WO2020162245A1 - Polymer, curable composition, cured object, adhesive sheet, laminate, and flexible display - Google Patents

Polymer, curable composition, cured object, adhesive sheet, laminate, and flexible display Download PDF

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Publication number
WO2020162245A1
WO2020162245A1 PCT/JP2020/002716 JP2020002716W WO2020162245A1 WO 2020162245 A1 WO2020162245 A1 WO 2020162245A1 JP 2020002716 W JP2020002716 W JP 2020002716W WO 2020162245 A1 WO2020162245 A1 WO 2020162245A1
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monomer
group
meth
polymer
curable composition
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PCT/JP2020/002716
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French (fr)
Japanese (ja)
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牧人 中村
尚也 菊川
鈴木 千登志
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Agc株式会社
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Priority to KR1020217023235A priority Critical patent/KR20210122777A/en
Priority to CN202080010275.7A priority patent/CN113329874B/en
Priority to JP2020571104A priority patent/JP7415957B2/en
Publication of WO2020162245A1 publication Critical patent/WO2020162245A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/02Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
    • C08F290/06Polymers provided for in subclass C08G
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • C08F2/50Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/04Acids; Metal salts or ammonium salts thereof
    • C08F220/06Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/26Esters containing oxygen in addition to the carboxy oxygen
    • C08F220/28Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety
    • C08F220/285Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety and containing a polyether chain in the alcohol moiety
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/301Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED

Definitions

  • the present invention relates to a polymer, a curable composition, a cured product, an adhesive sheet, a laminate and a flexible display.
  • the flexible display panel includes a flexible laminate in which a flexible member is laminated on a flexible display panel body via an adhesive layer.
  • the flexible display panel body is, for example, an organic EL (Electronic Luminescent) display panel.
  • the flexible member is, for example, an optical film or a protective film.
  • Patent Documents 1 and 2 describe a composition containing a (meth)acrylic acid ester copolymer having a specific monomer composition and a cross-linking agent as an adhesive suitable for forming a flexible laminate.
  • An object of the present invention is to provide a polymer, a curable composition, a cured product, an adhesive sheet, a laminate and a flexible display capable of forming a flexible laminate having excellent bending durability and shape recovery.
  • a unit based on the first monomer and a unit based on the second monomer are included, and the ratio of the unit based on the second monomer to all structural units is 0.1 to 50% by mass.
  • a polymer, The first monomer is a (meth)acrylic acid ester having a molecular weight of 1,000 or less
  • the second monomer has a molecular weight of 5,000 to 25,000, and has one or more polyoxyalkylene chains and one (meth)acryloyloxy group in one molecule, (meth) A polymer that is an acrylic ester.
  • a pressure-sensitive adhesive sheet comprising a pressure-sensitive adhesive layer made of the cured product according to [9] or [10].
  • the flexible member is at least one selected from the group consisting of a surface protection panel, an optical film, a touch panel, and a display panel body.
  • a flexible display including the laminate according to any one of [13] to [14].
  • the present invention provides a polymer, a curable composition, a cured product, an adhesive sheet, a laminate and a flexible display capable of forming a flexible laminate having excellent bending durability and shape recovery.
  • FIG. 1A is a front view showing an example of a sample before a tensile test in a method for measuring a creep recovery rate.
  • FIG. 1B is a front view showing an example of the sample after the tensile test in the method for measuring the creep recovery rate.
  • the compound represented by Formula 1 is referred to as Compound 1.
  • the definition of the term in this specification is as follows.
  • the “unit” means an atomic group formed directly by polymerizing a monomer (hereinafter, also referred to as “monomer”).
  • Polyoxyalkylene chain means a polymeric chain formed from units based on alkylene oxide monomers.
  • (Meth)acrylate means either or both of acrylate and methacrylate.
  • (Meth)acryloyloxy” means either or both of acryloyloxy and methacryloyloxy.
  • the “number of functional groups” means the number of (meth)acryloyloxy groups in one molecule unless otherwise specified.
  • the “average number of functional groups” refers to the number of average (meth)acryloyloxy groups per molecular weight represented by the formula weight obtained based on the chemical formula or the number average molecular weight in one molecule. Means the average number of (meth)acryloyloxy groups.
  • Prepolymer means a urethane prepolymer having an isocyanate group at the terminal, unless otherwise specified.
  • the “index” is a value obtained by multiplying a value obtained by dividing the number of moles of isocyanate groups of an isocyanate compound by the number of moles of hydroxyl groups of an oxyalkylene polymer by 100 times.
  • Sheet conceptually encompasses sheets, films and tapes.
  • “Flexible” means a bendable or bendable property. “Flexible” means, for example, a property that the shape is recovered even when folded to a bending radius of less than 3 mm (Foldable), a property that the shape is recovered even when bent or rolled to a bending radius of 3 mm or more (Rollable), and fixed in a curved state. Includes properties that do not break (Bendable).
  • the hydroxyl value of the polyol is a value obtained by measurement according to JIS K 1557:2007.
  • the hydroxyl group-converted molecular weight is a value calculated by applying the hydroxyl value to the formula of “ ⁇ 56100/(hydroxyl value) ⁇ (number of hydroxyl groups of initiator)”.
  • the number average molecular weight (hereinafter, also referred to as “Mn”) is a polystyrene-equivalent molecular weight obtained by measurement by gel permeation chromatography (GPC) using a calibration curve prepared using a standard polystyrene sample of known molecular weight. Is.
  • the molecular weight distribution is a value obtained by dividing a mass average molecular weight (hereinafter also referred to as “Mw”.
  • Mw is a polystyrene-equivalent molecular weight obtained by measurement by GPC similarly to Mn) by Mn (hereinafter also referred to as “Mw/Mn”). I say.).
  • Mw/Mn a peak of an unreacted low molecular weight component (for example, a monomer) appears in the GPC measurement, the peak is excluded to determine Mn and Mw.
  • Mw/Mn does not exist when the molecular weight of the compound is defined by Mn, the molecular weight represented by the formula weight obtained based on the chemical formula of the compound is regarded as Mn.
  • the glass transition temperature of the cured product is the tan ⁇ peak temperature obtained in the dynamic viscoelasticity measurement of the cured product.
  • the glass transition temperature of a polymer is the value obtained by differential scanning calorimetry (DSC) of the polymer.
  • the glass transition temperature of a reactive oligomer is a tan ⁇ peak temperature obtained in dynamic viscoelasticity measurement of a cured product of the reactive oligomer.
  • the cured product of the reactive oligomer is a cured product obtained by adding a photoinitiator to only the reactive oligomer and curing it.
  • the storage elastic modulus of the cured product is the storage elastic modulus E′ (kPa) under the condition that the strain of the test sample is 1%.
  • the test sample is prepared by curing the curable composition into a size of width 5 mm ⁇ length 15 mm ⁇ thickness 2 mm.
  • the storage elastic modulus E′ is measured under the following measurement conditions using a dynamic viscoelasticity measuring device (EXSTAR 6100, Seiko Instruments Inc. product name) using the above test sample.
  • EXSTAR 6100 Seiko Instruments Inc. product name
  • Mode Tensile mode Temperature range: -80 to 130°C Temperature rising rate: 3°C/min Measurement frequency: 1 Hz
  • polymer X The polymer of the present invention (hereinafter also referred to as “polymer X”) includes a unit based on a first monomer (hereinafter also referred to as “monomer A”) and a second monomer (hereinafter also referred to as “monomer B”). The unit based on
  • Monomer A is a (meth)acrylic acid ester whose Mn is 1,000 or less.
  • the monomer A include alkyl (meth)acrylates, carboxy group-containing monomers, hydroxyl group-containing monomers, amino group-containing monomers, and epoxy group-containing compounds described in International Publication No. 2018/173896 [0095] to [0110].
  • Examples thereof include monomers, amide group-containing monomers, vinyl monomers and macromonomers.
  • the monomer A may be used in combination of two or more kinds.
  • Suitable examples of the monomer A include the monomer a1, the monomer a2, the monomer a3, and the monomer a4.
  • Monomer a1 An alkyl(meth)acrylate in which an alkyl group having 4 to 18 carbon atoms is bonded to a (meth)acryloyloxy group. The alkyl group having 4 to 18 carbon atoms is preferably linear or branched.
  • Monomer a2 A monomer having a carboxy group and copolymerizable with the monomer a1.
  • Monomer a3 A monomer having an organic functional group and copolymerizable with the monomer a1. The organic functional group is preferably at least one selected from the group consisting of a hydroxy group and an amide group, more preferably a hydroxy group.
  • Monomer a4 (meth)acrylic acid ester of polyoxyalkylene monool.
  • the monomer a1 include n-butyl(meth)acrylate, isobutyl(meth)acrylate, sec-butyl(meth)acrylate, t-butyl(meth)acrylate, pentyl(meth)acrylate, isopentyl(meth)acrylate, neopentyl.
  • the monomer a2 include (meth)acrylic acid, 2-(meth)acryloyloxyethylhexahydrophthalic acid, 2-(meth)acryloyloxypropylhexahydrophthalic acid, 2-(meth)acryloyloxyethylphthalic acid, 2-(meth)acryloyloxypropyl phthalic acid, 2-(meth)acryloyloxyethyl maleic acid, 2-(meth)acryloyloxypropyl maleic acid, 2-(meth)acryloyloxyethyl succinic acid, 2-(meth)acryloyl Oxypropyl succinic acid, crotonic acid, fumaric acid, maleic acid and itaconic acid.
  • the monomer a2 is used as the monomer A, the cured product of the present invention is unlikely to become cloudy under high temperature and high humidity conditions (wet heat resistance). Further, the adhesive strength of the cured product of the present invention is likely to be improved.
  • the monomer a3 examples include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, (meth)acrylamide, N, N-dimethyl (meth)acrylamide, N-butyl (meth)acrylamide, N-methylol (meth)acrylamide, N-methylolpropane (meth)acrylamide, N-methoxymethyl (meth)acrylamide, N-butoxymethyl (meth)acrylamide , Diacetone (meth)acrylamide, maleic acid amide and maleimide.
  • a hydroxyalkyl (meth)acrylate is particularly preferable as the monomer a3.
  • the monomer a4 include methoxy polyethylene glycol (meth)acrylate, ethoxy polyethylene glycol (meth)acrylate, 2-ethylhexyl polyethylene glycol (meth)acrylate, octoxy polyethylene glycol (meth)acrylate, lauroxy polyethylene glycol (meth)acrylate.
  • the compound 3a described later which has a hydroxyl value of 56.1 mgKOH/g or more, is preferable.
  • the monomer a4 is preferably at least one selected from the group consisting of polyoxyethylene monool (meth)acrylic acid ester and polyoxypropylene monool (meth)acrylic acid ester.
  • the constitution of the unit based on the monomer A in the polymer X is preferably the following aspect (1) or (2).
  • the proportion of the units based on the monomer a1 is 50 to 99.9 mass% and the proportion of the units based on the monomer a2 is 0.1 to 5.0 mass% with respect to the total amount of the units based on the monomer A. And the total ratio of these is 50.1 to 100 mass %.
  • the proportion of the units based on the monomer a1 is 50 to 99.9 mass% and the proportion of the units based on the monomer a3 is 1.0 to 20.0 mass% with respect to the total amount of the units based on the monomer A. And the total proportion of these is 51.0 to 100% by mass.
  • the molecular weight based on the formula weight of the monomer A is 1,000 or less, preferably 70 to 1,000, more preferably 70 to 700, and further preferably 80 to 400.
  • the Mn of the monomer A is 1,000 or less, preferably 70 to 1,000, more preferably 70 to 700, and further preferably 80 to 400.
  • the cured product of the present invention tends to be flexible.
  • each of Mn of the 2 or more types of monomer A is in the said range.
  • Monomer B is a (meth)acrylic acid ester having an Mn of 5,000 to 25,000 and having one or more polyoxyalkylene chains and one (meth)acryloyloxy group in one molecule. ..
  • the monomer B may use 2 or more types together.
  • the unit based on the monomer B in the polymer X contributes to reduction of shrinkage of the curable composition of the present invention during curing, and contributes to reduction of elastic modulus and reduction of Tg of the cured product of the present invention.
  • the cured product of the present invention as an adhesive layer of a laminate, the bending durability and shape recovery of the laminate of the present invention can be improved.
  • an oligomer having one or more urethane bonds in one molecule (hereinafter, also referred to as “oligomer B′”) is preferable.
  • the number of urethane bonds in one molecule of the oligomer B′ is preferably one.
  • the proportion of urethane bonds with respect to the total weight of the oligomer B′ is preferably 0.3 to 1.9% by mass, more preferably 0.32 to 1.6% by mass, and further preferably 0.35 to 1.3% by mass. ..
  • the ratio of urethane bond to the total mass of the oligomer B' is within the above range, the cured product of the present invention can easily obtain good tackiness.
  • the ratio of urethane bond to the total mass of the oligomer B′ is calculated by the following calculation formula.
  • a by-product other than the monomer B may be mixed in the product (hereinafter, also referred to as “product B”).
  • the ratio of the monomer B to the total mass of the product B is preferably 80% by mass or more, more preferably 85 to 100% by mass.
  • the product B can sufficiently exhibit the function as the monomer B.
  • the product B contains 80% by mass or more of the monomer B based on the total mass of the product B, the product B can sufficiently exhibit the function of the monomer B, and thus the product B can be regarded as the monomer B.
  • the average functional group number of the product B obtained from the Mn of the product B and the functional group number can be regarded as the average functional group number of the monomer B.
  • the average functional group number of the product B is preferably 0.8 to 1.3, more preferably 0.9 to 1.2.
  • the product B is likely to sufficiently exhibit the function of the monomer B.
  • the average number of functional groups of the product B can be adjusted by the amount of impurities contained in the raw material for producing the monomer B and the index described later.
  • the average number of (meth)acryloyloxy groups can be calculated by using the average number of functional groups and index of raw materials described later.
  • the Mn of the monomer B is 5,000 to 25,000, preferably 6,000 to 24,500, and more preferably 7,000 to 24,000.
  • the Mn of the monomer B is within the above range, the viscosity of the curable composition of the present invention can be easily adjusted. Further, when the Mn of the monomer B is at least the lower limit value of the above range, the curing shrinkage rate during curing of the curable composition of the present invention is likely to be reduced.
  • the Mw/Mn of the monomer B is preferably 1.03 to 1.2, more preferably 1.04 to 1.15, and further preferably 1.05 to 1.14.
  • each of Mw/Mn of the 2 or more types of monomer B is in the said range.
  • the glass transition temperature of the monomer B is preferably ⁇ 55° C. or lower, more preferably ⁇ 58° C. or lower, and even more preferably ⁇ 60° C. or lower.
  • the glass transition temperature of the monomer B is preferably ⁇ 85° C. or higher, more preferably ⁇ 80° C. or higher, even more preferably ⁇ 75° C. or higher.
  • the glass transition temperature of the monomer B is preferably ⁇ 85° C. to ⁇ 55° C., more preferably ⁇ 80° C. to ⁇ 58° C., further preferably ⁇ 75° C. to ⁇ 60° C.
  • the glass transition temperature of the monomer B is not more than the upper limit value of the above range, the bending durability of the laminate of the present invention at low temperature is more excellent.
  • the glass transition temperatures of the two or more monomers B are preferably in the range of -85 to -55°C.
  • the monomer B are the monomer B-1, the monomer B-2, and the monomer B-3 described below. Two or more kinds of the monomer B-1, the monomer B-2 and the monomer B-3 may be used in combination.
  • Monomer B preferably contains at least one selected from the group consisting of monomer B-1 and monomer B-2.
  • the total ratio of the monomer B-1 and the monomer B-2 to the total mass of the monomer B is preferably 50% by mass or more, more preferably 80% by mass or more, and particularly preferably 100% by mass.
  • the ratio of the total amount of the monomer B-1 and the monomer B-2 to the total mass of the monomer B is at least the lower limit value of the above range, the curing shrinkage rate during curing of the curable composition of the present invention is easily reduced. .. Further, the flexibility of the cured product of the present invention is easily improved.
  • the ratio (B-1):(B-2) representing the mass ratio of the monomer B-1 and the monomer B-2 is preferably 1:0 to 1:1.
  • Monomer B-1 is an equimolar reaction product of polyoxyalkylene monool and a compound having an isocyanate group and a (meth)acryloyloxy group.
  • the polyoxyalkylene monool is a compound obtained by ring-opening polymerization of an alkylene oxide with an initiator having one active hydrogen.
  • the polyoxyalkylene monool has an initiator residue, a polyoxyalkylene chain and a hydroxyl group corresponding to the number of active hydrogens in the initiator.
  • the alkylene oxide is preferably an alkylene oxide having 2 to 4 carbon atoms. Specific examples of the alkylene oxide are propylene oxide, ethylene oxide, 1,2-butylene oxide and 2,3-butylene oxide.
  • Examples of the active hydrogen-containing group in the above initiator are a hydroxyl group, a carboxy group, and an amino group having one hydrogen atom bonded to a nitrogen atom.
  • the active hydrogen-containing group is preferably at least one selected from the group consisting of a hydroxyl group and a carboxy group, more preferably a hydroxyl group, and even more preferably an alcoholic hydroxyl group.
  • Examples of the above-mentioned initiator having one active hydrogen are a monohydric alcohol, a monohydric phenol, a monovalent carboxylic acid, and an amine compound having one hydrogen atom bonded to a nitrogen atom.
  • the initiator having one active hydrogen is preferably at least one selected from the group consisting of monohydric aliphatic alcohols and monohydric aliphatic carboxylic acids.
  • a polyoxyalkylene monool having a lower molecular weight than the target polyoxyalkylene monool (hereinafter, also referred to as "low molecular weight polyoxyalkylene monool”) may be used.
  • the monohydric aliphatic alcohol preferably has 1 to 20 carbon atoms, more preferably 2 to 8 carbon atoms.
  • the carbon number of the monovalent aliphatic carboxylic acid, including the carbon atom in the carboxy group is preferably 2 to 20, and more preferably 2 to 8.
  • the oxyalkylene group in the polyoxyalkylene monool is preferably composed of only an oxypropylene group or a combination of an oxypropylene group and another group, and as the oxyalkylene group other than the oxypropylene group, An oxyethylene group is preferred.
  • the ratio of oxypropylene groups to the total oxyalkylene groups in the polyoxyalkylene monool is preferably 50 to 100% by mass, more preferably 80 to 100% by mass.
  • the oxyalkylene group in the low molecular weight polyoxyalkylene monool is regarded as the oxyalkylene group in the obtained polyoxyalkylene monool.
  • the low hydroxyl value (that is, high molecular weight) polyoxyalkylene monool is obtained by ring-opening polymerization of an alkylene oxide having 3 or more carbon atoms (particularly propylene oxide) as an initiator in the presence of a double metal cyanide complex catalyst.
  • the polyoxyalkylene monool having an oxyethylene group and having a low hydroxyl value is obtained by using a polyoxyalkylene monool having an oxyethylene group and having a high hydroxyl value (preferably 50 mgKOH/g or more) as an initiator. It can be produced by ring-opening polymerization of an alkylene oxide having 3 or more carbon atoms (particularly propylene oxide) in the presence.
  • the polyoxyalkylene monool having a high hydroxyl value can be produced by ring-opening polymerization of an alkylene oxide having 3 or more carbon atoms with an initiator in the presence of an alkali catalyst such as KOH.
  • the polyoxyalkylene monool used for producing the monomer B-1 may be a mixture of two or more polyoxyalkylene monools. In this case, each polyoxyalkylene monool is preferably a polyoxyalkylene monool included in the above category.
  • the initiator and the alkylene oxide to be added into the reaction system are usually those having a low water content, which have been dewatered by means such as degassing under reduced pressure.
  • the water content of the initiator is preferably 500 mass ppm or less, and more preferably 300 mass ppm or less, based on the total amount of the initiator.
  • the water content of the initiator is 500 ppm by mass or less based on the total amount of the initiator, the amount of polyoxyalkylene diol produced from water is sufficiently suppressed, and thus the polyoxyalkylene is finally obtained.
  • the amount of by-products generated from the diol is reduced, and it is easy to adjust the upper limit of the average number of hydroxyl groups of the resulting polyoxyalkylene monool to 1.2 or less. It is preferable that the water content of the polyoxyalkylene monool used as a raw material in the production of the polyoxyalkylene monool is smaller.
  • the water content of the polyoxyalkylene monool is preferably 300 mass ppm or less, more preferably 250 mass ppm or less, and further preferably 50 to 200 mass ppm with respect to the total amount of the polyoxyalkylene monool. preferable.
  • the water content of the polyoxyalkylene monool is 300 mass ppm or less with respect to the total amount of the polyoxyalkylene monool, a by-product which is a reaction product of water and an isocyanate group-containing compound is produced. Less, the stability of the reaction product is improved. Furthermore, changes in the appearance of the curable composition of the present invention with time are easily suppressed, and the elastic modulus of the cured product of the present invention tends to be good.
  • the compound having an isocyanate group and a (meth)acryloyloxy group used for producing the monomer B-1 is preferably a (meth)acrylate having one isocyanate group, more preferably an isocyanate alkyl (meth)acrylate.
  • a (meth)acrylate having an isocyanate group bonded to an aliphatic hydrocarbon group or an alicyclic hydrocarbon group is preferable, and an isocyanate group alkyl (meth)acrylate is particularly preferable. .. 8 or less is preferable and, as for carbon number of the alkyl group except an isocyanate group of an isocyanate group alkyl group, 4 or less is more preferable.
  • the (meth)acrylate having one isocyanate group is 2-isocyanatoethyl (meth)acrylate and isocyanate methyl methacrylate.
  • Examples of commercially available (meth)acrylates having one isocyanate group include Karenz-AOI and Karenz-MOI (both are Showa Denko KK product names).
  • the preferable range of Mn of the monomer B-1 is the same as that of the monomer B.
  • the monomer B-1 is preferably the compound 3 described below.
  • the monomer B-1 is preferably the compound 3 obtained by reacting the compound 3a with the compound 3b. Since the compound 3a and the compound 3b each have one group capable of urethanization reaction present in one molecule, it is easy to control one urethane bond in one molecule of the monomer B-1. When the number of urethane bonds in one molecule of the monomer B-1 is small, the viscosity of the curable composition of the present invention tends to be low. Therefore, it is more preferable that the monomer B contains the monomer B-1 from the viewpoint that the curable composition of the present invention has a lower viscosity and the cured product of the present invention has more excellent flexibility.
  • R 11 is a hydrogen atom or a methyl group, and preferably a hydrogen atom.
  • R 12 is an alkylene group having 2 to 4 carbon atoms, and a plurality of R 12 present in one molecule may be the same as or different from each other. When two or more types of R 12 are present in one molecule, the —OR 12 — chain may be block or random.
  • R 12 is preferably an ethylene group and/or a propylene group.
  • R 13 represents an alkyl group having 1 to 20 carbon atoms or a carboxylic acid residue having 1 to 20 carbon atoms together with an oxygen atom bonded to R 13 .
  • the carboxylic acid residue is a monovalent group obtained by removing one hydrogen atom in the carboxy group from a monocarboxylic acid having 1 to 20 carbon atoms, which includes the carbon atom in the carboxy group.
  • R 13 is preferably an alkyl group having 1 to 20 carbon atoms, and more preferably an alkyl group having 2 to 8 carbon atoms from the viewpoint of easy reaction.
  • b is an integer of 1 to 8, preferably an integer of 1 to 4.
  • c is an integer of 20 to 600, preferably an integer of 35 to 500, and more preferably an integer of 65 to 250.
  • Compound 3a is a polyoxyalkylene monool.
  • the compound 3a is obtained by a known method of ring-opening polymerizing an alkylene oxide with an alcohol or a compound obtained by adding an alkylene oxide to an alcohol as an initiator, or a known method of ring-opening polymerizing an alkylene oxide with a carboxy group of a monocarboxylic acid. ..
  • the hydroxyl value of the compound 3a is preferably 2.3 mgKOH/g or more and less than 56.1 mgKOH/g, more preferably 3 to 14 mgKOH/g.
  • the hydroxyl group-equivalent molecular weight of the compound 3a is preferably more than 1,000 and 25,000 or less, more preferably 4,000 to 15,000.
  • the Mn of the monomer B-1 can be adjusted within the range of 5,000 to 25,000.
  • the average number of functional groups of the resulting monomer B-1 can be easily adjusted within the range of 0.8 to 1.3. The smaller the hydroxyl group-converted molecular weight, the easier it is to adjust the upper limit of the average number of functional groups to 1.3 or less.
  • the amount of water normally contained in the raw materials and the like fed into the reaction system is acceptable.
  • the water content in the system is preferably 500 ppm or less, more preferably 300 ppm or less.
  • the amount of water in the system is not more than the above upper limit, the amount of diol produced from water is suppressed.
  • the amount of the by-product formed by finally adding the (meth)acryloyloxy group to the diol is suppressed, and the upper limit of the average number of functional groups of the by-product and the product B containing the monomer B is 1.2. Easy to adjust below.
  • a commercially available product can be used as the compound 3b.
  • a by-product other than the monomer B-1 may be mixed in the product (hereinafter also referred to as “product B-1”).
  • product B-1 The reaction between the compound 3a and the compound 3b is a urethanization reaction, and can be performed using a known method.
  • the compounding ratio of the compound 3b to the compound 3a is preferably 80 to 100, more preferably 90 to 100, and most preferably 100 in terms of index (NCO/OH ratio).
  • index is within the above range, it is easy to adjust the average number of functional groups of the product B-1 within the range of 0.8 to 1.2.
  • the ratio of the monomer B-1 to the total mass of the product B-1 is preferably 80% by mass or more, more preferably 85 to 100% by mass.
  • the product B-1 can sufficiently exhibit the function of the monomer B-1.
  • the average functional group number of the product B-1 calculated from Mn and the functional group number of the product B-1 is the average functional group of the monomer B-1. It can be regarded as a radix.
  • the average number of functional groups of the product B-1 is preferably 0.8 to 1.3, more preferably 0.9 to 1.2.
  • the monomer B-1 preferably contains the compound 3 and the monomer B-1-PO containing 50 to 100 mol% of a propylene group with respect to the total amount of R 12 present in one molecule.
  • the proportion of propylene groups relative to the total amount of R 12 is more preferably 80 to 100 mol%, particularly preferably 100 mol%.
  • the alkylene group other than the propylene group is preferably an ethylene group.
  • the ratio of the monomer B-1-PO to the total amount of the monomer B is preferably 50 to 100% by mass, more preferably 80 to 100% by mass.
  • the ratio of the monomer B-1-PO to the total amount of the monomer B is at least the lower limit value of the above range, the curable composition of the present invention has a lower viscosity and the cured product of the present invention is more flexible. ..
  • Monomer B-2 is an equimolar reaction product of polyoxyalkylene monool, diisocyanate, and a compound having a group that reacts with an isocyanate group and a (meth)acryloyloxy group.
  • the polyoxyalkylene monool in the monomer B-2 is the same as the polyoxyalkylene monool in the monomer B-1 described above.
  • Examples of the group reactive with an isocyanate group and the group reactive with an isocyanate group in a compound having a (meth)acryloyloxy group are a hydroxyl group, an amino group having a nitrogen atom bonded to a hydrogen atom, and the like.
  • the number of hydroxyl groups in the group that reacts with the isocyanate group or the number of hydrogen atoms bonded to nitrogen atoms is preferably 1.
  • a hydroxyl group bonded to an aliphatic hydrocarbon group or an alicyclic hydrocarbon group is preferable.
