WO2020071633A1 - Adhesive composition and deco sheet comprising same - Google Patents

Adhesive composition and deco sheet comprising same

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Publication number
WO2020071633A1
WO2020071633A1 PCT/KR2019/010433 KR2019010433W WO2020071633A1 WO 2020071633 A1 WO2020071633 A1 WO 2020071633A1 KR 2019010433 W KR2019010433 W KR 2019010433W WO 2020071633 A1 WO2020071633 A1 WO 2020071633A1
Authority
WO
WIPO (PCT)
Prior art keywords
adhesive composition
parts
weight
acid
metal layer
Prior art date
Application number
PCT/KR2019/010433
Other languages
French (fr)
Korean (ko)
Inventor
양세라
김헌조
김민구
Original Assignee
주식회사 엘지하우시스
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 주식회사 엘지하우시스 filed Critical 주식회사 엘지하우시스
Publication of WO2020071633A1 publication Critical patent/WO2020071633A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/082Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising vinyl resins; comprising acrylic resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/09Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/29Laminated material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2451/00Decorative or ornamental articles
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature

Definitions

  • the present invention relates to an adhesive composition
  • an adhesive composition comprising an organic acid, an aromatic alcohol and / or a polar aprotic solvent together with an epoxy resin, and a decor sheet comprising the same.
  • the decor sheet for home appliances is mainly used to finish the surface of home appliances, and it protects the home appliances from external environmental changes and prints beautiful patterns of various colors to change the appearance of home appliances according to customer preference. It also has a design effect.
  • the adhesive sheet, the primer layer, the aluminum layer, the polyethylene terephthalate (PET) base layer and the top coating layer are sequentially stacked, and the decor sheet is composed of several layers, so that the corrosion resistance is not good and the manufacturing method There is a drawback to this complexity.
  • An object of the present invention is to provide an adhesive layer composition having good compatibility and excellent adhesion to a metal layer and a decor sheet comprising the same.
  • the organic acid, aromatic alcohol, and polar aprotic solvent independently provide an adhesive composition comprising 0.1 parts by weight to 10 parts by weight based on 100 parts by weight of the total adhesive composition.
  • the metal layer includes voids
  • the pores have an average depth of 1 nm to 15 nm, providing a decorative sheet.
  • the adhesive composition according to the present invention has an advantage of good compatibility and excellent adhesion to a metal layer, including an organic acid, an aromatic alcohol, and / or a polar aprotic solvent together with an epoxy resin.
  • a metal layer including an organic acid, an aromatic alcohol, and / or a polar aprotic solvent together with an epoxy resin.
  • the adhesive layer formed using the adhesive composition exhibits high adhesiveness and elongation with the metal layer even under the condition that the primer layer is excluded, the decorative sheet containing the same has the advantage of excellent durability and moldability.
  • SEM scanning electron microscope
  • the present invention relates to an adhesive composition film and a decor sheet comprising the same.
  • the decor sheet for home appliances is mainly used to finish the surface of home appliances, and it protects the home appliances from external environmental changes and prints beautiful patterns of various colors to change the appearance of home appliances according to customer preference. It also has a design effect.
  • the adhesive sheet, the primer layer, the aluminum layer, the polyethylene terephthalate (PET) base layer and the top coating layer are sequentially stacked, and the decor sheet is composed of several layers, so that the corrosion resistance is not good and the manufacturing method There is a drawback to this complexity.
  • the present invention provides an adhesive composition and a decorative sheet comprising the same.
  • the adhesive composition according to the present invention has an advantage of good compatibility and excellent adhesion to a metal layer, including an organic acid, an aromatic alcohol, and / or a polar aprotic solvent together with an epoxy resin.
  • a metal layer including an organic acid, an aromatic alcohol, and / or a polar aprotic solvent together with an epoxy resin.
  • the adhesive layer formed using the adhesive composition exhibits high adhesiveness and elongation with the metal layer even under the condition that the primer layer is excluded, the decorative sheet containing the same has the advantage of excellent durability and moldability.
  • the organic acid, aromatic alcohol, and polar aprotic solvent independently provide an adhesive composition comprising 0.1 parts by weight to 10 parts by weight based on 100 parts by weight of the total adhesive composition.
  • the adhesive composition according to the present invention may induce an organic resin, an aromatic alcohol, and / or a polar aprotic solvent together with an epoxy resin, thereby inducing deformation of an interface structure of an adhesive surface to which the composition contacts the adhesive composition.
  • the adhesive strength of the adhesive composition can be significantly improved.
  • the adhesive composition according to the present invention may include one or more components selected from the group consisting of an epoxy resin, an organic acid, an aromatic alcohol, and a polar aprotic solvent, and may specifically have the following composition:
  • Epoxy resin organic acid, aromatic alcohol and polar aprotic solvent.
  • the adhesive composition may have the following composition:
  • the adhesive composition according to the present invention comprises an epoxy resin as a main component.
  • the epoxy resin has the advantage of realizing excellent compatibility while exhibiting good adhesion unlike resins such as polyester and polyacrylic used in the conventional adhesive composition.
  • the term "consisting of the main component” means that 70 parts by weight or more, 75 parts by weight or more, 80 parts by weight or more, 85 parts by weight or more, 90 parts by weight or more, or 95 parts by weight or more based on 100 parts by weight of the adhesive composition is included.
  • the content of the epoxy resin may be 70 to 99.9 parts by weight relative to the total 100 parts by weight of the adhesive composition, specifically 70 to 99 parts by weight, 80 to 90 parts by weight, 90 to 90 parts by weight relative to the total 100 parts by weight of the adhesive composition 95 parts by weight or 85 to 95 parts by weight.
  • the adhesive composition comprises 93 parts by weight of an epoxy resin and 7 parts by weight of an organic acid, or 88 parts by weight of an epoxy resin; 6 parts by weight of organic acid; And 6 parts by weight of an aromatic alcohol.
  • the epoxy resin is a polyfunctional epoxy resin, bisphenol-based epoxy resin, novolak-type epoxy resin, naphthalene-type epoxy resin, trisphenol methane-type epoxy resin and one selected from the group consisting of glycidyl amine-type epoxy resin It may include the above.
  • the epoxy resin as described above, the cured product prepared from the adhesive composition can be thermally cured, and high temperature durability and strength of the cured product can be improved.
  • the epoxy resin contains any one or more of an organic acid, an aromatic alcohol and an aprotic solvent as an additive, there is an advantage of excellent compatibility with them.
  • "compatibility" refers to the affinity between each component mixed in the composition.
  • the present invention can significantly improve the adhesiveness and moldability of the decor sheet by including an epoxy resin having high compatibility with an organic acid, an aromatic alcohol, and an aprotic solvent as a resin constituting the main component of the adhesive composition.
  • the adhesive composition according to the present invention may include any one or more of an organic acid, an aromatic alcohol, and an aprotic solvent together with an epoxy resin.
  • the organic acid may include one or more selected from the group consisting of maleic acid, fumaric acid, itaconic acid, phthalic acid, phthalic anhydride, isophthalic acid, terephthalic acid, acrylic acid, methacrylic acid and stearic acid.
  • the organic acid may include maleic acid, fumaric acid, phthalic acid or isophthalic acid. More specifically, the organic acid may be maleic acid.
  • the content of the organic acid may be 0.1 to 10 parts by weight based on 100 parts by weight of the total adhesive composition, specifically 0.1 to 10 parts by weight, 0.1 to 8 parts by weight, 0.1 to 6 parts by weight based on 100 parts by weight of the total adhesive composition Parts, 0.1 to 5 parts by weight, 0.1 to 3 parts by weight, 1 to 6 parts by weight, 1 to 5 parts by weight, 2 to 4 parts by weight, 3 to 5 parts by weight, 3 to 7 parts by weight, 5 to 8 parts by weight, It may be 7 to 10 parts by weight, 0.2 to 5 parts by weight, 0.2 to 1 part by weight, 0.8 to 1.5 parts by weight, or 0.3 to 1.5 parts by weight.
  • the aromatic alcohol may include one or more selected from the group consisting of phenol, hydroquinone, catechol, benzenediol, and naphthol.
