WO2020079887A1 - Transport unit, transfer mechanism, and processing system - Google Patents

Transport unit, transfer mechanism, and processing system Download PDF

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Publication number
WO2020079887A1
WO2020079887A1 PCT/JP2019/024430 JP2019024430W WO2020079887A1 WO 2020079887 A1 WO2020079887 A1 WO 2020079887A1 JP 2019024430 W JP2019024430 W JP 2019024430W WO 2020079887 A1 WO2020079887 A1 WO 2020079887A1
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WO
WIPO (PCT)
Prior art keywords
pallet
article
support
station
transport
Prior art date
Application number
PCT/JP2019/024430
Other languages
French (fr)
Japanese (ja)
Inventor
宇野 強
Original Assignee
中洲電機株式会社
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Filing date
Publication date
Application filed by 中洲電機株式会社 filed Critical 中洲電機株式会社
Publication of WO2020079887A1 publication Critical patent/WO2020079887A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61BRAILWAY SYSTEMS; EQUIPMENT THEREFOR NOT OTHERWISE PROVIDED FOR
    • B61B13/00Other railway systems
    • B61B13/04Monorail systems
    • B61B13/06Saddle or like balanced type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for

Definitions

  • the present invention relates to a transport unit that transports articles between a plurality of stations.
  • the transport line system of Patent Document 1 includes a plurality of main trunk rail members (4a, 4b, 4c, 4d, 4e), a shunt rail member (5a, 5b, 5c), and sub trunk rail members (6a, 6b, 6c). ), A support member (3), and a belt member (103).
  • the support member (3) is movable along the main trunk rail members (4a, 4b, 4c, 4d, 4e), the escape rail members (5a, 5b, 5c) or the sub trunk rail members (6a, 6b, 6c).
  • a plurality of main backbone rail members (4a, 4b, 4c, 4d, 4e) are arranged between one process execution place and another process execution place in order to convey a predetermined work material.
  • the escape rail member (5a, 5b, 5c) is provided between one main trunk rail member and the other main trunk rail member of the plurality of trunk rail members (4a, 4b, 4c, 4d, 4e). It is located at the location where the process is carried out and can be moved by the moving member to a position where it is disconnected from the position where it is continuous with one or the other main backbone rail members when performing the process using a predetermined work material.
  • the sub trunk rail members (6a, 6b, 6c) are arranged at the process execution location and are connected to the escape rail members (5a, 5b, 5c) by the connecting member (7).
  • the evacuation rail members (5a, 5b, 5c) move from a position continuous with one or other main backbone rail members to a position where they are disconnected, another work material can pass through the process execution place in conjunction therewith. In this way, the sub trunk rail members (6a, 6b, 6c) move from the position where they are disconnected from one or the other main trunk rail members to the continuous position.
  • the evacuation rail members (5a, 5b, 5c) move from a position where they are disconnected from one or the other main backbone rail members to a continuous position, in conjunction with this, they continue to the one and other main backbone rail members.
  • the sub trunk rail members (6a, 6b, 6c) move from the closed position to the disconnected position.
  • the present invention has been made to solve the above problems, and an object thereof is a transport unit capable of more efficiently transporting an article among a plurality of stations, and an article between the station and a transport body.
  • An object of the present invention is to provide a transfer mechanism that automates transfer and a processing system provided with the transfer unit.
  • a transport unit is a transport unit that transports an article between a plurality of stations, A transport rail extending along the transport direction of the article so as to connect a plurality of stations, A carrier that travels along the carrier rail and carries the article, A pallet that is supported by the carrier in a state where the article is placed and is conveyed between the plurality of stations, A transfer device provided inside the station, adjacent to the transport rail, and configured to be capable of delivering the pallet to the transport body; A control unit for controlling the operation of the transport unit, The transfer device, A support configured to support the pallet, A rail member that is fixed to the support and extends in the transfer direction of the pallet; A traveling body that travels on the rail member, which has an engaging portion that selectively engages with an engaged portion of the pallet, and has a lower engagement state between the engaging portion and the engaged portion. And a traveling body that pushes or pulls the pallet.
  • the transfer device operates so as to transfer the pallet between the support body of the transfer device installed inside the station and the transport body. It is possible to transfer the held articles automatically between the station and the carrier. That is, the traveling body travels on the rail member while the engaging portion of the traveling body of the transfer device and the engaged portion of the pallet are selectively engaged, so that the traveling body pushes or pulls the pallet. It is possible to transfer the article between the carrier and the support. Therefore, the transport unit of the present invention enables more efficient transport of articles between a plurality of stations.
  • the engaged portion is defined by an engaging hole formed in the pallet, and the engaging portion is insertable into the engaging hole and has a projecting and retracting operation.
  • the traveling body may be movable to an engagement position where the engagement hole and the engagement pin are aligned with each other. That is, the traveling body moves to the engagement position with the engagement pin retracted, and at the engagement position, the engagement pin protrudes and is inserted into the engagement hole, and the engagement pin is inserted into the engagement hole. In this state, the traveling body can push or pull the pallet.
  • the pallet may be provided with two or more engagement holes along the extending direction of the rail member. That is, the traveling body sequentially pushes and pulls the pallet in plural times to move to a predetermined position by engaging the engaging pins with the two or more engaging holes in order and reciprocating on the rail member. Can be made. Accordingly, the transport unit of the present invention can be applied to a pallet capable of supporting long articles in the delivery direction.
  • the transfer device may further include a frame body supported by the structure of the station and suspending and supporting the support body inside.
  • the transfer device may further include a vertical position adjusting mechanism for changing the relative height of the support in the frame. That is, since the support can be displaced in the height direction by the vertical position adjusting mechanism, the transfer device can transfer the pallets held at various heights to the support.
  • a guide piece protruding outward is provided on the support body, and a guide rail extending in a height direction is provided on the frame body so as to fit the guide piece, and the guide piece is provided. The movement in the height direction of the support may be guided by sliding in the groove of the guide rail.
  • the transfer device may further include a horizontal position adjusting mechanism that horizontally moves the frame body in a direction orthogonal to the delivery direction. That is, since the frame body can be displaced in the horizontal direction together with the support body by the horizontal position adjusting mechanism, the transfer device causes the pallet arranged on the support body to be displaced from the support body in a direction orthogonal to the transfer direction. Can be delivered to.
  • the transfer device is configured to be able to transfer the pallet to an article mounting portion adjacent to the transfer device on the opposite side of the transfer rail inside the station. May be done.
  • the frame body is provided with a support plate supported by a structure of the station via a support shaft, and the support plate is movably mounted in an elongated hole formed in the support plate.
  • a support shaft may be inserted.
  • a processing system includes a first station, A second station spaced apart from the first station;
  • the transport unit according to claim 1, which transports an article between the first station and the second station,
  • the transfer device of the transport unit includes a first transfer device and a second transfer device respectively arranged in the first station and the second station, Inside the first station, a first article placement section adjacent to the first transfer apparatus is disposed on the opposite side of the transport rail, and the first transfer apparatus places the pallet on the first article placement section. It is configured to be handable to the department, Inside the second station, a second article placing section adjacent to the second transfer apparatus is arranged on the opposite side of the transport rail, and the second transfer apparatus places the pallet on the second article placing section. It is characterized in that it can be handed over to the department.
  • the article is automatically transferred between the first article placement section of the first station and the carrier by the operation of the first transfer apparatus, and the second transfer apparatus is used.
  • An article is automatically transferred between the second article placement section of the second station and the carrier by the operation of the loading device. That is, in the present processing system, the step of manually delivering the article to the carrier by the worker is completely omitted. As a result, it is possible to improve the efficiency of the processing steps in this processing system.
  • the first article placement section is an article entry section for loading an article processed by a user
  • the second article placement section stores the article.
  • the article storage unit may have a plurality of shelves in the height direction.
  • a transfer mechanism is a transfer mechanism that transfers an article between a first region and a second region that are adjacent to each other, A pallet that moves between the first area and the second area while holding the article;
  • a support configured to support the pallet, the first region being defined;
  • a rail member that is fixed to the support and extends in the transfer direction of the pallet;
  • a traveling body that travels along the rail member, which has an engagement pin that can be inserted into an engagement hole formed in the pallet and that is capable of projecting and retracting, A traveling body that can move to an engagement position where the dowel pin matches,
  • a control unit that controls the operation of the transfer mechanism.
  • the traveling body travels on the rail member while the engagement pin of the traveling body and the pallet (the inner peripheral surface of the engagement hole) are selectively engaged, so that the traveling body travels. It is possible for the body to push or pull the pallet to transfer articles between the carrier and the support. That is, the traveling body moves to the engagement position with the engagement pin retracted, and at the engagement position, the engagement pin protrudes and is inserted into the engagement hole, and the engagement pin is inserted into the engagement hole. The traveling body pushes or pulls the pallet. Therefore, the transfer mechanism of the present invention can automatically transfer the articles held on the pallet between the first area and the second area (which is an article mounting portion outside the support). It is possible.
  • a transfer mechanism further includes a frame body that internally supports the support body, and a vertical position adjustment mechanism that changes a relative height of the support body in the frame body, A guide piece that projects outward is provided on the support body, and a guide rail that extends in the height direction is provided on the frame body so that the guide piece is fitted therein. By sliding in the groove, the movement of the support in the height direction may be guided.
  • the transfer unit of the present invention automates the transfer of articles between the station and the transfer body, and enables the articles to be transferred more efficiently between a plurality of stations.
  • FIG. 1 is a schematic perspective view of a processing system in which a transport unit according to an embodiment of the present invention is incorporated.
  • the top view of the processing system of FIG. The front view of the processing system of FIG.
  • the side view of the processing system of FIG. The schematic perspective view seen from the conveyance rail side of the 1st station of the processing system of FIG.
  • the front view of the 1st station of FIG. The side view of the 1st station of FIG.
  • FIG. 2 is a perspective view of a transfer device that constitutes a transport unit of the processing system of FIG. 1.
  • FIG. 15 is an AA end view of FIG. 14.
  • the elements on larger scale of FIG. FIG. 13 is a perspective view of a transfer mechanism (an assembly of a rail member and a traveling body) that constitutes the transfer device of FIG. 12.
  • FIG. 18 is a schematic cross-sectional view taken along the line BB of FIG. 17.
  • the perspective view of the running body of FIG. 21A is a plan view
  • FIG. 21B is a front view
  • FIG. 21C is a side view.
  • FIG. 3 is a perspective view of a transport rail and a transport assembly of a transport body that constitute a transport unit of the processing system of FIG. 1.
  • FIG. 24 is a cross-sectional view of the transport assembly of FIG. 23.
  • FIG. 25 is a partially enlarged view of the transport assembly of FIG. 24.
  • FIG. 2 is a perspective view of a pallet that constitutes a transport unit of the processing system of FIG. 1.
  • 23A is a plan view and FIG. 23B is a side view of the pallet shown in FIG.
  • FIG. 8 is a schematic diagram showing a step of pulling a pallet from an article placement section to a support body in the transport unit of this embodiment.
  • FIG. 7 is a schematic diagram showing a process of sending a pallet from a support to an article placement unit in the transport unit of the present embodiment.
  • the side view which shows an example of the flow of the article conveyed from the 1st station to the 2nd station in the processing system of this embodiment.
  • FIG. In the processing system of this embodiment a schematic plan view showing an example of the flow of articles conveyed from the first station to the second station.
  • the processing system 10 of the present embodiment is configured such that an article W as a work material is arbitrarily transported between the first station 11 and the second station 11 and a predetermined processing is executed. Then, the processing system 10 is provided with the transport unit 15 of the present embodiment.
  • the transport unit 15 is configured to transport the article W along a predetermined transport path.
  • FIG. 1 is a schematic perspective view showing the entire processing system 10 of this embodiment.
  • FIG. 2 is a schematic plan view showing the entire processing system 10.
  • FIG. 3 is a schematic front view showing the entire processing system 10.
  • FIG. 4 is a schematic side view showing the entire processing system 10.
  • the processing system 10 includes a first station 11 that performs a first process on an article W, and a first station 11 that is separated from the first station 11. It is provided with a second station 13 on which the second processing is performed, and a transport unit 15 for transporting the article W between the first station 11 and the second station 13.
  • the first and second processes show a wide range of concepts such as processing, inspection, storage, storage, and handling for the article W, and do not limit the present invention.
  • the transport unit 15 is an assembly of components required to transport the article W. That is, the transport unit 15 is a hollow transport rail 130 that extends in the transport direction of the article W so as to connect the adjacent stations 11 and 13, and a transport that travels along the transport rail 130 and transports the article W.
  • the body 150, the pallet 110 which is supported by the carrier 150 with the article W placed thereon, and is transferred between the two adjacent stations 11 and 13, and the carrier rail inside the stations 11 and 13.
  • a transfer device 100 that is provided adjacent to each end of the transfer device 130 and that can transfer the pallet 110 to the transfer body 150; and a control unit (not shown) that controls the operation of the transfer unit 15. Equipped with.
  • each component of the processing system 10 will be described in detail.
  • FIG. 5 is a perspective view of the first station 11 as viewed from the transport rail 130 side.
  • FIG. 6 is a front view of the first station 11.
  • FIG. 7 is a side view of the first station 11.
  • the first station 11 is composed of a frame-shaped structure forming a casing, as shown in FIGS. 5 to 7. For convenience of explanation, wall materials and the like are omitted. Further, the first station 11 has an arrangement space for the transfer device 100 on the transport rail 130 side, and has an article introduction section 11a on the opposite side to which the article W is introduced.
  • the transfer device 100 is fixed to the structure of the first station 11. Specifically, the transfer device 100 is suspended and supported from the ceiling of the structure via the connecting shaft 11b.
  • the article introducing unit 11a is divided into upper and lower shelves, and each shelf has a stage 14 on which the pallet 110 supporting the article W can be placed.
  • the placement device 100 itself is fixed to the structure and does not move, but as shown by the phantom line in FIG. 6, the support body 102 of the placement device 100 can move up and down.
  • the stage 14 consists of a pair of rail bodies.
  • the pair of rails of the stage 14 are separated so as to support the outer frame portion of the pallet 110, and the traveling body 104 described later can be inserted between the rails.
  • a positioning member 14a which is a bearing or a wheel-shaped projecting body extending toward the upper surface side of the rail is arranged.
  • the positioning member 14a is configured to elastically retract when a downward force is applied.
  • the positioning member 14a functions to enter the notch 114 of the pallet 110 arranged on the stage 14 and position and hold the pallet 110 at a predetermined mounting position.
  • the configuration of the stage 14 is common to the first station 11 and the second station 13.
  • FIG. 8 is a perspective view of the second station 13 as viewed from the transport rail 130 side.
  • FIG. 9 is a rear view of the second station 13.
  • FIG. 10 is a side view of the second station 13.
  • FIG. 11 is a plan view of the second station 13.
  • the second station 13 is composed of a frame-shaped structure that forms a casing, like the first station 11. For convenience of explanation, wall materials and the like are omitted.
  • the second station 13 has an arrangement space for the transfer device 100 on the side of the transport rail 130 and an article storage section 13a for storing the article W on the opposite side thereof.
  • the transfer device 100 is supported by the structure of the second station 13 so as to be horizontally movable in a direction orthogonal to the transport rail 130.
  • the transfer device 100 is movably supported by a support shaft 13b and a support rail 13c fixed to the ceiling of the structure of the second station 13.
  • the transfer device 100 is horizontally driven by a slider device 106 (horizontal position adjusting mechanism) connected to the upper wall of the frame 101 and the ceiling of the structure.
  • the slider device 106 can be adopted from a known mechanical mechanism that can be driven by an external power source or the like.
  • the article storage unit 11a is divided into upper and lower two-tier shelves, and is divided into two rooms in the front and rear. That is, the article storage unit 11a has four rooms, and the stage 14 is provided in each room.
  • the placing device 100 can be horizontally moved forward and backward (see the phantom line in FIG. 11) in order to convey the articles W and the pallets 110 to each room, and the supporting body 102 of the placing device 100. Can be vertically moved vertically (see the phantom line in FIG. 9).
  • FIG. 12 is a schematic perspective view of the transfer device 100 of this embodiment.
  • FIG. 13 is a front view of the transfer device 100.
  • FIG. 14 is a side view of the transfer device 100.
  • the transfer device 100 described here is arranged in the second station 13.
  • the transfer device 100 arranged in the first station 11 is simpler than that arranged in the second station 13 because it does not move horizontally. Therefore, the description is omitted.
  • the transfer device 100 includes a frame body 101 supported by the structure of the second station 13, a support body 102 supported inside the frame body 101, and configured to support the pallet 110 and the article W.
  • the rail member 103 is fixed to the support body 102 and extends in the transfer direction of the pallet 110, and the traveling body 104 traveling on the rail member 103.
  • a vertical position adjusting mechanism (chein block device 105) for moving the support body 102 up and down relative to the frame body 101, and for horizontally moving the frame body 101 together in the transfer direction.
  • the horizontal position adjusting mechanism (slider device 106) is provided. In the transfer device 100 installed in the first station 11, the horizontal position adjusting mechanism is omitted.
  • the frame 101 is formed by assembling the wire rod in a rectangular shape so as to house the support 102 inside. Further, the frame body 101 has a top wall 101a below so as to define an accommodation space for the support body 102.
  • the frame 101 is at least opened in the transfer direction so that the pallet 110 can be transferred to the support 102. In other words, the frame body 101 may be opened toward the transport rail 130 and toward the article introducing section 11a or the article housing section 13a, and the other side surfaces may be closed by walls. Further, the frame body 101 is opened downward so that the support body 102 can be moved below the frame body 101.
  • the top wall 101a of the frame 101 is configured to be fixed or supported by the structural material of each station 11, 13.
  • the support plate 101b and the traveling wheel 101c protruding upward are fixed to the upper surface of the top wall 101a.
  • a long hole that is long in the vertical direction is formed in the support plate 101b.
  • the traveling wheels 101c function to assist the horizontal movement of the transfer device 100 within the station.
  • a horizontal drive plate 101d connected to the slider device 106 is provided on the upper surface of the top wall 101a. The slider device 106 horizontally drives the entire transfer device 100 via the horizontal drive plate 101d.
  • a chain block device 105 which is a type of pulley device, is provided on the top wall 101a.
  • the chain block device 105 is a known mechanical device that has a chain that hangs downward and that automatically winds and lowers the chain on the principle of a pulley.
  • the chain block device 105 is driven by an external power supply.
  • the support body 102 is supported by the chain hanging from the lower surface of the top wall 101a.
  • the chain block device 105 functions as a vertical position adjusting mechanism for changing the height of the support body 102. Note that another pulley device may be adopted as the vertical position adjusting mechanism.
  • a pair of guide rails 101e extending in the height direction are provided on both sides of the frame 101 in a direction orthogonal to the transfer direction.
  • the guide rails 101e are arranged substantially in the middle of the frame body 101 in the delivery direction.
  • the guide rail 101e is an elongated body having a groove that opens inward with a narrow width.
  • the guide rail 101e is configured such that a guide piece 102d of a support body 102, which will be described later, is vertically slidably inserted therein.
  • the support body 102 is formed as a rectangular basket on which the pallet 110 and the article W are placed.
  • the support body 102 includes a bottom wall 102a and a top wall 102b, and the bottom wall 102a and the top wall 102b are connected by a wire rod. Then, the support body 102 defines a space for placing the pallet 110 and the article W between the bottom wall 102a and the top wall 102b.
  • the support body 102 is at least opened in the delivery direction in order to draw the pallet 110 into the inside thereof and send it out to the outside.
  • the support body 102 may be opened toward the transport rail 130 and toward the article introducing portion 11a or the article housing portion 13a, and the other side surface is a wall. It may be closed. That is, both the frame body 101 and the support body 102 are opened so that the pallet 110 and the article W can pass in the delivery direction.
