WO2020135649A1 - Onepass系统喷墨打印控制方法、设备及存储介质 - Google Patents

Onepass系统喷墨打印控制方法、设备及存储介质 Download PDF

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Publication number
WO2020135649A1
WO2020135649A1 PCT/CN2019/128946 CN2019128946W WO2020135649A1 WO 2020135649 A1 WO2020135649 A1 WO 2020135649A1 CN 2019128946 W CN2019128946 W CN 2019128946W WO 2020135649 A1 WO2020135649 A1 WO 2020135649A1
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WIPO (PCT)
Prior art keywords
printing
print
channel
task
data
Prior art date
Application number
PCT/CN2019/128946
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English (en)
French (fr)
Inventor
梅�明
陈艳
曾利群
苏树波
黄中琨
Original Assignee
深圳市汉森软件有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from CN201811638330.8A external-priority patent/CN109605954B/zh
Priority claimed from CN201811638262.5A external-priority patent/CN109760431B/zh
Priority claimed from CN201811638358.1A external-priority patent/CN109703217B/zh
Priority claimed from CN201811643921.4A external-priority patent/CN109710198B/zh
Priority claimed from CN201910044195.2A external-priority patent/CN111443877B/zh
Priority claimed from CN201910442370.3A external-priority patent/CN110039901B/zh
Priority claimed from CN201910442375.6A external-priority patent/CN110187851B/zh
Priority claimed from CN201910591384.1A external-priority patent/CN110202932B/zh
Application filed by 深圳市汉森软件有限公司 filed Critical 深圳市汉森软件有限公司
Priority to US17/312,944 priority Critical patent/US11481589B2/en
Publication of WO2020135649A1 publication Critical patent/WO2020135649A1/zh

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K15/00Arrangements for producing a permanent visual presentation of the output data, e.g. computer output printers
    • G06K15/02Arrangements for producing a permanent visual presentation of the output data, e.g. computer output printers using printers
    • G06K15/18Conditioning data for presenting it to the physical printing elements
    • G06K15/1894Outputting the image data to the printing elements
    • G06K15/1898Outputting the image data to the printing elements while adapting the order of the data to the printing elements' arrangement, e.g. row-to-column conversion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J29/00Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
    • B41J29/38Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
    • B41J29/393Devices for controlling or analysing the entire machine ; Controlling or analysing mechanical parameters involving printing of test patterns
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/12Digital output to print unit, e.g. line printer, chain printer
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K15/00Arrangements for producing a permanent visual presentation of the output data, e.g. computer output printers
    • G06K15/02Arrangements for producing a permanent visual presentation of the output data, e.g. computer output printers using printers
    • G06K15/10Arrangements for producing a permanent visual presentation of the output data, e.g. computer output printers using printers by matrix printers
    • G06K15/102Arrangements for producing a permanent visual presentation of the output data, e.g. computer output printers using printers by matrix printers using ink jet print heads
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K15/00Arrangements for producing a permanent visual presentation of the output data, e.g. computer output printers
    • G06K15/40Details not directly involved in printing, e.g. machine management, management of the arrangement as a whole or of its constitutive parts
    • G06K15/408Handling exceptions, e.g. faults
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/54Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed with two or more sets of type or printing elements
    • B41J3/543Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed with two or more sets of type or printing elements with multiple inkjet print heads

Definitions

  • Case 1 Application date 20181229, application number 2018116382625, application name printing data processing method, device, equipment and storage medium;
  • Case 2 Application date 20190525, application number 2019104423756, application name inkjet printer data processing method, device, equipment, and storage medium;
  • Case 3 Application date 20190702, application number 2019105913841, application name Onepass print data shielding method, device, equipment and storage medium;
  • Case 4 Application date 20181229, application number 2018116383308, application name Onepass printing control method, device, equipment and media;
  • Case 5 Application date 20190525, application number 2019104423703, application name Onepass inkjet printing control method, device, equipment and medium;
  • Case 6 Application date 20190117, application number 2019100441952, application name local variable image printing control method, device and storage medium;
  • Case 7 Application date 20181229, application number 2018116439214, application name local dynamic variable image printing method, device and equipment;
  • Case 8 Application date 20181229, application number 2018116383581, application name Onepass printing control method, device, equipment and media.
  • the present application relates to the field of digital printing technology, in particular to a method, equipment and storage medium for Onepass system inkjet printing control.
  • the current inkjet printing methods are mainly divided into: multi-pass printing and Onepass printing.
  • the characteristic of multi-pass printing is that the nozzle length direction of the nozzle and the moving direction of the printing medium are parallel to the Y direction, the nozzle reciprocates in the X direction, the movement of the printing medium is a stepping motion, the nozzle moves a stroke in the X direction and completes the printing of a pass , The printing medium is stepped by one pass during the interval between the nozzle's commutation and speed-up. After the nozzle is reversed, the printing of the next pass is completed.
  • Multi-pass printing has low efficiency and small output, but its price is cheap, suitable for small batch and intermittent production.
  • Onepass printing is that the length direction (X direction) of the nozzle nozzle is perpendicular to the moving direction (Y direction) of the printing medium, the nozzle is generally fixed, and the printing medium can get the pattern to be printed once under the nozzle. The medium moves continuously without pause.
  • Onepass printing has the advantages of high efficiency and large output, and is suitable for large batch and continuous production.
  • the existing Onepass printing equipment is composed of a row of nozzles end-to-end splicing.
  • the utilization rate of the printing nozzle can reach almost 100% at a time;
  • the width of the product in the direction of the nozzle is very small.
  • the width of the product in the direction of the nozzle is equal to the width of one nozzle. At this time, only one nozzle emits ink, and the other nozzles do not emit ink.
  • each print module prints an independent print job each time it prints, at this time almost every printhead will emit ink, which can greatly improve
  • the utilization rate of the print head also improves the productivity of the product.
  • each printing module can emit ink at the same time or at different times.
  • the production lines are independent of each other. How to ensure that each printing module supports independent printing
  • the controlled printing task is a problem to be solved urgently for Onepass multi-line printing.
  • the embodiment of the present application provides a method, equipment and storage medium for inkjet printing control of the Onepass system, which solves the problem of how to ensure that each printing module supports independently controlled printing tasks when printing on Onepass multi-production lines.
  • an embodiment of the present application provides a Onepass system inkjet printing control method.
  • the method includes:
  • All physical channels are divided into several groups according to the printing requirement instructions, and one group is defined as one printing module, each of the printing modules includes x physical channels, x ⁇ 1, and x is an integer;
  • N logical channels are configured for each printing module, n ⁇ x, n is an integer;
  • each physical channel corresponds to a nozzle or y column of nozzles on the nozzle, y ⁇ 1, and the printing parameters are generated according to the printing request instruction and printing device characteristics.
  • the printing request instruction further includes: an instruction for the number of copies of the product to be printed;
  • the method further includes:
  • a print task queue is generated according to the number of copies of the product to be printed, and one print module corresponds to one print task queue;
  • mapping relationship between the physical channel, the logical channel, the printing module, and the storage area is established according to the printing requirement instruction.
  • the start printing command further includes:
  • the storage address of the print data corresponding to the logical channel fired this time is calculated according to the print parameters of the target print task, and the corresponding print data is extracted from the print memory according to the storage address.
  • the step of extracting the corresponding print data from the print memory further includes:
  • the step of obtaining the storage address and printing parameters of the channel data corresponding to the logical channel further includes:
  • the step of configuring n logical channels includes:
  • the shared physical channel belongs to y printing modules, and the dedicated physical channel belongs to only one printing module, y ⁇ 2, y is an integer;
  • M logical channels are configured for each of the common physical channels, and z logical channels are configured for each of the dedicated physical channels, m ⁇ y, z ⁇ 1, and m and z are integers.
  • the step of processing the print data and inputting it into a corresponding physical channel for inkjet printing further includes:
  • the print data corresponding to all logical channels in each of the common physical channels are merged, and then processed and input into the common physical channel for inkjet;
  • the print data corresponding to the logical channel of each dedicated physical channel is directly processed and input into the dedicated physical channel for inkjet printing.
  • the method further includes setting a label image in a variable image to have a, a ⁇ 1, a is an integer, and a label image is distributed in different positions of the background image according to the predetermined layout rule.
  • All physical channels are divided into several groups according to the printing requirement instructions including:
  • the label module includes x1 physical channels, x1 ⁇ 1, x1 is an integer;
  • the background module includes x2 physical channels, x2 ⁇ x1, x2 is an integer .
  • the print request instruction includes: a print start instruction and a task parameter
  • the print start instruction includes: a number of copies of the variable image to be printed instruction and the background image selection instruction
  • the task parameter is based on The predetermined typesetting rule is obtained
  • the task parameters include: the width of each label image and the background image in the direction of the nozzle arrangement.
  • it also includes:
  • it also includes
  • Inkjet printing is performed on the combined background image data and the label image data.
  • it also includes:
  • the background module and all label modules are controlled to create the printing task at the same time.
  • the print task queue of the background module includes the starting address of the background image data in the memory, and the number of times the background image needs to be printed repeatedly; the print task queue of each label module includes each The acquired starting address of the label image data in the memory and the data length of each print job.
  • the step of inputting the print data into a corresponding physical channel for inkjet printing includes:
  • the logical channel executes printing of the current print task; otherwise, the logical channel does not execute printing of the current print task;
  • the logical channel executes printing of the current print task, otherwise, the logical channel does not execute the current print task Printing, including:
  • the print data extracted from the storage medium in units of the logical channel is valid data, then the corresponding The physical channel performs inkjet printing according to the valid data;
  • the print data extracted from the storage medium in units of the logical channel is invalid data, then the physical corresponding to the logical channel The channel does not emit ink.
  • the method further includes: when the channel offset value of the logical channel is greater than the second count value, extracting print data from the storage medium in units of the logical channel and performing masking processing to obtain invalid data;
  • the invalid data is extracted from the RAM cache according to the mapping relationship to the physical channel for printing, wherein, when the print data is invalid data, the physical channel does not emit ink during printing.
  • it also includes:
  • the step of obtaining the second count value that counts the number of print lines of the print job further includes:
  • the counting is performed according to the ignition signal, and the second count value is incremented every time the ignition is performed.
  • the step of comparing whether the first count value is equal to the set value of the printing start position further includes:
  • the count signal Counting according to the count signal, the count signal generates the first count value plus one.
  • an embodiment of the present application provides a Onepass system inkjet printing control device, including: at least one processor, at least one memory, and computer program instructions stored in the memory, implemented when the computer program instructions are executed by the processor As in the method of the first aspect in the above embodiment.
  • an embodiment of the present application provides a storage medium on which computer program instructions are stored, and when the computer program instructions are executed by a processor, the method of the first aspect in the foregoing embodiment is implemented.
  • the Onepass system inkjet printing control method, device, and storage medium provided in the embodiments of the present application divide all physical channels into several groups according to the printing request instructions, and each group is defined as a printing module, and is Each printing module is configured with n logical channels, and then the logical channels are used as a bridge for data extraction and processing, ensuring that each printing module can independently control the corresponding printing task and can accurately print at a predetermined position.
  • FIG. 1 is a schematic diagram of the structure of the nozzle of the Onepass printing device.
  • FIG. 2 is an overall flowchart of the inkjet printing control method of the Onepass system according to the preferred embodiment of the present application.
  • FIG. 3 is a schematic diagram of print module allocation of the Onepass system inkjet printing control method according to the preferred embodiment of the present application.
  • FIG. 4 is a flow chart of channel determination of the inkjet printing control method of the Onepass system according to the preferred embodiment of the present application.
  • FIG. 5 is a flow chart of task queue establishment printing of the onepass system inkjet printing control method of the preferred embodiment of the present application.
  • FIG. 6 is a schematic diagram of the printing process of the onepass system inkjet printing control method of the preferred embodiment of the present application.
  • FIG. 7 is a flowchart of the first data extraction of the inkjet printing control method of the Onepass system of the preferred embodiment of the present application.
  • FIG. 8 is a second data extraction flowchart of the inkjet printing control method of the Onepass system according to the preferred embodiment of the present application.
  • FIG. 9 is a schematic diagram of logical channel data of the inkjet printing control method of the Onepass system according to the preferred embodiment of the present application.
  • FIG. 10 is a schematic diagram of logical channel determination of the inkjet printing control method of the Onepass system of the preferred embodiment of the present application.
  • FIG. 11 is a third data extraction flowchart of the Onepass system inkjet printing control method according to the preferred embodiment of the present application.
  • FIG. 12 is a data processing flowchart of the inkjet printing control method of the Onepass system according to the preferred embodiment of the present application.
  • FIG. 13 is a flowchart of local variable image printing control in the Onepass system inkjet printing control method of the first embodiment of the present application.
  • FIG. 14 is a schematic diagram of module allocation of the Onepass system inkjet printing control method according to the first embodiment of the present application.
  • 15 is a flowchart of a logical channel allocation method in the inkjet printing control method of the Onepass system according to the first embodiment of the present application.
  • 16 is a flowchart of a print data processing method in the inkjet printing control method of the Onepass system according to the first embodiment of the present application.
  • FIG. 17 is a flowchart of a print task synchronization creation method in the Onepass system inkjet printing control method according to the first embodiment of the present application.
  • FIG. 18 is a schematic diagram of local variable image printing control in the Onepass system inkjet printing control method of the first embodiment of the present application.
  • FIG. 19 is a flowchart of first-to-end blank printing control in the Onepass system inkjet printing control method of the second embodiment of the present application.
  • 20 is a flowchart of a method for acquiring a count signal in the inkjet printing control method of the Onepass system according to the second embodiment of the present application.
  • Fig. 21 is a flowchart of synchronously creating a print job in the inkjet printing control method of the Onepass system according to the second embodiment of the present application.
  • FIG. 22 is a flowchart of a second count value acquisition method in the inkjet printing control method of the Onepass system according to the second embodiment of the present application.
  • FIG. 23 is a schematic diagram of a nozzle structure in the inkjet printing control method of the Onepass system according to the second embodiment of the present application.
  • 24 is a schematic diagram of the data structure in the inkjet printing control method of the Onepass system according to the second embodiment of the present application.
  • FIG. 25 is a schematic structural diagram of a Onepass system inkjet printing control device according to a third embodiment of the present application.
  • FIG. 26 is a schematic structural diagram of a Onepass system inkjet printing control device according to a fourth embodiment of the present application.
  • an embodiment of the present application provides a Onepass system inkjet printing control method.
