WO2020082493A1 - Multi-mold hot-bending forming apparatus - Google Patents

Multi-mold hot-bending forming apparatus Download PDF

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Publication number
WO2020082493A1
WO2020082493A1 PCT/CN2018/117682 CN2018117682W WO2020082493A1 WO 2020082493 A1 WO2020082493 A1 WO 2020082493A1 CN 2018117682 W CN2018117682 W CN 2018117682W WO 2020082493 A1 WO2020082493 A1 WO 2020082493A1
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WO
WIPO (PCT)
Prior art keywords
mold
channel
pushing
heating
discharge
Prior art date
Application number
PCT/CN2018/117682
Other languages
French (fr)
Chinese (zh)
Inventor
胡鹏
张占永
闫秀涛
Original Assignee
东旭科技集团有限公司
东旭集团有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 东旭科技集团有限公司, 东旭集团有限公司 filed Critical 东旭科技集团有限公司
Priority to TW108138432A priority Critical patent/TWI708744B/en
Publication of WO2020082493A1 publication Critical patent/WO2020082493A1/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • C03B23/03Re-forming glass sheets by bending by press-bending between shaping moulds
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B25/00Annealing glass products

Definitions

  • the invention relates to the technical field of glass processing, in particular to a multi-mold hot bending forming device.
  • 3D curved glass Due to the development of OLED display technology, as well as the high value of curved glass and the advantage of no shielding of signals, curved glass will become the mainstream cover plate product in various display fields.
  • 3D curved glass is light and thin, transparent and clean, anti-fingerprint, anti-glare, hard, scratch-resistant, etc., and wireless charging function, solve the lack of antenna layout space and enhance the receiving function, making the product more beautiful and excellent.
  • the existing commonly used mobile phone 3D curved glass substrate molding method steps are: 1 At room temperature and in an air environment, manually place the 2D flat glass substrate into the molding mold; 2 Put the glass-loaded molding mold into a sealed, filled with nitrogen Deoxygenation in the isolated room; 3 Forming 3D curved glass substrate by preheating, hot bending and slow cooling step by step in the molding room; 4 Then cooling down to room temperature; 5 Manually dividing the mold at room temperature and taking out the molded 3D curved glass substrate For the next cycle.
  • the purpose of the present invention is to overcome the problems in the prior art, and to provide a multi-mold hot-bending forming device, which can improve production efficiency and achieve the purpose of increasing the capacity of a single device.
  • the present invention provides a multi-mold hot bending forming equipment, including a feed device that is sequentially sealed and connected, a heating device with a heating channel, a forming device with a forming channel, an annealing device with an annealing channel, and a discharge device
  • the feed device includes a feed isolation bin and a push unit, and a feed channel extending along a cloth direction perpendicular to the push direction of the push unit is formed in the feed isolation bin
  • the distribution channel has a plurality of mold positioning positions spaced along the distribution direction, the heating channel has corresponding multiple heating positions, and the molding channel has corresponding multiple molding positions, along the Pushing direction, each mold positioning position, heating position, molding position can communicate with each other and can communicate with the annealing channel and the discharge channel
  • the pushing unit is configured to push the mold arranged at the mold positioning position into To the corresponding heating position in the heating channel.
  • the feed isolation bin is formed with a cloth channel extending along the cloth direction perpendicular to the pushing direction of the push unit, and the cloth channel has a plurality of mold positioning positions arranged at intervals along the cloth direction, There are corresponding multiple heating positions in the heating channel, and corresponding multiple forming positions in the forming channel.
  • the positioning positions, heating positions, and forming positions of each mold can be communicated, so that the operator can The forming mold is positioned in the cloth channel along the cloth direction.
  • the pushing unit can push each forming mold along the pushing direction to the subsequent corresponding heating position and forming position
  • the subsequent processing can be pushed into the annealing channel and finally discharged from the discharge channel. Therefore, the multi-mold hot-bending molding equipment can process multiple molding dies at a time to improve production efficiency and achieve a single device The purpose of capacity.
  • the pushing unit is configured to simultaneously push each mold arranged at each mold positioning position to a corresponding heating position in the heating channel and be able to move along the way by the previous mold pushing the next mold
  • the pushing direction pushes each mold simultaneously.
  • the pushing unit includes a pushing plate and a feeding pushing cylinder, wherein the cylinder body of the feeding pushing cylinder is arranged outside the feeding isolation bin and the pushing rod extends into the distribution channel ,
  • the push plate is connected to the push rod and extends to each mold positioning position along the distribution channel.
  • a mold pushing transition plate is provided between the feeding device and the heating device;
  • the feeding device includes a material receiving plate having a plurality of positioning positions of the mold, and the material receiving plate can be arranged to be placed In the feed isolation bin; when the receiving plate is placed in the feed isolation bin, the receiving plate and the mold pushing transition plate are flush;
  • the multi-die hot bending forming device is formed with a pushing material extending from the positioning position of the mold of the cloth channel and extending through the corresponding heating position, forming position and annealing position of the annealing channel Guide slot.
  • the feeding device includes a feeding drive device and an isolation hood located in the feed isolation bin, a ventilation interface is formed on the isolation hood, and the feeding drive device can drive the isolation hood in the sealing hood Switching between the isolated state of the mold positioning position and the non-isolated state away from the mold positioning position.
  • the feed driving device drives the isolation cover to switch between the isolated state and the non-isolated state through a connection tube, and one end of the connection tube is connected to the vent port.
  • the connecting pipe includes an air inlet pipe and an air outlet pipe
  • the ventilation interface includes an air inlet and an air outlet
  • the feed driving device is provided outside the feed isolation compartment and passes through the air inlet pipe and the air outlet pipe Connected with the isolation cover, the air inlet pipe and the air outlet pipe are slidingly matched with the top silo wall of the feed isolation silo, and are respectively connected with the air inlet and the exhaust port.
  • the heating device, the forming device and the annealing device respectively include a plurality of heating channels, forming channels and annealing channels, and are arranged along the pushing direction;
  • the multi-mold hot bending forming apparatus includes a hot bending furnace including the heating device, the forming device, and the annealing device.
  • the discharge device includes a discharge isolation bin and a discharge push cylinder, wherein the cylinder body of the discharge push cylinder is disposed outside the discharge isolation bin, and the push rod of the discharge push cylinder extends It is inserted into the discharge channel and is connected with a mold discharge receiving plate; the discharge pushing cylinder can drive the mold discharge receiving plate into and out of the annealing channel.
  • the discharge device includes a cooling plate with a cooling channel formed therein, the cooling plate is located in the discharge isolation bin and above the mold discharge receiving plate; the cooling plate passes through the water inlet pipe and discharge
  • the water pipe is connected with the discharge driving device, and the water inlet pipe and the water outlet pipe communicate with the cooling channel and sealingly and slidingly fit with the top silo wall of the discharge isolation bin.
  • FIG. 1 is a schematic view of a front view of a heating device, a forming device and an annealing device of a multi-mold hot bending forming device integrated into a hot bending furnace according to a specific embodiment of the present invention
  • FIG. 2 is a schematic structural view of a feeding device of a multi-mold hot bending forming apparatus according to a specific embodiment of the present invention
  • FIG. 3 is a schematic side view of the heating device in FIG. 1;
  • FIG. 4 is a schematic view of the side structure of the molding device in FIG. 1;
  • FIG. 5 is a schematic structural diagram of a discharge device of a multi-die hot bending forming apparatus according to a specific embodiment of the present invention.
  • the multi-mold hot bending forming apparatus includes a feed device 1 (refer to the structure shown in FIG. 2) which is sealed and connected in sequence, and a heating channel 2 Heating device 3, forming device 5 with forming channel 4, annealing device 7 with annealing channel 6 (see structure shown in FIG. 1), and discharge device 9 with discharge channel 8 (see structure shown in FIG. 5)
  • the feeding device 1 includes a feeding isolation bin 10 and a pushing unit 11, and a feeding direction perpendicular to the pushing direction of the pushing unit 11 (left and right direction of the graphical interface in FIG. 2) is formed in the feeding isolation bin 10. (Left and right directions of the graphical interface in FIGS.
  • the extended cloth channel 12 has multiple mold positioning positions spaced along the cloth direction, and the heating channel 2 has corresponding multiple heating positions for molding There are corresponding multiple forming positions in the channel 4 (for example, six heating positions shown in FIG. 3, six forming positions shown in FIG. 4, and correspondingly, six mold positioning positions in the cloth passage 12), and Along the pushing direction, each mold positioning position, heating The position and the forming position can communicate with each other and with the annealing channel 6 and the discharge channel 8.
  • the pushing unit 11 is configured to push the mold arranged at the mold positioning position into the corresponding heating position in the heating channel 2.
  • the feed isolation bin 10 is formed with a cloth channel 12 extending along the cloth direction perpendicular to the pushing direction of the pushing unit 11, and the cloth channel 12 has a plurality of spaced along the cloth direction
  • the mold positioning position, the heating channel 2 has corresponding multiple heating positions, the molding channel 4 has corresponding multiple molding positions, and at the same time, each mold positioning position, heating position, molding position can be communicated, so that the operator can A plurality of forming molds 30 loaded with glass sheets are positioned in the cloth channel 12 along the cloth direction.
  • the pushing unit 11 can push each forming mold 30 along the push direction It enters into the subsequent corresponding heating position and forming position for subsequent processing, and can be pushed into the annealing channel 6 and finally discharged from the discharge channel 8. Therefore, the multi-mold hot bending forming device can perform multiple forming at once The processing of the mold significantly improves the equipment operation cycle, thereby improving the production efficiency of the equipment while achieving the purpose of increasing the capacity of a single equipment Glass molding quality and product yield.
  • the pushing unit 11 may push the die arranged at the die positioning position to the corresponding heating position in the heating channel 2 in various ways.
  • a plurality of corresponding pushing units 11 are provided along the direction of the cloth, such as a pushing cylinder, and each pushing unit 11 can push its corresponding molding die into the corresponding heating with a certain time difference.
  • the pushing unit 11 is configured to push each die arranged at the positioning position of each die to the corresponding heating position in the heating channel 2 at the same time and can push the next die along the pushing direction by the previous die Simultaneously push each mold, that is, the advancement of the molding mold is driven by the molding mold at the back, and the pushing unit 11 is only responsible for estimating the new molding mold that is subsequently put in, so that the conventional technology is omitted.