  • Examples of the compound having a group that reacts with the isocyanate group and a (meth)acryloyloxy group are hydroxyalkyl(meth)acrylate and hydroxycycloalkyl(meth)acrylate.
  • the compound having a group that reacts with an isocyanate group and a (meth)acryloyloxy group is preferably a hydroxyalkyl (meth)acrylate or a hydroxycycloalkyl (meth)acrylate, and a hydroxyalkyl having a hydroxyalkyl group having 8 or less carbon atoms.
  • (Meth)acrylate is particularly preferred.
  • Specific examples of the hydroxyalkyl (meth)acrylate having a hydroxyalkyl group having 8 or less carbon atoms include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, and 4-hydroxybutyl (meth)acrylate.
  • Monomer B-2 is prepared by reacting compound 4a with compound 4b to obtain a prepolymer having an isocyanate group at the terminal (isocyanate group-terminated urethane prepolymer), and then reacting compound 4c with the isocyanate group of the above prepolymer.
  • Compound 4 thus obtained is preferred.
  • R 21 is a hydrogen atom or a methyl group, and preferably a hydrogen atom.
  • R 22 is an alkylene group having 2 to 4 carbon atoms, and a plurality of R 22 existing in one molecule may be the same as or different from each other. When two or more kinds of R 22 are present in one molecule, the chain of —OR 22 — may be block or random.
  • R 22 is preferably an ethylene group and/or a propylene group.
  • R 23 represents an alkyl group having 1 to 20 carbon atoms or a carboxylic acid residue having 1 to 20 carbon atoms together with an oxygen atom bonded to R 23 .
  • the carboxylic acid residue is a monovalent group obtained by removing one hydrogen atom in the carboxy group from a monocarboxylic acid having 1 to 20 carbon atoms, which includes the carbon atom in the carboxy group.
  • R 23 is preferably an alkyl group having 1 to 20 carbon atoms, and more preferably an alkyl group having 2 to 8 carbon atoms from the viewpoint of easy reaction.
  • R 24 is a divalent group obtained by removing the isocyanate group from compound 4b.
  • the compound 4b include compounds having two isocyanate groups, and isophorone diisocyanate and hexamethylene diisocyanate are preferable.
  • d is an integer of 1 to 8, preferably an integer of 1 to 4.
  • e is an integer of 20 to 600, preferably an integer of 35 to 500, and more preferably an integer of 65 to 250.
  • Compound 4a is a polyoxyalkylene monool.
  • the compound 4a is obtained by a known method of ring-opening polymerization of an alkylene oxide using an alcohol or a compound obtained by adding an alkylene oxide to an alcohol as an initiator, or a known method of ring-opening polymerization of an alkylene oxide at a carboxy group of a monocarboxylic acid. ..
  • the hydroxyl value of the compound 4a is preferably 2.3 mgKOH/g or more and less than 56.1 mgKOH/g, more preferably 3 to 14 mgKOH/g.
  • the compound 4a has a hydroxyl group-equivalent molecular weight of preferably more than 1,000 and not more than 25,000, more preferably 4,000 to 15,000. When the hydroxyl group-converted molecular weight of the compound 4a is within the above range, the Mn of the monomer B-2 can be adjusted within the range of 5,000 to 25,000.
  • the water content and molecular weight when producing compound 4a are the same as when producing compound 3a. Also in the case of producing the compound 4a, as in the case of producing the compound 3a, a product containing a monomer B-2 and a by-product obtained by adding a (meth)acryloyloxy group to a diol produced from water contained in the raw material. (Hereinafter, also referred to as “product B-2”) may be obtained.
  • the reaction of reacting the compound 4a with the compound 4b to obtain a prepolymer having an isocyanate group at the terminal is a urethanization reaction and can be carried out using a known method.
  • the compounding ratio of the compound 4b to the compound 4a is preferably 100 to 200, more preferably 180 to 200, and most preferably 200 in terms of index (NCO/OH ratio).
  • the average number of functional groups of the product B-2 can be adjusted within the range of 0.8 to 1.3.
  • the reaction between the isocyanate group-terminated urethane prepolymer and the compound 4c is a urethanization reaction, and can be performed using a known method.
  • the compounding ratio of the isocyanate group-terminated urethane prepolymer and the compound 4c is such that the number of moles of isocyanate groups in the isocyanate group-terminated urethane prepolymer: in the compound 4c.
  • the ratio is preferably from 1:1.0 to 1.1, more preferably from 1:1.0 to 1.05.
  • the ratio of the monomer B-2 to the total mass of the product B-2 is preferably 80% by mass or more, more preferably 85 to 100% by mass.
  • the product B-2 can sufficiently exhibit the function as the monomer B-2, so that the product B-2 is It can be regarded as the monomer B-2.
  • the average number of functional groups obtained from Mn and the number of functional groups of the product B-2 can be regarded as the average number of functional groups of the monomer B-2. ..
  • the average number of functional groups of the product B-2 is preferably 0.8 to 1.3, more preferably 0.9 to 1.2.
  • the monomer B-2 preferably contains the compound 4 and the monomer B-2-PO containing 50 to 100 mol% of a propylene group with respect to the total amount of R 22 present in one molecule.
  • the proportion of propylene groups relative to the total amount of R 22 is more preferably 80 to 100 mol%, particularly preferably 100 mol%.
  • the alkylene group other than the propylene group is preferably an ethylene group.
  • the ratio of the monomer B-2-PO to the total amount of the monomer B is preferably 50 to 100% by mass, more preferably 80 to 100% by mass.
  • the ratio of the monomer B-2-PO to the total amount of the monomer B is at least the lower limit value of the above range, the curable composition of the present invention has a lower viscosity and the cured product of the present invention is more flexible. ..
  • Monomer B-3 is an equimolar reaction product of a polyoxyalkylene polyol and a compound having an isocyanate group and a (meth)acryloyloxy group.
  • the polyoxyalkylene polyol is a compound obtained by ring-opening polymerization of an alkylene oxide with an initiator having two or more active hydrogens.
  • the polyoxyalkylene polyol has an initiator residue, a polyoxyalkylene chain and hydroxyl groups corresponding to the number of active hydrogens in the initiator.
  • the alkylene oxide is preferably an alkylene oxide having 2 to 4 carbon atoms.
  • the alkylene oxide are propylene oxide, ethylene oxide, 1,2-butylene oxide and 2,3-butylene oxide.
  • the initiator having two or more active hydrogens has an active hydrogen-containing group.
  • the active hydrogen-containing group are a hydroxyl group, a carboxy group, and an amino group having a hydrogen atom bonded to a nitrogen atom.
  • the active hydrogen-containing group is preferably a hydroxyl group, more preferably an alcoholic hydroxyl group.
  • Examples of the above-mentioned initiator having two or more active hydrogens are polyhydric alcohols, polyhydric phenols, polyhydric carboxylic acids, and amine compounds having two or more hydrogen atoms bonded to nitrogen atoms.
  • the initiator having two or more active hydrogens a compound having two or more hydroxyl groups is preferable, and a dihydric aliphatic alcohol is more preferable.
  • a polyoxyalkylene polyol having a lower molecular weight than the target polyoxyalkylene polyol hereinafter, also referred to as “low molecular weight polyoxyalkylene polyol”
  • the dihydric aliphatic alcohol preferably has 2 to 8 carbon atoms. Specific examples of the dihydric aliphatic alcohol include polypropylene glycol such as ethylene glycol, propylene glycol, dipropylene glycol, and 1,4-butanediol.
  • the oxyalkylene group in the polyoxyalkylene polyol is preferably composed of only an oxypropylene group or a combination of an oxypropylene group and another group, and an oxyalkylene group other than oxypropylene group is oxy. Ethylene groups are preferred.
  • the ratio of oxypropylene groups to all oxyalkylene groups in the above polyoxyalkylene polyol is preferably 50 to 100% by mass, more preferably 80 to 100% by mass.
  • the oxyalkylene group in the low molecular weight polyoxyalkylene polyol is regarded as the oxyalkylene group in the resulting polyoxyalkylene polyol.
  • a low hydroxyl value (that is, high molecular weight) polyoxyalkylene polyol is produced by ring-opening polymerization of an alkylene oxide having 3 or more carbon atoms (particularly propylene oxide) as an initiator in the presence of a double metal cyanide complex catalyst. It can.
  • the polyoxyalkylene polyol having a low hydroxyl value include polyoxyalkylene polyols having a hydroxyl value of 40 mgKOH/g or less.
  • the polyoxyalkylene polyol having a low hydroxyl value having an oxyethylene group is obtained by using a polyoxyalkylene polyol having a high hydroxyl value having an oxyethylene group (preferably 50 mgKOH/g or more) as an initiator in the presence of a double metal cyanide complex catalyst.
  • a polyoxyalkylene polyol having a high hydroxyl value having an oxyethylene group preferably 50 mgKOH/g or more
  • the high hydroxyl value polyoxyalkylene polyol can be produced by ring-opening polymerization of an alkylene oxide having 3 or more carbon atoms with an initiator in the presence of an alkali catalyst such as KOH.
  • the polyoxyalkylene polyol used for producing the monomer B-3 may be a mixture of two or more polyoxyalkylene polyols.
  • each polyoxyalkylene polyol is preferably a polyoxyalkylene polyol included in the above category, and more preferably a polyoxyalkylene diol included in the above category.
  • the compound having an isocyanate group and a (meth)acryloyloxy group used for producing the monomer B-3 is the same as the compound having an isocyanate group and a (meth)acryloyloxy group used for producing the monomer B-1. be able to.
  • the preferable range of Mn of the monomer B-3 is the same as that of the monomer B.
  • R 32 represents a monovalent organic group having one (meth)acryloyloxy group.
  • Z is a residue of the polyoxyalkylene polyol obtained by removing one hydrogen atom from one hydroxyl group in the polyoxyalkylene polyol.
  • the monomer B-3 is more preferably an oligomer having one functional group, which is obtained by reacting the compound 5a and the compound 3b.
  • R 32 is an alkylene group having 2 to 8 carbon atoms, and a plurality of R 32 existing in one molecule may be the same as or different from each other.
  • the —OR 32 — chain may be block or random.
  • R 32 is preferably an ethylene group and/or a propylene group.
  • the proportion of propylene groups relative to the total amount of R 32 is preferably 50 to 100 mol %, more preferably 80 to 100 mol %.
  • an alkylene group other than a propylene group is preferably an ethylene group.
  • F is an integer of 20 to 600, preferably an integer of 35 to 500, and more preferably an integer of 65 to 250.
  • Mn of the monomer B-3 can be adjusted within the range of 5,000 to 25,000.
  • the reaction between the compound 5a and the compound 3b is a urethanization reaction, and can be performed using a known method.
  • hydroxyl groups at both ends of the compound 5a can react with the compound 3b. Therefore, in addition to the oligomer having a functional group of 1, an oligomer having a functional group of 2 as a by-product.
  • a product containing hereinafter, also referred to as “product B-3” is obtained.
  • the average number of functional groups of the product B-3 is preferably 0.8 to 1.3, more preferably 0.9 to 1.2.
  • the compounding ratio of the compound 3b to the compound 5a is preferably 30 to 50, more preferably 40 to 50, and most preferably 50 in terms of index (NCO/OH ratio).
  • index is within the above range, a compound in which one molecule of the compound 5a is reacted with one molecule of the compound 3b is easily obtained, and the average number of functional groups of the product B-3 falls within the range of 0.8 to 1.2. Easy to adjust.
  • the ratio of the monomer B-3 to the total mass of the product B-3 is preferably 80% by mass or more, more preferably 85 to 100% by mass.
  • the product B-3 can sufficiently exhibit the function as the monomer B-3, so that the product B-3 is It can be regarded as the monomer B-3.
  • the average number of functional groups obtained from Mn and the number of functional groups of the product B-3 can be regarded as the average number of functional groups of the monomer B-3. ..
  • the average functional group number of the product B-3 is preferably 0.8 to 1.3, more preferably 0.9 to 1.2.
  • the ratio of the units based on the polymer B to all the constituent units of the polymer X is 0.1 to 50% by mass, preferably 5 to 45% by mass, more preferably 10 to 40% by mass, and further preferably 15 to 40% by mass. preferable.
  • the ratio of the units based on the polymer B to all the constituent units of the polymer X is at least the lower limit value of the above range, the bending durability of the cured product of the present invention at low temperature is improved.
  • the ratio of the units based on the polymer B to the total constitutional units of the polymer X is not more than the upper limit value of the above range, the curable composition of the present invention has low viscosity and the coatability is more excellent.
  • the polymer X may contain units based on other monomers in addition to the units based on the monomer A and the units based on the monomer B.
  • the above-mentioned other monomer may be copolymerizable with the monomer A and the monomer B.
  • the total ratio of the units based on the monomer A and the units based on the monomer B with respect to all the structural units of the polymer X is preferably 70% by mass or more, more preferably 80% by mass or more, and may be 100% by mass.
  • the polymer X is obtained by copolymerizing a monomer mixture containing the monomer A and the monomer B.
  • a known method in which a monomer having a (meth)acryloyloxy group is polymerized using a radical polymerization initiator can be applied.
  • known polymerization methods such as a solution polymerization method, a suspension polymerization method, a bulk polymerization method and an emulsion polymerization method can be applied.
  • the Mw of the polymer X is preferably more than 200,000 and not more than 2,000,000, more preferably 240,000 to 1,600,000, further preferably 280,000 to 1,200,000, and 280,000 to 960. 1,000 is even more preferred.
  • the Mw of the polymer X is at least the lower limit value of the above range, the cured product of the present invention tends to have better creep recovery rate and curl residual rate.
  • the curable composition of the present invention tends to have a lower viscosity, and good coatability is likely to be obtained.
  • the Mw of each of the two or more kinds of polymer X is within the above range.
  • the Mn of the polymer X is preferably from 25,000 to 1,000,000, more preferably from 30,000 to 500,000, further preferably from 35,000 to 200,000, further preferably from 35,000 to 120,000. ..
  • Mn of the polymer X is at least the lower limit value of the above range, the cured product of the present invention tends to have better creep recovery rate and curl residual rate.
  • the curable composition of the present invention tends to have a lower viscosity, and good coatability is likely to be obtained.
  • each Mn of the two or more kinds of polymer X is preferably within the above range.
  • the Mw/Mn of the polymer X is preferably 2.0 to 8.0, more preferably 2.1 to 7.8, even more preferably 2.2 to 7.5.
  • the adhesive strength of the cured product of the present invention tends to be better.
  • the cured product of the present invention tends to have a better creep recovery rate.
  • the curable composition of the present invention contains two or more types of polymer X, it is preferable that the Mw/Mn of each of the two or more types of polymer X be within the above range.
  • the glass transition temperature of the polymer X is preferably ⁇ 80 to ⁇ 40° C., more preferably ⁇ 75 to ⁇ 45° C., further preferably ⁇ 75 to ⁇ 60° C.
  • the cured product of the present invention is less likely to peel off in a bending test at a low temperature.
  • each of the glass transition temperatures of the two or more kinds of polymer X is preferably within the above range.
  • the curable composition of the present invention contains the polymer X, when cured, a cured product with little change in physical properties due to temperature can be obtained. By using this cured product as the adhesive layer of the laminate, the bending durability and shape recovery of the laminate can be improved.
  • the curable composition of the present invention comprises Polymer X.
  • the curable composition of the present invention may contain, in addition to the polymer X, a crosslinking agent, a photopolymerization initiator and other components, if necessary.
  • the curable composition of the present invention preferably contains a crosslinking agent.
  • the cross-linking agent is a compound having two or more cross-linkable functional groups.
  • the crosslinkable functional group is selected from the group consisting of (meth)acryloyl group, epoxy group, isocyanato group, carboxy group, hydroxy group, carbodiimide group, oxazoline group, aziridine group, vinyl group, amino group, imino group and amide group. At least one selected is preferred.
  • the number of the crosslinkable functional groups in one molecule of the crosslinker is preferably 2 to 4, more preferably 2 or 3, and even more preferably 2.
  • the crosslinkable functional group may be protected with a deprotectable protecting group.
  • polyfunctional (meth)acrylates and polyfunctional isocyanate compounds are preferable.
  • the polyfunctional (meth)acrylate include the polyfunctional (meth)acrylates described in [0136] of International Publication No. 2018/173896.
  • the polyfunctional isocyanate compound include the compounds described in [0062] of Japanese Patent No. 6375467.
  • the above-mentioned cross-linking agent is more preferably a polyfunctional (meth)acrylate, and 1,4-butanediol di(meth)acrylate and 1,6-hexanediol diacrylate are preferred because the cured product of the present invention can easily improve the creep recovery rate.
  • One kind is more preferable. You may use together 2 or more types of the said crosslinking agent.
  • the amount of the cross-linking agent used is preferably 0.3 to 5 parts by mass, and more preferably 0.5 to 2 parts by mass, relative to 100 parts by mass of the polymer X.
  • the amount of the cross-linking agent used is at least the lower limit of the above range, the cured product of the present invention tends to have good heat resistance.
  • the amount of the cross-linking agent used is not more than the upper limit of the above range, the creep recovery rate of the cured product of the present invention is likely to be improved.
  • the curable composition of the present invention may be a photocurable resin composition or a thermosetting resin composition.
  • the curable composition of the present invention is preferably a photocurable resin composition because it can be cured at a low temperature and has a high curing rate.
  • the curable composition of the present invention preferably contains a photopolymerization initiator. If the curable composition of the present invention is a photocurable resin composition, for example, since it does not require a high temperature when used for manufacturing a display device, there is little risk of damage to the display device due to a high temperature. ..
  • the photopolymerization initiator functions as a reaction initiation aid in the crosslinking reaction of the crosslinking agent.
  • a photopolymerization initiator which is sensitive to ultraviolet rays having a wavelength of 380 nm or less is preferable from the viewpoint of easy control of the crosslinking reaction.
  • Specific examples of the above photopolymerization initiator are the photopolymerization initiators described in [0147] to [0151] of International Publication No. 2018/173896.
  • a hydrogen abstraction type photopolymerization initiator in which the photoexcited initiator and the hydrogen donor in the system form an exciplex to transfer hydrogen of the hydrogen donor is preferable.
  • hydrogen abstraction type photopolymerization initiator examples include benzophenone, 4-methylbenzophenone, 2,4,6-trimethylbenzophenone, 4-phenylbenzophenone, 3,3′-dimethyl-4-methoxybenzophenone, and 4-(meta ) Acryloyloxybenzophenone, 4-[2-((meth)acryloyloxy)ethoxy]benzophenone, 4-(meth)acryloyloxy-4′-methoxybenzophenone, methyl 2-benzoylbenzoate and methyl benzoylformate. You may use together 2 or more types of said photoinitiator.
  • the amount of the photopolymerization initiator used is preferably 0.1 to 10 parts by mass, and more preferably 0.2 to 5 parts by mass, relative to 100 parts by mass of the crosslinking agent.
  • the curable composition of the present invention can easily obtain appropriate reaction sensitivity to active energy rays.
  • the curable composition of the present invention may contain a conventionally known component, if necessary, as a component other than the polymer X, the crosslinking agent, and the photopolymerization initiator.
  • a conventionally known component if necessary, as a component other than the polymer X, the crosslinking agent, and the photopolymerization initiator.
  • the above-mentioned other components include silane coupling agents, tackifying resins, antioxidants, light stabilizers, metal deactivators, rust inhibitors, antiaging agents, hygroscopic agents, hydrolysis inhibitors, antistatic agents. Agents, defoamers and inorganic particles.
  • the curable composition of the present invention may contain a reaction catalyst (a tertiary amine compound, a quaternary ammonium compound, a tin laurate compound or the like), if necessary.
  • the curable composition of the present invention may contain a solvent, if necessary.
  • the curable composition of the present invention cures a mixture of polymer X, an optional cross-linking agent, a photopolymerization initiator, and other components to obtain a desired cured product.
  • the polymer X in the curable composition of the present invention may be one type or two or more types.
  • the mixing order of each component when preparing the curable composition of the present invention is not particularly limited. After mixing the respective components, ultraviolet rays may be irradiated or heat treatment may be performed.
  • the components contained in the curable composition of the present invention may be mixed in advance or may be mixed immediately before curing.
  • the photopolymerization initiator may be added to the pre-mixture in which components other than the photopolymerization initiator are mixed in advance just before curing.
  • the curable composition of the present invention can be used without containing a solvent.
  • the curable composition of the present invention may contain a solvent, if necessary.
  • the curable composition of the present invention contains a solvent, it is preferable to remove the solvent during or after curing.
  • the total ratio of the polymer of the present invention to the curable composition is preferably 80% by mass or more, more preferably 85% or more, still more preferably 90% or more.
  • the cured product of the present invention is a cured product of the curable composition of the present invention.
  • the cured product of the present invention is obtained, for example, by molding the curable composition of the present invention into a desired shape and irradiating it with ultraviolet light to cure the composition.
  • Examples of the method for molding the curable composition of the present invention into a desired shape include a method of coating on a substrate, a method of extrusion molding, and a method of injecting into a mold.
  • the irradiation amount of ultraviolet rays when photocuring the curable composition of the present invention is preferably 0.1 to 5 J/cm 2 , more preferably 0.3 to 4 J/cm 2 , and even more preferably 0.5 to 3 J/cm 2.
  • the cured product of the present invention has better heat resistance and creep recovery rate.
  • the irradiation dose is less than or equal to the upper limit of the above range, the cured product of the present invention is less likely to be colored.
  • the glass transition temperature of the cured product of the present invention is preferably ⁇ 35° C. or lower, more preferably ⁇ 37° C. or lower, further preferably ⁇ 38° C. or lower, and particularly preferably ⁇ 40° C. or lower.
  • the glass transition temperature of the cured product of the present invention is preferably ⁇ 80° C. or higher, more preferably ⁇ 70° C. or higher, and even more preferably ⁇ 60° C. or higher.
  • the glass transition temperature of the cured product is preferably ⁇ 80° C.
  • the glass transition temperature of the cured product of the present invention is at least the lower limit value of the above range, the residual curl rate of the cured product of the present invention tends to be good.
  • the glass transition temperature of the cured product of the present invention is the tan ⁇ peak temperature of the dynamic viscoelasticity of the cured product of the present invention.
  • E′( ⁇ 20) representing the ratio of the storage elastic modulus E′ ( ⁇ 20° C.) (kPa) at ⁇ 20° C. to the storage elastic modulus E′ (80° C.) (kPa) at 80° C. of the cured product of the present invention.
  • [Deg.]C/E'(80[deg.]C)" is preferably 1.5 to 4, more preferably 1.6 to 3.9, and even more preferably 1.8 to 3.8.
  • the pressure-sensitive adhesive sheet of the present invention includes an adhesive layer made of the cured product of the present invention.
  • the cured product of the present invention can be used as an adhesive layer.
  • the pressure-sensitive adhesive sheet of the present invention has a sheet-shaped pressure-sensitive adhesive layer made of the cured product of the present invention.
  • a known release film can be used as the release film.
  • the pressure-sensitive adhesive sheet of the present invention can be produced by, for example, a method of coating the curable composition of the present invention on the first release film and curing the composition, and then laminating the second release film thereon.
  • the pressure-sensitive adhesive sheet of the present invention can also be produced by a method in which the curable composition of the present invention is applied onto the first release film, the second release film is laminated thereon, and then the composition is cured.
  • the thickness of the pressure-sensitive adhesive layer is preferably 10 to 150 ⁇ m, more preferably 20 to 120 ⁇ m, further preferably 25 to 100 ⁇ m.
  • the thickness of the pressure-sensitive adhesive layer is at least the lower limit value of the above range, the pressure-sensitive adhesive layer tends to be smooth, and when it is at most the upper limit value of the above range, the repeated bending durability of the pressure-sensitive adhesive sheet of the present invention is more excellent.
  • the laminate of the present invention comprises an adhesive layer made of the cured product of the present invention and a flexible member laminated via the adhesive layer.
  • the flexible member include members that form a flexible display panel.
  • the flexible member is, for example, at least one selected from the group consisting of a surface protection panel, an optical film, a touch panel, and a display panel body.
  • the surface protection panel include a thin cover glass and a cover film.
  • the optical film is a member having an optical function, and examples thereof include a polarizing film, a retardation film, an optical filter, an antireflection film, a near infrared ray cut film, and an electromagnetic wave shield film.
  • the touch panel has a configuration in which a touch sensor is mounted on, for example, a thin glass substrate or a plastic substrate.
  • the display panel body include an organic EL display panel.
  • the layered product of the present invention is flexible and has a property of not being damaged even if it is fixed to a curved shape in a stationary state (Bendable), and a property of recovering the shape even when bent or rolled to a bending radius of 3 mm or more (Rollable). ), and a property (Foldable) that the shape recovers even when folded to a bending radius of less than 3 mm (Foldable).
  • the thickness of the adhesive layer is preferably 10 to 150 ⁇ m, more preferably 20 to 120 ⁇ m, further preferably 25 to 100 ⁇ m.
  • the thickness of the pressure-sensitive adhesive layer is at least the lower limit of the above range, the pressure-sensitive adhesive layer tends to be smooth, and when it is at most the upper limit of the above range, the repeated bending durability of the laminate of the present invention is more excellent.
  • the flexible display of the present invention includes the laminate of the present invention.
  • the curable composition of the present invention lowers the elastic modulus of the cured product, reduces the change in elastic modulus with temperature, and lowers the glass transition temperature, as will be shown in Examples below. it can. Therefore, for example, even when it is used as an adhesive layer between members forming a flexible display, both bending durability and shape recovery can be achieved.
  • a foldable display having a structure capable of folding the display screen is particularly suitable.
  • ⁇ Analyzer HLC-8120GPC (Product name of Tosoh Corporation)
  • ⁇ Column G7000HXL+GMHXL+GMHXL (Product name of Tosoh Corporation)
  • ⁇ Column size 7.8 mm ⁇ 30 cm each, total 90 cm ⁇ Column temperature: 40°C
  • Flow rate 0.8 mL/min
  • ⁇ Injection volume 100 ⁇ L
  • ⁇ Eluent Tetrahydrofuran
  • ⁇ Detector Differential refractometer (RI)
  • RI Differential refractometer
  • the curable composition produced in each example was poured into a silicone mold having a width of 5 mm, a length of 15 mm, and a thickness of 2 mm, and a HgXe lamp with an illuminance of 100 mW/using a conveyor type UV irradiator (manufactured by ORC) under a nitrogen environment. It was cured under the conditions of cm 2 and integrated light quantity of 1 J/cm 2 . The obtained cured product was used as a test sample.
  • a dynamic viscoelasticity measuring device EXSTAR 6000 DMS 6100, product name of Seiko Instruments Inc.
  • the storage elastic modulus E′ (kPa) was measured under the conditions of a measurement frequency of 1 Hz and a strain of 1%. Further, the temperature at which tan ⁇ obtained by the measurement shows the maximum value (tan ⁇ peak temperature) was defined as the glass transition temperature.
  • E′ ( ⁇ 20° C.)/expressing storage modulus E′ at ⁇ 20° C., 25° C. and 80° C., glass transition temperature, and ratio of E′ at ⁇ 20° C. to E′ at 80° C. “E′ (80° C.)” is shown in the table.
  • Silicone-treated PET A polyethylene terephthalate film (SP-PET-01-75BU, product name of Mitsui Chemicals Tohcello, Inc.) having a thickness of 75 ⁇ m and subjected to silicone treatment (release treatment).
  • Kapton film 200 EN (thickness 50 ⁇ m; product name of DuPont Toray).
