WO2020083179A1 - Arc suppressing circuit and apparatus as well as switch system - Google Patents

Arc suppressing circuit and apparatus as well as switch system Download PDF

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Publication number
WO2020083179A1
WO2020083179A1 PCT/CN2019/112180 CN2019112180W WO2020083179A1 WO 2020083179 A1 WO2020083179 A1 WO 2020083179A1 CN 2019112180 W CN2019112180 W CN 2019112180W WO 2020083179 A1 WO2020083179 A1 WO 2020083179A1
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switch
arc extinguishing
capacitor
mechanical switch
control unit
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PCT/CN2019/112180
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French (fr)
Chinese (zh)
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郭桥石
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郭桥石
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Priority to CN201980058376.9A priority Critical patent/CN112740352B/en
Publication of WO2020083179A1 publication Critical patent/WO2020083179A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/30Means for extinguishing or preventing arc between current-carrying parts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/54Circuit arrangements not adapted to a particular application of the switching device and for which no provision exists elsewhere

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  • Driving Mechanisms And Operating Circuits Of Arc-Extinguishing High-Tension Switches (AREA)

Abstract

Disclosed are an arc suppressing circuit and apparatus as well as a switch system, applicable to quick arc suppressing in a multichannel mechanical switch, comprising a capacitance (C1) and first switches (S1). During the breaking process of a mechanical switch (K), the capacitor (C1) supplies power, via a first switch (S1), to a load (RL) for arc suppressing in the mechanical switch. There are two or more than two mechanical switches (K), loads (RL) and first switches (S1), wherein the first switch (S1) is a semiconductor switch. The arc suppressing circuit and apparatus as well as the switch system have the advantages of high capacitance utilization and simple circuit.

Description

灭弧电路及装置、开关系统Arc extinguishing circuit and device, switch system 技术领域Technical field
本发明涉及一种灭弧电路及装置特别是一种适合于对多路接触器(继电器)等机械开关快速灭弧的灭弧电路及装置,也可以用于其它断点(如熔断体的熔断、插头与插座之间的断点、导线断点)的灭弧,及一种采用本发明灭弧电路及装置的开关系统。The invention relates to an arc extinguishing circuit and device, in particular an arc extinguishing circuit and device suitable for quickly extinguishing an arc of a multi-way contactor (relay) and other mechanical switches, and can also be used for other breakpoints (such as fuse-link fusing) , The break point between the plug and the socket, the break point of the wire), and a switching system using the arc extinguishing circuit and device of the present invention.
背景技术Background technique
目前在新能源汽车、轨道交通、舰船、自动化控制等电控系统中,普遍使用多路(二,或二以上)接触器(继电器)等机械开关对负载进行频繁接通和分断控制,由于机械开关存在分断电弧,特别是直流电,由于其没有零点,分断电弧更大,存在机械开关的电寿命短的缺点,随着机械开关的分断电压增高和分断电流增大,其电寿命将大幅度降低,目前市场也存在连接电容进行灭弧的灭弧装置,一种是小电流场合使用的阻容吸收电路;一种是配合双电源切换、中高压断路器等高价产品使用的并联电容灭弧的灭弧装置,前者只能用于小电流场合使用,后者成本高,适用范围小、通用性差、难以普及使用。At present, in electronic control systems such as new energy vehicles, rail transit, ships, and automatic control, multi-way (two or more) contactors (relays) and other mechanical switches are commonly used to frequently turn on and off the load. The mechanical switch has a breaking arc, especially direct current, because it has no zero point, the breaking arc is larger, and there is a shortcoming of the short electrical life of the mechanical switch. As the breaking voltage of the mechanical switch increases and the breaking current increases, the electrical life will be large Reduced, there are also arc extinguishing devices connected to the capacitor for arc extinction in the current market, one is the resistance-capacitance absorption circuit used in small current occasions; the other is the parallel capacitor extinction used with high-priced products such as dual power supply switching, medium and high voltage circuit breakers, etc. The former can only be used in small current applications, while the latter has high cost, small application range, poor versatility, and is difficult to popularize.
发明内容Summary of the invention
本发明的目的在于解决现有电控系统中机械开关的电寿命短的问题,提供一种电容利用率高能对多路机械开关灭弧、适用范围广的的灭弧电路及装置、一种采用的机械开关具有成本低,体积小、运营成本极低及采用本发明灭弧装置的开关系统。The purpose of the present invention is to solve the problem of short electrical life of mechanical switches in the existing electronic control system, to provide an arc extinguishing circuit and device with high capacitance utilization rate, which can extinguish multi-path mechanical switches, a wide range of applications, and an adoption The mechanical switch has a low cost, small size, extremely low operating cost and a switching system using the arc extinguishing device of the present invention.
实现本发明的目的是通过以下技术方案来达到的:The purpose of realizing the present invention is achieved by the following technical solutions:
一种灭弧电路,所需灭弧的机械开关与负载连接,其由一电容、第一开关组成,机械开关分断过程中,电容通过第一开关为负载供电,用于机械开关灭弧,机械开关、负载、第一开关数量为二,或二以上,第一开关为半导体开关。An arc extinguishing circuit, a mechanical switch required for arc extinguishing is connected to a load, which is composed of a capacitor and a first switch. During the breaking process of the mechanical switch, the capacitor supplies power to the load through the first switch. The number of switches, loads, and first switches is two or more, and the first switches are semiconductor switches.
一种包括前面所述的灭弧电路的灭弧装置,还包括一控制单元;所述控制单元与所述电容、所述机械开关连接。An arc extinguishing device including the arc extinguishing circuit described above further includes a control unit; the control unit is connected to the capacitor and the mechanical switch.
一种包括前面所述的灭弧装置的开关系统,还包括所述机械开关,所述机械开关本体不具备对所述负载工作电流分断力。A switch system including the arc extinguishing device described above, further includes the mechanical switch, and the mechanical switch body does not have a breaking force for the working current of the load.
本发明设计合理,具有电容利用率高的优点。The invention has reasonable design and has the advantages of high capacitance utilization rate.
