WO2020140346A1 - Upper automatic plate exchanging device of book roll-fed printing press - Google Patents

Upper automatic plate exchanging device of book roll-fed printing press Download PDF

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Publication number
WO2020140346A1
WO2020140346A1 PCT/CN2019/084321 CN2019084321W WO2020140346A1 WO 2020140346 A1 WO2020140346 A1 WO 2020140346A1 CN 2019084321 W CN2019084321 W CN 2019084321W WO 2020140346 A1 WO2020140346 A1 WO 2020140346A1
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WO
WIPO (PCT)
Prior art keywords
plate
cylinder
pair
box
sides
Prior art date
Application number
PCT/CN2019/084321
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French (fr)
Chinese (zh)
Inventor
刘怡丰
聂军平
彭勇
陆金辉
Original Assignee
高斯图文印刷系统(中国)有限公司
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Application filed by 高斯图文印刷系统(中国)有限公司 filed Critical 高斯图文印刷系统(中国)有限公司
Publication of WO2020140346A1 publication Critical patent/WO2020140346A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F27/00Devices for attaching printing elements or formes to supports
    • B41F27/06Devices for attaching printing elements or formes to supports for attaching printing elements to forme cylinders

Definitions

  • the invention relates to an upper automatic plate changing device of a book and web printing machine.
  • the plate installation process is as follows: first press the [JOG] button, the plate cylinder is turned to a suitable plate installation position, insert the front end of the plate bite into the plate installation slot of the plate cylinder, and then close the rubber cylinder , Hold the end of the printing plate, and jog the printing machine to make the plate installation slot of the plate cylinder turn to a proper position to stop, insert the end of the plate into the plate installation slot, and then gently use a rubber hammer Knock the edges of the printing plate flat and solid.
  • the unloading process is as follows: the rubber cylinder is depressurized, the printing machine is jogged, the plate cylinder is turned to the appropriate position for unloading the plate, the tail end of the plate is pulled out with a vacuum suction head, and the [reverse point] button is pressed, the plate cylinder Rotate in the reverse direction to turn the plate cylinder to the plate mounting slot and take out the front of the plate.
  • the above manual loading and unloading of printing plates has many shortcomings: first, due to the different proficiency of each worker, even the most skilled worker takes at least 3 minutes to load and unload a printing plate, and so on, the printing plate loading and unloading process of a printing equipment is It takes about 30 minutes, and the work efficiency is too low; secondly, the technical level of the workers is different, and the positioning accuracy of the printing plate must have different degrees of error during plate installation, which affects the printing quality; in addition, due to the need for vacuum suction when unloading the plate, etc. Tools can easily cause the wear of the printing plate and reduce the service life of the printing plate.
  • the object of the present invention is to provide an upper automatic plate changing device for a book and web printing machine, which can not only greatly improve the working efficiency of loading and unloading printing plates, but also ensure the positioning accuracy of the printing plates.
  • the technical solution for achieving the above object is: an upper automatic plate-changing device for a book and web printing machine.
  • the book and web printing machine includes an upper plate cylinder, a lower plate cylinder, and two rubber cylinders.
  • the plate cylinder, the two rubber cylinders and the lower plate cylinder are arranged in an inclined order from top to bottom, so that the center line of the upper plate cylinder, the two rubber cylinders and the lower plate cylinder are inclined at an angle of 15 degrees from the vertical
  • the automatic plate changing device is used for loading and unloading the printing plate of the upper plate cylinder and includes a plate locking mechanism, a cam clutch mechanism, a platen roller mechanism, a plate box and a plate box pushing mechanism; wherein,
  • the plate locking mechanism is installed in the plate installation groove of the upper plate cylinder, and the tip of the plate is locked or released in the plate installation groove of the upper plate cylinder;
  • cam clutch mechanism which are installed on the inner sides of the wall panels on both sides to realize the pressing or releasing of the plate locking mechanism
  • the platen roller mechanism is installed between the upper parts of the wall plates on both sides, so that the plate is pressed tightly against the surface of the upper plate cylinder;
  • the plate box is arranged obliquely between the two side wall panels of the printing machine in a front-bottom-back-up manner.
  • the plate box is divided into an upper plate box and a lower plate box.
  • the plate box is provided with an upper plate guide mechanism and a plate pushing mechanism ⁇ Under the guide and unloading mechanism;
  • the upper guide plate mechanism is set on the upper plate box to form a plate mounting channel, and drives the printing plate in the upper plate box to approach the upper plate cylinder; the printing plate in the upper plate box is in a graphic-face-down manner place;
  • the plate pushing mechanism is set on the upper plate box and pushes the printing plate in the plate mounting channel into the plate mounting groove of the upper plate cylinder;
  • the lower guide plate mechanism is provided on the lower plate box to form a plate discharge channel, and drives the plate removed from the upper plate cylinder into the lower plate box; the plate in the lower plate box is face down Way to enter
  • the plate unloading mechanism is provided on the lower plate box to remove the plate from the plate mounting groove of the upper plate cylinder and push it into the plate unloading channel;
  • the plate box pushing mechanism realizes the position conversion of the plate box from the outside of one side wall panel to the side wall panels.
  • the plate locking mechanism includes a plate clamp rotating shaft, a plurality of spring plates, a pair of plate-retaining pins, a pair of rocker arms, a pair of support rollers and A pair of return springs; wherein, the plate clamp rotating shaft is embedded in the plate mounting groove of the upper plate cylinder; a plurality of spring plates are evenly installed on the outer surface of the plate clamp rotating shaft along the length direction of the plate clamping rotating shaft; The opposite plate pins are respectively fixed on the two end surfaces of the upper plate cylinder; a pair of rocker arms are respectively fixed on the shaft ends of the plate clamp rotating shaft, and the other ends of the pair of rocker arms are respectively located on a pair of plate plate pins The inner side of the pair; a pair of support rollers are respectively installed in the middle of a pair of rocker arms; a pair of return springs are butterfly springs and are respectively installed on both end surfaces of the upper plate cylinder through fixing pins.
  • the rotation of the rotation axis of the plate holder drives the spring plate to swing, so that the tip of the printing plate is locked or released from the front end of the printing plate in the printing plate installation groove of the upper printing plate cylinder.
  • the cam clutch mechanism includes a bracket, a cam cylinder, a cam seat and a cam; the bracket is installed on the inner side of the wallboard;
  • the cam cylinder is mounted on the bracket through a cylinder seat, the cam seat is hinged on the bracket, one end of the cam seat is connected to the end of the telescopic rod of the cam cylinder; the cam is connected to the cam seat The other end of the connection;
  • the expansion and contraction of the telescopic rod of the cam cylinder causes the cam seat to rotate, thereby driving the cam to press or release the support roller of the plate locking mechanism.
  • the upper automatic plate changing device of the above-mentioned book and web printing machine wherein the platen roller mechanism includes two platen roller drive cylinders, two pairs of pillars, two push plates and platen rollers; two platen rollers
  • the cylinders are installed on the inner surface of the wall plates on both sides through a pile head; the two pairs of pillars are installed on the inner surfaces of the wall plates on both sides; one end of the two push plates and the piston rods of the two platen roller cylinders Connected to the ends of the two push plates, each forming a waist-shaped hole on each of the two push plates and installed on the two pairs of pillars in correspondence with each other through two hinged hole bolts; the two ends of the platen roller are respectively connected to the two push plates The other end of the connection;
  • the platen roller presses the plate tightly against the surface of the upper plate cylinder through two platen roller cylinders.
  • the upper plate guide mechanism includes an upper cover plate, a pair of front sliders, a pair of rear slide plates, an upper connecting shaft and an upper pallet; the upper cover plate is fixed on the top surface of the plate box; a pair of front The sliders are respectively located on the inner sides of the side plates on both sides of the plate box and are embedded in the front waist grooves formed on the front upper portions of the side plates on both sides of the plate box; a pair of rear sliders are located on both sides of the plate box The inner side of the plate is embedded in the rear waist groove formed on the rear upper part of the side plates on both sides of the plate box; the upper connecting shaft is inserted through a hole formed in a pair of rear sliders; the upper support plate Installed on the top surfaces of a pair of front sliders and a pair of rear sliders to form a plate mounting channel between the upper pallet and the upper cover plate;
  • the plate pushing mechanism includes a plate pushing cylinder, a pair of upper racks, a pair of upper gears, a pair of plate baffles, a pressing rod, a pressing plate brush, and a pressing rod cylinder; one end of the plate pushing cylinder is fixed at On a side plate of the plate box, the piston rod of the plate pushing cylinder is connected to the front end of a rear slider on the same side of the plate pushing cylinder through a connecting pin; a pair of upper racks are fixed on both sides of the plate box The outer surface of the side plate; a pair of upper gears each mesh with a pair of upper racks and are installed at both ends of the upper connecting shaft; a pair of plate baffles are installed in front of the upper pallet through baffle cylinders The middle of the part; the two ends of the pressing rod correspond to the two ends of the platen brush through a connecting rod; one end of the pressing rod cylinder is installed on a side plate of the plate box, and the other end is A connecting rod located on the same side of the pressure
  • the lower guide plate mechanism includes a lower cover plate, a lower support plate, a pair of lower sliders, a lower connecting shaft, and a front guide plate; the lower cover plate is fixed in the middle of the plate box and located below the upper support plate
  • the lower pallet is fixed to the lower part of the plate box, so that a plate discharge channel is formed between the lower pallet and the lower cover plate;
  • a pair of lower sliders are located on the inner sides of the side plates on both sides of the plate box and each Embedded in the lower waist-shaped groove opened on the front lower part of the side plates on both sides of the plate box;
  • the lower connecting shaft is inserted through a hole formed in a pair of lower sliders;
  • the front guide plate is installed on a pair of lower sliders On the top of
  • the plate unloading mechanism includes a plate unloading cylinder, a pair of lower racks, a pair of lower gears, and a rear guide plate; one end of the plate unloading cylinder is installed on a side plate of the plate box, and the piston of the plate unloading cylinder
  • the rod is connected to the rear end of a lower slider located on the same side of the plate discharge cylinder through a connecting pin; a pair of lower racks are fixed on the outer sides of the side plates on both sides of the plate box;
  • the lower rack meshes and is respectively installed at both ends of the lower connecting shaft;
  • the rear guide plate is installed above the front guide plate through the rear guide plate cylinder.
  • the upper automatic plate changing device of the above-mentioned book and web printing machine wherein the plate box pushing mechanism includes an upper guide rail, a lower guide rail, a left side plate, a right side plate, a rotating shaft and a pair of plate box pushing cylinders;
  • the upper guide rail is installed between the back of the top surface of the side wall panels on both sides through the support plate and extends to the outside of one side wall panel
  • the lower guide rail is installed between the middle of the rear side walls of the two side wall panels and extends to a The outside of the side wall panel;
  • the outer ends of the upper rail and the lower rail are connected by a connecting plate;
  • the spacing between the left side panel and the right side panel is greater than the spacing between the side panels on both sides of the plate box, so that the plate
  • the box is arranged between the left side plate and the right side plate, and the left side plate and the right side plate are respectively installed between the upper guide rail and the lower guide rail through a ball slider;
  • the rotating shaft is inserted through the side
  • a top plate is further provided between the lower guide rail and one side wall plate.
  • the above automatic plate-changing device for a book and web roll printing machine wherein the automatic plate-changing device further includes two sets of plate box angle adjusting mechanisms that are respectively installed on the inner sides of the side wall panels.
  • FIG. 1 is a schematic structural view of an upper automatic plate changing device of a book and web printing machine of the present invention
  • 2a is a schematic structural view of the plate locking mechanism in the upper automatic plate changing device of the book and web printing machine of the present invention
  • Figure 2b is a side view of Figure 2a
  • 3a is a schematic structural diagram of a cam clutch mechanism in an upper automatic plate changing device of a book and web printing machine of the present invention
  • Figure 3b is a top view of Figure 3a
  • FIG. 4a is a schematic structural view of a plate box in an upper automatic plate changing device of a book web printing machine of the present invention
  • Figure 4b is a top view of Figure 4a (planned development);
  • 5a is a schematic structural view of the plate box pushing mechanism in the upper automatic plate changing device of the book and web printing machine of the present invention
  • Figure 5b is a right side view of Figure 5a;
  • 6a is a schematic structural diagram of a plate angle adjusting mechanism in an upper automatic plate changing device of a book and web printing machine of the present invention
  • Fig. 6b is a side view of Fig. 6a.
