WO2020149486A1

WO2020149486A1 - Pipe spool production management system and pipe spool production management method using same

Info

Publication number: WO2020149486A1
Application number: PCT/KR2019/011164
Authority: WO
Inventors: 최흥철; 조선근
Original assignee: 최흥철
Priority date: 2019-01-17
Filing date: 2019-08-30
Publication date: 2020-07-23
Also published as: KR101995686B1

Abstract

The present invention relates to a pipe spool production management system and a pipe spool production management method, the pipe spool production management system comprising: a server for storing various kinds of information for pipe spool manufacturing, a control unit for controlling the server and each terminal; a customer terminal through which a customer inputs and outputs information for requesting pipe spool manufacturing; a sales department terminal for transmitting information about the customer terminal to the server, issuing an estimate, and selecting a project manager and performing inputs and outputs; a project manager terminal for setting a target delivery date and inputting and outputting a work request by receiving pipe spool manufacturing information from the sales department terminal; a design department terminal for creating various kinds of drawings required for the pipe spool manufacturing according to the target delivery date setup and the work request generated by the project manager terminal, and inputting and outputting a purchase request and a purchase specification related to pipes, connection ports, and subsidiary materials required in manufacturing; a procurement department terminal, which issues corresponding pipes, connection ports, and subsidiary materials by matching same with a material list on the basis of the purchase request and the purchase specification received from the design department terminal, thereby inputting and outputting the issuance result; a production department terminal, which assembles and produces pipe spools on the basis of the issuance result of the procurement department terminal so as to input and output the production result; and a quality department terminal, which manages the quality of the pipe spools inputted through the production department terminal so as to input and output the result thereof.

Description

Pipe spool production management system and pipe spool production management method using the same

The present invention relates to a technology for achieving efficient management and delivery by using an integrated management system in the pipe spool industry, efficiency through quality innovation as document automation, and innovation to the spool industry. More specifically, the integrated management system It is composed of modules for each effective project management, and through management of each component, it overcomes the difficulties of industrial characteristics that only conventional skilled managers could manage, and leads to innovative labor cost reduction, called pipe spool. The present invention relates to a pipe spool production management system capable of accurately tracking and cost reduction of products and materials in a specialized field, maximizing management efficiency, and a method of pipe spool production management using the same.

In general, all shapes of the spool in the pipe section are different, and the production method for each spool is also diverse, so a process management program required for production is required. In this regard, looking at the prior art, there is a problem in the Republic of Korea Patent Publication No. 10-20074-0100371, such as whether the possession of materials and lack of materials are calculated and displayed, and whether or not the completion of the preceding process is not included, In the Republic of Korea Patent Publication No. 10-2011-0105348, only simple management is possible by each terminal, and it is not possible to perform an integrated execution on various projects in real time in problems such as schedule management and overall process management.

In addition, most of the systems currently in use in this industry are developed mainly for managers, not managers, or are not realistically suitable for managers to use them, and most importantly, they show limitations in tracking management and project management. In addition, the best combination in the field could not be achieved because the know-how from design, production, quality, PM (Project Manager) to system development is not concentrated.

This system is a collection of technologies and programs of experts with more than 25 years of know-how ranging from design, production, quality, to PM, and all efforts and technologies have been concentrated for perfect project management in the pipe spool industry. can do.

In order to solve the above-mentioned problems, the object of the present invention is that the schedule management according to the project progress is very important in the pipe spool industry. The pipe spool production management system and pipes using the same are used to manage the schedule management method according to the spool industry's framework. It is to provide a spool production management method.

And, another object of the present invention is the pipe spool production management system and the pipe spool production management system using the pipe spool integrated management of the spool industry to identify unnecessary materials that are not frequently generated, receive, and identify shortages of materials and do not cause ordering It is to provide a production management method.

And, another object of the present invention is that in the pipe spool industry, a lot of data is required from customers, and it is a reality that a lot of airborne efforts are being put into this. It is to provide a pipe spool production management system and a pipe spool production management method using the same, which reduces cost and reduces error rates through automated pipe spool documentation.

And, another object of the present invention is to provide a pipe spool production management system and a pipe spool production management method using the same, which solve conventional difficulties through pipe spool raw material and product tracking management through systems and procedures.

In addition, another object of the present invention is to provide a pipe spool production management system and a pipe spool production management method using the same, which can be managed even by an unskilled administrator who is new to the industry for the first time, not an experienced administrator for 3 years or more.