  • the number of the pushing units 11 may be multiple and may be provided in the feed isolation bin 10, or, in order to reduce the volume of the feed isolation bin 10, it is convenient to control multiple molding dies to be pushed into their respective heating positions at the same time
  • the pushing unit 11 includes a pushing plate 13 and a feeding pushing cylinder 14, wherein the cylinder of the feeding pushing cylinder 14 is arranged outside the feeding isolation bin 10 and the pushing rod extends into In the distribution channel 12, of course, the push rod and the wall of the feed isolation bin 10 are sealed and slidingly fitted, and the push plate 13 is connected to the push rod and extends along the distribution channel 12 to each mold positioning position. In this way, after the completed molds are arranged at the positioning positions of the molds, the push rods of the feed push cylinder 14 are extended, and all the molds are pushed into the corresponding heating positions in the heating channel at once by the push plate 13.
  • the feeding device 1 and the heating device 3 are provided between There is a mold pushing transition plate 15;
  • the feeding device 1 includes a receiving plate 16 with a plurality of mold positioning positions, and the receiving plate 16 can be placed in the feed isolation bin 10; the receiving plate 16 is put into the feed
  • the material isolation bin 10 is inside, the receiving plate 16 and the mold pushing transition plate 15 are flush; for example, the side wall of the feed isolation bin 10 is formed with a discharge port with a closed door, and the mold pushing transition plate 15 is isolated from the feed
  • the bin 10 extends through the discharge port to the outside, for example, it can extend into the heating channel.
  • the part of the mold pushing transition plate 15 that leaks is covered by the protective cover to avoid the molding die from contacting the external air.
  • the operator The receiving plate 16 can be drawn out, and the forming mold is placed in the positioning position of the mold, and then inserted into the feed isolation compartment 10, at this time, the receiving plate 16 and the mold pushing transition plate 15 are flush, and the discharge port is closed After the door is opened, the pushing unit 11 can The mold is smoothly pushed out of the discharge port through the mold pushing transition plate 15 and pushed into the heating channel; and / or, as shown in FIG.
  • the multi-mold hot bending forming device is formed with a distribution channel
  • the mold positioning position of 12 starts, and extends through the pushing guide groove 29 of the corresponding heating position, molding position, and annealing position of the annealing channel 6.
  • the side walls of the heating channel, the forming channel and the annealing channel are formed with notches, and each channel is formed with a guide wall extending along the pushing direction.
  • the two guide walls and the notch will form a pushing guide groove 29, which is pushed along With the material guide groove 29, the material pushing unit 11 can push each molding die to pass through the heating position, the molding position and the annealing position in order, so as to avoid jamming due to mutual interference.
  • the feeding device 1 includes a feeding driving device 17 and an isolating cover 18 located in the isolating storage compartment 10.
  • a vent port is formed on 18, and the feed driving device 17 can drive the isolation cover 18 to switch between an isolated state in which the positioning position of the mold is sealed and a non-isolated state away from the positioning position of the mold.
  • the isolation cover 18 is located in the feed isolation chamber 10 and has an isolation state that seals the positioning position of the mold, in actual use, a well-sealed molding mold with a glass sheet inside (such as in the prior art) (Molding mold without a ventilation slot) is placed at the positioning position of the mold, and then inert gas is injected into the feed isolation chamber 10 to replace the air in the feed isolation chamber 10, and an isolation cover is used in the feed isolation chamber 10 18 Seal the molding die to form an isolated sealed space, and then use an external vacuum equipment to evacuate the isolated sealed space through the vent interface to exhaust the air in the isolated sealed space, the air in the cavity of the molding die, and the gap between the molding die At the same time, the dust on the glass surface of the forming mold due to static electricity is also taken away by vacuum, so that the oxygen in the forming mold is exhausted as much as possible, and then can be replenished through the vent port through the external air supplement device Inert gas is introduced.
  • the molding die is relatively sealed, the amount of gas exchange inside and outside the molding die is relatively small. Dust supplemented continuous operation due to the flow of an inert gas such as nitrogen produced adheres to the glass and the mold surface smaller, thereby reducing surface defects in the glass produced, to enhance the quality of the glass molding.
  • the feed drive device 17 drives the isolation cover 18 to isolate
  • an additional flexible tube can be passed through the wall of the feed isolation bin 10 and connected to the vent port.
  • One end of the flexible tube can be connected to the vent port, and the other end can be connected to the external
  • the air supply device and the vacuum device are connected, so that in the isolated state, the conversion joint connects the vacuum device and the flexible tube to evacuate. After the vacuum is completed, the conversion joint connects the air supplement device and the flexible tube to supplement the inertness gas.
  • connection structure between the feed drive device 17 and the isolating cover 18 can be used to evacuate and supplement the gas, for example, referring to the structure shown in FIG. 2, the feed drive device 17 is driven by the connection pipe The isolation hood 18 is switched between the isolation state and the non-isolation state, and one end of the connecting tube is connected to the vent port, so that the feed drive device 17 can only drive the isolation hood 18 through the connection tube, and at the same time, the connection tube can be used as a vacuum tube And supplement the trachea.
  • the feed drive device 17 may be provided at any suitable position, for example, the feed drive device 17 may be provided in the feed isolation bin 10 and fixed on the top wall of the bin, or, as shown in FIG. 2,
  • the feed driving device 17 is fixedly arranged outside the top wall of the feed isolation silo 10, and the connecting pipe passes through the top wall of the silo and is in sliding and sliding fit with the top wall of the silo.
  • the feed driving device 17 can drive the isolating cover 18 downward through the connecting pipe to contact the bottom wall of the feed isolating bin 10 to be in an isolated state, or drive the isolating cover 18 to rise away from the bottom wall of the bin to be in a non-isolated state.
  • an end plate 34 is connected to the power output end of the feed driving device 17
  • the connection pipe is fixedly disposed on the end plate 34.
  • one end of the connecting tube is connected to the ventilation port on the isolation cover, and the other end extends from the end plate for connecting the external air supplement device and the vacuum device.
  • the arrangement of the end plate 34 also facilitates the connection of multiple tubes with the isolating cover.
  • the connecting tube includes an air inlet pipe 19 and an air outlet pipe 20, FIG. 2
  • the arrangement structure of the mid-end plate 34 and the intake pipe 19 and the outlet pipe 20 can refer to the arrangement structure of the end plate 34 and the water inlet pipe 26 and the outlet pipe 27 shown in FIG.
  • the ventilation interface includes the air inlet and the exhaust
  • the feed drive device 17 is provided outside the feed isolation bin 10 and is connected to the isolation hood 18 through the intake pipe 19 and the exhaust pipe 20
  • the intake pipe 19 and the exhaust pipe 20 are sealingly and slidingly connected to the feed isolation bin 10
  • the top silo wall is matched and connected with the air inlet and the exhaust outlet respectively.
  • the feed driving device 17 may have various forms.
  • the feed driving device 17 may be a cylinder. As shown in FIG. 2, an end plate is connected to the piston rod of the cylinder.
  • the feed driving device 17 includes a pull rod and a locking mechanism provided between the pull rod and the feed isolation compartment.
  • the lock mechanism includes a locking handle. Lifting the pull rod upward can make the isolation cover in a non-isolated state and move downward The lifting rod can make the isolation cover contact the bottom wall of the silo and be locked by the locking mechanism so that the isolation cover is in the isolation state.
  • a corresponding number of mold positioning positions can be set in the feed isolation bin as needed.
  • a plurality of mold positioning positions spaced along the cloth direction perpendicular to the pushing direction are formed in the feed isolation bin to isolate
  • the cover can simultaneously seal multiple mold positioning positions. In this way, through a single isolating cover, it is possible to perform oxygen and dust removal operations on multiple molding dies at the same time.
  • the heating device 3, the forming device 5 and the annealing device 7 respectively include a plurality of heating channels, forming channels and annealing channels, and are arranged along the pushing direction, that is, the heating device 3 can be preheated
  • the forming device 5 can be a hot-bending forming mold
  • the annealing device 7 can anneal the hot-bending forming mold; in this way, the multi-mold hot-bending forming equipment includes a glass mold preheating area, a hot-bending forming area, and an annealing cooling area .
  • a total of 11 to 20 stations can be set, of which 4 to 12 stations can be set in the preheating zone, 2 to 4 stations can be set in the forming zone, and 3 to 8 stations can be set in the annealing and cooling zone.
  • Six mold channels are set in parallel to form a six-mold hot-bending molding device, which can make six molding dies hot-bending simultaneously.
  • the six-mold hot bending equipment is preferably provided with a total of 13 stations, including 7 stations in the preheating zone, 3 stations in the hot bending forming zone, and 3 stations in the annealing and cooling zone.
  • the seven stations for preheating the glass mold in the preheating zone can heat the glass mold from room temperature to about 700 degrees to meet the glass deformation temperature. For example, after a fixed period of time, the forming mold will move from the previous heating station to the next heating station for heating. After continuous heating, the temperature of the forming mold will be heated when the forming mold enters the seventh heating station At about 700 degrees, at this time, the glass in the forming mold reaches the softening point temperature, and the forming mold enters the hot bending forming area.
  • the upper heating plate part adopts a liftable structure. When the forming mold moves to the heating station, the upper heating plate is lowered to contact the upper surface of the forming mold to improve the heating efficiency.
  • the three channels on the left side of the upper heating plate are a group and the three channels on the right side are a group.
  • the connection plate 31 is used for connection.
  • the lifting cylinder drives the connection plate 31 to move up and down, so that the heating plate moves up and down.
  • the three stations of press forming in the hot bending forming area adopt proportional valves to control cylinder lifting and pressurizing mold forming, each proportional valve controls one cylinder, and three cylinders per station form a group, as shown in FIG. 4, forming
  • the molding pressure is specifically determined according to parameters such as temperature and glass performance. The pressure range is between 1000N and 2000N.
  • the molding mold is formed at the first station. After the molding is carried out, enter the next molding station to continue pressure setting.
  • Each forming channel in the forming area is equipped with forming cylinders to ensure that there is enough pressure to form the glass by hot bending.
  • a substantially synchronous connecting rod 32 is provided between the connecting rods 32.
  • the connecting rod 32 has a cross-tooth insertion structure to ensure that the forming cylinders are synchronized and the forming accuracy of each forming cylinder will not affect each other.
  • Each forming cylinder is provided with a position detector 33 to accurately determine and control the position of the forming cylinder, which will significantly improve the glass forming quality in the forming mold.
  • the heating tube is used for heating, and the maximum temperature can be above 800 degrees to meet the glass bending temperature.
  • the heating method is to heat the heating plate through a heating tube.
  • the heating plate is made of silicon carbide plate material. Silicon carbide has good thermal conductivity, at the same time, the thermal expansion coefficient is small, the heating is not deformed, and the strength is high. Then, the heating plate supports the forming mold to the forming mold For heating, the hot plate serves as a carrier for the heating and support of the forming mold to have good stability and thermal uniformity, which helps to shape the glass in the forming mold.
  • the heat insulation plate is a refractory material, which has high temperature resistance and thermal insulation.
  • the furnace body is surrounded by insulation materials, upper insulation board, lower insulation board, and side insulation board.
