WO2020107532A1 - 一种飞机复合材料机翼翼梁及翼根区连接结构 - Google Patents

一种飞机复合材料机翼翼梁及翼根区连接结构 Download PDF

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WO2020107532A1
WO2020107532A1 PCT/CN2018/120276 CN2018120276W WO2020107532A1 WO 2020107532 A1 WO2020107532 A1 WO 2020107532A1 CN 2018120276 W CN2018120276 W CN 2018120276W WO 2020107532 A1 WO2020107532 A1 WO 2020107532A1
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wing
spar
connection structure
wall panel
root
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PCT/CN2018/120276
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English (en)
French (fr)
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谢汶轩
沈裕峰
高举斌
张发
肖志鹏
梁斌
季少华
王栋
刘传军
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中国商用飞机有限责任公司北京民用飞机技术研究中心
中国商用飞机有限责任公司
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Publication of WO2020107532A1 publication Critical patent/WO2020107532A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C3/00Wings
    • B64C3/18Spars; Ribs; Stringers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C3/00Wings
    • B64C3/18Spars; Ribs; Stringers
    • B64C3/182Stringers, longerons

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  • the invention belongs to the field of aviation technology, and in particular relates to a connecting structure of an airplane composite wing spar and wing root zone.
  • wing spar connection structures There are generally two types of wing spar connection structures: one is the docking structure; the other is the lap structure. At present, the connection form of the existing wings is more reflected in the connection of the metal spar. Most of the spars adopt the connection form of the butt structure, and the beam butt joint is designed to overlap the spar.
  • the opening sensitivity is poor.
  • the instability of the composite material manufacturing process makes the manufacturing and assembly accuracy difficult to control, resulting in the composite material spar connection Structural forms such as the use of metal spar structure connection styles will increase the accuracy requirements of butt joints, resulting in difficulties in manufacturing and assembly, reduced fatigue life, and corrosion. Therefore, it poses a huge challenge to the design of the wing spar in the connection area.
  • the spar is cut off in advance and the design is cut in the near connection area, which can effectively improve the force transmission path, optimize the load transmission efficiency, and reduce the difficulty of assembly and sealing.
  • connection interfaces at the wing root including: butt surfaces with the upper and lower wing panels, the root ribs, and the central wing spar.
  • connection interfaces at the wing root including: butt surfaces with the upper and lower wing panels, the root ribs, and the central wing spar.
  • the wing root connection area has many fasteners and large specifications, the weight reduction design of the spar and the difficulty of fastener arrangement Larger; the stiffness design of the connection area between the wing spar and the wing wall panel, the central wing spar and the root rib web is large, and the corresponding proportion of the transmitted load is too high, which is not conducive to the design of the composite material spar.
  • the present invention provides an aircraft composite wing spar, the wing spar is composed of a spar web, a spar upper edge strip and a spar lower edge strip, the spar upper edge strip, the spar web and the spar The lower edge strips are connected in sequence, forming a C-shaped configuration in one piece;
  • the wing spar is respectively connected to the wing wall panel and the connecting joint by fasteners, and one end of the wing spar is located at the wing root connection;
  • the wing spar is terminated in advance according to the docking requirements, and is not directly docked with the wing root, rib or central wing spar, at the same time, the end of the wing spar is cut, and the edge area of the wing spar is rounded deal with;
  • the wing spar web, the upper wing spar and the lower wing spar are all made of composite materials, and the wing spar is prepared by hand-paving, automatic tape-laying combined with thermal diaphragm molding or automatic wire-laying process;
  • an aircraft composite material wing root area connection structure includes a wing spar, a wing upper wall panel, a wing lower wall panel, a wing root beam butt joint and a central wing, the wing
  • the upper wall plate is located on the upper side of the spar upper edge strip and overlaps with the spar upper edge strip
  • the wing lower wall plate is located on the lower side of the spar lower edge strip and overlaps with the spar lower edge strip
  • the slab is connected to the central wing through the wing root beam butt joint;
  • a butt joint is separately designed at the butt joint of the spar root beam and the spar web, and the individually designed butt joint may be a butt band plate;
  • the upper panel of the wing and the central wing are both composite materials
  • the butt joint of the wing spar is of a strip, cross or trigeminal configuration
  • the material of the butt joint of the wing spar is aluminum alloy or titanium alloy
  • connection structure of the wing root zone further includes a wing wall panel and a spar flange, and the wing wall panel is located outside the spar flange and overlaps with the spar flange;