  • the book web printing machine includes an upper plate cylinder, a lower plate cylinder and two rubber cylinders.
  • the upper plate cylinder 100, two rubber cylinders 200, 300 and the lower plate cylinder 400 are sequentially from top to bottom Arranged vertically, the center line of the upper plate cylinder 100, the two rubber cylinders 200, 300 and the lower plate cylinder 400 is inclined at an angle of 15 degrees to the vertical direction.
  • the upper automatic plate changing device of the book and web printing machine of the present invention is used for loading and unloading the printing plates of the upper plate cylinder 100 and includes a plate locking mechanism 1, a cam clutch mechanism 2, Platen roller mechanism 3, plate box 4 and plate box pushing mechanism 5.
  • the plate locking mechanism 1 is installed on the upper plate cylinder 100.
  • the plate locking mechanism 1 includes a plate holder rotating shaft 11, a plurality of spring plates 12, a pair of plate pins 13, a pair of rocker arms 14, and a pair of support rollers 15 and a pair of return springs 16; among them: the plate holder rotating shaft 11 is embedded in the plate mounting groove of the upper plate cylinder 100; a plurality of spring pieces 12 are evenly distributed on the plate holder rotating shaft 11 along the length of the plate holder rotating shaft 11 On the outer surface of the pair; a pair of plate pins 13 are fixed on both end surfaces of the upper plate cylinder 100; one end of a pair of rocker arms 14 is fixed on both end shaft ends of the plate clamp rotating shaft 11, the pair of rocker arms The other ends of 14 are located inside the pair of plate pins 13 respectively; a pair of support rollers 15 are each installed in the middle of the pair of rocker arms 13; a pair of return springs 16 are butterfly springs and are each mounted on the upper plate through fixing pins
  • Both ends of the upper plate cylinder 100 can respectively control the rotation of the plate clamp rotating shaft 11 to drive the swinging of the spring plate 12 to lock the tip of the plate 10 in the plate mounting groove of the upper plate cylinder 100 to the front end of the plate or open.
  • each set of cam clutch mechanism 2 includes a bracket 21, a cam cylinder 22, a cam seat 24 and a cam 25 (25'), in which:
  • the bracket 21 is mounted on the wall panel 500;
  • the cam cylinder 22 is mounted on the bracket 21 through the cylinder seat 23;
  • the cam seat 24 is hinged on the bracket 21, and one end of the cam seat 24 is connected to the end of the telescopic rod of the cam cylinder 22 Connection;
  • cam 25 (25') is connected to the other end of the cam base 24 (see Figures 3a and 3b); the arc length of the cam 25 is greater than that of the cam 25'.
  • the expansion and contraction of the cam cylinder 22 causes the cam base 24 to rotate, thereby driving the cam 25 (25') to press or release the support roller 15 in the plate locking mechanism 1.
  • the cam 25 is used when installing the plate, and the cam 25' is used when removing the plate.
  • the platen roller mechanism 3 is installed between the upper parts of the wall plates 500, 500' on both sides.
  • the platen roller mechanism 3 includes two platen roller drive cylinders 31, two pairs of pillars 32, two push plates 33, and platen roller 30 ;
  • the two platen roller cylinders 31 are each installed on the inner surface of the side wall panels 500, 500' through a pile head 34;
  • the two pairs of pillars 32 are respectively installed on the inner surface of the side wall panels 500, 500';
  • One end of the two push plates 33 is connected to the ends of the piston rods of the two platen roller cylinders 31 respectively.
  • the two push plates 33 are each provided with a waist-shaped hole and correspond to each other through two hinge hole bolts 35. Installed on two pairs of pillars 32; the two ends of the platen roller 30 are respectively connected to the other ends of the two push plates 33;
  • the platen roller 30 presses the plate 10 tightly against the surface of the upper plate cylinder 100 by the two platen roller cylinders 31.
  • the plate box 4 is arranged obliquely between the wall plates 500, 500' on both sides of the printing press in a front-to-bottom and back-up manner.
  • the plate box 4 is divided into an upper plate box and a lower plate box, and the plate box 4 is provided with an upper guide plate Institutions, push plate mechanism, lower guide plate mechanism and unloading plate mechanism.
  • the upper guide plate mechanism is set on the upper plate box, and drives the printing plate located in the upper plate box to approach the upper plate cylinder 100;
  • the upper guide plate mechanism includes an upper cover 411, a pair of front sliders 412, and a pair of rear sliders 413 , The upper connecting shaft 414 and the upper support plate 415; wherein, the upper cover plate 411 is fixed on the top surface of the plate box 4; a pair of front sliders 412 are located inside the side plates 40 on both sides of the plate box 4 and embedded in each The front waist-shaped grooves opened on the front upper part of the side plates 40 on both sides of the plate box 4; a pair of rear sliders 413 are located inside the side plates 40 on both sides of the plate box 4 and are respectively embedded on both sides of the plate box 4 The rear waist-shaped groove opened in the upper rear part of the plate 40; the upper connecting shaft 414 is inserted into the perforations opened in the pair of rear sliders 413; the upper supporting plate 415 is installed in the pair of front sliders 412
  • the plate pushing mechanism is set on the upper plate box and pushes the plate in the plate mounting channel into the installation groove of the upper plate cylinder 100;
  • the plate pushing mechanism includes a plate pushing cylinder 421, a pair of upper racks 422, and a pair of upper gears 423, the printing plate baffle 424, the pressing rod 426, the pressing brush 427 and the pressing rod cylinder 428;
  • one end of the plate pushing cylinder 421 is fixed on a side plate 40 of the plate box 4, the piston of the plate pushing cylinder 421
  • the end of the rod is connected to the front end of a rear slider 413 on the same side of the push cylinder 421 through a connecting pin;
  • a pair of upper racks 422 are fixed on the outer sides of the side plates 40 on both sides of the plate box 4;
  • the upper gears 423 each mesh with a pair of upper racks 422 and are installed at both ends of an upper connecting shaft 414;
  • the plate baffle 424 is installed at the front middle position of the upper bracket 4
  • the lower guide plate mechanism is provided on the lower plate box, and drives the printing plate removed from the upper plate cylinder 100 into the lower plate box;
  • the lower guide plate mechanism includes the lower guide plate mechanism including a lower cover plate 431, a lower support plate 432, A pair of lower sliders 433, a lower connecting shaft and a front guide plate 434; wherein, the lower cover plate 431 is fixed in the middle of the plate box 4 and below the upper plate 414; the lower plate 432 is fixed in the lower part of the plate box 4, so that A plate discharge channel is formed between the lower pallet 432 and the lower cover plate 431; a pair of lower sliders 433 are each located inside the side plates 40 on both sides of the plate box 4 and are respectively embedded in front of the side plates 40 on both sides of the plate box 4
  • the plate unloading mechanism is set on the lower plate box to remove the printing plate 10 from the installation groove of the upper plate cylinder 100 and push it into the plate unloading channel;
  • the plate unloading mechanism includes a plate unloading cylinder 441, a pair of lower racks 442, A pair of lower gears 443 and a rear guide plate 444; wherein, one end of the unloading cylinder 441 is installed on a side plate 40 of the plate box 4, the piston rod of the unloading cylinder 441 is connected with a cylinder located on the same side of the unloading cylinder 441 through a connecting pin
  • the rear end of the lower slider 433 is connected; a pair of lower racks 442 are fixed on the outer sides of the side plates 40 on both sides of the plate box 4; a pair of lower gears 443 each mesh with a pair of lower racks 442 and are respectively mounted on the lower connection
  • the rear guide plate 444 is installed above the front guide plate 434 through the rear guide plate cylinder 445 (see FIG.
  • the plate box pushing mechanism 5 realizes the position conversion of the plate box 4 from the outside of one side wall plate 500' to the side wall plates 500, 500';
  • the plate box pushing mechanism includes an upper rail 501, a lower rail 502, and a left side plate 503 , The right side plate 504, a rotary shaft 505 and a pair of plate boxes to push the cylinder 506;
  • the upper rail 501 is installed between the rear of the top surfaces of the side wall panels 500, 500' through the support plate 507 and extends to a Outside the side wall panel 500'
  • the lower rail 502 is installed between the middle of the rear sides of the side wall panels 500, 500' and extends to the outside of the side wall panel 500'
  • the outer ends of the upper rail 501 and the lower rail 502 It is connected by a connecting plate 508, and a top plate 509 is provided between the lower rail 502 and the wall plate 500' for supporting the upper rail 501 and the lower rail 502, and an adjusting screw 510 is also provided between the top plate 509 and
  • the upper automatic plate changing device of the book and web printing machine of the present invention when the plate changing is needed, the plate box 4 with the front end facing down and the back end facing up vertically together with the left side plate 503 and right
  • the side plates 504 are pushed from the outside of one side wall plate 500' along the upper rail 501 and the lower rail 502 between the side wall plates 500, 500', and then a pair of plate boxes are driven to push the piston rod of the cylinder 506 to extend, so that The plate box 4 rotates at an angle around the rotating shaft 505 to reach the working state, and then performs automatic plate unloading and automatic plate loading in sequence.
  • the box angle adjusting mechanism 6 includes a mounting seat 60, a swing rod 62, a swing shaft 63 and an adjusting screw 64, wherein: the mounting seat 60 is fixed on the inner surface of the wall panel 500, and a circular arc groove is formed on the top surface of the mounting seat 60 , A front pin 65 is installed in the circular arc groove through the pressure plate 66; one end of the swing rod 62 is installed on the inner side of the wall panel 500 through a hinge hole bolt 61 and is located on the rear side of the mounting seat 60, the swing rod 62 A groove is formed on the other end surface of the shaft, and a rear pin shaft 68 is installed in the groove through a jack screw; one end of the adjusting screw 64 is provided with a handle, and the other end of the adjusting
  • the upper plate cylinder 100 rotates counterclockwise during plate unloading.
  • a set of cam clutch mechanism 2 is closed, and the rocker arm 14 rotates through the rotation of the plate clamp rotating shaft 11, when the rocker arm
  • the support roller 15 on 14 turns to below the cam 25', the cam 25' presses the support roller 15, so that the spring leaf 12 is in a tightened state (contracted state), and the tip of the printing plate leaves the mounting groove of the printing plate under the effect of tension
  • the upper plate cylinder 100 rotates, the plate slowly exits the upper plate cylinder 100, and at the same time, the rear guide plate 444 in the plate discharge mechanism lifts the surface of the cylinder close to the plate cylinder 100, and the upper plate cylinder 100 continues to rotate.
  • the tip of the printing plate that has left the upper plate cylinder 100 is slowly guided into the plate discharge channel under the guidance of the rear guide plate 444.
  • the rear guide plate 444 bounces back under the action of the rear guide plate cylinder 445. Bounce on the back of the printing plate and completely eject the bite end of the printing plate out of the plate mounting groove of the upper plate cylinder 100.
  • the entire printing plate completely enters the plate discharge channel.
  • the front guide plate 434 is in the plate discharge cylinder 441. Retract under the action and move the unloaded printing plate back a distance to facilitate manual removal of the printing plate.
  • there is no plate on the upper plate cylinder 100 and the automatic plate mounting operation can be performed.
  • the platen brush 427 is lifted, and no pressure is applied to the plate 10. 426 is also lifted at the same time, so that the tip of the printing plate 10 also passes through the plate mounting channel.
  • the tip of the plate 10 also reaches the position of the plate mounting groove of the upper plate cylinder 100
  • the spring plate 12 that has been controlled by another set of cam clutch mechanism 2 swings, hooking and locking the tip of the printing plate 10 in the printing plate mounting groove of the upper printing plate cylinder 100.
  • the piston rod of the pushing cylinder 421 is extended to return the upper supporting plate 415 to the initial position, and the printing plate stopper 424 is raised again.
