devices can be obtained through the electric energy meter 2 and other devices.
  • the thermal management module 5 is signally connected to the electric energy meter 2, the heat dissipation detection module 43, and the flow adjustment module 44, so as to determine the total energy consumption of the device.
  • the information of the consumption and heat dissipation detection module 43 controls the operation of the flow adjustment module 44 and the air cooling device 3.
  • S200 Control the medium flow of the water cooling device and/or control the air flow of the air-cooling device 3 according to the actual heat dissipation Q1 and the total energy consumption W of the device, that is, only the medium flow can be controlled according to the actual heat dissipation Q1 and the total energy consumption W of the device It is also possible to control only the circulating air volume of the air-cooling device 3, or control the medium flow rate and the circulating air volume at the same time, wherein the circulating air volume can be achieved by controlling the rotation speed of the gas generating device 34.
  • the external power supply directly supplies power to the electronic equipment through the power supply circuit 7.
  • the electric energy meter 2 is connected in series with the power supply circuit 7, and can detect the total input power of the electronic equipment, and then obtain the total energy consumption W of the device; at the same time, the air cooling device 3 Perform heat exchange with the water-cooling device 4 to bring the heat emitted by the electronic device 6 to the water-cooling device 4.
  • the heat dissipation detection module 43 detects the actual heat dissipation Q1 of the water-cooling device 4; in order to avoid energy waste, adjust according to the above control method
  • the medium flow rate of the water cooling device 4 is such that the actual heat dissipation Q1 is as equal as possible to the total energy consumption W of the device, so that the heat/power of the electronic equipment can be dynamically matched and balanced, and the temperature fluctuation in the cabinet 1 is minimized as much as possible, and the electronic
  • the thermal fatigue of the equipment improves the life of electronic devices and the reliability of the entire electronic equipment; at the same time, this method reduces manual intervention and reduces the difficulty of using electronic equipment.
  • the heat dissipation system adjusts the rotation speed of the airflow generating device of the heat dissipation system according to the temperature change in the cabinet 1 to accelerate air flow and heat dissipation; or adjust the medium flow of the water cooling device through the temperature change in the cabinet 1.
  • the control system determines whether it is through the temperature adjustment of the cabinet 1 to adjust the speed of the airflow generating device or the medium flow of the water cooling device, only after the actual temperature in the cabinet 1 is greater than or less than the preset temperature.
  • the airflow generates the device speed or medium flow.
  • this method of adjusting heat dissipation according to temperature changes is a passive adjustment method, which has hysteresis, resulting in insufficient heat dissipation adjustment and following problems, and will also cause partial waste of the total energy consumption of the device.
  • the temperature in the cabinet 1 can be basically stable It is thought of using the above heat dissipation system and control method to directly adjust the medium flow of the water cooling device 4 and the circulating air volume of the air cooling device 3 according to the actual heat dissipation Q1 and the total energy consumption W of the device, so that the actual heat dissipation Q1 and the device The total energy consumption W is as balanced as possible. In this way, the air temperature in the cabinet 1 will naturally not change.
  • this adjustment method is an active adjustment method, and it is a closed-loop control, and there is no hysteresis, which can avoid the aforementioned heat dissipation. Adjust the problem of insufficient follow; at the same time, it can improve the power density of electronic equipment and the construction cost of data centers.
  • the cabinet 11 may be a rectangular parallelepiped structure, including an outer shell.
  • the outer shell includes an insulating structure.
  • the insulating structure may be an insulating foam or an insulating glue layer, specifically
  • the shell includes a bottom plate 111 and a top plate 112 oppositely arranged, and a side plate 113 connecting the top plate 112 and the bottom plate 111.
  • the bottom plate 111, the side plate 113 and the top plate 112 form a closed cavity, the water cooling device 4, the air cooling device 3, and the electric power Table 2 and the thermal management module 5 are both arranged in the cavity, and the device accommodating cavity 12 is arranged in the cavity.
  • the top plate 112 and the side plate 113 can be equipped with heat insulation structures. Further, in the first When the air duct 31 and the second air duct 32 are arranged along the height direction of the cabinet 1 (which will be described in detail below), heat insulation is provided between the bottom plate 111 and the first air duct 31, and between the bottom plate 111 and the second air duct 32. structure. Considering that the circulation pipe 42 of the water cooling device 4 and the power supply circuit 7 of the electronic equipment need to be led out of the cabinet 11, a space can be set between the bottom plate 111 and the ground, that is, the bottom plate 111 is spaced apart.
  • the device accommodating cavity 12 has multiple sub-spaces 121 so as to The electronic devices 6 are placed in the spaces 121 respectively.
  • the height direction is based on the use state of the cabinet 1 as a reference.
  • the heat exchanger element 41 may be arranged in the third air duct 33, and the circulation pipe 42 and the like may be arranged in the first air duct 31 or the second air duct 32; or all of them may be arranged in the third air duct 33.
  • the medium in the water cooling device 4 may be primary chilled water or secondary chilled water, or other cold media.
  • the inlet end and the outlet end of the circulation pipe 42 are respectively connected with the primary chilled water pipeline, so that the entire water cooling device 4 and the chilled water pipeline form a communication pipeline; when the medium is secondary chilled water, the flow Both the inlet end and the outlet end of the pipe 42 communicate with the secondary chilled water pipeline.
  • the primary chilled water refers to the chilled water in the building where the electronic equipment is located
  • the secondary chilled water refers to the independent chilled water passing through the secondary heat exchanger.
  • the heat dissipation detection module 43 includes a flow meter 431, a first temperature detection unit 432, and a second temperature detection unit 433.
  • the flow meter 431 is disposed on the circulation pipe 42 for detecting the flow of the medium on the circulation pipe 42.
  • the temperature detection unit 432 and the second temperature detection unit 433 may both be thermometers or other temperature sensor devices, etc., which are respectively arranged on the inlet side and the outlet side of the heat exchanger element 41, as shown in FIG. 3 and FIG.
  • a first temperature detection unit 432 is provided on the inlet side of the heat exchanger, and a second temperature detection unit 433 is provided on the outlet side to detect the inlet temperature T1 on the inlet side and the outlet temperature T2 on the outlet side of the heat exchanger 41; the first temperature detection unit 432, Both the temperature detection unit 433 and the flow meter 431 are signally connected to the thermal management module 5 so as to transmit the detected medium flow rate, the inlet temperature T1 and the outlet temperature T2 to the thermal management module 5.
  • the detection of the actual heat dissipation Q1 of the water cooling device 4 in the foregoing step S100 is specifically:
  • the heat dissipation detection module 43 may also be a heat detector or the like.
  • the flow meter 431 may be arranged on the outlet side; the flow adjustment module 44 may be arranged on the inlet side to facilitate the structural arrangement of the entire water cooling device 4.
  • the flow meter 431 may be an ordinary flow meter or an ultrasonic flow meter, preferably an ultrasonic flow meter, so as to reduce the influence of the flow meter 431 on the flow rate of the medium.
  • the flow adjustment module 44 includes a speed-regulating pump 441, and the speed-regulating pump 441 is signally connected to the thermal management module 5, as shown in FIG. 4, especially when the medium of the water-cooling device 4 is secondary chilled water, through the adjustment
  • the speed pump 441 adjusts the flow of the medium.
  • the flow adjustment module 44 requires only one component to adjust the flow. The structure is simple, and the arrangement of the components of the water cooling device 4 is easy.
  • the flow regulating module 44 includes a regulating valve 442.
  • the regulating valve 442 is used to regulate the flow of the medium in the water cooling device 4, and is connected to the thermal management module 5 in signal, especially when the medium of the water cooling device 4 is primary chilled water. , To adjust the medium flow through the opening of the regulating valve 442.
  • the flow regulating module 44 may also include a speed regulating pump 441 and a regulating valve 442 at the same time, so as to jointly regulate the medium flow through the regulating valve 442 and the regulating pump 441.
  • the inlet end and the outlet end of the circulation pipe 42 are respectively provided with on-off valves 45, such as solenoid valves, that is, the water-cooling device 4 also includes an on-off valve 45 to open or disconnect the water-cooling device 4 and The channel of the external medium source.
  • on-off valves 45 such as solenoid valves
  • the above-mentioned heat exchanger element 41 includes a coil structure, as shown in Figures 3 and 4. This structure can increase the heat dissipation area of the heat exchanger element 41 in a smaller space, and increase the heat of the air-cooling device 3 and the heat exchanger element 41. Exchange efficiency.
  • a plurality of coil structures are provided along the gas flow direction of the third air channel 33.
  • the heat exchanger element 41 further includes heat dissipation fins, and the heat dissipation fins are connected to the coil structure.
  • the heat exchanger element 41 may also include only the heat dissipation fins or the coil structure.
  • the airflow generating device 34 may be a fan, and the thermal management module 5 is signally connected to the airflow generating device 34 so as to be controlled by the thermal management module 5 in the first air duct 31, the second air duct 32, and the third air duct.
  • a gas flow is formed in the channel 33.
  • the first air channel 31, the second air channel 32, and the third air channel 33 is provided with an air flow generating device 34, such as only the first air channel 31, the second air channel 32, or the third air channel.
  • the channel 33 is provided with an airflow generating device 34, or two of the three are provided with an airflow generating device 34; preferably, the first air channel 31, the second air channel 32, and the third air channel 33 are all provided with airflow generating devices.
  • the device 34 can use the airflow generating device 34 in the third air duct 33 as the main airflow generating device, and the airflow generating device 34 in the first air duct 31 and the second air duct 32 as the auxiliary airflow generating device to better increase
  • the fluidity of the gas improves the heat exchange efficiency between the air cooling device 3 and the water cooling device 4.
  • first air duct 31 and the second air duct 32 are provided with airflow generating devices 34
  • one or a row of airflow generating devices 34 may be respectively provided; or a plurality of airflow generating devices 34 may be respectively provided for the first air channel 31 and the second air duct 32 are respectively provided with airflow generating devices 34 forming an array, and a plurality of airflow generating devices 34 arranged in the first air channel 31 can be defined as a first airflow generating device group; arranged in the second air channel 32
  • the multiple airflow generating devices 34 in the second airflow generating device group referring to FIG. 1 and FIG. 2, this can further accelerate the gas flow.
  • the air flow generating device 34 is provided in the third air duct 33, in order to better exchange heat between the air cooling device 3 and the heat exchanger element 41, the air flow generating device 34 is provided on the opposite sides of the heat exchanger element 41 along the gas flow direction.
  • the third air duct 33 may be provided with a plurality of airflow generating devices 34 to form a third airflow generating device group.
  • a plurality of airflow generating devices 34 may be respectively provided on opposite sides of the heat exchanger element 41, and they may be arranged in an array respectively, that is, the airflow generating devices 34 of the third airflow generating device group are arranged in an array, as shown in FIG. 3 4. As shown in FIG.
  • airflow generating devices 34 are arranged on either side of the heat exchanger element 41 along the gas flow direction and arranged in an array.
  • the air output volume of the airflow generating device 34 in the third air duct 33 may be set to be greater than the air output volume of the airflow generating device 34 in the first air channel 31 and the second air channel 32 to further increase the air cooling device 3 The efficiency of heat exchange with the heat exchanger element 41.
  • the airflow generating device 34 may be arranged only on one side of the heat exchanger element 41 along the gas flow direction, or the airflow generating device 34 may be arranged on the side of the heat exchanger element 41 relative to the gas flow direction.
  • the first air duct 31 and the second air duct 32 are arranged on opposite sides of the device accommodating cavity 12. As shown in FIG. 2, two opposite side plates 113 and the device accommodating cavity 12 are formed respectively The first air channel 31 and the second air channel 32, that is, the first air channel 31 and the second air channel 32 are formed between the side plate 113 and the device accommodating cavity 12. At this time, the bottom plate 111 and the device accommodating cavity 12 form a second air channel. Three wind road 33. On the side where the bottom plate 111 of the cabinet 1 is located, the first air duct 31 communicates with the second air duct 32 through the third air duct 33.
  • the first air duct 31 can communicate with each other through the device accommodating cavity 12
  • the second air duct 32 is connected.
  • the air-cooling device 3 further includes a fourth air duct 35, which is arranged in the device accommodating cavity 12, so that the first air duct 31, the fourth air duct 35, and the The second air duct 32 and the third air duct 33 are sequentially connected end to end to form a circulating air duct, which is beneficial to the heat dissipation of the electronic device 6.
  • the gas flow directions of the first air duct 31 and the second air duct 32 are substantially parallel to the height direction of the cabinet 1.
  • the fourth air duct 35 that is, the fourth air duct 35, is formed between two adjacent sub-spaces 121 and between the sub-space 121 and the cavity wall of the device accommodating cavity 12
  • a fourth air duct 35 is formed between two adjacent layers of electronic devices 6.
  • the contact between the gas and the electronic device 6 can be increased Area, so that the total energy consumption W of the device can be converted into the actual heat dissipation Q1 of the water cooling device as much as possible, thereby maintaining the stability of the air temperature in the cabinet 1.
  • each fourth air channel 35 is provided with air flow generating devices 34 on both sides along the gas flow direction to ensure the controllability of the gas flow.
  • the first air channel 31 and the second air channel 32 are respectively provided with air flow generating devices.
  • the behavior of the array can be set perpendicular to the direction of the gas flow of the fourth air channel 35 and perpendicular to the gas flow direction of the first air channel 31; the column of the array in the airflow generating device array is the gas flow direction of the air channel where it is located .
  • the two side walls of the device accommodating cavity 12 adjacent to the first air duct 31 and the second air duct 32 have a grid structure 122.
