WO2020114178A1 - Pile driver construction pile driving real-time overfilling alarm method - Google Patents

Pile driver construction pile driving real-time overfilling alarm method Download PDF

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Publication number
WO2020114178A1
WO2020114178A1 PCT/CN2019/115789 CN2019115789W WO2020114178A1 WO 2020114178 A1 WO2020114178 A1 WO 2020114178A1 CN 2019115789 W CN2019115789 W CN 2019115789W WO 2020114178 A1 WO2020114178 A1 WO 2020114178A1
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Prior art keywords
pile
pile driving
real
depth
alarm
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PCT/CN2019/115789
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French (fr)
Chinese (zh)
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沈礼伟
高嘉明
姜智耀
刘理想
陈文学
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南京天辰礼达电子科技有限公司
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Publication of WO2020114178A1 publication Critical patent/WO2020114178A1/en

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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
    • G01B7/26—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring depth
    • G—PHYSICS
    • G08—SIGNALLING
    • G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B7/00—Signalling systems according to more than one of groups G08B3/00 - G08B6/00; Personal calling systems according to more than one of groups G08B3/00 - G08B6/00
    • G08B7/06—Signalling systems according to more than one of groups G08B3/00 - G08B6/00; Personal calling systems according to more than one of groups G08B3/00 - G08B6/00 using electric transmission, e.g. involving audible and visible signalling through the use of sound and light sources

Definitions

  • the invention relates to a digital construction monitoring device-CFG pile driver system.
  • the system has comprehensive functions, reliable performance and easy to use.
  • the present invention provides a method for real-time over-filling alarm for pile driving during pile driving, which overcomes the above-mentioned shortcomings of the prior art, and takes the user as the center to realize the pile driving depth in the whole process of pile driving
  • the precise control of the system reduces the error of artificial judgment of the pile depth, improves the construction quality of the project, and improves the level of construction technology.
  • the invention provides a real-time overfill alarm method for pile driving during pile driving. It adopts an RTK dual antenna system installed on the pile driver, and uses the AVR data output by the RTK dual antenna system to calculate the current main and auxiliary antenna height differences. Dimension, pile driver orientation information, calculate the depth information of the pile head, and display the current pile depth in the software, monitor the pile depth value in real time when pulling the pile, and reach the operator by sound and light alarm and screen flashing when the critical value is reached Prompts and warnings.
  • the wired communication method is used, and the device function diagnosis function is implemented.
  • the AVR data is output through the RTK dual antenna module.
  • the current primary and secondary antenna height differences are solved by the data receiving and solving module.
  • the depth information of the pile head is calculated by the algorithm calculation module.
  • the calculation result is displayed through the display module, and then the operator is prompted and warned in the form of sound and light alarm and screen flashing.
  • the present invention provides a method for real-time over-filling alarm for pile driving during pile driving, which has the following beneficial effects: the user is the center, and the pile driving depth of the pile can be accurately controlled during the whole pile driving process to reduce the artificial judgment of pile depth. Errors, improve the construction quality of the project, and improve the level of construction technology.
  • the RTK dual antenna system is installed on the pile driver.
  • the AVR data output from the dual antennas is used to calculate the current height difference between the main and auxiliary antennas. Combined with the size of the pile driver and the direction information of the pile driver, the depth information of the pile head is accurately calculated.
  • the current pile depth is displayed internally, the pile depth value is monitored in real time when the pile is pulled, and the operator is prompted and warned in the form of sound and light alarms and screen flashes when the critical value is reached.
  • FIG. 1 is a schematic diagram of modules involved in a method for real-time over-filling alarm for pile driving during pile driving provided by the present invention.
  • a method for real-time over-filling alarm for pile driving during pile driving uses a RTK dual antenna system installed on the pile driver, and AVR data output from the RTK dual antenna system is used to calculate the current primary and secondary antennas.
  • the height difference combined with the size of the pile driver and the direction information of the pile driver, calculates the depth information of the pile head, and displays the current pile depth in the software.
  • the pile depth value is monitored in real time when the pile is pulled, and the sound and light alarm is reached when the critical value is reached.
  • the screen flashes to prompt and warn the operator.
  • the present invention focuses on the user and realizes the precise control of the pile driving depth of the pile driver during the whole process of pile driving, reducing the error of artificial judgment of the pile depth and improving the construction quality of the project. Improve the construction technology level; solve the problem that the accuracy is difficult to control when using artificial pile pulling to determine the infusion amount.
  • the invention uses wired transmission to ensure that the RTK dual antennas work normally; it solves the problems of manual judgment of pile depth and filling volume, low accuracy and poor efficiency, simple and convenient installation, practical and durable.
  • the AVR data is output through the RTK dual antenna module
  • the current primary and secondary antenna height differences are resolved through the data receiving and solving module
  • the depth information of the pile head is calculated through the algorithm calculating module, and displayed by The module displays the result of the calculation, and then prompts and warns the operator through the sound and light alarm and the screen flashing.
  • the invention takes the user as the center and realizes the accurate control of the pile driving depth of the pile driver during the whole process of pile driving, reduces the error of the artificial judgment of the pile depth, improves the construction quality of the project, and improves the level of construction technology.
  • the AVR data output from the dual antennas is used to calculate the current main and auxiliary antenna height difference, combined with the size of the pile driver and the direction information of the pile driver, the depth information of the pile head is accurately calculated, and the software
  • the current pile depth is displayed internally, the pile depth value is monitored in real time when the pile is pulled, and the operator is prompted and warned in the form of sound and light alarms and screen flashes when the critical value is reached.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
  • Earth Drilling (AREA)

