WO2020147083A1 - 油浸配电变压器 - Google Patents
油浸配电变压器 Download PDFInfo
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- WO2020147083A1 WO2020147083A1 PCT/CN2019/072221 CN2019072221W WO2020147083A1 WO 2020147083 A1 WO2020147083 A1 WO 2020147083A1 CN 2019072221 W CN2019072221 W CN 2019072221W WO 2020147083 A1 WO2020147083 A1 WO 2020147083A1
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- WIPO (PCT)
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- oil
- oil storage
- storage tank
- distribution transformer
- immersed distribution
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
Definitions
- This application belongs to the field of transformers, and in particular relates to an oil-immersed distribution transformer.
- Distribution transformers are important equipment in the power supply and distribution systems of industrial and mining enterprises and civil buildings. They are usually used in factories, public places, and mining projects. Distribution transformers are mainly divided into oil-immersed transformers and amorphous alloy transformers. Oil-immersed distribution transformers use transformer oil as insulation and cooling medium.
- the structure of the existing oil-immersed distribution transformer includes an oil storage tank, which is a box structure, the oil storage tank includes an oil storage cavity for storing oil, and the oil storage tank includes a plurality of corrugated sheets arranged on the sides of the oil storage tank, which have a telescopic Function to compensate for changes in oil volume caused by temperature changes.
- oil-immersed distribution transformers have potential safety hazards such as overload, burning, explosion, etc., once they occur, they will cause serious safety accidents and economic losses. Therefore, oil-immersed distribution transformers are required to have a higher safety level.
- oil-immersed distribution transformers need to be FM certified before export, and meet the requirements of the corresponding countries for high-voltage performance, explosion-proof grade and environmental protection of the transformer.
- this application proposes an oil-immersed distribution transformer.
- An oil-immersed distribution transformer includes an oil storage tank, the oil storage tank is a box with a top surface, a bottom surface and a side surface, the oil storage tank includes an oil storage cavity for storing oil, the oil storage tank includes a plurality of devices A corrugated sheet on the side of the oil storage tank, the corrugated sheet has an inner cavity, the inner cavity is in communication with the oil storage cavity, and an elastic element is arranged between adjacent corrugated sheets; and the oil-immersed distribution transformer It also includes a pressure release element, which is in communication with the oil storage chamber and can control the communication between the oil storage chamber and the external environment to release the internal pressure of the oil storage tank.
- the pressure release element has a caliber of 120 -125mm, the opening pressure value is 69 ⁇ 10%kPa.
- the number of the pressure release elements is one or more, and the pressure release elements are arranged on the same surface or different surfaces of the oil storage tank.
- the number of the pressure release elements is three and they are all arranged on the side of the oil storage tank.
- the oil storage cavity is filled with vegetable insulating oil with an ignition point ⁇ 350°C and a flash point ⁇ 320°C.
- the elastic element is a spring
- the pressure release element is a pressure release valve
- the outer surface of the oil storage tank is coated with two anticorrosive layers, the outer layer is an epoxy paint layer with a thickness of 40 ⁇ m, and the inner layer is a polyurethane paint layer with a thickness of 40 ⁇ m.
- an iron core is provided in the oil storage tank, and the material of the iron core is silicon steel sheet.
- the iron core jacket is provided with a low-voltage coil
- the low-voltage coil is wound with a high-voltage coil
- the high-voltage coil is wound by a grade A high temperature resistant enameled round copper wire
- the winding layers are made of double-layer composite insulating paper
- the low-voltage coil is wound by a grade A copper foil, and the winding layers are separated by a grade A rhombus dispensing insulating paper.
- the oil-immersed distribution transformer further includes a protective device, the protective device is arranged on the top surface of the oil storage tank, and the protective device has a level indicating float capable of indicating the oil level.
- the oil-immersed distribution transformer of this application is equipped with multiple transformer protection devices to provide multiple protections for the transformer in terms of temperature and pressure.
- the transformer can automatically adjust the thermal balance during operation to ensure that it can maintain a relatively constant operating temperature under different temperatures.
- the gas and pressure generated in the tank can be discharged through the pressure release valve and overflow the oil
- the flow value is much higher than the existing standard value, which prevents the transformer explosion caused by internal pressure to the greatest extent and reduces secondary hazards.
