JP7398429B2 - self-propelled electronic equipment - Google Patents

self-propelled electronic equipment Download PDF

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JP7398429B2
JP7398429B2 JP2021501909A JP2021501909A JP7398429B2 JP 7398429 B2 JP7398429 B2 JP 7398429B2 JP 2021501909 A JP2021501909 A JP 2021501909A JP 2021501909 A JP2021501909 A JP 2021501909A JP 7398429 B2 JP7398429 B2 JP 7398429B2
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self
detection section
contact
housing
casing
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JPWO2020170933A1 (en
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佑毅 矢戸
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Sharp Corp
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Sharp Corp
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/28Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D1/00Control of position, course or altitude of land, water, air, or space vehicles, e.g. automatic pilot
    • G05D1/02Control of position or course in two dimensions

Description

本発明は、自走式電子機器に関する。 The present invention relates to self-propelled electronic equipment.

従来の自走式電子機器として、例えば、特許文献1には、床面上を走行可能な筐体に電動式の掃除機器が搭載された自走式掃除機が開示されている。
この従来の自走式掃除機は、筐体上で移動可能なように筐体を覆う本体(バンパー)を有しており、床面上を走行中に本体が壁や置物等の障害物に衝突すると障害物(衝突)を検知して回避する。また、筐体の底面にはクリフセンサが設けられており、自走式掃除機が、例えば下り階段に近づくとクリフセンサが下り階段を検知して回避する。
As a conventional self-propelled electronic device, for example, Patent Document 1 discloses a self-propelled vacuum cleaner in which an electric cleaning device is mounted on a casing that can run on a floor surface.
This conventional self-propelled vacuum cleaner has a main body (bumper) that covers the casing so that it can be moved on the casing, and the main body hits obstacles such as walls and ornaments while moving on the floor. When a collision occurs, it detects the obstacle (collision) and avoids it. Further, a cliff sensor is provided on the bottom surface of the housing, and when the self-propelled vacuum cleaner approaches, for example, a descending staircase, the cliff sensor detects the descending staircase and avoids it.

特開2015-51336号公報Japanese Patent Application Publication No. 2015-51336

特許文献1のようなバンパーの障害物との衝突によって回避行動をする従来の自走式電子機器においては、例えば、バンパーおよび障害物(壁、家具、置物等)への傷付き、置物(例えば、花瓶)を倒して破損させる、蓋の開いたペットボトルまたはコップを倒して中の飲み物を床面上に溢すといった事態を抑制する上で、できる限りバンパーの操作力を軽く設定することが望ましい。 In a conventional self-propelled electronic device that performs evasive action when a bumper collides with an obstacle, such as the one disclosed in Patent Document 1, for example, the bumper and obstacles (walls, furniture, ornaments, etc.) may be damaged, ornaments (e.g. In order to prevent situations such as knocking over and damaging a plastic bottle or cup with an open lid and spilling the drink inside onto the floor, it is recommended to set the operating force of the bumper as lightly as possible. desirable.

しかしながら、バンパーの操作力を軽くするほど、自走式電子機器が段差を乗り越える際の筐体への衝撃でバンパーの誤作動が生じやすくなる。つまり、自走式電子機器は、バンパーより下の筐体前端が段差に衝突した際、段差に摺接しながら乗り越えする。そのため、バンパーの操作力を軽くするほど、筐体前端が段差に衝突したときの衝撃でもバンパーが作動し衝突検知が働きやすくなり、本来乗り越えられる高さの段差を回避してしまうこととなる。 However, the lighter the operating force for the bumper is, the more likely it is that the bumper will malfunction due to the impact on the housing when the self-propelled electronic device climbs over a step. In other words, when the front end of the casing below the bumper collides with a step, the self-propelled electronic device slides over the step and overcomes the step. Therefore, the lighter the operating force for the bumper is, the easier it is for the bumper to operate and detect a bump even when the front end of the housing collides with a step, making it easier to detect a bump, thereby avoiding a step that would normally be able to be climbed over.

本発明は、このような課題に鑑みなされたものであり、段差への走行性に優れた自走式電子機器を提供することを目的とする。 The present invention has been made in view of such problems, and an object of the present invention is to provide a self-propelled electronic device that has excellent running performance over steps.

本発明によれば、筐体と、前記筐体を支持して床面を走行する電動式の駆動輪と、前記筐体の前進方向側の前部に設けられて床面上の障害物を接触によって検知するバンパーを有する障害物検知部と、前記筐体の前記前部に設けられて床面上に隆起する段差を検知する段差検知部と、前記障害物検知部および前記段差検知部の出力に基づいて前記駆動輪を制御する制御部とを備えた自走式電子機器が提供される。 According to the present invention, there is provided a housing, an electric drive wheel that supports the housing and travels on the floor, and a drive wheel that is provided at the front of the housing in the forward direction to prevent obstacles on the floor. an obstacle detection section having a bumper that detects by contact; a step detection section that is provided at the front part of the housing and detects a step rising above the floor; and the obstacle detection section and the step detection section. A self-propelled electronic device is provided, including a control section that controls the drive wheels based on the output.

段差検知部によって床面上に隆起する段差(例えば、絨毯、敷居など)を検知することができるため、段差乗り越え時の障害物検知部の誤作動による段差回避行動を抑制し、段差への走行性能を高めることができる。また、自走式電子機器の障害物への衝突と段差への衝突を区別することができるため、障害物検知部の検知精度を高めることが可能となる。 The step detection section can detect steps raised on the floor (for example, carpets, thresholds, etc.), which suppresses step avoidance actions due to malfunction of the obstacle detection section when climbing over steps, and prevents the vehicle from running over the step. Performance can be improved. Furthermore, since it is possible to distinguish between a collision of the self-propelled electronic device with an obstacle and a collision with a step, it is possible to improve the detection accuracy of the obstacle detection unit.

本発明の自走式電子機器としての自走式掃除機の第1実施形態を示す正面図である。1 is a front view showing a first embodiment of a self-propelled vacuum cleaner as a self-propelled electronic device of the present invention. 第1実施形態の自走式掃除機の底面図である。It is a bottom view of the self-propelled cleaner of a 1st embodiment. 第1実施形態の自走式掃除機の内部構成を説明する図である。It is a figure explaining the internal structure of the self-propelled cleaner of a 1st embodiment. 第1実施形態の自走式掃除機における段差検知部の(A)は作動前の左側断面図、(B)は作動時の左側断面図である。(A) is a left sectional view of the level difference detection unit in the self-propelled vacuum cleaner of the first embodiment before operation, and (B) is a left sectional view during operation. 第1実施形態の自走式掃除機の制御系を説明するブロック図である。It is a block diagram explaining the control system of the self-propelled cleaner of a 1st embodiment. 第1実施形態の自走式掃除機における障害物検知部の(A)は作動前状態を示す説明図、(B)は作動時状態を示す説明図である。(A) is an explanatory diagram showing a pre-operation state, and (B) is an explanatory diagram showing an operating state of the obstacle detection unit in the self-propelled vacuum cleaner of the first embodiment. 第1実施形態の自走式掃除機における段差検知部の(A)は作動前状態を示す説明図、(B)は作動時状態を示す説明図、(C)は作動後状態を示す説明図である。(A) is an explanatory diagram showing the state before operation, (B) is an explanatory diagram showing the state during operation, and (C) is an explanatory diagram showing the state after operation of the step detection unit in the self-propelled vacuum cleaner of the first embodiment. It is. 第2実施形態の自走式掃除機を示す正面図である。It is a front view which shows the self-propelled cleaner of 2nd Embodiment. 第2実施形態の自走式掃除機における段差検知部の左側断面図である。It is a left side sectional view of the level difference detection part in the self-propelled cleaner of a 2nd embodiment.

