WO2020077983A1 - 多功能全能皮带制作方法 - Google Patents

多功能全能皮带制作方法 Download PDF

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Publication number
WO2020077983A1
WO2020077983A1 PCT/CN2019/086097 CN2019086097W WO2020077983A1 WO 2020077983 A1 WO2020077983 A1 WO 2020077983A1 CN 2019086097 W CN2019086097 W CN 2019086097W WO 2020077983 A1 WO2020077983 A1 WO 2020077983A1
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belt
mold
webbing
multifunctional
fiber
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PCT/CN2019/086097
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English (en)
French (fr)
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马平忠
肖叶军
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东莞市百强橡塑科技有限公司
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Publication of WO2020077983A1 publication Critical patent/WO2020077983A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/50Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • B29C70/523Pultrusion, i.e. forming and compressing by continuously pulling through a die and impregnating the reinforcement in the die
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41FGARMENT FASTENINGS; SUSPENDERS
    • A41F9/00Belts, girdles, or waistbands for trousers or skirts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/50Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • B29C70/525Component parts, details or accessories; Auxiliary operations

Definitions

  • the invention relates to the technical field of belt design, in particular to a method for making a multifunctional all-round belt.
  • the belt (also known as the belt) is an indispensable part of people's daily wear.
  • the belts currently in common use are produced from materials such as genuine leather or two-layer coated leather or artificial leather or woven belts or plastic strips.
  • these materials have many problems such as easy deformation, sweat and a large number of bacteria and mold, which are not resistant to scratches, easy to discolor, poor in tensile properties, not beautiful enough and so on.
  • various pollutions caused by production processes such as tanning and alteration of artificial leather and leather, and the use of chemical glue have been restricted.
  • China is the world's largest belt exporter. Belts exported to the EU and the US must meet strict environmental and non-toxic standards.
  • the purpose of the present invention is to provide a multifunctional all-round belt manufacturing method, which effectively solves the above technical problems.
  • Multifunctional all-around belt manufacturing method includes the following steps:
  • (2-3) Set a coating die, extruding the mixed and granulated plasticized and dried pellets into the coating die, and covering the fiber webbing to produce a rubberized webbing;
  • step (2-1) further includes the following steps:
  • the fiber webbing is heated to 150 ° C-200 ° C close to the plasticizing temperature.
  • step (2-3) further includes the following steps:
  • the coating mold is designed such that the size of the outlet end is smaller than the size of the inner cavity, and forms an equilateral trapezoidal channel, which forms a high pressure in the mold when the material is coated, and the fiber webbing passes through the coating mold for traction to move evenly and horizontally.
  • step (2-5) further includes the following steps:
  • the height of the inner cavity of the mold is slightly lower than the thickness of the waist belt 0.2-0.5mm.
  • the mold is made of materials that can quickly dissipate heat and withstand high-strength pressure without deformation. The pressure is maintained by a precision tablet machine with a pressure of 30 tons or more. In seconds or more, the material in the mold is cooled and shaped.
  • a multifunctional belt realized by the above method includes the following components:
  • Anti-UV agent 0.3-0.8%
  • the rest are fiber webbing and polyurethane particles.
  • the multifunctional all-round belt manufacturing method provided by the present invention is a composite of material fiber webbing and polymer environmental protection materials using modern technological processes, and the inner layer is a fiber webbing that can withstand more than 500 kilograms of pull force, super strong
  • the tensile strength of the belt guarantees that the belt will not be deformed or broken during use; it is surrounded by environmentally friendly polymer materials, and the fiber belt and polymer materials are melted into one by using high-temperature physical composite technology to avoid the adhesion of glue. It will be layered and do not need oil treatment.
  • the edges are natural and beautiful; the surface of the belt is shaped with various fashionable and delicate textures and colors, reflecting the extraordinary temperament of the belt and calmly coping with various occasions (such as formal business, leisure, outdoor Movement, military and police group atmosphere); the polymer material on the surface has excellent wear resistance, will not fade and scratch for a long time, and it will last for a long time; the dry and smooth touch, because the dye is not used, the belt will not change color; The polymer material also has anti-sweat and anti-bacterial function, and the belt body does not have any odor. It is a new material for real environmental protection belt.