  • the gap between the wing wall panel and the truss of the wing wall is kept at least 5 mm, the shape of the cut is cut according to the contour of the wing wall truss, and the form of the cut is a curved cut design ;
  • the combined form of the edge strip and the wing wall panel includes a combination of the upper edge strip of the spar and the upper wall panel of the wing, and the combination of the lower edge strip of the spar and the lower wall panel of the wing;
  • the wing spar is cut off in advance near the wing root butt joint and the design of the cut is made.
  • the wing spar web is only docked with the wing root spar joint, simplifying the web force transmission path and load transmission efficiency, and coupling the original bending and shear Transmission is simplified to pure shear transmission;
  • the beam flange is only connected to the wing wall panel, which simplifies the force transmission path and load transmission efficiency of the flange, and simplifies the original bending-shear coupling load transmission to the load bending moment, avoiding the risk of stress concentration in the R zone.
  • the reduction of the docking interface can reduce the number of fasteners, reduce the difficulty of assembly, and reduce the weight of the structure;
  • FIG. 1 is a structural view of a wing spar of an aircraft according to the present invention
  • FIG. 2 is a connection structure diagram of a wing spar and a wing root zone according to the present invention
  • FIG. 3 is a schematic view of the cutting of the ends of the spar described in the present invention.
  • the present invention provides an aircraft composite wing spar and wing root connection structure.
  • the wing spar has a C-shaped configuration, consisting of the spar web (1) and the wing
  • the upper edge strip (2.1) of the beam and the lower edge strip (2.2) of the spar are composed.
  • the composite material spar can be prepared by manual application, automatic tape application combined with hot diaphragm forming, automatic wire laying and other processes.
  • the wing spar, wing wall panels and connecting joints are connected by fasteners.
  • the wing spar is terminated in advance at the wing root connection according to the docking requirements. It is not directly docked with the wing root, rib or central wing spar, and the end is cut at the same time.
  • the edge The area is rounded.
  • the wing spar butt joint (4) connects the wing spar web (1) and the central wing (5), and the wing root butt joint (4) and the wing spar web (1)
  • butt straps or other connectors are designed, and no limitation is made here.
  • the spar upper edge strip (2.1) is connected to the wing upper wall panel (3.1), and the spar lower edge strip (2.2) is connected to the wing lower wall panel (3.2).
  • the connection methods are all fasteners.
  • the spar web is only connected to the butt joint of the spar root beam, and only the shear load is transmitted.
  • the wing wall panel (3) is connected to the spar upper edge strip (2).
  • the spar flange strip (2) should be cut to the length of the wing upper wall panel.
  • the truss (6) retains a gap of more than 5mm to prevent interference.
  • connection box such as a corner box can be designed to connect the spar flange (2) to the wing upper wall truss (6) (or the wing upper wall plate Long truss (6) and wall panel connection strip) and wing root girder butt joint (4) to connect the wing spar web (1), but this connection requirement is related to the specific structure and does not affect the design of the patented wing spar, here No restrictions.
  • the spar web is only connected to the butt joint of the spar during the wing root assembly of the wing spar.
  • the connection design at this place only needs to consider the station plane of the spar web and the wing root butt joint ,
  • the spar flange is only connected to the wing skin, and only the profile of the beam flange and the inner surface of the wing skin need to be considered.
  • the mating surfaces that need to be matched are greatly reduced, and the difficulty of assembly and sealing is greatly reduced.
  • the wing beam of the invention is cut off in advance, and the traditional wing root beam butt joint and wing beam flange web lap design are changed to butt design.
  • connection design at this place only needs to consider the wing spar web and the wing root butt joint station surface, optimize the butt interface, improve the assembly accuracy, and avoid adding pads at the butt joint to affect the structural performance.
  • Early cut-off can reduce the thickness of the spar in the wing root area, avoid a large number of large-size fasteners, further reduce the manufacturing risk and the difficulty of fastener assembly, and extend the life of the structure.
  • the design of web and flange shear cuts reduces the design rigidity of the area, simplifies the force transmission of the structure, and reduces the risk of composite damage. Simplify the connection of the beam flange at the wing root.
  • the spar flange is only connected to the wing skin, and only the profile of the beam flange and the inner surface of the wing skin needs to be considered. It is beneficial to the design of the long truss flange of the wall panel, and to achieve the weight reduction of the spar structure.
  • Shear design with arc The shear area adopts rounded arc transition in the web, R area and edge strip, which is convenient to reduce the stress concentration during load transfer.