  • the method divides all physical channels into several groups according to the printing requirement instruction, and defines a group as a printing module, and for each Each printing module is configured with n logical channels, and then the logical channel is used as a bridge to extract and process data, ensuring that each printing module can independently control the corresponding printing task and can accurately print at a predetermined position.
  • the method specifically includes the following steps:
  • All physical channels are divided into several groups according to printing requirements, and a group is defined as a printing module.
  • Each printing module includes x physical channels, x ⁇ 1, and x is an integer;
  • all physical channels are divided into several groups according to the printing request instruction input by the customer, and a group is defined as a printing module, each printing module includes x physical channels, x ⁇ 1, x is an integer, where, when When one printing module occupies only half of a certain physical channel, it is treated as one physical channel in this application. If one printing module actually occupies 3 and a half physical channels, it is described in this application.
  • the printing module includes 4 physical channels; each printing module is configured with n logical channels according to the number of physical channels possessed by each printing module, wherein the number of logical channels possessed by each printing module can be It is the same as the number of physical channels it possesses. At this time, one physical channel corresponds to one logical channel.
  • the logical channel After establishing the correspondence between the printing module, logical channel, and physical channel, the logical channel can be accurately used.
  • the corresponding print data extracted by the unit from the print memory is processed and input into the corresponding physical channel in the corresponding print module.
  • the number of logical channels possessed by each printing module is greater than the number of physical channels possessed by it, there must be a physical channel corresponding to multiple logical channels or a logical channel without corresponding physical channels.
  • the corresponding print data is extracted from the print memory in the unit of the logical channel, the print data corresponding to all logical channels in the physical channel are merged, and then processed according to the print parameters and input the Physical channel; when a logical channel does not have a corresponding physical channel, the logical channel does not perform any operation.
  • the printing parameters are generated according to the printing request instruction and the characteristics of the printing equipment, and specifically include: the number of nozzles corresponding to the physical channel, the maximum number of channels, the last channel number in each printing module, and the channel control parameters, etc. A series of printing-related parameters.
  • the physical channels included in each printing module can be located in one Onepass printing device or multiple Onepass printing devices. The specific situation is no longer limited here.
  • each printing module is located in the same Onepass printing device, one nozzle corresponds to one physical channel, the number of physical channels is equal to the number of logical channels, and one physical channel corresponds to one logical channel, without any
  • the two printing modules share a physical channel.
  • the printing device has a total of 12 nozzles and 12 physical channels.
  • Each physical channel is numbered according to an end point of the nozzle arrangement direction (X-axis direction), which is perpendicular to the nozzle
  • the direction of the arrangement is the printing direction (Y-axis direction). In this embodiment, the leftmost end is used as the starting point.
  • the number of each physical channel is from PCH0 to PCH11.
  • PCH0 represents the first physical channel
  • PCH1 represents the second physical channel, PCH3.
  • ⁇ PCH11 indicates the twelfth physical channel. Twelve logical channels are allocated according to the number of the physical channels, and the 12 logical channels are numbered from LCH0 to LCH11, LCH0 represents the first logical channel, LCH1 represents the second logical channel... LCH11 represents the twelfth Logical channels, and the first logical channel LCH0 corresponds to the first physical channel PCH0, and the second logical channel LCH1 corresponds to the second physical channel PCH1, and so on.
  • the physical channels PCH0 to PCH2 belong to the printing module 1, then Logical channels LCH0 ⁇ LCH2 belong to printing module 1; physical channels PCH3 ⁇ PCH6 belong to printing module 2, then logical channels LCH3 ⁇ LCH6 belong to printing module 2; physical channels PCH7 belong to printing module 3, then logical channels LCH7 belong to printing module Group 3; physical channels PCH8 ⁇ PCH11 belong to print module 4, then logical channels LCH8 ⁇ LCH11 belong to print module 4; by numbering each of the physical channels and each of the logical channels, each can be determined according to the number
  • the printing module corresponding to the logical channel and the relative position of each logical channel in the corresponding printing module, the data length corresponding to each logical channel, and the data length corresponding to the logical channel is equal to the physical channel
  • the length of the physical channel represents the number of nozzles possessed by the physical channel, wherein the data
  • the corresponding relationship between the physical channel, the logical channel, and the printing module is established, which ensures the one-to-one correspondence between the physical channel, the logical channel, and the printing module, thereby ensuring the independent control of each printing module.
  • each printing module is located in the same Onepass printing device, one nozzle corresponds to one physical channel, the number of logical channels is greater than the number of physical channels, and at least two printing modules share one physical channel, please refer to Figure 4, the method for configuring the logical channel for each of the printing modules is:
  • the shared physical channel belongs to y printing modules, and the dedicated physical channel belongs to only one printing module. y ⁇ 2, y is an integer ;
  • the number of logical channels configured for the common physical channel is greater than or equal to the number of print modules to which it belongs.
  • the dedicated physical channel is configured with at least one logical channel In this embodiment, the printing device has a total of 12 nozzles and 12 physical channels.
  • Each physical channel is numbered according to an endpoint of the nozzle arrangement direction (X-axis direction), and the direction perpendicular to the nozzle arrangement is printing Direction (Y-axis direction), in this embodiment, the leftmost end of the nozzle arrangement direction is used as the starting point, the number of each physical channel is from PCH0 to PCH11, PCH0 represents the first physical channel, PCH1 represents the second physical channel, PCH2 Indicates the third physical channel...PCH11 indicates the twelfth physical channel.
  • the number of logical channels is greater than the number of physical channels. In this embodiment, if there are 4 printing modules, the number of logical channels is four times the number of physical channels. A total of 48 logical channels are allocated and 48 logical channels are allocated.
  • the channels are numbered from LCH0 to LCH47, LCH0 represents the first logical channel, LCH1 represents the second logical channel... LCH47 represents the forty-eighth logical channel, then the logical channels LCH0 to LCH11 belong to the printing module 1, the logical channel LCH12 ⁇ LCH23 belong to printing module 2, then logical channels LCH24 ⁇ LCH35 belong to printing module 3, then logical channels LCH36 ⁇ LCH47 belong to printing module 4; by numbering each physical channel and each logical channel , The printing module corresponding to each logical channel and the relative position of each logical channel in the corresponding printing module can be determined according to the serial number, the data length corresponding to each logical channel, and the logical channel The corresponding data length is equal to the length of the physical channel, and the length of the physical channel represents the number of nozzles possessed by the physical channel.
  • This embodiment is directed to when a printing module shares a physical channel, by configuring several logical channels for each physical channel, and then allocating the several logical channels to different printing modules according to task parameters, and then splitting the common physical channel To different printing modules, to ensure the independent control of each printing module.
  • the printing requirement instruction includes: a width instruction of the product to be printed along the arrangement direction of the nozzles, and dividing all physical channels into several groups according to the printing requirement instruction includes:
  • all physical channels in the device to be printed are divided into several groups. If there are 3 products to be printed, the first product to be printed requires 2 physical channels for printing. A copy of the product to be printed requires 5.5 physical channels for printing, and a third copy of the product to be printed requires 3 physical channels to be printed, then all physical channels are divided into three copies according to 2:6:3, corresponding to 3 copies of the product to be printed, each copy It is a printing module.
  • the printing module is flexibly configured according to customer needs and is easy to apply.
  • the printing request instruction further includes: a number of copies instruction to be printed for the product to be printed; then please refer to FIG. 5, after the step S2, the method further includes:
  • all physical channels are divided into 4 groups according to the width of the product to be printed along the arrangement direction of the nozzles, namely, printing module 1, printing module 2, printing module 3, printing Module 4, according to the number of copies of the product to be printed, a print task queue is generated for the print module 1, the print module 2, the print module 3, and the print module 4, and the print task queue for the four print modules
  • the number of print tasks included in the print job is the same.
  • the print task queue of the print module 1 currently has only one task queue, that is, the background image task queue in FIG. 6, and there are several print task queues of the print module 2.
  • the date task queue in Figure 6 is like "October 1, 2018, October 2, 2018, October 3, 2018", there are several print task queues in the print module 3, that is, the weather in Figure 6
  • the task queue is like "rainy, cloudy, sunny"
  • the print task queue reads the corresponding print parameters in sequence, and the target print task is created while reading the print parameter. After the target print task is established, it is stored in a storage area in the task processing buffer.
  • Each print module in the processing buffer has a corresponding target print job storage area, and finally, the mapping relationship between the physical channel, the logical channel, the print module, and the storage area is established according to the print request instruction, so that the four It also ensures the independent control of each printing module.
  • the corresponding printing data extracted from the printing memory in the unit of the logical channel can be conveniently, quickly and accurately based on the mapping relationship.
  • the step S3: starting a print command, and extracting corresponding print data from the print memory in units of the logical channel specifically includes:
  • the step S32: calculate the storage address of the print data corresponding to the logical channel this time according to the print parameters of the target print task, and from the print memory according to the storage address Extracting the corresponding print data includes:
  • S322 Obtain the print task number of the target print task, and obtain the task parameters corresponding to the target print task and the print position of the target print task according to the print task number;
  • S323 Obtain the storage address and printing parameters of the channel data corresponding to the logical channel according to the logical channel parameters, the task parameters corresponding to the target printing task, and the printing position;
  • the task parameters include the print size of the print target image corresponding to the target print task, the number of physical channels and the position of the physical channel to be used in the printing process are determined according to the size of each print target image, and then according to the physical channel
  • the number of the logical channels is configured for the printing task, and the logical channel parameters such as the relative position between each logical channel are determined according to the physical channel position, then the logical channel parameters include channel offset, channel enable and channel interpolation
  • the number of dots, the channel offset is used to determine whether the corresponding channel is working in the target print job, the channel interpolation point is specifically used to calculate the storage address of the corresponding data in memory, that is, the logical channel for a certain print job
  • the corresponding channel data address is: the number of channel insertion points x the data length corresponding to the logical channel + the starting data address of the current print line.
  • the printing position includes the coordinate value of the target printing task with respect to the printing platform in the first direction and the target printing coordinate value in the second direction perpendicular to the first direction. After all logical channels complete data reading once The target print coordinate value of the target print job is increased by 1.
  • the print size of the print target image F in the target task parameters is the length of two nozzles in the nozzle arrangement direction (x direction).
  • a nozzle can print 300 pixels (ie The number of nozzles possessed by one nozzle is 300), and the length of one nozzle is along the direction in which the nozzles are arranged vertically (y direction), and the specific printing position is from the position of the third nozzle to the fourth nozzle.
  • the channel offset of the logical channel PCH0 in the x-axis direction is 0.
  • the distance of the nozzle is no offset, then the logical channel PCH1
  • the channel offset for the logical channel PCH2 in the x-axis direction is 600 pixels for two nozzles, and so on.
  • the channel offset of the channel in the x-axis direction is 300 pixels for one nozzle, then the channel offset for the logical channel PCH2 in the x-axis direction is 600 pixels for two nozzles, and so on.
  • the printed image is processed according to the original data after being processed by the image raster processor, that is, the 720x720DPI image needs to print 720 pixels per inch for each column and row, but the actual nozzle has only 360 nozzles, which can print up to 360 pixels at a time.
  • To print 720 pixels you need to print twice, so you need to split the data.
  • 720 pixels are interleaved into two parts and the interpolation points are numbered. Each copy has an interpolation point number.
  • the logical channel performs data extraction, the number of channel insertion points of the logical channel needs to be changed, that is, the logical channel needs to extract which piece of channel data to accurately calculate the data storage address.
  • the printing position is the exact coordinate value of the target image relative to the printing platform, so that the printing device clearly knows the specific printing position of the target image.
  • the current printing task in the printing position is relative to the printing platform.
  • the coordinate value of the first direction (X direction) is 600 pixels
  • the range of the current print coordinate value in the second direction (Y direction) perpendicular to the first direction is 300 pixels to 600 pixels, when all logical channels are completed
  • the current print coordinate value of the current print job is increased by 1
  • the current print coordinate value is the value of the Y-axis accumulator of the printing device.
  • the Y-axis accumulator is connected to the raster in the Y direction of the printing device , Get the specific position count according to the grating.
  • the step S323 includes the following steps:
  • S3231 Calculate the actual storage address of the print data corresponding to the logical channel fired this time according to the print parameters of the target print task;
  • S3233 Determine invalid data in the print data to be read according to the actual storage address and the required reading address
  • the extraction of the print data requires alignment in integer multiples of bytes, such as 64bit, 56bit, etc., but the actual stored print data is not aligned, so the alignment operation is required when reading the print data .
  • the actual storage address of the print data corresponding to the logical channel can be calculated according to the printing parameters, and then the required reading address of the print data corresponding to the logical channel can be determined according to the memory addressing requirements, then the required reading
  • the data stored in the range from the address to the actual storage address is invalid data in the print data.
  • the print data is read, and the invalid data is removed and written into the data cache.
  • the print data in the data cache is all Aligned in integer multiples of bytes.
  • the print data processing includes: masking processing, feathering processing, and merge processing.
  • the printing data in the data buffer is calculated according to the printing parameters and the data determined according to the printing requirements. For example, when the width of the product to be printed in the direction of the nozzle arrangement is less than the maximum printing width of the printing device, some physical channels will not emit ink , You need to mask it at this time, and the part of the physical channel splicing may need to be feathered to ensure its printing effect, so that the data is divided into two parts and the two physical channels are not duplicated.
  • FIG. 12 when there is a common physical channel, multiple pieces of data of the common physical channel need to be merged before printing, specifically including the following steps:
  • the print data corresponding to the logical channel of each dedicated physical channel is directly processed into the dedicated physical channel for inkjet printing according to the printing parameters.
  • This embodiment confirms the common physical channel and the dedicated physical channel among all the physical channels according to the printing requirements, and then configures at least 2 logical channels for each of the shared physical channels and at least 1 physical channel for each of the dedicated physical channels , Separate the printing modules belonging to the common physical channel through the logical channel as a bridge to ensure the independent control of each printing module; at the same time, extract the corresponding printing data from the printing memory in the unit of the logical channel, and separate each The print data corresponding to all logical channels in the common physical channel are merged and then processed and input into the common physical channel for printing, and the print data corresponding to the logical channel of each dedicated physical channel is directly processed and input into the dedicated physical channel Printing, not only ensures that each printing module can independently control the corresponding printing task and can accurately print on the predetermined position.