  • the insulation layer of the furnace body effectively prevents heat loss in the furnace, reduces heat loss, and reduces energy consumption.
  • the mold is heated by a heating plate, and a single station uses six cylinders to drive six heating plates up and down.
  • a cylinder stroke detection system is provided during the molding process to monitor the glass forming status.
  • the slow cooling setting of the annealing and cooling area is provided with three stations, and the glass is cooled and shaped near the annealing point.
  • the forming mold After the forming mold is formed and shaped in the forming area, it enters the annealing area and begins the annealing and stress relief process.
  • the temperature of the forming mold After three annealing stations, the temperature of the forming mold gradually decreases, and the temperature of the glass in the forming mold also decreases, cooling down from the softening point Below the annealing point, the annealing is completed, and then enters the discharge isolation chamber 22 of the discharge device 9 from the molding furnace;
  • the heating device 3, the forming device 5 and the annealing device 7 may be separate devices and hermetically connected to each other, or, in order to enhance the compactness of the structure, preferably, as shown in FIG. 1, the multi-mold hot bending forming device includes hot bending
  • the furnace 21 and the hot bending furnace 21 include a heating device 3, a forming device 5, and an annealing device 7. In this way, the heating, forming and annealing of the glass sheet in the forming mold can be realized by a heating furnace 21.
  • the discharge device 9 includes a discharge isolation bin 22 and a discharge pushing cylinder 23, wherein the discharge pushing cylinder 23 The cylinder body is arranged outside the discharge isolation bin 22, the push rod of the discharge pushing cylinder 23 extends into the discharge channel 8 and is connected with the mold discharge receiving plate 24; the discharge pushing cylinder 23 can drive the mold discharge receiving ⁇ 24 ⁇ ANNE made channel 6.
  • the discharge pushing cylinder 23 extends, driving the mold discharge receiving plate 24 into the annealing area, the molding die is pushed onto the mold discharge receiving plate 24, and the discharge pushing cylinder 23 retracts to mold The discharge receiving plate 24 is brought into the discharge isolation bin.
  • the discharge device 9 includes a cooling plate 25 with a cooling channel formed therein, and the cooling plate 25 is located in the discharge isolation bin 22 and located above the mold discharge receiving plate 24; the cooling plate 25 is connected to the water inlet pipe 26 and the water outlet pipe 27, the water inlet pipe 26 and the water outlet pipe 27 are connected to the material discharge driving device 28 through the end plate 34, the water inlet pipe 26 and the water outlet pipe 27 is in communication with the cooling channel and sealingly slidingly cooperates with the top silo wall of the discharge isolation silo 22.
  • the discharge driving device 28 drives the upper cooling plate 25 down to cool the forming mold, and passes through the water inlet pipe 26 and The cooling water flowing through the water outlet pipe 27 in the cooling plate 25 can enhance the cooling effect.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

Disclosed is multi-mold hot-bending forming apparatus, comprising a feeding device, a heating device, a forming device, an annealing device and a discharging device, sequentially connected in a sealed manner, wherein the feeding device comprises a feeding isolation compartment and a pushing unit, the feeding isolation compartment is formed therein with a distribution channel extending in a distribution direction perpendicular to the pushing direction of the pushing unit; the distribution channel has multiple mold positioning positions arranged in the distribution direction at intervals, a heating channel has multiple corresponding heating positions therein, and a forming channel has multiple corresponding forming positions therein; in the pushing direction, the mold positioning positions, the heating positions and the forming positions can be in communication with one another and in communication with an annealing channel and a discharging channel; and the pushing unit is configured for pushing molds arranged at the mold positioning positions to the corresponding heating positions. The multi-mold hot-bending forming apparatus can improve the production efficiency in order to achieve the purpose of improving the capacity of a single apparatus.

Description

多模具热弯成型设备Multi-die hot bending forming equipment 技术领域Technical field
本发明涉及玻璃加工技术领域,具体地涉及一种多模具热弯成型设备。The invention relates to the technical field of glass processing, in particular to a multi-mold hot bending forming device.
背景技术Background technique
由于OLED显示技术的发展,以及曲面玻璃的高颜值、对信号无屏蔽的优势,曲面玻璃将成为各显示领域的主流盖板产品。如智能手机、智能手表、平板计算机、可穿戴式智能产品、仪表板等,已经明确引导3D曲面玻璃发展方向。3D曲面玻璃轻薄、透明洁净、抗指纹、防眩光、坚硬、耐刮伤、等优点,以及无线充电机能,解决天线布置空间不足及增强收讯功能,使产品更美观出色。比如,现有常用的手机3D曲面玻璃基板成型方法步骤为:①室温下,空气环境下,人工将2D平面玻璃基板放到成型模具内;②将装载玻璃的成型模具投入到密封的、充满氮气的隔离室内进行除氧;③成型室内分步通过预热、热弯、缓冷定形为3D曲面玻璃基板;④再然后冷却降温到室温;⑤室温下人工分模,取出成型的3D曲面玻璃基板,再进行下一个循环。Due to the development of OLED display technology, as well as the high value of curved glass and the advantage of no shielding of signals, curved glass will become the mainstream cover plate product in various display fields. Such as smart phones, smart watches, tablet computers, wearable smart products, dashboards, etc., have clearly guided the development direction of 3D curved glass. 3D curved glass is light and thin, transparent and clean, anti-fingerprint, anti-glare, hard, scratch-resistant, etc., and wireless charging function, solve the lack of antenna layout space and enhance the receiving function, making the product more beautiful and excellent. For example, the existing commonly used mobile phone 3D curved glass substrate molding method steps are: ① At room temperature and in an air environment, manually place the 2D flat glass substrate into the molding mold; ② Put the glass-loaded molding mold into a sealed, filled with nitrogen Deoxygenation in the isolated room; ③ Forming 3D curved glass substrate by preheating, hot bending and slow cooling step by step in the molding room; ④ Then cooling down to room temperature; ⑤ Manually dividing the mold at room temperature and taking out the molded 3D curved glass substrate For the next cycle.
但是,由于3D曲面玻璃加工难度大,工艺过程复杂,尤其是热弯成型工艺,是整体良品率的关键环节。而现有热弯设备的自动化水平低、生产效率低、能源消耗高等方面的不足,使得曲面玻璃热弯设备存在很大的提升空间。However, due to the difficulty of processing 3D curved glass and the complicated process, especially the hot bending forming process, it is a key link in the overall yield. However, the existing hot bending equipment has low automation level, low production efficiency, high energy consumption and other deficiencies, so that there is a lot of room for improvement in curved glass hot bending equipment.
因此,希望有一种设备能够克服或者至少减轻现有技术的上述缺陷。Therefore, it is desirable to have a device that can overcome or at least alleviate the above-mentioned drawbacks of the prior art.
发明内容Summary of the invention
本发明的目的是为了克服现有技术存在的问题,提供一种多模具热弯 成型设备,该多模具热弯成型设备能够提升生产效率,以达到提高单台设备产能的目的。The purpose of the present invention is to overcome the problems in the prior art, and to provide a multi-mold hot-bending forming device, which can improve production efficiency and achieve the purpose of increasing the capacity of a single device.
为了实现上述目的,本发明提供一种多模具热弯成型设备,包括依次密封连接的进料装置、具有加热通道的加热装置、具有成型通道的成型装置、具有退火通道的退火装置和具有出料通道的出料装置,所述进料装置包括进料隔离仓和推料单元,所述进料隔离仓内形成有沿着与所述推料单元的推料方向垂直的布料方向延伸的布料通道,所述布料通道内具有多个沿着布料方向间隔布置的模具定位位置,所述加热通道内具有对应的多个加热位置,所述成型通道内具有对应的多个成型位置,沿着所述推料方向,各个模具定位位置、加热位置、成型位置能够相通并能够与所述退火通道和所述出料通道相通,所述推料单元设置为用于将模具定位位置上布置的模具推入到所述加热通道内相应的加热位置上。In order to achieve the above object, the present invention provides a multi-mold hot bending forming equipment, including a feed device that is sequentially sealed and connected, a heating device with a heating channel, a forming device with a forming channel, an annealing device with an annealing channel, and a discharge device A discharge device of the channel, the feed device includes a feed isolation bin and a push unit, and a feed channel extending along a cloth direction perpendicular to the push direction of the push unit is formed in the feed isolation bin , The distribution channel has a plurality of mold positioning positions spaced along the distribution direction, the heating channel has corresponding multiple heating positions, and the molding channel has corresponding multiple molding positions, along the Pushing direction, each mold positioning position, heating position, molding position can communicate with each other and can communicate with the annealing channel and the discharge channel, the pushing unit is configured to push the mold arranged at the mold positioning position into To the corresponding heating position in the heating channel.
通过上述技术方案,由于进料隔离仓内形成有沿着与推料单元的推料方向垂直的布料方向延伸的布料通道,并且布料通道内具有多个沿着布料方向间隔布置的模具定位位置,加热通道内具有对应的多个加热位置,成型通道内具有对应的多个成型位置,同时,各个模具定位位置、加热位置、成型位置能够相通,这样,操作人员可以将装载有玻璃片的多个成型模具沿着布料方向定位在布料通道内,在进料隔离仓内经过除氧处理后,推料单元可以沿着推料方向将各个成型模具推入到后续的各自对应的加热位置、成型位置进行后续处理,并能够被推入到退火通道,最后从出料通道出料,因此,该多模具热弯成型设备能够一次对多个成型模具进行处理,以提升生产效率和达到提高单台设备产能的目的。Through the above technical solution, since the feed isolation bin is formed with a cloth channel extending along the cloth direction perpendicular to the pushing direction of the push unit, and the cloth channel has a plurality of mold positioning positions arranged at intervals along the cloth direction, There are corresponding multiple heating positions in the heating channel, and corresponding multiple forming positions in the forming channel. At the same time, the positioning positions, heating positions, and forming positions of each mold can be communicated, so that the operator can The forming mold is positioned in the cloth channel along the cloth direction. After the oxygen removal treatment in the feed isolation bin, the pushing unit can push each forming mold along the pushing direction to the subsequent corresponding heating position and forming position The subsequent processing can be pushed into the annealing channel and finally discharged from the discharge channel. Therefore, the multi-mold hot-bending molding equipment can process multiple molding dies at a time to improve production efficiency and achieve a single device The purpose of capacity.
进一步地,所述推料单元设置为用于将各个模具定位位置上布置的各个模具同时推入到所述加热通道内相应的加热位置上并能够通过上一模具推动下一模具的方式沿着所述推料方向同时推动各个模具。Further, the pushing unit is configured to simultaneously push each mold arranged at each mold positioning position to a corresponding heating position in the heating channel and be able to move along the way by the previous mold pushing the next mold The pushing direction pushes each mold simultaneously.
