WO2020155669A1 - Silicon carbide single crystal growth apparatus and silicon carbide single crystal preparation device - Google Patents

Silicon carbide single crystal growth apparatus and silicon carbide single crystal preparation device Download PDF

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Publication number
WO2020155669A1
WO2020155669A1 PCT/CN2019/111081 CN2019111081W WO2020155669A1 WO 2020155669 A1 WO2020155669 A1 WO 2020155669A1 CN 2019111081 W CN2019111081 W CN 2019111081W WO 2020155669 A1 WO2020155669 A1 WO 2020155669A1
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Prior art keywords
growth
silicon carbide
single crystal
carbide single
gas
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PCT/CN2019/111081
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French (fr)
Chinese (zh)
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陈泽斌
张洁
廖弘基
陈华荣
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福建北电新材料科技有限公司
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Publication of WO2020155669A1 publication Critical patent/WO2020155669A1/en

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    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/10Inorganic compounds or compositions
    • C30B29/36Carbides
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B23/00Single-crystal growth by condensing evaporated or sublimed materials

Definitions

  • This application relates to the field of crystal growth, in particular to a silicon carbide single crystal growth device, and a silicon carbide single crystal preparation equipment including the silicon carbide single crystal growth device.
  • Silicon carbide (SiC) single crystal material is an ideal substrate material for preparing high-temperature, high-frequency, high-power and radiation-resistant semiconductor devices, and is widely used in hybrid vehicles, high-voltage power transmission, LED lighting, aerospace and other fields. Silicon carbide single crystals hardly appear in a natural state, and silicon carbide single crystals can only be obtained by synthetic methods.
  • the silicon carbide single crystal is generally obtained by physical vapor deposition.
  • the equipment for preparing silicon carbide single crystals according to this method includes a growth container, which is generally a crucible, and the material is generally graphite. It includes a growth container body and a growth container cover. The growth container cover can be closed on the growth container body, thereby A closed growth space is formed in the growth container.
  • the bottom of the growth container is configured to place silicon carbide powder, and the top is provided with a growth base; the growth base is configured to fix a silicon carbide seed crystal and has a growth surface of a silicon carbide single crystal.
  • the general process of the specific preparation of silicon carbide single crystal is as follows: firstly, the graphite growth container is heated by induction heating, and the temperature gradient of the graphite growth container is formed in the vertical direction, and the temperature at the bottom is high and the temperature at the top is low; When the temperature at the bottom of the graphite growth vessel reaches a certain temperature (for example, 2100°C) (and meets other corresponding conditions, such as low pressure, etc.), the silicon carbide powder will sublime to form a growth atmosphere for silicon carbide single crystals, and its gas phase components include gaseous Si , Si 2 C and SiC 2 etc., the gas phase composition will rise; when it rises to the top of the growth vessel, due to the lower temperature at the top, it will crystallize at the silicon carbide seed crystal to form a silicon carbide single crystal.
  • a certain temperature for example, 2100°C
  • the silicon carbide powder will sublime to form a growth atmosphere for silicon carbide single crystals, and its gas phase components include gaseous Si , Si
  • silicon carbide powder When silicon carbide powder is sublimated into gas, it will decompose in a non-stoichiometric ratio. Specifically, in the early stage of the growth of silicon carbide single crystals, the components of the growth atmosphere are rich in silicon; on the one hand, silicon droplets are easily formed on the growth surface, which will lead to the transformation of microtubes and polytypes; on the other hand, it will lead to silicon carbide powder
  • the graphitization of the material will form carbon particles in the middle/mid-to-late growth period. These carbon particles will be blown up by the gas phase component and adhere to the crystal growth surface, resulting in the formation of carbon inclusions.
  • the components of the growth atmosphere are rich in carbon. When these carbon-rich vapor phase components rise to the crystal growth surface, silicon atoms in the grown silicon carbide single crystal will be precipitated, resulting in the surface of the silicon carbide single crystal Graphitization.
  • the purpose of this application is to provide a silicon carbide single crystal growth device and a silicon carbide single crystal preparation equipment including the silicon carbide single crystal growth device, so as to improve or alleviate the above technical problems in the prior art.
  • the silicon carbide single crystal growth device provided in the present application includes a growth container, a growth base, and a gas retarding mechanism; the bottom of the growth container is provided with an accommodating space, and the accommodating space is configured to place silicon carbide powder; The growth base is arranged on the top of the growth vessel and is configured to grow silicon carbide single crystals on the growth base; the gas retarding mechanism is arranged in the growth vessel and is located between the accommodating space and the growth base And the gas slowing mechanism has a gas channel so that the growth atmosphere can reach the growth base on the top of the growth vessel through the gas channel.
  • the air damper mechanism is ring-shaped, the outer periphery of the air damper mechanism is in contact with the inner wall of the growth container, and the ring hole of the air damper mechanism forms the gas channel.
  • the number of gas channels on the air retarding mechanism is multiple, and the multiple gas channels are evenly distributed on the air retarding mechanism.
  • the air slowing mechanism includes a plurality of blocks, and a gap forming a gas channel is formed between two adjacent blocks.
  • the silicon carbide single crystal growth device further includes a flow guide mechanism, the flow guide mechanism is arranged in the growth container, and is located between the gas retarding mechanism and the growth base, configured to The gas generated by the powder sublimation is guided to the direction of the growth base.
  • the lower end of the flow guiding mechanism is in contact with the air slowing mechanism; the guiding mechanism is provided with a flow guiding hole, the lower end of the guiding hole is connected with the gas channel of the air slowing mechanism, and the upper end faces The growth base.
  • the surface of the air damper mechanism has a protective layer
  • the material of the protective layer is tungsten carbide, niobium carbide or tantalum carbide.
  • the surface of the guide mechanism has a protective layer
  • the material of the protective layer is tungsten carbide, niobium carbide or tantalum carbide.
  • the silicon carbide single crystal preparation equipment provided by the present application includes the above-mentioned silicon carbide single crystal growth device.
  • the silicon carbide single crystal growth device provided in the present application includes a growth container, a growth base, and a gas retarding mechanism with a gas channel, and the retarding mechanism is arranged between the accommodating space and the growth base.
  • the gas retarding mechanism is arranged between the accommodating space and the growth base.
  • the carbon-rich gas produced by the sublimation of the silicon carbide powder can precipitate silicon atoms from the silicon carbide crystal formed in the early growth stage on the retarding mechanism. On the one hand, it can avoid the growth of the base.
  • the silicon atoms in the silicon carbide single crystal grown on the growth surface of the silicon carbide are precipitated and carbonized, and the adhesion of carbon atoms on the growth surface of the growth base is reduced, thereby improving the quality of the silicon carbide single crystal; on the other hand, supplement
  • the gas containing the silicon atoms can continue to form silicon carbide single crystals on the growth surface of the growth base, thereby increasing the yield of silicon carbide single crystals.
  • the silicon carbide single crystal preparation equipment provided in the present application includes the above-mentioned silicon carbide single crystal growth device. Therefore, it also has the beneficial effects of the above-mentioned silicon carbide single crystal growth device.
  • FIG. 1 is a schematic three-dimensional cross-sectional view of a silicon carbide single crystal growth device provided by this application in a first embodiment of the first embodiment;
  • FIG. 2 is a schematic plan view of the silicon carbide single crystal growth device shown in FIG. 1;
  • FIG. 3 is a schematic diagram of the structure of a gas retarding mechanism in the silicon carbide single crystal growth device shown in FIG. 2;
  • FIG. 4 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in a second embodiment of the first embodiment
  • FIG. 5 is a schematic plan view of the silicon carbide single crystal growth device shown in FIG. 4;
  • FIG. 6 is a schematic diagram of the structure of a gas retarding mechanism in the silicon carbide single crystal growth device shown in FIG. 5;
  • FIG. 7 is a schematic structural diagram of a gas retarding mechanism in another embodiment of the first embodiment of the silicon carbide single crystal growth apparatus provided by this application;
  • FIG. 8 is a schematic structural diagram of a gas retarding mechanism in another embodiment of the first embodiment of the silicon carbide single crystal growth apparatus provided by this application;
  • FIG. 9 is a schematic structural diagram of a gas retarding mechanism in another embodiment of the first embodiment of the silicon carbide single crystal growth apparatus provided by this application.
  • FIG. 10 is a schematic structural diagram of a gas retarding mechanism in another embodiment of the first embodiment of the silicon carbide single crystal growth apparatus provided by this application;
  • FIG. 11 is a schematic structural diagram of a gas retarding mechanism in another embodiment of the first embodiment of the silicon carbide single crystal growth apparatus provided by this application;
  • FIG. 12 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in the first embodiment of the second embodiment;
  • FIG. 13 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in the second embodiment of the second embodiment;
  • FIG. 14 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in the first embodiment of the third embodiment;
  • FIG. 15 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in the second embodiment of the third embodiment;
  • FIG. 16 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in the first embodiment of the fourth embodiment;
  • FIG. 17 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in the second embodiment of the fourth embodiment;
  • FIG. 18 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in the third embodiment of the fourth embodiment;
  • 19 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in one of the fourth embodiments of the fourth embodiment;
  • 20 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in the second embodiment of the fourth embodiment;
  • 21 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in one of the fifth embodiments of the fourth embodiment;
  • FIG. 22 is a schematic three-dimensional cross-sectional view of the second embodiment of the fourth embodiment of the silicon carbide single crystal growth device provided by this application.
  • Icon 10: growth container; 11: accommodation space; 12: protrusion; 13: growth container body; 14: upper side wall; 15: growth container cover; 16: lower growth container body; 17: upper growth container body ; 20: growth base; 30: slow air mechanism; 31: gas channel; 40: diversion mechanism; 41: diversion hole;
  • 160 bottom wall
  • 161 lower side wall
  • 170 upper side wall
  • 171 growth container cover.
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
  • the present application provides a silicon carbide single crystal growth device, and multiple embodiments of the silicon carbide single crystal growth device are given below, so that those skilled in the art can realize the silicon carbide single crystal growth device.
  • the silicon carbide single crystal growth device includes a growth vessel 10, a growth base 20 and a gas retarding mechanism 30.
  • An accommodating space 11 is provided at the bottom of the growth container 10, and the accommodating space 11 is configured to place silicon carbide powder.
  • the growth susceptor 20 is disposed on the top of the growth container 10 and is configured to grow silicon carbide single crystals on the growth susceptor 20.
  • the air cushion mechanism 30 is arranged in the growth container 10 at a position between the accommodating space 11 and the growth base 20.
  • the gas slowing mechanism 30 has a gas channel 31 so that the growth atmosphere can reach the growth base 20 on the top of the growth container 10 through the gas channel 31.
  • the air cushion mechanism 30 is a ring-shaped workpiece, and its outer periphery is in contact with the inner wall of the growth container 10, and is The junction of the container 10 is fixedly arranged in the growth container 10.
  • the connection between the outer periphery of the air damper mechanism 30 and the inner wall of the growth vessel 10 means that there is no obvious gap between the air damper mechanism 30 and the inner wall of the growth vessel 10 in the complete circumferential direction. Except for small gaps that may occur due to factors such as process level.
  • the specific method of fixing between the air damper mechanism 30 and the growth container 10 is: the growth container 10 has a circumferential flange, as shown in FIG. 2, the air damper mechanism 30 is placed on the circumferential flange, so that the circumferential flange The damper mechanism 30 is supported toward the flange, so that the damper mechanism 30 is fixed in the growth container 10.
  • the middle of the air damper mechanism 30 has a through ring hole, and the ring hole forms a gas channel 31.
  • the "middle" where the ring hole is located is not necessarily the exact center position of the air damper mechanism 30, and it may also be at an eccentric position. Of course, in this embodiment, it is preferable that the ring hole is located approximately at the center or at the exact center.
  • an environment for realizing the growth of silicon carbide single crystals is constructed in the growth vessel 10, which mainly includes high temperature and low pressure.
  • the temperature in the growth container 10 should generally reach above 2100° C., with a temperature gradient in the vertical direction, and the temperature at the bottom of the growth container 10 is high while the temperature at the top is low.
  • the temperature at the air damper mechanism 30 is lower than the temperature at the accommodating space 11, and the temperature at the growth base 20 is lower than the temperature at the air damper mechanism 30 and the accommodating space 11.
  • the gas phase composition of the gas includes Si and Si x C y .
  • the process is non-stoichiometric decomposition and sublimation.
  • the gas phase component of the generated gas is rich in silicon, that is, the gas phase component contains Si and Si x C y (x>y).
  • the gas phase component contains Si and Si x C y (x>y).
  • the silicon-rich gas phase component When passing through the air damper mechanism 30, since the temperature at the air damper mechanism 30 is lower than the temperature at the accommodating space 11, the silicon-rich gas phase component will be on the bottom surface of the air damper mechanism 30 when it comes into contact with the air damper mechanism 30. Silicon droplets are formed on the surface; at the same time, silicon carbide crystals are also crystallized.