  • a label image in a variable image with a, a ⁇ 1, a is an integer
  • a label images are distributed in different positions of the background image according to the predetermined layout rule, please refer to FIG. 13, All physical channels are divided into several groups according to the printing requirement instructions including:
  • S111 Determine a physical channel for printing each of the label images according to the printing request instruction, and define all the physical channels corresponding to the label image as a label module, the label module includes x1 physical channels, x1 ⁇ 1, x1 is an integer;
  • the background module includes x2 physical channels, x2 ⁇ x1, x2 is an integer;
  • the print request instruction includes: a print start instruction and a task parameter
  • the print start instruction includes: the number of copies of the variable image to be printed instruction and the background image selection instruction
  • the task parameter according to the A predetermined layout rule is obtained
  • the task parameters include: the width of each label image and the background image in the direction of the nozzle arrangement.
  • each variable image there are three label images in each variable image, which are label image A, label image B and label image C, each variable image
  • Each label image in the image corresponds to a piece of label image data; a label image in each variable image is distributed in different positions of the background image according to a predetermined layout rule, for example, the label image B is located in the background image
  • label images A and C are symmetrically located on both sides of the label image B.
  • the above only lists one typesetting rule.
  • the typesetting rule of the label image and the background image in a picture can have multiple arrangements, which are specifically set according to aesthetic requirements, and are not specifically limited here.
  • the label module for printing each label image is determined according to the width of each label image along the nozzle array direction, that is, the physical channel for printing each label image is determined, and the printing location is determined according to the width of the background image along the nozzle array direction
  • the background module of the background image determines the physical channel for printing the background image.
  • the one physical channel corresponds to one nozzle
  • each printing module corresponds to several physical channels, ensuring that each printing module is independently controlled.
  • the label module and the background module share a physical channel, the label image data and the background image data corresponding to the common physical channel are merged to obtain the print data of the common physical channel.
  • the common physical channel is printed according to the print data. Inkjet printing.
  • a mapping relationship of data extraction rules is established for each independently controlled printing module by the following method to ensure that the data of each module can be accurately extracted to the corresponding physical channel. Specific steps include:
  • the logical channel is used as a unit to extract each printing module from the memory according to the mapping relationship
  • the print data corresponding to this print task at the same time, according to the mapping relationship, merge the print data corresponding to all logical channels of the same physical channel, and then output the print, using the logical channel as a bridge to establish the actual physical channel and the dynamically changing module.
  • the mapping relationship between them ensures that the printer can flexibly print various products, and the data processing is organized clearly
  • the background image data and the label image data acquired each time are fused according to a predetermined layout rule and input into a corresponding physical channel for inkjet printing.
  • the specific steps include:
  • the partially dynamic variable image is composed of a fixed background image F and three dynamically changing label images A, B, and C.
  • the background image F is in the image
  • the raster processor performs rasterization processing only once, and then downloads the obtained background image data to the memory of the printer.
  • the memory is DDR.
  • the image raster processor is located in the host computer.
  • the image raster processor may also be located in a printer, such as an all-in-one printer, and the image raster processor is located in the printer.
  • the image is directly input into the printer for output and printing; and the background image data is obtained at The starting address in DDR, according to the instruction of the number of copies of the variable image to be printed, input the starting address of the background image data in DDR and the number of copies of the background image to be printed into the print task queue of the background image,
  • the print task queue of the background image F is written and maintained by ram.
  • the background image F only needs to perform image processing and image data download once, which reduces the amount of data processing and data transmission of the image raster processor;
  • the label image A including A 1 ⁇ A n
  • the image rasterizer is sequentially processed in an image raster processor.
  • the predetermined rule of the label image A is a date change rule, such as a label
  • the date of image A1 is "October 1, 2018”
  • the date of label image A2 is “October 2, 2018”
  • the date of label image A3 is "October 3, 2018”
  • label image A is generated in sequence ;
  • the processing methods of the label images B (including B 1 -B n ) and C (including C 1 -C n ) are the same as those of the label image A, and will not be repeated here.
  • the background image data and the label image data are sequentially extracted according to the print task queue, and the background image data and the label image data are fused according to a predetermined layout rule to print out to obtain a complete variable image, as shown in FIG. 14 Variable image 1, variable image 2, variable image 3...; wherein the predetermined typesetting rule is obtained according to the interactive operation instruction in the interactive design interface of the variable image, the predetermined typesetting rule clearly defines the same
  • the predetermined typesetting rule is obtained according to the interactive operation instruction in the interactive design interface of the variable image
  • the predetermined typesetting rule clearly defines the same
  • the position of each label image in the variable image of the background image in the background image as shown in FIG. 14, the label image B is located in the geometric center of the background image, and the label images A and C are symmetrically located in the label image B On both sides. According to the print task queue, the extraction and fusion are performed in sequence.
  • the label image data corresponding to the label image B2, the label image C2, and the background image data corresponding to the background image F are fused according to a predetermined layout rule..., and each time a fusion is performed, a printout is output, and as shown in FIG. 14, the variable image 1 is sequentially input , Variable image 2, variable image 3... When printing, the corresponding module prints the corresponding image data.
  • the label image data and the background image data corresponding to the common physical channel are merged to obtain the common physical
  • the printing data of the channel, the common physical channel is used for inkjet printing according to the printing data during printing, wherein the combination includes replacing the data of the common physical channel with the data of the label image or the data of the corresponding two label modules of the common physical channel Perform stitching; as shown in the background module F in FIG. 14, print the background image F, the label module A prints the label image A, the label module B prints the label image B, and the label module C prints the label image C.
  • the method for each module to create a print task simultaneously includes the following steps:
  • S51 Obtain the trigger printing signal of the background module, and determine whether the print task queue corresponding to all modules is empty according to the trigger printing signal;
  • each of the printing modules has a trigger printing module, which is used to trigger each printing module to create its own printing task.
  • the same trigger printing signal is used to Triggering each print module to create a print task ensures that each print module is related to each other.
  • the trigger print signal of the background module is used as a unified signal that triggers each module to create a print task.
  • the trigger printing signal of the background module is an effective signal generated by an external light eye or an end signal of the last printing task.
  • the use of an effective signal generated by an external light eye requires the addition of additional equipment.
  • To use the end signal of the previous print job as the trigger print signal it is necessary to specify the end time of the print job, and determine the clear end signal by setting the task interval.
  • variable images includes a background image 0 and x label images ( 1 ⁇ x), the data includes fixed background image data and label image data that changes dynamically according to the law, and the task is cached to the corresponding module while storing the data in the memory, wherein the task includes the background module
  • the print job of 0 and the print job of the label module (1 ⁇ x) then create a job for the cached print job according to the trigger signal, and then store it in the print job queue of the corresponding module after creation, and then print control according to each
  • the storage address extraction data of the image data in the print task queue of the module is subjected to one or more of feathering, shielding, and merging processing, and then input to the printing module for printing.
  • some physical channels need to emit ink and some physical channels do not need to emit ink, and the physical channels that do not need to emit ink need to be masked according to the data extracted by their corresponding logical channels so that they do not emit ink.
  • For some images that require higher print quality generally feathering the image during printing will make it print better.
  • the specific operation is to perform AND operation on the print data corresponding to the image with the feathering template data Make the printed image better; when printing variable images, each image in a type of variable image has the same background image, and changes in accordance with certain rules at the same position of each image When printing this type of image, you need to merge the background image data and variable image data corresponding to the same physical channel to print only the variable image data.
  • the background image data corresponding to the fixed background image in the variable image and the label image data corresponding to the label image dynamically changing according to a predetermined rule are separately obtained to separate the fixed background image from the dynamically changing label image Processing and transmission, and the background image data can be transmitted only once, so that the background image can also be image rasterized only once, reducing the amount of data processing and transmission of the image rasterization processor, and then the background image data and each The acquired label image data is fused according to a predetermined layout rule and then printed.
  • the fusion ensures the normal output of the product, improves the efficiency of the printer, and saves the resources of the printer.
  • the Onepass inkjet printer is started, the printing medium conveying platform starts to convey the printing medium and the first counter starts counting, and the first count value of the first counter increases by 1 every time the printing medium moves by one line.
  • the counting signal of a counter is calculated and obtained according to the task parameters, which are downloaded from the image processing software that comes with the host computer or Onepass inkjet printer when starting this print task.
  • the specific process is: The client requests to design the image in the image processing software or import the image transmitted by the client into the image processing software, and then process the format and color of the image and set the image parameters.
  • the image parameters include printing medium, printing medium size, and image size , The position of the image relative to the printing medium, the number of copies of the image, the printing accuracy, etc.
  • the unit of the printing medium size is the number of lines, that is, the length of the printing medium is 100 lines.
  • the image processed by the image processing software is transferred to the Onepass inkjet printing device.
  • the inkjet printing device sets the task parameters according to the image parameters, and assigns a printing module to the task according to the task parameters and the inkjet printing device, and Assign print heads to the printing modules; when the printing task volume is relatively small, only one printing module can be used, and other printing modules can print other tasks.
  • each time the printing medium moves by one line that is, after the first counter value of the first counter is incremented by 1, it is compared with the printing start position setting value to determine whether the starting printing position is reached.
  • the count value is equal to the setting value of the printing start position, the creation of this print job is started, and when the first count value is greater than the setting value of the printing start position, the printing job has already started, so that the stop
  • the counting of the first counter may also continue the counting of the first counter, and then compare the count value of the first counter with the count value of the second counter to verify and calibrate the second counter.
  • the set value of the printing start position is to convert the white margin value set by the customer into the number of printing lines requiring blank according to the printing accuracy, and then obtain the count signal of the first counter.
  • the specific comparison of the step S432 and the acquisition of the count signal include the following steps:
  • S4321 Calculate and obtain the printing start position setting value according to the printing accuracy and the blank distance parameter
  • the first counter counts according to the count signal, and the count signal generates the first count value of the first counter plus 1 each time, and the first count value increases with the value of the first count value once.
  • the setting value of the printing start position is compared once to determine whether the starting printing position is reached, and when the first count value is equal to the setting value of the printing start position, the creation of this print job is started.
  • the printing task is created according to the triggering printing signal, and when the printing task is successfully created this time, the second counter is started to start counting.
  • the second counter is started to start counting.
  • S4331 Determine whether all modules meet the conditions for creating a print job according to the trigger printing signal
  • each printing module has an independent trigger printing signal to ensure that each printing module can independently trigger the creation of a printing task.
  • the trigger print signal of one of the print modules is used as the request signal for all print modules to create a print job, and based on the same trigger print signal, it is judged whether all print modules satisfy the print job created this time. If all print modules meet the conditions for creating a print job this time, then control all print modules to create this print job.
  • control all The printing module abandons the creation of this printing task, and then returns to step S4331, so as to ensure that each printing module creates a printing task in sequence, and will not cause the labels printed by each printing module due to the failure of a printing module to create a printing task Mismatch.
  • the specific steps for obtaining the second count value of the second counter are as follows:
  • the ignition signal for printing each line of pixels is obtained, and the second count value of the second counter is increased by 1 every time the ignition is performed, and the second count value of the second counter is increased every time After 1 time, compare the channel offset values of all logical channels with the second count value, if the logical channel offset value is less than or equal to the second count value, the logical channel executes the printing task this time Otherwise, the logical channel does not execute the printing of this print job.
  • the channel offset values of all logical channels are compared with the second count value, if the logical channel offset value is less than or equal to the With the second count value, the logical channel executes the current printing task; otherwise, the logical channel does not execute the printing of the current printing task.
  • the logical channel corresponds to The physical channel of the inkjet printing according to the effective data
  • the print data extracted from the storage medium in units of the logical channel is invalid data, then the physical corresponding to the logical channel The channel does not emit ink.
  • the print data is extracted from the storage medium in units of the logical channel and masked to obtain invalid data
  • the invalid data is extracted from the RAM cache according to the mapping relationship to the physical channel for printing, wherein, when the print data is invalid data, the physical channel does not emit ink during printing.
  • each physical channel can be printed and aligned on a straight line.
  • the nozzle structure of the Onepass inkjet printer As shown in FIG. 23, the nozzle structure of the Onepass inkjet printer.
  • one nozzle corresponds to one physical channel, and one physical channel is configured.
  • the channel offset value of the first nozzle 100 is 0, and the channel offset value of the second nozzle 200 is 1.
  • the image data to be printed is shown in Figure 24.
  • the second counter starts counting, and the distance of one line of pixels per ignition is increased, the second count value of the second counter increases by +1; when the count value of the second counter is 0, the first print head 100 starts printing The pixels a0, a2, a4 and a6 of the first row of pixels are not printed by the second nozzle 200; when the count value of the second counter is 1, the first nozzle 100 plays b0, b2 of the pixels of the second row, b4, b6 pixels, the second print head 200 hits the pixels a1, a3, a5, a7 of the first row of pixels; when the count value of the second counter is 3, the first print head 100 prints the third row of pixels c0, c2, c4, c6 pixels, the second nozzle 200 prints the b1, b3, b5, b7 pixels of the second row of pixels; and so on, until the target image is finished. In this way, it can be ensured that the first head 100 and the second head 200 can be printed and aligned, and can be printed on the
  • the method uses a first counter to record the blank position statistically, and determines the starting printing position by comparing the first count value and the printing starting position setting value, ensuring accurate recording and obtaining the starting point during the Onepass high-speed printing process Print the location information, and then create the printing task, and use the second counter and the offset value of each logical channel to clarify the initial ink discharge time of each channel, thus ensuring that the data corresponding to each logical channel can be Print alignment.
  • an embodiment of the present application provides a Onepass system inkjet printing control device.
  • the device includes:
  • the printing module allocation module 10 is used to divide all physical channels into several groups according to the printing request instruction, and define a group as a printing module, each of the printing modules includes x physical channels, x ⁇ 1, x is Integer
  • the logical channel configuration module 20 is configured to configure n logical channels for each of the printing modules, n ⁇ x, and n is an integer;
  • the print data extraction module 30 is used to start a print command and extract corresponding print data from the print memory in units of the logical channel;
  • the printing module 40 is configured to process the printing data according to printing parameters and input the corresponding physical channels for inkjet printing.
  • FIG. 26 shows a hardware schematic diagram of the inkjet printing control device of the Onepass system provided by the embodiment of the present application.
  • the Onepass system inkjet printing control device may include a processor 401 and a memory 402 that stores computer program instructions.
  • the processor 401 may include a central processing unit (CPU), or a specific integrated circuit (Application Specific Integrated Circuit, ASIC), or may be configured as one or more integrated circuits for implementing embodiments of the present application.
  • CPU central processing unit
  • ASIC Application Specific Integrated Circuit
  • the memory 402 may include mass storage for data or instructions.