  • the plate box 4 As the printing plate is loaded and unloaded, the plate box 4 is located between the side wall panels 500, 500'. In the actual work process, due to considerations such as wiping the rubber cloth, cleaning the rubber roller, etc., the plate box 4 needs to be moved out of the wallboard.
  • the entire plate box 4 can be moved to the outside of the starting side wall panel 500'.

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  • Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)

Abstract

Disclosed is an upper automatic plate exchanging device of a book roll-fed printing press. The device is used for the mounting and dismounting of a printing plate (10) of an upper plate cylinder (100) of the printing press, and comprises a printing plate locking mechanism (1), a cam clutch mechanism (2), a plate pressing roller mechanism (3), a plate box (4) and a plate box pushing mechanism (5). The printing plate locking mechanism (1) locks or releases a tip of the printing plate (10) in/from a printing plate mounting slot. The cam clutch mechanism (2) realizes the pressing or releasing of the printing plate locking mechanism (1). The plate pressing roller mechanism (3) presses the printing plate (10) tightly against a surface of the upper plate cylinder (100). The plate box (4) is arranged obliquely between two side wall panels of the printing press in a manner where same rises from front to back; the plate box (4) is provided with an upper plate guide mechanism, a plate pushing mechanism, a lower plate guide mechanism and a plate dismounting mechanism; the upper plate guide mechanism forms a plate mounting channel; and the lower plate guide mechanism forms a plate dismounting channel. The plate box pushing mechanism (5) can realize the positional shift of the plate box (4) from the outside of one side wall panel to between two side wall panels. The upper automatic plate exchanging device of the present invention can greatly improve the working efficiency of mounting and dismounting the printing plates and the positioning accuracy of the printing plates.

Description

一种书刊卷筒纸印刷机的上部自动换版装置Automatic upper plate changing device of book and web printing machine 技术领域Technical field
本发明涉及一种书刊卷筒纸印刷机的上部自动换版装置。The invention relates to an upper automatic plate changing device of a book and web printing machine.
背景技术Background technique
目前书刊卷筒纸印刷机的印版更换操作均是手动完成的。其装版过程为:先按下[点动]按钮,印版滚筒转到合适的装版位置,将印版咬口的前端插入到印版滚筒的印版安装槽口内,再合上胶皮滚筒,拿住印版的尾端,点动印刷机,使印版滚筒的印版安装槽口转到合适位置停止,把印版的尾端插入印版安装槽口内,再用橡皮锤轻轻地把印版的边口敲平敲实在。卸版过程为:胶皮滚筒离压,点动印刷机,印版滚筒转到合适的卸版位置,用真空吸头把印版的尾端拉出,按下[反点]按钮,印版滚筒反向转动,使印版滚筒转到印版安装槽口再拿出印版的前端。At present, the printing plate replacement operation of the book and web printing machine is done manually. The plate installation process is as follows: first press the [JOG] button, the plate cylinder is turned to a suitable plate installation position, insert the front end of the plate bite into the plate installation slot of the plate cylinder, and then close the rubber cylinder , Hold the end of the printing plate, and jog the printing machine to make the plate installation slot of the plate cylinder turn to a proper position to stop, insert the end of the plate into the plate installation slot, and then gently use a rubber hammer Knock the edges of the printing plate flat and solid. The unloading process is as follows: the rubber cylinder is depressurized, the printing machine is jogged, the plate cylinder is turned to the appropriate position for unloading the plate, the tail end of the plate is pulled out with a vacuum suction head, and the [reverse point] button is pressed, the plate cylinder Rotate in the reverse direction to turn the plate cylinder to the plate mounting slot and take out the front of the plate.
上述的人工装卸印版存在很多缺点:首先,由于每个工人的熟练程度不同,就算是最熟练的工人装卸一块印版至少需要3分钟,依此类推,一台印刷设备的印版装卸过程就需要30分钟左右,工作效率太低;其次,工人技术水平不同,装版时对于印版的定位精度肯定有不同程度的误差,进而影响了印刷质量;还有,由于卸版时需要真空吸头等工具,很容易造成印版的磨损,降低了印版的使用寿命。The above manual loading and unloading of printing plates has many shortcomings: first, due to the different proficiency of each worker, even the most skilled worker takes at least 3 minutes to load and unload a printing plate, and so on, the printing plate loading and unloading process of a printing equipment is It takes about 30 minutes, and the work efficiency is too low; secondly, the technical level of the workers is different, and the positioning accuracy of the printing plate must have different degrees of error during plate installation, which affects the printing quality; in addition, due to the need for vacuum suction when unloading the plate, etc. Tools can easily cause the wear of the printing plate and reduce the service life of the printing plate.
发明内容Summary of the invention
本发明的目的在于提供一种书刊卷筒纸印刷机的上部自动换版装置,它不仅能大大提高装卸印版的工作效率,还能保证印版的定位精度。The object of the present invention is to provide an upper automatic plate changing device for a book and web printing machine, which can not only greatly improve the working efficiency of loading and unloading printing plates, but also ensure the positioning accuracy of the printing plates.
实现上述目的的技术方案是:一种书刊卷筒纸印刷机的上部自动换版装置,所述书刊卷筒纸印刷机包括上部印版滚筒、下部印版滚筒和两个胶皮滚筒,所述上部印版滚筒、两个胶皮滚筒和下部印版滚筒依次从上至下竖向倾斜排列,使上部印版滚筒、两个胶皮滚筒和下部印版滚筒的中心连线呈与垂直方向倾斜15度角;所 述自动换版装置用于对上部印版滚筒的印版的装和卸并包括印版锁紧机构、凸轮离合机构、压版辊机构、版盒和版盒推动机构;其中,The technical solution for achieving the above object is: an upper automatic plate-changing device for a book and web printing machine. The book and web printing machine includes an upper plate cylinder, a lower plate cylinder, and two rubber cylinders. The plate cylinder, the two rubber cylinders and the lower plate cylinder are arranged in an inclined order from top to bottom, so that the center line of the upper plate cylinder, the two rubber cylinders and the lower plate cylinder are inclined at an angle of 15 degrees from the vertical The automatic plate changing device is used for loading and unloading the printing plate of the upper plate cylinder and includes a plate locking mechanism, a cam clutch mechanism, a platen roller mechanism, a plate box and a plate box pushing mechanism; wherein,
所述印版锁紧机构安装在上部印版滚筒的印版安装槽内,将印版的末梢在上部印版滚筒的印版安装槽内锁紧或放开;The plate locking mechanism is installed in the plate installation groove of the upper plate cylinder, and the tip of the plate is locked or released in the plate installation groove of the upper plate cylinder;
所述凸轮离合机构有两套并各自安装在两侧墙板的内侧,实现压紧或放开印版锁紧机构;There are two sets of the cam clutch mechanism, which are installed on the inner sides of the wall panels on both sides to realize the pressing or releasing of the plate locking mechanism;
所述压版辊机构安装在两侧墙板的上部之间,使印版紧紧压贴在上部印版滚筒的表面;The platen roller mechanism is installed between the upper parts of the wall plates on both sides, so that the plate is pressed tightly against the surface of the upper plate cylinder;
所述版盒以前下后上的方式倾斜地设置在印刷机的两侧墙板之间,该版盒分成上层版盒和下层版盒,该版盒上设有上导版机构、推版机构、下导版机构和卸版机构;The plate box is arranged obliquely between the two side wall panels of the printing machine in a front-bottom-back-up manner. The plate box is divided into an upper plate box and a lower plate box. The plate box is provided with an upper plate guide mechanism and a plate pushing mechanism 、Under the guide and unloading mechanism;
所述上导版机构设在上层版盒上,形成装版通道,并带动位于上层版盒内的印版靠近上部印版滚筒;上层版盒内的印版是以图文面朝下的方式放置;The upper guide plate mechanism is set on the upper plate box to form a plate mounting channel, and drives the printing plate in the upper plate box to approach the upper plate cylinder; the printing plate in the upper plate box is in a graphic-face-down manner place;
所述推版机构设在上层版盒上,将装版通道内的印版推入上部印版滚筒的印版安装槽内;The plate pushing mechanism is set on the upper plate box and pushes the printing plate in the plate mounting channel into the plate mounting groove of the upper plate cylinder;
所述下导版机构设在下层版盒上,形成卸版通道,并带动从上部印版滚筒卸下的印版进入下层版盒;下层版盒内的印版是以图文面朝下的方式进入;The lower guide plate mechanism is provided on the lower plate box to form a plate discharge channel, and drives the plate removed from the upper plate cylinder into the lower plate box; the plate in the lower plate box is face down Way to enter
所述卸版机构设在下层版盒上,将印版从上部印版滚筒的印版安装槽内卸下并推入所述卸版通道中;The plate unloading mechanism is provided on the lower plate box to remove the plate from the plate mounting groove of the upper plate cylinder and push it into the plate unloading channel;
所述版盒推动机构,实现版盒从一侧墙板的外侧到两侧墙板之间的位置转换。The plate box pushing mechanism realizes the position conversion of the plate box from the outside of one side wall panel to the side wall panels.
上述的书刊卷筒纸印刷机的上部自动换版装置,其中,所述印版锁紧机构包括版夹转轴,多片弹簧片、一对靠版销、一对摇臂、一对支撑滚轮和一对复位弹簧;其中,所述版夹转轴嵌置在上部印版滚筒的印版安装槽内;多片弹簧片沿版夹转轴的长度方向均布地安装在版夹转轴的外表面上;一对靠版销各自固定在上部印版滚筒的两端面上;一对摇臂各自固定在所述版夹转轴的两端轴头上,该一对摇臂的另一头各自位于一对靠版销的内侧;一对支撑滚轮分别安装在一对摇臂的中部;一对复位弹簧为蝶形弹簧并各自通过固定销安装在上部印版滚筒的两端面上,该一对复位弹簧的两头一一对应地抵靠在上部印版滚筒两端轴头上和一对摇臂的另一头的内侧面上;The upper automatic plate changing device of the above-mentioned book and web printing machine, wherein the plate locking mechanism includes a plate clamp rotating shaft, a plurality of spring plates, a pair of plate-retaining pins, a pair of rocker arms, a pair of support rollers and A pair of return springs; wherein, the plate clamp rotating shaft is embedded in the plate mounting groove of the upper plate cylinder; a plurality of spring plates are evenly installed on the outer surface of the plate clamp rotating shaft along the length direction of the plate clamping rotating shaft; The opposite plate pins are respectively fixed on the two end surfaces of the upper plate cylinder; a pair of rocker arms are respectively fixed on the shaft ends of the plate clamp rotating shaft, and the other ends of the pair of rocker arms are respectively located on a pair of plate plate pins The inner side of the pair; a pair of support rollers are respectively installed in the middle of a pair of rocker arms; a pair of return springs are butterfly springs and are respectively installed on both end surfaces of the upper plate cylinder through fixing pins. Correspondingly against the shaft ends of the upper plate cylinder at both ends and the inner surface of the other end of the pair of rocker arms;
通过所述版夹转轴的转动带动所述弹簧片摆动,实现印版末梢在上部印版滚筒的印版安装槽内与印版的前端锁紧或放开。The rotation of the rotation axis of the plate holder drives the spring plate to swing, so that the tip of the printing plate is locked or released from the front end of the printing plate in the printing plate installation groove of the upper printing plate cylinder.
上述的书刊卷筒纸印刷机的上部自动换版装置,其中,所述凸轮离合机构包括托架、凸轮气缸、凸轮座和凸轮;所述托架安装在所述的墙板的内侧上;所述凸轮气缸通过气缸座安装在托架上,所述凸轮座铰接在所述托架上,该凸轮座的一端与所述凸轮气缸的伸缩杆的端头连接;所述凸轮与所述凸轮座的另一端连接;The above automatic plate changing device of the book and web printing machine, wherein the cam clutch mechanism includes a bracket, a cam cylinder, a cam seat and a cam; the bracket is installed on the inner side of the wallboard; The cam cylinder is mounted on the bracket through a cylinder seat, the cam seat is hinged on the bracket, one end of the cam seat is connected to the end of the telescopic rod of the cam cylinder; the cam is connected to the cam seat The other end of the connection;
通过所述凸轮气缸的伸缩杆的伸缩使所述凸轮座转动,进而带动所述凸轮压向或放开所述印版锁紧机构的支撑滚轮。The expansion and contraction of the telescopic rod of the cam cylinder causes the cam seat to rotate, thereby driving the cam to press or release the support roller of the plate locking mechanism.
