WO2020133310A1 - 基于自适应内部支撑结构的3d打印方法 - Google Patents
基于自适应内部支撑结构的3d打印方法 Download PDFInfo
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- WO2020133310A1 WO2020133310A1 PCT/CN2018/125213 CN2018125213W WO2020133310A1 WO 2020133310 A1 WO2020133310 A1 WO 2020133310A1 CN 2018125213 W CN2018125213 W CN 2018125213W WO 2020133310 A1 WO2020133310 A1 WO 2020133310A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/40—Structures for supporting 3D objects during manufacture and intended to be sacrificed after completion thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/386—Data acquisition or data processing for additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y80/00—Products made by additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Definitions
- the invention is applied to the generation of the internal support structure of the model 3D printing. According to the structural difference of different parts of the model, two different internal support structures that can be applied to different structures are added. In the case of ensuring a certain model strength, printing materials can be saved.
- 3D printing is a rapid prototyping technology, based on digital model files, using powdery metals or plastics and other adhesive materials to construct objects by layer-by-layer printing.
- the most prominent advantage of this technology is that it can generate parts of any shape directly from computer graphics data without mechanical processing or any mold, thereby greatly shortening the product development cycle, increasing productivity and reducing production costs.
- the main purpose of the present invention is to generate a 3D printing support structure from a 2D to 3D biological structure. This method reduces the problem of high material consumption of traditional solid structures, and at the same time increases the strength of the specified direction of the model through an adaptive algorithm, which has good practical significance and theoretical research value for ensuring structural strength and saving printed materials.
- the present invention builds a mechanical device similar to a biological body or a part of it through research on the structure of a biological body, so that the model structure design is more rooted.
- the similar functions can be realized by structural similarity, and the strength, toughness and practicality can also be simulated and verified.
- Combining 3D printing model design with bionic technology can achieve highly optimized and coordinated results, thereby improving the adaptability of the designed model to the environment.
- the crystal structure such as diamond, belongs to the simple substance of carbon. It is a molecular structure with excellent physical properties such as super-hardness, abrasion resistance, thermal sensitivity, heat transfer, semiconductor and transparent.
- the Mohs hardness of the diamond is 10. Since it has the highest hardness among natural substances, it is used in the internal support structure material of the model in the present invention.
- the present invention proposes that the design algorithm of the internal support structure of the three-dimensional model is a description based on the biological structure and is a research conducted from the perspective of the printable layer.
- Figure 1 is a framework for the design scheme of a skeletal muscle-based support structure
- Figure 2 is a cross-sectional view of skeletal muscle and basic structural unit cutting
- Figure 4 is the synthesis of a larger area of skeletal muscle images
- Figure 5 is an example of fusion of model slice structure and biological structure
- Figure 6 is a graph of the results of the fixed groove
- Figure 7 is an example of layered model processing
- Figure 8 is a partial model slice image
- Figure 9 is the area ratio change curve
- Figure 10 is a schematic diagram of key slice processing
- Figure 11 is a cross-sectional view of the model
- Figure 12 is the force analysis diagram of the model.
- the invention is based on 2D slice images for processing.
- the system includes a computer and FDM technology 3D printer, and an internal support structure can be generated for any given model.
- reference is first performed as a support structure configuration diagram of a biological extract P (skeletal structure applications herein), the base configuration of an image extraction lines, grid lines P X to give, as an internal support structure model Layer diagram.
- the skeletal muscle support structure needs to be designed adaptively according to the strength requirements of the model, that is, the support area of each slice is estimated according to the support strength, and the minimum area support that meets the requirements is comprehensively considered. area. Based on this slice, the slice structure of other layers is adaptively determined. Finally, the 3D reconstruction algorithm is used to restore the 3D model and print it.
- Figure 2(a) is a cross-sectional view of skeletal muscle.
- muscle fibers are the basic unit of skeletal muscle. Multiple muscle fibers form a fiber bundle.
- the composition of the fiber bundle is arbitrary, and the joints around the fiber bundle
- the thickness of the tissue membrane is small, which maintains the uniformity of the skeletal muscle distribution structure.
- the connective tissue membrane that wraps multiple fiber bundles is relatively thick, destroying the uniformity of the skeletal muscle structure. Therefore, the slice structure should avoid thicker connective tissue membranes, with muscle fibers and fiber bundles as the main structure. Then the basic biological structural unit is obtained by cutting and the subsequent processing work.
- Biological structure pre-processing includes biological structure image expansion and image segmentation algorithms.
- the watershed algorithm has a good response to weak edges, which is a guarantee for closed continuous edges.
- the result of the transformation is the water collection basin image of the input image, and the boundary point between the water collection basins is the watershed. Obviously, the watershed represents the maximum point of the input image.
- FIG. 2(b) shows the basic structural unit of the cut.
- the gray scale of the muscle fiber area is small, and the connective tissue area is theoretically a white area. However, due to various factors, these areas are actually gray-white interlaced areas, so The result of a simple binarization method is not very satisfactory.
- Figure 3(a) is the binarized result image of Figure 2(b). It can be seen that the connective tissue area is not completely segmented, and some areas are cut off, which makes the support area disconnected.
- FIG. 3(b) is a result diagram after the processing in FIG. 2(b), that is, a watershed method segmentation result image. It can be seen that the watershed method divides the continuous connective tissue area (support area), and the resulting image meets the application requirements. For models with larger sizes or larger strength requirements, the skeletal muscle texture generated in the previous section will appear relatively sparse and may not meet the given strength requirements. In order to ensure that the texture structure has the same stress on all four sides, flip and expand Figure 2(b) and get the final effect picture, as shown in Figure 4.