  • the memory 402 may include a hard disk drive (Hard Disk Drive, HDD), floppy disk drive, flash memory, optical disk, magneto-optical disk, magnetic tape, or Universal Serial Bus (USB) drive or two or more A combination of multiple of these.
  • the memory 402 may include removable or non-removable (or fixed) media.
  • the memory 402 may be internal or external to the data processing device.
  • the memory 402 is a non-volatile solid-state memory.
  • the memory 402 includes read-only memory (ROM).
  • the ROM may be mask programmed ROM, programmable ROM (PROM), erasable PROM (EPROM), electrically erasable PROM (EEPROM), electrically erasable ROM (EAROM) or flash memory or A combination of two or more of these.
  • the processor 401 reads and executes computer program instructions stored in the memory 402 to implement any onepass system inkjet printing control method in the foregoing embodiments.
  • the Onepass system inkjet printing control device may further include a communication interface 403 and a bus 410. Among them, as shown in FIG. 26, the processor 401, the memory 402, and the communication interface 403 are connected through the bus 410 and complete communication with each other.
  • the communication interface 403 is mainly used to implement communication between modules, devices, units, and/or devices in the embodiments of the present application.
  • the bus 410 includes hardware, software, or both, and couples components of the Onepass system inkjet printing control device to each other.
  • the bus may include an accelerated graphics port (AGP) or other graphics bus, an enhanced industry standard architecture (EISA) bus, a front side bus (FSB), a super transport (HT) interconnect, an industry standard architecture (ISA) Bus, unlimited bandwidth interconnect, low pin count (LPC) bus, memory bus, micro channel architecture (MCA) bus, peripheral component interconnect (PCI) bus, PCI-Express (PCI-X) bus, serial advanced technology Attachment (SATA) bus, Video Electronics Standards Association Local (VLB) bus or other suitable bus, or a combination of two or more of these.
  • the bus 410 may include one or more buses.
  • embodiments of the present application may provide a computer-readable storage medium for implementation.
  • Computer program instructions are stored on the computer readable storage medium; when the computer program instructions are executed by the processor, any one of the Onepass system inkjet printing control methods in the above embodiments is implemented.
  • the Onepass system inkjet printing control method, device, equipment and medium provided in the embodiments of the present application divide all physical channels into several groups according to the printing requirements, each group corresponds to a production line, and each printing mode The group configures n logical channels, and then uses the logical channels as a bridge to extract and process data, ensuring that each printing module can independently control the corresponding printing task and can accurately print at a predetermined position.
  • the functional blocks shown in the structural block diagrams described above can be implemented as hardware, software, firmware, or a combination thereof.
  • it may be, for example, an electronic circuit, an application specific integrated circuit (ASIC), appropriate firmware, a plug-in, a function card, and so on.
  • ASIC application specific integrated circuit
  • the elements of this application are programs or code segments that are used to perform the required tasks.
  • the program or code segment may be stored in a machine-readable medium, or transmitted on a transmission medium or a communication link through a data signal carried in a carrier wave.
  • "Machine-readable medium" may include any medium capable of storing or transmitting information.
  • machine-readable media examples include electronic circuits, semiconductor memory devices, ROM, flash memory, erasable ROM (EROM), floppy disks, CD-ROMs, optical disks, hard disks, fiber optic media, radio frequency (RF) links, and so on.
  • the code segment can be downloaded via a computer network such as the Internet, an intranet, and so on.

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Abstract

一种Onepass系统喷墨打印控制方法、设备及存储介质,包括依据打印要求指令将所有物理通道划分为若干组,定义一组为一个打印模组,每个打印模组包括x个物理通道,x≥1,x为整数;为每个打印模组配置n个逻辑通道,n≥x,n为整数;启动打印命令,以逻辑通道为单位从打印内存中提取对应的打印数据;依据打印参数将打印数据处理后输入对应的物理通道进行打印,保证了打印时每个打印模组能够独立控制打印任务。

Description

Onepass系统喷墨打印控制方法、设备及存储介质
本申请要求以下中国专利的优先权
案件1:申请日20181229、申请号2018116382625、申请名称打印数据处理方法、装置、设备及存储介质;
案件2:申请日20190525、申请号2019104423756、申请名称喷墨打印机数据处理方法、装置、设备、及存储介质;
案件3:申请日20190702、申请号2019105913841、申请名称Onepass打印数据屏蔽方法、装置、设备及存储介质;
案件4:申请日20181229、申请号2018116383308、申请名称Onepass打印控制方法、装置、设备及介质;
案件5:申请日20190525、申请号2019104423703、申请名称Onepass喷墨打印控制方法、装置、设备及介质;
案件6:申请日20190117、申请号2019100441952、申请名称局部可变图像打印控制方法、装置及存储介质;
案件7:申请日20181229、申请号2018116439214、申请名称局部动态可变图像的打印方法、装置及设备;
案件8:申请日20181229、申请号2018116383581、申请名称Onepass打印控制方法、装置、设备及介质。
技术领域
本申请涉及数码打印技术领域,尤其涉及一种Onepass系统喷墨打印控制方法、设备及存储介质。
背景技术
随着计算机在图形或文字处理上的广泛应用,打印机的应用也变得越来越 普遍,通过打印机,人们可以很方便的将计算机中的文字或图形输出到图片上。目前喷墨打印方式主要分为:多pass打印和Onepass打印。多pass打印的特点是喷头的喷嘴长度方向和打印介质的移动方向Y向平行,喷头在X方向往复运动,打印介质的运动是步进运动,喷头在X方向移动一个行程并完成一个pass的打印,打印介质在喷头换向升速的间歇期步进一pass的距离,喷头反向后完成下一个pass的打印,如此反复完成全部打印操作,打印介质同一位置的图案需要分为多个pass完成。多pass打印效率低、产量小,但其价格便宜,适用于小批量、间歇式生产。所谓的Onepass打印就是喷头喷嘴的长度方向(X方向)与打印介质的移动方向(Y方向)垂直,喷头一般为固定不动,打印介质从喷头下方通过一次就可以得到需要打印的图案,其打印介质连续运动,没有停顿。Onepass打印具有效率高,产量大的优点,适用于大批量、连续生产方式。
技术问题
请参阅图1,现有的Onepass打印设备是由一排喷头首尾拼接组成,当产品沿喷头方向的宽度与所有喷头的宽度总和相等时,一次打印喷头的利用率几乎可以达到100%;然而当产品沿喷头方向的宽度很小时,如产品沿喷头方向的宽度等于一个喷头的宽度,此时只有一个喷头出墨,其他喷头都不出墨,这样打印时喷头的利用率低,资源浪费严重;如果将Onepass打印设备的一排喷头分成多条生产线,如图1中所示,每次打印时每个打印模组都打印独立的打印任务,此时几乎每个喷头都会出墨,可以大大提高喷头的利用率,同时也提高了产品的生产率,其中,每个打印模组可以同时出墨,也可以不同时出墨,各生产线之间相互独立,如何保证打印时每个打印模组支持独立控制的打印任务是Onepass多生产线打印亟待解决的一个问题。
技术解决方案
本申请实施例提供了一种Onepass系统喷墨打印控制方法、设备及存储介质,解决了Onepass多生产线打印时如何保证每个打印模组支持独立控制的打印任务的问题。
第一方面,本申请实施例提供了一种Onepass系统喷墨打印控制方法,所述 方法包括:
依据打印要求指令将所有物理通道划分为若干组,定义一组为一个打印模组,每个所述打印模组包括x个物理通道,x≥1,x为整数;
为每个所述打印模组配置n个逻辑通道,n≥x,n为整数;
启动打印命令,以所述逻辑通道为单位从打印内存中提取对应的打印数据;
依据打印参数将所述打印数据处理后输入对应的物理通道进行喷墨打印;
其中,每个物理通道对应一个喷头或对应喷头上的y列喷嘴,y≥1,所述打印参数根据所述打印要求指令和打印设备特征生成。
优选地,所述打印要求指令还包括:待打印产品需要打印的份数指令;
所述为每个所述打印模组配置n个逻辑通道之后,所述方法还包括:
根据待打印产品需要打印的份数指令,生成打印任务队列,一个打印模组对应一个打印任务队列;
从每个所述打印模组对应的所述打印任务队列中获取目标打印任务及打印参数;
将每个打印模组的所述目标打印任务存储至任务处理缓存器中的对应存储区域;
依据所述打印要求指令建立物理通道、逻辑通道、打印模组、存储区域之间的映射关系。
优选地,所述启动打印命令还包括:
启动打印命令,依据所述映射关系从所述任务处理缓存器中提取每个所述打印模组的所述目标打印任务;
