CN204841988U - System is selected separately to particulate coal dry process - Google Patents

System is selected separately to particulate coal dry process Download PDF

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CN204841988U
CN204841988U CN201520570254.7U CN201520570254U CN204841988U CN 204841988 U CN204841988 U CN 204841988U CN 201520570254 U CN201520570254 U CN 201520570254U CN 204841988 U CN204841988 U CN 204841988U
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coal
air
cyclone
fine
dust collector
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赵世永
郑化安
吴沛沛
张生军
刘美美
李鑫
吴阳
徐婕
李博
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Xian University of Science and Technology
Shaanxi Coal and Chemical Technology Institute Co Ltd
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Xian University of Science and Technology
Shaanxi Coal and Chemical Technology Institute Co Ltd
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Abstract

本实用新型公开了一种细粒煤干法分选系统,包括螺旋给料机,螺旋给料机的上方设有给料仓,螺旋给料机的出口端连接有空气旋流分选机和一次风鼓风机,且一次风鼓风机的出口端与空气旋流分选机的一次射流孔连通,空气旋流分选机的底部出口端连接有尾煤储料仓,顶部出口端连接有用于分选精煤的精煤分选装置。本实用新型分选下限低、精度高,并且工艺简单,尤其适用于缺水地区的煤炭分选提质。

The utility model discloses a fine-grained coal dry separation system, which comprises a screw feeder, a feeding bin is arranged above the screw feeder, and an air swirl separator and an air swirl separator are connected to the outlet end of the screw feeder. The primary air blower, and the outlet end of the primary air blower is connected with the primary jet hole of the air cyclone separator, the bottom outlet end of the air cyclone separator is connected to the tailing coal storage bin, and the top outlet end is connected to the Clean coal separation device for clean coal. The utility model has low sorting lower limit, high precision and simple process, and is especially suitable for coal sorting and quality improvement in water-deficient areas.

Description

一种细粒煤干法分选系统A dry separation system for fine coal

技术领域technical field

本实用新型煤炭分选领域,具体涉及一种细粒煤干法分选系统,适用于缺水地区对煤炭的分选提质。The utility model relates to the field of coal sorting, in particular to a fine-grained coal dry sorting system, which is suitable for sorting and improving the quality of coal in water-deficient areas.

背景技术Background technique

我国煤炭资源储量丰富,但分布不均,大部分煤炭资源储藏在干旱缺水的西部地区。我国煤炭的入选率较低,动力煤的入选比例更低,这就造成了严重的资源浪费和环境污染问题。中国煤炭资源主要分布在干旱缺水地区,占有全国煤炭保有储量2/3;中国相当数量的年轻煤种遇水易泥化,不宜采用湿法分选。而且,采用湿法跳汰、重介和浮游选煤,耗水量大,煤泥水系统压力大,湿法分选产品外水高达12%以上,投资及生产费用高,限制了部分地方煤矿企业的发展。随着科学技术的飞速发展和现代化生产先进性的日益突出,实现节省能源,有效利用资源和加强环境保护等成为全球性日益迫切的要求,特别是现在煤炭多采用综采技术,从而使需要分选和分级的细粒煤越来越多,3~0.5mm的含量一般都在20%~45%之间,因此,细粒煤的干法分选十分必要。目前,干法选煤主要是利用煤与矸石的物理性质差别进行分选,如密度、粒度、形状、光泽度、导磁性、导电性、辐射性,磨擦系数等。50~6mm粒级煤炭干法分选技术相对比较成熟,主要有空气跳汰,复合式干法分选技术和空气重介质流化床分选技术等,但是细粒煤的干法分选方面,目前仍处于实验研究阶段,未查到工业化的相关资料。my country's coal reserves are abundant, but the distribution is uneven. Most of the coal resources are stored in the arid and water-scarce western regions. The selection rate of coal in our country is low, and the selection ratio of steam coal is even lower, which has caused serious resource waste and environmental pollution problems. China's coal resources are mainly distributed in arid and water-scarce areas, accounting for 2/3 of the country's coal reserves; a considerable number of young coal types in China are prone to mud when exposed to water, and wet separation is not suitable. Moreover, the use of wet jigging, dense medium and flotation coal preparation consumes a lot of water, the pressure of the coal slime water system is high, and the external water of wet separation products is as high as 12%, and the investment and production costs are high, which limits the development of some local coal mining enterprises. develop. With the rapid development of science and technology and the increasingly prominent advanced nature of modern production, realizing energy saving, effective use of resources and strengthening environmental protection has become an increasingly urgent global requirement. There are more and more fine-grained coals being selected and classified, and the content of 3-0.5mm is generally between 20% and 45%. Therefore, dry separation of fine-grained coal is very necessary. At present, dry coal preparation mainly uses the difference in physical properties between coal and gangue for separation, such as density, particle size, shape, gloss, magnetic permeability, electrical conductivity, radiation, friction coefficient, etc. 50-6mm particle size coal dry separation technology is relatively mature, mainly including air jigging, compound dry separation technology and air heavy medium fluidized bed separation technology, etc., but the dry separation of fine coal , is still in the stage of experimental research, and no relevant information on industrialization has been found.

