WO2020170933A1 - Self-propelled electronic device - Google Patents

Self-propelled electronic device Download PDF

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Publication number
WO2020170933A1
WO2020170933A1 PCT/JP2020/005567 JP2020005567W WO2020170933A1 WO 2020170933 A1 WO2020170933 A1 WO 2020170933A1 JP 2020005567 W JP2020005567 W JP 2020005567W WO 2020170933 A1 WO2020170933 A1 WO 2020170933A1
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WO
WIPO (PCT)
Prior art keywords
self
housing
detection unit
contact
obstacle
Prior art date
Application number
PCT/JP2020/005567
Other languages
French (fr)
Japanese (ja)
Inventor
佑毅 矢戸
Original Assignee
シャープ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by シャープ株式会社 filed Critical シャープ株式会社
Priority to JP2021501909A priority Critical patent/JP7398429B2/en
Publication of WO2020170933A1 publication Critical patent/WO2020170933A1/en

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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/28Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D1/00Control of position, course or altitude of land, water, air, or space vehicles, e.g. automatic pilot
    • G05D1/02Control of position or course in two dimensions

Definitions

  • the present invention relates to a self-propelled electronic device.
  • Patent Document 1 discloses a self-propelled vacuum cleaner in which an electric cleaning device is mounted in a casing capable of traveling on a floor surface.
  • This conventional self-propelled vacuum cleaner has a main body (bumper) that covers the housing so that it can move on the housing, and the main body can prevent obstacles such as walls and figurines while running on the floor. When a collision occurs, an obstacle (collision) is detected and avoided.
  • a cliff sensor is provided on the bottom surface of the housing, and when the self-propelled vacuum cleaner approaches the down stairs, for example, the cliff sensor detects the down stairs and avoids it.
  • a bumper and an obstacle are scratched, or an ornament (for example, , The vase) to be damaged, and the plastic bottle or cup with an open lid to prevent the drink from overflowing onto the floor surface, and the operating force of the bumper should be set as light as possible. desirable.
  • the lighter the operating force of the bumper the more likely it is that the bumper will malfunction due to the impact on the housing when the self-propelled electronic device climbs over a step. That is, when the front end of the housing below the bumper collides with the step, the self-propelled electronic device rides over the step while sliding on the step. Therefore, the lighter the operating force of the bumper, the more easily the bumper operates even when the front end of the housing collides with the step, and the collision detection becomes easier to operate, and the step of the height that can be overcome is avoided.
  • the present invention has been made in view of such a problem, and an object thereof is to provide a self-propelled electronic device that is excellent in running performance to a step.
  • An obstacle detection unit having a bumper that detects by contact, a step detection unit that is provided at the front portion of the housing and that detects a step raised on the floor surface, and the obstacle detection unit and the step detection unit.
  • a self-propelled electronic device including a control unit that controls the drive wheels based on an output.
  • the step detecting unit can detect a step rising on the floor surface (for example, a carpet, a sill, etc.), it is possible to suppress the step avoiding action due to the malfunction of the obstacle detecting unit when overcoming the step and to travel to the step. Performance can be improved. Further, since it is possible to distinguish a collision with an obstacle of the self-propelled electronic device from a collision with a step, it is possible to improve the detection accuracy of the obstacle detection unit.
  • FIG. 1 It is a front view showing a 1st embodiment of a self-propelled cleaner as a self-propelled electronic device of the present invention. It is a bottom view of the self-propelled cleaner of 1st Embodiment. It is a figure explaining the internal structure of the self-propelled cleaner of 1st Embodiment.
  • step difference detection part is a left sectional view before an operation
  • (B) is a left sectional view at the time of an operation.
  • (A) of an obstacle detection part in a self-propelled cleaner of a 1st embodiment is an explanatory view showing a state before operation
  • (B) is an explanatory view showing a state at the time of operation.
  • (A) is an explanatory diagram showing a pre-operation state of the step detecting portion
  • (B) is an explanatory diagram showing an operating state
  • (C) is an explanatory diagram showing a post-operation state.
  • It is a front view which shows the self-propelled cleaner of 2nd Embodiment. It is a left side sectional view of a level difference detecting part in a self-propelled cleaner of a 2nd embodiment.
  • FIG. 1 is a front view showing a first embodiment of a self-propelled cleaner as a self-propelled electronic device of the present invention
  • FIG. 2 is a bottom view of the self-propelled cleaner of the first embodiment
  • FIG. 3 is a diagram illustrating an internal configuration of the self-propelled vacuum cleaner according to the first embodiment.
  • FIG. 4A is a left side sectional view of the step detector in the self-propelled vacuum cleaner according to the first embodiment before the operation
  • FIG. 4B is a left side sectional view of the operation.
  • FIG. 5 is a block diagram illustrating a control system of the self-propelled vacuum cleaner according to the first embodiment.
  • FIG. 1 is a front view showing a first embodiment of a self-propelled cleaner as a self-propelled electronic device of the present invention
  • FIG. 2 is a bottom view of the self-propelled cleaner of the first embodiment.
  • FIG. 3 is a diagram illustrating an internal configuration of the self-propelled vacuum cleaner according to the first embodiment.
  • the front, rear, left, and right directions of the self-propelled vacuum cleaner are indicated by arrows.
  • the present invention is a self-propelled cleaner. It is not limited to. For example, it may be a self-propelled luggage transport device, a self-propelled trunk, or the like.
  • the self-propelled cleaner A of the first embodiment sucks air containing dust on the floor F while exhausting the dust-free air on the floor F while self-propelled on the floor F at the installed location. It is configured to clean the surface F.
  • the self-propelled vacuum cleaner A includes a disk-shaped housing 1, and a rotating brush 2, a pair of left and right side brushes 3, a dust collecting portion 4, and an electric blower as a suction portion are provided inside and outside the housing 1.
  • a motor driver 5a for the electric blower 5 a pair of left and right driving wheels 6 provided on the same axis in the left and right direction, a pair of traveling motors 6a for the pair of left and right driving wheels 6, and a pair of traveling motors 6a
  • Control including a motor driver 6b, a brush motor 7 for rotating the rotating brush 2 and a pair of left and right side brushes 3, a motor driver 7a for the brush motor 7, a rear wheel 8 as an auxiliary wheel, a battery 9, and a controller 10 described later.
  • the control board 10a on which the circuit is mounted and various components such as sensors are provided.
  • the housing 1 is not limited to a disc shape, and may be a substantially triangular shape or a quadrangular shape having rounded corners when viewed in plan. Further, the side brush 3 may be only one of the left and right sides.
  • the housing 1 includes a bottom plate 1b having a suction port 1a, which is circular in plan view, a top plate 1c, which is circular in plan view, and side plates 1d, which are annular in plan view and are provided along the outer periphery of the bottom plate 1b and the top plate 1c. Equipped with.
  • the top plate 1c is provided with an opening/closing lid (not shown) and an exhaust port 1ca (see FIG. 3) formed at a position behind the opening/closing lid.
  • the bottom plate 1b is provided with a pair of left and right drive wheels 6 and a rear wheel 8 which can swing around a vertical axis.
  • the side plate 1d has a side plate front part 1da and a side plate rear part 1db which are substantially divided into two parts, and the side plate front part 1da has a bumper function of absorbing a shock at the time of a collision.
  • the “side plate front portion 1da” is referred to as "bumper 1da”.
  • a suction passage 11 that connects the suction port 1a and the dust collecting unit 4
  • a ventilation passage 12 that connects the dust collecting unit 4 and the electric blower 5, an electric blower 5, and an exhaust port 1ca.
  • An air passage 13 is provided to connect the and.
  • the pair of left and right drive wheels 6 are rotatably provided around the same axis X parallel to the bottom plate 1b of the housing 1.
  • the housing 1 moves forward and backward.
  • the drive wheels 6 rotate in the opposite direction at the same speed, the housing 1 turns in a stationary manner.
  • the rotation shafts of the drive wheels 6 are connected to each other so that a rotational force can be individually obtained from each traveling motor 6a, and each traveling motor 6a is fixed to the bottom plate 1b of the housing 1 directly or via a suspension mechanism. ing.
  • the rotating brush 2 is provided in the suction port 1a so as to be rotatable around an axis parallel to the bottom plate 1b of the housing 1.
  • the side brushes 3 that rotate around an axis perpendicular to the bottom plate 1b are provided on the left and right sides of the suction port 1a in the bottom plate 1b.
  • the rotating brush 2 is formed by implanting the brush in a spiral shape on the outer peripheral surface of a roller that is a rotating shaft.
  • the side brush 3 has a rotating shaft and a plurality of brush bundles radially provided at the lower end of the rotating shaft.
  • the rotary shaft of the rotary brush 2 and the rotary shafts of the pair of side brushes 3 are pivotally attached to a part of the bottom plate 1b of the housing 1, and include a brush motor 7, a pulley, a belt and the like provided in the vicinity thereof. They are independently connected via a power transmission mechanism or the like.
  • a charging terminal (not shown) for charging the battery 9 is provided at the rear end of the side plate 1d of the housing 1.
  • the self-propelled cleaner A that cleans the room while traveling by itself returns to a charging stand (not shown) installed in the room.
  • the charging terminal comes into contact with the terminal portion provided on the charging stand, and the battery 9 is charged.
  • a charging stand connected to a commercial power source (outlet) is usually installed along the side wall of the room.
  • the battery 9 is charged from the charging stand via the charging terminal, and supplies electric power to the control board 10a, the traveling motor 6a for the drive wheels 6, the brush motor 7, the electric blower 5, various elements, and the like.
  • the dust collecting unit 4 has a dust collecting box 4a having an inlet connected to the suction passage 11 and a discharge outlet connected to the ventilation passage (suction duct) 12 on the upstream side of the electric blower 5, and the discharge outlet of the dust collecting box 4a. And a filter 4b which is detachably provided.
  • the dust collection box 4a is usually housed in the housing 1. When discarding the dust collected in the dust collection box 4a, the lid (not shown) of the housing 1 is opened to collect the dust. The box 4a can be put in and taken out (attached and detached).
  • the control circuit for controlling the operation of the entire self-propelled cleaner A includes a control unit 10, an operation panel 31 for inputting setting conditions and operation commands relating to the operation of the self-propelled cleaner A, and traveling.
  • a storage unit 18 for storing program data such as a map 18a, a motor driver 5a for driving the electric blower 5, a motor driver 6b for individually driving the traveling motors 6a of the pair of drive wheels 6 in forward and reverse directions, and rotation. It includes a motor driver 7a for rotating the brush motor 7 for driving the brush 2 and the side brush 3 simultaneously in one direction.
  • control circuit includes a plurality of floor surface detection sensors 14 provided on the bottom plate 1b of the housing 1 and its control unit 14a, a plurality of ultrasonic wave transmitting portions 15A and ultrasonic waves provided alternately on the bumper 1da in the circumferential direction.
  • the ultrasonic sensor 15 having the receiving unit 15B and its control unit 15a, the contact sensor 16 as an obstacle detection unit that detects an obstacle by collision with the bumper 1da, its control unit 16a, and the bumper 1da in the front part of the housing 1. It includes a step sensor (step detecting portion) 17 provided at a lower position than that, a control unit 17a thereof, and the like.
  • the control unit 10 includes a microcomputer including a CPU, a ROM, and a RAM, and outputs a command from the operation panel 31, outputs of the floor surface detection sensor 14, the ultrasonic sensor 15, the contact sensor 16, and the step sensor 17, and a storage unit 18. Based on the program data stored in advance, control signals are individually transmitted to the motor drivers 5a, 6b, 7a to drive and control the electric blower 5, the traveling motor 6a and the brush motor 7 to perform a series of cleaning operations. To do.
  • the program data includes program data for a normal mode for cleaning a wide area of the floor and a program data for a wall-side mode for cleaning along a wall.
  • the control unit 10 receives the condition setting related to the operation of the self-propelled vacuum cleaner A by the user from the operation panel 31, and stores it in the storage unit 18.
  • the storage unit 18 can store a travel map 18a around the installation location of the self-propelled cleaner A.
