WO2020168722A1 - Granular mineral dry sorting system based on solar energy and heat storage - Google Patents

Granular mineral dry sorting system based on solar energy and heat storage Download PDF

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Publication number
WO2020168722A1
WO2020168722A1 PCT/CN2019/109314 CN2019109314W WO2020168722A1 WO 2020168722 A1 WO2020168722 A1 WO 2020168722A1 CN 2019109314 W CN2019109314 W CN 2019109314W WO 2020168722 A1 WO2020168722 A1 WO 2020168722A1
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solar
heat storage
heat
phase change
fan
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PCT/CN2019/109314
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French (fr)
Chinese (zh)
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饶中浩
张轩
贺靖峰
段晨龙
赵跃民
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中国矿业大学
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Publication of WO2020168722A1 publication Critical patent/WO2020168722A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • B04C5/02Construction of inlets by which the vortex flow is generated, e.g. tangential admission, the fluid flow being forced to follow a downward path by spirally wound bulkheads, or with slightly downwardly-directed tangential admission
    • B04C5/04Tangential inlets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • B04C5/20Apparatus in which the axial direction of the vortex is reversed with heating or cooling, e.g. quenching, means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • B04C5/22Apparatus in which the axial direction of the vortex is reversed with cleaning means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • F26B23/10Heating arrangements using tubes or passages containing heated fluids, e.g. acting as radiative elements; Closed-loop systems

Definitions

  • the invention relates to the field of mineral sorting, in particular to a dry sorting system for granular minerals based on solar energy and heat storage.
  • Dry sorting usually has the following shortcomings or shortcomings: the blowing of hot air in the dry method requires a large amount of electric energy and heat to drive the fan in the system and heat the natural wind, which is extremely dependent on electric energy; at the same time, the blowing of hot air in the sorting bin is not
  • the regular flow leads to uneven temperature distribution in the bin, which makes the degree of dehydration and drying of mineral raw materials in different regions different, and the inconsistent moisture content in the raw materials indirectly affects the separation efficiency.
  • the purpose of the present invention is to provide a dry separation system for granular minerals based on solar energy and heat storage to overcome the problems of poor temperature uniformity and dependence on traditional electrical energy in the existing dry separation technology.
  • a dry separation system for particulate minerals based on solar energy and heat storage including solar power storage modules, solar thermal modules, phase change heat storage heating modules, and particulate minerals Dry sorting module;
  • the solar power supply and storage module includes a solar photovoltaic system and an inverter, and the solar photovoltaic system is electrically connected to the input end of the inverter;
  • the phase change heat storage heating module includes an electric heating device and a phase change heat storage heating device.
  • the electric heating device is in a cylindrical shape.
  • a number of electric heating rods are uniformly spaced in the longitudinal direction of the electric heating device.
  • the phase change heat storage heating device The device is in the shape of a circular column and is coaxially arranged outside the electric heating device.
  • a number of heat exchange medium channels are arranged longitudinally and evenly in the phase change heat storage heating device.
  • the phase change heat storage heating device is filled with phase change heat storage materials.
  • phase change temperature of the phase change heat storage material is 80-100°C
  • the annular cavity formed between the outer surface of the electric heating device and the inner wall surface of the phase change heat storage heating device is an air duct, and there are several evenly spaced distributions in the air duct Air duct support plate;
  • the particulate mineral drying and sorting module includes a feed bin, a cyclone separator, a primary fan, 1 # secondary fan, 2 # secondary fan, secondary air inlet box, tailings collection bin, concentrate collection bin, Dust collector and induced draft fan, the cyclone separator is cylindrical, the upper part of the cyclone separator is provided with a primary air inlet along the tangential direction of the cylinder wall, and the middle of the cylinder is provided with multiple secondary air inlets.
  • the primary fan, 1 # secondary fan, and 2 # secondary fan are respectively connected to the air inlet of the air duct, and the outlet of the feed bin is connected to the air outlet of the air duct and the primary air
  • the air outlets of the air duct are respectively connected with the two inlets of the primary air inlet and the secondary air inlet box.
  • Heat pipes are evenly arranged in the wall of the cylinder, and the bottom of the cylinder is equipped with medium ore collection
  • a tailings collection bucket is coaxially arranged outside the middle mine collection bucket. Both the middle mine collection bucket and the bottom of the tailing collection bucket are connected to the middle mine and tailings outlets. The middle mine and tailings outlets are connected to the tailings collection bin.
  • the tailings collection bin is equipped with a medium ore channel, which is connected to the medium ore collecting bucket, the top of the cyclone separator is provided with a concentrate outlet, and the concentrate outlet is connected to the inlet of the dust collector, and the top of the dust collector is provided There is a tail gas outlet, the tail gas outlet is connected to the induced draft fan, and the bottom outlet of the dust collector is connected to the concentrate collection bin;
  • the output ends of the inverter are respectively electrically connected with a primary fan, a # 1 secondary fan, a # 2 secondary fan, and an electric heating rod, and the solar photothermal module is connected with the phase change heat storage heating module.
  • the solar photovoltaic system includes a solar photovoltaic panel, a power storage device, a column and a base.
  • the solar photovoltaic panel is obliquely and fixedly installed on the top of the column, the lower end of the column is fixed on the base, and the power storage device is fixed on the base.
  • the solar photovoltaic panel is electrically connected with a power storage device, and the power storage device is electrically connected with the input end of the inverter.
  • the power storage device includes a plurality of energy storage battery packs, and the energy storage battery pack is composed of a plurality of energy storage batteries arranged in the same direction.
  • the energy storage battery is one of a lithium battery, a sodium battery, and a lead-acid battery.
  • the solar thermal module includes a plurality of solar collectors, heat-absorbing medium flow tubes, a support frame and a bottom plate
  • the support frame includes a rectangular outer frame and a plurality of parallel support shafts arranged in the outer frame, two The sides are respectively fixed to the bottom plate, and the outer frame and the bottom plate are at a certain angle. Both sides of the outer frame are provided with a number of fixed through holes distributed evenly and symmetrically.
  • the two ends of the heat medium flow pipe respectively pass through the other end of the connecting side plate and are arranged in parallel with the support shaft.
  • the heat collection surface of the solar heat collection plate faces the heat absorption medium flow pipe, and the back of the solar heat collection plate is fixed on the support shaft Above, the heat absorption medium flow pipe is in communication with the heat exchange medium flow channel.
  • the supporting shaft is a movable part, and the solar heat collecting plate rotates up and down with respect to the heat-absorbing medium flow tube with the supporting shaft as an axis.
  • the pipelines between the primary fan, 1 # secondary fan, 2 # secondary fan and the air inlet of the air duct are respectively provided with flow meters; the air outlet of the air duct and the primary air inlet, The pipeline between the two inlets of the secondary air inlet box is respectively provided with pressure gauges.
  • a feeder is also provided at the bottom outlet of the feed bin.
  • the solar heat collecting plate is arc-shaped.
  • the output terminal of the inverter is also connected to an AC power source.
  • the invention applies solar photovoltaic technology, solar thermal technology, phase change heat storage technology and heat pipe phase change heat transfer technology to the drying and sorting system of granular minerals, and uses energy storage devices to store photovoltaic electric energy to supply electric heating devices, Reduce the real-time dependence of the system's electricity consumption on solar energy, and adopt the method of solar light heating and electric heating coupled with phase change material heating to realize large-area constant temperature heating of the medium in the air duct, so that the heating is more uniform, and the cyclone separator warehouse wall is arranged
  • the heat pipe has high heat exchange efficiency, realizes the rapid uniform temperature drying in the sorting bin, and improves the dehydration drying and sorting efficiency.
  • the invention has the advantages of energy saving and environmental protection, simple structure, long service life, high separation efficiency, stable and reliable operation.
  • the dry separation system of particulate minerals based on solar energy and heat storage reduces dependence on traditional electrical energy by using solar energy. It promotes clean, environmental protection and sustainability driven by the system, which is of far-reaching significance for the realization of energy saving and emission reduction.