实用新型内容Utility model content

本实用新型的目的在于提供一种细粒煤干法分选系统,以克服上述现有技术存在的缺陷,本实用新型分选下限低、精度高,并且工艺简单,尤其适用于缺水地区的煤炭分选提质。The purpose of this utility model is to provide a kind of fine-grained coal dry separation system to overcome the defects of the above-mentioned prior art. The utility model has a low separation limit, high precision, and simple process, and is especially suitable for water-deficient areas. Coal sorting and upgrading.

为达到上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种细粒煤干法分选系统,包括螺旋给料机,螺旋给料机的上方设有给料仓,螺旋给料机的出口端连接有空气旋流分选机和一次风鼓风机,且一次风鼓风机的出口端与空气旋流分选机的一次射流孔连通,空气旋流分选机的底部出口端连接有尾煤储料仓,顶部出口端连接有用于分选精煤的精煤分选装置。A dry separation system for fine-grained coal, comprising a screw feeder, a feeding bin is arranged above the screw feeder, an air cyclone separator and a primary air blower are connected to the outlet end of the screw feeder, and The outlet end of the primary air blower is connected to the primary jet hole of the air cyclone separator, the bottom outlet end of the air cyclone separator is connected to the tailing coal storage bin, and the top outlet end is connected to the clean coal used for sorting clean coal Sorting device.

进一步地,空气旋流分选机上设有若干二次射流孔,所述二次射流孔均连接至二次风鼓风机。Further, the air cyclone separator is provided with several secondary jet holes, and the secondary jet holes are all connected to the secondary air blower.

进一步地,所述的一次射流孔和二次射流孔均为切向入口。Further, both the primary jet hole and the secondary jet hole are tangential inlets.

进一步地,一次风鼓风机和二次风鼓风机的出口端均设置有流量计。Further, flow meters are provided at the outlet ends of the primary air blower and the secondary air blower.

进一步地,空气旋流分选机的一次射流孔和二次射流孔的入口端均设置有压力表。Further, pressure gauges are provided at the inlets of the primary jet hole and the secondary jet hole of the air cyclone separator.

进一步地,精煤分选装置包括旋风除尘装置和布袋除尘装置,空气旋流分选机的顶部出口端与旋风除尘装置的入口端相连,旋风除尘装置的顶部出口端连接布袋除尘装置的入口端,布袋除尘装置的顶部出口端与大气连通,旋风除尘装置和布袋除尘装置的底部出口端均连接有精煤储料仓。Further, the clean coal separation device includes a cyclone dedusting device and a bag dedusting device, the top outlet end of the air cyclone separator is connected to the inlet end of the cyclone dedusting device, and the top outlet end of the cyclone dedusting device is connected to the inlet end of the bag dedusting device , the top outlet of the bag dust removal device is connected to the atmosphere, and the bottom outlets of the cyclone dust removal device and the bag dust removal device are connected to a clean coal storage bin.

进一步地,旋风除尘装置包括若干串联的旋风除尘器,布袋除尘装置包括若干串联的布袋除尘器。Further, the cyclone dust removal device includes several cyclone dust collectors connected in series, and the bag dust removal device includes several bag dust collectors connected in series.