  • the traveling map 18a is information relating to traveling such as the traveling route and traveling speed of the self-propelled cleaner A, and is stored in the storage unit 18 by the user in advance, or the self-propelled cleaner A itself is performing cleaning operation. Can be recorded automatically.
  • the floor surface detecting sensor 14 may detect, for example, a front portion (for example, left and right sides of the step sensor 17), a rear portion, and a rear portion of the bottom plate 1b of the housing 1.
  • the pair of left and right side brushes 3 are arranged.
  • the CPU is connected to the floor surface detection sensor 14 via the control unit 14a, and obtains the presence information of the down step such as the down stairs around the outside of the housing 1 based on the output signal from the floor surface detection sensor 14.
  • the floor surface detection sensor 14 may include, for example, a light emitting element that projects light toward the floor surface F and a light receiving element that receives reflected light from the light emitting element that reflects the floor surface F. ..
  • the ultrasonic sensor 15 is a non-contact type obstacle detection unit, and the ultrasonic wave transmitted from the ultrasonic wave transmission unit 15A collides with the obstacle, is reflected, and is received by the ultrasonic wave reception unit 15B. Detect obstacles.
  • the CPU is connected to the ultrasonic sensor 15 (ultrasonic wave receiving unit 15B) via the control unit 15a, and based on the output signal from the ultrasonic wave receiving unit 15B, the presence information of obstacles around the outside of the housing 1 is obtained. obtain.
  • the contact sensor 16 is a contact-type obstacle detection unit, and is arranged, for example, at the left and right positions on the back side of the bumper 1da in order to detect that the self-propelled cleaner A has come into contact with the obstacle during traveling.
  • the control unit 10 is connected to the contact sensor 16 via the control unit 16a, and obtains the presence information of the obstacle around the outside of the housing 1 based on the output signal from the contact sensor 16.
  • a limit switch that detects an obstacle by contacting a part of the bumper 1da that collides with an obstacle, or an optical sensor that detects a part of the bumper 1da that collides with the obstacle without contact. Etc. can be used.
  • the bumper 1da is urged to the front Y1 by, for example, an urging member (for example, a compression coil spring) of a support portion that is provided at the left and right positions on the back side of the bumper 1da so as to be movable in the front-rear direction.
  • an urging member for example, a compression coil spring
  • the step sensor 17 is a contact-type step detection unit, and in order to detect that the self-propelled cleaner A has come into contact with a step raised from above the floor surface F during traveling, for example, a front portion of the housing 1 is provided. It is arranged below the bumper 1da.
  • the control unit 10 is connected to a later-described sensor body 17d of the step sensor 17 via the control unit 17a, and obtains the presence information of the obstacle around the outside of the housing 1 based on the output signal from the step sensor 17.
  • the step sensor 17 will be described in detail later.
  • the electric blower 5, the drive wheels 6, the rotary brush 2 and the side brush 3 are driven by a cleaning operation command.
  • the housing 1 is self-propelled in a predetermined range and collects dust on the floor surface F from the suction port 1a. Inhale the containing air.
  • the dust on the floor surface F is scraped up by the rotation of the rotary brush 2 and guided to the suction port 1a. Further, the rotation of the side brush 3 guides the dust on the side of the suction port 1a to the suction port 1a.
  • the air containing dust sucked into the housing 1 through the suction port 1a passes through the suction passage 11 of the housing 1 and flows into the dust collection box 4a.
  • the airflow that has flowed into the dust collection box 4a passes through the filter 4b, passes through the ventilation passage 12, flows into the electric blower 5, is guided to the ventilation passage 13, and is discharged to the outside through the exhaust port 1ca.
  • the dust contained in the air flow in the dust collection box 4a is captured by the filter 4b, the dust is accumulated in the dust collection box 4a.
  • the self-propelled cleaner A returns to the charging stand when cleaning is completed or when the remaining capacity of the battery becomes low. As a result, the charging terminal contacts the terminal portion and the battery is charged.
  • An operation panel 31 is provided on the upper surface of the self-propelled cleaner A, and the operation panel 31 can execute a cleaning operation.
  • a receiver may be provided in the housing 1 and a transmitter that transmits a command signal may be provided in the receiver to allow remote control operation.
  • a command signal may be transmitted from a mobile terminal such as a smartphone or a mobile phone to the self-propelled cleaner A via an Internet line and a router provided in the room so that the vacuum cleaner A can be remotely controlled.
  • a step sensor 17 as a step detection unit is a front portion of the housing 1 so as to be movable in the front-rear direction and slidable to the step.
  • the urging member 17c for urging the step contact part 17b forward the urging force of the urging member 17c.
  • a sensor body 17d that detects and outputs the step contact portion 17b that has moved rearward is provided.
  • the mounting position of the step sensor 17 in the housing 1 is the front end of the bottom plate 1b, and the vicinity of the boundary between the bottom plate 1b and the side plate 1d is generally chamfered in an inverse tapered shape. Therefore, the mounting portion of the step sensor 17 in the housing 1 is provided with an inclined surface 1e that inclines toward the floor surface from the front to the rear.
  • the step contact portion 17b has a sliding contact inclined surface 17ba (see FIGS. 2, 4A and 4B) that inclines toward the floor side toward the rear so that the step contact portion 17b can slidably contact the step. There is.
  • the step sensor 17 As shown in FIG. 4A, when the step contact portion 17b moves forward, the slidable contact slant surface 17ba is located in front of the slant surface 1e of the housing 1, and the step sensor 17b of FIG. ), when the step contact portion 17b moves rearward, the slidable contact slanting surface 17ba is arranged in the same plane as the slanting surface 1e of the housing 1.
  • the step contact portion 17b has, for example, a rear opening-shaped lower recess 17bb into which the plate piece 1ba of the cutout portion provided at the front end of the bottom plate 1b of the housing 1 is inserted, and a compression coil spring as the biasing member 17c.
  • the step contact portion 17b biased forward by the biasing member 17c causes the contact step portion 17bd to come into contact with the backing plate 1dc of the housing 1 so that the bumper is pressed. It is designed so that it does not protrude further than 1 da. In this case, even if the bumper 1da moves rearward (phantom line in FIG. 4(A)), the tip of the step contact portion 17b in the free state does not project forward of the bumper 1da.
  • a rib 1bb is provided on the bottom plate 1b of the housing 1 at a rear position of the step contact portion 17b toward the inside of the housing, and a biasing member 17c is provided between the rib 1bb and the step contact portion 17b. ing. Further, a limit switch as a sensor main body 17d is fixed to a position above the biasing member 17c in the rib 1bb, and the step contact portion 17b moves rearward as shown in FIG. The rear end 17be of the step contact portion 17b presses the limit switch to turn it on. An optical sensor capable of detecting the rear end 17be of the step contact portion 17b may be used as the sensor body 17d.
  • FIG. 7 is an explanatory diagram showing (A) the pre-operation state of the step detecting portion in the self-propelled cleaner of the first embodiment, (B) an explanatory view showing the operating state, and (C) after the operation. It is explanatory drawing which shows a state.
  • the self-propelled cleaning device A having the above-described configuration is such that the bumper 1da is an obstacle on the floor surface F while traveling forward Y1.
  • the bumper 1da moves to the rear Y2 to buffer the impact.
  • the contact sensor 16 detects and outputs an obstacle, and thereby the control unit 10 controls the pair of left and right drive wheels 6 so as to avoid the obstacle Q.
  • the step contact portion 17b of the step sensor 17 does not collide with the obstacle Q. Therefore, the step sensor 17 does not output.
  • the self-propelled cleaning device A having the above-mentioned configuration, such as a carpet or a sill while traveling to the front Y1
  • a step S lower than the height of the bumper 1da step S capable of overcoming
  • the step contact portion 17b of the step sensor 17 collides with the step S
  • the step contact portion is resisted against the urging force of the urging member 17c.
  • 17b moves backward Y2.
  • the step S is detected by pressing the sensor body (limit switch) 17d by the step contact portion 17b, and the sensor body 17d outputs (see FIG. 7B).
  • the bumper 1da When the operation force of the bumper 1da is set to be light when the step contact portion 17b collides with the step S, depending on the impact force transmitted to the housing 1, the bumper 1da operates to output the contact sensor 16. It is assumed that the bumper 1da does not operate and the contact sensor 16 does not output.
  • the controller 10 controls the pair of left and right drive wheels 6 to continue to move forward. As a result, as shown in FIGS. 7B and 7C, the step contact portion 17b rides over the step S while sliding the slidable contact slant surface 17ba to the corner of the step S, and thereafter, the pair of left and right drive wheels is contacted. 6 and the rear wheel 8 get over the step S.
  • the control unit 10 sets a predetermined value from the start of the output of the step sensor 17 while the step sensor 17 maintains the output.
  • the contact sensor 16 outputs within less than time (for example, 0.5 to less than 1 second)
  • the pair of left and right drive wheels 6 are controlled so that the housing 1 moves forward. That is, in this case, the control unit 10 determines that there is no obstacle near the bump S that contacts the bumper 1da (determines that the output of the contact sensor 16 is invalid) and continues the forward movement of the housing 1 to make the bump.
  • the pair of left and right drive wheels 6 is controlled so as to get over S. At this time, even if the bumper 1da is operated by the impact force when the step contact portion 17b collides with the step S, the bumper 1da returns to the initial position within the predetermined time and the output of the contact sensor 16 is stopped. To do.
  • the control unit 10 controls the output of the step sensor 17 while the step sensor 17 maintains the output.
  • the contact sensor 16 outputs for a predetermined time or more (for example, 1 second or more)
  • the pair of left and right drive wheels 6 is controlled so that the housing 1 retracts. That is, in this case, the control unit 10 determines that there is an obstacle near the step S that contacts the bumper 1da (determines that the output of the contact sensor 16 is valid), and retracts the housing 1 to move the step S to the step S.
  • the pair of left and right drive wheels 6 are controlled so as to avoid them. Note that such a situation is assumed, for example, when the bumper 1da collides with an obstacle on the step S and the step contact portion 17b collides with the step S at substantially the same time.
  • FIG. 8 is a front view showing the self-propelled cleaner of the second embodiment
  • FIG. 9 is a left side sectional view of a step detector in the self-propelled cleaner of the second embodiment.
  • the same elements as those in FIGS. 1, 4 and 7A to 7C are designated by the same reference numerals.
  • the self-propelled cleaning device B of the second embodiment is generally the same as the first embodiment except that the configuration of the step sensor (step detection unit) 117 is different from that of the first embodiment. It is the same.
  • steps between the second embodiment and the first embodiment will be mainly described.
  • the step sensor 117 is provided near the inclined surface 1e on the front part of the housing 1.
  • the step sensor 117 has an image pickup section 117a capable of photographing the step S and a transparent cover 117b arranged in the same plane as the inclined surface 1e in the front part of the housing 1.
  • the image pickup unit 117a for example, a small camera such as a CCD camera or a CMOS camera can be used.
  • the transparent cover 117b for example, transparent glass or transparent plastic that can withstand a collision with the step S can be used.
  • the imaging unit 117a and the transparent cover 117b are housed in the case 117c.
  • the case 117c has a shape obtained by obliquely cutting the opening of the bottomed cylinder.
  • the transparent cover 117b is fitted into and fixed to the opening of the case 117c that is obliquely cut.
  • the image pickup section 117a of the step sensor 117 can photograph the vicinity of the floor surface F in the forward direction and output the image data to the control section 10.
  • the control unit 10 compares the image data with the previously stored determination data, and determines whether the image data is image data of the step S.
  • the step sensor 117 detects the step S, and the same traveling control as that of the first embodiment is performed. That is, while the step sensor 117 detects the step S, the control unit 10 keeps the contact sensor 16 (see, for example, FIG. 5) within a predetermined time (for example, 0.5 to less than 1 second) from the start of detection by the step sensor 117. ) Is output, the pair of left and right drive wheels 6 is controlled so that the housing 1 moves forward. That is, in this case, the control unit 10 determines that there is no obstacle near the bump S that contacts the bumper 1da (determines that the output of the contact sensor 16 is invalid) and continues the forward movement of the housing 1 to make the bump. The pair of left and right drive wheels 6 is controlled so as to get over S.