In order to achieve the above object, the present inventors pipe spool production management method, the first step of receiving a quote request from a customer through a customer terminal, and the quote request is sent to the sales department terminal, stored in the server, the server The control unit of the second step of creating a quotation and sending it to the sales department terminal, and the third step of the manager in the sales department terminal sending the quotation to the customer terminal after confirming the quotation, and the answer from the order from the customer terminal to the sales department terminal When transmitted, the sales department terminal sends to the project manager terminal, and when the project manager terminal inputs the result obtained through the internal initiation meeting, the control unit of the server automatically generates the target delivery date and the work request and stores it in the server, In the fourth step of transmitting to the customer terminal, and when an approval request is received from the customer terminal, the project manager terminal requests a design task from the design terminal terminal, requests production into the production terminal terminal, and inspects the quality terminal terminal. The fifth step of making a request for the design unit, the design unit terminal, the sixth step of preparing each drawing necessary for the production of the pipe spool, and when each drawing is completed in the design unit terminal, the control unit of the server controls the pipe spool A seventh step of producing a purchase request and a purchase specification for pipes, connectors, and subsidiary materials constituting the data, and transmitting the product to the procurement unit terminal, and when the procurement unit terminal confirms and approves the purchase request and purchase specification, the controller of the server Is an eighth step of matching the inventory list of the requested material and the received material, disposing and arranging the result, and the dispensing result is transmitted to the production unit terminal, and the production unit terminal is a drawing received from the design unit terminal. And, the ninth step of producing on the basis of the disbursement results received from the procurement unit terminal, and the production unit manager inputs the results produced through the production unit terminal, the quality unit manager through the quality unit terminal quality results It may be configured to include a tenth step of inputting.

In the eighth step, the eighth step to confirm the drawing of the pipe spool, the eighth step to classify the number and length of each pipe and connector constituting the pipe spool, and the pipe from the inventory list And steps 8-3 of issuing allocation and dispensing results according to the length of the connector, and when the length of the pipe is different compared to the inventory list, allocating the pipe and issuing a cutting instruction instructing the cutting of the pipe. It may be configured to include steps 8-4.

In the ninth step, based on the cutting instruction, steps 9-1 to check the cut portion of the pipe, and steps 9-2 to mark the contents of the connector on both sides of the cut portion of the pipe to be cut. Wow, the 9-3 step of cutting the pipe, the 9-4 step of allocating the cut pipe to a corresponding pipe, and the 9-5 of the other side of the cut pipe to be input to the inventory list. It can be configured to include steps.

In step 9-5, the cut pipe is entered into the inventory list when the length is greater than or equal to the reference value, classified as scrap if it is less than the reference value, and re-registered as a material for use. Is done.

In the step 8-3, if the pipes and connectors that are relatively longer than the length of the pipes and connectors to be allocated are in the inventory list, they are allocated in order, and the pipes and connectors that are relatively longer than the lengths of the pipes and connectors to be allocated are If it is not in the inventory list, it is characterized in that the material manager requests the material receipt.

In step 8-3, if there is an item for a length among items, it is characterized in that it is classified into pipes.

In step 8-3, the material of the inventory list and the connector is assigned to a material having the same name for an item, material, size, and thickness (Sch). Is done.

In step 8-3, the materials of the inventory list and the pipe are assigned to materials having the same names for items, materials, sizes (Sch), and lengths (Len). It is characterized by.

In addition, the pipe spool production management system according to another embodiment of the present invention includes a server in which various information for pipe spool production is stored, a control unit for controlling the server and each terminal, and information that a customer requests to manufacture the pipe spool. The customer terminal that inputs and outputs, receives the information of the customer terminal, transmits it to the server, issues a quotation, selects the project manager, inputs and outputs the input and output of the pipe spool from the sales terminal, A project manager terminal that inputs and outputs target delivery settings and work requests, and creates various drawings required for the production of pipe spools according to the set delivery schedule and work request generated by the project manager terminal, and relates to pipes, connectors, and subsidiary materials required for production A design part terminal that inputs and outputs purchase requests and purchase specifications, and a procurement part terminal that matches the material list based on the purchase request and purchase specifications sent from the design part terminal and outputs the output result by dispensing the corresponding pipes, connectors, and subsidiary materials. A production sub-terminal that assembles and produces a pipe spool on the basis of the disbursement result discharged from the procurement terminal, and inputs and outputs production results, and a quality sub-terminal that manages the quality of the pipe spool input through the production sub-terminal and outputs the result. It is characterized by being configured to include.

The pipe spool production management system according to the present invention and the pipe spool production management method using the same have the following effects.

Through the pre-schedule management program according to the progress of the project, it is possible to obtain the effect of continuously managing the project from preparation to completion and reducing the time spent on it.

In addition, through the integrated management of pipe spool, it is possible to obtain the effect of reducing the time required for material management by grasping the material information managed in real time, the shortage amount, and the excessive amount received.

Through pipe spool document automation, it is possible to reduce the time spent on document management and preservation, and secure data management can also be obtained through continuous backup.

Through the improvement of this system and procedure, it is possible to perform all history management in pipe spool raw material and product tracking management.

1 is a block diagram showing the configuration of a pipe spool production management system according to the present invention.

Figure 2 is a flow chart showing a pipe spool production management method according to the present invention.