进一步地,精煤分选装置包括一个旋风除尘器和一个布袋除尘器,空气旋流分选机的顶部出口端与旋风除尘器的入口端相连,旋风除尘器的顶部出口端连接布袋除尘器的入口端,布袋除尘器的顶部出口端与大气连通,旋风除尘器和布袋除尘器的底部出口端分别连接有第一精煤储料仓和第二精煤储料仓。Further, the clean coal separation device includes a cyclone dust collector and a bag filter, the top outlet end of the air cyclone separator is connected to the inlet end of the cyclone dust collector, and the top outlet end of the cyclone dust collector is connected to the bag filter. The inlet port and the top outlet port of the bag filter are connected to the atmosphere, and the bottom outlet ports of the cyclone dust collector and the bag filter are respectively connected to the first clean coal storage bin and the second clean coal storage bin.

与现有技术相比,本实用新型具有以下有益的技术效果:Compared with the prior art, the utility model has the following beneficial technical effects:

本实用新型工作时,先将一次风鼓风机打开,再打开螺旋给料机,物料在风力作用下,以一定初速度切向进入空气旋流分选机。在旋流的作用下,重产物及大颗粒物料贴壁后沿壁面向下运动,由底流排出;轻产物在中心形成内旋流,向上运动由溢流排出,空气旋流分选机的底流产物收集到尾煤储料仓,溢流产物进入精煤分选装置后将精煤分选出来,本系统结构紧凑,无需水源,特别适合煤炭储量丰富又缺水的西部地区,工艺简单,经济环保。同时,分选粒度下限低,适用范围广。When the utility model is working, the primary air blower is first turned on, and then the screw feeder is turned on, and the material enters the air cyclone separator tangentially at a certain initial speed under the action of the wind force. Under the action of the swirling flow, the heavy products and large particles move down along the wall after sticking to the wall, and are discharged from the underflow; the light products form an internal swirling flow in the center, and move upward and are discharged from the overflow. The underflow of the air cyclone separator The product is collected into the tailing coal storage bin, and the overflow product enters the clean coal separation device to separate the clean coal. This system has a compact structure and does not require a water source. It is especially suitable for the western region with abundant coal reserves and water shortage. The process is simple and economical. Environmental friendly. At the same time, the lower limit of sorting particle size is low, and the application range is wide.

进一步地,本实用新型还包括二次风鼓风机,二次风能够将贴壁的大颗粒轻产物吹向内旋流,提高精煤产率和分选精度。Furthermore, the utility model also includes a secondary air blower, the secondary air can blow the large particle light products attached to the wall to the inner swirling flow, so as to improve the yield of clean coal and the separation accuracy.

进一步地,一次射流孔和二次射流孔均为皆为切向方向,可提供较大的离心力,有利于分选。Furthermore, both the primary jet hole and the secondary jet hole are in tangential direction, which can provide a larger centrifugal force and is beneficial to sorting.

进一步地,一次风鼓风机和二次风鼓风机的出口端均设置有流量计,可以精确控制送风流量。Furthermore, the outlets of the primary air blower and the secondary air blower are both provided with flow meters, which can accurately control the air flow.

进一步地,空气旋流分选机的一次射流孔和二次射流孔的入口端均设置有压力表,可以精确控制送入的空气压力,提高精煤产率和分选精度。Furthermore, the inlets of the primary jet hole and the secondary jet hole of the air cyclone separator are equipped with pressure gauges, which can accurately control the air pressure fed in, and improve the clean coal yield and separation accuracy.

进一步地,空气旋流分选机的底流产物收集到尾煤储料仓,溢流产物引入旋风除尘器,旋风除尘器的底流进入第一精煤储料仓,溢流引入到布袋除尘器,将布袋除尘器收集的煤粉收集到第二精煤储料仓,干净的空气则排入大气,旋风除尘器可以将空气旋流分选机溢流出的精煤与空气分离,布袋除尘器可以将旋风除尘器溢出的空气煤粉混合物进一步分离,使干净的空气排出大气。Further, the underflow product of the air cyclone separator is collected into the tailing coal storage bin, the overflow product is introduced into the cyclone dust collector, the underflow of the cyclone dust collector enters the first clean coal storage bin, and the overflow is introduced into the bag filter, The coal powder collected by the bag filter is collected into the second clean coal storage bin, and the clean air is discharged into the atmosphere. The cyclone dust collector can separate the clean coal overflowed from the air cyclone separator from the air. The bag filter can The air-coal mixture overflowed by the cyclone dust collector is further separated, and the clean air is discharged into the atmosphere.