根据所述目标打印任务的打印参数计算本次点火所述逻辑通道对应的打印数据的存储地址,依据所述存储地址从打印内存中提取对应的打印数据。
优选地,从打印内存中提取对应的打印数据的步骤还包括:
获取本次点火所述逻辑通道的逻辑通道编号及逻辑通道参数;
获取目标打印任务的打印任务编号,依据所述打印任务编号获取目标打印任务对应的任务参数及目标打印任务的打印位置;
依据所述逻辑通道参数、所述目标打印任务对应的所述任务参数及所述打印位置获得所述逻辑通道对应的通道数据的存储地址及打印参数;
依据所述存储地址从打印内存中提取所述通道数据,并将所述通道数据与所述打印参数进行处理获得打印数据。
优选地,所述获得所述逻辑通道对应的通道数据的存储地址及打印参数的步骤还包括:
依据所述逻辑通道参数获取所述逻辑通道对应的通道数据的实际存储地址;
根据所述目标打印任务的所述任务参数和内存寻址要求确定所述逻辑通道对应的通道数据的要求读取地址;
依据所述实际存储地址和所述要求读取地址,确定待读取的所述通道数据中的无效数据;
读取所述通道数据,将所述无效数据去掉后写入数据缓存中。
优选地,所述配置n个逻辑通道的步骤包括:
根据打印要求确认所有物理通道中的共用物理通道和专用物理通道,所述共用物理通道属于y个打印模组,所述专用物理通道仅属于一个打印模组,y≥2,y为整数;
为每个所述共用物理通道配置m个逻辑通道,为每个所述专用物理通道配置z个逻辑通道,m≥y,z≥1,m、z为整数。
优选地,所述将打印数据处理后输入对应的物理通道进行喷墨打印的步骤还包括:
依据打印参数将每个所述共用物理通道中的所有逻辑通道对应的打印数据合并后再进行处理输入所述共用物理通道进行喷墨;
依据打印参数将每个专用物理通道的所述逻辑通道对应的打印数据直接进行处理输入专用物理通道进行喷墨打印。
优选地,还包括设定一幅可变图像中的标签图像有a个,a≥1,a为整数,a个所述标签图像按照所述预定排版规律分布在背景图像的不同位置,所述依据 打印要求指令将所有物理通道划分为若干组包括:
根据打印要求指令确定打印每个所述标签图像的物理通道,定义一个所述标签图像对应的所有所述物理通道为一个标签模组,所述标签模组包括x1个物理通道,x1≥1,x1为整数;
根据打印要求指令确定打印所述背景图像的物理通道,定义所述背景图像对应的所有所述物理通道为一个背景模组,所述背景模组包括x2个物理通道,x2≥x1,x2为整数。
优选地,所述打印要求指令包括:打印启动指令和任务参数,所述打印启动指令包括:所述可变图像需要打印的份数指令和所述背景图像的选择指令,所述任务参数根据所述预定排版规律获得,所述任务参数包括:所述每个标签图像和所述背景图像沿喷头排列方向的宽度。
优选地,还包括:
为每个所述标签模组配置x1个逻辑通道,每个所述标签模组中的一个逻辑通道对应所述标签模组中的一个物理通道;
为每个所述背景模组配置x2个逻辑通道,每个所述背景模组中的一个逻辑通道对应所述背景模组中的一个物理通道;
建立所述物理通道、所述逻辑通道以及所述打印模组之间的映射关系。
优选地,还包括
以逻辑通道为单位分别获取所述背景图像数据和本次打印所需的标签图像数据;
依据所述映射关系将对应相同物理通道的逻辑通道的所述背景图像数据和本次打印所需的所述标签图像数据进行合并;
将合并后的所述背景图像数据和所述标签图像数据进行喷墨打印。
优选地,还包括:
获取所述背景模组的触发打印信号,依据所述触发打印信号判断所述背景模组和所有标签模组对应的打印任务队列是否为空;
当所述背景模组和所有标签模组对应的所述打印任务队列不为空时,则判 断每个所述打印任务队列中当前打印任务的任务参数读取是否有误;
当所述背景模组和所有标签模组的所述任务参数读取无误时,则控制所述背景模组和所有标签模组同时创建本次打印任务。
优选地,所述背景模组的打印任务队列包括所述背景图像数据在存储器中的起始地址、所述背景图像需要重复打印的次数;所述每个标签模组的打印任务队列包括每次获取的所述标签图像数据在存储器中的起始地址、每次打印任务的数据长度。
优选地,将所述打印数据处理后输入对应的物理通道进行喷墨打印的步骤包括:
获取对打印介质移动距离进行计数后的第一计数值;
比较所述第一计数值是否等于打印起始位置设定值;
当所述第一计数值小于所述打印起始位置设定值时,继续对打印介质的移动距离进行计数直到所述第一计数值等于所述打印起始位置设定值;
获取对本次打印任务的打印行数进行计数后的第二计数值;
比较每个逻辑通道的通道偏移值是否小于等于所述第二计数值;
当所述逻辑通道的所述通道偏移值小于等于所述第二计数值时,则所述逻辑通道执行本次打印任务的打印,否则,所述逻辑通道不执行本次打印任务的打印;
重复比较每个所述逻辑通道的所述通道偏移值是否小于等于所述第二计数值,直到本次打印任务打印完成。
优选地,当所述逻辑通道的所述通道偏移值小于等于所述第二计数值时,则所述逻辑通道执行本次打印任务的打印,否则,所述逻辑通道不执行本次打印任务的打印,包括:
当所述逻辑通道的所述通道偏移值小于等于所述第二计数值时,以所述逻辑通道为单位从存储介质中提取的打印数据为有效数据,则所述逻辑通道对应的所述物理通道依据所述有效数据进行喷墨打印;
当所述逻辑通道的所述通道偏移值大于所述第二计数值时,以所述逻辑通 道为单位从存储介质中提取的打印数据为无效数据,则所述逻辑通道对应的所述物理通道不出墨。
优选地,还包括当所述逻辑通道的所述通道偏移值大于所述第二计数值时,以所述逻辑通道为单位从存储介质中提取打印数据进行屏蔽处理得到无效数据;
将所述无效数据存入所述逻辑通道对应的RAM缓存中;
依据所述映射关系从所述RAM缓存中提取所述无效数据到所述物理通道进行打印,其中,当打印数据为无效数据时,所述物理通道在打印过程中不出墨。
优选地,还包括:
获取本次打印任务中的所述物理通道的实际排布规律;
依据所述实际排布规律计算获取每个所述物理通道的偏移值;
依据所述映射关系获取每个所述逻辑通道对应的通道偏移值,其中,一个所述物理通道对应的所有所述逻辑通道的通道偏移值相同且等于所述物理通道的偏移值。
优选地,所述获取对本次打印任务的打印行数进行计数的第二计数值的步骤还包括:
获取本次打印任务的打印精度;
依据所述打印精度获取本次打印任务打印每行像素的点火信号;
依据所述点火信号进行计数,每点火一次所述第二计数值加1。
优选地,所述比较所述第一计数值是否等于打印起始位置设定值的步骤还包括:
依据所述打印精度及空白距离参数计算获得所述打印起始位置设定值;
依据所述打印精度计算获得计数信号;
依据所述计数信号进行计数,则计数信号产生一次所述第一计数值加1。
第二方面,本申请实施例提供了一种Onepass系统喷墨打印控制设备,包括:至少一个处理器、至少一个存储器以及存储在存储器中的计算机程序指令,当计算机程序指令被处理器执行时实现如上述实施方式中第一方面的方法。
第三方面,本申请实施例提供了一种存储介质,其上存储有计算机程序指令,当计算机程序指令被处理器执行时实现如上述实施方式中第一方面的方法。
有益效果
综上所述,本申请实施例提供的Onepass系统喷墨打印控制方法、设备及存储介质,依据打印要求指令将所有物理通道划分为若干组,并将每组定义为一个打印模组,并为每个打印模组配置n个逻辑通道,然后以逻辑通道为桥梁进行数据的提取及处理,保证了每个打印模组可以独立控制相应的打印任务并能够准确的打印在预定的位置上。
附图说明
为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例中所需要使用的附图作简单地介绍,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是Onepass打印设备的喷头结构示意图。
图2是本申请最佳实施例的Onepass系统喷墨打印控制方法的整体流程图。
图3是本申请最佳实施例的Onepass系统喷墨打印控制方法的打印模组分配示意图。
图4是本申请最佳实施例的Onepass系统喷墨打印控制方法的通道确定流程图。
图5是本申请最佳实施例的onepass系统喷墨打印控制方法的任务队列建立打印流程图。
图6是本申请最佳实施例的onepass系统喷墨打印控制方法的打印过程示意图。
图7是本申请最佳实施例的Onepass系统喷墨打印控制方法的第一数据提取流程图。
图8是本申请最佳实施例的Onepass系统喷墨打印控制方法的第二数据提取流程图。
图9是本申请最佳实施例的Onepass系统喷墨打印控制方法的逻辑通道数据提示意图。
图10是本申请最佳实施例的Onepass系统喷墨打印控制方法的逻辑通道确定示意图。
图11是本申请最佳实施例的Onepass系统喷墨打印控制方法的第三数据提取流程图。
图12是本申请最佳实施例的Onepass系统喷墨打印控制方法的数据处理流程图。
图13是本申请第一实施例的Onepass系统喷墨打印控制方法中局部可变图像打印控制的流程图。
图14是本申请第一实施例的Onepass系统喷墨打印控制方法的模组分配示意图。
图15是本申请第一实施例的Onepass系统喷墨打印控制方法中逻辑通道分配方法的流程图。
图16是本申请第一实施例的Onepass系统喷墨打印控制方法中打印数据处理方法的流程图。
图17是本申请第一实施例的Onepass系统喷墨打印控制方法中打印任务同步创建方法的流程图。
图18是本申请第一实施例的Onepass系统喷墨打印控制方法中局部可变图像打印控制的示意图。
图19是本申请第二实施例的Onepass系统喷墨打印控制方法中首尾空白打印控制的流程图。
图20是本申请第二实施例的Onepass系统喷墨打印控制方法中的计数信号获取方法的流程图。
图21是本申请第二实施例的Onepass系统喷墨打印控制方法中的同步创建 打印任务的流程图。
图22是本申请第二实施例的Onepass系统喷墨打印控制方法中的第二计数值获取方法的流程图。
图23是本申请第二实施例的Onepass系统喷墨打印控制方法中的喷头结构的示意图。
图24是本申请第二实施例的Onepass系统喷墨打印控制方法中的数据结构的示意图。
图25是本申请第三实施例的Onepass系统喷墨打印控制装置的结构示意图。
图26是本申请第四实施例的Onepass系统喷墨打印控制设备的结构示意图。
本申请最佳的实施方式
下面将详细描述本申请的各个方面的特征和示例性实施例,为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细描述。应理解,此处所描述的具体实施例仅被配置为解释本申请,并不被配置为限定本申请。对于本领域技术人员来说,本申请可以在不需要这些具体细节中的一些细节的情况下实施。下面对实施例的描述仅仅是为了通过示出本申请的示例来提供对本申请更好的理解。
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。
请参见图2,本申请实施例提供了一种Onepass系统喷墨打印控制方法,所述方法依据打印要求指令将所有物理通道划分为若干组,将一组定义为一个打印模组,并为每个打印模组配置n个逻辑通道,然后以逻辑通道为桥梁进行数据的提取及处理,保证了每个打印模组可以独立控制相应的打印任务并能够准 确的打印在预定的位置上。所述方法具体包括如下步骤:
S1、依据打印要求指令将所有物理通道划分为若干组,定义一组为一个打印模组,每个打印模组包括x个物理通道,x≥1,x为整数;
S2、为每个打印模组配置n个逻辑通道,n≥x,n为整数;
S3、启动打印命令,以所述逻辑通道为单位从打印内存中提取对应的打印数据;
S4、依据打印参数将所述打印数据处理后输入对应的物理通道进行打印。
具体的,依据客户输入的打印要求指令将所有物理通道划分为若干组,定义一组为一个打印模组,每个打印模组包括x个物理通道,x≥1,x为整数,其中,当一个所述打印模组仅占据某一个物理通道的一半时,在本申请中当作一个物理通道处理,如一个所述打印模组实际占据3个半的物理通道,则在本申请中所述打印模组包括4个物理通道;根据每个打印模组拥有的所述物理通道个数为每个打印模组配置n个逻辑通道,其中,每个打印模组拥有的逻辑通道的个数可以和其拥有的物理通道的个数相同,则此时一个物理通道对应一个逻辑通道,通过建立打印模组、逻辑通道、物理通道三者之间的对应关系后就可以准确的将以逻辑通道为单位从打印内存中提取的对应打印数据处理后输入对应打印模组中的对应物理通道了。当每个打印模组拥有的逻辑通道的个数大于其拥有的物理通道的个数时,则必然存在某个物理通道对应多个逻辑通道或某个逻辑通道没有对应物理通道,当某个物理通道对应多个逻辑通道时,以所述逻辑通道为单位从打印内存中提取对应的打印数据后将该物理通道中的所有逻辑通道对应的打印数据进行合并,然后再依据打印参数进行处理输入该物理通道;而当某个逻辑通道没有对应的物理通道时,则该逻辑通道不进行任何操作。其中,所述打印参数是根据所述打印要求指令和打印设备特征生成的,具体包括:物理通道对应的喷嘴个数、最大通道数、每个打印模组中的最后通道序号及通道控制参数等一系列和打印相关的参数,每个打印模组包括的物理通道可以位于一台Onepass打印设备,也可以位于多台Onepass打印设备,具体情况在此不再限定。
请参阅图3,在本实施例中,各打印模组位于同一个Onepass打印设备,一个喷头对应一个物理通道,物理通道的数量与逻辑通道的数量相等,一个物理通道对应一个逻辑通道,没有任何两个打印模组共用一个物理通道,该打印设备共有12个喷头既12个物理通道,按照喷头排列的方向(X轴方向)的某一端点为起点对每个物理通道进行编号,垂直与喷头排列的方向为打印方向(Y轴方向),在本实施例以最左端为起点,每个物理通道的编号从PCH0~PCH11,PCH0表示第一个物理通道,PCH1表示第二个物理通道,PCH3表示第三个物理通道……PCH11表示第十二个物理通道。依据所述物理通道的个数分配12个逻辑通道,并对12个逻辑通道进行编号从LCH0~LCH11,LCH0表示第一个逻辑通道,LCH1表示第二个逻辑通道……LCH11表示第十二个逻辑通道,且第一个逻辑通道LCH0对应第一个物理通道PCH0,且第二个逻辑通道LCH1对应第二个物理通道PCH1,以此类推。根据每个所述物理通道对应的打印模组确定与每个所述物理通道对应的所述逻辑通道对应的打印模组,如本实施例中,物理通道PCH0~PCH2属于打印模组1,则逻辑通道LCH0~LCH2属于打印模组1;物理通道PCH3~PCH6属于打印模组2,则逻辑通道LCH3~LCH6属于打印模组2;物理通道PCH7属于打印模组3,则逻辑通道LCH7属于打印模组3;物理通道PCH8~PCH11属于打印模组4,则逻辑通道LCH8~LCH11属于打印模组4;通过对每个所述物理通道和每个所述逻辑通道进行编号,依据编号可以确定每个所述逻辑通道对应的打印模组及每个所述逻辑通道在所属对应打印模组中的相对位置,每个所述逻辑通道对应的数据长度,且所述逻辑通道对应的数据长度等于物理通道的长度,所述物理通道的长度表示物理通道拥有的喷嘴数量,其中,所述逻辑通道的数据长度也可以大于物理通道的长度。依据上述方法建立了物理通道、逻辑通道、打印模组之间的对应关系,保证了物理通道、逻辑通道、打印模组之间的一一对应关系,进而保证了每个打印模组独立控制。
在另一实施例中,各打印模组位于同一个Onepass打印设备,一个喷头对应一个物理通道,逻辑通道的数量大于物理通道的数量,且存在至少两个打印模组共用一个物理通道,请参阅图4,则为每个所述打印模组配置所述逻辑通道的 方法为:
