WO2020147151A1 - 一种旋转电弧传感器 - Google Patents
一种旋转电弧传感器 Download PDFInfo
- Publication number
- WO2020147151A1 WO2020147151A1 PCT/CN2019/073817 CN2019073817W WO2020147151A1 WO 2020147151 A1 WO2020147151 A1 WO 2020147151A1 CN 2019073817 W CN2019073817 W CN 2019073817W WO 2020147151 A1 WO2020147151 A1 WO 2020147151A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- flange
- connecting rod
- arc sensor
- mounting plate
- rotating arc
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/022—Welding by making use of electrode vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0241—Attachments between the welding or cutting element and the carriage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
- B23K9/0956—Monitoring or automatic control of welding parameters using sensing means, e.g. optical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/127—Means for tracking lines during arc welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
- B23K9/30—Vibrating holders for electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
Definitions
- the embodiment of the present invention relates to the technical field of automatic welding, in particular to a rotating arc sensor.
- welding sensors can be divided into two categories: additional sensors and arc sensors according to the sensing method.
- arc sensors have their own unique advantages.
- the most actively researched tracking technology is mainly divided into two forms, such as double-wire parallel arc sensor, swing scanning arc sensor and rotating arc sensor. Due to the complicated structure and technology, the implementation of the double-wire parallel arc sensor is difficult to achieve. It is very limited. Because the swing frequency of the robot is generally below 10Hz, the tracking effect of the swing scanning arc sensor is affected to a certain extent, and it does not have a tracking effect in high-speed welding and large arc welding.
- the application of the existing rotary scanning arc sensor is mainly to drive the welding torch to make a conical motion.
- the tracking effect is good, but the structure is complicated, the volume is large, the vibration is large, and the adjustment is inconvenient, which limits the application in practice.
- the existing solution technology is The conical movement of the conductive rod of the scanning arc sensor is the direction, although the accessibility is good, but the welding torch needs to be built in the arc sensor, which causes the problem of inconvenience to the maintenance and replacement of the welding torch.
- the embodiment of the present invention provides a rotating arc sensor to solve the problem of inconvenient maintenance and replacement of the butt welding gun caused by the welding gun being built into the arc sensor in the prior art.
- a rotating arc sensor includes a motor, a connecting rod for driving a welding gun to move in a circular motion, a sliding assembly for supporting the weight of the connecting rod and free movement of one end of the connecting rod, and another connecting rod for driving the connecting rod.
- An eccentric oscillating member that moves in a circular motion at one end.
- the center of the rotating shaft of the motor is provided with a hollow cavity that can communicate with both ends of the motor.
- the sliding assembly is arranged at the top of the motor.
- One end of the connecting rod extends out of the top of the motor through the hollow cavity and is connected to the sliding assembly.
- the eccentric swinging member includes a first flange and a second flange.
- the first flange is sleeved on the rotating shaft of the motor and rotates in the same body as the rotating shaft.
- the second flange is arranged on the first flange and the center of the second flange deviates
- the other end of the connecting rod extends into the second flange and is connected with the inner wall of the second flange through the bearing assembly, and the other end of the connecting rod is provided with a connecting assembly for connecting with the welding gun.
- the embodiment of the present invention is also characterized in that the sliding assembly includes two sets of sliding blocks, two sets of sliding rails, a first mounting plate and a second mounting plate, and the two sets of sliding blocks are arranged in a cross-shaped arrangement on the first mounting plate.
- the sliding assembly includes two sets of sliding blocks, two sets of sliding rails, a first mounting plate and a second mounting plate, and the two sets of sliding blocks are arranged in a cross-shaped arrangement on the first mounting plate.
- two sets of slide rails are arranged in a cross-shaped arrangement on the upper surface of the second mounting disk and the top end of the motor and cooperate with the two sets of sliders.
- the first mounting disk and One end of the connecting rod is connected, and the first mounting plate and the second mounting plate are arranged up and down.
