WO2020094684A1 - Pièce en acier formée par haute pression interne et utilisation d'un acier pour des produits semi-finis destinés à la fabrication d'une pièce formée par haute pression interne ainsi que produit semi-fini correspondant - Google Patents
Pièce en acier formée par haute pression interne et utilisation d'un acier pour des produits semi-finis destinés à la fabrication d'une pièce formée par haute pression interne ainsi que produit semi-fini correspondant Download PDFInfo
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- WO2020094684A1 WO2020094684A1 PCT/EP2019/080325 EP2019080325W WO2020094684A1 WO 2020094684 A1 WO2020094684 A1 WO 2020094684A1 EP 2019080325 W EP2019080325 W EP 2019080325W WO 2020094684 A1 WO2020094684 A1 WO 2020094684A1
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 36
- 239000010959 steel Substances 0.000 title claims abstract description 36
- 239000002243 precursor Substances 0.000 title abstract 3
- 239000000203 mixture Substances 0.000 claims abstract description 27
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 15
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 10
- 229910001563 bainite Inorganic materials 0.000 claims abstract description 8
- 229910052742 iron Inorganic materials 0.000 claims abstract description 8
- 238000002844 melting Methods 0.000 claims abstract description 8
- 230000008018 melting Effects 0.000 claims abstract description 8
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 6
- 239000012535 impurity Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 abstract description 5
- 229910052782 aluminium Inorganic materials 0.000 abstract description 2
- 239000000356 contaminant Substances 0.000 abstract 1
- 229910052802 copper Inorganic materials 0.000 abstract 1
- 229910052748 manganese Inorganic materials 0.000 abstract 1
- 229910052750 molybdenum Inorganic materials 0.000 abstract 1
- 229910052759 nickel Inorganic materials 0.000 abstract 1
- 239000000463 material Substances 0.000 description 80
- 238000012360 testing method Methods 0.000 description 31
- 239000000047 product Substances 0.000 description 26
- 239000010421 standard material Substances 0.000 description 16
- 239000010955 niobium Substances 0.000 description 13
- 239000010936 titanium Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 11
- 238000004458 analytical method Methods 0.000 description 7
- 230000009172 bursting Effects 0.000 description 7
- 241000156978 Erebia Species 0.000 description 5
- 238000009864 tensile test Methods 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 229910001562 pearlite Inorganic materials 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 230000029142 excretion Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000007680 hydraulic-burst test Methods 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002569 water oil cream Substances 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D7/00—Modifying the physical properties of iron or steel by deformation
- C21D7/02—Modifying the physical properties of iron or steel by deformation by cold working
- C21D7/10—Modifying the physical properties of iron or steel by deformation by cold working of the whole cross-section, e.g. of concrete reinforcing bars
- C21D7/12—Modifying the physical properties of iron or steel by deformation by cold working of the whole cross-section, e.g. of concrete reinforcing bars by expanding tubular bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/16—Control of thickness, width, diameter or other transverse dimensions
- B21B37/24—Automatic variation of thickness according to a predetermined programme
- B21B37/26—Automatic variation of thickness according to a predetermined programme for obtaining one strip having successive lengths of different constant thickness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/033—Deforming tubular bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/053—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure characterised by the material of the blanks
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0242—Flattening; Dressing; Flexing
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/10—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/10—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
- C21D8/105—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies of ferrous alloys
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/08—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/50—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for welded joints
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/002—Bainite
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/005—Ferrite
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2221/00—Treating localised areas of an article
Definitions
- Internal high-pressure formed component made of steel and use of a steel for preliminary products for the production of an internal high-pressure molded component and preliminary product therefor
- the present invention relates to an internal high-pressure formed component (IHU component) made of steel and the use of a steel for preliminary products for producing an internal high-pressure molded component and a preliminary product for a
- Flat steel products such as sheet metal.