Figure 3 is a flow chart showing the sequence after the pipe spool production management method of Figure 2;

Figure 4 is a flow chart showing the sequence after the pipe spool production management method of Figure 3;

Figure 5 is a flow chart showing the sequence after the pipe spool production management method of Figure 4;

Figure 6 is a reference diagram showing a quote module generated in the pipe spool production management method according to the present invention.

Figure 7 is a schedule management module reference diagram generated in the pipe spool production management method according to the present invention.

Figure 8 is a material comparison management module reference diagram generated in the pipe spool production management method according to the present invention.

Figure 9 is a purchase order reference diagram according to the purchase request generated in the pipe spool production management method according to the present invention.

Figure 10 is a reference to the work instructions and results generated in the pipe spool production management method according to the present invention.

11 is a document management reference diagram of the instructions and results generated in the pipe spool production management method according to the present invention.

12 is a flow chart showing a method for automatically generating a pipe spool drawing according to the present invention.

13 is a view showing an Excel file in which basic data is described in the automatic generation method of a pipe spool drawing according to the present invention.

14 is a view showing a login screen of a program for a method for automatically generating a pipe spool drawing according to the present invention.

15 is a view showing a project registration screen of a program for a method for automatically generating a pipe spool drawing according to the present invention.

16 is a view showing a screen for manufacturing a DWG BOM file by loading basic data of a program for a method for automatically generating a pipe spool drawing according to the present invention.

17 is a view showing a screen for manufacturing a DWG BOM file of a program for an automatic method of generating a pipe spool drawing according to the present invention.

18 is a view showing a screen for inputting the position and azimuth of each component by importing a DWG BOM file of a program for the method for automatically generating a pipe spool drawing according to the present invention.

19 is a view showing a screen for generating an autocad file in a program for a method for automatically generating a pipe spool drawing according to the present invention.

20 is a view showing a screen by executing an autocad file in a program for a method for automatically generating a pipe spool drawing according to the present invention.

21 is a view showing a comparison of DWG DB and DWG BOM in a program for a method for automatically generating a pipe spool drawing according to the present invention.

Hereinafter, the pipe spool production management system and control method according to the present invention will be described in detail with reference to the accompanying drawings.

Pipe spool production management system according to the present invention,

A server 10 for storing various information for pipe spool production, a control unit 12 for controlling the server 10 and each terminal, and a customer terminal 20 for inputting and outputting information for requesting the production of a pipe spool ), and the information from the customer terminal 20 is transmitted to the server 10, issued a quotation, select the project manager, input and output the business unit terminal 30, and the pipe spool from the sales unit terminal 30 The project manager terminal 40 that receives information on the production of the target delivery and sets and outputs the target delivery date and the work request, and various necessary for the production of the pipe spool according to the target delivery setting and the work request generated by the project manager terminal 40 Create a drawing and match it with the material list based on the purchase request and purchase specifications received from the design sub terminal 50 and the design sub terminal 50 that inputs and outputs purchase requests and purchase specifications for pipes, connectors, and subsidiary materials required for production. Procurement terminal terminal 60 for dispensing and outputting the result of dispensing the corresponding pipes, connectors, and subsidiary materials, and a production unit that assembles and produces pipe spools based on disbursement results from the procurement terminal terminal 60 to input and output production results It may be configured to include a terminal 70 and a quality sub-terminal 80 that manages the quality of the pipe spool input through the production unit terminal 70 and inputs and outputs the result.

First, the server 10 is provided in the pipe spool production management system of the present invention. The server 10 is in electrical communication with each terminal to be described below, and the server 10 serves to store basic data about the pipe spool and information input/output through each terminal to be described below.

In addition, the server 10 is provided with a control unit 12. The control unit 12 serves to control the information of the server 10 and each information transmitted from each terminal and transmitted to each terminal.

And, each terminal is provided, each terminal is the customer terminal 20, the sales terminal terminal 30, the project manager terminal 40, the design unit terminal 50, the procurement unit terminal 60, the production unit terminal 70 And it may be configured to include a quality unit terminal 80.

The customer terminal 20, the sales unit terminal 30, the project manager terminal 40, the design unit terminal 50, the procurement unit terminal 60, the production unit terminal 70, and the quality unit terminal 80 are designed, respectively, It is installed in an easy-to-access place for each person in charge of purchasing, material, process, report, and inspection, and inputs and stores various design, purchase, material, process, report, and inspection-related information by each person in charge. It can be viewed as a device. That is, each terminal is provided with an input unit (not shown) for inputting and outputting various information related to design, purchase, material, process, report, and inspection, and related to the design, purchase, material, process, report, and inspection. A storage unit (not shown) for storing various information may be provided.

Of course, the input unit and the storage unit may be provided directly mounted on each terminal, or may be provided in a manner connected to each terminal.