(第1実施形態)
図1は本発明の自走式電子機器としての自走式掃除機の第1実施形態を示す正面図であり、図2は第1実施形態の自走式掃除機の底面図であり、図3は第1実施形態の自走式掃除機の内部構成を説明する図である。また、図4は第1実施形態の自走式掃除機における段差検知部の(A)は作動前の左側断面図、(B)は作動時の左側断面図である。また、図5は第1実施形態の自走式掃除機の制御系を説明するブロック図である。
なお、図2において、自走式掃除機の前後左右の方向を矢印にて示している。また、第1実施形態1を含む以下の各実施形態では、自走式電子機器として電動式の掃除機器を備えた自走式掃除機の場合を例示するが、本発明は自走式掃除機に限定されるものではない。例えば、自走式荷物輸送機器、自走式トランクなどであってもよい。
(First embodiment)
FIG. 1 is a front view showing a first embodiment of a self-propelled vacuum cleaner as a self-propelled electronic device of the present invention, and FIG. 2 is a bottom view of the self-propelled vacuum cleaner of the first embodiment. 3 is a diagram illustrating the internal configuration of the self-propelled vacuum cleaner of the first embodiment. Further, FIG. 4 shows (A) a left sectional view of the level difference detection unit in the self-propelled vacuum cleaner of the first embodiment before operation, and (B) a left side sectional view during operation. Moreover, FIG. 5 is a block diagram explaining the control system of the self-propelled vacuum cleaner of the first embodiment.
In addition, in FIG. 2, the front, rear, left, and right directions of the self-propelled vacuum cleaner are indicated by arrows. Further, in each of the following embodiments including the first embodiment, a case of a self-propelled vacuum cleaner equipped with an electric cleaning device as the self-propelled electronic device will be exemplified, but the present invention It is not limited to. For example, it may be a self-propelled luggage transport device, a self-propelled trunk, or the like.

<自走式掃除機の構成および動作について>
第1実施形態の自走式掃除機Aは、設置された場所の床面Fを自走しながら、床面F上のダストを含む空気を吸い込み、ダストを除去した空気を排気することにより床面F上を掃除するように構成されている。
この自走式掃除機Aは、円盤形の筐体1を備え、この筐体1の内部および外部に、回転ブラシ2、左右一対のサイドブラシ3、集塵部4、吸引部としての電動送風機5、電動送風機5用のモータドライバ5a、左右方向の同一軸心上に設けられた左右一対の駆動輪6、左右一対の駆動輪6用の一対の走行モータ6a、一対の走行モータ6a用のモータドライバ6b、回転ブラシ2および左右一対のサイドブラシ3を回転させるブラシ用モータ7、ブラシ用モータ7のモータドライバ7a、補助輪としての後輪8、バッテリー9、後述する制御部10を含む制御回路が搭載されている制御基板10a及び各種センサ等の構成要素が設けられている。なお、筐体1は円盤形に限定されず、平面的に視て角部が丸い略三角形または略四角形等でもよい。また、サイドブラシ3は、左右どちらか一方のみであってもよい。
<About the configuration and operation of the self-propelled vacuum cleaner>
The self-propelled vacuum cleaner A of the first embodiment moves on the floor F of the place where it is installed, sucks in air containing dust on the floor F, and exhausts the air from which the dust has been removed. It is configured to clean the surface F.
This self-propelled vacuum cleaner A includes a disc-shaped housing 1, and inside and outside of this housing 1, a rotating brush 2, a pair of left and right side brushes 3, a dust collection part 4, and an electric blower as a suction part are provided. 5. A motor driver 5a for the electric blower 5, a pair of left and right drive wheels 6 provided on the same axis in the left and right direction, a pair of drive motors 6a for the pair of left and right drive wheels 6, a pair of drive motors 6a for the pair of drive wheels 6, Control including a motor driver 6b, a brush motor 7 that rotates the rotating brush 2 and the pair of left and right side brushes 3, a motor driver 7a for the brush motor 7, a rear wheel 8 as an auxiliary wheel, a battery 9, and a control unit 10 described later. Components such as a control board 10a on which a circuit is mounted and various sensors are provided. Note that the casing 1 is not limited to a disk shape, and may be a substantially triangular or substantially quadrangular shape with rounded corners when viewed from above. Further, the side brush 3 may be provided only on either the left or right side.

筐体1は、吸込口1aを有する平面視円形の底板1bと、平面視円形の天板1cと、底板1bおよび天板1cの外周部に沿って設けられた平面視円環形の側板1dとを備えている。なお、天板1cには、開閉蓋(不図示)およびこの開閉蓋の後方位置に形成された排気口1ca(図3参照)が設けられている。
底板1bには左右一対の駆動輪6および垂直軸心を中心に首振り可能な後輪8が設けられている。側板1dは、前後にほぼ二分された側板前部1daと側板後部1dbとを有し、側板前部1daは衝突時の衝撃を緩和するバンパー機能を備えている。以下、「側板前部1da」を「バンパー1da」という。
The housing 1 includes a bottom plate 1b that is circular in plan view and has a suction port 1a, a top plate 1c that is circular in plan view, and a side plate 1d that is annular in plan view and provided along the outer periphery of the bottom plate 1b and the top plate 1c. It is equipped with The top plate 1c is provided with an opening/closing lid (not shown) and an exhaust port 1ca (see FIG. 3) formed at a rear position of the opening/closing lid.
The bottom plate 1b is provided with a pair of left and right drive wheels 6 and a rear wheel 8 that is swingable about a vertical axis. The side plate 1d has a side plate front part 1da and a side plate rear part 1db which are roughly divided into two parts in the front and rear, and the side plate front part 1da has a bumper function to reduce the impact at the time of a collision. Hereinafter, the "side plate front portion 1da" will be referred to as the "bumper 1da."

また、筐体1内には、吸引口1aと集塵部4とを接続する吸引路11と、集塵部4と電動送風機5とを接続する通風路12と、電動送風機5と排気口1caとを接続する通風路13とが設けられている。 Furthermore, inside the housing 1, there are a suction passage 11 that connects the suction port 1a and the dust collecting section 4, a ventilation passage 12 that connects the dust collecting section 4 and the electric blower 5, and an exhaust port 1ca between the electric blower 5 and the electric blower 5. A ventilation passage 13 is provided to connect the two.

左右一対の駆動輪6は、筐体1の底板1bと平行な同一軸心Xを中心に回転可能に設けられており、左右一対の駆動輪6が同一方向に回転すると筐体1が進退し、各駆動輪6が逆方向に同一速度で回転すると筐体1が定置旋回する。
各駆動輪6の回転軸は、各走行モータ6aからそれぞれ個別に回転力が得られるように連結されており、各走行モータ6aは筐体1の底板1bに直接またはサスペンション機構を介して固定されている。
The pair of left and right drive wheels 6 are rotatably provided around the same axis X that is parallel to the bottom plate 1b of the housing 1, and when the pair of left and right drive wheels 6 rotate in the same direction, the housing 1 moves forward and backward. , when each of the drive wheels 6 rotates in opposite directions at the same speed, the housing 1 rotates in place.
The rotating shaft of each drive wheel 6 is connected to each drive motor 6a so that rotational force can be obtained individually from each drive motor 6a, and each drive motor 6a is fixed to the bottom plate 1b of the housing 1 directly or via a suspension mechanism. ing.

回転ブラシ2は、筐体1の底板1bと平行な軸心廻りに回転可能に吸込口1aに設けられている。
また、底板1bにおける吸込口1aの左右両側には底板1bと垂直な軸心廻りに回転する前記サイドブラシ3が設けられている。
The rotating brush 2 is provided at the suction port 1a so as to be rotatable around an axis parallel to the bottom plate 1b of the housing 1.
Furthermore, the side brushes 3 that rotate about an axis perpendicular to the bottom plate 1b are provided on both the left and right sides of the suction port 1a on the bottom plate 1b.

回転ブラシ2は、回転軸であるローラの外周面に螺旋状にブラシを植設することにより形成されている。
サイドブラシ3は、回転軸と、回転軸の下端に放射状に設けられた複数本のブラシ束を有している。
回転ブラシ2の回転軸および一対のサイドブラシ3の回転軸は、筐体1の底板1bの一部に枢着されると共に、その付近に設けられたブラシ用モータ7、プーリおよびベルト等を含む動力伝達機構等を介して独立的に連結されている。
The rotating brush 2 is formed by installing a brush spirally on the outer peripheral surface of a roller that is a rotating shaft.
The side brush 3 has a rotating shaft and a plurality of brush bundles radially provided at the lower end of the rotating shaft.
The rotating shaft of the rotating brush 2 and the rotating shaft of the pair of side brushes 3 are pivotally attached to a part of the bottom plate 1b of the housing 1, and include a brush motor 7, a pulley, a belt, etc. provided near the bottom plate 1b. They are independently connected via a power transmission mechanism or the like.