  • the first air duct 31 and the second air duct 32 respectively communicate with the fourth air duct 35 through the grid structure 122 adjacent to it, so as to facilitate the guidance of the gas flow and increase the strength of the cabinet 1.
  • the first air duct 31 and the second air duct 32 may directly communicate with the fourth air duct 35.
  • the fourth air duct 35 can also be directly arranged outside the device accommodating cavity 12.
  • a fourth air duct is formed between the top plate 112 and the device accommodating cavity 12, that is, the entire air-cooling device surrounds the device accommodating cavity 12. The outer circumference of the cavity 12 is provided.
  • the first airflow generating device group, the second airflow generating device group, and the third airflow generating device group can be controlled separately, that is, in the foregoing step S200, the control of the air cooling device is controlled according to the actual heat dissipation Q1 and the total energy consumption W of the devices.
  • the circulating air volume specifically:
  • the rotation speeds of the first airflow generating device group, the second airflow generating device group and the third airflow generating device group are respectively controlled to further improve the dynamic heat/power balance of the electronic device.
  • the arrangement of the air flow generating devices 34 in the various manners described above is not only conducive to the fluidity of the air in the entire air cooling device 3, but also makes the temperature in the entire cabinet 1 more uniform.
  • each fourth air duct 35 is provided with a fourth temperature detection unit (not shown in the figure), such as a thermometer or a temperature sensor, and the fourth temperature detection unit is connected to The thermal management module 5 is signal connected, and the fourth temperature detection unit in each fourth air channel 35 corresponds to the air flow generating device 34 on both sides of the fourth air channel 35. At this time, the air flow generating device corresponding to each fourth air channel 35 34 can be individually controlled.
  • a fourth temperature detection unit such as a thermometer or a temperature sensor
  • each airflow generating device 34 in the first airflow generating device group and the second airflow generating device group can be controlled according to the detection result of the corresponding fourth temperature detection unit to control
  • Each air flow generating device 34 performs precise control, so as to better control the circulating air volume of the air cooling device 3.
  • step S200 is specifically:
  • W is the total energy consumption of the device
  • A is the heat dissipation coefficient, which is greater than zero
  • B is a constant, which can be determined based on experience.
  • A is greater than 1.
  • the target temperature can be the best working environment temperature of the electronic device, or it can be the most reliable and energy-saving temperature.
  • the target temperature can be set by the operator, or the thermal management module 5 can be set automatically according to preset rules. set.
  • the heat dissipation system further includes a third temperature detection unit 8 arranged in the cabinet, such as a thermometer or a temperature sensor device.
  • the third temperature detection unit 8 is signal-connected to the thermal management module 5 to grasp the cabinet in real time.
  • the third temperature detection unit 8 may be provided with multiple, and each third temperature detection unit is provided in a different position in the cabinet 1, such as in the device housing cavity 12, the first air duct 31, the second air duct 32, and the heat Exchange device 41, etc., to monitor the air temperature everywhere in the cabinet 1. Considering that the air temperature at the heat exchanger 41 may be relatively low, the temperature in the device accommodating cavity 12 is relatively high.
  • At least A third temperature detection unit 8 is provided at the heat exchanger 41 and in the device accommodating cavity 12.
  • the third temperature detection unit 8 and the fourth temperature detection unit in the device accommodating cavity 12 can share the same thermometer or temperature sensor device. , In order to be able to obtain the highest air temperature and the lowest air temperature in the cabinet 1.
  • the aforementioned heat dissipation coefficient A can be adjusted in real time according to the air temperature, that is, the aforementioned control method further includes:
  • the values of A and B can be set in advance, and then during the entire control process, real-time adjustments are made according to the temperature value of the third temperature detection unit 8, such as the third temperature detection unit 8 and thermal management
  • the module 5 is connected with signals, and the thermal management module 5 can adjust the value of A in real time according to the temperature of the third temperature detection unit 8. Of course, it can also be adjusted by the operator according to the temperature of the third temperature detection unit 8.
  • the thermal management module 5 may include a display screen 51 and a controller 52 connected to each other.
  • the display screen 51 is used to display various information of electronic equipment, such as the air temperature in the cabinet 1, the total energy consumption W of the components, the actual heat dissipation Q1, and the medium. Flow rate, etc.; electric energy meter 2, air flow generating device 34, first temperature detection unit 432, second temperature detection unit 433, flow meter 431, flow adjustment module 44 connected to controller 52, and third temperature detection unit 8, fourth
  • the temperature detection unit may also be connected to the display screen 51 and/or the controller 52.
  • Electronic equipment can often be provided with multiple heat dissipation systems, that is, the electronic equipment includes multiple cabinets 1, and each cabinet 1 is equipped with the above-mentioned water cooling device 4, air cooling device 3, electric energy meter 2, and thermal management module 5, each thermal management module 5 Can be connected to each other, such as through the upper computer connection for unified control. Using this decentralized method of controlling heat makes the use of electronic equipment easier.
  • the device accommodating cavity 12 may only be provided with energy-consuming electronic devices 6.
  • the total energy consumption W of the devices is equal to the total input electric energy measured by the electric energy meter 2; some electronic devices also It may include an energy storage device (not shown in the figure), such as a battery.
  • the energy storage device is also arranged in the device accommodating cavity 12.
  • the total input electrical energy of the input electronic device is used for the operation of the electronic device 6.
  • the energy storage device can also be charged. Therefore, the total energy consumption W of the device is equal to the difference between the total input electric energy measured by the electric energy meter 2 and the energy stored by the energy storage device.
  • the energy storage device can be used as a power source to provide electrical energy for the electronic device 6 and the thermal management module 5, the air cooling device 3, and the water cooling device 4.
  • the energy storage device can be used as a power source alone to provide electrical energy for the electronic device 6, the thermal management module 5, the air cooling device 3, and the water cooling device 4. It can also be used together with the power supply circuit 7 for the electronic device 6, the thermal management module 5, and the air cooling device 3. ,
  • the water cooling device 4 provides electrical energy. When the energy storage device is powered by itself, the total output electrical energy of the energy storage device can be detected by an electric energy meter.
  • the total output electrical energy is the total energy consumption W of the device; when the energy storage device and the power supply circuit 7 are shared When power is supplied, the total energy consumption W of the device is equal to the sum of the total output electric energy of the energy storage device and the total input electric energy of the power supply circuit 7.

Abstract

Disclosed are a heat-dissipation system and control method therefor, and an electronic device. The heat-dissipation system comprises an air cooling apparatus, a water cooling apparatus, and a heat management module. The air cooling apparatus is provided between a cavity wall of a device accommodating cavity and a housing of a cabinet body, and comprises a first air channel, a third air channel, and a second air channel which are sequentially communicated with each other. The water cooling apparatus comprises a heat exchange device, a flow pipe, a heat-dissipation amount measurement module, and a flow amount regulating module, the heat exchange device being provided within the third air channel. The heat-dissipation amount measurement module, the flow amount regulating module, and the heat exchange device are all provided on the flow pipe. The heat management module is signaled to both the heat-dissipation amount measurement module and the flow amount regulating module, so as to control the flow amount regulating module to operation and/or control the air cooling apparatus to operate according to total device energy consumption and information of the heat-dissipation amount measurement module. The present application can improve the heat-dissipation efficiency of cabinets, thereby improving energy efficiency of electronic devices and implementing heat/power balance of the electronic devices as much as possible.

Description

散热系统及其控制方法、电子设备Heat dissipation system and control method thereof, and electronic equipment 技术领域Technical field
本申请涉及电子技术领域,特别是一种散热系统及其控制方法、电子设备。This application relates to the field of electronic technology, in particular to a heat dissipation system and its control method, and electronic equipment.
背景技术Background technique
随着科技的发展,数据中心正在呈指数级高速发展,其能耗已经引起设备的关注。数据中心的能效与动态散热已成为数据中心的头号挑战之一。目前的散热方式类似于建筑的中央空调,使得大量能耗浪费在无效的室内空气中,不利于提升能效;且现有的这种方式造成散热平均性和温控滞后,带来严重的热/功不平衡。With the development of technology, data centers are developing exponentially at a high speed, and their energy consumption has attracted the attention of equipment. The energy efficiency and dynamic cooling of data centers have become one of the number one challenges for data centers. The current heat dissipation method is similar to the building's central air-conditioning, which causes a large amount of energy consumption to be wasted in ineffective indoor air, which is not conducive to improving energy efficiency; and the existing method causes uniform heat dissipation and temperature control lag, which brings serious heat/ Unbalanced work.
发明内容Summary of the invention
有鉴于此,本申请的目的是提供一种散热系统及其控制方法、电子设备,以提高散热效率,从而提高相应的电子设备的能效,尽可能实现电子设备的热/功平衡。In view of this, the purpose of the present application is to provide a heat dissipation system, a control method thereof, and an electronic device to improve heat dissipation efficiency, thereby improving the energy efficiency of the corresponding electronic device, and achieving the thermal/power balance of the electronic device as much as possible.
为达到上述目的,本申请采用如下技术方案:In order to achieve the above objectives, this application adopts the following technical solutions:
本申请的第一方面提供了一种散热系统,用于对机柜进行散热,所述机柜包括柜体和设置于所述柜体内的器件容置腔;所述散热系统包括风冷装置、水冷装置和热管理模块;The first aspect of the present application provides a heat dissipation system for dissipating heat to a cabinet, the cabinet including a cabinet body and a device accommodating cavity provided in the cabinet; the heat dissipation system includes an air cooling device and a water cooling device And thermal management module;
所述风冷装置设置于所述器件容置腔的腔壁与所述柜体的外壳之间,包括依次连通的第一风道、第三风道和第二风道,他们与所述器件容置腔共同形成循环风道;The air-cooling device is arranged between the cavity wall of the device accommodating cavity and the outer shell of the cabinet, and includes a first air duct, a third air duct, and a second air duct that are connected to each other in sequence. The accommodating cavities jointly form a circulating air duct;
所述水冷装置包括热交换器件、流通管道、散热量检测模块和流量调节模块,所述热交换器件设置于所述第三风道内;所述散热量检测模块、所述流量调节模块和所述热交换器件均设置于所述流通管道上;所述散热量检测模块用于检测所述水冷装置的实际散热量;The water-cooling device includes a heat exchanger, a circulation pipe, a heat dissipation detection module, and a flow adjustment module. The heat exchanger is arranged in the third air duct; the heat dissipation detection module, the flow adjustment module, and the The heat exchanger components are all arranged on the circulation pipe; the heat dissipation detection module is used to detect the actual heat dissipation of the water cooling device;
所述热管理模块与所述散热量检测模块、所述流量调节模块均信号连接,以根据所述机柜内的器件总能耗和所述散热量检测模块的信息控制所述流量调节模块工作和/或控制所述风冷装置工作。The thermal management module is signally connected to the heat dissipation detection module and the flow adjustment module to control the operation and operation of the flow adjustment module according to the total energy consumption of the devices in the cabinet and the information of the heat dissipation detection module / Or control the operation of the air cooling device.
优选地,所述散热量检测模块包括流量计、第一温度检测单元、第二温度检测单元,所述流量计设置于所述流通管道上,所述第一温度检测单元和所述第二温度检测单元分别设置于所述热交换器件的入口侧和出口侧;所述第一温度检测单元、所述第二温度检测单元和所述流量计均与所述热管理模块信号连接。Preferably, the heat dissipation detection module includes a flow meter, a first temperature detection unit, and a second temperature detection unit. The flow meter is arranged on the circulation pipe, the first temperature detection unit and the second temperature detection unit. The detection units are respectively arranged on the inlet side and the outlet side of the heat exchanger; the first temperature detection unit, the second temperature detection unit and the flow meter are all signally connected to the thermal management module.
优选地,所述流量计设置于所述出口侧;所述流量调节模块设置于所述入口侧。Preferably, the flow meter is arranged on the outlet side; the flow adjustment module is arranged on the inlet side.
优选地,所述流量计为超声波流量计。Preferably, the flow meter is an ultrasonic flow meter.
优选地,所述流量调节模块包括调速泵;或者,所述流量调节模块包括调节阀。Preferably, the flow adjustment module includes a speed-regulating pump; or, the flow adjustment module includes a regulating valve.
优选地,所述流通管道的入口端和出口端分别设置有开关阀。Preferably, the inlet end and the outlet end of the circulation pipe are respectively provided with on-off valves.
优选地,所述流通管道的入口端和出口端与二次冷冻水管路或者一次冷冻水管路连通。Preferably, the inlet end and the outlet end of the circulation pipeline are in communication with the secondary chilled water pipeline or the primary chilled water pipeline.
优选地,所述热交换器包括盘管结构。Preferably, the heat exchanger includes a coil structure.
优选地,沿所述第三风道的气体流向,所述盘管结构设置有多个。Preferably, along the gas flow direction of the third air channel, there are a plurality of the coil structures.
优选地,所述第一风道、所述第二风道和所述第三风道中的至少一者设置有气流产生器件;所述热管理模块还与所述气流产生器件信号连接。Preferably, at least one of the first air duct, the second air duct and the third air duct is provided with an airflow generating device; the thermal management module is also signally connected to the airflow generating device.
优选地,所述第一风道和所述第二风道分别设置有形成阵列的多个所述气流产生器件。Preferably, the first air duct and the second air duct are respectively provided with a plurality of the airflow generating devices forming an array.
优选地,设置于第一风道内的气流产生器件为第一气流产生器件组;设置于第二风道内的气流产生器件为第二气流产生器件组;所述第三风道内设置有所述气流产生器件,定义为第三气流产生器件组;所述第一气流产生器件组、第二气流产生器件组和所述第三气流产生器件组通过所述热管理模块单独控制。Preferably, the airflow generating device arranged in the first air duct is a first airflow generating device group; the airflow generating device arranged in the second air duct is a second airflow generating device group; the airflow is arranged in the third air duct The generating device is defined as a third airflow generating device group; the first airflow generating device group, the second airflow generating device group, and the third airflow generating device group are individually controlled by the thermal management module.
