WO2020088265A1 - Laser and laser output head thereof - Google Patents

Laser and laser output head thereof Download PDF

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Publication number
WO2020088265A1
WO2020088265A1 PCT/CN2019/111828 CN2019111828W WO2020088265A1 WO 2020088265 A1 WO2020088265 A1 WO 2020088265A1 CN 2019111828 W CN2019111828 W CN 2019111828W WO 2020088265 A1 WO2020088265 A1 WO 2020088265A1
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WIPO (PCT)
Prior art keywords
water
cooling
laser output
output head
laser
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PCT/CN2019/111828
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French (fr)
Chinese (zh)
Inventor
李刚
蒋峰
Original Assignee
苏州创鑫激光科技有限公司
深圳市创鑫激光股份有限公司
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Publication of WO2020088265A1 publication Critical patent/WO2020088265A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S3/00Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
    • H01S3/02Constructional details
    • H01S3/04Arrangements for thermal management
    • H01S3/0407Liquid cooling, e.g. by water

Definitions

  • the embodiment of the present application relates to the technical field of laser equipment, in particular to a 10,000-watt high-power laser and its laser output head.
  • the embodiments of the present application provide a high-power laser and its laser output head to solve the above technical problems.
  • a water cooling member with a cooling groove of a double spiral structure, the contact area of the cooling water and the water cooling member is increased, and thus Improve the heat dissipation efficiency to make the heat dissipation timely, which can effectively prevent the problem of burning the fiber or the laser due to the strong return light.
  • a laser output head which includes a water-cooled component in which a laser energy transmission component is installed and performs water-cooling heat dissipation.
  • the water-cooled component includes a housing and a water-cooled component, and the water-cooled component contains In the outer shell, a cooling groove with a double spiral structure is formed on the outer wall of the water-cooling element, two of the cooling grooves are connected at one end, and a water inlet and a water outlet are formed at the other end, respectively.
  • the convex portion forming the cooling groove on the outer wall is tightly fixed to the inner wall of the housing.
  • a groove of a double spiral structure is formed on the inner wall of the water-cooling member, and the groove of the double spiral structure is nested correspondingly to the convex portion of the cooling groove forming the double spiral structure.
  • the laser energy transmission assembly includes an energy transmission fiber, and a quartz end cap disposed in the housing and coaxially disposed with the water cooling member, the quartz end cap includes a frusto-conical section, which is disposed on the A first cylindrical section at the small diameter end of the frusto-conical section and a second cylindrical section provided at the large-diameter end of the frusto-conical section, the first cylindrical section is disposed adjacent to the water-cooling member, and the energy transmission fiber is along the water-cooling After passing through the water-cooled part, the central axis of the part is coaxially connected with the first cylindrical section of the quartz end cap.
  • first cylindrical section and the second cylindrical section are polished, the surface of the frustoconical section is frosted and the cone angle is 45 degrees; the first cylindrical section and the frusto The transition between the conical sections is through chamfering.
  • a hollow diaphragm member is fixed inside the housing, and one end of the diaphragm member is externally formed with a first mounting part adapted to the end structure of the water cooling member, and the other end of the diaphragm member
  • a second mounting portion adapted to the structure of the first cylindrical section, frusto-conical section, and at least part of the second cylindrical section of the quartz end cap is formed inside, and the water cooling member is inserted and fixed to the first mounting section
  • the first cylindrical section, the frusto-conical section and the second cylindrical section of the quartz end cap are at least partially plugged and fixed to the second mounting portion and are wrapped by the second mounting portion, and the energy-transmitting optical fibers pass through in sequence After passing through the water cooling member and the diaphragm member, the first cylindrical section of the quartz end cap is coaxially welded.
  • the diaphragm member is made of high thermal conductivity material.
  • the first mounting part is an annular groove body adapted to the end of the water cooling element, and the water cooling element is inserted and fixed to the first mounting part;
  • the second mounting portion includes a cylindrical slot adapted to the first cylindrical segment of the quartz end cap, and a frusto-conical slot connected to the cylindrical slot and adapted to the frusto-conical segment of the quartz end cap And a cylindrical slot connected to the frusto-conical slot and adapted to the second cylindrical segment of the quartz end cap;
  • a fixed frustoconical structure that is hollow and communicates with the cylindrical slot is formed inside one end of the diaphragm member fixing and positioning the water cooling member.
  • the housing includes a buckle and a main housing assembled at one end of the buckle, an inner wall of the other end of the buckle forms a limit portion, and an end of the second mounting portion of the diaphragm member abuts A contact portion is provided to the limiting portion to prevent its axial movement, and a support portion abutting against the inner wall of the buckling member is formed outside the second mounting portion of the diaphragm member to prevent its radial movement.
  • an outer wall of one end of the buckling member forming the limit part is equipped with a lens member, and the lens member includes a lens frame mounted on the buckling member and a window piece mounted on the lens frame,
  • the window plate is arranged parallel to the end surface of the second cylindrical section of the quartz end cap;
  • the frame is made of Kovar alloy gold-plated, and the window plate is made of high-purity quartz material plated with a high permeability film;
  • the lens frame and the window piece are metallized and then welded into the lens piece through gold-tin welding, or the lens frame and the window piece are welded into the lens piece through lead-free low-temperature glass.
  • the end of the water-cooling member away from the quartz end cap is provided with a stepped round table, the end of the housing is closed by the round table, and the bottom of the round table is provided with a plug extending axially into the water-cooling member A slot, and a light blocking fixing member is inserted and fixed in the slot, and the energy-transmitting optical fiber passes through the light blocking fixing member and the water cooling member in sequence and is coaxially welded with the first cylindrical section of the quartz end cap
  • the light-blocking fixing member is made of Kovar alloy gold-plated, and one end of the light-blocking fixing member inserted into the water cooling member is convexly formed with an arc surface.
  • a waterproof rubber ring is provided between the casing and the round table;
  • a waterproof rubber ring is provided between the light blocking fixing member and the round table;
  • a waterproof rubber ring is arranged between the outer shell and the front end of the water-cooling part.
  • a section of the energy transmission fiber adjacent to the quartz end cap is formed with a first gradient stripping mode
  • a section of the energy transmission fiber located on the light blocking fixture is formed with a second gradient stripping mode
  • the first gradient stripping mold and the second gradient stripping mold are formed by the time, length, depth, and separation distance of etching or etching; monitoring is provided at positions of the first gradient stripping mold and the gradient second stripping mold
  • a photoelectric sensor for the intensity of the stripping light and the intensity of the return light; at least a temperature sensor for monitoring the temperature and a temperature control switch for controlling the power on and off according to the temperature are provided on the light blocking fixture.
  • an optical fiber protection component is provided at the tail of the laser output head, and the optical fiber protection component includes an armor cable covering the energy-transmitting optical fiber located outside the casing, and a first armor cable fixing one end of the armor cable is fixed A sleeve, a second armor cable fixing sleeve fixing the other end of the armor cable, and a spring sleeved on the armor cable between the first armor cable fixing sleeve and the second armor cable fixing sleeve, the second The armor cable fixing sleeve is installed and fixed on the shell.
  • the water-cooled part is a water-cooled part made of a high thermal conductivity material through black body treatment
  • the housing is provided with a water inlet connector connected to the water inlet interface and a water outlet connector connected to the water outlet interface.
  • the embodiments of the present application further provide a laser, and the laser includes the laser output head according to any one of the foregoing embodiments.
  • the contact area of the cooling water and the water cooling part is increased, the heat dissipation efficiency can be improved to make the heat dissipation timely, and then the fiber or laser can be prevented from burning due to strong return light
  • the laser absorption surface is doubled, and the concave portion, that is, the groove, forms a laser absorption well structure, forming a black-like body ,
  • the concave portion that is, the groove
  • the laser absorption well structure forming a black-like body
  • FIG. 1 is a perspective view of a first example of a laser output head according to an embodiment of the present application.
  • FIG. 2 is a cross-sectional view of the laser output head shown in FIG.
  • FIG. 3 is a perspective view of the water cooling member in the laser output head shown in FIG. 2.
  • FIG. 4 is a cross-sectional view of the water-cooling member in the laser output head shown in FIG. 2.
  • FIG. 5 is an enlarged schematic view of the quartz end cap in the laser output head shown in FIG. 2.
  • FIG. 6 is a perspective view of a diaphragm member in the laser output head shown in FIG. 2.
  • FIG. 7 is a cross-sectional view of the diaphragm member shown in FIG. 6.
  • FIG. 8 is a perspective view of the fastener in the laser output head shown in FIG. 2.
  • FIG. 9 is a cross-sectional view of the fastener shown in FIG. 8.
  • FIG 10 is a perspective view of a second example of a laser output head according to an embodiment of the present application.
  • An embodiment of the present application provides a laser, which is specifically a fiber laser, which includes a laser output head 100 as shown in FIG. 1.
  • the laser and laser output head 100 are particularly suitable for the output of 10,000-watt high-power laser.
  • the laser output direction of the laser output head 100 is from lower left to upper right, and the direction of light return is opposite.
  • the laser output head 100 includes a water-cooled component and a laser energy transmission component installed in the water-cooled component. By cooling and dissipating the laser energy transmission component in time, the water-cooled component can prevent the fiber from burning due to heat accumulation such as light return Or burn the laser.
  • the water cooling assembly includes a housing 1 and a water cooling member 13 housed in the housing 1.
  • the two are structurally compatible.
  • the housing 1 often has a cylindrical housing space inside, and the water cooling member 13 corresponds to Tubular structure (ie water-cooled tube).
  • the outer wall of the water cooling member 13 is formed with cooling grooves 131 and 132 of a double spiral structure.
  • the two cooling grooves 131 and 132 are actually formed by forming a double helix on the outer wall of the water cooling member 13
  • the convex portion 130 is formed.
  • the two cooling tanks 131 and 132 are connected at one end and form an inlet port and an outlet port respectively at the other end. The selection of the positions of the inlet port and the outlet port may be determined according to requirements.
  • the housing 1 is provided with a water inlet connector 111 connected to the water inlet interface of the water cooling member 13 and a water outlet connector 112 connected to the water outlet interface of the water cooling member 13, the water inlet connector 111 and the water outlet connector 112 are usually connected to the chiller to form a Complete water circulation path.
  • the convex portion 130 forming a cooling groove on the outer wall closely abuts the inner wall of the housing 1 to achieve fixing, and then the two cooling grooves 131, 132 and the housing 1 together form two independent Cooling channel for the circulation of cooling liquid such as cold water. Referring to FIG. 3, for example, the cooling fluid first flows upward, and then flows downward.