  • the application of phase change heat storage and heat transfer technology ensures constant temperature heating by natural wind and realizes sorting
  • the rapid uniform temperature dehydration and drying in the warehouse improves the sorting efficiency and has a broad market prospect.
  • Figure 1 is a schematic diagram of the dry separation system of particulate minerals based on solar energy and heat storage according to the present invention
  • FIG. 2 is a schematic diagram of the front structure of the solar photovoltaic system in Figure 1;
  • FIG. 3 is a schematic diagram of the back structure of the solar photovoltaic system in FIG. 1;
  • FIG. 4 is a schematic diagram of the front structure of the solar thermal module in FIG. 1;
  • Fig. 5 is a schematic diagram of the back structure of the solar thermal module in Fig. 1;
  • Figure 6 is a schematic diagram of the structure of the heat storage heating device in Figure 1;
  • Figure 7 is an internal cross-sectional view of Figure 6;
  • Figure 8 is a schematic diagram of the structure of the cyclone separator in Figure 1;
  • Figure 9 is a top view of Figure 8.
  • a dry separation system for particulate minerals based on solar energy and heat storage of the present invention includes a solar power storage module, a solar thermal module 18, a phase change heat storage heating module 3, and a particulate mineral drying component. Select the module.
  • the solar power supply and storage module includes a solar photovoltaic system 17 and an inverter 20, as shown in FIGS. 2 and 3,
  • the solar photovoltaic system 17 includes a solar photovoltaic panel 33, a power storage device 34, a column 35 and a base 36,
  • the solar photovoltaic panel 33 is installed obliquely and fixedly on the top of the column 35, the lower end of the column 35 is fixed on the base 36, and the power storage device 34 is fixed on the base 36.
  • the solar photovoltaic panel 33 is electrically connected to the power storage device 34.
  • the electrical device 34 is electrically connected to the input end of the inverter 20.
  • the electrical storage device 34 includes a plurality of energy storage battery packs.
  • the energy storage battery pack is composed of a plurality of energy storage batteries 37 arranged in the same direction.
  • the energy storage battery 37 is one of lithium batteries, sodium batteries, and lead-acid batteries, and the energy storage battery 37 realizes efficient storage and real-time conversion of photovoltaics.
  • the solar thermal module 18 includes a number of arc-shaped solar collector plates 38, a heat-absorbing medium flow tube 39, a support frame and a bottom plate 40, and the support frame includes a rectangular outer frame 41.
  • the two ends of the support shaft 42 respectively pass through a connecting side plate 45 and then are inserted into the through hole 44.
  • the two ends of the heat absorption medium flow pipe 39 respectively pass through the other end of the connecting side plate 45 and then connect to the support
  • the shaft 42 is arranged in parallel, the inner concave surface of the solar heat collecting plate 38 faces the heat-absorbing medium flow pipe 39, and the outer convex surface of the solar heat collecting plate 38 is fixed on the supporting shaft 42.
  • the supporting shaft 42 is a movable part, and the solar heat collecting plate 38 rotates up and down relative to the heat-absorbing medium flow pipe 39 with the supporting shaft 42 as an axis. In this way, the angle of the solar heat collecting plate 38 can be adjusted appropriately according to the sunlight to maintain efficient heat collection .
  • the phase change heat storage heating module 3 includes an electric heating device 27 and a phase change heat storage heating device 31.
  • the electric heating device 27 is cylindrical, and the inside of the electric heating device 27 is evenly spaced longitudinally. There are a number of electric heating rods.
  • the phase change heat storage heating device 31 is in the shape of a circular column and is coaxially arranged outside the electric heating device 27.
  • the phase change heat storage heating device 31 has a number of heat exchange medium flows uniformly spaced in the longitudinal direction. Road 28, the phase change heat storage heating device 31 is filled with a phase change heat storage material 32, the phase change temperature of the phase change heat storage material 32 is 80-100 DEG C, and the heat exchange medium transports solar heat to the phase change heat storage material 32 for storage.
  • the phase change heat storage material 32 may be an organic phase change material, an inorganic phase change material, an organic composite phase change material, an inorganic composite phase change material, and a microcapsule phase change material.
  • the selection of phase change materials takes the dehydration and drying temperature of coal as a reference, and aims to achieve constant temperature and continuous heating of natural wind to ensure a stable blast temperature.
  • the annular cavity formed between the outer circular surface of the electric heating device 27 and the inner wall surface of the phase change heat storage heating device 31 is an air duct 30 in which a number of air duct support plates 29 are evenly distributed.
  • the phase change heat storage heating module adopts the electric heating device 27 to couple the phase change heat storage heating device 31 to ensure the continuous heat storage of the phase change material under various lighting environments, and realizes the long-term constant temperature heating of natural wind.
  • the energy supply method reduces energy consumption and is environmentally friendly.
  • the mineral particles comprising the dry sorting module 6, tailings collection bin to bin 4, the cyclone separator 7, a second fan # 1,1 15,2 # secondary blower fan 16, the secondary air into the windbox 9.
  • the primary air inlet 22 is set in the direction, the middle part of the cylinder is provided with multiple secondary air inlets 23, and the middle part of the cylinder is arranged inside the secondary air inlet box 6, the primary fan 1, 1 # Secondary fan 15, 2 # Secondary fan 16 They are respectively connected to the air inlet of the air duct 30, the air outlet of the air duct 30 is respectively connected to the two inlets of the primary air inlet 22 and the secondary air inlet box 6, and the outlet of the feed bin 4 is connected to the air duct
  • heat pipes 25 are evenly arranged in the cylinder wall.
  • the heat pipes 25 are not limited in structure and working fluid, and are arranged in the cylinder wall of the cyclone separator 7
  • the heat pipe 25 realizes the rapid uniform temperature of the space in the bin, thereby achieving synchronous dehydration and drying of the mineral raw materials, and improving the sorting efficiency.
  • the bottom of the cylinder is provided with a medium ore collecting bucket 8.
  • the medium ore collecting bucket 8 is coaxially provided with a tailings collecting bucket 26.
  • the bottoms of the medium ore collecting bucket 8 and the tailings collecting bucket 26 are both connected to the medium ore and tailings outlet 24.
  • the middle mine and tailings outlet 24 is connected to the tailings collection bin 9.
  • a middle mine channel 10 is provided in the tailings collection bin 9, and the middle mine channel 10 is connected to the middle mine collection bucket 8.
  • the top of the cyclone separator 7 A concentrate outlet 21 is provided.
  • the concentrate outlet 21 is connected to the inlet of the dust collector 11, the top of the dust collector 11 is provided with a tail gas outlet 46, the tail gas outlet 46 is connected to the induced draft fan 13, and the bottom outlet of the dust collector 11 is connected to the concentrate collection bin 12.
  • the output ends of the inverter 20 are respectively electrically connected to the primary fan 1, the 1 # secondary fan 15, the 2 # secondary fan 16, and the electric heating rod, and the heat absorption medium flow pipe 39 is connected to the heat exchange medium flow. Road 28 is connected.
  • the pipelines between the primary fan 1, 1 # secondary fan 15, 2 # secondary fan 16 and the air inlet of the air duct 30 are respectively provided with flow meters 2.
  • the pipes between the air outlet of the air duct 30 and the two inlets of the primary air inlet 22 and the secondary air inlet box 6 are respectively provided with pressure gauges 5.
  • a feeder 14 is also provided at the bottom outlet of the feed bin 4.
  • the output end of the inverter 20 is also connected to an AC power source 19 to store part of the AC power source.
  • the solar photovoltaic panel 32 stores the absorbed sunlight energy in the power storage module 35 in the form of direct current, and then is processed by the inverter 20 to supply power to the fans. At the same time, part of the inverter current supplies the electricity in the phase change heat storage heating module 3 Heating rods, in addition, the system reserves part of the AC power supply to cope with long-term weak solar energy; the solar thermal module 18 uses a heat transfer medium to indirectly transfer solar thermal energy to the phase-change heat storage heating device 31 to heat the natural wind. The wind sends the mineral raw materials from the feeder 4 to the cyclone separator 7 along the tangential direction of the cylinder for separation.