  • the control unit 10 outputs the contact sensor 16 (see FIG. 5) for a predetermined time or more (for example, 1 second or more) from the start of the detection of the step sensor 117.
  • the pair of left and right drive wheels 6 are controlled so that the housing 1 moves backward. That is, in this case, the control unit 10 determines that there is an obstacle near the step S that contacts the bumper 1da (determines that the output of the contact sensor 16 is valid), and retracts the housing 1 to move the step S to the step S.
  • the pair of left and right drive wheels 6 are controlled so as to avoid them.
  • the control unit 10 determines that there is an step S in the forward direction but that there is no obstacle, and the step S The pair of left and right drive wheels 6 are controlled so as to get over the vehicle. Further, when the contact sensor 16 outputs while the step sensor 117 does not detect the step S, the control unit 10 determines that there is an obstacle in the forward direction and controls the pair of left and right drive wheels 6 so as to avoid the obstacle. ..
  • the self-propelled cleaning device A in which one step sensor 17 is provided on the front part of the housing 1 is illustrated, but a plurality of step sensors 17 may be provided.
  • a step sensor having a similar configuration may be provided on both left and right sides of the step sensor 17 shown in FIG.
  • the self-propelled cleaner B in which one step sensor 117 is provided on the front part of the housing 1 is illustrated, but a plurality of step sensors 117 may be provided.
  • a step sensor having a similar configuration may be provided on both left and right sides of the step sensor 117 shown in FIG.
  • the self-propelled electronic device of the present invention includes a housing, an electric drive wheel that supports the housing and travels on the floor, and a front portion of the housing on the forward direction side.
  • An obstacle detection unit having a bumper for detecting an obstacle by contact, a step detection unit provided at the front portion of the housing for detecting a step raised on the floor surface, the obstacle detection unit and the And a control unit that controls the drive wheels based on the output of the step detection unit.
  • the obstacle detection unit does not output when the step detection unit detects the step, it goes without saying that the self-propelled electronic device can be advanced to get over the step. Even if the obstacle detection unit operates due to collision with the vehicle, it is determined that the obstacle detection unit is invalid, and the self-propelled electronic device can be moved forward over the step. As a result, it is possible to obtain a self-propelled electronic device having excellent running performance. Further, since it is possible to distinguish between the collision of the self-propelled electronic device with the obstacle and the collision with the step that can be overcome, it is possible to improve the detection accuracy of the obstacle detection unit.
  • the detection accuracy of the obstacle detection unit can be improved (the operation force of the bumper can be set lightly), and for example, self-propelled electronic devices and obstacles (walls, furniture, ornaments, etc.) can be damaged. It is possible to prevent a situation in which a figurine (for example, a vase) is collapsed and damaged, and a plastic bottle or a cup with an open lid is collapsed to overflow the drink inside onto the floor surface.
  • a figurine for example, a vase
  • a plastic bottle or a cup with an open lid is collapsed to overflow the drink inside onto the floor surface.
  • the self-propelled electronic device of the present invention may be configured as follows and may be appropriately combined.
  • the control unit is configured to move the casing forward when the obstacle detection unit outputs during less than a predetermined time from the start of output of the step detection unit while the output of the step detection unit is maintained. Controlling the drive wheels, and controlling the drive wheels so that the casing retracts when the obstacle detection unit outputs for a predetermined time or more from the start of output of the step detection unit. Good. With this configuration, the following traveling control can be performed. While the output of the step detector is maintained, if the obstacle detector outputs within less than the predetermined time from the start of output of the step detector, the controller will detect an obstacle such as a bumper near the step. It is possible to determine that there is not (determine that the output of the obstacle detection unit is invalid) and control the drive wheels so that the housing moves forward.
  • the controller contacts the bumper 1da near the step. It is possible to control the drive wheels so that the housing retracts after determining that there is an obstacle (determining that the output of the contact sensor is valid).
  • the step detecting section is provided with a step contact section provided at a position lower than the obstacle detecting section in the front portion of the housing so as to be movable in the front-rear direction and slidably contact with the step, and the step contact.
  • the step contact portion may be provided on the front portion of the housing so as not to project forward of the bumper. According to this configuration, it is possible to configure the step detecting unit that mechanically detects the step.
  • the step contact part by providing the step contact part on the front part of the housing so as not to project forward than the bumper, when the bumper collides with an obstacle, the step contact part collides with the obstacle to operate (step error Detection) can be suppressed.
  • the casing has an inclined surface that is inclined to the floor side toward the rear at a position lower than the obstacle detection unit in the front portion
  • the step contact portion has a slidable contact slant surface that slants toward the floor side toward the rear so that the step contact portion can slidably contact the step, and the slidable contact slant surface when the step contact portion moves forward.
  • the step detector may include an image pickup section capable of photographing the step. According to this configuration, it is possible to configure a step detector that optically detects the step.
  • the casing has an inclined surface that is inclined to the floor side toward the rear at a position lower than the obstacle detection unit in the front portion,
  • the step detection unit may further include a transparent cover arranged in the same plane as the inclined surface.

Abstract

Provided is a self-propelled electronic device with excellent mobility. A self-propelled electronic device is characterized by comprising: a housing; an electric drive wheel that supports the housing and travels on a floor; an obstacle detection unit having a bumper that is provided on the front of the housing in the direction of travel and that detects an obstacle on the floor by contact; a step detection unit that is provided on the front of the housing and that detects a step rising from the floor; and a control unit that controls the drive wheel on the basis of output from the obstacle detection unit and the step detection unit.

Description

自走式電子機器Self-propelled electronic device
 本発明は、自走式電子機器に関する。 The present invention relates to a self-propelled electronic device.
 従来の自走式電子機器として、例えば、特許文献1には、床面上を走行可能な筐体に電動式の掃除機器が搭載された自走式掃除機が開示されている。
 この従来の自走式掃除機は、筐体上で移動可能なように筐体を覆う本体(バンパー)を有しており、床面上を走行中に本体が壁や置物等の障害物に衝突すると障害物(衝突)を検知して回避する。また、筐体の底面にはクリフセンサが設けられており、自走式掃除機が、例えば下り階段に近づくとクリフセンサが下り階段を検知して回避する。
As a conventional self-propelled electronic device, for example, Patent Document 1 discloses a self-propelled vacuum cleaner in which an electric cleaning device is mounted in a casing capable of traveling on a floor surface.
This conventional self-propelled vacuum cleaner has a main body (bumper) that covers the housing so that it can move on the housing, and the main body can prevent obstacles such as walls and figurines while running on the floor. When a collision occurs, an obstacle (collision) is detected and avoided. Further, a cliff sensor is provided on the bottom surface of the housing, and when the self-propelled vacuum cleaner approaches the down stairs, for example, the cliff sensor detects the down stairs and avoids it.
特開2015-51336号公報JP, 2005-51336, A
 特許文献1のようなバンパーの障害物との衝突によって回避行動をする従来の自走式電子機器においては、例えば、バンパーおよび障害物(壁、家具、置物等)への傷付き、置物(例えば、花瓶)を倒して破損させる、蓋の開いたペットボトルまたはコップを倒して中の飲み物を床面上に溢すといった事態を抑制する上で、できる限りバンパーの操作力を軽く設定することが望ましい。 In a conventional self-propelled electronic device that performs avoidance behavior by collision with an obstacle of a bumper as in Patent Document 1, for example, a bumper and an obstacle (wall, furniture, ornament, etc.) are scratched, or an ornament (for example, , The vase) to be damaged, and the plastic bottle or cup with an open lid to prevent the drink from overflowing onto the floor surface, and the operating force of the bumper should be set as light as possible. desirable.
 しかしながら、バンパーの操作力を軽くするほど、自走式電子機器が段差を乗り越える際の筐体への衝撃でバンパーの誤作動が生じやすくなる。つまり、自走式電子機器は、バンパーより下の筐体前端が段差に衝突した際、段差に摺接しながら乗り越えする。そのため、バンパーの操作力を軽くするほど、筐体前端が段差に衝突したときの衝撃でもバンパーが作動し衝突検知が働きやすくなり、本来乗り越えられる高さの段差を回避してしまうこととなる。 However, the lighter the operating force of the bumper, the more likely it is that the bumper will malfunction due to the impact on the housing when the self-propelled electronic device climbs over a step. That is, when the front end of the housing below the bumper collides with the step, the self-propelled electronic device rides over the step while sliding on the step. Therefore, the lighter the operating force of the bumper, the more easily the bumper operates even when the front end of the housing collides with the step, and the collision detection becomes easier to operate, and the step of the height that can be overcome is avoided.
 本発明は、このような課題に鑑みなされたものであり、段差への走行性に優れた自走式電子機器を提供することを目的とする。 The present invention has been made in view of such a problem, and an object thereof is to provide a self-propelled electronic device that is excellent in running performance to a step.
 本発明によれば、筐体と、前記筐体を支持して床面を走行する電動式の駆動輪と、前記筐体の前進方向側の前部に設けられて床面上の障害物を接触によって検知するバンパーを有する障害物検知部と、前記筐体の前記前部に設けられて床面上に隆起する段差を検知する段差検知部と、前記障害物検知部および前記段差検知部の出力に基づいて前記駆動輪を制御する制御部とを備えた自走式電子機器が提供される。 According to the present invention, the casing, the electric drive wheels that support the casing and travel on the floor, and the obstacles on the floor that are provided at the front part of the casing on the forward direction side. An obstacle detection unit having a bumper that detects by contact, a step detection unit that is provided at the front portion of the housing and that detects a step raised on the floor surface, and the obstacle detection unit and the step detection unit. There is provided a self-propelled electronic device including a control unit that controls the drive wheels based on an output.
 段差検知部によって床面上に隆起する段差(例えば、絨毯、敷居など)を検知することができるため、段差乗り越え時の障害物検知部の誤作動による段差回避行動を抑制し、段差への走行性能を高めることができる。また、自走式電子機器の障害物への衝突と段差への衝突を区別することができるため、障害物検知部の検知精度を高めることが可能となる。 Since the step detecting unit can detect a step rising on the floor surface (for example, a carpet, a sill, etc.), it is possible to suppress the step avoiding action due to the malfunction of the obstacle detecting unit when overcoming the step and to travel to the step. Performance can be improved. Further, since it is possible to distinguish a collision with an obstacle of the self-propelled electronic device from a collision with a step, it is possible to improve the detection accuracy of the obstacle detection unit.
本発明の自走式電子機器としての自走式掃除機の第1実施形態を示す正面図である。It is a front view showing a 1st embodiment of a self-propelled cleaner as a self-propelled electronic device of the present invention. 第1実施形態の自走式掃除機の底面図である。It is a bottom view of the self-propelled cleaner of 1st Embodiment. 第1実施形態の自走式掃除機の内部構成を説明する図である。It is a figure explaining the internal structure of the self-propelled cleaner of 1st Embodiment. 第1実施形態の自走式掃除機における段差検知部の(A)は作動前の左側断面図、(B)は作動時の左側断面図である。In the self-propelled cleaner of 1st Embodiment, (A) of a level|step difference detection part is a left sectional view before an operation, (B) is a left sectional view at the time of an operation. 第1実施形態の自走式掃除機の制御系を説明するブロック図である。It is a block diagram explaining the control system of the self-propelled cleaner of 1st Embodiment. 第1実施形態の自走式掃除機における障害物検知部の(A)は作動前状態を示す説明図、(B)は作動時状態を示す説明図である。(A) of an obstacle detection part in a self-propelled cleaner of a 1st embodiment is an explanatory view showing a state before operation, and (B) is an explanatory view showing a state at the time of operation. 第1実施形態の自走式掃除機における段差検知部の(A)は作動前状態を示す説明図、(B)は作動時状態を示す説明図、(C)は作動後状態を示す説明図である。In the self-propelled cleaner according to the first embodiment, (A) is an explanatory diagram showing a pre-operation state of the step detecting portion, (B) is an explanatory diagram showing an operating state, and (C) is an explanatory diagram showing a post-operation state. Is. 第2実施形態の自走式掃除機を示す正面図である。It is a front view which shows the self-propelled cleaner of 2nd Embodiment. 第2実施形態の自走式掃除機における段差検知部の左側断面図である。It is a left side sectional view of a level difference detecting part in a self-propelled cleaner of a 2nd embodiment.