  • the temperature at the growth susceptor 20 is lower, the gas phase components rising to the growth susceptor 20 will also crystallize and grow on the growth surface of the growth susceptor 20 to form a silicon carbide single crystal.
  • the temperature at the growth base 20 is lower than the temperature at the retarding mechanism 30, the crystal growth rate on the growth base 20 will be higher than the crystal growth rate on the retarding mechanism 30.
  • silicon droplets are formed on the bottom surface of the gas retarder 30.
  • this can reduce the proportion of silicon in the gas phase component, so that the gas channel 31 on the gas retarder 30 rises to the growth base 20
  • the gas phase composition is closer to the stoichiometric ratio of silicon carbide, thereby reducing or avoiding the formation of silicon droplets on the growth surface of the silicon carbide single crystal of the growth base 20.
  • the silicon droplets formed on the bottom surface of the air damper mechanism 30 will also drip onto the silicon carbide powder under the action of gravity, supplementing the silicon carbide powder that has lost more silicon, so that it can be
  • the middle and later stages of the growth of the silicon single crystal enable the silicon carbide powder to further generate Si x C y , which is used to grow the silicon carbide single crystal on the silicon carbide single crystal growth surface of the growth base 20, thereby improving the silicon carbide single crystal The output.
  • silicon carbide powder continues to sublimate to generate gas.
  • the silicon carbide powder at this time is gradually graphitized.
  • the fine carbon particles will be blown by the gas produced by sublimation and rise with the gas produced by sublimation.
  • a part of carbon particles will be adhered and wrapped by the crystals grown at the bottom of the air damper mechanism 30 to form a carbon wrap.
  • the carbon particles that continue to rise to the growth base 20 through the gas channel 31 are correspondingly reduced, thereby reducing the number of carbon inclusions on the silicon carbide single crystal grown on the growth base 20 and improving the obtained silicon carbide single crystal. Quality.
  • the gas phase composition of the gas produced by sublimation is rich in carbon.
  • the carbon-rich gas will first come into contact with the retarding mechanism 30 during the ascent.
  • the carbon-rich gas phase component will precipitate silicon atoms in the silicon carbide crystals formed on the bottom surface of the retarding mechanism 30, turning it into a vapor phase, thereby making the growth of silicon atoms in the atmosphere
  • the partial pressure increases; the carbon atoms remain on the retarding mechanism 30.
  • the gas continues to rise and reaches the growth base 20.
  • the gas reaching the growth base 20 can crystallize on the growth surface of the growth base 20 to form a silicon carbide single crystal; on the other hand, it can also avoid the growth base 20.
  • the silicon atoms in the silicon carbide single crystal grown on the growth surface of the silicon carbide are precipitated and carbonized, and the adhesion of carbon atoms on the growth surface of the growth base 20 is reduced, thereby improving the quality of the silicon carbide single crystal.
  • silicon droplets are dripped onto the silicon carbide powder material and can be used again for the growth and preparation of silicon carbide single crystals, thereby increasing the yield of silicon carbide single crystals.
  • carbon inclusions are formed on the air damper mechanism 30 to reduce the formation of carbon inclusions on the growth surface of the growth susceptor 20, thereby improving the obtained silicon carbide single crystal. quality.
  • the carbon-rich gas generated by the sublimation of the silicon carbide powder can precipitate silicon atoms from the silicon carbide crystal formed in the early growth stage on the gas retarding mechanism 30. On the one hand, it can avoid the growth of the base.
  • the silicon atoms in the silicon carbide single crystal grown on the growth surface of the base 20 are precipitated and carbonized, and the adhesion of carbon atoms on the growth surface of the growth base 20 is reduced, thereby improving the quality of the silicon carbide single crystal;
  • the gas supplemented with silicon atoms can continue to form silicon carbide single crystals on the growth surface of the growth base 20, thereby increasing the yield of silicon carbide single crystals.
  • the inside of the growth container 10 includes a plurality of protrusions, and the plurality of protrusions protrude from the inner wall of the growth container 10 into the growth container 10.
  • the plurality of protrusions support the air damper mechanism 30 in a multi-point support manner, thereby realizing the air damper mechanism 30 and the growth container Fixed between 10.
  • the surface of the air damper mechanism 30 may also have a protective layer, and the material of the protective layer may specifically be tungsten carbide, niobium carbide or tantalum carbide, which is used to increase the air damper mechanism 30 Service life.
  • the aperture of the ring hole of the air damper mechanism 30 decreases.
  • This arrangement on the one hand facilitates the gas generated by the sublimation of the silicon carbide powder to flow toward the top of the growth vessel 10, thereby promoting the growth process of the silicon carbide single crystal, and it also facilitates the gravity effect of the silicon droplets formed on the gas retarding mechanism 30. Drop down onto the silicon carbide powder.
  • the damper mechanism 30 is not limited to the ring-shaped workpiece in the first and second embodiments described above. In other embodiments of this embodiment, the air damper mechanism 30 may also be a structure other than a ring structure.
  • the air damper mechanism 30 has a disc shape, and a plurality of through holes are provided thereon, and the through holes serve as the gas passage 31.
  • the air cushioning mechanism 30 is a plurality of plate-shaped mechanisms located in the same plane, and the plurality of plate-shaped structures have gaps between them, and the gaps serve as the gas channels 31.
  • the plurality of plate-shaped mechanisms may also be provided with through holes, and the through holes also serve as gas channels 31.
  • the air cushioning mechanism 30 includes a plurality of plate-shaped mechanisms which are arranged at intervals in the vertical direction, and there will be gaps between the plurality of plate-like mechanisms arranged at intervals. , The gap is used as a gas channel 31.
  • the plurality of plate-shaped mechanisms may also be provided with through holes, and the through holes serve as The gas channel 31 allows the growth atmosphere formed during the growth of the silicon carbide single crystal to rise to the top position of the growth container 10 through the through hole.
  • the silicon carbide single crystal growth device also includes a growth vessel 10, a growth base 20 and a gas retarding mechanism 30, and its structure and function are substantially the same as in the first embodiment described above.
  • a growth vessel 10 a growth vessel 10
  • a growth base 20 a growth base 20
  • a gas retarding mechanism 30 a gas retarding mechanism 30
  • its structure and function are substantially the same as in the first embodiment described above.
  • the accommodating space 11 is annular. Specifically, there is a protrusion 12 at the bottom of the growth container 10, and there is a gap between the protrusion 12 and the inner side wall of the growth container 10, and the protrusion 12 and the inner side of the growth container 10
  • the annular accommodation space 11 is formed between the walls. It should be noted here that the position of the protruding body 12 only needs to satisfy the gap between the outer side wall and the inner side wall of the growth container 10 to form the annular accommodation space 11. Therefore, the position of the protruding body 12 is only The "relative" center position of the bottom of the growth container 10. Of course, in a preferred case, the protrusion 12 may be located at the center of the bottom of the growth container 10.
  • the protrusion 12 is a cylindrical member, and the material thereof is specifically graphite. Specifically, there is a groove corresponding to the cylindrical member at the bottom of the growth container 10, and the cylindrical member is installed and fixed in the groove, so that there is a gap between the outer side wall of the cylindrical member and the inner side wall of the growth container 10 A ring-shaped space is formed between the accommodating space 11.
  • the air damper mechanism 30 is a ring-shaped workpiece, and the air damper mechanism 30 is higher than the protruding body 12 in the vertical direction; thus, between the air damper mechanism 30 and the protruding body 12 A gap is formed, and the gap is used for the gas generated by the sublimation of the silicon carbide powder placed in the containing space 11 to pass through and flow toward the top of the growth container 10.
  • a protrusion 12 is provided at the bottom of the growth container 10.
  • the area occupied by the protrusion 12 cannot accommodate silicon carbide powder, which can avoid
  • the silicon carbide powder in the central area of the bottom of the growth vessel 10 is condensed together to form a ceramic body with a very dense structure, which leads to the waste of silicon carbide powder, which brings about the beneficial effect of saving silicon carbide powder.
  • the protruding body 12 and the annular hole on the air damper mechanism 30 at least partially overlap in the vertical direction.
  • the two can be completely overlapped in the vertical direction.
  • This arrangement can reduce the area occupied by the silicon carbide powder that is not blocked by the air cushion mechanism 30 in the vertical direction, so that all the silicon carbide powder materials placed in the accommodation space 11 are in the vertical direction by the air cushion mechanism 30. Blocking; thus can reduce or avoid the gas generated by the sublimation of silicon carbide powder material directly flow to the growth base 20 on the top of the growth vessel 10 without the retarding mechanism 30 (forming silicon droplets, crystallization or precipitation of silicon atoms, etc.) This is beneficial to the maximum realization of the beneficial effects obtained in the first embodiment.
  • the protrusion 12 and the growth container 10 may also be an integral structure.
  • the protruding body 12 may also be cylindrical, conical, truncated or polygonal. It should be noted that in the embodiment when the protrusion 12 is in the shape of a cone or truncated cone, in order to provide a gap between the air damper mechanism 30 and the protrusion 12, the air damper mechanism 30 is provided with a higher convex Outer body 12; the restriction on the height of the air damper mechanism 30 and the protrusion 12 here means that the air damper mechanism 30 is higher than the protrusion 12 as a whole, and does not mean that the bottom surface of the air damper mechanism 30 is absolutely higher than the cone Cone-shaped tip or truncated cone-shaped top surface, including the case where the bottom surface of the air damper mechanism 30 is lower than the conical tip or truncated cone-shaped top surface, but there is a gap between the air damper mechanism 30 and the conical or truncated cone shape .
  • the material of the protrusion 12 may also be molybdenum.
  • the surfaces of the protrusions 12 and the air damper mechanism 30 may also have a protective layer.
  • the material of the protective layer may specifically be tungsten carbide, niobium carbide or tantalum carbide, which can increase the convexity. The service life of the body 12 and the air cushion mechanism 30.
  • the gas channel 31 on the air damper mechanism 30 includes a through hole, and the position of the through hole is an area on the air damper mechanism 30 corresponding to the accommodation space 11 That is to say, the area corresponding to the protrusion 12 in the vertical direction on the air damper mechanism 30 is not provided with a gas channel 31. Therefore, in this embodiment, the protrusions 12 can be in contact with each other in the vertical direction, and the contact will not hinder the flow of the gas generated by the sublimation of the silicon carbide powder in the accommodating space 11 toward the top of the growth container 10 .
  • the silicon carbide single crystal growth device also includes a growth vessel 10, a growth base 20 and a gas retarding mechanism 30, and its structure and function are roughly the same as those in the first and second embodiments. the same.
  • a growth vessel 10 a growth vessel 10
  • a growth base 20 a growth base 20
  • a gas retarding mechanism 30 a gas retarding mechanism 30
  • the silicon carbide single crystal growth device further includes a flow guide mechanism 40, which is arranged in the growth container 10 and is located between the air damper mechanism 30 and the growth base 20. It is configured to guide the gas generated by the sublimation of silicon carbide powder to the direction of the growth base 20.
  • the flow guiding mechanism 40 guides the part of the gas to the growth base 20, so that the part of the gas is at the growth base 20. Accumulation can reduce the diffusion of this part of the gas and increase the gas density at the growth susceptor 20, thereby helping to increase the growth rate of the silicon carbide single crystal on the growth surface of the growth susceptor 20.
  • the lower end of the diversion mechanism 40 is in contact with the damper mechanism 30; the diversion mechanism 40 is provided with a diversion hole 41, and the lower end of the diversion hole 41 is in contact with the damper mechanism 30.
  • the gas channels 31 are connected, and the upper end faces the growth base 20. This arrangement makes the gas channel 31 and the diversion hole on the diversion mechanism 40 directly connect, and there is no gap between the two, which can prevent the gas from diffusing between the damper mechanism 30 and the diversion mechanism 40, and can be better and Directing the gas to the growth susceptor 20 more directly helps maximize the beneficial effect of increasing the growth rate of the silicon carbide single crystal on the growth surface of the growth susceptor 20 in this embodiment.
  • the surface of the flow guiding mechanism 40 may also have a protective layer, and the material of the protective layer may specifically be tungsten carbide, niobium carbide or tantalum carbide. Service life.
  • the flow guiding mechanism 40 and the air damper mechanism 30 can also be an integral structure, so that when it is installed in the growth container 10, only one installation process is required. The installation can be achieved.
  • the silicon carbide single crystal growth device also includes a growth vessel 10, a growth base 20 and a gas retarding mechanism 30, and may also include a flow guiding mechanism 40, which has the same structure and function as the above-mentioned
  • the first, second and third embodiments are roughly the same. Regarding the similarities between this embodiment and the above-mentioned first, second and third embodiments, since they have been described in detail in the above-mentioned first, second and third embodiments, they will not be repeated here. The following describes the differences between this embodiment and the above-mentioned first, second and third embodiments.