  • the heated secondary air enters the separation bin from the middle of the cyclone separator 7 to form an internal rotation
  • the lighter-mass concentrate is entrained by the swirling flow to enter the concentrate outlet 21, and the heavier-mass mineral material slides down along the cylinder wall under the action of centrifugal force, during which the secondary air blows the lighter mineral material on the cylinder wall into the inside
  • the swirling flow combined with the swirling flow and the induced wind, partly rises into the concentrate outlet 21, enters the dust collector 11 for gas-solid separation, the separated concentrate is sent to the concentrate collection bin 12, and partly falls into the bottom middle ore collection Bucket 8, the mineral material left on the wall of the cylinder falls into the tail coal collecting bucket 27.
  • the heat pipes 25 arranged in the cylinder wall of the cyclone separator 7 can quickly disperse the heat brought in by the hot air to all parts of the silo space, realize the uniform distribution of the space temperature and the simultaneous dehydration and drying of the coal, thereby avoiding the degree of dehydration.
  • the sorting error caused by the difference improves the sorting efficiency.
  • the above-mentioned particle mineral separation system has high separation efficiency, long service life, energy saving and environmental protection, stable and reliable operation.
  • the application of phase change material heat storage technology ensures that the blast temperature is at the optimal coal dehydration temperature, and the implantation of heat pipes ensures
  • the uniform temperature distribution and dehydration degree in the sorting bin have a broad market prospect in the field of mineral material sorting.

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Abstract

A granular mineral dry sorting system based on solar energy and heat storage, comprising a solar power supply and storage module, a solar photo-thermal module (18), a phase-change heat-storage heating module (3), and a granular mineral dry sorting module. The sorting system applies the solar photo-electric technology, the solar photo-thermal technology, the phase-change heat storage technology, and the heat-pipe phase-change heat transfer technology to the granular mineral dry sorting system, photovoltaic electric energy is stored by an energy storage device (34) to be supplied to an electric heating device (27), real-time dependence of power for the system on the solar energy is reduced. By using a solar photo-thermal and electric heating coupled phase-change material heating manner, large-area constant-temperature heating of a medium in an air duct (30) is achieved, heating is more uniform, and heat pipes (25) are arranged on the bin wall of a cyclone sorter (7), the heat exchange efficiency is high, rapid constant-temperature drying in a sorting bin is achieved, and the dewatering, drying and sorting efficiency are improved. The sorting system has the advantages of energy-saving and environmental protection, simple structure, long service life, high sorting efficiency, and stable and reliable operation.

Description

一种基于太阳能和储热的颗粒矿物干法分选系统A dry separation system for granular minerals based on solar energy and heat storage 技术领域Technical field
本发明涉及矿物分选领域,具体涉及一种基于太阳能和储热的颗粒矿物干法分选系统。The invention relates to the field of mineral sorting, in particular to a dry sorting system for granular minerals based on solar energy and heat storage.
背景技术Background technique
为实现矿物的高效率利用,需要对原产矿按不同纯度进行分选,以避免劣质矿或副产物掺杂对矿物工业利用率的影响。目前矿物的分选方法包括干法和湿法两种,其中湿法分选需要消耗大量水源,不适用于缺水干旱地区的分选应用和生态的可持续发展,因此,如何提升干法分选系统的效率成为一项亟待解决的现实问题。In order to achieve high-efficiency utilization of minerals, it is necessary to sort the original ores according to different purity to avoid the influence of inferior ores or by-products doping on the utilization rate of the mineral industry. The current mineral separation methods include dry and wet separation methods. Wet separation requires a large amount of water and is not suitable for separation applications in water-deficient and arid areas and sustainable ecological development. Therefore, how to improve dry separation The efficiency of the selection system has become a practical problem to be solved urgently.
干法分选通常存在以下缺点或不足:干法中热风的鼓入需要消耗大量电能和热能来驱动系统内的风机以及加热自然风,极度依赖电能;同时分选仓内热风的鼓入为不规则流动,导致仓内温度分布不均,使得不同区域矿物原料的脱水干燥程度不同,原料中水分含量不一致性的存在间接影响了分选效率。Dry sorting usually has the following shortcomings or shortcomings: the blowing of hot air in the dry method requires a large amount of electric energy and heat to drive the fan in the system and heat the natural wind, which is extremely dependent on electric energy; at the same time, the blowing of hot air in the sorting bin is not The regular flow leads to uneven temperature distribution in the bin, which makes the degree of dehydration and drying of mineral raw materials in different regions different, and the inconsistent moisture content in the raw materials indirectly affects the separation efficiency.
因此,有必要设计一种节能高效且能改善仓内温度均匀性的分选系统及方法以克服以上现实中的缺陷。Therefore, it is necessary to design a sorting system and method that is energy-efficient and efficient and can improve the temperature uniformity in the bin to overcome the above-mentioned practical shortcomings.
发明内容Summary of the invention
本发明的目的是提供一种基于太阳能和储热的颗粒矿物干法分选系统,以克服现有干法分选技术中存在的温度均匀性差以及依赖传统电能等问题。The purpose of the present invention is to provide a dry separation system for granular minerals based on solar energy and heat storage to overcome the problems of poor temperature uniformity and dependence on traditional electrical energy in the existing dry separation technology.
为实现上述目的,本发明采用的技术方案如下:一种基于太阳能和储热的颗粒矿物干法分选系统,包括太阳能供电储电模块、太阳能光热模块、相变储热加热模块和颗粒矿物干燥分选模块;In order to achieve the above objective, the present invention adopts the following technical solutions: a dry separation system for particulate minerals based on solar energy and heat storage, including solar power storage modules, solar thermal modules, phase change heat storage heating modules, and particulate minerals Dry sorting module;
所述太阳能供电储电模块包括太阳能光电系统和逆变器,所述太阳能光电系统与逆变器的输入端电连接;The solar power supply and storage module includes a solar photovoltaic system and an inverter, and the solar photovoltaic system is electrically connected to the input end of the inverter;
所述相变储热加热模块包括电加热装置和相变储热加热装置,所述电加热装置呈圆柱状,电加热装置内部纵向均匀间隔设有若干电加热棒,所述相变储热加热装置呈圆环柱状,且同轴设置在电加热装置外部,相变储热加热装置内部纵向均匀间隔设有若干换热介质流道,相变储热加热装置内部填充相变储热材料,所述相变储热材料相变温度为80-100℃,电加热装置外圆面与相变储热加热装置内壁面之间形成的环形腔为风道,所述风道内均匀间隔分布有若干个风道支撑板;The phase change heat storage heating module includes an electric heating device and a phase change heat storage heating device. The electric heating device is in a cylindrical shape. A number of electric heating rods are uniformly spaced in the longitudinal direction of the electric heating device. The phase change heat storage heating device The device is in the shape of a circular column and is coaxially arranged outside the electric heating device. A number of heat exchange medium channels are arranged longitudinally and evenly in the phase change heat storage heating device. The phase change heat storage heating device is filled with phase change heat storage materials. The phase change temperature of the phase change heat storage material is 80-100°C, the annular cavity formed between the outer surface of the electric heating device and the inner wall surface of the phase change heat storage heating device is an air duct, and there are several evenly spaced distributions in the air duct Air duct support plate;