附图说明Description of drawings

图1为本实用新型的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.

其中,1、空气旋流分选机;2、压力表;3、旋风除尘器;4、布袋除尘器;5、给料仓;6、螺旋给料机;7、流量计;8、一次风鼓风机;9、二次风鼓风机;10、尾煤储料仓;11、第一精煤储料仓;12、第二精煤储料仓。Among them, 1. Air cyclone separator; 2. Pressure gauge; 3. Cyclone dust collector; 4. Bag filter; 5. Feeding bin; 6. Screw feeder; 7. Flow meter; 8. Primary air Blower; 9. Secondary air blower; 10. Tail coal storage bin; 11. First clean coal storage bin; 12. Second clean coal storage bin.

具体实施方式Detailed ways

下面结合附图对本实用新型作进一步详细描述:Below in conjunction with accompanying drawing, the utility model is described in further detail:

参见图1,一种细粒煤干法分选系统,适用于缺水地区对煤炭的分选提质。本系统包括振动螺旋给料机、一次风鼓风机8、二次风鼓风机9、流量计7、压力表2、复合式空气旋流分选机、旋风除尘器3、布袋除尘器4、精煤和尾煤储料仓等。螺旋给料机6上方设置给料仓5,螺旋给料机6可通过变频器调节给料速度,控制入料浓度,物料通过一次风鼓风机8给入到复合式空气旋流分选机,在分选同时,打开二次风鼓风机9,从复合式空气旋流分选机圆柱段的下半部分给入二次风,复合式空气旋流分选机配有两个带变频的风机,有两次给风,保证分选精度,复合式空气旋流分选机溢流接旋风除尘器3,底流接尾煤储料仓10,旋风除尘器3溢流接布袋除尘器4,底流接第一精煤储料仓11,旋风除尘器3用来将复合式空气旋流分选机溢流出的精煤与空气分离,布袋除尘器4溢流连接大气,收集到的煤粉则回收到第二精煤储料仓12,布袋除尘器4用来将旋风除尘器3溢出的空气煤粉混合物进一步分离,使干净的空气排出大气。See Figure 1, a fine-grained coal dry separation system, which is suitable for the separation and upgrading of coal in water-scarce areas. This system includes vibrating screw feeder, primary air blower 8, secondary air blower 9, flow meter 7, pressure gauge 2, compound air cyclone separator, cyclone dust collector 3, bag filter 4, clean coal and Coal tailings storage bin, etc. A feeding bin 5 is set above the screw feeder 6. The feeding speed of the screw feeder 6 can be adjusted by a frequency converter to control the feeding concentration. The material is fed into the compound air cyclone separator through the primary air blower 8. At the same time of sorting, turn on the secondary air blower 9, and feed the secondary air from the lower half of the cylindrical section of the composite air cyclone separator. The composite air cyclone separator is equipped with two fans with frequency conversion. The air is supplied twice to ensure the separation accuracy. The overflow of the composite air cyclone separator is connected to the cyclone dust collector 3, the bottom flow is connected to the tailing coal storage bin 10, the overflow of the cyclone dust collector 3 is connected to the bag filter 4, and the bottom flow is connected to the first The clean coal storage bin 11 and the cyclone dust collector 3 are used to separate the clean coal overflowed from the composite air cyclone separator from the air, the overflow of the bag filter 4 is connected to the atmosphere, and the collected coal powder is recycled to the second The clean coal storage bin 12 and the bag dust collector 4 are used to further separate the air-coal mixture overflowed from the cyclone dust collector 3, so that the clean air is discharged into the atmosphere.