  • the all-around leather belt is especially suitable for military equipment belts, sports outdoor belts, high-end group uniform belts and men's fashion belts.
  • Figure 1 is a process flow diagram of the present invention.
  • the multifunctional all-around belt manufacturing method As shown in FIG. 1, the multifunctional all-around belt manufacturing method provided by this embodiment:
  • Multifunctional all-around belt manufacturing method includes the following steps:
  • (2-3) Set a covering mold, extruding the mixed and granulated plasticized and dried pellets into the covering mold, and covering the fiber webbing to produce a rubberized webbing; the covering mold It is designed that the size of the outlet end is smaller than the size of the inner cavity and forms an equilateral trapezoidal channel to form a high pressure in the mold when the material is coated.
  • the fiber webbing passes through the coated mold for uniform horizontal movement
  • the height of the inner cavity of the mold is slightly lower than the thickness of the waist belt 0.2-0.5mm.
  • the mold is made of materials that can quickly dissipate heat and withstand high-strength pressure without deformation. The pressure is maintained by a precision tablet machine with a pressure of 30 tons or more. In seconds or more, the material in the mold is cooled and shaped.
  • a multifunctional belt realized by the above method includes the following components:
  • Anti-UV agent 0.3-0.8%
  • the rest are fiber webbing and polyurethane particles.
  • Material 1 Fiber webbing without grease after treatment
  • Material 2 Polyurethane particles with good adhesion to the fiber, and the Shore hardness is between 75-85,
  • Material 3 Masterbatch ((addition ratio 4% -6%) and TPU internal lubricant (addition ratio 0.3% -1%) and anti-ultraviolet agent (accounting 0.3-0.8%).
  • the material 1 is dried and dehydrated, and the fiber webbing is heated to a set temperature (150 ° C-200 ° C) by a heating device, which is close to the plasticizing temperature of the TPU, and becomes a dry constant temperature fiber webbing (Material 1.1 ).
  • Material 2 and material 3 are fully mixed, plasticized and granulated to become material 4.
  • material 4 is plasticized with an extrusion plasticizer and extruded into the coating die.
  • the design of the coating die The size of the outlet end is smaller than the size of the inner cavity, and an equilateral trapezoidal channel (called: mold 1) is formed.
  • mold 1 equilateral trapezoidal channel
  • the coating makes the material 5 wear-resistant, lubricating, dry, and there is a need to color the tape (material 6).
  • the material 6 enters a constant temperature oven with a specific temperature set (the temperature is just enough to make the TPU of the coating layer just softened to be plastic State,), the temperature is between 120 °C -150 °C, and maintain a specific time of 18-20 minutes (too long or too short will affect the subsequent process operation) becomes a plastic material with a softened surface but unchanged shape 7
  • the height of the cavity of the mold is slightly lower than the thickness of the waist belt 0.2-0.5mm.
  • the mold is made of materials that can quickly dissipate heat and withstand high-strength pressure without deformation.
  • the pressure is maintained by a precision flat machine with a pressure of more than 30 tons. Long enough time (more than 60 seconds) to cool and set the material in the mold.
  • the texture of the material 8 can be changed to a strange and extraordinar texture by replacing the textured mold. It can also be combined with different textures to become a variety of texture effects on one side of the belt (such as bright Surface, matte surface, concave and convex, three-dimensional texture); Material 8 is hardened at low temperature, edging, and the edges on both sides are grinded into the desired shape, and it is very beautiful and becomes a belt material that has been repaired.
  • 9. The material 9 can be turned into a finished product of a belt through the material cutting head and punching of the laser cutting machine.
  • the material fiber webbing and polymer environmental protection materials are compounded by modern technology.
  • the inner layer is a fiber webbing that can withstand more than 500 kg of tensile force.