- the embodiment of the present invention is also characterized in that the center of the second mounting plate is provided with a circular hole, and a distance between the circular hole and the connecting rod is preset to allow the connecting rod to move freely.
- the embodiment of the present invention is also characterized in that the slider is provided with a "C"-shaped opening, and both sides of the sliding rail are provided with grooves for allowing the two ends of the "C"-shaped opening to extend.
- the embodiment of the present invention is also characterized in that the second flange is adjustablely arranged on the first flange.
- the embodiment of the present invention is also characterized in that the surface of the first flange for contact with the second flange is provided with a groove area, and one end of the second flange is arranged in the groove area and can be located in the groove area.
- the groove area slides along the wall surface of the groove area.
- the embodiment of the present invention is also characterized in that the groove area is provided with a circular threaded hole for fixing the second flange in cooperation with a bolt, and one end of the second flange is provided with a circular threaded hole corresponding to the circular threaded hole. Waist hole.
- the embodiment of the present invention is also characterized in that the surface of the first flange for contact with the second flange is also provided with an eccentricity scale, and one end of the second flange is provided with a scale for indicating the current eccentricity ⁇ .
- the embodiment of the present invention is also characterized in that the bearing assembly includes a bearing and a bearing sleeve, the inner ring of the bearing is sleeved on the other end of the connecting rod, the outer ring of the bearing and the inner wall of the bearing sleeve are in interference fit, and the bearing sleeve The outer wall and the inner wall of the second flange have an interference fit.
- the embodiment of the present invention is also characterized in that one end of the rotating shaft is provided with a magnetic ring, and the magnetic ring and the rotating shaft rotate in the same body, and an encoder for reading the rotation data of the magnetic ring is provided in the motor.
- the rotating arc sensor provided by the embodiment of the present invention ensures that the welding torch moves accurately, and the welding torch is detachably arranged outside the arc sensor, thereby achieving the effect of convenient maintenance and replacement of the welding torch.
- the second flange is adjustably arranged on the first flange, the effect that the diameter of the annular path of the welding gun can be adjusted in response to different welding requirements is also realized.
- FIG. 1 is a schematic cross-sectional structure diagram of a rotating arc sensor according to Embodiment 1 of the present invention
- Embodiment 2 is a three-dimensional exploded schematic diagram of the rotating arc sensor provided by Embodiment 1 of the present invention
- FIG. 3 is a schematic diagram of the three-dimensional structure of the sliding assembly of the rotating arc sensor according to Embodiment 1 of the present invention.
- FIG. 4 is an exploded schematic diagram of the eccentric swing member of the rotating arc sensor according to Embodiment 1 of the present invention.
- 3-sliding assembly 31-sliding block; 32-slide rail; 33-first mounting plate; 34-second mounting plate; 341-round hole;
- the rotating arc sensor provided in this embodiment includes a motor 1, a connecting rod for driving the torch 7 to move in a circular motion, and a connecting rod 2 for supporting the weight of the connecting rod 2 and supporting the connecting rod 2.
- One end of the sliding assembly 3 is free to move on the same horizontal plane, and the eccentric swing member 4 is used to drive the other end of the connecting rod 2 to move circularly.
- the center of the rotating shaft 11 of the motor 1 is provided with a hollow cavity 111 that can communicate with both ends of the motor 1, and one end of the rotating shaft 11 is provided with a magnetic ring 12, and the magnetic ring 12 and the rotating shaft 11 rotate in the same body.
- the encoder 13 which takes the rotation data of the magnetic ring 12 and is connected to the controller of the arc sensor, the sliding assembly 3 is arranged at the top of the motor 1, and one end of the connecting rod 2 extends out of the top of the motor 1 through the hollow cavity 111 and is connected to the sliding assembly 3 connection,
- the eccentric swing member 4 includes a first flange 41 and a second flange 42, the first flange 41 is sleeved on the rotating shaft of the motor 1 and rotates with the rotating shaft, and the second flange 42 is arranged on the first flange 41
- the center of the upper and second flange 42 deviates from the center of the first flange 41, and the other end of the connecting rod 2 extends into the second flange 42 and is connected to the inner wall of the second flange 42 through a bearing assembly.