  • the center of the upper surface of the top wall 102b of the support 102 is fixed to the tip of the chain of the chain block device 105.
  • the support body 102 is suspended from the frame body 101 via the chain.
  • the support body 102 is movable in the vertical direction with respect to the frame body 101.
  • the top wall 102b of the support is provided with a pair of guide pieces 102d protruding outward from both edges along the transfer direction.
  • Each guide piece 102d is located substantially in the middle of the top wall 102b in the delivery direction.
  • the guide piece 102d is a T-shaped projection in cross section corresponding to the groove shape of the guide rail 101e.
  • the guide piece 102d is arranged in the groove of the guide rail 101e.
  • the guide piece 102d is restricted from coming out of the opening of the guide rail 101e.
  • the guide piece 102d is slidable along the guide rail 101e. That is, the guide rail 101e and the guide piece 102d cooperatively guide the movement of the support body 102 in the height direction with respect to the frame body 101. As a result, the support 102 can be stably moved up and down.
  • a support base 102c for supporting or placing the pallet 110 is provided on the bottom wall 102a of the support body 102.
  • the support base 102c is composed of a pair of rails.
  • the pair of rails of the support base 102c are separated so as to support the outer frame portion of the pallet 110.
  • a positioning member 102e which is a bearing or a wheel-shaped protrusion that extends toward the upper surface of the support 102c, is arranged on the side surface of the rail.
  • the positioning member 102e is configured to elastically retract when a downward force is applied.
  • the positioning member 102e functions to enter the notch 114 of the pallet 110 arranged on the support base 102c and position and hold the pallet 110 at a predetermined mounting position.
  • An assembly of the rail member 103 and the traveling body 104 is arranged between the pair of rails. This assembly is called the delivery mechanism. The delivery mechanism will be described below.
  • the transfer mechanism operates so that the pallet 110 is drawn from the article placing section outside the transfer apparatus 100 to the support table 102a and is sent out from the support table 102a to the article placing section outside the transfer apparatus 100.
  • the traveling body 104 and the rail member 103 are connected so that the traveling body 104 can travel along the rail member 103.
  • FIG. 17 is a schematic perspective view of the delivery mechanism.
  • FIG. 18 is a plan view and a front view of the delivery mechanism.
  • FIG. 19 is a schematic sectional view of the delivery mechanism. For convenience of description, in some drawings, depiction of some components such as an endless belt is omitted.
  • the rail member 103 is fixed to the upper surface of the bottom wall 102a of the support body 102, and extends linearly along the transfer direction of the pallet 110.
  • the rail member 103 is arranged between the pair of rails of the support base 102c.
  • the rail member 103 faces the bottom wall portion extending along the longitudinal direction, a pair of side wall portions standing upright from both end edges in the width (widthwise) direction of the bottom wall portion, and the pair of side wall portions.
  • a flange that extends upwardly, and an opening that opens upward between the pair of flanges.
  • the opening has a width in which the traveling body 104 can be arranged, and the flange corresponds to the position of the wheel 104b of the traveling body 104.
  • the length of the rail member 103 is substantially the same as or slightly longer than the length of the support body 102 in the delivery direction. That is, the length of the rail member 103 is preferably determined so as not to interfere with the movement of the support body 102 in the horizontal direction and the vertical direction. Further, the height of the rail member 103 is set so as not to interfere with the pallet 110 placed on the support base 102c.
  • a conveyor section 103a is provided inside the rail member 103.
  • the conveyor portion 103a drives the traveling body 104 so as to travel on the rail member 103 over the entire longitudinal direction.
  • the conveyor unit 103a includes a plurality of pulleys that are rotatably supported between both side wall portions, and an endless belt that is hung on the plurality of pulleys.
  • the endless belt is rotationally driven by a motor (not shown) via a drive shaft.
  • the rotation direction and the rotation amount of the endless belt (or motor) are automatically controlled by the control unit.
  • a position sensor 103b is arranged on the side wall of the rail member 103.
  • the position sensor 103b functions as a limit switch that stops the traveling body 104 at the initial position of the center of the rail member 103 in the longitudinal direction and that restricts the traveling body 104 from protruding from the rail member 103. .
  • the traveling body 104 is configured to linearly travel along the rail member 103 along the longitudinal direction. As shown in FIGS. 19 to 21, the traveling body 104 has a block-shaped traveling body main body 104a, a traveling portion 104b formed below the traveling body main body 104a, and a position lower than the traveling portion 104b. It has a pressure contact portion 104c.
  • the traveling unit 104c includes a plurality of wheels or bearings and can travel on the flange of the rail member 103. As shown in FIG.
  • the press contact portion 104c includes a blade extending in the traveling direction, a shaft to which the blade is connected to the tip, and a shaft which penetrates the traveling body main body 104a and can be loosened in the penetrating direction, and the blade downward.
  • a spring is attached to the shaft so as to bias the shaft. Further, the height of the traveling body 104 is determined so as not to interfere with the pallet 110 mounted on the support 102c in a state of being connected to the rail member 103.
  • engagement pins 104e that can project upward from the upper surface of the traveling body 104a are provided.
  • the engagement pin 104e is controlled by the control unit so as to perform a projecting and retracting operation.
  • the engagement pin 104e is driven by a solenoid.
  • the engagement pin 104e When the engagement pin 104 is retracted, the engagement pin 104e does not contact the pallet 110 located above it.
  • the engagement pin 104e is projected by a predetermined length, the engagement pin 104e is inserted into the engagement hole 112 of the pallet 110 located above the engagement pin 104e, and the engagement pin 104e (the engagement hole 112).
  • the inner peripheral surface of is selectively engaged.
  • FIG. 22 shows a form in which the traveling body 104 moves on the rail member 103 and the engagement pin 104e projects upward in the delivery mechanism (assembly of the rail member 103 and the traveling body 104).
  • the traveling body 104 moves along the rail member 103 according to the rotational drive of the conveyor unit 103a.
  • the traveling body 104 is movable until a part of the traveling body main body 104 a extends from both ends of the rail member 103. That is, as the traveling body 104 is driven, the engagement pin 104e is arranged at a predetermined position outside the end of the rail member 103. As will be described later, this position corresponds to a position directly below the engagement hole 112 of the pallet 110 arranged on the article mounting portion outside the transfer device 100.
  • the moving distance of the traveling body 104 is determined based on the distance between the engagement holes 112 of the pallet 110.
  • FIG. 23 is a perspective view of the transport assembly.
  • 24 is a cross-sectional view of the transport assembly
  • FIG. 25 is a partially enlarged view of the same.
  • the operation of the transport assembly is controlled by the controller. That is, in the transport assembly, the transport body 150 is driven to travel between the first station 11 and the second station 13 along the transport rail 130 in any direction. Further, the carrier 150 is configured to carry the pallet 110 and the article W along the carrier rail 130 between the first station 11 and the second station 13.
  • the embodiments described herein are merely exemplary, and other transport mechanisms may be employed by those skilled in the art.
  • the transfer rail 130 is linearly installed between the first station 11 and the second station 13.
  • the transport rail 130 is supported in the air by the structure or the structure of the stations 11 and 13 via brackets.
  • the transport rail 130 includes a top wall portion 132 that extends in a longitudinal direction along the transport direction, a pair of side wall portions 133 that hang downward from both end edges of the top wall portion 132 in the width (widthwise) direction, and the pair of side wall portions 133.
  • An opening portion 134 that opens downward between the side wall portions 133 is provided.
  • Rail portions 131 protruding inward are formed at the open ends of the side wall portions 133, respectively.
  • the interval between the pair of rail portions 131 extending in the longitudinal direction (transport direction) is larger than the width of the transport body 151 and corresponds to the position of the pair of wheels forming the traveling portion 153.
  • the opening 134 has a width capable of accommodating the carrier body 151.
  • a conveyor section 135 is provided on the opposite side (back side) of the opening 134 of the transport rail 130.
  • the conveyor section 135 is provided alongside the rail section 131 and the opening section 134, and drives the carrier 150 so as to travel on the rail section 131.
  • the conveyor unit 135 includes an endless belt extending over the opening 134, and a plurality of pulleys around which the endless belt is rotatably driven.
  • a drive motor 136 is connected to a drive pulley of the plurality of pulleys, and power is supplied from the drive motor 136.
  • tension pulleys 137 are arranged outside the conveyor section 135 at both ends of the transfer rail 130.
  • An elongated band-shaped closing belt 138 is rotatably stretched around the tension pulley 137.
  • the closing belt 138 is configured to close the opening 134 of the transport rail 130 and rotate with the driving of the transport body 150.
  • the closing belt 138 has an outer peripheral length larger than that of the endless belt of the conveyor section 135 of the transfer rail 130 in a state where the closing belt 138 is annularly connected to the transfer body 150, and has a width larger than the opening 134 of the transfer rail 130. have.
  • the carrier 150 is connected to a block-shaped carrier body 151, below the carrier body 151, and is carried by the carrier body support 151 for mounting and supporting the pallet 110 and the article W, and the carrier body 151.
  • a release lever 156 for releasing the pressure contact with 135.
  • the carrier body 151 is a rectangular block body having longer sides in the longitudinal direction (transport direction) than the width direction of the transport rail 130 in plan view. As shown in FIG. 25, a plurality of (two in the present embodiment) through-holes 151 a penetrating the carrier body 151 in the height direction are formed in the carrier body 151. Each through hole 151a is formed with a predetermined diameter larger than the diameter of the shaft portion 155a so that the shaft portion 155a of the press contact member 155 can move in the axial direction. Further, the transport support portion 152 is fixed so as to be suspended from the transport body 151, and is formed in a basket shape on which the pallet 110 and the article W can be placed. Further, the traveling unit 153 is composed of a plurality of pairs of wheels rotatably supported on the side of the carrier body 151. Each wheel is provided on both sides of the front and the back of the carrier body 151.
  • the press-contact body 155 is supported by the carrier body 151, and functions as a connecting portion that press-contacts the outer surface of the endless belt of the conveyor unit 135 of the carrier rail 130 to connect the carrier body 151 to the conveyor unit 135.
  • the pressure contact body 155 includes two shaft portions 155a extending in the height direction of the carrier body 151, and a plate-shaped pressure contact plate (pressure contact portion) 155b fixed to the tip of each shaft portion 155a. And a connecting shaft 155c that connects the base ends of the central shaft portion 155a.
  • Each shaft portion 155a is vertically movably inserted (i.e., loosely inserted) into each through hole 151a of the carrier body 151.
  • a coil spring-shaped elastic body 154 is externally inserted into each shaft portion 155a.
  • the upper end of the elastic body 154 is in contact with the peripheral edge (lower surface) of the through hole 151a of the carrier body 151, and the lower end of the elastic body 154 is in contact with the upper surface of the press contact plate 155b.
  • the elastic body 154 is disposed in a compressed state between the carrier body 151 and the pressure contact body 155, and urges the carrier body 151 and the pressure contact body 155 in directions in which they are separated from each other. That is, the elastic contact force of the elastic body 154 urges the pressure contact body 154 against the conveyor unit 135.
  • the release lever 156 of this embodiment functions to release the pressure contact of the pressure contact body 155 to the conveyor unit 135. That is, the release lever 156 displaces the press contact body 155 in the height direction of the carrier body 151. Specifically, when the release lever 156 rotates, the lever base end engages with the outer surface of the carrier body 151, and the press contact body 155 is pulled toward the carrier body 151 side.
  • belt couplings 157 for fixing the long closing belt 138 are provided at both ends in the longitudinal direction of the carrier body 151.
  • each belt coupling 157 is an L-shaped metal fitting and is fixed to both side surfaces of the carrier body 151 with bolts.
  • Each belt coupling member 157 sandwiches and fixes each end portion of one closing belt 138 from both upper and lower surfaces. That is, one closing belt 138 is fixed to the carrier body 151 via the pair of belt couplings 157, so that the carrier 150 and the closing belt 160 cooperate to form an endless ring. ing.
  • the conveyor 150 and the closing belt 138 simultaneously move along the rails 131 in accordance with the driving of the conveyor 135, and the opening 134 is maintained in a closed state when the conveyor 150 travels.
  • FIG. 26 is a schematic perspective view of the pallet 110.
  • 27A and 27B are a plan view and a front view of the pallet 110.
  • the pallet 110 has a rectangular frame portion 111 whose inside is open.
  • the pallet 110 is configured to be supported by the stage 14, the support base 102c, and the transport support unit 152.
  • the pallet 110 is movable between the first station 11 and the second station 13 while placing the article W thereon.
  • the upper surface of the frame portion 111 of the pallet 110 is defined as a placement surface on which the article W is placed.
  • the long side of the pallet 110 is along the delivery direction.
  • the pallet 110 has three beams extending in a direction orthogonal to the long side of the frame portion 111.
  • the three beams are arranged at equal intervals, and an engaging hole 112 is formed in the center of each beam. That is, the pallet 110 is provided with three engagement holes 112 at equal intervals along the delivery direction (that is, the extending direction of the rail member 103).
  • the engagement hole 112 is an elongated hole extending in a direction orthogonal to the delivery direction, and is open with a width that allows the engagement pin 104e to be inserted therethrough. Since the engagement hole 112 is a long hole, positional deviation in the direction orthogonal to the delivery direction is allowed. That is, the engagement hole 112 functions to define the engaged portion for the engagement pin 104e (engagement portion) of the traveling body 104 on the inner peripheral surface thereof.
  • a plurality of bearings 113 are provided on the inner surface of the frame portion 111 of the pallet 110.
  • the bearing 113 assists the sliding movement of the pallet 110 in the delivery direction.
  • a cutout 114 is formed on the lower surface of the frame of the pallet 110.
  • the transfer mechanism is a concept including a pallet 110, a support body 102, a rail member 103, a traveling body 104, and a control unit.
  • the article placement section S is a placement surface of the transport support section 152 (in a state of being adjacent to the support body 102) and the stage 14. Then, at the initial position (FIG. 28 (a)), the three engaging holes 112 of the pallet 110 are arranged in order from the side closer to the support body 112 as the first engaging hole 112-1 and the second engaging hole 112-2. , And the third engaging hole 112-3.
  • the support body 102 is arranged at a predetermined delivery position adjacent to the article placement section S (transport support section 152 or stage 14) that supports the pallet 110.
  • the transport body 150 is stopped at a position adjacent to each of the stations 11 and 13.
  • the pallet 110 is placed at a predetermined position on the article placing section S.
  • the distance between the engagement pin 104e and the first engagement hole 112-1 and the distance between the engagement holes 112 are different from each other. The intervals are equal.
  • the surface of the supporting base 102c of the supporting body 102 and the mounting surface of the article mounting portion S need to be substantially the same height to the extent that the pallet 110 can slide between them.
  • the support body 102 can be moved to a predetermined delivery position by using the chain block device 105 and the slider device 106.
  • the traveling body 104 travels on the rail member 103 toward the article placement section S with the engagement pin 104e retracted, and stops at a predetermined position.
  • the engagement pin 104e is located immediately below the first engagement hole 112-1 that is closest to the support body 102.
  • the engagement pin 104e is caused to project by the control unit, and the engagement pin 104e is inserted into the first engagement hole 112-1.
  • the traveling body 104 travels toward the support body 102 with the engagement pin 104e inserted into the first engagement hole 112-1.
  • the engagement pin 104e engages with the pallet 110 in the first engagement hole 112-1, and the pallet 110 is pulled toward the support body 102 side.
  • FIG. 28B when the traveling body 104 returns to the initial position of the rail member 103, the first engagement hole 112-1 moves onto the support base 102c and the second engagement hole 112 is moved. -2 moves to the position on the side of the support 102 on the article placing portion S (that is, the initial position of the first engaging hole 112-1 in FIG. 28A).
  • the control unit causes the engagement pin 104 to move backward.
  • the traveling body 104 travels on the rail member 103 toward the article placing portion S with the engagement pin 104e retracted, and stops at a predetermined position.
  • the engagement pin 104e is located immediately below the second engagement hole 112-2 when the traveling body 104 is stopped.
  • the engagement pin 104e is caused to project by the control unit, and the engagement pin 104e is inserted into the second engagement hole 112-2.
  • the traveling body 104 travels toward the support body 102 with the engagement pin 104e inserted into the second engagement hole 112-2.
  • the engagement pin 104e engages with the pallet 110 in the second engagement hole 112-2, and the pallet 110 is pulled toward the support body 102 side.
  • the traveling body 104 returning to the initial position of the rail member 103, the second engagement hole 112-2 moves onto the support base 102c, and the third engagement hole 112-3 moves above the article placement section S. It moves to the position on the side of the support 102 (that is, the previous process position of the second engagement hole 112-2 in FIG. 28B).
  • the engagement pin 104 moves backward by the control unit. Again, the traveling body 104 travels on the rail member 103 toward the article placing portion S with the engagement pin 104e retracted, and stops at a predetermined position. As shown by the phantom line in FIG. 28C, when the traveling body 104 is stopped, the engagement pin 104e is located immediately below the third engagement hole 112-3. Then, the engagement pin 104e is caused to project by the control unit, and the engagement pin 104e is inserted into the third engagement hole 112-3. The traveling body 104 travels toward the support body 102 with the engagement pin 104e inserted into the third engagement hole 112-3.
  • the engagement pin 104e engages with the pallet 110 in the third engagement hole 112-3, and the pallet 110 is pulled to the support body 102 side.
  • the traveling body 104 returns to the initial position of the rail member 103, the third engagement hole 112-3 moves onto the support base 102c. As a result, the pallet 110 is completely transferred onto the support base 102c.
  • the transport unit 15 of the present embodiment a process of sending the pallet 110 from the support body 102 to the article placement section S by the transfer mechanism will be described. Then, at the initial position (FIG. 29A), the three engaging holes 112 of the pallet 110 are arranged in order from the side closer to the article placing portion S in the order of the first engaging hole 112-1 and the second engaging hole 112. -2, referred to as the third engagement hole 112-3.
  • a support 102 that supports the pallet 110 is arranged at a predetermined delivery position adjacent to the article placement section S (transport support section 152 or stage 14).
  • the transport body 150 is stopped at a position adjacent to each of the stations 11 and 13.
  • the pallet 110 is placed at a predetermined position on the support base 102c.
  • the engaging pin 104e on the side of the article placing portion S is located immediately below the first engaging hole 112-1 of the pallet 110.
  • the surface of the supporting base 102c of the supporting body 102 and the mounting surface of the article mounting portion S need to be substantially at the same height so that the pallet 110 can slide between them.
  • the support body 102 can be moved to a predetermined delivery position by using the chain block device 105 and the slider device 106.
  • the engaging pin 104e on the article placement section S side projects so that the engaging pin 104e is inserted into the first engaging hole 112-1.
  • the traveling body 104 travels toward the article placing section S in a state where the engagement pin 104e is inserted into the first engagement hole 112-1.
  • the engagement pin 104e engages with the pallet 110 in the first engagement hole 112-1, and the pallet 110 is pushed toward the article placement section S side. As shown by the phantom line in FIG.
  • the first engaging hole 112-1 is located on the article placing portion S and the second engaging hole 112- 1 is located on the support table 102c on the side of the article placement portion S (that is, the initial position of the first engagement hole 112-1 in FIG. 29A). Then, the engagement pin 104e is retracted by the control unit, and the traveling body 104 is returned to the initial position of the rail member 103 as shown in FIG.
  • the engagement pin 104e on the article placement section S side projects so that the engagement pin 104e is inserted into the second engagement hole 112-2.
  • the traveling body 104 travels toward the article placement section S again.
  • the engagement pin 104e engages with the pallet 110 in the second engagement hole 112-2, and the pallet 110 is pushed toward the article placement section S side.