  • Corona-treated PET Lumirror S10 (polyethylene terephthalate film having a thickness of 50 ⁇ m; product name of Toray Industries, Inc.) subjected to corona treatment.
  • the corona-treated surface of the corona-treated PET was attached to the adhesive layer that appeared, to prepare a test laminate.
  • a U-shaped planar bending tester (DLDM111LH, product name of Yuasa System Equipment Co., Ltd.)
  • the operation of bending the obtained test laminate was repeated. Specifically, the operation (180 degree opening) of bending in a U-shape so that the bending radius is 1.5 mm and the Kapton film side is inside and then releasing the bending force is one operation. Repeated 100,000 times at a rate of 60 times per minute. The appearance of the test laminate after the test was visually observed and evaluated according to the following criteria.
  • A No whitening, peeling, floating or cracking occurred, and there was no change in appearance.
  • B One or more of whitening, peeling, floating and cracks occurred, but it was slight and there was no problem in practical use.
  • C One or more of whitening, peeling, floating and cracks remarkably occur, which is a problem in practical use.
  • the test laminate prepared in the same manner as the repeated bending test was used as a static bending test sample.
  • the test laminate had a width of 50 mm, a length of 100 mm and a thickness of 0.125 mm.
  • a sample for static bending test was adhered along the outer shape of a plate having a thickness of 3 mm whose end surface was processed into a curved surface (bending radius of 1.5 mm) so that the Kapton film side would be the inner side, and was fixed with tape. After standing for 20 days at ⁇ 20° C. or room temperature (25° C.), the appearance of the test laminate after the test was visually observed and evaluated according to the same criteria as the repeated bending test.
  • the test laminate prepared in the same manner as the repeated bending test was cut into a width 10 mm and a length 50 mm to obtain a curl test sample.
  • the curl test sample was bent at the center position in the length direction along the outer shape of a plate having a thickness of 4 mm whose end surface was processed into a curved surface (bending radius 2 mm), fixed with tape, and left at room temperature for 1 day. Then, the curl test sample was removed from the plate and placed on a horizontal surface with the bent surface facing upward, and the height h (mm) from the horizontal surface to the bent surface was measured.
  • the creep test sample shown in FIG. 1A was prepared in the same procedure as the repeated bending test.
  • reference numeral 1 is a Kapton film
  • 2 is an adhesive layer
  • 3 is corona-treated PET.
  • the length of each of the Kapton film 1 and the corona-treated PET3 is 60 mm
  • the length from the end portion 1a of the Kapton film 1 to the end portion 3a of the corona-treated PET3 (hereinafter referred to as the total length in the X direction). .) was 110 mm.
  • the thickness of the adhesive layer 2 was 25 ⁇ m.
  • each of the Kapton film 1 and the corona-treated PET 3 was 10 mm in the direction perpendicular to both the X direction and the thickness direction.
  • the end 1a of the Kapton film 1 and the end 3a of the corona-treated PET 3 were fixed to a tensile tester, respectively, and extended in the X direction so that the total length in the X direction was 300 ⁇ m longer than the initial value.
  • the operation of releasing the stretched force was once, repeated 10 times, and then allowed to stand for 1 minute.
  • the ratio of NCO groups of 2-acryloyloxyethyl isocyanate to the OH groups of Monool 1 was 100.
  • the ratio of the monomer B1 in the product was 84% by mass.
  • Table 1 shows Mn, Mw/Mn, the average number of functional groups, the proportion of urethane bonds, and the glass transition temperature of the obtained monomer B1 (the same applies hereinafter).
  • 2-EHA 2-ethylhexyl acrylate
  • V- 65 g 2,2'-azobis(2,4-dimethylvaleronitrile)
  • Polymer 4 was obtained in the same manner as in Production Example 3-3, except that the amount of BA used was 116.8 g and the amount of monomer B1 used was 78.4 g.
  • a mixed solution of 39.2 g of the monomer B3 obtained in -3 and 0.2 g of V-65 was dropped into the reaction vessel kept at 70 ⁇ 2° C. over 2 hours at a constant rate. After the completion of dropping, the mixture was maintained at 70 ⁇ 2° C. for 2 hours, and then degassed under reduced pressure at 130° C. for 2 hours to remove ethyl acetate and unreacted monomers, to obtain a polymer 7.
  • Examples 1 and 2 are comparative examples, and Examples 3 to 7 are examples.
  • the composition (unit: parts by mass) shown in Table 3 all components were mixed using a planetary stirrer (manufactured by EMC) to produce a curable composition.
  • the crosslinking agent 1 is 1,9-nonanediol diacrylate
  • the photopolymerization initiator 1 is 4-methylbenzophenone.
  • the items shown in the table were measured or evaluated by the above-mentioned measurement method and evaluation method. The results are shown in Table 3.
  • the curable compositions of Examples 3 to 6 containing the polymers containing the units based on the monomer A and the units based on the monomer B have low glass transition temperatures of the cured products, It has a low elastic modulus and is excellent in both bending durability and shape recovery of the laminate.
  • the curable composition of Example 7 which also contains a polymer containing units based on the monomer A and units based on the monomer B, has a low glass transition temperature of the cured product, and has excellent bending durability and shape of the laminate. Excellent in both recoverability.

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Abstract

Provided are: a polymer that enables the formation of a flexible laminate having excellent shape recoverability and bending durability, a curable composition, a cured object, an adhesive sheet, a laminate, and a flexible display. The polymer includes a unit based on a first monomer and a unit based on a second monomer, wherein and the proportion of the unit based on the second monomer with respect to the total constituent units is 0.1-50 mass%, the first monomer is a (meth)acrylic ester having a molecular weight of 1,000 or less, and the second monomer is a (meth)acrylic ester having a molecular weight of 5,000-25,000 and including a single (meth)acryloyloxy group and one or more polyoxyalkylene chains per molecule.

Description

重合体、硬化性組成物、硬化物、粘着シート、積層体及びフレキシブルディスプレイPolymer, curable composition, cured product, adhesive sheet, laminate and flexible display
 本発明は、重合体、硬化性組成物、硬化物、粘着シート、積層体及びフレキシブルディスプレイに関する。 The present invention relates to a polymer, a curable composition, a cured product, an adhesive sheet, a laminate and a flexible display.
 近年、リジッドなディスプレイパネルに加えて、湾曲性又は屈曲性を有するフレキシブルディスプレイパネルが開発されている。
 フレキシブルディスプレイパネルは、フレキシブルディスプレイパネル本体に粘着層を介してフレキシブル部材が積層されたフレキシブル積層体を含む。上記フレキシブルディスプレイパネル本体は、例えば、有機EL(Electronic Luminescent)ディスプレイパネルである。上記フレキシブル部材は、例えば、光学フィルム又は保護フィルムである。
 特許文献1及び2は、フレキシブル積層体を形成するのに好適な粘着剤として、特定のモノマー組成を有する(メタ)アクリル酸エステル共重合体及び架橋剤を含む組成物を記載する。
In recent years, in addition to a rigid display panel, a flexible display panel having bendability or bendability has been developed.
The flexible display panel includes a flexible laminate in which a flexible member is laminated on a flexible display panel body via an adhesive layer. The flexible display panel body is, for example, an organic EL (Electronic Luminescent) display panel. The flexible member is, for example, an optical film or a protective film.
Patent Documents 1 and 2 describe a composition containing a (meth)acrylic acid ester copolymer having a specific monomer composition and a cross-linking agent as an adhesive suitable for forming a flexible laminate.
日本国特開2017-95654号公報Japanese Patent Laid-Open No. 2017-95654 国際公開第2018/173896号International Publication No. 2018/173896
 周辺技術の発達により、フレキシブル積層体の折曲げ耐久性及び形状回復性に対する要求水準がますます高くなっている。折曲げ耐久性は、折曲げによるフレキシブル積層体の剥がれ、浮き又はクラック等の欠陥が発生しにくいという特性である。形状回復性は、曲げ応力又は引張り応力によるフレキシブル積層体の恒久的な変形が起こりにくいという特性である。
 しかし、特許文献1及び2に記載された粘着剤を用いて形成したフレキシブル積層体は、これらの特性が充分ではない。
 本発明の課題は、折曲げ耐久性及び形状回復性が優れたフレキシブル積層体を形成できる重合体、硬化性組成物、硬化物、粘着シート、積層体及びフレキシブルディスプレイの提供である。
Due to the development of peripheral technology, the required standard for bending durability and shape recovery of flexible laminates has become higher and higher. Folding durability is a characteristic that defects such as peeling, floating, or cracks of the flexible laminate due to bending are unlikely to occur. The shape recoverability is a characteristic that permanent deformation of the flexible laminate due to bending stress or tensile stress is unlikely to occur.
However, the flexible laminate formed using the pressure-sensitive adhesive described in Patent Documents 1 and 2 does not have these characteristics sufficiently.
An object of the present invention is to provide a polymer, a curable composition, a cured product, an adhesive sheet, a laminate and a flexible display capable of forming a flexible laminate having excellent bending durability and shape recovery.
 [1] 第1の単量体に基づく単位及び第2の単量体に基づく単位を含み、全構成単位に対する前記第2の単量体に基づく単位の割合が0.1~50質量%である重合体であって、
 前記第1の単量体は、分子量が1,000以下である(メタ)アクリル酸エステルであり、
 前記第2の単量体は、その分子量が5,000~25,000であり、1分子中に1個以上のポリオキシアルキレン鎖及び1個の(メタ)アクリロイルオキシ基を有する、(メタ)アクリル酸エステルである、重合体。
 [2] 前記第2の単量体における分子量が、数平均分子量である、[1]に記載の重合体。
 [3] 前記重合体のガラス転移温度が、-80~-40℃である、[1]又は[2]に記載の重合体。
 [4] 前記重合体の数平均分子量が25,000~1,000,000である、[1]~[3]のいずれかに記載の重合体。
 [5] [1]~[4]のいずれかに記載の重合体を含む、硬化性組成物。
 [6] さらに、架橋剤を含む、[5]に記載の硬化性組成物。
 [7] さらに、光重合開始剤を含む、[5]又は[6]に記載の硬化性組成物。
 [8] 前記硬化性組成物の総量に対する前記重合体の合計の割合が80質量%以上である、[5]~[7]のいずれかに記載の硬化性組成物。
 [9] [5]~[8]のいずれかに記載の硬化性組成物の硬化物。
 [10] 80℃における貯蔵弾性率E’(80℃)(kPa)に対する-20℃における貯蔵弾性率E’(-20℃)(kPa)の比を表すE’(-20℃)/E’(80℃)が、1.5~4である、[9]に記載の硬化物。
 [11] [9]又は[10]に記載の硬化物からなる粘着層を含む、粘着シート。
 [12] 前記粘着層の厚さが10~150μmである、[11]に記載の粘着シート。
 [13] [9]又は[10]に記載の硬化物からなる粘着層と、前記粘着層を介して積層したフレキシブル部材とを有する、積層体。
 [14] 前記粘着層の厚さが10~150μmである、[13]に記載の積層体。
 [15] 前記フレキシブル部材が、表面保護パネル、光学フィルム、タッチパネル及び表示パネル本体からなる群から選択される少なくとも1つである、[13]又は[14]に記載の積層体。
 [16] [13]~[14]のいずれかに記載の積層体を備える、フレキシブルディスプレイ。
[1] A unit based on the first monomer and a unit based on the second monomer are included, and the ratio of the unit based on the second monomer to all structural units is 0.1 to 50% by mass. A polymer,
The first monomer is a (meth)acrylic acid ester having a molecular weight of 1,000 or less,
The second monomer has a molecular weight of 5,000 to 25,000, and has one or more polyoxyalkylene chains and one (meth)acryloyloxy group in one molecule, (meth) A polymer that is an acrylic ester.
[2] The polymer according to [1], wherein the molecular weight of the second monomer is a number average molecular weight.
[3] The polymer as described in [1] or [2], wherein the glass transition temperature of the polymer is −80 to −40° C.
[4] The polymer as described in any one of [1] to [3], wherein the polymer has a number average molecular weight of 25,000 to 1,000,000.
[5] A curable composition containing the polymer according to any one of [1] to [4].
[6] The curable composition according to [5], further containing a crosslinking agent.
[7] The curable composition according to [5] or [6], which further contains a photopolymerization initiator.
[8] The curable composition according to any one of [5] to [7], wherein the ratio of the total amount of the polymer to the total amount of the curable composition is 80% by mass or more.
[9] A cured product of the curable composition according to any one of [5] to [8].
[10] E′(−20° C.)/E′ representing the ratio of storage elastic modulus E′ (−20° C.) (kPa) at −20° C. to storage elastic modulus E′ (80° C.) (kPa) at 80° C. (80° C.) is a cured product according to [9], which is 1.5 to 4.
[11] A pressure-sensitive adhesive sheet, comprising a pressure-sensitive adhesive layer made of the cured product according to [9] or [10].
[12] The pressure-sensitive adhesive sheet according to [11], wherein the pressure-sensitive adhesive layer has a thickness of 10 to 150 μm.
[13] A laminate having an adhesive layer made of the cured product according to [9] or [10] and a flexible member laminated via the adhesive layer.
[14] The laminate according to [13], wherein the adhesive layer has a thickness of 10 to 150 μm.
[15] The laminate according to [13] or [14], wherein the flexible member is at least one selected from the group consisting of a surface protection panel, an optical film, a touch panel, and a display panel body.
[16] A flexible display including the laminate according to any one of [13] to [14].
 本発明は、折曲げ耐久性及び形状回復性が優れたフレキシブル積層体を形成できる重合体、硬化性組成物、硬化物、粘着シート、積層体及びフレキシブルディスプレイを提供する。 The present invention provides a polymer, a curable composition, a cured product, an adhesive sheet, a laminate and a flexible display capable of forming a flexible laminate having excellent bending durability and shape recovery.
図1Aは、クリープ回復率の測定方法における、引張試験前のサンプルの一例を表す正面図である。FIG. 1A is a front view showing an example of a sample before a tensile test in a method for measuring a creep recovery rate. 図1Bは、クリープ回復率の測定方法における、引張試験後のサンプルの一例を表す正面図である。FIG. 1B is a front view showing an example of the sample after the tensile test in the method for measuring the creep recovery rate.
 本明細書において、式1で表される化合物を化合物1と記す。他の式で表される化合物も同様に記す。
 本明細書における用語の定義は以下である。
 「単位」は、単量体(以下「モノマー」ともいう。)の重合により直接形成された原子団を意味する。
 「ポリオキシアルキレン鎖」は、アルキレンオキシド単量体に基づく単位から形成される重合鎖を意味する。
 「(メタ)アクリレート」は、アクリレート及びメタクリレートのいずれか一方又は両方を意味する。
 「(メタ)アクリロイルオキシ」は、アクリロイルオキシ及びメタクリロイルオキシのいずれか一方又は両方を意味する。
 「官能基数」は、特に断りのない限り、1分子中の(メタ)アクリロイルオキシ基の数を意味する。
 「平均官能基数」は、特に断りのない限り、化学式に基づいて得られる式量で表される分子量当たりの平均の(メタ)アクリロイルオキシ基の数又は数平均分子量を1単位とする1分子中の平均の(メタ)アクリロイルオキシ基の数を意味する。
 「プレポリマー」は、特に断りのない限り、末端にイソシアネート基を有するウレタンプレポリマーを意味する。
 「インデックス」は、イソシアネート化合物のイソシアネート基のモル数をオキシアルキレン重合体の水酸基のモル数で除した値を100倍した値である。
 「シート」は、シート、フィルム及びテープを概念的に包含する。
 「フレキシブル」は、屈曲可能である性状又は湾曲可能である性状を意味する。「フレキシブル」は、例えば、屈曲半径3mm未満に折り畳んでも形状が回復する性状(Foldable)、屈曲半径3mm以上に折り曲げ又は丸めても形状が回復する性状(Rollable)及び湾曲した状態で固定しても破損しない性状(Bendable)を包含する。
In this specification, the compound represented by Formula 1 is referred to as Compound 1. The same applies to compounds represented by other formulas.
The definition of the term in this specification is as follows.
The “unit” means an atomic group formed directly by polymerizing a monomer (hereinafter, also referred to as “monomer”).
"Polyoxyalkylene chain" means a polymeric chain formed from units based on alkylene oxide monomers.
“(Meth)acrylate” means either or both of acrylate and methacrylate.
“(Meth)acryloyloxy” means either or both of acryloyloxy and methacryloyloxy.
The “number of functional groups” means the number of (meth)acryloyloxy groups in one molecule unless otherwise specified.
Unless otherwise specified, the “average number of functional groups” refers to the number of average (meth)acryloyloxy groups per molecular weight represented by the formula weight obtained based on the chemical formula or the number average molecular weight in one molecule. Means the average number of (meth)acryloyloxy groups.
“Prepolymer” means a urethane prepolymer having an isocyanate group at the terminal, unless otherwise specified.
The “index” is a value obtained by multiplying a value obtained by dividing the number of moles of isocyanate groups of an isocyanate compound by the number of moles of hydroxyl groups of an oxyalkylene polymer by 100 times.
“Sheet” conceptually encompasses sheets, films and tapes.
"Flexible" means a bendable or bendable property. “Flexible” means, for example, a property that the shape is recovered even when folded to a bending radius of less than 3 mm (Foldable), a property that the shape is recovered even when bent or rolled to a bending radius of 3 mm or more (Rollable), and fixed in a curved state. Includes properties that do not break (Bendable).
 ポリオールの水酸基価は、JIS K 1557:2007に準拠した測定により得られる値である。
 水酸基換算分子量は、水酸基価を、「{56100/(水酸基価)}×(開始剤の水酸基の数)」の式に当てはめて算出した値である。
 数平均分子量(以下「Mn」ともいう。)は、分子量既知の標準ポリスチレン試料を用いて作成した検量線を用い、ゲル・パーミエイション・クロマトグラフィー(GPC)で測定して得られるポリスチレン換算分子量である。分子量分布は質量平均分子量(以下「Mw」ともいう。Mwは、Mnと同様に、GPCで測定して得られるポリスチレン換算分子量である。)をMnで除した値(以下「Mw/Mn」ともいう。)である。GPCの測定において、未反応の低分子量成分(例えば、モノマー)のピークが現れる場合は、そのピークを除外してMn及びMwを求める。
 化合物の分子量がMnで規定されている場合において、Mw/Mnが存在しないときは、その化合物の化学式に基づいて得られる式量で表される分子量をMnとみなす。
The hydroxyl value of the polyol is a value obtained by measurement according to JIS K 1557:2007.
The hydroxyl group-converted molecular weight is a value calculated by applying the hydroxyl value to the formula of “{56100/(hydroxyl value)}×(number of hydroxyl groups of initiator)”.
The number average molecular weight (hereinafter, also referred to as “Mn”) is a polystyrene-equivalent molecular weight obtained by measurement by gel permeation chromatography (GPC) using a calibration curve prepared using a standard polystyrene sample of known molecular weight. Is. The molecular weight distribution is a value obtained by dividing a mass average molecular weight (hereinafter also referred to as “Mw”. Mw is a polystyrene-equivalent molecular weight obtained by measurement by GPC similarly to Mn) by Mn (hereinafter also referred to as “Mw/Mn”). I say.). When a peak of an unreacted low molecular weight component (for example, a monomer) appears in the GPC measurement, the peak is excluded to determine Mn and Mw.
When Mw/Mn does not exist when the molecular weight of the compound is defined by Mn, the molecular weight represented by the formula weight obtained based on the chemical formula of the compound is regarded as Mn.
 硬化物のガラス転移温度は、その硬化物の動的粘弾性測定において得られるtanδピーク温度である。
 重合体のガラス転移温度は、その重合体の示差走査熱量測定(DSC)によって得られた値である。
 反応性オリゴマーのガラス転移温度は、その反応性オリゴマーの硬化物の動的粘弾性測定において得られるtanδピーク温度である。上記反応性オリゴマーの硬化物は、上記反応性オリゴマーのみに光開始剤を添加し、硬化させて得られる硬化物である。
 硬化物の貯蔵弾性率は、試験サンプルの歪み1%の条件下における貯蔵弾性率E’(kPa)である。上記試験サンプルは、硬化性組成物を、幅5mm×長さ15mm×厚さ2mmの大きさに硬化させて調製する。貯蔵弾性率E’は、上記試験サンプルを用いて、動的粘弾性測定装置(EXSTAR 6100,セイコーインスツル社製品名)によって、次の測定条件で測定する。
 モード:引張モード
 温度範囲:-80~130℃
 昇温速度:3℃/min
 測定周波数:1Hz
The glass transition temperature of the cured product is the tan δ peak temperature obtained in the dynamic viscoelasticity measurement of the cured product.
The glass transition temperature of a polymer is the value obtained by differential scanning calorimetry (DSC) of the polymer.
The glass transition temperature of a reactive oligomer is a tan δ peak temperature obtained in dynamic viscoelasticity measurement of a cured product of the reactive oligomer. The cured product of the reactive oligomer is a cured product obtained by adding a photoinitiator to only the reactive oligomer and curing it.
The storage elastic modulus of the cured product is the storage elastic modulus E′ (kPa) under the condition that the strain of the test sample is 1%. The test sample is prepared by curing the curable composition into a size of width 5 mm×length 15 mm×thickness 2 mm. The storage elastic modulus E′ is measured under the following measurement conditions using a dynamic viscoelasticity measuring device (EXSTAR 6100, Seiko Instruments Inc. product name) using the above test sample.
Mode: Tensile mode Temperature range: -80 to 130°C
Temperature rising rate: 3°C/min
Measurement frequency: 1 Hz
[重合体]
 本発明の重合体(以下「ポリマーX」ともいう。)は、第1の単量体(以下「モノマーA」ともいう。)に基づく単位及び第2の単量体(以下「モノマーB」ともいう。)に基づく単位を含む。
[Polymer]
The polymer of the present invention (hereinafter also referred to as “polymer X”) includes a unit based on a first monomer (hereinafter also referred to as “monomer A”) and a second monomer (hereinafter also referred to as “monomer B”). The unit based on
<モノマーA>
 モノマーAは、そのMnが1,000以下である(メタ)アクリル酸エステルである。
 モノマーAとしては、例えば、国際公開第2018/173896号の[0095]~[0110]に記載された、アルキル(メタ)アクリレート、カルボキシ基含有モノマー、水酸基含有モノマー、アミノ基含有モノマー、エポキシ基含有モノマー、アミド基含有モノマー、ビニルモノマー及びマクロモノマーが挙げられる。
 モノマーAは、2種以上を併用してもよい。
<Monomer A>
Monomer A is a (meth)acrylic acid ester whose Mn is 1,000 or less.
Examples of the monomer A include alkyl (meth)acrylates, carboxy group-containing monomers, hydroxyl group-containing monomers, amino group-containing monomers, and epoxy group-containing compounds described in International Publication No. 2018/173896 [0095] to [0110]. Examples thereof include monomers, amide group-containing monomers, vinyl monomers and macromonomers.
The monomer A may be used in combination of two or more kinds.
 モノマーAの好適な例として、モノマーa1、モノマーa2、モノマーa3及びモノマーa4が挙げられる。
 モノマーa1:(メタ)アクリロイルオキシ基に炭素数4~18のアルキル基が結合したアルキル(メタ)アクリレート。上記炭素数4~18のアルキル基は、直鎖状又は分岐鎖状が好ましい。
 モノマーa2:カルボキシ基を有し、モノマーa1と共重合可能なモノマー。
 モノマーa3:有機官能基を有し、モノマーa1と共重合可能なモノマー。上記有機官能基は、ヒドロキシ基及びアミド基からなる群から選択される少なくとも1種が好ましく、ヒドロキシ基がより好ましい。
 モノマーa4:ポリオキシアルキレンモノオールの(メタ)アクリル酸エステル。
Suitable examples of the monomer A include the monomer a1, the monomer a2, the monomer a3, and the monomer a4.
Monomer a1: An alkyl(meth)acrylate in which an alkyl group having 4 to 18 carbon atoms is bonded to a (meth)acryloyloxy group. The alkyl group having 4 to 18 carbon atoms is preferably linear or branched.
Monomer a2: A monomer having a carboxy group and copolymerizable with the monomer a1.
Monomer a3: A monomer having an organic functional group and copolymerizable with the monomer a1. The organic functional group is preferably at least one selected from the group consisting of a hydroxy group and an amide group, more preferably a hydroxy group.
Monomer a4: (meth)acrylic acid ester of polyoxyalkylene monool.
 モノマーa1の具体例は、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、sec-ブチル(メタ)アクリレート、t-ブチル(メタ)アクリレート、ペンチル(メタ)アクリレート、イソペンチル(メタ)アクリレート、ネオペンチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、へプチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、イソオクチル(メタ)アクリレート、イソノニル(メタ)アクリレート、イソデシル(メタ)アクリレート及びイソステアリル(メタ)アクリレートである。
 モノマーAとして(メタ)アクリロイルオキシ基に炭素数4~18の直鎖状アルキル基が結合したアルキル(メタ)アクリレートを用いると、本発明の硬化物が柔軟になりやすい。
Specific examples of the monomer a1 include n-butyl(meth)acrylate, isobutyl(meth)acrylate, sec-butyl(meth)acrylate, t-butyl(meth)acrylate, pentyl(meth)acrylate, isopentyl(meth)acrylate, neopentyl. (Meth)acrylate, hexyl (meth)acrylate, cyclohexyl (meth)acrylate, heptyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isooctyl (meth)acrylate, isononyl (meth)acrylate, isodecyl (meth)acrylate and Isostearyl (meth)acrylate.
When an alkyl (meth)acrylate in which a linear alkyl group having 4 to 18 carbon atoms is bonded to a (meth)acryloyloxy group is used as the monomer A, the cured product of the present invention tends to be flexible.
 モノマーa2の具体例は、(メタ)アクリル酸、2-(メタ)アクリロイルオキシエチルヘキサヒドロフタル酸、2-(メタ)アクリロイルオキシプロピルヘキサヒドロフタル酸、2-(メタ)アクリロイルオキシエチルフタル酸、2-(メタ)アクリロイルオキシプロピルフタル酸、2-(メタ)アクリロイルオキシエチルマレイン酸、2-(メタ)アクリロイルオキシプロピルマレイン酸、2-(メタ)アクリロイルオキシエチルコハク酸、2-(メタ)アクリロイルオキシプロピルコハク酸、クロトン酸、フマル酸、マレイン酸及びイタコン酸である。
 モノマーAとしてモノマーa2を用いると、本発明の硬化物が、高温高湿度の条件下で白濁しにくい(耐湿熱性)。また、本発明の硬化物の粘着力が向上しやすい。
Specific examples of the monomer a2 include (meth)acrylic acid, 2-(meth)acryloyloxyethylhexahydrophthalic acid, 2-(meth)acryloyloxypropylhexahydrophthalic acid, 2-(meth)acryloyloxyethylphthalic acid, 2-(meth)acryloyloxypropyl phthalic acid, 2-(meth)acryloyloxyethyl maleic acid, 2-(meth)acryloyloxypropyl maleic acid, 2-(meth)acryloyloxyethyl succinic acid, 2-(meth)acryloyl Oxypropyl succinic acid, crotonic acid, fumaric acid, maleic acid and itaconic acid.
When the monomer a2 is used as the monomer A, the cured product of the present invention is unlikely to become cloudy under high temperature and high humidity conditions (wet heat resistance). Further, the adhesive strength of the cured product of the present invention is likely to be improved.
