WO2020094700A1 - Composites polymères stables - Google Patents

Composites polymères stables Download PDF

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Publication number
WO2020094700A1
WO2020094700A1 PCT/EP2019/080364 EP2019080364W WO2020094700A1 WO 2020094700 A1 WO2020094700 A1 WO 2020094700A1 EP 2019080364 W EP2019080364 W EP 2019080364W WO 2020094700 A1 WO2020094700 A1 WO 2020094700A1
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Prior art keywords
transition metal
aqcs
vinyl
oxidation
polymeric substrate
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PCT/EP2019/080364
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English (en)
Inventor
Manuel Arturo López Quintela
Massimo Lazzari
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Universidade De Santiago De Compostela
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Publication of WO2020094700A1 publication Critical patent/WO2020094700A1/fr

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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/02—Elements
    • C08K3/08—Metals
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04—Coating
    • C08J7/06—Coating with compositions not containing macromolecular substances
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2307/00—Characterised by the use of natural rubber
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2309/00—Characterised by the use of homopolymers or copolymers of conjugated diene hydrocarbons
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/02—Elements
    • C08K3/08—Metals
    • C08K2003/0806—Silver
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00—Specific properties of additives
    • C08K2201/011—Nanostructured additives
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/014—Stabilisers against oxidation, heat, light or ozone
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons

Definitions

  • the present invention relates to the stabilization of vinyl polymers. More specifically, the present invention relates to a polymeric composite, a process for preparing said polymeric composite and the use of stabilizers for vinyl polymers.
  • Polymers suffer degradation processes during their life-cycle which affect their appearance, color and mechanical properties such as strength and malleability.
  • polymers react with atmospheric oxygen through autoxidation processes through mechanisms that depend on the polymer structure and external conditions that are essentially temperature and light exposure.
  • free radicals are stabilized through the electronic conjugation effect of the benzene ring structure of graphene and acids are absorbed by inorganic nanoparticles leading to the stabilization of the polymer under heat.
  • stabilizers effectiveness is limited by their distribution and/or solubility in the polymer matrix. Additionally, stabilizer migration in the polymer can also reduce their activity. Also, polymer color and appearance can be affected by the presence of stabilizers.
  • Thermal stabilizers such as heavy metals derivatives are traditionally used in certain polymers since they for example minimize the loss of HCI in the degradation process of polyvinyl chloride (PVC).
  • PVC polyvinyl chloride
  • Vodnik V.V. et al. discloses that poly(methyl methacrylate) (PMMA) with silver nanoparticles dispersed in said polymer shows a higher thermo-oxidative stability than PMMA.
  • transition metal Atomic Quantum Clusters are stabilizers for vinyl polymers in oxidation degradation processes such as in those oxidation processes wherein vinyl polymers react with atmospheric oxygen through autoxidation process through mechanisms that depend on the vinyl polymer structure and external conditions like temperature and/or light exposure.
  • AQCs transition metal Atomic Quantum Clusters
  • the discovery of transition metal AQCs as new vinyl polymer stabilizers represents a breakthrough since they allow post-production application to the vinyl polymers, thus avoiding evaporation losses and migration. Additionally, they do not affect vinyl polymer appearance, color or texture. This approach is of great importance for a large variety of applications of vinyl polymers in various technological fields, since it solves the current limitations of the prior art.
  • the invention is directed to a polymeric composite comprising:
  • transition metal AQCs comprising less than 200 zero-oxidation-state transition metal atoms
  • transition metal AQCs are coating said vinyl polymeric substrate
  • transition metal AQCs are coating said vinyl polymeric substrate in a concentration of less than 0.10 pg per square centimeter;
  • metal of the transition metal AQCs is selected from Au, Ag, Co, Cu, Pt,
  • transition metal AQCs have a mean size of less than 2 nm.
  • the invention is directed to a process for preparing a polymeric composite comprising the following step:
  • transition metal AQCs comprising less than 200 zero-oxidation-state transition metal atoms; wherein the transition metal AQCs are coating said vinyl polymeric substrate in a concentration of less than 0.10 pg per square centimeter; wherein the metal of the transition metal AQCs is elected from Au, Ag, Co, Cu, Pt, Fe, Ni or their bi-metal and multi-metal combinations; and wherein transition metal AQCs have a mean size of less than 2 nm.
  • the present invention is directed to a polymeric composite obtainable by the process of the present invention.