  • the super tensile strength ensures that the waist belt will not be deformed or broken during use;
  • the high temperature physical composite technology is used to fuse the fiber belt and the polymer material into one, eliminating the need for glue adhesion, no layered bulging, and no oil edge treatment, the edge is natural and beautiful; in the waist belt
  • the surface is shaped with various fashionable and vibrant textures and colors, reflecting the extraordinary temperament of the belt, and calmly responds to various occasions (such as formal business, leisure, outdoor sports, military and police group atmosphere); the polymer material on the surface has excellent wear resistance Performance, long-term use will not fade and scratch, long-lasting; dry and smooth touch, because no dye is used, the belt will not change color and color; polymer materials also have anti-sweat and antibacterial functions, the belt body does not have any odor, yes A truly new material for environmentally friendly
  • the present invention illustrates the implementation method and device structure of the present invention through the above-mentioned embodiments, but the present invention is not limited to the above-mentioned embodiments, that does not mean that the present invention must be implemented by relying on the above-mentioned methods and structures.
  • the present invention should understand that any improvement to the present invention, equivalent replacement of the implementation method selected by the present invention, addition of steps, selection of specific methods, etc., all fall within the scope of protection and disclosure of the present invention.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Textile Engineering (AREA)
  • Moulding By Coating Moulds (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