 モノマーa3の具体例は、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、3-ヒドロキシプロピル(メタ)アクリレート、2-ヒドロキシブチル(メタ)アクリレート、(メタ)アクリルアミド、N,N-ジメチル(メタ)アクリルアミド、N-ブチル(メタ)アクリルアミド、N-メチロール(メタ)アクリルアミド、N-メチロールプロパン(メタ)アクリルアミド、N-メトキシメチル(メタ)アクリルアミド、N-ブトキシメチル(メタ)アクリルアミド、ダイアセトン(メタ)アクリルアミド、マレイン酸アミド及びマレイミドである。
 モノマーAとしてモノマーa3を用いると、本発明硬化物の耐湿熱性が向上しやすい。モノマーa3としては、ヒドロキシアルキル(メタ)アクリレートが特に好ましい。
Specific examples of the monomer a3 include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, (meth)acrylamide, N, N-dimethyl (meth)acrylamide, N-butyl (meth)acrylamide, N-methylol (meth)acrylamide, N-methylolpropane (meth)acrylamide, N-methoxymethyl (meth)acrylamide, N-butoxymethyl (meth)acrylamide , Diacetone (meth)acrylamide, maleic acid amide and maleimide.
When the monomer a3 is used as the monomer A, the wet heat resistance of the cured product of the present invention is easily improved. A hydroxyalkyl (meth)acrylate is particularly preferable as the monomer a3.
 モノマーa4の具体例は、メトキシポリエチレングリコール(メタ)アクリレート、エトキシポリエチレングリコール(メタ)アクリレート、2-エチルヘキシルポリエチレングリコール(メタ)アクリレート、オクトキシポリエチレングリコール(メタ)アクリレート、ラウロキシポリエチレングリコール(メタ)アクリレート、ステアロキシポリエチレングリコール(メタ)アクリレート、フェノキシポリエチレングリコール(メタ)アクリレート、メトキシポリプロピレングリコール(メタ)アクリレート、エトキシポリプロピレングリコール(メタ)アクリレート、2-エチルヘキシルポリプロピレングリコール(メタ)アクリレート、オクトキシポリプロピレングリコール(メタ)アクリレート、ラウロキシポリプロピレングリコール(メタ)アクリレート、ステアロキシポリプロピレングリコール(メタ)アクリレート、フェノキシポリプロピレングリコール(メタ)アクリレート、メトキシポリエチレングリコール-ポリプロピレングリコール(メタ)アクリレート、エトキシポリエチレングリコール-ポリプロピレングリコール(メタ)アクリレート、2-エチルヘキシルポリエチレングリコール-ポリプロピレングリコール(メタ)アクリレート、オクトキシポリエチレングリコール-ポリプロピレングリコール(メタ)アクリレート、ラウロキシポリエチレングリコール-ポリプロピレングリコール(メタ)アクリレート、ステアロキシポリエチレングリコール-ポリプロピレングリコール(メタ)アクリレート及びフェノキシポリエチレングリコール-ポリプロピレングリコール(メタ)アクリレートである。 Specific examples of the monomer a4 include methoxy polyethylene glycol (meth)acrylate, ethoxy polyethylene glycol (meth)acrylate, 2-ethylhexyl polyethylene glycol (meth)acrylate, octoxy polyethylene glycol (meth)acrylate, lauroxy polyethylene glycol (meth)acrylate. , Stearoxy polyethylene glycol (meth)acrylate, phenoxy polyethylene glycol (meth)acrylate, methoxy polypropylene glycol (meth)acrylate, ethoxy polypropylene glycol (meth)acrylate, 2-ethylhexyl polypropylene glycol (meth)acrylate, octoxy polypropylene glycol (meth) ) Acrylate, lauroxy polypropylene glycol (meth)acrylate, stearoxy polypropylene glycol (meth)acrylate, phenoxy polypropylene glycol (meth)acrylate, methoxy polyethylene glycol-polypropylene glycol (meth)acrylate, ethoxy polyethylene glycol-polypropylene glycol (meth)acrylate 2-ethylhexyl polyethylene glycol-polypropylene glycol (meth)acrylate, octoxy polyethylene glycol-polypropylene glycol (meth)acrylate, lauroxy polyethylene glycol-polypropylene glycol (meth)acrylate, stearoxy polyethylene glycol-polypropylene glycol (meth)acrylate and Phenoxy polyethylene glycol-polypropylene glycol (meth)acrylate.
 モノマーa4を構成するポリオキシアルキレンモノオールとしては、後述の化合物3aであって、水酸基価が56.1mgKOH/g以上であるものが好ましい。
 モノマーa4としては、ポリオキシエチレンモノオール(メタ)アクリル酸エステル及びポリオキシプロピレンモノオール(メタ)アクリル酸エステルからなる群から選択される少なくとも1つが好ましい。
As the polyoxyalkylene monool constituting the monomer a4, the compound 3a described later, which has a hydroxyl value of 56.1 mgKOH/g or more, is preferable.
The monomer a4 is preferably at least one selected from the group consisting of polyoxyethylene monool (meth)acrylic acid ester and polyoxypropylene monool (meth)acrylic acid ester.
 ポリマーXにおけるモノマーAに基づく単位の構成は、以下の(1)又は(2)の態様が好ましい。
(1)モノマーAに基づく単位の総量に対して、モノマーa1に基づく単位の割合が50~99.9質量%であり、モノマーa2に基づく単位の割合が0.1~5.0質量%であり、これらの合計の割合が50.1~100質量%である。
(2)モノマーAに基づく単位の総量に対して、モノマーa1に基づく単位の割合が50~99.9質量%であり、モノマーa3に基づく単位の割合が1.0~20.0質量%であり、これらの合計の割合が51.0~100質量%である。
The constitution of the unit based on the monomer A in the polymer X is preferably the following aspect (1) or (2).
(1) The proportion of the units based on the monomer a1 is 50 to 99.9 mass% and the proportion of the units based on the monomer a2 is 0.1 to 5.0 mass% with respect to the total amount of the units based on the monomer A. And the total ratio of these is 50.1 to 100 mass %.
(2) The proportion of the units based on the monomer a1 is 50 to 99.9 mass% and the proportion of the units based on the monomer a3 is 1.0 to 20.0 mass% with respect to the total amount of the units based on the monomer A. And the total proportion of these is 51.0 to 100% by mass.
 モノマーAの式量に基づく分子量は1,000以下であり、70~1,000が好ましく、70~700がより好ましく、80~400がさらに好ましい。モノマーAの式量に基づく分子量が上記範囲の上限値以下であると、本発明の硬化物が柔軟になりやすい。
 モノマーAを2種以上用いる場合は、その2種以上のモノマーAの式量に基づく分子量のそれぞれが上記範囲内であることが好ましい。
 モノマーAのMnは1,000以下であり、70~1,000が好ましく、70~700がより好ましく、80~400がさらに好ましい。モノマーAのMnが上記範囲の上限値以下であると、本発明の硬化物が柔軟になりやすい。
 モノマーAを2種以上用いる場合は、その2種以上のモノマーAのMnのそれぞれが上記範囲内であることが好ましい。
The molecular weight based on the formula weight of the monomer A is 1,000 or less, preferably 70 to 1,000, more preferably 70 to 700, and further preferably 80 to 400. When the molecular weight based on the formula weight of the monomer A is not more than the upper limit of the above range, the cured product of the present invention tends to be flexible.
When two or more kinds of the monomer A are used, it is preferable that the molecular weights of the two or more kinds of the monomer A based on the formula weight are each within the above range.
The Mn of the monomer A is 1,000 or less, preferably 70 to 1,000, more preferably 70 to 700, and further preferably 80 to 400. When Mn of the monomer A is at most the upper limit value of the above range, the cured product of the present invention tends to be flexible.
When using 2 or more types of monomer A, it is preferable that each of Mn of the 2 or more types of monomer A is in the said range.
<モノマーB>
 モノマーBは、そのMnが5,000~25,000であり、1分子中に1個以上のポリオキシアルキレン鎖及び1個の(メタ)アクリロイルオキシ基を有する、(メタ)アクリル酸エステルである。
 モノマーBは、2種以上を併用してもよい。
 ポリマーX中のモノマーBに基づく単位は、本発明の硬化性組成物の硬化時の収縮低減に寄与し、本発明の硬化物の弾性率の低減及び低Tg化に寄与する。本発明の硬化物を積層体の粘着層として用いることにより、本発明の積層体の折曲げ耐久性及び形状回復性を向上できる。
<Monomer B>
Monomer B is a (meth)acrylic acid ester having an Mn of 5,000 to 25,000 and having one or more polyoxyalkylene chains and one (meth)acryloyloxy group in one molecule. ..
The monomer B may use 2 or more types together.
The unit based on the monomer B in the polymer X contributes to reduction of shrinkage of the curable composition of the present invention during curing, and contributes to reduction of elastic modulus and reduction of Tg of the cured product of the present invention. By using the cured product of the present invention as an adhesive layer of a laminate, the bending durability and shape recovery of the laminate of the present invention can be improved.
 モノマーBとしては、1分子中に1個以上のウレタン結合を有するオリゴマー(以下「オリゴマーB’」ともいう。)が好ましい。オリゴマーB’の1分子中のウレタン結合の数は、1個が好ましい。オリゴマーB’の1分子中のウレタン結合の数が1個であると、本発明の硬化性組成物の硬化時の収縮が低減されやすく、本発明の硬化物の弾性率が低減されやすい。
 オリゴマーB’の全質量に対するウレタン結合の割合は、0.3~1.9質量%が好ましく、0.32~1.6質量%がより好ましく、0.35~1.3質量%がさらに好ましい。オリゴマーB’の全質量に対するウレタン結合の割合が上記範囲内であると、本発明の硬化物が良好な粘着性を得やすい。
 オリゴマーB’の全質量に対するウレタン結合の割合は、以下の計算式より算出する。
 ウレタン結合の割合(単位:%)={Mi×59/Wb}×100
 Wb:モノマーBの総質量
 Mi:質量WbのモノマーBの製造に用いたイソシアネート化合物に存在するイソシアネート基の全モル数
 ただし、オリゴマーB’の製造に用いたイソシアネート化合物に存在するイソシアネート基の全部がウレタン結合(分子量59)を形成しているとみなす。
As the monomer B, an oligomer having one or more urethane bonds in one molecule (hereinafter, also referred to as “oligomer B′”) is preferable. The number of urethane bonds in one molecule of the oligomer B′ is preferably one. When the number of urethane bonds in one molecule of the oligomer B′ is 1, shrinkage during curing of the curable composition of the present invention is likely to be reduced, and elastic modulus of the cured product of the present invention is likely to be reduced.
The proportion of urethane bonds with respect to the total weight of the oligomer B′ is preferably 0.3 to 1.9% by mass, more preferably 0.32 to 1.6% by mass, and further preferably 0.35 to 1.3% by mass. .. When the ratio of urethane bond to the total mass of the oligomer B'is within the above range, the cured product of the present invention can easily obtain good tackiness.
The ratio of urethane bond to the total mass of the oligomer B′ is calculated by the following calculation formula.
Ratio of urethane bond (unit: %)={Mi×59/Wb}×100
Wb: total mass of the monomer B Mi: total number of moles of isocyanate groups present in the isocyanate compound used to produce the monomer B having a mass of Wb However, if all of the isocyanate groups present in the isocyanate compound used to produce the oligomer B′ are It is considered that a urethane bond (molecular weight 59) is formed.
 モノマーBの製造工程においては、生成物(以下「生成物B」ともいう。)中に、モノマーB以外の副生成物が混在する場合がある。
 生成物Bの全質量に対するモノマーBの割合は、80質量%以上が好ましく、85~100質量%がより好ましい。生成物Bの全質量に対するモノマーBの割合が80質量%以上であると、生成物BはモノマーBとしての機能を充分に発揮できる。生成物Bが、その全質量に対して80質量%以上のモノマーBを含むと、生成物BがモノマーBの機能を充分に発揮できるため、生成物BをモノマーBとみなすことができる。
In the manufacturing process of the monomer B, a by-product other than the monomer B may be mixed in the product (hereinafter, also referred to as “product B”).
The ratio of the monomer B to the total mass of the product B is preferably 80% by mass or more, more preferably 85 to 100% by mass. When the ratio of the monomer B to the total mass of the product B is 80% by mass or more, the product B can sufficiently exhibit the function as the monomer B. When the product B contains 80% by mass or more of the monomer B based on the total mass of the product B, the product B can sufficiently exhibit the function of the monomer B, and thus the product B can be regarded as the monomer B.
 生成物BをモノマーBとみなすことができる場合には、生成物BのMn及び官能基数から求めた生成物Bの平均官能基数は、モノマーBの平均官能基数とみなすことができる。この場合の生成物Bの平均官能基数は、0.8~1.3が好ましく、0.9~1.2がより好ましい。生成物Bの平均官能基数が上記範囲内であると、生成物BがモノマーBの機能を充分に発揮しやすい。生成物Bの平均官能基数は、モノマーBの製造原料に含まれる不純物量及び後述のインデックスで調整できる。また、本明細書において、(メタ)アクリロイルオキシ基の平均数は、後述の原料の平均官能基数及びインデックスを用いて、計算で求めることができる。 When the product B can be regarded as the monomer B, the average functional group number of the product B obtained from the Mn of the product B and the functional group number can be regarded as the average functional group number of the monomer B. In this case, the average functional group number of the product B is preferably 0.8 to 1.3, more preferably 0.9 to 1.2. When the average number of functional groups of the product B is within the above range, the product B is likely to sufficiently exhibit the function of the monomer B. The average number of functional groups of the product B can be adjusted by the amount of impurities contained in the raw material for producing the monomer B and the index described later. In addition, in the present specification, the average number of (meth)acryloyloxy groups can be calculated by using the average number of functional groups and index of raw materials described later.
 モノマーBのMnは、5,000~25,000であり、6,000~24,500が好ましく、7,000~24,000がより好ましい。モノマーBのMnが上記範囲内であると、本発明の硬化性組成物の粘度を調整しやすい。また、モノマーBのMnが上記範囲の下限値以上であると、本発明の硬化性組成物の硬化時の硬化収縮率を低減しやすい。
 モノマーBを2種以上用いる場合は、その2種以上のモノマーBのMnのそれぞれが上記範囲内であることが好ましい。
 モノマーBのMw/Mnは、1.03~1.2が好ましく、1.04~1.15がより好ましく、1.05~1.14がさらに好ましい。
 モノマーBを2種以上用いる場合は、その2種以上のモノマーBのMw/Mnのそれぞれが上記範囲内であることが好ましい。
 モノマーBのガラス転移温度は、-55℃以下が好ましく、-58℃以下がより好ましく、-60℃以下がさらに好ましい。モノマーBのガラス転移温度が上記範囲の上限値以下であると、本発明の積層体の低温での曲げ耐久性がより優れる。
 モノマーBのガラス転移温度は、-85℃以上が好ましく、-80℃以上がより好ましく、-75℃以上がさらに好ましい。モノマーBのガラス転移温度が上記範囲の下限値以上であると、本発明の積層体のクリープ回復率が向上しやすい。
 モノマーBのガラス転移温度は、-85℃~-55℃が好ましく、-80℃~-58℃がより好ましく、-75℃~-60℃がさらに好ましい。モノマーBのガラス転移温度が上記範囲の上限値以下であると、本発明の積層体の低温での曲げ耐久性がより優れる。
 モノマーBを2種以上用いる場合は、その2種以上のモノマーBのガラス転移温度のそれぞれが-85~-55℃の範囲内であることが好ましい。
The Mn of the monomer B is 5,000 to 25,000, preferably 6,000 to 24,500, and more preferably 7,000 to 24,000. When the Mn of the monomer B is within the above range, the viscosity of the curable composition of the present invention can be easily adjusted. Further, when the Mn of the monomer B is at least the lower limit value of the above range, the curing shrinkage rate during curing of the curable composition of the present invention is likely to be reduced.
When using 2 or more types of monomer B, it is preferable that each of Mn of the 2 or more types of monomer B is in the said range.
The Mw/Mn of the monomer B is preferably 1.03 to 1.2, more preferably 1.04 to 1.15, and further preferably 1.05 to 1.14.
When using 2 or more types of monomer B, it is preferable that each of Mw/Mn of the 2 or more types of monomer B is in the said range.
The glass transition temperature of the monomer B is preferably −55° C. or lower, more preferably −58° C. or lower, and even more preferably −60° C. or lower. When the glass transition temperature of the monomer B is not more than the upper limit value of the above range, the bending durability of the laminate of the present invention at low temperature is more excellent.
The glass transition temperature of the monomer B is preferably −85° C. or higher, more preferably −80° C. or higher, even more preferably −75° C. or higher. When the glass transition temperature of the monomer B is at least the lower limit value of the above range, the creep recovery rate of the laminate of the present invention is likely to be improved.
The glass transition temperature of the monomer B is preferably −85° C. to −55° C., more preferably −80° C. to −58° C., further preferably −75° C. to −60° C. When the glass transition temperature of the monomer B is not more than the upper limit value of the above range, the bending durability of the laminate of the present invention at low temperature is more excellent.
When two or more monomers B are used, the glass transition temperatures of the two or more monomers B are preferably in the range of -85 to -55°C.
 モノマーBの具体例は、以下に記載するモノマーB-1、モノマーB-2及びモノマーB-3である。モノマーB-1、モノマーB-2及びモノマーB-3は、2種以上を併用してもよい。 Specific examples of the monomer B are the monomer B-1, the monomer B-2, and the monomer B-3 described below. Two or more kinds of the monomer B-1, the monomer B-2 and the monomer B-3 may be used in combination.
 モノマーBは、モノマーB-1及びモノマーB-2からなる群から選択される少なくとも1種を含むことが好ましい。
 モノマーBの全質量に対する、モノマーB-1及びモノマーB-2の合計の割合は、50質量%以上が好ましく、80質量%以上がより好ましく、100質量%が特に好ましい。モノマーBの全質量に対する、モノマーB-1及びモノマーB-2の合計の割合が、上記範囲の下限値以上であると、本発明の硬化性組成物の硬化時の硬化収縮率を低減しやすい。また、本発明の硬化物の柔軟性を向上しやすい。モノマーB-1とモノマーB-2の質量比を表す(B-1):(B-2)は、1:0~1:1が好ましい。
Monomer B preferably contains at least one selected from the group consisting of monomer B-1 and monomer B-2.
The total ratio of the monomer B-1 and the monomer B-2 to the total mass of the monomer B is preferably 50% by mass or more, more preferably 80% by mass or more, and particularly preferably 100% by mass. When the ratio of the total amount of the monomer B-1 and the monomer B-2 to the total mass of the monomer B is at least the lower limit value of the above range, the curing shrinkage rate during curing of the curable composition of the present invention is easily reduced. .. Further, the flexibility of the cured product of the present invention is easily improved. The ratio (B-1):(B-2) representing the mass ratio of the monomer B-1 and the monomer B-2 is preferably 1:0 to 1:1.
(モノマーB-1)
 モノマーB-1は、ポリオキシアルキレンモノオールと、イソシアネート基及び(メタ)アクリロイルオキシ基を有する化合物との等モル反応物である。
 上記ポリオキシアルキレンモノオールは、1個の活性水素を有する開始剤に、アルキレンオキシドを開環重合させて得られる化合物である。上記ポリオキシアルキレンモノオールは、開始剤残基、ポリオキシアルキレン鎖及び開始剤の活性水素の数に対応する水酸基を有する。
 上記アルキレンオキシドは、炭素数2~4のアルキレンオキシドが好ましい。上記アルキレンオキシドの具体例は、プロピレンオキシド、エチレンオキシド、1,2-ブチレンオキシド及び2,3-ブチレンオキシドである。
 上記開始剤における活性水素含有基の例は、水酸基、カルボキシ基、及び窒素原子に結合した水素原子を1個有するアミノ基である。上記活性水素含有基としては、水酸基及びカルボキシ基からなる群から選択される少なくとも1種が好ましく、水酸基がより好ましく、アルコール性水酸基がさらに好ましい。
 上記1個の活性水素を有する開始剤の例は、1価アルコール、1価フェノール、1価カルボン酸、及び窒素原子に結合した水素原子を1個有するアミン化合物である。上記1個の活性水素を有する開始剤としては、1価脂肪族アルコール及び1価脂肪族カルボン酸からなる群から選択される少なくとも1種が好ましい。上記1個の活性水素を有する開始剤としては、目的のポリオキシアルキレンモノオールよりも低分子量のポリオキシアルキレンモノオール(以下「低分子量ポリオキシアルキレンモノオール」ともいう。)を使用してもよい。
 上記1価脂肪族アルコールの炭素数は、1~20が好ましく、2~8がより好ましい。
 上記1価脂肪族カルボン酸の炭素数は、カルボキシ基中の炭素原子を含め、2~20が好ましく、2~8がより好ましい。
 上記ポリオキシアルキレンモノオールの中のオキシアルキレン基としては、オキシプロピレン基のみからなるか又はオキシプロピレン基とそれ以外の基との組合せからなることが好ましく、オキシプロピレン基以外のオキシアルキレン基としてはオキシエチレン基が好ましい。上記ポリオキシアルキレンモノオール中の全オキシアルキレン基に対するオキシプロピレン基の割合は、50~100質量%が好ましく、80~100質量%がより好ましい。開始剤として上記低分子量ポリオキシアルキレンモノオールを使用する場合、上記低分子量ポリオキシアルキレンモノオール中のオキシアルキレン基は、得られるポリオキシアルキレンモノオール中のオキシアルキレン基とみなす。
(Monomer B-1)
Monomer B-1 is an equimolar reaction product of polyoxyalkylene monool and a compound having an isocyanate group and a (meth)acryloyloxy group.
The polyoxyalkylene monool is a compound obtained by ring-opening polymerization of an alkylene oxide with an initiator having one active hydrogen. The polyoxyalkylene monool has an initiator residue, a polyoxyalkylene chain and a hydroxyl group corresponding to the number of active hydrogens in the initiator.
The alkylene oxide is preferably an alkylene oxide having 2 to 4 carbon atoms. Specific examples of the alkylene oxide are propylene oxide, ethylene oxide, 1,2-butylene oxide and 2,3-butylene oxide.
Examples of the active hydrogen-containing group in the above initiator are a hydroxyl group, a carboxy group, and an amino group having one hydrogen atom bonded to a nitrogen atom. The active hydrogen-containing group is preferably at least one selected from the group consisting of a hydroxyl group and a carboxy group, more preferably a hydroxyl group, and even more preferably an alcoholic hydroxyl group.
Examples of the above-mentioned initiator having one active hydrogen are a monohydric alcohol, a monohydric phenol, a monovalent carboxylic acid, and an amine compound having one hydrogen atom bonded to a nitrogen atom. The initiator having one active hydrogen is preferably at least one selected from the group consisting of monohydric aliphatic alcohols and monohydric aliphatic carboxylic acids. As the initiator having one active hydrogen, a polyoxyalkylene monool having a lower molecular weight than the target polyoxyalkylene monool (hereinafter, also referred to as "low molecular weight polyoxyalkylene monool") may be used. Good.
The monohydric aliphatic alcohol preferably has 1 to 20 carbon atoms, more preferably 2 to 8 carbon atoms.
The carbon number of the monovalent aliphatic carboxylic acid, including the carbon atom in the carboxy group, is preferably 2 to 20, and more preferably 2 to 8.
The oxyalkylene group in the polyoxyalkylene monool is preferably composed of only an oxypropylene group or a combination of an oxypropylene group and another group, and as the oxyalkylene group other than the oxypropylene group, An oxyethylene group is preferred. The ratio of oxypropylene groups to the total oxyalkylene groups in the polyoxyalkylene monool is preferably 50 to 100% by mass, more preferably 80 to 100% by mass. When the low molecular weight polyoxyalkylene monool is used as the initiator, the oxyalkylene group in the low molecular weight polyoxyalkylene monool is regarded as the oxyalkylene group in the obtained polyoxyalkylene monool.
 低水酸基価の(すなわち、高分子量の)ポリオキシアルキレンモノオールは、複合金属シアン化物錯体触媒の存在下に、開始剤に炭素数3以上のアルキレンオキシド(特にプロピレンオキシド)を開環重合させて製造できる。
 オキシエチレン基を有する低水酸基価のポリオキシアルキレンモノオールは、オキシエチレン基を有する高水酸基価(50mgKOH/g以上が好ましい)のポリオキシアルキレンモノオールを開始剤とし、複合金属シアン化物錯体触媒の存在下に、炭素数3以上のアルキレンオキシド(特にプロピレンオキシド)を開環重合させて製造できる。
 高水酸基価のポリオキシアルキレンモノオールは、KOH等のアルカリ触媒の存在下に、開始剤に炭素数3以上のアルキレンオキシドを開環重合させて製造できる。
 モノマーB-1の製造に用いられるポリオキシアルキレンモノオールは、2種以上のポリオキシアルキレンモノオールの混合物であってもよい。この場合、各々のポリオキシアルキレンモノオールは、上記範疇に含まれるポリオキシアルキレンモノオールが好ましい。
 上記ポリオキシアルキレンモノオールの製造においては、反応系内に投入される開始剤及びアルキレンオキシドは、通常、減圧脱気等の手段によって水分を除去した、水分の少ないものを使用する。
 ポリオキシアルキレンモノオールの製造における開始剤の水分量は少ないほど好ましい。具体的には、上記開始剤の水分量は、上記開始剤の全量に対して、500質量ppm以下が好ましく、300質量ppm以下がより好ましい。上記開始剤の水分量が、上記開始剤の全量に対して、500質量ppm以下であると、水から生成するポリオキシアルキレンジオールの生成量が充分に抑制されるため、最終的にポリオキシアルキレンジオールに起因する副生成物の生成量が少なくなり、得られるポリオキシアルキレンモノオールの平均水酸基数の上限を1.2以下に調整しやすい。
 ポリオキシアルキレンモノオールの製造において原料として用いるポリオキシアルキレンモノオールの水分量は少ないほど好ましい。具体的には、上記ポリオキシアルキレンモノオールの水分量は、上記ポリオキシアルキレンモノオールの全量に対して、300質量ppm以下が好ましく、250質量ppm以下がより好ましく、50~200質量ppmがさらに好ましい。上記ポリオキシアルキレンモノオールの水分量が、上記ポリオキシアルキレンモノオールの全量に対して、300質量ppm以下であると、水分とイソシアネート基含有化合物との反応生成物である副生成物の生成が少なく、反応生成物の安定性が向上する。さらに、本発明の硬化性組成物の経時的な外観の変化が抑制されやすく、本発明の硬化物の弾性率が良好となりやすい。
 モノマーB-1の製造に用いられるイソシアネート基及び(メタ)アクリロイルオキシ基を有する化合物は、イソシアネート基を1個有する(メタ)アクリレートが好ましく、イソシアネートアルキル(メタ)アクリレートがより好ましい。
 上記イソシアネート基を1個有する(メタ)アクリレートとしては、脂肪族炭化水素基又は脂環式炭化水素基に結合したイソシアネート基を有する(メタ)アクリレートが好ましく、イソシアネート基アルキル(メタ)アクリレートが特に好ましい。イソシアネート基アルキル基のイソシアネート基を除くアルキル基の炭素数は8以下が好ましく、4以下がより好ましい。
 上記イソシアネート基を1個有する(メタ)アクリレートの具体例は、2-イソシアネートエチル(メタ)アクリレート及びイソシアネートメチルメタクリレートである。上記イソシアネート基を1個有する(メタ)アクリレートの市販品としては、カレンズ-AOI及びカレンズ-MOI(いずれも、昭和電工社製品名)が挙げられる。
 モノマーB-1のMnの好ましい範囲は、上記モノマーBと同様である。
 モノマーB-1は、後述の化合物3が好ましい。
The low hydroxyl value (that is, high molecular weight) polyoxyalkylene monool is obtained by ring-opening polymerization of an alkylene oxide having 3 or more carbon atoms (particularly propylene oxide) as an initiator in the presence of a double metal cyanide complex catalyst. Can be manufactured.