- the oil-immersed distribution transformer of this application uses vegetable oil with high ignition and flash points, which has a high safety factor, is degradable, and does not pollute the environment. Moreover, due to the use of vegetable oil, the transformer has a high overload capacity, ensuring long-term electricity demand. In addition, since vegetable oil is degradable and does not pollute the environment, the oil-immersed distribution transformer of the present application does not need to be provided with an oil receiving tank, which saves installation and maintenance costs.
- the outer surface treatment of the oil storage tank of the oil-immersed distribution transformer in this application adopts a two-layer anti-corrosion process, and the anti-corrosion grade reaches the medium grade of C5M, which is the highest grade requirement in the industry. It can resist corrosion for 30 years under normal conditions and can be maintained The operation of the transformer.
- the oil-immersed distribution transformer of the present application is equipped with multiple protection devices and is safer during operation. Therefore, the transformer can be closer to the distribution room, save space, and reduce construction engineering and material costs.
- the iron core of the oil-immersed distribution transformer of the present application uses silicon steel sheets, which has low noise during operation, and all the dielectric materials of the oil-immersed distribution transformer of the present application do not contain toxic materials.
- Figure 1 is a three-dimensional schematic diagram of an oil-immersed distribution transformer according to an embodiment of the application
- Figure 2 is a front view of an oil-immersed distribution transformer according to an embodiment of the application.
- Figure 3 is a rear view of an oil-immersed distribution transformer according to an embodiment of the application.
- FIG. 4 is a partial enlarged view of an oil-immersed distribution transformer according to an embodiment of the application.
- Fig. 5 is a schematic diagram of a corrugated sheet according to an embodiment of the application.
- Oil-immersed distribution transformer 2. Oil storage tank; 3. Top surface; 4. Side surface; 41, Front side surface; 42, Rear side surface; 5. Corrugated sheet; 51, inner cavity; 52, concave Slot; 6. Elastic element; 61. Elastic element protective cover; 7. Pressure release element; 8. Protective device.
- the application relates to an oil-immersed distribution transformer, including an oil storage tank, the oil storage tank is a box with a top surface, a bottom surface and a side surface, the oil storage tank includes an oil storage cavity for storing oil, the oil storage tank includes A plurality of corrugated sheets arranged on the side of the oil storage tank, the corrugated sheet has an inner cavity, the inner cavity is in communication with the oil storage cavity, and elastic elements are arranged between adjacent corrugated sheets; and the oil immersion
- the distribution transformer also includes a pressure release element that communicates with the oil storage chamber and can control the communication between the oil storage chamber and the external environment to release the internal pressure of the oil storage tank.
- the caliber is 120-125 mm, and the opening pressure is 69 ⁇ 10% kPa.
- the corrugated sheet is fabricated by folding and processing from a thin plate using a corrugated sheet folding machine, and then connected to each other by welding and reinforced locally (such as the folded part) by welding.
- the corrugated sheet has an inner cavity formed by a folded thin plate.
- the inner cavity is closed outwards by the bent portion of the thin plate, communicates with the oil storage cavity inward, and can be closed by welding or arranging reinforcing ribs upward and downward. .
- the caliber of the pressure release element may be any value between 120-125 mm, for example, it may be 120 mm, 123 mm or 125 mm.
- the opening pressure value of the pressure release element of the present application is 69 ⁇ 10%kPa, which means that the opening pressure value can be set to 69kPa, or the opening pressure value can be set to 62.1kPa or 75.9kPa or both Any value in between.
- the pressure release element will open and release the pressure.
- the oil-immersed distribution transformer of the present application has specific settings for the caliber and opening pressure value of the pressure release element, so that the flow value of the overflow oil when the pressure release valve is opened can reach 700 cubic feet per minute, which conforms to FM3990 According to the certification standard, the overflow oil flow value of the existing standard pressure relief valve can only reach 22 cubic feet per minute.
- Such a high pressure release flow value ensures that when the transformer is short-circuited or abnormally faulted during operation, the gas and pressure generated in the fuel tank can be discharged instantaneously, which prevents the transformer explosion caused by internal pressure to the greatest extent and reduces secondary hazards.
- the oil-immersed distribution transformer of the present application is further provided with corrugated sheets, and elastic elements are provided between adjacent corrugated sheets.