また、筐体1の側板1dの後端には、バッテリー9の充電を行う充電端子(不図示)が設けられている。室内を自走しながら掃除する自走式掃除機Aは、室内に設置されている充電台(不図示)に帰還する。これにより、充電台に設けられた端子部に充電端子が接触し、バッテリー9の充電が行われる。商用電源(コンセント)に接続される充電台は、通常、室内の側壁に沿って設置される。
バッテリー9は、充電端子を介して充電台から充電され、制御基板10a、駆動輪6用の走行モータ6a、ブラシ用モータ7、電動送風機5、各種センサ等の各要素に電力を供給する。
Furthermore, a charging terminal (not shown) for charging the battery 9 is provided at the rear end of the side plate 1d of the housing 1. The self-propelled vacuum cleaner A, which cleans the room by itself, returns to a charging stand (not shown) installed in the room. As a result, the charging terminal comes into contact with the terminal portion provided on the charging stand, and the battery 9 is charged. A charging stand connected to a commercial power source (outlet) is usually installed along the side wall of a room.
The battery 9 is charged from the charging stand via the charging terminal, and supplies power to each element such as the control board 10a, the drive motor 6a for the driving wheels 6, the brush motor 7, the electric blower 5, and various sensors.

集塵部4は、吸引路11と接続する導入口および電動送風機5の上流側の通風路(吸引ダクト)12と接続する排出口を有する集塵ボックス4aと、集塵ボックス4aの前記排出口に着脱可能に設けられたフィルター4bとを有してなる。集塵ボックス4aは、通常、筐体1内に収納されており、集塵ボックス4a内に捕集されたダストを廃棄する際は、筐体1の前記蓋(不図示)を開いて集塵ボックス4aを出し入れ(着脱)することができる。 The dust collection unit 4 includes a dust collection box 4a having an inlet connected to a suction path 11 and an exhaust port connected to a ventilation path (suction duct) 12 on the upstream side of the electric blower 5, and the exhaust port of the dust collection box 4a. It has a filter 4b which is removably installed in the filter 4b. The dust collection box 4a is normally housed in the casing 1, and when disposing of the dust collected in the dust collection box 4a, open the lid (not shown) of the casing 1 to collect the dust. The box 4a can be taken in and taken out (attached and detached).

図5に示すように、自走式掃除機A全体の動作制御を行う制御回路は、制御部10、自走式掃除機Aの動作に係る設定条件や作動指令を入力する操作パネル31、走行マップ18aなどのプログラムデータ等を記憶する記憶部18、電動送風機5を駆動するためのモータドライバ5a、一対の駆動輪6の各走行モータ6aを個別に正逆転駆動するためのモータドライバ6b、回転ブラシ2とサイドブラシ3を同時駆動するブラシ用モータ7を一方向に回転するためのモータドライバ7a等を含む。 As shown in FIG. 5, a control circuit that controls the entire operation of the self-propelled vacuum cleaner A includes a control section 10, an operation panel 31 for inputting setting conditions and operation commands related to the operation of the self-propelled vacuum cleaner A, and a control circuit for controlling the entire operation of the self-propelled vacuum cleaner A. A storage unit 18 that stores program data such as a map 18a, a motor driver 5a for driving the electric blower 5, a motor driver 6b for individually driving each traveling motor 6a of a pair of drive wheels 6 in forward and reverse directions, and a rotation It includes a motor driver 7a for rotating a brush motor 7 that simultaneously drives the brush 2 and the side brush 3 in one direction.

また、制御回路は、筐体1の底板1bに設けられた複数の床面検知センサ14およびその制御ユニット14a、バンパー1daに周方向かつ交互に設けられた複数の超音波発信部15Aおよび超音波受信部15Bを有する超音波センサ15およびその制御ユニット15a、バンパー1daとの衝突により障害物を検知する障害物検知部としての接触センサ16およびその制御ユニット16a、筐体1の前部におけるバンパー1daよりも下方位置に設けられた段差センサ(段差検知部)17およびその制御ユニット17a等を含んでいる。 The control circuit also includes a plurality of floor surface detection sensors 14 and their control units 14a provided on the bottom plate 1b of the housing 1, a plurality of ultrasonic transmitters 15A and an ultrasonic wave generator provided alternately in the circumferential direction on the bumper 1da. An ultrasonic sensor 15 having a receiving section 15B and its control unit 15a, a contact sensor 16 as an obstacle detection section that detects an obstacle by collision with the bumper 1da and its control unit 16a, and a bumper 1da at the front of the housing 1. It includes a level difference sensor (level difference detection section) 17 provided at a lower position than the level difference sensor 17, its control unit 17a, and the like.

制御部10はCPU、ROM、RAMからなるマイクロコンピュータを備え、操作パネル31からの指令と、床面検知センサ14、超音波センサ15、接触センサ16および段差センサ17の出力と、記憶部18に予め記憶されたプログラムデータとに基づいて、モータドライバ5a、6b、7aに個別に制御信号を送信し、電動送風機5、走行モータ6aおよびブラシ用モータ7を駆動制御して、一連の掃除運転を行う。なお、プログラムデータには、床面の広い領域を清掃する通常モード用と、壁際に沿って清掃する壁際モード用のプログラムデータなどが含まれる。 The control unit 10 includes a microcomputer consisting of a CPU, ROM, and RAM, and stores commands from the operation panel 31, outputs from the floor detection sensor 14, ultrasonic sensor 15, contact sensor 16, and step sensor 17, and the storage unit 18. Based on the program data stored in advance, control signals are sent to the motor drivers 5a, 6b, and 7a individually to drive and control the electric blower 5, travel motor 6a, and brush motor 7 to perform a series of cleaning operations. conduct. Note that the program data includes program data for a normal mode that cleans a wide area of the floor surface, and a wall mode that cleans along the wall.

制御部10は、ユーザーによる自走式掃除機Aの動作に係る条件設定を操作パネル31から受け付けて記憶部18に記憶させる。この記憶部18は、自走式掃除機Aの設置場所周辺の走行マップ18aを記憶することができる。走行マップ18aは、自走式掃除機Aの走行経路や走行速度などといった走行に係る情報であり、予めユーザーによって記憶部18に記憶させるか、あるいは自走式掃除機A自体が掃除運転中に自動的に記録することができる。 The control unit 10 receives condition settings related to the operation of the self-propelled vacuum cleaner A by the user from the operation panel 31 and stores them in the storage unit 18. This storage unit 18 can store a travel map 18a around the installation location of the self-propelled vacuum cleaner A. The travel map 18a is information related to travel, such as the travel route and travel speed of the self-propelled vacuum cleaner A, and is stored in the storage unit 18 by the user in advance, or is stored in the storage unit 18 by the user, or when the self-propelled vacuum cleaner A itself is in the process of cleaning. Can be recorded automatically.

床面検知センサ14は、自走式掃除機Aが下り階段などの下り段差を検知するために、例えば、筐体1の底板1bの前部(例えば、段差センサ17の左右両側)、後部および左右一対のサイドブラシ3の位置に配置される。CPUは制御ユニット14aを介して床面検知センサ14と接続されており、床面検知センサ14からの出力信号に基づいて筐体1の外部周辺の下り階段などの下り段差の存在情報を得る。なお、床面検知センサ14としては、例えば、床面Fに向かって投光する発光素子および発光素子の光が床面Fを反射した反射光を受光する受光素子を有するものとすることができる。 In order for the self-propelled vacuum cleaner A to detect a descending step such as a descending staircase, the floor detection sensor 14 is installed, for example, at the front (for example, both left and right sides of the step sensor 17), the rear, and the bottom plate 1b of the housing 1. It is arranged at the position of a pair of left and right side brushes 3. The CPU is connected to the floor detection sensor 14 via the control unit 14a, and obtains information on the presence of a downward step such as a downward staircase around the outside of the housing 1 based on an output signal from the floor detection sensor 14. Note that the floor surface detection sensor 14 may include, for example, a light emitting element that projects light toward the floor surface F and a light receiving element that receives reflected light that is the light from the light emitting element reflected from the floor surface F. .

超音波センサ15は、非接触式の障害物検知部であり、超音波発信部15Aから発信された超音波が障害物に衝突し反射して超音波受信部15Bにて受信されることにより、障害物を検出する。CPUは制御ユニット15aを介して超音波センサ15(超音波受信部15B)と接続されており、超音波受信部15Bからの出力信号に基づいて筐体1の外部周辺の障害物の存在情報を得る。 The ultrasonic sensor 15 is a non-contact obstacle detection unit, and when the ultrasonic waves emitted from the ultrasonic transmitter 15A collide with an obstacle, are reflected, and are received by the ultrasonic receiver 15B, Detect obstacles. The CPU is connected to the ultrasonic sensor 15 (ultrasonic receiver 15B) via the control unit 15a, and receives information on the presence of obstacles around the outside of the housing 1 based on the output signal from the ultrasonic receiver 15B. obtain.