The polyoxyalkylene monool having an oxyethylene group and having a low hydroxyl value is obtained by using a polyoxyalkylene monool having an oxyethylene group and having a high hydroxyl value (preferably 50 mgKOH/g or more) as an initiator. It can be produced by ring-opening polymerization of an alkylene oxide having 3 or more carbon atoms (particularly propylene oxide) in the presence.
The polyoxyalkylene monool having a high hydroxyl value can be produced by ring-opening polymerization of an alkylene oxide having 3 or more carbon atoms with an initiator in the presence of an alkali catalyst such as KOH.
The polyoxyalkylene monool used for producing the monomer B-1 may be a mixture of two or more polyoxyalkylene monools. In this case, each polyoxyalkylene monool is preferably a polyoxyalkylene monool included in the above category.
In the production of the above-mentioned polyoxyalkylene monool, the initiator and the alkylene oxide to be added into the reaction system are usually those having a low water content, which have been dewatered by means such as degassing under reduced pressure.
The smaller the water content of the initiator in the production of polyoxyalkylene monool, the more preferable. Specifically, the water content of the initiator is preferably 500 mass ppm or less, and more preferably 300 mass ppm or less, based on the total amount of the initiator. When the water content of the initiator is 500 ppm by mass or less based on the total amount of the initiator, the amount of polyoxyalkylene diol produced from water is sufficiently suppressed, and thus the polyoxyalkylene is finally obtained. The amount of by-products generated from the diol is reduced, and it is easy to adjust the upper limit of the average number of hydroxyl groups of the resulting polyoxyalkylene monool to 1.2 or less.
It is preferable that the water content of the polyoxyalkylene monool used as a raw material in the production of the polyoxyalkylene monool is smaller. Specifically, the water content of the polyoxyalkylene monool is preferably 300 mass ppm or less, more preferably 250 mass ppm or less, and further preferably 50 to 200 mass ppm with respect to the total amount of the polyoxyalkylene monool. preferable. When the water content of the polyoxyalkylene monool is 300 mass ppm or less with respect to the total amount of the polyoxyalkylene monool, a by-product which is a reaction product of water and an isocyanate group-containing compound is produced. Less, the stability of the reaction product is improved. Furthermore, changes in the appearance of the curable composition of the present invention with time are easily suppressed, and the elastic modulus of the cured product of the present invention tends to be good.
The compound having an isocyanate group and a (meth)acryloyloxy group used for producing the monomer B-1 is preferably a (meth)acrylate having one isocyanate group, more preferably an isocyanate alkyl (meth)acrylate.
As the (meth)acrylate having one isocyanate group, a (meth)acrylate having an isocyanate group bonded to an aliphatic hydrocarbon group or an alicyclic hydrocarbon group is preferable, and an isocyanate group alkyl (meth)acrylate is particularly preferable. .. 8 or less is preferable and, as for carbon number of the alkyl group except an isocyanate group of an isocyanate group alkyl group, 4 or less is more preferable.
Specific examples of the (meth)acrylate having one isocyanate group are 2-isocyanatoethyl (meth)acrylate and isocyanate methyl methacrylate. Examples of commercially available (meth)acrylates having one isocyanate group include Karenz-AOI and Karenz-MOI (both are Showa Denko KK product names).
The preferable range of Mn of the monomer B-1 is the same as that of the monomer B.
The monomer B-1 is preferably the compound 3 described below.
 モノマーB-1は、化合物3aと、化合物3bとを反応させて得られる化合物3が好ましい。化合物3a及び化合物3bは、1分子中に存在するウレタン化反応が可能な基が各々1個であるため、モノマーB-1の1分子中のウレタン結合を1個に制御しやすい。モノマーB-1の1分子中のウレタン結合の数が少ないと、本発明の硬化性組成物の粘度が低くなりやすい。したがって、本発明の硬化性組成物がより低粘度となり、本発明の硬化物がより柔軟性に優れる点で、モノマーBがモノマーB-1を含むことがより好ましい。 The monomer B-1 is preferably the compound 3 obtained by reacting the compound 3a with the compound 3b. Since the compound 3a and the compound 3b each have one group capable of urethanization reaction present in one molecule, it is easy to control one urethane bond in one molecule of the monomer B-1. When the number of urethane bonds in one molecule of the monomer B-1 is small, the viscosity of the curable composition of the present invention tends to be low. Therefore, it is more preferable that the monomer B contains the monomer B-1 from the viewpoint that the curable composition of the present invention has a lower viscosity and the cured product of the present invention has more excellent flexibility.
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
 式3、3a及び3bにおいて:
 R11は、水素原子又はメチル基であり、水素原子が好ましい。
 R12は、炭素数2~4のアルキレン基であり、1分子中に存在する複数のR12は互いに同じであっても異なってもよい。1分子中に2種以上のR12が存在する場合、-OR12-の連鎖はブロックでもよくランダムでもよい。R12はエチレン基及び/又はプロピレン基であることが好ましい。
 R13は、炭素数1~20のアルキル基、又はR13と結合する酸素原子とともに炭素数1~20のカルボン酸残基を示す。上記カルボン酸残基は、カルボキシ基中の炭素原子を含む炭素数が1~20であるモノカルボン酸からカルボキシ基中の水素原子を1個除いた1価の基である。R13は、反応が容易な点で炭素数1~20のアルキル基が好ましく、炭素数2~8のアルキル基が好ましい。
 bは、1~8の整数であり、1~4の整数が好ましい。
 cは、20~600の整数であり、35~500の整数が好ましく、65~250の整数がより好ましい。
In equations 3, 3a and 3b:
R 11 is a hydrogen atom or a methyl group, and preferably a hydrogen atom.
R 12 is an alkylene group having 2 to 4 carbon atoms, and a plurality of R 12 present in one molecule may be the same as or different from each other. When two or more types of R 12 are present in one molecule, the —OR 12 — chain may be block or random. R 12 is preferably an ethylene group and/or a propylene group.
R 13 represents an alkyl group having 1 to 20 carbon atoms or a carboxylic acid residue having 1 to 20 carbon atoms together with an oxygen atom bonded to R 13 . The carboxylic acid residue is a monovalent group obtained by removing one hydrogen atom in the carboxy group from a monocarboxylic acid having 1 to 20 carbon atoms, which includes the carbon atom in the carboxy group. R 13 is preferably an alkyl group having 1 to 20 carbon atoms, and more preferably an alkyl group having 2 to 8 carbon atoms from the viewpoint of easy reaction.
b is an integer of 1 to 8, preferably an integer of 1 to 4.
c is an integer of 20 to 600, preferably an integer of 35 to 500, and more preferably an integer of 65 to 250.
 化合物3aはポリオキシアルキレンモノオールである。化合物3aは、アルコール又はアルコールにアルキレンオキシドを付加した化合物を開始剤としてアルキレンオキシドを開環重合させる公知の方法、又はモノカルボン酸のカルボキシ基にアルキレンオキシドを開環重合させる公知の方法により得られる。
 化合物3aの水酸基価は2.3mgKOH/g以上56.1mgKOH/g未満が好ましく、3~14mgKOH/gがより好ましい。
 化合物3aの水酸基換算分子量は1,000超25,000以下が好ましく、4,000~15,000がより好ましい。化合物3aの水酸基換算分子量が上記範囲内であると、モノマーB-1のMnを5,000~25,000の範囲内に調整できる。また、化合物3aの水酸基換算分子量が上記範囲内であると、生成するモノマーB-1の平均官能基数を0.8~1.3の範囲内に調整しやすい。上記水酸基換算分子量が小さい方が、上記平均官能基数の上限を1.3以下に調整しやすい。
Compound 3a is a polyoxyalkylene monool. The compound 3a is obtained by a known method of ring-opening polymerizing an alkylene oxide with an alcohol or a compound obtained by adding an alkylene oxide to an alcohol as an initiator, or a known method of ring-opening polymerizing an alkylene oxide with a carboxy group of a monocarboxylic acid. ..
The hydroxyl value of the compound 3a is preferably 2.3 mgKOH/g or more and less than 56.1 mgKOH/g, more preferably 3 to 14 mgKOH/g.
The hydroxyl group-equivalent molecular weight of the compound 3a is preferably more than 1,000 and 25,000 or less, more preferably 4,000 to 15,000. When the hydroxyl group-converted molecular weight of the compound 3a is within the above range, the Mn of the monomer B-1 can be adjusted within the range of 5,000 to 25,000. When the compound 3a has a hydroxyl group-converted molecular weight within the above range, the average number of functional groups of the resulting monomer B-1 can be easily adjusted within the range of 0.8 to 1.3. The smaller the hydroxyl group-converted molecular weight, the easier it is to adjust the upper limit of the average number of functional groups to 1.3 or less.
 化合物3aの製造において減圧脱気等の手段による水分の除去は特に必要なく、反応系内に投入される原料等に通常含まれる水分量は許容される。系中の水分量は少ないほどよい。系中の水分量は、500ppm以下が好ましく、300ppm以下がより好ましい。系中の水分量が上記上限値以下であると、水から生成するジオールの生成量が抑制される。その結果、最終的に上記ジオールに(メタ)アクリロイルオキシ基が付加した副生成物の生成量が抑制され、上記副生成物とモノマーBを含む生成物Bの平均官能基数の上限を1.2以下に調整しやすい。 In the production of compound 3a, it is not particularly necessary to remove water by a means such as degassing under reduced pressure, and the amount of water normally contained in the raw materials and the like fed into the reaction system is acceptable. The smaller the amount of water in the system, the better. The water content in the system is preferably 500 ppm or less, more preferably 300 ppm or less. When the amount of water in the system is not more than the above upper limit, the amount of diol produced from water is suppressed. As a result, the amount of the by-product formed by finally adding the (meth)acryloyloxy group to the diol is suppressed, and the upper limit of the average number of functional groups of the by-product and the product B containing the monomer B is 1.2. Easy to adjust below.
 化合物3bは、市販品を用いることができる。化合物3bの市販品の具体例は、カレンズ-AOI(式3bにおけるR11=H、b=1)及びカレンズ-MOI(式3bにおけるR11=CH、b=1)(いずれも、昭和電工社製品名)である。
 モノマーB-1の製造工程においては、生成物(以下「生成物B-1」ともいう。)中に、モノマーB-1以外の副生成物が混在する場合がある。
 化合物3aと化合物3bとの反応はウレタン化反応であり、公知の手法を用いて行うことができる。
 化合物3aと化合物3bとを反応させる際の、化合物3aに対する、化合物3bの配合比は、インデックス(NCO/OH比)で80~100が好ましく、90~100がより好ましく、100が最も好ましい。インデックスが上記範囲内であると、生成物B-1の平均官能基数を0.8~1.2の範囲内に調整しやすい。
As the compound 3b, a commercially available product can be used. Specific examples of commercially available compounds 3b include Karenz-AOI (R 11 =H, b=1 in Formula 3b) and Karenz-MOI (R 11 =CH 3 , b=1 in Formula 3b) (all are Showa Denko). Company product name).
In the production process of the monomer B-1, a by-product other than the monomer B-1 may be mixed in the product (hereinafter also referred to as “product B-1”).
The reaction between the compound 3a and the compound 3b is a urethanization reaction, and can be performed using a known method.
When the compound 3a and the compound 3b are reacted, the compounding ratio of the compound 3b to the compound 3a is preferably 80 to 100, more preferably 90 to 100, and most preferably 100 in terms of index (NCO/OH ratio). When the index is within the above range, it is easy to adjust the average number of functional groups of the product B-1 within the range of 0.8 to 1.2.
 生成物B-1の全質量に対するモノマーB-1の割合は、80質量%以上が好ましく、85~100質量%がより好ましい。生成物B-1の全質量に対するモノマーB-1の割合が80質量%以上であると、生成物B-1がモノマーB-1の機能を充分に発揮できるため、生成物BをモノマーBとみなすことができる。 The ratio of the monomer B-1 to the total mass of the product B-1 is preferably 80% by mass or more, more preferably 85 to 100% by mass. When the ratio of the monomer B-1 to the total mass of the product B-1 is 80% by mass or more, the product B-1 can sufficiently exhibit the function of the monomer B-1. Can be considered
 生成物B-1をモノマーB-1とみなすことができる場合には、生成物B-1のMn及び官能基数から求めた生成物B-1の平均官能基数は、モノマーB-1の平均官能基数とみなすことができる。この場合の生成物B-1の平均官能基数は、0.8~1.3が好ましく、0.9~1.2がより好ましい。生成物B-1の平均官能基数が上記範囲内であると、本発明の硬化性組成物の硬化時の収縮が低減されやすく、本発明の硬化物の弾性率が低減されやすい。 When the product B-1 can be regarded as the monomer B-1, the average functional group number of the product B-1 calculated from Mn and the functional group number of the product B-1 is the average functional group of the monomer B-1. It can be regarded as a radix. In this case, the average number of functional groups of the product B-1 is preferably 0.8 to 1.3, more preferably 0.9 to 1.2. When the average number of functional groups of the product B-1 is within the above range, shrinkage during curing of the curable composition of the present invention is likely to be reduced, and the elastic modulus of the cured product of the present invention is likely to be reduced.
 モノマーB-1は、化合物3であって、かつ1分子中に存在するR12の全量に対してプロピレン基を50~100モル%含むモノマーB-1-POを含むことが好ましい。 The monomer B-1 preferably contains the compound 3 and the monomer B-1-PO containing 50 to 100 mol% of a propylene group with respect to the total amount of R 12 present in one molecule.
 モノマーB-1-POにおいて、R12の全量に対するプロピレン基の割合は、80~100モル%がより好ましく、100モル%が特に好ましい。1分子中に存在するR12のうち、プロピレン基以外のアルキレン基はエチレン基であることが好ましい。 In the monomer B-1-PO, the proportion of propylene groups relative to the total amount of R 12 is more preferably 80 to 100 mol%, particularly preferably 100 mol%. Of R 12 existing in one molecule, the alkylene group other than the propylene group is preferably an ethylene group.
 モノマーB-1-POを用いる場合、モノマーBの全量に対する、モノマーB-1-POの割合は、50~100質量%が好ましく、80~100質量%がより好ましい。モノマーBの全量に対する、モノマーB-1-POの割合が上記範囲の下限値以上であると、本発明の硬化性組成物がより低粘度であり、本発明の硬化物がより柔軟性に優れる。 When using the monomer B-1-PO, the ratio of the monomer B-1-PO to the total amount of the monomer B is preferably 50 to 100% by mass, more preferably 80 to 100% by mass. When the ratio of the monomer B-1-PO to the total amount of the monomer B is at least the lower limit value of the above range, the curable composition of the present invention has a lower viscosity and the cured product of the present invention is more flexible. ..
(モノマーB-2)
 モノマーB-2は、ポリオキシアルキレンモノオールと、ジイソシアネートと、イソシアネート基と反応する基及び(メタ)アクリロイルオキシ基を有する化合物との、等モル反応生成物である。
 モノマーB-2におけるポリオキシアルキレンモノオールは、上述したモノマーB-1におけるポリオキシアルキレンモノオールと同様である。
 イソシアネート基と反応する基及び(メタ)アクリロイルオキシ基を有する化合物におけるイソシアネート基と反応する基の例は、水酸基、及び水素原子が結合した窒素原子を有するアミノ基等である。上記イソシアネート基と反応する基における水酸基の数又は窒素原子に結合した水素原子の数は、1個が好ましい。上記イソシアネート基と反応する基としては、脂肪族炭化水素基又は脂環式炭化水素基に結合した水酸基が好ましい。
 上記イソシアネート基と反応する基及び(メタ)アクリロイルオキシ基を有する化合物の例は、ヒドロキシアルキル(メタ)アクリレート及びヒドロキシシクロアルキル(メタ)アクリレートネートである。上記イソシアネート基と反応する基及び(メタ)アクリロイルオキシ基を有する化合物としては、ヒドロキシアルキル(メタ)アクリレート又はヒドロキシシクロアルキル(メタ)アクリレートネートが好ましく、ヒドロキシアルキル基の炭素数が8以下のヒドロキシアルキル(メタ)アクリレートが特に好ましい。ヒドロキシアルキル基の炭素数が8以下のヒドロキシアルキル(メタ)アクリレートの具体例は、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、2-ヒドロキシブチル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート及び6-ヒドロキシヘキシル(メタ)アクリレートである。
 上記イソシアネート基と反応する基及び(メタ)アクリロイルオキシ基を有する化合物の市販品としては、ライトエステルHO-250(N)、ライトエステルHOP(N)、ライトエステルHOA(N)、ライトエステルHOP-A(N)及びライトエステルHOB(N)(いずれも、共栄化学社製品名)、並びに4-HBA(大阪有機化学工業社製品名)が挙げられる。
 モノマーB-2のMnの好ましい範囲は、上記モノマーBと同様である。
 モノマーB-2は、後述の化合物4が好ましい。
 モノマーB-2は、化合物4aと、化合物4bとを反応させて末端にイソシアネート基を有するプレポリマー(イソシアネート基末端ウレタンプレポリマー)を得た後、上記プレポリマーのイソシアネート基に化合物4cを反応させて得られる化合物4が好ましい。
(Monomer B-2)
Monomer B-2 is an equimolar reaction product of polyoxyalkylene monool, diisocyanate, and a compound having a group that reacts with an isocyanate group and a (meth)acryloyloxy group.
The polyoxyalkylene monool in the monomer B-2 is the same as the polyoxyalkylene monool in the monomer B-1 described above.
Examples of the group reactive with an isocyanate group and the group reactive with an isocyanate group in a compound having a (meth)acryloyloxy group are a hydroxyl group, an amino group having a nitrogen atom bonded to a hydrogen atom, and the like. The number of hydroxyl groups in the group that reacts with the isocyanate group or the number of hydrogen atoms bonded to nitrogen atoms is preferably 1. As the group that reacts with the isocyanate group, a hydroxyl group bonded to an aliphatic hydrocarbon group or an alicyclic hydrocarbon group is preferable.
Examples of the compound having a group that reacts with the isocyanate group and a (meth)acryloyloxy group are hydroxyalkyl(meth)acrylate and hydroxycycloalkyl(meth)acrylate. The compound having a group that reacts with an isocyanate group and a (meth)acryloyloxy group is preferably a hydroxyalkyl (meth)acrylate or a hydroxycycloalkyl (meth)acrylate, and a hydroxyalkyl having a hydroxyalkyl group having 8 or less carbon atoms. (Meth)acrylate is particularly preferred. Specific examples of the hydroxyalkyl (meth)acrylate having a hydroxyalkyl group having 8 or less carbon atoms include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, and 4-hydroxybutyl (meth)acrylate. Hydroxybutyl (meth)acrylate and 6-hydroxyhexyl (meth)acrylate.
Commercially available products of the above-mentioned compound having a group capable of reacting with an isocyanate group and a (meth)acryloyloxy group are light ester HO-250(N), light ester HOP(N), light ester HOA(N), light ester HOP- Examples include A(N) and light ester HOB(N) (both are product names of Kyoei Chemical Co., Ltd.), and 4-HBA (product name of Osaka Organic Chemical Industry Co., Ltd.).
The preferable range of Mn of the monomer B-2 is the same as that of the monomer B.
The monomer B-2 is preferably the compound 4 described below.
Monomer B-2 is prepared by reacting compound 4a with compound 4b to obtain a prepolymer having an isocyanate group at the terminal (isocyanate group-terminated urethane prepolymer), and then reacting compound 4c with the isocyanate group of the above prepolymer. Compound 4 thus obtained is preferred.
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000004
Figure JPOXMLDOC01-appb-C000004
 式4、4a、4b及び4cにおいて:
 R21は、水素原子又はメチル基であり、水素原子が好ましい。
 R22は、炭素数2~4のアルキレン基であり、1分子中に存在する複数のR22は互いに同じであっても異なってもよい。1分子中に2種以上のR22が存在する場合、-OR22-の連鎖はブロックでもよくランダムでもよい。R22はエチレン基及び/又はプロピレン基であることが好ましい。
 R23は、炭素数1~20のアルキル基、又はR23と結合する酸素原子とともに炭素数1~20のカルボン酸残基を示す。上記カルボン酸残基は、カルボキシ基中の炭素原子を含む炭素数が1~20であるモノカルボン酸からカルボキシ基中の水素原子を1個除いた1価基である。R23は、反応が容易な点で炭素数1~20のアルキル基が好ましく、炭素数2~8のアルキル基が好ましい。
In equations 4, 4a, 4b and 4c:
R 21 is a hydrogen atom or a methyl group, and preferably a hydrogen atom.
R 22 is an alkylene group having 2 to 4 carbon atoms, and a plurality of R 22 existing in one molecule may be the same as or different from each other. When two or more kinds of R 22 are present in one molecule, the chain of —OR 22 — may be block or random. R 22 is preferably an ethylene group and/or a propylene group.
R 23 represents an alkyl group having 1 to 20 carbon atoms or a carboxylic acid residue having 1 to 20 carbon atoms together with an oxygen atom bonded to R 23 . The carboxylic acid residue is a monovalent group obtained by removing one hydrogen atom in the carboxy group from a monocarboxylic acid having 1 to 20 carbon atoms, which includes the carbon atom in the carboxy group. R 23 is preferably an alkyl group having 1 to 20 carbon atoms, and more preferably an alkyl group having 2 to 8 carbon atoms from the viewpoint of easy reaction.
 R24は、化合物4bからイソシアネート基を除いた2価の基である。化合物4bとしては、例えば、イソシアネート基を2個有する化合物が挙げられ、イソホロンジイソシアネート、ヘキサメチレンジイソシアネートが好ましい。
 dは、1~8の整数であり、1~4の整数が好ましい。
 eは、20~600の整数であり、35~500の整数が好ましく、65~250の整数がより好ましい。
R 24 is a divalent group obtained by removing the isocyanate group from compound 4b. Examples of the compound 4b include compounds having two isocyanate groups, and isophorone diisocyanate and hexamethylene diisocyanate are preferable.
d is an integer of 1 to 8, preferably an integer of 1 to 4.
e is an integer of 20 to 600, preferably an integer of 35 to 500, and more preferably an integer of 65 to 250.
 化合物4aはポリオキシアルキレンモノオールである。化合物4aは、アルコール又はアルコールにアルキレンオキシドを付加した化合物を開始剤としてアルキレンオキシドを開環重合させる公知の方法、又はモノカルボン酸のカルボキシ基にアルキレンオキシドを開環重合させる公知の方法により得られる。
 化合物4aの水酸基価は2.3mgKOH/g以上56.1mgKOH/g未満が好ましく、3~14mgKOH/gがより好ましい。
 化合物4aの水酸基換算分子量は1,000超25,000以下が好ましく、4,000~15,000がより好ましい。化合物4aの水酸基換算分子量が上記範囲内であると、モノマーB-2のMnを5,000~25,000の範囲内に調整できる。
Compound 4a is a polyoxyalkylene monool. The compound 4a is obtained by a known method of ring-opening polymerization of an alkylene oxide using an alcohol or a compound obtained by adding an alkylene oxide to an alcohol as an initiator, or a known method of ring-opening polymerization of an alkylene oxide at a carboxy group of a monocarboxylic acid. ..
The hydroxyl value of the compound 4a is preferably 2.3 mgKOH/g or more and less than 56.1 mgKOH/g, more preferably 3 to 14 mgKOH/g.
The compound 4a has a hydroxyl group-equivalent molecular weight of preferably more than 1,000 and not more than 25,000, more preferably 4,000 to 15,000. When the hydroxyl group-converted molecular weight of the compound 4a is within the above range, the Mn of the monomer B-2 can be adjusted within the range of 5,000 to 25,000.
 化合物4aを製造する場合の水分量及び分子量は、化合物3aを製造する場合と同様である。化合物4aを製造する場合においても、化合物3aを製造する場合と同様に、原料に含まれる水から生成するジオールに(メタ)アクリロイルオキシ基が付加した副生成物とモノマーB-2を含む生成物(以下「生成物B-2」ともいう。)が得られる場合がある。 The water content and molecular weight when producing compound 4a are the same as when producing compound 3a. Also in the case of producing the compound 4a, as in the case of producing the compound 3a, a product containing a monomer B-2 and a by-product obtained by adding a (meth)acryloyloxy group to a diol produced from water contained in the raw material. (Hereinafter, also referred to as “product B-2”) may be obtained.
 化合物4aと化合物4bとを反応させて、末端にイソシアネート基を有するプレポリマー(イソシアネート基末端ウレタンプレポリマー)を得る反応はウレタン化反応であり、公知の手法を用いて行うことができる。
 化合物4aと化合物4bとを反応させる際の、化合物4aに対する、化合物4bの配合比は、インデックス(NCO/OH比)で100~200が好ましく、180~200がより好ましく、200が最も好ましい。
The reaction of reacting the compound 4a with the compound 4b to obtain a prepolymer having an isocyanate group at the terminal (isocyanate group-terminated urethane prepolymer) is a urethanization reaction and can be carried out using a known method.
When the compound 4a and the compound 4b are reacted, the compounding ratio of the compound 4b to the compound 4a is preferably 100 to 200, more preferably 180 to 200, and most preferably 200 in terms of index (NCO/OH ratio).
 インデックスを上記範囲内とすることで、生成物B-2の平均官能基数を0.8~1.3の範囲内に調整できる。 By setting the index within the above range, the average number of functional groups of the product B-2 can be adjusted within the range of 0.8 to 1.3.
 上記イソシアネート基末端ウレタンプレポリマーと化合物4cとの反応はウレタン化反応であり、公知の手法を用いて行うことができる。 The reaction between the isocyanate group-terminated urethane prepolymer and the compound 4c is a urethanization reaction, and can be performed using a known method.
 上記イソシアネート基末端ウレタンプレポリマーと化合物4cとを反応させる際の、上記イソシアネート基末端ウレタンプレポリマーと化合物4cの配合比は、上記イソシアネート基末端ウレタンプレポリマー中のイソシアネート基のモル数:化合物4c中の水酸基のモル数で、1:1.0~1.1が好ましく、1:1.0~1.05がより好ましい。上記配合比が上記範囲内であると、生成物B-2の平均官能基数を0.8~1.2の範囲に調整しやすい。
 生成物B-2の全質量に対するモノマーB-2の割合は、80質量%以上が好ましく、85~100質量%がより好ましい。生成物B-2の全質量に対するモノマーB-2の割合が80質量%以上であると、生成物B-2がモノマーB-2としての機能を充分に発揮できるため、生成物B-2をモノマーB-2とみなすことができる。
When the isocyanate group-terminated urethane prepolymer and the compound 4c are reacted, the compounding ratio of the isocyanate group-terminated urethane prepolymer and the compound 4c is such that the number of moles of isocyanate groups in the isocyanate group-terminated urethane prepolymer: in the compound 4c. In terms of the number of moles of the hydroxyl group, the ratio is preferably from 1:1.0 to 1.1, more preferably from 1:1.0 to 1.05. When the compounding ratio is within the above range, it is easy to adjust the average number of functional groups of the product B-2 within the range of 0.8 to 1.2.
The ratio of the monomer B-2 to the total mass of the product B-2 is preferably 80% by mass or more, more preferably 85 to 100% by mass. When the ratio of the monomer B-2 to the total mass of the product B-2 is 80% by mass or more, the product B-2 can sufficiently exhibit the function as the monomer B-2, so that the product B-2 is It can be regarded as the monomer B-2.