优选地,在所述第三风道内,所述热交换器件沿气体流向的相对两侧均设置有所述气流产生器件。Preferably, in the third air duct, the air flow generating device is provided on opposite sides of the heat exchanger element along the gas flow direction.
优选地,所述风冷装置还包括第四风道,所述第一风道和所述第二风道设置于所述器件容置腔相对的两侧;所述第一风道、所述第四风道、所述第二风道和所述第三风道首尾顺次连通,形成循环风道。Preferably, the air-cooling device further includes a fourth air duct, and the first air duct and the second air duct are arranged on opposite sides of the device accommodating cavity; the first air duct, the The fourth air duct, the second air duct and the third air duct are connected end to end in sequence to form a circulating air duct.
优选地,沿所述机柜的高度方向,所述器件容置腔具有多个子空间,相邻两个子空间之间以及所述子空间与所述器件容置腔的腔壁之间形成所述第四风道。Preferably, along the height direction of the cabinet, the device accommodating cavity has a plurality of subspaces, and the second subspace is formed between two adjacent subspaces and between the subspace and the cavity wall of the device accommodating cavity. Four winds.
优选地,各所述第四风道沿气体流向的两侧分别设置有气流产生器件。Preferably, two sides of each of the fourth air channels along the gas flow direction are respectively provided with air flow generating devices.
优选地,各所述第四风道均设置有第四温度检测单元,所述第四温度检测单元与所述热管理模块信号连接,各所述第四风道相对应的所述气流产生器件单独控制。Preferably, each of the fourth air ducts is provided with a fourth temperature detecting unit, the fourth temperature detecting unit is signally connected to the thermal management module, and the airflow generating device corresponding to each of the fourth air ducts Individually controlled.
优选地,所述器件容置腔上与所述第一风道、所述第二风道相邻的两个侧壁呈格栅结构,所述第一风道和所述第二风道分别通过与其相邻的格栅结构连通于所述第四风道。Preferably, two side walls adjacent to the first air duct and the second air duct on the device accommodating cavity have a grid structure, and the first air duct and the second air duct are respectively It is connected to the fourth air duct through the adjacent grid structure.
优选地,还包括设置于所述机柜内的多个第三温度检测单元,用于检测机柜内的空气温度,所述第三温度检测单元与所述热管理模块信号连接。Preferably, it further includes a plurality of third temperature detection units arranged in the cabinet for detecting the air temperature in the cabinet, and the third temperature detection unit is signally connected to the thermal management module.
优选地,所述机柜的外壳包括隔热结构,以隔离外界与所述机柜内部的热传递。Preferably, the enclosure of the cabinet includes a heat insulation structure to isolate heat transfer between the outside and the inside of the cabinet.
本申请的第二方面提供了一种电子设备,具有机柜,还包括上述任一项所述的散热系统,所述散热系统设置于所述机柜内。A second aspect of the present application provides an electronic device having a cabinet and further comprising the heat dissipation system described in any one of the above, and the heat dissipation system is provided in the cabinet.
优选地,所述电子设备为计算机机柜设备或者数据中心设备。Preferably, the electronic equipment is computer cabinet equipment or data center equipment.
本申请的第三方面提供了一种上述任一项所述的散热系统的控制方法,其特征在于,包括步骤:The third aspect of the present application provides a method for controlling the heat dissipation system according to any one of the above, which is characterized in that it comprises the steps:
获得所述水冷装置的实际散热量和所述机柜内的器件总能耗;Obtaining the actual heat dissipation of the water cooling device and the total energy consumption of the components in the cabinet;
根据所述实际散热量与所述器件总能耗控制所述水冷装置的介质流量和/或控制所述风冷装置的循环风量。Control the medium flow rate of the water cooling device and/or control the circulating air volume of the air cooling device according to the actual heat dissipation and the total energy consumption of the device.
优选地,获得所述水冷装置的实际散热量的过程具体包括:Preferably, the process of obtaining the actual heat dissipation capacity of the water cooling device specifically includes:
检测所述热交换器件入口侧和出口侧的温度差,并获取所述热交换器件的当前介质流量;Detecting the temperature difference between the inlet side and the outlet side of the heat exchanger element, and acquiring the current medium flow rate of the heat exchanger element;
所述实际散热量Q1=当前介质流量*温度差*介质的比热容。The actual heat dissipation Q1=current medium flow*temperature difference*specific heat capacity of the medium.
优选地,根据所述实际散热量与所述总能耗控制所述水冷装置的介质流量/或控制所述风冷装置的循环风量的过程具体包括:Preferably, the process of controlling the medium flow of the water cooling device/or controlling the circulating air volume of the air cooling device according to the actual heat dissipation and the total energy consumption specifically includes:
计算Q2=A*W+B;Calculate Q2=A*W+B;
根据所述实际散热量Q1与Q2的大小按照PID控制方法控制所述介质流量/或控制所述风冷装置的循环风量,使Q1与Q2差值的绝对值小于预设值;Controlling the medium flow/or controlling the circulating air volume of the air-cooling device according to the actual heat dissipation amounts Q1 and Q2 according to the PID control method, so that the absolute value of the difference between Q1 and Q2 is less than a preset value;
其中,W为所述总能耗,A为散热系数,B为常数。Wherein, W is the total energy consumption, A is the heat dissipation coefficient, and B is a constant.
优选地,当机柜内的空气温度大于目标温度时,A大于1;当机柜内的空气温度小于或者等于目标温度时,A小于1。Preferably, when the air temperature in the cabinet is greater than the target temperature, A is greater than 1; when the air temperature in the cabinet is less than or equal to the target temperature, A is less than 1.
优选地,所述散热系统还包括多个第三温度检测单元,各所述第三温度检测单元分布于机柜内的不同位置,所述控制方法还包括:Preferably, the heat dissipation system further includes a plurality of third temperature detection units, each of the third temperature detection units is distributed in different positions in the cabinet, and the control method further includes:
检测各所述第三温度检测单元的空气温度;Detecting the air temperature of each of the third temperature detecting units;
若任一所述空气温度超出预设温度范围,则调整散热系数A。If any of the air temperature exceeds the preset temperature range, adjust the heat dissipation coefficient A.
优选地,所述第一风道、所述第二风道和所述第三风道分别设置有第一气流产生器件组、第二气流产生器件组和第三气流产生器件组;所述根据所述实际散热量与所述器件总能耗控制控制所述风冷装置的风量,具体为:Preferably, the first air duct, the second air duct and the third air duct are respectively provided with a first airflow generating device group, a second airflow generating device group and a third airflow generating device group; The actual heat dissipation and the total energy consumption of the device are controlled to control the air volume of the air cooling device, specifically:
根据所述实际散热量与所述器件总能耗分别控制所述第一气流产生器件组、所述第二气流产生器件组和所述第三气流产生器件组的转速。The rotation speeds of the first airflow generating device group, the second airflow generating device group, and the third airflow generating device group are respectively controlled according to the actual heat dissipation amount and the total energy consumption of the devices.
优选地,所述器件容置腔具有多个子空间,相邻两个子空间之间以及所述子空间与所述器件容置腔的腔壁之间形成第四风道,所述第一风道、所述第四风道、所述第二风道和所述第三风道首尾顺次连通,形成循环风道;各所述第四风道均设置有第四温度检测单元;所述第一气流产生器件组和所述第二气流产生器件组分别包括多个气流产生器件;Preferably, the device accommodating cavity has a plurality of subspaces, and a fourth air channel is formed between two adjacent subspaces and between the subspace and the cavity wall of the device accommodating cavity, and the first air channel is , The fourth air duct, the second air duct, and the third air duct are sequentially connected from end to end to form a circulating air duct; each fourth air duct is provided with a fourth temperature detection unit; An airflow generating device group and the second airflow generating device group each include a plurality of airflow generating devices;
所述第一气流产生器件组和所述第二气流产生器件组中各所述气流产生器件的转速根据与其对应的所述第四温度检测单元的检测结果进行控制。The rotation speed of each airflow generating device in the first airflow generating device group and the second airflow generating device group is controlled according to the detection result of the corresponding fourth temperature detection unit.
本申请的第四方面提供了一种散热系统,用于对封闭的机柜进行散热,所述机柜包括柜体和设置于所述柜体内的器件容置腔;所述散热系 统包括风冷装置、水冷装置和热管理模块;其中,The fourth aspect of the present application provides a heat dissipation system for dissipating heat from a closed cabinet. The cabinet includes a cabinet body and a device accommodating cavity provided in the cabinet; the heat dissipation system includes an air cooling device, Water cooling device and thermal management module; among them,
所述水冷装置包括热交换器件,用于将冷冻水引入所述机柜;The water cooling device includes a heat exchanger for introducing chilled water into the cabinet;
所述风冷装置包括气流产生器件,用于使所述机柜内的空气循环流经所述热交换器件和所述器件容置腔,以便分别进行热交换;The air-cooling device includes an air flow generating device for circulating air in the cabinet through the heat exchanger element and the device accommodating cavity for heat exchange respectively;
所述风冷装置、所述水冷装置均与所述热管理模块信号连接,所述热管理模块用于获得所述机柜内的器件总能耗和所述水冷装置的实际散热量,并根据所述总能耗和所述实际散热量动态控制所述水冷装置的介质流量和/或所述循环风量。The air-cooling device and the water-cooling device are both signal-connected to the thermal management module, and the thermal management module is used to obtain the total energy consumption of the devices in the cabinet and the actual heat dissipation of the water-cooling device, and according to The total energy consumption and the actual heat dissipation volume dynamically control the medium flow rate and/or the circulating air volume of the water cooling device.
优选地,所述水冷装置还包括用于检测实际散热量的散热量检测模块,所述散热量检测模块包括流量计、第一温度检测单元、第二温度检测单元,所述流量计设置于所述流通管道上,所述第一温度检测单元和所述第二温度检测单元分别设置于所述热交换器件的入口侧和出口侧;所述第一温度检测单元、所述第二温度检测单元和所述流量计均与所述热管理模块信号连接。Preferably, the water cooling device further includes a heat dissipation detection module for detecting actual heat dissipation. The heat dissipation detection module includes a flow meter, a first temperature detection unit, and a second temperature detection unit. On the circulation pipeline, the first temperature detection unit and the second temperature detection unit are respectively arranged on the inlet side and the outlet side of the heat exchanger; the first temperature detection unit and the second temperature detection unit Both the flow meter and the flow meter are signally connected with the thermal management module.
优选地,所述流量计为超声波流量计。Preferably, the flow meter is an ultrasonic flow meter.
优选地,所述水冷装置还包括用于调节介质流量的流量调节模块,所述流量调节模块包括调速泵;或者,所述流量调节模块包括调节阀。Preferably, the water cooling device further includes a flow adjustment module for adjusting the flow of the medium, the flow adjustment module includes a speed-regulating pump; or, the flow adjustment module includes a regulating valve.
优选地,所述风冷装置包括首尾顺次连通的第一风道、第四风道、第二风道和第三风道,所述第一风道和所述第二风道设置于所述器件容置腔相对的两侧。Preferably, the air-cooling device includes a first air channel, a fourth air channel, a second air channel, and a third air channel that are sequentially connected end to end, and the first air channel and the second air channel are arranged at the The two opposite sides of the device accommodating cavity.
优选地,沿所述机柜的高度方向,所述器件容置腔具有多个子空间,相邻两个子空间之间以及所述子空间与所述器件容置腔的腔壁之间形成所述第四风道。Preferably, along the height direction of the cabinet, the device accommodating cavity has a plurality of subspaces, and the second subspace is formed between two adjacent subspaces and between the subspace and the cavity wall of the device accommodating cavity. Four winds.
优选地,各所述第四风道沿气体流向的两侧分别设置有气流产生器件。Preferably, two sides of each of the fourth air channels along the gas flow direction are respectively provided with air flow generating devices.
本申请提供的散热系统,设置有风冷装置和水冷装置,且在水冷装置内设置有散热量检测模块和流量调节模块,风冷装置与水冷装置进行热交换,然后根据水冷装置的散热量与电子设备的器件总能耗控制流量调节模块,以调节水冷装置的介质流量,进而实现水冷装置的散热量尽可能与器件总能耗相等,从而提高电子设备的能效。The heat dissipation system provided by this application is provided with an air cooling device and a water cooling device, and a heat dissipation detection module and a flow adjustment module are provided in the water cooling device. The air cooling device and the water cooling device exchange heat, and then the heat dissipation of the water cooling device is The total energy consumption of the electronic equipment controls the flow adjustment module to adjust the medium flow of the water cooling device, so that the heat dissipation of the water cooling device is as equal to the total energy consumption of the device as possible, thereby improving the energy efficiency of the electronic equipment.
附图说明Description of the drawings
通过以下参照附图对本申请实施例的描述,本申请的上述以及其它目的、特征和优点将更为清楚,在附图中:Through the following description of the embodiments of the present application with reference to the accompanying drawings, the above-mentioned and other objectives, features and advantages of the present application will be clearer. In the accompanying drawings:
图1示出本申请提供的散热系统的一种优选实施例的正视结构示意图;Figure 1 shows a schematic front view of a preferred embodiment of the heat dissipation system provided by the present application;
图2示出本申请提供的散热系统的一种优选实施例的侧视结构示意图;Fig. 2 shows a schematic side view of a preferred embodiment of the heat dissipation system provided by the present application;
图3示出本申请提供的散热系统的一种优选实施例的系统图;FIG. 3 shows a system diagram of a preferred embodiment of the heat dissipation system provided by the present application;
图4示出本申请提供的散热系统的另一种优选实施例的系统图;Figure 4 shows a system diagram of another preferred embodiment of the heat dissipation system provided by the present application;
图5示出本申请提供的散热系统的控制方法的一种优选实施例的流程图。Fig. 5 shows a flowchart of a preferred embodiment of a method for controlling a heat dissipation system provided by the present application.