接触センサ16は、接触式の障害物検知部であり、自走式掃除機Aが走行時に障害物と接触したことを検知するために、例えば、バンパー1daの裏側の左右位置に配置される。制御部10は制御ユニット16aを介して接触センサ16と接続されており、接触センサ16からの出力信号に基づいて筐体1の外部周辺の障害物の存在情報を得る。なお、接触センサ16としては、障害物に衝突したバンパー1daの一部と接触することにより障害物を検知するリミットスイッチ、あるいは障害物に衝突したバンパー1daの一部を非接触で検知する光学センサ等を用いることができる。なお、バンパー1daは、例えば、バンパー1daの裏側の左右位置に前後方向移動可能に設けられた支持部の付勢部材(例えば、圧縮コイルスプリング)によって前方Y1へ付勢されている。 The contact sensors 16 are contact-type obstacle detection units, and are arranged, for example, at left and right positions on the back side of the bumper 1da, in order to detect that the self-propelled cleaner A has come into contact with an obstacle while traveling. The control unit 10 is connected to the contact sensor 16 via the control unit 16a, and obtains information on the presence of obstacles around the outside of the housing 1 based on the output signal from the contact sensor 16. Note that the contact sensor 16 may be a limit switch that detects an obstacle by contacting the part of the bumper 1da that has collided with the obstacle, or an optical sensor that detects the part of the bumper 1da that has collided with the obstacle without contact. etc. can be used. The bumper 1da is urged forward Y1 by, for example, an urging member (for example, a compression coil spring) of a support section that is movably provided in the left and right positions on the back side of the bumper 1da.

段差センサ17は、接触式の段差検知部であり、自走式掃除機Aが走行時に床面F上から隆起する段差と接触したことを検知するために、例えば、筐体1の前部のバンパー1daよりも下方位置に配置される。制御部10は制御ユニット17aを介して段差センサ17の後述するセンサ本体17dと接続されており、段差センサ17からの出力信号に基づいて筐体1の外部周辺の障害物の存在情報を得る。なお、段差センサ17について、詳しくは後述する。 The level difference sensor 17 is a contact type level difference detection unit, and detects that the self-propelled vacuum cleaner A has come into contact with a level difference that rises from the floor surface F while traveling. It is arranged at a lower position than the bumper 1da. The control unit 10 is connected to a sensor body 17d of the level difference sensor 17, which will be described later, via the control unit 17a, and obtains information on the presence of obstacles around the outside of the housing 1 based on the output signal from the level difference sensor 17. Note that the step sensor 17 will be described in detail later.

このように構成された自走式掃除機Aにおいて、掃除運転の指令により、電動送風機5、駆動輪6、回転ブラシ2およびサイドブラシ3が駆動する。これにより、回転ブラシ2、サイドブラシ3、駆動輪6および後輪8が床面Fに接触した状態で、筐体1は所定の範囲を自走しながら吸込口1aから床面Fの塵埃を含む空気を吸い込む。このとき、回転ブラシ2の回転によって床面F上の塵埃は掻き上げられて吸込口1aに導かれる。また、サイドブラシ3の回転によって吸込口1aの側方の塵埃が吸込口1aに導かれる。 In the self-propelled vacuum cleaner A configured in this way, the electric blower 5, drive wheel 6, rotating brush 2, and side brush 3 are driven in response to a command for cleaning operation. As a result, with the rotating brush 2, side brush 3, driving wheel 6, and rear wheel 8 in contact with the floor surface F, the housing 1 moves within a predetermined range and removes dust from the floor surface F from the suction port 1a. Breathe in the air that contains it. At this time, the rotation of the rotating brush 2 scrapes up the dust on the floor surface F and guides it to the suction port 1a. Furthermore, the rotation of the side brush 3 guides dust on the sides of the suction port 1a to the suction port 1a.

吸込口1aから筐体1内に吸い込まれた塵埃を含む空気は、筐体1の吸引路11を通り、集塵ボックス4a内に流入する。集塵ボックス4a内に流入した気流は、フィルター4bを通過して通風路12を通り電動送風機5に流入して通風路13に導かれて排気口1caから外部へ排出される。この際、集塵ボックス4a内の気流に含まれる塵埃はフィルター4bによって捕獲されるため、集塵ボックス4a内にダストが堆積する。 Air containing dust sucked into the housing 1 from the suction port 1a passes through the suction path 11 of the housing 1 and flows into the dust collection box 4a. The airflow that has entered the dust collection box 4a passes through the filter 4b, passes through the ventilation path 12, flows into the electric blower 5, is guided to the ventilation path 13, and is discharged to the outside from the exhaust port 1ca. At this time, since the dust contained in the airflow inside the dust collection box 4a is captured by the filter 4b, the dust accumulates inside the dust collection box 4a.

自走式掃除機Aは、掃除が終了するとあるいはバッテリーの残容量が少なくなると充電台に帰還する。これにより、充電端子が端子部に接してバッテリーが充電される。
自走式掃除機Aの上面には操作パネル31が設けられており、操作パネル31によって掃除運転を実行させることができる。また、筐体1内に受信部を設けると共に、受信部に指令信号を発信する送信機を設けてリモコン操作できるようにしてもよい。また、スマートフォンや携帯電話などの携帯端末からインターネット回線および室内に設けたルーターを介して指令信号を自走式掃除機Aに送信して遠隔操作できるようにしてもよい。
The self-propelled vacuum cleaner A returns to the charging stand when cleaning is completed or when the remaining battery capacity becomes low. As a result, the charging terminal comes into contact with the terminal portion, and the battery is charged.
An operation panel 31 is provided on the top surface of the self-propelled vacuum cleaner A, and a cleaning operation can be performed using the operation panel 31. Further, a receiving section may be provided in the housing 1, and a transmitter for transmitting a command signal may be provided to the receiving section to enable remote control operation. Alternatively, a command signal may be sent to the self-propelled cleaner A from a mobile terminal such as a smartphone or a mobile phone via an Internet line and a router provided indoors so that the self-propelled cleaner A can be remotely controlled.

<段差センサの構成について>
図1、図2、図4(A)および(B)に示すように、段差検知部としての段差センサ17は、前後方向へ移動可能かつ段差と摺接可能なように筐体1の前部における障害物検知部としてのバンパー1daよりも下方位置に設けられた段差接触部17bと、段差接触部17bを前方へ付勢する付勢部材17cと、付勢部材17cの付勢力に抗して後方へ移動した段差接触部17bを検知して出力するセンサ本体17dとを備える。
<About the configuration of the level difference sensor>
As shown in FIGS. 1, 2, 4(A) and 4(B), the level difference sensor 17 as a level difference detection unit is mounted on the front part of the housing 1 so as to be movable in the front and rear direction and to be able to come into sliding contact with the level difference. a step contact portion 17b provided below the bumper 1da as an obstacle detection portion; a biasing member 17c that urges the step contact portion 17b forward; It includes a sensor main body 17d that detects and outputs the step contact portion 17b that has moved rearward.

筐体1における段差センサ17の取り付け位置は、底板1bの前端であり、この底板1bと側板1dとの境界付近は全体的に逆テーパ状に面取りされている。そのため、筐体1における段差センサ17の取り付け部分には、前方から後方へ向かうにつれて床面側へ傾斜する傾斜面1eが設けられている。
一方、段差接触部17bは、段差と摺接可能なように後方へ向かうにつれて床面側へ傾斜する摺接傾斜面17ba(図2、図4(A)および(B)参照)を有している。
The mounting position of the step sensor 17 in the housing 1 is the front end of the bottom plate 1b, and the entire area near the boundary between the bottom plate 1b and the side plate 1d is chamfered in a reverse taper shape. Therefore, the part of the housing 1 where the step sensor 17 is attached is provided with an inclined surface 1e that is inclined toward the floor surface as it goes from the front to the rear.
On the other hand, the step contact portion 17b has a sliding contact slope 17ba (see FIGS. 2, 4(A) and 4(B)) that slopes toward the floor surface as it goes rearward so as to be able to make sliding contact with the step. There is.