  • the present invention is directed to the use of transition metal AQCs as stabilizers in vinyl polymers against the degradation of said vinyl polymers by oxidation processes.
  • Figure 1 (a) ATR-FTIR spectra of a pristine polyisoprene (PI) film (a ' ) and of a PI film coated with 0.02 pg of Ag 5 AQCs per squared cm (b ' ) after 50 h of accelerated photoageing; and (b) normalized intensity values of the carbonyl ATR-FTIR band against the absorption ascribed to C-H deformation vibration band for the pristine PI film (a ' ) and for the PI film coated Ag 5 AQCs (b ' ) oxidation over standard accelerated photoageing time (h).
  • PI polyisoprene
  • the invention is directed to a polymeric composite comprising:
  • transition metal AQCs comprising less than 200 zero-oxidation-state transition metal atoms
  • transition metal AQCs are coating said vinyl polymeric substrate; wherein the transition metal AQCs are coating said vinyl polymeric substrate in a concentration of less than 0.10 pg per square centimeter;
  • metal of the transition metal AQCs is selected from Au, Ag, Co,
  • transition metal AQCs have a mean size of less than 2 nm.
  • the polymeric composite further comprises more layers; wherein said layers are on top of the transition metal AQCs comprising less than 200 metal atoms coating said vinyl polymeric substrate or below said vinyl polymeric substrate; preferably below said vinyl polymeric substrate.
  • said layers are of organic or inorganic materials; preferably of organic materials; more preferably of polymeric materials.
  • the polymeric composite of the present invention is a vinyl polymeric composite.
  • vinyl polymeric substrate refers to substrate comprising a vinyl polymer or copolymer; preferably a vinyl polymer.
  • the vinyl polymeric substrate of the present invention may further comprise one or more layers; wherein the top layer consists of a vinyl polymer.
  • the further layers below the vinyl polymer layer of the vinyl polymeric substrate may be of different materials; preferably of different polymeric materials; more preferably of different vinyl polymeric materials.
  • the term“polymeric composite” relates to a material comprising at least two constituent materials, at least a vinyl polymeric substrate and transition metal AQCs comprising less than 200 metal atoms.
  • the polymeric composite consists of a vinyl polymeric substrate and transition metal AQCs comprising less than 200 metal atoms.
  • the vinyl polymeric substrate degrades through a radical degradation mechanism known in the art such as an oxidation process; in particular is related to a radical degradation mechanism.
  • a radical degradation mechanism known in the art such as an oxidation process; in particular is related to a radical degradation mechanism.
  • vinyl polymeric substrates suitable for the present invention are vinyl polymers or copolymers; preferably vinyl polymers.
  • the“vinyl polymeric substrate” of the present invention consists of a vinyl polymer or copolymer; preferably a vinyl polymer.
  • the “vinyl polymeric substrate” of the present invention consists of one layer; preferably one layer of a vinyl polymer; more preferably a thin film layer of a vinyl polymer.
  • a vinyl polymer or copolymer is a polymer or copolymer derived from vinyl monomers known in the art. Said vinyl monomers may be unsubstituted or substituted once or more times, and wherein each substituent is independently selected from alkyl, aryl, halogen, ester, amide, carboxylic acid, -OH and -CN.
  • Alkyl refers to a straight or branched hydrocarbon chain radical consisting of 1 to 6 carbon atoms, containing no unsaturation, and which is attached to the rest of the monomer by a single bond, e.g., methyl, ethyl, or propyl, preferably methyl.
  • Aryl refers to single and double aromatic ring radicals containing from 6 to 10 carbon ring atoms, such as phenyl or naphthyl, preferably phenyl.“Halogen” refers to bromo, chloro, iodo or fluoro, preferably chloro. “Ester” is an -OC(0)R group, wherein R is alkyl as previously defined.“Amide” is an - NC(0)R group, wherein R is alkyl as previously defined.“Carboxylic acid” is a -COOH group and may be protonated or deprotonated.
  • the vinyl polymer of the vinyl polymeric substrate of the present invention is selected from the group consisting of polyethylene, polypropylene, polyisoprene (PI), polybutadiene, polystyrene, polyvinyl chloride (PVC), polyvinyl acetate (PVAc), polyvinyl alcohol (PVA), polyacrylate, polymethacrylate, polyacrylonitrile, polyvinylidene chloride polyvinylpyrrolidone, derivatives and/or combinations thereof.