上述的书刊卷筒纸印刷机的上部自动换版装置,其中,所述压版辊机构包括两个压版辊驱动气缸、两对支柱、两个推板和压版辊;两个压版辊气缸各自通过一根桩头安装在两侧墙板的内侧面上;两对支柱各自安装在两侧墙板的内侧面上;两个推板的一端各自与两个压版辊气缸的活塞杆的端头连接,该两个推板上各自开设一个腰形孔并通过两个铰制孔螺栓一一对应地安装在两对支柱上;所述压版辊的两端各自与两个推板的另一端连接;The upper automatic plate changing device of the above-mentioned book and web printing machine, wherein the platen roller mechanism includes two platen roller drive cylinders, two pairs of pillars, two push plates and platen rollers; two platen rollers The cylinders are installed on the inner surface of the wall plates on both sides through a pile head; the two pairs of pillars are installed on the inner surfaces of the wall plates on both sides; one end of the two push plates and the piston rods of the two platen roller cylinders Connected to the ends of the two push plates, each forming a waist-shaped hole on each of the two push plates and installed on the two pairs of pillars in correspondence with each other through two hinged hole bolts; the two ends of the platen roller are respectively connected to the two push plates The other end of the connection;
通过两个压版辊气缸使所述压版辊将印版紧紧压贴在上部印版滚筒的表面。The platen roller presses the plate tightly against the surface of the upper plate cylinder through two platen roller cylinders.
上述的书刊卷筒纸印刷机的上部自动换版装置,其中,The upper automatic plate changing device of the above-mentioned book and web printing machine, wherein,
所述上导版机构包括上盖板、一对前滑块、一对后滑块、上连接轴和上托板;所述上盖板固定在所述版盒的顶面上;一对前滑块各自位于版盒的两侧侧板的内侧并各自嵌在所述版盒的两侧侧板的前上部开设的前腰型槽内;一对后滑块各自位于版盒的两侧侧板的内侧并各自嵌在所述版盒的两侧侧板的后上部开设的后腰型槽内;所述上连接轴穿插在一对后滑块上开设的穿孔中;所述上托板安装在一对前滑块和一对后滑块的顶面上,使上托板和所述上盖板之间形成装版通道;The upper plate guide mechanism includes an upper cover plate, a pair of front sliders, a pair of rear slide plates, an upper connecting shaft and an upper pallet; the upper cover plate is fixed on the top surface of the plate box; a pair of front The sliders are respectively located on the inner sides of the side plates on both sides of the plate box and are embedded in the front waist grooves formed on the front upper portions of the side plates on both sides of the plate box; a pair of rear sliders are located on both sides of the plate box The inner side of the plate is embedded in the rear waist groove formed on the rear upper part of the side plates on both sides of the plate box; the upper connecting shaft is inserted through a hole formed in a pair of rear sliders; the upper support plate Installed on the top surfaces of a pair of front sliders and a pair of rear sliders to form a plate mounting channel between the upper pallet and the upper cover plate;
所述推版机构包括一个推版气缸、一对上齿条、一对上齿轮、一对印版挡板、压杆、压版毛刷和压杆气缸;所述推版气缸的一端固定在所述版盒的一块侧板上,该推版气缸的活塞杆通过连接销与一个位于推版气缸同侧的后滑块的前端连接;一对上齿条固定在所述版盒的两侧侧板的外侧面上;一对上齿轮各自与一对上齿条啮合并安装在所述上连接轴的两端;一对印版挡板通过挡板气缸安装在所述上托板的前部中间位置;所述压杆的两端一一对应地与压版毛刷的两端各自通过一个连杆连接;所述压杆气缸的一端安装在版盒的一块侧板上,另一端与一个位于压杆气缸同 侧的连杆连接;The plate pushing mechanism includes a plate pushing cylinder, a pair of upper racks, a pair of upper gears, a pair of plate baffles, a pressing rod, a pressing plate brush, and a pressing rod cylinder; one end of the plate pushing cylinder is fixed at On a side plate of the plate box, the piston rod of the plate pushing cylinder is connected to the front end of a rear slider on the same side of the plate pushing cylinder through a connecting pin; a pair of upper racks are fixed on both sides of the plate box The outer surface of the side plate; a pair of upper gears each mesh with a pair of upper racks and are installed at both ends of the upper connecting shaft; a pair of plate baffles are installed in front of the upper pallet through baffle cylinders The middle of the part; the two ends of the pressing rod correspond to the two ends of the platen brush through a connecting rod; one end of the pressing rod cylinder is installed on a side plate of the plate box, and the other end is A connecting rod located on the same side of the pressure cylinder;
所述下导版机构包括下盖板、下托板、一对下滑块、下连接轴和前导板;所述下盖板固定在所述版盒的中部并位于所述上托板的下方;所述下托板固定在所述版盒的下部,使下托板和所述下盖板之间形成卸版通道;一对下滑块各自位于版盒的两侧侧板的内侧并各自嵌在所述版盒的两侧侧板的前下部开设的下腰形槽内;所述下连接轴穿插在一对下滑块上开设的穿孔中;所述前导板安装在一对下滑块的顶面上;The lower guide plate mechanism includes a lower cover plate, a lower support plate, a pair of lower sliders, a lower connecting shaft, and a front guide plate; the lower cover plate is fixed in the middle of the plate box and located below the upper support plate The lower pallet is fixed to the lower part of the plate box, so that a plate discharge channel is formed between the lower pallet and the lower cover plate; a pair of lower sliders are located on the inner sides of the side plates on both sides of the plate box and each Embedded in the lower waist-shaped groove opened on the front lower part of the side plates on both sides of the plate box; the lower connecting shaft is inserted through a hole formed in a pair of lower sliders; the front guide plate is installed on a pair of lower sliders On the top of
所述卸版机构包括一个卸版气缸、一对下齿条、一对下齿轮和后导板;所述卸版气缸的一端安装在所述版盒的一块侧板上,该卸版气缸的活塞杆通过连接销与一个位于卸版气缸同侧的下滑块的后端连接;一对下齿条固定在所述版盒的两侧侧板的外侧面上;一对下齿轮各自与一对下齿条啮合并各自安装在所述下连接轴的两端;所述后导板通过后导板气缸安装在所述前导板的上方。The plate unloading mechanism includes a plate unloading cylinder, a pair of lower racks, a pair of lower gears, and a rear guide plate; one end of the plate unloading cylinder is installed on a side plate of the plate box, and the piston of the plate unloading cylinder The rod is connected to the rear end of a lower slider located on the same side of the plate discharge cylinder through a connecting pin; a pair of lower racks are fixed on the outer sides of the side plates on both sides of the plate box; The lower rack meshes and is respectively installed at both ends of the lower connecting shaft; the rear guide plate is installed above the front guide plate through the rear guide plate cylinder.
上述的书刊卷筒纸印刷机的上部自动换版装置,其中,所述版盒推动机构包括上导轨、下导轨、左侧板、右侧板、一根旋转轴和一对版盒推动气缸;所述上导轨通过支撑板安装在两侧墙板的顶面后部之间并延伸到一侧墙板的外部,所述下导轨安装在两侧墙板的后侧面中部之间并延伸到一侧墙板的外部;所述上导轨和下导轨的外端通过一块连接板连接;所述左侧板和右侧板的间距大于所述版盒的两侧侧板的间距,使所述版盒设在左侧板和右侧板之间,左侧板和右侧板各自通过滚珠滑块安装在上导轨和下导轨之间;所述旋转轴穿插在所述版盒的两侧侧板的中部,该旋转轴的两端各自固定在所述左侧板和右侧板上;一对版盒推动气缸各自固定在所述左侧板的内侧面和右侧板的内侧面上,该一对版盒推动气缸的活塞杆的端头各自铰接在所述版盒的两侧侧板的后部外侧面上。The upper automatic plate changing device of the above-mentioned book and web printing machine, wherein the plate box pushing mechanism includes an upper guide rail, a lower guide rail, a left side plate, a right side plate, a rotating shaft and a pair of plate box pushing cylinders; The upper guide rail is installed between the back of the top surface of the side wall panels on both sides through the support plate and extends to the outside of one side wall panel, and the lower guide rail is installed between the middle of the rear side walls of the two side wall panels and extends to a The outside of the side wall panel; the outer ends of the upper rail and the lower rail are connected by a connecting plate; the spacing between the left side panel and the right side panel is greater than the spacing between the side panels on both sides of the plate box, so that the plate The box is arranged between the left side plate and the right side plate, and the left side plate and the right side plate are respectively installed between the upper guide rail and the lower guide rail through a ball slider; the rotating shaft is inserted through the side plates on both sides of the plate box In the middle of the, the two ends of the rotating shaft are fixed on the left side plate and the right side plate respectively; a pair of plate pushing cylinders are respectively fixed on the inner side of the left side plate and the inner side of the right side plate, the The ends of the piston rods of the pair of plate boxes pushing the cylinder are hinged to the rear outer sides of the side plates on both sides of the plate box.
上述的书刊卷筒纸印刷机的上部自动换版装置,其中,所述下导轨与一侧墙板之间还设置一块顶板。In the upper automatic plate changing device of the above-mentioned book and web printing machine, a top plate is further provided between the lower guide rail and one side wall plate.
上述的书刊卷筒纸印刷机的上部自动换版装置,其中,所述自动换版装置还包括两套各自安装在两侧墙板的内侧的版盒角度调整机构。The above automatic plate-changing device for a book and web roll printing machine, wherein the automatic plate-changing device further includes two sets of plate box angle adjusting mechanisms that are respectively installed on the inner sides of the side wall panels.
本发明的书刊卷筒纸印刷机的上部自动换版装置具有以下优点:The upper automatic plate changing device of the book and web printing machine of the invention has the following advantages:
1.大大提高装卸印版的工作效率,对于一个印刷单元来说,只需要25秒就可以实现全部的印版装卸;1. Greatly improve the working efficiency of loading and unloading printing plates. For a printing unit, it only takes 25 seconds to realize the loading and unloading of all printing plates;
2.避免了装版精度误差,由于具有控制印版的定位装置,在装印版的过程中能保证印版定位精度,能提高印刷质量;2. Avoid the accuracy error of plate installation. Due to the positioning device that controls the printing plate, the positioning accuracy of the printing plate can be guaranteed during the installation of the printing plate and the printing quality can be improved;
3.降低印版的磨损,不使用其他工具,避免由于工具带来的印版磨损,使印版可以重复使用,提高了印版的使用寿命;3. Reduce the wear of the printing plate, do not use other tools, avoid the wear of the printing plate due to the tool, make the printing plate reusable, and increase the service life of the printing plate;
4.节省人力成本,使工人更加轻松地操作。4. Save manpower cost and make it easier for workers to operate.
附图说明BRIEF DESCRIPTION
图1是本发明的书刊卷筒纸印刷机的上部自动换版装置的结构示意图;1 is a schematic structural view of an upper automatic plate changing device of a book and web printing machine of the present invention;
图2a是本发明的书刊卷筒纸印刷机的上部自动换版装置中的印版锁紧机构的结构示意图;2a is a schematic structural view of the plate locking mechanism in the upper automatic plate changing device of the book and web printing machine of the present invention;
图2b是图2a的侧视图;Figure 2b is a side view of Figure 2a;
图3a是本发明的书刊卷筒纸印刷机的上部自动换版装置中的凸轮离合机构的结构示意图;3a is a schematic structural diagram of a cam clutch mechanism in an upper automatic plate changing device of a book and web printing machine of the present invention;
图3b是图3a的俯视图;Figure 3b is a top view of Figure 3a;
图4a是本发明的书刊卷筒纸印刷机的上部自动换版装置中的版盒的结构示意图;4a is a schematic structural view of a plate box in an upper automatic plate changing device of a book web printing machine of the present invention;
图4b是图4a的俯视图(平面展开);Figure 4b is a top view of Figure 4a (planned development);
图5a是本发明的书刊卷筒纸印刷机的上部自动换版装置中的版盒推动机构的结构示意图;5a is a schematic structural view of the plate box pushing mechanism in the upper automatic plate changing device of the book and web printing machine of the present invention;
图5b是图5a的右侧视图;Figure 5b is a right side view of Figure 5a;
图6a是本发明的书刊卷筒纸印刷机的上部自动换版装置中的版盒角度调整机构的结构示意图;6a is a schematic structural diagram of a plate angle adjusting mechanism in an upper automatic plate changing device of a book and web printing machine of the present invention;
图6b是图6a的侧视图。Fig. 6b is a side view of Fig. 6a.