更进一步地,所述推料单元包括推板和进料推动缸,其中,所述进料 推动缸的缸体设置在所述进料隔离仓的外部并且推杆伸入到所述布料通道内,所述推板连接于所述推杆并沿着所述布料通道延伸到各个模具定位位置。Further, the pushing unit includes a pushing plate and a feeding pushing cylinder, wherein the cylinder body of the feeding pushing cylinder is arranged outside the feeding isolation bin and the pushing rod extends into the distribution channel , The push plate is connected to the push rod and extends to each mold positioning position along the distribution channel.
另外,所述进料装置和所述加热装置之间设置有模具推送过渡板;所述进料装置包括具有多个所述模具定位位置的承料板,所述承料板能够取放地设置在所述进料隔离仓内;在所述承料板放入到所述进料隔离仓内时,所述承料板和所述模具推送过渡板平齐;In addition, a mold pushing transition plate is provided between the feeding device and the heating device; the feeding device includes a material receiving plate having a plurality of positioning positions of the mold, and the material receiving plate can be arranged to be placed In the feed isolation bin; when the receiving plate is placed in the feed isolation bin, the receiving plate and the mold pushing transition plate are flush;
和/或,and / or,
沿着所述推料方向,所述多模具热弯成型设备形成有从所述布料通道的模具定位位置开始,延伸通过各自对应的加热位置、成型位置和所述退火通道的退火位置的推料引导槽。Along the pushing direction, the multi-die hot bending forming device is formed with a pushing material extending from the positioning position of the mold of the cloth channel and extending through the corresponding heating position, forming position and annealing position of the annealing channel Guide slot.
另外,所述进料装置包括进料驱动装置和位于所述进料隔离仓内的隔离罩,所述隔离罩上形成有通气接口,所述进料驱动装置能够带动所述隔离罩在密封罩住所述模具定位位置的隔离状态和离开所述模具定位位置的非隔离状态之间转换。In addition, the feeding device includes a feeding drive device and an isolation hood located in the feed isolation bin, a ventilation interface is formed on the isolation hood, and the feeding drive device can drive the isolation hood in the sealing hood Switching between the isolated state of the mold positioning position and the non-isolated state away from the mold positioning position.
进一步地,所述进料驱动装置通过连接管带动所述隔离罩在所述隔离状态和所述非隔离状态之间转换,并且所述连接管的一端连接于所述通气接口。Further, the feed driving device drives the isolation cover to switch between the isolated state and the non-isolated state through a connection tube, and one end of the connection tube is connected to the vent port.
更进一步地,所述连接管包括进气管和出气管,所述通气接口包括入气口和排气口;所述进料驱动装置设置在所述进料隔离仓的外部并通过进气管和出气管与所述隔离罩连接,所述进气管和所述出气管密封滑动地与所述进料隔离仓的顶仓壁配合,并分别与入气口和排气口连接。Furthermore, the connecting pipe includes an air inlet pipe and an air outlet pipe, and the ventilation interface includes an air inlet and an air outlet; the feed driving device is provided outside the feed isolation compartment and passes through the air inlet pipe and the air outlet pipe Connected with the isolation cover, the air inlet pipe and the air outlet pipe are slidingly matched with the top silo wall of the feed isolation silo, and are respectively connected with the air inlet and the exhaust port.
另外,所述加热装置、所述成型装置和所述退火装置分别包括多个加热通道、成型通道和退火通道,并沿着所述推料方向布置;In addition, the heating device, the forming device and the annealing device respectively include a plurality of heating channels, forming channels and annealing channels, and are arranged along the pushing direction;
和/或,and / or,
所述多模具热弯成型设备包括热弯炉,所述热弯炉包括所述加热装 置、所述成型装置和所述退火装置。The multi-mold hot bending forming apparatus includes a hot bending furnace including the heating device, the forming device, and the annealing device.
另外,所述出料装置包括出料隔离仓和出料推动缸,其中,所述出料推动缸的缸体设置在所述出料隔离仓的外部,所述出料推动缸的推杆伸入到所述出料通道内并连接有模具出料承接板;所述出料推动缸能够带动所述模具出料承接板进出所述退火通道。In addition, the discharge device includes a discharge isolation bin and a discharge push cylinder, wherein the cylinder body of the discharge push cylinder is disposed outside the discharge isolation bin, and the push rod of the discharge push cylinder extends It is inserted into the discharge channel and is connected with a mold discharge receiving plate; the discharge pushing cylinder can drive the mold discharge receiving plate into and out of the annealing channel.
进一步地,所述出料装置包括内部形成有冷却通道的冷却板,所述冷却板位于所述出料隔离仓内并位于所述模具出料承接板上方;所述冷却板通过进水管和出水管与出料驱动装置连接,所述进水管和所述出水管与所述冷却通道连通并与所述出料隔离仓的顶仓壁密封滑动配合。Further, the discharge device includes a cooling plate with a cooling channel formed therein, the cooling plate is located in the discharge isolation bin and above the mold discharge receiving plate; the cooling plate passes through the water inlet pipe and discharge The water pipe is connected with the discharge driving device, and the water inlet pipe and the water outlet pipe communicate with the cooling channel and sealingly and slidingly fit with the top silo wall of the discharge isolation bin.
本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following specific embodiments.
附图说明BRIEF DESCRIPTION
图1是根据本发明的一种具体实施方式中多模具热弯成型设备的加热装置、成型装置和退火装置集成为热弯炉的主视结构示意图;1 is a schematic view of a front view of a heating device, a forming device and an annealing device of a multi-mold hot bending forming device integrated into a hot bending furnace according to a specific embodiment of the present invention;
图2是根据本发明的一种具体实施方式中多模具热弯成型设备的进料装置的结构示意图;2 is a schematic structural view of a feeding device of a multi-mold hot bending forming apparatus according to a specific embodiment of the present invention;
图3是图1中的加热装置的侧视结构示意图;FIG. 3 is a schematic side view of the heating device in FIG. 1;
图4是图1中的成型装置的侧视结构示意图;4 is a schematic view of the side structure of the molding device in FIG. 1;
图5是根据本发明的一种具体实施方式中多模具热弯成型设备的出料装置的结构示意图。FIG. 5 is a schematic structural diagram of a discharge device of a multi-die hot bending forming apparatus according to a specific embodiment of the present invention.
附图标记说明DESCRIPTION OF REFERENCE NUMERALS
1-进料装置,2-加热通道,3-加热装置,4-成型通道,5-成型装置,6-退火通道,7-退火装置,8-出料通道,9-出料装置,10-进料隔离仓,11-推料单元,12-布料通道,13-推板,14-进料推动缸,15-模具推送过渡板,16-承料板,17-进料驱动装置,18-隔离罩,19-进气管,20-出气管,21-热弯炉, 22-出料隔离仓,23-出料推动缸,24-模具出料承接板,25-冷却板,26-进水管,27-出水管,28-出料驱动装置,29-推料引导槽,30-成型模具,31-连接板,32-连接杆,33-位置检测仪,34-端板。1- feeding device, 2- heating channel, 3- heating device, 4- forming channel, 5- forming device, 6-annealing channel, 7- annealing device, 8- discharging channel, 9- discharging device, 10- Feed isolation compartment, 11-feeding unit, 12-distribution channel, 13-pushing plate, 14-feeding pushing cylinder, 15-mold pushing transition plate, 16-loading plate, 17-feeding drive device, 18- Isolation hood, 19-intake pipe, 20-outlet pipe, 21-hot bending furnace, 22-outlet isolation bin, 23-outlet push cylinder, 24--die outgoing receiving plate, 25-cooling plate, 26-inlet pipe , 27-outlet pipe, 28-outlet driving device, 29-feed guide groove, 30-forming mold, 31-connecting plate, 32-connecting rod, 33-position detector, 34-end plate.
具体实施方式detailed description
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。The specific embodiments of the present invention will be described in detail below with reference to the drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
参考图1、图2和图5所示的一种实施例的结构,该多模具热弯成型设备包括依次密封连接的进料装置1(参见图2所示的结构)、具有加热通道2的加热装置3、具有成型通道4的成型装置5、具有退火通道6的退火装置7(参见图1所示的结构)和具有出料通道8的出料装置9(参见图5所示的结构),进料装置1包括进料隔离仓10和推料单元11,进料隔离仓10内形成有沿着与推料单元11的推料方向(图2的图形界面的左右方向)垂直的布料方向(图3和图4的图形界面的左右方向)延伸的布料通道12,布料通道12内具有多个沿着布料方向间隔布置的模具定位位置,加热通道2内具有对应的多个加热位置,成型通道4内具有对应的多个成型位置(比如,如图3所示的六个加热位置,图4所示的六个成型位置,相应地,布料通道12内具有六个模具定位位置),而沿着推料方向,各个模具定位位置、加热位置、成型位置能够相通并能够与退火通道6和出料通道8相通,推料单元11设置为用于将模具定位位置上布置的模具推入到加热通道2内相应的加热位置上。Referring to the structure of an embodiment shown in FIG. 1, FIG. 2 and FIG. 5, the multi-mold hot bending forming apparatus includes a feed device 1 (refer to the structure shown in FIG. 2) which is sealed and connected in sequence, and a heating channel 2 Heating device 3, forming device 5 with forming channel 4, annealing device 7 with annealing channel 6 (see structure shown in FIG. 1), and discharge device 9 with discharge channel 8 (see structure shown in FIG. 5) The feeding device 1 includes a feeding isolation bin 10 and a pushing unit 11, and a feeding direction perpendicular to the pushing direction of the pushing unit 11 (left and right direction of the graphical interface in FIG. 2) is formed in the feeding isolation bin 10. (Left and right directions of the graphical interface in FIGS. 3 and 4) The extended cloth channel 12 has multiple mold positioning positions spaced along the cloth direction, and the heating channel 2 has corresponding multiple heating positions for molding There are corresponding multiple forming positions in the channel 4 (for example, six heating positions shown in FIG. 3, six forming positions shown in FIG. 4, and correspondingly, six mold positioning positions in the cloth passage 12), and Along the pushing direction, each mold positioning position, heating The position and the forming position can communicate with each other and with the annealing channel 6 and the discharge channel 8. The pushing unit 11 is configured to push the mold arranged at the mold positioning position into the corresponding heating position in the heating channel 2.