  • the aromatic alcohol may be phenol, hydroquinone or benzenediol. More specifically, the aromatic alcohol may be phenol or hydroquinone.
  • the content of the aromatic alcohol may be 0.1 to 10 parts by weight relative to the total 100 parts by weight of the adhesive composition, specifically 0.1 to 10 parts by weight, 0.1 to 8 parts by weight, 0.1 to 6 parts by weight relative to the total 100 parts by weight of the adhesive composition Parts by weight, 0.1 to 5 parts by weight, 0.1 to 3 parts by weight, 1 to 6 parts by weight, 1 to 5 parts by weight, 2 to 4 parts by weight, 3 to 5 parts by weight, 3 to 7 parts by weight, 5 to 8 parts by weight , 7 to 10 parts by weight, 0.2 to 5 parts by weight, 0.2 to 1 part by weight, 0.8 to 1.5 parts by weight or 0.3 to 1.5 parts by weight.
  • the polar aprotic solvent may include one or more selected from the group consisting of dimethyl sulfoxide (DMSO), dimethyl formamide (DMF) and acetonitrile.
  • DMSO dimethyl sulfoxide
  • DMF dimethyl formamide
  • acetonitrile a group consisting of acetonitrile.
  • the polar aprotic solvent may be dimethyl sulfoxide (DMSO) or dimethyl formamide. More specifically, the polar aprotic solvent may be dimethyl sulfoxide (DMSO).
  • the content of the polar aprotic solvent may be 0.1 to 10 parts by weight relative to the total 100 parts by weight of the adhesive composition, specifically 0.1 to 10 parts by weight, 0.1 to 8 parts by weight, 0.1 to 0.1 parts by weight to the total 100 parts by weight of the adhesive composition 6 parts by weight, 0.1-5 parts by weight, 0.1-3 parts by weight, 1-6 parts by weight, 1-5 parts by weight, 2-4 parts by weight, 3-5 parts by weight, 3-7 parts by weight, 5-8 parts by weight Parts, 7 to 10 parts by weight, 0.2 to 5 parts by weight, 0.2 to 1 part by weight, 0.8 to 1.5 parts by weight or 0.3 to 1.5 parts by weight.
  • the polar aprotic solvent is preferably included in an amount of 1 part by weight or less based on 100 parts by weight of the total adhesive composition for compatibility of the adhesive composition when used in combination with an organic acid and an aromatic alcohol.
  • the adhesive composition according to the present invention increases the depth of voids provided in the metal layer when the adhesive composition is applied on the metal layer by controlling the organic acid, aromatic alcohol and / or the polar aprotic solvent to the above-described configuration, thereby increasing the surface roughness and / or The specific surface area can be optimized to improve the wettability of the adhesive composition.
  • Base layer; Metal layer; And the adhesive layer prepared from the adhesive composition according to the present invention described above are sequentially stacked,
  • the metal layer includes voids
  • the pores have an average depth of 1 nm to 15 nm, providing a decorative sheet.
  • the adhesive layer included in the decor sheet according to the present invention is formed from the adhesive composition according to the present invention described above and serves to increase the depth of voids included in the metal layer, thereby improving the adhesion to the metal layer.
  • the adhesive layer formed from the adhesive composition exhibits high elongation, the decor sheet containing the same exhibits excellent durability and formability.
  • the decorative sheet when evaluating adhesiveness according to the evaluation method of ASTM D3359, the decorative sheet may be peeled off with an area of 5% or less of the total area. More specifically, when decorating the decor sheet according to ASTM D3359 A evaluation method, an area of about 5% or less or 3% or less of the total area may be peeled or removed, which may be 4 or more when converted to a grade. have.
  • the deco sheet is excellent in adhesiveness, and in some cases, peeling or damage of the adhesive layer and / or the metal layer may not occur at all in the evaluation of the adhesiveness (damage area: ⁇ 0%, grade 5).
  • the decorative sheet has an improved elongation and may be 1% to 15% when elongated after heating to 70 ° C for 1 ⁇ 0.2 minutes.
  • the average elongation of the decor sheet is 1 to 15%, 1 to 12%, 1 to 10%, 1 to 5%, 5 to 10%, 10 to 12%, 10 to 15%, 2 to 4%, 2 to 8%, 6 to 10%, 7 to 12%, 12 to 15%, 6 to 11%, or 9 to 12%.
  • the decor sheet according to the present invention includes a base layer as a base substrate, wherein the base layer may be a transparent base layer.
  • the base layer may include at least one selected from the group consisting of polyvinyl chloride (PVC) and polyethylene terephthalate (PET). More specifically, the base layer may be polyethylene terephthalate (PET).
  • the substrate layer may have a hairline pattern formed on one surface.
  • the decor sheet according to the present invention includes a metal layer on one surface of the base layer, and when a hairline pattern is formed on the base layer, a metal layer may be included on the surface of the base layer on which the hairline pattern is formed.
  • the metal layer is formed to a certain thickness on the surface of the substrate layer to realize a metal texture, thereby improving the aesthetic effect of the decor sheet.
  • the metal layer may include various types of metals, but specifically, at least one of aluminum (Al), stainless steel (SUS), nickel (Ni), copper (Cu), chromium (Cr), and molybdenum (Mo). It may include, and more specifically, may include aluminum (Al), nickel (Ni), copper (Cu) or molybdenum (Mo).
  • the metal layer may include aluminum (Al) or nickel (Ni).
  • the average thickness of the metal layer may have an average thickness of 10 nm to 20 nm.
  • the average thickness of the metal layer is 10 nm to 18 nm, 10 nm to 15 nm, 11 nm to 13 nm, 14 nm to 19 nm, 12 nm to 16 nm, 14 nm to 18 nm, or 16 nm to 20 nm
  • the average thickness of the metal layer may be 15 nm to 17 nm.
  • the metal layer may be formed by a conventional method of forming a metal layer on a transparent substrate layer in the art.
  • the metal layer may be formed by an ion plating method, a sputtering method, a high frequency plasma method, an arc method, a plasma deposition method, or a chemical vapor deposition method such as plasma assisted chemical vapor deposition (PACVD).
  • PSVD plasma assisted chemical vapor deposition
  • the metal layer has pores on the surface, and the pores may have an average depth in the range of 1 nm to 15 nm.
  • the average depth of voids included in the surface of the metal layer is 1 nm to 5 nm, 3 nm to 8 nm, 3 nm to 13 nm, 5 nm to 13 nm, 8 nm to 12 nm, 4 to 7 nm, 6 nm To 9 nm, 11 nm to 14 nm, or 5 nm to 10 nm. More specifically, the average depth of the pores may be 4 nm to 6 nm. Deco sheet of the present invention by including the above-mentioned pores on the surface of the metal layer, the surface area of the metal layer is increased to improve the adhesion between the metal layer and the adhesive layer, thereby exhibiting an excellent effect of durability of the decor sheet.
  • the decor sheet according to the present invention includes an adhesive layer formed from the adhesive composition according to the present invention on the metal layer.
  • the adhesive layer has a form that penetrates into the pores formed on the surface of the metal layer, and thus can physically and mechanically impart high adhesion to the metal layer, and thus the surface (2D) plated with the deco sheet, as well as curved or curved surfaces (3D) High adhesion and elongation can be achieved when bonding to.
  • An epoxy resin bisphenol A, weight average molecular weight (Mw): 500 to 150000
  • maleic acid phenol
  • dimethyl sulfoxide were compounded as shown in Table 1 below to prepare an adhesive composition.
  • the compatibility of the prepared adhesive composition was evaluated. Specifically, the compatibility of the composition was observed by visually observing the prepared adhesive composition to confirm the presence or absence of clouding and gelling phenomenon. When all components are uniformly mixed and turbidity and gelation are not confirmed, ⁇ , cloudiness and / or gelation If confirmed, it is marked with X.
  • a polyethylene terephthalate (PET, average thickness: 200 ⁇ 10 ⁇ m) film was prepared, and aluminum was deposited on the polyethylene terephthalate film to form a metal layer (average thickness: 15 ⁇ 1 nm).