附图说明BRIEF DESCRIPTION
图1是本发明灭弧电路及装置、开关系统实施例一电路原理图。FIG. 1 is a circuit schematic diagram of an embodiment one of the arc extinguishing circuit, device and switching system of the present invention.
图2是本发明灭弧电路及装置、开关系统之第一开关电路原理图。2 is a schematic diagram of the first switching circuit of the arc extinguishing circuit and device and the switching system of the present invention.
图3是本发明灭弧电路及装置、开关系统实施例二电路原理图。FIG. 3 is a circuit schematic diagram of the second embodiment of the arc extinguishing circuit, device and switching system of the present invention.
图4是本发明灭弧装置、开关系统实施例三示意图。4 is a schematic diagram of Embodiment 3 of the arc extinguishing device and the switching system of the present invention.
具体实施方式detailed description
本发明灭弧电路及装置、开关系统的实施例一,如图1所示:The first embodiment of the arc extinguishing circuit, device and switch system of the present invention is shown in Fig. 1:
一种灭弧电路,所需灭弧的机械开关K与负载RL连接,其由电容C1、第一开关S1组成,机械开关K分断过程中,电容C1通过第一开关S1为负载RL供电,用于机械开关K灭弧。An arc extinguishing circuit, a mechanical switch K required for arc extinction is connected to a load RL, which is composed of a capacitor C1 and a first switch S1. During the breaking of the mechanical switch K, the capacitor C1 supplies power to the load RL through the first switch S1. The mechanical switch K extinguishes the arc.
第一开关S1:采用一半控型器件;或采用一半控型器件与一不可控型器件串联组成。The first switch S1: adopt half-control device; or use half-control device in series with an uncontrollable device.
第一开关S1也可以采用如图2所示电路,为一电压变化速率检测型开关,包括半控型器件SCR1、第二电容C2、第一二极管D1(可选),半控型器件SCR1与二极管D1串联,负载RL的电压通过第二电容C2触发半控型器件SCR1导通(或机械开关K的电压通过第二电容C2触发半控型器件SCR1导通,如把第二电容C2的接地端改为与机械开关K的电源端连接);为克服机械开关K闭合的电流冲击,还包括第二二极管D2、第二电阻R2,第二二极管D2、第二电阻R2组成一并联电路,并联电路与第二电容C2串联。第一开关S1采用电压变化速率检测型开关,尤其适合于电压波动大或纹波大的场合使用,如电动汽车等电池供电系统、或交流整流供电系统中使用。The first switch S1 can also use the circuit shown in FIG. 2 as a voltage change rate detection type switch, including a semi-controlled device SCR1, a second capacitor C2, a first diode D1 (optional), a semi-controlled device SCR1 is connected in series with the diode D1, the voltage of the load RL triggers the semi-controlled device SCR1 to turn on through the second capacitor C2 (or the voltage of the mechanical switch K triggers the semi-controlled device SCR1 to turn on through the second capacitor C2, such as putting the second capacitor C2 The grounding terminal of the switch is connected to the power supply terminal of the mechanical switch K); in order to overcome the current impact of the mechanical switch K closing, it also includes a second diode D2, a second resistor R2, a second diode D2, a second resistor R2 A parallel circuit is formed, and the parallel circuit is connected in series with the second capacitor C2. The first switch S1 uses a voltage change rate detection type switch, and is particularly suitable for use in occasions with large voltage fluctuations or large ripples, such as battery-powered systems such as electric vehicles or AC rectified power supply systems.
一种灭弧装置,其包括以上所述的灭弧电路,还包括控制单元A;控制单元A与电容C1、机械开关K、第一开关S1连接,第一开关S1的控制信号由控制单元A提供。注:当第一开关S1采用图2所示电路,控制单元A无需提供信号至第一开关S1。An arc extinguishing device includes the arc extinguishing circuit described above, and further includes a control unit A; the control unit A is connected to the capacitor C1, the mechanical switch K, and the first switch S1, and the control signal of the first switch S1 is controlled by the control unit A provide. Note: When the first switch S1 uses the circuit shown in FIG. 2, the control unit A does not need to provide a signal to the first switch S1.
工作原理:控制单元A对电容C1充电,在机械开关K分断过程中,第一开关S1导通,电容C1通过第一开关S1为负载RL供电,负载RL两端电压快速提升,机械开关K两端的电位差快速下降(或机械开关K两端的呈现反向电压),达到机械开关K灭弧的目的(单电流脉冲即可实现可靠灭弧)。Working principle: The control unit A charges the capacitor C1. During the breaking process of the mechanical switch K, the first switch S1 is turned on, and the capacitor C1 supplies power to the load RL through the first switch S1. The voltage across the load RL increases rapidly, and the mechanical switch K The potential difference at the terminal drops rapidly (or the reverse voltage present at both ends of the mechanical switch K) to achieve the purpose of the mechanical switch K extinguishing (single current pulse can achieve reliable arc extinction).
本实施例,具有电容利用率高、可靠性高的优点。This embodiment has the advantages of high capacity utilization and high reliability.
本发明灭弧电路及装置、开关系统的实施例二,如图3所示:The second embodiment of the arc extinguishing circuit, device and switch system of the present invention is shown in FIG. 3:
一种灭弧电路,所需灭弧的机械开关K与负载RL连接,其由电容C1、第一开关S1、第二开关S2(可选)组成,机械开关K分断过程中,电容C1通过第二开关S2、第一开关S1为负载RL供电,用于机械开关K灭弧。An arc extinguishing circuit, the mechanical switch K required for arc extinction is connected to the load RL, which is composed of a capacitor C1, a first switch S1, and a second switch S2 (optional). During the breaking process of the mechanical switch K, the capacitor C1 passes the The second switch S2 and the first switch S1 supply power to the load RL and are used for the mechanical switch K to extinguish the arc.