- the bearing assembly includes a bearing 5
- the inner ring of the bearing 5 is sleeved on the other end of the connecting rod 2 without clearance, and the outer ring of the bearing 5 is in interference fit with the inner wall of the bearing sleeve 6, and the inner wall of the bearing sleeve 6 is provided with
- the stop ring 61, the outer wall of the bearing sleeve 6 and the inner wall of the second flange 42 have an interference fit.
- the other end of the connecting rod 2 is provided with a connecting assembly for connecting with the welding gun 7.
- the connecting assembly includes a connecting flange 21 and a clamp
- the two ends of the holding member 22 and the connecting flange 21 are respectively connected to the other end of the connecting rod 2 and one end of the clamping member 22, and the welding gun 7 is arranged at the other end of the clamping member 22.
- the robot arm clamps the motor 1 through the clamping device 8 and drives the rotating arc sensor of this embodiment to move along the weld.
- the rotating shaft 11 of the motor 1 drives the first flange 41 of the eccentric swing member 4 to rotate. Since the center of the second flange 42 deviates from the center of the first flange 41, the second flange 42 drives the other end of the connecting rod 2 and the welding torch 7 to oscillate.
- the sliding assembly 3 supports the connecting rod 2 and the welding torch 7. Weight and support the free movement of the connecting rod 2. It is realized that on the basis of ensuring the accurate trajectory of the welding torch 7, the welding torch 7 is detachably arranged outside the arc sensor, which facilitates the maintenance and replacement of the welding torch 7.
- the sliding assembly 3 includes two sets of sliders 31, two sets of slide rails 32, a first mounting plate 33 and a second mounting plate 34, and the two sets of sliders 31 are arranged in a cross-shaped arrangement on the first mounting plate 33.
- the lower surface of the second mounting plate 34, two sets of sliding rails 32 are arranged in a cross-shaped arrangement on the top surface of the second mounting plate 34 and the top of the motor 1, and cooperate with the two sets of sliders 31.
- a mounting plate 33 is connected to one end of the connecting rod 2.
- the first mounting plate 33 and the second mounting plate 34 are arranged up and down.
- the center of the second mounting plate 34 is provided with a circular hole 341, which is connected to the connecting rod 2. There is a preset interval between which the connecting rod 2 can move freely.
- the slider 31 and the sliding rail 32 are both existing standard parts, that is, the slider 31 is provided with a "C” shaped opening, and both sides of the sliding rail 32 are provided with two ends for extending the "C" shaped opening. Into the groove.
- a protective cover 14 is provided on the top of the motor 1.
- the second flange 42 is adjustably arranged on the first flange 41.
- the surface of the first flange 41 for contacting the second flange 42 is provided with a groove area 411, and one end of the second flange 42 is arranged in the groove area 411 and can be edged in the groove area 411.
- the wall surface of the groove area 411 slides.
- the groove area 411 is provided with a circular threaded hole 412 for fixing the second flange 42 with bolts, and one end of the second flange 42 is provided with a waist hole 421 corresponding to the circular threaded hole 412.
- the second flange 42 adjusts the eccentricity through the movement gap between the waist hole 421 and the bolt.