图中,In the figure,
1、机柜;11、柜体;111、底板;112、顶板;113、侧板;12、器件容置腔;121、子空间;122、栅格结构;1. Cabinet; 11. Cabinet; 111, bottom plate; 112, top plate; 113, side plate; 12, device housing cavity; 121, subspace; 122, grid structure;
2、电能表;2. Electric energy meter;
3、风冷装置;31、第一风道;32、第二风道;33、第三风道;34、气流产生器件;35、第四风道;3. Air-cooled device; 31. The first air duct; 32. The second air duct; 33. The third air duct; 34. Air flow generating device; 35. The fourth air duct;
4、水冷装置;41、热交换器件;42、流通管道;43、散热量检测模块;431、流量计;432、第一温度检测单元;433、第二温度检测单元;44、流量调节模块;441、调速泵;442、调节阀;45、开关阀;4. Water cooling device; 41, heat exchanger; 42, circulation pipe; 43, heat dissipation detection module; 431, flow meter; 432, first temperature detection unit; 433, second temperature detection unit; 44, flow adjustment module; 441. Speed regulating pump; 442. Regulating valve; 45. On-off valve;
5、热管理模块;51、显示屏;52、控制器;5. Thermal management module; 51, display screen; 52, controller;
6、电子器件;6. Electronic devices;
7、供电电路;7. Power supply circuit;
8、第三温度检测单元。8. The third temperature detection unit.
具体实施方式detailed description
以下基于实施例对本申请进行描述,但是本申请并不仅仅限于这些实施例。在下文对本申请的细节描述中,详尽描述了一些特定的细节部分,为了避免混淆本申请的实质,公知的方法、过程、流程、元件并没 有详细叙述。The following describes the present application based on embodiments, but the present application is not limited to these embodiments. In the following detailed description of the application, some specific details are described in detail. In order to avoid obscuring the essence of the application, the well-known methods, processes, procedures, and components are not described in detail.
此外,本领域普通技术人员应当理解,在此提供的附图都是为了说明的目的,并且附图不一定是按比例绘制的。In addition, those of ordinary skill in the art should understand that the drawings provided herein are for illustrative purposes, and the drawings are not necessarily drawn to scale.
除非上下文明确要求,否则整个说明书和权利要求书中的“包括”、“包含”等类似词语应当解释为包含的含义而不是排他或穷举的含义;也就是说,是“包括但不限于”的含义。Unless the context clearly requires, the words "including", "including" and other similar words in the entire specification and claims should be interpreted as inclusive rather than exclusive or exhaustive meanings; in other words, "including but not limited to" Meaning.
在本申请的描述中,需要理解的是,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。此外,在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of this application, it should be understood that the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, in the description of the present application, unless otherwise specified, "plurality" means two or more.
可以理解的是,本申请中所述的“前”、“后”等方位词指的是显示屏在正常工作状态下,面对显示屏时的方位。It is understandable that the orientation words such as “front” and “rear” mentioned in this application refer to the orientation of the display screen when it faces the display screen in a normal working state.
本申请提供了一种电子设备,如计算机机柜设备、数据中心设备等,电子设备包括机柜1和散热系统,散热系统用于对机柜1进行散热,机柜1包括柜体11和设置于柜体11内的器件容置腔12。电子设备还可以包括电子器件6,如服务器等,电子器件6设置于器件容置腔12内。This application provides electronic equipment, such as computer cabinet equipment, data center equipment, etc. The electronic equipment includes a cabinet 1 and a heat dissipation system. The heat dissipation system is used to dissipate heat from the cabinet 1. The cabinet 1 includes a cabinet body 11 and is arranged on the cabinet body 11. The device accommodating cavity 12 within. The electronic device may also include an electronic device 6 such as a server. The electronic device 6 is disposed in the device accommodating cavity 12.
散热系统包括风冷装置3、水冷装置4和热管理模块5;其中,水冷装置包括热交换器件41,用于将冷冻水引入机柜1;风冷装置3包括气流产生器件34,用于使机柜1内的空气循环流经热交换器件41和器件容置腔12,以便分别进行热交换,可以在风冷装置3的气流流经器件容置腔12时与器件容置腔12(具体地可以与容置腔12内的电子器件6)进行热交换,在流经热交换器件41时与热交换器件41进行热交换。风冷装置3、水冷装置4均与热管理模块5信号连接,热管理模块5用于获得机柜1内的器件总能耗W和水冷装置4的实际散热量Q1,并根据器件总能耗W和实际散热量Q1动态控制水冷装置4的介质流量和/或循环风量。The heat dissipation system includes an air-cooling device 3, a water-cooling device 4, and a thermal management module 5. The water-cooling device includes a heat exchanger 41 for introducing chilled water into the cabinet 1; the air-cooling device 3 includes an airflow generating device 34 for making the cabinet The air in 1 circulates through the heat exchanger 41 and the device accommodating cavity 12 for heat exchange respectively. When the airflow of the air-cooling device 3 flows through the device accommodating cavity 12, it can communicate with the device accommodating cavity 12 (specifically, it can It exchanges heat with the electronic device 6) in the accommodating cavity 12, and exchanges heat with the heat exchanger 41 when passing through the heat exchanger 41. The air cooling device 3 and the water cooling device 4 are all signal-connected to the thermal management module 5. The thermal management module 5 is used to obtain the total energy consumption W of the devices in the cabinet 1 and the actual heat dissipation Q1 of the water cooling device 4, and according to the total energy consumption W of the devices And the actual heat dissipation Q1 dynamically controls the medium flow rate and/or circulating air volume of the water cooling device 4.
具体地,如图1-4所示,风冷装置3设置于器件容置腔12的腔壁与柜体11的外壳之间,包括依次连通的第一风道31、第三风道33和第二风道32,他们与器件容置腔12共同形成循环风道。水冷装置4至少部分设置于第一风道31、第二风道32和第三风道33中的一者中,以实现水冷装置4与风冷装置3的热交换。水冷装置4包括热交换器件41、 流通管道42、散热量检测模块43和流量调节模块44,热交换器件41设置于第三风道33内;散热量检测模块43、流量调节模块44和热交换器件41均设置于流通管道42上;散热量检测模块43用于检测水冷装置4的实际散热量;流量调节模块44设置于流通管道42上。可以理解地,上述器件总能耗W可以通过电能表2等器件获得,此时,热管理模块5与电能表2、散热量检测模块43和流量调节模块44均信号连接,以根据器件总能耗和散热量检测模块43的信息控制流量调节模块44和风冷装置3工作。Specifically, as shown in FIGS. 1-4, the air cooling device 3 is disposed between the cavity wall of the device accommodating cavity 12 and the shell of the cabinet 11, and includes a first air duct 31, a third air duct 33, and The second air ducts 32 and the device containing cavity 12 together form a circulating air duct. The water cooling device 4 is at least partially disposed in one of the first air passage 31, the second air passage 32 and the third air passage 33 to realize the heat exchange between the water cooling device 4 and the air cooling device 3. The water cooling device 4 includes a heat exchanger 41, a circulation pipe 42, a heat dissipation detection module 43, and a flow adjustment module 44. The heat exchanger 41 is arranged in the third air duct 33; the heat dissipation detection module 43, the flow adjustment module 44 and the heat exchange The devices 41 are all arranged on the circulation pipe 42; the heat dissipation detection module 43 is used to detect the actual heat dissipation of the water cooling device 4; the flow adjustment module 44 is arranged on the circulation pipe 42. It is understandable that the total energy consumption W of the above-mentioned devices can be obtained through the electric energy meter 2 and other devices. At this time, the thermal management module 5 is signally connected to the electric energy meter 2, the heat dissipation detection module 43, and the flow adjustment module 44, so as to determine the total energy consumption of the device. The information of the consumption and heat dissipation detection module 43 controls the operation of the flow adjustment module 44 and the air cooling device 3.
上述散热系统的控制方法如图5所示,包括:The control method of the above heat dissipation system is shown in Figure 5, including:
S100:获得水冷装置的实际散热量Q1和机柜1内的器件总能耗W,其中,水冷装置的散热量主要来源于热交换器件41,因此,上述实际散热量Q1可以简化为热交换器件41的散热量;S100: Obtain the actual heat dissipation Q1 of the water-cooling device and the total energy consumption W of the devices in the cabinet 1. The heat dissipation of the water-cooling device mainly comes from the heat exchanger 41. Therefore, the actual heat dissipation Q1 mentioned above can be simplified as the heat exchanger 41 Heat dissipation;
S200:根据实际散热量Q1与器件总能耗W控制水冷装置的介质流量和/或控制风冷装置3的风量,也就是说,可以根据实际散热量Q1和器件总能耗W仅控制介质流量,也可以仅控制风冷装置3的循环风量,或者同时控制介质流量和循环风量,其中循环风量可以通过控制气体产生器件34的转速实现。S200: Control the medium flow of the water cooling device and/or control the air flow of the air-cooling device 3 according to the actual heat dissipation Q1 and the total energy consumption W of the device, that is, only the medium flow can be controlled according to the actual heat dissipation Q1 and the total energy consumption W of the device It is also possible to control only the circulating air volume of the air-cooling device 3, or control the medium flow rate and the circulating air volume at the same time, wherein the circulating air volume can be achieved by controlling the rotation speed of the gas generating device 34.
在电子设备实际工作时,外部电源通过供电电路7直接给电子设备供电,电能表2串联于供电电路7,能够检测电子设备的输入总电能,进而得到器件总能耗W;同时,风冷装置3与水冷装置4进行热交换,以将电子器件6发出的热量带到水冷装置4,通过散热量检测模块43检测水冷装置4的实际散热量Q1;为了避免能量浪费,根据上述控制方法通过调节水冷装置4的介质流量,使实际散热量Q1尽可能与器件总能耗W相等,从而使电子设备的热/功能够实现动态匹配和平衡,尽可能使机柜1内的温度波动最小,降低电子设备的热疲劳,提升电子器件的寿命以及整个电子设备的可靠性;同时,这种方式,减少了人工干预,降低了电子设备的使用难度。When the electronic equipment is actually working, the external power supply directly supplies power to the electronic equipment through the power supply circuit 7. The electric energy meter 2 is connected in series with the power supply circuit 7, and can detect the total input power of the electronic equipment, and then obtain the total energy consumption W of the device; at the same time, the air cooling device 3 Perform heat exchange with the water-cooling device 4 to bring the heat emitted by the electronic device 6 to the water-cooling device 4. The heat dissipation detection module 43 detects the actual heat dissipation Q1 of the water-cooling device 4; in order to avoid energy waste, adjust according to the above control method The medium flow rate of the water cooling device 4 is such that the actual heat dissipation Q1 is as equal as possible to the total energy consumption W of the device, so that the heat/power of the electronic equipment can be dynamically matched and balanced, and the temperature fluctuation in the cabinet 1 is minimized as much as possible, and the electronic The thermal fatigue of the equipment improves the life of electronic devices and the reliability of the entire electronic equipment; at the same time, this method reduces manual intervention and reduces the difficulty of using electronic equipment.
一种实施例中,散热系统根据机柜1内的温度变化调节散热系统的气流产生器件转速,以加快空气流动,进行散热;或者通过机柜1内的温度变化调节水冷装置的介质流量。然而,这几种实施例中,不论是通 过机柜1的温度调节气流产生器件转速还是水冷装置的介质流量,均只有在机柜1内的实际温度大于或者小于预设温度后,再通过控制系统控制气流产生器件转速或者介质流量,显然,这种根据温度变化调节散热量的方式属于被动式的调节方式,存在滞后性,导致散热调节跟随不足的问题,也会造成器件总能耗的部分浪费。In an embodiment, the heat dissipation system adjusts the rotation speed of the airflow generating device of the heat dissipation system according to the temperature change in the cabinet 1 to accelerate air flow and heat dissipation; or adjust the medium flow of the water cooling device through the temperature change in the cabinet 1. However, in these several embodiments, whether it is through the temperature adjustment of the cabinet 1 to adjust the speed of the airflow generating device or the medium flow of the water cooling device, only after the actual temperature in the cabinet 1 is greater than or less than the preset temperature, it is controlled by the control system. The airflow generates the device speed or medium flow. Obviously, this method of adjusting heat dissipation according to temperature changes is a passive adjustment method, which has hysteresis, resulting in insufficient heat dissipation adjustment and following problems, and will also cause partial waste of the total energy consumption of the device.