所述颗粒矿物干燥分选模块包括给料仓、旋流分选器、一次风机、1 #二次风机、2 #二次风机、二次风进风箱、尾矿收集仓、精矿收集仓、除尘器及引风机,所述旋流分选器呈圆筒状,旋流分选器上部沿圆筒壁切线方向设置一次风入口,圆筒中部设有多个二次风入口,圆筒中部设置在二次风进风箱内部,一次风机、1 #二次风机、2 #二次风机分别与所述风道的进风口连通,所述给料仓的出口连接风道的出风口与一次风入口之间的管路,所述风道的出风口分别与一次风入口、二次风进风箱的两个入口连通,圆筒的筒壁内均匀布置有热管,圆 筒底部设有中矿收集斗,所述中矿收集斗外同轴设置有尾矿收集斗,中矿收集斗及尾矿收集斗底部均连接中矿和尾矿出口,中矿和尾矿出口连接尾矿收集仓,在尾矿收集仓内设有中矿通道,中矿通道与中矿收集斗连通,所述旋流分选器顶部设有精矿出口,精矿出口连接所述除尘器的入口,除尘器顶部设有尾气出口,尾气出口连接引风机,除尘器底部出口连接精矿收集仓; The particulate mineral drying and sorting module includes a feed bin, a cyclone separator, a primary fan, 1 # secondary fan, 2 # secondary fan, secondary air inlet box, tailings collection bin, concentrate collection bin, Dust collector and induced draft fan, the cyclone separator is cylindrical, the upper part of the cyclone separator is provided with a primary air inlet along the tangential direction of the cylinder wall, and the middle of the cylinder is provided with multiple secondary air inlets. Set inside the secondary air inlet box, the primary fan, 1 # secondary fan, and 2 # secondary fan are respectively connected to the air inlet of the air duct, and the outlet of the feed bin is connected to the air outlet of the air duct and the primary air In the pipeline between the inlets, the air outlets of the air duct are respectively connected with the two inlets of the primary air inlet and the secondary air inlet box. Heat pipes are evenly arranged in the wall of the cylinder, and the bottom of the cylinder is equipped with medium ore collection A tailings collection bucket is coaxially arranged outside the middle mine collection bucket. Both the middle mine collection bucket and the bottom of the tailing collection bucket are connected to the middle mine and tailings outlets. The middle mine and tailings outlets are connected to the tailings collection bin. The tailings collection bin is equipped with a medium ore channel, which is connected to the medium ore collecting bucket, the top of the cyclone separator is provided with a concentrate outlet, and the concentrate outlet is connected to the inlet of the dust collector, and the top of the dust collector is provided There is a tail gas outlet, the tail gas outlet is connected to the induced draft fan, and the bottom outlet of the dust collector is connected to the concentrate collection bin;
所述逆变器的输出端分别与一次风机、1 #二次风机、2 #二次风机、电加热棒电连接,所述太阳能光热模块与所述相变储热加热模块连接。 The output ends of the inverter are respectively electrically connected with a primary fan, a # 1 secondary fan, a # 2 secondary fan, and an electric heating rod, and the solar photothermal module is connected with the phase change heat storage heating module.
进一步地,所述太阳能光电系统包括太阳能光伏板、储电装置、立柱和底座,太阳能光伏板倾斜固定安装在立柱的顶端,立柱的下端固定在底座上,储电装置固定在底座上,所述太阳能光伏板与储电装置电连接,所述储电装置与所述逆变器的输入端电连接。Further, the solar photovoltaic system includes a solar photovoltaic panel, a power storage device, a column and a base. The solar photovoltaic panel is obliquely and fixedly installed on the top of the column, the lower end of the column is fixed on the base, and the power storage device is fixed on the base. The solar photovoltaic panel is electrically connected with a power storage device, and the power storage device is electrically connected with the input end of the inverter.
优选的,所述储电装置包括多个储能电池组,所述储能电池组由多个储能电池同向排列组成。Preferably, the power storage device includes a plurality of energy storage battery packs, and the energy storage battery pack is composed of a plurality of energy storage batteries arranged in the same direction.
优选的,所述储能电池为锂电池、钠电池、铅酸电池中的一种。Preferably, the energy storage battery is one of a lithium battery, a sodium battery, and a lead-acid battery.
进一步地,所述太阳能光热模块包括若干太阳能集热板、吸热介质流管、支撑架和底板,所述支撑架包括矩形外框和设置在外框内的若干平行支撑轴,外框底部两侧分别与底板固定,外框与底板呈一定夹角,外框两侧设有若干均匀对称分布的固定通孔,支撑轴两端分别穿过一连接侧板后插入通孔内,所述吸热介质流管的两端分别穿过连接侧板的另一端,与支撑轴平行设置,所述太阳能集热板的集热面朝向吸热介质流管,太阳能集热板的背面固定在支撑轴上,所述吸热介质流管与所述换热介质流道连通。Further, the solar thermal module includes a plurality of solar collectors, heat-absorbing medium flow tubes, a support frame and a bottom plate, the support frame includes a rectangular outer frame and a plurality of parallel support shafts arranged in the outer frame, two The sides are respectively fixed to the bottom plate, and the outer frame and the bottom plate are at a certain angle. Both sides of the outer frame are provided with a number of fixed through holes distributed evenly and symmetrically. The two ends of the heat medium flow pipe respectively pass through the other end of the connecting side plate and are arranged in parallel with the support shaft. The heat collection surface of the solar heat collection plate faces the heat absorption medium flow pipe, and the back of the solar heat collection plate is fixed on the support shaft Above, the heat absorption medium flow pipe is in communication with the heat exchange medium flow channel.
优选的,所述支撑轴为活动件,所述太阳能集热板以支撑轴为轴相对于吸热介质流管上下转动。Preferably, the supporting shaft is a movable part, and the solar heat collecting plate rotates up and down with respect to the heat-absorbing medium flow tube with the supporting shaft as an axis.
进一步地,所述一次风机、1 #二次风机、2 #二次风机与所述风道的进风口之间的管路上分别设有流量计;所述风道的出风口与一次风入口、二次风进风箱的两个入口之间的管路上分别设有压力表。 Further, the pipelines between the primary fan, 1 # secondary fan, 2 # secondary fan and the air inlet of the air duct are respectively provided with flow meters; the air outlet of the air duct and the primary air inlet, The pipeline between the two inlets of the secondary air inlet box is respectively provided with pressure gauges.
进一步地,所述给料仓底部出口处还设有拨料器。Further, a feeder is also provided at the bottom outlet of the feed bin.
优选的,所述太阳能集热板呈弧形。Preferably, the solar heat collecting plate is arc-shaped.
进一步地,所述逆变器的输出端还连接交流电源。Further, the output terminal of the inverter is also connected to an AC power source.
本发明将太阳能光电技术、太阳能光热技术、相变蓄热技术和热管相变传热技术应用于颗粒矿物的干燥分选系统中,利用储能装置将光伏电能储存起来以供应电加热装置,降低系统用电对太阳能的实时依赖,采用太阳能光热和电加热耦合相变材料加热的方式,实现对风道内介质的大面积恒温加热,使加热更均匀,同时旋流分选器仓壁布置热管,换热效率高,实现了分选仓内快速均温干燥,提高了脱水干燥和分选效率。The invention applies solar photovoltaic technology, solar thermal technology, phase change heat storage technology and heat pipe phase change heat transfer technology to the drying and sorting system of granular minerals, and uses energy storage devices to store photovoltaic electric energy to supply electric heating devices, Reduce the real-time dependence of the system's electricity consumption on solar energy, and adopt the method of solar light heating and electric heating coupled with phase change material heating to realize large-area constant temperature heating of the medium in the air duct, so that the heating is more uniform, and the cyclone separator warehouse wall is arranged The heat pipe has high heat exchange efficiency, realizes the rapid uniform temperature drying in the sorting bin, and improves the dehydration drying and sorting efficiency.
本发明具有节能环保、结构简单、使用寿命长、分选效率较高、运行稳定可靠的优点,基于太阳能和储热的颗粒矿物干法分选系统一方面通过利用太阳能减少对传统电能的依赖,促进了系统驱动的清洁环保和可持续性,对于实现节能减排,具有深远的意义;另一方面,相变储热及传热技术的应用,保证了自然风的恒温加热,实现了分选仓内的快速均温脱水干燥,提高了分选效率,具有广阔的市场前景。The invention has the advantages of energy saving and environmental protection, simple structure, long service life, high separation efficiency, stable and reliable operation. On the one hand, the dry separation system of particulate minerals based on solar energy and heat storage reduces dependence on traditional electrical energy by using solar energy. It promotes clean, environmental protection and sustainability driven by the system, which is of far-reaching significance for the realization of energy saving and emission reduction. On the other hand, the application of phase change heat storage and heat transfer technology ensures constant temperature heating by natural wind and realizes sorting The rapid uniform temperature dehydration and drying in the warehouse improves the sorting efficiency and has a broad market prospect.