在该技术方案中,由于进料隔离仓10内形成有沿着与推料单元11的推料方向垂直的布料方向延伸的布料通道12,并且布料通道12内具有多个沿着布料方向间隔布置的模具定位位置,加热通道2内具有对应的多个加热位置,成型通道4内具有对应的多个成型位置,同时,各个模具定位位 置、加热位置、成型位置能够相通,这样,操作人员可以将装载有玻璃片的多个成型模具30沿着布料方向定位在布料通道12内,在进料隔离仓10内经过除氧处理后,推料单元11可以沿着推料方向将各个成型模具30推入到后续的各自对应的加热位置、成型位置进行后续处理,并能够被推入到退火通道6,最后从出料通道8出料,因此,该多模具热弯成型设备能够一次对多个成型模具进行处理,显著提升了设备运行节拍,从而在达到提高单台设备产能目的的同时,提高了设备生产效率、玻璃成型质量和产品良率。In this technical solution, since the feed isolation bin 10 is formed with a cloth channel 12 extending along the cloth direction perpendicular to the pushing direction of the pushing unit 11, and the cloth channel 12 has a plurality of spaced along the cloth direction The mold positioning position, the heating channel 2 has corresponding multiple heating positions, the molding channel 4 has corresponding multiple molding positions, and at the same time, each mold positioning position, heating position, molding position can be communicated, so that the operator can A plurality of forming molds 30 loaded with glass sheets are positioned in the cloth channel 12 along the cloth direction. After deoxidizing in the feed isolation bin 10, the pushing unit 11 can push each forming mold 30 along the push direction It enters into the subsequent corresponding heating position and forming position for subsequent processing, and can be pushed into the annealing channel 6 and finally discharged from the discharge channel 8. Therefore, the multi-mold hot bending forming device can perform multiple forming at once The processing of the mold significantly improves the equipment operation cycle, thereby improving the production efficiency of the equipment while achieving the purpose of increasing the capacity of a single equipment Glass molding quality and product yield.
需要理解的是,本发明的多模具热弯成型设备中,推料单元11可以以多种方式将模具定位位置上布置的模具推入到加热通道2内相应的加热位置上。比如,一种形式中,沿着布料方向,设置有多个对应的推料单元11,比如推料气缸,每个推料单元11可以将各自对应的成型模具以一定时间差推入到对应的加热位置上;It should be understood that, in the multi-die hot bending forming apparatus of the present invention, the pushing unit 11 may push the die arranged at the die positioning position to the corresponding heating position in the heating channel 2 in various ways. For example, in one form, a plurality of corresponding pushing units 11 are provided along the direction of the cloth, such as a pushing cylinder, and each pushing unit 11 can push its corresponding molding die into the corresponding heating with a certain time difference. Position
或者,推料单元11设置为用于将各个模具定位位置上布置的各个模具同时推入到加热通道2内相应的加热位置上并能够通过上一模具推动下一模具的方式沿着推料方向同时推动各个模具,也就是,成型模具前进是靠后边的成型模具的推动,而推料单元11仅负责推定后续新放入的成型模具即可,这样,就省略了现有技术中的用于推动成型模具向前移动的拨叉,从而使得本发明的多模具热弯成型设备结构简单,减少了设备的故障率。Alternatively, the pushing unit 11 is configured to push each die arranged at the positioning position of each die to the corresponding heating position in the heating channel 2 at the same time and can push the next die along the pushing direction by the previous die Simultaneously push each mold, that is, the advancement of the molding mold is driven by the molding mold at the back, and the pushing unit 11 is only responsible for estimating the new molding mold that is subsequently put in, so that the conventional technology is omitted. The shifting fork that pushes the forming mold forward, thereby making the multi-mold hot bending forming device of the present invention simple in structure and reducing the failure rate of the device.
当然,推料单元11可以为多个并可以设置在进料隔离仓10内,或者,为了减少进料隔离仓10的体积,便于控制多个成型模具同时被推入到各自对应的加热位置上,优选地,如图2所示的,推料单元11包括推板13和进料推动缸14,其中,进料推动缸14的缸体设置在进料隔离仓10的外部并且推杆伸入到布料通道12内,当然,推杆与进料隔离仓10的仓壁是密封滑动配合的,而推板13连接于推杆并沿着布料通道12延伸到各个模具定位位置。这样,在各个模具定位位置上布置完成型模具后,进料推动 缸14的推杆伸出,通过推板13将全部的成型模具一次性推入到加热通道内各自对应的加热位置上。Of course, the number of the pushing units 11 may be multiple and may be provided in the feed isolation bin 10, or, in order to reduce the volume of the feed isolation bin 10, it is convenient to control multiple molding dies to be pushed into their respective heating positions at the same time Preferably, as shown in FIG. 2, the pushing unit 11 includes a pushing plate 13 and a feeding pushing cylinder 14, wherein the cylinder of the feeding pushing cylinder 14 is arranged outside the feeding isolation bin 10 and the pushing rod extends into In the distribution channel 12, of course, the push rod and the wall of the feed isolation bin 10 are sealed and slidingly fitted, and the push plate 13 is connected to the push rod and extends along the distribution channel 12 to each mold positioning position. In this way, after the completed molds are arranged at the positioning positions of the molds, the push rods of the feed push cylinder 14 are extended, and all the molds are pushed into the corresponding heating positions in the heating channel at once by the push plate 13.
另外,为了便于进料隔离仓10内的除氧完毕后的成型模具被平顺地推入到加热通道2内,优选地,如图2所示的,进料装置1和加热装置3之间设置有模具推送过渡板15;进料装置1包括具有多个模具定位位置的承料板16,承料板16能够取放地设置在进料隔离仓10内;在承料板16放入到进料隔离仓10内时,承料板16和模具推送过渡板15平齐;比如,进料隔离仓10的仓侧壁形成有具有封闭门的出料口,模具推送过渡板15从进料隔离仓10内穿过出料口延伸到外部,比如可以延伸进入到加热通道内,当然,模具推送过渡板15外漏的部分通过防护罩罩住,以避免成型模具接触外部空气,这样,操作人员可以将承料板16抽出,并将成型模具放置在模具定位位置上后插装到进料隔离仓10内,此时,承料板16和模具推送过渡板15平齐,出料口的封闭门开启后,推料单元11就可以将成型模具平顺地通过模具推送过渡板15从出料口推出并推入到加热通道内;和/或,如图1所示的,沿着推料方向,多模具热弯成型设备形成有从布料通道12的模具定位位置开始,延伸通过各自对应的加热位置、成型位置和退火通道6的退火位置的推料引导槽29。比如,加热通道、成型通道和退火通道的侧壁形成有缺口,并且各个通道内形成有沿着推料方向延伸到引导壁,两个引导壁和缺口将形成推料引导槽29,顺着推料引导槽29,推料单元11就能够推动各个成型模具依次有序地通过加热位置、成型位置和退火位置,避免由于相互干涉而形成卡滞。In addition, in order to facilitate the demolition of the forming mold in the feed isolation chamber 10 to be smoothly pushed into the heating channel 2, preferably, as shown in FIG. 2, the feeding device 1 and the heating device 3 are provided between There is a mold pushing transition plate 15; the feeding device 1 includes a receiving plate 16 with a plurality of mold positioning positions, and the receiving plate 16 can be placed in the feed isolation bin 10; the receiving plate 16 is put into the feed When the material isolation bin 10 is inside, the receiving plate 16 and the mold pushing transition plate 15 are flush; for example, the side wall of the feed isolation bin 10 is formed with a discharge port with a closed door, and the mold pushing transition plate 15 is isolated from the feed The bin 10 extends through the discharge port to the outside, for example, it can extend into the heating channel. Of course, the part of the mold pushing transition plate 15 that leaks is covered by the protective cover to avoid the molding die from contacting the external air. In this way, the operator The receiving plate 16 can be drawn out, and the forming mold is placed in the positioning position of the mold, and then inserted into the feed isolation compartment 10, at this time, the receiving plate 16 and the mold pushing transition plate 15 are flush, and the discharge port is closed After the door is opened, the pushing unit 11 can The mold is smoothly pushed out of the discharge port through the mold pushing transition plate 15 and pushed into the heating channel; and / or, as shown in FIG. 1, along the pushing direction, the multi-mold hot bending forming device is formed with a distribution channel The mold positioning position of 12 starts, and extends through the pushing guide groove 29 of the corresponding heating position, molding position, and annealing position of the annealing channel 6. For example, the side walls of the heating channel, the forming channel and the annealing channel are formed with notches, and each channel is formed with a guide wall extending along the pushing direction. The two guide walls and the notch will form a pushing guide groove 29, which is pushed along With the material guide groove 29, the material pushing unit 11 can push each molding die to pass through the heating position, the molding position and the annealing position in order, so as to avoid jamming due to mutual interference.
另外,为了减少玻璃的表面缺陷,提升玻璃的成型质量,优选地,如图2所示的,进料装置1包括进料驱动装置17和位于进料隔离仓10内的隔离罩18,隔离罩18上形成有通气接口,进料驱动装置17能够带动隔离罩18在密封罩住模具定位位置的隔离状态和离开模具定位位置的非隔离状态之间转换。这样,由于隔离罩18位于进料隔离仓10内并具有密封罩住 模具定位位置的隔离状态,在实际使用中,可以将内部放置有玻璃片的密封较好的成型模具(比如现有技术中未设置有换气槽的成型模具)放置在模具定位位置上,然后向进料隔离仓10内注入惰性气体以置换进料隔离仓10内的空气,并在进料隔离仓10内使用隔离罩18密封罩住成型模具以形成隔离密封空间,然后使用外部抽真空设备通过通气接口对隔离密封空间抽真空以排出隔离密封空间内的空气、成型模具的腔室内不易排除的空气以及成型模具的间隙间的氧气,同时,成型模具内的玻璃表面因静电吸附的灰尘也被抽吸真空时带走,从而将成型模具中的氧气尽可能排完,然后可以通过外部的补气装置通过通气接口补入惰性气体,同时,由于成型模具相对比较密封,成型模具内外气体交换量比较少,在后续的作业中因补充惰性气体比如氮气流动产生的风尘粘附在玻璃及模具表面上较少,从而减少玻璃产生的表面缺陷,提升玻璃的成型质量。In addition, in order to reduce the surface defects of the glass and improve the molding quality of the glass, preferably, as shown in FIG. 2, the feeding device 1 includes a feeding driving device 17 and an isolating cover 18 located in the isolating storage compartment 10. A vent port is formed on 18, and the feed driving device 17 can drive the isolation cover 18 to switch between an isolated state in which the positioning position of the mold is sealed and a non-isolated state away from the positioning position of the mold. In this way, since the isolation cover 18 is located in the feed isolation chamber 10 and has an isolation state that seals the positioning position of the mold, in actual use, a well-sealed molding mold with a glass sheet inside (such as in the prior art) (Molding mold without a ventilation slot) is placed at the positioning position of the mold, and then inert gas is injected into the feed isolation chamber 10 to replace the air in the feed isolation chamber 10, and an isolation cover is used in the feed isolation chamber 10 18 Seal the molding die to form an isolated sealed space, and then use an external vacuum equipment to evacuate the isolated sealed space through the vent interface to exhaust the air in the isolated sealed space, the air in the cavity of the molding die, and the gap between the molding die At the same time, the dust on the glass surface of the forming mold due to static electricity is also taken away by vacuum, so that the oxygen in the forming mold is exhausted as much as possible, and then can be replenished through the vent port through the external air supplement device Inert gas is introduced. At the same time, because the molding die is relatively sealed, the amount of gas exchange inside and outside the molding die is relatively small. Dust supplemented continuous operation due to the flow of an inert gas such as nitrogen produced adheres to the glass and the mold surface smaller, thereby reducing surface defects in the glass produced, to enhance the quality of the glass molding.