本申请的一种实施例中,考虑到电子设备的器件总能耗W主要转换为散热量,只要实际散热量Q1与器件总能耗W尽可能相等,即可使机柜1内的温度基本稳定,想到采用上述散热系统和控制方法,直接根据实际散热量Q1与器件总能耗W的大小共同对水冷装置4的介质流量、风冷装置3的循环风量进行调节,使实际散热量Q1与器件总能耗W尽可能达到平衡,如此,机柜1内的空气温度自然基本不会变化,显然,这种调节方式属于主动式的调节方式,且为闭环控制,不存在滞后性,能够避免上述散热调节跟随不足的问题;同时能够提高电子设备的功率密度和数据中心的建造成本。In an embodiment of this application, considering that the total energy consumption W of the electronic equipment is mainly converted into heat dissipation, as long as the actual heat dissipation Q1 and the total energy consumption W of the devices are as equal as possible, the temperature in the cabinet 1 can be basically stable It is thought of using the above heat dissipation system and control method to directly adjust the medium flow of the water cooling device 4 and the circulating air volume of the air cooling device 3 according to the actual heat dissipation Q1 and the total energy consumption W of the device, so that the actual heat dissipation Q1 and the device The total energy consumption W is as balanced as possible. In this way, the air temperature in the cabinet 1 will naturally not change. Obviously, this adjustment method is an active adjustment method, and it is a closed-loop control, and there is no hysteresis, which can avoid the aforementioned heat dissipation. Adjust the problem of insufficient follow; at the same time, it can improve the power density of electronic equipment and the construction cost of data centers.
柜体11可以为长方体结构,包括外壳,为了防止外界的热量对机柜1内的温度造成影响,外壳包括隔热结构,具体地隔热结构可以为隔热泡棉或者隔热胶层,具体地,外壳包括相对设置的底板111和顶板112,以及连接顶板112与底板111的侧板113,底板111、侧板113和顶板112围成封闭的腔体,水冷装置4、风冷装置3、电能表2和热管理模块5均设置于该腔体内,且该腔体内设置有器件容置腔12,此时,可以设置顶板112、侧板113均设置有隔热结构,进一步地,在第一风道31和第二风道32沿机柜1的高度方向设置(下文会具体描述)时,底板111与第一风道31之间、底板111与第二风道32之间均设置有隔热结构。考虑到水冷装置4的流通管道42以及电子设备的供电电路7需要引出柜体11外部,可以设置底板111与地面之间留有间隔,即底板111隔空设置。The cabinet 11 may be a rectangular parallelepiped structure, including an outer shell. In order to prevent external heat from affecting the temperature in the cabinet 1, the outer shell includes an insulating structure. Specifically, the insulating structure may be an insulating foam or an insulating glue layer, specifically The shell includes a bottom plate 111 and a top plate 112 oppositely arranged, and a side plate 113 connecting the top plate 112 and the bottom plate 111. The bottom plate 111, the side plate 113 and the top plate 112 form a closed cavity, the water cooling device 4, the air cooling device 3, and the electric power Table 2 and the thermal management module 5 are both arranged in the cavity, and the device accommodating cavity 12 is arranged in the cavity. At this time, the top plate 112 and the side plate 113 can be equipped with heat insulation structures. Further, in the first When the air duct 31 and the second air duct 32 are arranged along the height direction of the cabinet 1 (which will be described in detail below), heat insulation is provided between the bottom plate 111 and the first air duct 31, and between the bottom plate 111 and the second air duct 32. structure. Considering that the circulation pipe 42 of the water cooling device 4 and the power supply circuit 7 of the electronic equipment need to be led out of the cabinet 11, a space can be set between the bottom plate 111 and the ground, that is, the bottom plate 111 is spaced apart.
机柜1内的电子器件6常常设置有多个,为了便于方便对各电子器件6的取放和管理维修,沿机柜1的高度方向,器件容置腔12具有多个子空间121,以在各子空间121分别放置电子器件6。其中,高度方向以机柜1使用状态为参考。There are often multiple electronic devices 6 in the cabinet 1. In order to facilitate the access, management and maintenance of each electronic device 6, along the height direction of the cabinet 1, the device accommodating cavity 12 has multiple sub-spaces 121 so as to The electronic devices 6 are placed in the spaces 121 respectively. Among them, the height direction is based on the use state of the cabinet 1 as a reference.
水冷装置4可以仅热交换器件41设置于第三风道33内,流通管道42等设置于第一风道31或者第二风道32内;也可以全部设置于第三风道33内。In the water cooling device 4, only the heat exchanger element 41 may be arranged in the third air duct 33, and the circulation pipe 42 and the like may be arranged in the first air duct 31 or the second air duct 32; or all of them may be arranged in the third air duct 33.
水冷装置4内的介质可以为一次冷冻水或者二次冷冻水,也可以为其他冷媒介质。在介质为一次冷冻水时,流通管道42的入口端和出口端分别与一次冷冻水管路连通,以使整个水冷装置4与冷冻水管路形成连通管路;在介质为二次冷冻水时,流通管道42的入口端和出口端均与二次冷冻水管路连通。其中,一次冷冻水指电子设备所位于的建筑内的冷冻水,二次冷冻水指经过二次热交换器的独立冷冻水。The medium in the water cooling device 4 may be primary chilled water or secondary chilled water, or other cold media. When the medium is primary chilled water, the inlet end and the outlet end of the circulation pipe 42 are respectively connected with the primary chilled water pipeline, so that the entire water cooling device 4 and the chilled water pipeline form a communication pipeline; when the medium is secondary chilled water, the flow Both the inlet end and the outlet end of the pipe 42 communicate with the secondary chilled water pipeline. Among them, the primary chilled water refers to the chilled water in the building where the electronic equipment is located, and the secondary chilled water refers to the independent chilled water passing through the secondary heat exchanger.
具体地,散热量检测模块43包括流量计431、第一温度检测单元432、第二温度检测单元433,流量计431设置于流通管道42上,用于检测流通管道42上的介质流量,第一温度检测单元432和第二温度检测单元433可以均为温度计或者其他温度传感器件等,分别设置于热交换器件41的入口侧和出口侧,如图3、图4所示,在热交换器件41的入口侧设置第一温度检测单元432,出口侧设置第二温度检测单元433,以分别检测热交换器件41入口侧的入口温度T1和出口侧的出口温度T2;第一温度检测单元432、第二温度检测单元433和流量计431均与热管理模块5信号连接,以便将检测的介质流量、入口温度T1和出口温度T2传递给热管理模块5。Specifically, the heat dissipation detection module 43 includes a flow meter 431, a first temperature detection unit 432, and a second temperature detection unit 433. The flow meter 431 is disposed on the circulation pipe 42 for detecting the flow of the medium on the circulation pipe 42. The temperature detection unit 432 and the second temperature detection unit 433 may both be thermometers or other temperature sensor devices, etc., which are respectively arranged on the inlet side and the outlet side of the heat exchanger element 41, as shown in FIG. 3 and FIG. A first temperature detection unit 432 is provided on the inlet side of the heat exchanger, and a second temperature detection unit 433 is provided on the outlet side to detect the inlet temperature T1 on the inlet side and the outlet temperature T2 on the outlet side of the heat exchanger 41; the first temperature detection unit 432, Both the temperature detection unit 433 and the flow meter 431 are signally connected to the thermal management module 5 so as to transmit the detected medium flow rate, the inlet temperature T1 and the outlet temperature T2 to the thermal management module 5.
相应地,上述步骤S100中检测水冷装置4的实际散热量Q1,具体为:Correspondingly, the detection of the actual heat dissipation Q1 of the water cooling device 4 in the foregoing step S100 is specifically:
S110:检测热交换器件41入口侧和出口侧的温度差,具体地,可以分别检测入口侧的入口温度T1和出口侧的出口温度T2,并获取热交换器件41的当前介质流量;S110: Detect the temperature difference between the inlet side and the outlet side of the heat exchanger element 41. Specifically, the inlet temperature T1 on the inlet side and the outlet temperature T2 on the outlet side can be detected respectively, and the current medium flow rate of the heat exchanger element 41 can be obtained;
S120:实际散热量Q1=当前介质流量*温度差|T1-T2|*介质的比热容。S120: Actual heat dissipation Q1=current medium flow*temperature difference|T1-T2|*specific heat capacity of the medium.
采用这种结构,各种部件易于获取,成本比较低,能够使水冷装置4的结构更简单,且能够精确获取水冷装置4的实际散热量Q1。当然,散热量检测模块43也可以为热量检测仪等。With this structure, various components are easy to obtain, and the cost is relatively low, which can make the structure of the water cooling device 4 simpler, and can accurately obtain the actual heat dissipation Q1 of the water cooling device 4. Of course, the heat dissipation detection module 43 may also be a heat detector or the like.
具体地,可以将流量计431设置于出口侧;流量调节模块44设置 于入口侧,以便于整个水冷装置4的结构布置。Specifically, the flow meter 431 may be arranged on the outlet side; the flow adjustment module 44 may be arranged on the inlet side to facilitate the structural arrangement of the entire water cooling device 4.
流量计431可以为普通流量计,也可以为超声波流量计,优选为超声波流量计,以降低流量计431对介质流速的影响。The flow meter 431 may be an ordinary flow meter or an ultrasonic flow meter, preferably an ultrasonic flow meter, so as to reduce the influence of the flow meter 431 on the flow rate of the medium.
一种实施例中,流量调节模块44包括调速泵441,调速泵441与热管理模块5信号连接,如图4所示,尤其在水冷装置4的介质为二次冷冻水时,通过调速泵441调节介质流量,这种流量调节模块44只需要一个部件即可对流量进行调节,结构简单,易于水冷装置4各部件的布置。另一种实施例中,流量调节模块44包括调节阀442,调节阀442用于调节水冷装置4内的介质流量,与热管理模块5信号连接,尤其在水冷装置4的介质为一次冷冻水时,以通过调节阀442的开度调节介质流量。当然,流量调节模块44也可以同时包括调速泵441和调节阀442,以通过调节阀442和调速泵441共同调节介质流量。In one embodiment, the flow adjustment module 44 includes a speed-regulating pump 441, and the speed-regulating pump 441 is signally connected to the thermal management module 5, as shown in FIG. 4, especially when the medium of the water-cooling device 4 is secondary chilled water, through the adjustment The speed pump 441 adjusts the flow of the medium. The flow adjustment module 44 requires only one component to adjust the flow. The structure is simple, and the arrangement of the components of the water cooling device 4 is easy. In another embodiment, the flow regulating module 44 includes a regulating valve 442. The regulating valve 442 is used to regulate the flow of the medium in the water cooling device 4, and is connected to the thermal management module 5 in signal, especially when the medium of the water cooling device 4 is primary chilled water. , To adjust the medium flow through the opening of the regulating valve 442. Of course, the flow regulating module 44 may also include a speed regulating pump 441 and a regulating valve 442 at the same time, so as to jointly regulate the medium flow through the regulating valve 442 and the regulating pump 441.
为了更好地对水冷装置4进行控制,流通管道42的入口端和出口端分别设置有开关阀45,如电磁阀,即水冷装置4还包括开关阀45,以打开或者断开水冷装置4与外界介质源的通道。In order to better control the water cooling device 4, the inlet end and the outlet end of the circulation pipe 42 are respectively provided with on-off valves 45, such as solenoid valves, that is, the water-cooling device 4 also includes an on-off valve 45 to open or disconnect the water-cooling device 4 and The channel of the external medium source.
上述热交换器件41包括盘管结构,如图3、图4所示,这种结构能够在较小的空间内增加热交换器件41的散热面积,提高风冷装置3与热交换器件41的热交换效率。The above-mentioned heat exchanger element 41 includes a coil structure, as shown in Figures 3 and 4. This structure can increase the heat dissipation area of the heat exchanger element 41 in a smaller space, and increase the heat of the air-cooling device 3 and the heat exchanger element 41. Exchange efficiency.
参考图2,为了进一步增加风冷装置3与热交换器件41的热交换效率,沿第三风道33的气体流向,盘管结构设置有多个。Referring to FIG. 2, in order to further increase the heat exchange efficiency between the air-cooling device 3 and the heat exchanger element 41, a plurality of coil structures are provided along the gas flow direction of the third air channel 33.
另一种实施例中,热交换器件41还包括散热翅片,散热翅片与盘管结构连接,当然热交换器件41也可以仅包括散热翅片或者盘管结构。In another embodiment, the heat exchanger element 41 further includes heat dissipation fins, and the heat dissipation fins are connected to the coil structure. Of course, the heat exchanger element 41 may also include only the heat dissipation fins or the coil structure.
上述各实施例中,气流产生器件34可以为风扇,热管理模块5与气流产生器件34信号连接,以通过热管理模块5的控制在第一风道31、第二风道32和第三风道33内形成气体流。In each of the foregoing embodiments, the airflow generating device 34 may be a fan, and the thermal management module 5 is signally connected to the airflow generating device 34 so as to be controlled by the thermal management module 5 in the first air duct 31, the second air duct 32, and the third air duct. A gas flow is formed in the channel 33.
具体地,第一风道31、第二风道32和第三风道33中的至少一者内设置有气流产生器件34,如仅第一风道31、第二风道32或者第三风道33设置有气流产生器件34,或者,三者中的其中两者设置有气流产生器件34;优选地,第一风道31、第二风道32和第三风道33均设置有气流产生器件34,可以将第三风道33内的气流产生器件34作为主气流产生 器件,第一风道31和第二风道32内的气流产生器件34作为辅助气流产生器件,以更好地增加气体的流动性,提高风冷装置3与水冷装置4的热交换效率。Specifically, at least one of the first air channel 31, the second air channel 32, and the third air channel 33 is provided with an air flow generating device 34, such as only the first air channel 31, the second air channel 32, or the third air channel. The channel 33 is provided with an airflow generating device 34, or two of the three are provided with an airflow generating device 34; preferably, the first air channel 31, the second air channel 32, and the third air channel 33 are all provided with airflow generating devices. The device 34 can use the airflow generating device 34 in the third air duct 33 as the main airflow generating device, and the airflow generating device 34 in the first air duct 31 and the second air duct 32 as the auxiliary airflow generating device to better increase The fluidity of the gas improves the heat exchange efficiency between the air cooling device 3 and the water cooling device 4.