  • the adhesive compositions prepared in Examples 1 to 5 were applied and thermally cured to form an adhesive layer (average thickness: 150 ⁇ 10 ⁇ m) to prepare a decor sheet.
  • Adhesive composition used Example 6 Adhesive composition of Example 1
  • Example 7 Adhesive composition of Example 2
  • Example 8 Adhesive composition of Example 3
  • Example 9 Adhesive composition of Example 4
  • Example 10 Adhesive composition of Example 5
  • An adhesive composition was prepared in the same manner as in Example 1, except that the polyester resin was used instead of the epoxy resin in Example 1.
  • An adhesive composition comprising only the epoxy resin used in Example 1 as an adhesive composition was prepared.
  • Epoxy resin, maleic acid, phenol and dimethylsulfoxide (DMSO) were compounded as shown in Table 3 below to prepare an adhesive composition.
  • the compatibility of the prepared adhesive composition was evaluated. Specifically, the compatibility of the composition was observed by visually observing the prepared adhesive composition to confirm the presence or absence of clouding and gelling phenomenon. When all components are uniformly mixed and turbidity and gelation are not confirmed, ⁇ , cloudiness and / or gelation If confirmed, it is marked with X.
  • a polyethylene terephthalate (PET, average thickness: 200 ⁇ 10 ⁇ m) film was prepared, and aluminum was deposited on the polyethylene terephthalate film to form a metal layer (average thickness: 15 ⁇ 1 nm).
  • the adhesive compositions prepared in Comparative Examples 2 to 6 were applied and thermally cured to form an adhesive layer (average thickness: 150 ⁇ 10 ⁇ m) to prepare a decor sheet.
  • Adhesive composition used Comparative Example 7 Adhesive composition of Comparative Example 2 Comparative Example 8 Adhesive composition of Comparative Example 3 Comparative Example 9 Adhesive composition of Comparative Example 4 Comparative Example 10 Adhesive composition of Comparative Example 5 Comparative Example 11 Adhesive composition of Comparative Example 6
  • a specimen was formed by depositing aluminum on a polyethylene terephthalate (PET, average thickness: 200 ⁇ 10 ⁇ m) film to form an Al metal layer (average thickness: 15 ⁇ 1 nm).
  • PET polyethylene terephthalate
  • Al metal layer average thickness: 15 ⁇ 1 nm.
  • the specimen having only the Al metal layer formed on the polyethylene terephthalate film and the decor sheet of Comparative Example 7 had an average thickness of about 0.5 to 1 nm and an average depth of about 2 to 4 nm of pores formed on the surface of the metal layer.
  • the decor sheet of 6 was found to have an average thickness of about 1.2 to 1.8 nm and an average depth of about 5 to 8 nm in the metal layer pores.
  • the depth of the pores on the surface of the metal layer is increased by the organic acid, aromatic alcohol and / or polar aprotic solvent contained in the adhesive composition penetrating the pores formed in the metal layer and etching the pores.
  • the surface of the decor sheet was cut with a cross hatch cutter with an angle of 30 to 45 °, a length of about 40 mm (1.5 inch) and a spacing of 1 mm. Then, the tape (Nichiban's Tape) was firmly attached along the grid to the cut surface and quickly peeled off to check the peeling state of the cut grid. It was given according to the confirmed peeling state, and the criteria are as follows:
  • Decosheets of Examples and Comparative Examples were cut to 70 cm in width and 150 cm in length to prepare specimens, and the prepared specimens were fixed to an Ericsson Test machine, followed by polishing the center of the specimens (average thickness: 10 When it was pushed to ⁇ 0.5 cm), cracks and / or cracks were observed. At this time, the evaluation result was measured by the depth at which the specimen was pushed when cracks and / or cracks occurred.
  • Adhesiveness Formability Example 6 5 ratings 9 mm Example 7 5 ratings 9 mm Example 8 4 Ratings 10 mm Example 9 5 ratings 9 mm Example 10 5 ratings 9 mm Comparative Example 8 - - Comparative Example 9 3 ratings 8 mm Comparative Example 10 3 ratings 7 mm Comparative Example 11 - -
  • the decorative sheet according to the present invention has excellent adhesiveness and formability.
  • the decorative sheet of the embodiment exhibits an adhesive strength of 4 or higher when evaluating adhesiveness, and in particular, when an adhesive composition containing an organic acid and / or aromatic alcohol together with an epoxy resin is used, the 5th grade It can be seen that it has a high adhesion.
  • the decorative sheet of the example was improved in elongation, it was found that when the specimen was fixed to the Ericsson test machine and then pushed for evaluation of formability, it was pushed over 9 mm without damaging the decorative sheet.
  • the decor sheets of Comparative Examples 8 and 11 prepared using the adhesive composition in which cloudiness and / or gelation was observed with the naked eye were markedly deteriorated in both adhesiveness and moldability, and it was found that accurate evaluation was difficult.
  • the decor sheets of Comparative Examples 9 and 10 have good compatibility, but the composition shows an adhesiveness of 3 grades or less using an adhesive composition different from the present invention, and the elongation is not high. When the specimen was pushed over mm, damage to the deco sheet was confirmed.
  • the decor sheet according to the present invention includes a coating layer formed from an adhesive composition containing a specific composition and content of an organic acid, an aromatic alcohol, and / or a polar aprotic solvent together with an epoxy resin, thereby providing 2D and 3D adhesion and elongation. Since it is very excellent, it can be seen that it has excellent durability and moldability.
  • the adhesive composition according to the present invention comprises an organic acid, an aromatic alcohol and / or a polar aprotic solvent together with an epoxy resin, so that the adhesive layer formed using the adhesive composition has high adhesion to the metal layer even under conditions where the primer layer is excluded. Since it exhibits good properties and high elongation and is excellent in durability and formability, it can be usefully used as a teco sheet.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Laminated Bodies (AREA)
  • Adhesive Tapes (AREA)

Abstract

The present invention relates to an adhesive composition and a deco sheet comprising same, and the adhesive composition includes, together with an epoxy resin, an organic acid, an aromatic alcohol, and/or a polar aprotic solvent, and thus has good compatibility and high adhesion to a metal layer. In addition, an adhesive layer formed using the adhesive composition exhibits high adhesion to a metal layer and high elongation even under a condition where a primer layer is excluded, and thus a deco sheet comprising same has high durability and high formability.

Description

접착제 조성물 및 이를 포함하는 데코시트Adhesive composition and decorative sheet comprising the same
본 발명은 에폭시 수지와 함께 유기산, 방향족 알코올 및/또는 극성 비양성자성 용매를 포함하는 접착제 조성물 미 이를 포함하는 데코시트에 관한 것이다.The present invention relates to an adhesive composition comprising an organic acid, an aromatic alcohol and / or a polar aprotic solvent together with an epoxy resin, and a decor sheet comprising the same.
일반적으로 가전용 데코시트는 주로 가전제품의 표면을 마감하는 용도로 사용되는 것으로, 가전제품을 외부 환경변화로부터 보호하고 다양한 색상의 미려한 무늬가 인쇄되어 있어 고객 취향에 따라 가전제품의 외관을 바꿔주는 등 디자인효과도 가진다.In general, the decor sheet for home appliances is mainly used to finish the surface of home appliances, and it protects the home appliances from external environmental changes and prints beautiful patterns of various colors to change the appearance of home appliances according to customer preference. It also has a design effect.
최근 들어 가전제품을 선택하는데 있어 깨끗한 이미지를 주는 화이트 보다 메탈 느낌을 내는 실버 색을 선호하는 소비자가 증가하고 있다. 이에, 실버 색의 가전제품 외관을 표현하기 위해, 접착층 상에 알루미늄을 증착시킨 금속층(알루미늄층)을 포함하는 가전용 데코시트에 대한 연구가 활발히 진행되고 있다. 또한, 금속층과 접착층 사이에 프라이머층을 더 포함하여 금속층과 접착층 사이의 접착력을 향상시키기 위한 가전용 데코시트에 대한 연구가 활발히 진행되고 있다.Recently, more and more consumers prefer a silver color, which gives a metallic feel, rather than white, which gives a clean image when selecting home appliances. Accordingly, in order to express the appearance of a silver-colored home appliance, research on a decorative sheet for household appliances including a metal layer (aluminum layer) on which an aluminum is deposited on an adhesive layer has been actively conducted. In addition, research is being actively conducted on a decorative sheet for household appliances to further improve the adhesion between the metal layer and the adhesive layer by further including a primer layer between the metal layer and the adhesive layer.