(第1実施形態)
 図1は本発明の自走式電子機器としての自走式掃除機の第1実施形態を示す正面図であり、図2は第1実施形態の自走式掃除機の底面図であり、図3は第1実施形態の自走式掃除機の内部構成を説明する図である。また、図4は第1実施形態の自走式掃除機における段差検知部の(A)は作動前の左側断面図、(B)は作動時の左側断面図である。また、図5は第1実施形態の自走式掃除機の制御系を説明するブロック図である。
 なお、図2において、自走式掃除機の前後左右の方向を矢印にて示している。また、第1実施形態1を含む以下の各実施形態では、自走式電子機器として電動式の掃除機器を備えた自走式掃除機の場合を例示するが、本発明は自走式掃除機に限定されるものではない。例えば、自走式荷物輸送機器、自走式トランクなどであってもよい。
(First embodiment)
1 is a front view showing a first embodiment of a self-propelled cleaner as a self-propelled electronic device of the present invention, and FIG. 2 is a bottom view of the self-propelled cleaner of the first embodiment. FIG. 3 is a diagram illustrating an internal configuration of the self-propelled vacuum cleaner according to the first embodiment. In addition, FIG. 4A is a left side sectional view of the step detector in the self-propelled vacuum cleaner according to the first embodiment before the operation, and FIG. 4B is a left side sectional view of the operation. Further, FIG. 5 is a block diagram illustrating a control system of the self-propelled vacuum cleaner according to the first embodiment.
In FIG. 2, the front, rear, left, and right directions of the self-propelled vacuum cleaner are indicated by arrows. In each of the following embodiments including the first embodiment, the case of a self-propelled cleaner including an electric cleaning device as the self-propelled electronic device is illustrated, but the present invention is a self-propelled cleaner. It is not limited to. For example, it may be a self-propelled luggage transport device, a self-propelled trunk, or the like.
<自走式掃除機の構成および動作について>
 第1実施形態の自走式掃除機Aは、設置された場所の床面Fを自走しながら、床面F上のダストを含む空気を吸い込み、ダストを除去した空気を排気することにより床面F上を掃除するように構成されている。
 この自走式掃除機Aは、円盤形の筐体1を備え、この筐体1の内部および外部に、回転ブラシ2、左右一対のサイドブラシ3、集塵部4、吸引部としての電動送風機5、電動送風機5用のモータドライバ5a、左右方向の同一軸心上に設けられた左右一対の駆動輪6、左右一対の駆動輪6用の一対の走行モータ6a、一対の走行モータ6a用のモータドライバ6b、回転ブラシ2および左右一対のサイドブラシ3を回転させるブラシ用モータ7、ブラシ用モータ7のモータドライバ7a、補助輪としての後輪8、バッテリー9、後述する制御部10を含む制御回路が搭載されている制御基板10a及び各種センサ等の構成要素が設けられている。なお、筐体1は円盤形に限定されず、平面的に視て角部が丸い略三角形または略四角形等でもよい。また、サイドブラシ3は、左右どちらか一方のみであってもよい。
<About the structure and operation of the self-propelled vacuum cleaner>
The self-propelled cleaner A of the first embodiment sucks air containing dust on the floor F while exhausting the dust-free air on the floor F while self-propelled on the floor F at the installed location. It is configured to clean the surface F.
The self-propelled vacuum cleaner A includes a disk-shaped housing 1, and a rotating brush 2, a pair of left and right side brushes 3, a dust collecting portion 4, and an electric blower as a suction portion are provided inside and outside the housing 1. 5, a motor driver 5a for the electric blower 5, a pair of left and right driving wheels 6 provided on the same axis in the left and right direction, a pair of traveling motors 6a for the pair of left and right driving wheels 6, and a pair of traveling motors 6a Control including a motor driver 6b, a brush motor 7 for rotating the rotating brush 2 and a pair of left and right side brushes 3, a motor driver 7a for the brush motor 7, a rear wheel 8 as an auxiliary wheel, a battery 9, and a controller 10 described later. The control board 10a on which the circuit is mounted and various components such as sensors are provided. The housing 1 is not limited to a disc shape, and may be a substantially triangular shape or a quadrangular shape having rounded corners when viewed in plan. Further, the side brush 3 may be only one of the left and right sides.
 筐体1は、吸込口1aを有する平面視円形の底板1bと、平面視円形の天板1cと、底板1bおよび天板1cの外周部に沿って設けられた平面視円環形の側板1dとを備えている。なお、天板1cには、開閉蓋(不図示)およびこの開閉蓋の後方位置に形成された排気口1ca(図3参照)が設けられている。
 底板1bには左右一対の駆動輪6および垂直軸心を中心に首振り可能な後輪8が設けられている。側板1dは、前後にほぼ二分された側板前部1daと側板後部1dbとを有し、側板前部1daは衝突時の衝撃を緩和するバンパー機能を備えている。以下、「側板前部1da」を「バンパー1da」という。
The housing 1 includes a bottom plate 1b having a suction port 1a, which is circular in plan view, a top plate 1c, which is circular in plan view, and side plates 1d, which are annular in plan view and are provided along the outer periphery of the bottom plate 1b and the top plate 1c. Equipped with. The top plate 1c is provided with an opening/closing lid (not shown) and an exhaust port 1ca (see FIG. 3) formed at a position behind the opening/closing lid.
The bottom plate 1b is provided with a pair of left and right drive wheels 6 and a rear wheel 8 which can swing around a vertical axis. The side plate 1d has a side plate front part 1da and a side plate rear part 1db which are substantially divided into two parts, and the side plate front part 1da has a bumper function of absorbing a shock at the time of a collision. Hereinafter, the "side plate front portion 1da" is referred to as "bumper 1da".
 また、筐体1内には、吸引口1aと集塵部4とを接続する吸引路11と、集塵部4と電動送風機5とを接続する通風路12と、電動送風機5と排気口1caとを接続する通風路13とが設けられている。 Further, in the housing 1, a suction passage 11 that connects the suction port 1a and the dust collecting unit 4, a ventilation passage 12 that connects the dust collecting unit 4 and the electric blower 5, an electric blower 5, and an exhaust port 1ca. An air passage 13 is provided to connect the and.
 左右一対の駆動輪6は、筐体1の底板1bと平行な同一軸心Xを中心に回転可能に設けられており、左右一対の駆動輪6が同一方向に回転すると筐体1が進退し、各駆動輪6が逆方向に同一速度で回転すると筐体1が定置旋回する。
 各駆動輪6の回転軸は、各走行モータ6aからそれぞれ個別に回転力が得られるように連結されており、各走行モータ6aは筐体1の底板1bに直接またはサスペンション機構を介して固定されている。
The pair of left and right drive wheels 6 are rotatably provided around the same axis X parallel to the bottom plate 1b of the housing 1. When the pair of left and right drive wheels 6 rotate in the same direction, the housing 1 moves forward and backward. When the drive wheels 6 rotate in the opposite direction at the same speed, the housing 1 turns in a stationary manner.
The rotation shafts of the drive wheels 6 are connected to each other so that a rotational force can be individually obtained from each traveling motor 6a, and each traveling motor 6a is fixed to the bottom plate 1b of the housing 1 directly or via a suspension mechanism. ing.
 回転ブラシ2は、筐体1の底板1bと平行な軸心廻りに回転可能に吸込口1aに設けられている。
 また、底板1bにおける吸込口1aの左右両側には底板1bと垂直な軸心廻りに回転する前記サイドブラシ3が設けられている。
The rotating brush 2 is provided in the suction port 1a so as to be rotatable around an axis parallel to the bottom plate 1b of the housing 1.
The side brushes 3 that rotate around an axis perpendicular to the bottom plate 1b are provided on the left and right sides of the suction port 1a in the bottom plate 1b.
 回転ブラシ2は、回転軸であるローラの外周面に螺旋状にブラシを植設することにより形成されている。
 サイドブラシ3は、回転軸と、回転軸の下端に放射状に設けられた複数本のブラシ束を有している。
 回転ブラシ2の回転軸および一対のサイドブラシ3の回転軸は、筐体1の底板1bの一部に枢着されると共に、その付近に設けられたブラシ用モータ7、プーリおよびベルト等を含む動力伝達機構等を介して独立的に連結されている。
The rotating brush 2 is formed by implanting the brush in a spiral shape on the outer peripheral surface of a roller that is a rotating shaft.
The side brush 3 has a rotating shaft and a plurality of brush bundles radially provided at the lower end of the rotating shaft.
The rotary shaft of the rotary brush 2 and the rotary shafts of the pair of side brushes 3 are pivotally attached to a part of the bottom plate 1b of the housing 1, and include a brush motor 7, a pulley, a belt and the like provided in the vicinity thereof. They are independently connected via a power transmission mechanism or the like.
 また、筐体1の側板1dの後端には、バッテリー9の充電を行う充電端子(不図示)が設けられている。室内を自走しながら掃除する自走式掃除機Aは、室内に設置されている充電台(不図示)に帰還する。これにより、充電台に設けられた端子部に充電端子が接触し、バッテリー9の充電が行われる。商用電源(コンセント)に接続される充電台は、通常、室内の側壁に沿って設置される。
 バッテリー9は、充電端子を介して充電台から充電され、制御基板10a、駆動輪6用の走行モータ6a、ブラシ用モータ7、電動送風機5、各種センサ等の各要素に電力を供給する。
A charging terminal (not shown) for charging the battery 9 is provided at the rear end of the side plate 1d of the housing 1. The self-propelled cleaner A that cleans the room while traveling by itself returns to a charging stand (not shown) installed in the room. As a result, the charging terminal comes into contact with the terminal portion provided on the charging stand, and the battery 9 is charged. A charging stand connected to a commercial power source (outlet) is usually installed along the side wall of the room.
The battery 9 is charged from the charging stand via the charging terminal, and supplies electric power to the control board 10a, the traveling motor 6a for the drive wheels 6, the brush motor 7, the electric blower 5, various elements, and the like.
 集塵部4は、吸引路11と接続する導入口および電動送風機5の上流側の通風路(吸引ダクト)12と接続する排出口を有する集塵ボックス4aと、集塵ボックス4aの前記排出口に着脱可能に設けられたフィルター4bとを有してなる。集塵ボックス4aは、通常、筐体1内に収納されており、集塵ボックス4a内に捕集されたダストを廃棄する際は、筐体1の前記蓋(不図示)を開いて集塵ボックス4aを出し入れ(着脱)することができる。 The dust collecting unit 4 has a dust collecting box 4a having an inlet connected to the suction passage 11 and a discharge outlet connected to the ventilation passage (suction duct) 12 on the upstream side of the electric blower 5, and the discharge outlet of the dust collecting box 4a. And a filter 4b which is detachably provided. The dust collection box 4a is usually housed in the housing 1. When discarding the dust collected in the dust collection box 4a, the lid (not shown) of the housing 1 is opened to collect the dust. The box 4a can be put in and taken out (attached and detached).
 図5に示すように、自走式掃除機A全体の動作制御を行う制御回路は、制御部10、自走式掃除機Aの動作に係る設定条件や作動指令を入力する操作パネル31、走行マップ18aなどのプログラムデータ等を記憶する記憶部18、電動送風機5を駆動するためのモータドライバ5a、一対の駆動輪6の各走行モータ6aを個別に正逆転駆動するためのモータドライバ6b、回転ブラシ2とサイドブラシ3を同時駆動するブラシ用モータ7を一方向に回転するためのモータドライバ7a等を含む。 As shown in FIG. 5, the control circuit for controlling the operation of the entire self-propelled cleaner A includes a control unit 10, an operation panel 31 for inputting setting conditions and operation commands relating to the operation of the self-propelled cleaner A, and traveling. A storage unit 18 for storing program data such as a map 18a, a motor driver 5a for driving the electric blower 5, a motor driver 6b for individually driving the traveling motors 6a of the pair of drive wheels 6 in forward and reverse directions, and rotation. It includes a motor driver 7a for rotating the brush motor 7 for driving the brush 2 and the side brush 3 simultaneously in one direction.