在第一风道31和第二风道32设置有气流产生器件34时,可以分别设置有一个或者一列气流产生器件34;也可以分别设置有多个气流产生器件34,以在第一风道31和第二风道32分别设置有形成阵列的气流产生器件34,可以定义设置于第一风道31内的多个气流产生器件34为第一气流产生器件组;设置于第二风道32内的多个气流产生器件34为第二气流产生器件组;参考图1和图2,如此能够进一步加速气体的流动性。When the first air duct 31 and the second air duct 32 are provided with airflow generating devices 34, one or a row of airflow generating devices 34 may be respectively provided; or a plurality of airflow generating devices 34 may be respectively provided for the first air channel 31 and the second air duct 32 are respectively provided with airflow generating devices 34 forming an array, and a plurality of airflow generating devices 34 arranged in the first air channel 31 can be defined as a first airflow generating device group; arranged in the second air channel 32 The multiple airflow generating devices 34 in the second airflow generating device group; referring to FIG. 1 and FIG. 2, this can further accelerate the gas flow.
在第三风道33内设置气流产生器件34时,为了更好地使风冷装置3与热交换器件41进行热交换,热交换器件41沿气体流向的相对两侧均设置有气流产生器件34,第三风道33可以设置有多个气流产生器件34,形成第三气流产生器件组。进一步地,可以在热交换器件41的相对两侧分别设置有多个气流产生器件34,且可以分别阵列排布,即第三气流产生器件组的各气流产生器件34阵列排布,如图3、图4所示,在热交换器件41沿气体流向的任一侧设置有四个气流产生器件34,并阵列排布。一种实施例中,可以设置第三风道33内的气流产生器件34的出风量大于第一风道31和第二风道32内气流产生器件34的出风量,以进一步增加风冷装置3与热交换器件41热交换的效率。其中,在第三风道33内,也可以仅在热交换器件41沿气体流向的单侧设置气流产生器件34,或者将气流产生器件34设置于热交换器件41相对于气体流向的一侧。When the air flow generating device 34 is provided in the third air duct 33, in order to better exchange heat between the air cooling device 3 and the heat exchanger element 41, the air flow generating device 34 is provided on the opposite sides of the heat exchanger element 41 along the gas flow direction. The third air duct 33 may be provided with a plurality of airflow generating devices 34 to form a third airflow generating device group. Further, a plurality of airflow generating devices 34 may be respectively provided on opposite sides of the heat exchanger element 41, and they may be arranged in an array respectively, that is, the airflow generating devices 34 of the third airflow generating device group are arranged in an array, as shown in FIG. 3 4. As shown in FIG. 4, four airflow generating devices 34 are arranged on either side of the heat exchanger element 41 along the gas flow direction and arranged in an array. In an embodiment, the air output volume of the airflow generating device 34 in the third air duct 33 may be set to be greater than the air output volume of the airflow generating device 34 in the first air channel 31 and the second air channel 32 to further increase the air cooling device 3 The efficiency of heat exchange with the heat exchanger element 41. Wherein, in the third air duct 33, the airflow generating device 34 may be arranged only on one side of the heat exchanger element 41 along the gas flow direction, or the airflow generating device 34 may be arranged on the side of the heat exchanger element 41 relative to the gas flow direction.
一种实施例中,第一风道31和第二风道32设置于器件容置腔12相对的两侧,如图2所示,相对的两个侧板113与器件容置腔12分别形成第一风道31和第二风道32,即侧板113与器件容置腔12之间形成第一风道31和第二风道32,此时,底板111和器件容置腔12形成第三风道33。在机柜1的底板111所在侧,第一风道31通过第三风道33与第二风道32连通,在机柜1的顶板112所在侧,第一风道31可以通过器件容置腔12与第二风道32连通,具体地,风冷装置3还包括第四风道 35,第四风道35设置于器件容置腔12,如此,第一风道31、第四风道35、第二风道32和第三风道33首尾顺次连通,形成循环风道,有利于电子器件6的散热。在该实施例中,第一风道31和第二风道32的气体流向与机柜1的高度方向基本平行。In an embodiment, the first air duct 31 and the second air duct 32 are arranged on opposite sides of the device accommodating cavity 12. As shown in FIG. 2, two opposite side plates 113 and the device accommodating cavity 12 are formed respectively The first air channel 31 and the second air channel 32, that is, the first air channel 31 and the second air channel 32 are formed between the side plate 113 and the device accommodating cavity 12. At this time, the bottom plate 111 and the device accommodating cavity 12 form a second air channel. Three wind road 33. On the side where the bottom plate 111 of the cabinet 1 is located, the first air duct 31 communicates with the second air duct 32 through the third air duct 33. On the side where the top plate 112 of the cabinet 1 is located, the first air duct 31 can communicate with each other through the device accommodating cavity 12 The second air duct 32 is connected. Specifically, the air-cooling device 3 further includes a fourth air duct 35, which is arranged in the device accommodating cavity 12, so that the first air duct 31, the fourth air duct 35, and the The second air duct 32 and the third air duct 33 are sequentially connected end to end to form a circulating air duct, which is beneficial to the heat dissipation of the electronic device 6. In this embodiment, the gas flow directions of the first air duct 31 and the second air duct 32 are substantially parallel to the height direction of the cabinet 1.
在器件容置腔12具有多个子空间121时,相邻两个子空间121之间以及子空间121与器件容置腔12的腔壁之间形成上述第四风道35,即第四风道35设置有多个,如图2所示,在机柜1内放置好电子器件6后,相邻的两层电子器件6之间形成第四风道35,如此,能够增加气体与电子器件6的接触面积,从而使器件总能耗W能够尽可能地转换成水冷装置的实际散热量Q1,进而维持机柜1内空气温度的稳定。When the device accommodating cavity 12 has a plurality of sub-spaces 121, the fourth air duct 35, that is, the fourth air duct 35, is formed between two adjacent sub-spaces 121 and between the sub-space 121 and the cavity wall of the device accommodating cavity 12 There are multiple, as shown in Fig. 2, after the electronic device 6 is placed in the cabinet 1, a fourth air duct 35 is formed between two adjacent layers of electronic devices 6. In this way, the contact between the gas and the electronic device 6 can be increased Area, so that the total energy consumption W of the device can be converted into the actual heat dissipation Q1 of the water cooling device as much as possible, thereby maintaining the stability of the air temperature in the cabinet 1.
进一步地,各第四风道35沿气体流向的两侧分别设置有气流产生器件34,以保证气体流动的可控性,在第一风道31和第二风道32分别设置有气流产生器件阵列时,可以设置阵列的行为垂直于第四风道35的气体流向的方向,且垂直于第一风道31的气体流向;气流产生器件阵列中阵列的列为其所在的风道的气体流向。Further, each fourth air channel 35 is provided with air flow generating devices 34 on both sides along the gas flow direction to ensure the controllability of the gas flow. The first air channel 31 and the second air channel 32 are respectively provided with air flow generating devices. When arraying, the behavior of the array can be set perpendicular to the direction of the gas flow of the fourth air channel 35 and perpendicular to the gas flow direction of the first air channel 31; the column of the array in the airflow generating device array is the gas flow direction of the air channel where it is located .
相应地,器件容置腔12上与第一风道31、第二风道32相邻的两个侧壁呈格栅结构122,如图1所示,第一风道31和第二风道32分别通过与其相邻的格栅结构122连通于第四风道35,以有利于气体流的导向,且能够增加机柜1的强度。当然,也可以第一风道31与第二风道32直接与第四风道35连通。Correspondingly, the two side walls of the device accommodating cavity 12 adjacent to the first air duct 31 and the second air duct 32 have a grid structure 122. As shown in FIG. 1, the first air duct 31 and the second air duct 32 respectively communicate with the fourth air duct 35 through the grid structure 122 adjacent to it, so as to facilitate the guidance of the gas flow and increase the strength of the cabinet 1. Of course, the first air duct 31 and the second air duct 32 may directly communicate with the fourth air duct 35.
需要说明的是,第四风道35也可以直接设置于器件容置腔12的外部,顶板112与器件容置腔12之间形成第四风道,也就是说,整个风冷装置环绕器件容置腔12的外周设置。It should be noted that the fourth air duct 35 can also be directly arranged outside the device accommodating cavity 12. A fourth air duct is formed between the top plate 112 and the device accommodating cavity 12, that is, the entire air-cooling device surrounds the device accommodating cavity 12. The outer circumference of the cavity 12 is provided.
其中,上述第一气流产生器件组、第二气流产生器件组和第三气流产生器件组可以分别控制,即上述步骤S200中,根据实际散热量Q1与器件总能耗W控制控制风冷装置的循环风量,具体为:Wherein, the first airflow generating device group, the second airflow generating device group, and the third airflow generating device group can be controlled separately, that is, in the foregoing step S200, the control of the air cooling device is controlled according to the actual heat dissipation Q1 and the total energy consumption W of the devices. The circulating air volume, specifically:
根据实际散热量Q1与器件总能耗W分别控制第一气流产生器件组、第二气流产生器件组和第三气流产生器件组的转速,以进一步提高电子设备的动态热/功平衡。According to the actual heat dissipation Q1 and the total energy consumption of the devices W, the rotation speeds of the first airflow generating device group, the second airflow generating device group and the third airflow generating device group are respectively controlled to further improve the dynamic heat/power balance of the electronic device.
上述各种方式的气流产生器件34的排布方式,不仅有利于整个风 冷装置3内气体的流动性,而且能够使整个机柜1内各处的温度更均匀。The arrangement of the air flow generating devices 34 in the various manners described above is not only conducive to the fluidity of the air in the entire air cooling device 3, but also makes the temperature in the entire cabinet 1 more uniform.
进一步地,在设置有多个第四风道35时,各第四风道35均设置有第四温度检测单元(图中未示出),如温度计或者温度传感器件,第四温度检测单元与热管理模块5信号连接,各第四风道35内的第四温度检测单元与第四风道35两侧的气流产生器件34对应,此时,各第四风道35相对应的气流产生器件34可以单独控制,此实施例中,上述第一气流产生器件组和第二气流产生器件组中各气流产生器件34的转速可以根据与其对应的第四温度检测单元的检测结果进行控制,以对各气流产生器件34进行精确控制,从而更好地控制风冷装置3的循环风量。Further, when a plurality of fourth air ducts 35 are provided, each fourth air duct 35 is provided with a fourth temperature detection unit (not shown in the figure), such as a thermometer or a temperature sensor, and the fourth temperature detection unit is connected to The thermal management module 5 is signal connected, and the fourth temperature detection unit in each fourth air channel 35 corresponds to the air flow generating device 34 on both sides of the fourth air channel 35. At this time, the air flow generating device corresponding to each fourth air channel 35 34 can be individually controlled. In this embodiment, the rotation speed of each airflow generating device 34 in the first airflow generating device group and the second airflow generating device group can be controlled according to the detection result of the corresponding fourth temperature detection unit to control Each air flow generating device 34 performs precise control, so as to better control the circulating air volume of the air cooling device 3.
此外,考虑到实际应用中,受外界各种因素,如环境温度等的影响,实际散热量Q1与器件总能耗W很难接近,不利于整个控制系统的执行,为了解决该问题,本申请的上述步骤S200具体为:In addition, considering that in practical applications, affected by various external factors, such as ambient temperature, the actual heat dissipation Q1 is difficult to approach the total energy consumption W of the device, which is not conducive to the implementation of the entire control system. In order to solve this problem, this application The above step S200 is specifically:
计算Q2=A*W+B;Calculate Q2=A*W+B;
根据Q1与Q2的大小按照PID控制方法控制介质流量,使Q1与Q2差值的绝对值小于预设值;Control the medium flow according to the PID control method according to the size of Q1 and Q2, so that the absolute value of the difference between Q1 and Q2 is less than the preset value;
其中,W为所述器件总能耗,A为散热系数,大于零,B为常数,可以根据经验确定。当机柜1内的空气温度大于目标温度时,A大于1;当机柜1内的空气温度小于或者等于目标温度时,A小于1。上述目标温度可以是电子设备的最佳工作环境温度,也可以是综合最可靠和最节能的温度,具体地该目标温度可以由操作人员设定,也可以热管理模块5按照预设规则自动设定。Wherein, W is the total energy consumption of the device, A is the heat dissipation coefficient, which is greater than zero, and B is a constant, which can be determined based on experience. When the air temperature in the cabinet 1 is greater than the target temperature, A is greater than 1. When the air temperature in the cabinet 1 is less than or equal to the target temperature, A is less than 1. The above-mentioned target temperature can be the best working environment temperature of the electronic device, or it can be the most reliable and energy-saving temperature. Specifically, the target temperature can be set by the operator, or the thermal management module 5 can be set automatically according to preset rules. set.
一种实施例中,散热系统还包括设置于机柜内的第三温度检测单元8,如温度计或者温度传感器件,优选地,第三温度检测单元8与热管理模块5信号连接,以实时掌握机柜1内的空气温度。进一步地,第三温度检测单元8可以设置有多个,各第三温度检测单元设置于机柜1内的不同位置,如器件容纳腔12内、第一风道31、第二风道32、热交换器件41处等,以对机柜1内各处的空气温度进行监测,考虑到可能热交换器件41处的空气温度比较低,器件容纳腔12内的温度比较高,因此,优选地,至少在热交换器件41处以及器件容纳腔12内均设置有第三温度检测单元8,其中,位于器件容纳腔12内的第三温度检测单元8与第 四温度检测单元可以共用同一温度计或者温度传感器件,以能够获得机柜1内的最高空气温度和最低空气温度。In an embodiment, the heat dissipation system further includes a third temperature detection unit 8 arranged in the cabinet, such as a thermometer or a temperature sensor device. Preferably, the third temperature detection unit 8 is signal-connected to the thermal management module 5 to grasp the cabinet in real time. The air temperature within 1. Further, the third temperature detection unit 8 may be provided with multiple, and each third temperature detection unit is provided in a different position in the cabinet 1, such as in the device housing cavity 12, the first air duct 31, the second air duct 32, and the heat Exchange device 41, etc., to monitor the air temperature everywhere in the cabinet 1. Considering that the air temperature at the heat exchanger 41 may be relatively low, the temperature in the device accommodating cavity 12 is relatively high. Therefore, preferably, at least A third temperature detection unit 8 is provided at the heat exchanger 41 and in the device accommodating cavity 12. The third temperature detection unit 8 and the fourth temperature detection unit in the device accommodating cavity 12 can share the same thermometer or temperature sensor device. , In order to be able to obtain the highest air temperature and the lowest air temperature in the cabinet 1.