- the elastic element can be arranged between the corrugated sheets in any suitable manner without departing from the gist of the present application.
- the corrugated sheet itself plays a role of heat dissipation.
- the insulating oil in the oil storage tank will expand due to the increase in temperature, so that the corrugated sheet will expand and deform, and the corrugated sheet itself will have a larger flow channel area, which can promote the circulation of transformer oil and enhance heat dissipation;
- the corrugated sheet shrinks and deforms, the flow channel area becomes smaller, and the heat dissipation decreases. Therefore, by setting the corrugated sheet, the oil-immersed distribution transformer can automatically adjust the heat balance to ensure that it can maintain a relatively constant working temperature at different temperatures.
- the elastic element is used to assist the corrugated sheet to compensate for the expansion and contraction deformation to ensure the relatively stable oil level of the transformer.
- the number of pressure release elements is one or more, and the pressure release elements are arranged on the same surface or different surfaces of the oil storage tank. It should be understood that the number of pressure release elements and the positions on the oil storage tank can be arbitrary.
- the oil storage cavity is filled with vegetable insulating oil with a burning point ⁇ 350°C and a flash point ⁇ 320°C.
- the vegetable insulating oil may be, for example, FR3 of Cargi l Company or MI DEL eN of M&I MATERIALS.
- the advantage of using vegetable insulating oil with high ignition point and flash point is higher safety, and the life of oil-immersed transformer using vegetable insulating oil is long, and the life of the dry-type transformer insulation system using epoxy resin insulation is 20 years
- the life of the oil-immersed transformer insulation system using mineral insulating oil is 30 years. Compared with the theoretical life of the oil-immersed distribution transformer using vegetable insulating oil, it can reach 222 years, which is nearly 8 times longer.
- the vegetable insulating oil can be completely degraded within 21 days without pollution to the environment, and due to its degradable characteristics, the oil-immersed distribution transformer of the present application does not need to install an oil pan, and there is no need to consider transformer oil leakage during transformer installation and maintenance Problems, thereby saving installation and maintenance costs.
- the transformer is placed in a vacuum box for injection, so that the small bubbles attached to the wall and body of the oil storage tank can be completely discharged, and a good insulation effect can be achieved .
- the elastic element is a spring
- the pressure release element is a pressure release valve
- the spring is a pre-compression spring.
- the spring is a special stainless steel spring.
- the outer surface of the oil storage tank is coated with two anticorrosion layers, the outer layer is an epoxy paint layer with a thickness of 40 ⁇ m, and the inner layer is a polyurethane paint layer with a thickness of 40 ⁇ m.
- the advantage of coating the outer surface of the oil storage tank with two anti-corrosion layers is to improve the anti-corrosion grade of the oil-immersed distribution transformer.
- the oil-immersed distribution transformer of this application can withstand 1000 hours of salt spray test.
- the anti-corrosion grade reaches the medium grade of C5M, which is the highest grade requirement in the industry, and can resist corrosion for 30 years under normal environment.
- an iron core is provided in the oil storage tank, and the material of the iron core is silicon steel sheet.
- the iron core of this application is made of 30PT130 silicon steel sheet.
- the advantage of selecting the silicon steel sheet as the material of the iron core is that it can make the noise of the oil-immersed distribution transformer of the present application low during operation.
- the core jacket is provided with a low-voltage coil
- the low-voltage coil is wound with a high-voltage coil
- the high-voltage coil is wound with a grade A high temperature resistant enameled round copper wire and the winding layers are made of double-layer composite insulating paper. Isolation, the low-voltage coil is wound by A-grade copper foil and the winding layers are separated by A-grade rhombus dispensing insulating paper.
- the outer coil winding coating layer of the high-voltage coil and the low-voltage coil winding is solidified to form a whole through a curing process to improve the structure of sudden short circuit; Outside the low-voltage coil, the low-voltage coil is sleeved on the iron core, and the wooden strips made of beech wood are filled tightly to make the transformer more compact and improve the overload capacity of the transformer.
- the oil-immersed distribution transformer of the present application further includes a protective device arranged on the top surface of the oil storage tank, and the protective device has a level indicating float capable of indicating the oil level .
- the protective device of the present application can be, for example, a transformer protection device DGPT2.