具体实施方式detailed description
下面将结合附图对本发明作进一步说明。The present invention will be further described below with reference to the drawings.
本发明涉及的书刊卷筒纸印刷机包括上部印版滚筒、下部印版滚筒和两个胶皮滚筒,上部印版滚筒100、两个胶皮滚筒200、300和下部印版滚筒400依次从上至下竖向倾斜排列,使上部印版滚筒100、两个胶皮滚筒200、300和下部印版滚筒 400的中心连线呈与垂直方向倾斜15度角。The book web printing machine according to the present invention includes an upper plate cylinder, a lower plate cylinder and two rubber cylinders. The upper plate cylinder 100, two rubber cylinders 200, 300 and the lower plate cylinder 400 are sequentially from top to bottom Arranged vertically, the center line of the upper plate cylinder 100, the two rubber cylinders 200, 300 and the lower plate cylinder 400 is inclined at an angle of 15 degrees to the vertical direction.
请参阅图1,本发明的书刊卷筒纸印刷机的上部自动换版装置,用于对上部印版滚筒100的印版的装和卸并包括印版锁紧机构1、凸轮离合机构2、压版辊机构3、版盒4和版盒推动机构5。Referring to FIG. 1, the upper automatic plate changing device of the book and web printing machine of the present invention is used for loading and unloading the printing plates of the upper plate cylinder 100 and includes a plate locking mechanism 1, a cam clutch mechanism 2, Platen roller mechanism 3, plate box 4 and plate box pushing mechanism 5.
印版锁紧机构1安装在上部印版滚筒100上,印版锁紧机构1包括版夹转轴11、多片弹簧片12、一对靠版销13、一对摇臂14、一对支撑滚轮15和一对复位弹簧16;其中:版夹转轴11嵌置在上部印版滚筒100的印版安装槽内;多片弹簧片12沿版夹转轴11的长度方向均布地安装在版夹转轴11的外表面上;一对靠版销13固定在上部印版滚筒100的两端端面上;一对摇臂14的一头各自固定在版夹转轴11的两端轴头上,该一对摇臂14的另一头各自位于一对靠版销13的内侧;一对支撑滚轮15各自安装在一对摇臂13的中部;一对复位弹簧16为蝶形弹簧并各自通过固定销安装在上部印版滚筒100的两端面上,该一对复位弹簧16的两头一一对应地抵靠在上部印版滚筒100两端轴头上和摇臂14的另一头的内侧面上(见图2a和图2b)。The plate locking mechanism 1 is installed on the upper plate cylinder 100. The plate locking mechanism 1 includes a plate holder rotating shaft 11, a plurality of spring plates 12, a pair of plate pins 13, a pair of rocker arms 14, and a pair of support rollers 15 and a pair of return springs 16; among them: the plate holder rotating shaft 11 is embedded in the plate mounting groove of the upper plate cylinder 100; a plurality of spring pieces 12 are evenly distributed on the plate holder rotating shaft 11 along the length of the plate holder rotating shaft 11 On the outer surface of the pair; a pair of plate pins 13 are fixed on both end surfaces of the upper plate cylinder 100; one end of a pair of rocker arms 14 is fixed on both end shaft ends of the plate clamp rotating shaft 11, the pair of rocker arms The other ends of 14 are located inside the pair of plate pins 13 respectively; a pair of support rollers 15 are each installed in the middle of the pair of rocker arms 13; a pair of return springs 16 are butterfly springs and are each mounted on the upper plate through fixing pins On both end surfaces of the cylinder 100, the two ends of the pair of return springs 16 abut each other on the shaft ends of the upper plate cylinder 100 at both ends and the inner surface of the other end of the rocker arm 14 (see FIGS. 2a and 2b) ).
上部印版滚筒100的两端可分别控制版夹转轴11的转动带动弹簧片12的摆动,将印版10的末梢在上部印版滚筒100的印版安装槽内与印版的前端锁紧或放开。Both ends of the upper plate cylinder 100 can respectively control the rotation of the plate clamp rotating shaft 11 to drive the swinging of the spring plate 12 to lock the tip of the plate 10 in the plate mounting groove of the upper plate cylinder 100 to the front end of the plate or open.
凸轮离合机构2有两套并各自安装在两侧墙板500、500’的内侧;每套凸轮离合机构2包括托架21、凸轮气缸22、凸轮座24和凸轮25(25’),其中:托架21安装在墙板500上;凸轮气缸22通过气缸座23安装在托架21上;凸轮座24铰接在托架21上,该凸轮座24的一端与凸轮气缸22的伸缩杆的端头连接;凸轮25(25’)与凸轮座24的另一端连接(见图3a和图3b);凸轮25的弧长大于凸轮25’的弧长。There are two sets of cam clutch mechanism 2 and they are installed on the inner sides of the wall panels 500 and 500' on each side; each set of cam clutch mechanism 2 includes a bracket 21, a cam cylinder 22, a cam seat 24 and a cam 25 (25'), in which: The bracket 21 is mounted on the wall panel 500; the cam cylinder 22 is mounted on the bracket 21 through the cylinder seat 23; the cam seat 24 is hinged on the bracket 21, and one end of the cam seat 24 is connected to the end of the telescopic rod of the cam cylinder 22 Connection; cam 25 (25') is connected to the other end of the cam base 24 (see Figures 3a and 3b); the arc length of the cam 25 is greater than that of the cam 25'.
通过凸轮气缸22的伸缩杆的伸缩使凸轮座24转动,进而带动凸轮25(25’)压向或放开印版锁紧机构1中的支撑滚轮15。凸轮25在装版时使用,凸轮25’在卸版时使用。The expansion and contraction of the cam cylinder 22 causes the cam base 24 to rotate, thereby driving the cam 25 (25') to press or release the support roller 15 in the plate locking mechanism 1. The cam 25 is used when installing the plate, and the cam 25' is used when removing the plate.
压版辊机构3安装在两侧墙板500、500’的上部之间,压版辊机构3包括两个压版辊驱动气缸31、两对支柱32、两个推板33和压版辊30;两个压版辊气缸31各自通过一根桩头34安装在两侧墙板500、500’的内侧面上;两对支柱32各自安装在两侧墙板500、500’的内侧面上;两个推板33的一端各自与两个压版辊气缸31的活塞杆的端头连接,该两个推板33上各自开设一个腰形孔并通过两个铰制孔螺 栓35一一对应地安装在两对支柱32上;压版辊30的两端各自与两个推板33的另一端连接;The platen roller mechanism 3 is installed between the upper parts of the wall plates 500, 500' on both sides. The platen roller mechanism 3 includes two platen roller drive cylinders 31, two pairs of pillars 32, two push plates 33, and platen roller 30 ; The two platen roller cylinders 31 are each installed on the inner surface of the side wall panels 500, 500' through a pile head 34; the two pairs of pillars 32 are respectively installed on the inner surface of the side wall panels 500, 500'; One end of the two push plates 33 is connected to the ends of the piston rods of the two platen roller cylinders 31 respectively. The two push plates 33 are each provided with a waist-shaped hole and correspond to each other through two hinge hole bolts 35. Installed on two pairs of pillars 32; the two ends of the platen roller 30 are respectively connected to the other ends of the two push plates 33;
通过两个压版辊气缸31使压版辊30将印版10紧紧压贴在上部印版滚筒100的表面。The platen roller 30 presses the plate 10 tightly against the surface of the upper plate cylinder 100 by the two platen roller cylinders 31.
版盒4以前下后上的方式倾斜地设置在印刷机的两侧墙板500、500’之间,版盒4分为上层版盒和下层版盒,该版盒4上设有上导版机构、推版机构、下导版机构和卸版机构。The plate box 4 is arranged obliquely between the wall plates 500, 500' on both sides of the printing press in a front-to-bottom and back-up manner. The plate box 4 is divided into an upper plate box and a lower plate box, and the plate box 4 is provided with an upper guide plate Institutions, push plate mechanism, lower guide plate mechanism and unloading plate mechanism.
上导版机构设在上层版盒上,带动位于上层版盒内的印版靠近上部印版滚筒100;上导版机构包括上盖板411、一对前滑块412、一对后滑块413、上连接轴414和和上托板415;其中,上盖板411固定在版盒4的顶面;一对前滑块412各自位于版盒4的两侧侧板40的内侧并各自嵌在版盒4的两侧侧板40的前上部开设的前腰型槽内;一对后滑块413各自位于版盒4的两侧侧板40的内侧并各自嵌在版盒4的两侧侧板40的后上部开设的后腰型槽内;上连接轴414穿插在一对后滑块413上开设的穿孔中;上托板415安装在一对前滑块412和一对后滑块413的顶面上,使上托板415和上盖板411之间形成装版通道;上层版盒内的印版是以图文面朝下的方式放置。The upper guide plate mechanism is set on the upper plate box, and drives the printing plate located in the upper plate box to approach the upper plate cylinder 100; the upper guide plate mechanism includes an upper cover 411, a pair of front sliders 412, and a pair of rear sliders 413 , The upper connecting shaft 414 and the upper support plate 415; wherein, the upper cover plate 411 is fixed on the top surface of the plate box 4; a pair of front sliders 412 are located inside the side plates 40 on both sides of the plate box 4 and embedded in each The front waist-shaped grooves opened on the front upper part of the side plates 40 on both sides of the plate box 4; a pair of rear sliders 413 are located inside the side plates 40 on both sides of the plate box 4 and are respectively embedded on both sides of the plate box 4 The rear waist-shaped groove opened in the upper rear part of the plate 40; the upper connecting shaft 414 is inserted into the perforations opened in the pair of rear sliders 413; the upper supporting plate 415 is installed in the pair of front sliders 412 and the pair of rear sliders 413 On the top surface of the top, a plate mounting channel is formed between the upper pallet 415 and the upper cover plate 411; the printing plates in the upper plate box are placed with the graphic face down.
推版机构设在上层版盒上,将装版通道内的印版推入上部印版滚筒100的安装槽内;推版机构包括推版气缸421、一对上齿条422、一对上齿轮423、印版挡板424、压杆426、压版毛刷427和压杆气缸428;其中,推版气缸421的一端固定在版盒4的一块侧板40上,该推版气缸421的活塞杆的端头通过连接销与一个位于推版气缸421同侧的后滑块413的前端连接;一对上齿条422各自固定在版盒4的两侧侧板40的外侧面上;一对上齿轮423各自与一对上齿条422啮合并安装在一根上连接轴414的两端;印版挡板424通过挡板气缸425安装在上托板414的前部中间位置;压杆426的两端一一对应地与压版毛刷427的两端各自通过一个连杆连接;压杆气缸428安装在版盒4的一块侧板40上,该压杆气缸428的活塞杆的端头与一个与压杆气缸428同侧的连杆连接。The plate pushing mechanism is set on the upper plate box and pushes the plate in the plate mounting channel into the installation groove of the upper plate cylinder 100; the plate pushing mechanism includes a plate pushing cylinder 421, a pair of upper racks 422, and a pair of upper gears 423, the printing plate baffle 424, the pressing rod 426, the pressing brush 427 and the pressing rod cylinder 428; wherein, one end of the plate pushing cylinder 421 is fixed on a side plate 40 of the plate box 4, the piston of the plate pushing cylinder 421 The end of the rod is connected to the front end of a rear slider 413 on the same side of the push cylinder 421 through a connecting pin; a pair of upper racks 422 are fixed on the outer sides of the side plates 40 on both sides of the plate box 4; The upper gears 423 each mesh with a pair of upper racks 422 and are installed at both ends of an upper connecting shaft 414; the plate baffle 424 is installed at the front middle position of the upper bracket 414 through the baffle cylinder 425; The two ends are in one-to-one correspondence with the two ends of the platen brush 427 through a connecting rod; the pressure rod cylinder 428 is installed on a side plate 40 of the plate box 4, the end of the piston rod of the pressure rod cylinder 428 is A connecting rod on the same side as the pressure cylinder 428 is connected.