- Figure 5(a) is the model "fixed groove”
- Figure 5(b) is the solid slice 440th layer structure of the fixed groove model
- Figure 5(c) is the slice of the hollow structure of the model.
- the model slice and the basic structure image or the expanded image of the basic structure are ANDed to obtain the structure of the layer, as shown in the fusion result image in FIG. 5(d).
- the purpose of the model analysis is to analyze the pressure and pressure of each slice according to the support strength requirements, further estimate the minimum required support area according to the pressure requirements, calculate the minimum support area and existing area ratio, determine the key slice according to the area ratio, and determine the key slice according to the area ratio.
- the area ratio of the slice determines the processing method required to change the structure of the critical slice.
- Figure 7 is a model cat. First, the model is sliced to obtain all slice images, and the existing support area S 0 of each slice is calculated. Fig. 8 is a slice image every 20 layers.
- the self-weight of the model is 160 grams
- the total pressure F of each slice can be calculated.
- the minimum area required for each slice (S min ) the weight of a single layer is equal to the area of the layer times the height and the specific gravity of the material.
- the pressure from the model's own weight is only on the 0-279 layer.
- the 280th layer has an external force of 100 Newtons. From this layer, the pressure on each layer suddenly increases, and the minimum area required It also gets bigger.
- the slice corresponding to the maximum area ratio as the key slice. If the maximum area ratio is greater than 1, it means that the existing area cannot support the strength required by the existing stress, and the existing support area needs to be expanded and expanded by a pixel-by-pixel expansion method. The existing area is expanded by the width of a pixel point, and the area ratio is recalculated. If the area ratio is still greater than 1, the expansion is continued. If the ratio is less than or equal to 1, stop expansion, and determine how many pixels of the expansion area of the support area is expanded.
- the ratio of the maximum supporting area to the existing area is less than 1, it means that the existing area supports require a surplus of stress, and the existing supporting area needs to be reduced, and the method of item-by-item corrosion is also adopted.
- the existing area corrodes a pixel dot width, and the area ratio is recalculated. If the ratio is greater than 1, the corrosion is continued. Otherwise, if the ratio is less than or equal to 1, the corrosion is stopped, and the area of the support area is reduced by how many pixel dot widths are corroded.
- the key slice is the 920th slice, and the area ratio of this slice is 1.47, indicating that the existing support area is insufficient, so the support area in the existing slice structure needs to be expanded.
- the width of the expanded pixel is finally determined to be 6 pixels.
- FIG. 10(a) is the slice image of the 920th layer
- FIG. 10(b) is the result of the expansion of 6 pixels image.
- Fig. 6 is a simulation result diagram, in which Fig. 6(a) is a cross-sectional view of the target model, and 6(b) is a cross-sectional view thereof. You can see the clear internal texture structure.
- Figures 11 and 12 are verification simulation experiments, where Figures 11(a) and 12(a) are solid structures, Figures 11(b) and 12(b) are hollow structures, and Figures 11(c) and 12 are (c) is the skeletal muscle structure.
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- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
- Processing Or Creating Images (AREA)
Abstract
Description
实心体积 | 空心体积 | 骨骼肌体积 | 体积比 | 压力值 | |
猫模型 | 1131.74 | 111.86 | 1019.88 | 9.884% | 120 |
Claims (6)
- 一种基于自适应内部支撑结构的3D打印方法,包括下述步骤:S1:将支撑结构的基准生物结构图进行图像提取,得到多层网格纹路,作为三维模型内部支撑结构的多个层图;S2:将三维模型逐层分离出多层结构,每一层进行二值化与掏空处理得到多张图片;S3:将步骤S1中得到的每个层图与步骤S2中得到的相应图片进行融合,得到多个最终的切片层结构;S4:根据三维模型强度需求,确定每个切片层中支撑结构的支撑面积;S5:对三维模型分析进行自适应结构设计,并调整强度材料比;S6:通过三维重建算法还原回三维模型并进行打印。
- 如权利要求1所述的3D打印方法,其中,对于动物模型而言,基于肌纤维之间的结缔组织构建支撑结构。
- 如权利要求2所述的3D打印方法,其中,在步骤S1中,通过分水岭方法分割得到的连续的结缔组织区域作为支撑区域。
- 如权利要求3所述的3D打印方法,其中,在步骤S1中,对于每个层图,在从中裁切出的区块中确定支撑区域,并将该区块中的支撑区域翻转拓展以确定增大的区块中的支撑区域。
- 如权利要求1至4中任一项所述的3D打印方法,其中,在步骤S4中,在每个切片层中的支撑面积大于该切片层面积的情况下,采用逐像素膨胀法扩展该切片层的尺寸。
- 如权利要求1至5中任一项所述的3D打印方法,其中,在步骤S4中,在每个切片层中的支撑面积小于该切片层面积的情况下,采用逐像素点腐蚀法缩减支撑面积。
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CN201880100558.3A CN113784831B (zh) | 2018-12-29 | 2018-12-29 | 基于自适应内部支撑结构的3d打印方法 |
PCT/CN2018/125213 WO2020133310A1 (zh) | 2018-12-29 | 2018-12-29 | 基于自适应内部支撑结构的3d打印方法 |
US17/419,429 US20220072792A1 (en) | 2018-12-29 | 2018-12-29 | 3d printing method employing adaptive internal support structure |
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