- DGPT2 can observe the oil level of an oil-immersed distribution transformer, and when the pressure and temperature reach a preset value, the contact switch switches the circuit of DGPT2, thereby Play a role in regulating the pressure and temperature of the transformer.
- the oil-immersed distribution transformer of the present application is equipped with multiple protection devices. By installing these protection devices, the oil-immersed distribution transformer of the present application has no permanent deformation at 48 kPa and no oil leakage or damage at 105 kPa. Compared with the existing With the 50kPa compression design standard of the transformer oil storage tank, the oil-immersed distribution transformer of this application has twice the compression requirements of ordinary transformers; because the oil-immersed distribution transformer of this application is relatively safe, the oil-immersed distribution transformer of this application is therefore safer.
- the transformer can be closer to the power distribution room (specifically 0.9 meters) and there is no need to install a three-sided firewall. Compared with the existing transformers that require a distance from the power distribution room (at least 3 meters) and require a firewall, this application Oil-immersed distribution transformers can save 80% to 100% in construction engineering and material costs.
- the oil-immersed distribution transformer of this application not only guarantees long-term electricity demand, but also takes into account the high voltage resistance and explosion-proof performance of the transformer, greatly reduces the potential safety hazards in the operation of the transformer, and is safe, reliable, and environmentally friendly. Application of class items.
- This embodiment provides an oil-immersed distribution transformer 1, as shown in FIG. 1, including an oil storage tank 2.
- the oil storage tank is a box with a top surface 3, a bottom surface (not shown), and a side surface 4.
- the oil storage tank 2 includes An oil storage cavity for storing oil, the oil storage tank 2 includes a plurality of corrugated sheets 5 arranged on the side of the oil storage tank. Referring to Fig. 5, Fig. 5 only shows a schematic diagram of three corrugated sheets for clarity.
- the corrugated sheet 5 has an inner cavity 51, the longitudinal section of the inner cavity 51 can be clearly seen in FIG. 5, and the inner cavity 51 is in communication with an oil storage cavity (not shown). 2, elastic elements 6 are provided between adjacent corrugated sheets 5.
- the oil-immersed distribution transformer 1 also includes a pressure release element 7, which is in communication with the oil storage chamber and can control the communication between the oil storage chamber and the external environment to release the internal pressure of the oil storage tank 2.
- the pressure release element 7 has a caliber of 125 Mm, the opening pressure is 62.1kPa.
- the pressure release element is a pressure release valve, the number of which is three, two of which are provided on the front side 41 of the oil storage tank 2, and the other is provided on the AND of the oil storage tank 2.
- the front side 41 is opposite to the rear side 42 and the three pressure release valves are opened away from the front side 41 or the rear side 42.
- the elastic element 6 is a spring.
- FIG. 4 shows a partial enlarged view of part A in Fig. 2.
- a groove 52 is provided on the surface of the corrugated sheet 5 (see FIG. 5), and the elastic element 6 (ie, the spring in this embodiment) is embedded in the groove 52 through the elastic element protective sleeve 61 installed at both ends of the elastic element 6 and installed in the corresponding groove 52. Between adjacent corrugated sheets.
- the elastic element protective cover 61 is a protective cover with a UV resistance level of 7.
- the oil-immersed distribution transformer 1 further includes a protective device 8, which is arranged on the top surface 3 of the oil storage tank 2, and the protective device 8 has a horizontal indicator float capable of indicating the oil level (not shown in the figure). Out).
- the structure and composition of the oil-immersed distribution transformer provided in this embodiment is the same as that of Embodiment 1, and will not be repeated here.
- the difference from Embodiment 1 is that the pressure release valve of the oil-immersed distribution transformer in this embodiment has a diameter of 120 mm and an opening pressure value of 75.9 kPa.
- the structure and composition of the oil-immersed distribution transformer provided in this embodiment is the same as that of Embodiment 1, and will not be repeated here.
- the difference from Embodiment 1 is that the pressure release valve of the oil-immersed distribution transformer in this embodiment has a caliber of 123 mm and an opening pressure value of 69 kPa.