  • the growth container 10 includes a growth container body 13 mainly composed of a bottom wall 130 and a lower side wall 131, and an upper side wall 14 and a growth container cover 15.
  • the upper side wall 14 is mounted on the lower side wall 131, and the growth container cover 15 is configured to cover the upper side wall 14.
  • the growth container body 13, the upper side wall 14 and the growth container cover 15 form a closed space for growing a silicon carbide single crystal.
  • the gas generated by the sublimation of silicon carbide powder will not only grow silicon carbide single crystals on the growth surface of the growth base 20, but also in the surrounding area, That is, the top wall of the closed space in the growth container 10 and the junction with the side wall deposit and crystallize.
  • the crystals formed in these regions will hinder the process of opening the growth container cover and taking out the silicon carbide single crystal after the silicon carbide single crystal is prepared, and cutting tools have to be used to open the growth container cover. And separation.
  • the upper side wall 14 and the lower side wall 131 are separated at the junction between the two, thereby opening the growth container body 13, the upper side wall 14 and the growth A closed space formed by the container lid 15. Since the junction of the upper side wall 14 and the lower side wall 131 is at a certain distance from the growth vessel cover 15, there are fewer crystals formed by crystallization, or will not be corroded by gas phase components or crystals will not appear, so that The upper side wall 14 and the lower side wall 131 are conveniently separated to avoid the use of equipment cutting, thereby reducing the probability of damage to the growth container 10, and also reducing the occurrence of personal injury caused by equipment cutting.
  • the separated growth container body 13 it can also be used for the next silicon carbide single crystal preparation process.
  • the silicon carbide single crystal is prepared next time, only a new upper side wall 14 needs to be installed on the growth container body 13 And the growth container cover 15 can form a new enclosed space on the basis of the growth container body 13 for the next process of preparing silicon carbide single crystal.
  • the growth vessel body 13 located at the bottom is less eroded or not eroded. Therefore, for the growth container body 13 after separation, the residue of the silicon carbide powder in the containing space 11 is removed and cleaned, and then it can be used in the next preparation process of silicon carbide single crystal. Reduce the cost of equipment required to produce multiple silicon carbide single crystals.
  • the ratio of the height of the upper side wall 14 to the height of the lower side wall 131 ranges from 1:2.5 to 1:5, preferably 1:3.
  • the growth container 10 includes a lower growth container body 16 mainly composed of a bottom wall 160 and a lower side wall 161, and mainly composed of an upper side wall 170 and a growth container cover. 171 formed the upper growth container body 17.
  • the lower growth container body 16 includes a bottom wall 160 and a lower side wall 161, and the bottom wall 160 and the lower side wall 161 serve as the main body of the lower growth container body 16.
  • the bottom wall 160 and the lower side wall 161 may be an integral structure. Or a split structure that is installed and fixed together.
  • the upper growth container body 17 includes an upper side wall 170 and a growth container cover 171, and the upper side wall 170 and the growth container cover 171 serve as the main body of the upper growth container cover, and the upper side wall 170 and the growth container cover 171 are an integral structure.
  • the upper side wall 170 of the upper growth container body 17 is installed and covered on the lower side wall 161 of the lower growth container body 16 so that the upper growth container body 17 and the lower growth container body 16 form a closed space for growing silicon carbide single crystals.
  • the upper sidewall 160 and the lower sidewall 161 are separated at the junction of the two, that is, the upper growth
  • the separation of the container body 17 and the lower growth container body 16 can achieve the same technical effect as the above-mentioned first embodiment, which will not be repeated here.
  • the connecting surface of the upper side wall and the lower side wall is an inclined surface, and is inclined downward from the inside to outside direction of the growth container 10, As shown in Figure 18.
  • the inclination direction of the junction is opposite to the gas flow direction in the growth vessel 10, so that when the gas generated by the sublimation of silicon carbide powder in the growth vessel 10 flows from bottom to top, the gas passing through the upper side wall and Leakage occurs at the junction of the lower side walls.
  • the fourth embodiment of this embodiment is based on the above-mentioned third embodiment and combines the above-mentioned first and second embodiments.
  • the guide mechanism 40 is connected to the lower end of the upper side wall and the lower side wall.
  • the upper ends are connected to cover the joint between the upper side wall and the lower side wall. This arrangement can reduce or avoid the occurrence of gas leakage through the junction of the upper side wall and the lower side wall.
  • the fifth embodiment of this embodiment is based on the above-mentioned first embodiment and combines the above-mentioned first and second embodiments.
  • the air cushion mechanism 30 is connected to the lower end of the upper side wall and the lower side wall.
  • the upper ends are connected to cover the joint between the upper side wall and the lower side wall. This arrangement can reduce or avoid the occurrence of gas leakage through the junction of the upper side wall and the lower side wall.
  • the present application also provides a silicon carbide single crystal preparation equipment.
  • the silicon carbide single crystal growth device in the above embodiment of the silicon carbide single crystal preparation equipment and further includes a heating device configured to heat the growth container, Equipment such as thermal insulation structure configured to make the growth container form a temperature gradient in the vertical direction.
  • the silicon carbide single crystal preparation equipment provided by the present application includes the silicon carbide single crystal growth device in the foregoing embodiments, and therefore, it also has the beneficial effects of the silicon carbide single crystal growth devices in the foregoing multiple embodiments.

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Abstract

A silicon carbide single crystal growth apparatus and a silicon carbide single crystal preparation device, relating to the field of crystal growth. The silicon carbide single crystal growth apparatus comprises a growth container, a growth base, and a slow air mechanism; an accommodating space is arranged at the bottom of the growth container, the inside of the accommodating space being configured for the placement of silicon carbide powder material; the growth base is arranged at the top part of the growth container and is configured for silicon carbide single crystals to grow on the growth base; the slow air mechanism is arranged in the growth container and is located at a position between the accommodating space and the growth base; and the slow air mechanism has a gas channel to enable growth atmosphere to pass through the gas channel and arrive at the growth base at the top part of the growth container. The silicon carbide single crystal preparation device comprises the aforementioned silicon carbide single crystal growth apparatus. The silicon carbide single crystals prepared using the present silicon carbide single crystal growth apparatus and silicon carbide single crystal preparation device have good quality and a high yield.

Description

碳化硅单晶生长装置及碳化硅单晶制备设备Silicon carbide single crystal growth device and silicon carbide single crystal preparation equipment
相关申请的交叉引用Cross references to related applications
本申请要求于2019年02月02日提交中国专利局的申请号为201910108178.0、名称为“碳化硅单晶生长装置及碳化硅单晶制备设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 201910108178.0 and the name "silicon carbide single crystal growth device and silicon carbide single crystal preparation equipment" submitted to the China Patent Office on February 2, 2019, the entire content of which is incorporated by reference Incorporated in this application.
技术领域Technical field
本申请涉及晶体生长领域,尤其是涉及一种碳化硅单晶生长装置,以及包括该碳化硅单晶生长装置的碳化硅单晶制备设备。This application relates to the field of crystal growth, in particular to a silicon carbide single crystal growth device, and a silicon carbide single crystal preparation equipment including the silicon carbide single crystal growth device.
背景技术Background technique
碳化硅(SiC)单晶材料是制备高温、高频、高功率和抗辐射半导体器件的理想衬底材料,在混合动力汽车、高压输电、LED照明和航空航天等领域得到广泛应用。碳化硅单晶几乎不会以天然状态出现,而只能通过合成的方法获得碳化硅单晶。Silicon carbide (SiC) single crystal material is an ideal substrate material for preparing high-temperature, high-frequency, high-power and radiation-resistant semiconductor devices, and is widely used in hybrid vehicles, high-voltage power transmission, LED lighting, aerospace and other fields. Silicon carbide single crystals hardly appear in a natural state, and silicon carbide single crystals can only be obtained by synthetic methods.
现有技术中一般通过物理气相沉积的方式获得碳化硅单晶。依照该方法制备碳化硅单晶的设备包括生长容器,生长容器一般为坩埚,器材质一般为石墨,其包括生长容器体和生长容器盖,生长容器盖能够盖合在生长容器体上,从而在生长容器内形成密闭的生长空间。生长容器的底部配置成放置碳化硅粉料,顶部则设置有生长基座;生长基座上配置成固定碳化硅籽晶,且具有碳化硅单晶的生长面。具体制备碳化硅单晶的大致过程为:首先以感应加热的方式使石墨生长容器发热,并使石墨生长容器在竖直方向上形成温度梯度,且底部的温度高,而顶部的温度低;在石墨生长容器底部的温度达到一定温度(例如2100℃)时(且符合其他相应条件,如低压等),碳化硅粉料会升华形成碳化硅单晶的生长气氛,其气相组分包括气态的Si、Si 2C和SiC 2等,该气相组分会上升;当上升至生长容器顶部时,由于顶部的温度较低,在碳化硅籽晶处就会结晶形成碳化硅单晶。 In the prior art, the silicon carbide single crystal is generally obtained by physical vapor deposition. The equipment for preparing silicon carbide single crystals according to this method includes a growth container, which is generally a crucible, and the material is generally graphite. It includes a growth container body and a growth container cover. The growth container cover can be closed on the growth container body, thereby A closed growth space is formed in the growth container. The bottom of the growth container is configured to place silicon carbide powder, and the top is provided with a growth base; the growth base is configured to fix a silicon carbide seed crystal and has a growth surface of a silicon carbide single crystal. The general process of the specific preparation of silicon carbide single crystal is as follows: firstly, the graphite growth container is heated by induction heating, and the temperature gradient of the graphite growth container is formed in the vertical direction, and the temperature at the bottom is high and the temperature at the top is low; When the temperature at the bottom of the graphite growth vessel reaches a certain temperature (for example, 2100°C) (and meets other corresponding conditions, such as low pressure, etc.), the silicon carbide powder will sublime to form a growth atmosphere for silicon carbide single crystals, and its gas phase components include gaseous Si , Si 2 C and SiC 2 etc., the gas phase composition will rise; when it rises to the top of the growth vessel, due to the lower temperature at the top, it will crystallize at the silicon carbide seed crystal to form a silicon carbide single crystal.
但在以上述制备碳化硅单晶的过程中,会存在以下问题:However, in the process of preparing silicon carbide single crystal as described above, the following problems may exist:
碳化硅粉料在升华为气体时,会发生非化学计量比的分解。具体地,在碳化硅单晶的生长前期,生长气氛的组分中富硅;一方面使得生长面上易形成硅滴,从而会导致微管和多型的转变;另一方面又导致碳化硅粉料的石墨化,从而在生长的中期/中后期,会形成碳颗粒,这些碳颗粒会被气相组分吹动上升粘附到晶体生长面,从而导致碳包裹物的形成。而在生长的后期,生长气氛的组分富碳,这些富碳的气相组分上升至晶体生长面时,会将已经生长的碳化硅单晶中的硅原子析出,从而导致碳化硅单晶表面的石墨化。When silicon carbide powder is sublimated into gas, it will decompose in a non-stoichiometric ratio. Specifically, in the early stage of the growth of silicon carbide single crystals, the components of the growth atmosphere are rich in silicon; on the one hand, silicon droplets are easily formed on the growth surface, which will lead to the transformation of microtubes and polytypes; on the other hand, it will lead to silicon carbide powder The graphitization of the material will form carbon particles in the middle/mid-to-late growth period. These carbon particles will be blown up by the gas phase component and adhere to the crystal growth surface, resulting in the formation of carbon inclusions. In the later stage of growth, the components of the growth atmosphere are rich in carbon. When these carbon-rich vapor phase components rise to the crystal growth surface, silicon atoms in the grown silicon carbide single crystal will be precipitated, resulting in the surface of the silicon carbide single crystal Graphitization.
发明内容Summary of the invention
本申请的目的在于提供一种碳化硅单晶生长装置及一种包括该碳化硅单晶生长装置的碳化硅单晶制备设备,以改善或缓解现有技术中存在的上述技术问题。The purpose of this application is to provide a silicon carbide single crystal growth device and a silicon carbide single crystal preparation equipment including the silicon carbide single crystal growth device, so as to improve or alleviate the above technical problems in the prior art.
本申请提供的碳化硅单晶生长装置,其包括生长容器、生长基座和缓气机构;所述生长容器底部设置有容置空间,所述容置空间内配置成放置碳化硅粉料;所述生长基座设置在所述生长容器的顶部,配置成在所述生长基座上生长碳化硅单晶;所述缓气机构设置在所述生长容器内,位于所述容置空间与生长基座之间的位置处;且所述缓气机构上具有气体通道,以使生长气氛能经所述气体通道到达所述生长容器顶部的生长基座处。The silicon carbide single crystal growth device provided in the present application includes a growth container, a growth base, and a gas retarding mechanism; the bottom of the growth container is provided with an accommodating space, and the accommodating space is configured to place silicon carbide powder; The growth base is arranged on the top of the growth vessel and is configured to grow silicon carbide single crystals on the growth base; the gas retarding mechanism is arranged in the growth vessel and is located between the accommodating space and the growth base And the gas slowing mechanism has a gas channel so that the growth atmosphere can reach the growth base on the top of the growth vessel through the gas channel.