下导版机构设在下层版盒上,带动从上部印版滚筒100卸下的印版进入下层版盒;下导版机构包括所述下导版机构包括下盖板431、下托板432、一对下滑块433、下连接轴和前导板434;其中,下盖板431固定在版盒4的中部并位于上托板414 的下方;下托板432固定在版盒4的下部,使下托板432和下盖板431之间形成卸版通道;一对下滑块433各自位于版盒4的两侧侧板40的内侧并各自嵌在版盒4的两侧侧板40的前下部开设的下腰形槽内;下连接轴穿插在一对下滑块433上开设的穿孔中;前导板434安装在一对下滑块433的顶面上;下层版盒内的印版是以图文面朝下的方式进入;The lower guide plate mechanism is provided on the lower plate box, and drives the printing plate removed from the upper plate cylinder 100 into the lower plate box; the lower guide plate mechanism includes the lower guide plate mechanism including a lower cover plate 431, a lower support plate 432, A pair of lower sliders 433, a lower connecting shaft and a front guide plate 434; wherein, the lower cover plate 431 is fixed in the middle of the plate box 4 and below the upper plate 414; the lower plate 432 is fixed in the lower part of the plate box 4, so that A plate discharge channel is formed between the lower pallet 432 and the lower cover plate 431; a pair of lower sliders 433 are each located inside the side plates 40 on both sides of the plate box 4 and are respectively embedded in front of the side plates 40 on both sides of the plate box 4 The lower waist-shaped groove opened at the lower part; the lower connecting shaft is inserted through the perforations opened in the pair of lower sliders 433; the front guide plate 434 is installed on the top surface of the pair of lower sliders 433; the printing plate in the lower plate box is Graphically face down to enter;
卸版机构设在下层版盒上,将印版10从上部印版滚筒100的安装槽内卸下并推入卸版通道中;卸版机构包括卸版气缸441、一对下齿条442、一对下齿轮443和后导板444;其中,卸版气缸441一端安装在版盒4的一块侧板40上,该卸版气缸441的活塞杆通过连接销与一个位于卸版气缸441同侧的下滑块433的后端连接;一对下齿条442固定在版盒4的两侧侧板40的外侧面上;一对下齿轮443各自与一对下齿条442啮合并各自安装在下连接轴434的两端,后导板444通过后导板气缸445安装在前导板434的上方(见图4a和图4b)。The plate unloading mechanism is set on the lower plate box to remove the printing plate 10 from the installation groove of the upper plate cylinder 100 and push it into the plate unloading channel; the plate unloading mechanism includes a plate unloading cylinder 441, a pair of lower racks 442, A pair of lower gears 443 and a rear guide plate 444; wherein, one end of the unloading cylinder 441 is installed on a side plate 40 of the plate box 4, the piston rod of the unloading cylinder 441 is connected with a cylinder located on the same side of the unloading cylinder 441 through a connecting pin The rear end of the lower slider 433 is connected; a pair of lower racks 442 are fixed on the outer sides of the side plates 40 on both sides of the plate box 4; a pair of lower gears 443 each mesh with a pair of lower racks 442 and are respectively mounted on the lower connection At both ends of the shaft 434, the rear guide plate 444 is installed above the front guide plate 434 through the rear guide plate cylinder 445 (see FIGS. 4a and 4b).
版盒推动机构5实现版盒4从一侧墙板500’的外侧到两侧墙板500、500’之间的位置转换;版盒推动机构包括上导轨501、下导轨502、左侧板503、右侧板504、一根旋转轴505和一对版盒推动气缸506;其中,上导轨501通过支撑板507安装在两侧墙板500、500’的顶面后部之间并延伸到一侧墙板500’的外部,下导轨502安装在两侧墙板500、500’的后侧面中部之间并延伸到一侧墙板500’的外部,上导轨501和下导轨502的外端之间通过一块连接板508连接,下导轨502与墙板500’之间还设置一块顶板509,用于支撑上导轨501和下导轨502,顶板509与墙板之间还设有调节螺钉510;左侧板503和右侧板504的间距大于版盒4的两侧侧板40的间距,使版盒4设在左侧板503和右侧板504之间,左侧板503和右侧板504各自通过滚珠滑块安装在上导轨501和下导轨502之间;旋转轴505穿插在版盒4的两侧侧板40的中部,该旋转轴505的两端各自固定在左侧板503和右侧板504上;一对版盒推动气缸506各自固定在左侧板503的内侧面和右侧板504的内侧面上,该一对版盒推动气缸506的活塞杆的端头各自铰接在版盒4的两侧侧板40的后部外侧面上(见图5a和图5b)。The plate box pushing mechanism 5 realizes the position conversion of the plate box 4 from the outside of one side wall plate 500' to the side wall plates 500, 500'; the plate box pushing mechanism includes an upper rail 501, a lower rail 502, and a left side plate 503 , The right side plate 504, a rotary shaft 505 and a pair of plate boxes to push the cylinder 506; wherein, the upper rail 501 is installed between the rear of the top surfaces of the side wall panels 500, 500' through the support plate 507 and extends to a Outside the side wall panel 500', the lower rail 502 is installed between the middle of the rear sides of the side wall panels 500, 500' and extends to the outside of the side wall panel 500', and the outer ends of the upper rail 501 and the lower rail 502 It is connected by a connecting plate 508, and a top plate 509 is provided between the lower rail 502 and the wall plate 500' for supporting the upper rail 501 and the lower rail 502, and an adjusting screw 510 is also provided between the top plate 509 and the wall plate; left The distance between the side plate 503 and the right side plate 504 is greater than the distance between the side plates 40 on both sides of the plate box 4, so that the plate box 4 is provided between the left side plate 503 and the right side plate 504, and the left side plate 503 and the right side plate 504 Each is installed between the upper rail 501 and the lower rail 502 through a ball slider; a rotating shaft 505 is inserted in the middle of the side plates 40 on both sides of the plate box 4, and both ends of the rotating shaft 505 are fixed to the left side plate 503 and the right On the side plate 504; a pair of plate box pushing cylinders 506 are fixed on the inner side of the left side plate 503 and the inner side surface of the right side plate 504 respectively, and the ends of the piston rods of the pair of plate box pushing cylinders 506 are hinged on the plates The rear outer side surfaces of the side plates 40 on both sides of the box 4 (see FIGS. 5a and 5b).
本发明的书刊卷筒纸印刷机的上部自动换版装置,需要换版时,先通过版盒推动机构将前端朝下、后端朝上呈垂直状的版盒4连同左侧板503和右侧板504一起从一侧墙板500’的外侧沿上导轨501和下导轨502推到两侧墙板500、500’之间, 接着驱动一对版盒推动气缸506的活塞杆伸出,使版盒4绕旋转轴505转动一个角度达到工作状态,再依次进行自动卸版和自动装版。The upper automatic plate changing device of the book and web printing machine of the present invention, when the plate changing is needed, the plate box 4 with the front end facing down and the back end facing up vertically together with the left side plate 503 and right The side plates 504 are pushed from the outside of one side wall plate 500' along the upper rail 501 and the lower rail 502 between the side wall plates 500, 500', and then a pair of plate boxes are driven to push the piston rod of the cylinder 506 to extend, so that The plate box 4 rotates at an angle around the rotating shaft 505 to reach the working state, and then performs automatic plate unloading and automatic plate loading in sequence.
考虑到一对版盒推动气缸506的活塞杆的伸出量会影响版盒4的倾斜角度,因此在两侧墙板500、500’的内侧面各自安装一套版盒角度调整机构6,每套版盒角度调整机构6包括安装座60、摆杆62、摆轴63和调节螺杆64,其中:安装座60固定在墙板500的内侧面上,安装座60的顶面开设一个圆弧槽,该圆弧槽内通过压板66安装一根前销轴65;摆杆62的一端通过铰制孔螺栓61安装在墙板500的内侧面上并位于安装座60的后侧,该摆杆62的另一端面上开设一个凹槽,该凹槽内通过紧顶螺钉安装一根后销轴68;调节螺杆64的一端带有手柄,该调节螺杆64的另一端与前销轴65螺纹连接后穿过后销轴68,并用挡块69固定;摆轴63的两头分别穿过上部版盒4的两侧侧板40并靠在摆杆62的内圆弧面上。由于版盒推动气缸506的活塞杆的伸出量一直有富余,这样当版盒4处于工作状态时,摆轴63就一直紧紧靠在摆杆62的内圆弧面上,当旋转调节螺杆64时,摆杆62以铰制孔螺栓61作为转轴旋转,同时靠摆杆62的内圆弧面上的摆轴63也同样绕旋转轴505旋转,这样就可以调节版盒4与上部版滚筒100的印版安装槽口的角度,调整完成后,用锁紧螺母67将调节螺杆64锁定(见图6a和图6b)。Considering that the extension of the piston rod of a pair of plate boxes pushing the cylinder 506 will affect the inclination angle of the plate box 4, a set of plate box angle adjustment mechanisms 6 are installed on the inner sides of the wall plates 500 and 500' on each side. The box angle adjusting mechanism 6 includes a mounting seat 60, a swing rod 62, a swing shaft 63 and an adjusting screw 64, wherein: the mounting seat 60 is fixed on the inner surface of the wall panel 500, and a circular arc groove is formed on the top surface of the mounting seat 60 , A front pin 65 is installed in the circular arc groove through the pressure plate 66; one end of the swing rod 62 is installed on the inner side of the wall panel 500 through a hinge hole bolt 61 and is located on the rear side of the mounting seat 60, the swing rod 62 A groove is formed on the other end surface of the shaft, and a rear pin shaft 68 is installed in the groove through a jack screw; one end of the adjusting screw 64 is provided with a handle, and the other end of the adjusting screw 64 is threadedly connected with the front pin shaft 65 It passes through the rear pin 68 and is fixed with a stopper 69; the two ends of the swing shaft 63 respectively pass through the side plates 40 on both sides of the upper plate box 4 and lean against the inner arc surface of the swing lever 62. Since the extension of the piston rod of the cylinder driven by the plate box 506 has always been surplus, so that when the plate box 4 is in the working state, the swing shaft 63 has always been closely abutted on the inner arc surface of the swing rod 62, when the adjustment screw is rotated At 64, the swing lever 62 rotates with the hinge hole bolt 61 as a rotation axis, and at the same time, the swing shaft 63 on the inner arc surface of the swing lever 62 also rotates around the rotation axis 505, so that the plate box 4 and the upper plate roller can be adjusted The angle of the mounting slot of the printing plate of 100 is adjusted. After the adjustment is completed, the adjusting screw 64 is locked with a lock nut 67 (see FIGS. 6a and 6b).