第一开关S1:采用半控型器件SCR1与不可控型器件D1(二极管)串联组成,设计选型时,不可控型器件D1的工作可靠性优于半控型器件SCR1;或单独采用半控型器件 SCR1;The first switch S1: the semi-controlled device SCR1 and the uncontrollable device D1 (diode) are connected in series. When designing and selecting, the unreliable device D1 has better working reliability than the semi-controlled device SCR1; or the semi-controlled device alone Type device SCR1;
第一开关S1也可以采用如图2所示电路。The first switch S1 may also use the circuit shown in FIG. 2.
一种灭弧装置,其包括以上所述的灭弧电路,还包括控制单元A;控制单元A与电容C1、机械开关K、第一开关S1连接,第一开关S1的控制信号由控制单元A提供。An arc extinguishing device includes the arc extinguishing circuit described above, and further includes a control unit A; the control unit A is connected to the capacitor C1, the mechanical switch K, and the first switch S1, and the control signal of the first switch S1 is controlled by the control unit A provide.
还包括第二开关S2(半导体开关,为一二极管,或采用一半控型器件,半控型器件的控制信号由控制单元A提供),电容C1与第二开关S2组成第一串联电路,第一串联电路与第一开关S1连接的共同端PC的电压信号连接至控制单元A(用于检测第一开关工作状态,如导通、截止、击穿),还包括第一电阻R1(当第二开关S2采用半控型器件时,可省略),电源(由机械开关K连接的电源提供)通过第一电阻R1与共同端PC连接(也可以第一电阻R1串联一光电耦合器来检测共同端的电压)。Also includes a second switch S2 (semiconductor switch, which is a diode, or a half-controlled device, the control signal of the half-controlled device is provided by the control unit A), the capacitor C1 and the second switch S2 form a first series circuit, the first The voltage signal of the common terminal PC connected between the series circuit and the first switch S1 is connected to the control unit A (used to detect the working state of the first switch, such as on, off, and breakdown), and also includes a first resistor R1 (when the second When the switch S2 is a semi-controlled device, it can be omitted), the power supply (provided by the power supply connected by the mechanical switch K) is connected to the common terminal PC through the first resistor R1 (the first resistor R1 can also be connected in series with a photocoupler to detect the common terminal Voltage).
当电容C1提供的灭弧电压高于负载RL的工作电压,机械开关K串联一单向导通器件S3(第三开关,二极管),可克服电容C1的电流通过机械开关K倒灌的问题,提高电容C1的利用率,当电流较大时,单向导通器件S3可以并联一旁路开关PT,旁路开关PT的控制信号由控制单元A提供,旁路开关PT本体在工作电流条件下,电压分断力小于50伏特。When the arc extinguishing voltage provided by the capacitor C1 is higher than the working voltage of the load RL, the mechanical switch K is connected in series with a unidirectional conducting device S3 (third switch, diode), which can overcome the problem that the current of the capacitor C1 is poured through the mechanical switch K and improve the capacitance The utilization rate of C1, when the current is large, the unidirectional conduction device S3 can be connected in parallel with a bypass switch PT, the control signal of the bypass switch PT is provided by the control unit A, the bypass switch PT body under the working current condition, the voltage breaking force Less than 50 volts.
工作原理:控制单元A对电容C1充电,在机械开关K分断过程中,第一开关S1导通,电容C1通过第一开关S1为负载RL供电,负载RL两端电压快速提升,机械开关K两端的电位差快速下降(或机械开关K两端的呈现反向电压),达到机械开关K灭弧的目的;如在灭弧过程中,第一开关S1出现击穿,PC端长时间呈现为低电平;如在灭弧过程中,PC端由低电平转换为高电平,则为第一开关S1截止,灭弧完成。Working principle: The control unit A charges the capacitor C1. During the breaking process of the mechanical switch K, the first switch S1 is turned on, and the capacitor C1 supplies power to the load RL through the first switch S1. The voltage across the load RL increases rapidly, and the mechanical switch K The potential difference at the terminal drops rapidly (or the reverse voltage at both ends of the mechanical switch K) to achieve the purpose of the arc extinguishment of the mechanical switch K; if during the arc extinguishment, the first switch S1 breaks down, the PC terminal appears low for a long time If the PC terminal changes from low level to high level during the arc extinguishing process, the first switch S1 is cut off and the arc extinguishing is completed.
以上实施例,电容C1的电压信号(用于检测第一开关S1工作状态,第一开关S1的导通、截止、击穿,也可用于检测电容C1的容量,也可以采用一电流传感器检测电容C1的电流信号,电流信号传递至控制单元A)传递至控制单元A,控制单元A用于对电容C1充电,对电容C1放电,为提高响应速度,控制单元A采用半导体开关对电容C1充电及放电;机械开关K与负载RL的共同端的电压信号传递至控制单元A(为负载RL两端电压,或机械开关K两端电压,或共同端相对于电容C1的电压),机械开关K的输入端电源的电压信号连接至控制单元A。In the above embodiment, the voltage signal of the capacitor C1 (used to detect the working state of the first switch S1, the on, off, and breakdown of the first switch S1 can also be used to detect the capacity of the capacitor C1, or a current sensor can be used to detect the capacitor C1 current signal, the current signal is passed to the control unit A) to the control unit A, the control unit A is used to charge the capacitor C1, discharge the capacitor C1, in order to improve the response speed, the control unit A uses a semiconductor switch to charge the capacitor C1 and Discharge; the voltage signal of the common terminal of the mechanical switch K and the load RL is transferred to the control unit A (the voltage across the load RL, or the voltage across the mechanical switch K, or the voltage of the common terminal relative to the capacitor C1), the input of the mechanical switch K The voltage signal of the terminal power supply is connected to the control unit A.