附图说明Description of the drawings
图1为本发明的基于太阳能和储热的颗粒矿物干法分选系统的示意图;Figure 1 is a schematic diagram of the dry separation system of particulate minerals based on solar energy and heat storage according to the present invention;
图2为图1中太阳能光电系统的正面结构示意图;Figure 2 is a schematic diagram of the front structure of the solar photovoltaic system in Figure 1;
图3为图1中太阳能光电系统的背面结构示意图;3 is a schematic diagram of the back structure of the solar photovoltaic system in FIG. 1;
图4为图1中太阳能光热模块的正面结构示意图;4 is a schematic diagram of the front structure of the solar thermal module in FIG. 1;
图5为图1中太阳能光热模块的背面结构示意图;Fig. 5 is a schematic diagram of the back structure of the solar thermal module in Fig. 1;
图6为图1中储热加热装置的结构示意图;Figure 6 is a schematic diagram of the structure of the heat storage heating device in Figure 1;
图7为图6的内部剖视图;Figure 7 is an internal cross-sectional view of Figure 6;
图8为图1中旋流分选器的结构示意图;Figure 8 is a schematic diagram of the structure of the cyclone separator in Figure 1;
图9为图8的俯视图;Figure 9 is a top view of Figure 8;
图中,1-一次风机,2-流量计,3-相变储热加热模块,4-给料仓,5-压力表,6-二次风进风箱,7-旋流分选器,8-中矿收集斗,9-尾矿收集仓,10-中矿通道,11-除尘器,12-精矿收集仓,13-引风机,14-拨料器,15-1 #二次风机,16-2 #二次风机,17-太阳能光电系统,18-太阳能光热模块,19-交流电源,20-逆变器,21-精矿出口,22-一次风入口,23-二次风入口,24-中矿和尾矿出口,25-热管,26-尾矿收集斗,27-电加热装置,28-换热介质流道,29-风道支撑板,30-风道,31-相变储热加热装置,32-相变储热材料,33-太阳能光伏板,34-储电装置,35-立柱,36-底座,37-储能电池,38-太阳能集热板,39-吸热介质流管,40-底板,41-外框,42-支撑轴,43-销轴,44-通孔,45-连接侧板,46-尾气出口。 In the picture, 1-primary fan, 2-flow meter, 3-phase change heat storage heating module, 4-feed bin, 5-pressure gauge, 6-secondary air inlet box, 7-cyclone separator, 8 -China Mine Collection Bucket, 9- Tailings Collection Bin, 10-Medium Mine Channel, 11- Dust Collector, 12- Concentrate Collection Bin, 13- Induced Draft Fan, 14- Displacer, 15-1 # Secondary Fan, # 16-2 second fan, 17 solar photovoltaic system, solar thermal module 18, 19 AC power supply, an inverter 20, concentrate outlet 21, 22 the primary air inlet, secondary air inlet 23- , 24-Medium mine and tailings outlet, 25- heat pipe, 26- tailings collection bucket, 27- electric heating device, 28- heat exchange medium flow channel, 29- air channel support plate, 30- air channel, 31-phase Variable heat storage heating device, 32-phase change heat storage material, 33-solar photovoltaic panel, 34-electric storage device, 35-post, 36-base, 37-energy storage battery, 38-solar heat collector, 39-suction Heat medium flow pipe, 40-bottom plate, 41-outer frame, 42-support shaft, 43-pin shaft, 44-through hole, 45-connection side plate, 46-exhaust gas outlet.
具体实施方式detailed description
下面结合附图和具体实施例对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the drawings and specific embodiments.
如图1所示,本发明的一种基于太阳能和储热的颗粒矿物干法分选系统,包括太阳能供电储电模块、太阳能光热模块18、相变储热加热模块3和颗粒矿物干燥分选模块。As shown in Figure 1, a dry separation system for particulate minerals based on solar energy and heat storage of the present invention includes a solar power storage module, a solar thermal module 18, a phase change heat storage heating module 3, and a particulate mineral drying component. Select the module.
所述太阳能供电储电模块包括太阳能光电系统17和逆变器20,如图2和图3所示,所述太阳能光电系统17包括太阳能光伏板33、储电装置34、立柱35和底座36,太阳能光伏板33倾斜固定安装在立柱35的顶端,立柱35的下端固定在底座36上,储电装置34固定在底座36上,所述太阳能光伏板33与储电装置34电连接,所述储电装置34与所述逆变器20的输入端电连接,所述储电装置34包括多个储能电池组,所述储能电池组由多个储能电池37同向排列组成,所述储能电池37为锂电池、钠电池、铅酸电池中的一种,储能电池37实现光电的高效储存和实时转化。The solar power supply and storage module includes a solar photovoltaic system 17 and an inverter 20, as shown in FIGS. 2 and 3, the solar photovoltaic system 17 includes a solar photovoltaic panel 33, a power storage device 34, a column 35 and a base 36, The solar photovoltaic panel 33 is installed obliquely and fixedly on the top of the column 35, the lower end of the column 35 is fixed on the base 36, and the power storage device 34 is fixed on the base 36. The solar photovoltaic panel 33 is electrically connected to the power storage device 34. The electrical device 34 is electrically connected to the input end of the inverter 20. The electrical storage device 34 includes a plurality of energy storage battery packs. The energy storage battery pack is composed of a plurality of energy storage batteries 37 arranged in the same direction. The energy storage battery 37 is one of lithium batteries, sodium batteries, and lead-acid batteries, and the energy storage battery 37 realizes efficient storage and real-time conversion of photovoltaics.
如图4和图5所示,所述太阳能光热模块18包括若干呈弧形的太阳能集热板38、吸热介质流管39、支撑架和底板40,所述支撑架包括矩形外框41和设置在外框41内的若干平行支撑轴42,外框41底部两侧分别通过销轴43与底板40固定,外框41与底板40呈一定夹角,外框41两侧设有若干均匀对称分布的通孔44,支撑轴42两端分别穿过一连接侧板45后插入通孔44内,所述吸热介质流管39的两端分别穿过连接侧板45的另一端后与支撑轴42平行设置,所述太阳能集热板38的内凹面朝向吸热介质流管39,太阳能集热板38的外凸面固定在支撑轴42上。支撑轴42为活动件,太阳能集热板38以支撑轴42为轴相对于吸热介质流管39上下转动,如此,太阳能集热板38的角度可根据太阳光照情况适度调整以保持高效集热。As shown in Figures 4 and 5, the solar thermal module 18 includes a number of arc-shaped solar collector plates 38, a heat-absorbing medium flow tube 39, a support frame and a bottom plate 40, and the support frame includes a rectangular outer frame 41. And a number of parallel support shafts 42 arranged in the outer frame 41, the two sides of the bottom of the outer frame 41 are respectively fixed to the bottom plate 40 by pins 43, the outer frame 41 and the bottom plate 40 form a certain angle, and the two sides of the outer frame 41 are provided with a number of evenly symmetrical The two ends of the support shaft 42 respectively pass through a connecting side plate 45 and then are inserted into the through hole 44. The two ends of the heat absorption medium flow pipe 39 respectively pass through the other end of the connecting side plate 45 and then connect to the support The shaft 42 is arranged in parallel, the inner concave surface of the solar heat collecting plate 38 faces the heat-absorbing medium flow pipe 39, and the outer convex surface of the solar heat collecting plate 38 is fixed on the supporting shaft 42. The supporting shaft 42 is a movable part, and the solar heat collecting plate 38 rotates up and down relative to the heat-absorbing medium flow pipe 39 with the supporting shaft 42 as an axis. In this way, the angle of the solar heat collecting plate 38 can be adjusted appropriately according to the sunlight to maintain efficient heat collection .