 生成物B-2をモノマーB-2とみなすことができる場合には、生成物B-2のMn及び官能基数から求めた平均官能基数は、モノマーB-2の平均官能基数とみなすことができる。この場合の生成物B-2の平均官能基数は、0.8~1.3が好ましく、0.9~1.2がより好ましい。生成物B-2の平均官能基数が上記範囲内であると、本発明の硬化性組成物の硬化時の収縮が低減されやすく、本発明の硬化物の弾性率が低減されやすい。 When the product B-2 can be regarded as the monomer B-2, the average number of functional groups obtained from Mn and the number of functional groups of the product B-2 can be regarded as the average number of functional groups of the monomer B-2. .. In this case, the average number of functional groups of the product B-2 is preferably 0.8 to 1.3, more preferably 0.9 to 1.2. When the average number of functional groups of the product B-2 is within the above range, shrinkage during curing of the curable composition of the present invention is likely to be reduced, and the elastic modulus of the cured product of the present invention is likely to be reduced.
 モノマーB-2は、化合物4であって、かつ1分子中に存在するR22の全量に対してプロピレン基を50~100モル%含むモノマーB-2-POを含むことが好ましい。 The monomer B-2 preferably contains the compound 4 and the monomer B-2-PO containing 50 to 100 mol% of a propylene group with respect to the total amount of R 22 present in one molecule.
 モノマーB-2-POにおいて、R22の全量に対するプロピレン基の割合は、80~100モル%がより好ましく、100モル%が特に好ましい。1分子中に存在するR22のうち、プロピレン基以外のアルキレン基はエチレン基であることが好ましい。 In the monomer B-2-PO, the proportion of propylene groups relative to the total amount of R 22 is more preferably 80 to 100 mol%, particularly preferably 100 mol%. Of R 22 existing in one molecule, the alkylene group other than the propylene group is preferably an ethylene group.
 モノマーB-2-POを用いる場合、モノマーBの全量に対する、モノマーB-2-POの割合は、50~100質量%が好ましく、80~100質量%がより好ましい。モノマーBの全量に対する、モノマーB-2-POの割合が上記範囲の下限値以上であると、本発明の硬化性組成物がより低粘度であり、本発明の硬化物がより柔軟性に優れる。 When using the monomer B-2-PO, the ratio of the monomer B-2-PO to the total amount of the monomer B is preferably 50 to 100% by mass, more preferably 80 to 100% by mass. When the ratio of the monomer B-2-PO to the total amount of the monomer B is at least the lower limit value of the above range, the curable composition of the present invention has a lower viscosity and the cured product of the present invention is more flexible. ..
(モノマーB-3)
 モノマーB-3は、ポリオキシアルキレンポリオールと、イソシアネート基及び(メタ)アクリロイルオキシ基を有する化合物との等モル反応生成物である。
 上記ポリオキシアルキレンポリオールは、2個以上の活性水素を有する開始剤に、アルキレンオキシドを開環重合させて得られる化合物である。上記ポリオキシアルキレンポリオールは、開始剤残基、ポリオキシアルキレン鎖及び開始剤の活性水素の数に対応する水酸基を有する。
 上記アルキレンオキシドは、炭素数2~4のアルキレンオキシドが好ましい。上記アルキレンオキシドの具体例は、プロピレンオキシド、エチレンオキシド、1,2-ブチレンオキシド及び2,3-ブチレンオキシドである。
 上記2個以上の活性水素を有する開始剤は活性水素含有基を有する。上記活性水素含有基の例は、水酸基、カルボキシ基、及び窒素原子に結合した水素原子を有するアミノ基である。上記活性水素含有基としては、水酸基が好ましく、アルコール性水酸基がより好ましい。
 上記2個以上の活性水素を有する開始剤の例は、多価アルコール、多価フェノール、多価カルボン酸、及び窒素原子に結合した水素原子を2個以上有するアミン化合物である。上記2個以上の活性水素を有する開始剤としては、水酸基を2個以上有する化合物が好ましく、2価脂肪族アルコールがより好ましい。上記2個以上の活性水素を有する開始剤としては、目的のポリオキシアルキレンポリオールよりも低分子量のポリオキシアルキレンポリオール(以下「低分子量ポリオキシアルキレンポリオール」ともいう。)を使用してもよい。
 上記2価脂肪族アルコールの炭素数は、2~8が好ましい。
 上記2価脂肪族アルコールの具体例は、エチレングリコール、プロピレングリコール、ジプロピレングルコール等のポリプロピレングリコール、及び1,4-ブタンジオールである。
(Monomer B-3)
Monomer B-3 is an equimolar reaction product of a polyoxyalkylene polyol and a compound having an isocyanate group and a (meth)acryloyloxy group.
The polyoxyalkylene polyol is a compound obtained by ring-opening polymerization of an alkylene oxide with an initiator having two or more active hydrogens. The polyoxyalkylene polyol has an initiator residue, a polyoxyalkylene chain and hydroxyl groups corresponding to the number of active hydrogens in the initiator.
The alkylene oxide is preferably an alkylene oxide having 2 to 4 carbon atoms. Specific examples of the alkylene oxide are propylene oxide, ethylene oxide, 1,2-butylene oxide and 2,3-butylene oxide.
The initiator having two or more active hydrogens has an active hydrogen-containing group. Examples of the active hydrogen-containing group are a hydroxyl group, a carboxy group, and an amino group having a hydrogen atom bonded to a nitrogen atom. The active hydrogen-containing group is preferably a hydroxyl group, more preferably an alcoholic hydroxyl group.
Examples of the above-mentioned initiator having two or more active hydrogens are polyhydric alcohols, polyhydric phenols, polyhydric carboxylic acids, and amine compounds having two or more hydrogen atoms bonded to nitrogen atoms. As the initiator having two or more active hydrogens, a compound having two or more hydroxyl groups is preferable, and a dihydric aliphatic alcohol is more preferable. As the initiator having two or more active hydrogens, a polyoxyalkylene polyol having a lower molecular weight than the target polyoxyalkylene polyol (hereinafter, also referred to as “low molecular weight polyoxyalkylene polyol”) may be used.
The dihydric aliphatic alcohol preferably has 2 to 8 carbon atoms.
Specific examples of the dihydric aliphatic alcohol include polypropylene glycol such as ethylene glycol, propylene glycol, dipropylene glycol, and 1,4-butanediol.
 上記ポリオキシアルキレンポリオールの中のオキシアルキレン基としては、オキシプロピレン基のみからなるか又はオキシプロピレン基とそれ以外の基との組合せからなることが好ましく、オキシプロピレン基以外のオキシアルキレン基としてはオキシエチレン基が好ましい。上記ポリオキシアルキレンポリオール中の全オキシアルキレン基に対するオキシプロピレン基の割合は、50~100質量%が好ましく、80~100質量%がより好ましい。開始剤として上記低分子量ポリオキシアルキレンポリオールを使用する場合、上記低分子量ポリオキシアルキレンポリオール中のオキシアルキレン基は、得られるポリオキシアルキレンポリオール中のオキシアルキレン基とみなす。 The oxyalkylene group in the polyoxyalkylene polyol is preferably composed of only an oxypropylene group or a combination of an oxypropylene group and another group, and an oxyalkylene group other than oxypropylene group is oxy. Ethylene groups are preferred. The ratio of oxypropylene groups to all oxyalkylene groups in the above polyoxyalkylene polyol is preferably 50 to 100% by mass, more preferably 80 to 100% by mass. When the low molecular weight polyoxyalkylene polyol is used as an initiator, the oxyalkylene group in the low molecular weight polyoxyalkylene polyol is regarded as the oxyalkylene group in the resulting polyoxyalkylene polyol.
 低水酸基価の(すなわち、高分子量の)ポリオキシアルキレンポリオールは、複合金属シアン化物錯体触媒の存在下に、開始剤に炭素数3以上のアルキレンオキシド(特にプロピレンオキシド)を開環重合させて製造できる。上記低水酸基価のポリオキシアルキレンポリオールとしては、水酸基価40mgKOH/g以下のポリオキシアルキレンポリオールが挙げられる。
 オキシエチレン基を有する低水酸基価のポリオキシアルキレンポリオールは、オキシエチレン基を有する高水酸基価(50mgKOH/g以上が好ましい)のポリオキシアルキレンポリオールを開始剤とし、複合金属シアン化物錯体触媒の存在下に、炭素数3以上のアルキレンオキシド(特にプロピレンオキシド)を開環重合させて製造できる。
 高水酸基価のポリオキシアルキレンポリオールは、KOH等のアルカリ触媒の存在下に、開始剤に炭素数3以上のアルキレンオキシドを開環重合させて製造できる。
A low hydroxyl value (that is, high molecular weight) polyoxyalkylene polyol is produced by ring-opening polymerization of an alkylene oxide having 3 or more carbon atoms (particularly propylene oxide) as an initiator in the presence of a double metal cyanide complex catalyst. it can. Examples of the polyoxyalkylene polyol having a low hydroxyl value include polyoxyalkylene polyols having a hydroxyl value of 40 mgKOH/g or less.
The polyoxyalkylene polyol having a low hydroxyl value having an oxyethylene group is obtained by using a polyoxyalkylene polyol having a high hydroxyl value having an oxyethylene group (preferably 50 mgKOH/g or more) as an initiator in the presence of a double metal cyanide complex catalyst. Can be produced by ring-opening polymerization of an alkylene oxide having 3 or more carbon atoms (particularly propylene oxide).
The high hydroxyl value polyoxyalkylene polyol can be produced by ring-opening polymerization of an alkylene oxide having 3 or more carbon atoms with an initiator in the presence of an alkali catalyst such as KOH.
 モノマーB-3の製造に用いられるポリオキシアルキレンポリオールは、2種以上のポリオキシアルキレンポリオールの混合物であってもよい。この場合、各々のポリオキシアルキレンポリオールは、上記範疇に含まれるポリオキシアルキレンポリオールが好ましく、上記範疇に含まれるポリオキシアルキレンジオールがより好ましい。
 モノマーB-3の製造に用いられるイソシアネート基及び(メタ)アクリロイルオキシ基を有する化合物は、モノマーB-1の製造に用いられるイソシアネート基及び(メタ)アクリロイルオキシ基を有する化合物と同様のものを用いることができる。
 モノマーB-3のMnの好ましい範囲は、上記モノマーBと同様である。
 モノマーB-3としては、式(V)で表される化合物が好ましい。
 R32-NH-C(=O)-Z ・・・(V)
 式(V)において:
 R32は、(メタ)アクリロイルオキシ基を1個有する1価の有機基を表す。
 Zは、ポリオキシアルキレンポリオールにおける水酸基の1個から、水素原子の1個を除いたポリオキシアルキレンポリオールの残基である。
The polyoxyalkylene polyol used for producing the monomer B-3 may be a mixture of two or more polyoxyalkylene polyols. In this case, each polyoxyalkylene polyol is preferably a polyoxyalkylene polyol included in the above category, and more preferably a polyoxyalkylene diol included in the above category.
The compound having an isocyanate group and a (meth)acryloyloxy group used for producing the monomer B-3 is the same as the compound having an isocyanate group and a (meth)acryloyloxy group used for producing the monomer B-1. be able to.
The preferable range of Mn of the monomer B-3 is the same as that of the monomer B.
As the monomer B-3, a compound represented by the formula (V) is preferable.
R 32 -NH-C(=O)-Z... (V)
In formula (V):
R 32 represents a monovalent organic group having one (meth)acryloyloxy group.
Z is a residue of the polyoxyalkylene polyol obtained by removing one hydrogen atom from one hydroxyl group in the polyoxyalkylene polyol.
 モノマーB-3は、化合物5aと、化合物3bとを反応させて得られる、官能基数が1のオリゴマーがより好ましい。 The monomer B-3 is more preferably an oligomer having one functional group, which is obtained by reacting the compound 5a and the compound 3b.
Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000005
 式5aにおいて:
 R32は、炭素数2~8のアルキレン基であり、1分子中に存在する複数のR32は互いに同じであっても異なってもよい。1分子中に2種以上のR32が存在する場合、-OR32-の連鎖はブロックでもよくランダムでもよい。R32はエチレン基及び/又はプロピレン基であることが好ましい。R32の全量に対するプロピレン基の割合は50~100モル%が好ましく、80~100モル%がより好ましい。1分子中に存在するR32のうち、プロピレン基以外のアルキレン基がエチレン基であることが好ましい。
In equation 5a:
R 32 is an alkylene group having 2 to 8 carbon atoms, and a plurality of R 32 existing in one molecule may be the same as or different from each other. When two or more types of R 32 are present in one molecule, the —OR 32 — chain may be block or random. R 32 is preferably an ethylene group and/or a propylene group. The proportion of propylene groups relative to the total amount of R 32 is preferably 50 to 100 mol %, more preferably 80 to 100 mol %. Of R 32 existing in one molecule, an alkylene group other than a propylene group is preferably an ethylene group.
 fは、20~600の整数であり、35~500の整数が好ましく、65~250の整数がより好ましい。fが20~600の整数であると、モノマーB-3のMnを5,000~25,000の範囲内に調整できる。 F is an integer of 20 to 600, preferably an integer of 35 to 500, and more preferably an integer of 65 to 250. When f is an integer of 20 to 600, Mn of the monomer B-3 can be adjusted within the range of 5,000 to 25,000.
 化合物5aと化合物3bとの反応はウレタン化反応であり、公知の手法を用いて行うことができる。
 化合物5aと化合物3bとの反応においては、化合物5aの両末端の水酸基が化合物3bと反応し得るため、官能基数が1であるオリゴマーの他に、副生成物として、官能基数が2であるオリゴマーを含む生成物(以下「生成物B-3)ともいう。)が得られる場合がある。
 生成物B-3の平均官能基数は0.8~1.3が好ましく、0.9~1.2がより好ましい。
The reaction between the compound 5a and the compound 3b is a urethanization reaction, and can be performed using a known method.
In the reaction between the compound 5a and the compound 3b, hydroxyl groups at both ends of the compound 5a can react with the compound 3b. Therefore, in addition to the oligomer having a functional group of 1, an oligomer having a functional group of 2 as a by-product. In some cases, a product containing (hereinafter, also referred to as “product B-3”) is obtained.
The average number of functional groups of the product B-3 is preferably 0.8 to 1.3, more preferably 0.9 to 1.2.
 化合物5aと化合物3bとを反応させる際の、化合物5aに対する、化合物3bの配合比は、インデックス(NCO/OH比)で30~50が好ましく、40~50がより好ましく、50が最も好ましい。インデックスが上記範囲内であると、化合物5aの1分子に化合物3bの1分子が反応した化合物が得られやすく、生成物B-3の平均官能基数を0.8~1.2の範囲内に調整しやすい。 When the compound 5a and the compound 3b are reacted, the compounding ratio of the compound 3b to the compound 5a is preferably 30 to 50, more preferably 40 to 50, and most preferably 50 in terms of index (NCO/OH ratio). When the index is within the above range, a compound in which one molecule of the compound 5a is reacted with one molecule of the compound 3b is easily obtained, and the average number of functional groups of the product B-3 falls within the range of 0.8 to 1.2. Easy to adjust.
 生成物B-3の全質量に対するモノマーB-3の割合は、80質量%以上が好ましく、85~100質量%がより好ましい。生成物B-3の全質量に対するモノマーB-3の割合が80質量%以上であると、生成物B-3がモノマーB-3としての機能を充分に発揮できるため、生成物B-3をモノマーB-3とみなすことができる。 The ratio of the monomer B-3 to the total mass of the product B-3 is preferably 80% by mass or more, more preferably 85 to 100% by mass. When the ratio of the monomer B-3 to the total mass of the product B-3 is 80% by mass or more, the product B-3 can sufficiently exhibit the function as the monomer B-3, so that the product B-3 is It can be regarded as the monomer B-3.
 生成物B-3をモノマーB-3とみなすことができる場合には、生成物B-3のMn及び官能基数から求めた平均官能基数は、モノマーB-3の平均官能基数とみなすことができる。この場合の生成物B-3の平均官能基数は、0.8~1.3が好ましく、0.9~1.2がより好ましい。生成物B-3の平均官能基数が上記範囲内であると、本発明の硬化性組成物の硬化時の収縮が低減されやすく、本発明の硬化物の弾性率が低減されやすい。 When the product B-3 can be regarded as the monomer B-3, the average number of functional groups obtained from Mn and the number of functional groups of the product B-3 can be regarded as the average number of functional groups of the monomer B-3. .. In this case, the average functional group number of the product B-3 is preferably 0.8 to 1.3, more preferably 0.9 to 1.2. When the average number of functional groups of the product B-3 is within the above range, shrinkage during curing of the curable composition of the present invention is likely to be reduced, and the elastic modulus of the cured product of the present invention is likely to be reduced.
<ポリマーX>
 ポリマーXの全構成単位に対するポリマーBに基づく単位の割合は、0.1~50質量%であり、5~45質量%が好ましく、10~40質量%がより好ましく、15~40質量%がさらに好ましい。ポリマーXの全構成単位に対するポリマーBに基づく単位の割合が上記範囲の下限値以上であると、本発明の硬化物の低温での曲げ耐久性が向上する。ポリマーXの全構成単位に対するポリマーBに基づく単位の割合が上記範囲の上限値以下であると、本発明の硬化性組成物の粘度が低く、塗工性がより優れる。
<Polymer X>
The ratio of the units based on the polymer B to all the constituent units of the polymer X is 0.1 to 50% by mass, preferably 5 to 45% by mass, more preferably 10 to 40% by mass, and further preferably 15 to 40% by mass. preferable. When the ratio of the units based on the polymer B to all the constituent units of the polymer X is at least the lower limit value of the above range, the bending durability of the cured product of the present invention at low temperature is improved. When the ratio of the units based on the polymer B to the total constitutional units of the polymer X is not more than the upper limit value of the above range, the curable composition of the present invention has low viscosity and the coatability is more excellent.
 ポリマーXは、モノマーAに基づく単位及びモノマーBに基づく単位の他に、その他の単量体に基づく単位を含んでもよい。
 上記その他の単量体は、モノマーA及びモノマーBと共重合可能であればよい。ポリマーXの全構成単位に対する、モノマーAに基づく単位及びモノマーBに基づく単位の合計の割合は、70質量%以上が好ましく、80質量%以上がより好ましく、100質量%であってもよい。
The polymer X may contain units based on other monomers in addition to the units based on the monomer A and the units based on the monomer B.
The above-mentioned other monomer may be copolymerizable with the monomer A and the monomer B. The total ratio of the units based on the monomer A and the units based on the monomer B with respect to all the structural units of the polymer X is preferably 70% by mass or more, more preferably 80% by mass or more, and may be 100% by mass.
 ポリマーXは、モノマーA及びモノマーBを含む単量体混合物を共重合させて得られる。共重合方法は、(メタ)アクリロイルオキシ基を有する単量体を、ラジカル重合開始剤を用いて重合させる公知の方法を適用できる。重合方法としては、例えば、溶液重合法、懸濁重合法、塊状重合法及び乳化重合法等の公知の重合方法を適用できる。 The polymer X is obtained by copolymerizing a monomer mixture containing the monomer A and the monomer B. As the copolymerization method, a known method in which a monomer having a (meth)acryloyloxy group is polymerized using a radical polymerization initiator can be applied. As the polymerization method, known polymerization methods such as a solution polymerization method, a suspension polymerization method, a bulk polymerization method and an emulsion polymerization method can be applied.
 ポリマーXのMwは、200,000超2,000,000以下が好ましく、240,000~1,600,000がより好ましく、280,000~1,200,000がさらに好ましく、280,000~960,000がいっそう好ましい。ポリマーXのMwが上記範囲の下限値以上であると、本発明の硬化物のクリープ回復率及びカール残存率がより良好となりやすい。ポリマーXのMwが上記範囲の上限値以下であると、本発明の硬化性組成物がより低粘度となりやすく、良好な塗工性が得られやすい。
 本発明の硬化性組成物がポリマーXを2種以上含む場合は、その2種以上のポリマーXのMwのそれぞれが上記範囲内であることが好ましい。
 ポリマーXのMnは、25,000~1,000,000が好ましく、30,000~500,000がより好ましく、35,000~200,000がさらに好ましく、35,000~120,000がいっそう好ましい。ポリマーXのMnが上記範囲の下限値以上であると、本発明の硬化物のクリープ回復率及びカール残存率がより良好となりやすい。ポリマーXのMnが上記範囲の上限値以下であると、本発明の硬化性組成物がより低粘度となりやすく、良好な塗工性が得られやすい。
 本発明の硬化性組成物がポリマーXを2種以上含む場合は、その2種以上のポリマーXのMnのそれぞれが上記範囲内であることが好ましい。
 ポリマーXのMw/Mnは、2.0~8.0が好ましく、2.1~7.8がより好ましく、2.2~7.5がさらに好ましい。ポリマーXのMw/Mnが上記範囲の下限値以上であると、本発明の硬化物の粘着力がより良好となりやすい。ポリマーXのMw/Mnが上記範囲の上限値以下であると、本発明の硬化物のクリープ回復率がより良好となりやすい。
 本発明の硬化性組成物がポリマーXを2種以上含む場合は、その2種以上のポリマーXのMw/Mnのそれぞれが上記範囲内であることが好ましい。
The Mw of the polymer X is preferably more than 200,000 and not more than 2,000,000, more preferably 240,000 to 1,600,000, further preferably 280,000 to 1,200,000, and 280,000 to 960. 1,000 is even more preferred. When the Mw of the polymer X is at least the lower limit value of the above range, the cured product of the present invention tends to have better creep recovery rate and curl residual rate. When the Mw of the polymer X is at most the upper limit value of the above range, the curable composition of the present invention tends to have a lower viscosity, and good coatability is likely to be obtained.
When the curable composition of the present invention contains two or more kinds of polymer X, it is preferable that the Mw of each of the two or more kinds of polymer X is within the above range.
The Mn of the polymer X is preferably from 25,000 to 1,000,000, more preferably from 30,000 to 500,000, further preferably from 35,000 to 200,000, further preferably from 35,000 to 120,000. .. When Mn of the polymer X is at least the lower limit value of the above range, the cured product of the present invention tends to have better creep recovery rate and curl residual rate. When the Mn of the polymer X is at most the upper limit value of the above range, the curable composition of the present invention tends to have a lower viscosity, and good coatability is likely to be obtained.
When the curable composition of the present invention contains two or more kinds of polymer X, each Mn of the two or more kinds of polymer X is preferably within the above range.
The Mw/Mn of the polymer X is preferably 2.0 to 8.0, more preferably 2.1 to 7.8, even more preferably 2.2 to 7.5. When the Mw/Mn of the polymer X is at least the lower limit value of the above range, the adhesive strength of the cured product of the present invention tends to be better. When the Mw/Mn of the polymer X is not more than the upper limit of the above range, the cured product of the present invention tends to have a better creep recovery rate.
When the curable composition of the present invention contains two or more types of polymer X, it is preferable that the Mw/Mn of each of the two or more types of polymer X be within the above range.
 ポリマーXのガラス転移温度は、-80~-40℃が好ましく、-75~-45℃がより好ましく、-75~―60℃がさらに好ましい。ポリマーXのガラス転移温度が上記範囲内であると、本発明の硬化物は低温での曲げ試験で剥がれが発生しにくい。
 本発明の硬化性組成物がポリマーXを2種以上含む場合は、その2種以上のポリマーXのガラス転移温度のそれぞれが上記範囲内であることが好ましい。
The glass transition temperature of the polymer X is preferably −80 to −40° C., more preferably −75 to −45° C., further preferably −75 to −60° C. When the glass transition temperature of the polymer X is within the above range, the cured product of the present invention is less likely to peel off in a bending test at a low temperature.
When the curable composition of the present invention contains two or more kinds of polymer X, each of the glass transition temperatures of the two or more kinds of polymer X is preferably within the above range.
 本発明の硬化性組成物はポリマーXを含むので、硬化した際、温度による物性変化が小さい硬化物が得られる。この硬化物を積層体の粘着層として用いることにより、積層体の折曲げ耐久性及び形状回復性を向上できる。 Since the curable composition of the present invention contains the polymer X, when cured, a cured product with little change in physical properties due to temperature can be obtained. By using this cured product as the adhesive layer of the laminate, the bending durability and shape recovery of the laminate can be improved.
[硬化性組成物]
 本発明の硬化性組成物は、ポリマーXを含む。
 本発明の硬化性組成物は、ポリマーXの他に、必要に応じて架橋剤、光重合開始剤及び他の成分を含んでもよい。
[Curable composition]
The curable composition of the present invention comprises Polymer X.
The curable composition of the present invention may contain, in addition to the polymer X, a crosslinking agent, a photopolymerization initiator and other components, if necessary.
<架橋剤>
 本発明の硬化性組成物は、架橋剤を含むことが好ましい。上記架橋剤は、架橋性官能基を2個以上有する化合物である。本発明の硬化性組成物に上記架橋剤を配合すると、本発明の硬化物の耐熱性をより向上しやすい。
 上記架橋性官能基は、(メタ)アクリロイル基、エポキシ基、イソシアネー卜基、カルボキシ基、ヒドロキシ基、カルボジイミド基、オキサゾリン基、アジリジン基、ビニル基、アミノ基、イミノ基及びアミド基からなる群から選択される少なくとも1種が好ましい。
 上記架橋剤の1分子中の上記架橋性官能基の数は、2~4個が好ましく、2個又は3個がより好ましく、2個がさらに好ましい。
 上記架橋性官能基は、脱保護可能な保護基で保護されていてもよい。
<Crosslinking agent>
The curable composition of the present invention preferably contains a crosslinking agent. The cross-linking agent is a compound having two or more cross-linkable functional groups. When the curable composition of the present invention is blended with the crosslinking agent, the heat resistance of the cured product of the present invention can be more easily improved.
The crosslinkable functional group is selected from the group consisting of (meth)acryloyl group, epoxy group, isocyanato group, carboxy group, hydroxy group, carbodiimide group, oxazoline group, aziridine group, vinyl group, amino group, imino group and amide group. At least one selected is preferred.
The number of the crosslinkable functional groups in one molecule of the crosslinker is preferably 2 to 4, more preferably 2 or 3, and even more preferably 2.
The crosslinkable functional group may be protected with a deprotectable protecting group.
 上記架橋剤としては、多官能(メタ)アクリレート及び多官能イソシアネート化合物が好ましい。上記多官能(メタ)アクリレートとしては、例えば、国際公開第2018/173896号の[0136]に記載された多官能(メタ)アクリレートが挙げられる。上記多官能イソシアネート化合物としては、例えば、日本国特許第6375467号公報の[0062]に記載された化合物が挙げられる。
 上記架橋剤は、多官能(メタ)アクリレートがより好ましく、本発明の硬化物のクリープ回復率が向上しやすい点で、1,4-ブタンジオールジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、1,9-ノナンジオールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート及びトリス(アクリロキシエチル)イソシアヌレートからなる群から選択される少なくとも1種がさらに好ましい。
 上記架橋剤は2種以上を併用してもよい。
As the crosslinking agent, polyfunctional (meth)acrylates and polyfunctional isocyanate compounds are preferable. Examples of the polyfunctional (meth)acrylate include the polyfunctional (meth)acrylates described in [0136] of International Publication No. 2018/173896. Examples of the polyfunctional isocyanate compound include the compounds described in [0062] of Japanese Patent No. 6375467.