在本发明的多模具热弯成型设备中,可以采用多种方式通过通气接口对隔离密封空间抽吸真空并注入惰性气体,比如,一种方式中,进料驱动装置17带动隔离罩18在隔离状态和非隔离状态之间转换,可以通过额外的柔性管穿过进料隔离仓10的仓壁并连接到通气接口,柔性管的一端可以连接于通气接口,另一端可以通过转换接头与外部的补气装置和抽真空装置连接,这样,在隔离状态,转换接头将抽真空装置和柔性管接通以抽真空,抽真空完成后,转换接头将补气装置和柔性管接通以补入惰性气体。In the multi-mold hot-bending forming apparatus of the present invention, various ways can be used to suck vacuum and inert gas into the isolated sealed space through the vent interface, for example, in one way, the feed drive device 17 drives the isolation cover 18 to isolate To switch between the state and the non-isolated state, an additional flexible tube can be passed through the wall of the feed isolation bin 10 and connected to the vent port. One end of the flexible tube can be connected to the vent port, and the other end can be connected to the external The air supply device and the vacuum device are connected, so that in the isolated state, the conversion joint connects the vacuum device and the flexible tube to evacuate. After the vacuum is completed, the conversion joint connects the air supplement device and the flexible tube to supplement the inertness gas.
或者,另一种方式中,可以利用进料驱动装置17和隔离罩18之间的连接结构进行抽真空和补气,比如,参考图2所示的结构,进料驱动装置17通过连接管带动隔离罩18在隔离状态和非隔离状态之间转换,并且连接管的一端连接于通气接口,这样,进料驱动装置17可以仅通过连接管带动隔离罩18动作,同时,连接管可以作为抽真空管和补气管。Or, in another way, the connection structure between the feed drive device 17 and the isolating cover 18 can be used to evacuate and supplement the gas, for example, referring to the structure shown in FIG. 2, the feed drive device 17 is driven by the connection pipe The isolation hood 18 is switched between the isolation state and the non-isolation state, and one end of the connecting tube is connected to the vent port, so that the feed drive device 17 can only drive the isolation hood 18 through the connection tube, and at the same time, the connection tube can be used as a vacuum tube And supplement the trachea.
当然,进料驱动装置17可以设置在任何适当的位置处,比如,进料驱动装置17可以设置在进料隔离仓10内并固定设置在仓顶壁上,或者,如 图2所示的,进料驱动装置17固定设置在进料隔离仓10的仓顶壁的外部,连接管穿过仓顶壁并与仓顶壁密封滑动配合。这样,进料驱动装置17可以通过连接管带动隔离罩18下降以接触进料隔离仓10的仓底壁以处于隔离状态,或者带动隔离罩18上升远离仓底壁而处于非隔离状态。Of course, the feed drive device 17 may be provided at any suitable position, for example, the feed drive device 17 may be provided in the feed isolation bin 10 and fixed on the top wall of the bin, or, as shown in FIG. 2, The feed driving device 17 is fixedly arranged outside the top wall of the feed isolation silo 10, and the connecting pipe passes through the top wall of the silo and is in sliding and sliding fit with the top wall of the silo. In this way, the feed driving device 17 can drive the isolating cover 18 downward through the connecting pipe to contact the bottom wall of the feed isolating bin 10 to be in an isolated state, or drive the isolating cover 18 to rise away from the bottom wall of the bin to be in a non-isolated state.
进一步地,为了提升进料驱动装置17和连接管连接的便捷性,提升连接管运动的可靠性,优选地,如图2所示的,进料驱动装置17的动力输出端连接有端板34,连接管固定设置在端板34上,图2中端板34与连接管的布置关系的另一个视角结构可以参考图5中显示的端板34与进水管26和出水管27的布置关系。这样,连接管的一端连接于隔离罩上的通气接口,另一端从端板上伸出,以用于连接外部的补气装置和抽真空装置。Further, in order to improve the convenience of the connection between the feed driving device 17 and the connecting pipe and the reliability of the movement of the connecting pipe, preferably, as shown in FIG. 2, an end plate 34 is connected to the power output end of the feed driving device 17 The connection pipe is fixedly disposed on the end plate 34. For another perspective structure of the arrangement relationship between the end plate 34 and the connection pipe in FIG. 2, reference may be made to the arrangement relationship between the end plate 34 and the water inlet pipe 26 and the water outlet pipe 27 shown in FIG. 5. In this way, one end of the connecting tube is connected to the ventilation port on the isolation cover, and the other end extends from the end plate for connecting the external air supplement device and the vacuum device.
端板34的设置还便于将多个管与隔离罩连接,比如,如图2所示的,为了提升抽真空和注入惰性气体的便捷性,连接管包括进气管19和出气管20,图2中端板34与进气管19和出气管20的布置结构可以参考图5中显示的端板34与进水管26和出水管27的布置结构,两者基本相同,通气接口包括入气口和排气口,其中,进料驱动装置17设置在进料隔离仓10的外部并通过进气管19和出气管20与隔离罩18连接,进气管19和出气管20密封滑动地与进料隔离仓10的顶仓壁配合,并分别与入气口和排气口连接。这样,在隔离状态下,可以通过进气管19和入气口向隔离密封空间内注入具有除静电功能的惰性气体,然后通过出气管20和排气口抽真空,然后再通过入进气管19和入气口注入惰性气体。The arrangement of the end plate 34 also facilitates the connection of multiple tubes with the isolating cover. For example, as shown in FIG. 2, in order to improve the convenience of vacuuming and inert gas injection, the connecting tube includes an air inlet pipe 19 and an air outlet pipe 20, FIG. 2 The arrangement structure of the mid-end plate 34 and the intake pipe 19 and the outlet pipe 20 can refer to the arrangement structure of the end plate 34 and the water inlet pipe 26 and the outlet pipe 27 shown in FIG. 5, the two are basically the same, and the ventilation interface includes the air inlet and the exhaust Where the feed drive device 17 is provided outside the feed isolation bin 10 and is connected to the isolation hood 18 through the intake pipe 19 and the exhaust pipe 20, the intake pipe 19 and the exhaust pipe 20 are sealingly and slidingly connected to the feed isolation bin 10 The top silo wall is matched and connected with the air inlet and the exhaust outlet respectively. In this way, in the isolated state, the inert gas with static elimination function can be injected into the isolated sealed space through the air inlet pipe 19 and the air inlet, and then evacuated through the air outlet pipe 20 and the exhaust port, and then through the air inlet pipe 19 and the inlet Inert gas is injected into the gas port.
当然,进料驱动装置17可以具有多种形式,比如,进料驱动装置17可以为气缸,如图2所示的,气缸的活塞杆上连接有端板。或者,进料驱动装置17包括提拉杆和设置在提拉杆和进料隔离仓之间的锁定机构,该锁定机构包括锁定把手,向上提起提拉杆,可以使得隔离罩处于非隔离状态,向下移动提拉杆,可以使得隔离罩接触仓底壁并通过锁定机构锁定而使得隔离罩处于隔离状态。Of course, the feed driving device 17 may have various forms. For example, the feed driving device 17 may be a cylinder. As shown in FIG. 2, an end plate is connected to the piston rod of the cylinder. Alternatively, the feed driving device 17 includes a pull rod and a locking mechanism provided between the pull rod and the feed isolation compartment. The lock mechanism includes a locking handle. Lifting the pull rod upward can make the isolation cover in a non-isolated state and move downward The lifting rod can make the isolation cover contact the bottom wall of the silo and be locked by the locking mechanism so that the isolation cover is in the isolation state.
另外,可以根据需要在进料隔离仓内设置相应数量的模具定位位置,比如,进料隔离仓内形成有多个沿着与推料方向垂直的布料方向间隔布置的多个模具定位位置,隔离罩能够同时密封罩住多个模具定位位置。这样,通过单一的隔离罩,就能够同时对多个成型模具进行除氧除尘操作。In addition, a corresponding number of mold positioning positions can be set in the feed isolation bin as needed. For example, a plurality of mold positioning positions spaced along the cloth direction perpendicular to the pushing direction are formed in the feed isolation bin to isolate The cover can simultaneously seal multiple mold positioning positions. In this way, through a single isolating cover, it is possible to perform oxygen and dust removal operations on multiple molding dies at the same time.
另外,如图1所示的,加热装置3、成型装置5和退火装置7分别包括多个加热通道、成型通道和退火通道,并沿着推料方向布置,也就是,加热装置3可以预热成型模具,成型装置5可以热弯成型模具,退火装置7可以对热弯后的成型模具进行退火;这样,该多模具热弯成型设备包括玻璃模具预热区域、热弯成型区域、退火冷却区域。根据生产工艺要求共可设置11~20个工位,其中预热区域可设置4~12个工位,成型区域可设置2~4个工位,退火冷却区域可设置3~8个工位,并行设置6个模具通道以形成六模具热弯成型设备,可使6个成型模具同时进行热弯成型。In addition, as shown in FIG. 1, the heating device 3, the forming device 5 and the annealing device 7 respectively include a plurality of heating channels, forming channels and annealing channels, and are arranged along the pushing direction, that is, the heating device 3 can be preheated For the forming mold, the forming device 5 can be a hot-bending forming mold, and the annealing device 7 can anneal the hot-bending forming mold; in this way, the multi-mold hot-bending forming equipment includes a glass mold preheating area, a hot-bending forming area, and an annealing cooling area . According to the production process requirements, a total of 11 to 20 stations can be set, of which 4 to 12 stations can be set in the preheating zone, 2 to 4 stations can be set in the forming zone, and 3 to 8 stations can be set in the annealing and cooling zone. Six mold channels are set in parallel to form a six-mold hot-bending molding device, which can make six molding dies hot-bending simultaneously.
该六模具热弯设备优选的共设置13个工位,其中预热区域设置7个工位,热弯成型区域设置3个工位,退火冷却区域设置3个工位。The six-mold hot bending equipment is preferably provided with a total of 13 stations, including 7 stations in the preheating zone, 3 stations in the hot bending forming zone, and 3 stations in the annealing and cooling zone.