- the main focus of the applications are components based on hollow profiles, mostly welded steel pipes or extruded aluminum profiles, which are transformed into components for the exhaust system, frame parts of the chassis or body structure parts using this process.
- a tube is inserted into a mostly two-part tool with a recess of any shape.
- the pipe ends are sealed with two axial sealing punches designed as hollow punches.
- a water-oil emulsion is then added to the pipe through the bore in the sealing plungers and the internal pressure required for the forming is built up.
- the two hollow punches press on the
- the emulsion in the pipe is subjected to a pressure of up to 4000 bar and so the wall of the pipe is pressed against the shape of the tool, as a result of which the recess in the mold is completely filled.
- the standard material used in the automotive industry for internal high-pressure forming, in addition to classic, easily formable structural steels or micro-alloyed grades, is a steel with the trade name S460MC (DIN EN 10149-2). It is a high strength steel, the following
- Alloy components contains:
- the upper yield strength R eH of the S460MC is> 460 MPa
- the tensile strength R m is 520-670 MPa
- the elongation at break A80 is> 14% for nominal thicknesses ⁇ 3 mm> and the elongation at break A5 is> 17% for nominal thicknesses> 3 mm.
- Another object of the present invention is to specify a use of a steel for preliminary products for the production of an internal high pressure formed component, in which preferably a preliminary product made of a material other than the known standard material S460MC is used.
- the resulting hydroforming component should preferably be characterized by a higher static strength and in particular a better operational strength, ie a better stability against cyclically recurring loads. Furthermore, a
- the preliminary product for an IHU-shaped component can be specified.
- the preliminary product in particular through an internal high-pressure formed component made of a ferritic-bainitic steel with more than 5% by volume bainite, the preliminary product preferably belonging to strength class D according to DIN EN 10051 and having a composition which
- a preliminary product is preferably understood to mean a hollow body, in particular a tube.
- the preliminary product is particularly preferably a longitudinally welded or seamlessly produced tube made of ferritic-bainitic steel with at least 5% by volume bainite with the alloy components specified above, the
- Alloy components are preferably contained in the above-mentioned proportions by weight in the ferritic-bainitic steel.
- the preliminary product can also be a pipe, the material of the pipe being at least 80% by weight, more preferably at least 90% by weight and even more preferably at least 95% by weight of the bainitic steel with the Alloy constituents specified above.
- the preliminary product can be a welded tube made of, for example, a laser-welded blank (Tailor Welded Blank), the blank optionally having at least two different sheet thicknesses and / or consisting of at least two sheets with different compositions.
- the steel material used furthermore advantageously has at least 30 volume% bainite, advantageously at least 50 volume% bainite and particularly advantageously at least 90 volume% bainite, with ferrite and small proportions of pearlite, martensite or austenite of at most 10 volume%.
- the proportion of degenerated pearlite is a maximum of 30% by volume.
- a preliminary product in the sense of the invention are two or more metal sheets welded together all around, which delimit a cavity between them.
- not all sheets are made of steel with the composition specified in claim 1, so that the hollow body as a whole
- the preliminary product is a welded tube made from a flexibly rolled
- the flat material at least two has different sheet thicknesses.
- the flat material can consist of hot or cold strip.
- the ferritic-bainitic steel which the preliminary product contains or of which it consists has one
- Nb ⁇ 0.06% by weight of Nb, the total proportion of Nb and / or V and / or Ti in the composition being at most 0.20% by weight.
- the preliminary product consists or the preliminary product comprises at least 80% by weight, at least 90% by weight or at least 95% by weight, an elastic limit R p o, 2 of 480-580 MPa and a tensile strength R m of 590- 670 MPa.