The above-mentioned cross-linking agent is more preferably a polyfunctional (meth)acrylate, and 1,4-butanediol di(meth)acrylate and 1,6-hexanediol diacrylate are preferred because the cured product of the present invention can easily improve the creep recovery rate. At least selected from the group consisting of (meth)acrylate, 1,9-nonanediol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate and tris(acryloxyethyl)isocyanurate. One kind is more preferable.
You may use together 2 or more types of the said crosslinking agent.
 上記架橋剤の使用量は、ポリマーXの100質量部に対して、0.3~5質量部が好ましく、0.5~2質量部がさらに好ましい。上記架橋剤の使用量が上記範囲の下限値以上であると、本発明の硬化物の耐熱性が良好となりやすい。上記架橋剤の使用量が上記範囲の上限値以下であると、本発明の硬化物のクリープ回復率が向上しやすい。 The amount of the cross-linking agent used is preferably 0.3 to 5 parts by mass, and more preferably 0.5 to 2 parts by mass, relative to 100 parts by mass of the polymer X. When the amount of the cross-linking agent used is at least the lower limit of the above range, the cured product of the present invention tends to have good heat resistance. When the amount of the cross-linking agent used is not more than the upper limit of the above range, the creep recovery rate of the cured product of the present invention is likely to be improved.
<光重合開始剤>
 本発明の硬化性組成物は、光硬化性樹脂組成物であってもよく、熱硬化性樹脂組成物であってもよい。低温で硬化でき、かつ硬化速度が速い点から、本発明の硬化性組成物は光硬化性樹脂組成物が好ましい。
 本発明の硬化性組成物が光硬化性樹脂組成物である場合、本発明の硬化性組成物は、光重合開始剤を含有することが好ましい。本発明の硬化性組成物はが光硬化性樹脂組成物であれば、例えば、表示装置の製造に用いたときに、高い温度を必要としないことから、高温による表示デバイスの損傷のおそれも少ない。
<Photopolymerization initiator>
The curable composition of the present invention may be a photocurable resin composition or a thermosetting resin composition. The curable composition of the present invention is preferably a photocurable resin composition because it can be cured at a low temperature and has a high curing rate.
When the curable composition of the present invention is a photocurable resin composition, the curable composition of the present invention preferably contains a photopolymerization initiator. If the curable composition of the present invention is a photocurable resin composition, for example, since it does not require a high temperature when used for manufacturing a display device, there is little risk of damage to the display device due to a high temperature. ..
 上記光重合開始剤は、上記架橋剤の架橋反応における反応開始助剤としての機能を果たす。上記光重合開始剤としては、波長380nm以下の紫外線に感応する光重合開始剤が、架橋反応の制御のしやすさの点から好ましい。
 上記光重合開始剤の具体例は、国際公開第2018/173896号の[0147]~[0151]に記載された光重合開始剤である。
 上記光重合開始剤としては、光励起した開始剤と系中の水素供与体とが励起錯体を形成し、水素供与体の水素を転移させる水素引抜型光重合開始剤が好ましい。上記水素引抜型光重合開始剤の具体例は、ベンゾフェノン、4-メチルベンゾフェノン、2,4,6-トリメチルベンゾフェノン、4-フェニルベンゾフェノン、3,3’-ジメチル-4-メトキシベンゾフェノン、4-(メタ)アクリロイルオキシベンゾフェノン、4-[2-((メタ)アクリロイルオキシ)エトキシ]ベンゾフェノン、4-(メタ)アクリロイルオキシ-4’-メトキシベンゾフェノン、2-ベンゾイル安息香酸メチル及びベンゾイルギ酸メチルである。
 上記光重合開始剤は2種以上を併用してもよい。
The photopolymerization initiator functions as a reaction initiation aid in the crosslinking reaction of the crosslinking agent. As the photopolymerization initiator, a photopolymerization initiator which is sensitive to ultraviolet rays having a wavelength of 380 nm or less is preferable from the viewpoint of easy control of the crosslinking reaction.
Specific examples of the above photopolymerization initiator are the photopolymerization initiators described in [0147] to [0151] of International Publication No. 2018/173896.
As the photopolymerization initiator, a hydrogen abstraction type photopolymerization initiator in which the photoexcited initiator and the hydrogen donor in the system form an exciplex to transfer hydrogen of the hydrogen donor is preferable. Specific examples of the hydrogen abstraction type photopolymerization initiator include benzophenone, 4-methylbenzophenone, 2,4,6-trimethylbenzophenone, 4-phenylbenzophenone, 3,3′-dimethyl-4-methoxybenzophenone, and 4-(meta ) Acryloyloxybenzophenone, 4-[2-((meth)acryloyloxy)ethoxy]benzophenone, 4-(meth)acryloyloxy-4′-methoxybenzophenone, methyl 2-benzoylbenzoate and methyl benzoylformate.
You may use together 2 or more types of said photoinitiator.
 上記光重合開始剤の使用量は、上記架橋剤の100質量部に対して0.1~10質量部が好ましく、0.2~5質量部がより好ましい。上記光重合開始剤の使用量が上記範囲内であると、本発明の硬化性組成物は活性エネルギー線に対する適度な反応感度が得られやすい。 The amount of the photopolymerization initiator used is preferably 0.1 to 10 parts by mass, and more preferably 0.2 to 5 parts by mass, relative to 100 parts by mass of the crosslinking agent. When the amount of the photopolymerization initiator used is within the above range, the curable composition of the present invention can easily obtain appropriate reaction sensitivity to active energy rays.
<その他の成分>
 本発明の硬化性組成物は、ポリマーX、上記架橋剤及び上記光重合開始剤以外の他の成分として、必要に応じて従来公知の成分を含んでもよい。
 上記その他の成分の例は、シランカップリング剤、粘着付与樹脂、酸化防止剤、光安定化剤、金属不活性化剤、防錆剤、老化防止剤、吸湿剤、加水分解防止剤、帯電防止剤、消泡剤及び無機粒子である。
 本発明の硬化性組成物は、必要に応じて、反応触媒(三級アミン系化合物、四級アンモニウム系化合物又はラウリル酸スズ化合物等)を含んでもよい。
 本発明の硬化性組成物は、必要に応じて、溶媒を含んでもよい。
<Other ingredients>
The curable composition of the present invention may contain a conventionally known component, if necessary, as a component other than the polymer X, the crosslinking agent, and the photopolymerization initiator.
Examples of the above-mentioned other components include silane coupling agents, tackifying resins, antioxidants, light stabilizers, metal deactivators, rust inhibitors, antiaging agents, hygroscopic agents, hydrolysis inhibitors, antistatic agents. Agents, defoamers and inorganic particles.
The curable composition of the present invention may contain a reaction catalyst (a tertiary amine compound, a quaternary ammonium compound, a tin laurate compound or the like), if necessary.
The curable composition of the present invention may contain a solvent, if necessary.
 本発明の硬化性組成物は、ポリマーX、必要に応じた架橋剤、光重合開始剤及びその他の成分の混合物を硬化させて目的の硬化物を得る。
 本発明の硬化性組成物中のポリマーXは、1種でもよいし、2種以上でもよい。
 本発明の硬化性組成物を調製する際の各成分の混合順序は特に限定されない。各成分を混合した後に紫外線を照射してもよいし、熱処理してもよい。
 本発明の硬化性組成物が含む各成分は、予め混合してもよく、硬化させる直前に混合してもよい。例えば、光重合開始剤以外の成分を予め混合した予備混合物に、硬化させる直前に光重合開始剤を添加してもよい。
 本発明の硬化性組成物は、溶剤を含まなくても使用できる。本発明の硬化性組成物は、必要に応じて溶剤を含んでもよい。本発明の硬化性組成物が溶剤を含む場合、硬化時又は硬化後に上記溶媒を除去することが好ましい。
The curable composition of the present invention cures a mixture of polymer X, an optional cross-linking agent, a photopolymerization initiator, and other components to obtain a desired cured product.
The polymer X in the curable composition of the present invention may be one type or two or more types.
The mixing order of each component when preparing the curable composition of the present invention is not particularly limited. After mixing the respective components, ultraviolet rays may be irradiated or heat treatment may be performed.
The components contained in the curable composition of the present invention may be mixed in advance or may be mixed immediately before curing. For example, the photopolymerization initiator may be added to the pre-mixture in which components other than the photopolymerization initiator are mixed in advance just before curing.
The curable composition of the present invention can be used without containing a solvent. The curable composition of the present invention may contain a solvent, if necessary. When the curable composition of the present invention contains a solvent, it is preferable to remove the solvent during or after curing.
 硬化性組成物に対する、本発明の重合体の合計の割合は80質量%以上が好ましく、85%以上がより好ましく、90%以上がさらに好ましい。 The total ratio of the polymer of the present invention to the curable composition is preferably 80% by mass or more, more preferably 85% or more, still more preferably 90% or more.
[硬化物]
 本発明の硬化物は、本発明の硬化性組成物の硬化物である。
 本発明の硬化物は、例えば、本発明の硬化性組成物を所望の形状に成形し、紫外線を照射して硬化させることにより得られる。
 本発明の硬化性組成物を所望の形状に成形する方法としては、例えば、基材上に塗布する方法、押出成形する方法及び型に注入する方法が挙げられる。
 本発明の硬化性組成物を光硬化させる際の紫外線の照射量は、0.1~5J/cmが好ましく、0.3~4J/cmがより好ましく、0.5~3J/cmがさらに好ましい。上記照射量が上記範囲の下限値以上であると、本発明の硬化物の耐熱性及びクリープ回復率がより良好となる。上記照射量が上記範囲の上限値以下であると、本発明の硬化物がより着色しにくい。
[Cured product]
The cured product of the present invention is a cured product of the curable composition of the present invention.
The cured product of the present invention is obtained, for example, by molding the curable composition of the present invention into a desired shape and irradiating it with ultraviolet light to cure the composition.
Examples of the method for molding the curable composition of the present invention into a desired shape include a method of coating on a substrate, a method of extrusion molding, and a method of injecting into a mold.
The irradiation amount of ultraviolet rays when photocuring the curable composition of the present invention is preferably 0.1 to 5 J/cm 2 , more preferably 0.3 to 4 J/cm 2 , and even more preferably 0.5 to 3 J/cm 2. Is more preferable. When the irradiation amount is at least the lower limit value of the above range, the cured product of the present invention has better heat resistance and creep recovery rate. When the irradiation dose is less than or equal to the upper limit of the above range, the cured product of the present invention is less likely to be colored.
 本発明の硬化物のガラス転移温度は、-35℃以下が好ましく、-37℃以下がより好ましく、-38℃以下がさらに好ましく、-40℃以下が特に好ましい。本発明の硬化物のガラス転移温度が上記範囲の上限値以下であると、本発明の硬化物の低温での曲げ耐久性がより優れる。本発明の硬化物のガラス転移温度は、-80℃以上が好ましく、-70℃以上がより好ましく、-60℃以上がさらに好ましい。例えば、硬化物のガラス転移温度は、-80℃~-35℃が好ましく、-70℃~-37℃がより好ましく、-60℃~-38℃がさらに好ましく、-60℃~-40℃が特に好ましい。本発明の硬化物のガラス転移温度が上記範囲の下限値以上であると、本発明の硬化物の残存カール率が良好になりやすい。本発明の硬化物のガラス転移温度は、本発明の硬化物の動的粘弾性のtanδピーク温度である。 The glass transition temperature of the cured product of the present invention is preferably −35° C. or lower, more preferably −37° C. or lower, further preferably −38° C. or lower, and particularly preferably −40° C. or lower. When the glass transition temperature of the cured product of the present invention is not more than the upper limit value of the above range, the cured product of the present invention is more excellent in bending durability at low temperatures. The glass transition temperature of the cured product of the present invention is preferably −80° C. or higher, more preferably −70° C. or higher, and even more preferably −60° C. or higher. For example, the glass transition temperature of the cured product is preferably −80° C. to −35° C., more preferably −70° C. to −37° C., further preferably −60° C. to −38° C., and −60° C. to −40° C. Particularly preferred. When the glass transition temperature of the cured product of the present invention is at least the lower limit value of the above range, the residual curl rate of the cured product of the present invention tends to be good. The glass transition temperature of the cured product of the present invention is the tan δ peak temperature of the dynamic viscoelasticity of the cured product of the present invention.
 本発明の硬化物の、80℃における貯蔵弾性率E’(80℃)(kPa)に対する-20℃における貯蔵弾性率E’(-20℃)(kPa)の比を表す「E’(-20℃)/E’(80℃)」は、1.5~4が好ましく、1.6~3.9がより好ましく、1.8~3.8がさらに好ましい。本発明の硬化物の「E’(-20℃)/E’(80℃)」が1.5~4の範囲内であると、本発明の硬化物の弾性率の温度による変化が少なく、柔軟性を維持しやすく、積層体の粘着シートに用いた際に、積層体の折曲げ耐久性及び形状回復性をより向上できる。 “E′(−20) representing the ratio of the storage elastic modulus E′ (−20° C.) (kPa) at −20° C. to the storage elastic modulus E′ (80° C.) (kPa) at 80° C. of the cured product of the present invention. [Deg.]C/E'(80[deg.]C)" is preferably 1.5 to 4, more preferably 1.6 to 3.9, and even more preferably 1.8 to 3.8. When the “E′ (−20° C.)/E′ (80° C.)” of the cured product of the present invention is within the range of 1.5 to 4, there is little change in the elastic modulus of the cured product of the present invention with temperature, Flexibility can be easily maintained, and when used for a pressure-sensitive adhesive sheet of a laminate, the bending durability and shape recovery of the laminate can be further improved.
[粘着シート]
 本発明の粘着シートは、本発明の硬化物からなる粘着層を含む。
 本発明の硬化物は、粘着層として使用できる。本発明の粘着シートは、本発明の硬化物からなるシート状の粘着層を有する。本発明の粘着シートでは、上記粘着層の両面に接するように離型フィルムを設けることが好ましい。上記離型フィルムとしては、公知の離型フィルムを用いることができる。
 本発明の粘着シートは、例えば、第1の離型フィルム上に本発明の硬化性組成物を塗布して硬化させた後、その上に第2の離型フィルムを積層する方法で製造できる。
 また、本発明の粘着シートは、第1の離型フィルム上に本発明の硬化性組成物を塗布し、その上に第2の離型フィルムを積層した後、硬化させる方法でも製造できる。
[Adhesive sheet]
The pressure-sensitive adhesive sheet of the present invention includes an adhesive layer made of the cured product of the present invention.
The cured product of the present invention can be used as an adhesive layer. The pressure-sensitive adhesive sheet of the present invention has a sheet-shaped pressure-sensitive adhesive layer made of the cured product of the present invention. In the pressure-sensitive adhesive sheet of the present invention, it is preferable to provide a release film so as to contact both surfaces of the pressure-sensitive adhesive layer. A known release film can be used as the release film.
The pressure-sensitive adhesive sheet of the present invention can be produced by, for example, a method of coating the curable composition of the present invention on the first release film and curing the composition, and then laminating the second release film thereon.
The pressure-sensitive adhesive sheet of the present invention can also be produced by a method in which the curable composition of the present invention is applied onto the first release film, the second release film is laminated thereon, and then the composition is cured.
 本発明の粘着シートにおいて、上記粘着層の厚さは、10~150μmが好ましく、20~120μmがより好ましく、25~100μmがさらに好ましい。上記粘着層の厚さが上記範囲の下限値以上であると、上記粘着層が平滑になりやすく、上記範囲の上限値以下であると、本発明の粘着シートの繰返し曲げ耐久性がより優れる。 In the pressure-sensitive adhesive sheet of the present invention, the thickness of the pressure-sensitive adhesive layer is preferably 10 to 150 μm, more preferably 20 to 120 μm, further preferably 25 to 100 μm. When the thickness of the pressure-sensitive adhesive layer is at least the lower limit value of the above range, the pressure-sensitive adhesive layer tends to be smooth, and when it is at most the upper limit value of the above range, the repeated bending durability of the pressure-sensitive adhesive sheet of the present invention is more excellent.
[積層体]
 本発明の積層体は、本発明の硬化物からなる粘着層と、その粘着層を介して積層したフレキシブル部材とを備える。
 上記フレキシブル部材として、フレキシブルディスプレイパネルを構成する部材が例示できる。上記フレキシブル部材は、例えば、表面保護パネル、光学フィルム、タッチパネル及び表示パネル本体からなる群から選択される少なくとも1つである。
 上記表面保護パネルの例としては、薄板状のカバーガラス及びカバーフィルムが挙げられる。
 上記光学フィルムは光学機能を有する部材であり、例えば、偏光フィルム、位相差フィルム、光学フィルタ、反射防止フィルム、近赤外線カットフィルム及び電磁波シールドフィルムが挙げられる。
 上記タッチパネルは、例えば、薄板状のガラス基材又はプラスチック基材に、タッチセンサーが搭載された構成を有する。
 上記表示パネル本体としては、例えば、有機ELディスプレイパネルが挙げられる。
[Laminate]
The laminate of the present invention comprises an adhesive layer made of the cured product of the present invention and a flexible member laminated via the adhesive layer.
Examples of the flexible member include members that form a flexible display panel. The flexible member is, for example, at least one selected from the group consisting of a surface protection panel, an optical film, a touch panel, and a display panel body.
Examples of the surface protection panel include a thin cover glass and a cover film.
The optical film is a member having an optical function, and examples thereof include a polarizing film, a retardation film, an optical filter, an antireflection film, a near infrared ray cut film, and an electromagnetic wave shield film.
The touch panel has a configuration in which a touch sensor is mounted on, for example, a thin glass substrate or a plastic substrate.
Examples of the display panel body include an organic EL display panel.
 本発明の積層体は、フレキシブルであり、静置した状態で湾曲している形状に固定しても破損しない性状(Bendable)、屈曲半径3mm以上に折り曲げ又は丸めても形状が回復する性状(Rollable)、及び屈曲半径3mm未満に折り畳んでも形状が回復する性状(Foldable)のうち1つ以上を有することが好ましい。 The layered product of the present invention is flexible and has a property of not being damaged even if it is fixed to a curved shape in a stationary state (Bendable), and a property of recovering the shape even when bent or rolled to a bending radius of 3 mm or more (Rollable). ), and a property (Foldable) that the shape recovers even when folded to a bending radius of less than 3 mm (Foldable).
 本発明の積層体において、上記粘着層の厚さは10~150μmが好ましく、20~120μmがより好ましく、25~100μmがさらに好ましい。上記粘着層の厚さが上記範囲の下限値以上であると、上記粘着層が平滑になりやすく、上記範囲の上限値以下であると、本発明の積層体の繰返し曲げ耐久性がより優れる。 In the laminate of the present invention, the thickness of the adhesive layer is preferably 10 to 150 μm, more preferably 20 to 120 μm, further preferably 25 to 100 μm. When the thickness of the pressure-sensitive adhesive layer is at least the lower limit of the above range, the pressure-sensitive adhesive layer tends to be smooth, and when it is at most the upper limit of the above range, the repeated bending durability of the laminate of the present invention is more excellent.
[フレキシブルディスプレイ]
 本発明のフレキシブルディスプレイは、本発明の積層体を含む。
 本発明の硬化性組成物は、ポリマーXを含むことにより、後述の実施例に示されるように、硬化物の弾性率を低下し、弾性率の温度による変化を低下し、ガラス転移温度を低下できる。このため、例えば、フレキシブルディスプレイを構成する部材間の粘着層に用いた場合でも、折曲げ耐久性及び形状回復性を両立できる。
 フレキシブルディスプレイとして、特に、表示画面を折り畳める構造を有する、フォルダブルディスプレイが好適である。
[Flexible display]
The flexible display of the present invention includes the laminate of the present invention.
By containing the polymer X, the curable composition of the present invention lowers the elastic modulus of the cured product, reduces the change in elastic modulus with temperature, and lowers the glass transition temperature, as will be shown in Examples below. it can. Therefore, for example, even when it is used as an adhesive layer between members forming a flexible display, both bending durability and shape recovery can be achieved.
As the flexible display, a foldable display having a structure capable of folding the display screen is particularly suitable.
 以下に、実施例によって本発明を具体的に説明するが、本発明はこれら実施例によって限定されるものではない。
[測定方法・評価方法]
<分子量の測定>
 質量平均分子量(Mw)、数平均分子量(Mn)及び分子量分布(Mw/Mn)は、以下の条件で、ゲル透過クロマトグラフィー(GPC)により測定した。
 ・分析装置:HLC-8120GPC(東ソー社製品名)
 ・カラム:G7000HXL+GMHXL+GMHXL(東ソー社製品名)
 ・カラムサイズ:各7.8mmφ×30cm、計90cm
 ・カラム温度:40℃
 ・流量:0.8mL/min
 ・注入量:100μL
 ・溶離液:テトラヒドロフラン
 ・検出器:示差屈折計(RI)
 ・標準試料:ポリスチレン
Hereinafter, the present invention will be described in detail with reference to Examples, but the present invention is not limited to these Examples.
[Measurement method/Evaluation method]
<Measurement of molecular weight>
The mass average molecular weight (Mw), number average molecular weight (Mn) and molecular weight distribution (Mw/Mn) were measured by gel permeation chromatography (GPC) under the following conditions.
・Analyzer: HLC-8120GPC (Product name of Tosoh Corporation)
・Column: G7000HXL+GMHXL+GMHXL (Product name of Tosoh Corporation)
・Column size: 7.8 mmφ×30 cm each, total 90 cm
・Column temperature: 40℃
・Flow rate: 0.8 mL/min
・Injection volume: 100 μL
・Eluent: Tetrahydrofuran ・Detector: Differential refractometer (RI)
・Standard sample: polystyrene
<重合体Aのガラス転移温度の測定>
 各例で得られた重合体Aについて、示差走査熱量計(EXSTAR 6000 DSC 6200,セイコーインスツル社製品名)を用いて、サンプル量約10mg、昇温速度10℃/分、温度範囲-80~25℃の条件でガラス転移温度を測定した。
<Measurement of glass transition temperature of polymer A>
The polymer A obtained in each example was analyzed by using a differential scanning calorimeter (EXSTAR 6000 DSC 6200, product name of Seiko Instruments Inc.) to obtain a sample amount of about 10 mg, a heating rate of 10° C./min, and a temperature range of −80 to −80. The glass transition temperature was measured under the condition of 25°C.
<硬化物の貯蔵弾性率、ガラス転移温度の測定>
 各例で作製した硬化性組成物を、幅5mm×長さ15mm×厚さ2mmのシリコーン型に流し込み、窒素環境下でコンベヤ型UV照射機(ORC社製)を用い、HgXeランプ、照度100mW/cm、積算光量1J/cmの条件下で硬化させた。得られた硬化物を試験サンプルとした。
 試験サンプルについて、動的粘弾性測定装置(EXSTAR 6000 DMS 6100,セイコーインスツル社製品名)を用いて、引張モードで、-80℃~130℃の温度範囲において、昇温速度3℃/min、測定周波数1Hz、歪み1%の条件下における貯蔵弾性率E’(kPa)を測定した。また、測定で得られたtanδが最大値を示す温度(tanδピーク温度)をガラス転移温度とした。
 測定結果として、-20℃、25℃及び80℃における貯蔵弾性率E’、ガラス転移温度、並びに80℃におけるE’に対する-20℃におけるE’の比を表す「E’(-20℃)/E’(80℃)」を表に示す。
<Measurement of storage elastic modulus and glass transition temperature of cured product>
The curable composition produced in each example was poured into a silicone mold having a width of 5 mm, a length of 15 mm, and a thickness of 2 mm, and a HgXe lamp with an illuminance of 100 mW/using a conveyor type UV irradiator (manufactured by ORC) under a nitrogen environment. It was cured under the conditions of cm 2 and integrated light quantity of 1 J/cm 2 . The obtained cured product was used as a test sample.
For the test sample, a dynamic viscoelasticity measuring device (EXSTAR 6000 DMS 6100, product name of Seiko Instruments Inc.) was used in a tensile mode in a temperature range of −80° C. to 130° C., a heating rate of 3° C./min, The storage elastic modulus E′ (kPa) was measured under the conditions of a measurement frequency of 1 Hz and a strain of 1%. Further, the temperature at which tan δ obtained by the measurement shows the maximum value (tan δ peak temperature) was defined as the glass transition temperature.
As a measurement result, “E′ (−20° C.)/expressing storage modulus E′ at −20° C., 25° C. and 80° C., glass transition temperature, and ratio of E′ at −20° C. to E′ at 80° C. “E′ (80° C.)” is shown in the table.
<積層体の折曲げ耐久性及び形状回復性の評価方法>
 以下のフィルムを使用した。
 ・シリコーン処理PET:シリコーン処理(剥離処理)を施した厚さ75μmのポリエチレンテレフタレートフィルム(SP-PET-01-75BU,三井化学東セロ社製品名)。
 ・カプトンフィルム:200EN(厚さ50μm;東レデュポン社製品名)。
 ・コロナ処理PET:ルミラーS10(厚さ50μmのポリエチレンテレフタレートフィルム;東レ社製品名)にコロナ処理加工を施したもの。
<Evaluation method of bending durability and shape recovery of laminated body>
The following films were used.
Silicone-treated PET: A polyethylene terephthalate film (SP-PET-01-75BU, product name of Mitsui Chemicals Tohcello, Inc.) having a thickness of 75 μm and subjected to silicone treatment (release treatment).
Kapton film: 200 EN (thickness 50 μm; product name of DuPont Toray).
Corona-treated PET: Lumirror S10 (polyethylene terephthalate film having a thickness of 50 μm; product name of Toray Industries, Inc.) subjected to corona treatment.
(繰返し曲げ試験)
 各例の硬化性組成物を、シリコーン処理PETのシリコーン処理面に、硬化後の粘着層の厚さが25μmになるように、ドクターブレードをセットした自動塗工機(PI1210,テスター産業社製品名)を用いて塗布した。次いで、窒素環境下でコンベヤ型UV照射機(ORC社製)を用い、HgXeランプ、照度100mW/cm、積算光量1J/cmの条件下で硬化させて粘着層を形成した。粘着層側を、カプトンフィルムに貼り合わせた。次いで、シリコーン処理PETを剥がしたのち、現れた粘着層に、コロナ処理PETのコロナ処理面を貼り合わせ、試験用積層体を作成した。
 U字型面状曲げ試験機(DLDM111LH,ユアサシステム機器社製品名)を用いて、得られた試験用積層体を折り曲げる操作を繰り返した。具体的には、屈曲半径が1.5mmになるように、かつカプトンフィルム側が内側になるようにU字型に折り曲げ、次いで折り曲げた力を開放する操作(180°開放)を1回の操作として、1分あたり60回の速度で10万回繰り返した。試験後の試験用積層体の外観を目視で観察し、下記基準で評価した。
 A:白化、剥がれ、浮き及びクラックのいずれも発生せず、外観上の変化が全くない。
 B:白化、剥がれ、浮き及びクラックのうち1つ以上が発生したが、わずかであり実用上の問題はない。
 C:白化、剥がれ、浮き及びクラックのうち1つ以上が著しく発生し、実用上問題がある。
(Repeated bending test)
An automatic coating machine (PI1210, product name of Tester Sangyo Co., Ltd.) in which the curable composition of each example was set on the silicone-treated surface of silicone-treated PET with a doctor blade so that the thickness of the adhesive layer after curing was 25 μm ) Was used for coating. Then, using a conveyor type UV irradiator (manufactured by ORC) under a nitrogen environment, curing was performed under the conditions of an HgXe lamp, an illuminance of 100 mW/cm 2 and an integrated light amount of 1 J/cm 2 to form an adhesive layer. The adhesive layer side was attached to a Kapton film. Next, after peeling off the silicone-treated PET, the corona-treated surface of the corona-treated PET was attached to the adhesive layer that appeared, to prepare a test laminate.