S211、根据打印要求确认所有物理通道中的共用物理通道和专用物理通道,所述共用物理通道属于y个打印模组,所述专用物理通道仅属于一个打印模组,y≥2,y为整数;
S212、为每个所述共用物理通道配置m个逻辑通道,为每个所述专用物理通道配置z个逻辑通道,m≥y,z≥1,m、z为整数。
具体的,根据打印要求确认所有物理通道中的共用物理通道和专用物理通道,为共用物理通道配置的逻辑通道个数大于等于其属于的打印模组个数,专用物理通道至少配置1个逻辑通道,在本实施例中打印设备共有12个喷头既12个物理通道,按照喷头排列的方向(X轴方向)的某一端点为起点对每个物理通道进行编号,垂直与喷头排列的方向为打印方向(Y轴方向),在本实施例中以喷头排列方向的最左端为起点,每个物理通道的编号从PCH0~PCH11,PCH0表示第一个物理通道,PCH1表示第二个物理通道,PCH2表示第三个物理通道……PCH11表示第十二个物理通道。逻辑通道的数量大于物理通道的数量,在本实施例中,有4条打印模组,则逻辑通道的数量是物理通道的数量的4倍,则共分配48个逻辑通道,并对48个逻辑通道进行编号从LCH0~LCH47,LCH0表示第一个逻辑通道,LCH1表示第二个逻辑通道……LCH47表示第四十八个逻辑通道,则逻辑通道LCH0~LCH11属于打印模组1,则逻辑通道LCH12~LCH23属于打印模组2,则逻辑通道LCH24~LCH35属于打印模组3,则逻辑通道LCH36~LCH47属于打印模组4;通过对每个所述物理通道和每个所述逻辑通道进行编号,依据编号可以确定每个所述逻辑通道对应的打印模组及每个所述逻辑通道在所属对应打印模组中的相对位置,每个所述逻辑通道对应的数据长度,且所述逻辑通道对应的数据长度等于物理通道的长度,所述物理通道的长度表示物理通道拥有的喷嘴数量。本实施例针对当有打印模组共用物理通道时,通过为每个物理通道配置若干个逻辑通道,然后将若干个逻辑通道按照任务参数分配到不同的打印模组,进而将共用物理通道拆分到不同的打印模组,保证了各打印模组独立控制。
优选的,所述打印要求指令包括:待打印产品沿喷头排列方向的宽度指令,所述依据打印要求指令将所有物理通道划分为若干组包括:
依据所述待打印产品沿喷头排列方向的宽度指令将待打印设备中的所有物理通道划分为若干组,如存在3份待打印产品,第一份待打印产品需要2个物理通道打印,第2份待打印产品需要5.5个物理通道打印,第3份待打印产品需要3个物理通道打印,则将所有物理通道按照2:6:3分配成三份分别对应3份待打印产品,每一份为一个打印模组,所述打印模组根据客户需求灵活配置,应用方便。
优选地,所述打印要求指令还包括:待打印产品需要打印的份数指令;则请参阅图5,在所述步骤S2后,所述方法还包括:
S01、根据待打印产品需要打印的份数指令,生成打印任务队列,一个打印模组对应一个打印任务队列;
S02、从每个所述打印模组对应的所述打印任务队列中获取目标打印任务及打印参数;
S03、将每个打印模组的所述目标打印任务存储至任务处理缓存器中的对应存储区域;
S04、依据所述打印要求指令建立物理通道、逻辑通道、打印模组、存储区域四者之间的映射关系。
具体的,请参阅图6,在本实施例中,根据待打印产品沿喷头排列方向的宽度将所有物理通道分为4组分别为打印模组1、打印模组2、打印模组3、打印模组4,则根据待打印产品需要打印的份数分别为打印模组1、打印模组2、打印模组3、打印模组4生成一个打印任务队列,四个打印模组的打印任务队列中包含的打印任务数相同,在本实施例中打印模组1的打印任务队列目前只有1个任务队列即图6中的背景图像的任务队列,打印模组2的打印任务队列有若干个即图6中的日期任务队列如“2018年10月1日、2018年10月2日、2018年10月3日……”,打印模组3的打印任务队列有若干个即图6中的天气任务队列如“雨天、多云、晴天……”,打印模组4的打印任务队列有若干个即图6 中的条码任务队列如“100000、100001、100002……”;然后每个打印模组依据打印任务队列的先后顺序依次读取对应的打印参数,读取打印参数的同时建立目标打印任务,目标打印任务建立完成后将其存储至任务处理缓存器中的某一存储区域,在所述任务处理缓存器中每个打印模组都有一个对应的目标打印任务存储区域,最后根据打印要求指令建立物理通道、逻辑通道、打印模组、存储区域四者之间的映射关系,使得四者之间相互联系,同时也保证了每个打印模组的独立控制,启动打印命令后,依据映射关系就可以方便快捷且准确的将以所述逻辑通道为单位从打印内存中提取的对应打印数据进行处理后输入对应的物理通道进行打印。
优选地,请参阅图7,在本实施例中,所述步骤S3:启动打印命令,以所述逻辑通道为单位从打印内存中提取对应的打印数据具体包括:
S31、启动打印命令,依据所述映射关系从所述任务处理缓存器中提取每个打印模组的所述目标打印任务;
S32、根据所述目标打印任务的打印参数计算本次点火所述逻辑通道对应的打印数据的存储地址,依据所述存储地址从打印内存中提取对应的打印数据。
请参阅图8,在本实施例中,所述步骤S32:根据所述目标打印任务的打印参数计算本次点火所述逻辑通道对应的打印数据的存储地址,依据所述存储地址从打印内存中提取对应的打印数据具体包括:
S321、获取本次点火所述逻辑通道的逻辑通道编号及逻辑通道参数;
S322、获取目标打印任务的打印任务编号,依据所述打印任务编号获取目标打印任务对应的任务参数及目标打印任务的打印位置;
S323、依据所述逻辑通道参数、所述目标打印任务对应的所述任务参数及所述打印位置获得所述逻辑通道对应的通道数据的存储地址及打印参数;
S324、依据所述存储地址从打印内存中提取所述通道数据,并将所述通道数据与所述打印参数进行处理获得打印数据。
请参阅图9,具体到某一次打印中,需要首先获取逻辑通道编号,获取逻辑通道编号的同时获取其对应的逻辑通道参数和该逻辑通道的目标打印任务编 号;根据目标打印任务编号同时获取任务参数、任务的打印位置,然后通过逻辑通道参数、所述目标打印任务对应的所述任务参数及所述打印位置计算就可以获得逻辑通道对应的通道数据在打印内存中的存储地址和打印参数,根据存储地址就可以正确无误的从打印内存中提取到通道数据,将所述通道数据依据所述打印参数进行数据处理得到打印数据后,根据逻辑通道与物理通道的映射关系能够准确的将打印数据输入到物理通道进行喷墨打印。其中,所述任务参数包括目标打印任务对应的打印目标图像的打印尺寸,根据每个打印目标图像的尺寸确定其打印过程中需要用到的物理通道个数及物理通道位置,然后根据物理通道的个数为打印任务配置所述逻辑通道,且根据物理通道位置确定每个所述逻辑通道之间的相对位置等逻辑通道参数,则所述逻辑通道参数包括通道偏移、通道使能及通道插点数,所述通道偏移用于判断对应的通道在目标打印任务中是否工作,所述通道插点数具体用于计算其对应的数据在内存中的存储地址,即对于某一个打印任务的逻辑通道对应的通道数据地址为:通道插点数x逻辑通道对应的数据长度+当前打印行的起始数据地址。在另一实施例中,通过目标打印图像的打印尺寸、起始像素点及结束像素点和插接喷头数以及所有物理通道的喷嘴列数;通过像素平面坐标系将目标打印图像的Onepass打印数据与物理通道、插接喷头数、所有物理通道的喷嘴列数等关联起来,然后结合图像特征、Onepass打印技术特点确定了目标打印图像在打印时需要屏蔽的图像数据的屏蔽信息,根据屏蔽信息就可通过对物理通道的喷嘴列进行控制使其不出墨,从而实现对目标打印图像的部分图像数据进行精准屏蔽处理,满足了不同用户的打印需求。
所述打印位置包括所述目标打印任务相对于打印平台在第一方向的坐标值及在垂直于第一方向的第二方向的目标打印坐标值,当所有逻辑通道完成一次数据读取后所述目标打印任务的目标打印坐标值加1。具体的,请参阅图10,目标任务参数中的打印目标图像F的打印尺寸为沿喷头排列方向(x方向)上两个喷头的长度,在本实例中定义一个喷头可以打印300个像素(即一个喷头拥有的喷嘴数量为300),沿垂直喷头排列的方向(y方向)为一个喷头的长度, 具体打印位置为第3个喷头到第4个喷头的位置。以一个物理通道对应一个喷头为例,当为每个物理通道配置一个逻辑通道时,则逻辑通道PCH0在x轴方向的通道偏移量为0个喷头的距离即没有偏移,则逻辑通道PCH1在x轴方向的通道偏移量为1个喷头的距离即300个像素,则逻辑通道PCH2在x轴方向的通道偏移量为2个喷头的距离即600个像素,依次类推得到每个逻辑通道的在x轴方向的通道偏移量。打印图像经过图像光栅处理器处理后是按照原始数据进行排列的即720x720DPI的图像每一列每一行的每英寸都需要打印720个像素点,但实际喷头只有360个喷嘴即一次最多打印360个像素,而要打印720个像素需要进行两次打印,所以需要将数据进行拆分,为了使数据打印均匀720像素点交错分成两份并进行插点编号即每一份都有一个插点数,而以所述逻辑通道进行数据提取时需要改所述逻辑通道的通道插点数即该逻辑通道需要提取那一份通道数据进行可以准确的计算出数据存储的地址。所述打印位置是目标图像相对打印平台具体打印的准确坐标值,这样就使打印设备明确的知道该目标图像的具体打印位置了,如图3,打印位置中的当前打印任务相对于打印平台在第一方向(X方向)的坐标值为600个像素,在垂直于第一方向的第二方向(Y方向)的当前打印坐标值的范围是300个像素到600个像素,当所有逻辑通道完成一次数据读取后所述当前打印任务的所述当前打印坐标值加1,所述当前打印坐标值就是打印设备Y轴累加器的值,所述Y轴累加器同打印设备Y方向的光栅连接,根据光栅获取具体位置计数。
其中,请参阅图11,所述步骤S323包括如下步骤:
S3231、根据所述目标打印任务的打印参数计算本次点火所述逻辑通道对应的打印数据的实际存储地址;
S3232、根据所述目标打印任务的打印参数和内存寻址要求确定所述逻辑通道对应的打印数据的要求读取地址;
S3233、依据所述实际存储地址和所述要求读取地址,确定待读取的所述打印数据中的无效数据;
S3234、读取所述打印数据,将所述无效数据去掉后写入数据缓存中。
具体的,在本实施例中打印数据的提取都要求以字节的整数倍对齐,如64bit、56bit等,但实际存储的打印数据存在不对齐的情况,因此读取打印数据时需要进行对齐操作,根据打印参数可以计算出本次点火所述逻辑通道对应的打印数据的实际存储地址,然后再根据内存寻址要求确定所述逻辑通道对应的打印数据的要求读取地址,则所述要求读取地址到所述实际存储地址范围内存储的数据就是打印数据中的无效数据,最后读取打印数据,将所述无效数据去掉后写入数据缓存中,此时数据缓存中的打印数据都是以字节的整数倍对齐的。
优选地,所述打印数据处理包括:屏蔽处理、羽化处理、合并处理。具体的依据打印参数将数据缓存中的打印数据同根据打印要求确定的数据进行相关计算,如待打印产品沿喷头排列方向的宽度小于打印设备的最大打印宽度时就会存在部分物理通道不出墨,则此时就需要对其进行屏蔽处理,对于物理通道拼接的部分为了保证其打印效果可能需要羽化处理,使得数据被分成两部分分别由两个物理通道而不会存在重复。请参阅图12,当存在共用物理通道时,则共用物理通道的多份数据需要合并后再进行打印,具体包括如下步骤:
S411、依据打印参数将每个所述共用物理通道中的所有逻辑通道对应的打印数据合并后再进行处理输入所述共用物理通道进行喷墨;
S412、同时依据打印参数将每个专用物理通道的所述逻辑通道对应的打印数据直接进行处理输入专用物理通道进行喷墨打印。
本实施例根据打印要求确认所有物理通道中的共用物理通道和专用物理通道,然后为每个所述共用物理通道配置至少2个逻辑通道,为每个所述专用物理通道配置至少1个物理通道,通过逻辑通道为桥梁将共用物理通道属于的打印模组独立开来,保证每条打印模组的独立控制;同时以所述逻辑通道为单位从打印内存中提取对应的打印数据,将每个所述共用物理通道中的所有逻辑通道对应的打印数据合并后再进行处理输入所述共用物理通道进行打印,将每个专用物理通道的所述逻辑通道对应的打印数据直接进行处理输入专用物理通道进行打印,不仅保证了每条打印模组可以独立控制相应的打印任务且能够准确的打印在预定的位置上。
本申请的实施方式
实施例1
设定一幅可变图像中的标签图像有a个,a≥1,a为整数,a个所述标签图像按照所述预定排版规律分布在背景图像的不同位置,请参阅图13,所述依据打印要求指令将所有物理通道划分为若干组包括:
S111、根据打印要求指令确定打印每个所述标签图像的物理通道,定义一个所述标签图像对应的所有所述物理通道为一个标签模组,所述标签模组包括x1个物理通道,x1≥1,x1为整数;
S112、同时根据打印要求指令确定打印所述背景图像的物理通道,定义所述背景图像对应的所有所述物理通道为一个背景模组,所述背景模组包括x2个物理通道,x2≥x1,x2为整数;
其中,所述打印要求指令包括:打印启动指令和任务参数,所述打印启动指令包括:所述可变图像需要打印的份数指令和所述背景图像的选择指令,所述任务参数根据所述预定排版规律获得,所述任务参数包括:所述每个标签图像和所述背景图像沿喷头排列方向的宽度。
具体的,请参阅图14,在本实施例中,每一幅可变图像中的所述标签图像有3个,分别是标签图像A、标签图像B和标签图像C,每一幅可变图像中的每一幅标签图像都对应一份标签图像数据;每一幅可变图像中的a个标签图像按照预定排版规律分布在所述背景图像的不同位置,如标签图像B位于所述背景图像的几何中心,标签图像A和C对称位于所述标签图像B的两边。以上仅仅列举了一种排版规律,标签图像和背景图像在一幅图中的排版规律可以有多种排列方式,具体根据美学要求进行设定,在此不做具体限定。根据所述每个标签图像沿喷头排列方向的宽度确定打印每个所述标签图像的标签模组即确定打印每个标签图像的物理通道,根据所述背景图像沿喷头排列方向的宽度确定打印所述背景图像的背景模组即确定打印所述背景图像的物理通道。在本实施例中,所述一个物理通道对应一个喷头,每个打印模组对应若干个物理通道,保证了每个打印模组独立控制。当出现标签模组和背景模组共用物理通道时, 则此时将共用物理通道对应的标签图像数据和背景图像数据进行融合处理得到共用物理通道的打印数据,打印时共用物理通道依据打印数据进行喷墨打印。
请参阅图15,优选地,通过如下方法为每个独立控制的打印模组建立数据提取规则的映射关系,保证了每个模组的数据能够准确提取到对应的物理通道,具体步骤包括:
S221、为每个所述标签模组配置n个逻辑通道,每个所述标签模组中的一个逻辑通道对应所述标签模组中的一个物理通道;
S222、为每个所述背景模组配置m个逻辑通道,每个所述背景模组中的一个逻辑通道对应所述背景模组中的一个物理通道;
S223、建立所述物理通道、所述逻辑通道以及所述模组之间的映射关系。
具体的,通过建立所述物理通道、所述逻辑通道以及所述打印模组之间的映射关系,在打印控制系统中以所述逻辑通道为单元从存储器中依据映射关系提取每个打印模组的本次打印任务对应的打印数据,同时依据映射关系将相同物理通道的所有逻辑通道对应的打印数据进行合并,然后输出打印,以逻辑通道为桥梁建立了实际物理通道和动态变化的模组之间的映射关系,从而保证了打印机能够灵活的打印各种产品,且数据处理条理清楚明了