That is, the system further includes an output unit (not shown) capable of outputting a signal for requesting various tasks to each person in charge. The output unit is provided in each terminal, so that each person in charge can easily recognize it. Of course, the output unit may be mounted on a device other than the terminals or may be installed independently.

Hereinafter, a production management method using a pipe spool production management system according to the present invention will be described in detail.

Pipe spool production management method according to the present invention, the first step of receiving a quote request from the customer through the customer terminal 20, and the quote request is sent to the sales department terminal 30, stored in the server 10 , The control unit 12 of the server 10 is a second step of creating a quotation and sending it to the sales department terminal 30, and in the sales department terminal 30, the manager confirms the quotation and sends it to the customer terminal 20 In the third step, when a response from the customer terminal 20 is received from the customer terminal 20 to the sales unit terminal 30, the sales unit terminal 30 is transmitted to the project manager terminal 40, and the project manager terminal 40 When inputting the result obtained through the internal initiation meeting, the control unit 12 of the server 10 automatically generates a target delivery date and a work request and stores it in the server 10, and transmits it to the customer terminal 20 In the fourth step, when an approval request comes from the customer terminal 20, the project manager terminal 40 requests design work from the design unit terminal 50, and requests production from the production unit terminal 70, In the quality unit terminal 80, a fifth step of making a request for inspection, and the design unit terminal 50 includes a sixth step of preparing each drawing necessary for the production of the pipe spool, and the design unit terminal 50 When each drawing is completed, the control unit 12 of the server 10 prepares a purchase request and a purchase specification for pipes, connectors, and subsidiary materials constituting the pipe spool and transmits it to the procurement unit terminal 60 Step and, when the procurement unit terminal 60 confirms and approves the purchase request and purchase specification, the control unit 12 of the server 10 matches and inventorys the requested material and the stock of the received material. By the eighth step of transmitting the disbursement result, the disbursement result is transmitted to the production unit terminal 70, the production unit terminal 70 is the drawing received from the design unit terminal 50, and the procurement unit terminal 60 Step 9 to produce based on the disbursement results received from ), and the raw An obstetrical manager may include a tenth step of inputting a result produced through the production unit terminal 70, and the quality unit manager inputting a quality result through the quality unit terminal 80.

First, in the pipe spool production management method according to the present invention, the first step of receiving a request for quotation regarding the production of the pipe spool from the customer through the customer terminal 20 proceeds.

The production of the pipe spool receives a request from a customer, but in the present invention, it is described as through the customer terminal 20, but the customer terminal 20 can be any method that can be a production request.

Then, the quotation request is sent to the sales department terminal 30, stored in the server 10, the control unit 12 of the server 10 is a second step of creating a quotation and sending it to the sales department terminal 30 Proceeds.

In the sales department terminal 30, the manager checks the quote and then transmits the quote to the customer terminal 20. Through the customer terminal 20, the customer checks the contents of the quotation and inputs the order's answer through the customer terminal 20.

Then, when the response of the order received from the customer terminal 20 is sent to the sales department terminal 30, a fourth step of preparing a target delivery date and a work request and sending it to the customer terminal 20 proceeds.

In more detail, when a response from the order received from the customer terminal 20 is transmitted to the sales unit terminal 30, the manager selects a project manager for manufacturing the corresponding pipe spool through the sales unit terminal 30 By doing so, the corresponding information is transmitted to the corresponding project manager terminal 40.

Then, through the project manager terminal 40, when the administrator inputs the result obtained through the internal start-up meeting, the control unit 12 of the server 10 automatically generates a target delivery date and a work request form, and the server 10 And store the target delivery date and work request to the customer terminal 20.

The target delivery date is selected through the project manager terminal 40 after an internal start-up meeting. At this time, the control unit 21 of the server 10 automatically calculates a plan by calculating information by date from the project start date to the end date or from the project end date to the start date, through which the target delivery is completed, and through the customer terminal 20 Data will be sent to the customer. This document is automatically updated until the completion of the project and delivered to the customer from time to time.

In addition, when the target delivery date setting is completed as described above, a work request is generated through the control unit 12 of the server 10 and sent to the customer terminal 20. Accordingly, various procedures are submitted to the customer, and the production start is notified.

Then, when an approval request is received from the customer terminal 20, the manager requests design work through the project manager terminal 40 through the project manager terminal 40, and requests production into the production unit terminal 70, The fifth step of making a request for inspection of the manufactured product is performed by the quality sub terminal 80.

More specifically, when the request for approval for the target delivery date and the work request comes from the customer terminal 20, the manager checks through the project manager terminal 40, and the design work on the production of the pipe spool A request for start is transmitted to the design unit terminal 50, and a request for the production of the pipe spool is requested to the production unit terminal 70.

When the request for the production of the pipe spool comes to the design unit terminal 50, a sixth step of preparing each drawing required for the production of the pipe spool proceeds.