- the preliminary product used according to the invention in particular in the case of a welded or seamless tube, has a smaller wall thickness than a corresponding preliminary product made of the standard material S460MC, for example a wall thickness of ⁇ 2.7 mm or even ⁇ 2.6 mm, while a corresponding preliminary product made of the standard material S460MC has a wall thickness of approx. 2.8 mm to 2.9 mm. This is due to the remarkable forming behavior of the ferritic-bainitic steel with those in claim 1
- the invention furthermore also relates to the use of a ferritic-bainitic steel for preliminary products with at least 5% by volume bainite, for the production of a component molded by internal pressure, the steel which the preliminary product comprises or consists of having a composition which
- the rest contains iron and the usual impurities due to melting, the total proportion of Nb, V and Ti in the composition being at most 0.20% by weight.
- the steel which the preliminary product according to the invention contains or consists of has a composition which
- Nb ⁇ 0.06% by weight of Nb
- the rest contains iron and the usual impurities due to melting, the total proportion of Nb, V and Ti in the composition being at most 0.20% by weight.
- the total proportion of Nb and / or V and / or Ti in the composition being at most 0.20% by weight.
- Table 1 shows the materials according to the invention.
- Material 1 was provided in the tube dimension 65 x 2.8 mm (according to DIN EN 10305-3, 2016) in the + CR2 state
- material 2 was provided in the tube dimension 65 x 2.6 mm (according to DIN EN 10305-3, 2016) provided in the + CR2 state.
- Example 1 Determination of the hardness curve HV 0.5 of the standard material S460MC and the material used according to the invention with the properties specified in claim 1
- FIG. 1 shows a comparative representation of the hardness curve over the weld seam and the base material area of both materials, the mean values from the individual values determined in FIG. 2 at each of the three marked positions being plotted.
- material 2 generally has a higher level of hardness than material 1, which also in the weld and in the
- Example 2 Tube feed test and extraction of mechanical parameters from the tube feed test
- FIG. 3 shows the stress-strain curves for the three samples of material 1
- FIG. 4 shows the stress-strain curves for the three samples of the material 1
- material 2 has a higher yield strength and a tensile strength which is approximately 50-60 MPa higher than that of material 1.
- material 2 has lower uniformity and elongation at break values than material 1.
- the determined strength values and elongation values of both materials are shown in comparison in FIGS. 5 and 6. Based on the fact that material 1 has better elongation at break values than material 2, the person skilled in the art would conclude that material 1 also has better forming behavior than material 2. However, surprisingly, this is not the case, as can be seen from the studies below.
- Bursting tests are destructive component tests that are carried out to make statements about component properties when subjected to internal pressure can. Parameters such as the bursting pressure and the maximum circumferential expansion until failure are particularly important component properties. With the burst test, statements can be made as to whether a component is suitable for certain applications. There are different measurement methods that can be used to measure the circumferential strain.
- test specimens were welded to the ends with round blanks.
- burst tests were carried out according to the defined test parameters.
- the bursting tests were carried out on four pipes of both materials.
- test specimens were filled with inhibited water and connected to the burst test system via connection systems. The entire system was then vented and the experiment started. The internal pressure in the test specimen was increased until the test specimen failed.
- FIG. 7 A schematic sketch of the test setup is shown in FIG. 7, in which the reference numbers mark the following components of the test system:
- the yield point, tensile strength and wall thickness are included in the formula. With a constant yield point and tensile strength, the calculated burst pressure increases with increasing wall thickness.
- the calculated burst pressure for pipes made of W2 with a wall thickness of 2.6 mm is 489 bar higher than the calculated burst pressure for pipes made of W1 with a wall thickness of 2.8 mm, which is 475 bar.
- the calculated burst pressure is higher when using material W2, since the influence of the smaller wall thickness is apparently overcompensated by the 47 MPa higher yield strength and the 67 MPa higher tensile strength.
- the results of the burst tests carried out correspond to the calculated burst pressures with a small deviation.
- the standard deviation of burst tests on pipes made of material W2 is 4.1 bar and
- the standard deviation of burst tests on pipes made of material W1 is 5.2 bar.