其中,所述缓气机构为环形,所述缓气机构的外周缘与所述生长容器的内壁相接,所述缓气机构的环孔形成所述气体通道。Wherein, the air damper mechanism is ring-shaped, the outer periphery of the air damper mechanism is in contact with the inner wall of the growth container, and the ring hole of the air damper mechanism forms the gas channel.
其中,沿竖直由下至上方向,所述缓气机构的环孔的孔径递减。Wherein, along the vertical direction from bottom to top, the aperture of the ring hole of the air damper mechanism decreases.
其中,所述缓气机构上的气体通道的数量为多个,且多个气体通道在所述缓气机构上均匀分布。Wherein, the number of gas channels on the air retarding mechanism is multiple, and the multiple gas channels are evenly distributed on the air retarding mechanism.
其中,所述缓气机构包括多个块,相邻的两个块之间具有构成气体通道的间隙。Wherein, the air slowing mechanism includes a plurality of blocks, and a gap forming a gas channel is formed between two adjacent blocks.
其中,所述碳化硅单晶生长装置还包括导流机构,所述导流机构设置在所述生长容器内,且位于所述缓气机构与所述生长基座之间,配置成将碳化硅粉料升华产生的气体引导向到所述生长基座方向。Wherein, the silicon carbide single crystal growth device further includes a flow guide mechanism, the flow guide mechanism is arranged in the growth container, and is located between the gas retarding mechanism and the growth base, configured to The gas generated by the powder sublimation is guided to the direction of the growth base.
其中,所述导流机构的下端与所述缓气机构接触;所述导流机构上设置有导流孔,所述导流孔的下 端与所述缓气机构的气体通道相接,上端朝向所述生长基座。Wherein, the lower end of the flow guiding mechanism is in contact with the air slowing mechanism; the guiding mechanism is provided with a flow guiding hole, the lower end of the guiding hole is connected with the gas channel of the air slowing mechanism, and the upper end faces The growth base.
其中,所述缓气机构的表面具有保护层,所述保护层的材质为碳化钨、碳化铌或碳化钽。Wherein, the surface of the air damper mechanism has a protective layer, and the material of the protective layer is tungsten carbide, niobium carbide or tantalum carbide.
其中,所述导流机构的表面具有保护层,所述保护层的材质为碳化钨、碳化铌或碳化钽。Wherein, the surface of the guide mechanism has a protective layer, and the material of the protective layer is tungsten carbide, niobium carbide or tantalum carbide.
本申请提供的碳化硅单晶制备设备,其包括上述碳化硅单晶生长装置。The silicon carbide single crystal preparation equipment provided by the present application includes the above-mentioned silicon carbide single crystal growth device.
本申请具有以下有益效果:This application has the following beneficial effects:
本申请提供的碳化硅单晶生长装置,其包括生长容器、生长基座和具有气体通道的缓气机构,且缓气机构设置在容置空间和生长基座之间。这样首先在碳化硅单晶的生长前期,通过在缓气机构处形成硅滴,一方面,减少在生长基座的生长面上形成硅滴;另一方面,缓气机构上形成的硅滴滴入到碳化硅粉料上,可以再度用于碳化硅单晶的生长制备,从而能够提高碳化硅单晶的产量。其次,在碳化硅单晶的生长中期及中后期,在缓气机构上形成碳包裹物,减少在生长基座的生长面上形成碳包裹物,从而可以改善获得的碳化硅单晶的品质。第三,在碳化硅单晶的生长后期,碳化硅粉料升华产生的富碳气体可以从缓气机构上在生长前期形成的碳化硅晶体中将硅原子析出,一方面,可以避免生长基座的生长面上生长出的碳化硅单晶中的硅原子被析出而发生碳化,以及减少碳原子在生长基座的生长面上的附着,从而改善碳化硅单晶的品质;另一方面,补充了硅原子的气体可以继续在生长基座的生长面上形成碳化硅单晶,从而提高碳化硅单晶的产量。The silicon carbide single crystal growth device provided in the present application includes a growth container, a growth base, and a gas retarding mechanism with a gas channel, and the retarding mechanism is arranged between the accommodating space and the growth base. In this way, firstly in the early stage of the growth of silicon carbide single crystal, by forming silicon droplets at the gas retarding mechanism, on the one hand, the formation of silicon droplets on the growth surface of the growth base is reduced; on the other hand, the silicon droplets formed on the gas retarding mechanism The silicon carbide powder can be used for the growth and preparation of silicon carbide single crystals again, thereby increasing the yield of silicon carbide single crystals. Secondly, in the middle and late stages of the growth of the silicon carbide single crystal, carbon inclusions are formed on the air damper mechanism to reduce the formation of carbon inclusions on the growth surface of the growth base, thereby improving the quality of the obtained silicon carbide single crystals. Third, in the late growth stage of the silicon carbide single crystal, the carbon-rich gas produced by the sublimation of the silicon carbide powder can precipitate silicon atoms from the silicon carbide crystal formed in the early growth stage on the retarding mechanism. On the one hand, it can avoid the growth of the base. The silicon atoms in the silicon carbide single crystal grown on the growth surface of the silicon carbide are precipitated and carbonized, and the adhesion of carbon atoms on the growth surface of the growth base is reduced, thereby improving the quality of the silicon carbide single crystal; on the other hand, supplement The gas containing the silicon atoms can continue to form silicon carbide single crystals on the growth surface of the growth base, thereby increasing the yield of silicon carbide single crystals.
本申请提供的碳化硅单晶制备设备,其包括上述碳化硅单晶生长装置,因此,其同样具有上述碳化硅单晶生长装置所具有的各有益效果。The silicon carbide single crystal preparation equipment provided in the present application includes the above-mentioned silicon carbide single crystal growth device. Therefore, it also has the beneficial effects of the above-mentioned silicon carbide single crystal growth device.
附图说明Description of the drawings
为了更清楚地说明本申请具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of this application or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the specific embodiments or the description of the prior art. Obviously, the appendix in the following description The drawings are some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
图1为本申请提供的碳化硅单晶生长装置在其第一实施方式的第一实施例中的立体剖视示意图;FIG. 1 is a schematic three-dimensional cross-sectional view of a silicon carbide single crystal growth device provided by this application in a first embodiment of the first embodiment;
图2为图1所示碳化硅单晶生长装置的平面剖视示意图;FIG. 2 is a schematic plan view of the silicon carbide single crystal growth device shown in FIG. 1;
图3为图2所示碳化硅单晶生长装置中缓气机构的结构示意图;3 is a schematic diagram of the structure of a gas retarding mechanism in the silicon carbide single crystal growth device shown in FIG. 2;
图4为本申请提供的碳化硅单晶生长装置在其第一实施方式的第二实施例中的立体剖视示意图;4 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in a second embodiment of the first embodiment;
图5为图4所示碳化硅单晶生长装置的平面剖视示意图;5 is a schematic plan view of the silicon carbide single crystal growth device shown in FIG. 4;
图6为图5所示碳化硅单晶生长装置中缓气机构的结构示意图;6 is a schematic diagram of the structure of a gas retarding mechanism in the silicon carbide single crystal growth device shown in FIG. 5;
图7为本申请提供的碳化硅单晶生长装置的第一实施方式的一个其他实施例中缓气机构的结构示意图;FIG. 7 is a schematic structural diagram of a gas retarding mechanism in another embodiment of the first embodiment of the silicon carbide single crystal growth apparatus provided by this application;
图8为本申请提供的碳化硅单晶生长装置的第一实施方式的另一个其他实施例中缓气机构的结构示意图;FIG. 8 is a schematic structural diagram of a gas retarding mechanism in another embodiment of the first embodiment of the silicon carbide single crystal growth apparatus provided by this application;
图9为本申请提供的碳化硅单晶生长装置的第一实施方式的另一个其他实施例中缓气机构的结构示意图;FIG. 9 is a schematic structural diagram of a gas retarding mechanism in another embodiment of the first embodiment of the silicon carbide single crystal growth apparatus provided by this application;
图10为本申请提供的碳化硅单晶生长装置的第一实施方式的另一个其他实施例中缓气机构的结构示意图;FIG. 10 is a schematic structural diagram of a gas retarding mechanism in another embodiment of the first embodiment of the silicon carbide single crystal growth apparatus provided by this application;
图11为本申请提供的碳化硅单晶生长装置的第一实施方式的另一个其他实施例中缓气机构的结构示意图;FIG. 11 is a schematic structural diagram of a gas retarding mechanism in another embodiment of the first embodiment of the silicon carbide single crystal growth apparatus provided by this application;
图12为本申请提供的碳化硅单晶生长装置在其第二实施方式的第一实施例中的立体剖视示意图;12 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in the first embodiment of the second embodiment;
图13为本申请提供的碳化硅单晶生长装置在其第二实施方式的第二实施例中的立体剖视示意图;FIG. 13 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in the second embodiment of the second embodiment;
图14为本申请提供的碳化硅单晶生长装置在其第三实施方式的第一实施例中的立体剖视示意图;14 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in the first embodiment of the third embodiment;
图15为本申请提供的碳化硅单晶生长装置在其第三实施方式的第二实施例中的立体剖视示意图;15 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in the second embodiment of the third embodiment;
图16为本申请提供的碳化硅单晶生长装置在其第四实施方式的第一实施例中的立体剖视示意图;16 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in the first embodiment of the fourth embodiment;
图17为本申请提供的碳化硅单晶生长装置在其第四实施方式的第二实施例中的立体剖视示意图;FIG. 17 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in the second embodiment of the fourth embodiment;
图18为本申请提供的碳化硅单晶生长装置在其第四实施方式的第三实施例中的立体剖视示意图;18 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in the third embodiment of the fourth embodiment;
图19为本申请提供的碳化硅单晶生长装置在其第四实施方式的第四实施例之一的立体剖视示意图;19 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in one of the fourth embodiments of the fourth embodiment;
图20为本申请提供的碳化硅单晶生长装置在其第四实施方式的第四实施例之二的立体剖视示意图;20 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in the second embodiment of the fourth embodiment;
图21为本申请提供的碳化硅单晶生长装置在其第四实施方式的第五实施例之一的立体剖视示意图;21 is a schematic three-dimensional cross-sectional view of the silicon carbide single crystal growth device provided by this application in one of the fifth embodiments of the fourth embodiment;
图22为本申请提供的碳化硅单晶生长装置在其第四实施方式的第五实施例之二的立体剖视示意图。FIG. 22 is a schematic three-dimensional cross-sectional view of the second embodiment of the fourth embodiment of the silicon carbide single crystal growth device provided by this application.
图标:10:生长容器;11:容置空间;12:凸出体;13:生长容器体;14:上侧壁;15:生长容器盖;16:下生长容器体;17:上生长容器体;20:生长基座;30:缓气机构;31:气体通道;40:导流机构;41:导流孔;Icon: 10: growth container; 11: accommodation space; 12: protrusion; 13: growth container body; 14: upper side wall; 15: growth container cover; 16: lower growth container body; 17: upper growth container body ; 20: growth base; 30: slow air mechanism; 31: gas channel; 40: diversion mechanism; 41: diversion hole;
130:底壁;131:下侧壁;130: bottom wall; 131: lower side wall;
160:底壁;161:下侧壁;170:上侧壁;171:生长容器盖。160: bottom wall; 161: lower side wall; 170: upper side wall; 171: growth container cover.
具体实施方式detailed description
下面将结合附图对本申请的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions of the present application will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of this application.
在本申请的描述中,需要说明的是,如出现术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”和“外”等,其所指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,如出现术语“第一”、“第二”和“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" appear ", etc., the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the application and simplifying the description, and does not indicate or imply that the pointed device or element must have a specific orientation Or it is constructed and operated in a specific orientation, so it cannot be understood as a limitation of the application. In addition, if the terms "first", "second" and "third" appear, they are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”和“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in this application can be understood under specific circumstances.
本申请提供一种碳化硅单晶生长装置,下面给出碳化硅单晶生长装置的多个实施方式,以使本领域技术人员能够实现该碳化硅单晶生长装置。The present application provides a silicon carbide single crystal growth device, and multiple embodiments of the silicon carbide single crystal growth device are given below, so that those skilled in the art can realize the silicon carbide single crystal growth device.