机械开关K的控制信号(不限于由机械开关K的控制端提供,也可以由J2端口提供)传递至控制单元A,或机械开关K的控制信号由控制单元A提供,或采用机械开关K的辅助开关信号传递至控制单元A,后者也可以结合前面任一项使用(方便检测电弧重燃),有 利于提高灭弧准确性、实时性,更有利于对各个机械开关的动作逻辑、灭弧控制逻辑优化控制,根据需要选用;The control signal of the mechanical switch K (not limited to provided by the control end of the mechanical switch K, but also provided by the J2 port) is transmitted to the control unit A, or the control signal of the mechanical switch K is provided by the control unit A, or the mechanical switch K is used The auxiliary switch signal is transmitted to the control unit A, which can also be used in combination with any of the previous (convenient detection of arc reignition), which is helpful to improve the accuracy and real-time of arc extinguishment, and is more conducive to the action logic and Arc control logic for optimal control, selected according to needs;
控制单元A:内置一可编程器件(如微控制器),控制单元A内置控制程序的智能化单元,在不增加硬件资源或增加极少硬件资源的条件下,实现对多路负载RL依据各自的不同状况(容性,感性,阻性,电流)调整控制方式,提高灭弧效果,有效提升多路机械开关K的电寿命,可以完成定时(延时控制第一开关S1导通)、电压采集、电压比较(如机械开关两端的电压)、逻辑处理、控制电容C1充放电、对电容C1充电电压进行调整等,有利于简化电路;共用电容C1、控制单元A对多路机械开关K(机械开关可以互为串联或并联关系)进行灭弧控制、机械开关K闭合灭弧(或负载RL预充电)和检测(闭合状态、断开状态、燃弧,及各状态是否稳定正常),根据机械开关K的燃弧情况、操作次数对机械开关K寿命进行计算,并传输或显示相关信息(故障代码、机械开关的操作次数、电寿命、机械寿命、工作状态等),有利于提高电控系统的整体安全性,方便维修,具有更高性价比的特点,可广泛应用于各种电控领域,作为一种具有增加机械开关电寿命、机械开关寿命计算及寿命终结预告、机械开关工作状态检测的多路机械开关智能管理系统。Control unit A: Built-in a programmable device (such as a microcontroller), an intelligent unit with built-in control program in control unit A, without increasing hardware resources or adding very few hardware resources Different conditions (capacitive, inductive, resistive, current) adjust the control method to improve the arc extinguishing effect, effectively improve the electrical life of the multi-path mechanical switch K, and can complete timing (delay control of the first switch S1 conduction), voltage Acquisition, voltage comparison (such as the voltage across the mechanical switch), logic processing, controlling the charging and discharging of capacitor C1, adjusting the charging voltage of capacitor C1, etc., are helpful to simplify the circuit; shared capacitor C1, control unit A to multiple mechanical switches K ( Mechanical switches can be connected in series or parallel to each other) for arc extinguishing control, mechanical switch K closing arc extinguishing (or load RL pre-charging) and detection (closed state, open state, arcing, and whether each state is stable and normal), according to The arcing situation and the number of operations of the mechanical switch K calculate the life of the mechanical switch K, and transmit or display relevant information (fault code, number of mechanical switch operations, electrical life, Mechanical life, working status, etc.), which is conducive to improving the overall safety of the electronic control system, easy to maintain, and has a higher cost performance. It can be widely used in various electronic control fields. Multi-channel mechanical switch intelligent management system for switch life calculation and end-of-life prediction, mechanical switch working state detection.
由于与控制单元A连接的多路机械开关K及多路负载RL电特性未必一致,为达到最佳灭弧效果,控制单元A储存与负载RL的电流相关的参数,或输入与负载RL的电流相关的参数或信号,或机械开关K的动作时间参数,电容C1的充电电压与通过所需灭弧的机械开关K的电流成正比(利用控制单元A对电容C1的充电电压进行调整),机械开关K分断工作过程中,第一开关S1延时导通的时间与负载RL的电流成正比,延时的时间参数可以由控制单元A内置的可编程器件完成;有利于克服在灭弧过程中过电压对系统的影响,并达到最佳灭弧效果。Since the electrical characteristics of the multiple mechanical switches K and the multiple loads RL connected to the control unit A may not be consistent, in order to achieve the best arc extinguishing effect, the control unit A stores the parameters related to the current of the load RL, or inputs the current related to the load RL Related parameters or signals, or the operating time parameters of the mechanical switch K, the charging voltage of the capacitor C1 is proportional to the current through the mechanical switch K that needs to be extinguished (using the control unit A to adjust the charging voltage of the capacitor C1), mechanical During the switch K breaking operation, the delay time of the first switch S1 is proportional to the current of the load RL. The delay time parameter can be completed by the programmable device built in the control unit A; it is helpful to overcome the arc extinction process The impact of overvoltage on the system and achieve the best arc extinguishing effect.
控制单元A用于记录机械开关的操作次数,控制单元A用于检测(通过检测相应电压,或机械开关的辅助开关,或负载电流)机械开关K的触点断开。The control unit A is used to record the number of operations of the mechanical switch, and the control unit A is used to detect (by detecting the corresponding voltage, or the auxiliary switch of the mechanical switch, or the load current) the contact of the mechanical switch K is opened.
控制单元A可包括显示单元,或连接有显示单元(可采用通信口连接),用于显示机械开关K动作状态、机械开关K操作次数、灭弧动作状态、机械开关K剩余寿命(机械寿命、电寿命)等信息;控制单元A可包括输入单元(按键等),或连接有输入单元(可采用通信口连接)。The control unit A may include a display unit, or a display unit (which may be connected by a communication port) is used to display the operating state of the mechanical switch K, the number of operations of the mechanical switch K, the arc extinguishing operating state, and the remaining life of the mechanical switch K (mechanical life, Information such as electrical life); the control unit A may include an input unit (keys, etc.), or an input unit (which may be connected using a communication port) is connected.
J1可外接电源端口(可选);J2为通信端口,用于传输和接收相关信息。J1 can be connected to an external power port (optional); J2 is a communication port for transmitting and receiving related information.