그러나, 기존의 가전용 데코시트와 같이 접착층, 프라이머층, 알루미늄층, 폴리에틸렌 테레프탈레이트(PET) 기재층 및 탑코팅층이 순차로 적층되어 있는 데코시트는 여러 층으로 이루어져 있어 내식성이 좋지 않으며, 제조방법이 복잡하다는 단점이 있다.However, like the existing decor sheet for home appliances, the adhesive sheet, the primer layer, the aluminum layer, the polyethylene terephthalate (PET) base layer and the top coating layer are sequentially stacked, and the decor sheet is composed of several layers, so that the corrosion resistance is not good and the manufacturing method There is a drawback to this complexity.
따라서, 알루미늄을 포함하여 금속 질감을 나타내되 여러 층을 포함하지 않고, 우수한 접착성 및 내구성을 나타내는 가전용 데코시트 소재의 개발이 절실히 요구되고 있다.Accordingly, there is an urgent need for the development of a home appliance deco sheet material that exhibits a metallic texture including aluminum but does not include several layers, and exhibits excellent adhesion and durability.
본 발명의 목적은 상용성이 좋고, 금속층과의 접착력이 우수한 접착층 조성물 및 이를 포함하는 데코시트를 제공하는데 있다.An object of the present invention is to provide an adhesive layer composition having good compatibility and excellent adhesion to a metal layer and a decor sheet comprising the same.
이에, 본 발명은 일실시예에서,Thus, the present invention in one embodiment,
에폭시 수지; 및Epoxy resins; And
유기산, 방향족 알코올 및 극성 비양성자성 용매로 이루어진 군으로부터 선택되는 1종 이상의 성분을 포함하고,Contains at least one component selected from the group consisting of organic acids, aromatic alcohols and polar aprotic solvents,
유기산, 방향족 알코올 및 극성 비양성자성 용매는 독립적으로 접착제 조성물 전체 100 중량부에 대하여 0.1 중량부 내지 10 중량부를 포함하는 접착제 조성물을 제공한다.The organic acid, aromatic alcohol, and polar aprotic solvent independently provide an adhesive composition comprising 0.1 parts by weight to 10 parts by weight based on 100 parts by weight of the total adhesive composition.
또한, 본 발명은 일실시예에서,In addition, the present invention in one embodiment,
기재층; 금속층; 및 상기 접착제 조성물을 포함하는 접착층이 순차적으로 적층되고,Base layer; Metal layer; And the adhesive layer containing the adhesive composition is sequentially laminated,
상기 금속층은 공극을 포함하고,The metal layer includes voids,
상기 공극의 평균 심도는 1㎚ 내지 15㎚인 데코시트를 제공한다.The pores have an average depth of 1 nm to 15 nm, providing a decorative sheet.
본 발명에 따른 접착제 조성물은 에폭시 수지와 함께 유기산, 방향족 알코올 및/또는 극성 비양성자성 용매를 포함하여 상용성이 좋고, 금속층과의 접착력이 우수한 이점이 있다. 또한, 상기 접착제 조성물을 이용하여 형성되는 접착층은 프라이머층이 배제된 조건에서도 금속층과의 높은 접착성 및 신율을 나타내므로 이를 포함하는 데코시트는 내구성 및 성형성이 우수한 이점이 있다.The adhesive composition according to the present invention has an advantage of good compatibility and excellent adhesion to a metal layer, including an organic acid, an aromatic alcohol, and / or a polar aprotic solvent together with an epoxy resin. In addition, since the adhesive layer formed using the adhesive composition exhibits high adhesiveness and elongation with the metal layer even under the condition that the primer layer is excluded, the decorative sheet containing the same has the advantage of excellent durability and moldability.
도 1 은 본 발명에 따른 데코시트의 단면을 주사전자현미경(SEM) 분석한 이미지이다.1 is a scanning electron microscope (SEM) analysis of a cross-section of a decorative sheet according to the present invention.
본 발명은 다양한 변경을 가할 수 있고 여러 가지 실시예를 가질 수 있는 바, 특정 실시예들을 도면에 예시하고 상세한 설명에 상세하게 설명하고자 한다.The present invention can be applied to various changes and may have various embodiments, and specific embodiments will be illustrated in the drawings and described in detail in the detailed description.
그러나, 이는 본 발명을 특정한 실시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다.However, this is not intended to limit the present invention to specific embodiments, and should be understood to include all modifications, equivalents, and substitutes included in the spirit and scope of the present invention.
본 발명에서, "포함한다" 또는 "가지다" 등의 용어는 명세서상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.In the present invention, terms such as “comprises” or “have” are intended to indicate that there are features, numbers, steps, operations, components, parts, or combinations thereof described in the specification, and one or more other features. It should be understood that the existence or addition possibilities of fields or numbers, steps, operations, components, parts or combinations thereof are not excluded in advance.
또한, 본 발명에서 첨부된 도면은 설명의 편의를 위하여 확대 또는 축소하여 도시된 것으로 이해되어야 한다.In addition, the accompanying drawings in the present invention should be understood to be shown enlarged or reduced for convenience of description.
이하, 본 발명에 대하여 도면을 참고하여 상세하게 설명하고, 도면 부호에 관계없이 동일하거나 대응하는 구성 요소는 동일한 참조 번호를 부여하고 이에 대한 중복되는 설명은 생략하기로 한다.Hereinafter, the present invention will be described in detail with reference to the drawings, and the same or corresponding components will be given the same reference numbers regardless of the reference numerals, and redundant descriptions thereof will be omitted.
본 발명은 접착제 조성물 필름 및 이를 포함하는 데코시트에 관한 것이다.The present invention relates to an adhesive composition film and a decor sheet comprising the same.
일반적으로 가전용 데코시트는 주로 가전제품의 표면을 마감하는 용도로 사용되는 것으로, 가전제품을 외부 환경변화로부터 보호하고 다양한 색상의 미려한 무늬가 인쇄되어 있어 고객 취향에 따라 가전제품의 외관을 바꿔주는 등 디자인효과도 가진다.In general, the decor sheet for home appliances is mainly used to finish the surface of home appliances, and it protects the home appliances from external environmental changes and prints beautiful patterns of various colors to change the appearance of home appliances according to customer preference. It also has a design effect.
최근 들어 가전제품을 선택하는데 있어 깨끗한 이미지를 주는 화이트 보다 메탈 느낌을 내는 실버 색을 선호하는 소비자가 증가하고 있다. 이에, 실버 색의 가전제품 외관을 표현하기 위해, 접착층 상에 알루미늄을 증착시킨 금속층(알루미늄층)을 포함하는 가전용 데코시트에 대한 연구가 활발히 진행되고 있다. 또한, 금속층과 접착층 사이에 프라이머층을 더 포함하여 금속층과 접착층 사이의 접착력을 향상시키기 위한 가전용 데코시트에 대한 연구가 활발히 진행되고 있다. 그러나, 기존의 가전용 데코시트와 같이 접착층, 프라이머층, 알루미늄층, 폴리에틸렌 테레프탈레이트(PET) 기재층 및 탑코팅층이 순차로 적층되어 있는 데코시트는 여러 층으로 이루어져 있어 내식성이 좋지 않으며, 제조방법이 복잡하다는 단점이 있다.Recently, more and more consumers prefer a silver color, which gives a metallic feel, rather than white, which gives a clean image when selecting home appliances. Accordingly, in order to express the appearance of a silver-colored home appliance, research on a decorative sheet for household appliances including a metal layer (aluminum layer) on which an aluminum is deposited on an adhesive layer has been actively conducted. In addition, research is being actively conducted on a decorative sheet for household appliances to further improve the adhesion between the metal layer and the adhesive layer by further including a primer layer between the metal layer and the adhesive layer. However, like the existing decor sheet for home appliances, the adhesive sheet, the primer layer, the aluminum layer, the polyethylene terephthalate (PET) base layer and the top coating layer are sequentially stacked, and the decor sheet is composed of several layers, so that the corrosion resistance is not good and the manufacturing method There is a drawback to this complexity.