 また、制御回路は、筐体1の底板1bに設けられた複数の床面検知センサ14およびその制御ユニット14a、バンパー1daに周方向かつ交互に設けられた複数の超音波発信部15Aおよび超音波受信部15Bを有する超音波センサ15およびその制御ユニット15a、バンパー1daとの衝突により障害物を検知する障害物検知部としての接触センサ16およびその制御ユニット16a、筐体1の前部におけるバンパー1daよりも下方位置に設けられた段差センサ(段差検知部)17およびその制御ユニット17a等を含んでいる。 Further, the control circuit includes a plurality of floor surface detection sensors 14 provided on the bottom plate 1b of the housing 1 and its control unit 14a, a plurality of ultrasonic wave transmitting portions 15A and ultrasonic waves provided alternately on the bumper 1da in the circumferential direction. The ultrasonic sensor 15 having the receiving unit 15B and its control unit 15a, the contact sensor 16 as an obstacle detection unit that detects an obstacle by collision with the bumper 1da, its control unit 16a, and the bumper 1da in the front part of the housing 1. It includes a step sensor (step detecting portion) 17 provided at a lower position than that, a control unit 17a thereof, and the like.
 制御部10はCPU、ROM、RAMからなるマイクロコンピュータを備え、操作パネル31からの指令と、床面検知センサ14、超音波センサ15、接触センサ16および段差センサ17の出力と、記憶部18に予め記憶されたプログラムデータとに基づいて、モータドライバ5a、6b、7aに個別に制御信号を送信し、電動送風機5、走行モータ6aおよびブラシ用モータ7を駆動制御して、一連の掃除運転を行う。なお、プログラムデータには、床面の広い領域を清掃する通常モード用と、壁際に沿って清掃する壁際モード用のプログラムデータなどが含まれる。 The control unit 10 includes a microcomputer including a CPU, a ROM, and a RAM, and outputs a command from the operation panel 31, outputs of the floor surface detection sensor 14, the ultrasonic sensor 15, the contact sensor 16, and the step sensor 17, and a storage unit 18. Based on the program data stored in advance, control signals are individually transmitted to the motor drivers 5a, 6b, 7a to drive and control the electric blower 5, the traveling motor 6a and the brush motor 7 to perform a series of cleaning operations. To do. The program data includes program data for a normal mode for cleaning a wide area of the floor and a program data for a wall-side mode for cleaning along a wall.
 制御部10は、ユーザーによる自走式掃除機Aの動作に係る条件設定を操作パネル31から受け付けて記憶部18に記憶させる。この記憶部18は、自走式掃除機Aの設置場所周辺の走行マップ18aを記憶することができる。走行マップ18aは、自走式掃除機Aの走行経路や走行速度などといった走行に係る情報であり、予めユーザーによって記憶部18に記憶させるか、あるいは自走式掃除機A自体が掃除運転中に自動的に記録することができる。 The control unit 10 receives the condition setting related to the operation of the self-propelled vacuum cleaner A by the user from the operation panel 31, and stores it in the storage unit 18. The storage unit 18 can store a travel map 18a around the installation location of the self-propelled cleaner A. The traveling map 18a is information relating to traveling such as the traveling route and traveling speed of the self-propelled cleaner A, and is stored in the storage unit 18 by the user in advance, or the self-propelled cleaner A itself is performing cleaning operation. Can be recorded automatically.
 床面検知センサ14は、自走式掃除機Aが下り階段などの下り段差を検知するために、例えば、筐体1の底板1bの前部(例えば、段差センサ17の左右両側)、後部および左右一対のサイドブラシ3の位置に配置される。CPUは制御ユニット14aを介して床面検知センサ14と接続されており、床面検知センサ14からの出力信号に基づいて筐体1の外部周辺の下り階段などの下り段差の存在情報を得る。なお、床面検知センサ14としては、例えば、床面Fに向かって投光する発光素子および発光素子の光が床面Fを反射した反射光を受光する受光素子を有するものとすることができる。 In order for the self-propelled cleaner A to detect a descending step such as a staircase, the floor surface detecting sensor 14 may detect, for example, a front portion (for example, left and right sides of the step sensor 17), a rear portion, and a rear portion of the bottom plate 1b of the housing 1. The pair of left and right side brushes 3 are arranged. The CPU is connected to the floor surface detection sensor 14 via the control unit 14a, and obtains the presence information of the down step such as the down stairs around the outside of the housing 1 based on the output signal from the floor surface detection sensor 14. The floor surface detection sensor 14 may include, for example, a light emitting element that projects light toward the floor surface F and a light receiving element that receives reflected light from the light emitting element that reflects the floor surface F. ..
 超音波センサ15は、非接触式の障害物検知部であり、超音波発信部15Aから発信された超音波が障害物に衝突し反射して超音波受信部15Bにて受信されることにより、障害物を検出する。CPUは制御ユニット15aを介して超音波センサ15(超音波受信部15B)と接続されており、超音波受信部15Bからの出力信号に基づいて筐体1の外部周辺の障害物の存在情報を得る。 The ultrasonic sensor 15 is a non-contact type obstacle detection unit, and the ultrasonic wave transmitted from the ultrasonic wave transmission unit 15A collides with the obstacle, is reflected, and is received by the ultrasonic wave reception unit 15B. Detect obstacles. The CPU is connected to the ultrasonic sensor 15 (ultrasonic wave receiving unit 15B) via the control unit 15a, and based on the output signal from the ultrasonic wave receiving unit 15B, the presence information of obstacles around the outside of the housing 1 is obtained. obtain.
 接触センサ16は、接触式の障害物検知部であり、自走式掃除機Aが走行時に障害物と接触したことを検知するために、例えば、バンパー1daの裏側の左右位置に配置される。制御部10は制御ユニット16aを介して接触センサ16と接続されており、接触センサ16からの出力信号に基づいて筐体1の外部周辺の障害物の存在情報を得る。なお、接触センサ16としては、障害物に衝突したバンパー1daの一部と接触することにより障害物を検知するリミットスイッチ、あるいは障害物に衝突したバンパー1daの一部を非接触で検知する光学センサ等を用いることができる。なお、バンパー1daは、例えば、バンパー1daの裏側の左右位置に前後方向移動可能に設けられた支持部の付勢部材(例えば、圧縮コイルスプリング)によって前方Y1へ付勢されている。 The contact sensor 16 is a contact-type obstacle detection unit, and is arranged, for example, at the left and right positions on the back side of the bumper 1da in order to detect that the self-propelled cleaner A has come into contact with the obstacle during traveling. The control unit 10 is connected to the contact sensor 16 via the control unit 16a, and obtains the presence information of the obstacle around the outside of the housing 1 based on the output signal from the contact sensor 16. As the contact sensor 16, a limit switch that detects an obstacle by contacting a part of the bumper 1da that collides with an obstacle, or an optical sensor that detects a part of the bumper 1da that collides with the obstacle without contact. Etc. can be used. The bumper 1da is urged to the front Y1 by, for example, an urging member (for example, a compression coil spring) of a support portion that is provided at the left and right positions on the back side of the bumper 1da so as to be movable in the front-rear direction.
 段差センサ17は、接触式の段差検知部であり、自走式掃除機Aが走行時に床面F上から隆起する段差と接触したことを検知するために、例えば、筐体1の前部のバンパー1daよりも下方位置に配置される。制御部10は制御ユニット17aを介して段差センサ17の後述するセンサ本体17dと接続されており、段差センサ17からの出力信号に基づいて筐体1の外部周辺の障害物の存在情報を得る。なお、段差センサ17について、詳しくは後述する。 The step sensor 17 is a contact-type step detection unit, and in order to detect that the self-propelled cleaner A has come into contact with a step raised from above the floor surface F during traveling, for example, a front portion of the housing 1 is provided. It is arranged below the bumper 1da. The control unit 10 is connected to a later-described sensor body 17d of the step sensor 17 via the control unit 17a, and obtains the presence information of the obstacle around the outside of the housing 1 based on the output signal from the step sensor 17. The step sensor 17 will be described in detail later.
 このように構成された自走式掃除機Aにおいて、掃除運転の指令により、電動送風機5、駆動輪6、回転ブラシ2およびサイドブラシ3が駆動する。これにより、回転ブラシ2、サイドブラシ3、駆動輪6および後輪8が床面Fに接触した状態で、筐体1は所定の範囲を自走しながら吸込口1aから床面Fの塵埃を含む空気を吸い込む。このとき、回転ブラシ2の回転によって床面F上の塵埃は掻き上げられて吸込口1aに導かれる。また、サイドブラシ3の回転によって吸込口1aの側方の塵埃が吸込口1aに導かれる。 In the self-propelled cleaner A configured as described above, the electric blower 5, the drive wheels 6, the rotary brush 2 and the side brush 3 are driven by a cleaning operation command. As a result, while the rotating brush 2, the side brushes 3, the driving wheels 6, and the rear wheels 8 are in contact with the floor surface F, the housing 1 is self-propelled in a predetermined range and collects dust on the floor surface F from the suction port 1a. Inhale the containing air. At this time, the dust on the floor surface F is scraped up by the rotation of the rotary brush 2 and guided to the suction port 1a. Further, the rotation of the side brush 3 guides the dust on the side of the suction port 1a to the suction port 1a.
 吸込口1aから筐体1内に吸い込まれた塵埃を含む空気は、筐体1の吸引路11を通り、集塵ボックス4a内に流入する。集塵ボックス4a内に流入した気流は、フィルター4bを通過して通風路12を通り電動送風機5に流入して通風路13に導かれて排気口1caから外部へ排出される。この際、集塵ボックス4a内の気流に含まれる塵埃はフィルター4bによって捕獲されるため、集塵ボックス4a内にダストが堆積する。 The air containing dust sucked into the housing 1 through the suction port 1a passes through the suction passage 11 of the housing 1 and flows into the dust collection box 4a. The airflow that has flowed into the dust collection box 4a passes through the filter 4b, passes through the ventilation passage 12, flows into the electric blower 5, is guided to the ventilation passage 13, and is discharged to the outside through the exhaust port 1ca. At this time, since the dust contained in the air flow in the dust collection box 4a is captured by the filter 4b, the dust is accumulated in the dust collection box 4a.
 自走式掃除機Aは、掃除が終了するとあるいはバッテリーの残容量が少なくなると充電台に帰還する。これにより、充電端子が端子部に接してバッテリーが充電される。
 自走式掃除機Aの上面には操作パネル31が設けられており、操作パネル31によって掃除運転を実行させることができる。また、筐体1内に受信部を設けると共に、受信部に指令信号を発信する送信機を設けてリモコン操作できるようにしてもよい。また、スマートフォンや携帯電話などの携帯端末からインターネット回線および室内に設けたルーターを介して指令信号を自走式掃除機Aに送信して遠隔操作できるようにしてもよい。
The self-propelled cleaner A returns to the charging stand when cleaning is completed or when the remaining capacity of the battery becomes low. As a result, the charging terminal contacts the terminal portion and the battery is charged.
An operation panel 31 is provided on the upper surface of the self-propelled cleaner A, and the operation panel 31 can execute a cleaning operation. In addition, a receiver may be provided in the housing 1 and a transmitter that transmits a command signal may be provided in the receiver to allow remote control operation. Alternatively, a command signal may be transmitted from a mobile terminal such as a smartphone or a mobile phone to the self-propelled cleaner A via an Internet line and a router provided in the room so that the vacuum cleaner A can be remotely controlled.