(一)碳化硅单晶生长装置的第一实施方式(1) The first embodiment of the silicon carbide single crystal growth device
在碳化硅单晶生长装置的第一实施方式中,如图1所示,碳化硅单晶生长装置包括生长容器10、生长基座20和缓气机构30。生长容器10底部设置有容置空间11,所述容置空间11内配置成放置碳化硅粉料。生长基座20设置在生长容器10的顶部,配置成在生长基座20上生长碳化硅单晶。缓气机构30设置在生长容器10内,位于容置空间11与生长基座20之间的位置处。缓气机构30上具有气体通道31,以使生长气氛能经气体通道31到达生长容器10顶部的生长基座20处。In the first embodiment of the silicon carbide single crystal growth device, as shown in FIG. 1, the silicon carbide single crystal growth device includes a growth vessel 10, a growth base 20 and a gas retarding mechanism 30. An accommodating space 11 is provided at the bottom of the growth container 10, and the accommodating space 11 is configured to place silicon carbide powder. The growth susceptor 20 is disposed on the top of the growth container 10 and is configured to grow silicon carbide single crystals on the growth susceptor 20. The air cushion mechanism 30 is arranged in the growth container 10 at a position between the accommodating space 11 and the growth base 20. The gas slowing mechanism 30 has a gas channel 31 so that the growth atmosphere can reach the growth base 20 on the top of the growth container 10 through the gas channel 31.
具体地,在本实施方式的第一实施例中,如图1、图2和图3所示,缓气机构30为环形工件,其外周缘与生长容器10的内壁相接,并在与生长容器10的相接处固定设置在生长容器10内。缓气机构30的外周缘与生长容器10的内壁相接是指在缓气机构30在完整的周向上与生长容器10内壁之间不存在明显使气体能够通过的间隙等结构;当然,由于密封工艺水平等因素而可能出现的细小间隙除外。而缓气机构30与生长容器10之间的固定的具体方式为:生长容器10内具有一周向凸缘,如图2所示,缓气机构30置于该周向凸缘上,从而该周向凸缘将缓气机构30支撑住,使缓气机构30被固定于生长容器10内。Specifically, in the first embodiment of the present embodiment, as shown in FIGS. 1, 2 and 3, the air cushion mechanism 30 is a ring-shaped workpiece, and its outer periphery is in contact with the inner wall of the growth container 10, and is The junction of the container 10 is fixedly arranged in the growth container 10. The connection between the outer periphery of the air damper mechanism 30 and the inner wall of the growth vessel 10 means that there is no obvious gap between the air damper mechanism 30 and the inner wall of the growth vessel 10 in the complete circumferential direction. Except for small gaps that may occur due to factors such as process level. The specific method of fixing between the air damper mechanism 30 and the growth container 10 is: the growth container 10 has a circumferential flange, as shown in FIG. 2, the air damper mechanism 30 is placed on the circumferential flange, so that the circumferential flange The damper mechanism 30 is supported toward the flange, so that the damper mechanism 30 is fixed in the growth container 10.
如图2和图3所示,缓气机构30中部具有贯通的环孔,该环孔形成气体通道31。此处,环孔所在的“中部”并非一定是缓气机构30的正中心位置,其还可以处于偏心的位置。当然,在本实施例中,优选该环孔处于大致中心或正中心的位置。As shown in FIG. 2 and FIG. 3, the middle of the air damper mechanism 30 has a through ring hole, and the ring hole forms a gas channel 31. Here, the "middle" where the ring hole is located is not necessarily the exact center position of the air damper mechanism 30, and it may also be at an eccentric position. Of course, in this embodiment, it is preferable that the ring hole is located approximately at the center or at the exact center.
下面结合附图对本实施例中碳化硅单晶生长装置制备碳化硅单晶的过程和原理进行详细描述。The process and principle of preparing a silicon carbide single crystal by the silicon carbide single crystal growth device in this embodiment will be described in detail below with reference to the accompanying drawings.
首先,在生长容器10内构建实现碳化硅单晶生长的环境,主要包括高温和低压等方面。以温度为例,生长容器10内的温度一般应达到2100℃以上,且在竖直方向上具有温度梯度,且生长容器10底部的温度高,而顶部的温度低。由此可知,缓气机构30处的温度低于容置空间11处的温度,而生长基座20处的温度则低于缓气机构30和容置空间11处的温度。Firstly, an environment for realizing the growth of silicon carbide single crystals is constructed in the growth vessel 10, which mainly includes high temperature and low pressure. Taking temperature as an example, the temperature in the growth container 10 should generally reach above 2100° C., with a temperature gradient in the vertical direction, and the temperature at the bottom of the growth container 10 is high while the temperature at the top is low. It can be seen that the temperature at the air damper mechanism 30 is lower than the temperature at the accommodating space 11, and the temperature at the growth base 20 is lower than the temperature at the air damper mechanism 30 and the accommodating space 11.
在生长容器10内具有了满足碳化硅单晶生长的环境之后,在高温和低压等影响下,放置于生长容 器10底部的容置空间11内的碳化硅粉料会发生升华,产生气体,该气体的气相组分包括Si、Si xC yAfter the growth container 10 has an environment that satisfies the growth of silicon carbide single crystals, under the influence of high temperature and low pressure, the silicon carbide powder placed in the accommodating space 11 at the bottom of the growth container 10 will sublime and generate gas. The gas phase composition of the gas includes Si and Si x C y .
如背景技术部分所述,碳化硅粉料在升华产生气体时,其过程为非化学计量比分解升华。在碳化硅单晶生长前期,所生成的气体的气相组分中富硅,即气相组分中包含Si和Si xC y(x>y)。在气体上升过程中,会首先经过缓气机构30所在位置,然后通过缓气机构30上的气体通道31继续上升,到达生长基座20处。 As mentioned in the background technology section, when silicon carbide powder is sublimated to produce gas, the process is non-stoichiometric decomposition and sublimation. In the early stage of silicon carbide single crystal growth, the gas phase component of the generated gas is rich in silicon, that is, the gas phase component contains Si and Si x C y (x>y). During the ascending process of the gas, it will first pass through the position where the gas slowing mechanism 30 is located, and then continue to rise through the gas channel 31 on the gas slowing mechanism 30 to reach the growth base 20.
在经过缓气机构30处时,由于缓气机构30处的温度比容置空间11处的温度更低,富硅的气相组分在与缓气机构30接触时会在缓气机构30的底面上形成硅滴;同时也会结晶形成碳化硅晶体。When passing through the air damper mechanism 30, since the temperature at the air damper mechanism 30 is lower than the temperature at the accommodating space 11, the silicon-rich gas phase component will be on the bottom surface of the air damper mechanism 30 when it comes into contact with the air damper mechanism 30. Silicon droplets are formed on the surface; at the same time, silicon carbide crystals are also crystallized.
而由于生长基座20处的温度更低,上升到生长基座20处的气相组分也会在生长基座20的生长面上结晶生长,形成碳化硅单晶。并且,由于生长基座20处的温度相较缓气机构30处的温度更低,生长基座20上晶体生长速率会比缓气机构30上的晶体生长速率更高。Since the temperature at the growth susceptor 20 is lower, the gas phase components rising to the growth susceptor 20 will also crystallize and grow on the growth surface of the growth susceptor 20 to form a silicon carbide single crystal. In addition, since the temperature at the growth base 20 is lower than the temperature at the retarding mechanism 30, the crystal growth rate on the growth base 20 will be higher than the crystal growth rate on the retarding mechanism 30.
在上述过程中,缓气机构30的底面上形成硅滴,一方面,这样可以使气相组分中的硅的比例下降,从而使通过缓气机构30上的气体通道31上升到生长基座20处的气相组分更接近碳化硅的化学计量比,从而减少或避免在生长基座20的碳化硅单晶的生长面上形成硅滴。另一方面,在缓气机构30的底面上形成的硅滴在重力的作用下也会滴入到碳化硅粉料上,对碳化硅粉料中流失较多的硅进行补充,从而可以在碳化硅单晶的生长中期和后期能够使碳化硅粉料可以进一步生成Si xC y,用以在生长基座20的碳化硅单晶生长面上生长碳化硅单晶,从而可以提高碳化硅单晶的产量。 In the above process, silicon droplets are formed on the bottom surface of the gas retarder 30. On the one hand, this can reduce the proportion of silicon in the gas phase component, so that the gas channel 31 on the gas retarder 30 rises to the growth base 20 The gas phase composition is closer to the stoichiometric ratio of silicon carbide, thereby reducing or avoiding the formation of silicon droplets on the growth surface of the silicon carbide single crystal of the growth base 20. On the other hand, the silicon droplets formed on the bottom surface of the air damper mechanism 30 will also drip onto the silicon carbide powder under the action of gravity, supplementing the silicon carbide powder that has lost more silicon, so that it can be The middle and later stages of the growth of the silicon single crystal enable the silicon carbide powder to further generate Si x C y , which is used to grow the silicon carbide single crystal on the silicon carbide single crystal growth surface of the growth base 20, thereby improving the silicon carbide single crystal The output.
在碳化硅单晶生长的中期和中后期,碳化硅粉料继续升华产生气体。但由于生长前期升华产生的气体带走了大量的硅原子,此时的碳化硅粉料逐步石墨化。其中细小的碳颗粒会被升华产生的气体吹动,随升华产生的气体上升。在上升经过缓气机构30处时,一部分碳颗粒会被缓气机构30底部生长出的晶体粘附和包裹,形成碳包裹物。这样通过气体通道31继续上升到生长基座20处的碳颗粒就相应减少,从而可以减少生长基座20上所生长的碳化硅单晶上出现碳包裹物的数量,改善获得的碳化硅单晶的品质。In the middle and late stages of silicon carbide single crystal growth, silicon carbide powder continues to sublimate to generate gas. However, because the gas produced by sublimation in the early stage of growth takes away a large amount of silicon atoms, the silicon carbide powder at this time is gradually graphitized. The fine carbon particles will be blown by the gas produced by sublimation and rise with the gas produced by sublimation. When ascending past the air damper mechanism 30, a part of carbon particles will be adhered and wrapped by the crystals grown at the bottom of the air damper mechanism 30 to form a carbon wrap. In this way, the carbon particles that continue to rise to the growth base 20 through the gas channel 31 are correspondingly reduced, thereby reducing the number of carbon inclusions on the silicon carbide single crystal grown on the growth base 20 and improving the obtained silicon carbide single crystal. Quality.
在碳化硅单晶生长的后期,碳化硅粉料的石墨化会进一步发展,此时升华产生的气体的气相组分是富碳的。该富碳的气体在上升的过程中会首先与缓气机构30接触。而在与缓气机构30接触时,该富碳的气相组分会将缓气机构30的底面上形成的碳化硅晶体中的硅原子析出,使其变为气相,从而使生长气氛中硅原子的分压提高;碳原子则留在了缓气机构30上。在与缓气机构30接触后,气体继续上升,到达生长基座20处。由于经过缓气机构30时补充了硅原子,一方面,到达生长基座20的气体可以在生长基座20的生长面上结晶形成碳化硅单晶;另一方面,也可以避免生长基座20的生长面上生长出的碳化硅单晶中的硅原子被析出而发生碳化,以及减少碳原子在生长基座20的生长面上的附着,从而改善碳化硅单晶的品质。In the later stage of silicon carbide single crystal growth, the graphitization of silicon carbide powder will further develop. At this time, the gas phase composition of the gas produced by sublimation is rich in carbon. The carbon-rich gas will first come into contact with the retarding mechanism 30 during the ascent. When in contact with the retarding mechanism 30, the carbon-rich gas phase component will precipitate silicon atoms in the silicon carbide crystals formed on the bottom surface of the retarding mechanism 30, turning it into a vapor phase, thereby making the growth of silicon atoms in the atmosphere The partial pressure increases; the carbon atoms remain on the retarding mechanism 30. After contacting with the retarding mechanism 30, the gas continues to rise and reaches the growth base 20. Since silicon atoms are replenished when passing through the gas retarding mechanism 30, on the one hand, the gas reaching the growth base 20 can crystallize on the growth surface of the growth base 20 to form a silicon carbide single crystal; on the other hand, it can also avoid the growth base 20. The silicon atoms in the silicon carbide single crystal grown on the growth surface of the silicon carbide are precipitated and carbonized, and the adhesion of carbon atoms on the growth surface of the growth base 20 is reduced, thereby improving the quality of the silicon carbide single crystal.
以上对本实施例提供的碳化硅单晶生长装置制备碳化硅单晶的大概过程进行了描述。分析本实施例中制备碳化硅单晶的过程,并与现有技术中碳化硅单晶的制备过程对比,可知,利用本实施例中的碳化硅单晶生长装置制备碳化硅单晶的方式具有以下有益效果:The general process of preparing a silicon carbide single crystal by the silicon carbide single crystal growth device provided in this embodiment has been described above. Analyzing the process of preparing silicon carbide single crystal in this embodiment and comparing it with the process of preparing silicon carbide single crystal in the prior art, it can be seen that the method of preparing silicon carbide single crystal using the silicon carbide single crystal growth device in this embodiment has The following beneficial effects:
首先,在碳化硅单晶的生长前期,通过在缓气机构30处形成硅滴,一方面,减少在生长基座20的生长面上形成硅滴;另一方面,缓气机构30上形成的硅滴滴入到碳化硅粉料上,可以再度用于碳化硅单晶的生长制备,从而能够提高碳化硅单晶的产量。First, in the early stage of the growth of the silicon carbide single crystal, by forming silicon droplets at the gas retarding mechanism 30, on the one hand, the formation of silicon droplets on the growth surface of the growth base 20 is reduced; The silicon droplets are dripped onto the silicon carbide powder material and can be used again for the growth and preparation of silicon carbide single crystals, thereby increasing the yield of silicon carbide single crystals.