一种多功能皮带制作方法,设定以下组成成分:色母粒:4%-6%,TPU内润滑剂:0.3%- 1%,抗紫外线剂:0.3-0.8%,表面处理剂0.5%-0.8%,其余为纤维织带及聚氨酯颗粒;将材料纤维织带和高分子环保材料复合而成,周围包覆环保高分子材料,利用高温物理复合技术使纤维带和高分子材料熔为一体,表层的高分子材料具有耐磨性能,长期使用不会褪色刮花,触感干爽润滑,由于不使用染料,腰带不会变色移色;高分子材料还具备防汗抗菌的功能,带身没有任何气味。适用于军警装备腰带、运动户外腰带、高端团体制服腰带和男士时尚腰带。

Description

多功能全能皮带制作方法 技术领域
本发明涉及皮带设计技术领域,尤其涉及一种多功能全能皮带制作方法。
背景技术
腰带(又称皮带),是人们日常生活中佩戴服饰不可或缺的部分。目前普遍使用的腰带是由真皮或二层覆膜皮或人造皮革或编织带或塑料胶条等材料生产的。然而这些材料都具有容易变形,汗液进入带身产生大量的细菌发霉,不耐刮,容易移色,抗拉性能差,不够精美等等诸多问题。随着国际社会环保意识的提高,人造皮革和真皮鞣制改色以及使用化学胶水等生产工艺产生的各种污染收到限制,人们更希望使用产品本身和生产制造工艺都是真正环保的腰带。我国是世界上最大的皮带出口国。出口至欧盟和美国的皮带必须达到严格的环保无毒标准。
要实现上述功能需要一款新材料与新工艺结合实现的新型皮带。
发明内容
本发明的目的在于提供一种多功能全能皮带制作方法,有效解决上述技术问题。
为有效解决上述技术问题,本发明采取的技术方案如下:
多功能全能皮带制作方法,该方法包括以下步骤:
(1)结构设定:包括基材,所述基材为纤维织带,所述基材上一体式覆盖高分子材料,所述基材表层塑造不同的纹案及色彩;
(2)制备步骤:
(2-1)设置纤维织带,并处理掉表面油脂,设置邵氏硬度在于75-85之间的聚氨酯颗粒,设置色母粒、TPU内润滑剂以及抗紫外线剂;
(2-2)所述纤维织带通过除水加温处理后变为干燥恒温状态,聚氨酯颗粒与所述色母粒、TPU内润滑剂以及抗紫外线剂混合并设置挤出塑化机塑化造粒后干燥;
(2-3)设置包覆模具,将塑化干燥后的混合造粒挤出到所述包覆模具中,使其包覆到所述纤维织带上,生成包胶织带;
(2-4)所述包胶织带冷却后裁切,并喷涂表面处理剂涂层,设定恒温烤箱烘烤成不变形的软化可塑材料;
(2-5)设置纹理模具,将上述可塑材料在模具中实现多种纹理设定并达到离形效果,并冷冻变硬后磨边、切头及打孔完成加工获得成品。
特别的,所述步骤(2-1)还包括以下步骤:
所述纤维织带进行加温到与塑化温度接近的150℃-200℃。
特别的,所述步骤(2-3)还包括以下步骤:
所述包覆模具设计为出口端尺寸比内腔尺寸小,并且形成等边梯形的通道,使材料包覆时形成模内高压力,所述纤维织带穿过包覆模具进行牵引均匀水平移动。
特别的,所述步骤(2-5)还包括以下步骤:
设定温度为120℃-150℃之间的恒温烤箱,并保持特定的时间18—20分钟使得可塑材料变成表面软化但形状不变的可塑材料,经过有设定纹理并且离型效果的特制模具中,要求模具内腔的高度略低于腰带需要的厚度0.2-0.5mm,模具采用能快速散热并且承受高强度压力不变形的材料制作,经过压力30吨以上精密的平板机进行保压60秒以上,使模具内的材料进行冷却定型。
一种通过上述方法实现的多功能皮带,所述皮带包括以下组成成分:
色母粒:4%-6%
TPU内润滑剂:0.3%-1%
抗紫外线剂:0.3-0.8%
表面处理剂0.5%-0.8%
其余为纤维织带及聚氨酯颗粒。
本发明的有益效果为:本发明提供的多功能全能皮带制作方法,将材料纤维织带和高分子环保材料利用现代科技工艺复合而成,内层是能承受超过500公斤拉力的纤维织带,超强的抗拉能力保证腰带在使用的过程中不会变形,不断裂;周围包覆环保高分子材料,利用高温物理复合技术使纤维带和高分子材料熔为一体,免去胶水的粘合,不会分层鼓包,也不需要油边处理,边线自然美观;在腰带的表面塑造各种时尚精致的纹理和色彩,体现出腰带不凡的气质,从容应对各 种场合(如正式商务,休闲,户外运动,军警团体氛围);表层的高分子材料具有卓越的耐磨性能,长期使用都不会褪色刮花,历久弥新;干爽润滑的触感,由于不使用染料,腰带不会变色移色;高分子材料还具备防汗抗菌的功能,带身没有任何气味,是一款真正的环保腰带新材料。全能皮腰带特别适用于军警装备腰带、运动户外腰带、高端团体制服腰带和男士时尚腰带。