Abstract

A pile driver construction pile driving real-time overfilling alarm method. An RTK dual-antenna system is mounted on a pile driver, and a current main and secondary antenna height difference is calculated by means of AVR data output by the RTK dual-antenna system; depth information of a pile head is calculated in combination with the size and orientation information of the pile driver, and the current pile depth is displayed in software; a pile depth value is monitored in real time during pile pulling; when a critical value is reached, an operator is prompted and warned in the form of audible and visual alarm and screen flickering. The method is user-oriented and realizes the accurate control of the pile driving depth of the pile driver in the whole process of piling, reduces errors of human determining of the pile depth, improves the construction quality of the project, and improves the construction technology level.

Description

一种桩机施工打桩实时超灌报警的方法Method for real-time over-filling alarm of pile driving during pile driving 技术领域Technical field
本发明涉及数字化施工监测装置－－CFG桩机系统。该系统功能全面，性能可靠，使用方便。The invention relates to a digital construction monitoring device-CFG pile driver system. The system has comprehensive functions, reliable performance and easy to use.
背景技术Background technique
近年来，国家基础设施监测在各地如火如荼，更加科学的施工工艺监测手段是施工质量的保障，桩机施工打桩实时超灌报警技术因此而生。目前该系统主要针对需要打桩灌入水泥等桩料这种工作模式的各类桩机。多数市面上的桩机在作业的时候，施工的过程中，桩机灌入量判断主要靠操作手经验判断，在打桩的时候，人工通过目测钻杆刻度判断是否需要继续灌入，准确度较差，且效率很低，刻度距离地面较高，人眼目测误差很大，容易发生超灌或欠灌的情况。In recent years, national infrastructure monitoring has been in full swing in various places. A more scientific construction process monitoring method is the guarantee of construction quality, and the real-time over-irrigation alarm technology for pile driving during pile driving has been born. At present, the system is mainly aimed at various types of pile machines that need to work with piles such as cement and pile materials. Most of the pile drivers on the market during operation and during the construction process are mainly judged by the operator's experience. During pile driving, the drill pipe is manually visually judged to determine whether it is necessary to continue pouring, and the accuracy is more accurate. Poor, and the efficiency is very low, the scale is higher than the ground, the human eye visual error is very large, and the situation of over-irrigation or under-irrigation is prone to occur.
发明内容Summary of the invention
为了解决上述不足的缺陷，本发明提供了一种桩机施工打桩实时超灌报警的方法，克服上述已有技术的不足，以用户为中心，实现在打桩的全过程中，对于桩机打桩深度的精确把控，减少人为判断桩深的误差，提升工程的施工质量，提高施工工艺水平。In order to solve the above-mentioned shortcomings, the present invention provides a method for real-time over-filling alarm for pile driving during pile driving, which overcomes the above-mentioned shortcomings of the prior art, and takes the user as the center to realize the pile driving depth in the whole process of pile driving The precise control of the system reduces the error of artificial judgment of the pile depth, improves the construction quality of the project, and improves the level of construction technology.
本发明提供了一种桩机施工打桩实时超灌报警的方法，采用在在打桩机上面安装RTK双天线系统，通过RTK双天线系统输出的AVR数据，计算当前主副天线高度差，结合桩机尺寸，桩机朝向信息，计算出桩头的深度信息，并且在软件内部展示当前桩深，在拔桩时实时监测桩深值，在达到临界值时通过声光报警、屏幕闪烁形式对操作手进行提示与警告。The invention provides a real-time overfill alarm method for pile driving during pile driving. It adopts an RTK dual antenna system installed on the pile driver, and uses the AVR data output by the RTK dual antenna system to calculate the current main and auxiliary antenna height differences. Dimension, pile driver orientation information, calculate the depth information of the pile head, and display the current pile depth in the software, monitor the pile depth value in real time when pulling the pile, and reach the operator by sound and light alarm and screen flashing when the critical value is reached Prompts and warnings.
上述的方法，其中，使用有线通信方式，并且实现设备功能诊断功能。In the above method, the wired communication method is used, and the device function diagnosis function is implemented.