自动卸版时,卸版时上部印版滚筒100逆时针旋转,当转到一定位置时,合上一套凸轮离合机构2,通过版夹转轴11的转动带着摇臂14转动,当摇臂14上的支撑滚轮15转到凸轮25’的下方,凸轮25’压住支撑滚轮15,使弹簧片12处于收紧状态(收缩状态),印版末梢在张力的作用下离开印版安装槽,随着上部印版滚筒100的转动,印版慢慢退出上部印版滚筒100,同时卸版机构中的后导板444抬起靠近印版滚筒100的筒体表面,上部印版滚筒100继续旋转,已经离开上部印版滚筒100的印版末梢在后导板444的导向下,慢慢进入卸版通道,待上部印版滚筒100旋转一周后,后导板444在后导板气缸445的作用下弹回,弹在印版的背面,将印版的咬口端完全弹出上部印版滚筒100的印版安装槽外,整个印版就完全进入卸版通道了,这时前导板434在卸版气缸441的作用下收回,将已卸下的印版往后移动一段距离,方便人工将印版取出。此时上部印版滚筒100上没有印版,可以进行自动装版操作。During automatic plate unloading, the upper plate cylinder 100 rotates counterclockwise during plate unloading. When it is turned to a certain position, a set of cam clutch mechanism 2 is closed, and the rocker arm 14 rotates through the rotation of the plate clamp rotating shaft 11, when the rocker arm The support roller 15 on 14 turns to below the cam 25', the cam 25' presses the support roller 15, so that the spring leaf 12 is in a tightened state (contracted state), and the tip of the printing plate leaves the mounting groove of the printing plate under the effect of tension, As the upper plate cylinder 100 rotates, the plate slowly exits the upper plate cylinder 100, and at the same time, the rear guide plate 444 in the plate discharge mechanism lifts the surface of the cylinder close to the plate cylinder 100, and the upper plate cylinder 100 continues to rotate. The tip of the printing plate that has left the upper plate cylinder 100 is slowly guided into the plate discharge channel under the guidance of the rear guide plate 444. After the upper plate cylinder 100 rotates once, the rear guide plate 444 bounces back under the action of the rear guide plate cylinder 445. Bounce on the back of the printing plate and completely eject the bite end of the printing plate out of the plate mounting groove of the upper plate cylinder 100. The entire printing plate completely enters the plate discharge channel. At this time, the front guide plate 434 is in the plate discharge cylinder 441. Retract under the action and move the unloaded printing plate back a distance to facilitate manual removal of the printing plate. At this time, there is no plate on the upper plate cylinder 100, and the automatic plate mounting operation can be performed.
自动装版时,将印版10(图文面朝下)放在版盒4中的上托板414上,印版10 的前端有印版挡板424挡住不会下滑;推版气缸421缩回,带动上托板415靠近上部印版滚筒100,印版10的咬口前端靠在上部印版滚筒100的表面,此时印版挡板424通过挡板气缸425向下旋转,不再挡住印版10的前端,由于压板气缸425控制的连杆作用,压版毛刷427从下向上顶住印版10,压杆426从上向下靠近印版,这样当压版毛刷427向上顶印版10时,印版10就不会向上飘起,同时上部印版滚筒100顺时针旋转,当上部印版滚筒100的印版安装槽转到印版10的咬口位置时,由于压版毛刷427对印版10的压力,印版10会进入上部印版滚筒100的印版安装槽内,在上部印版滚筒100旋转一定角度后,压版辊30在两个压版辊驱动气缸31的作用下压向上部印版滚筒100,将印版100紧紧的贴在上部印版滚筒100的表面上,同时压版毛刷427抬起,不再对印版10施加压力,压杆426也同时抬起,让印版10的末梢也通过装版通道,当上部印版滚筒100顺时针旋转一周后,印版10的末梢也到达了上部印版滚筒100的印版安装槽的位置,这时一直由另一套凸轮离合机构2控制的弹簧片12摆动,将印版10的末梢在上部印版滚筒100的印版安装槽内钩住锁紧。同时推版气缸421的活塞杆伸出,使上托板415回到初始位置,印版挡板424又抬起。When installing the plate automatically, place the printing plate 10 (graphics face down) on the upper pallet 414 in the plate box 4. The front plate of the printing plate 10 is blocked by the plate baffle 424 and will not slide down; Back, driving the upper pallet 415 close to the upper plate cylinder 100, the front end of the bite of the printing plate 10 leans against the surface of the upper plate cylinder 100, at this time the plate baffle 424 rotates downward through the baffle cylinder 425, and no longer blocks At the front end of the printing plate 10, due to the connecting rod controlled by the platen cylinder 425, the platen brush 427 presses the plate 10 from bottom to top, and the pressure rod 426 approaches the plate from top to bottom, so that when the platen brush 427 is pushed up When the printing plate 10, the printing plate 10 will not float upward, at the same time the upper plate cylinder 100 rotates clockwise, when the plate mounting groove of the upper plate cylinder 100 turns to the bite position of the printing plate 10, due to the platen The pressure of the brush 427 on the printing plate 10, the printing plate 10 will enter the plate mounting groove of the upper plate cylinder 100, and after the upper plate cylinder 100 rotates by a certain angle, the platen roller 30 drives the cylinders in the two platen rollers Under the action of 31, the upper plate cylinder 100 is pressed, and the plate 100 is tightly attached to the surface of the upper plate cylinder 100. At the same time, the platen brush 427 is lifted, and no pressure is applied to the plate 10. 426 is also lifted at the same time, so that the tip of the printing plate 10 also passes through the plate mounting channel. After the upper plate cylinder 100 rotates clockwise one turn, the tip of the plate 10 also reaches the position of the plate mounting groove of the upper plate cylinder 100 At this time, the spring plate 12 that has been controlled by another set of cam clutch mechanism 2 swings, hooking and locking the tip of the printing plate 10 in the printing plate mounting groove of the upper printing plate cylinder 100. At the same time, the piston rod of the pushing cylinder 421 is extended to return the upper supporting plate 415 to the initial position, and the printing plate stopper 424 is raised again.
由于装卸印版时,版盒4是位于两侧墙板500、500’之间。在实际工作过程中,由于要考虑到擦拭橡皮布、清洁胶辊等情况,因此需要将版盒4移出墙板。先控制一对版盒推动气缸506的活塞杆缩回,版盒4绕旋转轴505由斜向状态转为垂直状态,再用手推着版盒4连同左侧板503和右侧板504一起沿上导轨501和下导轨502移动,就可将整个版盒4移到发动侧墙板500’的外侧。As the printing plate is loaded and unloaded, the plate box 4 is located between the side wall panels 500, 500'. In the actual work process, due to considerations such as wiping the rubber cloth, cleaning the rubber roller, etc., the plate box 4 needs to be moved out of the wallboard. First control a pair of plate boxes to push the piston rod of the cylinder 506 to retract, the plate box 4 turns from the oblique state to the vertical state around the rotation axis 505, and then push the plate box 4 together with the left side plate 503 and the right side plate 504 by hand By moving along the upper rail 501 and the lower rail 502, the entire plate box 4 can be moved to the outside of the starting side wall panel 500'.
以上实施例仅供说明本发明之用,而非对本发明的限制,有关技术领域的技术人员,在不脱离本发明的精神和范围的情况下,还可以作出各种变换或变型,因此所有等同的技术方案也应该属于本发明的范畴,应由各权利要求所限定。The above embodiments are only for illustrating the present invention, rather than limiting the present invention. Those skilled in the technical field can make various changes or modifications without departing from the spirit and scope of the present invention, so all are equivalent The technical solution should also belong to the scope of the present invention and should be defined by the claims.

Claims (8)

  1. 一种书刊卷筒纸印刷机的上部自动换版装置,所述书刊卷筒纸印刷机包括上部印版滚筒、下部印版滚筒和两个胶皮滚筒,所述上部印版滚筒、两个胶皮滚筒和下部印版滚筒依次从上至下竖向倾斜排列,使上部印版滚筒、两个胶皮滚筒和下部印版滚筒的中心连线呈与垂直方向倾斜15度角;所述自动换版装置用于对上部印版滚筒的印版的装和卸并包括印版锁紧机构、凸轮离合机构、压版辊机构、版盒和版盒推动机构;其特征在于,An upper automatic plate changing device for a book and web printing machine, the book and web printing machine includes an upper plate cylinder, a lower plate cylinder and two rubber cylinders, the upper plate cylinder and two rubber cylinders And the lower plate cylinder are arranged in a vertical tilt from top to bottom in order, so that the center connection of the upper plate cylinder, the two rubber cylinders and the lower plate cylinder is inclined at an angle of 15 degrees to the vertical direction; the automatic plate changer is used It is used for loading and unloading the printing plate of the upper plate cylinder and includes a plate locking mechanism, a cam clutch mechanism, a platen roller mechanism, a plate box and a plate box pushing mechanism;
    所述印版锁紧机构安装在上部印版滚筒的印版安装槽内,将印版的末梢在上部印版滚筒的印版安装槽内锁紧或放开;The plate locking mechanism is installed in the plate installation groove of the upper plate cylinder, and the tip of the plate is locked or released in the plate installation groove of the upper plate cylinder;
    所述凸轮离合机构有两套并各自安装在两侧墙板的内侧,实现压紧或放开印版锁紧机构;There are two sets of the cam clutch mechanism, which are installed on the inner sides of the wall panels on both sides to realize the pressing or releasing of the plate locking mechanism;
    所述压版辊机构安装在两侧墙板的上部之间,使印版紧紧压贴在上部印版滚筒的表面;The platen roller mechanism is installed between the upper parts of the wall plates on both sides, so that the plate is pressed tightly against the surface of the upper plate cylinder;
    所述版盒以前下后上的方式倾斜地设置在印刷机的两侧墙板之间,该版盒分成上层版盒和下层版盒,该版盒上设有上导版机构、推版机构、下导版机构和卸版机构;The plate box is arranged obliquely between the two side wall panels of the printing machine in a front-bottom-back-up manner. The plate box is divided into an upper plate box and a lower plate box. The plate box is provided with an upper plate guide mechanism and a plate pushing mechanism 、Under the guide and unloading mechanism;
    所述上导版机构设在上层版盒上,形成装版通道,并带动位于上层版盒内的印版靠近上部印版滚筒;上层版盒内的印版是以图文面朝下的方式放置;The upper guide plate mechanism is set on the upper plate box to form a plate mounting channel, and drives the printing plate in the upper plate box to approach the upper plate cylinder; the printing plate in the upper plate box is in a graphic-face-down manner place;
    所述推版机构设在上层版盒上,将装版通道内的印版推入上部印版滚筒的印版安装槽内;The plate pushing mechanism is set on the upper plate box and pushes the printing plate in the plate mounting channel into the plate mounting groove of the upper plate cylinder;
    所述下导版机构设在下层版盒上,形成卸版通道,并带动从上部印版滚筒卸下的印版进入下层版盒;下层版盒内的印版是以图文面朝下的方式进入;The lower guide plate mechanism is provided on the lower plate box to form a plate discharge channel, and drives the plate removed from the upper plate cylinder into the lower plate box; the plate in the lower plate box is face down Way to enter
    所述卸版机构设在下层版盒上,将印版从上部印版滚筒的印版安装槽内卸下并推入所述卸版通道中;The plate unloading mechanism is provided on the lower plate box to remove the plate from the plate mounting groove of the upper plate cylinder and push it into the plate unloading channel;
    所述版盒推动机构,实现版盒从一侧墙板的外侧到两侧墙板之间的位置转换。The plate box pushing mechanism realizes the position conversion of the plate box from the outside of one side wall panel to the side wall panels.
  2. 根据权利要求1所述的书刊卷筒纸印刷机的上部自动换版装置,其特征在于,所述印版锁紧机构包括版夹转轴,多片弹簧片、一对靠版销、一对摇臂、一对支撑滚轮和一对复位弹簧;其中,所述版夹转轴嵌置在上部印版滚筒的印版安装槽内; 多片弹簧片沿版夹转轴的长度方向均布地安装在版夹转轴的外表面上;一对靠版销各自固定在上部印版滚筒的两端面上;一对摇臂各自固定在所述版夹转轴的两端轴头上,该一对摇臂的另一头各自位于一对靠版销的内侧;一对支撑滚轮分别安装在一对摇臂的中部;一对复位弹簧为蝶形弹簧并各自通过固定销安装在上部印版滚筒的两端面上,该一对复位弹簧的两头一一对应地抵靠在上部印版滚筒两端轴头上和一对摇臂的另一头的内侧面上;The upper automatic plate changing device of a book web printing machine according to claim 1, characterized in that the plate locking mechanism includes a plate clamp rotating shaft, a plurality of spring plates, a pair of plate-retaining pins, and a pair of rockers An arm, a pair of support rollers, and a pair of return springs; wherein, the plate clamp rotating shaft is embedded in the plate mounting groove of the upper plate cylinder; a plurality of spring plates are evenly installed on the plate clamp along the length of the plate clamping shaft On the outer surface of the rotating shaft; a pair of plate-retaining pins are respectively fixed on both end surfaces of the upper plate cylinder; a pair of rocker arms are respectively fixed on the shaft ends of the plate clamp rotating shaft, and the other ends of the pair of rocker arms Each is located on the inside of a pair of plate pins; a pair of support rollers are respectively installed in the middle of a pair of rocker arms; a pair of return springs are butterfly springs and are respectively mounted on both end surfaces of the upper plate cylinder through fixing pins. The two ends of the return spring abut one by one on the shaft ends of the two ends of the upper plate cylinder and the inner surface of the other ends of the pair of rocker arms;
    通过所述版夹转轴的转动带动所述弹簧片摆动,实现印版末梢在上部印版滚筒的印版安装槽内与印版的前端锁紧或放开。The rotation of the rotation axis of the plate holder drives the spring plate to swing, so that the tip of the printing plate is locked or released from the front end of the printing plate in the printing plate installation groove of the upper printing plate cylinder.