Through the design unit terminal 50, the design manager prepares a basic drawing preparation, a production drawing, and a self-detailed detailed document, and a spool drawing and a travella are automatically prepared by the system. Accordingly, in the system, production information is automatically prepared, and a purchase request and a purchase specification are issued through the system.

More specifically, steps 6-1 of logging in to the present invention pipe spool production management system, steps 6-2 of entering a project name for a pipe spool to be produced, and basic data of components for the pipe spool. Steps 6-3 to import, Steps 6-4 to create and store DWG BOM files, Steps 6-5 to run an input window for creating pipe spools, and Produce the pipe spools from the DWG BOM Steps 6-6, which specify the position and azimuth of each pipe for each step, and Steps 6-7, when the input of the steps 6-6 is completed, and Autocad the stored files. Steps 6-8 to be executed, Steps 6-9 to automatically add information related to each pipe input from the basic data to the autocad file, and step 6- to finally save the autocad file It can be configured including 10 steps.

First, in the drawing generation method using the pipe spool production management system according to the present invention, the design unit terminal 50 drives a program through an input unit to log in to step 6-1.

As shown in FIG. 14, when logging into the program in the output unit of the design unit terminal 50, first, step 6-2 of entering a project name or project name for a pipe design to be produced, that is, a pipe spool, is performed. do. The information related to the pipe spool is stored in a file formed by the project name to form a drawing.

Next, steps 6-3 of loading basic data of the components related to the pipe spool proceed.

The basic data is created in advance and stored in the server 10, as an Excel file as shown in FIG. 13, and the basic data is a spool list and BOM as shown in FIG. It consists of a list, the spool list is composed of the serial number, the longest length, and the BOM list is the serial number, spool number, ISO DWG, length, material and Information on whether or not insulation is stored and can be configured to be modified.

Next, steps 6-4 of generating and saving DWG BOM files for pipes and connection pipes constituting the pipe spool to be produced are performed. In particular, as shown in FIGS. 16 and 17, the number of required pipes and connection pipes are arranged in a file in order according to the configuration of the pipe spool, and a DWG BOM file is generated and stored.

First, before generating the DWG BOM file, the BOM DB basic data is modified. As shown in FIG. 21, when doing, the number of the connecting portion connected to the basic data, the BOM DB, is connected in front of the connecting portion. Enter the number of pipes or connecting pipes to be connected and the number of pipes or connecting pipes to be connected later.

That is, as shown in FIG. 21, each item (ITEM) item of the BOM DB has a JTNO item, and JTNO describes the contact points connected in order, and distinguishes it from the next number by'/' do.

In addition, the BOM DB includes items of P1 and P2, and P1 describes the pipe or connection pipe before the number contact of the JTNO and P2 describes the pipe or connection pipe behind the number contact of the JTNO.

At this time, the order of each item distinguished from the items of P1 and P2 is described by separating them with'/'.

In the case shown in FIG. 21, the serial number of KC0478 is composed of 5 parts, and the contact is divided into 0, 4, 5, 6, and 7.

In addition, 90D ELBOW, which is 5 times, is located in front of the contact point of 4, and PIPE SMLS, which is 1-2 times after the 4th, is located.

In addition, PIPE SMLS of No. 1-2 is located in front of the No. 5 contact point, and SOCKOLET of No. 4 is located after the No. 5 contact point.

In addition, PIPE SMLS of No. 1-2 is located in front of the No. 6 contact point, and SOCKOLET of No. 3 is located after the No. 6 contact point.

In addition, PIPE SMLS of No. 1-2 is located in front of the No. 7 contact point, and CPLG HALF of No. 8 is located after the No. 7 contact point.

Then, when converted to the DWG BOM file, as shown in FIG. 21, in the DWG BOM file, each pipe or connection pipe is automatically arranged in order.

Next, steps 6-5 are performed to execute an input window for the pipe spool. Then, a window as shown in FIG. 18 appears.

In the window, steps 6-6 of loading the DWG BOM file and calling the pipes and connecting pipes to input the structure of the pipe spool are performed.

That is, in the window, the pipes and connection pipes described in the DWG BOM are called and connected by designing them in the order of the structure of the pipe spool. That is, the pipes and connecting pipes described in the DWG BOM are placed on the CAD drawing according to the pipe spool.

First, the position and azimuth of one end of each pipe for manufacturing the pipe spool in the DWG BOM are specified and stored.

More specifically, as illustrated in FIG. 18, the position of one end of the first component is basically set in the coordinates (0, 0), and the user inputs the azimuth of the north and south according to the basic coordinates in the drawing. . When the drawing orientation table is clicked in the window of FIG. 18, examples of N, S, E, W, NS, NW, SE, and SW are shown. Among them, the user can click and input through the input unit.

In addition, one end of the second component is automatically connected to the other end of the first component, and the user inputs the azimuth of the north and south according to the basic coordinates in the drawing. Entering the bearing is as described above, the azimuth is shown in the example of N, S, E, W, NS, NW, SE, SW when clicking the drawing orientation table in the window of FIG. 18, of which the user inputs Just click and enter through the department.