上述的方法，其中，通过RTK双天线模块输出AVR数据。In the above method, the AVR data is output through the RTK dual antenna module.
上述的方法，其中，通过数据接收解算模块解算当前主副天线高度差。In the above method, the current primary and secondary antenna height differences are solved by the data receiving and solving module.
上述的方法，其中，通过算法计算模块计算出桩头的深度信息。In the above method, the depth information of the pile head is calculated by the algorithm calculation module.
上述的方法，其中，通过显示模块对计算的结果进行显示，然后通过声光报警、屏幕闪烁形式对操作手进行提示与警告。In the above method, the calculation result is displayed through the display module, and then the operator is prompted and warned in the form of sound and light alarm and screen flashing.
本发明提供了一种桩机施工打桩实时超灌报警的方法具有以下有益效果：以用户为中心，实现在打桩的全过程中，对于桩机打桩深度的精确把控，减少人为判断桩深的误差，提升工程的施工质量，提高施工工艺水平。采用在在打桩机上面安装RTK双天线系统，通过双天线输出的AVR数据，计算当前主副天线高度差，结合桩机尺寸，桩机朝向信息，精确计算出桩头的深度信息，并且在软件内部展示当前桩深，在拔桩时实时监测桩深值，在达到临界值时通过声光报警、屏幕闪烁等形式对操作手进行提示与警告。The present invention provides a method for real-time over-filling alarm for pile driving during pile driving, which has the following beneficial effects: the user is the center, and the pile driving depth of the pile can be accurately controlled during the whole pile driving process to reduce the artificial judgment of pile depth. Errors, improve the construction quality of the project, and improve the level of construction technology. The RTK dual antenna system is installed on the pile driver. The AVR data output from the dual antennas is used to calculate the current height difference between the main and auxiliary antennas. Combined with the size of the pile driver and the direction information of the pile driver, the depth information of the pile head is accurately calculated. The current pile depth is displayed internally, the pile depth value is monitored in real time when the pile is pulled, and the operator is prompted and warned in the form of sound and light alarms and screen flashes when the critical value is reached.
附图说明BRIEF DESCRIPTION
通过阅读参照以下附图对非限制性实施例所作的详细描述，本发明及其特征、外形和优点将会变得更明显。在全部附图中相同的标记指示相同的部分。并未刻意按照比例绘制附图，重点在于示出本发明的主旨。The present invention and its features, appearance, and advantages will become more apparent by reading the detailed description of the non-limiting embodiments with reference to the following drawings. The same symbols indicate the same parts in all drawings. The drawings are not intentionally drawn to scale, with an emphasis on showing the gist of the present invention.
图1为本发明提供的一种桩机施工打桩实时超灌报警的方法中涉及的模块示意图。FIG. 1 is a schematic diagram of modules involved in a method for real-time over-filling alarm for pile driving during pile driving provided by the present invention.
具体实施方式detailed description
在下文的描述中，给出了大量具体的细节以便提供对本发明更为彻底的理解。然而，对于本领域技术人员而言显而易见的是，本发明可以无需一个或多个这些细节而得以实施。在其他的例子中，为了避免与本发明发生混淆，对于本领域公知的一些技术特征未进行描述。In the following description, a large number of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present invention, some technical features known in the art are not described.
为了彻底理解本发明，将在下列的描述中提出详细的步骤以及详细的结构，以便阐释本发明的技术方案。本发明的较佳实施例详细描述如下，然而除了这些详细描述外，本发明还可以具有其他实施方式。In order to thoroughly understand the present invention, detailed steps and detailed structures will be proposed in the following description in order to explain the technical solutions of the present invention. The preferred embodiments of the present invention are described in detail below. However, in addition to these detailed descriptions, the present invention may have other embodiments.