  • the cooling fluid When the cooling fluid flows in from the inlet of the cooling tank 131, it first flows along the cooling tank 131 in one direction (such as upward). The end (such as the top) enters another cooling tank 132 and turns around (downward) to flow, and finally flows out from the water outlet of the cooling tank 132.
  • the contact area of the cooling liquid and the water cooling member 13 is increased, and the cooling liquid can directly impact cool the housing 11, thereby improving the heat dissipation efficiency to make the heat dissipation In time, it can prevent the problem of burning fiber or laser due to strong return light.
  • a groove 133 with a double spiral structure is also formed on the inner wall of the water cooling element 13.
  • the groove 133 of the double spiral structure is nested in the convex portion 130 of the cooling grooves 131 and 132 forming the double spiral structure.
  • the absorption surface of the laser can be multiplied, and the concave portion, that is, the groove 133, can form a laser absorption well structure, thereby forming a black body, which can completely absorb the laser light scattered by the stripped energy transmission fiber 21 without forming Reflection, reduce the damage of stripped fiber and tail fiber caused by high reflection, reduce the light energy of multiple reflections coupled into the core part, and reduce the laser damage caused by the reflected laser to the photoelectric components in the laser, which can improve the entire laser 'S ability to resist high reactions.
  • the inner and outer walls of the water-cooling member 13 are formed with a double-double-spiral structure, which increases the area of the water-cooling surface and the light-absorbing surface while reducing the distance between the water-cooling surface and the light-absorbing surface, which greatly improves heat transfer Rate, increase the cooling effect, and increase the damage threshold of the inner wall of the water-cooling member 13, even if a strong return light is generated, the problem of burning the fiber or the laser will not occur.
  • the water-cooling member 13 is made of a high thermal conductivity material through a black body treatment.
  • black body treatment can be performed by means of high thermal conductivity materials such as aluminum alloy or copper by long-term anode hard natural oxidation or electroplating gun nickel. This can improve the laser absorption rate and heat exchange rate, and promote timely heat dissipation.
  • the laser energy transmission assembly includes an energy transmission fiber 21 and a quartz end cap 22.
  • the quartz end cap 22 is disposed in the housing 1, and the quartz end cap 22 is disposed coaxially with the water cooling member 13.
  • the quartz end cap 22 is a three-stage structure, which includes a truncated cone section 221, a first cylindrical section 222 disposed at the small diameter end of the truncated cone section 221, and a second cylindrical section 223 disposed at the large diameter end of the truncated cone section 221
  • the first cylindrical section 222, the frusto-conical section 221 and the second cylindrical section 223 are arranged in sequence.
  • the surfaces of the first cylindrical section 222 and the second cylindrical section 223 are polished, and the diameter accuracy after polishing can reach within plus or minus 5 microns; the surface of the frusto-conical section 221 is matte.
  • the first cylindrical section 222 is disposed adjacent to the water-cooling member 13.
  • the energy-transmitting optical fiber 21 passes through the water-cooling member 13 along the central axis of the water-cooling member 13 and is coaxially connected to the first cylindrical section 222 of the quartz end cap 22.
  • the quartz end cap 22 is usually made of high-purity quartz material, which has a melting point close to that of the energy transmission optical fiber 21, and then the energy transfer optical fiber 21 and the quartz end cap 22 are preferably fused together by means such as laser welding or discharge welding.
  • the cone angle of the frusto-conical section 221 is 45 degrees. Since the refractive index of the quartz material is 1.44 near the 1080 nm band, the total reflection angle is 44 degrees. When the returned light is approximately parallel When a small angle is incident on the 45-degree frosted cone surface of the truncated cone section 221, most of the light will form a total reflection on its 45-degree cone surface. After two reflections, it will be reflected back along the original optical path, which greatly improves The ability of the product to resist high return light.
  • the first cylindrical segment 222 and the frusto-conical segment 221 may be transitioned by a circular arc chamfer 224 to improve the structural strength of the quartz end cap 22.
  • a diaphragm member 23 made of a material with high thermal conductivity such as red copper plating is fixed in the housing 1, and the diaphragm member 23 has a hollow structure inside.
  • one end of the diaphragm member 23 is formed with a first mounting portion 231 adapted to the end structure of the water-cooling member 13, and the other end of the diaphragm member 23 is formed with a first cylindrical section 222 that is compatible with the quartz end cap 22,
  • the frusto-conical section 221 and at least a portion of the second cylindrical section 223 have a second mounting portion 232 that is structurally adapted.
  • the first mounting portion 231 and the second mounting portion 232 are also coaxially disposed.
  • the first mounting portion 231 is an annular groove body adapted to the end of the water cooling element 13, and the water cooling element 13 is inserted and fixed to the first mounting portion 231.
  • the second mounting portion 232 includes a cylindrical slot 2321 adapted to the first cylindrical section 222 of the quartz end cap 22, and a truncated head communicating with the cylindrical slot 2321 and the quartz end cap 22
  • the frusto-conical slot 2322 adapted to the conical section 221 and the cylindrical slot 2323 communicating with the frusto-conical slot 2322 and adapted to the second cylindrical section 223 of the quartz end cap 22, and then quartz
  • the first cylindrical section 222, the frusto-conical section 221, and the second cylindrical section 223 in the end cap 22 are at least partially inserted and fixed to the second mounting portion 232 and are wrapped (laminated) by the second mounting portion 232, and then the energy transmission fiber 21 passes through the water-cooling member 13 and the diaphragm member 23 in turn, and is coaxially welded with
  • the welding point is located in the cylindrical slot 2321.
  • the second mounting portion 232 of the diaphragm member 23 has a (45 degree) cone surface matching the frusto-conical section 221 of the quartz end cap 22, most of the return light will be frusto-conical in the quartz end cap 22
  • the cone surface of the segment 221 forms a total reflection, and a small part of the transmitted light is scattered by the cone surface of the frusto-conical segment 221 in the quartz end cap 22 to the cone surface of the diaphragm member 23 which is also 45 degrees provided by the second mounting portion 232
  • the light energy density of the return light on the diaphragm member 23 is reduced, the heat dissipation capacity of the quartz end cap 22 is improved, and it is beneficial to alleviate the heat accumulation of the welding point, thereby greatly improving the overall resistance of the laser output head 100 to high return The power of light.
  • one end of the diaphragm member 23 for fixing and positioning the water-cooling member 13 is formed with a hollow frustoconical structure 234 communicating with the second mounting portion 232 (specifically, the cylindrical slot 2321), and the laser can be radiated to the frustoconical structure In the internal space of the conical structure 234, it is beneficial to alleviate the heat accumulation at the welding point.
  • the setting of the diaphragm member 23 can not only restrict the beam width of the laser, but also the diaphragm member 23 can make a large surface area contact with the coolant for heat exchange, which greatly improves the laser damage threshold that the diaphragm member 23 can withstand.
  • the diaphragm member 23 can play a role of positioning and fixing the water cooling member 13 and the quartz end cap 22, thereby improving the coaxiality of the laser output.
  • the housing 1 includes a fastener 12 and a main housing 11 assembled at one end of the fastener 12, between the fastener 12 and the main housing 11 For example, connect by socket.
  • the inner wall of the other end of the buckling member 12 forms a limiting portion 120, and the end of the second mounting portion 232 of the diaphragm member 23 abuts against the limiting portion 120 to prevent its axial movement.
  • the limiting portion 120 may be, for example, Stepped.
  • a support portion 233 abutting against the inner wall of the buckle 12 is formed outside the second mounting portion 232 of the diaphragm member 23 to prevent its radial movement.
  • the design of the fastener 12 reduces assembly parts, greatly reduces the superposition of machining tolerances, and plays a role in positioning and fixing the diaphragm member 23, which is beneficial to the water cooling member 13 and the quartz end cap 22 in the diaphragm member
  • the positioning and fixing on 23 improves the coaxiality of the laser output.
  • the buckle 12 since the buckle 12 is in contact with the water cooling member 13 and the diaphragm member 23, it is a part of the water cooling assembly, and the coolant can directly impact the cooling buckle 12, which improves the heat dissipation of the quartz end cap 22 and reduces the high-power laser Thermal lens effect.
  • the outer wall of the end of the buckle 12 forming the limiting portion 120 is equipped with a lens member 4, and the buckle member 12 and the lens member 4 are connected by a buckle, the lens member 4 is opposite to the housing 1
  • the front end is sealed.
  • the lens element 4 includes a frame 41 mounted on the buckle 12 and a window 42 mounted on the frame 41.
  • the window 42 is disposed parallel to the end surface of the second cylindrical section 223 of the quartz end cap 22.
  • the frame 41 is made of Kovar alloy plated with gold
  • the window plate 42 is made of high-purity quartz material plated with a high permeability film.
  • the lens frame 41 and the window piece 42 are metallized and then welded into the lens element 4 by gold-tin welding, or the lens frame 41 and the window piece 42 are welded into the lens element 4 through lead-free low-temperature glass.
  • the lens element 4 can withstand a pressure of 100N and can withstand a high temperature of 400 degrees, which solves the problems of thread debris and loose shaking caused by high-frequency vibration in the assembly of conventional structures.
  • the end of the water cooling member 13 away from the quartz end cap 22 is provided with a stepped round table 134, and the end of the housing 1 is closed by the round table 134. Further, the bottom of the round table 134 is provided There is a slot extending axially into the water cooling member 13, and the light blocking fixing member 3 is inserted and fixed in the slot, and usually the light blocking fixing member 3 is partially inserted into the water cooling member 13.
  • the energy-transmitting optical fiber 21 passes through the light-blocking fixing member 3 and the water-cooling member 13 in sequence and is coaxially fused with the first cylindrical section 222 of the quartz end cap 22.
  • the light blocking fixture 3 is made of Kovar alloy gold-plated, and the energy transmitting optical fiber 21 can be glued at the tail of the light blocking fixture 3.
  • the thermal expansion coefficient can greatly reduce the influence of the thermal stress of the structural member and the glue on the energy transmission optical fiber 21.
  • one end of the light blocking fixing member 3 inserted into the water cooling member 13 is convexly formed with an arc surface, which can reflect the return light to the inner wall of the water cooling member 13 in the form of spherical reflection to reduce the damage of the return light to the tail fiber .
  • a waterproof rubber ring 51 may be provided between the housing 1 and the circular table 134 at the rear end of the water cooling member 13, and a waterproof rubber ring 52 may be provided between the light blocking fixture 3 and the circular table 134 to prevent cooling Liquid leaked from the corresponding contact position.