下面结合附图对本发明进行详细说明。
附图说明
图1是本发明工艺流程图。
具体实施方式
实施例1:
如图1所示,本实施例提供的多功能全能皮带制作方法:
多功能全能皮带制作方法,该方法包括以下步骤:
(1)结构设定:包括基材,所述基材为纤维织带,所述基材上一体式覆盖高分子材料,所述基材表层塑造不同的纹案及色彩;
(2)制备步骤:
(2-1)设置纤维织带,并处理掉表面油脂,设置邵氏硬度在于75-85之间的聚氨酯颗粒,设置色母粒、TPU内润滑剂以及抗紫外线剂;所述纤维织带进行加温到与塑化温度接近的150℃-200℃。
(2-2)所述纤维织带通过除水加温处理后变为干燥恒温状态,聚氨酯颗粒与所述色母粒、TPU内润滑剂以及抗紫外线剂混合并设置挤 出塑化机塑化造粒后干燥;
(2-3)设置包覆模具,将塑化干燥后的混合造粒挤出到所述包覆模具中,使其包覆到所述纤维织带上,生成包胶织带;所述包覆模具设计为出口端尺寸比内腔尺寸小,并且形成等边梯形的通道,使材料包覆时形成模内高压力,所述纤维织带穿过包覆模具进行牵引均匀水平移动
(2-4)所述包胶织带冷却后裁切,并喷涂表面处理剂涂层,设定恒温烤箱烘烤成不变形的软化可塑材料;
(2-5)设置纹理模具,将上述可塑材料在模具中实现多种纹理设定并达到离形效果,并冷冻变硬后磨边、切头及打孔完成加工获得成品。
设定温度为120℃-150℃之间的恒温烤箱,并保持特定的时间18—20分钟使得可塑材料变成表面软化但形状不变的可塑材料,经过有设定纹理并且离型效果的特制模具中,要求模具内腔的高度略低于腰带需要的厚度0.2-0.5mm,模具采用能快速散热并且承受高强度压力不变形的材料制作,经过压力30吨以上精密的平板机进行保压60秒以上,使模具内的材料进行冷却定型。
一种通过上述方法实现的多功能皮带,所述皮带包括以下组成成分:
色母粒:4%-6%
TPU内润滑剂:0.3%-1%
抗紫外线剂:0.3-0.8%
表面处理剂0.5%-0.8%
其余为纤维织带及聚氨酯颗粒。
申请人声明,所属技术领域的技术人员在上述实施例的基础上,将上述实施例某步骤,与发明内容部分的技术方案相组合,从而产生的新的方法,也是本发明的记载范围之一,本申请为使说明书简明,不再罗列这些步骤的其它实施方式。
本实施例具体加工步骤如下:
材料1:经处理后不含油脂的纤维织带,
材料2:与纤维织带有良好粘合力的聚氨酯颗粒,并且邵氏硬度在于75—85之间,
材料3:色母粒((添加比例4%-6%)和TPU内润滑剂(添加比例0.3%-1%)以及抗紫外线剂(占比0.3-0.8%)。
将材料1进行干燥除水,并经加温设备把纤维织带进行加温到设定的温度(150℃-200℃),与TPU的塑化温度接近,变成干燥恒温的纤维织带(材料1.1)。
材料2和材料3进行充分的混合塑化造粒,变成材料4,材料4经干燥后,用挤出塑化机将材料4进行塑化,挤出到包覆模具里,包覆模具设计为出口端尺寸比内腔尺寸小,并且形成等边梯形的通道(称为:模具1),使材料4包覆在材料1.1时形成模内高压力,将材料1.1纤维织带穿过模具1进行牵引均匀水平移动,使材料4均匀的涂 在材料1.1纤维带上,制成包胶织带(成为材料5),材料5进行冷却后,裁切成所需要的尺寸,材料5的周围喷涂一层手感涂层,使材料5变成耐磨,润滑,干爽,有需要色泽的包胶带(材料6),材料6进入设定好特定温度的恒温烤箱(温度刚好使包覆层的TPU刚好软化达到可塑态,),温度为120℃-150℃之间,并保持特定的时间18-20分钟(时间过长或过短都会影响后续工艺操作)变成表面软化但形状不变的可塑材料7,材料7经过有设定纹理并且离型效果的特制模具中,要求模具内腔的高度略低于腰带需要的厚度0.2-0.5mm,模具采用能快速散热并且承受高强度压力不变形的材料制作,经过压力30吨以上精密的平板机进行保压足够长的时间(60秒以上),使模具内的材料进行冷却定型。取出有纹理的皮带材料8,材料8的纹理可以通过更换纹理的模具变化出奇特的精美的纹理,还来可以不同的纹理进行组合,变成腰带的一个面上有多种纹理效果(如光亮面,雾面,凹凸,立体纹理);材料8进行低温冷冻变硬,进行磨边处理,并且会将两侧的边磨成所需要的形状,并且非常美观,变成已经修好边的腰带材料9,材料9经过激光切割机材料切头,打孔等,可以变成一条腰带的成品。