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  • Mechanical Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
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Abstract

一种飞机复合材料机翼翼梁及翼根区连接结构,机翼翼梁为C型构型,由翼梁腹板(1)、翼梁上缘条(2.1)和翼梁下缘条(2.2)构成,复合材料翼梁可采用手工铺贴、自动铺带结合热隔膜成型、自动铺丝等工艺制备。机翼翼梁与外翼壁板、连接接头均采用紧固件连接。机翼翼梁在翼根连接处,依据对接要求提前截止,不与翼根、翼肋或中央翼梁直接对接,同时对端头进行裁切,为避免载荷传递时在变截面区造成应力集中,对边缘区进行圆角处理。上述连接结构简化了腹板传力路径和传载效率,减少了紧固件数量,降低装配难度。

Description

一种飞机复合材料机翼翼梁及翼根区连接结构 技术领域
本发明属于航空技术领域,具体涉及一种飞机复合材料机翼翼梁及翼根区连接结构。
背景技术
随着技术的发展,复合材料在飞机结构中的应用越来越多,可有效减轻飞机的重量,延长结构疲劳寿命,延长飞机正常检修的时间间隔。机翼翼梁连接结构形式一般有两种:一种为对接结构形式;另一种为搭接结构形式。目前现有机翼的连接形式更多的体现在金属翼梁连接上,翼梁间大多采用对接结构的连接形式,并设计梁对接接头与翼梁进行搭接。
飞机机翼采用复合材料结构后,由于复合材料本身属性,开口敏感性差,同时相对于金属翼梁,由于复合材料制造工艺的不稳定性,使得制造和装配精度难以控制,导致复合材料翼梁连接结构形式如沿用金属翼梁结构连接样式会增加对接接头精度要求,产生制造装配困难、疲劳寿命降低、腐蚀等问题,因此对机翼翼梁在连接区的设计提出了巨大的挑战,本发明通过对翼梁提前截止并在近连接区剪口设计,可有效改善传力路径,优化载荷传递效率,降低装配及密封难度。
现有机翼翼梁结构设计中,在翼根处涉及连接界面过多,包括:与机翼上下壁板、与根部翼肋、与中央翼翼梁等对接面。根据具体细节结构的不同,在连接面处可能使用带板或十字接头或三叉接头等形式;翼根连接区紧固件较多且规格较大,翼梁减重设计及紧固件排布 难度较大;在机翼翼梁与机翼壁板、中央翼翼梁和根部翼肋腹板连接区域的刚度设计较大,相应传递载荷比例过高,不利于复合材料翼梁的设计。
发明内容
为了解决上述问题,本发明提供一种飞机复合材料机翼翼梁,所述机翼翼梁由翼梁腹板、翼梁上缘条和翼梁下缘条构成,所述翼梁上缘条、翼梁腹板和翼梁下缘条依次连接,一体成型为C型构型;
进一步地,所述机翼翼梁分别与机翼壁板和连接接头采用紧固件连接,所述机翼翼梁一端位于翼根连接处;
进一步地,所述机翼翼梁根据对接要求提前截止,不与翼根、翼肋或中央翼梁直接对接,同时对机翼翼梁的端头进行裁切,对机翼翼梁的边缘区进行圆角处理;
进一步地,所述翼梁腹板、翼梁上缘条和翼梁下缘条均使用复合材料,所述机翼翼梁采用手工铺贴、自动铺带结合热隔膜成型或自动铺丝工艺制备;
进一步地,一种飞机复合材料翼根区连接结构,所述翼根区连接结构包括机翼翼梁、机翼上壁板、机翼下壁板、翼根梁对接接头和中央翼,所述机翼上壁板位于翼梁上缘条上侧并与所述翼梁上缘条搭接,所述机翼下壁板位于翼梁下缘条下侧并与所述翼梁下缘条搭接,所述翼梁腹板通过翼根梁对接接头连接中央翼;
进一步地,所述翼根梁对接接头与翼梁腹板对接处单独设计对接接头,所述单独设计的设计对接接头可为对接带板;
进一步地,所述机翼上壁板和中央翼均为复合材料,所述翼根梁对接接头为带板、十字或三叉等构型,所述翼根梁对接接头的材料为铝合金或钛合金;
进一步地,所述翼根区连接结构还包括机翼壁板和翼梁缘条,所述机翼壁板位于翼梁缘条外侧并与翼梁缘条搭接;
进一步地,所述翼梁缘条进行剪口后与机翼壁板的长桁保留5mm以上间隙,剪口形状依据机翼壁板长桁的轮廓进行裁剪,剪口形式采用带弧度剪口设计;