优选地,请参阅图16,结合所述逻辑通道,将所述背景图像数据和每次获取的标签图像数据按照预定排版规律融合后输入对应的物理通道进行喷墨打印具体包括如下步骤:
S421、以逻辑通道为单位分别获取所述背景图像数据和本次打印所需的标签图像数据;
S422、依据所述映射关系将对应相同物理通道的逻辑通道的所述背景图像数和本次打印所需的所述标签图像数据进行合并;
S423、将合并后的所述背景图像数据和所述标签图像数据进行打印。
具体的,请继续参阅图14,在本实施例中,局部动态可变图像由固定不变的背景图像F和3个动态变化的标签图像A、B和C组成,所述背景图像F在图像光栅处理器中只进行一次光栅化的处理,然后将得到的背景图像数据下载 到打印机的存储器中,在本实施例中所述存储器为DDR,所述图像光栅处理器位于上位机中,其中,所述图像光栅处理器也可以位于打印机中,如打印一体机,则所述图像光栅处理器位于打印机中图像在光栅处理器中处理后直接输入打印机进行输出打印;同时获得所述背景图像数据在DDR中的起始地址,依据所述可变图像需要打印的份数指令,将所述背景图像数据在DDR中的起始地址和背景图像需要打印的份数输入背景图像的打印任务队列中,所述背景图像F的打印任务队列由ram写入维护,所述背景图像F只需要进行一次图像处理和一次图像数据的下载,减小了图像光栅处理器的数据处理量和数据传输量;所述标签图像A(包括A 1~A n)按照预定规律动态生成后在图像光栅处理器中依次进行图像光栅化的处理,所述标签图像A的所述预定规律为日期的变化规律,如标签图像A1的日期为“2018年10月1日”,标签图像A2的日期为“2018年10月2日”,标签图像A3的日期为“2018年10月3日”,依次进行生成标签图像A;然后依次将得到的标签图像A的标签图像数据下载到打印机的存储器中,下载的同时依次将标签图像A的标签图像数据在DDR中的起始地址写入标签图像A对应的打印任务队列;标签图像B(包括B 1~B n)和C(包括C 1~C n)的处理方法同标签图像A的相同,在此不再赘述。打印中根据打印任务队列依次提取背景图像数据和标签图像数据,将所述背景图像数据和所述标签图像数据按照预定排版规律融合后进行打印输出得到一幅完整的可变图像,如图14中的可变图像1、可变图像2、可变图像3……;其中,所述预定排版规律是根据可变图像的交互设计界面中的交互操作指令获得的,所述预定排版规律明确了同一背景图像的可变图像中的每一幅的标签图像在背景图像中的位置,如图14中,标签图像B位于所述背景图像的几何中心,标签图像A和C对称位于所述标签图像B的两边。根据打印任务队列依次进行提取融合,如图14中的标签图像A1、标签图像B1、标签图像C1对应的标签图像数据和背景图像F对应的背景图像数据按照预定排版规律进行融合,标签图像A2、标签图像B2、标签图像C2对应的标签图像数据和背景图像F对应的背景图像数据按照预定排版规律进行融合……,每融合一次则进行一次打印输出,如图14中则依次输入可变图像1、 可变图像2、可变图像3……。而具体打印时也是对应模组打印对应图像的数据,当出现标签模组和背景模组共用物理通道时,则此时将共用物理通道对应的标签图像数据和背景图像数据进行合并处理得到共用物理通道的打印数据,打印时共用物理通道依据打印数据进行喷墨打印,其中所述合并包括将共用物理通道的数据替换成标签图像的数据或将共用物理通道的对应的两个标签模组的数据进行拼接;如图14中的背景模组F打印背景图像F、标签模组A打印标签图像A、标签模组B打印标签图像B、标签模组C打印标签图像C。
各所述打印模组独立控制后,则怎样保证一幅可变图像中的背景图像和每个标签图像能够匹配打印,则需要一套独特的打印任务创建方法,优选地,请参阅图17,则各模组同步创建打印任务的方法具体包括如下步骤:
S51、获取背景模组的触发打印信号,依据所述触发打印信号判断所有模组对应的打印任务队列是否为空;
S52、当所有模组对应的所述打印任务队列不为空时,则判断每个所述打印任务队列中当前打印任务的任务参数读取是否有误;
S53、当所有模组的所述任务参数读取无误时,则控制所有模组同时创建本次打印任务。
具体的,每个所述打印模组都有一个触发打印模块,用于触发各打印模组创建自己的打印任务,当各打印模组打印的图像有关联时,则采用同一个触发打印信号去触发各打印模组进行打印任务的创建,保证了各打印模组相互关联,在本实施例中采用背景模组的触发打印信号作为触发各模组创建打印任务的统一信号。
优选地,所述背景模组的触发打印信号为外部光眼产生的有效信号或上一次打印任务的结束信号。采用外部光眼产生的有效信号需要增加额外设备,采用上一次打印任务的结束信号作为触发打印信号则需要明确打印任务的结束时间,通过设置任务间隔确定明确的结束信号。
具体的,请参阅图18为本实施例的具体实现流程,首先从上位机获取可变图像对应的数据,所述可变图像中的每一幅都包括一个背景图像0和x个标签 图像(1~x),所述数据包括固定不变的背景图像数据和按照规律动态变化的标签图像数据,将所述数据存储入存储器的同时缓存任务到对应模组,其中所述任务包括背景模组0的打印任务和标签模组(1~x)的打印任务,然后依据触发信号对缓存的打印任务进行任务创建,创建好后存入对应的模组的打印任务队列,然后打印控制依据每个模组的打印任务队列中的图像数据的存储地址提取数据进行羽化、屏蔽、合并处理中的一种或多种后输入打印模块进行打印。具体的对于某一次的打印某些物理通道需要出墨而某些物理通道不需要出墨,而不需要出墨的物理通道依据其对应的逻辑通道提取的数据需要做屏蔽处理使其不出墨;对于某些图像需要较高的打印质量时,则一般在打印时对该图像做羽化处理使其打印效果更好,具体操作为将图像对应的打印数据同羽化模板数据进行相“与”运算使得打印出来的图像效果更好;在打印可变图像时,一类可变图像中的每一幅图像都有一个相同的背景图像,且在每一幅图像的相同位置都有按照一定规律变化的可变图像,当打印这一类图像时,需要将对应同一个物理通道的背景图像数据和可变图像数据进行合并使其仅打印可变图像数据。
本实施例通过分别获取可变图像中固定不变的背景图像对应的背景图像数据和按照预定规律动态变化的标签图像对应的标签图像数据,将固定不变的背景图像和动态变化的标签图像分开处理和传输,且背景图像数据可以只传输一次,由此背景图像也可以只进行一次图像光栅化处理,减轻了图像光栅化处理器的数据处理量和传输量,然后将背景图像数据与每次获取的标签图像数据按照预定排版规律融合后再进行打印,通过融合保证了产品的正常输出,提高了打印机的效率、节省了打印机的资源。
实施例2
在要求打印介质的上下或左右或四周留一定的空白不打印时需要精确的定位打印介质的起始打印位置即白边的控制,对于此依据打印参数将所述打印数据处理后输入对应的物理通道进行喷墨打印的具体实现方法请参阅图19:
S431、获取对打印介质移动距离进行计数后的第一计数值;
具体的,启动Onepass喷墨打印机,打印介质输送平台开始输送打印介质同 时所述第一计数器开始计数,打印介质每移动一行所述第一计数器的第一计数值就加1,其中,所述第一计数器的的计数信号是根据所述任务参数计算获取,所述任务参数在启动本次打印任务时从上位机或Onepass喷墨打印机自带的图像处理软件中下载获得的,具体过程为:根据客户要求在图像处理软件中设计图像或将客户传送的图像导入图像处理软件中,然后对图像进行格式、色彩等处理及图像参数的设置,所述图像参数包括打印介质、打印介质尺寸、图像尺寸、图像相对打印介质的位置、图像的打印份数、打印精度等,在本实施例中,所述打印介质尺寸单位为行数即打印介质的长为100行。接着将经过图像处理软件处理的图像传入Onepass喷墨打印装置,喷墨打印装置根据图像参数设置本次的任务参数,并根据任务参数及喷墨打印设备为本次任务分配打印模组,并为打印模组分配喷头等;当本次打印任务量比较小时,则可以只采用一个打印模组,而其他打印模组可以打印其他任务。
S432、比较所述第一计数值是否等于打印起始位置设定值;
具体的,打印介质每移动一行即所述第一计数器的第一计数值加1后都与所述打印起始位置设定值进行一次比较,判断是否到达起始打印位置,当所述第一计数值等于打印起始位置设定值时,则开始创建本次打印任务,当所述第一计数值大于打印起始位置设定值时,则本次打印任务已经开始,这样可以停止所述第一计数器的计数,也可以继续所述第一计数器的计数,然后将所述第一计数器的计数值同所述第二计数器的计数值进行比较用于验证及校准所述第二计数器。其中所述打印起始位置设定值是根据所述打印精度将客户设置的白边值换算成需要空白的打印行数,进而获取所述第一计数器的计数信号。
其中,请参阅图20,所述步骤S432的具体比较及所述计数信号的获取包括如下步骤:
S4321、依据所述打印精度及空白距离参数计算获得所述打印起始位置设定值;
S4322、依据所述打印精度计算获得计数信号;
S4323、依据所述计数信号进行计数,则计数信号产生一次所述第一计数值 加1。
具体的,所述第一计数器依据所述计数信号进行计数,计数信号产生一次所述第一计数器的所述第一计数值加1,所述第一计数值每加1一次后都与所述打印起始位置设定值进行一次比较,判断是否到达起始打印位置,当所述第一计数值等于打印起始位置设定值时,则开始创建本次打印任务。
S433、当所述第一计数值小于所述打印起始位置设定值时,继续对打印介质的移动距离进行计数直到所述第一计数值等于所述打印起始位置设定值;
S434、创建本次打印任务,并获取对本次打印任务的打印行数进行计数后的第二计数值;
具体的,根据触发打印信号创建本次打印任务,当本次打印任务创建成功后则启动所述第二计数器开始进行计数。当存在多个打印模组时,则还需要判断所有模组是否成功创建本次打印任务,则请参阅图21,多个打印模组同步创建打印任务的判断步骤如下:
S4331、根据触发打印信号判断所有模组是否满足本次创建打印任务的条件;
S4332、当存在一个模组不满足本次创建打印任务的条件时,控制所有模组放弃本次打印任务的创建,重新获取所述触发打印信号;
S4333、当所有模组都满足本次创建打印任务的条件时,控制所有模组创建本次打印任务。
具体的,在本实施例中每个打印模组都有一个独立的触发打印信号,以保证每个打印模组能够独立触发创建打印任务,为了保证每个打印模组能够同时创建打印任务,本申请中采用所有打印模组中的某一个打印模组的触发打印信号作为所有打印模组创建打印任务的请求信号,依据同一个所述触发打印信号判断所有打印模组是否满足本次创建打印任务的条件,如果所有打印模组都满足本次创建打印任务的条件时,则控制所有打印模组创建本次打印任务,当存在一个打印模组不满足本次创建打印任务的条件时,控制所有打印模组放弃本次打印任务的创建,然后返回步骤S4331,如此保证了每个打印模组顺序创建打 印任务,不会因为某一打印模组创建打印任务失败而导致各打印模组打印的标签不匹配。
优选地,请参阅图22,所述第二计数器的第二计数值的具体获取步骤如下:
S4341、获取本次打印任务的打印精度;
S4342、依据所述打印精度获取本次打印任务打印每行像素的点火信号;
S4343、依据所述点火信号进行计数,每点火一次所述第二计数值加1。
具体的,根据本次打印任务的打印精度获取打印每行像素的点火信号,每点火一次所述第二计数器的所述第二计数值加1,所述第二计数器的第二计数值每加1一次后都将所有逻辑通道的通道偏移值与所述第二计数值进行比较,如果所述逻辑通道偏移值小于等于所述第二计数值,则所述逻辑通道执行本次打印任务,否则,所述逻辑通道不执行本次打印任务的打印。
S435、比较每个逻辑通道的通道偏移值是否小于等于所述第二计数值;
具体的,所述第二计数器的第二计数值每加1一次后都将所有逻辑通道的通道偏移值与所述第二计数值进行比较,如果所述逻辑通道偏移值小于等于所述第二计数值,则所述逻辑通道执行本次打印任务,否则,所述逻辑通道不执行本次打印任务的打印。
S436、当所述逻辑通道的所述通道偏移值小于等于所述第二计数值时,则所述逻辑通道执行本次打印任务的打印,否则,所述逻辑通道不执行本次打印任务的打印;
具体的,当所述逻辑通道的所述通道偏移值小于等于所述第二计数值时,以所述逻辑通道为单位从存储介质中提取的打印数据为有效数据,则所述逻辑通道对应的所述物理通道依据所述有效数据进行喷墨打印;
当所述逻辑通道的所述通道偏移值大于所述第二计数值时,以所述逻辑通道为单位从存储介质中提取的打印数据为无效数据,则所述逻辑通道对应的所述物理通道不出墨。
当所述逻辑通道的所述通道偏移值大于所述第二计数值时,以所述逻辑通道为单位从存储介质中提取打印数据进行屏蔽处理得到无效数据;
将所述无效数据存入所述逻辑通道对应的RAM缓存中;
依据所述映射关系从所述RAM缓存中提取所述无效数据到所述物理通道进行打印,其中,当打印数据为无效数据时,所述物理通道在打印过程中不出墨。
根据以上方法则可以实现每个物理通道打印对齐即打印在一条直线上,具体如下图23为所述Onepass喷墨打印机的喷头结构,在本实施例中一个喷头对应一个物理通道,一个物理通道配置一个逻辑通道,则第一个喷头100的通道偏移值为0,第二个喷头200的通道偏移值为1,需要打印的图像数据如图24,当本次打印任务创建完成之后,所述第二计数器开始计数,每点火一次走一行像素的距离,所述第二计数器的第二计数值加+1;当所述第二计数器的计数值为0时,第一个喷头100开始打印第一行像素的a0、a2、a4、a6像素点,第二个喷头200不打印;所述第二计数器的计数值为1时,第一个喷头100打第二行像素的b0、b2、b4、b6像素点,第二个喷头200打第一行像素的a1、a3、a5、a7像素点;第二计数器的计数值为3时,第一个喷头100打印第三行像素的c0、c2、c4、c6像素点,第二个喷头200打印第二行像素的b1、b3、b5、b7像素点;依次类推,直到打完目标图像为止。这样就可以保证所述第一喷头100与所述第二喷头200能够打印对齐,可以打印在同一直线上。
S437、重复比较每个所述逻辑通道的所述通道偏移值是否小于等于所述第二计数值,直到本次打印任务打印完成。
所述方法通过第一计数器对空白位置进行统计记录,并通过比较第一计数值和打印起始位置设定值确定起始打印位置,保证了在Onepass高速打印过程中准确的记录并获得起始打印位置的信息,然后通过创建本次打印任务,及采用第二计数器和每个逻辑通道的偏移值明确每个通道的起始出墨时刻,从而保证了每个逻辑通道对应的数据都可以打印对齐。
实施例3
请参阅图25,本申请实施例提供了一种Onepass系统喷墨打印控制装置,所述装置包括:
打印模组分配模块10,用于依据打印要求指令将所有物理通道划分为若干组,定义一组为一个打印模组,每个所述打印模组包括x个物理通道,x≥1,x为整数;
逻辑通道配置模块20,用于为每个所述打印模组配置n个逻辑通道,n≥x,n为整数;
打印数据提取模块30,用于启动打印命令,以所述逻辑通道为单位从打印内存中提取对应的打印数据;
打印模块40,用于依据打印参数将所述打印数据处理后输入对应的物理通道进行喷墨打印。
实施例4
另外,结合图2描述的本申请实施例的Onepass系统喷墨打印控制方法可以由Onepass系统喷墨打印控制设备来实现。图26示出了本申请实施例提供的Onepass系统喷墨打印控制设备的硬件结构示意图。
Onepass系统喷墨打印控制设备可以包括处理器401以及存储有计算机程序指令的存储器402。