本发明灭弧装置及开关系统实施例三,如图4所示:The third embodiment of the arc extinguishing device and the switch system of the present invention is shown in FIG. 4:
对以上所述灭弧装置放置一外壳内,作为一通用性强的产品,通过端子与外部各路机械 开关、上位机等连接,方便安全认证,普及推广使用,其具体外形可以根据需要灵活设计。The arc extinguishing device mentioned above is placed in a shell. As a versatile product, it is connected to external mechanical switches and host computers through terminals to facilitate safety certification and popularization. Its specific shape can be flexibly designed according to needs. .
一种开关系统:A switching system:
包括以上所述的灭弧装置的开关系统(实施例一,如图1所示;实施例二,如图3所示;实施例三,如图4所示),还包括机械开关K,机械开关K本体不具备对负载RL工作电流分断力(指机械开关在没有电容C1对负载RL供电的条件下,不具备对负载工作电流分断力)。The switch system including the arc extinguishing device described above (Example 1, shown in Figure 1; Example 2, shown in Figure 3; Example 3, shown in Figure 4), also includes a mechanical switch K, mechanical The switch K body does not have the breaking current breaking force to the load RL (means that the mechanical switch does not have the breaking current breaking load to the load RL without the capacitor C1 supplying power to the load RL).
本发明的开关系统所需灭弧的机械开关K可以采用在工作条件下本身不具备分断力(电压、电流分断力)的机械开关(继电器、接触器、行程开关等),达到大幅度减低成本、减重、减少机械开关体积的目的。The mechanical switch K required for the arc extinguishing of the switching system of the present invention can be a mechanical switch (relay, contactor, travel switch, etc.) that does not have a breaking force (voltage, current breaking force) under the working conditions, which greatly reduces the cost 1. The purpose of reducing weight and volume of mechanical switch.
以上第一开关S1为半导体开关(单向导通开关),且为可控开关,优选为半控型器件(半控型开关),且半控型器件优选为单向晶闸管。The above first switch S1 is a semiconductor switch (unidirectional conduction switch) and is a controllable switch, preferably a semi-controlled device (semi-controlled switch), and the semi-controlled device is preferably a unidirectional thyristor.
以上实施例,第一开关S1为单向导通开关,为一可控半导体开关,为一半控型器件,各第一开关S1之间反向串联,为提高耐压等级,第一开关S1可串联一只或以上数量的二极管,具有成本低,过载能力强的优点,电容C1可根据需要串联限流元件。In the above embodiment, the first switch S1 is a unidirectional conduction switch, a controllable semiconductor switch, and is a half-controlled device. Each first switch S1 is connected in reverse series. To improve the withstand voltage level, the first switch S1 can be connected in series One or more diodes have the advantages of low cost and strong overload capacity. Capacitor C1 can be connected in series with current limiting components as needed.
各路机械开关K与负载RL连接的共同端通过第一开关(半导体器件,单向晶闸管)相连接,电容C1与各第一开关S1之间的共同端连接。The common end of each mechanical switch K and the load RL is connected through a first switch (semiconductor device, unidirectional thyristor), and the common end between the capacitor C1 and each first switch S1 is connected.
当第一开关采用全控型器件(如三极管、场效应管、IGBT等),全控型器件至少串联一二极管。When the first switch uses a fully controlled device (such as a triode, field effect transistor, IGBT, etc.), the fully controlled device has at least one diode in series.
以上实施例,电容C1可串联一电感限流(当电容C1对负载RL工作线路内阻较大时可以省略),用于提升电容C1对负载RL的供电时间、减低电流的上升速率;串联电感参数的选取:本装置在实际工况条件下,使得通过第一开关S1的电流上升速率小于第一开关S1的极限上升速率;为达到最佳效能和安全性,在现场,可利用一导线对负载RL两端短接;或利用一电容(或其它容性或阻性负载)对负载RL两端并联;电容C1充电,然后第一开关S1导通,系统电压与电容C1的电压叠加,使得通过第一开关S1的电流上升速率小于第一开关S1(第一器件SCR1、第二器件SCR2)的极限上升速率。In the above embodiment, the capacitor C1 can be connected in series with an inductor current limit (which can be omitted when the capacitor C1 has a large internal resistance to the load RL working line), which is used to increase the supply time of the capacitor C1 to the load RL and reduce the current rise rate; series inductance Selection of parameters: Under actual working conditions, the device makes the current rise rate through the first switch S1 less than the limit rise rate of the first switch S1; in order to achieve the best efficiency and safety, a pair of wires can be used on site Short-circuit the two ends of the load RL; or use a capacitor (or other capacitive or resistive load) to connect the two ends of the load RL in parallel; the capacitor C1 is charged, and then the first switch S1 is turned on, the system voltage and the voltage of the capacitor C1 are superimposed, so that The rate of current rise through the first switch S1 is less than the limit rate of rise of the first switch S1 (first device SCR1, second device SCR2).
同时不具分断力的机械开关与具有分断力的机械开关相比前者机械触点的分断和闭合速度更慢,机械冲击更小,具有更高的操作电寿命,当机械开关处于运动状态并可能出现意外机械冲击(如碰撞、翻车等)的工况下,机械开关K在常开状态下可能意外闭合又分断,或开距变小,或机械开关K两端出现冲击电压,这时可能出现燃弧,当控制单元A在机械开关K分断状态下检测到燃弧时(检测机械开关K与负载RL共同端的电压可得知),控 制单元A控制第一开关S1导通进行灭弧。At the same time, the mechanical switch without breaking force has a slower breaking and closing speed of the mechanical contacts, less mechanical impact, and a higher operating electrical life compared to the mechanical switch with breaking force. When the mechanical switch is in motion and may appear Under the condition of unexpected mechanical shock (such as collision, rollover, etc.), the mechanical switch K may be accidentally closed and broken under the normally open state, or the opening distance becomes smaller, or the surge voltage appears at both ends of the mechanical switch K. Arc, when the control unit A detects the ignition arc in the state of the mechanical switch K is disconnected (detecting the voltage at the common terminal of the mechanical switch K and the load RL can be known), the control unit A controls the first switch S1 to conduct to extinguish the arc.