参照图1所示，本发明提供的一种桩机施工打桩实时超灌报警的方法，采用在在打桩机上面安装RTK双天线系统，通过RTK双天线系统输出的AVR数据，计算当前主副天线高度差，结合桩机尺寸，桩机朝向信息，计算出桩头的深度信息，并且在软件内部展示当前桩深，在拔桩时实时监测桩深值，在达到临界值时通过声光报警、屏幕闪烁形式对操作手进行提示与警告，本发明以用户为中心，实现在打桩的全过程中，对于桩机打桩深度的精确把控，减少人为判断桩深的误差，提升工程的施工质量，提高施工工艺水平；解决使用人工拔桩确定灌入量时，准确度难以把控的问题。Referring to FIG. 1, a method for real-time over-filling alarm for pile driving during pile driving provided by the present invention uses a RTK dual antenna system installed on the pile driver, and AVR data output from the RTK dual antenna system is used to calculate the current primary and secondary antennas. The height difference, combined with the size of the pile driver and the direction information of the pile driver, calculates the depth information of the pile head, and displays the current pile depth in the software. The pile depth value is monitored in real time when the pile is pulled, and the sound and light alarm is reached when the critical value is reached. The screen flashes to prompt and warn the operator. The present invention focuses on the user and realizes the precise control of the pile driving depth of the pile driver during the whole process of pile driving, reducing the error of artificial judgment of the pile depth and improving the construction quality of the project. Improve the construction technology level; solve the problem that the accuracy is difficult to control when using artificial pile pulling to determine the infusion amount.
本发明中使用有线传输，确保RTK双天线正常工作的情况下使用；解决了桩深、灌入量人工判断，精度低，效率差的问题，安装简单方便，实用耐用。The invention uses wired transmission to ensure that the RTK dual antennas work normally; it solves the problems of manual judgment of pile depth and filling volume, low accuracy and poor efficiency, simple and convenient installation, practical and durable.
本发明一优选而非限制的实施例中，通过RTK双天线模块输出AVR数据，通过数据接收解算模块解算当前主副天线高度差，通过算法计算模块计算出桩头的深度信息，通过显示模块对计算的结果进行显示，然后通过声光报警、屏幕闪烁形式对操作手进行提示与警告。In a preferred but non-limiting embodiment of the present invention, the AVR data is output through the RTK dual antenna module, the current primary and secondary antenna height differences are resolved through the data receiving and solving module, and the depth information of the pile head is calculated through the algorithm calculating module, and displayed by The module displays the result of the calculation, and then prompts and warns the operator through the sound and light alarm and the screen flashing.
本发明以用户为中心，实现在打桩的全过程中，对于桩机打桩深度的精确把控，减少人为判断桩深的误差，提升工程的施工质量，提高施工工艺水平。采用在在打桩机上面安装RTK双天线系统，通过双天线输出的AVR数据，计算当前主副天线高度差，结合桩机尺寸，桩机朝向信息，精确计算出桩头的深度信息，并且在软件内部展示当前桩深，在拔桩时实时监测桩深值，在达到临界值时通过声光报警、屏幕闪烁等形式对操作手进行提示与警告。The invention takes the user as the center and realizes the accurate control of the pile driving depth of the pile driver during the whole process of pile driving, reduces the error of the artificial judgment of the pile depth, improves the construction quality of the project, and improves the level of construction technology. Using the RTK dual antenna system installed on the pile driver, the AVR data output from the dual antennas is used to calculate the current main and auxiliary antenna height difference, combined with the size of the pile driver and the direction information of the pile driver, the depth information of the pile head is accurately calculated, and the software The current pile depth is displayed internally, the pile depth value is monitored in real time when the pile is pulled, and the operator is prompted and warned in the form of sound and light alarms and screen flashes when the critical value is reached.
以上对本发明的较佳实施例进行了描述。需要理解的是，本发明并不局限于上述特定实施方式，其中未尽详细描述的设备和结构应该理解为用本领域中的普通方式予以实施；任何熟悉本领域的技术人员，在不脱离本发明技 术方案范围情况下，都可利用上述揭示的方法和技术内容对本发明技术方案做出许多可能的变动和修饰，或修改为等同变化的等效实施例，这并不影响本发明的实质内容。因此，凡是未脱离本发明技术方案的内容，依据本发明的技术实质对以上实施例所做的任何简单修改、等同变化及修饰，均仍属于本发明技术方案保护的范围内。The preferred embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above, and the devices and structures that are not described in detail should be understood to be implemented in the ordinary way in the art; anyone skilled in the art should not deviate from this In the case of the scope of the technical solutions of the invention, the methods and technical contents disclosed above can be used to make many possible changes and modifications to the technical solutions of the present invention, or modified into equivalent embodiments of equivalent changes, which does not affect the essence of the present invention . Therefore, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims (6)