  • the vinyl polymer of the vinyl polymeric substrate of the present invention is selected from the group consisting of polyethylene, polypropylene, polyisoprene (PI), polybutadiene, polyvinyl chloride (PVC), polyvinyl acetate (PVAc), polyvinyl alcohol (PVA), polyacrylate, polymethacrylate, polyacrylonitrile, polyvinylidene chloride polyvinylpyrrolidone, derivatives and/or combinations thereof.
  • the vinyl polymer of the vinyl polymeric substrate of the present invention is selected from the group consisting of polyethylene, polypropylene, polyisoprene (PI), polybutadiene, polystyrene, polyvinyl chloride (PVC), polyvinyl acetate (PVAc), polyvinyl alcohol (PVA), polyacrylonitrile, polyvinylidene chloride, derivatives and/or combinations thereof.
  • the copolymer of the vinyl polymeric substrate of the present invention comprises polyethylene, polypropylene, polyisoprene (PI), polybutadiene, polystyrene, polyvinyl chloride (PVC), polyvinyl acetate (PVAc), polyvinyl alcohol (PVA), polyacrylate, polymethacrylate, polyacrylonitrile, polyvinylidene chloride, or polyvinylpyrrolidone; and a repeating unit selected from the above mentioned vinyl monomers.
  • the vinyl polymeric substrate is a polyisoprene (PI) and its derivatives.
  • the vinyl polymeric substrate is a polyisoprene (PI) polymer or copolymer; preferably a polyisoprene (PI) polymer.
  • the copolymer comprises polyisoprene (PI) and a repeating unit selected from the above mentioned vinyl monomers.
  • Non-limiting examples of polyisoprene polymers suitable for the vinyl polymeric substrate of the present invention are natural Gutta-percha, natural rubber, cis-1 ,4- polyisoprene, trans-1 ,4-polyisoprenes, derivatives and combinations thereof.
  • the vinyl polymeric substrate is a film, preferably a thin film; more preferably a film with a thickness of between 0.001 and 10000 mm; preferably a film with a thickness of between 0.01 and 1000 mm.
  • AQCs In the context of the present invention, the expressions“Atomic Quantum Cluster” or “Atomic Quantum Clusters” are abbreviated as AQC and AQCs respectively.
  • AQCs are known for not behaving like a “metal” but for having a molecular-like behavior. Therefore, new properties which are not observed in nanoparticles, microparticles or bulk metals appear in AQCs. Therefore, the physical-chemical properties of the AQC cannot be simply extrapolated from those of the nano/microparticles.
  • Transition metal AQCs of the present invention comprise less than 200 metal atoms; preferably less than 200 zero-oxidation-state transition metal atoms, Mn, (Mn, n ⁇ 200). Preferably, transition metal AQCs of the present invention have a mean size of less than 2 nm.
  • transition metal AQCs of the present invention are further characterized by comprising less than 100 zero-oxidation-state transition metal atoms (Mn, n ⁇ 100); preferably less than 55 zero-oxidation-state transition metal atoms (Mn, n ⁇ 55); more preferably between 4 and 13 zero-oxidation-state transition metal atoms
  • transition metal AQCs of the present invention may be chemically functionalized, for example by organic ligands known in the art.
  • the transition metal AQCs of the present invention comprise 5, 18 or 34 zero-oxidation-state transition copper atoms, 2 or 3 zero- oxidation-state transition gold atoms or 2, 4 or 5 zero-oxidation-state transition silver atoms; preferably comprise 5 zero-oxidation-state transition copper atoms or 5 zero- oxidation-state transition silver atoms; more preferably comprise 5 zero-oxidation-state transition silver atoms.
  • the transition metal AQCs of the present invention consist of 5, 18 or 34 zero-oxidation-state transition copper atoms, 2 or 3 zero-oxidation-state transition gold atoms or 2, 4 or 5 zero-oxidation-state transition silver atoms; preferably 2, 4 or 5 zero-oxidation-state transition silver atoms; preferably consist of 5 zero-oxidation-state transition copper atoms or 5 zero-oxidation-state transition silver atoms; more preferably consist of 5 zero-oxidation-state transition silver atoms.
  • transition metal AQCs of the present invention are stable transition metal AQCs over time i.e.: they conserve the number metal atoms and their properties over the time.
  • “stable transition metal AQCs” are understood as those comprising zero-oxidation-state transition metal groupings of atoms which conserve the number of atoms and, therefore, their properties, over time, so that they can be isolated and manipulated like any other chemical compound without changes in their properties over the time.