以上实施例,在控制单元A检测到灭弧失败的工况下(控制单元A根据电容C1的电压或电流得知;控制单元A再次对电容C1进行充电,然后进行第二次灭弧,可以极大的提高灭弧的可靠性、二次灭弧的响应速度。In the above embodiment, under the condition that the control unit A detects that the arc extinguishment has failed (the control unit A knows from the voltage or current of the capacitor C1; the control unit A charges the capacitor C1 again, and then performs the second arc extinguishment, it can be Greatly improve the reliability of arc extinction and the response speed of secondary arc extinction.
以上实施例,机械开关K、负载RL、第一开关S1数量为二,或二以上,共用电容C1、控制单元A(共用一可编程器件),可达到大幅度节约成本、减少体积的目的,为有效克服多路机械开关K布局分散造成电容C1相对各负载RL灭弧回路线路过长带来的线损,提供足够的灭弧电流,提升灭弧效果,电容C1提供提供给负载RL的灭弧电压高于负载RL的工作电压(如PB端接地,电容C1充电电压大于负载RL的工作电压;如PB端连接一电压,也可以采用先对电容C1反向充电,然后该电压通过一半导体开关与电容C1电压叠加对负载RL供电,该电压可以由另一电容提供,或采用机械开关K连接的电源提供;电容C1提供的电压也可以为外部电源通过电容C1耦合给负载RL的电压;如图1,如图2的电容C1的PB端根据需要选择连接电源地,或连接一电源)。In the above embodiments, the number of the mechanical switch K, the load RL, and the first switch S1 is two or more, and the common capacitor C1 and the control unit A (share a programmable device) can achieve significant cost savings and volume reduction. In order to effectively overcome the line loss caused by the layout of the multi-mechanical switch K and the capacitor C1 is too long relative to the load RL arc extinction circuit line, provide sufficient arc extinction current and improve the arc extinction effect, the capacitor C1 provides the extinction of the load RL The arc voltage is higher than the operating voltage of the load RL (such as the PB terminal is grounded, the charging voltage of the capacitor C1 is greater than the operating voltage of the load RL; if the PB terminal is connected to a voltage, the capacitor C1 can also be reversely charged, and then the voltage passes through a semiconductor The voltage of the switch and capacitor C1 is superimposed to supply power to the load RL. This voltage can be provided by another capacitor or a power supply connected by a mechanical switch K; the voltage provided by the capacitor C1 can also be the voltage of the external power source coupled to the load RL through the capacitor C1; As shown in FIG. 1, the PB terminal of the capacitor C1 as shown in FIG. 2 can be connected to the power ground or a power source according to needs).
采用电容对灭弧电流有效值的限制,防止第一开关S1击穿带来对其它回路负载RL供电的风险;各路所需灭弧的机械开关K与负载RL的共同端之间通过第一开关S1相连接,各路的第一开关S1之间为反向串联连接,不存在误导通造成的机械开关K对另一路机械开关K连接的负载RL供电的问题,且具备各路机械开关K输出端之间的耐压高(当第一开关S1采用单向晶闸管时轻松可达4000伏特)、响应速度快、体积小、成本低、不存在灭弧操作次数的寿命限定的局限等优点;在系统电压较高时为进一步提高安全性,第一开关S1可采用半控型器件(如单向晶闸管,其常规型号耐压可以达1500到2000伏特,采用额定电流25安培的单向晶闸管,可对上千安培电流的机械开关灭弧,灭弧脉冲电流可控制在几十微秒到1毫秒之间)串联一个或以上数量的二极管(不可控型器件,二极管常规耐压可以达1000到2000伏特,采用额定电流10安培二极管,可对上千安培电流的机械开关灭弧)组成,可大幅度提升各路机械开关输出端之间的绝缘耐压(轻松可达6000伏特,或万伏特以上),具有成本低、高耐压能力、过流能力强、可靠性高的优点。The limit of the effective value of the arc extinguishing current by the capacitor is used to prevent the risk of the first switch S1 breaking down to supply power to other loop loads RL; The switches S1 are connected, and the first switch S1 of each channel is connected in reverse series. There is no problem that the mechanical switch K caused by false conduction supplies power to the load RL connected to the other mechanical switch K, and each mechanical switch K is provided. The high voltage resistance between the output terminals (easy to reach 4000 volts when the first switch S1 uses a unidirectional thyristor), fast response speed, small size, low cost, and no limitation of the life limit of the number of arc extinguishing operations; To further improve safety when the system voltage is high, the first switch S1 can use a semi-controlled device (such as a unidirectional thyristor, its conventional model withstand voltage can reach 1500 to 2000 volts, using a unidirectional thyristor with a rated current of 25 amps, It can extinguish the mechanical switch of thousands of amperes of current, and the arc extinguishing pulse current can be controlled between tens of microseconds and 1 millisecond. One or more diodes are connected in series (uncontrollable devices, the conventional voltage resistance of the diodes can be It is composed of up to 1000 to 2000 volts, using a rated current of 10 ampere diodes, which can extinguish the arc of mechanical switches with thousands of amperes of current), which can greatly improve the insulation withstand voltage between the output terminals of various mechanical switches (easy to reach 6000 volts) , Or more than ten thousand volts), has the advantages of low cost, high withstand voltage capability, strong overcurrent capability, and high reliability.
本发明灭弧装置不但是一种具有增加机械开关电寿命的智能电子灭弧系统,同时也是一多路机械开关管理系统(多路机械开关电弧管理系统),且在不增加硬件资源的条件下可作为机械开关寿命计算及寿命终结预告、机械开关操作次数记录、机械开关工作状态检测的多路机械开关智能管理系统,还可以大幅度减少系统(电控系统)的人工维护成本、运行成本,提高系统运行的安全性,提升设备的智能化水平,无需采用笨重昂贵的高分断力的机械 开关(改变原有的电气设计标准),减少频繁更换开关造成的环境污染,具有很高的经济价值和社会价值,极其有利于改变电子灭弧难以普及的现状。The arc extinguishing device of the present invention is not only an intelligent electronic arc extinguishing system with increased electrical life of mechanical switches, but also a multi-path mechanical switch management system (multi-path mechanical switch arc management system), and without increasing hardware resources It can be used as a multi-channel mechanical switch intelligent management system for mechanical switch life calculation and end-of-life prediction, mechanical switch operation frequency recording, and mechanical switch working state detection. It can also greatly reduce the manual maintenance cost and operating cost of the system (electric control system). Improve the safety of system operation and the level of intelligence of the equipment, without the need for bulky and expensive high-breaking mechanical switches (change the original electrical design standard), reduce environmental pollution caused by frequent replacement of switches, and have high economic value And social value, it is extremely conducive to changing the current situation that the electronic arc extinguishment is difficult to popularize.