段差センサ17は、図4(A)に示すように段差接触部17bが前方へ移動したときに摺接傾斜面17baが筐体1の傾斜面1eよりも前方位置となり、かつ、図4(B)に示すように段差接触部17bが後方へ移動したときに摺接傾斜面17baが筐体1の傾斜面1eと同一面内に配置されるように構成されている。
段差接触部17bは、例えば、筐体1の底板1bの前端に設けられた切欠き部分の板片1baが差し込まれる後方開口状の下凹部17bbと、付勢部材17cとしての圧縮コイルバネが挿入される後方開口状の上凹部17bcと、当接段部17bdとを有し、バンパー1daの裏側に設けられた筐体1の当て板1dcに当接段部17bdが当接して前方への移動が規制されるようになっている。
In the step sensor 17, when the step contact portion 17b moves forward as shown in FIG. ), the sliding contact slope 17ba is arranged in the same plane as the slope 1e of the housing 1 when the stepped contact portion 17b moves rearward.
The step contact portion 17b includes, for example, a lower recess 17bb with a rear opening into which a plate piece 1ba of a notch provided at the front end of the bottom plate 1b of the housing 1 is inserted, and a compression coil spring as a biasing member 17c is inserted. The bumper has an upper concave portion 17bc in the form of a rear opening, and an abutting step portion 17bd, and the abutting step portion 17bd abuts against the backing plate 1dc of the casing 1 provided on the back side of the bumper 1da to prevent forward movement. It is becoming regulated.

図2および図4(A)に示すように、付勢部材17cによって前方へ付勢された段差接触部17bは、当接段部17bdが筐体1の当て板1dcに当接することにより、バンパー1daよりも前方へ突出しないようになっている。この場合、バンパー1daが後方へ移動(図4(A)中の仮想線)しても、自由状態の段差接触部17bの先端はバンパー1daよりも前方へ突出しないようになっている。 As shown in FIGS. 2 and 4(A), the step contact portion 17b urged forward by the urging member 17c is caused by the contact step portion 17bd coming into contact with the backing plate 1dc of the housing 1. It is designed not to protrude further than 1 da. In this case, even if the bumper 1da moves rearward (as shown by the imaginary line in FIG. 4A), the tip of the step contact portion 17b in the free state does not protrude further forward than the bumper 1da.

筐体1の底板1b上における段差接触部17bの後方位置にはリブ1bbが筐体内側に向けて設けられており、このリブ1bbと段差接触部17bとの間に付勢部材17cが設けられている。
また、リブ1bbにおける付勢部材17cよりも上方位置には、センサ本体17dとしてのリミットスイッチが固定されており、図4(B)に示すように段差接触部17bが後方へ移動することにより、段差接触部17bの後端17beがリミットスイッチを押圧してONするようになっている。なお、センサ本体17dとしては、段差接触部17bの後端17beを検出可能な光学センサを用いてもよい。
A rib 1bb is provided on the bottom plate 1b of the casing 1 at a rear position of the step contact portion 17b toward the inside of the casing, and a biasing member 17c is provided between the rib 1bb and the step contact portion 17b. ing.
Furthermore, a limit switch serving as the sensor main body 17d is fixed at a position above the biasing member 17c on the rib 1bb, and as shown in FIG. 4(B), by moving the step contact portion 17b rearward, The rear end 17be of the step contact portion 17b presses the limit switch to turn it on. Note that an optical sensor capable of detecting the rear end 17be of the step contact portion 17b may be used as the sensor body 17d.

<障害物および段差の検知と走行制御について>
図6は第1実施形態の自走式掃除機における障害物検知部の(A)は作動前状態を示す説明図、(B)は作動時状態を示す説明図である。また、図7は第1実施形態の自走式掃除機における段差検知部の(A)は作動前状態を示す説明図、(B)は作動時状態を示す説明図、(C)は作動後状態を示す説明図である。
<About obstacle and step detection and driving control>
FIG. 6 is an explanatory diagram (A) showing a pre-operation state and (B) an explanatory diagram showing an operating state of the obstacle detection unit in the self-propelled vacuum cleaner of the first embodiment. In addition, FIG. 7 is an explanatory diagram showing the level difference detection unit in the self-propelled vacuum cleaner of the first embodiment, (A) is an explanatory diagram showing the state before operation, (B) is an explanatory diagram showing the state during operation, and (C) is an explanatory diagram showing the state after operation. It is an explanatory diagram showing a state.

図1~図5、図6(A)および(B)に示すように、前記構成を備えた自走式掃除機Aは、前方Y1への走行中にバンパー1daが床面F上の障害物Qに衝突した場合、バンパー1daが後方Y2へ移動して衝撃を緩衝する。このとき、接触センサ16が障害物を検知して出力し、それによって制御部10は障害物Qを回避するよう左右一対の駆動輪6を制御する。
なおこの際、段差センサ17の段差接触部17bの先端はバンパー1daよりも前方へ突出していないため、段差センサ17の段差接触部17bは障害物Qに衝突しない。そのため、段差センサ17は出力しない。
As shown in FIGS. 1 to 5, and FIGS. 6(A) and (B), the self-propelled vacuum cleaner A having the above-mentioned configuration has a bumper 1da that hits an obstacle on the floor F while traveling forward Y1. When the vehicle collides with Q, the bumper 1da moves backward Y2 to buffer the impact. At this time, the contact sensor 16 detects and outputs an obstacle, and the control unit 10 thereby controls the pair of left and right drive wheels 6 to avoid the obstacle Q.
At this time, the tip of the step contact portion 17b of the step sensor 17 does not protrude further forward than the bumper 1da, so the step contact portion 17b of the step sensor 17 does not collide with the obstacle Q. Therefore, the step sensor 17 does not output any output.

図1~図5、図7(A)、(B)および(C)に示すように、前記構成を備えた自走式掃除機Aは、前方Y1への走行中に絨毯や敷居などの、バンパー1daの高さよりも低い段差S(乗り越え可能な段差S)に接近し、段差センサ17の段差接触部17bが段差Sに衝突した場合、付勢部材17cの付勢力に抗して段差接触部17bが後方Y2へ移動する。このとき、段差接触部17bにてセンサ本体(リミットスイッチ)17dが押圧されることにより段差Sが検知され、センサ本体17dが出力する(図7(B)参照)。 As shown in FIGS. 1 to 5, FIGS. 7(A), (B), and (C), the self-propelled vacuum cleaner A with the above configuration cleans carpets, sills, etc. while traveling forward Y1. When approaching a step S lower than the height of the bumper 1da (a step S that can be climbed over) and the step contact portion 17b of the step sensor 17 collides with the step S, the step contact portion resists the urging force of the urging member 17c. 17b moves backward Y2. At this time, the sensor main body (limit switch) 17d is pressed by the step contact portion 17b, so that the step S is detected, and the sensor main body 17d outputs an output (see FIG. 7(B)).

段差接触部17bが段差Sに衝突したとき、バンパー1daの操作力が軽く設定されていると、筐体1に伝わる衝撃力にもよるが、バンパー1daが作動して接触センサ16が出力する場合と、バンパー1daが作動せず接触センサ16が出力しない場合とが想定される。
段差接触部17bが段差Sに衝突したときにバンパー1daが作動せず接触センサ16が出力しない場合、制御部10は左右一対の駆動輪6の前進を継続するよう制御する。それによって図7(B)および(C)に示すように、段差接触部17bはその摺接傾斜面17baを段差Sの角部に摺接させながら段差Sを乗り越え、その後、左右一対の駆動輪6および後輪8が段差Sを乗り越える。
When the step contact portion 17b collides with the step S, if the operating force of the bumper 1da is set to be light, the bumper 1da will operate and the contact sensor 16 will output an output, depending on the impact force transmitted to the housing 1. It is assumed that the bumper 1da does not operate and the contact sensor 16 does not output an output.
When the bumper 1da does not operate and the contact sensor 16 does not output when the step contact portion 17b collides with the step S, the control section 10 controls the pair of left and right drive wheels 6 to continue moving forward. As a result, as shown in FIGS. 7(B) and 7(C), the step contact portion 17b slides over the step S with its sliding inclined surface 17ba in sliding contact with the corner of the step S, and then the pair of left and right drive wheels 6 and the rear wheel 8 get over the step S.