如图6和图7所示,所述相变储热加热模块3包括电加热装置27和相变储热加热装 置31,所述电加热装置27呈圆柱状,电加热装置27内部纵向均匀间隔设有若干电加热棒,所述相变储热加热装置31呈圆环柱状,且同轴设置在电加热装置27外部,相变储热加热装置31内部纵向均匀间隔设有若干换热介质流道28,相变储热加热装置31内部填充相变储热材料32,所述相变储热材料32相变温度为80-100℃,换热介质将太阳光热输送至相变储热材料32储存,所述相变储热材料32可以是有机相变材料、无机相变材料、有机复合相变材料、无机复合相变材料和微胶囊相变材料。相变材料的选用以煤的脱水干燥温度作为参考,旨在实现对自然风的恒温持续加热,保证稳定的鼓风温度。电加热装置27外圆面与相变储热加热装置31内壁面之间形成的环形腔为风道30,所述风道30内均匀间隔分布有若干个风道支撑板29。该相变储热加热模块采用电加热装置27耦合相变储热加热装置31的方式保证了相变材料在各种光照环境下的持续储热,实现了对自然风的长期恒温加热,通过新能源供能的方式,减少能源消耗,绿色环保。As shown in Figures 6 and 7, the phase change heat storage heating module 3 includes an electric heating device 27 and a phase change heat storage heating device 31. The electric heating device 27 is cylindrical, and the inside of the electric heating device 27 is evenly spaced longitudinally. There are a number of electric heating rods. The phase change heat storage heating device 31 is in the shape of a circular column and is coaxially arranged outside the electric heating device 27. The phase change heat storage heating device 31 has a number of heat exchange medium flows uniformly spaced in the longitudinal direction. Road 28, the phase change heat storage heating device 31 is filled with a phase change heat storage material 32, the phase change temperature of the phase change heat storage material 32 is 80-100 DEG C, and the heat exchange medium transports solar heat to the phase change heat storage material 32 for storage. The phase change heat storage material 32 may be an organic phase change material, an inorganic phase change material, an organic composite phase change material, an inorganic composite phase change material, and a microcapsule phase change material. The selection of phase change materials takes the dehydration and drying temperature of coal as a reference, and aims to achieve constant temperature and continuous heating of natural wind to ensure a stable blast temperature. The annular cavity formed between the outer circular surface of the electric heating device 27 and the inner wall surface of the phase change heat storage heating device 31 is an air duct 30 in which a number of air duct support plates 29 are evenly distributed. The phase change heat storage heating module adopts the electric heating device 27 to couple the phase change heat storage heating device 31 to ensure the continuous heat storage of the phase change material under various lighting environments, and realizes the long-term constant temperature heating of natural wind. The energy supply method reduces energy consumption and is environmentally friendly.
所述颗粒矿物干燥分选模块包括给料仓4、旋流分选器7、一次风机1、1 #二次风机15、2 #二次风机16、二次风进风箱6、尾矿收集仓9、精矿收集仓12、除尘器11及引风机13,如图8和图9所示,所述旋流分选器7呈圆筒状,旋流分选器7上部沿圆筒壁切线方向设置一次风入口22,圆筒中部设有多个二次风入口23,圆筒中部设置在二次风进风箱6内部,一次风机1、1 #二次风机15、2 #二次风机16分别与所述风道30的进风口连通,所述风道30的出风口分别与一次风入口22、二次风进风箱6的两个入口连通,所述给料仓4的出口连接风道30的出风口与一次风入口22之间的管路,圆筒的筒壁内均匀布置有热管25,所述热管25不限结构及工质,通过在旋流分选器7筒壁内布置热管25以实现仓内空间的快速均温,进而达到矿物原料同步脱水干燥,提高分选效率。圆筒底部设有中矿收集斗8,所述中矿收集斗8外同轴设置有尾矿收集斗26,中矿收集斗8及尾矿收集斗26底部均连接中矿和尾矿出口24,中矿和尾矿出口24连接尾矿收集仓9,在尾矿收集仓9内设有中矿通道10,中矿通道10与中矿收集斗8连通,所述旋流分选器7顶部设有精矿出口21,精矿出口21连接所述除尘器11的入口,除尘器11顶部设有尾气出口46,尾气出口46连接引风机13,除尘器11底部出口连接精矿收集仓12。 The mineral particles comprising the dry sorting module 6, tailings collection bin to bin 4, the cyclone separator 7, a second fan # 1,1 15,2 # secondary blower fan 16, the secondary air into the windbox 9. Concentrate collection bin 12, dust collector 11 and induced draft fan 13, as shown in Figures 8 and 9, the cyclone separator 7 is cylindrical, and the upper part of the cyclonic separator 7 is tangent to the cylindrical wall The primary air inlet 22 is set in the direction, the middle part of the cylinder is provided with multiple secondary air inlets 23, and the middle part of the cylinder is arranged inside the secondary air inlet box 6, the primary fan 1, 1 # Secondary fan 15, 2 # Secondary fan 16 They are respectively connected to the air inlet of the air duct 30, the air outlet of the air duct 30 is respectively connected to the two inlets of the primary air inlet 22 and the secondary air inlet box 6, and the outlet of the feed bin 4 is connected to the air duct For the pipeline between the air outlet of 30 and the primary air inlet 22, heat pipes 25 are evenly arranged in the cylinder wall. The heat pipes 25 are not limited in structure and working fluid, and are arranged in the cylinder wall of the cyclone separator 7 The heat pipe 25 realizes the rapid uniform temperature of the space in the bin, thereby achieving synchronous dehydration and drying of the mineral raw materials, and improving the sorting efficiency. The bottom of the cylinder is provided with a medium ore collecting bucket 8. The medium ore collecting bucket 8 is coaxially provided with a tailings collecting bucket 26. The bottoms of the medium ore collecting bucket 8 and the tailings collecting bucket 26 are both connected to the medium ore and tailings outlet 24. , The middle mine and tailings outlet 24 is connected to the tailings collection bin 9. A middle mine channel 10 is provided in the tailings collection bin 9, and the middle mine channel 10 is connected to the middle mine collection bucket 8. The top of the cyclone separator 7 A concentrate outlet 21 is provided. The concentrate outlet 21 is connected to the inlet of the dust collector 11, the top of the dust collector 11 is provided with a tail gas outlet 46, the tail gas outlet 46 is connected to the induced draft fan 13, and the bottom outlet of the dust collector 11 is connected to the concentrate collection bin 12.
所述逆变器20的输出端分别与一次风机1、1 #二次风机15、2 #二次风机16、电加热棒电连接,所述吸热介质流管39与所述换热介质流道28连通。 The output ends of the inverter 20 are respectively electrically connected to the primary fan 1, the 1 # secondary fan 15, the 2 # secondary fan 16, and the electric heating rod, and the heat absorption medium flow pipe 39 is connected to the heat exchange medium flow. Road 28 is connected.
为了使系统控制更加精准,所述一次风机1、1 #二次风机15、2 #二次风机16与所述风道30的进风口之间的管路上分别设有流量计2。所述风道30的出风口与一次风入口22、二次风进风箱6的两个入口之间的管路上分别设有压力表5。 In order to make the system control more accurate, the pipelines between the primary fan 1, 1 # secondary fan 15, 2 # secondary fan 16 and the air inlet of the air duct 30 are respectively provided with flow meters 2. The pipes between the air outlet of the air duct 30 and the two inlets of the primary air inlet 22 and the secondary air inlet box 6 are respectively provided with pressure gauges 5.
为了使系统运行稳定以及矿料能连续出料,所述给料仓4底部出口处还设有拨料器14。In order to make the system run stably and the mineral material can be continuously discharged, a feeder 14 is also provided at the bottom outlet of the feed bin 4.
为了使系统在长期太阳能微弱情况下还能继续运行,所述逆变器20的输出端还连接交流电源19,将部分交流电源储存起来。In order to enable the system to continue to operate under long-term weak solar energy, the output end of the inverter 20 is also connected to an AC power source 19 to store part of the AC power source.