下面对本实用新型的操作过程作进一步说明:The operation process of the present utility model is further described below:

使用本实用新型进行分选时,先将一次风鼓风机8打开,再打开螺旋给料机6,物料在风力作用下,以一定初速度切向进入空气旋流分选机1。在旋流的作用下,重产物及大颗粒物料贴壁后沿壁面向下运动,由底流排出;轻产物在中心形成内旋流,向上运动由溢流排出;与此同时,打开二次风鼓风机9,二次风由空气旋流分选机1的二次射流孔给入,二次风主要是将贴壁的大颗粒轻产物吹向内旋流,提高精煤产率和分选精度。空气旋流分选机1的底流产物收集到尾煤储料仓10,溢流产物引入旋风除尘器3,旋风除尘器3的底流进入第一精煤储料仓11,溢流引入到布袋除尘器4,将布袋除尘器4收集的煤粉收集到第二精煤储料仓12,干净的空气则排入大气。When the utility model is used for sorting, the primary air blower 8 is first opened, and then the screw feeder 6 is opened, and the material enters the air cyclone sorter 1 tangentially at a certain initial speed under the action of the wind force. Under the action of swirling flow, heavy products and large particles move downward along the wall after sticking to the wall, and are discharged from the bottom flow; light products form an internal swirling flow in the center, and move upward and are discharged from the overflow; at the same time, open the secondary air The blower 9, the secondary air is fed by the secondary jet hole of the air cyclone separator 1, the secondary air is mainly to blow the large particles and light products attached to the wall to the inner swirl, so as to improve the yield of clean coal and the separation accuracy . The underflow product of the air cyclone separator 1 is collected into the tailing coal storage bin 10, the overflow product is introduced into the cyclone dust collector 3, the underflow product of the cyclone dust collector 3 enters the first clean coal storage bin 11, and the overflow is introduced into the bag dust collector The device 4 collects the pulverized coal collected by the bag filter 4 into the second clean coal storage bin 12, and the clean air is discharged into the atmosphere.

Claims (8)