  • transition metal AQCs of the present invention are stable during a period of at least 10 hours; preferably at least 1 month; more preferably at least 1 year; even more preferably at least 5 years.
  • Suitable transition metal AQCs for the present invention include any transition metal AQCs comprising less than 200 transition metal atoms available in the market or obtained in the laboratory by methods known in the art.
  • transition metal AQCs used in the present invention are synthesized according to the process described in patent ES2277531 B2, and its corresponding WO 2007/017550 A1 and in documents N. Vilar-Vidal et al. [N. Vilar-Vidal et al. Small 2014, 10, No. 18, 3632-3636] and Huseyinova S. et al. [Huseyinova S. et al. J. Phys. Chem. C 2016, 120, 15902-15908].
  • the methods for obtaining transition metal AQCs described in said documents are based on the reduction of a transition metal salt or transition metal ion while maintaining a kinetic control for a slow reduction and a low concentration of reagents in the reaction medium.
  • the clustering formation is not limited to the type of synthesis, or the specific transition metallic element disclosed in said documents. Any other reduction of a transition metal salt in solution can be used for the production of the transition metal AQCs of the present invention, provided the reaction being slow enough to observe the evolution of the transition metal AQCs and stop it (e.g. by cooling, dilution and/or fixation/separation of the clusters of the reaction medium) to obtain transition metal AQCs of a specific size as known in the art.
  • transition metal AQCs of the present invention are understood as formed exclusively by zero-oxidation-state (i.e. zero-valent) transition metal atoms, Mn, stable over time, with less than 200 metal atoms (Mn, n ⁇ 200) and with a mean size of less than 2 nm.
  • the metals of the transition metal AQCs of the present invention are transition metals; preferably said transition metals are selected from Au, Ag, Co, Cu, Pt, Fe, Pd, Ni or their bi-metal and multi-metal combinations; more preferably the transition metals are selected from Au, Ag, Cu, Pd or their bi-metal and multi-metal combinations; even more preferably are selected from Au, Ag, Cu and their combination thereof.
  • the metal of the transition metal AQCs of the present invention are Ag or Cu; preferably Ag.
  • transition metal AQCs of the present invention comprise less than 34 zero-oxidation-state transition metal atoms; wherein said zero-oxidation- state transition metal atoms are selected from Au, Ag or Cu; preferably Ag or Cu; more preferably Ag.
  • the transition metal AQCs of the present invention consist of zero-oxidation-state atoms of Ag, Cu or a combination thereof; preferably of zero- oxidation-state atoms of Ag.
  • transition metal AQCs of the present invention consist of less than 34 zero-oxidation-state transition metal atoms; wherein said zero- oxidation-state transition metal atoms are selected from Au, Ag or Cu; preferably Ag or Cu; more preferably Ag; preferably of less than 13 zero-oxidation-state transition metal atoms.
  • the transition metal AQCs of the present invention consist of less than 200 zero-oxidation-state Ag atoms; preferably of less than 100 zero-oxidation-state Ag atoms; more preferably of less than 55 zero-oxidation-state Ag atoms; even more preferably of between 4 and 13 zero-oxidation-state Ag atoms and even much more preferably of 5 zero-oxidation-state Ag atoms.
  • the transition metal AQCs is a 5 atoms zero-valent silver metal cluster Ag 5.
  • the transition metal AQCs of the present invention consist of less than 200 zero-oxidation-state Cu atoms; preferably of less than 100 zero-oxidation-state Cu atoms; more preferably of less than 55 zero-oxidation-state Cu atoms; even more preferably of between 4 and 13 zero-oxidation-state Cu atoms and even much more preferably of 5 zero-oxidation-state Cu atoms.
  • the transition metal AQCs of the present invention are monodispersed transition metal AQCs.
  • the term “monodispersed” refers to transition metal AQCs of uniform size and dispersed (opposed to being agglomerated or aggregated) as known in the art.
  • the mean size of the transition metal AQCs of the present invention is less than 1.2 nm. In a particular embodiment, the mean size of the transition metal AQCs of the present invention is between 0.3 nm and 1.2 nm. In a more particular embodiment, the mean size of the transition metal AQCs of the present invention is between 0.3 nm and 0.9 nm, preferably between 0.3 nm and 0.5 nm. In the context of the present invention, the transition metal AQCs “mean size” can be measured by techniques known in the art such as high-resolution scanning- transmission electron microscope (HR-STEM).