  3. 根据权利要求1所述的书刊卷筒纸印刷机的上部自动换版装置,其特征在于,所述凸轮离合机构包括托架、凸轮气缸、凸轮座和凸轮;所述托架安装在所述的墙板的内侧上;所述凸轮气缸通过气缸座安装在托架上,所述凸轮座铰接在所述托架上,该凸轮座的一端与所述凸轮气缸的伸缩杆的端头连接;所述凸轮与所述凸轮座的另一端连接;The upper automatic plate changing device of a book and web printing machine according to claim 1, characterized in that the cam clutch mechanism includes a bracket, a cam cylinder, a cam seat and a cam; the bracket is mounted on the On the inner side of the wallboard; the cam cylinder is mounted on the bracket through a cylinder seat, the cam seat is hinged on the bracket, one end of the cam seat is connected to the end of the telescopic rod of the cam cylinder; The cam is connected to the other end of the cam base;
    通过所述凸轮气缸的伸缩杆的伸缩使所述凸轮座转动,进而带动所述凸轮压向或放开所述印版锁紧机构的支撑滚轮。The expansion and contraction of the telescopic rod of the cam cylinder causes the cam seat to rotate, thereby driving the cam to press or release the support roller of the plate locking mechanism.
  4. 根据权利要求1所述的书刊卷筒纸印刷机的上部自动换版装置,其特征在于,所述压版辊机构包括两个压版辊驱动气缸、两对支柱、两个推板和压版辊;两个压版辊气缸各自通过一根桩头安装在两侧墙板的内侧面上;两对支柱各自安装在两侧墙板的内侧面上;两个推板的一端各自与两个压版辊气缸的活塞杆的端头连接,该两个推板上各自开设一个腰形孔并通过两个铰制孔螺栓一一对应地安装在两对支柱上;所述压版辊的两端各自与两个推板的另一端连接;The upper automatic plate changing device of a book web printing machine according to claim 1, characterized in that the platen roller mechanism includes two platen roller drive cylinders, two pairs of pillars, two push plates and platen Roller; the two platen roller cylinders are installed on the inner surface of the wall panels on both sides through a pile head; the two pairs of pillars are installed on the inner surfaces of the wall panels on both sides; The ends of the piston rods of the cylinder of the platen roller are connected. Each of the two push plates is provided with a waist-shaped hole and is installed on the two pairs of pillars in correspondence with each other through two hinged hole bolts; the two of the platen roller Each end is connected to the other end of the two push plates;
    通过两个压版辊气缸使所述压版辊将印版紧紧压贴在上部印版滚筒的表面。The platen roller presses the plate tightly against the surface of the upper plate cylinder through two platen roller cylinders.
  5. 根据权利要求1所述的书刊卷筒纸印刷机的上部自动换版装置,其特征在于,The upper automatic plate changing device of a book web printing machine according to claim 1, characterized in that:
    所述上导版机构包括上盖板、一对前滑块、一对后滑块、上连接轴和上托板;所述上盖板固定在所述版盒的顶面上;一对前滑块各自位于版盒的两侧侧板的内侧并各自嵌在所述版盒的两侧侧板的前上部开设的前腰型槽内;一对后滑块各自位于版盒的两侧侧板的内侧并各自嵌在所述版盒的两侧侧板的后上部开设的后腰型槽内;所述上连接轴穿插在一对后滑块上开设的穿孔中;所述上托板安装在一对前滑块和一对后滑块的顶面上,使上托板和所述上盖板之间形成装版通道;The upper plate guide mechanism includes an upper cover plate, a pair of front sliders, a pair of rear slide plates, an upper connecting shaft and an upper pallet; the upper cover plate is fixed on the top surface of the plate box; a pair of front The sliders are respectively located on the inner sides of the side plates on both sides of the plate box and are embedded in the front waist grooves formed on the front upper portions of the side plates on both sides of the plate box; a pair of rear sliders are located on both sides of the plate box The inner side of the plate is embedded in the rear waist groove formed on the rear upper part of the side plates on both sides of the plate box; the upper connecting shaft is inserted through a hole formed in a pair of rear sliders; the upper support plate Installed on the top surfaces of a pair of front sliders and a pair of rear sliders to form a plate mounting channel between the upper pallet and the upper cover plate;
    所述推版机构包括一个推版气缸、一对上齿条、一对上齿轮、一对印版挡板、压杆、压版毛刷和压杆气缸;所述推版气缸的一端固定在所述版盒的一块侧板上,该推版气缸的活塞杆通过连接销与一个位于推版气缸同侧的后滑块的前端连接;一对上齿条固定在所述版盒的两侧侧板的外侧面上;一对上齿轮各自与一对上齿条啮合并安装在所述上连接轴的两端;一对印版挡板通过挡板气缸安装在所述上托板的前部中间位置;所述压杆的两端一一对应地与压版毛刷的两端各自通过一个连杆连接;所述压杆气缸的一端安装在版盒的一块侧板上,另一端与一个位于压杆气缸同侧的连杆连接;The plate pushing mechanism includes a plate pushing cylinder, a pair of upper racks, a pair of upper gears, a pair of plate baffles, a pressing rod, a pressing plate brush, and a pressing rod cylinder; one end of the plate pushing cylinder is fixed at On a side plate of the plate box, the piston rod of the plate pushing cylinder is connected to the front end of a rear slider on the same side of the plate pushing cylinder through a connecting pin; a pair of upper racks are fixed on both sides of the plate box The outer surface of the side plate; a pair of upper gears each mesh with a pair of upper racks and are installed at both ends of the upper connecting shaft; a pair of plate baffles are installed in front of the upper pallet through baffle cylinders The middle of the part; the two ends of the pressing rod correspond to the two ends of the platen brush through a connecting rod; one end of the pressing rod cylinder is installed on a side plate of the plate box, and the other end is A connecting rod located on the same side of the pressure cylinder;
    所述下导版机构包括下盖板、下托板、一对下滑块、下连接轴和前导板;所述下盖板固定在所述版盒的中部并位于所述上托板的下方;所述下托板固定在所述版盒的下部,使下托板和所述下盖板之间形成卸版通道;一对下滑块各自位于版盒的两侧侧板的内侧并各自嵌在所述版盒的两侧侧板的前下部开设的下腰形槽内;所述下连接轴穿插在一对下滑块上开设的穿孔中;所述前导板安装在一对下滑块的顶面上;The lower guide plate mechanism includes a lower cover plate, a lower support plate, a pair of lower sliders, a lower connecting shaft, and a front guide plate; the lower cover plate is fixed in the middle of the plate box and located below the upper support plate The lower pallet is fixed to the lower part of the plate box, so that a plate discharge channel is formed between the lower pallet and the lower cover plate; a pair of lower sliders are located on the inner sides of the side plates on both sides of the plate box and each Embedded in the lower waist-shaped groove opened on the front lower part of the side plates on both sides of the plate box; the lower connecting shaft is inserted through a hole formed in a pair of lower sliders; the front guide plate is installed on a pair of lower sliders On the top of
    所述卸版机构包括一个卸版气缸、一对下齿条、一对下齿轮和后导板;所述卸版气缸的一端安装在所述版盒的一块侧板上,该卸版气缸的活塞杆通过连接销与一个位于卸版气缸同侧的下滑块的后端连接;一对下齿条固定在所述版盒的两侧侧板的外侧面上;一对下齿轮各自与一对下齿条啮合并各自安装在所述下连接轴的两端;所述后导板通过后导板气缸安装在所述前导板的上方。The plate unloading mechanism includes a plate unloading cylinder, a pair of lower racks, a pair of lower gears, and a rear guide plate; one end of the plate unloading cylinder is installed on a side plate of the plate box, and the piston of the plate unloading cylinder The rod is connected to the rear end of a lower slider located on the same side of the plate discharge cylinder through a connecting pin; a pair of lower racks are fixed on the outer sides of the side plates on both sides of the plate box; The lower racks are meshed and installed at both ends of the lower connecting shaft; the rear guide plate is installed above the front guide plate through the rear guide plate cylinder.
  6. 根据权利要求1所述的书刊卷筒纸印刷机的上部自动换版装置,其特征在于,所述版盒推动机构包括上导轨、下导轨、左侧板、右侧板、一根旋转轴和一对版盒推动气缸;所述上导轨通过支撑板安装在两侧墙板的顶面后部之间并延伸到一侧墙板的外部,所述下导轨安装在两侧墙板的后侧面中部之间并延伸到一侧墙板的外部;所述上导轨和下导轨的外端通过一块连接板连接;所述左侧板和右侧板的间距大于所述版盒的两侧侧板的间距,使所述版盒设在左侧板和右侧板之间,左侧板和右侧板各自通过滚珠滑块安装在上导轨和下导轨之间;所述旋转轴穿插在所述版盒的两侧侧板的中部,该旋转轴的两端各自固定在所述左侧板和右侧板上;一对版盒推动气缸各自固定在所述左侧板的内侧面和右侧板的内侧面上,该一对版盒推动气缸的活塞杆的端头各自铰接在所述版盒的两侧侧板的后部外侧面上。The upper automatic plate changing device of the book web printing machine according to claim 1, wherein the plate box pushing mechanism includes an upper rail, a lower rail, a left side plate, a right side plate, a rotating shaft and A pair of plate boxes push the cylinder; the upper guide rail is installed between the backs of the top surfaces of the two side wall panels through the support plate and extends to the outside of one side wall panel, and the lower guide rail is installed on the rear side of the two side wall panels Between the middle and extending to the outside of one side wall panel; the outer ends of the upper rail and the lower rail are connected by a connecting plate; the distance between the left side panel and the right side panel is greater than the two side panels of the plate box The spacing between the plates is set between the left and right plates, the left and right plates are each installed between the upper rail and the lower rail through the ball slider; the rotating shaft is inserted through the In the middle of the side plates on both sides of the plate box, the two ends of the rotating shaft are fixed on the left and right plates respectively; a pair of plate boxes push the cylinders to be fixed on the inner side and right side of the left plate respectively On the inner side of the plate, the ends of the piston rods of the pair of plate boxes pushing the cylinder are hinged to the rear outer sides of the side plates on both sides of the plate box.
  7. 根据权利要求6所述的书刊卷筒纸印刷机的上部自动换版装置,其特征在于,所述下导轨与一侧墙板之间还设置一块顶板。The upper automatic plate changing device of the book and web printing machine according to claim 6, characterized in that a top plate is further provided between the lower guide rail and one side wall plate.
  8. 根据权利要求1所述的书刊卷筒纸印刷机的上部自动换版装置,其特征在于,所述自动换版装置还包括两套各自安装在两侧墙板的内侧的版盒角度调整机构。The upper automatic plate changing device of a book and web printing machine according to claim 1, characterized in that the automatic plate changing device further comprises two sets of plate box angle adjusting mechanisms which are respectively installed on the inner sides of the side wall panels.
PCT/CN2019/084321 2018-12-31 2019-04-25 Upper automatic plate exchanging device of book roll-fed printing press WO2020140346A1 (en)

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