- Circumferential strains AU are shown in FIG. 8 for both materials W1 and W2.
- the pipe made of material W1 with a wall thickness of 2.6 mm serves as a reference, the respective values of which are given as 100%.
- the yield strength R po , 2 and tensile strength R m of W2 are approximately 10% higher than those of W1, the elongation at break A of W2 being more than 10% less than that of W1.
- the calculated plastic circumferential strain AU of W2 is approx. 18% higher and the burst pressure p approx. 5% higher than for material W1.
- the material W2 can achieve significantly better results than the standard material W1 in spite of a wall thickness that is 0.2 mm smaller. Because despite a lower stretch in the uniaxial A pipe tensile test can be achieved with the pipe made of material W2 in a burst test.
- the reason for achieving the degree of deformation of the material W2, which is greater than the elongation at break from the tensile test, is the local one
- TFS True Fracture Strain
- TFS TFS
- TFS tensile fracture area - In (Ao / Af) (Formula 4), in which Ao denotes the initial sample cross-sectional area and Af the
- TFS tensile test thickness - In (to / tmin) (Formula 5), in which to denotes the initial sheet thickness and the minimum breaking surface sheet thickness.
- Table 4 contains the TFS values determined according to Formula 4 for 4 samples of material W1 and 4 samples of material W2.
- Table 5 contains the TFS values determined according to Formula 5 for 4 samples of material W1 and 4 samples of material W2.
- ti, t2 and t 3 indicate the fracture surface sheet thicknesses. to denotes the initial sheet thickness, where the initial sheet width and wt the projected fracture surface width t f denotes the projected fracture surface thickness.
- Example 4 Optical shape change analysis of an IHU practice component
- Material properties are analyzed with the help of a deformation analysis of the formed component.
- a pipe made of W1 with an outer diameter of 65 mm and a wall thickness of 2.8 mm is used as standard material. The process steps for
- Component production is: Bending - Embossing - IHU - Lasers - Washing - Packing.
- the finished hydroforming components were subjected to a visual inspection for a rough assessment of the manufacturability of the components.
- the IHU components made of W2 could be shaped almost completely.
- the ARGUS deformation analysis system from GOM was used for a detailed analysis of the forming behavior of the two pipe materials. From the local distortion of the etched measuring grid (2 mm grid spacing, 1 mm
- ARGUS provides extensive information such as 3D coordinates of the component surface, shape changes (flaupt and
- Strength requirements and in particular operational strength are well suited.
- Wall thickness of the tube in the initial configuration is 1.8 mm for one
- the flange parts each have a sheet thickness of 2.5 mm.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Thermal Sciences (AREA)
- Fluid Mechanics (AREA)
- Manufacturing & Machinery (AREA)
- Heat Treatment Of Steel (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