段差接触部17bが段差Sに衝突したときにバンパー1daが作動して接触センサ16が出力する場合、制御部10は、段差センサ17が出力を維持する間、段差センサ17の出力開始時から所定時間未満(例えば、0.5~1秒未満)の間で接触センサ16が出力したときは、筐体1が前進するように左右一対の駆動輪6を制御する。つまりこの場合は、制御部10は、段差S付近にバンパー1daに接触するような障害物がないと判断(接触センサ16の出力を無効と判断)して筐体1の前進を継続させて段差Sを乗り越えるよう左右一対の駆動輪6を制御する。なおこのとき、段差接触部17bが段差Sに衝突したときの衝撃力によってバンパー1daが作動したとしても、バンパー1daは前記所定時間未満内に初期位置に戻り、かつ、接触センサ16の出力が停止する。 When the bumper 1da is actuated and the contact sensor 16 outputs when the step contact portion 17b collides with the step S, the control section 10 controls a predetermined value from the start of the output of the step sensor 17 while the step sensor 17 maintains the output. When the contact sensor 16 outputs an output for less than a period of time (for example, less than 0.5 to 1 second), the pair of left and right drive wheels 6 are controlled so that the housing 1 moves forward. In other words, in this case, the control unit 10 determines that there is no obstacle near the step S that would come into contact with the bumper 1da (determines that the output of the contact sensor 16 is invalid), continues moving the housing 1 forward, and A pair of left and right drive wheels 6 are controlled so as to overcome S. At this time, even if the bumper 1da is actuated by the impact force when the step contact portion 17b collides with the step S, the bumper 1da returns to the initial position within less than the predetermined time and the output of the contact sensor 16 stops. do.

また、段差接触部17bが段差Sに衝突したときにバンパー1daが作動して接触センサ16が出力する場合、制御部10は、段差センサ17が出力を維持する間、段差センサ17の出力開始時から所定時間以上(例えば、1秒以上)の間で接触センサ16が出力したときは、筐体1が後退するように左右一対の駆動輪6を制御する。つまりこの場合は、制御部10は、段差S付近にバンパー1daに接触するような障害物があると判断(接触センサ16の出力を有効と判断)して筐体1を後退させて段差Sを回避させるよう左右一対の駆動輪6を制御する。なお、このような状況は、例えば、段差Sの上にある障害物にバンパー1daが衝突し、それとほぼ同時に段差Sに段差接触部17bが衝突載した場合が想定される。 Further, when the bumper 1da is activated and the contact sensor 16 outputs when the step contact portion 17b collides with the step S, the control section 10 controls when the step sensor 17 starts outputting, while the step sensor 17 maintains the output. When the contact sensor 16 outputs an output for a predetermined period of time or more (for example, one second or more), the pair of left and right drive wheels 6 are controlled so that the housing 1 moves backward. In other words, in this case, the control unit 10 determines that there is an obstacle near the step S that would come into contact with the bumper 1da (determines that the output of the contact sensor 16 is valid), moves the casing 1 backward, and moves the step S. The pair of left and right drive wheels 6 are controlled to avoid this. In addition, such a situation is assumed, for example, when the bumper 1da collides with an obstacle on the step S, and the step contact portion 17b collides with the step S almost at the same time.

(第2実施形態)
図8は第2実施形態の自走式掃除機を示す正面図であり、図9は第2実施形態の自走式掃除機における段差検知部の左側断面図である。なお、図8および図9において、図1、図4および図7(A)~(C)中の要素と同様の要素には同一の符号を付している。
図8および図9に示すように、第2実施形態の自走式掃除機Bは、段差センサ(段差検知部)117の構成が第1実施形態とは異なる以外は、第1実施形態と概ね同様である。以下、第2実施形態における第1実施形態とは異なる点を主に説明する。
(Second embodiment)
FIG. 8 is a front view showing a self-propelled vacuum cleaner according to the second embodiment, and FIG. 9 is a left sectional view of a level difference detection section in the self-propelled vacuum cleaner according to the second embodiment. Note that in FIGS. 8 and 9, elements similar to those in FIGS. 1, 4, and 7(A) to 7(C) are given the same reference numerals.
As shown in FIGS. 8 and 9, the self-propelled vacuum cleaner B of the second embodiment is similar to the first embodiment except that the configuration of the level difference sensor (level difference detection section) 117 is different from that of the first embodiment. The same is true. Hereinafter, differences between the second embodiment and the first embodiment will be mainly described.

第2実施形態の自走式掃除機Bにおいて、段差センサ117は、筐体1の前部の傾斜面1e付近に設けられている。
この段差センサ117は、段差Sを撮影可能な撮像部117aと、筐体1の前部における傾斜面1eと同一面内に配置された透明カバー117bとを有する。
撮像部117aとしては、例えば、CCDカメラやCMOSカメラ等の小型カメラを用いることができる。
透明カバー117bとしては、例えば、段差Sへの衝突にも耐えることができる透明ガラスまたは透明プラスチックを用いることができる。
In the self-propelled vacuum cleaner B of the second embodiment, the level difference sensor 117 is provided near the inclined surface 1e at the front of the housing 1.
The step sensor 117 includes an imaging section 117a capable of photographing the step S, and a transparent cover 117b disposed in the same plane as the inclined surface 1e at the front of the housing 1.
As the imaging unit 117a, for example, a small camera such as a CCD camera or a CMOS camera can be used.
As the transparent cover 117b, for example, transparent glass or transparent plastic that can withstand a collision with the step S can be used.

第2実施形態の場合、撮像部117aおよび透明カバー117bは、ケース117c内に収納されている。このケース117cは、有底筒体の開口部を斜めに切断した形状のものである。
透明カバー117bは、ケース117cの斜めに切断された開口部に嵌め込まれて固定されている。
In the case of the second embodiment, the imaging unit 117a and the transparent cover 117b are housed in a case 117c. This case 117c has a shape in which the opening of a bottomed cylindrical body is cut diagonally.
The transparent cover 117b is fitted and fixed into the diagonally cut opening of the case 117c.

この自走式掃除機Bによれば、段差センサ117の撮像部117aにて前進方向の床面F付近を撮影してその画像データを制御部10へ出力することができる。この場合、例えば次のような走行制御を行うことができる。
制御部10によって、画像データと予め記憶された判定用データとが比較され、画像データが段差Sを撮影した画像データであるか否か判別される。
According to this self-propelled vacuum cleaner B, the imaging section 117a of the step sensor 117 can photograph the vicinity of the floor surface F in the forward direction and output the image data to the control section 10. In this case, for example, the following driving control can be performed.
The control unit 10 compares the image data with pre-stored determination data, and determines whether the image data is image data of the step S.

画像データが段差Sを撮影した画像データであると判定された場合、段差センサ117にて段差Sが検知されたこととなり、第1実施形態と同様の走行制御が行われる。
すなわち、制御部10は、段差センサ117が段差Sを検知する間、段差センサ117の検知開始時から所定時間未満(例えば、0.5~1秒未満)の間で接触センサ16(図5参照)が出力したときは、筐体1が前進するように左右一対の駆動輪6を制御する。つまりこの場合は、制御部10は、段差S付近にバンパー1daに接触するような障害物がないと判断(接触センサ16の出力を無効と判断)して筐体1の前進を継続させて段差Sを乗り越えるよう左右一対の駆動輪6を制御する。
If it is determined that the image data is image data obtained by photographing a step S, this means that the step S has been detected by the step sensor 117, and the same driving control as in the first embodiment is performed.
That is, while the level difference sensor 117 detects the level difference S, the control unit 10 controls the contact sensor 16 (see FIG. ), the pair of left and right drive wheels 6 are controlled so that the housing 1 moves forward. In other words, in this case, the control unit 10 determines that there is no obstacle near the step S that would come into contact with the bumper 1da (determines that the output of the contact sensor 16 is invalid), continues moving the housing 1 forward, and A pair of left and right drive wheels 6 are controlled so as to overcome S.

また、制御部10は、段差センサ117が段差Sを検知する間、段差センサ117の検知開始時から所定時間以上(例えば、1秒以上)の間で接触センサ16(図5参照)が出力したときは、筐体1が後退するように左右一対の駆動輪6を制御する。つまりこの場合は、制御部10は、段差S付近にバンパー1daに接触するような障害物があると判断(接触センサ16の出力を有効と判断)して筐体1を後退させて段差Sを回避させるよう左右一対の駆動輪6を制御する。 In addition, while the step sensor 117 detects the step S, the control unit 10 also controls whether the contact sensor 16 (see FIG. 5) outputs the At this time, the pair of left and right drive wheels 6 are controlled so that the housing 1 moves backward. In other words, in this case, the control unit 10 determines that there is an obstacle near the step S that would come into contact with the bumper 1da (determines that the output of the contact sensor 16 is valid), moves the casing 1 backward, and moves the step S. The pair of left and right drive wheels 6 are controlled to avoid this.