太阳能光伏板32将吸收的太阳光能以直流电的形式储存在储电模块35中,后经逆变器20处理给各风机供电,同时部分逆变电流供给相变储热加热模块3中的电加热棒,另外系统保留部分交流电源以应对长期太阳能微弱的情况;太阳能光热模块18利用传热介质间接将太阳能光热输送给相变储热加热装置31用以加热自然风,加热后的一次风将给料器4运来的矿物原料沿圆筒切线方向送至旋流分选器7进行分选,加热后的二次风由旋流分选 器7中部进入分选仓,形成内旋流,质量较轻的精矿被该旋流裹挟旋升进入精矿出口21,质量较重的矿料受离心力作用沿筒壁滑落,期间二次风将筒壁上较轻的矿料吹入内旋流,受旋流和引风的共同作用,部分升入精矿出口21,进入除尘器11进行气固分离,分离后的精矿送入精矿收集仓12,部分落入底部中矿收集斗8,筒壁上遗留的矿料则落入尾煤收集斗27。另外,旋流分选器7筒壁中布置的热管25可迅速将热风带入的热量分散至仓内空间各处,实现空间温度的均匀分布和煤料的同步脱水干燥,进而避免由于脱水程度差异造成的分选误差,提高分选效率。The solar photovoltaic panel 32 stores the absorbed sunlight energy in the power storage module 35 in the form of direct current, and then is processed by the inverter 20 to supply power to the fans. At the same time, part of the inverter current supplies the electricity in the phase change heat storage heating module 3 Heating rods, in addition, the system reserves part of the AC power supply to cope with long-term weak solar energy; the solar thermal module 18 uses a heat transfer medium to indirectly transfer solar thermal energy to the phase-change heat storage heating device 31 to heat the natural wind. The wind sends the mineral raw materials from the feeder 4 to the cyclone separator 7 along the tangential direction of the cylinder for separation. The heated secondary air enters the separation bin from the middle of the cyclone separator 7 to form an internal rotation The lighter-mass concentrate is entrained by the swirling flow to enter the concentrate outlet 21, and the heavier-mass mineral material slides down along the cylinder wall under the action of centrifugal force, during which the secondary air blows the lighter mineral material on the cylinder wall into the inside The swirling flow, combined with the swirling flow and the induced wind, partly rises into the concentrate outlet 21, enters the dust collector 11 for gas-solid separation, the separated concentrate is sent to the concentrate collection bin 12, and partly falls into the bottom middle ore collection Bucket 8, the mineral material left on the wall of the cylinder falls into the tail coal collecting bucket 27. In addition, the heat pipes 25 arranged in the cylinder wall of the cyclone separator 7 can quickly disperse the heat brought in by the hot air to all parts of the silo space, realize the uniform distribution of the space temperature and the simultaneous dehydration and drying of the coal, thereby avoiding the degree of dehydration. The sorting error caused by the difference improves the sorting efficiency.
上述的颗粒矿物分选系统分选效率较高、使用寿命长、节能环保、运行稳定可靠,相变材料储热技术的应用保证鼓风温度处于最佳的煤料脱水温度,热管的植入保证了分选仓内均匀的温度分布和脱水程度,在矿料分选领域具有广阔的市场前景。The above-mentioned particle mineral separation system has high separation efficiency, long service life, energy saving and environmental protection, stable and reliable operation. The application of phase change material heat storage technology ensures that the blast temperature is at the optimal coal dehydration temperature, and the implantation of heat pipes ensures The uniform temperature distribution and dehydration degree in the sorting bin have a broad market prospect in the field of mineral material sorting.

Claims (10)

  1. 一种基于太阳能和储热的颗粒矿物干法分选系统,其特征在于,包括太阳能供电储电模块、太阳能光热模块(18)、相变储热加热模块(3)和颗粒矿物干燥分选模块;A dry sorting system for granular minerals based on solar energy and heat storage, which is characterized in that it includes a solar power storage module, a solar thermal module (18), a phase change heat storage heating module (3), and a granular mineral dry sorting system. Module
    所述太阳能供电储电模块包括太阳能光电系统(17)和逆变器(20),所述太阳能光电系统与逆变器(20)的输入端电连接;The solar power supply and storage module includes a solar photovoltaic system (17) and an inverter (20), and the solar photovoltaic system is electrically connected to the input end of the inverter (20);
    所述相变储热加热模块(3)包括电加热装置(27)和相变储热加热装置(31),所述电加热装置(27)呈圆柱状,电加热装置(27)内部纵向均匀间隔设有若干电加热棒,所述相变储热加热装置(31)呈圆环柱状,且同轴设置在电加热装置(27)外部,相变储热加热装置(31)内部纵向均匀间隔设有若干换热介质流道(28),相变储热加热装置(31)内部填充相变储热材料(32),所述相变储热材料(32)相变温度为80-100℃,电加热装置(27)外圆面与相变储热加热装置(31)内壁面之间形成的环形腔为风道(30),所述风道(30)内均匀间隔分布有若干个风道支撑板(29);The phase change heat storage heating module (3) includes an electric heating device (27) and a phase change heat storage heating device (31), the electric heating device (27) is cylindrical, and the inside of the electric heating device (27) is uniform in longitudinal direction Several electric heating rods are arranged at intervals. The phase change heat storage heating device (31) is in the shape of a circular column and is coaxially arranged outside the electric heating device (27). The phase change heat storage heating device (31) is evenly spaced longitudinally A number of heat exchange medium flow channels (28) are provided, and the phase change heat storage heating device (31) is filled with a phase change heat storage material (32), and the phase change temperature of the phase change heat storage material (32) is 80-100°C , The annular cavity formed between the outer circular surface of the electric heating device (27) and the inner wall surface of the phase change heat storage heating device (31) is an air duct (30), and several winds are evenly spaced in the air duct (30) Road support plate (29);
    所述颗粒矿物干燥分选模块包括给料仓(4)、旋流分选器(7)、一次风机(1)、1 #二次风机(15)、2 #二次风机(16)、二次风进风箱(6)、尾矿收集仓(9)、精矿收集仓(12)、除尘器(11)及引风机(13),所述旋流分选器(7)呈圆筒状,旋流分选器(7)上部沿圆筒壁切线方向设置一次风入口(22),圆筒中部设有多个二次风入口(23),圆筒中部设置在二次风进风箱(6)内部,一次风机(1)、1 #二次风机(15)、2 #二次风机(16)分别与所述风道(30)的进风口连通,所述风道(30)的出风口分别与一次风入口(22)、二次风进风箱(6)的两个入口连通,所述给料仓(4)的出口连接风道(30)的出风口与一次风入口(22)之间的管路,圆筒的筒壁内均匀布置有热管(25),圆筒底部设有中矿收集斗(8),所述中矿收集斗(8)外同轴设置有尾矿收集斗(26),中矿收集斗(8)及尾矿收集斗(26)底部均连接中矿和尾矿出口(24),中矿和尾矿出口(24)连接尾矿收集仓(9),在尾矿收集仓(9)内设有中矿通道(10),中矿通道(10)与中矿收集斗(8)连通,所述旋流分选器(7)顶部设有精矿出口(21),精矿出口(21)连接所述除尘器(11)的入口,除尘器(11)顶部设有尾气出口(46),尾气出口(46)连接引风机(13),除尘器(11)底部出口连接精矿收集仓(12); The dried particulate mineral separation module comprises a feed bunker (4), cyclone separator (7), a fan (1), # 1 the second fan (15), a secondary blower # 2 (16), two The secondary air inlet box (6), the tailings collection bin (9), the concentrate collection bin (12), the dust collector (11) and the induced draft fan (13), the cyclone separator (7) is cylindrical , The upper part of the cyclone separator (7) is provided with a primary air inlet (22) along the tangential direction of the cylinder wall, a plurality of secondary air inlets (23) are arranged in the middle of the cylinder, and the middle part of the cylinder is arranged in the secondary air inlet box ( 6) Inside, the primary fan (1), 1 # secondary fan (15), and 2 # secondary fan (16) are respectively connected to the air inlet of the air duct (30), and the outlet of the air duct (30) The tuyere is respectively connected with the two inlets of the primary air inlet (22) and the secondary air inlet box (6), and the outlet of the feed silo (4) is connected to the outlet of the air duct (30) and the primary air inlet (22) Between the pipelines, heat pipes (25) are evenly arranged in the wall of the cylinder, the bottom of the cylinder is equipped with a medium ore collecting bucket (8), and the middle ore collecting bucket (8) is coaxially provided with tailings collecting The bottom of the hopper (26), the collecting hopper (8) and the tailings collecting hopper (26) are all connected to the middle ore and tailings outlet (24), and the middle ore and tailings outlet (24) is connected to the tailings collecting bin (9) , A medium ore channel (10) is provided in the tailings collection bin (9), the medium ore channel (10) is connected with the medium ore collecting bucket (8), and the top of the cyclone separator (7) is provided with a concentrate The outlet (21) and the concentrate outlet (21) are connected to the inlet of the dust collector (11), the top of the dust collector (11) is provided with a tail gas outlet (46), the tail gas outlet (46) is connected to the induced draft fan (13), and the dust collector (11) The bottom outlet is connected to the concentrate collection bin (12);
    所述逆变器(20)的输出端分别与一次风机(1)、1 #二次风机(15)、2 #二次风机(16)、电加热棒电连接,所述太阳能光热模块(18)与所述相变储热加热模块(3)连接。 The output ends of the inverter (20) are respectively electrically connected with the primary fan (1), the 1 # secondary fan (15), the 2 # secondary fan (16), and the electric heating rod. The solar thermal module ( 18) Connect with the phase change heat storage heating module (3).