其次,在碳化硅单晶的生长中期及中后期,在缓气机构30上形成碳包裹物,减少在生长基座20的生长面上形成碳包裹物,从而可以改善获得的碳化硅单晶的品质。Secondly, in the middle and late stages of the growth of the silicon carbide single crystal, carbon inclusions are formed on the air damper mechanism 30 to reduce the formation of carbon inclusions on the growth surface of the growth susceptor 20, thereby improving the obtained silicon carbide single crystal. quality.
第三,在碳化硅单晶的生长后期,碳化硅粉料升华产生的富碳气体可以从缓气机构30上在生长前期形成的碳化硅晶体中将硅原子析出,一方面,可以避免生长基座20的生长面上生长出的碳化硅单晶中的硅原子被析出而发生碳化,以及减少碳原子在生长基座20的生长面上的附着,从而改善碳化硅单晶的品质;另一方面,补充了硅原子的气体可以继续在生长基座20的生长面上形成碳化硅单晶,从而提高碳化硅单晶的产量。Third, in the late growth stage of the silicon carbide single crystal, the carbon-rich gas generated by the sublimation of the silicon carbide powder can precipitate silicon atoms from the silicon carbide crystal formed in the early growth stage on the gas retarding mechanism 30. On the one hand, it can avoid the growth of the base. The silicon atoms in the silicon carbide single crystal grown on the growth surface of the base 20 are precipitated and carbonized, and the adhesion of carbon atoms on the growth surface of the growth base 20 is reduced, thereby improving the quality of the silicon carbide single crystal; On the one hand, the gas supplemented with silicon atoms can continue to form silicon carbide single crystals on the growth surface of the growth base 20, thereby increasing the yield of silicon carbide single crystals.
在上述第一实施例的一个变型实施例中,生长容器10的内部包括多个凸出部,该多个凸出部自生长容器10的内壁向生长容器10内凸出。在将缓气机构30放置于生长容器10内时,区别于上述第一实 施例,该多个凸出部以多点支撑的方式将缓气机构30支撑,从而实现缓气机构30与生长容器10之间的固定。In a modified embodiment of the above-mentioned first embodiment, the inside of the growth container 10 includes a plurality of protrusions, and the plurality of protrusions protrude from the inner wall of the growth container 10 into the growth container 10. When placing the air damper mechanism 30 in the growth container 10, unlike the first embodiment described above, the plurality of protrusions support the air damper mechanism 30 in a multi-point support manner, thereby realizing the air damper mechanism 30 and the growth container Fixed between 10.
在上述第一实施例的其他变型实施例中,缓气机构30的表面还可以具有保护层,该保护层的材质具体可以为碳化钨、碳化铌或碳化钽,用于增加缓气机构30的使用寿命。In other modified embodiments of the foregoing first embodiment, the surface of the air damper mechanism 30 may also have a protective layer, and the material of the protective layer may specifically be tungsten carbide, niobium carbide or tantalum carbide, which is used to increase the air damper mechanism 30 Service life.
在本实施方式的第二实施例中,如图4-图6所示,与上述第一实施例相比,沿竖直由下至上方向,缓气机构30的环孔的孔径递减。这样设置一方面有利于碳化硅粉料升华产生的气体向生长容器10的顶部方向流动,从而促进碳化硅单晶的生长过程,而且,还有利于缓气机构30上形成的硅滴在重力作用下向下滴入到碳化硅粉料上。In the second embodiment of the present embodiment, as shown in FIGS. 4 to 6, compared with the above-mentioned first embodiment, along the vertical direction from bottom to top, the aperture of the ring hole of the air damper mechanism 30 decreases. This arrangement on the one hand facilitates the gas generated by the sublimation of the silicon carbide powder to flow toward the top of the growth vessel 10, thereby promoting the growth process of the silicon carbide single crystal, and it also facilitates the gravity effect of the silicon droplets formed on the gas retarding mechanism 30. Drop down onto the silicon carbide powder.
本实施方式中,缓气机构30并不限于上述第一和第二实施例中的环形工件。在本实施方式的其他实施例中,缓气机构30还可以为环形结构之外的其他结构。In this embodiment, the damper mechanism 30 is not limited to the ring-shaped workpiece in the first and second embodiments described above. In other embodiments of this embodiment, the air damper mechanism 30 may also be a structure other than a ring structure.
例如,如图7所示实施例中,缓气机构30为圆盘状,其上设置有多个通孔,该通孔作为气体通道31。For example, in the embodiment shown in FIG. 7, the air damper mechanism 30 has a disc shape, and a plurality of through holes are provided thereon, and the through holes serve as the gas passage 31.
又例如,在图8所示实施例中,缓气机构30为位于同一平面内的多个板状机构,该多个板状结构之间具有间隙,该间隙作为气体通道31。在该图8所示实施例的基础上,作为一个变型实施例,如图9所示,该多个板状机构上还可以设置有通孔,该通孔也作为气体通道31。For another example, in the embodiment shown in FIG. 8, the air cushioning mechanism 30 is a plurality of plate-shaped mechanisms located in the same plane, and the plurality of plate-shaped structures have gaps between them, and the gaps serve as the gas channels 31. On the basis of the embodiment shown in FIG. 8, as a modified embodiment, as shown in FIG. 9, the plurality of plate-shaped mechanisms may also be provided with through holes, and the through holes also serve as gas channels 31.
又例如,在图10所示实施例中,缓气机构30包括多个板状机构,该多个板状机构沿竖直方向间隔设置,间隔设置的该多个板状机构之间会存在间隙,该间隙用为气体通道31。与上述图9所示实施例类似,在图10所示实施例的基础上,作为一个变型实施例,如图11所示,该多个板状机构上也可以设置有通孔,通孔作为气体通道31,使碳化硅单晶生长过程中形成的生长气氛通过该通孔上升到生长容器10的顶部位置处。For another example, in the embodiment shown in FIG. 10, the air cushioning mechanism 30 includes a plurality of plate-shaped mechanisms which are arranged at intervals in the vertical direction, and there will be gaps between the plurality of plate-like mechanisms arranged at intervals. , The gap is used as a gas channel 31. Similar to the embodiment shown in FIG. 9 above, on the basis of the embodiment shown in FIG. 10, as a modified embodiment, as shown in FIG. 11, the plurality of plate-shaped mechanisms may also be provided with through holes, and the through holes serve as The gas channel 31 allows the growth atmosphere formed during the growth of the silicon carbide single crystal to rise to the top position of the growth container 10 through the through hole.
(二)碳化硅单晶生长装置的第二实施方式(2) The second embodiment of the silicon carbide single crystal growth device
在碳化硅单晶生长装置的第二实施方式中,碳化硅单晶生长装置同样包括生长容器10、生长基座20和缓气机构30,其结构和功能与上述第一实施方式中大致相同。对于本实施方式与上述第一实施方式的相同之处,由于在上述第一实施方式中已有详细描述,在此就不再赘述。下面就本实施方式与上述第一实施方式的区别之处展开描述。In the second embodiment of the silicon carbide single crystal growth device, the silicon carbide single crystal growth device also includes a growth vessel 10, a growth base 20 and a gas retarding mechanism 30, and its structure and function are substantially the same as in the first embodiment described above. Regarding the similarities between this embodiment and the above-mentioned first embodiment, since it has been described in detail in the above-mentioned first embodiment, it will not be repeated here. The following describes the differences between this embodiment and the above-mentioned first embodiment.
如图12所示,在本实施方式中,容置空间11为环形。具体地,在生长容器10的底部具有凸出体12,所述凸出体12与所述生长容器10的内侧壁之间具有间隙,且所述凸出体12与所述生长容器10的内侧壁之间形成所述环形的容置空间11。此处需要说明的是,凸出体12所在位置只须满足其外侧壁与生长容器10的内侧壁之间有间隙,即可形成环形的容置空间11,因此,凸出体12的位置只是生长容器10底部的“相对”中心位置。当然,在优选情况下,凸出体12可以位于生长容器10底部的中心位置。As shown in FIG. 12, in this embodiment, the accommodating space 11 is annular. Specifically, there is a protrusion 12 at the bottom of the growth container 10, and there is a gap between the protrusion 12 and the inner side wall of the growth container 10, and the protrusion 12 and the inner side of the growth container 10 The annular accommodation space 11 is formed between the walls. It should be noted here that the position of the protruding body 12 only needs to satisfy the gap between the outer side wall and the inner side wall of the growth container 10 to form the annular accommodation space 11. Therefore, the position of the protruding body 12 is only The "relative" center position of the bottom of the growth container 10. Of course, in a preferred case, the protrusion 12 may be located at the center of the bottom of the growth container 10.
在本实施方式的第一实施例中,如图12所示,所述凸出体12为圆柱形件,其材质具体为石墨。具体地,在生长容器10的底部具有与该圆柱形件对应的凹槽,该圆柱形件安装并固定于这个凹槽内,从而在该圆柱形件的外侧壁与生长容器10的内侧壁之间形成了一个环形的空间,即容置空间11。In the first example of this embodiment, as shown in FIG. 12, the protrusion 12 is a cylindrical member, and the material thereof is specifically graphite. Specifically, there is a groove corresponding to the cylindrical member at the bottom of the growth container 10, and the cylindrical member is installed and fixed in the groove, so that there is a gap between the outer side wall of the cylindrical member and the inner side wall of the growth container 10 A ring-shaped space is formed between the accommodating space 11.
如图12所示,在本实施例中,缓气机构30为环形工件,且缓气机构30在竖直方向上高于凸出体12;这样在缓气机构30与凸出体12之间形成了间隙,该间隙用以供容置空间11内放置的碳化硅粉料升华产生的气体穿过,流动向生长容器10的顶部。As shown in FIG. 12, in this embodiment, the air damper mechanism 30 is a ring-shaped workpiece, and the air damper mechanism 30 is higher than the protruding body 12 in the vertical direction; thus, between the air damper mechanism 30 and the protruding body 12 A gap is formed, and the gap is used for the gas generated by the sublimation of the silicon carbide powder placed in the containing space 11 to pass through and flow toward the top of the growth container 10.
在本实施例中,在生长容器10的底部设置凸出体12,与现有技术相比,凸出体12所占据的区域就无法容置碳化硅粉料,这样就可以避免现有技术中因为生长容器10底部中心区域的碳化硅粉料凝结在一起,形成结构十分致密的陶瓷体,而导致的碳化硅粉料浪费的问题,从而带来了节省碳化硅粉料的有益效果。In this embodiment, a protrusion 12 is provided at the bottom of the growth container 10. Compared with the prior art, the area occupied by the protrusion 12 cannot accommodate silicon carbide powder, which can avoid The silicon carbide powder in the central area of the bottom of the growth vessel 10 is condensed together to form a ceramic body with a very dense structure, which leads to the waste of silicon carbide powder, which brings about the beneficial effect of saving silicon carbide powder.
另外,在本实施例中,凸出体12与缓气机构30上的环孔在竖直方向上至少部分重合。而在优选情况下,其二者可以在竖直方向上完全重合。这样设置可以减少在竖直方向上未被缓气机构30遮挡的碳化硅粉料所占的面积,使得容置空间11内放置的所有碳化硅粉料均在竖直方向上被缓气机构30遮挡;从而就可以减少或避免碳化硅粉料升华产生的气体未经缓气机构30(形成硅滴、结晶或将硅原子析出等)而直接流动向生长容器10顶部的生长基座20的情况,这样有利于第一实施方式中获得的各有益效果的 最大化实现。In addition, in this embodiment, the protruding body 12 and the annular hole on the air damper mechanism 30 at least partially overlap in the vertical direction. In a preferred case, the two can be completely overlapped in the vertical direction. This arrangement can reduce the area occupied by the silicon carbide powder that is not blocked by the air cushion mechanism 30 in the vertical direction, so that all the silicon carbide powder materials placed in the accommodation space 11 are in the vertical direction by the air cushion mechanism 30. Blocking; thus can reduce or avoid the gas generated by the sublimation of silicon carbide powder material directly flow to the growth base 20 on the top of the growth vessel 10 without the retarding mechanism 30 (forming silicon droplets, crystallization or precipitation of silicon atoms, etc.) This is beneficial to the maximum realization of the beneficial effects obtained in the first embodiment.
在上述第一实施例的一个变型实施例中,凸出体12与生长容器10还可以为一体结构。In a modified embodiment of the above-mentioned first embodiment, the protrusion 12 and the growth container 10 may also be an integral structure.