本发明灭弧装置的开关系统,不但结合了本发明灭弧装置的优点,机械开关本体不具备对负载电流的分断力,突破了传统开关系统的设计规范,本发明的开关系统的机械开关与传统机械开关(具有分断力)相比具有触点开距小、分断速度更慢(减少驱动功耗及对开关本身的机械冲击)、无需采用灭弧栅、真空或充气灭弧措施,机械开关具有低成本、闭合弹跳小、接通电流大、低功耗、机械寿命更长、工作噪音低、体积小的优点。The switching system of the arc extinguishing device of the present invention not only combines the advantages of the arc extinguishing device of the present invention, but the mechanical switch body does not have a breaking force to the load current, which breaks through the design specifications of the traditional switching system. The mechanical switch of the switching system of the present invention Traditional mechanical switch (with breaking force) has a smaller contact opening distance and slower breaking speed (reducing drive power consumption and mechanical impact on the switch itself), without the need for arc extinguishing grid, vacuum or gas arc extinguishing measures, mechanical switch It has the advantages of low cost, small closing bounce, large connecting current, low power consumption, longer mechanical life, low working noise and small size.
以上实施例,电容C1的容量的优选为第一开关S1的导通时间不大于1毫秒(200微秒内为佳,建议在机械开关K的触点存在一定开距时,该开距的击穿电压大于机械开关K的工作电压,第一开关S1导通,只要提供负载有几十个微秒的脉冲电流即可达到满意的灭弧效果),本发明灭弧装置可轻松满足百次以上每秒的灭弧频率;控制单元A利用一变压器驱动第一开关S1。In the above embodiment, the capacity of the capacitor C1 is preferably such that the on-time of the first switch S1 is not greater than 1 millisecond (200 microseconds is preferred. It is recommended that when the contact of the mechanical switch K has a certain opening distance, The penetration voltage is greater than the working voltage of the mechanical switch K, the first switch S1 is turned on, as long as the load has a pulse current of tens of microseconds to achieve a satisfactory arc extinguishing effect), the arc extinguishing device of the present invention can easily meet more than one hundred times Arc extinguishing frequency per second; the control unit A uses a transformer to drive the first switch S1.
以上实施例,设计选型第二开关S2的工作可靠性优于第一开关S1。In the above embodiment, the operational reliability of the second switch S2 is better than that of the first switch S1.
注意:本发明实施例为直流灭弧(用于2000V以下系统;或1000V以下系统),也可以用于交流灭弧(同步灭弧),也可以根据需要增加相关部件用于交流灭弧,或双向直流灭弧。Note: The embodiment of the present invention is DC arc extinguishing (for systems below 2000V; or systems under 1000V), it can also be used for AC arc extinguishing (synchronous arc extinguishing), and related components can be added for AC arc extinguishing as needed, or Two-way DC arc extinguishing.
综上所述,本发明以上实施例具有以下优点:In summary, the above embodiments of the present invention have the following advantages:
1、各路机械开关与负载连接的共同端通过半导体器件(第一开关S1)相连接,电容利用率高,大幅度节约成本、减少体积、提高灭弧的响应速度。1. The common end of each mechanical switch connected to the load is connected through a semiconductor device (first switch S1), the capacitor utilization rate is high, the cost is greatly saved, the volume is reduced, and the response speed of the arc extinction is improved.
2、采用电容方便储能升压,可以提供大于机械开关的输入电源电压的电脉冲给负载,在灭弧回路线路长、线径小、内阻较大的条件下也能输出极大的灭弧电流(1平方的导线可传输几百至上千安培的电流)。2. The use of capacitors to facilitate energy storage boosting can provide electrical pulses greater than the input power supply voltage of the mechanical switch to the load. It can also output a large extinction under the conditions of long arc extinction circuit, small wire diameter and large internal resistance. Arc current (1 square wire can transmit hundreds to thousands of amperes).
3、利用电容使得灭弧能量已知,有效防止第一开关损坏,对其它回路负载的影响。3. The use of capacitance makes the arc extinguishing energy known, which effectively prevents the damage of the first switch and affects the load of other circuits.

Claims (19)

  1. 一种灭弧电路,所需灭弧的机械开关与负载连接,其特征是:其由一电容、第一开关组成,所述机械开关分断过程中,所述电容通过所述第一开关为所述负载供电,用于所述机械开关灭弧,所述机械开关、所述负载、所述第一开关数量为二,或二以上,所述第一开关为半导体开关。An arc extinguishing circuit, a mechanical switch required for extinguishing an arc is connected to a load, and is characterized in that it is composed of a capacitor and a first switch. During the breaking process of the mechanical switch, the capacitor passes through the first switch. The load power supply is used to extinguish the arc of the mechanical switch. The number of the mechanical switch, the load, and the first switch is two or more, and the first switch is a semiconductor switch.
  2. 根据权利要求1所述的灭弧电路,其特征是:各路所述机械开关与所述负载连接的共同端通过所述第一开关相连接,所述电容与各所述第一开关之间的共同端连接。The arc extinguishing circuit according to claim 1, characterized in that: a common end of each mechanical switch connected to the load is connected through the first switch, and between the capacitor and each of the first switches Connected to the common end.
  3. 根据权利要求1所述的灭弧电路,其特征是:所述第一开关为单向导通开关,为半控型开关,各所述第一开关之间反向串联。The arc extinguishing circuit according to claim 1, wherein the first switch is a unidirectional conduction switch, a semi-controlled switch, and each of the first switches is connected in reverse series.