  • a waterproof rubber ring 53 may also be provided between the housing 1 and the front end of the water cooling member 13, specifically between the housing 1 and the diaphragm member 23 (second mounting portion 232), to prevent the cooling liquid from leaking from the corresponding contact position.
  • the energy transmission fiber 21 has a gradient stripping mode. Specifically, a section of the energy transmission fiber 21 adjacent to the quartz end cap 22 is formed with a first gradient stripping mode, and a section of the energy transmission fiber 21 located on the light blocking fixture 3 is formed with a second gradient stripping mode, the first gradient stripping mode
  • the second gradient stripping pattern is formed by etching, etching time, length, depth, and separation distance.
  • photoelectric sensors for monitoring the intensity of the stripping light and the intensity of the returning light may be provided at the first gradient stripping position and the second gradient stripping position, respectively.
  • the sensor is electrically connected to the external laser main control board when it needs to be used.
  • a temperature sensor 61 for monitoring temperature and a temperature control switch for controlling power on and off according to temperature can be provided on the light blocking fixture 3 62.
  • the temperature sensor 61 may be a thermistor.
  • the temperature sensor 61 and the temperature control switch 62 are electrically connected to an external laser main control board when needed.
  • the aforementioned photo sensor may be installed at the position where the temperature sensor 61 is installed.
  • the tail of the laser output head 100 is provided with an optical fiber protection assembly 7 for protecting the energy transmission optical fiber 21.
  • the optical fiber protection assembly 7 includes an armor cable 71 covering the energy-transmitting optical fiber 2121 located outside the housing 11, a first armor cable fixing sleeve 72 that fixes one end of the armor cable 71, and a second armor that fixes the other end of the armor cable 71
  • the cable fixing sleeve 73 and at least one spring 74 for preventing the armor cable 71 from bending on the armor cable 71 sleeved between the first armor cable fixing sleeve 72 and the second armor cable fixing sleeve 73, the second armor cable fixing sleeve 73 is fixed to the end of the housing 11, that is, the end of the housing 11 close to the light blocking fixture 3.
  • the embodiments of the present application further provide a laser output head as described in any one of the foregoing embodiments.
  • the laser output head please refer to the laser output head mentioned above, and no more details will be given here.
  • the contact area of the cooling water and the water cooling member 13 is increased, the heat dissipation efficiency can be improved to make the heat dissipation timely, and thus can prevent the burning of the fiber due to the strong return light Or burn the laser;
  • the laser absorption rate and the heat exchange rate can be improved, which further promotes timely heat dissipation;
  • the laser absorption surface is doubled, and the grooves 133 of the concave portions form the laser absorption well structure , Forming a black-like body, which can completely absorb the laser light scattered by the stripped energy-transmitting optical fiber 21 without forming a reflection, reduce the damage of the high-reflection laser on the stripped fiber and the tail fiber, reduce multiple reflections and couple into the core Part of the light energy, and at the same time reduce the laser damage caused by the reflected laser to the tail structural parts, can improve the resistance of the entire laser to high resistance.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Optics & Photonics (AREA)
  • Lasers (AREA)
  • Laser Beam Processing (AREA)
  • Optical Couplings Of Light Guides (AREA)

Abstract

A laser and a laser output head (100). The laser output head (100) comprises a water-cooling assembly internally mounted with a laser energy transfer component and performing water cooling on the laser energy transfer component to dissipate heat. The water-cooling assembly comprises a housing (1) and a water-cooled member (13). The water-cooled member (13) is accommodated in the housing (1). The outer wall of the water-cooled member (13) is formed with cooling grooves (131, 132) of a double helix structure. The two cooling grooves (131, 132) are communicated at one end, and a water inlet port and a water outlet port are respectively formed at the other end. The water-cooled member (13) is abutted against and fastened to the inner wall of the housing (1) by means of a convex portion (130), forming the cooling grooves (131, 132), on the outer wall of the water-cooled member (13). The contact area between the cooling water and the water-cooled member (13) is increased, and the heat dissipation efficiency can be improved so that the heat is dissipated timely, and the problem of burning an optical fiber (21) or the laser can be effectively prevented due to the strong return light.

Description

激光器及其激光输出头Laser and its laser output head 技术领域Technical field
本申请实施方式涉及激光设备技术领域,尤其涉及一种万瓦级高功率激光器及其激光输出头。The embodiment of the present application relates to the technical field of laser equipment, in particular to a 10,000-watt high-power laser and its laser output head.
背景技术Background technique
随着激光器在更高功率的切割、焊接等方面的应用越来越普及,对万瓦级的高功率激光输出头的需求越来越大。然而,当前的万瓦级激光输出头大都采用国外的LK-D型结构,其体积庞大、结构复杂,特别是在切割高反射率材料或焊接时,常常因为回光强烈出现烧光纤或烧激光器的情况。As the application of lasers in higher power cutting and welding is becoming more and more popular, the demand for high-power laser output heads of 10,000 watts is increasing. However, most of the current 10,000-watt laser output heads adopt foreign LK-D type structures, which are bulky and complicated. Especially when cutting high-reflectivity materials or welding, burning fibers or lasers often occur due to strong return light. Case.
申请内容Application content
本申请实施方式为解决上述技术问题提供一种适用于高功率的激光器及其激光输出头,通过设置具有双螺旋结构的冷却槽的水冷件,提高了冷却水与水冷件的接触面积,进而可以提高散热效率以使得散热及时,能够有效防止由于回光强烈出现烧光纤或烧激光器的问题。The embodiments of the present application provide a high-power laser and its laser output head to solve the above technical problems. By providing a water cooling member with a cooling groove of a double spiral structure, the contact area of the cooling water and the water cooling member is increased, and thus Improve the heat dissipation efficiency to make the heat dissipation timely, which can effectively prevent the problem of burning the fiber or the laser due to the strong return light.
为解决上述技术问题,本申请实施方式提供一种激光输出头,包括内部安装有激光传能组件并对其进行水冷散热的水冷组件,所述水冷组件包括外壳和水冷件,所述水冷件收容于所述外壳内,所述水冷件外壁形成有双螺旋结构的冷却槽,两个所述冷却槽在一端连通、在另一端分别形成进水接口和出水接口,并且,所述水冷件借助其外壁上形成所述冷却槽的凸起部分抵紧固定于所述外壳内壁。In order to solve the above technical problems, the embodiments of the present application provide a laser output head, which includes a water-cooled component in which a laser energy transmission component is installed and performs water-cooling heat dissipation. The water-cooled component includes a housing and a water-cooled component, and the water-cooled component contains In the outer shell, a cooling groove with a double spiral structure is formed on the outer wall of the water-cooling element, two of the cooling grooves are connected at one end, and a water inlet and a water outlet are formed at the other end, respectively. The convex portion forming the cooling groove on the outer wall is tightly fixed to the inner wall of the housing.
进一步地,所述水冷件内壁形成有双螺旋结构的沟槽,所述双螺旋结构的沟槽对应嵌套于形成所述双螺旋结构的冷却槽的凸起部分。Further, a groove of a double spiral structure is formed on the inner wall of the water-cooling member, and the groove of the double spiral structure is nested correspondingly to the convex portion of the cooling groove forming the double spiral structure.
进一步地,所述激光传能组件包括传能光纤、和设置于所述外壳内且与所述水冷件同轴设置的石英端帽,所述石英端帽包括截头圆锥段、设置于所述截头圆锥段小径端的第一圆柱段以及设置于所述截头圆锥段大径端的第二圆柱段,所述第一圆柱段邻近所述水冷件设置,所述传能光纤沿着所述水冷件的中心轴穿过所述水冷件后与所述石英端帽的第一圆柱段同轴连接。Further, the laser energy transmission assembly includes an energy transmission fiber, and a quartz end cap disposed in the housing and coaxially disposed with the water cooling member, the quartz end cap includes a frusto-conical section, which is disposed on the A first cylindrical section at the small diameter end of the frusto-conical section and a second cylindrical section provided at the large-diameter end of the frusto-conical section, the first cylindrical section is disposed adjacent to the water-cooling member, and the energy transmission fiber is along the water-cooling After passing through the water-cooled part, the central axis of the part is coaxially connected with the first cylindrical section of the quartz end cap.
进一步地,所述第一圆柱段和所述第二圆柱段表面做抛光处理,所述截头圆锥段表面做磨砂处理且锥面角度为45度;所述第一圆柱段与所述截头圆锥段之间通过圆弧倒角过渡。Further, the surfaces of the first cylindrical section and the second cylindrical section are polished, the surface of the frustoconical section is frosted and the cone angle is 45 degrees; the first cylindrical section and the frusto The transition between the conical sections is through chamfering.
进一步地,所述外壳内固设有内部中空的光阑件,所述光阑件一端外部形成有与所述水冷件端部结构相适配的第一安装部,所述光阑件另一端内部形成有与所述石英端帽的第一圆柱段、截头圆锥段及至少部分第二圆柱段结构相适配的第二安装部,所述水冷件插接固定于所述第一安装部,所述石英端帽第一圆柱段、截头圆锥段及第二圆柱段至少部分插接固定于所述第二安装部并被所述第二安装部所包裹,所述传能光纤依次穿过所述水冷件和所述光阑件后与所述石英端帽的第一圆柱段同轴熔接。Further, a hollow diaphragm member is fixed inside the housing, and one end of the diaphragm member is externally formed with a first mounting part adapted to the end structure of the water cooling member, and the other end of the diaphragm member A second mounting portion adapted to the structure of the first cylindrical section, frusto-conical section, and at least part of the second cylindrical section of the quartz end cap is formed inside, and the water cooling member is inserted and fixed to the first mounting section , The first cylindrical section, the frusto-conical section and the second cylindrical section of the quartz end cap are at least partially plugged and fixed to the second mounting portion and are wrapped by the second mounting portion, and the energy-transmitting optical fibers pass through in sequence After passing through the water cooling member and the diaphragm member, the first cylindrical section of the quartz end cap is coaxially welded.
进一步地,所述光阑件由高导热材料制成。Further, the diaphragm member is made of high thermal conductivity material.