また、制御部10は、段差センサ117が段差Sを検知している間に接触センサ16が出力していないときは、前進方向に段差Sがあるが障害物はないと判断して段差Sを乗り越えるよう左右一対の駆動輪6を制御する。
また、制御部10は、段差センサ117が段差Sを検知しない間に接触センサ16が出力したときは、前進方向に障害物があると判断して回避するよう左右一対の駆動輪6を制御する。
Further, if the contact sensor 16 is not outputting while the step sensor 117 is detecting the step S, the control section 10 determines that there is a step S in the forward direction but there is no obstacle, and detects the step S. The pair of left and right drive wheels 6 are controlled so as to overcome the problem.
Further, when the contact sensor 16 outputs an output while the step sensor 117 does not detect the step S, the control unit 10 determines that there is an obstacle in the forward direction and controls the pair of left and right drive wheels 6 to avoid it. .

(第3実施形態)
第1実施形態では、筐体1の前部に1つの段差センサ17が設けられた自走式掃除機Aを例示したが、段差センサ17は複数設けられてもよい。例えば、図2に示す段差センサ17の左右両側にも同様の構成の段差センサを設けてもよい。
(Third embodiment)
In the first embodiment, a self-propelled vacuum cleaner A is illustrated in which one level difference sensor 17 is provided at the front part of the housing 1, but a plurality of level difference sensors 17 may be provided. For example, level difference sensors having a similar configuration may be provided on both left and right sides of the level difference sensor 17 shown in FIG.

(第4実施形態)
第1実施形態では、筐体1の前部に1つの段差センサ117が設けられた自走式掃除機Bを例示したが、段差センサ117は複数設けられてもよい。例えば、図8に示す段差センサ117の左右両側にも同様の構成の段差センサを設けてもよい。
(Fourth embodiment)
In the first embodiment, a self-propelled vacuum cleaner B is illustrated in which one level difference sensor 117 is provided at the front part of the housing 1, but a plurality of level difference sensors 117 may be provided. For example, level difference sensors having a similar configuration may be provided on both left and right sides of the level difference sensor 117 shown in FIG.

(まとめ)
本発明の自走式電子機器は、筐体と、前記筐体を支持して床面を走行する電動式の駆動輪と、前記筐体の前進方向側の前部に設けられて床面上の障害物を接触によって検知するバンパーを有する障害物検知部と、前記筐体の前記前部に設けられて床面上に隆起する段差を検知する段差検知部と、前記障害物検知部および前記段差検知部の出力に基づいて前記駆動輪を制御する制御部とを備える。
この構成によれば、段差検知部によって床面上に隆起する段差(例えば、絨毯、敷居など)を検知することができる。そのため、段差検知部によって段差を検知した時、障害物検知部が出力しない場合は自走式電子機器を前進させて段差を乗り越えさせることは無論のこと、筐体の前部が乗り越え可能な段差と衝突して障害物検知部が作動しても無効と判断し、自走式電子機器が段差乗り越えるよう前進させることが可能となる。この結果、走行性能に優れた自走式電子機器を得ることができる。
また、自走式電子機器の障害物への衝突と乗り越え可能な段差への衝突を区別することができるため、障害物検知部の検知精度を高めることが可能となる。そのため、障害物検知部の検知精度を高めることができ(バンパーの操作力を軽く設定することができ)、例えば、自走式電子機器および障害物(壁、家具、置物等)への傷付き、置物(例えば、花瓶)を倒して破損させる、蓋の開いたペットボトルまたはコップを倒して中の飲み物を床面上に溢すといった事態を抑制することができる。
(summary)
The self-propelled electronic device of the present invention includes a casing, an electric drive wheel that supports the casing and runs on the floor, and a drive wheel that is provided at the front of the casing in the forward direction and that is mounted on the floor. an obstacle detection section having a bumper that detects an obstacle by contact; a step detection section that is provided on the front part of the housing and detects a step raised above the floor surface; and a control section that controls the driving wheels based on the output of the step detection section.
According to this configuration, it is possible to detect a step (for example, a carpet, a threshold, etc.) raised on the floor surface by the step detection section. Therefore, when a step is detected by the step detection section, if the obstacle detection section does not output an output, it goes without saying that the self-propelled electronic device will move forward to get over the step, and the front part of the housing will be able to overcome the step. Even if the obstacle detection unit is activated due to a collision, the self-propelled electronic device will be able to move forward to overcome the bump. As a result, a self-propelled electronic device with excellent running performance can be obtained.
Furthermore, since it is possible to distinguish between a collision of the self-propelled electronic device with an obstacle and a collision with a step that can be climbed over, it is possible to improve the detection accuracy of the obstacle detection unit. Therefore, the detection accuracy of the obstacle detection unit can be increased (the operating force of the bumper can be set to be lighter). It is possible to prevent situations such as overturning and damaging an ornament (for example, a vase), or overturning an open plastic bottle or cup and spilling the drink inside onto the floor.

本発明の自走式電子機器は、次のように構成されてもよく、それらが適宜組み合わされてもよい。 The self-propelled electronic device of the present invention may be configured as follows, and these may be combined as appropriate.

・前記制御部は、前記段差検知部が出力を維持する間、前記段差検知部の出力開始時から所定時間未満の間で前記障害物検知部が出力したときは前記筐体が前進するように前記駆動輪を制御し、前記段差検知部の出力開始時から所定時間以上の間で前記障害物検知部が出力したときは前記筐体が後退するように前記駆動輪を制御するものであってもよい。
この構成によれば、次のような走行制御を行うことができる。
段差検知部が出力を維持する間、段差検知部の出力開始時から所定時間未満の間で障害物検知部が出力したときは、制御部は、段差付近にバンパーに接触するような障害物がないと判断(前記障害物検知部の出力を無効と判断)して筐体が前進するように駆動輪を制御することができる。
また、段差検知部が出力を維持する間、段差検知部の出力開始時から所定時間以上の間で障害物検知部が出力したときは、制御部は、段差付近にバンパー1daに接触するような障害物があると判断(接触センサの出力を有効と判断)して筐体が後退するように駆動輪を制御することができる。
- The control unit is configured to cause the casing to move forward when the obstacle detection unit outputs an output within a predetermined time from when the level difference detection unit starts outputting, while the level difference detection unit maintains the output. The drive wheel is controlled such that the housing moves backward when the obstacle detection section outputs an output for a predetermined time or more after the step detection section starts outputting the output. Good too.
According to this configuration, the following driving control can be performed.
While the level difference detection unit maintains its output, if the obstacle detection unit outputs an output for less than a predetermined time from the start of output from the level difference detection unit, the control unit detects that there is an obstacle near the level difference that could come into contact with the bumper. It is possible to control the drive wheels so that it is determined that there is no obstacle (the output of the obstacle detection section is determined to be invalid) and the casing moves forward.
In addition, while the level difference detection unit maintains its output, if the obstacle detection unit outputs an output for a predetermined period of time or more from the time when the level difference detection unit starts outputting, the control unit will cause the obstacle detection unit to generate an output that comes into contact with the bumper 1da near the level difference. It is possible to determine that there is an obstacle (determine that the output of the contact sensor is valid) and control the drive wheels so that the housing moves backward.

・前記段差検知部は、前後方向へ移動可能かつ段差と摺接可能なように前記筐体の前記前部における前記障害物検知部よりも下方位置に設けられた段差接触部と、前記段差接触部を前方へ付勢する付勢部材と、前記付勢部材の付勢力に抗して後方へ移動した前記段差接触部を検知して出力するセンサ本体とを備え、
前記段差接触部は、前記バンパーよりも前方へ突出しないよう前記筐体の前記前部に設けられているものであってもよい。
この構成によれば、段差を機械的に検知する段差検知部を構成することができる。また、バンパーよりも前方へ突出しないよう筐体の前部に段差接触部を設けることにより、バンパーが障害物に衝突したとき、段差接触部が障害物に衝突して作動すること(段差の誤検知)を抑制することができる。
- The step detection section includes a step contact section provided at a position lower than the obstacle detection section in the front part of the casing so as to be movable in the front-rear direction and to be able to come into sliding contact with the step; comprising a biasing member that biases the portion forward, and a sensor body that detects and outputs the step contact portion that has moved backward against the biasing force of the biasing member,
The step contact portion may be provided at the front portion of the casing so as not to protrude further forward than the bumper.
According to this configuration, it is possible to configure a level difference detection section that mechanically detects a level difference. In addition, by providing a step contact part at the front of the casing so that it does not protrude further forward than the bumper, when the bumper collides with an obstacle, the step contact part collides with the obstacle and activates. detection).