  • the second engagement hole 112-2 is located on the article placing portion S and the third engagement hole 112- 3 is located at a position on the article mounting unit S side on the support base 102c (that is, a previous process position of the second engagement hole 112-2 in FIG. 29B). Then, the engagement pin 104e is retracted by the control unit, and the traveling body 104 is returned to the initial position of the rail member 103 as shown in FIG.
  • the engagement pin 104e on the side of the article placement portion S is projected so that the engagement pin 104e is inserted into the third engagement hole 112-3.
  • the traveling body 104 travels toward the article placement section S again.
  • the engagement pin 104e engages with the pallet 110 in the third engagement hole 112-3, and the pallet 110 is pushed toward the article placement section S side.
  • the control unit causes the engagement pin 104e to retract, and the traveling body 104 returns to the initial position of the rail member 103. As a result, the transfer of the pallet 110 to the article mounting section S is completed.
  • the pallet 110 is transferred from the article mounting section S to the support base 102c in multiple times by the reciprocating motion of the traveling body 104 multiple times. That is, the transfer device can flexibly cope with a longer pallet by increasing the number of engaging holes in the transfer direction and increasing the number of reciprocating motions of the traveling body. Is.
  • the engagement pins 104e are provided at both ends of the traveling body 104 in the delivery direction.
  • the transfer mechanism of the present embodiment can freely transfer the pallet 110 to the article mounting portions S located in both of the transfer directions.
  • the moving distance of the traveling body 104 is determined based on the interval between the engagement holes 112, but may be controlled by detecting the coincidence between the engagement pin 104e and the engagement hole 112 by the sensor. Good.
  • 30 and 31 exemplify the flow of the article W conveyed from the first station 11 to the second station 13 in the processing system 10.
  • the article W is conveyed from the upper stage 14 of the first station 11 to the lower stage and rear stage 14 of the second station 13.
  • the numbers I to VIII in the figure indicate the places where the article W moves in each step described below.
  • the article W that has been subjected to the first processing by the worker is placed on the upper stage 14 of the article introduction section 11a of the first station 11 (I).
  • the article W is transferred from the stage 14 to the support 102 (support base 102c) in the first station 11 by the operation of the transfer device 100 (or the transport mechanism) (II).
  • the vertical position adjusting mechanism moves the support 102 downward, and then the article W is transferred from the stage 14 to the support base 102c. To be done.
  • the article W is transferred from the support body 102 to the transfer support portion 152 of the transfer body 150 located outside the first station 11 by the operation of the transfer device 100 (III).
  • the carrier 150 moves from the first station 11 to the second station 13 along the carrier rail 130 and stops.
  • the article W is arranged adjacent to the second station 13 (IV).
  • the article W is transferred from the transport support section 152 to the support 102 (support table 102c) inside the second station 13 by the operation of the transfer device 100 (V).
  • the support body 102 moves downward by the vertical position adjusting mechanism while holding the article W (VI).
  • the support body 102 is horizontally moved to the back side by the horizontal position adjusting mechanism while holding the article W, and is arranged at a position adjacent to the stage 14 of the transfer destination (VII).
  • Steps VI and VII may be executed at the same time, or their order may be reversed.
  • the article W is transferred from the support 102 to the stage 14 inside the second station 13 by the operation of the transfer device 100 (VIII).
  • the series of steps of the above-described article W carrying process is automatically executed by the control unit. Then, the article W that has reached the article container 13a of the second station 13 can be subjected to the second processing by the worker.
  • the pallet 110 is transferred between the carrier 102 and the support 102 of the transfer device 100 installed inside the stations 11 and 13.
  • the transfer device 100 By operating the transfer device 100, the articles W held on the pallet 110 can be automatically transferred between the stations 11 and 13 and the carrier 150. That is, the traveling body 104 travels on the rail member 103 with the engagement pin 104e of the traveling body 104 of the transfer device 100 selectively engaged with the pallet 110, and thus the traveling body 104 pushes the pallet 110 or It is possible to pull and transfer the article W between the carrier 150 and the support 102. Therefore, the transport unit 15 of the present embodiment enables the article W to be more efficiently transported between the plurality of stations 11 and 13.
  • the processing system of the above embodiment is composed of two stations, a first station and a second station, but one or more stations may be added. That is, the processing system of the present invention can be expanded to various configurations.
  • the transport rail is linear, but the present invention is not limited to this. That is, the transport rail may be a combination of bent or curved rails, and may include a turntable for changing the direction of the transport body. Further, the transport rail may be at least capable of transferring the pallet between the transport body and the support body, and may not be parallel to the rail member of the transfer device.
  • the transfer rail 150 extends in a direction orthogonal to the transfer direction, but the transfer device 100 is provided adjacent to the transfer rail 150 and is used for transferring the transfer body 150. Since the opening faces the support 102 side, the pallet can be transferred between the carrier 150 and the support.
  • the first and second stations are different, but the first and second stations may have the same form. Further, in each station, the number of stages may be arbitrarily increased or decreased in the height direction and the depth direction.
  • the traveling body (or the transportation body) is pressed against the conveyor unit and travels on the rail member (or the transportation rail).
  • the mechanism is not limited to the embodiment.
  • the running body (or the transporting body) may be integrally fixed to the conveyor section with a bolt, an adhesive, or the like.
  • the conveyor unit is not limited to the form of the pulley and the conveyor belt, as long as it can maintain the connection relationship with the traveling body (or the transportation body) and move the traveling body (or the transportation body) along the traveling path.
  • the means does not matter.
  • a plurality of drive wheels may be employed in the conveyor section, and the traveling body (or the transport body) may be sent out as the drive wheels rotate. Furthermore, the traveling body (or the transportation body) may be caused to travel by meshing the teeth of the gears with the traveling portion and the traveling position (rail portion) of the rail member (or the transportation rail) as a rack and pinion. As described above, when the rack and pinion is adopted, it is advantageous for traveling of the traveling body (or the transportation body) when the transportation path is laid in an inclined or vertical direction.

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Abstract

A transport unit 15 is provided with: a transport rail 130; a transport body 150 travelling along the transport rail 130 and transporting an article W; a pallet 110 which is supported by the transport body 150 while the article W is placed on the pallet 110 and which is transported between a plurality of stations 11, 13; and a transfer device 100 configured to be capable of transferring, within the stations 11, 13, the pallet 110 to and from the transport body 150. The transfer device 100 is provided with: a support body 102 for supporting the pallet 110; a rail member 103 affixed to the support body 102 and extending in the direction in which the pallet 110 is transferred and received; and a travelling body 104 traveling on the rail member 103. The travelling body 104 has a latch section 103e selectively engaging with the catch section 112 of the pallet 110. The pallet 110 is pushed or pulled while the latch section 103e and the catch section 112 are engaged with each other.

Description

搬送ユニット、移載機構及び処理システムTransport unit, transfer mechanism and processing system
  本発明は、複数のステーションの間で物品を搬送する搬送ユニットに関する。 The present invention relates to a transport unit that transports articles between a plurality of stations.
 従来、物品(ワーク材)に対して複数の工程を施すために、一の工程を施す第1の工程実施場所から他の工程を施す第2の工程実施場所へと対象を搬送する種々の搬送ユニットが用いられている。 Conventionally, in order to perform a plurality of steps on an article (work material), various kinds of transportation for transporting an object from a first step execution location where one step is performed to a second step execution location where another step is performed. Units are used.
特許文献1の搬送ラインシステムは、複数の主基幹レール部材(4a、4b、4c、4d、4e)と、待避レール部材(5a、5b、5c)と、サブ基幹レール部材(6a、6b、6c)と、支持部材(3)と、ベルト部材(103)とを備える。支持部材(3)は、主基幹レール部材(4a、4b、4c、4d、4e)、待避レール部材(5a、5b、5c)又はサブ基幹レール部材(6a、6b、6c)に沿って移動可能に配設され、且つ、ワーク材を含有するための容器体(2)を支持する。そして、ベルト部材(103)を電気的に駆動することによって、支持部材(3)が各レールに沿って移動する。また、複数の主基幹レール部材(4a、4b、4c、4d、4e)は、所定のワーク材を搬送するために、一の工程実施場所と他の工程実施場所との間に配設されている。そして、待避レール部材(5a、5b、5c)は、複数の主幹レール部材(4a、4b、4c、4d、4e)のうちの一の主基幹レール部材と他の主基幹レール部材との間に位置する工程実施場所に配設されており、所定のワーク材を用いて工程を実施する場合に一及び他の主基幹レール部材と連続する位置から断絶する位置へと、移動部材によって移動可能であり、又は、一及び他の主基幹レール部材と断絶する位置から連続する位置へと移動部材によって移動可能である。さらに、サブ基幹レール部材(6a、6b、6c)は、工程実施場所に配設され、待避レール部材(5a、5b、5c)に連結部材(7)で連結されている。該待避レール部材(5a、5b、5c)が一及び他の主基幹レール部材と連続する位置から断絶する位置へと移動すると、これに連動して、別のワーク材が工程実施場所を素通りできるように一及び他の主基幹レール部材と断絶する位置から連続する位置へとサブ基幹レール部材(6a、6b、6c)が移動する。又は、待避レール部材(5a、5b、5c)が一及び他の主基幹レール部材と断絶する位置から連続する位置へと移動すると、これに連動して、一及び他の主基幹レール部材と連続する位置から断絶する位置へとサブ基幹レール部材(6a、6b、6c)が移動する。 The transport line system of Patent Document 1 includes a plurality of main trunk rail members (4a, 4b, 4c, 4d, 4e), a shunt rail member (5a, 5b, 5c), and sub trunk rail members (6a, 6b, 6c). ), A support member (3), and a belt member (103). The support member (3) is movable along the main trunk rail members (4a, 4b, 4c, 4d, 4e), the escape rail members (5a, 5b, 5c) or the sub trunk rail members (6a, 6b, 6c). And supports a container body (2) which is disposed in the container and contains the work material. Then, by electrically driving the belt member (103), the support member (3) moves along each rail. A plurality of main backbone rail members (4a, 4b, 4c, 4d, 4e) are arranged between one process execution place and another process execution place in order to convey a predetermined work material. There is. The escape rail member (5a, 5b, 5c) is provided between one main trunk rail member and the other main trunk rail member of the plurality of trunk rail members (4a, 4b, 4c, 4d, 4e). It is located at the location where the process is carried out and can be moved by the moving member to a position where it is disconnected from the position where it is continuous with one or the other main backbone rail members when performing the process using a predetermined work material. Yes, or it can be moved by a moving member from a position where it disconnects from one and the other main backbone rail members to a continuous position. Further, the sub trunk rail members (6a, 6b, 6c) are arranged at the process execution location and are connected to the escape rail members (5a, 5b, 5c) by the connecting member (7). When the evacuation rail members (5a, 5b, 5c) move from a position continuous with one or other main backbone rail members to a position where they are disconnected, another work material can pass through the process execution place in conjunction therewith. In this way, the sub trunk rail members (6a, 6b, 6c) move from the position where they are disconnected from one or the other main trunk rail members to the continuous position. Alternatively, when the evacuation rail members (5a, 5b, 5c) move from a position where they are disconnected from one or the other main backbone rail members to a continuous position, in conjunction with this, they continue to the one and other main backbone rail members. The sub trunk rail members (6a, 6b, 6c) move from the closed position to the disconnected position.
特許第5004377号公報Japanese Patent No. 5004377
 しかしながら、特許文献1のような従来の搬送ユニットでは、直上に主幹レールの断絶部分を設けたライン上の工程実施場所で、作業者は、待避レール部材に吊り下げられた支持部材(搬送体)からワーク材を手動で取り出してワーク材の処理を行った上で、処理済みのワーク材を支持部材に手動で戻さなければならない。支持部材は、レールに比較的不安定な状態で吊り下げられていることから、作業者が支持部材と工程実施場所との間でワーク材を移載する際、時間を浪費したり、落下等の事故が発生し、工程の連続性が途切れることが問題であった。よって、搬送ユニットにおいて工程実施場所であるステーションと搬送体との間の物品の移載を少なくとも自動化し、ステーション間の物品の搬送工程を改善することを課題とした。 However, in the conventional transport unit as in Patent Document 1, at a process execution location on the line where the main rail discontinuity is provided immediately above, the worker has a support member (transporter) suspended from the escape rail member. It is necessary to manually remove the work material from the above to process the work material, and then manually return the processed work material to the support member. Since the support member is hung on the rail in a relatively unstable state, when the worker transfers the work material between the support member and the process execution site, it wastes time and drops. However, there was a problem that the continuity of the process was interrupted due to the accident. Therefore, it is an object of the present invention to improve at least the article transfer process between stations by automating the transfer of the article between the station, which is the process execution site, and the carrier in the transfer unit.
 本発明は、上記課題を解決するためになされたものであり、その目的は、複数のステーション間で物品をより効率的に搬送することができる搬送ユニット、ステーションと搬送体との間の物品の移載を自動化する移載機構、及び、該搬送ユニットが備えられた処理システムを提供することにある。 The present invention has been made to solve the above problems, and an object thereof is a transport unit capable of more efficiently transporting an article among a plurality of stations, and an article between the station and a transport body. An object of the present invention is to provide a transfer mechanism that automates transfer and a processing system provided with the transfer unit.
 本発明の一形態の搬送ユニットは、複数のステーションの間で物品を搬送する搬送ユニットであって、
 複数のステーションを連結するように物品の搬送方向に沿って延びる搬送レールと、
 前記搬送レールに沿って走行し、前記物品を搬送する搬送体と、
 前記物品を載置した状態で前記搬送体に支持され、前記複数のステーションの間で搬送されるパレットと、
 前記ステーションの内部において、前記搬送レールに隣接して設けられ、前記パレットを前記搬送体に対して受け渡し可能に構成された移載装置と、
 前記搬送ユニットの動作を制御する制御部と、を備え、
 前記移載装置は、
  前記パレットを支持するように構成された支持体と、
  前記支持体に固定され、前記パレットの受け渡し方向に延びるレール部材と、
  前記レール部材を走行する走行体であって、前記パレットの被係合部に選択的に係合する係合部を有し、前記係合部と前記被係合部との係合状態の下で前記パレットを押進又は牽引する走行体と、を備えることを特徴とする。
A transport unit according to an aspect of the present invention is a transport unit that transports an article between a plurality of stations,
A transport rail extending along the transport direction of the article so as to connect a plurality of stations,
A carrier that travels along the carrier rail and carries the article,
A pallet that is supported by the carrier in a state where the article is placed and is conveyed between the plurality of stations,
A transfer device provided inside the station, adjacent to the transport rail, and configured to be capable of delivering the pallet to the transport body;
A control unit for controlling the operation of the transport unit,
The transfer device,
A support configured to support the pallet,
A rail member that is fixed to the support and extends in the transfer direction of the pallet;
A traveling body that travels on the rail member, which has an engaging portion that selectively engages with an engaged portion of the pallet, and has a lower engagement state between the engaging portion and the engaged portion. And a traveling body that pushes or pulls the pallet.
 本発明の一形態の搬送ユニットによれば、ステーション内部に設置された移載装置の支持体と、搬送体との間でパレットを受け渡しするように移載装置が動作することにより、該パレットに保持された物品をステーションと搬送体との間で自動的に移載することが可能である。すなわち、移載装置の走行体の係合部とパレットの被係合部とが選択的に係合した状態で走行体がレール部材を走行することで、走行体がパレットを押進又は牽引して搬送体と支持体との間で物品を受け渡しすることが可能である。したがって、本発明の搬送ユニットは、複数のステーション間で物品をより効率的に搬送することを可能とするものである。 According to the transport unit of one aspect of the present invention, the transfer device operates so as to transfer the pallet between the support body of the transfer device installed inside the station and the transport body. It is possible to transfer the held articles automatically between the station and the carrier. That is, the traveling body travels on the rail member while the engaging portion of the traveling body of the transfer device and the engaged portion of the pallet are selectively engaged, so that the traveling body pushes or pulls the pallet. It is possible to transfer the article between the carrier and the support. Therefore, the transport unit of the present invention enables more efficient transport of articles between a plurality of stations.
 本発明のさらなる形態の搬送ユニットにおいて、前記被係合部は、前記パレットに形成された係合孔によって定められ、前記係合部は、前記係合孔に挿通可能であるとともに突出及び後退動作可能である係合ピンであり、前記走行体は、前記係合孔と前記係合ピンとが一致する係合位置まで移動可能であることを特徴としてもよい。すなわち、走行体が係合ピンを後退させた状態で係合位置まで移動し、係合位置で係合ピンが突出動作して係合孔に挿通し、係合ピンが係合孔に挿通した状態で走行体がパレットを押進又は牽引することができる。 In a transport unit according to a further aspect of the present invention, the engaged portion is defined by an engaging hole formed in the pallet, and the engaging portion is insertable into the engaging hole and has a projecting and retracting operation. The traveling body may be movable to an engagement position where the engagement hole and the engagement pin are aligned with each other. That is, the traveling body moves to the engagement position with the engagement pin retracted, and at the engagement position, the engagement pin protrudes and is inserted into the engagement hole, and the engagement pin is inserted into the engagement hole. In this state, the traveling body can push or pull the pallet.
 本発明のさらなる形態の搬送ユニットにおいて、前記パレットには、2以上の前記係合孔が前記レール部材の延設方向に沿って設けられていることを特徴としてもよい。すなわち、走行体は、係合ピンを2以上の係合孔に順番に係合させてレール部材上を往復することで、パレットを複数回に分けて押進及び牽引して所定の位置まで移動させることができる。これにより、本発明の搬送ユニットは、受け渡し方向に長尺の物品を支持可能なパレットにも対応可能である。 In a further aspect of the transport unit of the present invention, the pallet may be provided with two or more engagement holes along the extending direction of the rail member. That is, the traveling body sequentially pushes and pulls the pallet in plural times to move to a predetermined position by engaging the engaging pins with the two or more engaging holes in order and reciprocating on the rail member. Can be made. Accordingly, the transport unit of the present invention can be applied to a pallet capable of supporting long articles in the delivery direction.
 本発明のさらなる形態の搬送ユニットにおいて、前記移載装置は、前記ステーションの構造体に支持され、前記支持体を内部に吊り下げて支持する枠体をさらに備えてもよい。また、前記移載装置は、前記枠体内の前記支持体の相対高さを変更するための垂直位置調整機構をさらに備えてもよい。すなわち、垂直位置調整機構によって支持体が高さ方向に変位することが可能であることから、移載装置は、様々な高さで保持されたパレットを支持体に対して受け渡しすることができる。さらに、前記支持体には、外方に突出するガイド片が設けられ、前記枠体には、前記ガイド片を嵌入するように、高さ方向に延びるガイドレールが設けられ、前記ガイド片が前記ガイドレールの溝内を摺動することにより、前記支持体の高さ方向の移動がガイドされてもよい。 In a further aspect of the transport unit of the present invention, the transfer device may further include a frame body supported by the structure of the station and suspending and supporting the support body inside. The transfer device may further include a vertical position adjusting mechanism for changing the relative height of the support in the frame. That is, since the support can be displaced in the height direction by the vertical position adjusting mechanism, the transfer device can transfer the pallets held at various heights to the support. Further, a guide piece protruding outward is provided on the support body, and a guide rail extending in a height direction is provided on the frame body so as to fit the guide piece, and the guide piece is provided. The movement in the height direction of the support may be guided by sliding in the groove of the guide rail.
 本発明のさらなる形態の搬送ユニットにおいて、前記移載装置は、前記枠体を前記受け渡し方向と直交する方向に水平移動させる水平位置調整機構をさらに備えてもよい。すなわち、水平位置調整機構によって枠体が支持体ごと水平方向に変位することが可能であることから、移載装置は、支持体から受け渡し方向と直交する方向にずれて配置されたパレットを支持体に対して受け渡しすることが可能である。 In a further aspect of the transport unit of the present invention, the transfer device may further include a horizontal position adjusting mechanism that horizontally moves the frame body in a direction orthogonal to the delivery direction. That is, since the frame body can be displaced in the horizontal direction together with the support body by the horizontal position adjusting mechanism, the transfer device causes the pallet arranged on the support body to be displaced from the support body in a direction orthogonal to the transfer direction. Can be delivered to.