- the surface of the first flange 41 for contact with the second flange 42 is also provided with an eccentricity scale, and one end of the second flange 42 is provided with a scribe line for indicating the current eccentricity, To achieve the effect of further precise adjustment.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Resistance Welding (AREA)
- Transmission And Conversion Of Sensor Element Output (AREA)
- Manipulator (AREA)
Abstract
Description
Claims (10)
- 一种旋转电弧传感器,其特征在于,所述旋转电弧传感器包括电机(1)、用于带动焊枪环形运动的连接杆(2)、用于支撑连接杆(2)的重量并支持连接杆(2)的一端自由运动的滑动组件(3)、用于带动连接杆(2)的另一端环形运动的偏心摆动件(4),电机(1)的转轴(11)的中心设有能够连通电机(1)两端的空心腔(111),滑动组件(3)设置在电机(1)的顶端,连接杆(2)的一端通过空心腔(111)伸出电机(1)的顶端并和滑动组件(3)连接,偏心摆动件(4)包括第一法兰(41)和第二法兰(42),第一法兰(41)套在电机(1)的转轴上并和转轴同体旋转,第二法兰(42)设置在第一法兰(41)上且第二法兰(42)的圆心偏离第一法兰(41)的圆心,连接杆(2)的另一端伸入第二法兰(42)内并通过轴承组件和第二法兰(42)内壁连接,连接杆(2)的另一端设有用于和焊枪连接的连接组件。
- 根据权利要求1所述的旋转电弧传感器,其特征在于,所述滑动组件(3)包括两组滑块(31)、两组滑轨(32)、第一安装盘(33)和第二安装盘(34),两组滑块(31)分别以“十”字形排列设置在第一安装盘(33)和第二安装盘(34)的下表面,两组滑轨(32)分别以“十”字形排列设置在第二安装盘(34)和所述电机(1)的顶端的上表面并与两组滑块(31)相互配合,第一安装盘(33)和所述连接杆(2)的一端连接,第一安装盘(33)和第二安装盘(34)上下排列。
- 根据权利要求2所述的旋转电弧传感器,其特征在于,所述第二安装盘(34)的中心设有圆孔(341),圆孔(341)与所述连接杆(2)之间预设有可使连接杆(2)自由运动的间距。
- 根据权利要求2所述的旋转电弧传感器,其特征在于,所述滑块(31)设有“C”字形开口,所述滑轨(32)的两侧设有用于使“C”字形开口的两端伸入的凹槽。
- 根据权利要求1所述的旋转电弧传感器,其特征在于,所述第二 法兰(42)可调节的设置在第一法兰(41)上。
- 根据权利要求5所述的旋转电弧传感器,其特征在于,所述第一法兰(41)的用于和第二法兰(42)接触的表面上设有凹槽区(411),所述第二法兰(42)的一端设置在凹槽区(411)内并可在凹槽区(411)内沿凹槽区(411)的壁面滑动。
- 根据权利要求6所述的旋转电弧传感器,其特征在于,所述凹槽区(411)内设有用于和螺栓配合固定第二法兰(42)的圆形螺纹孔(412),所述第二法兰(42)的一端设有用于和圆形螺纹孔(412)对应的腰孔(421)。
- 根据权利要求6所述的旋转电弧传感器,其特征在于,所述第一法兰(41)的用于和第二法兰(42)接触的表面上还设有偏心量刻度尺,所述第二法兰(42)的一端设有用于指示当前偏心量的刻线。
- 根据权利要求1所述的旋转电弧传感器,其特征在于,所述轴承组件包括轴承(5)和轴承套(6),轴承(5)的内环套在所述连接杆(2)的另一端上,轴承(5)的外环和轴承套(6)的内壁过盈配合,轴承套(6)的外壁和第二法兰(42)的内壁过盈配合。
- 根据权利要求1所述的旋转电弧传感器,其特征在于,所述转轴(11)的一端设有磁环(12),磁环(12)和转轴(11)同体旋转,所述电机(1)内设有用于读取磁环(12)旋转数据的编码器(13)。
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SG11202105003PA SG11202105003PA (en) | 2019-01-18 | 2019-01-30 | Rotating arc sensor |
KR1020217014879A KR102497343B1 (ko) | 2019-01-18 | 2019-01-30 | 회전 아크 센서 |
RU2021114294A RU2762899C1 (ru) | 2019-01-18 | 2019-01-30 | Вращающийся датчик дуги |
AU2019422569A AU2019422569B2 (en) | 2019-01-18 | 2019-01-30 | Rotating arc sensor |
US17/288,004 US11618095B2 (en) | 2019-01-18 | 2019-01-30 | Rotating arc sensor |
CA3118541A CA3118541C (en) | 2019-01-18 | 2019-01-30 | A rotating arc welding induction assembly |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN201910056147.5 | 2019-01-18 | ||
CN201910056147.5A CN109570701B (zh) | 2019-01-18 | 2019-01-18 | 一种旋转电弧传感器 |
Publications (1)
Publication Number | Publication Date |