・前記筐体は、前記前部における前記障害物検知部よりも下方位置に後方へ向かうにつれて床面側へ傾斜する傾斜面を有しており、
前記段差接触部は、段差と摺接可能なように後方へ向かうにつれて床面側へ傾斜する摺接傾斜面を有しており、前記段差接触部が前方へ移動したときに前記摺接傾斜面が前記傾斜面よりも前方位置となり、かつ、前記段差接触部が後方へ移動したときに前記摺接傾斜面が前記傾斜面と同一面内に配置されるように構成されたものであってもよい。
この構成によれば、自走式電子機器が段差をスムーズに乗り越えることができる。
- The casing has an inclined surface that is located below the obstacle detection section in the front portion and that slopes toward the floor as it goes rearward;
The step contact portion has a sliding slope that slopes toward the floor surface as it goes rearward so as to be able to make sliding contact with the step, and when the step contact portion moves forward, the sliding slope is located in front of the inclined surface, and the sliding contact inclined surface is arranged in the same plane as the inclined surface when the step contact portion moves rearward. good.
According to this configuration, the self-propelled electronic device can smoothly overcome steps.

・前記段差検知部は、段差を撮影可能な撮像部を有するものであってもよい。
この構成によれば、段差を光学的に検知する段差検知部を構成することができる。
- The step detection section may include an imaging section capable of photographing the step.
According to this configuration, it is possible to configure a level difference detection section that optically detects a level difference.

・前記筐体は、前記前部における前記障害物検知部よりも下方位置に後方へ向かうにつれて床面側へ傾斜する傾斜面を有しており、
前記段差検知部は、前記傾斜面と同一面内に配置された透明カバーをさらに有するものであってもよい。
この構成によれば、自走式電子機器が段差をスムーズに乗り越えることができる。
- The casing has an inclined surface that is located below the obstacle detection section in the front portion and that slopes toward the floor as it goes rearward;
The step detection section may further include a transparent cover disposed in the same plane as the inclined surface.
According to this configuration, the self-propelled electronic device can smoothly overcome steps.

・前記筐体に搭載されて床面の塵埃を吸引する電動式の掃除機器をさらに備えたものであってもよい。
この構成によれば、掃除性能を備えた自走式電子機器を得ることができる。
- The device may further include an electric cleaning device that is mounted on the casing and sucks dust from the floor surface.
According to this configuration, a self-propelled electronic device with cleaning performance can be obtained.

なお、開示された実施の形態は、全ての点で例示であって制限的なものではないと考えられるべきである。本発明の範囲は上述の説明ではなくて特許請求の範囲によって示され、特許請求の範囲と均等の意味及び範囲内での全ての変更が含まれることが意図される。 Note that the disclosed embodiments should be considered to be illustrative in all respects and not restrictive. The scope of the present invention is indicated by the claims rather than the above description, and it is intended that all changes within the meaning and range equivalent to the claims are included.

1 筐体
1da バンパー(障害物検知部)
1e 傾斜面
6 駆動輪
10 制御部
16 接触センサ(障害物検知部)
17、117 段差検知部
17b 段差接触部
17c 付勢部材
17d センサ本体
117a 撮像部
117b 透明カバー
17ba 摺接傾斜面
A、B 自走式掃除機(自走式電子機器)
F 床面
Q 障害物
S 段差
1 Housing 1da Bumper (obstacle detection part)
1e Inclined surface 6 Drive wheel 10 Control section 16 Contact sensor (obstacle detection section)
17, 117 Step detection section 17b Step contact section 17c Biasing member 17d Sensor main body 117a Imaging section 117b Transparent cover 17ba Sliding contact slope A, B Self-propelled vacuum cleaner (self-propelled electronic device)
F Floor Q Obstacle S Step

Claims (7)

筐体と、前記筐体を支持して床面を走行する電動式の駆動輪と、前記筐体の前進方向側の前部に設けられて床面上の障害物を接触によって検知するバンパーを有する障害物検知部と、前記筐体の前記前部に設けられて床面上に隆起する段差を検知する段差検知部と、前記障害物検知部および前記段差検知部の出力に基づいて前記駆動輪を制御する制御部とを備え
前記制御部は、前記段差検知部が出力を維持する間、前記段差検知部の出力開始時から所定時間未満の間で前記障害物検知部が出力したときは前記筐体が前進するように前記駆動輪を制御し、前記段差検知部の出力開始時から所定時間以上の間で前記障害物検知部が出力したときは前記筐体が後退するように前記駆動輪を制御することを特徴とする自走式電子機器。
A housing, an electric drive wheel that supports the housing and travels on the floor, and a bumper that is provided at the front of the housing in the forward direction and detects obstacles on the floor by contact. an obstacle detection section having an obstacle detection section; a step detection section provided at the front part of the casing to detect a step rising above the floor surface; and a control unit that controls the wheels .
The control unit is configured to control the casing to move forward when the obstacle detection unit outputs an output for less than a predetermined time from when the level difference detection unit starts outputting while the level difference detection unit maintains the output. The drive wheel is controlled such that the housing moves backward when the obstacle detection section outputs an output for a predetermined time or more after the step detection section starts outputting the output. Self-propelled electronic equipment.
前記段差検知部は、前後方向へ移動可能かつ段差と摺接可能なように前記筐体の前記前部における前記障害物検知部よりも下方位置に設けられた段差接触部と、前記段差接触部を前方へ付勢する付勢部材と、前記付勢部材の付勢力に抗して後方へ移動した前記段差接触部を検知して出力するセンサ本体とを備え、
前記段差接触部は、前記バンパーよりも前方へ突出しないよう前記筐体の前記前部に設けられている請求項1に記載の自走式電子機器。
The step detection section includes a step contact section provided at a position below the obstacle detection section in the front part of the casing so as to be movable in the front-back direction and slidably contact the step, and the step contact section. and a sensor body that detects and outputs the step contact portion that has moved backward against the biasing force of the biasing member,
The self-propelled electronic device according to claim 1 , wherein the step contact portion is provided at the front portion of the casing so as not to protrude further forward than the bumper.
前記段差検知部は、段差を撮影可能な撮像部を有する請求項1に記載の自走式電子機器。 The self-propelled electronic device according to claim 1 , wherein the step detection section includes an imaging section capable of photographing the step. 前記筐体は、前記前部における前記障害物検知部よりも下方位置に後方へ向かうにつれて床面側へ傾斜する傾斜面を有しており、
前記段差接触部は、段差と摺接可能なように後方へ向かうにつれて床面側へ傾斜する摺接傾斜面を有しており、前記段差接触部が前方へ移動したときに前記摺接傾斜面が前記傾斜面よりも前方位置となり、かつ、前記段差接触部が後方へ移動したときに前記摺接傾斜面が前記傾斜面と同一面内に配置されるように構成された請求項に記載の自走式電子機器。
The casing has an inclined surface that is located below the obstacle detection section in the front part and that slopes toward the floor as it goes rearward,
The step contact portion has a sliding slope that slopes toward the floor surface as it goes rearward so as to be able to make sliding contact with the step, and when the step contact portion moves forward, the sliding slope according to claim 2, wherein the sliding contact slope is positioned in front of the slope, and the sliding contact slope is arranged in the same plane as the slope when the step contact portion moves rearward . self-propelled electronic equipment.
前記筐体は、前記前部における前記障害物検知部よりも下方位置に後方へ向かうにつれて床面側へ傾斜する傾斜面を有しており、
前記段差検知部は、前記傾斜面と同一面内に配置された透明カバーをさらに有する請求項に記載の自走式電子機器。
The casing has an inclined surface that is located below the obstacle detection section in the front part and that slopes toward the floor as it goes rearward,
The self-propelled electronic device according to claim 3 , wherein the step detection section further includes a transparent cover disposed in the same plane as the inclined surface.
前記段差検知部が、前記筐体の前記前部に複数設けられている請求項1~5のいずれか1つに記載の自走式電子機器。The self-propelled electronic device according to any one of claims 1 to 5, wherein a plurality of the step detection sections are provided in the front part of the casing. 前記筐体に搭載されて床面の塵埃を吸引する電動式の掃除機器をさらに備えた請求項1~6のいずれか1つに記載の自走式電子機器。 The self-propelled electronic device according to any one of claims 1 to 6, further comprising an electric cleaning device that is mounted on the housing and sucks dust from a floor surface.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004021895A (en) 2002-06-20 2004-01-22 Fujitsu Ltd Mobile robot
JP2004194751A (en) 2002-12-16 2004-07-15 Toshiba Tec Corp Electric vacuum cleaner

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004021895A (en) 2002-06-20 2004-01-22 Fujitsu Ltd Mobile robot
JP2004194751A (en) 2002-12-16 2004-07-15 Toshiba Tec Corp Electric vacuum cleaner

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