 本発明のさらなる形態の搬送ユニットにおいて、前記移載装置は、前記ステーションの内部において、前記搬送レールの反対側で前記移載装置に隣接する物品載置部に対して前記パレットを受け渡し可能に構成されてもよい。 In a transport unit according to a further aspect of the present invention, the transfer device is configured to be able to transfer the pallet to an article mounting portion adjacent to the transfer device on the opposite side of the transfer rail inside the station. May be done.
 本発明のさらなる形態の搬送ユニットにおいて、前記枠体には、前記ステーションの構造体に支持軸を介して支持される支持プレートが設けられ、前記支持プレートに形成された長孔に遊動可能に前記支持軸が挿入されてもよい。 In a transport unit according to a further aspect of the present invention, the frame body is provided with a support plate supported by a structure of the station via a support shaft, and the support plate is movably mounted in an elongated hole formed in the support plate. A support shaft may be inserted.
 本発明の一形態の処理システムは、第1ステーションと、
 前記第1ステーションと離隔して配置された第2ステーションと、
 前記第1ステーションと前記第2ステーションとの間で物品を搬送する請求項1から9のいずれか一項に記載の搬送ユニットと、を備え、
 前記搬送ユニットの移載装置は、前記第1ステーション及び前記第2ステーションにそれぞれ配置された第1移載装置及び第2移載装置を含み、
 前記第1ステーション内部において、前記搬送レールの反対側で前記第1移載装置に隣接する第1物品載置部が配置され、前記第1移載装置は、前記パレットを前記第1物品載置部に対して受け渡し可能に構成され、
 前記第2ステーション内部において、前記搬送レールの反対側で前記第2移載装置に隣接する第2物品載置部が配置され、前記第2移載装置は、前記パレットを前記第2物品載置部に対して受け渡し可能に構成されていることを特徴とする。
A processing system according to an aspect of the present invention includes a first station,
A second station spaced apart from the first station;
The transport unit according to claim 1, which transports an article between the first station and the second station,
The transfer device of the transport unit includes a first transfer device and a second transfer device respectively arranged in the first station and the second station,
Inside the first station, a first article placement section adjacent to the first transfer apparatus is disposed on the opposite side of the transport rail, and the first transfer apparatus places the pallet on the first article placement section. It is configured to be handable to the department,
Inside the second station, a second article placing section adjacent to the second transfer apparatus is arranged on the opposite side of the transport rail, and the second transfer apparatus places the pallet on the second article placing section. It is characterized in that it can be handed over to the department.
 本発明の一形態の処理システムによれば、第1移載装置の動作によって物品が第1ステーションの第1物品載置部と搬送体との間で自動的に受け渡しされ、且つ、第2移載装置の動作によって物品が第2ステーションの第2物品載置部と搬送体との間で自動的に受け渡しされる。すなわち、本処理システムでは、作業者が物品を搬送体に対して手動で受け渡しする工程が完全に省略された。その結果、本処理システムにおける処理工程を効率化することが可能である。 According to the processing system of one aspect of the present invention, the article is automatically transferred between the first article placement section of the first station and the carrier by the operation of the first transfer apparatus, and the second transfer apparatus is used. An article is automatically transferred between the second article placement section of the second station and the carrier by the operation of the loading device. That is, in the present processing system, the step of manually delivering the article to the carrier by the worker is completely omitted. As a result, it is possible to improve the efficiency of the processing steps in this processing system.
 本発明のさらなる形態の処理システムにおいて、前記第1物品載置部は、ユーザが処理した物品を投入するための物品投入部であり、前記第2物品載置部は、前記物品が収容される物品収容部であり、前記物品収容部は、高さ方向に複数段の棚を有してもよい。 In a processing system according to a further aspect of the present invention, the first article placement section is an article entry section for loading an article processed by a user, and the second article placement section stores the article. The article storage unit may have a plurality of shelves in the height direction.
 本発明の一形態の移載機構は、互いに隣接する第1領域と第2領域との間で物品を受け渡しする移載機構であって、
 前記物品を保持したまま前記第1領域と前記第2領域との間で移動するパレットと、
 前記パレットを支持するように構成され、前記第1領域が定められる支持体と、
 前記支持体に固定され、前記パレットの受け渡し方向に延びるレール部材と、
 前記レール部材を走行する走行体であって、前記パレットに形成された係合孔に挿通可能であり、且つ、突出及び後退動作可能である係合ピンを有し、前記係合孔と前記係合ピンとが一致する係合位置まで移動可能である走行体と、
 前記移載機構の動作を制御する制御部と、を備えることを特徴とする。
A transfer mechanism according to an aspect of the present invention is a transfer mechanism that transfers an article between a first region and a second region that are adjacent to each other,
A pallet that moves between the first area and the second area while holding the article;
A support configured to support the pallet, the first region being defined;
A rail member that is fixed to the support and extends in the transfer direction of the pallet;
A traveling body that travels along the rail member, which has an engagement pin that can be inserted into an engagement hole formed in the pallet and that is capable of projecting and retracting, A traveling body that can move to an engagement position where the dowel pin matches,
And a control unit that controls the operation of the transfer mechanism.
 本発明の一形態の移載機構によれば、走行体の係合ピンとパレット(係合孔の内周面)が選択的に係合した状態で走行体がレール部材を走行することで、走行体がパレットを押進又は牽引して搬送体と支持体との間で物品を受け渡しすることが可能である。すなわち、走行体が係合ピンを後退させた状態で係合位置まで移動し、係合位置で係合ピンが突出動作して係合孔に挿通し、係合ピンが係合孔に挿通したで走行体がパレットを押進又は牽引する。したがって、本発明の移載機構は、該パレットに保持された物品を第1領域と(支持体の外部の物品載置部である)第2領域との間で自動的に移載することが可能である。 According to the transfer mechanism of one aspect of the present invention, the traveling body travels on the rail member while the engagement pin of the traveling body and the pallet (the inner peripheral surface of the engagement hole) are selectively engaged, so that the traveling body travels. It is possible for the body to push or pull the pallet to transfer articles between the carrier and the support. That is, the traveling body moves to the engagement position with the engagement pin retracted, and at the engagement position, the engagement pin protrudes and is inserted into the engagement hole, and the engagement pin is inserted into the engagement hole. The traveling body pushes or pulls the pallet. Therefore, the transfer mechanism of the present invention can automatically transfer the articles held on the pallet between the first area and the second area (which is an article mounting portion outside the support). It is possible.
 本発明のさらなる形態の移載機構は、前記支持体を内部に支持する枠体と、前記枠体内の前記支持体の相対高さを変更するための垂直位置調整機構と、をさらに備え、前記支持体には、外方に突出するガイド片が設けられ、前記枠体には、前記ガイド片を嵌入するように、高さ方向に延びるガイドレールが設けられ、前記ガイド片が前記ガイドレールの溝内を摺動することにより、前記支持体の高さ方向の移動がガイドされることを特徴としてもよい。 A transfer mechanism according to a further aspect of the present invention further includes a frame body that internally supports the support body, and a vertical position adjustment mechanism that changes a relative height of the support body in the frame body, A guide piece that projects outward is provided on the support body, and a guide rail that extends in the height direction is provided on the frame body so that the guide piece is fitted therein. By sliding in the groove, the movement of the support in the height direction may be guided.
 本発明の搬送ユニットは、ステーションと搬送体との間の物品の移載を自動化し、複数のステーション間で物品をより効率的に搬送することを可能とする。 The transfer unit of the present invention automates the transfer of articles between the station and the transfer body, and enables the articles to be transferred more efficiently between a plurality of stations.
本発明の一実施形態の搬送ユニットが組み込まれた処理システムの概略斜視図。1 is a schematic perspective view of a processing system in which a transport unit according to an embodiment of the present invention is incorporated. 図1の処理システムの平面図。The top view of the processing system of FIG. 図1の処理システムの正面図。The front view of the processing system of FIG. 図1の処理システムの側面図。The side view of the processing system of FIG. 図1の処理システムの第1のステーションの搬送レール側から見た概略斜視図。The schematic perspective view seen from the conveyance rail side of the 1st station of the processing system of FIG. 図5の第1ステーションの正面図。The front view of the 1st station of FIG. 図5の第1ステーションの側面図。The side view of the 1st station of FIG. 図1の処理システムの第2のステーションの搬送レール側から見た概略斜視図。The schematic perspective view seen from the conveyance rail side of the 2nd station of the processing system of FIG. 図8の第2ステーションの背面図。The rear view of the 2nd station of FIG. 図8の第2ステーションの側面図。The side view of the 2nd station of FIG. 図8の第2ステーションの平面図。The top view of the 2nd station of FIG. 図1の処理システムの搬送ユニットを構成する移載装置の斜視図。FIG. 2 is a perspective view of a transfer device that constitutes a transport unit of the processing system of FIG. 1. 図12の移載装置の正面図。The front view of the transfer apparatus of FIG. 図12の移載装置の側面図。The side view of the transfer apparatus of FIG. 図14のA-A端面図。FIG. 15 is an AA end view of FIG. 14. 図14の部分拡大図。The elements on larger scale of FIG. 図12の移載装置を構成する受け渡し機構(レール部材及び走行体のアセンブリ)の斜視図。FIG. 13 is a perspective view of a transfer mechanism (an assembly of a rail member and a traveling body) that constitutes the transfer device of FIG. 12. 図17の受け渡し機構の(a)平面図、及び、(b)正面図。The (a) top view of the delivery mechanism of FIG. 17, and the (b) front view. 図17のB-B概略断面図。FIG. 18 is a schematic cross-sectional view taken along the line BB of FIG. 17. 図17の走行体の斜視図。The perspective view of the running body of FIG. 図21の走行体の(a)平面図、(b)正面図及び(c)側面図。21A is a plan view, FIG. 21B is a front view, and FIG. 21C is a side view. 図17の受け渡し機構において走行体がレール部材上を移動し、係合ピンが突出した形態を示す図。The figure which shows the form which the traveling body moved on the rail member and the engaging pin protruded in the delivery mechanism of FIG. 図1の処理システムの搬送ユニットを構成する搬送レール及び搬送体の搬送アセンブリの斜視図。FIG. 3 is a perspective view of a transport rail and a transport assembly of a transport body that constitute a transport unit of the processing system of FIG. 1. 図23の搬送アセンブリの断面図。FIG. 24 is a cross-sectional view of the transport assembly of FIG. 23. 図24の搬送アセンブリの部分拡大図。FIG. 25 is a partially enlarged view of the transport assembly of FIG. 24. 図1の処理システムの搬送ユニットを構成するパレットの斜視図。FIG. 2 is a perspective view of a pallet that constitutes a transport unit of the processing system of FIG. 1. 図23のパレットの(a)平面図及び(b)側面図。23A is a plan view and FIG. 23B is a side view of the pallet shown in FIG. 本実施形態の搬送ユニットにおいて、物品載置部からパレットを支持体に牽引する工程を示す模式図。FIG. 8 is a schematic diagram showing a step of pulling a pallet from an article placement section to a support body in the transport unit of this embodiment. 本実施形態の搬送ユニットにおいて、パレットを支持体から物品載置部に送り出す工程を示す模式図。FIG. 7 is a schematic diagram showing a process of sending a pallet from a support to an article placement unit in the transport unit of the present embodiment. 本実施形態の処理システムにおいて、第1ステーションから第2ステーションへと搬送される物品の流れの一例を示す側面模式図。を示す模式図。The side view which shows an example of the flow of the article conveyed from the 1st station to the 2nd station in the processing system of this embodiment. FIG. 本実施形態の処理システムにおいて、第1ステーションから第2ステーションへと搬送される物品の流れの一例を示す平面模式図。In the processing system of this embodiment, a schematic plan view showing an example of the flow of articles conveyed from the first station to the second station. 本発明の別実施形態の処理システムの概略平面図。The schematic plan view of the processing system of another embodiment of the present invention.
 以下、本発明の一実施形態について図面を参照しつつ説明する。なお、以下の説明において参照する各図の形状は、好適な形状を説明する上での概念図又は概略図であり、寸法比率等は実際の寸法比率とは必ずしも一致しない。つまり、本発明は、図面における寸法比率に限定されるものではない。また、上下左右方向は、相互に入れ替えて解釈されてもよい。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings. The shape of each drawing referred to in the following description is a conceptual diagram or a schematic view for explaining a preferable shape, and the dimensional ratio and the like do not always match the actual dimensional ratio. That is, the present invention is not limited to the dimensional ratios in the drawings. Also, the up, down, left, and right directions may be interpreted interchangeably.
 本実施形態の処理システム10は、ワーク材としての物品Wが第1ステーション11と第2ステーション11との間で任意に搬送されて所定の処理が実行されるように構成されている。そして、該処理システム10には、本実施形態の搬送ユニット15が設けられている。この搬送ユニット15は、所定の搬送路に従って物品Wを搬送するように構成されたものである。図1は、本実施形態の処理システム10の全体を示す概略斜視図である。図2は、処理システム10の全体を示す概略平面図である。図3は、処理システム10の全体を示す概略正面図である。図4は、処理システム10の全体を示す概略側面図である The processing system 10 of the present embodiment is configured such that an article W as a work material is arbitrarily transported between the first station 11 and the second station 11 and a predetermined processing is executed. Then, the processing system 10 is provided with the transport unit 15 of the present embodiment. The transport unit 15 is configured to transport the article W along a predetermined transport path. FIG. 1 is a schematic perspective view showing the entire processing system 10 of this embodiment. FIG. 2 is a schematic plan view showing the entire processing system 10. FIG. 3 is a schematic front view showing the entire processing system 10. FIG. 4 is a schematic side view showing the entire processing system 10.
 図1乃至図4に示すとおり、処理システム10は、物品Wに対して第1の処理が施される第1ステーション11と、該第1ステーション11と離隔して配置され、物品Wに対して第2の処理が施される第2ステーション13と、これら第1ステーション11と第2ステーション13との間で物品Wを搬送する搬送ユニット15と、を備えてなる。なお、第1及び第2の処理は、物品Wに対する加工、検査、保管、収納、ハンドリングなど幅広い概念を示すものであり、本発明を限定するものではない。 As shown in FIGS. 1 to 4, the processing system 10 includes a first station 11 that performs a first process on an article W, and a first station 11 that is separated from the first station 11. It is provided with a second station 13 on which the second processing is performed, and a transport unit 15 for transporting the article W between the first station 11 and the second station 13. The first and second processes show a wide range of concepts such as processing, inspection, storage, storage, and handling for the article W, and do not limit the present invention.
 搬送ユニット15は、物品Wの搬送に要される構成要素の集合体(アセンブリ)である。すなわち、搬送ユニット15は、隣接するステーション11,13を連結するように物品Wの搬送方向に沿って延びる中空の搬送レール130と、該搬送レール130に沿って走行し、物品Wを搬送する搬送体150と、該物品Wを載置した状態で搬送体150に支持され、隣接する2つのステーション11,13の間で移載されるパレット110と、各ステーション11,13の内部において、搬送レール130の各端部に隣接して設けられ、パレット110を搬送体150に対して受け渡し可能に構成された移載装置100と、搬送ユニット15の動作を制御する制御部(図示せず)と、を備える。以下、処理システム10の各構成要素について詳細に説明する。 The transport unit 15 is an assembly of components required to transport the article W. That is, the transport unit 15 is a hollow transport rail 130 that extends in the transport direction of the article W so as to connect the adjacent stations 11 and 13, and a transport that travels along the transport rail 130 and transports the article W. The body 150, the pallet 110 which is supported by the carrier 150 with the article W placed thereon, and is transferred between the two adjacent stations 11 and 13, and the carrier rail inside the stations 11 and 13. A transfer device 100 that is provided adjacent to each end of the transfer device 130 and that can transfer the pallet 110 to the transfer body 150; and a control unit (not shown) that controls the operation of the transfer unit 15. Equipped with. Hereinafter, each component of the processing system 10 will be described in detail.
 図5乃至図7を参照して、第1ステーション11の構成を説明する。図5は、第1ステーション11の搬送レール130側から見た斜視図である。図6は、該第1ステーション11の正面図である。図7は、該第1ステーション11の側面図である。 The configuration of the first station 11 will be described with reference to FIGS. 5 to 7. FIG. 5 is a perspective view of the first station 11 as viewed from the transport rail 130 side. FIG. 6 is a front view of the first station 11. FIG. 7 is a side view of the first station 11.
 第1ステーション11は、図5乃至図7に示すとおり、筐体をなす枠状の構造体で構成されている。なお、説明の便宜上、壁材などが省略されている。また、第1ステーション11は、搬送レール130側に移載装置100の配置空間を有し、その反対側に物品Wが導入される物品導入部11aを有している。第1ステーション11の構造体には、移載装置100が固定されている。具体的には、構造体の天井から移載装置100が連結軸11bを介して吊下げ支持されている。また、物品導入部11aは、上下2段の棚に分かれており、物品Wを支持した状態のパレット110を載置可能なステージ14を各棚に有している。第1ステーション11では、載置装置100自体は構造体に固定されて動かないが、図6の仮想線に示すように、載置装置100の支持体102が上下に移動可能である。 The first station 11 is composed of a frame-shaped structure forming a casing, as shown in FIGS. 5 to 7. For convenience of explanation, wall materials and the like are omitted. Further, the first station 11 has an arrangement space for the transfer device 100 on the transport rail 130 side, and has an article introduction section 11a on the opposite side to which the article W is introduced. The transfer device 100 is fixed to the structure of the first station 11. Specifically, the transfer device 100 is suspended and supported from the ceiling of the structure via the connecting shaft 11b. The article introducing unit 11a is divided into upper and lower shelves, and each shelf has a stage 14 on which the pallet 110 supporting the article W can be placed. At the first station 11, the placement device 100 itself is fixed to the structure and does not move, but as shown by the phantom line in FIG. 6, the support body 102 of the placement device 100 can move up and down.
 該ステージ14は、一対のレール体からなる。ステージ14の一対のレールは、パレット110の外枠部分を支持するように離隔し、レール間に後述する走行体104を進入させることができる。また、レールの側面には、レールの上面側に延び出るベアリング又は車輪状の突出体である位置決め部材14aが配置されている。該位置決め部材14aは、下方に力が加わると弾性的に引っ込むように構成されている。位置決め部材14aは、ステージ14上に配置されたパレット110の切り欠き114に入り込み、パレット110を所定の載置位置に位置決めして保持するように機能する。なお、ステージ14の構成は第1ステーション11及び第2ステーション13で共通である。 The stage 14 consists of a pair of rail bodies. The pair of rails of the stage 14 are separated so as to support the outer frame portion of the pallet 110, and the traveling body 104 described later can be inserted between the rails. Further, on the side surface of the rail, a positioning member 14a which is a bearing or a wheel-shaped projecting body extending toward the upper surface side of the rail is arranged. The positioning member 14a is configured to elastically retract when a downward force is applied. The positioning member 14a functions to enter the notch 114 of the pallet 110 arranged on the stage 14 and position and hold the pallet 110 at a predetermined mounting position. The configuration of the stage 14 is common to the first station 11 and the second station 13.
 図8乃至図11を参照して、第2ステーション13の構成を説明する。図8は、第2ステーション13の搬送レール130側から見た斜視図である。図9は、該第2ステーション13の背面図である。図10は、該第2ステーション13の側面図である。図11は、該第2ステーション13の平面図である。 The configuration of the second station 13 will be described with reference to FIGS. 8 to 11. FIG. 8 is a perspective view of the second station 13 as viewed from the transport rail 130 side. FIG. 9 is a rear view of the second station 13. FIG. 10 is a side view of the second station 13. FIG. 11 is a plan view of the second station 13.