进一步地,所述第一安装部为与所述水冷件端部适配的环状槽体,所述水冷件插接固定于所述第一安装部;Further, the first mounting part is an annular groove body adapted to the end of the water cooling element, and the water cooling element is inserted and fixed to the first mounting part;
所述第二安装部包括与石英端帽的第一圆柱段适配的圆柱状插槽、与所述圆柱状插槽连通且与石英端帽的截头圆锥段相适配的截头圆锥状插槽及与所述截头圆锥状插槽相连通且与石英端帽的第二圆柱段相适配的圆柱状插槽;The second mounting portion includes a cylindrical slot adapted to the first cylindrical segment of the quartz end cap, and a frusto-conical slot connected to the cylindrical slot and adapted to the frusto-conical segment of the quartz end cap And a cylindrical slot connected to the frusto-conical slot and adapted to the second cylindrical segment of the quartz end cap;
所述光阑件固定和定位水冷件的一端内侧形成有中空的且与所述圆柱状插槽连通的截头圆锥状结构。A fixed frustoconical structure that is hollow and communicates with the cylindrical slot is formed inside one end of the diaphragm member fixing and positioning the water cooling member.
进一步地,所述外壳包括卡扣件和装配于所述卡扣件一端的主壳体,所述卡扣件另一端内壁形成有限位部,所述光阑件的第二安装部端部抵接于所述限位部设置以防止其轴向移动,所述光阑件的第二安装部外侧形成有抵接至所述卡扣件内壁的支撑部以防止其径向移动。Further, the housing includes a buckle and a main housing assembled at one end of the buckle, an inner wall of the other end of the buckle forms a limit portion, and an end of the second mounting portion of the diaphragm member abuts A contact portion is provided to the limiting portion to prevent its axial movement, and a support portion abutting against the inner wall of the buckling member is formed outside the second mounting portion of the diaphragm member to prevent its radial movement.
进一步地,所述卡扣件形成所述限位部的一端外壁装配有镜头件,所述镜头件包括装配于所述卡扣件上的镜架和装配于所述镜架上的窗口片,所述窗口片平行于所述石英端帽的第二圆柱段的端面设置;所述镜架由可伐合金镀金而成,所述窗口片由高纯石英材料镀高透膜而成;Further, an outer wall of one end of the buckling member forming the limit part is equipped with a lens member, and the lens member includes a lens frame mounted on the buckling member and a window piece mounted on the lens frame, The window plate is arranged parallel to the end surface of the second cylindrical section of the quartz end cap; the frame is made of Kovar alloy gold-plated, and the window plate is made of high-purity quartz material plated with a high permeability film;
所述镜架和所述窗口片经金属化处理后通过金锡焊焊接成所述镜头件,或者,所述镜架与所述窗口片经无铅低温玻璃焊接成所述镜头件。The lens frame and the window piece are metallized and then welded into the lens piece through gold-tin welding, or the lens frame and the window piece are welded into the lens piece through lead-free low-temperature glass.
进一步地,所述水冷件远离所述石英端帽的一端设置有阶梯状的圆台,所述外壳的末端通过所述圆台封闭,所述圆台底部设置有轴向延伸至所述水冷件内部的插槽,所述插槽内插接固定有挡光固定件,所述传能光纤依次穿过所述挡光固定件、所述水冷件后与所述石英端帽的第一圆柱段同轴熔接;所述挡光固定件由可伐合金镀金而成,所述挡光固定件插入所述水冷件内部的一端凸起形成有圆弧面。Further, the end of the water-cooling member away from the quartz end cap is provided with a stepped round table, the end of the housing is closed by the round table, and the bottom of the round table is provided with a plug extending axially into the water-cooling member A slot, and a light blocking fixing member is inserted and fixed in the slot, and the energy-transmitting optical fiber passes through the light blocking fixing member and the water cooling member in sequence and is coaxially welded with the first cylindrical section of the quartz end cap The light-blocking fixing member is made of Kovar alloy gold-plated, and one end of the light-blocking fixing member inserted into the water cooling member is convexly formed with an arc surface.
进一步地,所述外壳与所述圆台之间设置防水胶圈;Further, a waterproof rubber ring is provided between the casing and the round table;
所述挡光固定件与所述圆台之间设置防水胶圈;A waterproof rubber ring is provided between the light blocking fixing member and the round table;
所述外壳与所述水冷件前端之间设置防水胶圈。A waterproof rubber ring is arranged between the outer shell and the front end of the water-cooling part.
进一步地,所述传能光纤邻近所述石英端帽的一段区域形成有第一梯度剥模,所述传能光纤位于所述挡光固定件的一段区域形成有第二梯度剥模,所述第一梯度剥模和所述第二梯度剥模通过腐蚀或蚀刻的时间、长度、深度、间隔距离而形成;在所述第一梯度剥模和所述梯度第二剥模位置处设置有监测剥模 光的强度和回返光的强度用的光电传感器;至少在所述挡光固定件上设置有监测温度用的温度传感器及根据温度控制通断电用的温控开关。Further, a section of the energy transmission fiber adjacent to the quartz end cap is formed with a first gradient stripping mode, and a section of the energy transmission fiber located on the light blocking fixture is formed with a second gradient stripping mode, the The first gradient stripping mold and the second gradient stripping mold are formed by the time, length, depth, and separation distance of etching or etching; monitoring is provided at positions of the first gradient stripping mold and the gradient second stripping mold A photoelectric sensor for the intensity of the stripping light and the intensity of the return light; at least a temperature sensor for monitoring the temperature and a temperature control switch for controlling the power on and off according to the temperature are provided on the light blocking fixture.
进一步地,所述激光输出头尾部设置有光纤保护组件,所述光纤保护组件包括包覆位于所述外壳外侧的所述传能光纤的铠缆、固定所述铠缆一端的第一铠缆固定套、固定所述铠缆另一端的第二铠缆固定套以及套设于所述第一铠缆固定套和第二铠缆固定套之间的所述铠缆上的弹簧,所述第二铠缆固定套安装固定于所述外壳上。Further, an optical fiber protection component is provided at the tail of the laser output head, and the optical fiber protection component includes an armor cable covering the energy-transmitting optical fiber located outside the casing, and a first armor cable fixing one end of the armor cable is fixed A sleeve, a second armor cable fixing sleeve fixing the other end of the armor cable, and a spring sleeved on the armor cable between the first armor cable fixing sleeve and the second armor cable fixing sleeve, the second The armor cable fixing sleeve is installed and fixed on the shell.
进一步地,所述水冷件是由高导热材料经过黑体化处理而制成的水冷件;Further, the water-cooled part is a water-cooled part made of a high thermal conductivity material through black body treatment;
所述外壳上设置有与所述进水接口连接的进水接头及与所述出水接口连接的出水接头。The housing is provided with a water inlet connector connected to the water inlet interface and a water outlet connector connected to the water outlet interface.
为解决上述技术问题,本申请实施方式还提供一种激光器,所述激光器包括如上述任一项实施例所述的激光输出头。To solve the above technical problems, the embodiments of the present application further provide a laser, and the laser includes the laser output head according to any one of the foregoing embodiments.
本申请实施方式的激光器及其激光输出头,具有如下有益效果:The laser and the laser output head of the embodiment of the present application have the following beneficial effects:
通过设置外壁具有双螺旋结构的冷却槽的水冷件,增大了冷却水与水冷件的接触面积,可以提高散热效率以使得散热及时,进而能够防止由于回光强烈出现烧光纤或烧激光器;By providing a water cooling part with a cooling groove with a double spiral structure on the outer wall, the contact area of the cooling water and the water cooling part is increased, the heat dissipation efficiency can be improved to make the heat dissipation timely, and then the fiber or laser can be prevented from burning due to strong return light
此外,通过将水冷件采用高导热材料并经黑体化进行处理,能够提高激光吸收率和热交换率,进一步促进及时散热;In addition, by using water-cooled parts with high thermal conductivity materials and processed by black body, it can improve the laser absorption rate and heat exchange rate, and further promote the timely heat dissipation;
并且,通过在水冷件内壁对应双螺旋结构的凸起部分嵌套设置双螺旋结构的沟槽,成倍的提高了激光的吸收面,且凹陷部分即沟槽形成激光吸收井结构,形成类黑体,能够将剥模的传能光纤散射出来的激光完全吸收,而不会形成反射,减少高反激光对剥模光纤和尾部光纤的损伤,减少多次反射而耦合进纤芯部分的光能量,同时减少反射回去的激光对尾部结构件造成的激光损伤,能够 提高整个激光器的抗高反能力。In addition, by arranging the grooves of the double helix structure in the convex portion of the inner wall of the water cooling member corresponding to the double helix structure, the laser absorption surface is doubled, and the concave portion, that is, the groove, forms a laser absorption well structure, forming a black-like body , Can completely absorb the laser light scattered by the stripped energy-transmitting fiber without forming reflection, reduce the damage of the high-reflective laser to the stripped fiber and the tail fiber, and reduce the light energy coupled into the core part by multiple reflections, At the same time, the laser damage caused by the reflected laser to the tail structure parts can be reduced, which can improve the anti-high reaction ability of the entire laser.
附图说明BRIEF DESCRIPTION
图1是本申请实施方式激光输出头第一实施例的立体图。FIG. 1 is a perspective view of a first example of a laser output head according to an embodiment of the present application.
图2是图1所示激光输出头的剖视图。2 is a cross-sectional view of the laser output head shown in FIG.
图3是图2所示激光输出头中水冷件的立体图。FIG. 3 is a perspective view of the water cooling member in the laser output head shown in FIG. 2.
图4是图2所示激光输出头中水冷件的剖视图。4 is a cross-sectional view of the water-cooling member in the laser output head shown in FIG. 2.
图5是图2所示激光输出头中石英端帽的放大示意图。5 is an enlarged schematic view of the quartz end cap in the laser output head shown in FIG. 2.
图6是图2所示激光输出头中光阑件的立体图。6 is a perspective view of a diaphragm member in the laser output head shown in FIG. 2.
图7是图6所示光阑件的剖视图。7 is a cross-sectional view of the diaphragm member shown in FIG. 6.
图8是图2所示激光输出头中卡扣件的立体图。FIG. 8 is a perspective view of the fastener in the laser output head shown in FIG. 2.
图9是图8所示卡扣件的剖视图。9 is a cross-sectional view of the fastener shown in FIG. 8.
图10是本申请实施方式激光输出头第二实施例的立体图。10 is a perspective view of a second example of a laser output head according to an embodiment of the present application.
具体实施方式detailed description
下面结合附图和实施方式对本申请进行详细说明。The present application will be described in detail below with reference to the drawings and embodiments.
本申请实施方式可能提及的“前”、“首”指激光输出方向上的输出端一侧,本申请实施方式可能提及的“后”、“末”、“尾”指激光输出方向上的输入端一侧。The "front" and "first" that may be mentioned in the embodiments of this application refer to the output end side in the laser output direction, and the "rear", "end" and "tail" that may be mentioned in the embodiments of this application refer to the laser output direction On the input side.