  4. 根据权利要求1所述的灭弧电路,其特征是:所述第一开关为一半控型器件;或采用一半控型器件与一不可控型器件串联组成。The arc extinguishing circuit according to claim 1, wherein the first switch is a half-controlled device; or the half-controlled device is connected in series with an uncontrollable device.
  5. 根据权利要求1所述的灭弧电路,其特征是:所述电容提供的电压大于所述负载的工作电压,各路所述机械开关与所述负载连接的共同端通过半导体器件相连接。The arc extinguishing circuit according to claim 1, characterized in that: the voltage provided by the capacitor is greater than the operating voltage of the load, and the common end of each path of the mechanical switch and the load is connected through a semiconductor device.
  6. 根据权利要求1所述的灭弧电路,其特征是:所述第一开关包括一半控型器件、第二电容、第一二极管,所述半控型器件与所述二极管串联,所述负载的电压或所述机械开关的电压通过所述第二电容触发所述第一开关导通。The arc extinguishing circuit according to claim 1, wherein the first switch includes a half-controlled device, a second capacitor, and a first diode, the half-controlled device is connected in series with the diode, the The voltage of the load or the voltage of the mechanical switch triggers the conduction of the first switch through the second capacitor.
  7. 根据权利要求6所述的灭弧电路,其特征是:还包括第二二极管、第二电阻,所述第二二极管、第二电阻组成一并联电路,所述并联电路与所述第二电容串联。The arc extinguishing circuit according to claim 6, further comprising a second diode and a second resistor, the second diode and the second resistor form a parallel circuit, and the parallel circuit and the The second capacitor is connected in series.
  8. 一种包括权利要求1至7任一项所述的灭弧电路的灭弧装置,其特征是:还包括一控制单元;所述控制单元与所述电容、所述机械开关连接。An arc extinguishing device including the arc extinguishing circuit according to any one of claims 1 to 7, further comprising a control unit; the control unit is connected to the capacitor and the mechanical switch.
  9. 根据权利要求8所述的灭弧装置,其特征是:所述第一开关的控制信号由所述控制单元提供。The arc extinguishing device according to claim 8, wherein the control signal of the first switch is provided by the control unit.
  10. 根据权利要求8所述的灭弧装置,其特征是:所述机械开关的控制信号传递至所述控制单元,或所述控制单元提供所述机械开关的控制信号,或所述机械开关的辅助开关信号传递至所述控制单元。The arc extinguishing device according to claim 8, wherein the control signal of the mechanical switch is transmitted to the control unit, or the control unit provides the control signal of the mechanical switch, or the auxiliary of the mechanical switch The switch signal is transferred to the control unit.
  11. 根据权利要求8所述的灭弧装置,其特征是:所述机械开关串联一单向导通器件。The arc extinguishing device according to claim 8, wherein the mechanical switch is connected with a unidirectional conducting device in series.
  12. 根据权利要求8所述的灭弧装置,其特征是:所述电容的电压信号或电流信号传递至所述控制单元,所述控制单元用于对所述电容充电或放电,或充电及放电。The arc extinguishing device according to claim 8, wherein the voltage signal or the current signal of the capacitor is transmitted to the control unit, and the control unit is used to charge or discharge, or charge and discharge the capacitor.
  13. 根据权利要求12所述的灭弧装置,其特征是:所述控制单元根据通过所述机械开关的电流,调整所述电容的充电电压。The arc extinguishing device according to claim 12, wherein the control unit adjusts the charging voltage of the capacitor according to the current through the mechanical switch.
  14. 根据权利要求8所述的灭弧装置,其特征是:所述机械开关的输入端电源的电压信号连 接至所述控制单元。The arc extinguishing device according to claim 8, wherein the voltage signal of the power supply at the input end of the mechanical switch is connected to the control unit.
  15. 根据权利要求8所述的灭弧装置,其特征是:所述机械开关与所述负载的共同端的电压信号传递至所述控制单元。The arc extinguishing device according to claim 8, wherein the voltage signal at the common terminal of the mechanical switch and the load is transmitted to the control unit.
  16. 根据权利要求8所述的灭弧装置,其特征是:还包括第二开关,所述电容与所述第二开关组成第一串联电路,所述第一串联电路与所述第一开关连接的共同端的电压信号连接至所述控制单元,所述第二开关为半导体开关。The arc extinguishing device according to claim 8, further comprising a second switch, the capacitor and the second switch form a first series circuit, and the first series circuit is connected to the first switch The voltage signal at the common terminal is connected to the control unit, and the second switch is a semiconductor switch.
  17. 根据权利要求16所述的灭弧装置,其特征是:所述第二开关为一二极管,还包括第一电阻,电源通过所述第一电阻与所述共同端连接。The arc extinguishing device according to claim 16, wherein the second switch is a diode and further includes a first resistor, and the power supply is connected to the common terminal through the first resistor.
  18. 根据权利要求8所述的灭弧装置,其特征是:其放置一外壳内,通过端子与所述机械开关连接。The arc extinguishing device according to claim 8, characterized in that it is placed in a housing and connected to the mechanical switch through a terminal.
  19. 一种包括权利要求8所述的灭弧装置的开关系统,其特征是:还包括所述机械开关,所述机械开关本体不具备对所述负载工作电流分断力。A switch system including the arc extinguishing device of claim 8, further comprising the mechanical switch, the mechanical switch body does not have a breaking force to the load working current.
PCT/CN2019/112180 2018-10-22 2019-10-21 Arc suppressing circuit and apparatus as well as switch system WO2020083179A1 (en)

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CN201811232292.6 2018-10-22
CN201811232292 2018-10-22
CN201811252697.6 2018-10-25
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CN201811321205.4 2018-11-07
CN201910415886.9 2019-05-18
CN201910415886 2019-05-18
CN201910450041 2019-05-28
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CN201910556843 2019-06-25
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