이에 본 발명은 접착제 조성물 및 이를 포함하는 데코시트를 제공한다.Accordingly, the present invention provides an adhesive composition and a decorative sheet comprising the same.
본 발명에 따른 접착제 조성물은 에폭시 수지와 함께 유기산, 방향족 알코올 및/또는 극성 비양성자성 용매를 포함하여 상용성이 좋고, 금속층과의 접착력이 우수한 이점이 있다. 또한, 상기 접착제 조성물을 이용하여 형성되는 접착층은 프라이머층이 배제된 조건에서도 금속층과의 높은 접착성 및 신율을 나타내므로 이를 포함하는 데코시트는 내구성 및 성형성이 우수한 이점이 있다.The adhesive composition according to the present invention has an advantage of good compatibility and excellent adhesion to a metal layer, including an organic acid, an aromatic alcohol, and / or a polar aprotic solvent together with an epoxy resin. In addition, since the adhesive layer formed using the adhesive composition exhibits high adhesiveness and elongation with the metal layer even under the condition that the primer layer is excluded, the decorative sheet containing the same has the advantage of excellent durability and moldability.
이하, 본 발명을 보다 상세히 설명한다.Hereinafter, the present invention will be described in more detail.
접착제 조성물Adhesive composition
본 발명은 일실시예에서,The present invention in one embodiment,
에폭시 수지; 및Epoxy resins; And
유기산, 방향족 알코올 및 극성 비양성자성 용매로 이루어진 군으로부터 선택되는 1종 이상의 성분을 포함하고,Contains at least one component selected from the group consisting of organic acids, aromatic alcohols and polar aprotic solvents,
유기산, 방향족 알코올 및 극성 비양성자성 용매는 독립적으로 접착제 조성물 전체 100 중량부에 대하여 0.1 중량부 내지 10 중량부를 포함하는 접착제 조성물을 제공한다.The organic acid, aromatic alcohol, and polar aprotic solvent independently provide an adhesive composition comprising 0.1 parts by weight to 10 parts by weight based on 100 parts by weight of the total adhesive composition.
본 발명에 따른 접착제 조성물은 에폭시 수지와 함께 유기산, 방향족 알코올 및/또는 극성 비양성자성 용매를 일정량 함유함으로써 접착제 조성물의 사용 시 상기 조성물이 접하는 접착면의 계면 구조를 변형을 유도할 수 있으며 이를 통하여 접착제 조성물의 접착력을 현저히 향상시킬 수 있다.The adhesive composition according to the present invention may induce an organic resin, an aromatic alcohol, and / or a polar aprotic solvent together with an epoxy resin, thereby inducing deformation of an interface structure of an adhesive surface to which the composition contacts the adhesive composition. The adhesive strength of the adhesive composition can be significantly improved.
여기서, 본 발명에 따른 접착제 조성물은 에폭시 수지과, 유기산, 방향족 알코올 및 극성 비양성자성 용매로 이루어진 군으로부터 선택되는 1종 이상의 성분을 포함할 수 있고, 구체적으로는 하기와 같은 조성을 가질 수 있다:Here, the adhesive composition according to the present invention may include one or more components selected from the group consisting of an epoxy resin, an organic acid, an aromatic alcohol, and a polar aprotic solvent, and may specifically have the following composition:
(1) 에폭시 수지 및 유기산;(1) epoxy resins and organic acids;
(2) 에폭시 수지 및 방향족 알코올;(2) epoxy resins and aromatic alcohols;
(3) 에폭시 수지 및 극성 비양성자성 용매;(3) epoxy resin and polar aprotic solvent;
(4) 에폭시 수지, 유기산 및 방향족 알코올; 또는(4) epoxy resins, organic acids and aromatic alcohols; or
(5) 에폭시 수지, 유기산, 방향족 알코올 및 극성 비양성자성 용매.(5) Epoxy resin, organic acid, aromatic alcohol and polar aprotic solvent.
보다 구체적으로, 상기 접착제 조성물은 하기와 같은 조성을 가질 수 있다:More specifically, the adhesive composition may have the following composition:
(1) 에폭시 수지 및 유기산;(1) epoxy resins and organic acids;
(2) 에폭시 수지 및 방향족 알코올;(2) epoxy resins and aromatic alcohols;
(3) 에폭시 수지 및 극성 비양성자성 용매; 또는(3) epoxy resin and polar aprotic solvent; or
(4) 에폭시 수지, 유기산 및 방향족 알코올.(4) Epoxy resins, organic acids and aromatic alcohols.
본 발명에 따른 접착제 조성물은 주요 성분으로서 에폭시 수지를 포함한다. 상기 에폭시 수지는 종래 접착제 조성물에 사용되는 폴리에스테르, 폴리아크릴 등의 수지와 달리 양호한 접착력을 나타내면서도 우수한 상용성을 구현할 수 있는 이점이 있다. 여기서, "주성분으로 한다"란 접착제 조성물 전체 100 중량에 대하여 70 중량부 이상, 75 중량부 이상, 80 중량부 이상, 85 중량부 이상, 90 중량부 이상 또는 95 중량부 이상 포함되는 것을 의미한다. 보다 구체적으로, 에폭시 수지의 함량은 접착제 조성물 전체 100 중량부에 대하여 70 내지 99.9 중량부일 수 있고, 구체적으로는 접착제 조성물 전체 100 중량부에 대하여 70 내지 99 중량부, 80 내지 90 중량부, 90 내지 95 중량부 또는 85 내지 95 중량부일 수 있다. 예를 들어, 상기 접착제 조성물은 에폭시 수지 93 중량부와 유기산을 7 중량부를 포함하거나, 에폭시 수지 88 중량부; 유기산 6 중량부; 및 방향족 알코올 6 중량부를 포함할 수 있다.The adhesive composition according to the present invention comprises an epoxy resin as a main component. The epoxy resin has the advantage of realizing excellent compatibility while exhibiting good adhesion unlike resins such as polyester and polyacrylic used in the conventional adhesive composition. Here, the term "consisting of the main component" means that 70 parts by weight or more, 75 parts by weight or more, 80 parts by weight or more, 85 parts by weight or more, 90 parts by weight or more, or 95 parts by weight or more based on 100 parts by weight of the adhesive composition is included. More specifically, the content of the epoxy resin may be 70 to 99.9 parts by weight relative to the total 100 parts by weight of the adhesive composition, specifically 70 to 99 parts by weight, 80 to 90 parts by weight, 90 to 90 parts by weight relative to the total 100 parts by weight of the adhesive composition 95 parts by weight or 85 to 95 parts by weight. For example, the adhesive composition comprises 93 parts by weight of an epoxy resin and 7 parts by weight of an organic acid, or 88 parts by weight of an epoxy resin; 6 parts by weight of organic acid; And 6 parts by weight of an aromatic alcohol.