<段差センサの構成について>
 図1、図2、図4(A)および(B)に示すように、段差検知部としての段差センサ17は、前後方向へ移動可能かつ段差と摺接可能なように筐体1の前部における障害物検知部としてのバンパー1daよりも下方位置に設けられた段差接触部17bと、段差接触部17bを前方へ付勢する付勢部材17cと、付勢部材17cの付勢力に抗して後方へ移動した段差接触部17bを検知して出力するセンサ本体17dとを備える。
<Structure of step sensor>
As shown in FIGS. 1, 2, 4(A) and 4(B), a step sensor 17 as a step detection unit is a front portion of the housing 1 so as to be movable in the front-rear direction and slidable to the step. Of the step contact part 17b provided below the bumper 1da as the obstacle detection part, the urging member 17c for urging the step contact part 17b forward, and the urging force of the urging member 17c. A sensor body 17d that detects and outputs the step contact portion 17b that has moved rearward is provided.
 筐体1における段差センサ17の取り付け位置は、底板1bの前端であり、この底板1bと側板1dとの境界付近は全体的に逆テーパ状に面取りされている。そのため、筐体1における段差センサ17の取り付け部分には、前方から後方へ向かうにつれて床面側へ傾斜する傾斜面1eが設けられている。
 一方、段差接触部17bは、段差と摺接可能なように後方へ向かうにつれて床面側へ傾斜する摺接傾斜面17ba(図2、図4(A)および(B)参照)を有している。
The mounting position of the step sensor 17 in the housing 1 is the front end of the bottom plate 1b, and the vicinity of the boundary between the bottom plate 1b and the side plate 1d is generally chamfered in an inverse tapered shape. Therefore, the mounting portion of the step sensor 17 in the housing 1 is provided with an inclined surface 1e that inclines toward the floor surface from the front to the rear.
On the other hand, the step contact portion 17b has a sliding contact inclined surface 17ba (see FIGS. 2, 4A and 4B) that inclines toward the floor side toward the rear so that the step contact portion 17b can slidably contact the step. There is.
 段差センサ17は、図4(A)に示すように段差接触部17bが前方へ移動したときに摺接傾斜面17baが筐体1の傾斜面1eよりも前方位置となり、かつ、図4(B)に示すように段差接触部17bが後方へ移動したときに摺接傾斜面17baが筐体1の傾斜面1eと同一面内に配置されるように構成されている。
 段差接触部17bは、例えば、筐体1の底板1bの前端に設けられた切欠き部分の板片1baが差し込まれる後方開口状の下凹部17bbと、付勢部材17cとしての圧縮コイルバネが挿入される後方開口状の上凹部17bcと、当接段部17bdとを有し、バンパー1daの裏側に設けられた筐体1の当て板1dcに当接段部17bdが当接して前方への移動が規制されるようになっている。
In the step sensor 17, as shown in FIG. 4A, when the step contact portion 17b moves forward, the slidable contact slant surface 17ba is located in front of the slant surface 1e of the housing 1, and the step sensor 17b of FIG. ), when the step contact portion 17b moves rearward, the slidable contact slanting surface 17ba is arranged in the same plane as the slanting surface 1e of the housing 1.
The step contact portion 17b has, for example, a rear opening-shaped lower recess 17bb into which the plate piece 1ba of the cutout portion provided at the front end of the bottom plate 1b of the housing 1 is inserted, and a compression coil spring as the biasing member 17c. Has a rear opening-shaped upper concave portion 17bc and an abutting step portion 17bd, and the abutting step portion 17bd comes into contact with the backing plate 1dc of the casing 1 provided on the back side of the bumper 1da to move forward. It is becoming regulated.
 図2および図4(A)に示すように、付勢部材17cによって前方へ付勢された段差接触部17bは、当接段部17bdが筐体1の当て板1dcに当接することにより、バンパー1daよりも前方へ突出しないようになっている。この場合、バンパー1daが後方へ移動(図4(A)中の仮想線)しても、自由状態の段差接触部17bの先端はバンパー1daよりも前方へ突出しないようになっている。 As shown in FIG. 2 and FIG. 4(A), the step contact portion 17b biased forward by the biasing member 17c causes the contact step portion 17bd to come into contact with the backing plate 1dc of the housing 1 so that the bumper is pressed. It is designed so that it does not protrude further than 1 da. In this case, even if the bumper 1da moves rearward (phantom line in FIG. 4(A)), the tip of the step contact portion 17b in the free state does not project forward of the bumper 1da.
 筐体1の底板1b上における段差接触部17bの後方位置にはリブ1bbが筐体内側に向けて設けられており、このリブ1bbと段差接触部17bとの間に付勢部材17cが設けられている。
 また、リブ1bbにおける付勢部材17cよりも上方位置には、センサ本体17dとしてのリミットスイッチが固定されており、図4(B)に示すように段差接触部17bが後方へ移動することにより、段差接触部17bの後端17beがリミットスイッチを押圧してONするようになっている。なお、センサ本体17dとしては、段差接触部17bの後端17beを検出可能な光学センサを用いてもよい。
A rib 1bb is provided on the bottom plate 1b of the housing 1 at a rear position of the step contact portion 17b toward the inside of the housing, and a biasing member 17c is provided between the rib 1bb and the step contact portion 17b. ing.
Further, a limit switch as a sensor main body 17d is fixed to a position above the biasing member 17c in the rib 1bb, and the step contact portion 17b moves rearward as shown in FIG. The rear end 17be of the step contact portion 17b presses the limit switch to turn it on. An optical sensor capable of detecting the rear end 17be of the step contact portion 17b may be used as the sensor body 17d.
<障害物および段差の検知と走行制御について>
 図6は第1実施形態の自走式掃除機における障害物検知部の(A)は作動前状態を示す説明図、(B)は作動時状態を示す説明図である。また、図7は第1実施形態の自走式掃除機における段差検知部の(A)は作動前状態を示す説明図、(B)は作動時状態を示す説明図、(C)は作動後状態を示す説明図である。
<Detection of obstacles and steps and traveling control>
6A and 6B are explanatory views showing the pre-operation state and the operation state of the obstacle detection unit in the self-propelled cleaner of the first embodiment. Further, FIG. 7 is an explanatory diagram showing (A) the pre-operation state of the step detecting portion in the self-propelled cleaner of the first embodiment, (B) an explanatory view showing the operating state, and (C) after the operation. It is explanatory drawing which shows a state.
 図1~図5、図6(A)および(B)に示すように、前記構成を備えた自走式掃除機Aは、前方Y1への走行中にバンパー1daが床面F上の障害物Qに衝突した場合、バンパー1daが後方Y2へ移動して衝撃を緩衝する。このとき、接触センサ16が障害物を検知して出力し、それによって制御部10は障害物Qを回避するよう左右一対の駆動輪6を制御する。
 なおこの際、段差センサ17の段差接触部17bの先端はバンパー1daよりも前方へ突出していないため、段差センサ17の段差接触部17bは障害物Qに衝突しない。そのため、段差センサ17は出力しない。
As shown in FIGS. 1 to 5 and FIGS. 6A and 6B, the self-propelled cleaning device A having the above-described configuration is such that the bumper 1da is an obstacle on the floor surface F while traveling forward Y1. When it collides with Q, the bumper 1da moves to the rear Y2 to buffer the impact. At this time, the contact sensor 16 detects and outputs an obstacle, and thereby the control unit 10 controls the pair of left and right drive wheels 6 so as to avoid the obstacle Q.
At this time, since the tip of the step contact portion 17b of the step sensor 17 does not project forward of the bumper 1da, the step contact portion 17b of the step sensor 17 does not collide with the obstacle Q. Therefore, the step sensor 17 does not output.
 図1~図5、図7(A)、(B)および(C)に示すように、前記構成を備えた自走式掃除機Aは、前方Y1への走行中に絨毯や敷居などの、バンパー1daの高さよりも低い段差S(乗り越え可能な段差S)に接近し、段差センサ17の段差接触部17bが段差Sに衝突した場合、付勢部材17cの付勢力に抗して段差接触部17bが後方Y2へ移動する。このとき、段差接触部17bにてセンサ本体(リミットスイッチ)17dが押圧されることにより段差Sが検知され、センサ本体17dが出力する(図7(B)参照)。 As shown in FIG. 1 to FIG. 5, FIG. 7(A), (B) and (C), the self-propelled cleaning device A having the above-mentioned configuration, such as a carpet or a sill while traveling to the front Y1, When a step S lower than the height of the bumper 1da (step S capable of overcoming) is approached and the step contact portion 17b of the step sensor 17 collides with the step S, the step contact portion is resisted against the urging force of the urging member 17c. 17b moves backward Y2. At this time, the step S is detected by pressing the sensor body (limit switch) 17d by the step contact portion 17b, and the sensor body 17d outputs (see FIG. 7B).
 段差接触部17bが段差Sに衝突したとき、バンパー1daの操作力が軽く設定されていると、筐体1に伝わる衝撃力にもよるが、バンパー1daが作動して接触センサ16が出力する場合と、バンパー1daが作動せず接触センサ16が出力しない場合とが想定される。
 段差接触部17bが段差Sに衝突したときにバンパー1daが作動せず接触センサ16が出力しない場合、制御部10は左右一対の駆動輪6の前進を継続するよう制御する。それによって図7(B)および(C)に示すように、段差接触部17bはその摺接傾斜面17baを段差Sの角部に摺接させながら段差Sを乗り越え、その後、左右一対の駆動輪6および後輪8が段差Sを乗り越える。
When the operation force of the bumper 1da is set to be light when the step contact portion 17b collides with the step S, depending on the impact force transmitted to the housing 1, the bumper 1da operates to output the contact sensor 16. It is assumed that the bumper 1da does not operate and the contact sensor 16 does not output.
When the bumper 1da does not operate and the contact sensor 16 does not output when the step contact portion 17b collides with the step S, the controller 10 controls the pair of left and right drive wheels 6 to continue to move forward. As a result, as shown in FIGS. 7B and 7C, the step contact portion 17b rides over the step S while sliding the slidable contact slant surface 17ba to the corner of the step S, and thereafter, the pair of left and right drive wheels is contacted. 6 and the rear wheel 8 get over the step S.
 段差接触部17bが段差Sに衝突したときにバンパー1daが作動して接触センサ16が出力する場合、制御部10は、段差センサ17が出力を維持する間、段差センサ17の出力開始時から所定時間未満(例えば、0.5~1秒未満)の間で接触センサ16が出力したときは、筐体1が前進するように左右一対の駆動輪6を制御する。つまりこの場合は、制御部10は、段差S付近にバンパー1daに接触するような障害物がないと判断(接触センサ16の出力を無効と判断)して筐体1の前進を継続させて段差Sを乗り越えるよう左右一対の駆動輪6を制御する。なおこのとき、段差接触部17bが段差Sに衝突したときの衝撃力によってバンパー1daが作動したとしても、バンパー1daは前記所定時間未満内に初期位置に戻り、かつ、接触センサ16の出力が停止する。 When the bumper 1da operates and the contact sensor 16 outputs when the step contact portion 17b collides with the step S, the control unit 10 sets a predetermined value from the start of the output of the step sensor 17 while the step sensor 17 maintains the output. When the contact sensor 16 outputs within less than time (for example, 0.5 to less than 1 second), the pair of left and right drive wheels 6 are controlled so that the housing 1 moves forward. That is, in this case, the control unit 10 determines that there is no obstacle near the bump S that contacts the bumper 1da (determines that the output of the contact sensor 16 is invalid) and continues the forward movement of the housing 1 to make the bump. The pair of left and right drive wheels 6 is controlled so as to get over S. At this time, even if the bumper 1da is operated by the impact force when the step contact portion 17b collides with the step S, the bumper 1da returns to the initial position within the predetermined time and the output of the contact sensor 16 is stopped. To do.