  2. 根据权利要求1所述的一种基于太阳能和储热的颗粒矿物干法分选系统,其特征在于,所述太阳能光电系统(17)包括太阳能光伏板(33)、储电装置(34)、立柱(35)和底座(36),太阳能光伏板(33)倾斜固定安装在立柱(35)的顶端,立柱(35)的下端固定在底座(36)上,储电装置(34)固定在底座(36)上,所述太阳能光伏板(33)与储电装置(34)电连接,所述储电装置(34)与所述逆变器(20)的输入端电连接。The dry separation system of particulate minerals based on solar energy and heat storage according to claim 1, wherein the solar photovoltaic system (17) comprises a solar photovoltaic panel (33), an electricity storage device (34), The column (35) and the base (36), the solar photovoltaic panel (33) is fixedly installed on the top of the column (35) obliquely, the lower end of the column (35) is fixed on the base (36), and the power storage device (34) is fixed on the base In (36), the solar photovoltaic panel (33) is electrically connected to the power storage device (34), and the power storage device (34) is electrically connected to the input end of the inverter (20).
  3. 根据权利要求2所述的一种基于太阳能和储热的颗粒矿物干法分选系统,其特征在于,所述储电装置(34)包括多个储能电池组,所述储能电池组由多个储能电池(37)同向排列组成。The dry separation system of particulate minerals based on solar energy and heat storage according to claim 2, wherein the power storage device (34) comprises a plurality of energy storage battery packs, and the energy storage battery packs are composed of A plurality of energy storage batteries (37) are arranged in the same direction.
  4. 根据权利要求3所述的一种基于太阳能和储热的颗粒矿物干法分选系统,其特征在于,所述储能电池(37)为锂电池、钠电池、铅酸电池中的一种。The dry separation system of particulate minerals based on solar energy and heat storage according to claim 3, wherein the energy storage battery (37) is one of a lithium battery, a sodium battery, and a lead-acid battery.
  5. 根据权利要求1或2所述的一种基于太阳能和储热的颗粒矿物干法分选系统,其特征在于,所述太阳能光热模块(18)包括若干太阳能集热板(38)、吸热介质流管(39)、支撑架和底板(40),所述支撑架包括矩形外框(41)和设置在外框(41)内的若干平行支撑轴(42),外 框(41)底部两侧分别与底板(40)固定,外框(41)与底板(40)呈一定角度,外框(41)两侧设有若干均匀对称分布的通孔(44),支撑轴(42)两端分别穿过一连接侧板(45)后插入通孔(44)内,所述吸热介质流管(39)的两端分别穿过连接侧板(45)的另一端后与支撑轴(42)平行设置,所述太阳能集热板(38)的集热面朝向吸热介质流管(39),太阳能集热板(38)的背面固定在支撑轴(42)上,所述吸热介质流管(39)与所述换热介质流道(28)连通。The dry separation system for particulate minerals based on solar energy and heat storage according to claim 1 or 2, characterized in that, the solar thermal module (18) includes a plurality of solar collectors (38), heat absorption A medium flow pipe (39), a support frame and a bottom plate (40). The support frame includes a rectangular outer frame (41) and a number of parallel support shafts (42) arranged in the outer frame (41). The bottom of the outer frame (41) has two The sides are respectively fixed to the bottom plate (40), the outer frame (41) and the bottom plate (40) are at a certain angle, a number of uniformly symmetrically distributed through holes (44) are provided on both sides of the outer frame (41), and both ends of the support shaft (42) After passing through a connecting side plate (45) and inserting into the through hole (44), the two ends of the heat absorption medium flow pipe (39) respectively pass through the other end of the connecting side plate (45) and then connect with the supporting shaft (42). ) Are arranged in parallel, the heat collecting surface of the solar heat collecting plate (38) faces the heat-absorbing medium flow pipe (39), the back of the solar heat collecting plate (38) is fixed on the supporting shaft (42), and the heat-absorbing medium The flow pipe (39) is in communication with the heat exchange medium flow passage (28).
  6. 根据权利要求5所述的一种基于太阳能和储热的颗粒矿物干法分选系统,其特征在于,所述支撑轴(42)为活动件,所述太阳能集热板(38)以支撑轴(42)为轴相对于吸热介质流管(39)上下转动。The dry separation system of particulate minerals based on solar energy and heat storage according to claim 5, wherein the supporting shaft (42) is a movable part, and the solar heat collecting plate (38) is a supporting shaft (42) is that the shaft rotates up and down relative to the heat-absorbing medium flow pipe (39).
  7. 根据权利要求1或2所述的一种基于太阳能和储热的颗粒矿物干法分选系统,其特征在于,所述一次风机(1)、1 #二次风机(15)、2 #二次风机(16)与所述风道(30)的进风口之间的管路上分别设有流量计(2);所述风道(30)的出风口与一次风入口(22)、二次风进风箱(6)的两个入口之间的管路上分别设有压力表(5)。 The dry separation system for particulate minerals based on solar energy and heat storage according to claim 1 or 2, characterized in that the primary fan (1), 1 # secondary fan (15), 2 # secondary The pipeline between the fan (16) and the air inlet of the air duct (30) is respectively provided with a flow meter (2); the air outlet of the air duct (30) and the primary air inlet (22), the secondary air The pipeline between the two inlets of the air inlet box (6) is respectively provided with a pressure gauge (5).
  8. 根据权利要求1或2所述的一种基于太阳能和储热的颗粒矿物干法分选系统,其特征在于,所述给料仓(4)底部出口处还设有拨料器(14)。A dry sorting system for granular minerals based on solar energy and heat storage according to claim 1 or 2, characterized in that a feeder (14) is also provided at the bottom outlet of the feed bin (4).
  9. 根据权利要求1或2所述的一种基于太阳能和储热的颗粒矿物干法分选系统,其特征在于,所述太阳能集热板(38)呈弧形。The dry sorting system for particulate minerals based on solar energy and heat storage according to claim 1 or 2, characterized in that the solar collector plate (38) is arc-shaped.
  10. 根据权利要求1或2所述的一种基于太阳能和储热的颗粒矿物干法分选系统,其特征在于,所述逆变器(20)的输出端还连接交流电源(19)。The dry sorting system for particulate minerals based on solar energy and heat storage according to claim 1 or 2, characterized in that the output end of the inverter (20) is also connected to an AC power source (19).
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