아울러, 상기 에폭시 수지로는 다관능 에폭시 수지, 비스페놀계 에폭시 수지, 노볼락형 에폭시 수지, 나프탈렌형 에폭시 수지, 트리스 페놀 메탄형 에폭시 수지 및 글리시딜 아민형 에폭시 수지로 이루어진 군으로부터 선택되는 1종 이상을 포함할 수 있다. 본 발명은 상기와 같은 에폭시 수지를 포함함으로써, 접착제 조성물로부터 제조된 경화물이 열 경화가 가능하도록 하고, 경화물의 고온 내구성 및 강도를 향상시킬 수 있다. 아울러, 에폭시 수지는 유기산, 방향족 알코올 및 비양성자성 용매 중 어느 하나 이상을 첨가제로서 포함하는 경우 이들과의 상용성이 우수한 이점이 있다. 본 발명에서 "상용성"이란, 조성물에 혼합된 각 성분간 친화성을 의미하는 것으로, 상용성이 낮은 경우 조성물의 균일 혼합이 어려워 데코시트의 접착성이나 성형성 등 물성 구현이 저하되는 문제가 있다. 본 발명은 접착제 조성물의 주성분을 이루는 수지로서 유기산, 방향족 알코올 및 비양성자성 용매와 상용성이 높은 에폭시 수지를 포함함으로써 데코시트의 접착성 및 성형성을 현저히 향상시킬 수 있다.In addition, the epoxy resin is a polyfunctional epoxy resin, bisphenol-based epoxy resin, novolak-type epoxy resin, naphthalene-type epoxy resin, trisphenol methane-type epoxy resin and one selected from the group consisting of glycidyl amine-type epoxy resin It may include the above. In the present invention, by including the epoxy resin as described above, the cured product prepared from the adhesive composition can be thermally cured, and high temperature durability and strength of the cured product can be improved. In addition, when the epoxy resin contains any one or more of an organic acid, an aromatic alcohol and an aprotic solvent as an additive, there is an advantage of excellent compatibility with them. In the present invention, "compatibility" refers to the affinity between each component mixed in the composition. When compatibility is low, it is difficult to uniformly mix the composition, and there is a problem in that physical properties such as adhesion or moldability of the deco sheet are deteriorated. have. The present invention can significantly improve the adhesiveness and moldability of the decor sheet by including an epoxy resin having high compatibility with an organic acid, an aromatic alcohol, and an aprotic solvent as a resin constituting the main component of the adhesive composition.
또한, 본 발명에 따른 접착제 조성물은 에폭시 수지와 함께 유기산, 방향족 알코올 및 비양성자성 용매 중 어느 하나 이상을 포함할 수 있다.In addition, the adhesive composition according to the present invention may include any one or more of an organic acid, an aromatic alcohol, and an aprotic solvent together with an epoxy resin.
이때, 상기 유기산으로 말레산, 푸마르산, 이타콘산, 프탈산, 무수프탈산, 이소프탈산, 테레프탈산, 아크릴산, 메타크릴산 및 스테아르산으로 이루어진 군으로부터 선택되는 1종 이상을 포함할 수 있다. 구체적으로, 유기산은 말레산, 푸마르산, 프탈산 또는 이소프탈산을 포함할 수 있다. 보다 구체적으로, 유기산은 말레산일 수 있다.At this time, the organic acid may include one or more selected from the group consisting of maleic acid, fumaric acid, itaconic acid, phthalic acid, phthalic anhydride, isophthalic acid, terephthalic acid, acrylic acid, methacrylic acid and stearic acid. Specifically, the organic acid may include maleic acid, fumaric acid, phthalic acid or isophthalic acid. More specifically, the organic acid may be maleic acid.
또한, 상기 유기산의 함량은 접착제 조성물 전체 100 중량부에 대하여 0.1 내지 10 중량부일 수 있고, 구체적으로는 접착제 조성물 전체 100 중량부에 대하여 0.1 내지 10 중량부, 0.1 내지 8 중량부, 0.1 내지 6 중량부, 0.1 내지 5 중량부, 0.1 내지 3 중량부, 1 내지 6 중량부, 1 내지 5 중량부, 2 내지 4 중량부, 3 내지 5 중량부, 3 내지 7 중량부, 5 내지 8 중량부, 7 내지 10 중량부, 0.2 내지 5 중량부, 0.2 내지 1 중량부, 0.8 내지 1.5 중량부 또는 0.3 내지 1.5 중량부일 수 있다.In addition, the content of the organic acid may be 0.1 to 10 parts by weight based on 100 parts by weight of the total adhesive composition, specifically 0.1 to 10 parts by weight, 0.1 to 8 parts by weight, 0.1 to 6 parts by weight based on 100 parts by weight of the total adhesive composition Parts, 0.1 to 5 parts by weight, 0.1 to 3 parts by weight, 1 to 6 parts by weight, 1 to 5 parts by weight, 2 to 4 parts by weight, 3 to 5 parts by weight, 3 to 7 parts by weight, 5 to 8 parts by weight, It may be 7 to 10 parts by weight, 0.2 to 5 parts by weight, 0.2 to 1 part by weight, 0.8 to 1.5 parts by weight, or 0.3 to 1.5 parts by weight.
아울러, 상기 방향족 알코올은 페놀, 하이드로퀴논, 카테콜, 벤젠디올 및 나프톨(naphthol)로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다. 구체적으로 상기 방향족 알코올은 페놀, 하이드로퀴논 또는 벤젠디올일 수 있다. 보다 구체적으로, 상기 방향족 알코올은 페놀 또는 하이드로퀴논일 수 있다.In addition, the aromatic alcohol may include one or more selected from the group consisting of phenol, hydroquinone, catechol, benzenediol, and naphthol. Specifically, the aromatic alcohol may be phenol, hydroquinone or benzenediol. More specifically, the aromatic alcohol may be phenol or hydroquinone.
이때, 상기 방향족 알코올의 함량은 접착제 조성물 전체 100 중량부에 대하여 0.1 내지 10 중량부일 수 있고, 구체적으로는 접착제 조성물 전체 100 중량부에 대하여 0.1 내지 10 중량부, 0.1 내지 8 중량부, 0.1 내지 6 중량부, 0.1 내지 5 중량부, 0.1 내지 3 중량부, 1 내지 6 중량부, 1 내지 5 중량부, 2 내지 4 중량부, 3 내지 5 중량부, 3 내지 7 중량부, 5 내지 8 중량부, 7 내지 10 중량부, 0.2 내지 5 중량부, 0.2 내지 1 중량부, 0.8 내지 1.5 중량부 또는 0.3 내지 1.5 중량부일 수 있다.At this time, the content of the aromatic alcohol may be 0.1 to 10 parts by weight relative to the total 100 parts by weight of the adhesive composition, specifically 0.1 to 10 parts by weight, 0.1 to 8 parts by weight, 0.1 to 6 parts by weight relative to the total 100 parts by weight of the adhesive composition Parts by weight, 0.1 to 5 parts by weight, 0.1 to 3 parts by weight, 1 to 6 parts by weight, 1 to 5 parts by weight, 2 to 4 parts by weight, 3 to 5 parts by weight, 3 to 7 parts by weight, 5 to 8 parts by weight , 7 to 10 parts by weight, 0.2 to 5 parts by weight, 0.2 to 1 part by weight, 0.8 to 1.5 parts by weight or 0.3 to 1.5 parts by weight.
나아가, 상기 극성 비양성자성 용매는 디메틸설폭사이드(DMSO), 디메틸포름아마이드(DMF) 및 아세토니트릴(acetonitrile)로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다. 구체적으로, 상기 극성 비양성자성 용매는 디메틸설폭사이드(DMSO) 또는 디메틸포름아마이드일 수 있다. 보다 구체적으로, 상기 극성 비양성자성 용매는 디메틸설폭사이드(DMSO)일 수 있다.Furthermore, the polar aprotic solvent may include one or more selected from the group consisting of dimethyl sulfoxide (DMSO), dimethyl formamide (DMF) and acetonitrile. Specifically, the polar aprotic solvent may be dimethyl sulfoxide (DMSO) or dimethyl formamide. More specifically, the polar aprotic solvent may be dimethyl sulfoxide (DMSO).
이때, 극성 비양성자성 용매의 함량은 접착제 조성물 전체 100 중량부에 대하여 0.1 내지 10 중량부일 수 있고 구체적으로는 접착제 조성물 전체 100 중량부에 대하여 0.1 내지 10 중량부, 0.1 내지 8 중량부, 0.1 내지 6 중량부, 0.1 내지 5 중량부, 0.1 내지 3 중량부, 1 내지 6 중량부, 1 내지 5 중량부, 2 내지 4 중량부, 3 내지 5 중량부, 3 내지 7 중량부, 5 내지 8 중량부, 7 내지 10 중량부, 0.2 내지 5 중량부, 0.2 내지 1 중량부, 0.8 내지 1.5 중량부 또는 0.3 내지 1.5 중량부일 수 있다. 다만, 상기 극성 비양성자성 용매는 유기산 및 방향족 알코올과 함께 병용되는 경우 접착제 조성물의 상용성을 위하여 접착제 조성물 전체 100 중량부에 대하여 1 중량부 이하로 포함되는 것이 바람직하다.At this time, the content of the polar aprotic solvent may be 0.1 to 10 parts by weight relative to the total 100 parts by weight of the adhesive composition, specifically 0.1 to 10 parts by weight, 0.1 to 8 parts by weight, 0.1 to 0.1 parts by weight to the total 100 parts by weight of the adhesive composition 6 parts by weight, 0.1-5 parts by weight, 0.1-3 parts by weight, 1-6 parts by weight, 1-5 parts by weight, 2-4 parts by weight, 3-5 parts by weight, 3-7 parts by weight, 5-8 parts by weight Parts, 7 to 10 parts by weight, 0.2 to 5 parts by weight, 0.2 to 1 part by weight, 0.8 to 1.5 parts by weight or 0.3 to 1.5 parts by weight. However, the polar aprotic solvent is preferably included in an amount of 1 part by weight or less based on 100 parts by weight of the total adhesive composition for compatibility of the adhesive composition when used in combination with an organic acid and an aromatic alcohol.