 また、段差接触部17bが段差Sに衝突したときにバンパー1daが作動して接触センサ16が出力する場合、制御部10は、段差センサ17が出力を維持する間、段差センサ17の出力開始時から所定時間以上(例えば、1秒以上)の間で接触センサ16が出力したときは、筐体1が後退するように左右一対の駆動輪6を制御する。つまりこの場合は、制御部10は、段差S付近にバンパー1daに接触するような障害物があると判断(接触センサ16の出力を有効と判断)して筐体1を後退させて段差Sを回避させるよう左右一対の駆動輪6を制御する。なお、このような状況は、例えば、段差Sの上にある障害物にバンパー1daが衝突し、それとほぼ同時に段差Sに段差接触部17bが衝突載した場合が想定される。 Further, when the bumper 1da operates and the contact sensor 16 outputs when the step contact portion 17b collides with the step S, the control unit 10 controls the output of the step sensor 17 while the step sensor 17 maintains the output. When the contact sensor 16 outputs for a predetermined time or more (for example, 1 second or more), the pair of left and right drive wheels 6 is controlled so that the housing 1 retracts. That is, in this case, the control unit 10 determines that there is an obstacle near the step S that contacts the bumper 1da (determines that the output of the contact sensor 16 is valid), and retracts the housing 1 to move the step S to the step S. The pair of left and right drive wheels 6 are controlled so as to avoid them. Note that such a situation is assumed, for example, when the bumper 1da collides with an obstacle on the step S and the step contact portion 17b collides with the step S at substantially the same time.
(第2実施形態)
 図8は第2実施形態の自走式掃除機を示す正面図であり、図9は第2実施形態の自走式掃除機における段差検知部の左側断面図である。なお、図8および図9において、図1、図4および図7(A)~(C)中の要素と同様の要素には同一の符号を付している。
 図8および図9に示すように、第2実施形態の自走式掃除機Bは、段差センサ(段差検知部)117の構成が第1実施形態とは異なる以外は、第1実施形態と概ね同様である。以下、第2実施形態における第1実施形態とは異なる点を主に説明する。
(Second embodiment)
FIG. 8 is a front view showing the self-propelled cleaner of the second embodiment, and FIG. 9 is a left side sectional view of a step detector in the self-propelled cleaner of the second embodiment. 8 and 9, the same elements as those in FIGS. 1, 4 and 7A to 7C are designated by the same reference numerals.
As shown in FIGS. 8 and 9, the self-propelled cleaning device B of the second embodiment is generally the same as the first embodiment except that the configuration of the step sensor (step detection unit) 117 is different from that of the first embodiment. It is the same. Hereinafter, differences between the second embodiment and the first embodiment will be mainly described.
 第2実施形態の自走式掃除機Bにおいて、段差センサ117は、筐体1の前部の傾斜面1e付近に設けられている。
 この段差センサ117は、段差Sを撮影可能な撮像部117aと、筐体1の前部における傾斜面1eと同一面内に配置された透明カバー117bとを有する。
 撮像部117aとしては、例えば、CCDカメラやCMOSカメラ等の小型カメラを用いることができる。
 透明カバー117bとしては、例えば、段差Sへの衝突にも耐えることができる透明ガラスまたは透明プラスチックを用いることができる。
In the self-propelled cleaner B of the second embodiment, the step sensor 117 is provided near the inclined surface 1e on the front part of the housing 1.
The step sensor 117 has an image pickup section 117a capable of photographing the step S and a transparent cover 117b arranged in the same plane as the inclined surface 1e in the front part of the housing 1.
As the image pickup unit 117a, for example, a small camera such as a CCD camera or a CMOS camera can be used.
As the transparent cover 117b, for example, transparent glass or transparent plastic that can withstand a collision with the step S can be used.
 第2実施形態の場合、撮像部117aおよび透明カバー117bは、ケース117c内に収納されている。このケース117cは、有底筒体の開口部を斜めに切断した形状のものである。
 透明カバー117bは、ケース117cの斜めに切断された開口部に嵌め込まれて固定されている。
In the case of the second embodiment, the imaging unit 117a and the transparent cover 117b are housed in the case 117c. The case 117c has a shape obtained by obliquely cutting the opening of the bottomed cylinder.
The transparent cover 117b is fitted into and fixed to the opening of the case 117c that is obliquely cut.
 この自走式掃除機Bによれば、段差センサ117の撮像部117aにて前進方向の床面F付近を撮影してその画像データを制御部10へ出力することができる。この場合、例えば次のような走行制御を行うことができる。
 制御部10によって、画像データと予め記憶された判定用データとが比較され、画像データが段差Sを撮影した画像データであるか否か判別される。
According to the self-propelled cleaner B, the image pickup section 117a of the step sensor 117 can photograph the vicinity of the floor surface F in the forward direction and output the image data to the control section 10. In this case, for example, the following traveling control can be performed.
The control unit 10 compares the image data with the previously stored determination data, and determines whether the image data is image data of the step S.
 画像データが段差Sを撮影した画像データであると判定された場合、段差センサ117にて段差Sが検知されたこととなり、第1実施形態と同様の走行制御が行われる。
 すなわち、制御部10は、段差センサ117が段差Sを検知する間、段差センサ117の検知開始時から所定時間未満(例えば、0.5~1秒未満)の間で接触センサ16(図5参照)が出力したときは、筐体1が前進するように左右一対の駆動輪6を制御する。つまりこの場合は、制御部10は、段差S付近にバンパー1daに接触するような障害物がないと判断(接触センサ16の出力を無効と判断)して筐体1の前進を継続させて段差Sを乗り越えるよう左右一対の駆動輪6を制御する。
When it is determined that the image data is the image data of the step S, the step sensor 117 detects the step S, and the same traveling control as that of the first embodiment is performed.
That is, while the step sensor 117 detects the step S, the control unit 10 keeps the contact sensor 16 (see, for example, FIG. 5) within a predetermined time (for example, 0.5 to less than 1 second) from the start of detection by the step sensor 117. ) Is output, the pair of left and right drive wheels 6 is controlled so that the housing 1 moves forward. That is, in this case, the control unit 10 determines that there is no obstacle near the bump S that contacts the bumper 1da (determines that the output of the contact sensor 16 is invalid) and continues the forward movement of the housing 1 to make the bump. The pair of left and right drive wheels 6 is controlled so as to get over S.
 また、制御部10は、段差センサ117が段差Sを検知する間、段差センサ117の検知開始時から所定時間以上(例えば、1秒以上)の間で接触センサ16(図5参照)が出力したときは、筐体1が後退するように左右一対の駆動輪6を制御する。つまりこの場合は、制御部10は、段差S付近にバンパー1daに接触するような障害物があると判断(接触センサ16の出力を有効と判断)して筐体1を後退させて段差Sを回避させるよう左右一対の駆動輪6を制御する。 In addition, while the step sensor 117 detects the step S, the control unit 10 outputs the contact sensor 16 (see FIG. 5) for a predetermined time or more (for example, 1 second or more) from the start of the detection of the step sensor 117. At this time, the pair of left and right drive wheels 6 are controlled so that the housing 1 moves backward. That is, in this case, the control unit 10 determines that there is an obstacle near the step S that contacts the bumper 1da (determines that the output of the contact sensor 16 is valid), and retracts the housing 1 to move the step S to the step S. The pair of left and right drive wheels 6 are controlled so as to avoid them.
 また、制御部10は、段差センサ117が段差Sを検知している間に接触センサ16が出力していないときは、前進方向に段差Sがあるが障害物はないと判断して段差Sを乗り越えるよう左右一対の駆動輪6を制御する。
 また、制御部10は、段差センサ117が段差Sを検知しない間に接触センサ16が出力したときは、前進方向に障害物があると判断して回避するよう左右一対の駆動輪6を制御する。
Further, when the contact sensor 16 does not output while the step sensor 117 detects the step S, the control unit 10 determines that there is an step S in the forward direction but that there is no obstacle, and the step S The pair of left and right drive wheels 6 are controlled so as to get over the vehicle.
Further, when the contact sensor 16 outputs while the step sensor 117 does not detect the step S, the control unit 10 determines that there is an obstacle in the forward direction and controls the pair of left and right drive wheels 6 so as to avoid the obstacle. ..
(第3実施形態)
 第1実施形態では、筐体1の前部に1つの段差センサ17が設けられた自走式掃除機Aを例示したが、段差センサ17は複数設けられてもよい。例えば、図2に示す段差センサ17の左右両側にも同様の構成の段差センサを設けてもよい。
(Third Embodiment)
In the first embodiment, the self-propelled cleaning device A in which one step sensor 17 is provided on the front part of the housing 1 is illustrated, but a plurality of step sensors 17 may be provided. For example, a step sensor having a similar configuration may be provided on both left and right sides of the step sensor 17 shown in FIG.
(第4実施形態)
 第1実施形態では、筐体1の前部に1つの段差センサ117が設けられた自走式掃除機Bを例示したが、段差センサ117は複数設けられてもよい。例えば、図8に示す段差センサ117の左右両側にも同様の構成の段差センサを設けてもよい。
(Fourth Embodiment)
In the first embodiment, the self-propelled cleaner B in which one step sensor 117 is provided on the front part of the housing 1 is illustrated, but a plurality of step sensors 117 may be provided. For example, a step sensor having a similar configuration may be provided on both left and right sides of the step sensor 117 shown in FIG.
(まとめ)
 本発明の自走式電子機器は、筐体と、前記筐体を支持して床面を走行する電動式の駆動輪と、前記筐体の前進方向側の前部に設けられて床面上の障害物を接触によって検知するバンパーを有する障害物検知部と、前記筐体の前記前部に設けられて床面上に隆起する段差を検知する段差検知部と、前記障害物検知部および前記段差検知部の出力に基づいて前記駆動輪を制御する制御部とを備える。
 この構成によれば、段差検知部によって床面上に隆起する段差(例えば、絨毯、敷居など)を検知することができる。そのため、段差検知部によって段差を検知した時、障害物検知部が出力しない場合は自走式電子機器を前進させて段差を乗り越えさせることは無論のこと、筐体の前部が乗り越え可能な段差と衝突して障害物検知部が作動しても無効と判断し、自走式電子機器が段差乗り越えるよう前進させることが可能となる。この結果、走行性能に優れた自走式電子機器を得ることができる。
 また、自走式電子機器の障害物への衝突と乗り越え可能な段差への衝突を区別することができるため、障害物検知部の検知精度を高めることが可能となる。そのため、障害物検知部の検知精度を高めることができ(バンパーの操作力を軽く設定することができ)、例えば、自走式電子機器および障害物(壁、家具、置物等)への傷付き、置物(例えば、花瓶)を倒して破損させる、蓋の開いたペットボトルまたはコップを倒して中の飲み物を床面上に溢すといった事態を抑制することができる。
(Summary)
The self-propelled electronic device of the present invention includes a housing, an electric drive wheel that supports the housing and travels on the floor, and a front portion of the housing on the forward direction side. An obstacle detection unit having a bumper for detecting an obstacle by contact, a step detection unit provided at the front portion of the housing for detecting a step raised on the floor surface, the obstacle detection unit and the And a control unit that controls the drive wheels based on the output of the step detection unit.
With this configuration, it is possible to detect a step (for example, a carpet, a sill, etc.) that rises on the floor surface by the step detection unit. Therefore, when the obstacle detection unit does not output when the step detection unit detects the step, it goes without saying that the self-propelled electronic device can be advanced to get over the step. Even if the obstacle detection unit operates due to collision with the vehicle, it is determined that the obstacle detection unit is invalid, and the self-propelled electronic device can be moved forward over the step. As a result, it is possible to obtain a self-propelled electronic device having excellent running performance.
Further, since it is possible to distinguish between the collision of the self-propelled electronic device with the obstacle and the collision with the step that can be overcome, it is possible to improve the detection accuracy of the obstacle detection unit. Therefore, the detection accuracy of the obstacle detection unit can be improved (the operation force of the bumper can be set lightly), and for example, self-propelled electronic devices and obstacles (walls, furniture, ornaments, etc.) can be damaged. It is possible to prevent a situation in which a figurine (for example, a vase) is collapsed and damaged, and a plastic bottle or a cup with an open lid is collapsed to overflow the drink inside onto the floor surface.
 本発明の自走式電子機器は、次のように構成されてもよく、それらが適宜組み合わされてもよい。 The self-propelled electronic device of the present invention may be configured as follows and may be appropriately combined.