Then, when the flow of the fluid changes along the pipe, the user inputs the azimuth of the north and south relative to the basic coordinates in the drawing in the direction of the starting point of the flow of the fluid. In the window shown in FIG. 18, input through the items of Direction:Start Point, and when clicking the above items, examples of N, S, E, W, NS, NW, SE, SW appear, among which users input Just click and enter through the department.

In addition, when the component is a T-shaped connection pipe among the connection pipes, one end of the connection pipe is automatically connected to other components, and the user enters the azimuth angle of the north and south relative to the basic coordinates in the drawing, and the other one For the inlet, the user enters the starting point of the flow of fluid, the azimuth of the north and south, relative to the basic coordinates on the drawing. When the drawing orientation table is clicked in the window of FIG. 18, examples of N, S, E, W, NS, NW, SE, and SW are shown. Among them, the user can click and input through the input unit.

In this order, the pipes are arranged according to the drawing of the pipe spool, and the pipes are sequentially arranged by the user inputting the azimuth of each pipe into the program.

When the input is completed in the above-described order, as shown in FIG. 19, the file is stored.

Then, when AutoCad is executed on the stored file, a screen as shown in FIG. 21 appears, and the user corrects the error of the file.

Then, the information related to each component input from the basic data is called to the stored autocad file and automatically added to the autocad file to store the final autocad file.

Next, when each drawing is completed in the design unit terminal 50, the control unit 12 of the server 10 prepares and procures a purchase request and a purchase specification for pipes, connectors, and materials that constitute the pipe spool. The seventh step of transmitting the sub terminal 60 proceeds.

When the procurement unit terminal 60 confirms and approves the purchase request and purchase specification, the control unit 12 of the server 10 matches the inventory list of the requested material and the received material, and then disposes and arranges the delivery result. The eighth step of transmitting is progressed.

The procurement unit terminal 60 checks the receipt of pipes and connectors, which are raw materials, welding rods, and paints, which are subsidiary materials. That is, when the purchase request and the purchase specification are delivered from the procurement unit terminal 60, the procurement unit manager inputs a receipt inspection request for matching with a material list through the procurement unit terminal 60.

Then, in the inventor system, the following operations are performed to allocate each material.

More specifically, steps 8-1 of checking a drawing of the pipe spool, and steps 8-2 of classifying the number and length of each pipe and connector constituting the pipe spool, and the pipe in the inventory list And steps 8-3 of issuing dispensing results to be allocated according to the length of the connector, and when the length of the pipe is different compared to the inventory list, allocating the pipe and issuing a cutting instruction instructing to cut the pipe. Steps 8-4 proceed.

First, the manager of the procurement unit proceeds to step 8-1 of drawing a pipe spool drawing through the procurement unit terminal 60 and confirming the drawing. This confirms whether the drawing of the pipe spool manufactured by the above-described method and the pipe spool to be actually manufactured are correct.

Then, in step 8-2 of grasping the number and length of each pipe and connector constituting the pipe spool. Identify the pipes and connectors constituting the pipe spool drawing.

Then, steps 8-3 of allocating the pipe and the connector are compared with the inventory list.

The inventory list is data stored in the server 10, and the BOM list and the items are the same, but an Excel file in which items for the number of inventory of each pipe and connector are additionally described.

In the inventory list, several items are listed, including items, materials, sizes, thicknesses, and lengths.

In the allocation, if there is an item of length (Len) among the items in the inventory list, it is classified as a pipe, and if there is an item of length (Len), it is treated as a pipe, and if there is no item of the length (Len), it is treated as a connector. This is to make it easier to process the distinction between pipe and connector in the actual Excel list.

In addition, when treated as a pipe in the inventory list, the items of the pipes listed in the pipe spool drawing and the items (item), material, size (size), thickness (Sch) and length (Len) listed in the inventory list Materials with identical contents are allocated first and processed.

Next, in the case of a connector because there is no description of the length (Len), the item of the connector described in the pipe spool drawing and the item, material, size, thickness (Sch), and length (in the inventory list) Len), the materials with the same contents are allotted first.

Subsequently, among the connectors described in the pipe spool drawing, materials that are not allocated are automatically stored in the purchase request sheet.

And, among the pipes described in the pipe spool drawing, materials that are not allocated are re-allocated from the inventory list to other pipes classified as pipes. A pipe relatively longer than the length of the pipe to be allocated is added to the inventory list. If there is, it is allocated in order, and if a pipe relatively longer than the length of the pipe to be allocated is not in the inventory list, it is automatically stored in the purchase request sheet.

Then, steps 8-4 of issuing a cutting instruction proceed. Although the lengths of the pipes are different compared to the inventory list, the assigned pipes are issued a cutting instruction instructing the cutting of the pipe and the cutting instruction is transmitted to the production unit terminal 70.