  • HR-STEM high-resolution scanning- transmission electron microscope
  • the mean size of the transition metal AQCs of the present invention may be calculated as the arithmetic mean size (understood as arithmetic mean diameter) calculated from a statistically significant number of size measures (over 50 or over 100) of transition metal AQCs obtained from high-resolution scanning-transmission electron microscope (HR-STEM) techniques as known in the art.
  • HR-STEM high-resolution scanning-transmission electron microscope
  • the term“coating” refers to the transition metal AQCs of the present invention being on the surface of the vinyl polymeric substrate of the present invention.
  • the transition metal AQCs of the present invention may be covering the surface of the vinyl polymeric substrate as a thin film, forming aggregates or agglomerates of transition metal AQCs or as individual transition metal AQCs; preferably as aggregates or agglomerates of transition metal AQCs or as individual transition metal AQCs; more preferably as individual transition metal AQCs.
  • Said coating may be an all-over coating covering all the substrate surfaces or it may only cover parts of the substrate surfaces (partial coating).
  • said coating may be continuous or discontinuous; preferably discontinuous. Said coating can also be addressed as coating layers.
  • the polymeric composite of the present invention comprises transition metal AQCs coating said vinyl polymeric substrate in a concentration of less than 0.10 pg per square centimeter; particularly of less than 0.08 pg per square centimeter; more particularly of less than 0.06 pg per square centimeter; preferably of less than 0.05 pg per square centimeter; more preferably of less than 0.04 pg per square centimeter; even more preferably of about 0.02 pg per square centimeter.
  • the transition metal AQCs coating the vinyl polymeric substrate are homogeneously dispersed on the surface of said vinyl substrate.
  • the polymeric composite of the present invention comprises transition metal AQCs coating the vinyl polymeric substrate in a concentration of less than 0.10 ng per square meter; preferably of less than 0.05 ng per square meter; more preferably of less than 0.02 ng per square meter.
  • the vinyl polymeric substrate of the present invention can be optionally treated under different mechanization processes to generate different morphologies.
  • Transition metal AQCs may be used as stabilizers for the polymeric composite of the present invention alone or in combination with other stabilizer or mixtures of stabilizers known in the art.
  • the vinyl polymeric substrate of the present invention comprises further stabilizers in its composition.
  • stabilizers known in te art are antioxidants such as radical scavengers, hydroperoxides scavengers, or antiozonants; light stabilizers such as UV absorbers, quenchers, or amine light stabilizers; acid scavengers; heat stabilizers; flame retardants; biocides and combination thereof.
  • the polymeric composite of the present invention further comprises a stabilizer different from the transition metal AQCs of the present invention; preferably a light stabilizer; more preferably hindered amine light stabilizer (HALS) as known in the art; even more preferably a 2, 2,6,6- tetramethyl-piperidine derivative.
  • a stabilizer different from the transition metal AQCs of the present invention preferably a light stabilizer; more preferably hindered amine light stabilizer (HALS) as known in the art; even more preferably a 2, 2,6,6- tetramethyl-piperidine derivative.
  • HALS hindered amine light stabilizer
  • the polymeric composite of the present invention comprises:
  • transition metal AQCs consisting of 5 zero-valent silver metal atoms are coating the surface of said a polyisoprene substrate in a concentration of below 0.05 pg per square cm; preferably in a concentration of about 0.02 pg per square cm.
  • transition metal AQCs comprising less than 200 metal atoms as defined above
  • said vinyl polymeric substrate is stabilized.
  • the vinyl polymeric substrate is oxidized in less extent and at a reduced rate under accelerated photoageing conditions when is coated with said transition metal AQCs.
  • transition metal AQCs comprising less than 200 metal atoms affect the vinyl polymeric substrate degradation through an oxidation catalytic mechanism different from those reported for traditional stabilizers, enhancing the oxidation through a pathway that leads to the formation of hydroxyl groups (-OH) in the vinyl polymer instead of unstable carbonyl groups and therefore, yielding stable products.
  • the presence and/or concentration of hydroxyl groups or carboxyl groups on the surface of the vinyl polymeric substrate are measured by ATR-FTIR techniques known in the art to estimate the extent of oxidation suffered by the polymeric composite or by the vinyl polymeric substrate.
  • the post-processing addition of AQCs to the polymeric substrate has advantages over synthesized the AQCs“in situ’’ during polymerization leading to higher stabilization of the polymeric substrate and reduced or absence of migration of the AQCs in the polymer.
  • transition metal AQCs coating the vinyl polymeric substrate of the present invention do not change the color or the appearance of the vinyl polymeric substrate.