进一步地,所述缘条和机翼壁板的组合形式包括翼梁上缘条与机翼上壁板组合和翼梁下缘条与机翼下壁板组合;
本发明的有益效果如下:
1、机翼翼梁在靠近翼根对接处提前截止并进行剪口设计,翼梁腹板仅与翼根梁对接接头对接,简化腹板传力路径和传载效率,将原有的弯剪耦合传载简化为纯剪传载;
2、梁缘条仅与机翼壁板连接,简化缘条传力路径和传载效率,将原有的弯剪耦合传载简化为传载弯矩,避免了R区的应力集中风险。对接界面的减少可以减少紧固件数量,降低装配难度,降低结构重量;
3、改善翼梁载荷传递,简化连接设计,降低装配及密封难度。
附图说明
图1为本发明所述飞机机翼翼梁结构图;
图2为本发明所述机翼翼梁及翼根区连接结构图;
图3位本发明所述中所述对翼梁端头剪口的示意图。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细描述。应当理解,此处所描述的具体实施例仅仅用于解释本发明,并不用于限定本发明。相反,本发明涵盖任何由权利要求定义的在本发明的精髓和范围上做的替代、修改、等效方法以及方案。进一步,为了使公众对本发明有更好的了解,在下文对本发明的细节描述中,详尽描述了一些特定的细节部分。对本领域技术人员来说没有这些细节部分的描述也可以完全理解本发明。
下面结合附图和具体实施例对本发明作进一步说明,但不作为对本发明的限定。下面为本发明所举出最佳实施例:
如图1-图3所示,本发明提供一种飞机复合材料机翼翼梁及翼根区连接结构,如图1所示,机翼翼梁为C型构型,由翼梁腹板(1)、翼梁上缘条(2.1)、翼梁下缘条(2.2)构成,复合材料翼梁可采用手工铺贴、自动铺带结合热隔膜成型、自动铺丝等工艺制备。机翼翼梁与机翼壁板、连接接头均采用紧固件连接。机翼翼梁在翼根连接处,依据对接要求提前截止,不与翼根、翼肋或中央翼梁直接对接,同时对端头进行裁切,为避免载荷传递时在变截面区造成应力集中,对边缘区进行圆角处理。如图2所示,机翼对接翼根时,通过翼根梁对接接头(4)连接翼梁腹板(1)与中央翼(5),翼根梁对接接头(4)与翼梁腹板(1)另外设计对接带板或其他连接件,此处不做限制。 翼梁上缘条(2.1)与机翼上壁板(3.1)连接,翼梁下缘条(2.2)与机翼下壁板(3.2)连接。连接方式均采用紧固件连接,在对接处翼梁腹板仅与翼根梁对接接头连接,仅传递剪切载荷。如图3所示,机翼壁板(3)与翼梁上缘条(2)连接,在对翼梁端头剪口时,应保证翼梁缘条(2)裁剪后与机翼上壁板长桁(6)保留5mm以上间隙,防止干涉。通常根据结构设计的需要,为防止翼根处载荷过大,可设计连接角盒等连接件连接翼梁缘条(2)与机翼上壁板长桁(6)(或机翼上壁板长桁(6)和壁板连接带板)以及翼根梁对接接头(4)连接翼梁腹板(1),但该连接需求与具体结构相关,不影响本专利翼梁结构设计,此处不做限制。
结合图1、图2进一步说明,在机翼翼梁进行翼根装配时翼梁腹板仅与翼根梁对接接头连接,该处连接设计仅需考虑翼梁腹板和翼根对接接头站位面,翼梁缘条仅与机翼蒙皮连接,仅需考虑梁缘条外形面与机翼蒙皮内形面的轮廓度。相对于传统翼根的翼梁连接设计,需要进行匹配的对接面大大减少,装配及密封难度大幅降低。本发明翼梁提前截止设计,将传统翼根梁对接接头与翼梁缘条腹板搭接设计改为对接设计。该处连接设计仅需考虑翼梁腹板和翼根对接接头站位面,优化对接界面,提高装配精度,避免对接处加垫影响结构性能。提前截止可降低翼梁在翼根区厚度,避免大量使用大尺寸紧固件,进一步降低制造风险和紧固件装配难度,延长结构寿命。腹板和缘条剪口设计,降低该区域设计刚度,简化结构传力,降低复材破坏风险。简化梁缘条在翼根处连接形式,翼梁缘条仅与机翼蒙皮连接,仅需考 虑梁缘条外形面与机翼蒙皮内形面的轮廓度,同时缘条剪口从空间上利于壁板长桁凸缘的设计,并实现翼梁结构减重。带弧度剪口设计:剪口区在腹板、R区、缘条均采用圆角弧线过渡,便于减小传载时的应力集中。
以上所述的实施例,只是本发明较优选的具体实施方式的一种,本领域的技术人员在本发明技术方案范围内进行的通常变化和替换都应包含在本发明的保护范围内。