Then, the dispensing result and the cutting instruction are transmitted to the production unit terminal 70, and the production unit terminal 70 is based on the drawing of the pipe spool received from the design unit terminal 50 and the dispensing result and the cutting instruction. The ninth stage of production is carried out.

More specifically, the ninth step includes marking the contents of the pipe on both sides of the cut portion of the pipe to be cut and the 9-1 step of checking the cut portion of the pipe based on the cutting instruction. Step 9-2, Step 9-3 cutting the pipe, Step 9-4 assigning one side of the cut pipe to the pipe, and input the other side of the cut pipe into the inventory list It can be configured to include steps 9-5.

In step 9-5, if the cut pipe is longer than the reference value, enter it into the inventory list, and if it is shorter than the reference value, sort it into scraps and organize it, then through the production unit terminal (70). Enter the result value.

그리고, 상기 제 9단계에는 홀 가공지지서가 더 포함될 수 있다. 즉, 상기 파이프 및 연결구의 할당이 완료되고, 절단된 파이프의 할당도 완료되면, 도면과 비교하여 상기 파이프 및 연결구 중 홀의 가공이 필요한 부분에 대한 홀 가공지지서가 자동으로 발행된다. And, the ninth step may further include a hole processing support. That is, when the allocation of the pipe and the connector is completed, and the allocation of the cut pipe is also completed, a hole processing guide is automatically issued for a portion of the pipe and the connector that requires machining of the hole as compared with the drawing.

On the basis of the issued hole processing guide, the production unit manager proceeds with the work and inputs the result through the production unit terminal 70.

Then, when the allocation of the corresponding pipes and connectors in the procurement terminal terminal 60 is completed, the arrangement of weldable parts is automatically calculated in comparison with the drawings to automatically calculate the sub material required for welding. It is automatically allocated accordingly, and the assigned contents are added to the dispensing result and arranged.

The production unit manager proceeds to work based on the above contents, and inputs the result through the production unit terminal 70.

Then, the manager of the production unit inputs the result produced through the production unit terminal 70, and the manager of the quality unit proceeds to the tenth step of inputting the quality result through the quality unit terminal 80.

More specifically, when a manager of the production unit inputs the result produced through the production unit terminal 70, a dimension and visual inspection (DI/VT) instruction is automatically issued, and DI/VT is performed. Then, the result value is input on the system through the quality unit terminal 80.

In the quality unit terminal 80, a final inspection instruction is automatically issued for items that do not require heat treatment non-destructive inspection and heat treatment, and a final inspection is performed, and the quality manager manages the quality unit terminal 80. Through this, the result value is entered on the system.

On the other hand, when heat treatment is required, a heat treatment instruction is automatically issued, and when non-destructive inspection is required, a non-destructive inspection instruction is automatically issued by the system for items with NDT (non-destructive inspection).

The heat treatment is performed according to the heat treatment instruction, and the non-destructive examination is performed according to the non-destructive inspection instruction, and the manager of the quality unit inputs the result value to the system through the quality terminal 80.

Hardness & PMI (hardness test & ingredient test) instructions are automatically issued by the system, and hardness test and ingredient test are performed, and the manager of the quality department inputs the result value to the system through the quality unit terminal 80. Is done.

The final inspection instruction is automatically issued by the system, and the result value is entered into the system after the final inspection.

On the other hand, when a painting inspection is required, a painting inspection instruction is automatically issued by the system, and after painting and inspection, the manager of the quality department inputs a result through the quality terminal 80.

And, when a packaging inspection is necessary, a packaging inspection instruction is automatically issued by the system, and after packaging and inspection, the manager of the quality department inputs a result through the quality unit terminal 80.

Thereafter, the final result is transmitted to the production unit terminal 70, and while carrying out shipment, the manager of the production unit performs shipment through the production unit terminal 70 and inputs a result value.

Depending on whether the project is completed or not, it moves to each item described above and is sequentially repeated.

All documents in the Directives and Results are automatically saved as PDFs, and Evidences are scanned and archived by the administrator. At this time, the system is configured such that the document number is automatically changed through the administrator's document selection by the system according to the existing number. In addition, for the integrated management of all documents, necessary documents and unsaved documents are managed through a system that can be checked.

From the time the material is received, all raw materials are assigned to the material itself according to the Heat Number and Report No., and the same input is applied to the system. The inputted material is subjected to a second inspection by the manager in a subsequent process, and this is also done through a secondary input on the system to check for errors repeatedly. In addition, since each material may have a duplicate number vs. heat (1:N) for each heat number, it is operated to mark the heat number with the heat number (ex: Heat01[01]) and manage it. In addition, a third inspection is performed on the transcript for each heat number by checking the materials in the TOM (Materials List) inside the system.