  • the invention is directed to a polymeric composite consisting of:
  • transition metal AQCs comprising less than 200 metal atoms in any of its particular embodiments
  • transition metal AQCs are coating said vinyl polymeric substrate.
  • the invention is directed to a process for preparing the polymeric composite of the present invention comprising the following step:
  • transition metal AQCs are coating said vinyl polymeric substrate in a concentration of less than 0.10 pg per square centimeter;
  • the metal of the transition metal AQCs is selected from Au, Ag, Co, Cu, Pt, Fe, Ni or their bi-metal and multi-metal combinations; and
  • transition metal AQCs have a mean size of less than 2 nm.
  • composition comprising transition metal AQCs comprising less than 200 metal atoms is referred herein as the composition of the present invention or just composition.
  • the coating step of the process of the present invention further comprises applying one or more layers of coatings with a composition comprising transition metal AQCs comprising less than 200 metal atoms in one or more additional coating steps.
  • the coating step of the process of the present invention may be performed by dip coating, spray coating, vapor deposition or brush coating techniques; preferably by spray coating techniques; more preferably by using an aerograph.
  • one or more coating or coating layers are formed comprising a composition comprising transition metal AQCs comprising less than 200 metal atoms; preferably one or more coating or coating layers are formed consisting of a composition comprising transition metal AQCs comprising less than 200 metal atoms.
  • the process for preparing the polymeric composite of the present invention comprises the following steps:
  • composition comprising metal AQCs comprising less than 200 metal atoms
  • the coating step (b) of the process of the present invention as described above is performed by spraying the composition comprising metal AQCs comprising less than 200 metal atoms, to the surface of the vinyl polymeric substrate.
  • the process for preparing the polymeric composite of the present invention further comprises a step c) of :
  • step (b) drying the vinyl polymeric substrate of step (b); preferably drying the surface of the vinyl polymeric substrate; more preferably drying the surface of the vinyl polymeric substrate at room temperature.
  • the composition of the present invention may further comprise a solvent.
  • the solvent is a polar solvent; preferably water.
  • the transition metal AQCs are in the composition of the present invention in a concentration below 100 mg/L; preferably between 1 and 100 mg/L, more preferably between 40 and 90 mg/L, even more preferably of 80 mg/L.
  • the concentrations of the transition metal AQCs of the present invention in the composition may be measured by UV-VIS spectroscopy. Suitable compositions of transition metal AQCs may be those available in the market or obtained in the laboratory by methods known in the art such as those described above.
  • Transition metal AQCs may be dispersed in said solvent by methods known in the art to allow their subsequent application to the surface of the vinyl polymeric substrate.
  • transition metal AQCs are homogeneously dispersed in the composition of the present invention.
  • the composition may further comprise other compounds such as dispersants or polymer stabilizers as known in the art. Therefore, the coating, coating layer or coating layers of the present invention may further comprise other compounds such as dispersant, fillers and/or polymer stabilizers; preferably polymer stabilizers.
  • the composition of the present invention consist of the transition metal AQCs of the present invention, and a solvent; preferably water.
  • the composition of the present invention consist of (a) transition metal AQCs consisting of 5 zero-valent silver metal atoms and (b) water.
  • the spraying step of the present invention is performed by spraying systems known in the art.
  • spraying systems are aerographs and nebulization systems known in the art.
  • the process for preparing the polymeric composite of the present invention comprises the following steps:
  • the coating step of the process of the present invention comprises: a) providing a composition consisting of the transition metal AQCs of the present invention in a solvent and a vinyl polymeric substrate;
  • the process for preparing the polymeric composite of the present invention comprises the following steps:
  • transition metal AQCs consisting of 5 zero-valent silver metal atoms
  • the coating step of the process of the present invention comprises: a) providing a composition consisting of: transition metal AQCs consisting of 5 zero-valent silver metal atoms and water; wherein said transition metal AQCs are in a concentration of 80 mg/L and a vinyl polymeric substrate;
  • step (b) drying the vinyl polymeric substrate of step (b) at room temperature.
  • drying means removing an excess of solvent by any method known in the art.
  • the vinyl polymeric substrate comprises a vinyl polymer; wherein said vinyl polymer of the vinyl polymeric substrate is selected from the group consisting of polyethylene, polypropylene, polyisoprene (PI), polybutadiene, polystyrene, polyvinyl chloride (PVC), polyvinyl acetate (PVAc), polyvinyl alcohol (PVA), polyacrylate, polymethacrylate, polyacrylonitrile, polyvinylidene chloride, polyvinylpyrrolidone, derivatives and/or combinations thereof; preferably polyisoprene (PI) and polyisoprene (PI) derivatives; more preferably polyisoprene (PI).