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WO2020147151A1 true WO2020147151A1 (zh) | 2020-07-23 |
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ID=65917500
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PCT/CN2019/073817 WO2020147151A1 (zh) | 2019-01-18 | 2019-01-30 | 一种旋转电弧传感器 |
Country Status (15)
Country | Link |
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US (1) | US11618095B2 (zh) |
EP (1) | EP3682995B1 (zh) |
JP (1) | JP3221382U (zh) |
KR (1) | KR102497343B1 (zh) |
CN (1) | CN109570701B (zh) |
AU (1) | AU2019422569B2 (zh) |
CA (1) | CA3118541C (zh) |
DK (1) | DK3682995T3 (zh) |
ES (1) | ES2882213T3 (zh) |
HU (1) | HUE055202T2 (zh) |
PL (1) | PL3682995T3 (zh) |
RS (1) | RS62436B1 (zh) |
RU (1) | RU2762899C1 (zh) |
SG (1) | SG11202105003PA (zh) |
WO (1) | WO2020147151A1 (zh) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109570701B (zh) * | 2019-01-18 | 2024-06-25 | 闫国庆 | 一种旋转电弧传感器 |
CN113237655B (zh) * | 2021-04-16 | 2021-11-16 | 安徽理工大学 | Rv减速器出厂质量综合性能定量检测实验台及其检测方法 |
CN114799439B (zh) * | 2022-06-07 | 2023-06-20 | 浙江机电职业技术学院 | 一种电弧增材用辅助焊丝振动装置 |
CN115360665B (zh) * | 2022-08-09 | 2024-02-23 | 国网四川省电力公司内江供电公司 | 一种配电网输电线路负荷段融冰装置及方法 |
CN117943767B (zh) * | 2024-03-22 | 2024-06-18 | 广东博盈特焊技术股份有限公司 | 一种圆弧式焊枪摆动器装置 |
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- 2019-01-30 AU AU2019422569A patent/AU2019422569B2/en active Active
- 2019-01-30 SG SG11202105003PA patent/SG11202105003PA/en unknown
- 2019-01-30 KR KR1020217014879A patent/KR102497343B1/ko active IP Right Grant
- 2019-01-30 WO PCT/CN2019/073817 patent/WO2020147151A1/zh active Application Filing
- 2019-01-30 CA CA3118541A patent/CA3118541C/en active Active
- 2019-03-04 JP JP2019000762U patent/JP3221382U/ja active Active
- 2019-04-19 EP EP19170406.3A patent/EP3682995B1/en active Active
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- 2019-04-19 PL PL19170406T patent/PL3682995T3/pl unknown
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CA3118541C (en) | 2023-07-18 |
HUE055202T2 (hu) | 2021-11-29 |
KR102497343B1 (ko) | 2023-02-07 |
AU2019422569B2 (en) | 2022-10-20 |
JP3221382U (ja) | 2019-05-23 |
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ES2882213T3 (es) | 2021-12-01 |
EP3682995A1 (en) | 2020-07-22 |
DK3682995T3 (da) | 2021-08-16 |
US20210379684A1 (en) | 2021-12-09 |
CN109570701B (zh) | 2024-06-25 |
KR20210072097A (ko) | 2021-06-16 |
CN109570701A (zh) | 2019-04-05 |
RU2762899C1 (ru) | 2021-12-23 |
RS62436B1 (sr) | 2021-11-30 |
PL3682995T3 (pl) | 2021-12-06 |
SG11202105003PA (en) | 2021-06-29 |
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