L'invention concerne une pièce formée par haute pression interne en acier ferritique/bainitique, caractérisée par un produit semi-fini comportant au moins 5 % en volume de bainite, qui présente une composition qui contient 0,04 à 0,12 % en poids de C, 0,8 à 2,0 % en poids de Mn, ≤ 0,60 % en poids de Si, ≤ 0,02 % en poids de P, ≤ 0,01 % en poids de S, 0,01 à 0,08 % en poids d'AI, < 0,008 % en poids de B, ≤ 0,3 % en poids de Cu, ≤ 0,6 % en poids de Cr, ≤ 0,3 % en poids de Ni, ≤ 0,3 % en poids de Mo, ≤ 0,1 % en poids de Ti, ≤ 0,1 % en poids de V et ≤ 0,06 % en poids de Nb, le reste étant du fer et les impuretés habituelles liées à la fusion, et une proportion totale de Nb et/ou de V et/ou de Ti par rapport à la composition d'au moins 0,02 % en poids.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CN201980072919.2A CN113423854A (zh) | 2018-11-06 | 2019-11-06 | 钢制内高压成型部件和钢在用于制造内高压成型部件的半成品中的用途以及用于此的半成品 |
EP19801265.0A EP3877563A1 (fr) | 2018-11-06 | 2019-11-06 | Pièce en acier formée par haute pression interne et utilisation d'un acier pour des produits semi-finis destinés à la fabrication d'une pièce formée par haute pression interne ainsi que produit semi-fini correspondant |
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DE102018127609.5 | 2018-11-06 | ||
DE102018127609 | 2018-11-06 | ||
DE102018133143.6A DE102018133143A1 (de) | 2018-11-06 | 2018-12-20 | Innenhochdruck umgeformtes Bauteil aus Stahl und Verwendung eines Stahls für Vorprodukte zur Herstellung eines innenhochdruckumgeformten Bauteiles sowie Vorprodukt hierfür |
DE102018133143.6 | 2018-12-20 |
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EP (1) | EP3877563A1 (fr) |
CN (1) | CN113423854A (fr) |
DE (1) | DE102018133143A1 (fr) |
WO (1) | WO2020094684A1 (fr) |
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JP2001131704A (ja) * | 1999-11-05 | 2001-05-15 | Kawasaki Steel Corp | ハイドロフォーム用鋼管および鋼管用熱延素材ならびにそれらの製造方法 |
JP2005068534A (ja) * | 2003-08-28 | 2005-03-17 | Jfe Steel Kk | ハイドロフォーミング性およびバーリング性に優れた溶接鋼管およびその製造方法 |
JP2005146395A (ja) * | 2003-11-19 | 2005-06-09 | Sumitomo Metal Ind Ltd | ハイドロフォーム用鋼材、ハイドロフォーム用電縫管及びそれらの製造方法 |
EP2009120A2 (fr) * | 2007-06-27 | 2008-12-31 | Benteler Stahl/Rohr Gmbh | Utilisation d'un alliage d'acier très solide destiné à la fabrication de tuyaux en acier très résistants et ayant une bonne déformabilité |
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JP3695233B2 (ja) * | 1999-07-19 | 2005-09-14 | 住友金属工業株式会社 | ハイドロフォーム加工用電縫鋼管 |
WO2008110670A1 (fr) * | 2007-03-14 | 2008-09-18 | Arcelormittal France | Acier pour formage a chaud ou trempe sous outil a ductilite amelioree |
JP5811591B2 (ja) * | 2011-05-24 | 2015-11-11 | Jfeスチール株式会社 | 耐圧潰性および溶接熱影響部靱性に優れた高強度ラインパイプ及びその製造方法 |
JP6070642B2 (ja) * | 2014-06-20 | 2017-02-01 | Jfeスチール株式会社 | 高強度でかつ低温靭性に優れた熱延鋼板およびその製造方法 |
KR101758484B1 (ko) * | 2015-12-15 | 2017-07-17 | 주식회사 포스코 | 저온 변형시효 충격특성 및 용접 열영향부 충격특성이 우수한 고강도 강재 및 이의 제조방법 |
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2018
- 2018-12-20 DE DE102018133143.6A patent/DE102018133143A1/de active Pending
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2019
- 2019-11-06 CN CN201980072919.2A patent/CN113423854A/zh active Pending
- 2019-11-06 WO PCT/EP2019/080325 patent/WO2020094684A1/fr unknown
- 2019-11-06 EP EP19801265.0A patent/EP3877563A1/fr active Pending
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EP2009120A2 (fr) * | 2007-06-27 | 2008-12-31 | Benteler Stahl/Rohr Gmbh | Utilisation d'un alliage d'acier très solide destiné à la fabrication de tuyaux en acier très résistants et ayant une bonne déformabilité |
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See also references of EP3877563A1 * |
Also Published As
Publication number | Publication date |
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DE102018133143A1 (de) | 2020-05-07 |
EP3877563A1 (fr) | 2021-09-15 |
CN113423854A (zh) | 2021-09-21 |
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