Using a U-shaped planar bending tester (DLDM111LH, product name of Yuasa System Equipment Co., Ltd.), the operation of bending the obtained test laminate was repeated. Specifically, the operation (180 degree opening) of bending in a U-shape so that the bending radius is 1.5 mm and the Kapton film side is inside and then releasing the bending force is one operation. Repeated 100,000 times at a rate of 60 times per minute. The appearance of the test laminate after the test was visually observed and evaluated according to the following criteria.
A: No whitening, peeling, floating or cracking occurred, and there was no change in appearance.
B: One or more of whitening, peeling, floating and cracks occurred, but it was slight and there was no problem in practical use.
C: One or more of whitening, peeling, floating and cracks remarkably occur, which is a problem in practical use.
(静的曲げ試験)
 繰返し曲げ試験と同様に作成した試験用積層体を、静的曲げ試験用サンプルとして用いた。当該試験用積層体は、幅50mm、長さ100mm、厚さ0.125mmであった。端面が曲面(屈曲半径1.5mm)に加工された厚さ3mmの板の外形に沿って、静的曲げ試験用サンプルを、カプトンフィルム側が内側になるように密着させてテープで固定した。-20℃又は室温(25℃)の条件下に20日間静置し、試験後の試験用積層体の外観を目視で観察し、繰返し曲げ試験と同じ基準で評価した。
(Static bending test)
The test laminate prepared in the same manner as the repeated bending test was used as a static bending test sample. The test laminate had a width of 50 mm, a length of 100 mm and a thickness of 0.125 mm. A sample for static bending test was adhered along the outer shape of a plate having a thickness of 3 mm whose end surface was processed into a curved surface (bending radius of 1.5 mm) so that the Kapton film side would be the inner side, and was fixed with tape. After standing for 20 days at −20° C. or room temperature (25° C.), the appearance of the test laminate after the test was visually observed and evaluated according to the same criteria as the repeated bending test.
(カール試験、カール残存率)
 繰返し曲げ試験と同様に作成した試験用積層体を、幅10mm、長さ50mmに切断してカール試験用サンプルとした。端面が曲面(屈曲半径2mm)に加工された厚さ4mmの板の外形に沿って、カール試験用サンプルの長さ方向の中心位置を折り曲げ、テープで固定し室温で1日放置した。次いで、板からカール試験用サンプルを取り外し、折り曲げた面が上になるように水平面上に置き、水平面から折り曲げ面までの高さh(mm)を測定した。下記式によりカール残存率(単位:%)を算出した。カール残存率が低いほど形状回復性に優れる。なお、試験中に剥がれが生じたものはNと表記した。
 カール残存率(%)={h/25}×100
(Curl test, curl residual rate)
The test laminate prepared in the same manner as the repeated bending test was cut into a width 10 mm and a length 50 mm to obtain a curl test sample. The curl test sample was bent at the center position in the length direction along the outer shape of a plate having a thickness of 4 mm whose end surface was processed into a curved surface (bending radius 2 mm), fixed with tape, and left at room temperature for 1 day. Then, the curl test sample was removed from the plate and placed on a horizontal surface with the bent surface facing upward, and the height h (mm) from the horizontal surface to the bent surface was measured. The curl residual rate (unit: %) was calculated by the following formula. The lower the residual curl rate, the better the shape recovery. In addition, what peeled off during the test was described as N.
Curling residual rate (%)={h/25}×100
(クリープ回復率)
 図1Aに示すクリープ試験用サンプルを、繰返し曲げ試験と同様の手順で作製した。図中符号1はカプトンフィルム、2は粘着層、3はコロナ処理PETである。せん断方向(X方向)において、カプトンフィルム1及びコロナ処理PET3のそれぞれの長さは60mm、カプトンフィルム1の端部1aからコロナ処理PET3の端部3aまでの長さ(以下、X方向の全長という。)の初期値は110mmとした。粘着層2の厚さは25μmとした。X方向及び厚さ方向の両方に垂直な方向において、カプトンフィルム1及びコロナ処理PET3のそれぞれの幅は10mmとした。
 図1Bに示すように、カプトンフィルム1の端部1aとコロナ処理PET3の端部3aを引張試験機にそれぞれ固定し、X方向の全長が初期値より300μm長くなるように、X方向に伸長した後、伸長した力を開放する操作を1回として、10回繰り返した後、1分静置した。静置後の残留歪量を光学顕微鏡(マイクロスコープVHX‐1000,KEYENCE社製品名)にて観察し、下記式によりクリープ回復率(単位:%)を算出した。クリープ回復率が高いほど形状回復性に優れる。
 クリープ回復率(%)={(初期位置からのずれ幅(μm)-300μm)/300μm}×100
(Creep recovery rate)
The creep test sample shown in FIG. 1A was prepared in the same procedure as the repeated bending test. In the figure, reference numeral 1 is a Kapton film, 2 is an adhesive layer, and 3 is corona-treated PET. In the shearing direction (X direction), the length of each of the Kapton film 1 and the corona-treated PET3 is 60 mm, and the length from the end portion 1a of the Kapton film 1 to the end portion 3a of the corona-treated PET3 (hereinafter referred to as the total length in the X direction). .) was 110 mm. The thickness of the adhesive layer 2 was 25 μm. The width of each of the Kapton film 1 and the corona-treated PET 3 was 10 mm in the direction perpendicular to both the X direction and the thickness direction.
As shown in FIG. 1B, the end 1a of the Kapton film 1 and the end 3a of the corona-treated PET 3 were fixed to a tensile tester, respectively, and extended in the X direction so that the total length in the X direction was 300 μm longer than the initial value. After that, the operation of releasing the stretched force was once, repeated 10 times, and then allowed to stand for 1 minute. The residual strain amount after standing was observed with an optical microscope (microscope VHX-1000, product name of KEYENCE), and the creep recovery rate (unit: %) was calculated by the following formula. The higher the creep recovery rate, the better the shape recovery.
Creep recovery rate (%)={(deviation from initial position (μm)−300 μm)/300 μm}×100
[製造例1-1]
 撹拌機及び窒素導入管を備えた耐圧反応容器に、亜鉛へキサシアノコバルテート-tert-ブチルアルコール錯体(以下「DMC-TBA触媒」ともいう。)の0.2g及びn-ブタノールの30gを加えて、130℃の窒素雰囲気とし、プロピレンオキシド(以下「PO」ともいう。)の3970gを一定の速度で7時間かけて投入した。次いで、耐圧反応容器の内圧の低下が止まったことを確認して生成物を抜き出し、水酸基価5.6mgKOH/g(水酸基換算分子量:10,000)のポリオキシアルキレンモノオール(モノオール1)の4,000gを得た。
[Production Example 1-1]
To a pressure resistant reaction vessel equipped with a stirrer and a nitrogen introducing tube, 0.2 g of zinc hexacyanocobaltate-tert-butyl alcohol complex (hereinafter also referred to as “DMC-TBA catalyst”) and 30 g of n-butanol were added. In a nitrogen atmosphere at 130° C., 3970 g of propylene oxide (hereinafter also referred to as “PO”) was charged at a constant rate over 7 hours. Next, after confirming that the internal pressure in the pressure-resistant reaction vessel had stopped decreasing, the product was extracted and treated with a polyoxyalkylene monool (monool 1) having a hydroxyl value of 5.6 mgKOH/g (hydroxyl group-converted molecular weight: 10,000). 4,000 g was obtained.
[製造例1-2]
 n-ブタノールを21g、POを3979gとする他は製造例1-1と同様にして、水酸基価4.1mgKOH/g(水酸基換算分子量:13,680)のポリオキシアルキレンモノオール(モノオール2)の4000gを得た。
[製造例1-3]
撹拌機及び窒素導入管を備えた耐圧反応容器に、DMC-TBA触媒の0.5g及びn-ブタノールの74gを加えて、130℃の窒素雰囲気とし、POの7941gとエチレンオキシド(以下、EOという。)の1985gの混合液を一定の速度で15時間かけて投入した。次いで、耐圧反応容器の内圧の低下が止まったことを確認して生成物を抜き出し、水酸基価5.2mgKOH/g(水酸基換算分子量:10,790)のポリオキシアルキレンモノオール(モノオール3)の10000gを得た。モノオール3において、POとEOの合計に対するPOの割合は、約74モル%であった。
[製造例1-4]
 DMC-TBAを0.25g、POを3743g、EOを1182gとする他は製造例1-3と同様にして、水酸基価11.8mgKOH/g(水酸基換算分子量:4,750)のポリオキシアルキレンモノオール(モノオール4)の5000gを得た。モノオール4において、POとEOの合計に対するPOの割合は、約71モル%であった。
[Production Example 1-2]
Polyoxyalkylene monool (monool 2) having a hydroxyl value of 4.1 mg KOH/g (hydroxyl-converted molecular weight: 13,680) was prepared in the same manner as in Production Example 1-1 except that 21 g of n-butanol and 3979 g of PO were used. Was obtained.
[Production Example 1-3]
In a pressure-resistant reaction vessel equipped with a stirrer and a nitrogen inlet tube, 0.5 g of DMC-TBA catalyst and 74 g of n-butanol were added, and a nitrogen atmosphere at 130° C. was obtained, 7941 g of PO and ethylene oxide (hereinafter referred to as EO). 1985 g) of the mixed solution was added at a constant rate for 15 hours. Next, after confirming that the internal pressure in the pressure-resistant reaction vessel had stopped decreasing, the product was extracted, and a polyoxyalkylene monool (monool 3) having a hydroxyl value of 5.2 mgKOH/g (hydroxyl-converted molecular weight: 10,790) was prepared. 10000 g was obtained. In Monool 3, the ratio of PO to the total of PO and EO was about 74 mol %.
[Production Example 1-4]
Polyoxyalkylene mono with a hydroxyl value of 11.8 mg KOH/g (hydroxyl-converted molecular weight: 4,750) was prepared in the same manner as in Production Example 1-3 except that DMC-TBA was 0.25 g, PO was 3743 g, and EO was 1182 g. 5000 g of all (monoall 4) was obtained. In Monool 4, the ratio of PO to the total of PO and EO was about 71 mol %.
[製造例2-1]
 イソシアネート化合物1として2-アクリロイルオキシエチルイソシアネート(カレンズ-AOI,昭和電工株式会社製品名:以下「AOI」ともいう。)を用いた。
 撹拌機及び窒素導入管を備えた反応容器内に、モノオール1(平均水酸基数:1.08)の964.9g及び2-アクリロイルオキシエチルイソシアネートの13.1gを加えて、2-エチルヘキサン酸ビスマスの25%トルエン溶液0.08gの存在下、70℃で3時間撹拌し、モノマーB1を得た。モノオール1のOH基に対する2-アクリロイルオキシエチルイソシアネートのNCO基の比率(インデックス(NCO基の数/OH基の数))は100であった。生成物中のモノマーB1の割合は、84質量%であった。
 得られたモノマーB1のMn、Mw/Mn、平均官能基数、ウレタン結合の割合、ガラス転移温度を表1に示す(以下、同様である。)。
[Production Example 2-1]
2-Acryloyloxyethyl isocyanate (Karenz-AOI, product name of Showa Denko KK: hereinafter also referred to as "AOI") was used as the isocyanate compound 1.
In a reaction vessel equipped with a stirrer and a nitrogen introducing tube, 964.9 g of Monool 1 (average number of hydroxyl groups: 1.08) and 13.1 g of 2-acryloyloxyethyl isocyanate were added, and 2-ethylhexanoic acid was added. In the presence of 0.08 g of a 25% toluene solution of bismuth, the mixture was stirred at 70° C. for 3 hours to obtain a monomer B1. The ratio of NCO groups of 2-acryloyloxyethyl isocyanate to the OH groups of Monool 1 (index (number of NCO groups/number of OH groups)) was 100. The ratio of the monomer B1 in the product was 84% by mass.
Table 1 shows Mn, Mw/Mn, the average number of functional groups, the proportion of urethane bonds, and the glass transition temperature of the obtained monomer B1 (the same applies hereinafter).
[製造例2-2]
 製造例2-1において、モノオール1の代わりにモノオール2(平均水酸基数:1.11)の928.1g及びAOIの8.6gを用いたほかは同様にしてモノマーB2を得た。生成物中のモノマーB2の割合は80質量%であった。
[製造例2-3]
 製造例2-1において、モノオール1の代わりにモノオール3(平均水酸基数:1.11)の500.2g及びAOIの6.6gを用いたほかは同様にしてモノマーB3を含む生成物を得た。生成物中のモノマーB3の割合は96質量%であった。
[製造例2-4]
 製造例2-1において、モノオール1の代わりにモノオール4(平均水酸基数:1.11)の501.0g及びAOIの14.9gを用いたほかは同様にしてモノマーB4を含む生成物を得た。生成物中のモノマーB4の割合は89質量%であった。
[Production Example 2-2]
Monomer B2 was obtained in the same manner as in Production Example 2-1, except that 928.1 g of monool 2 (average number of hydroxyl groups: 1.11) and 8.6 g of AOI were used instead of monool 1. The ratio of the monomer B2 in the product was 80% by mass.
[Production Example 2-3]
A product containing a monomer B3 was prepared in the same manner as in Production Example 2-1, except that 500.2 g of monool 3 (average number of hydroxyl groups: 1.11) and 6.6 g of AOI were used instead of monool 1. Obtained. The ratio of the monomer B3 in the product was 96% by mass.
[Production Example 2-4]
A product containing Monomer B4 was prepared in the same manner as in Production Example 2-1, except that 501.0 g of Monool 4 (average number of hydroxyl groups: 1.11) and 14.9 g of AOI were used instead of Monool 1. Obtained. The ratio of the monomer B4 in the product was 89% by mass.
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006
[製造例3-1]
 撹拌機及び窒素導入管を備えた反応容器内に酢酸エチルの200gを加えて、70℃に維持した。次いで、アクリル酸ブチル(以下、BAという。分子量(式量)は128である。)の156.8g、アクリル酸(以下、AAという。分子量(式量)は86である。)の4.0g、アクリル酸2-エチルヘキシル(以下、2-EHAという。分子量(式量)は184である。)の39.2g及び2,2’-アゾビス(2,4-ジメチルバレロニトリル)(以下、V-65という)の0.2gの混合液を、70±2℃に維持した反応容器内に、2時間かけて一定速度で滴下した。滴下終了後、70±2℃で2時間維持した後、130℃で2時間減圧脱気し、酢酸エチル及び未反応モノマーを除去し、重合体1を得た。
 得られた重合体1のMw、Mn、Mw/Mn、ガラス転移温度を表2に示す(以下、同様である。)。
[Production Example 3-1]
In a reaction vessel equipped with a stirrer and a nitrogen introducing tube, 200 g of ethyl acetate was added and maintained at 70°C. Next, 156.8 g of butyl acrylate (hereinafter, referred to as BA. Molecular weight (formula weight) is 128) and 4.0 g of acrylic acid (hereinafter, referred to as AA. Molecular weight (formula weight) is 86). , 2-ethylhexyl acrylate (hereinafter referred to as 2-EHA, molecular weight (formula weight) is 184) 39.2 g and 2,2'-azobis(2,4-dimethylvaleronitrile) (hereinafter referred to as V- 65 g) was added dropwise to the reaction vessel maintained at 70±2° C. over 2 hours at a constant rate. After completion of the dropping, the mixture was maintained at 70±2° C. for 2 hours, and then degassed under reduced pressure at 130° C. for 2 hours to remove ethyl acetate and unreacted monomers to obtain a polymer 1.
The Mw, Mn, Mw/Mn, and glass transition temperature of the obtained polymer 1 are shown in Table 2 (the same applies hereinafter).
[製造例3-2]
 撹拌機及び窒素導入管を備えた反応容器内に酢酸エチルの100gを加えて、70℃に維持した。次いで2-EHAの196g、AAの4.0g及びV-65の0.2gの混合液を、70±2℃に維持した反応容器内に、2時間かけて一定速度で滴下した。滴下終了後、70±2℃で2時間維持した後、130℃で2時間減圧脱気し、酢酸エチル及び未反応モノマーを除去し、重合体2を得た。
[Production Example 3-2]
In a reaction vessel equipped with a stirrer and a nitrogen introducing tube, 100 g of ethyl acetate was added and maintained at 70°C. Then, a mixed solution of 196 g of 2-EHA, 4.0 g of AA and 0.2 g of V-65 was added dropwise at a constant rate over 2 hours into a reaction container maintained at 70±2°C. After the completion of dropping, the mixture was maintained at 70±2° C. for 2 hours, and then degassed under reduced pressure at 130° C. for 2 hours to remove ethyl acetate and unreacted monomers, to obtain a polymer 2.
[製造例3-3]
 製造例3-1において、2-EHAの代わりに、製造例2-1で得たモノマーB1の39.2gを用いたほかは同様にして重合体3を得た。
[Production Example 3-3]
Polymer 3 was obtained in the same manner as in Production Example 3-1, except that 39.2 g of Monomer B1 obtained in Production Example 2-1 was used instead of 2-EHA.
[製造例3-4]
 製造例3-3において、BAの使用量を116.8g、モノマーB1の使用量を78.4gに変更したほかは同様にして重合体4を得た。
[Production Example 3-4]
Polymer 4 was obtained in the same manner as in Production Example 3-3, except that the amount of BA used was 116.8 g and the amount of monomer B1 used was 78.4 g.
[製造例3-5]
 撹拌機及び窒素導入管を備えた反応容器内に酢酸エチルの500gを加えて、70℃に維持した。次いでBAの78.0g、AAの4.0g、2-EHAの78.0g、製造例2-1で得たモノマーB1の39.2g及びV-65の0.2gの混合液を、70±2℃に維持した反応容器内に、2時間かけて一定速度で滴下した。滴下終了後、70±2℃で2時間維持した後、130℃で2時間減圧脱気し、酢酸エチル及び未反応モノマーを除去し、重合体5を得た。
[Production Example 3-5]
In a reaction vessel equipped with a stirrer and a nitrogen introducing tube, 500 g of ethyl acetate was added and maintained at 70°C. Then, a mixed solution of 78.0 g of BA, 4.0 g of AA, 78.0 g of 2-EHA, 39.2 g of the monomer B1 obtained in Production Example 2-1 and 0.2 g of V-65 was added to 70± It dripped at a constant rate over 2 hours in the reaction container maintained at 2 degreeC. After the dropping was completed, the mixture was maintained at 70±2° C. for 2 hours, and then degassed under reduced pressure at 130° C. for 2 hours to remove ethyl acetate and unreacted monomers to obtain a polymer 5.
[製造例3-6]
 製造例3-1において、2-EHAの代わりに、製造例2-2で得たモノマーB2の39.2gを用いたほかは同様にして重合体6を得た。
[製造例3-7]
 撹拌機及び窒素導入管を備えた反応容器内に酢酸エチルの400gを加えて、70℃に維持した。次いでBAの52.8g、2-EHAの92.0g、4-ヒドロキシブチルアクリレート(以下、「4-HBA」ともいう。分子量(式量)は144である。)の16.0g、製造例2-3で得たモノマーB3の39.2g及びV-65の0.2gの混合液を、70±2℃に維持した反応容器内に、2時間かけて一定速度で滴下した。滴下終了後、70±2℃で2時間維持した後、130℃で2時間減圧脱気し、酢酸エチル及び未反応モノマーを除去し、重合体7を得た。
[Production Example 3-6]
Polymer 6 was obtained in the same manner as in Production Example 3-1, except that 39.2 g of Monomer B2 obtained in Production Example 2-2 was used instead of 2-EHA.
[Production Example 3-7]
In a reaction vessel equipped with a stirrer and a nitrogen introducing tube, 400 g of ethyl acetate was added and the temperature was maintained at 70°C. Next, 52.8 g of BA, 92.0 g of 2-EHA, and 16.0 g of 4-hydroxybutyl acrylate (hereinafter, also referred to as "4-HBA". The molecular weight (formula weight) is 144.). A mixed solution of 39.2 g of the monomer B3 obtained in -3 and 0.2 g of V-65 was dropped into the reaction vessel kept at 70±2° C. over 2 hours at a constant rate. After the completion of dropping, the mixture was maintained at 70±2° C. for 2 hours, and then degassed under reduced pressure at 130° C. for 2 hours to remove ethyl acetate and unreacted monomers, to obtain a polymer 7.
Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000007
[例1~7]
 例1及び2は比較例、例3~7は実施例である。
 表3に示す配合(単位:質量部)で、遊星式攪拌機(EMC社製)を用いて全成分を混合し、硬化性組成物を製造した。表中の架橋剤1は1,9-ノナンジオールジアクリレート、光重合開始剤1は4-メチルベンゾフェノンである。
 上記の測定方法及び評価方法で表に示す項目について、測定又は評価した。結果を表3に示す。
[Examples 1 to 7]
Examples 1 and 2 are comparative examples, and Examples 3 to 7 are examples.
With the composition (unit: parts by mass) shown in Table 3, all components were mixed using a planetary stirrer (manufactured by EMC) to produce a curable composition. In the table, the crosslinking agent 1 is 1,9-nonanediol diacrylate, and the photopolymerization initiator 1 is 4-methylbenzophenone.
The items shown in the table were measured or evaluated by the above-mentioned measurement method and evaluation method. The results are shown in Table 3.
Figure JPOXMLDOC01-appb-T000008
Figure JPOXMLDOC01-appb-T000008
 表3の結果に示されるように、モノマーAに基づく単位とモノマーBに基づく単位を含む重合体を含有する、例3~例6の硬化性組成物は、硬化物のガラス転移温度が低く、弾性率が低く、積層体の折曲げ耐久性及び形状回復性の両方に優れる。また、同様にモノマーAに基づく単位とモノマーBに基づく単位を含む重合体を含有する、例7の硬化性組成物は、硬化物のガラス転移温度が低く、積層体の折曲げ耐久性及び形状回復性の両方に優れる。 As shown in the results of Table 3, the curable compositions of Examples 3 to 6 containing the polymers containing the units based on the monomer A and the units based on the monomer B have low glass transition temperatures of the cured products, It has a low elastic modulus and is excellent in both bending durability and shape recovery of the laminate. Further, the curable composition of Example 7, which also contains a polymer containing units based on the monomer A and units based on the monomer B, has a low glass transition temperature of the cured product, and has excellent bending durability and shape of the laminate. Excellent in both recoverability.
 本願は、2019年2月5日に、日本に出願された特願2019-018958号に基づき優先権を主張し、その内容をここに援用する。 The present application claims priority based on Japanese Patent Application No. 2019-018958 filed in Japan on February 5, 2019, and the content thereof is incorporated herein.
 1 カプトンフィルム
 2 粘着層
 3 コロナ処理PET
 4 初期値からのずれ幅
1 Kapton film 2 Adhesive layer 3 Corona treated PET
4 Deviation from the initial value

Claims (16)

  1.  第1の単量体に基づく単位及び第2の単量体に基づく単位を含み、全構成単位に対する前記第2の単量体に基づく単位の割合が0.1~50質量%である重合体であって、
     前記第1の単量体は、分子量が1,000以下である(メタ)アクリル酸エステルであり、
     前記第2の単量体は、その分子量が5,000~25,000であり、1分子中に1個以上のポリオキシアルキレン鎖及び1個の(メタ)アクリロイルオキシ基を有する、(メタ)アクリル酸エステルである、重合体。
    A polymer containing a unit based on a first monomer and a unit based on a second monomer, wherein the ratio of the unit based on the second monomer to all structural units is 0.1 to 50% by mass. And
    The first monomer is a (meth)acrylic acid ester having a molecular weight of 1,000 or less,
    The second monomer has a molecular weight of 5,000 to 25,000, and has one or more polyoxyalkylene chains and one (meth)acryloyloxy group in one molecule, (meth) A polymer that is an acrylic ester.
  2.  前記第2の単量体における分子量が、数平均分子量である、請求項1に記載の重合体。 The polymer according to claim 1, wherein the molecular weight of the second monomer is a number average molecular weight.
  3.  前記重合体のガラス転移温度が、-80~-40℃である、請求項1又は2に記載の重合体。 The polymer according to claim 1 or 2, wherein the glass transition temperature of the polymer is -80 to -40°C.
  4.  前記重合体の数平均分子量が25,000~1,000,000である、請求項1~3のいずれか一項に記載の重合体。 The polymer according to any one of claims 1 to 3, wherein the number average molecular weight of the polymer is 25,000 to 1,000,000.
  5.  請求項1~4のいずれか一項に記載の重合体を含む、硬化性組成物。 A curable composition comprising the polymer according to any one of claims 1 to 4.
  6.  さらに、架橋剤を含む、請求項5に記載の硬化性組成物。 The curable composition according to claim 5, further comprising a crosslinking agent.
  7.  さらに、光重合開始剤を含む、請求項5又は6に記載の硬化性組成物。 The curable composition according to claim 5 or 6, further comprising a photopolymerization initiator.
  8.  前記硬化性組成物の総量に対する前記重合体の合計の割合が80質量%以上である、請求項5~7のいずれか一項に記載の硬化性組成物。 The curable composition according to any one of claims 5 to 7, wherein a ratio of the total amount of the polymer to the total amount of the curable composition is 80% by mass or more.
  9.  請求項5~8のいずれか一項に記載の硬化性組成物の硬化物。 A cured product of the curable composition according to any one of claims 5 to 8.
  10.  80℃における貯蔵弾性率E’(80℃)(kPa)に対する-20℃における貯蔵弾性率E’(-20℃)(kPa)の比を表すE’(-20℃)/E’(80℃)が、1.5~4である、請求項9に記載の硬化物。 E′(−20° C.)/E′(80° C.), which represents the ratio of the storage elastic modulus E′ (−20° C.) (kPa) at −20° C. to the storage elastic modulus E′ (80° C.) (kPa) at 80° C. The cured product according to claim 9, wherein) is 1.5 to 4.
  11.  請求項9又は10に記載の硬化物からなる粘着層を含む、粘着シート。 An adhesive sheet comprising an adhesive layer made of the cured product according to claim 9 or 10.
  12.  前記粘着層の厚さが10~150μmである、請求項11に記載の粘着シート。 The pressure-sensitive adhesive sheet according to claim 11, wherein the thickness of the pressure-sensitive adhesive layer is 10 to 150 μm.
  13.  請求項9又は10に記載の硬化物からなる粘着層と、前記粘着層を介して積層したフレキシブル部材とを有する、積層体。 A laminate having an adhesive layer made of the cured product according to claim 9 or 10, and a flexible member laminated via the adhesive layer.
  14.  前記粘着層の厚さが10~150μmである、請求項13に記載の積層体。 The laminate according to claim 13, wherein the adhesive layer has a thickness of 10 to 150 μm.
  15.  前記フレキシブル部材が、表面保護パネル、光学フィルム、タッチパネル及び表示パネル本体からなる群から選択される少なくとも1つである、請求項13又は14に記載の積層体。 The laminate according to claim 13 or 14, wherein the flexible member is at least one selected from the group consisting of a surface protection panel, an optical film, a touch panel, and a display panel body.
  16.  請求項13~14のいずれか一項に記載の積層体を備える、フレキシブルディスプレイ。 A flexible display comprising the laminate according to any one of claims 13 to 14.
PCT/JP2020/002716 2019-02-05 2020-01-27 Polymer, curable composition, cured object, adhesive sheet, laminate, and flexible display WO2020162245A1 (en)

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