All materials are coded and managed for each item, material, size, and schedule name. In accordance with this code, necessary materials (required amount), ordering request, purchase order, unordered quantity, etc. Should not be generated.

The various embodiments described herein can be implemented in a computer readable medium or a computer or similar device using, for example, software, hardware, or a combination thereof.

According to a hardware implementation, the embodiments described herein include application specific integrated circuits (ASICs), digital signal processors (DSPs), digital signal processing devices (DSPDs), programmable logic devices (PLDs), field programmable gate arrays (FPGAs), It may be implemented using at least one of processors, controllers, micro-controllers, microprocessors, and electrical units for performing other functions. The described embodiments can be implemented with the management server and/or the system itself.

According to the software implementation, embodiments such as procedures and functions described herein may be implemented as separate software modules. Each of the software modules may perform one or more functions and operations described herein. Software code can be implemented in software applications written in the appropriate programming language. The software code may be stored in a management server and/or database and executed by an app.

Meanwhile, various embodiments presented herein may be implemented as a method, an apparatus, or an article of manufacture using standard programming and/or engineering techniques. The term "manufactured article"

Claims

A first step of receiving a request for quotation from a customer through a customer terminal;

The estimating request is sent to the sales department terminal, is stored in the server, the control unit of the server is a second step of creating a quotation and sending it to the sales department terminal;

A third step in which the manager in the sales department terminal checks the quotation and sends it to the customer terminal;

When an order from the customer terminal is sent to the sales department terminal, the sales department terminal transmits to the project manager terminal, and when the project manager terminal inputs the result obtained through the internal launch meeting, the server controller controls the target delivery and work. A fourth step of automatically generating a request form, storing it in the server, and transmitting it to the customer terminal;

A fifth step of requesting an approval from the customer terminal, the project manager terminal requesting a design task from the design unit terminal, requesting production into the production unit terminal, and requesting inspection from the quality terminal terminal;

The design unit terminal is a sixth step of preparing each drawing required for the production of the pipe spool;

When each drawing is completed in the design unit terminal, the control unit of the server generates a purchase request and a purchase specification for pipes, connectors, and subsidiary materials constituting the pipe spool and transmits it to the procurement unit terminal;

When the procurement unit terminal confirms and approves the purchase request and the purchase specification, the control unit of the server matches the inventory list of the requested material and the received material, sends it out, organizes it, and sends the disbursement result;

The dispensing result is transmitted to the production unit terminal, the production unit terminal is produced based on the drawing received from the design unit terminal, and the disbursement result transmitted from the procurement unit terminal in the ninth step;

The production unit manager inputs the result produced through the production unit terminal, and the quality unit manager inputs the quality result through the quality unit terminal in a tenth step;

Pipe spool production management method comprising a.
According to claim 1,

In the eighth step,

Step 8-1 to confirm the drawing of the pipe spool;

Step 8-2 of classifying the number and length of each pipe and connector constituting the pipe spool;

Step 8-3 of issuing allocation and dispensing results according to the length of the pipes and connectors in the inventory list;

A pipe spool production management method comprising; step 8-4, allocating the pipe and issuing a cutting instruction instructing the cutting of the pipe when the length of the pipe is different compared to the inventory list.
According to claim 2,

In the ninth step,

A 9-1 step of identifying a cut portion of the pipe based on the cutting instruction;

A 9-2 step of marking the contents of the connector on both sides of the cut portion of the pipe to be cut;

Step 9-3 of cutting the pipe;

The cut pipe is one of the steps 9-4 to assign to the pipe;

A pipe spool production management method comprising; step 9-5 of entering the other side of the cut pipe into the inventory list.
According to claim 3,

In steps 9-5,

The cut pipe is a pipe spool production management system characterized in that if the length is more than the reference value, input to the inventory list, and if it is less than the reference value, it is classified as a scrap.
A server that stores various information for making pipe spools,

A control unit for controlling the server and each terminal,

A customer terminal that inputs and outputs information that a customer requests to manufacture a pipe spool,

The sales department terminal that receives the information from the customer terminal, transmits it to the server, issues a quote, selects and inputs and outputs a project manager,

A project manager terminal that receives information on the production of the pipe spool from the sales department terminal and inputs and outputs target delivery settings and work requests;

Design part terminal for inputting and outputting purchase request and purchase specifications for pipes, connectors and subsidiary materials necessary for production, and preparing various drawings necessary for the production of pipe spools according to the set-up delivery schedule and work request generated by the project manager terminal,

Based on the purchase request and purchase specification received from the design unit terminal, the procurement unit terminal matches the material list with the corresponding pipe, connector, and subsidiary materials to input and output the dispensing results.

A production unit terminal that assembles and produces a pipe spool based on the disbursement result discharged from the procurement unit terminal to input and output production results,

Pipe spool production management system characterized in that it comprises a quality sub-terminal to manage the quality of the pipe spool input through the production unit terminal to input and output the results.