 第2ステーション13は、図8乃至図11に示すとおり、第1ステーション11と同様に、筐体をなす枠状の構造体で構成されている。なお、説明の便宜上、壁材などが省略されている。また、第2ステーション13は、搬送レール130側に移載装置100の配置空間を有し、その反対側に物品Wが収容される物品収容部13aを有している。第2ステーション13の構造体には、移載装置100が搬送レール130に直交する方向に水平移動可能に支持されている。特には、移送装置100は、第2ステーション13の構造体の天井に固定された支持軸13b及び支持レール13cによって移動可能に支持されている。移送装置100は、その枠体101の上壁及び構造体の天井に接続されたスライダ装置106(水平位置調整機構)によって水平駆動される。なお、スライダ装置106は、外部電源等によって駆動可能な公知な機械機構から採用され得る。また、物品収容部11aは、上下2段の棚に分かれ、且つ、前後に2つの部屋に分かれている。すなわち、物品収容部11aは、4つの部屋を有し、各部屋には、ステージ14が設けられている。第2ステーション13では、各部屋に物品W及びパレット110を搬送すべく、載置装置100が前後に水平移動可能(図11の仮想線参照)であり、且つ、載置装置100の支持体102が上下に垂直移動可能(図9の仮想線参照)である。 As shown in FIGS. 8 to 11, the second station 13 is composed of a frame-shaped structure that forms a casing, like the first station 11. For convenience of explanation, wall materials and the like are omitted. The second station 13 has an arrangement space for the transfer device 100 on the side of the transport rail 130 and an article storage section 13a for storing the article W on the opposite side thereof. The transfer device 100 is supported by the structure of the second station 13 so as to be horizontally movable in a direction orthogonal to the transport rail 130. Particularly, the transfer device 100 is movably supported by a support shaft 13b and a support rail 13c fixed to the ceiling of the structure of the second station 13. The transfer device 100 is horizontally driven by a slider device 106 (horizontal position adjusting mechanism) connected to the upper wall of the frame 101 and the ceiling of the structure. The slider device 106 can be adopted from a known mechanical mechanism that can be driven by an external power source or the like. Further, the article storage unit 11a is divided into upper and lower two-tier shelves, and is divided into two rooms in the front and rear. That is, the article storage unit 11a has four rooms, and the stage 14 is provided in each room. In the second station 13, the placing device 100 can be horizontally moved forward and backward (see the phantom line in FIG. 11) in order to convey the articles W and the pallets 110 to each room, and the supporting body 102 of the placing device 100. Can be vertically moved vertically (see the phantom line in FIG. 9).
 次に、各ステーション11,13に設置された、搬送ユニット15を構成する移載装置100の構成を説明する。図12は、本実施形態の移載装置100の概略斜視図である。図13は、該移載装置100の正面図である。図14は、該移載装置100の側面図である。なお、ここで説明する移載装置100は、第2ステーション13に配置されたものである。第1ステーション11に配置された移載装置100は、第2ステーション13に配置されたものよりも、水平移動しない分、簡素に構成されている。よって、その説明が省略される。 Next, the configuration of the transfer device 100 that is installed in each of the stations 11 and 13 and that constitutes the transport unit 15 will be described. FIG. 12 is a schematic perspective view of the transfer device 100 of this embodiment. FIG. 13 is a front view of the transfer device 100. FIG. 14 is a side view of the transfer device 100. The transfer device 100 described here is arranged in the second station 13. The transfer device 100 arranged in the first station 11 is simpler than that arranged in the second station 13 because it does not move horizontally. Therefore, the description is omitted.
 移載装置100は、第2ステーション13の構造体に支持される枠体101と、該枠体101の内部に支持され、パレット110及び物品Wを支持するように構成された支持体102と、該支持体102に固定され、パレット110の受け渡し方向に延びるレール部材103と、該レール部材103を走行する走行体104とを備える。さらに、移載装置100には、枠体101に対して支持体102を上下に相対移動させるための垂直位置調整機構(チーンブロック装置105)、及び、枠体101ごと受け渡し方向に水平移動するための水平位置調整機構(スライダ装置106)が設けられている。なお、第1ステーション11に設置された移載装置100では、水平位置調整機構が省略されている。 The transfer device 100 includes a frame body 101 supported by the structure of the second station 13, a support body 102 supported inside the frame body 101, and configured to support the pallet 110 and the article W. The rail member 103 is fixed to the support body 102 and extends in the transfer direction of the pallet 110, and the traveling body 104 traveling on the rail member 103. Further, in the transfer device 100, a vertical position adjusting mechanism (chein block device 105) for moving the support body 102 up and down relative to the frame body 101, and for horizontally moving the frame body 101 together in the transfer direction. The horizontal position adjusting mechanism (slider device 106) is provided. In the transfer device 100 installed in the first station 11, the horizontal position adjusting mechanism is omitted.
 枠体101は、内部に支持体102を収容するように、線材が矩形状に組まれたものである。また、枠体101は、下方に支持体102の収容空間を定めるように頂壁101aを有する。枠体101は、パレット110を支持体102に受け渡し可能とするように、受け渡し方向に少なくとも開放されている。換言すると、枠体101は、搬送レール130に向けて、及びに、物品導入部11a又は物品収容部13aに向けて開放されていればよく、その他の側面が壁で閉塞されていてもよい。また、枠体101は、支持体102を枠体101の下方に移動可能とするように、下方に向けて開放されている。 The frame 101 is formed by assembling the wire rod in a rectangular shape so as to house the support 102 inside. Further, the frame body 101 has a top wall 101a below so as to define an accommodation space for the support body 102. The frame 101 is at least opened in the transfer direction so that the pallet 110 can be transferred to the support 102. In other words, the frame body 101 may be opened toward the transport rail 130 and toward the article introducing section 11a or the article housing section 13a, and the other side surfaces may be closed by walls. Further, the frame body 101 is opened downward so that the support body 102 can be moved below the frame body 101.
 枠体101の頂壁101aは、各ステーション11,13の構造材に固定又は支持されるように構成されている。ここで説明する第2ステーション13に設置される移載装置100では、頂壁101aの上面には、上方に突出する支持プレート101b及び走行輪101cが固定されている。支持プレート101bには、上下方向に長い長孔が形成される。この長孔に第2ステーション13の支持軸13bが挿通されることにより、支持プレート101bを介して、枠体101が第2ステーション13の天井に吊下げ支持される。なお、支持軸13bは長孔内を遊動可能であるので、移載装置100の高さ方向の僅かな位置ずれが許容される。また、走行輪101cは、第2ステーション13の水平レールを走行可能に支持される。つまり、走行輪101cは、移載装置100のステーション内での水平移動を補助するように機能する。さらに、頂壁101a上面には、スライダ装置106に連結される水平駆動用プレート101dが設けられている。スライダ装置106が、水平駆動用プレート101dを介して、移載装置100全体を水平駆動する。 The top wall 101a of the frame 101 is configured to be fixed or supported by the structural material of each station 11, 13. In the transfer device 100 installed in the second station 13 described here, the support plate 101b and the traveling wheel 101c protruding upward are fixed to the upper surface of the top wall 101a. A long hole that is long in the vertical direction is formed in the support plate 101b. By inserting the support shaft 13b of the second station 13 into the elongated hole, the frame 101 is suspended and supported by the ceiling of the second station 13 via the support plate 101b. Since the support shaft 13b can move freely within the elongated hole, a slight displacement in the height direction of the transfer device 100 is allowed. The traveling wheel 101c is supported so as to be able to travel on the horizontal rail of the second station 13. That is, the traveling wheels 101c function to assist the horizontal movement of the transfer device 100 within the station. Further, a horizontal drive plate 101d connected to the slider device 106 is provided on the upper surface of the top wall 101a. The slider device 106 horizontally drives the entire transfer device 100 via the horizontal drive plate 101d.
 また、頂壁101aには、滑車装置の一種であるチェーンブロック装置105が設けられている。チェーンブロック装置105は、下方に垂れ下がったチェーンを有し、滑車の原理でチェーンを自動的に巻き上げ及び巻き下げする公知の機械装置である。チェーンブロック装置105は、外部電源によって駆動される。そして、頂壁101a下面から垂れ下がったチェーンによって支持体102が支持されている。このチェーンブロック装置105は、支持体102の高さを変更するための垂直位置調整機構として機能する。なお、垂直位置調整機構として、他の滑車装置が採用されてもよい。 Also, a chain block device 105, which is a type of pulley device, is provided on the top wall 101a. The chain block device 105 is a known mechanical device that has a chain that hangs downward and that automatically winds and lowers the chain on the principle of a pulley. The chain block device 105 is driven by an external power supply. The support body 102 is supported by the chain hanging from the lower surface of the top wall 101a. The chain block device 105 functions as a vertical position adjusting mechanism for changing the height of the support body 102. Note that another pulley device may be adopted as the vertical position adjusting mechanism.
 さらに、枠体101の受け渡し方向と直交する方向の両側部には、高さ方向に延びる一対のガイドレール101eが設けられている。各ガイドレール101eは、枠体101の受け渡し方向の略中間に配置されている。図15に示すように、ガイドレール101eは、内側に向けて狭い幅で開口する溝を有する長尺体である。ガイドレール101eは、後述する支持体102のガイド片102dを上下にスライド可能に内挿するように構成されている。 Furthermore, a pair of guide rails 101e extending in the height direction are provided on both sides of the frame 101 in a direction orthogonal to the transfer direction. The guide rails 101e are arranged substantially in the middle of the frame body 101 in the delivery direction. As shown in FIG. 15, the guide rail 101e is an elongated body having a groove that opens inward with a narrow width. The guide rail 101e is configured such that a guide piece 102d of a support body 102, which will be described later, is vertically slidably inserted therein.
 支持体102は、パレット110及び物品Wを載置するように矩形状の籠として形成されている。支持体102は、底壁102a及び頂壁102bを備え、底壁102a及び頂壁102bが線材によって連結されている。そして、支持体102は、底壁102a及び頂壁102bの間に、パレット110及び物品Wを載置するための空間を定める。支持体102は、パレット110をその内部に引き込み、且つ、外部に送り出すために受け渡し方向に少なくとも開放されている。換言すると、支持体102は、枠体101と同様に、搬送レール130に向けて、及びに、物品導入部11a又は物品収容部13aに向けて開放されていればよく、その他の側面が壁で閉塞されていてもよい。つまり、枠体101及び支持体102は共に、受け渡し方向にパレット110及び物品Wを通過可能に開口している。 The support body 102 is formed as a rectangular basket on which the pallet 110 and the article W are placed. The support body 102 includes a bottom wall 102a and a top wall 102b, and the bottom wall 102a and the top wall 102b are connected by a wire rod. Then, the support body 102 defines a space for placing the pallet 110 and the article W between the bottom wall 102a and the top wall 102b. The support body 102 is at least opened in the delivery direction in order to draw the pallet 110 into the inside thereof and send it out to the outside. In other words, similarly to the frame body 101, the support body 102 may be opened toward the transport rail 130 and toward the article introducing portion 11a or the article housing portion 13a, and the other side surface is a wall. It may be closed. That is, both the frame body 101 and the support body 102 are opened so that the pallet 110 and the article W can pass in the delivery direction.
 支持体102の頂壁102bの上面中心部は、チェーンブロック装置105のチェーンの先端に固定されている。その結果、支持体102は、チェーンを介して枠体101に吊り下げられている。支持体102は、枠体101に対して垂直方向に移動可能である。また、支持体の頂壁102bには、受け渡し方向に沿った両方の縁辺から外方に突出する一対のガイド片102dが設けられている。各ガイド片102dは、頂壁102bにおける受け渡し方向の略中間に位置している。図15に示すように、ガイド片102dは、ガイドレール101eの溝形状に対応する断面視T字形状の突起である。そして、ガイド片102dがガイドレール101eの溝内に配置されている。ガイド片102dは、ガイドレール101eの開口から抜け出ることが規制されている。ガイド片102dは、ガイドレール101eに沿ってスライド可能である。すなわち、ガイドレール101e及びガイド片102dが、協働的に、支持体102の枠体101に対する高さ方向の移動をガイドする。その結果、支持体102の安定的な上下動が可能となる。 The center of the upper surface of the top wall 102b of the support 102 is fixed to the tip of the chain of the chain block device 105. As a result, the support body 102 is suspended from the frame body 101 via the chain. The support body 102 is movable in the vertical direction with respect to the frame body 101. The top wall 102b of the support is provided with a pair of guide pieces 102d protruding outward from both edges along the transfer direction. Each guide piece 102d is located substantially in the middle of the top wall 102b in the delivery direction. As shown in FIG. 15, the guide piece 102d is a T-shaped projection in cross section corresponding to the groove shape of the guide rail 101e. The guide piece 102d is arranged in the groove of the guide rail 101e. The guide piece 102d is restricted from coming out of the opening of the guide rail 101e. The guide piece 102d is slidable along the guide rail 101e. That is, the guide rail 101e and the guide piece 102d cooperatively guide the movement of the support body 102 in the height direction with respect to the frame body 101. As a result, the support 102 can be stably moved up and down.
 図16に示すように、支持体102の底壁102aには、パレット110を支持又は載置するための支持台102cが設けられている。該支持台102cは、一対のレールからなる。支持台102cの一対のレールは、パレット110の外枠部分を支持するように離隔している。また、レールの側面には、支持台102cの上面側に延び出るベアリング又は車輪状の突出体である位置決め部材102eが配置されている。該位置決め部材102eは、下方に力が加わると弾性的に引っ込むように構成されている。位置決め部材102eは、支持台102c上に配置されたパレット110の切り欠き114に入り込み、パレット110を所定の載置位置に位置決めして保持するように機能する。そして、一対のレールの間には、レール部材103及び走行体104のアセンブリが配置されている。このアセンブリは、受け渡し機構と称される。以下、受け渡し機構について説明する。 As shown in FIG. 16, a support base 102c for supporting or placing the pallet 110 is provided on the bottom wall 102a of the support body 102. The support base 102c is composed of a pair of rails. The pair of rails of the support base 102c are separated so as to support the outer frame portion of the pallet 110. In addition, a positioning member 102e, which is a bearing or a wheel-shaped protrusion that extends toward the upper surface of the support 102c, is arranged on the side surface of the rail. The positioning member 102e is configured to elastically retract when a downward force is applied. The positioning member 102e functions to enter the notch 114 of the pallet 110 arranged on the support base 102c and position and hold the pallet 110 at a predetermined mounting position. An assembly of the rail member 103 and the traveling body 104 is arranged between the pair of rails. This assembly is called the delivery mechanism. The delivery mechanism will be described below.
 受け渡し機構は、パレット110を移載装置100外部の物品載置部から支持台102aに引き込み、且つ、支持台102aから移載装置100外部の物品載置部に送り出すように動作する。図17乃至図19に示すように、走行体104がレール部材103に沿って走行可能であるように、走行体104及びレール部材103が連結されている。図17は、当該受け渡し機構の概略斜視図である。図18は、当該受け渡し機構の平面図及び正面図である。図19は、当該受け渡し機構の概略断面図である。説明の便宜上、一部の図面では、無端ベルトなどの一部の構成要素の描写が省略されている。 The transfer mechanism operates so that the pallet 110 is drawn from the article placing section outside the transfer apparatus 100 to the support table 102a and is sent out from the support table 102a to the article placing section outside the transfer apparatus 100. As shown in FIGS. 17 to 19, the traveling body 104 and the rail member 103 are connected so that the traveling body 104 can travel along the rail member 103. FIG. 17 is a schematic perspective view of the delivery mechanism. FIG. 18 is a plan view and a front view of the delivery mechanism. FIG. 19 is a schematic sectional view of the delivery mechanism. For convenience of description, in some drawings, depiction of some components such as an endless belt is omitted.
 レール部材103は、支持体102の底壁102a上面に固定され、パレット110の受け渡し方向に沿って直線的に延びている。また、レール部材103は、支持台102cの一対のレールの間に配置されている。レール部材103は、長手方向に沿って延びる底壁部と、該底壁部の幅(短手)方向の両端縁から上方に立設した一対の側壁部と、該一対の側壁部から対向するように延び出たフランジと、一対のフランジの間で上方に開口した開口部とを備える。開口部は、走行体104を配置可能な幅を有し、フランジは走行体104の車輪104bの位置に対応している。このレール部材103の長さは、支持体102の受け渡し方向の長さとほぼ同じか、又は、それよりも僅かに大きい。すなわち、レール部材103の長さは、支持体102の水平方向及び垂直方向の移動に干渉しないように定められることが好ましい。また、レール部材103の高さは、支持台102cに載置されたパレット110に干渉しないように定められている。 The rail member 103 is fixed to the upper surface of the bottom wall 102a of the support body 102, and extends linearly along the transfer direction of the pallet 110. The rail member 103 is arranged between the pair of rails of the support base 102c. The rail member 103 faces the bottom wall portion extending along the longitudinal direction, a pair of side wall portions standing upright from both end edges in the width (widthwise) direction of the bottom wall portion, and the pair of side wall portions. And a flange that extends upwardly, and an opening that opens upward between the pair of flanges. The opening has a width in which the traveling body 104 can be arranged, and the flange corresponds to the position of the wheel 104b of the traveling body 104. The length of the rail member 103 is substantially the same as or slightly longer than the length of the support body 102 in the delivery direction. That is, the length of the rail member 103 is preferably determined so as not to interfere with the movement of the support body 102 in the horizontal direction and the vertical direction. Further, the height of the rail member 103 is set so as not to interfere with the pallet 110 placed on the support base 102c.
 また、レール部材103の内部には、コンベヤ部103aが設けられている。該コンベヤ部103aは、長手方向全体に亘って、走行体104をレール部材103上で走行させるように駆動する。コンベヤ部103aは、両側壁部間に回転可能に軸支された複数のプーリと、該複数のプーリに掛架された無端ベルトを備える。無端ベルトは、モータ(図示略)によって駆動軸を介して回転駆動される。この無端ベルト(又はモータ)の回転方向及び回転量は、制御部によって自動式に制御される。また、レール部材103の側壁部には、位置センサ103bが配置されている。本実施形態では、位置センサ103bは、走行体104をレール部材103の長手方向中心の初期位置に停止させ、且つ、走行体104がレール部材103から飛び出さないように規制するリミットスイッチとして機能する。 Further, inside the rail member 103, a conveyor section 103a is provided. The conveyor portion 103a drives the traveling body 104 so as to travel on the rail member 103 over the entire longitudinal direction. The conveyor unit 103a includes a plurality of pulleys that are rotatably supported between both side wall portions, and an endless belt that is hung on the plurality of pulleys. The endless belt is rotationally driven by a motor (not shown) via a drive shaft. The rotation direction and the rotation amount of the endless belt (or motor) are automatically controlled by the control unit. A position sensor 103b is arranged on the side wall of the rail member 103. In the present embodiment, the position sensor 103b functions as a limit switch that stops the traveling body 104 at the initial position of the center of the rail member 103 in the longitudinal direction and that restricts the traveling body 104 from protruding from the rail member 103. .