在上述第一实施例的其他变型实施例中,凸出体12还可以为筒形、圆锥形、圆台形或多棱柱形。需要说明的是,在凸出体12为圆锥形或圆台形等形状时的实施例中,为使缓气机构30与凸出体12之间具有间隙,将缓气机构30设置有高于凸出体12;此处关于缓气机构30与凸出体12的高度的限定,是指缓气机构30整体上高于凸出体12,并不意味着缓气机构30的底面绝对高于圆锥形的锥尖或者圆台形的顶面,也包括缓气机构30的底面低于圆锥形的锥尖或者圆台形的顶面,但缓气机构30与圆锥形或圆台形之间具有间隙的情况。In other modified embodiments of the above-mentioned first embodiment, the protruding body 12 may also be cylindrical, conical, truncated or polygonal. It should be noted that in the embodiment when the protrusion 12 is in the shape of a cone or truncated cone, in order to provide a gap between the air damper mechanism 30 and the protrusion 12, the air damper mechanism 30 is provided with a higher convex Outer body 12; the restriction on the height of the air damper mechanism 30 and the protrusion 12 here means that the air damper mechanism 30 is higher than the protrusion 12 as a whole, and does not mean that the bottom surface of the air damper mechanism 30 is absolutely higher than the cone Cone-shaped tip or truncated cone-shaped top surface, including the case where the bottom surface of the air damper mechanism 30 is lower than the conical tip or truncated cone-shaped top surface, but there is a gap between the air damper mechanism 30 and the conical or truncated cone shape .
在上述第一实施例的其他变型实施例中,凸出体12的材质还可以为钼。In other modified embodiments of the foregoing first embodiment, the material of the protrusion 12 may also be molybdenum.
在上述第一实施例的其他变型实施例中,凸出体12和缓气机构30的表面还可以具有保护层,该保护层的材质具体可以为碳化钨、碳化铌或碳化钽,这样可以增加凸出体12和缓气机构30的使用寿命。In other modified embodiments of the above-mentioned first embodiment, the surfaces of the protrusions 12 and the air damper mechanism 30 may also have a protective layer. The material of the protective layer may specifically be tungsten carbide, niobium carbide or tantalum carbide, which can increase the convexity. The service life of the body 12 and the air cushion mechanism 30.
在本实施方式的第二实施例中,如图13所示,缓气机构30上的气体通道31包括通孔,且该通孔所在位置为缓气机构30上与容置空间11对应的区域,也就是说,缓气机构30上与凸出体12在竖直方向上对应的区域没有设置气体通道31。因此,在本实施例中,凸出体12在竖直方向上可以彼此接触,并不会因为接触而阻碍容置空间11内的碳化硅粉料升华产生的气体的向生长容器10顶部方向流动。In the second embodiment of this embodiment, as shown in FIG. 13, the gas channel 31 on the air damper mechanism 30 includes a through hole, and the position of the through hole is an area on the air damper mechanism 30 corresponding to the accommodation space 11 That is to say, the area corresponding to the protrusion 12 in the vertical direction on the air damper mechanism 30 is not provided with a gas channel 31. Therefore, in this embodiment, the protrusions 12 can be in contact with each other in the vertical direction, and the contact will not hinder the flow of the gas generated by the sublimation of the silicon carbide powder in the accommodating space 11 toward the top of the growth container 10 .
当然,在第二实施例的其他变型实施例中,凸出体12与缓气机构30之间仍然可以具有间隙,以使容置空间11内的碳化硅粉料升华产生的气体能够更顺畅地向生长容器10顶部方向流动。Of course, in other modified embodiments of the second embodiment, there may still be a gap between the protruding body 12 and the air cushion mechanism 30, so that the gas generated by the sublimation of the silicon carbide powder in the accommodation space 11 can be more smoothly Flow toward the top of the growth container 10.
(三)碳化硅单晶生长装置的第三实施方式(3) The third embodiment of the silicon carbide single crystal growth device
在碳化硅单晶生长装置的第三实施方式中,碳化硅单晶生长装置同样包括生长容器10、生长基座20和缓气机构30,其结构和功能与上述第一和第二实施方式中大致相同。对于本实施方式与上述第一和第二实施方式的相同之处,由于在上述第一和第二实施方式中已有详细描述,在此就不再赘述。下面就本实施方式与上述第一和第二实施方式的区别之处展开描述。In the third embodiment of the silicon carbide single crystal growth device, the silicon carbide single crystal growth device also includes a growth vessel 10, a growth base 20 and a gas retarding mechanism 30, and its structure and function are roughly the same as those in the first and second embodiments. the same. Regarding the similarities between this embodiment and the above-mentioned first and second embodiments, since it has been described in detail in the above-mentioned first and second embodiments, it will not be repeated here. The following describes the differences between this embodiment and the above-mentioned first and second embodiments.
在本实施方式中,如图14所示,碳化硅单晶生长装置还包括导流机构40,导流机构40设置在生长容器10内,且位于缓气机构30与生长基座20之间,配置成将碳化硅粉料升华产生的气体引导向到所述生长基座20方向。In this embodiment, as shown in FIG. 14, the silicon carbide single crystal growth device further includes a flow guide mechanism 40, which is arranged in the growth container 10 and is located between the air damper mechanism 30 and the growth base 20. It is configured to guide the gas generated by the sublimation of silicon carbide powder to the direction of the growth base 20.
在本实施方式中,当碳化硅粉料升华产生的气体向上流经缓气机构30后,导流机构40将该部分气体引导向生长基座20处,使该部分气体在生长基座20处聚集,这样可以降低该部分气体的扩散,增加生长基座20处的气体密度,从而有利于提高生长基座20的生长面上碳化硅单晶的生长速度。In this embodiment, when the gas generated by the sublimation of the silicon carbide powder flows upward through the retarding mechanism 30, the flow guiding mechanism 40 guides the part of the gas to the growth base 20, so that the part of the gas is at the growth base 20. Accumulation can reduce the diffusion of this part of the gas and increase the gas density at the growth susceptor 20, thereby helping to increase the growth rate of the silicon carbide single crystal on the growth surface of the growth susceptor 20.
在本实施方式的第一优选实施例中,导流机构40的下端与缓气机构30接触;导流机构40上设置有导流孔41,所述导流孔41的下端与缓气机构30的气体通道31相接,上端朝向生长基座20。这样设置使得气体通道31与导流机构40上的导流孔直接衔接,二者之间不设置有间隙,从而可以避免气体在缓气机构30和导流机构40之间扩散,可以更好和更直接地将气体引导向生长基座20处,有利于本实施方式中提高生长基座20的生长面上碳化硅单晶的生长速度这一有益效果的最大化实现。In the first preferred embodiment of this embodiment, the lower end of the diversion mechanism 40 is in contact with the damper mechanism 30; the diversion mechanism 40 is provided with a diversion hole 41, and the lower end of the diversion hole 41 is in contact with the damper mechanism 30. The gas channels 31 are connected, and the upper end faces the growth base 20. This arrangement makes the gas channel 31 and the diversion hole on the diversion mechanism 40 directly connect, and there is no gap between the two, which can prevent the gas from diffusing between the damper mechanism 30 and the diversion mechanism 40, and can be better and Directing the gas to the growth susceptor 20 more directly helps maximize the beneficial effect of increasing the growth rate of the silicon carbide single crystal on the growth surface of the growth susceptor 20 in this embodiment.
在上述第一实施例的其他变型实施例中,导流机构40的表面还可以具有保护层,该保护层的材质具体可以为碳化钨、碳化铌或碳化钽,这样可以增加导流机构40的使用寿命。In other modified embodiments of the above-mentioned first embodiment, the surface of the flow guiding mechanism 40 may also have a protective layer, and the material of the protective layer may specifically be tungsten carbide, niobium carbide or tantalum carbide. Service life.
在本实施方式的第二优选实施例中,如图15所示,导流机构40与缓气机构30还可以为一体结构,这样在将其安装在生长容器10内时,只需一次安装过程即可实现安装。In the second preferred embodiment of this embodiment, as shown in FIG. 15, the flow guiding mechanism 40 and the air damper mechanism 30 can also be an integral structure, so that when it is installed in the growth container 10, only one installation process is required. The installation can be achieved.
(四)碳化硅单晶生长装置的第四实施方式(4) Fourth embodiment of silicon carbide single crystal growth device
在碳化硅单晶生长装置的第四实施方式中,碳化硅单晶生长装置同样包括生长容器10、生长基座20和缓气机构30,还可以包括导流机构40,其结构和功能与上述第一、第二和第三实施方式中大致相同。对于本实施方式与上述第一、第二和第三实施方式的相同之处,由于在上述第一、第二和第三实施方式中已有详细描述,在此就不再赘述。下面就本实施方式与上述第一、第二和第三实施方式的区别之处展开描述。In the fourth embodiment of the silicon carbide single crystal growth device, the silicon carbide single crystal growth device also includes a growth vessel 10, a growth base 20 and a gas retarding mechanism 30, and may also include a flow guiding mechanism 40, which has the same structure and function as the above-mentioned The first, second and third embodiments are roughly the same. Regarding the similarities between this embodiment and the above-mentioned first, second and third embodiments, since they have been described in detail in the above-mentioned first, second and third embodiments, they will not be repeated here. The following describes the differences between this embodiment and the above-mentioned first, second and third embodiments.
在本实施方式的第一实施例中,如图16所示,生长容器10包括主要由底壁130和下侧壁131组成的生长容器体13,以及上侧壁14和生长容器盖15。上侧壁14安装在下侧壁131上,生长容器盖15配 置成盖合在上侧壁14上。生长容器体13、上侧壁14和生长容器盖15形成用于生长碳化硅单晶的密闭空间。In the first example of this embodiment, as shown in FIG. 16, the growth container 10 includes a growth container body 13 mainly composed of a bottom wall 130 and a lower side wall 131, and an upper side wall 14 and a growth container cover 15. The upper side wall 14 is mounted on the lower side wall 131, and the growth container cover 15 is configured to cover the upper side wall 14. As shown in FIG. The growth container body 13, the upper side wall 14 and the growth container cover 15 form a closed space for growing a silicon carbide single crystal.
如背景技术部分所述,在制备碳化硅单晶的过程中,碳化硅粉料升华产生的气体不仅会在生长基座20的生长面上生长出碳化硅单晶,还会在其周边区域,即生长容器10内密闭空间的顶壁及其与侧壁相接处沉积和结晶。在现有技术中,这些区域形成的晶体在碳化硅单晶制备完成后,会对打开生长容器盖和取出碳化硅单晶的过程形成阻碍,而不得不采用器械切割来实现生长容器盖的开启和分离。As mentioned in the background art section, in the process of preparing silicon carbide single crystals, the gas generated by the sublimation of silicon carbide powder will not only grow silicon carbide single crystals on the growth surface of the growth base 20, but also in the surrounding area, That is, the top wall of the closed space in the growth container 10 and the junction with the side wall deposit and crystallize. In the prior art, the crystals formed in these regions will hinder the process of opening the growth container cover and taking out the silicon carbide single crystal after the silicon carbide single crystal is prepared, and cutting tools have to be used to open the growth container cover. And separation.
在本实施例中,在制备碳化硅单晶的过程结束之后,在上侧壁14与下侧壁131之间的结合处将二者分离,从而打开生长容器体13、上侧壁14和生长容器盖15形成的密闭空间。由于上侧壁14和下侧壁131的相接处与生长容器盖15具有一定的距离,此处结晶形成的晶体较少,或者不会受到气相组分的侵蚀或不会出现结晶,从而可以方便地将上侧壁14和下侧壁131分离,避免使用器械切割的方式,从而可以减少生长容器10被损坏的几率,而且还减少了因器械切割而容易导致的人员损伤的发生。In this embodiment, after the process of preparing the silicon carbide single crystal is completed, the upper side wall 14 and the lower side wall 131 are separated at the junction between the two, thereby opening the growth container body 13, the upper side wall 14 and the growth A closed space formed by the container lid 15. Since the junction of the upper side wall 14 and the lower side wall 131 is at a certain distance from the growth vessel cover 15, there are fewer crystals formed by crystallization, or will not be corroded by gas phase components or crystals will not appear, so that The upper side wall 14 and the lower side wall 131 are conveniently separated to avoid the use of equipment cutting, thereby reducing the probability of damage to the growth container 10, and also reducing the occurrence of personal injury caused by equipment cutting.
而且,对于分离后的生长容器体13,其还可以用于下一次碳化硅单晶的制备过程,在下一次制备碳化硅单晶时,只需要在生长容器体13上装设新的上侧壁14和生长容器盖15,即可在生长容器体13的基础上形成新的密闭空间,用于下一次制备碳化硅单晶的过程。Moreover, for the separated growth container body 13, it can also be used for the next silicon carbide single crystal preparation process. When the silicon carbide single crystal is prepared next time, only a new upper side wall 14 needs to be installed on the growth container body 13 And the growth container cover 15 can form a new enclosed space on the basis of the growth container body 13 for the next process of preparing silicon carbide single crystal.