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Claims (9)
- 一种油浸配电变压器,包括储油箱,所述储油箱为具有顶面、底面和侧面的箱体,所述储油箱包括用于储油的储油腔,其特征在于,所述储油箱包括多个设置在所述储油箱的侧面的波纹片,所述波纹片具有内腔,所述内腔与所述储油腔连通,相邻波纹片之间设置有弹性元件;并且所述油浸配电变压器还包括压力释放元件,所述压力释放元件与所述储油腔连通并能够控制所述储油腔与外界环境的连通以释放所述储油箱的内部压力,所述压力释放元件的口径为120-125毫米,开启压力值为69±10%kPa。
- 根据权利要求1所述的油浸配电变压器,其特征在于,所述压力释放元件的数量为一个或更多个,所述压力释放元件设置于所述储油箱的同一个面或不同的面。
- 根据权利要求2所述的油浸配电变压器,其特征在于,所述压力释放元件的数量为三个且均设置在所述储油箱的侧面。
- 根据权利要求1-3中任一项所述的油浸配电变压器,其特征在于,所述储油腔中注有燃点≥350℃且闪点≥320℃的植物绝缘油。
- 根据权利要求1所述的油浸配电变压器,其特征在于,所述弹性元件为弹簧,并且所述压力释放元件为压力释放阀。
- 根据权利要求1所述的油浸配电变压器,其特征在于,所述储油箱外表面涂覆有两层防腐层,外层为40μm厚度的环氧漆层,内层为40μm厚度的聚氨酯漆层。
- 根据权利要求1所述的油浸配电变压器,其特征在于,所述储油箱内设有铁芯,所述铁芯的材料为硅钢片。
- 根据权利要求7所述的油浸配电变压器,其特征在于,所述铁芯外套设有低压线圈,所述低压线圈外绕制有高压线圈,所述高压线圈采用A级耐高温的漆包圆铜线绕制且绕组层间采用双层复合绝缘纸进行隔离,所述低压线圈采用A级铜箔绕制且绕组层间采用A级菱格点胶绝缘纸进行隔离。
- 根据权利要求1所述的油浸配电变压器,其特征在于,所述油浸配电变压器还包括防护器件,所述防护器件设置在所述储油箱的顶面上,所述防护器件具有能够指示油位的水平指示浮动块。
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Application Number | Priority Date | Filing Date | Title |
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PCT/CN2019/072221 WO2020147083A1 (zh) | 2019-01-17 | 2019-01-17 | 油浸配电变压器 |
CN201990000530.2U CN213877775U (zh) | 2019-01-17 | 2019-01-17 | 一种防火、环保的油浸式配电变压器 |
AU2019422027A AU2019422027A1 (en) | 2019-01-17 | 2019-01-17 | Oil-immersed distribution transformer |
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PCT/CN2019/072221 WO2020147083A1 (zh) | 2019-01-17 | 2019-01-17 | 油浸配电变压器 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101192465A (zh) * | 2006-11-22 | 2008-06-04 | 上海置信电气非晶有限公司 | 非晶合金单相油浸式配电变压器 |
CN102568762A (zh) * | 2010-12-07 | 2012-07-11 | 周玉春 | 膨胀保护装置 |
JP2013131511A (ja) * | 2011-12-20 | 2013-07-04 | Aichi Electric Co Ltd | 変圧器 |
CN104616867A (zh) * | 2015-02-12 | 2015-05-13 | 扬州华鼎电器有限公司 | 一种节能型全密封式高过载油浸配电变压器 |
-
2019
- 2019-01-17 AU AU2019422027A patent/AU2019422027A1/en active Pending
- 2019-01-17 WO PCT/CN2019/072221 patent/WO2020147083A1/zh active Application Filing
- 2019-01-17 CN CN201990000530.2U patent/CN213877775U/zh active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101192465A (zh) * | 2006-11-22 | 2008-06-04 | 上海置信电气非晶有限公司 | 非晶合金单相油浸式配电变压器 |
CN102568762A (zh) * | 2010-12-07 | 2012-07-11 | 周玉春 | 膨胀保护装置 |
JP2013131511A (ja) * | 2011-12-20 | 2013-07-04 | Aichi Electric Co Ltd | 変圧器 |
CN104616867A (zh) * | 2015-02-12 | 2015-05-13 | 扬州华鼎电器有限公司 | 一种节能型全密封式高过载油浸配电变压器 |
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AU2019422027A1 (en) | 2020-09-24 |
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