 走行体104は、レール部材103を長手方向に沿って直線的に走行するように構成されている。走行体104は、図19乃至図21に示すように、ブロック状の走行体本体104a、該走行体本体104aの下側に形成された走行部104b、及び、該走行部104bよりも下方に位置する圧接部104cを有する。走行部104cは複数の車輪又はベアリングからなり、レール部材103のフランジを走行可能である。図19に示すように、圧接部104cは、走行方向に延びるブレード、該ブレードが先端に連結されるとともに、走行体本体104aを貫通して貫通方向に遊動可能なシャフト、及び、ブレードを下方に付勢するようにシャフトに外挿されたバネを備える。また、走行体104の高さは、レール部材103に連結した状態で、支持台102cに載置されたパレット110に干渉しないように定められている。 The traveling body 104 is configured to linearly travel along the rail member 103 along the longitudinal direction. As shown in FIGS. 19 to 21, the traveling body 104 has a block-shaped traveling body main body 104a, a traveling portion 104b formed below the traveling body main body 104a, and a position lower than the traveling portion 104b. It has a pressure contact portion 104c. The traveling unit 104c includes a plurality of wheels or bearings and can travel on the flange of the rail member 103. As shown in FIG. 19, the press contact portion 104c includes a blade extending in the traveling direction, a shaft to which the blade is connected to the tip, and a shaft which penetrates the traveling body main body 104a and can be loosened in the penetrating direction, and the blade downward. A spring is attached to the shaft so as to bias the shaft. Further, the height of the traveling body 104 is determined so as not to interfere with the pallet 110 mounted on the support 102c in a state of being connected to the rail member 103.
 また、走行体104の走行方向の両端近傍には、走行体本体104aの上面から上方に突出可能である係合ピン104eが設けられている。係合ピン104eは、突出及び後退動作するように制御部によって制御される。本実施形態では、係合ピン104eは、ソレノイドによって駆動される。係合ピン104が後退した状態では、係合ピン104eはその上方に位置するパレット110に当接することはない。他方、係合ピン104eが所定の長さで突出した状態では、係合ピン104eがその上方に位置するパレット110の係合孔112に挿入され、係合ピン104eがパレット110(係合孔112の内周面)に選択的に係合する。 Also, in the vicinity of both ends of the traveling body 104 in the traveling direction, engagement pins 104e that can project upward from the upper surface of the traveling body 104a are provided. The engagement pin 104e is controlled by the control unit so as to perform a projecting and retracting operation. In this embodiment, the engagement pin 104e is driven by a solenoid. When the engagement pin 104 is retracted, the engagement pin 104e does not contact the pallet 110 located above it. On the other hand, when the engagement pin 104e is projected by a predetermined length, the engagement pin 104e is inserted into the engagement hole 112 of the pallet 110 located above the engagement pin 104e, and the engagement pin 104e (the engagement hole 112). The inner peripheral surface of) is selectively engaged.
 図22は、受け渡し機構(レール部材103及び走行体104のアセンブリ)において、走行体104がレール部材103上を移動し、係合ピン104eが上方に突出した形態を示している。走行体104は、コンベヤ部103aの回転駆動に従ってレール部材103に沿って移動する。また、走行体104は、走行体本体104aの一部がレール部材103の両端部から延び出るまで移動可能である。すなわち、走行体104の駆動に伴って、係合ピン104eがレール部材103端部の外側の所定位置に配置される。後述するとおり、この位置は、移載装置100の外部の物品載置部上に配置されたパレット110の係合孔112の直下位置に対応する。走行体104の移動距離は、パレット110の係合孔112の間隔に基づいて定められる。 FIG. 22 shows a form in which the traveling body 104 moves on the rail member 103 and the engagement pin 104e projects upward in the delivery mechanism (assembly of the rail member 103 and the traveling body 104). The traveling body 104 moves along the rail member 103 according to the rotational drive of the conveyor unit 103a. The traveling body 104 is movable until a part of the traveling body main body 104 a extends from both ends of the rail member 103. That is, as the traveling body 104 is driven, the engagement pin 104e is arranged at a predetermined position outside the end of the rail member 103. As will be described later, this position corresponds to a position directly below the engagement hole 112 of the pallet 110 arranged on the article mounting portion outside the transfer device 100. The moving distance of the traveling body 104 is determined based on the distance between the engagement holes 112 of the pallet 110.
 次いで、本実施形態の処理システム10の搬送ユニット15を構成する搬送アセンブリ(搬送レール130及び搬送体150の集合体)について説明する。図23は、搬送アセンブリの斜視図である。図24は、搬送アセンブリの断面図であり、図25は、その部分拡大図である。当該搬送アセンブリの動作は、制御部によって制御される。すなわち、当該搬送アセンブリでは、搬送体150が第1ステーション11及び第2ステーション13の間で搬送レール130に沿って任意の方向に走行駆動される。そして、搬送体150は、搬送レール130に沿って第1ステーション11及び第2ステーション13の間でパレット110及び物品Wを搬送するように構成されている。以下、搬送アセンブリの具体的な構成を説明する。しかしながら、ここで説明される実施形態は例示にすぎず、当業者によって他の搬送機構が採用されてもよい。 Next, a transport assembly (an assembly of the transport rail 130 and the transport body 150) that constitutes the transport unit 15 of the processing system 10 of the present embodiment will be described. FIG. 23 is a perspective view of the transport assembly. 24 is a cross-sectional view of the transport assembly, and FIG. 25 is a partially enlarged view of the same. The operation of the transport assembly is controlled by the controller. That is, in the transport assembly, the transport body 150 is driven to travel between the first station 11 and the second station 13 along the transport rail 130 in any direction. Further, the carrier 150 is configured to carry the pallet 110 and the article W along the carrier rail 130 between the first station 11 and the second station 13. Hereinafter, a specific configuration of the transport assembly will be described. However, the embodiments described herein are merely exemplary, and other transport mechanisms may be employed by those skilled in the art.
 搬送レール130は、第1ステーション11及び第2ステーション13の間で直線状に架設されている。搬送レール130は、建造物又はステーション11,13の構造体にブラケットを介して空中で支持されている。搬送レール130は、搬送方向に沿って長手状に延びる頂壁部132と、該頂壁部132の幅(短手)方向の両端縁から下方に垂下した一対の側壁部133と、該一対の側壁部133の間で下方に開口した開口部134とを備える。各側壁部133の開口端には、内側に張り出したレール部131がそれぞれ形成されている。この長手方向(搬送方向)に延びる一対のレール部131間の間隔は、搬送体本体151の幅よりも大きく、且つ、走行部153をなす一対の車輪の位置に対応している。他方、開口部134は、搬送体本体151を収容可能な幅を有している。 The transfer rail 130 is linearly installed between the first station 11 and the second station 13. The transport rail 130 is supported in the air by the structure or the structure of the stations 11 and 13 via brackets. The transport rail 130 includes a top wall portion 132 that extends in a longitudinal direction along the transport direction, a pair of side wall portions 133 that hang downward from both end edges of the top wall portion 132 in the width (widthwise) direction, and the pair of side wall portions 133. An opening portion 134 that opens downward between the side wall portions 133 is provided. Rail portions 131 protruding inward are formed at the open ends of the side wall portions 133, respectively. The interval between the pair of rail portions 131 extending in the longitudinal direction (transport direction) is larger than the width of the transport body 151 and corresponds to the position of the pair of wheels forming the traveling portion 153. On the other hand, the opening 134 has a width capable of accommodating the carrier body 151.
 また、搬送レール130の開口部134の反対側(奥側)には、コンベヤ部135が設けられている。該コンベヤ部135は、レール部131及び開口部134に併設されており、搬送体150をレール部131上で走行させるように駆動する。コンベヤ部135は、開口部134に亘って延びる無端ベルトと、該無端ベルトを回転駆動可能に巻架する複数のプーリとを備える。複数のプーリのうちの駆動プーリには、駆動用モータ136が接続され、該駆動用モータ136から動力が供給される。 A conveyor section 135 is provided on the opposite side (back side) of the opening 134 of the transport rail 130. The conveyor section 135 is provided alongside the rail section 131 and the opening section 134, and drives the carrier 150 so as to travel on the rail section 131. The conveyor unit 135 includes an endless belt extending over the opening 134, and a plurality of pulleys around which the endless belt is rotatably driven. A drive motor 136 is connected to a drive pulley of the plurality of pulleys, and power is supplied from the drive motor 136.
 さらに、搬送レール130の両端部には、テンションプーリ137がコンベヤ部135の外側に配置されている。テンションプーリ137には、細長いバンド状の閉塞用ベルト138が回転可能に張設されている。閉塞用ベルト138は、搬送レール130の開口部134を閉鎖するとともに、搬送体150の駆動とともに回転するように構成されている。この閉塞用ベルト138は、搬送体150に環状に連結された状態で搬送レール130のコンベヤ部135の無端ベルトよりも大きい外周長を有し、且つ、搬送レール130の開口部134よりも大きい幅を有している。 Further, tension pulleys 137 are arranged outside the conveyor section 135 at both ends of the transfer rail 130. An elongated band-shaped closing belt 138 is rotatably stretched around the tension pulley 137. The closing belt 138 is configured to close the opening 134 of the transport rail 130 and rotate with the driving of the transport body 150. The closing belt 138 has an outer peripheral length larger than that of the endless belt of the conveyor section 135 of the transfer rail 130 in a state where the closing belt 138 is annularly connected to the transfer body 150, and has a width larger than the opening 134 of the transfer rail 130. have.
 搬送体150は、ブロック状の搬送体本体151と、搬送体本体151の下方に連結され、パレット110及び物品Wを載置して支持するための搬送支持部152と、搬送体本体151が搬送レール130のレール部131を走行するための走行部153と、搬送体本体151に支持され、搬送レール130のコンベヤ部135に圧接可能に構成された圧接体155と、該圧接体155のコンベヤ部135への圧接を解除操作するための解除レバー156と、を備える。 The carrier 150 is connected to a block-shaped carrier body 151, below the carrier body 151, and is carried by the carrier body support 151 for mounting and supporting the pallet 110 and the article W, and the carrier body 151. A traveling portion 153 for traveling on the rail portion 131 of the rail 130, a pressure contact body 155 supported by the carrier body 151 and configured to be capable of pressure contact with the conveyor portion 135 of the transport rail 130, and a conveyor portion of the pressure contact body 155. And a release lever 156 for releasing the pressure contact with 135.
 搬送体本体151は、平面視において搬送レール130の幅方向よりも長手方向(搬送方向)に長辺を有する矩形ブロック体である。図25に示すように、該搬送体本体151には、該搬送体本体151を高さ方向に貫通する複数(本実施形態では2つ)の貫通孔151aが穿設されている。各貫通孔151aは、圧接体155の軸部155aが軸方向に移動可能に、該軸部155aの径よりも大きい所定の径で構成されている。また、搬送支持部152は、搬送体本体151に吊下げられるように固定され、パレット110及び物品Wを載置可能な篭状に形成されている。さらに、走行部153は、搬送体本体151の側部に回転可能に軸支された複数対の車輪からなる。各車輪は、搬送体本体151の正面及び背面の両側に設けられている。 The carrier body 151 is a rectangular block body having longer sides in the longitudinal direction (transport direction) than the width direction of the transport rail 130 in plan view. As shown in FIG. 25, a plurality of (two in the present embodiment) through-holes 151 a penetrating the carrier body 151 in the height direction are formed in the carrier body 151. Each through hole 151a is formed with a predetermined diameter larger than the diameter of the shaft portion 155a so that the shaft portion 155a of the press contact member 155 can move in the axial direction. Further, the transport support portion 152 is fixed so as to be suspended from the transport body 151, and is formed in a basket shape on which the pallet 110 and the article W can be placed. Further, the traveling unit 153 is composed of a plurality of pairs of wheels rotatably supported on the side of the carrier body 151. Each wheel is provided on both sides of the front and the back of the carrier body 151.
 圧接体155は、搬送体本体151に支持され、搬送レール130のコンベヤ部135の無端ベルト外面に圧接して搬送体本体151をコンベヤ部135に連結する連結部として機能する。図25に示すように、該圧接体155は、搬送体本体151の高さ方向に延びる2つの軸部155aと、各軸部155aの先端に固定された板状の圧接板(圧接部)155bと、中央の軸部155aの基端を連結する連結軸155cと、を備える。各軸部155aは、搬送体本体151の各貫通孔151a内に上下動可能に挿通(遊挿)されている。各軸部155aには、コイルバネ状の弾性体154が外挿されている。該弾性体154の上端が搬送体本体151の貫通孔151a周縁(下面)に当接し、且つ、該弾性体154の下端が圧接板155bの上面に当接している。そして、弾性体154は、搬送体本体151及び圧接体155の間に圧縮された状態で配置されており、搬送体本体151及び圧接体155を互いに離隔する方向に付勢している。つまり、弾性体154の弾性復帰力によって圧接体154がコンベヤ部135に対して付勢される。 The press-contact body 155 is supported by the carrier body 151, and functions as a connecting portion that press-contacts the outer surface of the endless belt of the conveyor unit 135 of the carrier rail 130 to connect the carrier body 151 to the conveyor unit 135. As shown in FIG. 25, the pressure contact body 155 includes two shaft portions 155a extending in the height direction of the carrier body 151, and a plate-shaped pressure contact plate (pressure contact portion) 155b fixed to the tip of each shaft portion 155a. And a connecting shaft 155c that connects the base ends of the central shaft portion 155a. Each shaft portion 155a is vertically movably inserted (i.e., loosely inserted) into each through hole 151a of the carrier body 151. A coil spring-shaped elastic body 154 is externally inserted into each shaft portion 155a. The upper end of the elastic body 154 is in contact with the peripheral edge (lower surface) of the through hole 151a of the carrier body 151, and the lower end of the elastic body 154 is in contact with the upper surface of the press contact plate 155b. The elastic body 154 is disposed in a compressed state between the carrier body 151 and the pressure contact body 155, and urges the carrier body 151 and the pressure contact body 155 in directions in which they are separated from each other. That is, the elastic contact force of the elastic body 154 urges the pressure contact body 154 against the conveyor unit 135.
 本実施形態の解除レバー156は、圧接体155のコンベヤ部135への圧接を解除操作するように機能する。すなわち、解除レバー156は、圧接体155を搬送体本体151の高さ方向に変位させる。具体的には、解除レバー156が回動することにより、レバー基端が搬送体本体151外面に係合して、圧接体155が搬送体本体151側に牽引される。 The release lever 156 of this embodiment functions to release the pressure contact of the pressure contact body 155 to the conveyor unit 135. That is, the release lever 156 displaces the press contact body 155 in the height direction of the carrier body 151. Specifically, when the release lever 156 rotates, the lever base end engages with the outer surface of the carrier body 151, and the press contact body 155 is pulled toward the carrier body 151 side.
 さらに、搬送体本体151の長手方向の両端には、長尺の閉塞用ベルト138を固定するベルト結合具157がそれぞれ設けられている。図25に示すように、各ベルト結合具157は、L字状の金具であり、搬送体本体151の両側面にそれぞれボルトで固定されている。各ベルト結合具157は、1本の閉塞用ベルト138の各端部を上下両面から挟み込んで固定している。すなわち、1本の閉塞用ベルト138が一対のベルト結合具157を介して搬送体本体151に固定されることにより、搬送体150及び閉塞用ベルト160が協働して無端状の環を形成している。その結果、コンベヤ部135の駆動に従って、搬送体150及び閉塞用ベルト138が同時にレール部131に沿って移動し、搬送体150の走行時に開口部134が閉鎖した状態が維持される。 Further, belt couplings 157 for fixing the long closing belt 138 are provided at both ends in the longitudinal direction of the carrier body 151. As shown in FIG. 25, each belt coupling 157 is an L-shaped metal fitting and is fixed to both side surfaces of the carrier body 151 with bolts. Each belt coupling member 157 sandwiches and fixes each end portion of one closing belt 138 from both upper and lower surfaces. That is, one closing belt 138 is fixed to the carrier body 151 via the pair of belt couplings 157, so that the carrier 150 and the closing belt 160 cooperate to form an endless ring. ing. As a result, the conveyor 150 and the closing belt 138 simultaneously move along the rails 131 in accordance with the driving of the conveyor 135, and the opening 134 is maintained in a closed state when the conveyor 150 travels.
 次に、パレット110の構成について説明する。図26は、パレット110の概略斜視図である。図27(a),(b)は、パレット110の平面図及び正面図である。図26及び図27に示すとおり、パレット110は、内側が開口する矩形状のフレーム部111を有する。パレット110は、ステージ14、支持台102c及び搬送支持部152によって支持されるように構成されている。パレット110は、第1ステーション11及び第2ステーション13の間で物品Wを載置しつつ移動可能である。パレット110のフレーム部111の上面は、物品Wが載置される載置面として定められる。本実施形態では、パレット110の長辺が、その受け渡し方向に沿っている。 Next, the structure of the pallet 110 will be described. FIG. 26 is a schematic perspective view of the pallet 110. 27A and 27B are a plan view and a front view of the pallet 110. As shown in FIGS. 26 and 27, the pallet 110 has a rectangular frame portion 111 whose inside is open. The pallet 110 is configured to be supported by the stage 14, the support base 102c, and the transport support unit 152. The pallet 110 is movable between the first station 11 and the second station 13 while placing the article W thereon. The upper surface of the frame portion 111 of the pallet 110 is defined as a placement surface on which the article W is placed. In this embodiment, the long side of the pallet 110 is along the delivery direction.
 また、パレット110は、フレーム部111の長辺に直交する方向に延びる3本の梁を有する。3本の梁は、等間隔で並んでおり、各梁の中央には、係合孔112が形成されている。すなわち、パレット110には、3つの係合孔112が、その受け渡し方向(つまり、レール部材103の延設方向)に沿って等間隔に設けられている。係合孔112は、受け渡し方向と直交する方向に延びる長孔であり、係合ピン104eを挿通可能な幅で開口している。係合孔112が長孔であることにより、受け渡し方向と直交する方向の位置ずれが許容される。すなわち、係合孔112は、走行体104の係合ピン104e(係合部)に対する被係合部をその内周面に定めるように機能する。 Further, the pallet 110 has three beams extending in a direction orthogonal to the long side of the frame portion 111. The three beams are arranged at equal intervals, and an engaging hole 112 is formed in the center of each beam. That is, the pallet 110 is provided with three engagement holes 112 at equal intervals along the delivery direction (that is, the extending direction of the rail member 103). The engagement hole 112 is an elongated hole extending in a direction orthogonal to the delivery direction, and is open with a width that allows the engagement pin 104e to be inserted therethrough. Since the engagement hole 112 is a long hole, positional deviation in the direction orthogonal to the delivery direction is allowed. That is, the engagement hole 112 functions to define the engaged portion for the engagement pin 104e (engagement portion) of the traveling body 104 on the inner peripheral surface thereof.
 また、パレット110のフレーム部111の内側面には、複数のベアリング113が設けられている。ベアリング113は、パレット110の受け渡し方向のスライド移動を補助する。さらに、パレット110のフレームの下面には、切り欠き114が形成されている。パレット110がステージ14又は支持台102cに載置されたときに、該切り欠き114に、位置決め部材14a,102eが入り込むことによって、パレット110がステージ14又は支持台102cの所定位置に保持される。 A plurality of bearings 113 are provided on the inner surface of the frame portion 111 of the pallet 110. The bearing 113 assists the sliding movement of the pallet 110 in the delivery direction. Further, a cutout 114 is formed on the lower surface of the frame of the pallet 110. When the pallet 110 is placed on the stage 14 or the support base 102c, the positioning members 14a and 102e enter into the notches 114, so that the pallet 110 is held at a predetermined position on the stage 14 or the support base 102c.
 続いて、図28を参照して、本実施形態の搬送ユニット15において、移載機構によってパレット110を(支持体102の外部の)物品載置部Sから支持体102に引き込む工程を説明する。ここで、移載機構は、パレット110、支持体102、レール部材103、走行体104及び制御部からなる概念である。また、物品載置部Sは、(支持体102に隣接する状態の)搬送支持部152、及び、ステージ14の載置面である。そして、当初位置(図28(a))において、パレット110の3つの係合孔112を、支持体112に近い側から順に、第1係合孔112-1、第2係合孔112-2、第3係合孔112-3と称する。 Next, with reference to FIG. 28, a step of pulling the pallet 110 from the article mounting portion S (outside the support body 102) to the support body 102 by the transfer mechanism in the transport unit 15 of the present embodiment will be described. Here, the transfer mechanism is a concept including a pallet 110, a support body 102, a rail member 103, a traveling body 104, and a control unit. The article placement section S is a placement surface of the transport support section 152 (in a state of being adjacent to the support body 102) and the stage 14. Then, at the initial position (FIG. 28 (a)), the three engaging holes 112 of the pallet 110 are arranged in order from the side closer to the support body 112 as the first engaging hole 112-1 and the second engaging hole 112-2. , And the third engaging hole 112-3.