具体地,上述处理器401可以包括中央处理器(CPU),或者特定集成电路(Application Specific Integrated Circuit,ASIC),或者可以被配置成实施本申请实施例的一个或多个集成电路。
存储器402可以包括用于数据或指令的大容量存储器。举例来说而非限制,存储器402可包括硬盘驱动器(Hard Disk Drive,HDD)、软盘驱动器、闪存、光盘、磁光盘、磁带或通用串行总线(Universal Serial Bus,USB)驱动器或者两个或更多个以上这些的组合。在合适的情况下,存储器402可包括可移除或不可移除(或固定)的介质。在合适的情况下,存储器402可在数据处理装置的内部或外部。在特定实施例中,存储器402是非易失性固态存储器。在特定实施例中,存储器402包括只读存储器(ROM)。在合适的情况下,该ROM可以是掩模编程的ROM、可编程ROM(PROM)、可擦除PROM(EPROM)、电可擦除PROM(EEPROM)、电可改写ROM(EAROM)或闪存或者两个或更多个以 上这些的组合。
处理器401通过读取并执行存储器402中存储的计算机程序指令,以实现上述实施例中的任意一种Onepass系统喷墨打印控制方法。
在一个示例中,Onepass系统喷墨打印控制设备还可包括通信接口403和总线410。其中,如图26所示,处理器401、存储器402、通信接口403通过总线410连接并完成相互间的通信。
通信接口403,主要用于实现本申请实施例中各模块、装置、单元和/或设备之间的通信。
总线410包括硬件、软件或两者,将Onepass系统喷墨打印控制设备的部件彼此耦接在一起。举例来说而非限制,总线可包括加速图形端口(AGP)或其他图形总线、增强工业标准架构(EISA)总线、前端总线(FSB)、超传输(HT)互连、工业标准架构(ISA)总线、无限带宽互连、低引脚数(LPC)总线、存储器总线、微信道架构(MCA)总线、外围组件互连(PCI)总线、PCI-Express(PCI-X)总线、串行高级技术附件(SATA)总线、视频电子标准协会局部(VLB)总线或其他合适的总线或者两个或更多个以上这些的组合。在合适的情况下,总线410可包括一个或多个总线。尽管本申请实施例描述和示出了特定的总线,但本申请考虑任何合适的总线或互连。
实施例5
另外,结合上述实施例中的Onepass系统喷墨打印控制方法,本申请实施例可提供一种计算机可读存储介质来实现。该计算机可读存储介质上存储有计算机程序指令;该计算机程序指令被处理器执行时实现上述实施例中的任意一种Onepass系统喷墨打印控制方法。
综上所述,本申请实施例提供的Onepass系统喷墨打印控制方法、装置、设备及介质,依据打印要求指令将所有物理通道划分为若干组,每组对应一条生产线,并为每个打印模组配置n个逻辑通道,然后以逻辑通道为桥梁进行数据的提取及处理,保证了每个打印模组可以独立控制相应的打印任务并能够准确的打印在预定的位置上。
需要明确的是,本申请并不局限于上文所描述并在图中示出的特定配置和处理。为了简明起见,这里省略了对已知方法的详细描述。在上述实施例中, 描述和示出了若干具体的步骤作为示例。但是,本申请的方法过程并不限于所描述和示出的具体步骤,本领域的技术人员可以在领会本申请的精神后,作出各种改变、修改和添加,或者改变步骤之间的顺序。
以上所述的结构框图中所示的功能块可以实现为硬件、软件、固件或者它们的组合。当以硬件方式实现时,其可以例如是电子电路、专用集成电路(ASIC)、适当的固件、插件、功能卡等等。当以软件方式实现时,本申请的元素是被用于执行所需任务的程序或者代码段。程序或者代码段可以存储在机器可读介质中,或者通过载波中携带的数据信号在传输介质或者通信链路上传送。“机器可读介质”可以包括能够存储或传输信息的任何介质。机器可读介质的例子包括电子电路、半导体存储器设备、ROM、闪存、可擦除ROM(EROM)、软盘、CD-ROM、光盘、硬盘、光纤介质、射频(RF)链路,等等。代码段可以经由诸如因特网、内联网等的计算机网络被下载。
还需要说明的是,本申请中提及的示例性实施例,基于一系列的步骤或者装置描述一些方法或系统。但是,本申请不局限于上述步骤的顺序,也就是说,可以按照实施例中提及的顺序执行步骤,也可以不同于实施例中的顺序,或者若干步骤同时执行。
以上所述,仅为本申请的具体实施方式,所属领域的技术人员可以清楚地了解到,为了描述的方便和简洁,上述描述的系统、模块和单元的具体工作过程,可以参考前述方法实施例中的对应过程,在此不再赘述。应理解,本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到各种等效的修改或替换,这些修改或替换都应涵盖在本申请的保护范围之内。

Claims (21)

  1. 一种Onepass系统喷墨打印控制方法,其特征在于,包括:
    依据打印要求指令将所有物理通道划分为若干组,定义一组为一个打印模组,每个所述打印模组包括x个物理通道,x≥1,x为整数;
    为每个所述打印模组配置n个逻辑通道,n≥x,n为整数;
    启动打印命令,以所述逻辑通道为单位从打印内存中提取对应的打印数据;
    依据打印参数将所述打印数据处理后输入对应的物理通道进行喷墨打印;
    其中,每个物理通道对应一个喷头或对应喷头上的y列喷嘴,y≥1,所述打印参数根据所述打印要求指令和打印设备特征生成。
  2. 根据权利要求1所述的Onepass系统喷墨打印控制方法,其特征在于,所述打印要求指令还包括:待打印产品需要打印的份数指令;
    所述为每个所述打印模组配置n个逻辑通道之后,所述方法还包括:
    根据待打印产品需要打印的份数指令,生成打印任务队列,一个打印模组对应一个打印任务队列;
    从每个所述打印模组对应的所述打印任务队列中获取目标打印任务及打印参数;
    将每个打印模组的所述目标打印任务存储至任务处理缓存器中的对应存储区域;
    依据所述打印要求指令建立物理通道、逻辑通道、打印模组、存储区域之间的映射关系。
  3. 根据权利要求2所述的Onepass系统喷墨打印控制方法,其特征在于,所述启动打印命令还包括:
    启动打印命令,依据所述映射关系从所述任务处理缓存器中提取每个所述打印模组的所述目标打印任务;
    根据所述目标打印任务的打印参数计算本次点火所述逻辑通道对应的打印数据的存储地址,依据所述存储地址从打印内存中提取对应的打印数据。
  4. 根据权利要求3所述的Onepass系统喷墨打印控制方法,其特征在于,从打印内存中提取对应的打印数据的步骤还包括:
    获取本次点火所述逻辑通道的逻辑通道编号及逻辑通道参数;
    获取目标打印任务的打印任务编号,依据所述打印任务编号获取目标打印任务对应的任务参数及目标打印任务的打印位置;
    依据所述逻辑通道参数、所述目标打印任务对应的所述任务参数及所述打印位置获得所述逻辑通道对应的通道数据的存储地址及打印参数;
    依据所述存储地址从打印内存中提取所述通道数据,并将所述通道数据与所述打印参数进行处理获得打印数据。
  5. 根据权利要求4所述的Onepass系统喷墨打印控制方法,其特征在于,所述获得所述逻辑通道对应的通道数据的存储地址及打印参数的步骤还包括:
    依据所述逻辑通道参数获取所述逻辑通道对应的通道数据的实际存储地址;
    根据所述目标打印任务的所述任务参数和内存寻址要求确定所述逻辑通道对应的通道数据的要求读取地址;
    依据所述实际存储地址和所述要求读取地址,确定待读取的所述通道数据中的无效数据;
    读取所述通道数据,将所述无效数据去掉后写入数据缓存中。
  6. 根据权利要求1所述的Onepass系统喷墨打印控制方法,其特征在于,所述配置n个逻辑通道的步骤包括:
    根据打印要求确认所有物理通道中的共用物理通道和专用物理通道,所述共用物理通道属于y个打印模组,所述专用物理通道仅属于一个打印模组,y≥2,y为整数;
    为每个所述共用物理通道配置m个逻辑通道,为每个所述专用物理通道配 置z个逻辑通道,m≥y,z≥1,m、z为整数。
  7. 根据权利要求6所述的Onepass系统喷墨打印控制方法,其特征在于,所述将打印数据处理后输入对应的物理通道进行喷墨打印的步骤还包括:
    依据打印参数将每个所述共用物理通道中的所有逻辑通道对应的打印数据合并后再进行处理输入所述共用物理通道进行喷墨;
    依据打印参数将每个专用物理通道的所述逻辑通道对应的打印数据直接进行处理输入专用物理通道进行喷墨打印。
  8. 根据权利要求1所述的Onepass系统喷墨打印控制方法,还包括设定一幅可变图像中的标签图像有a个,a≥1,a为整数,a个所述标签图像按照所述预定排版规律分布在背景图像的不同位置,所述依据打印要求指令将所有物理通道划分为若干组包括:
    根据打印要求指令确定打印每个所述标签图像的物理通道,定义一个所述标签图像对应的所有所述物理通道为一个标签模组,所述标签模组包括x1个物理通道,x1≥1,x1为整数;
    根据打印要求指令确定打印所述背景图像的物理通道,定义所述背景图像对应的所有所述物理通道为一个背景模组,所述背景模组包括x2个物理通道,x2≥x1,x2为整数。
  9. 根据权利要求8所述的Onepass系统喷墨打印控制方法,其特征在于,所述打印要求指令包括:打印启动指令和任务参数,所述打印启动指令包括:所述可变图像需要打印的份数指令和所述背景图像的选择指令,所述任务参数根据所述预定排版规律获得,所述任务参数包括:所述每个标签图像和所述背景图像沿喷头排列方向的宽度。
  10. 根据权利要求9所述的Onepass系统喷墨打印控制方法,还包括:
    为每个所述标签模组配置x1个逻辑通道,每个所述标签模组中的一个逻辑通道对应所述标签模组中的一个物理通道;
    为每个所述背景模组配置x2个逻辑通道,每个所述背景模组中的一个逻辑 通道对应所述背景模组中的一个物理通道;
    建立所述物理通道、所述逻辑通道以及所述打印模组之间的映射关系。
  11. 根据权利要求10所述的Onepass系统喷墨打印控制方法,还包括
    以逻辑通道为单位分别获取所述背景图像数据和本次打印所需的标签图像数据;
    依据所述映射关系将对应相同物理通道的逻辑通道的所述背景图像数据和本次打印所需的所述标签图像数据进行合并;
    将合并后的所述背景图像数据和所述标签图像数据进行喷墨打印。
  12. 根据权利要求9所述的Onepass系统喷墨打印控制方法,还包括:
    获取所述背景模组的触发打印信号,依据所述触发打印信号判断所述背景模组和所有标签模组对应的打印任务队列是否为空;
    当所述背景模组和所有标签模组对应的所述打印任务队列不为空时,则判断每个所述打印任务队列中当前打印任务的任务参数读取是否有误;
    当所述背景模组和所有标签模组的所述任务参数读取无误时,则控制所述背景模组和所有标签模组同时创建本次打印任务。
  13. 根据权利要求12所述的Onepass系统喷墨打印控制方法,其特征在于,所述背景模组的打印任务队列包括所述背景图像数据在存储器中的起始地址、所述背景图像需要重复打印的次数;所述每个标签模组的打印任务队列包括每次获取的所述标签图像数据在存储器中的起始地址、每次打印任务的数据长度。
  14. 根据权利要求1所述的Onepass系统喷墨打印控制方法,其特征在于,将所述打印数据处理后输入对应的物理通道进行喷墨打印的步骤包括:
    获取对打印介质移动距离进行计数后的第一计数值;
    比较所述第一计数值是否等于打印起始位置设定值;
    当所述第一计数值小于所述打印起始位置设定值时,继续对打印介质的移动距离进行计数直到所述第一计数值等于所述打印起始位置设定值;
    获取对本次打印任务的打印行数进行计数后的第二计数值;
    比较每个逻辑通道的通道偏移值是否小于等于所述第二计数值;
    当所述逻辑通道的所述通道偏移值小于等于所述第二计数值时,则所述逻辑通道执行本次打印任务的打印,否则,所述逻辑通道不执行本次打印任务的打印;
    重复比较每个所述逻辑通道的所述通道偏移值是否小于等于所述第二计数值,直到本次打印任务打印完成。
  15. 根据权利要求14所述的Onepass喷墨打印控制方法,其特征在于,当所述逻辑通道的所述通道偏移值小于等于所述第二计数值时,则所述逻辑通道执行本次打印任务的打印,否则,所述逻辑通道不执行本次打印任务的打印,包括:
    当所述逻辑通道的所述通道偏移值小于等于所述第二计数值时,以所述逻辑通道为单位从存储介质中提取的打印数据为有效数据,则所述逻辑通道对应的所述物理通道依据所述有效数据进行喷墨打印;
    当所述逻辑通道的所述通道偏移值大于所述第二计数值时,以所述逻辑通道为单位从存储介质中提取的打印数据为无效数据,则所述逻辑通道对应的所述物理通道不出墨。
  16. 根据权利要求14所述的Onepass喷墨打印控制方法,还包括:
    当所述逻辑通道的所述通道偏移值大于所述第二计数值时,以所述逻辑通道为单位从存储介质中提取打印数据进行屏蔽处理得到无效数据;
    将所述无效数据存入所述逻辑通道对应的RAM缓存中;
    依据所述映射关系从所述RAM缓存中提取所述无效数据到所述物理通道进行打印,其中,当打印数据为无效数据时,所述物理通道在打印过程中不出墨。
  17. 根据权利要求15所述的Onepass喷墨打印控制方法,还包括:
    获取本次打印任务中的所述物理通道的实际排布规律;
    依据所述实际排布规律计算获取每个所述物理通道的偏移值;
    依据所述映射关系获取每个所述逻辑通道对应的通道偏移值,其中,一个 所述物理通道对应的所有所述逻辑通道的通道偏移值相同且等于所述物理通道的偏移值。
  18. 根据权利要求17所述的Onepass喷墨打印控制方法,其特征在于,所述获取对本次打印任务的打印行数进行计数的第二计数值的步骤还包括:
    获取本次打印任务的打印精度;
    依据所述打印精度获取本次打印任务打印每行像素的点火信号;
    依据所述点火信号进行计数,每点火一次所述第二计数值加1。
  19. 根据权利要求18所述的Onepass喷墨打印控制方法,其特征在于,所述比较所述第一计数值是否等于打印起始位置设定值的步骤还包括:
    依据所述打印精度及空白距离参数计算获得所述打印起始位置设定值;
    依据所述打印精度计算获得计数信号;
    依据所述计数信号进行计数,则计数信号产生一次所述第一计数值加1。
  20. 一种Onepass系统喷墨打印控制设备,其特征在于,包括:至少一个处理器、至少一个存储器以及存储在所述存储器中的计算机程序指令,当所述计算机程序指令被所述处理器执行时实现如权利要求1所述的方法。
  21. 一种存储介质,其上存储有计算机程序指令,其特征在于,当所述计算机程序指令被处理器执行时实现如权利要求1所述的方法。
PCT/CN2019/128946 2018-12-29 2019-12-27 Onepass系统喷墨打印控制方法、设备及存储介质 WO2020135649A1 (zh)

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