  1. 一种桩机施工打桩实时超灌报警的方法，其特征在于，采用在在打桩机上面安装RTK双天线系统，通过RTK双天线系统输出的AVR数据，计算当前主副天线高度差，结合桩机尺寸，桩机朝向信息，计算出桩头的深度信息，并且在软件内部展示当前桩深，在拔桩时实时监测桩深值，在达到临界值时通过声光报警、屏幕闪烁形式对操作手进行提示与警告。A method of real-time super-filling alarm for pile driving during pile driving, characterized in that the RTK dual antenna system is installed on the pile driving machine, and the current main and auxiliary antenna height differences are calculated through the AVR data output by the RTK dual antenna system, combined with the pile driving machine Dimension, pile driver orientation information, calculate the depth information of the pile head, and display the current pile depth in the software, monitor the pile depth value in real time when pulling the pile, and reach the operator by sound and light alarm and screen flashing when the critical value is reached Prompts and warnings.
  2. 如权利要求1所述的一种桩机施工打桩实时超灌报警的方法，其特征在于，使用有线通信方式，并且实现设备功能诊断功能。A method for real-time over-filling alarm for pile driving during pile driving as claimed in claim 1, characterized in that a wired communication method is used and the device function diagnosis function is implemented.
  3. 如权利要求1所述的一种桩机施工打桩实时超灌报警的方法，其特征在于，通过RTK双天线模块输出AVR数据。A method for real-time over-filling alarm for pile driving during pile driving according to claim 1, characterized in that AVR data is output through the RTK dual antenna module.
  4. 如权利要求3所述的一种桩机施工打桩实时超灌报警的方法，其特征在于，通过数据接收解算模块解算当前主副天线高度差。The method for real-time over-filling alarm of pile driving during pile driving as claimed in claim 3, characterized in that the current main and auxiliary antenna height difference is solved by a data receiving and solving module.
  5. 如权利要求4所述的一种桩机施工打桩实时超灌报警的方法，其特征在于，通过算法计算模块计算出桩头的深度信息。The method for real-time over-filling alarm for pile driving during pile driving according to claim 4, characterized in that the depth information of the pile head is calculated by an algorithm calculation module.
  6. 如权利要求5所述的一种桩机施工打桩实时超灌报警的方法，其特征在于，通过显示模块对计算的结果进行显示，然后通过声光报警、屏幕闪烁形式对操作手进行提示与警告。A method for real-time over-filling alarm for pile driving during pile driving according to claim 5, characterized in that the calculation result is displayed through a display module, and then the operator is prompted and warned by an audible and visual alarm and a screen flashing form .
PCT/CN2019/115789 2018-12-06 2019-11-05 Pile driver construction pile driving real-time overfilling alarm method WO2020114178A1 (en)

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CN201811485256.0A CN109579688A (en) 2018-12-06 2018-12-06 A kind of method of ram machine construction piling superfilled alarm in real time

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CN109579688A (en) * 2018-12-06 2019-04-05 南京天辰礼达电子科技有限公司 A kind of method of ram machine construction piling superfilled alarm in real time
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