本申请实施方式提供了一种激光器,该激光器具体为光纤激光器,其包括一个如图1所示的激光输出头100。该激光器及激光输出头100尤其适用于万瓦级高功率激光的输出。An embodiment of the present application provides a laser, which is specifically a fiber laser, which includes a laser output head 100 as shown in FIG. 1. The laser and laser output head 100 are particularly suitable for the output of 10,000-watt high-power laser.
如图2所示,激光输出头100中激光输出方向为从左下往右上,回光方向相反。该激光输出头100包括水冷组件和安装于水冷组件内的激光传能组件,水冷组件通过对激光传能组件进行及时的冷却散热,能够防止由于如回光等原 因产生热量堆积而导致的烧光纤或烧激光器的问题。As shown in FIG. 2, the laser output direction of the laser output head 100 is from lower left to upper right, and the direction of light return is opposite. The laser output head 100 includes a water-cooled component and a laser energy transmission component installed in the water-cooled component. By cooling and dissipating the laser energy transmission component in time, the water-cooled component can prevent the fiber from burning due to heat accumulation such as light return Or burn the laser.
继续参阅图2,该水冷组件包括外壳1和收容于外壳1内的水冷件13,两者在结构上相适配,举例而言,外壳1内部常具备筒状收容空间,水冷件13相应为管状结构(即水冷管)。Continuing to refer to FIG. 2, the water cooling assembly includes a housing 1 and a water cooling member 13 housed in the housing 1. The two are structurally compatible. For example, the housing 1 often has a cylindrical housing space inside, and the water cooling member 13 corresponds to Tubular structure (ie water-cooled tube).
具体而言,结合图2和图3参阅,水冷件13外壁形成有双螺旋结构的冷却槽131、132,该两个冷却槽131、132实际上是通过在水冷件13外壁形成双螺旋纹的凸起部分130而形成的。其中,该两个冷却槽131、132在一端连通、在另一端分别形成进水接口和出水接口,对于该进水接口和出水接口位置的选择具体可以根据需求而定。外壳1上设置有与水冷件13中进水接口连接的进水接头111及与水冷件13中出水接口连接的出水接头112,该进水接头111和出水接头112通常与冷水机连接进而构成一个完整的水循环路径。该水冷件13插入外壳1内时借助其外壁上形成冷却槽的凸起部分130紧密抵接于外壳1内壁进而实现固定,进而该两个冷却槽131、132与外壳1一起构成两个独立的冷却通道以供冷却液如冷水流通。参阅图3,冷却液举例先向上流动,再向下流动,冷却液从冷却槽131的进水接口流入时,先从一个方向(如向上)沿着冷却槽131流动,在到达该冷却槽131的端部(如顶部)时进入另一个冷却槽132并掉头(向下)流动,最后从该冷却槽132的出水接口流出。Specifically, referring to FIG. 2 and FIG. 3, the outer wall of the water cooling member 13 is formed with cooling grooves 131 and 132 of a double spiral structure. The two cooling grooves 131 and 132 are actually formed by forming a double helix on the outer wall of the water cooling member 13 The convex portion 130 is formed. Wherein, the two cooling tanks 131 and 132 are connected at one end and form an inlet port and an outlet port respectively at the other end. The selection of the positions of the inlet port and the outlet port may be determined according to requirements. The housing 1 is provided with a water inlet connector 111 connected to the water inlet interface of the water cooling member 13 and a water outlet connector 112 connected to the water outlet interface of the water cooling member 13, the water inlet connector 111 and the water outlet connector 112 are usually connected to the chiller to form a Complete water circulation path. When the water-cooling element 13 is inserted into the housing 1, the convex portion 130 forming a cooling groove on the outer wall closely abuts the inner wall of the housing 1 to achieve fixing, and then the two cooling grooves 131, 132 and the housing 1 together form two independent Cooling channel for the circulation of cooling liquid such as cold water. Referring to FIG. 3, for example, the cooling fluid first flows upward, and then flows downward. When the cooling fluid flows in from the inlet of the cooling tank 131, it first flows along the cooling tank 131 in one direction (such as upward). The end (such as the top) enters another cooling tank 132 and turns around (downward) to flow, and finally flows out from the water outlet of the cooling tank 132.
通过设置外壁具有双螺旋结构的冷却槽131、132的水冷件13,增大了冷却液与水冷件13的接触面积,且冷却液可以直接对外壳11进行冲击冷却,进而提高散热效率以使得散热及时,能够防止由于回光强烈出现烧光纤或烧激光器的问题。By providing the water cooling member 13 with the cooling grooves 131 and 132 having a double-spiral structure on the outer wall, the contact area of the cooling liquid and the water cooling member 13 is increased, and the cooling liquid can directly impact cool the housing 11, thereby improving the heat dissipation efficiency to make the heat dissipation In time, it can prevent the problem of burning fiber or laser due to strong return light.
在一实施例中,结合图2和图4参阅,水冷件13内壁也形成有双螺旋结构的沟槽133。可选的,该双螺旋结构的沟槽133对应嵌套于形成双螺旋结构的 冷却槽131、132的凸起部分130。这样能够成倍的增加激光的吸收面,且使得凹陷部分即沟槽133能够形成激光吸收井结构,进而形成类黑体,能够将剥模的传能光纤21散射出来的激光完全吸收而不会形成反射,减少高反光对剥模光纤和尾部光纤的损伤,减少多次反射而耦合进纤芯部分的光能量,同时减少反射回去的激光对激光器中光电部件造成的激光损伤,进而能够提高整个激光器的抗高反能力。In an embodiment, referring to FIG. 2 and FIG. 4, a groove 133 with a double spiral structure is also formed on the inner wall of the water cooling element 13. Optionally, the groove 133 of the double spiral structure is nested in the convex portion 130 of the cooling grooves 131 and 132 forming the double spiral structure. In this way, the absorption surface of the laser can be multiplied, and the concave portion, that is, the groove 133, can form a laser absorption well structure, thereby forming a black body, which can completely absorb the laser light scattered by the stripped energy transmission fiber 21 without forming Reflection, reduce the damage of stripped fiber and tail fiber caused by high reflection, reduce the light energy of multiple reflections coupled into the core part, and reduce the laser damage caused by the reflected laser to the photoelectric components in the laser, which can improve the entire laser 'S ability to resist high reactions.
上述实施例中,水冷件13的内、外壁均形成双层双螺旋结构,增大了水冷面与吸光面的面积的同时又拉近水冷面与吸光面的距离,极大的提高了换热率,增加冷却效果,提升了水冷件13内壁损伤阈值,即使产生强烈回光,也不会出现烧光纤或烧激光器的问题出现。In the above embodiment, the inner and outer walls of the water-cooling member 13 are formed with a double-double-spiral structure, which increases the area of the water-cooling surface and the light-absorbing surface while reducing the distance between the water-cooling surface and the light-absorbing surface, which greatly improves heat transfer Rate, increase the cooling effect, and increase the damage threshold of the inner wall of the water-cooling member 13, even if a strong return light is generated, the problem of burning the fiber or the laser will not occur.
在一个或多个实施例中,水冷件13由高导热材料经过黑体化处理而制成。举例而言,可以利用铝合金或紫铜等高导热材料通过长时间的阳极硬质本色氧化或电镀枪镍的方式进行黑体化处理。这样能够提高激光吸收率和热交换率,促进及时散热。In one or more embodiments, the water-cooling member 13 is made of a high thermal conductivity material through a black body treatment. For example, black body treatment can be performed by means of high thermal conductivity materials such as aluminum alloy or copper by long-term anode hard natural oxidation or electroplating gun nickel. This can improve the laser absorption rate and heat exchange rate, and promote timely heat dissipation.
请结合图2和图5参阅,激光传能组件包括传能光纤21和石英端帽22。石英端帽22设置于外壳1内,并且该石英端帽22与水冷件13同轴设置。其中,石英端帽22为三段式结构,其包括截头圆锥段221、设置于截头圆锥段221小径端的第一圆柱段222以及设置于截头圆锥段221大径端的第二圆柱段223,沿着激光输出方向,该第一圆柱段222、截头圆锥段221及第二圆柱段223依次设置。该第一圆柱段222和第二圆柱段223表面做抛光处理,抛光后直径精度可以达到正负5微米以内;该截头圆锥段221表面做磨砂处理。第一圆柱段222邻近水冷件13设置,传能光纤21沿着水冷件13的中心轴穿过水冷件13后与石英端帽22的第一圆柱段222同轴连接。其中,石英端帽22通常采用高 纯石英材料制成,其与传能光纤21熔点相近,进而传能光纤21与石英端帽22优选通过如激光熔接或放电熔接的方式熔接在一起。Please refer to FIG. 2 and FIG. 5. The laser energy transmission assembly includes an energy transmission fiber 21 and a quartz end cap 22. The quartz end cap 22 is disposed in the housing 1, and the quartz end cap 22 is disposed coaxially with the water cooling member 13. The quartz end cap 22 is a three-stage structure, which includes a truncated cone section 221, a first cylindrical section 222 disposed at the small diameter end of the truncated cone section 221, and a second cylindrical section 223 disposed at the large diameter end of the truncated cone section 221 Along the laser output direction, the first cylindrical section 222, the frusto-conical section 221 and the second cylindrical section 223 are arranged in sequence. The surfaces of the first cylindrical section 222 and the second cylindrical section 223 are polished, and the diameter accuracy after polishing can reach within plus or minus 5 microns; the surface of the frusto-conical section 221 is matte. The first cylindrical section 222 is disposed adjacent to the water-cooling member 13. The energy-transmitting optical fiber 21 passes through the water-cooling member 13 along the central axis of the water-cooling member 13 and is coaxially connected to the first cylindrical section 222 of the quartz end cap 22. Among them, the quartz end cap 22 is usually made of high-purity quartz material, which has a melting point close to that of the energy transmission optical fiber 21, and then the energy transfer optical fiber 21 and the quartz end cap 22 are preferably fused together by means such as laser welding or discharge welding.
在一个或多个实施例中,截头圆锥段221的锥面角度为45度,由于石英材料的折射率在1080nm波段附近是1.44,全反射角为44度,当回返光以近似平行光的小角度入射到截头圆锥段221的45度磨砂锥面上时,大部分的光会在其45度锥面上形成全反射,经2次反射后近似的沿原光路反射回去,大大提高了产品抗高返回光的能力。In one or more embodiments, the cone angle of the frusto-conical section 221 is 45 degrees. Since the refractive index of the quartz material is 1.44 near the 1080 nm band, the total reflection angle is 44 degrees. When the returned light is approximately parallel When a small angle is incident on the 45-degree frosted cone surface of the truncated cone section 221, most of the light will form a total reflection on its 45-degree cone surface. After two reflections, it will be reflected back along the original optical path, which greatly improves The ability of the product to resist high return light.