본 발명에 따른 접착제 조성물은 유기산, 방향족 알코올 및/또는 극성 비양성자성 용매를 상술된 구성으로 제어함으로써 금속층 상에 접착제 조성물을 도포할 경우 금속층에 구비된 공극의 심도를 증가시켜 표면 거칠기 및/또는 비표면적을 최적화하여 접착제 조성물의 젖음성을 향상시킬 수 있다.The adhesive composition according to the present invention increases the depth of voids provided in the metal layer when the adhesive composition is applied on the metal layer by controlling the organic acid, aromatic alcohol and / or the polar aprotic solvent to the above-described configuration, thereby increasing the surface roughness and / or The specific surface area can be optimized to improve the wettability of the adhesive composition.
데코시트Deco sheet
또한, 본 발명은 일실시예에서,In addition, the present invention in one embodiment,
기재층; 금속층; 및 앞서 설명된 본 발명에 따른 접착제 조성물로부터 제조되는 접착층이 순차적으로 적층되고,Base layer; Metal layer; And the adhesive layer prepared from the adhesive composition according to the present invention described above are sequentially stacked,
상기 금속층은 공극을 포함하고,The metal layer includes voids,
상기 공극의 평균 심도는 1㎚ 내지 15㎚인 데코시트를 제공한다.The pores have an average depth of 1 nm to 15 nm, providing a decorative sheet.
본 발명에 따른 데코시트에 포함된 접착층은 상술된 본 발명에 따른 접착제 조성물로부터 형성되어 금속층에 포함된 공극의 심도를 증가시키는 역할을 수행하며, 이를 통하여 금속층에 대한 접착력을 향상시킨다. 또한, 상기 접착제 조성물로부터 형성된 접착층은 높은 신율을 나타내므로 이를 포함하는 데코시트는 뛰어난 내구성 및 성형성을 나타낸다.The adhesive layer included in the decor sheet according to the present invention is formed from the adhesive composition according to the present invention described above and serves to increase the depth of voids included in the metal layer, thereby improving the adhesion to the metal layer. In addition, since the adhesive layer formed from the adhesive composition exhibits high elongation, the decor sheet containing the same exhibits excellent durability and formability.
하나의 예로서, 상기 데코시트는 ASTM D3359의 A 평가방법에 따른 접착성 평가 시, 전체 면적의 5% 이하의 면적이 박리될 수 있다. 보다 구체적으로, 상기 데코시트는 ASTM D3359의 A 평가방법에 따른 접착성 평가 시 전체 면적의 약 5% 이하 또는 3% 이하의 면적이 박리 또는 제거될 수 있으며, 이는 등급으로 전환 시 4 등급 이상일 수 있다. 아울러, 상기 데코시트는 접착성이 우수하여 경우에 따라서는 접착성 평가 시 접착층 및/또는 금속층의 박리나 손상이 전혀 발생되지 않을 수 있다(손상 면적: ≒0%, 5 등급).As an example, when evaluating adhesiveness according to the evaluation method of ASTM D3359, the decorative sheet may be peeled off with an area of 5% or less of the total area. More specifically, when decorating the decor sheet according to ASTM D3359 A evaluation method, an area of about 5% or less or 3% or less of the total area may be peeled or removed, which may be 4 or more when converted to a grade. have. In addition, the deco sheet is excellent in adhesiveness, and in some cases, peeling or damage of the adhesive layer and / or the metal layer may not occur at all in the evaluation of the adhesiveness (damage area: ≒ 0%, grade 5).
또한, 상기 데코시트는 신율이 향상되어 1±0.2분간 70℃로 가열 후 인장 시 평균 신율이 1% 내지 15%일 수 있다. 구체적으로, 상기 데코시트의 평균 신율은 1 내지 15%, 1 내지 12%, 1 내지 10%, 1 내지 5%, 5 내지 10%, 10 내지 12%, 10 내지 15%, 2 내지 4%, 2 내지 8%, 6 내지 10%, 7 내지 12%, 12 내지 15%, 6 내지 11% 또는 9 내지 12%일 수 있다.In addition, the decorative sheet has an improved elongation and may be 1% to 15% when elongated after heating to 70 ° C for 1 ± 0.2 minutes. Specifically, the average elongation of the decor sheet is 1 to 15%, 1 to 12%, 1 to 10%, 1 to 5%, 5 to 10%, 10 to 12%, 10 to 15%, 2 to 4%, 2 to 8%, 6 to 10%, 7 to 12%, 12 to 15%, 6 to 11%, or 9 to 12%.
이하, 본 발명에 따른 데코시트의 각 구성을 보다 상세히 설명한다.Hereinafter, each configuration of the decor sheet according to the present invention will be described in more detail.
먼저, 본 발명에 따른 데코시트는 베이스 기재로서 기재층을 포함하고, 이때 상기 기재층은 투명 기재층일 수 있다. 구체적으로, 상기 기재층은 폴리비닐 클로라이드(PVC) 및 폴리에틸렌 테레프탈레이트(PET)로 이루어진 군으로부터 선택되는 1종 이상을 포함할 수 있다. 보다 구체적으로, 상기 기재층은 폴리에틸렌 테레프탈레이트(PET)일 수 있다. 아울러, 상기 기재층은 일면에 헤어라인(hairline) 패턴이 형성된 것일 수 있다.First, the decor sheet according to the present invention includes a base layer as a base substrate, wherein the base layer may be a transparent base layer. Specifically, the base layer may include at least one selected from the group consisting of polyvinyl chloride (PVC) and polyethylene terephthalate (PET). More specifically, the base layer may be polyethylene terephthalate (PET). In addition, the substrate layer may have a hairline pattern formed on one surface.
다음으로, 본 발명에 따른 데코시트는 기재층의 일면에 금속층을 포함하고, 상기 기재층에 헤어라인 패턴이 형성되는 경우, 헤어라인 패턴이 형성된 기재층 면에 금속층을 포함할 수 있다. 여기서, 상기 금속층은 기재층 표면에 일정 두께로 형성되어 금속 질감을 구현하며, 이를 통하여 데코시트의 심미적 효과를 향상시킬 수 있다. 이러한 금속층은 다양한 종류의 금속을 포함할 수 있으나, 구체적으로는 알루미늄(Al), SUS(stainless steel), 니켈(Ni), 구리(Cu), 크롬(Cr) 및 몰리브덴(Mo) 중 1종 이상을 포함할 수 있고, 보다 구체적으로는 알루미늄(Al), 니켈(Ni), 구리(Cu) 또는 몰리브덴(Mo)을 포함할 수 있다. 하나의 예로서, 상기 금속층은 알루미늄(Al) 또는 니켈(Ni)을 포함할 수 있다.Next, the decor sheet according to the present invention includes a metal layer on one surface of the base layer, and when a hairline pattern is formed on the base layer, a metal layer may be included on the surface of the base layer on which the hairline pattern is formed. Here, the metal layer is formed to a certain thickness on the surface of the substrate layer to realize a metal texture, thereby improving the aesthetic effect of the decor sheet. The metal layer may include various types of metals, but specifically, at least one of aluminum (Al), stainless steel (SUS), nickel (Ni), copper (Cu), chromium (Cr), and molybdenum (Mo). It may include, and more specifically, may include aluminum (Al), nickel (Ni), copper (Cu) or molybdenum (Mo). As one example, the metal layer may include aluminum (Al) or nickel (Ni).