・前記制御部は、前記段差検知部が出力を維持する間、前記段差検知部の出力開始時から所定時間未満の間で前記障害物検知部が出力したときは前記筐体が前進するように前記駆動輪を制御し、前記段差検知部の出力開始時から所定時間以上の間で前記障害物検知部が出力したときは前記筐体が後退するように前記駆動輪を制御するものであってもよい。
 この構成によれば、次のような走行制御を行うことができる。
 段差検知部が出力を維持する間、段差検知部の出力開始時から所定時間未満の間で障害物検知部が出力したときは、制御部は、段差付近にバンパーに接触するような障害物がないと判断(前記障害物検知部の出力を無効と判断)して筐体が前進するように駆動輪を制御することができる。
 また、段差検知部が出力を維持する間、段差検知部の出力開始時から所定時間以上の間で障害物検知部が出力したときは、制御部は、段差付近にバンパー1daに接触するような障害物があると判断(接触センサの出力を有効と判断)して筐体が後退するように駆動輪を制御することができる。
-The control unit is configured to move the casing forward when the obstacle detection unit outputs during less than a predetermined time from the start of output of the step detection unit while the output of the step detection unit is maintained. Controlling the drive wheels, and controlling the drive wheels so that the casing retracts when the obstacle detection unit outputs for a predetermined time or more from the start of output of the step detection unit. Good.
With this configuration, the following traveling control can be performed.
While the output of the step detector is maintained, if the obstacle detector outputs within less than the predetermined time from the start of output of the step detector, the controller will detect an obstacle such as a bumper near the step. It is possible to determine that there is not (determine that the output of the obstacle detection unit is invalid) and control the drive wheels so that the housing moves forward.
Further, while the output of the step detector is maintained, when the obstacle detector outputs for a predetermined time or more from the start of output of the step detector, the controller contacts the bumper 1da near the step. It is possible to control the drive wheels so that the housing retracts after determining that there is an obstacle (determining that the output of the contact sensor is valid).
・前記段差検知部は、前後方向へ移動可能かつ段差と摺接可能なように前記筐体の前記前部における前記障害物検知部よりも下方位置に設けられた段差接触部と、前記段差接触部を前方へ付勢する付勢部材と、前記付勢部材の付勢力に抗して後方へ移動した前記段差接触部を検知して出力するセンサ本体とを備え、
 前記段差接触部は、前記バンパーよりも前方へ突出しないよう前記筐体の前記前部に設けられているものであってもよい。
 この構成によれば、段差を機械的に検知する段差検知部を構成することができる。また、バンパーよりも前方へ突出しないよう筐体の前部に段差接触部を設けることにより、バンパーが障害物に衝突したとき、段差接触部が障害物に衝突して作動すること(段差の誤検知)を抑制することができる。
-The step detecting section is provided with a step contact section provided at a position lower than the obstacle detecting section in the front portion of the housing so as to be movable in the front-rear direction and slidably contact with the step, and the step contact. A biasing member that biases the portion forward, and a sensor body that detects and outputs the step contact portion that has moved rearward against the biasing force of the biasing member,
The step contact portion may be provided on the front portion of the housing so as not to project forward of the bumper.
According to this configuration, it is possible to configure the step detecting unit that mechanically detects the step. In addition, by providing the step contact part on the front part of the housing so as not to project forward than the bumper, when the bumper collides with an obstacle, the step contact part collides with the obstacle to operate (step error Detection) can be suppressed.
・前記筐体は、前記前部における前記障害物検知部よりも下方位置に後方へ向かうにつれて床面側へ傾斜する傾斜面を有しており、
 前記段差接触部は、段差と摺接可能なように後方へ向かうにつれて床面側へ傾斜する摺接傾斜面を有しており、前記段差接触部が前方へ移動したときに前記摺接傾斜面が前記傾斜面よりも前方位置となり、かつ、前記段差接触部が後方へ移動したときに前記摺接傾斜面が前記傾斜面と同一面内に配置されるように構成されたものであってもよい。
 この構成によれば、自走式電子機器が段差をスムーズに乗り越えることができる。
The casing has an inclined surface that is inclined to the floor side toward the rear at a position lower than the obstacle detection unit in the front portion,
The step contact portion has a slidable contact slant surface that slants toward the floor side toward the rear so that the step contact portion can slidably contact the step, and the slidable contact slant surface when the step contact portion moves forward. May be located in front of the inclined surface, and the sliding contact inclined surface may be arranged in the same plane as the inclined surface when the step contact portion moves rearward. Good.
With this configuration, the self-propelled electronic device can smoothly climb over a step.
・前記段差検知部は、段差を撮影可能な撮像部を有するものであってもよい。
 この構成によれば、段差を光学的に検知する段差検知部を構成することができる。
The step detector may include an image pickup section capable of photographing the step.
According to this configuration, it is possible to configure a step detector that optically detects the step.
・前記筐体は、前記前部における前記障害物検知部よりも下方位置に後方へ向かうにつれて床面側へ傾斜する傾斜面を有しており、
 前記段差検知部は、前記傾斜面と同一面内に配置された透明カバーをさらに有するものであってもよい。
 この構成によれば、自走式電子機器が段差をスムーズに乗り越えることができる。
The casing has an inclined surface that is inclined to the floor side toward the rear at a position lower than the obstacle detection unit in the front portion,
The step detection unit may further include a transparent cover arranged in the same plane as the inclined surface.
With this configuration, the self-propelled electronic device can smoothly climb over a step.
・前記筐体に搭載されて床面の塵埃を吸引する電動式の掃除機器をさらに備えたものであってもよい。
 この構成によれば、掃除性能を備えた自走式電子機器を得ることができる。
It may further include an electric cleaning device that is mounted on the housing and sucks dust on the floor.
With this configuration, it is possible to obtain a self-propelled electronic device having cleaning performance.
 なお、開示された実施の形態は、全ての点で例示であって制限的なものではないと考えられるべきである。本発明の範囲は上述の説明ではなくて特許請求の範囲によって示され、特許請求の範囲と均等の意味及び範囲内での全ての変更が含まれることが意図される。 The disclosed embodiments should be considered as illustrative in all points and not restrictive. The scope of the present invention is shown not by the above description but by the scope of the claims, and is intended to include meanings equivalent to the scope of the claims and all modifications within the scope.
 1 筐体
 1da バンパー(障害物検知部)
 1e 傾斜面
 6 駆動輪
 10 制御部
 16 接触センサ(障害物検知部)
 17、117 段差検知部
 17b 段差接触部
 17c 付勢部材
 17d センサ本体
 117a 撮像部
 117b 透明カバー
 17ba 摺接傾斜面
 A、B 自走式掃除機(自走式電子機器)
 F 床面
 Q 障害物
 S 段差
1 case 1da bumper (obstacle detector)
1e inclined surface 6 drive wheel 10 control unit 16 contact sensor (obstacle detection unit)
17, 117 Step difference detection section 17b Step difference contact section 17c Energizing member 17d Sensor body 117a Imaging section 117b Transparent cover 17ba Sliding contact inclined surface A, B Self-propelled cleaner (self-propelled electronic device)
F Floor surface Q Obstacle S Step

Claims (7)

  1.  筐体と、前記筐体を支持して床面を走行する電動式の駆動輪と、前記筐体の前進方向側の前部に設けられて床面上の障害物を接触によって検知するバンパーを有する障害物検知部と、前記筐体の前記前部に設けられて床面上に隆起する段差を検知する段差検知部と、前記障害物検知部および前記段差検知部の出力に基づいて前記駆動輪を制御する制御部とを備えたことを特徴とする自走式電子機器。 A case, an electric drive wheel that supports the case and travels on the floor surface, and a bumper that is provided at the front part of the case on the forward direction side and detects an obstacle on the floor surface by contact. An obstacle detection unit that has, a step detection unit that is provided at the front portion of the housing and that detects a step that rises above the floor surface, and the drive based on the outputs of the obstacle detection unit and the step detection unit. A self-propelled electronic device including a control unit that controls a wheel.
  2.  前記制御部は、前記段差検知部が出力を維持する間、前記段差検知部の出力開始時から所定時間未満の間で前記障害物検知部が出力したときは前記筐体が前進するように前記駆動輪を制御し、前記段差検知部の出力開始時から所定時間以上の間で前記障害物検知部が出力したときは前記筐体が後退するように前記駆動輪を制御する請求項1に記載の自走式電子機器。 The control unit controls the housing to move forward when the obstacle detection unit outputs during a period of time less than a predetermined time from the start of output of the step detection unit while the step detection unit maintains the output. The drive wheel is controlled, and the drive wheel is controlled so that the housing retracts when the obstacle detection unit outputs for a predetermined time or more after the output of the step detection unit is started. Self-propelled electronic device.
  3.  前記段差検知部は、前後方向へ移動可能かつ段差と摺接可能なように前記筐体の前記前部における前記障害物検知部よりも下方位置に設けられた段差接触部と、前記段差接触部を前方へ付勢する付勢部材と、前記付勢部材の付勢力に抗して後方へ移動した前記段差接触部を検知して出力するセンサ本体とを備え、
     前記段差接触部は、前記バンパーよりも前方へ突出しないよう前記筐体の前記前部に設けられている請求項1または2に記載の自走式電子機器。
    The step detecting section is provided at a position lower than the obstacle detecting section in the front portion of the housing so as to be movable in the front-rear direction and slidably contact the step, and the step contact section. A biasing member for biasing the forward direction, and a sensor body for detecting and outputting the step contact portion that has moved rearward against the biasing force of the biasing member,
    The self-propelled electronic device according to claim 1, wherein the step contact portion is provided on the front portion of the housing so as not to project forward of the bumper.
  4.  前記段差検知部は、段差を撮影可能な撮像部を有する請求項1または2に記載の自走式電子機器。 The self-propelled electronic device according to claim 1 or 2, wherein the step detecting unit has an image capturing unit capable of capturing an image of the step.
  5.  前記筐体は、前記前部における前記障害物検知部よりも下方位置に後方へ向かうにつれて床面側へ傾斜する傾斜面を有しており、
     前記段差接触部は、段差と摺接可能なように後方へ向かうにつれて床面側へ傾斜する摺接傾斜面を有しており、前記段差接触部が前方へ移動したときに前記摺接傾斜面が前記傾斜面よりも前方位置となり、かつ、前記段差接触部が後方へ移動したときに前記摺接傾斜面が前記傾斜面と同一面内に配置されるように構成された請求項4に記載の自走式電子機器。
    The housing has an inclined surface that inclines toward the floor side toward the rear at a position lower than the obstacle detection unit in the front portion,
    The step contact portion has a slidable contact slant surface that slants toward the floor side toward the rear so that the step contact portion can slidably contact the step, and the slidable contact slant surface when the step contact portion moves forward. Is located in front of the inclined surface, and the sliding contact inclined surface is arranged in the same plane as the inclined surface when the step contact portion moves rearward. Self-propelled electronic device.
  6.  前記筐体は、前記前部における前記障害物検知部よりも下方位置に後方へ向かうにつれて床面側へ傾斜する傾斜面を有しており、
     前記段差検知部は、前記傾斜面と同一面内に配置された透明カバーをさらに有する請求項5に記載の自走式電子機器。
    The housing has an inclined surface that inclines toward the floor side toward the rear at a position lower than the obstacle detection unit in the front portion,
    The self-propelled electronic device according to claim 5, wherein the step detection unit further includes a transparent cover arranged in the same plane as the inclined surface.
  7.  前記筐体に搭載されて床面の塵埃を吸引する電動式の掃除機器をさらに備えた請求項1~6のいずれか1つに記載の自走式電子機器。 The self-propelled electronic device according to any one of claims 1 to 6, further comprising an electric cleaning device that is mounted on the housing and sucks dust on the floor surface.
PCT/JP2020/005567 2019-02-20 2020-02-13 Self-propelled electronic device WO2020170933A1 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004021895A (en) * 2002-06-20 2004-01-22 Fujitsu Ltd Mobile robot
JP2004194751A (en) * 2002-12-16 2004-07-15 Toshiba Tec Corp Electric vacuum cleaner

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004021895A (en) * 2002-06-20 2004-01-22 Fujitsu Ltd Mobile robot
JP2004194751A (en) * 2002-12-16 2004-07-15 Toshiba Tec Corp Electric vacuum cleaner

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