  • the vinyl polymeric substrate is a polyisoprene (PI) film.
  • Transition metal AQCs suitable for the process of the present invention are transition metal AQCs described above in any of their embodiments.
  • Non-limiting examples of transition metal AQCs suitable for the process of the present invention are transition metal AQCs comprising less than 200 metal atoms, wherein the transition metal of the transition metal AQCs is selected from Au, Ag, Co, Cu, Pt, Fe, Pd, Ni or their bi- metal and multi-metal combinations; preferably the transition metal of the transition metal AQCs is selected from Au, Ag, Co, Cu, Pt, Fe, Ni or their bi-metal and multi- metal combinations; more preferably is selected from Au, Ag, Cu, Pd or their bi-metal and multi-metal combinations; even more preferably is selected from Au, Ag, Cu and their combination thereof.
  • the metal of the transition metal AQCs of the present invention are Ag or Cu; preferably Ag; more prefearby Ag 5 .
  • the present invention is directed to a polymeric composite obtainable by the process of the present invention in any of its particular embodiments.
  • the present invention is directed to the use of transition metal AQCs as defined above in any of its particular embodiments, as stabilizers in vinyl polymers against the degradation of said vinyl polymers by oxidations processes; preferably in vinyl polymers selected from polyethylene, polypropylene, polyisoprene (PI), polybutadiene, polystyrene, polyvinyl chloride (PVC), polyvinyl acetate (PVAc), polyvinyl alcohol (PVA), polyacrylate, polymethacrylate, polyacrylonitrile, polyvinylidene chloride, polyvinylpyrrolidone and derivates; more preferably in polyisoprene (PI) polymers.
  • vinyl polymers selected from polyethylene, polypropylene, polyisoprene (PI), polybutadiene, polystyrene, polyvinyl chloride (PVC), polyvinyl acetate (PVAc), polyvinyl alcohol (PVA), polyacrylate, polymethacrylate, polyacrylonitrile
  • Transition metal AQCs of the present invention may be used as stabilizers alone or in combination with other stabilizer or mixtures of stabilizers known in the art. Transition metal AQCs of the present invention may be used as stabilizers in vinyl polymers by coating the surface of said vinyl polymers. In this way, the resulting vinyl polymer comprises a coating or a coating layer comprising the transition metal AQCs of the present invention. In a particular embodiment, the transition metal AQCs of the invention are used as stabilizers alone.
  • transition metal AQCs of the present invention are used as stabilizers in vinyl polymers, preferably as stabilizers in vinyl polymers against the degradation of said vinyl polymers by oxidation processes; more preferably as stabilizers in vinyl polymers against the degradation of said vinyl polymers by oxidation processes through a radical mechanism; even more preferably as stabilizers in vinyl polymers against the degradation of said vinyl polymers by oxidation processes through a radical mechanism.
  • transition metal AQCs of the present invention are used as stabilizers in vinyl polymers particularly in processes such as those oxidation processes wherein vinyl polymers react with atmospheric oxygen through autoxidation process through mechanisms that depend on the vinyl polymer structure and external conditions like temperature and/or light exposure.
  • transition metal AQCs of the present invention are used as stabilizers of polyisoprene (PI); preferably as stabilizers in films of polysioprene (PI); more preferably as stabilizers of thin films of polyisoprene polymer.
  • the transition metal AQCs as defined above in any of its particular embodiments are used as stabilizers in vinyl polymers against light exposure; preferably against photoageing; more preferably against accelerated photoageing; even more preferably against constant irradiation applied with a xenon light at a power of 765 W nr 2 with a cut-off at a wavelength below 295 nm.
  • transition metal AQCs as defined above in any of its particular embodiments are used as stabilizers in vinyl polymers against the degradation of said vinyl polymers by oxidation processes caused by light exposure.
  • “light exposure” means outdoor daylight exposure as known in the art.
  • transition metal AQCs of the present invention as stabilizers in polymers reduces the degradation of said polymers caused by light exposure.
  • stabilizer in relation with vinyl polymers is understood as an additive commonly added to vinyl polymeric materials to inhibit or retard their degradation including radical degradation mechanisms such as those caused by oxidation.