在一个或多个实施例中,第一圆柱段222与截头圆锥段221之间可以通过圆弧倒角224过渡,以提高石英端帽22的结构强度。In one or more embodiments, the first cylindrical segment 222 and the frusto-conical segment 221 may be transitioned by a circular arc chamfer 224 to improve the structural strength of the quartz end cap 22.
在一具体实施例中,结合图2和图6参阅,外壳1内固设有用高导热材料如紫铜镀金制成的光阑件23,该光阑件23内部为中空结构。其中,该光阑件23一端外部形成有与水冷件13端部结构相适配的第一安装部231,该光阑件23另一端内部形成有与石英端帽22的第一圆柱段222、截头圆锥段221及至少部分第二圆柱段223结构相适配的第二安装部232,该第一安装部231和第二安装部232也为同轴设置关系。In a specific embodiment, referring to FIG. 2 and FIG. 6, a diaphragm member 23 made of a material with high thermal conductivity such as red copper plating is fixed in the housing 1, and the diaphragm member 23 has a hollow structure inside. Wherein, one end of the diaphragm member 23 is formed with a first mounting portion 231 adapted to the end structure of the water-cooling member 13, and the other end of the diaphragm member 23 is formed with a first cylindrical section 222 that is compatible with the quartz end cap 22, The frusto-conical section 221 and at least a portion of the second cylindrical section 223 have a second mounting portion 232 that is structurally adapted. The first mounting portion 231 and the second mounting portion 232 are also coaxially disposed.
其中,该第一安装部231为与水冷件13端部适配的环状槽体,水冷件13插接固定于该第一安装部231。如图7所示,该第二安装部232包括与石英端帽22的第一圆柱段222适配的圆柱状插槽2321、与该圆柱状插槽2321连通且与石英端帽22的截头圆锥段221相适配的截头圆锥状插槽2322及与该截头圆锥状插槽2322相连通且与石英端帽22的第二圆柱段223相适配的圆柱状插槽2323,进而石英端帽22中第一圆柱段222、截头圆锥段221及第二圆柱段223至少部分插接固定于第二安装部232并被第二安装部232所包裹(贴合),进而传能光纤21依次穿过水冷件13和光阑件23后与石英端帽22的第一圆柱段222 同轴熔接。可选地,熔接点位于圆柱状插槽2321内。其中,光阑件23中第二安装部232具备与石英端帽22的截头圆锥段221相适配的(45度)锥面,大部分的回返光会在石英端帽22中截头圆锥段221的锥面上形成全反射,少部分的透射光经石英端帽22中截头圆锥段221的锥面散射到光阑件23中第二安装部232具备的同为45度的锥面上,降低了光阑件23上回返光的光能量密度,提高了石英端帽22的散热能力,并有利于缓解熔接点的热累积,从而在整体上大大提高了激光输出头100抗高回返光的能力。此外,光阑件23固定和定位水冷件13的一端内侧形成有中空的且与第二安装部232(具体为圆柱状插槽2321)连通的截头圆锥状结构234,激光可以散热到截头圆锥状结构234的内部空间中,有利于缓解熔接点的热累积。Wherein, the first mounting portion 231 is an annular groove body adapted to the end of the water cooling element 13, and the water cooling element 13 is inserted and fixed to the first mounting portion 231. As shown in FIG. 7, the second mounting portion 232 includes a cylindrical slot 2321 adapted to the first cylindrical section 222 of the quartz end cap 22, and a truncated head communicating with the cylindrical slot 2321 and the quartz end cap 22 The frusto-conical slot 2322 adapted to the conical section 221 and the cylindrical slot 2323 communicating with the frusto-conical slot 2322 and adapted to the second cylindrical section 223 of the quartz end cap 22, and then quartz The first cylindrical section 222, the frusto-conical section 221, and the second cylindrical section 223 in the end cap 22 are at least partially inserted and fixed to the second mounting portion 232 and are wrapped (laminated) by the second mounting portion 232, and then the energy transmission fiber 21 passes through the water-cooling member 13 and the diaphragm member 23 in turn, and is coaxially welded with the first cylindrical section 222 of the quartz end cap 22. Optionally, the welding point is located in the cylindrical slot 2321. Among them, the second mounting portion 232 of the diaphragm member 23 has a (45 degree) cone surface matching the frusto-conical section 221 of the quartz end cap 22, most of the return light will be frusto-conical in the quartz end cap 22 The cone surface of the segment 221 forms a total reflection, and a small part of the transmitted light is scattered by the cone surface of the frusto-conical segment 221 in the quartz end cap 22 to the cone surface of the diaphragm member 23 which is also 45 degrees provided by the second mounting portion 232 In the above, the light energy density of the return light on the diaphragm member 23 is reduced, the heat dissipation capacity of the quartz end cap 22 is improved, and it is beneficial to alleviate the heat accumulation of the welding point, thereby greatly improving the overall resistance of the laser output head 100 to high return The power of light. In addition, one end of the diaphragm member 23 for fixing and positioning the water-cooling member 13 is formed with a hollow frustoconical structure 234 communicating with the second mounting portion 232 (specifically, the cylindrical slot 2321), and the laser can be radiated to the frustoconical structure In the internal space of the conical structure 234, it is beneficial to alleviate the heat accumulation at the welding point.
该光阑件23的设置不仅可以约束激光的光束宽度,而且该光阑件23可以与冷却液进行大表面积的接触进行热交换,极大的提高光阑件23能够承受的激光损伤阈值,此外该光阑件23可以起到对水冷件13和石英端帽22的定位和固定作用,提高激光输出的同轴性。The setting of the diaphragm member 23 can not only restrict the beam width of the laser, but also the diaphragm member 23 can make a large surface area contact with the coolant for heat exchange, which greatly improves the laser damage threshold that the diaphragm member 23 can withstand. The diaphragm member 23 can play a role of positioning and fixing the water cooling member 13 and the quartz end cap 22, thereby improving the coaxiality of the laser output.
在一具体实施例中,请参阅图2、图8及图9,外壳1包括卡扣件12和装配于卡扣件12一端的主壳体11,卡扣件12与主壳体11之间如通过套接的方式连接。卡扣件12另一端内壁形成有限位部120,光阑件23的第二安装部232端部抵接于限位部120设置以防止其轴向移动,其中,该限位部120举例可以呈阶梯状。进一步地,光阑件23的第二安装部232外侧形成有抵接至卡扣件12内壁的支撑部233以防止其径向移动。该卡扣件12的设计减少了装配部件,大大的减少了机械加工的公差的叠加,而且起到了对光阑件23的定位和固定作用,利于水冷件13和石英端帽22在光阑件23上的定位和固定,提高了激光输出的同轴度。此外,由于卡扣件12与水冷件13及光阑件23抵接,为水冷组件 中的一部分,冷却液可以直接冲击冷却卡扣件12,提高了石英端帽22的散热,减少高功率激光的热透镜效应。In a specific embodiment, please refer to FIG. 2, FIG. 8 and FIG. 9, the housing 1 includes a fastener 12 and a main housing 11 assembled at one end of the fastener 12, between the fastener 12 and the main housing 11 For example, connect by socket. The inner wall of the other end of the buckling member 12 forms a limiting portion 120, and the end of the second mounting portion 232 of the diaphragm member 23 abuts against the limiting portion 120 to prevent its axial movement. The limiting portion 120 may be, for example, Stepped. Further, a support portion 233 abutting against the inner wall of the buckle 12 is formed outside the second mounting portion 232 of the diaphragm member 23 to prevent its radial movement. The design of the fastener 12 reduces assembly parts, greatly reduces the superposition of machining tolerances, and plays a role in positioning and fixing the diaphragm member 23, which is beneficial to the water cooling member 13 and the quartz end cap 22 in the diaphragm member The positioning and fixing on 23 improves the coaxiality of the laser output. In addition, since the buckle 12 is in contact with the water cooling member 13 and the diaphragm member 23, it is a part of the water cooling assembly, and the coolant can directly impact the cooling buckle 12, which improves the heat dissipation of the quartz end cap 22 and reduces the high-power laser Thermal lens effect.
在一具体实施例中,卡扣件12形成限位部120的一端外壁装配有镜头件4,卡扣件12与镜头件4之间如通过卡扣的方式连接,该镜头件4对外壳1前端实现了密闭。镜头件4包括装配于卡扣件12上的镜架41和装配于镜架41上的窗口片42,窗口片42平行于石英端帽22的第二圆柱段223的端面设置。其中,镜架41由可伐合金镀金而成,窗口片42由高纯石英材料镀高透膜而成。进一步地,镜架41和窗口片42经金属化处理后通过金锡焊焊接成镜头件4,或者,镜架41与窗口片42经无铅低温玻璃焊接成镜头件4。该镜头件4能够经受100N的压力并能够耐受400度高温,解决了常规结构组装的螺纹碎屑和高频振动时松脱晃动的问题。In a specific embodiment, the outer wall of the end of the buckle 12 forming the limiting portion 120 is equipped with a lens member 4, and the buckle member 12 and the lens member 4 are connected by a buckle, the lens member 4 is opposite to the housing 1 The front end is sealed. The lens element 4 includes a frame 41 mounted on the buckle 12 and a window 42 mounted on the frame 41. The window 42 is disposed parallel to the end surface of the second cylindrical section 223 of the quartz end cap 22. Among them, the frame 41 is made of Kovar alloy plated with gold, and the window plate 42 is made of high-purity quartz material plated with a high permeability film. Further, the lens frame 41 and the window piece 42 are metallized and then welded into the lens element 4 by gold-tin welding, or the lens frame 41 and the window piece 42 are welded into the lens element 4 through lead-free low-temperature glass. The lens element 4 can withstand a pressure of 100N and can withstand a high temperature of 400 degrees, which solves the problems of thread debris and loose shaking caused by high-frequency vibration in the assembly of conventional structures.
在一具体实施例中,如图2和图3所示,水冷件13远离石英端帽22的一端设置有阶梯状的圆台134,外壳1的末端通过圆台134封闭,进一步地,圆台134底部设置有轴向延伸至水冷件13内部的插槽,插槽内插接固定有挡光固定件3,通常该挡光固定件3部分插入水冷件13内。传能光纤21依次穿过挡光固定件3、水冷件13后与石英端帽22的第一圆柱段222同轴熔接。In a specific embodiment, as shown in FIGS. 2 and 3, the end of the water cooling member 13 away from the quartz end cap 22 is provided with a stepped round table 134, and the end of the housing 1 is closed by the round table 134. Further, the bottom of the round table 134 is provided There is a slot extending axially into the water cooling member 13, and the light blocking fixing member 3 is inserted and fixed in the slot, and usually the light blocking fixing member 3 is partially inserted into the water cooling member 13. The energy-transmitting optical fiber 21 passes through the light-blocking fixing member 3 and the water-cooling member 13 in sequence and is coaxially fused with the first cylindrical section 222 of the quartz end cap 22.