1.一种细粒煤干法分选系统,其特征在于,包括螺旋给料机(6),螺旋给料机(6)的上方设有给料仓(5),螺旋给料机(6)的出口端连接有空气旋流分选机(1)和一次风鼓风机(8),且一次风鼓风机(8)的出口端与空气旋流分选机(1)的一次射流孔连通,空气旋流分选机(1)的底部出口端连接有尾煤储料仓(10),顶部出口端连接有用于分选精煤的精煤分选装置。1. a kind of fine-grained coal dry separation system is characterized in that, comprises screw feeder (6), and the top of screw feeder (6) is provided with feeding bin (5), and screw feeder (6) ) is connected with the air cyclone separator (1) and the primary air blower (8), and the outlet end of the primary air blower (8) is connected with the primary jet hole of the air cyclone separator (1), and the air The bottom outlet of the swirl separator (1) is connected with a tailing coal storage bin (10), and the top outlet is connected with a clean coal sorting device for sorting clean coal. 2.根据权利要求1所述的一种细粒煤干法分选系统,其特征在于,空气旋流分选机(1)上设有若干二次射流孔,所述二次射流孔均连接至二次风鼓风机(9)。2. A kind of fine-grained coal dry separation system according to claim 1, characterized in that, the air cyclone separator (1) is provided with some secondary jet holes, and the secondary jet holes are all connected to the secondary air blower (9). 3.根据权利要求2所述的一种细粒煤干法分选系统,其特征在于,所述的一次射流孔和二次射流孔均为切向入口。3. A fine-grained coal dry separation system according to claim 2, characterized in that, both the primary jet hole and the secondary jet hole are tangential inlets. 4.根据权利要求2所述的一种细粒煤干法分选系统,其特征在于,一次风鼓风机(8)和二次风鼓风机(9)的出口端均设置有流量计(7)。4. A fine-grained coal dry separation system according to claim 2, characterized in that flow meters (7) are provided at the outlets of the primary air blower (8) and the secondary air blower (9). 5.根据权利要求2所述的一种细粒煤干法分选系统,其特征在于,空气旋流分选机(1)的一次射流孔和二次射流孔的入口端均设置有压力表(2)。5. A kind of fine-grained coal dry method sorting system according to claim 2, it is characterized in that, the inlet end of the primary jet hole and the secondary jet hole of the air cyclone separator (1) is provided with a pressure gauge (2). 6.根据权利要求1所述的一种细粒煤干法分选系统,其特征在于,精煤分选装置包括旋风除尘装置和布袋除尘装置,空气旋流分选机(1)的顶部出口端与旋风除尘装置的入口端相连,旋风除尘装置的顶部出口端连接布袋除尘装置的入口端,布袋除尘装置的顶部出口端与大气连通,旋风除尘装置和布袋除尘装置的底部出口端均连接有精煤储料仓。6. A kind of fine-grained coal dry method sorting system according to claim 1, it is characterized in that, clean coal sorting device comprises cyclone dedusting device and bag dedusting device, the top outlet of air cyclone sorting machine (1) The end is connected with the inlet port of the cyclone dust collector, the top outlet port of the cyclone dust collector is connected with the inlet port of the bag filter device, the top outlet port of the bag filter device is connected with the atmosphere, and the bottom outlet ports of the cyclone dust collector and the bag filter device are connected with Clean coal storage silo. 7.根据权利要求6所述的一种细粒煤干法分选系统,其特征在于,旋风除尘装置包括若干串联的旋风除尘器(3),布袋除尘装置包括若干串联的布袋除尘器(4)。7. A kind of fine-grained coal dry method sorting system according to claim 6, is characterized in that, cyclone dedusting device comprises some cyclone dust catchers (3) connected in series, and bag dust removal device comprises some bag dust catchers (4) connected in series ). 8.根据权利要求1所述的一种细粒煤干法分选系统,其特征在于,精煤分选装置包括一个旋风除尘器(3)和一个布袋除尘器(4),空气旋流分选机(1)的顶部出口端与旋风除尘器(3)的入口端相连,旋风除尘器(3)的顶部出口端连接布袋除尘器(4)的入口端,布袋除尘器(4)的顶部出口端与大气连通,旋风除尘器(3)和布袋除尘器(4)的底部出口端分别连接有第一精煤储料仓(11)和第二精煤储料仓(12)。8. A kind of fine-grained coal dry separation system according to claim 1, characterized in that, the clean coal separation device comprises a cyclone dust collector (3) and a bag filter (4), and the air cyclone separation The top outlet of the separator (1) is connected to the inlet of the cyclone dust collector (3), the top outlet of the cyclone dust collector (3) is connected to the inlet of the bag filter (4), and the top of the bag filter (4) The outlet port is connected to the atmosphere, and the bottom outlet ports of the cyclone dust collector (3) and the bag filter (4) are respectively connected with a first clean coal storage bin (11) and a second clean coal storage bin (12).
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106179676A (en) * 2016-07-18 2016-12-07 淮南矿业(集团)有限责任公司 A kind of dry coal preparation and processing method
CN109894286A (en) * 2019-02-21 2019-06-18 中国矿业大学 A kind of particulate mineral dry separation system based on solar energy and heat accumulation
CN110899008A (en) * 2019-04-15 2020-03-24 江苏集萃工业过程模拟与优化研究所有限公司 Cyclone filtering combined pyrolysis gas dust removal device and method capable of adjusting flow velocity
CN113351486A (en) * 2021-04-02 2021-09-07 唐山开远科技有限公司 Fine particle dry separation and grading dust collection complete device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106179676A (en) * 2016-07-18 2016-12-07 淮南矿业(集团)有限责任公司 A kind of dry coal preparation and processing method
CN109894286A (en) * 2019-02-21 2019-06-18 中国矿业大学 A kind of particulate mineral dry separation system based on solar energy and heat accumulation
CN109894286B (en) * 2019-02-21 2019-12-24 中国矿业大学 A dry sorting system for granular minerals based on solar energy and heat storage
WO2020168722A1 (en) * 2019-02-21 2020-08-27 中国矿业大学 Granular mineral dry sorting system based on solar energy and heat storage
CN110899008A (en) * 2019-04-15 2020-03-24 江苏集萃工业过程模拟与优化研究所有限公司 Cyclone filtering combined pyrolysis gas dust removal device and method capable of adjusting flow velocity
CN110899008B (en) * 2019-04-15 2021-11-09 江苏集萃工业过程模拟与优化研究所有限公司 Cyclone filtering combined pyrolysis gas dust removal device and method capable of adjusting flow velocity
CN113351486A (en) * 2021-04-02 2021-09-07 唐山开远科技有限公司 Fine particle dry separation and grading dust collection complete device

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