预热区域的玻璃模具预热的七个工位可以将玻璃模具从室温加热到700度左右,满足玻璃变形温度。比如,成型模具每经过一段固定的时间,会从前一加热工位移动至下一加热工位进行加热,经过连续加热,成型模具在进入第7个加热工位时,成型模具的温度会被加热至700度左右,此时,成型模具内玻璃达到软化点温度,成型模具进入热弯成型区域。如图3所示的,上加热板部分采用可升降结构,当成型模具移动到加热工位时,上加热板下降至和成型模具上表面接触位置,以提高加热效率。上加热板左侧三个通道为一组和右侧三个通道为一组,使用连接板31进行连接,升降气缸带动连接板31升降,使加热板上下移动。The seven stations for preheating the glass mold in the preheating zone can heat the glass mold from room temperature to about 700 degrees to meet the glass deformation temperature. For example, after a fixed period of time, the forming mold will move from the previous heating station to the next heating station for heating. After continuous heating, the temperature of the forming mold will be heated when the forming mold enters the seventh heating station At about 700 degrees, at this time, the glass in the forming mold reaches the softening point temperature, and the forming mold enters the hot bending forming area. As shown in FIG. 3, the upper heating plate part adopts a liftable structure. When the forming mold moves to the heating station, the upper heating plate is lowered to contact the upper surface of the forming mold to improve the heating efficiency. The three channels on the left side of the upper heating plate are a group and the three channels on the right side are a group. The connection plate 31 is used for connection. The lifting cylinder drives the connection plate 31 to move up and down, so that the heating plate moves up and down.
热弯成型区域的压制成型的三个工位采用比例阀控制气缸升降加压模具成型,每个比例阀控制一个气缸,每个工位三个气缸合成一组,如图4所示的,成型模具在700度左右时进入第一站成型工位,进行加压成型, 成型压力根据温度和玻璃性能等参数具体确定,其压力范围约为1000N~2000N之间,成型模具在第一站成型工位进行成型后,进入下一成型工位继续加压定型。成型区域的每个成型通道都设置有成型气缸,保证成型时有足够的压力对玻璃进行热弯定型,同时左侧三个气缸为一组和右侧三个气缸为一组,每组气缸之间设置了基本同步的连接杆32,连接杆32为交叉齿插接结构,保证成型气缸同步联动的同时每个成型气缸的成型精度不会相互影响。每个成型气缸上都设置有位置检测仪33,精确确定和控制成型气缸位置,对于成型模具内的玻璃成型品质将有显著提升。The three stations of press forming in the hot bending forming area adopt proportional valves to control cylinder lifting and pressurizing mold forming, each proportional valve controls one cylinder, and three cylinders per station form a group, as shown in FIG. 4, forming When the mold is at about 700 degrees, it enters the first station molding station for pressure molding. The molding pressure is specifically determined according to parameters such as temperature and glass performance. The pressure range is between 1000N and 2000N. The molding mold is formed at the first station. After the molding is carried out, enter the next molding station to continue pressure setting. Each forming channel in the forming area is equipped with forming cylinders to ensure that there is enough pressure to form the glass by hot bending. At the same time, the three cylinders on the left are a group and the three cylinders on the right are a group. A substantially synchronous connecting rod 32 is provided between the connecting rods 32. The connecting rod 32 has a cross-tooth insertion structure to ensure that the forming cylinders are synchronized and the forming accuracy of each forming cylinder will not affect each other. Each forming cylinder is provided with a position detector 33 to accurately determine and control the position of the forming cylinder, which will significantly improve the glass forming quality in the forming mold.
热弯成型时,采用加热管进行加热,最高升温温度可以在800度以上,以满足玻璃热弯成型温度。加热方式是通过加热管对加热板进行加热,加热板采用碳化硅板材质制作,碳化硅具有良好的导热性能,同时热膨胀系数小,加热不变形,强度高,然后加热板支撑成型模具对成型模具进行加热,加热板作为成型模具加热和支撑的载体以具有良好的稳定性和热均匀性,有助于成型模具内玻璃成型。同时,在加热板外侧设有隔热板,隔热板为耐火材料,具有耐高温、保温隔热,保护周围零部件的同时,也降低了热量散失。此外,热弯成型区域外比如炉体四周包有保温材料,上保温板、下保温板、侧保温板,炉体保温层有效防止了炉内热量的散失,减少热损耗,降低能源消耗。During hot bending, the heating tube is used for heating, and the maximum temperature can be above 800 degrees to meet the glass bending temperature. The heating method is to heat the heating plate through a heating tube. The heating plate is made of silicon carbide plate material. Silicon carbide has good thermal conductivity, at the same time, the thermal expansion coefficient is small, the heating is not deformed, and the strength is high. Then, the heating plate supports the forming mold to the forming mold For heating, the hot plate serves as a carrier for the heating and support of the forming mold to have good stability and thermal uniformity, which helps to shape the glass in the forming mold. At the same time, there is a heat insulation plate on the outside of the heating plate. The heat insulation plate is a refractory material, which has high temperature resistance and thermal insulation. It protects the surrounding parts and reduces heat loss. In addition, outside the hot bending forming area, for example, the furnace body is surrounded by insulation materials, upper insulation board, lower insulation board, and side insulation board. The insulation layer of the furnace body effectively prevents heat loss in the furnace, reduces heat loss, and reduces energy consumption.
在压制成型时,模具加热采用加热板加热,单个工位采用六个气缸带动六块加热板升降,成型过程中设有气缸行程检测系统,监控玻璃成型状态。During compression molding, the mold is heated by a heating plate, and a single station uses six cylinders to drive six heating plates up and down. A cylinder stroke detection system is provided during the molding process to monitor the glass forming status.
退火冷却区域的缓冷定型设有三个工位,在退火点附近将玻璃冷却定型。成型模具在成型区域中成型并定型完成后,进入退火区域开始进行退火去应力工艺,经过3个退火工位,成型模具的温度逐渐降低,成型模具内玻璃温度也随之降低,从软化点降温至退火点以下,完成退火,之后从成型炉进入出料装置9的出料隔离仓22;The slow cooling setting of the annealing and cooling area is provided with three stations, and the glass is cooled and shaped near the annealing point. After the forming mold is formed and shaped in the forming area, it enters the annealing area and begins the annealing and stress relief process. After three annealing stations, the temperature of the forming mold gradually decreases, and the temperature of the glass in the forming mold also decreases, cooling down from the softening point Below the annealing point, the annealing is completed, and then enters the discharge isolation chamber 22 of the discharge device 9 from the molding furnace;
和/或,and / or,
当然,加热装置3、成型装置5和退火装置7可以单独的装置并相互密封连接,或者,为了提升结构的紧凑型,优选地,如图1所示的,多模具热弯成型设备包括热弯炉21,热弯炉21包括加热装置3、成型装置5和退火装置7。这样,通过一加热炉21就能够实现成型模具内玻璃片的加热、成型和退火。Of course, the heating device 3, the forming device 5 and the annealing device 7 may be separate devices and hermetically connected to each other, or, in order to enhance the compactness of the structure, preferably, as shown in FIG. 1, the multi-mold hot bending forming device includes hot bending The furnace 21 and the hot bending furnace 21 include a heating device 3, a forming device 5, and an annealing device 7. In this way, the heating, forming and annealing of the glass sheet in the forming mold can be realized by a heating furnace 21.
另外,如图5所示的,成型模具冷却退火后,将进入到出料装置9,为此,出料装置9包括出料隔离仓22和出料推动缸23,其中,出料推动缸23的缸体设置在出料隔离仓22的外部,出料推动缸23的推杆伸入到出料通道8内并连接有模具出料承接板24;出料推动缸23能够带动模具出料承接板24进出退火通道6。In addition, as shown in FIG. 5, after the cooling and annealing of the forming mold, it will enter the discharge device 9. For this reason, the discharge device 9 includes a discharge isolation bin 22 and a discharge pushing cylinder 23, wherein the discharge pushing cylinder 23 The cylinder body is arranged outside the discharge isolation bin 22, the push rod of the discharge pushing cylinder 23 extends into the discharge channel 8 and is connected with the mold discharge receiving plate 24; the discharge pushing cylinder 23 can drive the mold discharge receiving板 24 进出 ANNE made channel 6.
这样,成型模具经过退火区域后,出料推动缸23伸出,带动模具出料承接板24进入退火区域,成型模具被推送到模具出料承接板24上,出料推动缸23缩回将模具出料承接板24带到出料隔离仓内。In this way, after the molding die passes through the annealing area, the discharge pushing cylinder 23 extends, driving the mold discharge receiving plate 24 into the annealing area, the molding die is pushed onto the mold discharge receiving plate 24, and the discharge pushing cylinder 23 retracts to mold The discharge receiving plate 24 is brought into the discharge isolation bin.
进一步地,为了提升成型模具在出料隔离仓内的冷却效果,优选地,如图5所示的,出料装置9包括内部形成有冷却通道的冷却板25,冷却板25位于出料隔离仓22内并位于模具出料承接板24上方;冷却板25与进水管26和出水管27连接,进水管26和出水管27通过端板34与出料驱动装置28连接,进水管26和出水管27与冷却通道连通并与出料隔离仓22的顶仓壁密封滑动配合。Further, in order to improve the cooling effect of the forming mold in the discharge isolation bin, preferably, as shown in FIG. 5, the discharge device 9 includes a cooling plate 25 with a cooling channel formed therein, and the cooling plate 25 is located in the discharge isolation bin 22 and located above the mold discharge receiving plate 24; the cooling plate 25 is connected to the water inlet pipe 26 and the water outlet pipe 27, the water inlet pipe 26 and the water outlet pipe 27 are connected to the material discharge driving device 28 through the end plate 34, the water inlet pipe 26 and the water outlet pipe 27 is in communication with the cooling channel and sealingly slidingly cooperates with the top silo wall of the discharge isolation silo 22.
这样,出料推动缸23缩回将模具出料承接板24带到出料隔离仓内后,出料驱动装置28带动上方的冷却板25下降,对成型模具进行冷却,而通过进水管26和出水管27在冷却板25内流动的冷却水则能够增强冷却效果。In this way, after the discharge pushing cylinder 23 is retracted and the mold discharge receiving plate 24 is brought into the discharge isolation bin, the discharge driving device 28 drives the upper cooling plate 25 down to cool the forming mold, and passes through the water inlet pipe 26 and The cooling water flowing through the water outlet pipe 27 in the cooling plate 25 can enhance the cooling effect.
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个具体技术特征以任何合适的方式进行组合,为了避免 不必要的重复,本发明对各种可能的组合方式不再另行说明。但这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Within the scope of the technical concept of the present invention, a variety of simple modifications can be made to the technical solution of the present invention, including the combination of specific technical features in any suitable manner. In order to avoid unnecessary repetition, the present invention has various possible combinations No further explanation. However, these simple modifications and combinations should also be regarded as the contents disclosed in the present invention, and all belong to the protection scope of the present invention.