在一个或多个实施例中,该挡光固定件3由可伐合金镀金而成,可以在该挡光固定件3尾部点胶固定传能光纤21,该点胶位置因为可伐合金的低热膨胀系数,能够极大的减少结构件和胶水的热应力对传能光纤21的影响。可选的,挡光固定件3插入水冷件13内部的一端凸起形成有圆弧面,可以将回返光以球面反射的形式反射到水冷件13的内壁上,降低回返光对尾部光纤的损伤。In one or more embodiments, the light blocking fixture 3 is made of Kovar alloy gold-plated, and the energy transmitting optical fiber 21 can be glued at the tail of the light blocking fixture 3. The thermal expansion coefficient can greatly reduce the influence of the thermal stress of the structural member and the glue on the energy transmission optical fiber 21. Optionally, one end of the light blocking fixing member 3 inserted into the water cooling member 13 is convexly formed with an arc surface, which can reflect the return light to the inner wall of the water cooling member 13 in the form of spherical reflection to reduce the damage of the return light to the tail fiber .
进一步地,如图2所示,可以在外壳1与水冷件13后端的圆台134之间设置防水胶圈51,并在挡光固定件3与圆台134之间设置防水胶圈52,以防止冷 却液从相应接触位置泄露。同时,也可以在外壳1与水冷件13前端之间,具体在外壳1与光阑件23(第二安装部232)之间设置防水胶圈53,以防止冷却液从相应接触位置泄露。Further, as shown in FIG. 2, a waterproof rubber ring 51 may be provided between the housing 1 and the circular table 134 at the rear end of the water cooling member 13, and a waterproof rubber ring 52 may be provided between the light blocking fixture 3 and the circular table 134 to prevent cooling Liquid leaked from the corresponding contact position. At the same time, a waterproof rubber ring 53 may also be provided between the housing 1 and the front end of the water cooling member 13, specifically between the housing 1 and the diaphragm member 23 (second mounting portion 232), to prevent the cooling liquid from leaking from the corresponding contact position.
在一具体实施例中,传能光纤21带有梯度剥模。具体而言,传能光纤21邻近石英端帽22的一段区域形成有第一梯度剥模,传能光纤21位于挡光固定件3的一段区域形成有第二梯度剥模,第一梯度剥模和第二梯度剥模通过腐蚀或蚀刻的时间、长度、深度、间隔距离而形成。In a specific embodiment, the energy transmission fiber 21 has a gradient stripping mode. Specifically, a section of the energy transmission fiber 21 adjacent to the quartz end cap 22 is formed with a first gradient stripping mode, and a section of the energy transmission fiber 21 located on the light blocking fixture 3 is formed with a second gradient stripping mode, the first gradient stripping mode The second gradient stripping pattern is formed by etching, etching time, length, depth, and separation distance.
在一个或多个实施例中,可以在第一梯度剥模和第二梯度剥模位置处分别设置用于监测剥模光的强度和回返光的强度的光电传感器(图未示),该光电传感器在需要使用时与外部的激光器主控板电连接。In one or more embodiments, photoelectric sensors (not shown) for monitoring the intensity of the stripping light and the intensity of the returning light may be provided at the first gradient stripping position and the second gradient stripping position, respectively. The sensor is electrically connected to the external laser main control board when it needs to be used.
进一步地,继续参阅图2,至少可以在挡光固定件3上设置一个用于监测温度的温度传感器61及用于根据温度控制通断电(温度高断电,温度低通电)的温控开关62,该温度传感器61可以是热敏电阻,该温度传感器61和温控开关62在需要使用时与外部的激光器主控板电连接。此外,前述的光电传感器也可以装设于安装温度传感器61的位置。Further, referring to FIG. 2 at least, a temperature sensor 61 for monitoring temperature and a temperature control switch for controlling power on and off according to temperature (high temperature power off, low temperature power on) can be provided on the light blocking fixture 3 62. The temperature sensor 61 may be a thermistor. The temperature sensor 61 and the temperature control switch 62 are electrically connected to an external laser main control board when needed. In addition, the aforementioned photo sensor may be installed at the position where the temperature sensor 61 is installed.
在一个或多个实施例中,如图10所示,激光输出头100尾部设置有用于保护传能光纤21的光纤保护组件7。具体而言,该光纤保护组件7包括包覆位于外壳11外侧的传能光纤2121的铠缆71、固定铠缆71一端的第一铠缆固定套72、固定铠缆71另一端的第二铠缆固定套73以及套设于第一铠缆固定套72和第二铠缆固定套73之间的铠缆71上的至少一个防止铠缆71弯折的弹簧74,该第二铠缆固定套73安装固定于外壳11末端,即外壳11靠近挡光固定件3的一端。In one or more embodiments, as shown in FIG. 10, the tail of the laser output head 100 is provided with an optical fiber protection assembly 7 for protecting the energy transmission optical fiber 21. Specifically, the optical fiber protection assembly 7 includes an armor cable 71 covering the energy-transmitting optical fiber 2121 located outside the housing 11, a first armor cable fixing sleeve 72 that fixes one end of the armor cable 71, and a second armor that fixes the other end of the armor cable 71 The cable fixing sleeve 73 and at least one spring 74 for preventing the armor cable 71 from bending on the armor cable 71 sleeved between the first armor cable fixing sleeve 72 and the second armor cable fixing sleeve 73, the second armor cable fixing sleeve 73 is fixed to the end of the housing 11, that is, the end of the housing 11 close to the light blocking fixture 3.
本申请实施方式还提供了一种如上述任一项实施例所述的激光输出头。对 于激光输出头的描述具体请参阅前文所述的激光输出头,此处不再一一赘述。The embodiments of the present application further provide a laser output head as described in any one of the foregoing embodiments. For the description of the laser output head, please refer to the laser output head mentioned above, and no more details will be given here.
本申请实施方式的激光器及其激光输出头,具有如下有益效果:The laser and the laser output head of the embodiment of the present application have the following beneficial effects:
通过设置外壁具有双螺旋结构的冷却槽131、132的水冷件13,增大了冷却水与水冷件13的接触面积,可以提高散热效率以使得散热及时,进而能够防止由于回光强烈出现烧光纤或烧激光器;By providing the water cooling member 13 with the cooling grooves 131 and 132 having a double spiral structure on the outer wall, the contact area of the cooling water and the water cooling member 13 is increased, the heat dissipation efficiency can be improved to make the heat dissipation timely, and thus can prevent the burning of the fiber due to the strong return light Or burn the laser;
此外,通过将水冷件13采用高导热材料并经黑体化进行处理,能够提高激光吸收率和热交换率,进一步促进及时散热;In addition, by adopting a high thermal conductivity material for the water-cooling member 13 and treating it with a black body, the laser absorption rate and the heat exchange rate can be improved, which further promotes timely heat dissipation;
并且,通过在水冷件13内壁对应双螺旋结构的凸起部分130嵌套设置双螺旋结构的沟槽133,成倍的提高了激光的吸收面,且凹陷部分即沟槽133形成激光吸收井结构,形成类黑体,能够将剥模的传能光纤21散射出来的激光完全吸收,而不会形成反射,减少高反激光对剥模光纤和尾部光纤的损伤,减少多次反射而耦合进纤芯部分的光能量,同时减少反射回去的激光对尾部结构件造成的激光损伤,能够提高整个激光器的抗高反能力。In addition, by arranging the grooves 133 of the double helix structure in the inner wall of the water cooling member 13 corresponding to the convex portions 130 of the double helix structure, the laser absorption surface is doubled, and the grooves 133 of the concave portions form the laser absorption well structure , Forming a black-like body, which can completely absorb the laser light scattered by the stripped energy-transmitting optical fiber 21 without forming a reflection, reduce the damage of the high-reflection laser on the stripped fiber and the tail fiber, reduce multiple reflections and couple into the core Part of the light energy, and at the same time reduce the laser damage caused by the reflected laser to the tail structural parts, can improve the resistance of the entire laser to high resistance.
以上仅为本申请的实施方式,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。The above are only the embodiments of the present application, and therefore do not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made by using the description and drawings of this application, or directly or indirectly used in other related technical fields, The same reason is included in the scope of patent protection of this application.

Claims (15)

  1. 一种激光输出头,包括内部安装有激光传能组件并对其进行水冷散热的水冷组件,其特征在于:A laser output head includes a water-cooled component in which a laser energy transmission component is installed and performs water-cooling heat dissipation, and is characterized by:
    所述水冷组件包括外壳和水冷件,所述水冷件收容于所述外壳内,所述水冷件外壁形成有双螺旋结构的冷却槽,两个所述冷却槽在一端连通、在另一端分别形成进水接口和出水接口,并且,所述水冷件借助其外壁上形成所述冷却槽的凸起部分抵紧固定于所述外壳内壁。The water-cooling assembly includes a housing and a water-cooling member, the water-cooling member is housed in the housing, a cooling groove with a double spiral structure is formed on the outer wall of the water-cooling member, and the two cooling grooves are connected at one end and formed at the other end, respectively The water inlet port and the water outlet port, and the water cooling member is tightly fixed to the inner wall of the housing by means of a protruding portion forming the cooling groove on the outer wall thereof.
  2. 根据权利要求1所述的激光输出头,其特征在于:The laser output head according to claim 1, wherein:
    所述水冷件内壁形成有双螺旋结构的沟槽,所述双螺旋结构的沟槽对应嵌套于形成所述双螺旋结构的冷却槽的凸起部分。A groove of a double spiral structure is formed on the inner wall of the water-cooling member, and the groove of the double spiral structure is correspondingly nested in a convex portion of the cooling groove forming the double spiral structure.