Claims (10)

  1. 一种飞机复合材料机翼翼梁及翼根区连接结构,其特征在于,所述机翼翼梁由翼梁腹板(1)、翼梁上缘条(2.1)和翼梁下缘条(2.2)构成,所述翼梁上缘条(2.1)、翼梁腹板(1)和翼梁下缘条(2.2)依次连接,一体成型为C型构型。
  2. 根据权利要求1所述的机翼翼梁,其特征在于,所述机翼翼梁分别与外翼壁板和连接接头采用紧固件连接,所述机翼翼梁一端位于翼根连接处。
  3. 根据权利要求1所述的机翼翼梁,其特征在于,所述机翼翼梁根据对接要求提前截止,不与翼根、翼肋或中央翼梁直接对接,同时对机翼翼梁的端头进行裁切,对机翼翼梁的边缘区进行圆角处理。
  4. 根据权利要求1所述的机翼翼梁,其特征在于,所述翼梁腹板(1)、翼梁上缘条(2.1)和翼梁下缘条(2.2)均使用复合材料,所述机翼翼梁采用手工铺贴、自动铺带结合热隔膜成型或自动铺丝工艺制备。
  5. 一种飞机复合材料翼根区连接结构,基于上述权利要求1-4之一所述的机翼翼梁,其特征在于,所述翼根区连接结构包括机翼翼梁、外翼上壁板(3.1)、外翼下壁板(3.2)、翼根梁对接接头(4)和中央翼(5),所述外翼上壁板(3.1)位于翼梁上缘条(2.1)上侧并与所述翼梁上缘条(2.1)搭接,所述外翼下壁板(3.2)位于翼梁下缘条(2.2)下侧并与所述翼梁下缘条(2.2)搭接,所述翼梁腹板(1)通过翼根梁对接接头(4)连接中央翼(5)。
  6. 根据权利要求5所述的翼根区连接结构,其特征在于,所述翼根梁对接接头(4)与翼梁腹板(1)对接处单独设计对接接头,所述单独设计的对接接头可为对接带板。
  7. 根据权利要求6所述的翼根区连接结构,其特征在于,所述外翼上壁板(3.1)和中央翼(5)均为复合材料,所述翼根梁对接接头(4)为带板、十字或三叉等构型,所述翼根梁对接接头(4)的材料为铝合金或钛合金。
  8. 根据权利要求7所述的翼根区连接结构,其特征在于,所述翼根区连接结构还包括外翼壁板(3)和翼梁缘条(2),所述外翼壁板(3)位于翼梁缘条(2)外侧并与翼梁缘条(2)搭接。
  9. 根据权利要求8所述的翼根区连接结构,其特征在于,翼梁缘条(2)进行剪口后与外翼壁板的长桁(6)保留5mm以上间隙,剪口形状依据外翼壁板长桁(6)的轮廓进行裁剪,剪口形式采用带弧度剪口设计。
  10. 根据权利要求9所述的翼根区连接结构,其特征在于,所述缘条(2)和外翼壁板(3)的组合形式包括翼梁上缘条(2.1)与外翼上壁板(3.1)组合和翼梁下缘条(2.2)与外翼下壁板(3.2)组合。
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