Claims (10)

  1. 一种多模具热弯成型设备,其特征在于,包括依次密封连接的进料装置(1)、具有加热通道(2)的加热装置(3)、具有成型通道(4)的成型装置(5)、具有退火通道(6)的退火装置(7)和具有出料通道(8)的出料装置(9),A multi-mold hot-bending forming device, characterized in that it includes a feed device (1), a heating device (3) with a heating channel (2), and a forming device (5) with a forming channel (4), which are successively sealed and connected , An annealing device (7) with an annealing channel (6) and a discharge device (9) with a discharge channel (8),
    所述进料装置(1)包括进料隔离仓(10)和推料单元(11),所述进料隔离仓(10)内形成有沿着与所述推料单元(11)的推料方向垂直的布料方向延伸的布料通道(12),The feeding device (1) includes a feeding isolation bin (10) and a pushing unit (11), and a pushing material along the pushing unit (11) is formed in the feeding isolation bin (10) The cloth channel (12) extending in the cloth direction perpendicular to the direction,
    所述布料通道(12)内具有多个沿着布料方向间隔布置的模具定位位置,所述加热通道(2)内具有对应的多个加热位置,所述成型通道(4)内具有对应的多个成型位置,The cloth channel (12) has a plurality of mold positioning positions arranged at intervals along the cloth direction, the heating channel (2) has corresponding multiple heating positions, and the molding channel (4) has corresponding multiple Forming positions,
    沿着所述推料方向,各个模具定位位置、加热位置、成型位置能够相通并能够与所述退火通道(6)和所述出料通道(8)相通,Along the pushing direction, each mold positioning position, heating position, and molding position can communicate with each other and can communicate with the annealing channel (6) and the discharge channel (8),
    所述推料单元(11)设置为用于将模具定位位置上布置的模具推入到所述加热通道(2)内相应的加热位置上。The pushing unit (11) is configured to push the mold arranged at the positioning position of the mold into a corresponding heating position in the heating channel (2).
  2. 根据权利要求1所述的多模具热弯成型设备,其特征在于,所述推料单元(11)设置为用于将各个模具定位位置上布置的各个模具同时推入到所述加热通道(2)内相应的加热位置上并能够通过上一模具推动下一模具的方式沿着所述推料方向同时推动各个模具。The multi-mold hot bending forming apparatus according to claim 1, wherein the pushing unit (11) is configured to simultaneously push each mold arranged at each mold positioning position into the heating channel (2 ) At the corresponding heating position and can push each mold simultaneously along the pushing direction by the previous mold pushing the next mold.
  3. 根据权利要求2所述的多模具热弯成型设备,其特征在于,所述推料单元(11)包括推板(13)和进料推动缸(14),其中,The multi-die hot bending forming apparatus according to claim 2, characterized in that the pushing unit (11) includes a pushing plate (13) and a feeding pushing cylinder (14), wherein,
    所述进料推动缸(14)的缸体设置在所述进料隔离仓(10)的外部并且推杆伸入到所述布料通道(12)内,所述推板(13)连接于所述推杆并 沿着所述布料通道(12)延伸到各个模具定位位置。The cylinder body of the feed pushing cylinder (14) is arranged outside the feed isolating bin (10) and a push rod extends into the distribution channel (12), and the push plate (13) is connected to the The push rod extends along the distribution channel (12) to each mold positioning position.
  4. 根据权利要求1所述的多模具热弯成型设备,其特征在于,所述进料装置(1)和所述加热装置(3)之间设置有模具推送过渡板(15);所述进料装置(1)包括具有多个所述模具定位位置的承料板(16),所述承料板(16)能够取放地设置在所述进料隔离仓(10)内;在所述承料板(16)放入到所述进料隔离仓(10)内时,所述承料板(16)和所述模具推送过渡板(15)平齐;The multi-mold hot bending forming apparatus according to claim 1, characterized in that a mold pushing transition plate (15) is provided between the feed device (1) and the heating device (3); the feed The device (1) includes a material receiving plate (16) having a plurality of positioning positions of the mold, and the material receiving plate (16) can be placed in the feed isolation warehouse (10) so as to be able to be placed; When the material plate (16) is put into the feed isolation warehouse (10), the material plate (16) and the mold pushing transition plate (15) are flush;
    和/或,and / or,
    沿着所述推料方向,所述多模具热弯成型设备形成有从所述布料通道(12)的模具定位位置开始,延伸通过各自对应的加热位置、成型位置和所述退火通道(6)的退火位置的推料引导槽(29)。Along the pushing direction, the multi-mold hot-bending forming equipment is formed from the positioning position of the mold of the cloth channel (12), extending through the corresponding heating position, forming position and the annealing channel (6) Pushing guide groove (29) at the annealing position.
  5. 根据权利要求1所述的多模具热弯成型设备,其特征在于,所述进料装置(1)包括进料驱动装置(17)和位于所述进料隔离仓(10)内的隔离罩(18),所述隔离罩(18)上形成有通气接口,所述进料驱动装置(17)能够带动所述隔离罩(18)在密封罩住所述模具定位位置的隔离状态和离开所述模具定位位置的非隔离状态之间转换。The multi-mold hot bending forming apparatus according to claim 1, characterized in that the feed device (1) includes a feed drive device (17) and an isolation cover (in the feed isolation bin (10)) 18), a ventilation interface is formed on the isolation hood (18), and the feed drive device (17) can drive the isolation hood (18) in the isolation state of sealing the positioning position of the mold and away from the mold Switch between non-isolated states of the positioning position.
  6. 根据权利要求5所述的多模具热弯成型设备,其特征在于,所述进料驱动装置(17)通过连接管带动所述隔离罩(18)在所述隔离状态和所述非隔离状态之间转换,并且所述连接管的一端连接于所述通气接口。The multi-mold hot bending forming apparatus according to claim 5, characterized in that the feed driving device (17) drives the isolation cover (18) between the isolated state and the non-isolated state through a connecting pipe And the one end of the connecting tube is connected to the ventilation port.
  7. 根据权利要求6所述的多模具热弯成型设备,其特征在于,所述连接管包括进气管(19)和出气管(20),所述通气接口包括入气口和排气口;The multi-mold hot bending forming apparatus according to claim 6, characterized in that the connection pipe includes an air inlet pipe (19) and an air outlet pipe (20), and the ventilation port includes an air inlet and an air outlet;
    所述进料驱动装置(17)设置在所述进料隔离仓(10)的外部并通过 进气管(19)和出气管(20)与所述隔离罩(18)连接,The feed driving device (17) is provided outside the feed isolation bin (10) and is connected to the isolation cover (18) through an air inlet pipe (19) and an air outlet pipe (20),
    所述进气管(19)和所述出气管(20)密封滑动地与所述进料隔离仓(10)的顶仓壁配合,并分别与入气口和排气口连接。The air inlet pipe (19) and the air outlet pipe (20) sealingly and slidingly cooperate with the top silo wall of the feed isolation silo (10), and are respectively connected with the gas inlet and the gas exhaust.
  8. 根据权利要求1所述的多模具热弯成型设备,其特征在于,所述加热装置(3)、所述成型装置(5)和所述退火装置(7)分别包括多个加热通道、成型通道和退火通道,并沿着所述推料方向布置;The multi-die hot bending forming apparatus according to claim 1, wherein the heating device (3), the forming device (5) and the annealing device (7) respectively include a plurality of heating channels and forming channels And annealing channels, and arranged along the pushing direction;
    和/或,and / or,
    所述多模具热弯成型设备包括热弯炉(21),所述热弯炉(21)包括所述加热装置(3)、所述成型装置(5)和所述退火装置(7)。The multi-mold hot bending forming apparatus includes a hot bending furnace (21), and the hot bending furnace (21) includes the heating device (3), the forming device (5), and the annealing device (7).
  9. 根据权利要求1-8中任意一项所述的多模具热弯成型设备,其特征在于,所述出料装置(9)包括出料隔离仓(22)和出料推动缸(23),其中,The multi-die hot bending forming apparatus according to any one of claims 1-8, characterized in that the discharge device (9) includes a discharge isolation bin (22) and a discharge pushing cylinder (23), wherein ,
    所述出料推动缸(23)的缸体设置在所述出料隔离仓(22)的外部,所述出料推动缸(23)的推杆伸入到所述出料通道(8)内并连接有模具出料承接板(24);The cylinder body of the discharge push cylinder (23) is arranged outside the discharge isolation bin (22), and the push rod of the discharge push cylinder (23) extends into the discharge channel (8) And connected with the mold discharge board (24);
    所述出料推动缸(23)能够带动所述模具出料承接板(24)进出所述退火通道(6)。The discharge pushing cylinder (23) can drive the mold discharge receiving plate (24) into and out of the annealing channel (6).
  10. 根据权利要求9所述的多模具热弯成型设备,其特征在于,所述出料装置(9)包括内部形成有冷却通道的冷却板(25),所述冷却板(25)位于所述出料隔离仓(22)内并位于所述模具出料承接板(24)上方;The multi-die hot bending forming apparatus according to claim 9, characterized in that the discharge device (9) includes a cooling plate (25) with a cooling channel formed therein, and the cooling plate (25) is located at the outlet In the material isolation bin (22) and above the mold discharge receiving plate (24);
    所述冷却板(25)通过进水管(26)和出水管(27)与出料驱动装置(28)连接,所述进水管(26)和所述出水管(27)与所述冷却通道连通并与所述出料隔离仓(22)的顶仓壁密封滑动配合。The cooling plate (25) is connected to the discharge driving device (28) through a water inlet pipe (26) and a water outlet pipe (27), and the water inlet pipe (26) and the water outlet pipe (27) communicate with the cooling channel And sealingly slidingly cooperates with the top silo wall of the discharge isolation silo (22).
PCT/CN2018/117682 2018-10-25 2018-11-27 Multi-mold hot-bending forming apparatus WO2020082493A1 (en)

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CN109775964B (en) * 2019-02-03 2022-02-08 东旭光电科技股份有限公司 Glass processing equipment and glass processing system
CN114075032A (en) * 2020-08-11 2022-02-22 Oppo(重庆)智能科技有限公司 Thermoforming method, thermoforming apparatus, glass member, housing, and electronic apparatus
CN112321136A (en) * 2020-11-19 2021-02-05 成都市新西北光电有限公司 Glass wafer softening and forming system and operation method thereof
CN114671595A (en) * 2022-03-29 2022-06-28 Oppo广东移动通信有限公司 Device and method for preparing curved glass and electronic equipment

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CN206396056U (en) * 2016-12-21 2017-08-11 上海韵申新能源科技有限公司 A kind of mobile phone bend glass screen system of processing
CN107365062A (en) * 2017-09-06 2017-11-21 广东省智能机器人研究院 A kind of efficient mobile terminal 3D cover glass heat pressing forming devices

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