本实施例中区别于现有技术的技术路线为:
将材料纤维织带和高分子环保材料利用现代科技工艺复合而成,内层是能承受超过500公斤拉力的纤维织带,超强的抗拉能力保证腰带在使用的过程中不会变形,不断裂;周围包覆环保高分子材料,利 用高温物理复合技术使纤维带和高分子材料熔为一体,免去胶水的粘合,不会分层鼓包,也不需要油边处理,边线自然美观;在腰带的表面塑造各种时尚精致的纹理和色彩,体现出腰带不凡的气质,从容应对各种场合(如正式商务,休闲,户外运动,军警团体氛围);表层的高分子材料具有卓越的耐磨性能,长期使用都不会褪色刮花,历久弥新;干爽润滑的触感,由于不使用染料,腰带不会变色移色;高分子材料还具备防汗抗菌的功能,带身没有任何气味,是一款真正的环保腰带新材料。全能皮腰带特别适用于军警装备腰带、运动户外腰带、高端团体制服腰带和男士时尚腰带。
申请人又一声明,本发明通过上述实施例来说明本发明的实现方法及装置结构,但本发明并不局限于上述实施方式,即不意味着本发明必须依赖上述方法及结构才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明所选用实现方法等效替换及步骤的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。
本发明并不限于上述实施方式,凡采用与本发明相似结构及其方法来实现本发明目的的所有实施方式均在本发明保护范围之内。

Claims (5)

  1. 多功能全能皮带制作方法,其特征在于,该方法包括以下步骤:
    (1)结构设定:包括基材,所述基材为纤维织带,所述基材上一体式覆盖高分子材料,所述基材表层塑造不同的纹案及色彩;
    (2)制备步骤:
    (2-1)设置纤维织带,并处理掉表面油脂,设置邵氏硬度在于75-85之间的聚氨酯颗粒,设置色母粒、TPU内润滑剂以及抗紫外线剂;
    (2-2)所述纤维织带通过除水加温处理后变为干燥恒温状态,聚氨酯颗粒与所述色母粒、TPU内润滑剂以及抗紫外线剂混合并设置挤出塑化机塑化造粒后干燥;
    (2-3)设置包覆模具,将塑化干燥后的混合造粒挤出到所述包覆模具中,使其包覆到所述纤维织带上,生成包胶织带;
    (2-4)所述包胶织带冷却后裁切,并喷涂表面处理剂涂层,设定恒温烤箱烘烤成不变形的软化可塑材料;
    (2-5)设置纹理模具,将上述可塑材料在模具中实现多种纹理设定并达到离形效果,并冷冻变硬后磨边、切头及打孔完成加工获得成品。
  2. 根据权利要求1所述多功能全能皮带制作方法,其特征在于,所述步骤(2-1)还包括以下步骤:
    所述纤维织带进行加温到与塑化温度接近的150℃-200℃。
  3. 根据权利要求1所述多功能全能皮带制作方法,其特征在于,所述步骤(2-3)还包括以下步骤:
    所述包覆模具设计为出口端尺寸比内腔尺寸小,并且形成等边梯形的通道,使材料包覆时形成模内高压力,所述纤维织带穿过包覆模具进行牵引均匀水平移动。
  4. 根据权利要求1所述多功能全能皮带制作方法,其特征在于,所述步骤(2-5)还包括以下步骤:
    设定温度为120℃-150℃之间的恒温烤箱,并保持特定的时间18-20分钟使得可塑材料变成表面软化但形状不变的可塑材料,经过有设定纹理并且离型效果的特制模具中,要求模具内腔的高度略低于腰带需要的厚度0.2-0.5mm,模具采用能快速散热并且承受高强度压力不变形的材料制作,经过压力30吨以上精密的平板机进行保压60秒以上,使模具内的材料进行冷却定型。
  5. 一种通过权力要求1所述方法实现的多功能皮带,其特征在于,所述皮带包括以下组成成分:
    色母粒:4%-6%
    TPU内润滑剂:0.3%-1%
    抗紫外线剂:0.3-0.8%
    表面处理剂0.5%-0.8%
    其余为纤维织带及聚氨酯颗粒。
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