 図28(a)に示すように、パレット110を支持する物品載置部S(搬送支持部152又はステージ14)に隣接する所定の受け渡し位置に支持体102が配置される。物品載置部Sが搬送支持部152である場合、搬送体150が各ステーション11,13に隣接する位置で停止される。パレット110は、物品載置部S上の定められた位置に載置される。好ましくは、パレット110が物品載置部S上の定められた位置に載置された状態で、係合ピン104eと第1係合孔112-1との距離と、各係合孔112同士の間隔が等しい。また、支持体102の支持台102c表面、及び、物品載置部Sの載置面が、パレット110がこれらの間でスライド移動可能である程度に、実質的に同じ高さである必要がある。支持体102は、チェーンブロック装置105及びスライダ装置106を使用して、所定の受け渡し位置へと移動可能である。 As shown in FIG. 28 (a), the support body 102 is arranged at a predetermined delivery position adjacent to the article placement section S (transport support section 152 or stage 14) that supports the pallet 110. When the article placing portion S is the transport support portion 152, the transport body 150 is stopped at a position adjacent to each of the stations 11 and 13. The pallet 110 is placed at a predetermined position on the article placing section S. Preferably, with the pallet 110 placed at a predetermined position on the article placing portion S, the distance between the engagement pin 104e and the first engagement hole 112-1 and the distance between the engagement holes 112 are different from each other. The intervals are equal. Further, the surface of the supporting base 102c of the supporting body 102 and the mounting surface of the article mounting portion S need to be substantially the same height to the extent that the pallet 110 can slide between them. The support body 102 can be moved to a predetermined delivery position by using the chain block device 105 and the slider device 106.
 次に、走行体104が、係合ピン104eが後退した状態で物品載置部Sに向けてレール部材103上を走行し、所定の位置で停止する。図28(a)の仮想線で示すように、この走行体104が停止した位置では、係合ピン104eが最も支持体102に近い第1係合孔112-1の直下に位置する。そして、制御部により係合ピン104eが突出動作し、係合ピン104eが第1係合孔112-1に挿通される。係合ピン104eが第1係合孔112-1に挿通した状態で、走行体104が支持体102に向けて走行する。走行体104の走行に従って、係合ピン104eが第1係合孔112-1内でパレット110に係合し、パレット110が支持体102側に牽引される。図28(b)に示すように、走行体104がレール部材103の初期位置へと戻ることで、第1係合孔112-1が支持台102c上に移動するとともに、第2係合孔112-2が物品載置部S上の支持体102側の位置(つまり、図28(a)の第1係合孔112-1の当初位置)に移動する。 Next, the traveling body 104 travels on the rail member 103 toward the article placement section S with the engagement pin 104e retracted, and stops at a predetermined position. As shown by a phantom line in FIG. 28A, when the traveling body 104 is stopped, the engagement pin 104e is located immediately below the first engagement hole 112-1 that is closest to the support body 102. Then, the engagement pin 104e is caused to project by the control unit, and the engagement pin 104e is inserted into the first engagement hole 112-1. The traveling body 104 travels toward the support body 102 with the engagement pin 104e inserted into the first engagement hole 112-1. As the traveling body 104 travels, the engagement pin 104e engages with the pallet 110 in the first engagement hole 112-1, and the pallet 110 is pulled toward the support body 102 side. As shown in FIG. 28B, when the traveling body 104 returns to the initial position of the rail member 103, the first engagement hole 112-1 moves onto the support base 102c and the second engagement hole 112 is moved. -2 moves to the position on the side of the support 102 on the article placing portion S (that is, the initial position of the first engaging hole 112-1 in FIG. 28A).
 次いで、制御部により係合ピン104が後退動作する。再度、走行体104が、係合ピン104eが後退した状態で物品載置部Sに向けてレール部材103上を走行し、所定の位置で停止する。図28(b)の仮想線で示すように、この走行体104が停止した位置では、係合ピン104eが第2係合孔112-2の直下に位置する。そして、制御部により係合ピン104eが突出動作し、係合ピン104eが第2係合孔112-2に挿通される。係合ピン104eが第2係合孔112-2に挿通した状態で、走行体104が支持体102に向けて走行する。走行体104の走行に従って、係合ピン104eが第2係合孔112-2内でパレット110に係合し、パレット110が支持体102側に牽引される。走行体104がレール部材103の初期位置へと戻ることで、第2係合孔112-2が支持台102c上に移動するとともに、第3係合孔112-3が物品載置部S上の支持体102側の位置(つまり、図28(b)の第2係合孔112-2の前工程位置)に移動する。 Next, the control unit causes the engagement pin 104 to move backward. Again, the traveling body 104 travels on the rail member 103 toward the article placing portion S with the engagement pin 104e retracted, and stops at a predetermined position. As shown by the phantom line in FIG. 28B, the engagement pin 104e is located immediately below the second engagement hole 112-2 when the traveling body 104 is stopped. Then, the engagement pin 104e is caused to project by the control unit, and the engagement pin 104e is inserted into the second engagement hole 112-2. The traveling body 104 travels toward the support body 102 with the engagement pin 104e inserted into the second engagement hole 112-2. As the traveling body 104 travels, the engagement pin 104e engages with the pallet 110 in the second engagement hole 112-2, and the pallet 110 is pulled toward the support body 102 side. By the traveling body 104 returning to the initial position of the rail member 103, the second engagement hole 112-2 moves onto the support base 102c, and the third engagement hole 112-3 moves above the article placement section S. It moves to the position on the side of the support 102 (that is, the previous process position of the second engagement hole 112-2 in FIG. 28B).
 そして、制御部により係合ピン104が後退動作する。再度、走行体104が、係合ピン104eが後退した状態で物品載置部Sに向けてレール部材103上を走行し、所定の位置で停止する。図28(c)の仮想線で示すように、この走行体104が停止した位置では、係合ピン104eが第3係合孔112-3の直下に位置する。そして、制御部により係合ピン104eが突出動作し、係合ピン104eが第3係合孔112-3に挿通される。係合ピン104eが第3係合孔112-3に挿通した状態で、走行体104が支持体102に向けて走行する。走行体104の走行に従って、係合ピン104eが第3係合孔112-3内でパレット110に係合し、パレット110が支持体102側に牽引される。走行体104がレール部材103の初期位置へと戻ることで、第3係合孔112-3が支持台102c上に移動する。その結果、パレット110が支持台102c上に完全に移載される。 Then, the engagement pin 104 moves backward by the control unit. Again, the traveling body 104 travels on the rail member 103 toward the article placing portion S with the engagement pin 104e retracted, and stops at a predetermined position. As shown by the phantom line in FIG. 28C, when the traveling body 104 is stopped, the engagement pin 104e is located immediately below the third engagement hole 112-3. Then, the engagement pin 104e is caused to project by the control unit, and the engagement pin 104e is inserted into the third engagement hole 112-3. The traveling body 104 travels toward the support body 102 with the engagement pin 104e inserted into the third engagement hole 112-3. As the traveling body 104 travels, the engagement pin 104e engages with the pallet 110 in the third engagement hole 112-3, and the pallet 110 is pulled to the support body 102 side. When the traveling body 104 returns to the initial position of the rail member 103, the third engagement hole 112-3 moves onto the support base 102c. As a result, the pallet 110 is completely transferred onto the support base 102c.
 図29を参照して、本実施形態の搬送ユニット15において、移載機構によってパレット110を支持体102から物品載置部Sに送り出す工程を説明する。そして、当初位置(図29(a))において、パレット110の3つの係合孔112を、物品載置部Sに近い側から順に、第1係合孔112-1、第2係合孔112-2、第3係合孔112-3と称する。 With reference to FIG. 29, in the transport unit 15 of the present embodiment, a process of sending the pallet 110 from the support body 102 to the article placement section S by the transfer mechanism will be described. Then, at the initial position (FIG. 29A), the three engaging holes 112 of the pallet 110 are arranged in order from the side closer to the article placing portion S in the order of the first engaging hole 112-1 and the second engaging hole 112. -2, referred to as the third engagement hole 112-3.
 図29(a)に示すように、物品載置部S(搬送支持部152又はステージ14)に隣接する所定の受け渡し位置にパレット110を支持する支持体102が配置される。物品載置部Sが搬送支持部152である場合、搬送体150が各ステーション11,13に隣接する位置で停止される。パレット110は、支持台102c上の定められた位置に載置される。ここでは、パレット110の第1係合孔112-1の直下に物品載置部S側の係合ピン104eが位置する。また、支持体102の支持台102c表面と物品載置部Sの載置面とが、パレット110がこれらの間でスライド移動可能である程度に、実質的に同じ高さである必要がある。支持体102は、チェーンブロック装置105及びスライダ装置106を使用して、所定の受け渡し位置へと移動可能である。 As shown in FIG. 29A, a support 102 that supports the pallet 110 is arranged at a predetermined delivery position adjacent to the article placement section S (transport support section 152 or stage 14). When the article placing portion S is the transport support portion 152, the transport body 150 is stopped at a position adjacent to each of the stations 11 and 13. The pallet 110 is placed at a predetermined position on the support base 102c. Here, the engaging pin 104e on the side of the article placing portion S is located immediately below the first engaging hole 112-1 of the pallet 110. Further, the surface of the supporting base 102c of the supporting body 102 and the mounting surface of the article mounting portion S need to be substantially at the same height so that the pallet 110 can slide between them. The support body 102 can be moved to a predetermined delivery position by using the chain block device 105 and the slider device 106.
 次に、物品載置部S側の係合ピン104eが突出動作し、係合ピン104eが第1係合孔112-1に挿通される。係合ピン104eが第1係合孔112-1に挿通した状態で、走行体104が物品載置部Sに向けて走行する。走行体104の走行に従って、係合ピン104eが第1係合孔112-1内でパレット110に係合し、パレット110が物品載置部S側に押進される。図29(a)の仮想線で示すように、この走行体104が停止した位置では、第1係合孔112-1が物品載置部S上に位置するとともに、第2係合孔112-1が支持台102c上の物品載置部S側の位置(つまり、図29(a)の第1係合孔112-1の当初位置)に位置する。そして、制御部により係合ピン104eが後退し、図29(b)に示すように、走行体104がレール部材103の初期位置へと戻る。 Next, the engaging pin 104e on the article placement section S side projects so that the engaging pin 104e is inserted into the first engaging hole 112-1. The traveling body 104 travels toward the article placing section S in a state where the engagement pin 104e is inserted into the first engagement hole 112-1. As the traveling body 104 travels, the engagement pin 104e engages with the pallet 110 in the first engagement hole 112-1, and the pallet 110 is pushed toward the article placement section S side. As shown by the phantom line in FIG. 29A, at the position where the traveling body 104 is stopped, the first engaging hole 112-1 is located on the article placing portion S and the second engaging hole 112- 1 is located on the support table 102c on the side of the article placement portion S (that is, the initial position of the first engagement hole 112-1 in FIG. 29A). Then, the engagement pin 104e is retracted by the control unit, and the traveling body 104 is returned to the initial position of the rail member 103 as shown in FIG.
 次いで、物品載置部S側の係合ピン104eが突出動作し、係合ピン104eが第2係合孔112-2に挿通される。係合ピン104eが第2係合孔112-2に挿通した状態で、再度、走行体104が物品載置部Sに向けて走行する。走行体104の走行に従って、係合ピン104eが第2係合孔112-2内でパレット110に係合し、パレット110が物品載置部S側に押進される。図29(b)の仮想線で示すように、この走行体104が停止した位置では、第2係合孔112-2が物品載置部S上に位置するとともに、第3係合孔112-3が支持台102c上の物品載置部S側の位置(つまり、図29(b)の第2係合孔112-2の前工程位置)に位置する。そして、制御部により係合ピン104eが後退し、図29(c)に示すように、走行体104がレール部材103の初期位置へと戻る。 Next, the engagement pin 104e on the article placement section S side projects so that the engagement pin 104e is inserted into the second engagement hole 112-2. With the engagement pin 104e inserted in the second engagement hole 112-2, the traveling body 104 travels toward the article placement section S again. As the traveling body 104 travels, the engagement pin 104e engages with the pallet 110 in the second engagement hole 112-2, and the pallet 110 is pushed toward the article placement section S side. As shown by the phantom line in FIG. 29B, at the position where the traveling body 104 is stopped, the second engagement hole 112-2 is located on the article placing portion S and the third engagement hole 112- 3 is located at a position on the article mounting unit S side on the support base 102c (that is, a previous process position of the second engagement hole 112-2 in FIG. 29B). Then, the engagement pin 104e is retracted by the control unit, and the traveling body 104 is returned to the initial position of the rail member 103 as shown in FIG.
 そして、物品載置部S側の係合ピン104eが突出動作し、係合ピン104eが第3係合孔112-3に挿通される。係合ピン104eが第3係合孔112-3に挿通した状態で、再度、走行体104が物品載置部Sに向けて走行する。走行体104の走行に従って、係合ピン104eが第3係合孔112-3内でパレット110に係合し、パレット110が物品載置部S側に押進される。図29(c)の仮想線で示すように、この走行体104が停止した位置では、パレット110全体が物品載置部S上に位置する。そして、制御部により係合ピン104eが後退し、走行体104がレール部材103の初期位置へと戻る。その結果、パレット110の物品載置部Sへの移載が完了する。 Then, the engagement pin 104e on the side of the article placement portion S is projected so that the engagement pin 104e is inserted into the third engagement hole 112-3. With the engagement pin 104e inserted into the third engagement hole 112-3, the traveling body 104 travels toward the article placement section S again. As the traveling body 104 travels, the engagement pin 104e engages with the pallet 110 in the third engagement hole 112-3, and the pallet 110 is pushed toward the article placement section S side. As shown by the phantom line in FIG. 29C, at the position where the traveling body 104 is stopped, the entire pallet 110 is located on the article placing section S. Then, the control unit causes the engagement pin 104e to retract, and the traveling body 104 returns to the initial position of the rail member 103. As a result, the transfer of the pallet 110 to the article mounting section S is completed.
 上述したとおり、本実施形態の移載装置では、走行体104の複数回の往復動によって、パレット110が複数回に分けて物品載置部Sから支持台102cへと移載される。すなわち、移載装置は、より長尺のパレットに対しても、係合孔の数を受け渡し方向に増加させ、且つ、走行体の往復動の回数を増やすことによって、柔軟に対応することが可能である。また、本実施形態の移載装置では、走行体104の受け渡し方向の両端に、係合ピン104eがそれぞれ設けられている。これにより、本実施形態の移載機構は、受け渡し方向の双方に位置する物品載置部Sに対してパレット110を自在に移載することができる。さらに、本実施形態では、走行体104の移動距離は、係合孔112の間隔に基づいて決定されたが、センサによる係合ピン104eと係合孔112との一致の検出によって制御されてもよい。 As described above, in the transfer device of the present embodiment, the pallet 110 is transferred from the article mounting section S to the support base 102c in multiple times by the reciprocating motion of the traveling body 104 multiple times. That is, the transfer device can flexibly cope with a longer pallet by increasing the number of engaging holes in the transfer direction and increasing the number of reciprocating motions of the traveling body. Is. Further, in the transfer device of the present embodiment, the engagement pins 104e are provided at both ends of the traveling body 104 in the delivery direction. As a result, the transfer mechanism of the present embodiment can freely transfer the pallet 110 to the article mounting portions S located in both of the transfer directions. Further, in the present embodiment, the moving distance of the traveling body 104 is determined based on the interval between the engagement holes 112, but may be controlled by detecting the coincidence between the engagement pin 104e and the engagement hole 112 by the sensor. Good.
 以上の説明を踏まえ、処理システム10の全体的な動作について説明する。図30及び図31は、処理システム10における第1ステーション11から第2ステーション13へと搬送される物品Wの流れを例示している。ここでは、第1ステーション11の上段のステージ14から、第2ステーション13の下段且つ奥側のステージ14に物品Wが搬送される。図中のI~VIIIの数字は、以下に説明する各ステップによって物品Wが移動する箇所を示している。 Based on the above explanation, the overall operation of the processing system 10 will be explained. 30 and 31 exemplify the flow of the article W conveyed from the first station 11 to the second station 13 in the processing system 10. Here, the article W is conveyed from the upper stage 14 of the first station 11 to the lower stage and rear stage 14 of the second station 13. The numbers I to VIII in the figure indicate the places where the article W moves in each step described below.
 まず、作業者によって第1の処理を施された物品Wは、第1ステーション11の物品導入部11aの上段のステージ14に載置される(I)。物品Wは、移載装置100(又は搬送機構)の作動によって、第1ステーション11内でステージ14から支持体102(支持台102c)に移載される(II)。なお、物品Wが第1ステーション11の下側のステージ14に載置された場合、垂直位置調整機構によって支持体102が下方に移動した上で、物品Wが支持台102cにステージ14から移載される。次いで、物品Wは、移載装置100の作動によって、支持体102から、第1ステーション11外部に位置する搬送体150の搬送支持部152に移載される(III)。次に、搬送体150が第1ステーション11から第2ステーション13へと搬送レール130に沿って移動して停止する。その結果、物品Wは第2ステーション13の隣接位置に配置される(IV)。次いで、物品Wは、移載装置100の作動によって、搬送支持部152から第2ステーション13内部の支持体102(支持台102c)に移載される(V)。そして、支持体102は、物品Wを保持したまま、垂直位置調整機構によって下方に移動する(VI)。さらに、支持体102は、物品Wを保持したまま、水平位置調整機構によって奥側に水平移動して、搬送先のステージ14の隣接位置に配置される(VII)。ステップVI、VIIは、同時に実行されてもよく、又は、その順番が入れ替えられてもよい。最後に、物品Wは、移載装置100の作動によって、第2ステーション13内部で支持体102からステージ14に移載される(VIII)。上述した物品Wの搬送工程の一連のステップは、制御部によって自動的に実行される。そして、第2ステーション13の物品収容部13aに到達した物品Wは、作業者によって第2の処理を施されることができる。 First, the article W that has been subjected to the first processing by the worker is placed on the upper stage 14 of the article introduction section 11a of the first station 11 (I). The article W is transferred from the stage 14 to the support 102 (support base 102c) in the first station 11 by the operation of the transfer device 100 (or the transport mechanism) (II). When the article W is placed on the stage 14 below the first station 11, the vertical position adjusting mechanism moves the support 102 downward, and then the article W is transferred from the stage 14 to the support base 102c. To be done. Next, the article W is transferred from the support body 102 to the transfer support portion 152 of the transfer body 150 located outside the first station 11 by the operation of the transfer device 100 (III). Next, the carrier 150 moves from the first station 11 to the second station 13 along the carrier rail 130 and stops. As a result, the article W is arranged adjacent to the second station 13 (IV). Next, the article W is transferred from the transport support section 152 to the support 102 (support table 102c) inside the second station 13 by the operation of the transfer device 100 (V). Then, the support body 102 moves downward by the vertical position adjusting mechanism while holding the article W (VI). Further, the support body 102 is horizontally moved to the back side by the horizontal position adjusting mechanism while holding the article W, and is arranged at a position adjacent to the stage 14 of the transfer destination (VII). Steps VI and VII may be executed at the same time, or their order may be reversed. Finally, the article W is transferred from the support 102 to the stage 14 inside the second station 13 by the operation of the transfer device 100 (VIII). The series of steps of the above-described article W carrying process is automatically executed by the control unit. Then, the article W that has reached the article container 13a of the second station 13 can be subjected to the second processing by the worker.