基于该实施例,为了更精确的控制介质流量和/或转速,上述散热系数A可以根据空气温度进行实时调整,即上述控制方法还包括:Based on this embodiment, in order to more accurately control the medium flow rate and/or rotation speed, the aforementioned heat dissipation coefficient A can be adjusted in real time according to the air temperature, that is, the aforementioned control method further includes:
S300:检测各第三温度检测单元8的空气温度;S300: Detect the air temperature of each third temperature detection unit 8;
S400:若任一空气温度超出预设温度范围,则调整散热系数A,具体调整方法可以按照上述A的取值进行调整。其中,上述目标温度位于预设温度范围内。S400: If any air temperature exceeds the preset temperature range, adjust the heat dissipation coefficient A. The specific adjustment method can be adjusted according to the value of A above. Wherein, the aforementioned target temperature is within a preset temperature range.
在电子设备实际使用时,A、B的数值可以预先设定一个值,然后在整个控制过程中,根据第三温度检测单元8的温度值进行实时调整,如第三温度检测单元8与热管理模块5信号连接,热管理模块5可以根据第三温度检测单元8的温度对A的数值进行实时调整,当然,也可以由操作人员根据第三温度检测单元8的温度进行调整。When the electronic device is actually used, the values of A and B can be set in advance, and then during the entire control process, real-time adjustments are made according to the temperature value of the third temperature detection unit 8, such as the third temperature detection unit 8 and thermal management The module 5 is connected with signals, and the thermal management module 5 can adjust the value of A in real time according to the temperature of the third temperature detection unit 8. Of course, it can also be adjusted by the operator according to the temperature of the third temperature detection unit 8.
热管理模块5可以包括相互连接的显示屏51和控制器52,显示屏51用于显示电子设备的各种信息,如机柜1内的空气温度、器件总能耗W、实际散热量Q1、介质流量等;电能表2、气流产生器件34、第一温度检测单元432、第二温度检测单元433、流量计431、流量调节模块44与控制器52连接,以及第三温度检测单元8、第四温度检测单元也可以与显示屏51和/或控制器52连接。The thermal management module 5 may include a display screen 51 and a controller 52 connected to each other. The display screen 51 is used to display various information of electronic equipment, such as the air temperature in the cabinet 1, the total energy consumption W of the components, the actual heat dissipation Q1, and the medium. Flow rate, etc.; electric energy meter 2, air flow generating device 34, first temperature detection unit 432, second temperature detection unit 433, flow meter 431, flow adjustment module 44 connected to controller 52, and third temperature detection unit 8, fourth The temperature detection unit may also be connected to the display screen 51 and/or the controller 52.
电子设备常常可以设置有多个散热系统,即电子设备包括多个机柜1,各机柜1均设置有上述水冷装置4、风冷装置3、电能表2和热管理模块5,各热管理模块5可以相互连接,如通过上位机连接,进行统一控制。采用这种分散式控制热量的方法,使电子设备的使用更简单。Electronic equipment can often be provided with multiple heat dissipation systems, that is, the electronic equipment includes multiple cabinets 1, and each cabinet 1 is equipped with the above-mentioned water cooling device 4, air cooling device 3, electric energy meter 2, and thermal management module 5, each thermal management module 5 Can be connected to each other, such as through the upper computer connection for unified control. Using this decentralized method of controlling heat makes the use of electronic equipment easier.
需要说明的是,上述各实施例中,器件容置腔12可以仅设置有耗能的电子器件6,此时器件总能耗W等于电能表2测得的输入总电能;有的电子设备还可以包括储能器件(图中未示出),如电池,储能器件也设置于器件容纳腔12内,此实施例中,输入电子设备的输入总电能,除了用于电子器件6工作外,还可以为储能器件充电,因此,器件总能耗W等于电能表2测得的输入总电能与储能器件储入的能量之差。It should be noted that, in the foregoing embodiments, the device accommodating cavity 12 may only be provided with energy-consuming electronic devices 6. At this time, the total energy consumption W of the devices is equal to the total input electric energy measured by the electric energy meter 2; some electronic devices also It may include an energy storage device (not shown in the figure), such as a battery. The energy storage device is also arranged in the device accommodating cavity 12. In this embodiment, the total input electrical energy of the input electronic device is used for the operation of the electronic device 6. The energy storage device can also be charged. Therefore, the total energy consumption W of the device is equal to the difference between the total input electric energy measured by the electric energy meter 2 and the energy stored by the energy storage device.
另外,在器件容置腔12设置有储能器件的实施例中,储能器件可 以作为动力源,为电子器件6以及热管理模块5、风冷装置3、水冷装置4提供电能,具体地,储能器件可以单独作为动力源为电子器件6以及热管理模块5、风冷装置3、水冷装置4提供电能,也可以与供电电路7共同为电子器件6以及热管理模块5、风冷装置3、水冷装置4提供电能,当储能器件单独供电时,可以通过电能表等检测储能器件的总输出电能,该总输出电能即为器件总能耗W;当储能器件与供电电路7共同供电时,器件总能耗W等于储能器件的总输出电能与供电电路7的总输入电能之和。In addition, in an embodiment where the device containing cavity 12 is provided with an energy storage device, the energy storage device can be used as a power source to provide electrical energy for the electronic device 6 and the thermal management module 5, the air cooling device 3, and the water cooling device 4. Specifically, The energy storage device can be used as a power source alone to provide electrical energy for the electronic device 6, the thermal management module 5, the air cooling device 3, and the water cooling device 4. It can also be used together with the power supply circuit 7 for the electronic device 6, the thermal management module 5, and the air cooling device 3. , The water cooling device 4 provides electrical energy. When the energy storage device is powered by itself, the total output electrical energy of the energy storage device can be detected by an electric energy meter. The total output electrical energy is the total energy consumption W of the device; when the energy storage device and the power supply circuit 7 are shared When power is supplied, the total energy consumption W of the device is equal to the sum of the total output electric energy of the energy storage device and the total input electric energy of the power supply circuit 7.
总之,通过增加储能器件,能够在特殊情况,如外界突然断电等情况下,仍然保证电子设备的正常运行。In short, by adding energy storage devices, the normal operation of electronic equipment can still be ensured under special circumstances, such as sudden power failure from the outside world.
本领域的技术人员容易理解的是,在不冲突的前提下,上述各优选方案可以自由地组合、叠加。It is easily understood by those skilled in the art that the above-mentioned preferred solutions can be freely combined and superimposed on the premise of no conflict.
应当理解,上述的实施方式仅是示例性的,而非限制性的,在不偏离本申请的基本原理的情况下,本领域的技术人员可以针对上述细节做出的各种明显的或等同的修改或替换,都将包含于本申请的权利要求范围内。It should be understood that the above-mentioned implementation manners are only exemplary and not restrictive. Without departing from the basic principles of the present application, those skilled in the art can make various obvious or equivalent details regarding the above-mentioned details. Modifications or replacements will be included in the scope of the claims of this application.

Claims (36)

  1. 一种散热系统,用于对机柜进行散热,所述机柜包括柜体和设置于所述柜体内的器件容置腔;其特征在于,所述散热系统包括风冷装置、水冷装置和热管理模块;A heat dissipation system for dissipating heat to a cabinet, the cabinet including a cabinet body and a device accommodating cavity arranged in the cabinet body; characterized in that the heat dissipation system includes an air cooling device, a water cooling device and a heat management module ;
    所述风冷装置设置于所述器件容置腔的腔壁与所述柜体的外壳之间,包括依次连通的第一风道、第三风道和第二风道,他们与所述器件容置腔共同形成循环风道;The air-cooling device is arranged between the cavity wall of the device accommodating cavity and the outer shell of the cabinet, and includes a first air duct, a third air duct, and a second air duct that are connected to each other in sequence. The accommodating cavities jointly form a circulating air duct;
    所述水冷装置包括热交换器件、流通管道、散热量检测模块和流量调节模块,所述热交换器件设置于所述第三风道内;所述散热量检测模块、所述流量调节模块和所述热交换器件均设置于所述流通管道上;所述散热量检测模块用于检测所述水冷装置的实际散热量;The water-cooling device includes a heat exchanger, a circulation pipe, a heat dissipation detection module, and a flow adjustment module. The heat exchanger is arranged in the third air duct; the heat dissipation detection module, the flow adjustment module, and the The heat exchanger components are all arranged on the circulation pipe; the heat dissipation detection module is used to detect the actual heat dissipation of the water cooling device;
    所述热管理模块与所述散热量检测模块、所述流量调节模块均信号连接,以根据所述机柜内的器件总能耗和所述散热量检测模块的信息控制所述流量调节模块工作和/或控制所述风冷装置工作。The thermal management module is signally connected to the heat dissipation detection module and the flow adjustment module to control the operation and operation of the flow adjustment module according to the total energy consumption of the devices in the cabinet and the information of the heat dissipation detection module / Or control the operation of the air cooling device.
  2. 根据权利要求1所述的散热系统,其特征在于,所述散热量检测模块包括流量计、第一温度检测单元、第二温度检测单元,所述流量计设置于所述流通管道上,所述第一温度检测单元和所述第二温度检测单元分别设置于所述热交换器件的入口侧和出口侧;所述第一温度检测单元、所述第二温度检测单元和所述流量计均与所述热管理模块信号连接。The heat dissipation system according to claim 1, wherein the heat dissipation detection module comprises a flow meter, a first temperature detection unit, and a second temperature detection unit, the flow meter is arranged on the circulation pipe, and the The first temperature detection unit and the second temperature detection unit are respectively arranged on the inlet side and the outlet side of the heat exchanger; the first temperature detection unit, the second temperature detection unit and the flow meter are all connected to The thermal management module is signal connected.
  3. 根据权利要求2所述的散热系统,其特征在于,所述流量计设置于所述出口侧;所述流量调节模块设置于所述入口侧。The heat dissipation system according to claim 2, wherein the flow meter is arranged on the outlet side; the flow adjustment module is arranged on the inlet side.
  4. 根据权利要求2所述的散热系统,其特征在于,所述流量计为超声波流量计。The heat dissipation system according to claim 2, wherein the flowmeter is an ultrasonic flowmeter.
  5. 根据权利要求1所述的散热系统,其特征在于,所述流量调节模块包括调速泵;或者,所述流量调节模块包括调节阀。The heat dissipation system according to claim 1, wherein the flow adjustment module includes a speed regulating pump; or, the flow adjustment module includes a regulating valve.
  6. 根据权利要求1所述的散热系统,其特征在于,所述流通管道的入口端和出口端分别设置有开关阀。The heat dissipation system according to claim 1, wherein the inlet end and the outlet end of the circulation pipe are respectively provided with on-off valves.
  7. 根据权利要求1所述的散热系统,其特征在于,所述流通管道的入口端和出口端与二次冷冻水管路或者一次冷冻水管路连通。The heat dissipation system according to claim 1, wherein the inlet end and the outlet end of the circulation pipe are in communication with a secondary chilled water pipeline or a primary chilled water pipeline.
  8. 根据权利要求1所述的散热系统,其特征在于,所述热交换器包括盘管结构。The heat dissipation system according to claim 1, wherein the heat exchanger comprises a coil structure.
  9. 根据权利要求8所述的散热系统,其特征在于,沿所述第三风道的气体流向,所述盘管结构设置有多个。The heat dissipation system according to claim 8, wherein a plurality of the coil structures are provided along the gas flow direction of the third air duct.
  10. 根据权利要求1-9任一项所述的散热系统,其特征在于,所述第一风道、所述第二风道和所述第三风道中的至少一者设置有气流产生器件;所述热管理模块还与所述气流产生器件信号连接。The heat dissipation system according to any one of claims 1-9, wherein at least one of the first air duct, the second air duct, and the third air duct is provided with an airflow generating device; The thermal management module is also signally connected to the air flow generating device.
  11. 根据权利要求10所述的散热系统,其特征在于,所述第一风道和所述第二风道分别设置有形成阵列的多个所述气流产生器件。The heat dissipation system according to claim 10, wherein the first air duct and the second air duct are respectively provided with a plurality of the airflow generating devices forming an array.
  12. 根据权利要求11所述的散热系统,其特征在于,设置于第一风道内的气流产生器件为第一气流产生器件组;设置于第二风道内的气流产生器件为第二气流产生器件组;所述第三风道内设置有所述气流产生器件,定义为第三气流产生器件组;所述第一气流产生器件组、第二气流产生器件组和所述第三气流产生器件组通过所述热管理模块单独控制。The heat dissipation system according to claim 11, wherein the airflow generating device arranged in the first air duct is a first airflow generating device group; the airflow generating device arranged in the second air duct is a second airflow generating device group; The airflow generating device is provided in the third air duct, which is defined as a third airflow generating device group; the first airflow generating device group, the second airflow generating device group, and the third airflow generating device group pass through the The thermal management module is individually controlled.