  • Non limiting examples of stabilizers known in the art that may be added in combination with the transition metal AQCs of the present invention are antioxidants such as radical scavengers, hydroperoxides scavengers, or antiozonants, light stabilizers such as UV absorbers, quenchers, or amine light stabilizers; acid scavengers; heat stabilizers; flame retardants; biocides and combinations thereof.
  • Stabilizers may be incorporated in the vinyl polymer matrix or added to the surface of a substrate made of said vinyl polymer.
  • a non-limiting example of a light stabilizer suitable to be used in combination with the transition metal AQCs of the present invention is a hindered amine light stabilizer (HALS) as known in the art; preferably a 2,2,6,6-tetramethyl-piperidine derivative.
  • HALS hindered amine light stabilizer
  • the transition metal AQCs as defined above in any of its particular embodiments are used as stabilizers in vinyl polymers; wherein said vinyl polymer is selected from the group consisting of polyethylene, polypropylene, polyisoprene (PI), polybutadiene, polyvinyl chloride (PVC), polyvinyl acetate (PVAc), polyvinyl alcohol (PVA), polyacrylate, polymethacrylate, polyacrylonitrile, polyvinylidene chloride, polyvinylpyrrolidone, derivatives and/or combinations thereof; particularly polyisoprene (PI).
  • said vinyl polymer is selected from the group consisting of polyethylene, polypropylene, polyisoprene (PI), polybutadiene, polyvinyl chloride (PVC), polyvinyl acetate (PVAc), polyvinyl alcohol (PVA), polyacrylate, polymethacrylate, polyacrylonitrile, polyvinylidene chloride, polyvinylpyrrolidone, derivatives and
  • Transition metal AQCs suitable for the uses of the present invention in any of its embodiments are those described above in any of the particular embodiments of the present invention.
  • AQCs Atomic Quantum Clusters
  • a water dispersion of 80 mg/L of Ag 5 AQCs was prepared.
  • AQCs were applied to the surface of the thin substrates of polyisoprene (PI) by spraying a water dispersion of AQCs (80 mg/L) using an aerograph and spraying from a distance of 10 cm, perpendicularly to the surface. No changes in color of appearance of the PI substrates were observed after applying said AQCs to their surface.
  • a glass filter with cut-off at a wavelength below 295 nm was used to exclude radiation more energetic than that of outdoor daylight exposure.
  • the maximum temperature reached by the samples during irradiation was 45 °C black panel temperature.
  • FIG. 1 a shows ATR-FTIR spectra of a pristine polyisoprene (PI) film (a ' ) and of a polyisoprene (PI) film coated with 0.02 pg of Ag 5 AQCs per squared cm (b ' ) after 50 h of accelerated photoageing.
  • PI polyisoprene
  • PI polyisoprene
  • Figure 1 b shows the intensity over photoageing time (h) of the carbonyl ATR-FTIR band at around 1720 cm -1 normalized against the intensity of the absorption band at around 1445 cm -1 ascribed to C-H deformation vibration band, which is constant during the early stages of the photoageing, for a pristine PI film (a ' ) and for a PI film coated with Ag 5 (b ' ).
  • Results show that pristine (a ' ) and treated (b ' ) PI reached a constant level of oxidation after around 30 h of ageing ( Figure 1 b), indicating the occurrence of the same oxygen diffusion controlled process in both samples but with a lower oxygen incorporation in cluster-treated PI films (b ' ). Therefore, Figure 1 b shows a slower formation of carbonyl groups in surface cluster treated PI (b ' ) with respect to pristine PI. Additionally, Figure 1 a and 1 b shows that surface cluster treated PI was around 35 % less oxidized than pristine PI sample after 50 h of accelerated photoageing. Therefore, results showed that transition metal Atomic Quantum Clusters (AQCs) stabilize vinyl polymers, particularly in oxidation processes degradation.
  • AQCs transition metal Atomic Quantum Clusters
  • sample of PI treated with clusters showed a constant level of oxidation (carbonyl groups intensity) between 30 h and 50 h of ageing ( Figure 1 b, (b ' )) indicating that no migration of AQCs from the surface to the bulk of the polymer is produced during that period.

Abstract

La présente invention concerne un composite polymère, un procédé de préparation dudit composite polymère, un composite polymère pouvant être obtenu par ledit procédé et l'utilisation de stabilisants dans des polymères de vinyle.
PCT/EP2019/080364 2018-11-07 2019-11-06 Composites polymères stables WO2020094700A1 (fr)

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