由于气相组分一般只侵蚀生长容器10的顶部,对位于下部的生长容器体13而言,其受到的侵蚀较小,或者不受到侵蚀。因此,对于分离之后的生长容器体13而言,将容置空间11内碳化硅粉料的残留物移出,并清洗干净之后,还可以用于下次碳化硅单晶的制备过程,这样就可以降低生产多次碳化硅单晶所需的设备成本。具体地,在本实施例中,上侧壁14的高度和下侧壁131的高度的比值范围为1:2.5-1:5,优选为1:3。Since the gas phase components generally only erode the top of the growth vessel 10, the growth vessel body 13 located at the bottom is less eroded or not eroded. Therefore, for the growth container body 13 after separation, the residue of the silicon carbide powder in the containing space 11 is removed and cleaned, and then it can be used in the next preparation process of silicon carbide single crystal. Reduce the cost of equipment required to produce multiple silicon carbide single crystals. Specifically, in this embodiment, the ratio of the height of the upper side wall 14 to the height of the lower side wall 131 ranges from 1:2.5 to 1:5, preferably 1:3.
在本实施方式的第二实施例中,如图17所示,生长容器10包括主要由底壁160和下侧壁161组成的下生长容器体16,以及主要由上侧壁170和生长容器盖171形成的上生长容器体17。具体而言,下生长容器体16包括底壁160和下侧壁161,且底壁160和下侧壁161作为下生长容器体16的主体,底壁160和下侧壁161可以为一体结构,或者为安装固定在一起的分体结构。上生长容器体17包括上侧壁170和生长容器盖171,且上侧壁170和生长容器盖171作为上生长容器盖的主体,上侧壁170和生长容器盖171为一体结构。In the second example of the present embodiment, as shown in FIG. 17, the growth container 10 includes a lower growth container body 16 mainly composed of a bottom wall 160 and a lower side wall 161, and mainly composed of an upper side wall 170 and a growth container cover. 171 formed the upper growth container body 17. Specifically, the lower growth container body 16 includes a bottom wall 160 and a lower side wall 161, and the bottom wall 160 and the lower side wall 161 serve as the main body of the lower growth container body 16. The bottom wall 160 and the lower side wall 161 may be an integral structure. Or a split structure that is installed and fixed together. The upper growth container body 17 includes an upper side wall 170 and a growth container cover 171, and the upper side wall 170 and the growth container cover 171 serve as the main body of the upper growth container cover, and the upper side wall 170 and the growth container cover 171 are an integral structure.
上生长容器体17的上侧壁170安装盖合在下生长容器体16的下侧壁161上,以使上生长容器体17和下生长容器体16形成用于生长碳化硅单晶的密闭空间。The upper side wall 170 of the upper growth container body 17 is installed and covered on the lower side wall 161 of the lower growth container body 16 so that the upper growth container body 17 and the lower growth container body 16 form a closed space for growing silicon carbide single crystals.
在本实施例中,与上述第一实施例类似,在制备碳化硅单晶的过程结束之后,在上侧壁160与下侧壁161的相接处将二者分离,也即是使上生长容器体17和下生长容器体16分离,可以实现与上述第一实施例相同的技术效果,在此就不再赘述。In this embodiment, similar to the above-mentioned first embodiment, after the process of preparing the silicon carbide single crystal is completed, the upper sidewall 160 and the lower sidewall 161 are separated at the junction of the two, that is, the upper growth The separation of the container body 17 and the lower growth container body 16 can achieve the same technical effect as the above-mentioned first embodiment, which will not be repeated here.
在本实施方式的第三实施例中,在第一和第二实施例的基础上,上侧壁与下侧壁的相接面为斜面,且自生长容器10的内向外方向向下倾斜,如图18所示。显然,该相接处的倾斜方向与生长容器10内气体的流通方向相反,这样在生长容器10内碳化硅粉料升华产生的气体由下向上流动时,可以减少或者避免气体通过上侧壁和下侧壁的相接处向外泄漏的发生。In the third embodiment of this embodiment, on the basis of the first and second embodiments, the connecting surface of the upper side wall and the lower side wall is an inclined surface, and is inclined downward from the inside to outside direction of the growth container 10, As shown in Figure 18. Obviously, the inclination direction of the junction is opposite to the gas flow direction in the growth vessel 10, so that when the gas generated by the sublimation of silicon carbide powder in the growth vessel 10 flows from bottom to top, the gas passing through the upper side wall and Leakage occurs at the junction of the lower side walls.
本实施方式的第四实施例在上述第三实施方式的基础上,并结合上述第一和第二实施例,如图19所示,导流机构40与上侧壁的下端以及下侧壁的上端相接,以将上侧壁和下侧壁的接缝处遮挡。这样设置可以减少或者避免气体通过上侧壁和下侧壁的相接处向外泄漏的发生。The fourth embodiment of this embodiment is based on the above-mentioned third embodiment and combines the above-mentioned first and second embodiments. As shown in FIG. 19, the guide mechanism 40 is connected to the lower end of the upper side wall and the lower side wall. The upper ends are connected to cover the joint between the upper side wall and the lower side wall. This arrangement can reduce or avoid the occurrence of gas leakage through the junction of the upper side wall and the lower side wall.
在本实施例结合上述第三实施例时,如图20所示,可以进一步减少或者避免气体通过上侧壁和下侧壁的相接处向外泄漏的发生。When this embodiment is combined with the above-mentioned third embodiment, as shown in FIG. 20, the occurrence of gas leakage through the junction of the upper side wall and the lower side wall can be further reduced or avoided.
本实施方式的第五实施例在上述第一实施方式的基础上,并结合上述第一和第二实施例,如图21所示,缓气机构30与上侧壁的下端以及下侧壁的上端相接,以将上侧壁和下侧壁的接缝处遮挡。这样设置可以减少或者避免气体通过上侧壁和下侧壁的相接处向外泄漏的发生。The fifth embodiment of this embodiment is based on the above-mentioned first embodiment and combines the above-mentioned first and second embodiments. As shown in FIG. 21, the air cushion mechanism 30 is connected to the lower end of the upper side wall and the lower side wall. The upper ends are connected to cover the joint between the upper side wall and the lower side wall. This arrangement can reduce or avoid the occurrence of gas leakage through the junction of the upper side wall and the lower side wall.
在本实施例结合上述第三实施例时,如图22所示,可以进一步减少或者避免气体通过上侧壁和下侧壁的相接处向外泄漏的发生。When this embodiment is combined with the above-mentioned third embodiment, as shown in FIG. 22, it is possible to further reduce or avoid the occurrence of gas leakage through the junction of the upper side wall and the lower side wall.
本申请还提供一种碳化硅单晶制备设备,在其实施方式中,碳化硅单晶制备设备上述实施方式中的 碳化硅单晶生长装置,以及,还包括配置成加热生长容器的加热装置、配置成使生长容器在竖直方向形成温度梯度的保温结构等设备。The present application also provides a silicon carbide single crystal preparation equipment. In its embodiment, the silicon carbide single crystal growth device in the above embodiment of the silicon carbide single crystal preparation equipment, and further includes a heating device configured to heat the growth container, Equipment such as thermal insulation structure configured to make the growth container form a temperature gradient in the vertical direction.
本申请提供的碳化硅单晶制备设备,其包括上述实施方式中的碳化硅单晶生长装置,因此,其同样具有上述多个实施方式中的碳化硅单晶生长装置所具有的各有益效果。The silicon carbide single crystal preparation equipment provided by the present application includes the silicon carbide single crystal growth device in the foregoing embodiments, and therefore, it also has the beneficial effects of the silicon carbide single crystal growth devices in the foregoing multiple embodiments.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand: It is still possible to modify the technical solutions described in the foregoing embodiments, or equivalently replace some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present application range.

Claims (10)

  1. 一种用于碳化硅单晶生长装置,其特征在于,包括生长容器、生长基座和缓气机构;A device for silicon carbide single crystal growth, which is characterized by comprising a growth container, a growth base and a gas retarding mechanism;
    所述生长容器底部设置有容置空间,所述容置空间内配置成放置碳化硅粉料;An accommodating space is provided at the bottom of the growth container, and the accommodating space is configured to place silicon carbide powder;
    所述生长基座设置在所述生长容器的顶部,配置成在所述生长基座上生长碳化硅单晶;The growth base is arranged on the top of the growth container and is configured to grow silicon carbide single crystals on the growth base;
    所述缓气机构设置在所述生长容器内,位于所述容置空间与生长基座之间的位置处;且所述缓气机构上具有气体通道,以使生长气氛能够经所述气体通道到达所述生长容器顶部的生长基座处。The gas retarding mechanism is arranged in the growth container at a position between the accommodating space and the growth base; and the gas retarding mechanism has a gas channel so that the growth atmosphere can pass through the gas channel Reach the growth base at the top of the growth container.
  2. 根据权利要求1所述的碳化硅单晶生长装置,其特征在于,所述缓气机构为环形,所述缓气机构的外周缘与所述生长容器的内壁相接,所述缓气机构的环孔形成所述气体通道。The silicon carbide single crystal growth device according to claim 1, wherein the air retarding mechanism is ring-shaped, the outer periphery of the air retarding mechanism is in contact with the inner wall of the growth vessel, and the air retarding mechanism The annular hole forms the gas passage.
  3. 根据权利要求2所述的碳化硅单晶生长装置,其特征在于,沿竖直由下至上方向,所述缓气机构的环孔的孔径递减。4. The silicon carbide single crystal growth device according to claim 2, wherein the diameter of the annular hole of the air cushion mechanism decreases in a vertical direction from bottom to top.
  4. 根据权利要求1所述的碳化硅单晶生长装置,其特征在于,所述缓气机构上的气体通道的数量为多个,且多个气体通道在所述缓气机构上均匀分布。The silicon carbide single crystal growth device according to claim 1, wherein the number of gas channels on the gas retarding mechanism is multiple, and the multiple gas channels are evenly distributed on the gas retarding mechanism.
  5. 根据权利要求1所述的碳化硅单晶生长装置,其特征在于,所述缓气机构包括多个块,相邻的两个块之间具有构成气体通道的间隙。The silicon carbide single crystal growth device according to claim 1, wherein the gas retarding mechanism comprises a plurality of blocks, and there is a gap forming a gas channel between two adjacent blocks.
  6. 根据权利要求1所述的碳化硅单晶生长装置,其特征在于,所述碳化硅单晶生长装置还包括导流机构,所述导流机构设置在所述生长容器内,且位于所述缓气机构与所述生长基座之间,配置成将碳化硅粉料升华产生的气体引导向到所述生长基座方向。The silicon carbide single crystal growth device according to claim 1, wherein the silicon carbide single crystal growth device further comprises a diversion mechanism, and the diversion mechanism is arranged in the growth container and is located in the slow The gas mechanism and the growth base are configured to guide the gas generated by the sublimation of the silicon carbide powder to the direction of the growth base.
  7. 根据权利要求6所述的碳化硅单晶生长装置,其特征在于,所述导流机构的下端与所述缓气机构接触;所述导流机构上设置有导流孔,所述导流孔的下端与所述缓气机构的气体通道相接,上端朝向所述生长基座。The silicon carbide single crystal growth device according to claim 6, wherein the lower end of the flow guiding mechanism is in contact with the air damper mechanism; the flow guiding mechanism is provided with a flow guiding hole, and the guiding hole The lower end is connected with the gas channel of the gas retarding mechanism, and the upper end faces the growth base.
  8. 根据权利要求1所述的碳化硅单晶生长装置,其特征在于,所述缓气机构的表面具有保护层,所述保护层的材质为碳化钨、碳化铌或碳化钽。The silicon carbide single crystal growth device according to claim 1, wherein the surface of the gas damper has a protective layer, and the material of the protective layer is tungsten carbide, niobium carbide or tantalum carbide.
  9. 根据权利要求6或7所述的碳化硅单晶生长装置,其特征在于,所述导流机构的表面具有保护层,所述保护层的材质为碳化钨、碳化铌或碳化钽。The silicon carbide single crystal growth device according to claim 6 or 7, wherein the surface of the flow guide mechanism has a protective layer, and the material of the protective layer is tungsten carbide, niobium carbide or tantalum carbide.
  10. 一种碳化硅单晶制备设备,其特征在于,包括权利要求1-9任意一项所述的碳化硅单晶生长装置。A silicon carbide single crystal preparation equipment, characterized in that it comprises the silicon carbide single crystal growth device according to any one of claims 1-9.
PCT/CN2019/111081 2019-02-02 2019-10-14 Silicon carbide single crystal growth apparatus and silicon carbide single crystal preparation device WO2020155669A1 (en)

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CN109629001A (en) * 2019-02-02 2019-04-16 福建北电新材料科技有限公司 Silicon carbide monocrystal growth device and single-crystal silicon carbide Preparation equipment
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