  13. 根据权利要求10所述的散热系统,其特征在于,在所述第三风道内,所述热交换器件沿气体流向的相对两侧均设置有所述气流产生器件。The heat dissipation system according to claim 10, wherein, in the third air duct, the air flow generating device is provided on opposite sides of the heat exchanger element along the air flow direction.
  14. 根据权利要求11-13任一项所述的散热系统,其特征在于,所述风冷装置还包括第四风道,所述第一风道和所述第二风道设置于所述器件容置腔相对的两侧;所述第一风道、所述第四风道、所述第二风道和所述第三风道首尾顺次连通,形成循环风道。The heat dissipation system according to any one of claims 11-13, wherein the air cooling device further comprises a fourth air duct, and the first air duct and the second air duct are arranged in the device container. The opposite sides of the cavity; the first air channel, the fourth air channel, the second air channel and the third air channel are connected in sequence from end to end to form a circulating air channel.
  15. 根据权利要求14所述的散热系统,其特征在于,沿所述机柜的高度方向,所述器件容置腔具有多个子空间,相邻两个子空间之间以及所述子空间与所述器件容置腔的腔壁之间形成所述第四风道。The heat dissipation system according to claim 14, characterized in that, along the height direction of the cabinet, the device accommodating cavity has a plurality of sub-spaces, between two adjacent sub-spaces and between the sub-spaces and the device accommodating The fourth air channel is formed between the cavity walls of the cavity.
  16. 根据权利要求15所述的散热系统,其特征在于,各所述第四风道沿气体流向的两侧分别设置有气流产生器件。The heat dissipation system according to claim 15, wherein each of the fourth air channels is provided with air flow generating devices on both sides along the gas flow direction.
  17. 根据权利要求15所述的散热系统,其特征在于,各所述第四风道均设置有第四温度检测单元,所述第四温度检测单元与所述热管理模块信号连接,各所述第四风道相对应的所述气流产生器件单独控制。The heat dissipation system according to claim 15, wherein each of the fourth air ducts is provided with a fourth temperature detection unit, the fourth temperature detection unit is signally connected to the thermal management module, and each of the The air flow generating devices corresponding to the four air ducts are individually controlled.
  18. 根据权利要求14所述的散热系统,其特征在于,所述器件容置腔上与所述第一风道、所述第二风道相邻的两个侧壁呈格栅结构,所述第一风道和所述第二风道分别通过与其相邻的格栅结构连通于所述第四风道。The heat dissipation system according to claim 14, wherein the two side walls adjacent to the first air duct and the second air duct on the device accommodating cavity are in a grid structure, and the first An air duct and the second air duct are respectively connected to the fourth air duct through a grid structure adjacent thereto.
  19. 根据权利要求1-14任一项所述的散热系统,其特征在于,还包括设置于所述机柜内的多个第三温度检测单元,用于检测机柜内的空气温度,所述第三温度检测单元与所述热管理模块信号连接。The heat dissipation system according to any one of claims 1-14, further comprising a plurality of third temperature detection units arranged in the cabinet, for detecting the air temperature in the cabinet, the third temperature The detection unit is in signal connection with the thermal management module.
  20. 根据权利要求1-14任一项所述的散热系统,其特征在于,所述机柜的外壳包括隔热结构,以隔离外界与所述机柜内部的热传递。The heat dissipation system according to any one of claims 1-14, wherein the housing of the cabinet includes a heat insulation structure to isolate heat transfer between the outside and the inside of the cabinet.
  21. 一种电子设备,具有机柜,其特征在于,还包括权利要求1-20任一项所述的散热系统,所述散热系统设置于所述机柜内。An electronic device having a cabinet, characterized in that it further comprises the heat dissipation system according to any one of claims 1-20, the heat dissipation system being arranged in the cabinet.
  22. 根据权利要求21所述的电子设备,其特征在于,所述电子设备为计算机机柜设备或者数据中心设备。The electronic device according to claim 21, wherein the electronic device is a computer cabinet device or a data center device.
  23. 一种根据权利要求1-22任一项所述的散热系统的控制方法,其特征在于,包括步骤:A control method of a heat dissipation system according to any one of claims 1-22, characterized by comprising the steps:
    获得所述水冷装置的实际散热量和所述机柜内的器件总能耗;Obtaining the actual heat dissipation of the water cooling device and the total energy consumption of the components in the cabinet;
    根据所述实际散热量与所述器件总能耗控制所述水冷装置的介质流量和/或控制所述风冷装置的循环风量。Control the medium flow rate of the water cooling device and/or control the circulating air volume of the air cooling device according to the actual heat dissipation and the total energy consumption of the device.
  24. 根据权利要求23所述的控制方法,其特征在于,获得所述水冷装置的实际散热量的过程具体包括:The control method according to claim 23, wherein the process of obtaining the actual heat dissipation of the water cooling device specifically includes:
    检测所述热交换器件入口侧和出口侧的温度差,并获取所述热交换器件的当前介质流量;Detecting the temperature difference between the inlet side and the outlet side of the heat exchanger element, and acquiring the current medium flow rate of the heat exchanger element;
    所述实际散热量Q1=当前介质流量*温度差*介质的比热容。The actual heat dissipation Q1=current medium flow*temperature difference*specific heat capacity of the medium.
  25. 根据权利要求23所述的控制方法,其特征在于,根据所述实际散热量与所述总能耗控制所述水冷装置的介质流量/或控制所述风冷装置的循环风量的过程具体包括:The control method according to claim 23, wherein the process of controlling the medium flow of the water cooling device/or controlling the circulating air volume of the air cooling device according to the actual heat dissipation and the total energy consumption specifically comprises:
    计算Q2=A*W+B;Calculate Q2=A*W+B;
    根据所述实际散热量Q1与Q2的大小按照PID控制方法控制所述介质流量/或控制所述风冷装置的循环风量,使Q1与Q2差值的绝对值小于预设值;Controlling the medium flow/or controlling the circulating air volume of the air-cooling device according to the actual heat dissipation amounts Q1 and Q2 according to the PID control method, so that the absolute value of the difference between Q1 and Q2 is less than a preset value;
    其中,W为所述总能耗,A为散热系数,B为常数。Wherein, W is the total energy consumption, A is the heat dissipation coefficient, and B is a constant.
  26. 根据权利要求25所述的控制方法,其特征在于,当机柜内的空气温度大于目标温度时,A大于1;当机柜内的空气温度小于或者等于目标温度时,A小于1。The control method according to claim 25, wherein when the air temperature in the cabinet is greater than the target temperature, A is greater than 1; when the air temperature in the cabinet is less than or equal to the target temperature, A is less than 1.
  27. 根据权利要求26所述的控制方法,其特征在于,所述散热系统还包括多个第三温度检测单元,各所述第三温度检测单元分布于机柜内的不同位置,所述控制方法还包括:The control method according to claim 26, wherein the heat dissipation system further comprises a plurality of third temperature detection units, each of the third temperature detection units is distributed in different positions in the cabinet, and the control method further comprises :
    检测各所述第三温度检测单元的空气温度;Detecting the air temperature of each of the third temperature detecting units;
    若任一所述空气温度超出预设温度范围,则调整散热系数A。If any of the air temperature exceeds the preset temperature range, adjust the heat dissipation coefficient A.
  28. 根据权利要求24所述的控制方法,其特征在于,所述第一风道、所述第二风道和所述第三风道分别设置有第一气流产生器件组、第二气流产生器件组和第三气流产生器件组;所述根据所述实际散热量与所述器件总能耗控制控制所述风冷装置的风量,具体为:The control method according to claim 24, wherein the first air duct, the second air duct and the third air duct are respectively provided with a first airflow generating device group and a second airflow generating device group And a third airflow generating device group; the control and control of the air volume of the air cooling device according to the actual heat dissipation amount and the total energy consumption of the device is specifically:
    根据所述实际散热量与所述器件总能耗分别控制所述第一气流产生器件组、所述第二气流产生器件组和所述第三气流产生器件组的转速。The rotation speeds of the first airflow generating device group, the second airflow generating device group, and the third airflow generating device group are respectively controlled according to the actual heat dissipation amount and the total energy consumption of the devices.
  29. 根据权利要求28所述的控制方法,其特征在于,所述器件容置腔具有多个子空间,相邻两个子空间之间以及所述子空间与所述器件容置腔的腔壁之间形成第四风道,所述第一风道、所述第四风道、所述第二风道和所述第三风道首尾顺次连通,形成循环风道;各所述第四风道均设置有第四温度检测单元;所述第一气流产生器件组和所述第二气流产生器件组分别包括多个气流产生器件;The control method according to claim 28, wherein the device accommodating cavity has a plurality of sub-spaces, formed between two adjacent sub-spaces and between the sub-spaces and the cavity wall of the device accommodating cavity. A fourth air channel, the first air channel, the fourth air channel, the second air channel and the third air channel are connected in sequence from end to end to form a circulating air channel; each of the fourth air channels is A fourth temperature detection unit is provided; the first airflow generating device group and the second airflow generating device group each include a plurality of airflow generating devices;
    所述第一气流产生器件组和所述第二气流产生器件组中各所述气流产生器件的转速根据与其对应的所述第四温度检测单元的检测结果进行控制。The rotation speed of each airflow generating device in the first airflow generating device group and the second airflow generating device group is controlled according to the detection result of the corresponding fourth temperature detection unit.
  30. 一种散热系统,用于对封闭的机柜进行散热,所述机柜包括柜体和设置于所述柜体内的器件容置腔;其特征在于,所述散热系统包括风冷装置、水冷装置和热管理模块;其中,A heat dissipation system for dissipating heat in a closed cabinet, the cabinet including a cabinet body and a device accommodating cavity arranged in the cabinet; it is characterized in that the heat dissipation system includes an air cooling device, a water cooling device and a heat Management module; among them,
    所述水冷装置包括热交换器件,用于将冷冻水引入所述机柜;The water cooling device includes a heat exchanger for introducing chilled water into the cabinet;
    所述风冷装置包括气流产生器件,用于使所述机柜内的空气循环流经所述热交换器件和所述器件容置腔,以便分别进行热交换;The air-cooling device includes an air flow generating device for circulating air in the cabinet through the heat exchanger element and the device accommodating cavity for heat exchange respectively;
    所述风冷装置、所述水冷装置均与所述热管理模块信号连接,所述热管理模块用于获得所述机柜内的器件总能耗和所述水冷装置的实际散热量,并根据所述总能耗和所述实际散热量动态控制所述水冷装置的介质流量和/或所述风冷装置的循环风量。The air-cooling device and the water-cooling device are both signal-connected to the thermal management module, and the thermal management module is used to obtain the total energy consumption of the devices in the cabinet and the actual heat dissipation of the water-cooling device, and according to the The total energy consumption and the actual heat dissipation volume dynamically control the medium flow rate of the water cooling device and/or the circulating air volume of the air cooling device.
  31. 根据权利要求30所述的散热系统,其特征在于,所述水冷装置还包括用于检测实际散热量的散热量检测模块,所述散热量检测模块包括流量计、第一温度检测单元、第二温度检测单元,所述流量计设置于所述流通管道上,所述第一温度检测单元和所述第二温度检测单元分别设置于所述热交换器件的入口侧和出口侧;所述第一温度检测单元、所述第二温度检测单元和所述流量计均与所述热管理模块信号连接。The heat dissipation system according to claim 30, wherein the water cooling device further comprises a heat dissipation detection module for detecting actual heat dissipation, and the heat dissipation detection module includes a flow meter, a first temperature detection unit, and a second A temperature detection unit, the flow meter is arranged on the circulation pipe, the first temperature detection unit and the second temperature detection unit are respectively arranged on the inlet side and the outlet side of the heat exchanger; the first The temperature detection unit, the second temperature detection unit and the flow meter are all signally connected to the thermal management module.
  32. 根据权利要求31所述的散热系统,其特征在于,所述流量计为超声波流量计。The heat dissipation system according to claim 31, wherein the flow meter is an ultrasonic flow meter.
  33. 根据权利要求30所述的散热系统,其特征在于,所述水冷装置还包括用于调节介质流量的流量调节模块,所述流量调节模块包括调速泵;或者,所述流量调节模块包括调节阀。The heat dissipation system according to claim 30, wherein the water cooling device further comprises a flow adjustment module for adjusting the flow of the medium, the flow adjustment module includes a speed regulating pump; or, the flow adjustment module includes a regulating valve .
  34. 根据权利要求30-33任一项所述的散热系统,其特征在于,所述风冷装置包括首尾顺次连通的第一风道、第四风道、第二风道和第三风道,所述第一风道和所述第二风道设置于所述器件容置腔相对的两侧。The heat dissipation system according to any one of claims 30-33, wherein the air-cooling device comprises a first air channel, a fourth air channel, a second air channel, and a third air channel that are sequentially connected end to end, The first air duct and the second air duct are arranged on opposite sides of the device accommodating cavity.
  35. 根据权利要求34所述的散热系统,其特征在于,沿所述机柜的高度方向,所述器件容置腔具有多个子空间,相邻两个子空间之间以及所述子空间与所述器件容置腔的腔壁之间形成所述第四风道。The heat dissipation system according to claim 34, wherein along the height direction of the cabinet, the device accommodating cavity has a plurality of sub-spaces, between two adjacent sub-spaces and between the sub-spaces and the device accommodating The fourth air channel is formed between the cavity walls of the cavity.
  36. 根据权利要求34所述的散热系统,其特征在于,各所述第四风道沿气体流向的两侧分别设置有气流产生器件。The heat dissipation system according to claim 34, wherein the two sides of each of the fourth air channels along the gas flow direction are respectively provided with air flow generating devices.
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