 以下、本発明の一実施形態の搬送ユニット15の作用効果について説明する。 The operation and effect of the transport unit 15 according to the embodiment of the present invention will be described below.
 本実施形態の搬送ユニット15(及び処理システム10)によれば、ステーション11,13内部に設置された移載装置100の支持体102と、搬送体150との間でパレット110を受け渡しするように移載装置100が動作することにより、該パレット110に保持された物品Wをステーション11,13と搬送体150との間で自動的に移載することが可能である。すなわち、移載装置100の走行体104の係合ピン104eがパレット110に選択的に係合した状態で走行体104がレール部材103を走行することで、走行体104がパレット110を押進又は牽引して搬送体150と支持体102との間で物品Wを受け渡しすることが可能である。したがって、本実施形態の搬送ユニット15は、複数のステーション11,13間で物品Wをより効率的に搬送することを可能とするものである。 According to the transport unit 15 (and the processing system 10) of the present embodiment, the pallet 110 is transferred between the carrier 102 and the support 102 of the transfer device 100 installed inside the stations 11 and 13. By operating the transfer device 100, the articles W held on the pallet 110 can be automatically transferred between the stations 11 and 13 and the carrier 150. That is, the traveling body 104 travels on the rail member 103 with the engagement pin 104e of the traveling body 104 of the transfer device 100 selectively engaged with the pallet 110, and thus the traveling body 104 pushes the pallet 110 or It is possible to pull and transfer the article W between the carrier 150 and the support 102. Therefore, the transport unit 15 of the present embodiment enables the article W to be more efficiently transported between the plurality of stations 11 and 13.
 本発明は、上記実施形態に限定されず、本発明の技術的範囲の下で、種々の実施形態や変形例を取り得る。 The present invention is not limited to the above embodiment, and various embodiments and modifications can be taken within the technical scope of the present invention.
(1)上記実施形態の処理システムは、第1ステーション及び第2ステーションの2つのステーションより構成されたが、1又は複数のステーションが追加されてもよい。すなわち、本発明の処理システムは、種々の構成に拡張され得る。 (1) The processing system of the above embodiment is composed of two stations, a first station and a second station, but one or more stations may be added. That is, the processing system of the present invention can be expanded to various configurations.
(2)上記実施形態の搬送ユニットでは、搬送レールが直線状であるが、本発明はこれに限定されない。すなわち、搬送レールは、屈折又は湾曲したレールを組み合わせたものでもよく、また、搬送体を方向転換させるためのターンテーブルを備えてもよい。また、搬送レールは、少なくとも、搬送体と支持体との間でパレットを受け渡し可能であればよく、移載装置のレール部材と平行でなくてもよい。例えば、図32に示す処理システム10’では、搬送レール150が受け渡し方向に直交する方向に延びているが、移載装置100が搬送レール150に隣接して設けられ、搬送体150の受け渡し用の開口が支持体102側を向いているので、搬送体150と支持体との間でパレットを受け渡しすることができる。 (2) In the transport unit of the above embodiment, the transport rail is linear, but the present invention is not limited to this. That is, the transport rail may be a combination of bent or curved rails, and may include a turntable for changing the direction of the transport body. Further, the transport rail may be at least capable of transferring the pallet between the transport body and the support body, and may not be parallel to the rail member of the transfer device. For example, in the processing system 10 ′ shown in FIG. 32, the transfer rail 150 extends in a direction orthogonal to the transfer direction, but the transfer device 100 is provided adjacent to the transfer rail 150 and is used for transferring the transfer body 150. Since the opening faces the support 102 side, the pallet can be transferred between the carrier 150 and the support.
(3)上記実施形態の処理システムでは、第1及び第2ステーションが相違しているが、第1及び第2ステーションが同じ形態であってもよい。また、各ステーションにおいて、ステージの数が、高さ方向及び奥行き方向に任意に増減されてもよい。 (3) In the processing system of the above embodiment, the first and second stations are different, but the first and second stations may have the same form. Further, in each station, the number of stages may be arbitrarily increased or decreased in the height direction and the depth direction.
(4)上記実施形態の搬送ユニットの移載装置(又は搬送アセンブリ)では、走行体(又は搬送体)がコンベヤ部に圧接してレール部材(又は搬送レール)を走行するが、本発明は当該実施形態に機構に限定されない。例えば、走行体(又は搬送体)は、コンベヤ部にボルトや接着剤等により一体的に固定されてもよい。また、コンベヤ部は、プーリとコンベヤベルトの形態に限定されず、走行体(又は搬送体)との連結関係を維持し、走行体(又は搬送体)体を走路に沿って移動させることができれば、その手段は問わない。例えば、コンベヤ部に複数の駆動輪を採用し、各駆動輪の回転とともに走行体(又は搬送体)を送り出してもよい。さらに、走行部及びレール部材(又は搬送レール)の走行箇所(レール部)をラック・アンド・ピニオンとして、歯車の歯の噛み合いにより、走行体(又は搬送体)を走行させてもよい。このように、ラック・アンド・ピニオンを採用すると、搬送路を傾斜又は垂直方向に敷設した際の走行体(又は搬送体)の走行に有利となる。 (4) In the transfer device (or the transport assembly) of the transport unit of the above-described embodiment, the traveling body (or the transportation body) is pressed against the conveyor unit and travels on the rail member (or the transportation rail). The mechanism is not limited to the embodiment. For example, the running body (or the transporting body) may be integrally fixed to the conveyor section with a bolt, an adhesive, or the like. Further, the conveyor unit is not limited to the form of the pulley and the conveyor belt, as long as it can maintain the connection relationship with the traveling body (or the transportation body) and move the traveling body (or the transportation body) along the traveling path. The means does not matter. For example, a plurality of drive wheels may be employed in the conveyor section, and the traveling body (or the transport body) may be sent out as the drive wheels rotate. Furthermore, the traveling body (or the transportation body) may be caused to travel by meshing the teeth of the gears with the traveling portion and the traveling position (rail portion) of the rail member (or the transportation rail) as a rack and pinion. As described above, when the rack and pinion is adopted, it is advantageous for traveling of the traveling body (or the transportation body) when the transportation path is laid in an inclined or vertical direction.
 本発明は上述した実施形態や変形例に限定されるものではなく、本発明の技術的範囲に属する限りにおいて種々の態様で実施しうるものである。 The present invention is not limited to the above-described embodiments and modified examples, and can be carried out in various modes within the technical scope of the present invention.
10   処理システム
11   第1ステーション
11a  物品導入部
11b  連結軸
13   第2ステーション
13a  物品収容部
13b  支持軸
13c  水平レール
14   ステージ
14a  位置決め部材
15   搬送ユニット
100  移載装置
101  枠体
101a 頂壁
101b 支持プレート
101c 走行輪
101d 水平駆動用プレート
101e ガイドレール
102  支持体
102a 底壁
102b 頂壁
102c 支持台
102d ガイド片
102e 位置決め部材
103  レール部材
103a コンベヤ部
103b 位置センサ
104  走行体
104a 走行体本体
104b 走行部
104c 圧接部
104e 係合ピン(係合部)
105  チェーンブロック装置(垂直位置調整機構)
106  スライダ装置(水平位置調整機構)
110  パレット
111  フレーム部
112  係合孔(被係合部)
113  ベアリング
114  切り欠き
130  搬送レール
131  レール部
132  頂壁部
133  側壁部
134  開口部
135  コンベヤ部
136  駆動用モータ
137  テンションプーリ
138  閉塞用ベルト
150  搬送体
151  搬送体本体
151a 貫通孔
152  搬送支持部
153  走行部
154  弾性体
155  圧接部
155a 軸部
155b 圧接板
155c 連結軸
156  解除レバー
157  ベルト結合具
S    物品載置部
W    物品
10 processing system 11 1st station 11a article introduction part 11b connection shaft 13 2nd station 13a article accommodation part 13b support shaft 13c horizontal rail 14 stage 14a positioning member 15 transfer unit 100 transfer device 101 frame 101a top wall 101b support plate 101c Traveling wheel 101d Horizontal drive plate 101e Guide rail 102 Support 102a Bottom wall 102b Top wall 102c Support base 102d Guide piece 102e Positioning member 103 Rail member 103a Conveyor section 103b Position sensor 104 Traveling body 104a Traveling body 104b Traveling section 104c Pressing section 104e Engagement pin (engagement part)
105 Chain block device (vertical position adjustment mechanism)
106 Slider device (horizontal position adjustment mechanism)
110 Pallet 111 Frame part 112 Engagement hole (engaged part)
113 Bearing 114 Notch 130 Transport Rail 131 Rail Part 132 Top Wall 133 Side Wall 134 Opening 135 Conveyor 136 136 Drive Motor 137 Tension Pulley 138 Closing Belt 150 Transport Body 151 Transport Body 151a Through Hole 152 Transport Support 153 Traveling portion 154 Elastic body 155 Pressure contact portion 155a Shaft portion 155b Pressure contact plate 155c Connection shaft 156 Release lever 157 Belt coupling tool S Article mounting portion W Article

Claims (13)

  1.  複数のステーションの間で物品を搬送する搬送ユニットであって、
     複数のステーションを連結するように物品の搬送方向に沿って延びる搬送レールと、
     前記搬送レールに沿って走行し、前記物品を搬送する搬送体と、
     前記物品を載置した状態で前記搬送体に支持され、前記複数のステーションの間で搬送されるパレットと、
     前記ステーションの内部において、前記搬送レールに隣接して設けられ、前記パレットを前記搬送体に対して受け渡し可能に構成された移載装置と、
     前記搬送ユニットの動作を制御する制御部と、を備え、
     前記移載装置は、
      前記パレットを支持するように構成された支持体と、
      前記支持体に固定され、前記パレットの受け渡し方向に延びるレール部材と、
      前記レール部材を走行する走行体であって、前記パレットの被係合部に選択的に係合する係合部を有し、前記係合部と前記被係合部との係合状態の下で前記パレットを押進又は牽引する走行体と、を備えることを特徴とする搬送ユニット。
    A transport unit for transporting articles between a plurality of stations,
    A transport rail extending along the transport direction of the article so as to connect a plurality of stations,
    A carrier that travels along the carrier rail and carries the article,
    A pallet that is supported by the carrier in a state where the article is placed and is conveyed between the plurality of stations,
    A transfer device provided inside the station, adjacent to the transport rail, and configured to be capable of delivering the pallet to the transport body;
    A control unit for controlling the operation of the transport unit,
    The transfer device,
    A support configured to support the pallet,
    A rail member that is fixed to the support and extends in the transfer direction of the pallet;
    A traveling body that travels on the rail member, which has an engaging portion that selectively engages with an engaged portion of the pallet, and has a lower engagement state between the engaging portion and the engaged portion. And a traveling body that pushes or pulls the pallet.
  2.  前記被係合部は、前記パレットに形成された係合孔によって定められ、前記係合部は、前記係合孔に挿通可能であるとともに突出及び後退動作可能である係合ピンであり、前記走行体は、前記係合孔と前記係合ピンとが一致する係合位置まで移動可能であることを特徴とする請求項1に記載の搬送ユニット。 The engaged portion is defined by an engaging hole formed in the pallet, and the engaging portion is an engaging pin that is insertable into the engaging hole and is capable of projecting and retracting. The transport unit according to claim 1, wherein the traveling body is movable to an engagement position where the engagement hole and the engagement pin coincide with each other.
  3.  前記パレットには、2以上の前記係合孔が前記レール部材の延設方向に沿って設けられていることを特徴とする請求項1又は2に記載の搬送ユニット。 The transport unit according to claim 1 or 2, wherein the pallet is provided with two or more engagement holes along the extending direction of the rail member.
  4.  前記移載装置は、前記ステーションの構造体に支持され、前記支持体を内部に支持する枠体をさらに備えることを特徴とする請求項1から3のいずれか一項に記載の搬送ユニット。 The transfer unit according to any one of claims 1 to 3, wherein the transfer device further comprises a frame body supported by the structure of the station and internally supporting the support body.
  5.  前記移載装置は、前記枠体内の前記支持体の相対高さを変更するための垂直位置調整機構をさらに備えることを特徴とする請求項4に記載の搬送ユニット。 The transport unit according to claim 4, wherein the transfer device further includes a vertical position adjusting mechanism for changing a relative height of the support in the frame.
  6.  前記支持体には、外方に突出するガイド片が設けられ、前記枠体には、前記ガイド片を嵌入するように、高さ方向に延びるガイド溝が設けられ、前記ガイド片が前記ガイド溝内を摺動することにより、前記支持体の高さ方向の移動がガイドされることを特徴とする請求項5に記載の搬送ユニット。 A guide piece protruding outward is provided on the support body, a guide groove extending in a height direction is provided on the frame body so as to fit the guide piece, and the guide piece is provided on the guide groove. The transport unit according to claim 5, wherein movement in the height direction of the support is guided by sliding inside.
  7.  前記移載装置は、前記枠体を前記受け渡し方向と直交する方向に水平移動させる水平位置調整機構をさらに備えることを特徴とする請求項4から6のいずれか一項に記載の搬送ユニット。 The transfer unit according to any one of claims 4 to 6, wherein the transfer device further includes a horizontal position adjusting mechanism that horizontally moves the frame body in a direction orthogonal to the transfer direction.
  8.  前記移載装置は、前記ステーションの内部において、前記搬送レールの反対側で前記移載装置に隣接する物品載置部に対して前記パレットを受け渡し可能に構成されていることを特徴とする請求項1から7のいずれか一項に記載の搬送ユニット。 The transfer device is configured to be able to transfer the pallet to an article mounting portion adjacent to the transfer device on the opposite side of the transport rail inside the station. The transport unit according to any one of 1 to 7.
  9.  前記枠体には、前記ステーションの構造体に支持軸を介して支持される支持プレートが設けられ、前記支持プレートに形成された長孔に遊動可能に前記支持軸が挿入されることを特徴とする請求項1から7のいずれか一項に記載の搬送ユニット。 The frame is provided with a support plate supported by the structure of the station via a support shaft, and the support shaft is movably inserted into a long hole formed in the support plate. The transport unit according to any one of claims 1 to 7.
  10.  第1ステーションと、
     前記第1ステーションと離隔して配置された第2ステーションと、
     前記第1ステーションと前記第2ステーションとの間で物品を搬送する請求項1から9のいずれか一項に記載の搬送ユニットと、を備え、
     前記搬送ユニットの移載装置は、前記第1ステーション及び前記第2ステーションにそれぞれ配置された第1移載装置及び第2移載装置を含み、
     前記第1ステーション内部において、前記搬送レールの反対側で前記第1移載装置に隣接する第1物品載置部が配置され、前記第1移載装置は、前記パレットを前記第1物品載置部に対して受け渡し可能に構成され、
     前記第2ステーション内部において、前記搬送レールの反対側で前記第2移載装置に隣接する第2物品載置部が配置され、前記第2移載装置は、前記パレットを前記第2物品載置部に対して受け渡し可能に構成されていることを特徴とする処理システム。
    First station,
    A second station spaced apart from the first station;
    The transport unit according to claim 1, which transports an article between the first station and the second station,
    The transfer device of the transport unit includes a first transfer device and a second transfer device respectively arranged in the first station and the second station,
    Inside the first station, a first article placement section adjacent to the first transfer apparatus is disposed on the opposite side of the transport rail, and the first transfer apparatus places the pallet on the first article placement section. It is configured to be handable to the department,
    Inside the second station, a second article placing section adjacent to the second transfer apparatus is arranged on the opposite side of the transport rail, and the second transfer apparatus places the pallet on the second article placing section. A processing system characterized by being configured to be handed over to a department.
  11.  前記第1物品載置部は、ユーザが処理した物品を投入するための物品投入部であり、前記第2物品載置部は、前記物品が収容される物品収容部であり、前記物品収容部は、高さ方向に複数段の棚を有することを特徴とする請求項10に記載の処理システム。 The first article placement section is an article entry section for placing an article processed by a user, and the second article placement section is an article accommodation section in which the article is accommodated. The processing system according to claim 10, wherein has a plurality of shelves in the height direction.
  12.  互いに隣接する第1領域と第2領域との間で物品を受け渡しする移載機構であって、
     前記物品を保持したまま前記第1領域と前記第2領域との間で移動するパレットと、
     前記パレットを支持するように構成され、前記第1領域が定められる支持体と、
     前記支持体に固定され、前記パレットの受け渡し方向に延びるレール部材と、
     前記レール部材を走行する走行体であって、前記パレットに形成された係合孔に挿通可能であり、且つ、突出及び後退動作可能である係合ピンを有し、前記係合孔と前記係合ピンとが一致する係合位置まで移動可能である走行体と、
     前記移載機構の動作を制御する制御部と、を備えることを特徴とする移載機構。
    A transfer mechanism for transferring articles between a first area and a second area adjacent to each other,
    A pallet that moves between the first area and the second area while holding the article;
    A support configured to support the pallet, the first region being defined;
    A rail member that is fixed to the support and extends in the transfer direction of the pallet;
    A traveling body that travels along the rail member, which has an engagement pin that can be inserted into an engagement hole formed in the pallet and that is capable of projecting and retracting, A traveling body that can move to an engagement position where the dowel pin matches,
    And a control unit that controls the operation of the transfer mechanism.
  13.  前記支持体を内部に支持する枠体と、
     前記枠体内の前記支持体の相対高さを変更するための垂直位置調整機構と、をさらに備え、
     前記支持体には、外方に突出するガイド片が設けられ、前記枠体には、前記ガイド片を嵌入するように、高さ方向に延びるガイド溝が設けられ、前記ガイド片が前記ガイド溝内を摺動することにより、前記支持体の高さ方向の移動がガイドされることを特徴とする請求項12に記載の移載機構。
    A frame body that supports the support body inside,
    And a vertical position adjusting mechanism for changing the relative height of the support in the frame,
    A guide piece protruding outward is provided on the support body, a guide groove extending in a height direction is provided on the frame body so as to fit the guide piece, and the guide piece is provided on the guide groove. The transfer mechanism according to claim 12, wherein the movement in the height direction of the support is guided by sliding inside.
PCT/JP2019/024430 2018-10-16 2019-06-20 Transport unit, transfer mechanism, and processing system WO2020079887A1 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06144510A (en) * 1991-04-30 1994-05-24 Yamazaki Mazak Corp Pallet transporting device of laser beam machining system
JPH10309646A (en) * 1997-05-08 1998-11-24 Seibu Electric & Mach Co Ltd Pallet conveying device
US20090028687A1 (en) * 2005-02-18 2009-01-29 Csi Industries B.V. Depalletizing Device
JP2009203026A (en) * 2008-02-28 2009-09-10 Seiko Instruments Inc Pallet conveyance device
JP2013023327A (en) * 2011-07-20 2013-02-04 Ihi Corp Transfer device and transfer method
JP2018043879A (en) * 2016-09-16 2018-03-22 株式会社ダイフク Physical distribution facility

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06144510A (en) * 1991-04-30 1994-05-24 Yamazaki Mazak Corp Pallet transporting device of laser beam machining system
JPH10309646A (en) * 1997-05-08 1998-11-24 Seibu Electric & Mach Co Ltd Pallet conveying device
US20090028687A1 (en) * 2005-02-18 2009-01-29 Csi Industries B.V. Depalletizing Device
JP2009203026A (en) * 2008-02-28 2009-09-10 Seiko Instruments Inc Pallet conveyance device
JP2013023327A (en) * 2011-07-20 2013-02-04 Ihi Corp Transfer device and transfer method
JP2018043879A (en) * 2016-09-16 2018-03-22 株式会社ダイフク Physical distribution facility

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