  3. 根据权利要求1所述的激光输出头,其特征在于:The laser output head according to claim 1, wherein:
    所述激光传能组件包括传能光纤、和设置于所述外壳内且与所述水冷件同轴设置的石英端帽,所述石英端帽包括截头圆锥段、设置于所述截头圆锥段小径端的第一圆柱段以及设置于所述截头圆锥段大径端的第二圆柱段,所述第一圆柱段邻近所述水冷件设置,所述传能光纤沿着所述水冷件的中心轴穿过所述水冷件后与所述石英端帽的第一圆柱段同轴连接。The laser energy transmission assembly includes an energy transmission fiber and a quartz end cap disposed in the housing and coaxially disposed with the water-cooling member, the quartz end cap includes a frusto-conical section, and a frusto-conical section A first cylindrical section at the small-diameter end of the segment and a second cylindrical section provided at the large-diameter end of the frusto-conical section, the first cylindrical section is disposed adjacent to the water-cooling member, and the energy transmission fiber is along the center of the water-cooling member The shaft is coaxially connected with the first cylindrical section of the quartz end cap after passing through the water cooling member.
  4. 根据权利要求3所述的激光输出头,其特征在于:The laser output head according to claim 3, wherein:
    所述第一圆柱段和所述第二圆柱段表面做抛光处理,所述截头圆锥段表面做磨砂处理且锥面角度为45度;所述第一圆柱段与所述截头圆锥段之间通过圆弧倒角过渡。The surfaces of the first cylindrical section and the second cylindrical section are polished, the surface of the frustoconical section is frosted and the angle of the cone surface is 45 degrees; between the first cylindrical section and the frustoconical section Through the arc chamfering transition.
  5. 根据权利要求3所述的激光输出头,其特征在于:The laser output head according to claim 3, wherein:
    所述外壳内固设有内部中空的光阑件,所述光阑件一端外部形成有与所述 水冷件端部结构相适配的第一安装部,所述光阑件另一端内部形成有与所述石英端帽的第一圆柱段、截头圆锥段及至少部分第二圆柱段结构相适配的第二安装部,所述水冷件插接固定于所述第一安装部,所述石英端帽第一圆柱段、截头圆锥段及第二圆柱段至少部分插接固定于所述第二安装部并被所述第二安装部所包裹,所述传能光纤依次穿过所述水冷件和所述光阑件后与所述石英端帽的第一圆柱段同轴熔接。A hollow diaphragm member with a hollow interior is fixed in the housing, a first mounting portion adapted to the end structure of the water-cooling member is formed outside one end of the diaphragm member, and the other end of the diaphragm member is formed inside A second mounting portion adapted to the structure of the first cylindrical section, frusto-conical section and at least part of the second cylindrical section of the quartz end cap, the water-cooling member is plugged and fixed to the first mounting section, the The first cylindrical section, the frusto-conical section and the second cylindrical section of the quartz end cap are at least partially plugged and fixed to the second mounting portion and are wrapped by the second mounting portion, and the energy transmission optical fiber passes through the The water cooling member and the diaphragm member are welded coaxially with the first cylindrical section of the quartz end cap.
  6. 根据权利要求5所述的激光输出头,其特征在于:The laser output head according to claim 5, wherein:
    所述光阑件由高导热材料制成。The diaphragm member is made of high thermal conductivity material.
  7. 根据权利要求5所述的激光输出头,其特征在于:The laser output head according to claim 5, wherein:
    所述第一安装部为与所述水冷件端部适配的环状槽体,所述水冷件插接固定于所述第一安装部;The first mounting portion is an annular groove body adapted to the end of the water cooling element, and the water cooling element is inserted and fixed to the first mounting portion;
    所述第二安装部包括与石英端帽的第一圆柱段适配的圆柱状插槽、与所述圆柱状插槽连通且与石英端帽的截头圆锥段相适配的截头圆锥状插槽及与所述截头圆锥状插槽相连通且与石英端帽的第二圆柱段相适配的圆柱状插槽;The second mounting portion includes a cylindrical slot adapted to the first cylindrical segment of the quartz end cap, and a frusto-conical slot connected to the cylindrical slot and adapted to the frusto-conical segment of the quartz end cap And a cylindrical slot connected to the frusto-conical slot and adapted to the second cylindrical segment of the quartz end cap;
    所述光阑件固定和定位水冷件的一端内侧形成有中空的且与所述圆柱状插槽连通的截头圆锥状结构。A fixed frustoconical structure that is hollow and communicates with the cylindrical slot is formed inside one end of the diaphragm member fixing and positioning the water cooling member.
  8. 根据权利要求5所述的激光输出头,其特征在于:The laser output head according to claim 5, wherein:
    所述外壳包括卡扣件和装配于所述卡扣件一端的主壳体,所述卡扣件另一端内壁形成有限位部,所述光阑件的第二安装部端部抵接于所述限位部设置以防止其轴向移动,所述光阑件的第二安装部外侧形成有抵接至所述卡扣件内壁的支撑部以防止其径向移动。The housing includes a buckle and a main housing assembled at one end of the buckle, the inner wall of the other end of the buckle forms a limit portion, and the end of the second mounting portion of the diaphragm member abuts The limiting portion is provided to prevent its axial movement, and a support portion abutting against the inner wall of the buckling member is formed outside the second mounting portion of the diaphragm member to prevent its radial movement.
  9. 根据权利要求8所述的激光输出头,其特征在于:The laser output head according to claim 8, wherein:
    所述卡扣件形成所述限位部的一端外壁装配有镜头件,所述镜头件包括装配于所述卡扣件上的镜架和装配于所述镜架上的窗口片,所述窗口片平行于所述石英端帽的第二圆柱段的端面设置;An outer wall of one end of the buckling member forming the limit part is equipped with a lens member, the lens member includes a frame mounted on the buckling member and a window piece mounted on the frame, the window The piece is arranged parallel to the end surface of the second cylindrical section of the quartz end cap;
    所述镜架由可伐合金镀金而成,所述窗口片由高纯石英材料镀高透膜而成;The frame is made of Kovar alloy gold-plated, and the window is made of high-purity quartz material plated with high permeability film;
    所述镜架和所述窗口片经金属化处理后通过金锡焊焊接成所述镜头件,或者,所述镜架与所述窗口片经无铅低温玻璃焊接成所述镜头件。The lens frame and the window piece are metallized and then welded into the lens piece through gold-tin welding, or the lens frame and the window piece are welded into the lens piece through lead-free low-temperature glass.
  10. 根据权利要求3所述的激光输出头,其特征在于:The laser output head according to claim 3, wherein:
    所述水冷件远离所述石英端帽的一端设置有阶梯状的圆台,所述外壳的末端通过所述圆台封闭,所述圆台底部设置有轴向延伸至所述水冷件内部的插槽,所述插槽内插接固定有挡光固定件,所述传能光纤依次穿过所述挡光固定件、所述水冷件后与所述石英端帽的第一圆柱段同轴熔接;The end of the water-cooled part away from the quartz end cap is provided with a stepped round table, the end of the housing is closed by the round table, and the bottom of the round table is provided with a slot extending axially into the water-cooled part. A light-blocking fixing member is inserted and fixed in the slot, and the energy-transmitting optical fiber passes through the light-blocking fixing member and the water-cooling member in sequence and is coaxially welded to the first cylindrical section of the quartz end cap;
    所述挡光固定件由可伐合金镀金而成,所述挡光固定件插入所述水冷件内部的一端凸起形成有圆弧面。The light blocking fixing member is made of gold-plated Kovar alloy, and one end of the light blocking fixing member inserted into the water cooling member is convexly formed with an arc surface.
  11. 根据权利要求10所述的激光输出头,其特征在于:The laser output head according to claim 10, characterized in that:
    所述外壳与所述圆台之间设置防水胶圈;A waterproof rubber ring is provided between the casing and the round table;
    所述挡光固定件与所述圆台之间设置防水胶圈;A waterproof rubber ring is provided between the light blocking fixing member and the round table;
    所述外壳与所述水冷件前端之间设置防水胶圈。A waterproof rubber ring is arranged between the outer shell and the front end of the water-cooling part.
  12. 根据权利要求10所述的激光输出头,其特征在于:The laser output head according to claim 10, characterized in that:
    所述传能光纤邻近所述石英端帽的一段区域形成有第一梯度剥模,所述传能光纤位于所述挡光固定件的一段区域形成有第二梯度剥模,所述第一梯度剥模和所述第二梯度剥模通过腐蚀或蚀刻的时间、长度、深度、间隔距离而形成;A section of the energy transmission fiber adjacent to the quartz end cap is formed with a first gradient stripping mode, and a section of the energy transmission fiber located in the light blocking fixture is formed with a second gradient stripping mode, the first gradient The stripping die and the second gradient stripping die are formed by etching, etching time, length, depth, and separation distance;
    在所述第一梯度剥模和所述第二梯度剥模位置处设置有监测剥模光的强度 和回返光的强度用的光电传感器;Photoelectric sensors for monitoring the intensity of stripping light and the intensity of returning light are provided at the positions of the first gradient stripping and the second gradient stripping;
    至少在所述挡光固定件上设置有监测温度用的温度传感器及根据温度控制通断电用的温控开关。At least a temperature sensor for monitoring temperature and a temperature control switch for controlling on and off power according to the temperature are provided on the light blocking fixture.
  13. 根据权利要求1所述的激光输出头,其特征在于:The laser output head according to claim 1, wherein:
    所述激光输出头尾部设置有光纤保护组件,所述光纤保护组件包括包覆位于所述外壳外侧的所述传能光纤的铠缆、固定所述铠缆一端的第一铠缆固定套、固定所述铠缆另一端的第二铠缆固定套以及套设于所述第一铠缆固定套和第二铠缆固定套之间的所述铠缆上的弹簧,所述第二铠缆固定套安装固定于所述外壳上。An optical fiber protection assembly is provided at the tail of the laser output head, and the optical fiber protection assembly includes an armor cable covering the energy-transmitting optical fiber located on the outside of the housing, a first armor cable fixing sleeve that fixes one end of the armor cable, and fixing A second armor cable fixing sleeve at the other end of the armor cable and a spring sleeved on the armor cable between the first armor cable fixing sleeve and the second armor cable fixing sleeve, the second armor cable is fixed The sleeve is fixed on the casing.
  14. 根据权利要求1所述的激光输出头,其特征在于:The laser output head according to claim 1, wherein:
    所述水冷件是由高导热材料经过黑体化处理而制成的水冷件;The water-cooled part is a water-cooled part made of a high-conductivity material through black body treatment;
    所述外壳上设置有与所述进水接口连接的进水接头及与所述出水接口连接的出水接头。The housing is provided with a water inlet connector connected to the water inlet interface and a water outlet connector connected to the water outlet interface.
  15. 一种激光器,其特征在于,包括如权利要求1~14任一项所述的激光输出头。A laser, characterized by comprising the laser output head according to any one of claims 1 to 14.
PCT/CN2019/111828 2018-10-31 2019-10-18 Laser and laser output head thereof WO2020088265A1 (en)

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