아울러, 상기 금속층의 평균 두께는 10㎚ 내지 20㎚의 평균 두께를 가질 수 있다. 구체적으로, 상기 금속층의 평균 두께는 10㎚ 내지 18㎚, 10㎚ 내지 15㎚, 11㎚ 내지 13㎚, 14㎚ 내지 19㎚, 12㎚ 내지 16㎚, 14㎚ 내지 18㎚ 또는 16㎚ 내지 20㎚일 수 있다. 보다 구체적으로, 상기 금속층의 평균 두께는 15㎚ 내지 17㎚일 수 있다.In addition, the average thickness of the metal layer may have an average thickness of 10 nm to 20 nm. Specifically, the average thickness of the metal layer is 10 nm to 18 nm, 10 nm to 15 nm, 11 nm to 13 nm, 14 nm to 19 nm, 12 nm to 16 nm, 14 nm to 18 nm, or 16 nm to 20 nm Can be More specifically, the average thickness of the metal layer may be 15 nm to 17 nm.
이와 더불어, 상기 금속층은 당업계에서 투명 기재층 상에 금속층을 형성하는 통상적인 방법으로 형성될 수 있다. 예를 들어, 상기 금속층은 이온 플레이팅법, 스퍼터링법, 고주파 플라즈마법, 아크법, 플라즈마 증착법, 또는 플라즈마 보조 화학기상증착(PACVD)과 같은 화학기상증착법에 의해 형성될 수 있다.In addition, the metal layer may be formed by a conventional method of forming a metal layer on a transparent substrate layer in the art. For example, the metal layer may be formed by an ion plating method, a sputtering method, a high frequency plasma method, an arc method, a plasma deposition method, or a chemical vapor deposition method such as plasma assisted chemical vapor deposition (PACVD).
또한, 상기 금속층은 표면에 공극을 가지며, 상기 공극은 1㎚ 내지 15㎚ 범위의 평균 심도를 가질 수 있다. 구체적으로, 금속층 표면에 포함된 공극의 평균 심도는 1㎚ 내지 5㎚, 3㎚ 내지 8㎚, 3㎚ 내지 13㎚, 5㎚ 내지 13㎚, 8㎚ 내지 12㎚, 4 내지 7㎚, 6㎚ 내지 9㎚, 11㎚ 내지 14㎚, 또는 5㎚ 내지 10㎚일 수 있다. 보다 구체적으로, 상기 공극의 평균 심도는 4㎚ 내지 6㎚일 수 있다. 본 발명의 데코시트는 금속층 표면에 상기와 같은 공극을 포함함으로써, 금속층의 표면적이 증가하여 금속층과 접착층 간의 접착력을 향상시킬 수 있으며, 이에 따라 데코시트의 내구성이 우수한 효과를 나타낸다.In addition, the metal layer has pores on the surface, and the pores may have an average depth in the range of 1 nm to 15 nm. Specifically, the average depth of voids included in the surface of the metal layer is 1 nm to 5 nm, 3 nm to 8 nm, 3 nm to 13 nm, 5 nm to 13 nm, 8 nm to 12 nm, 4 to 7 nm, 6 nm To 9 nm, 11 nm to 14 nm, or 5 nm to 10 nm. More specifically, the average depth of the pores may be 4 nm to 6 nm. Deco sheet of the present invention by including the above-mentioned pores on the surface of the metal layer, the surface area of the metal layer is increased to improve the adhesion between the metal layer and the adhesive layer, thereby exhibiting an excellent effect of durability of the decor sheet.
다음으로, 본 발명에 따른 데코시트는 금속층 상에, 상술된 본 발명에 따른 접착제 조성물로부터 형성된 접착층을 포함한다. 상기 접착층은 금속층 표면에 형성된 공극에 침투된 형태를 가져 물리적 및 기계적으로 금속층과의 높은 접착력을 부여할 수 있으므로, 상기 데코시트를 판판한 표면(2D)은 물론 꺾임이나 굴곡이 있는 곡면(3D)에 접착 시 높은 접착력과 신율을 구현할 수 있다.Next, the decor sheet according to the present invention includes an adhesive layer formed from the adhesive composition according to the present invention on the metal layer. The adhesive layer has a form that penetrates into the pores formed on the surface of the metal layer, and thus can physically and mechanically impart high adhesion to the metal layer, and thus the surface (2D) plated with the deco sheet, as well as curved or curved surfaces (3D) High adhesion and elongation can be achieved when bonding to.
이하, 본 발명을 실시예 및 실험예에 의해 보다 상세히 설명한다.Hereinafter, the present invention will be described in more detail by examples and experimental examples.
단, 하기 실시예 및 실험예는 본 발명을 예시하는 것일 뿐, 본 발명의 내용이 하기 실시예 및 실험예에 한정되는 것은 아니다.However, the following examples and experimental examples are merely illustrative of the present invention, and the contents of the present invention are not limited to the following examples and experimental examples.
실시예Example 1 내지 5. 1 to 5.
에폭시 수지(비스페놀 A, 중량평균분자량(Mw): 500 내지 150000), 말레산, 페놀 및 디메틸설폭사이드를 하기 표 1에 나타낸 바와 같이 컴파운딩하여 접착제 조성물을 제조하였다. 아울러, 제조된 접착제 조성물의 상용성을 평가하였다. 구체적으로 조성물의 상용성은 제조된 접착제 조성물을 육안으로 관찰하여 백탁 현상 및 겔화 현상의 유무를 확인하였으며, 모든 성분이 균일하게 혼합되어 백탁 및 겔화가 확인되지 않는 경우는 ○, 백탁 및/또는 겔화가 확인되는 경우 X로 표시하였다.An epoxy resin (bisphenol A, weight average molecular weight (Mw): 500 to 150000), maleic acid, phenol, and dimethyl sulfoxide were compounded as shown in Table 1 below to prepare an adhesive composition. In addition, the compatibility of the prepared adhesive composition was evaluated. Specifically, the compatibility of the composition was observed by visually observing the prepared adhesive composition to confirm the presence or absence of clouding and gelling phenomenon. When all components are uniformly mixed and turbidity and gelation are not confirmed, ○, cloudiness and / or gelation If confirmed, it is marked with X.
단위: 중량부Unit: parts by weight 제조예 1Preparation Example 1 제조예 2Preparation Example 2 제조예 3Preparation Example 3 제조예 4Preparation Example 4 제조예 5Preparation Example 5
에폭시 수지Epoxy resin 100100 100100 100100 100100 100100
말레산Maleic acid 1One -- -- 0.50.5 0.50.5
페놀phenol -- 1010 -- 77 55
DMSODMSO -- -- 1One -- 0.50.5
상용성Compatibility
실시예Example 6 내지 10. 6 to 10.
폴리에틸렌 테레프탈레이트(PET, 평균 두께: 200±10㎛) 필름을 준비하고, 상기 폴리에틸렌 테레프탈레이트 필름 상에 알루미늄 증착시켜 금속층(평균 두께: 15±1㎚)을 형성하였다. 상기 실시예 1 내지 5에서 제조된 접착제 조성물을 도포하고 열 경화하여 접착층(평균 두께: 150±10㎛)을 형성하여 데코시트를 제조하였다.A polyethylene terephthalate (PET, average thickness: 200 ± 10 μm) film was prepared, and aluminum was deposited on the polyethylene terephthalate film to form a metal layer (average thickness: 15 ± 1 nm). The adhesive compositions prepared in Examples 1 to 5 were applied and thermally cured to form an adhesive layer (average thickness: 150 ± 10 μm) to prepare a decor sheet.
사용된 접착제 조성물Adhesive composition used
실시예 6Example 6 실시예 1의 접착제 조성물Adhesive composition of Example 1
실시예 7Example 7 실시예 2의 접착제 조성물Adhesive composition of Example 2
실시예 8Example 8 실시예 3의 접착제 조성물Adhesive composition of Example 3
실시예 9Example 9 실시예 4의 접착제 조성물Adhesive composition of Example 4
실시예 10Example 10 실시예 5의 접착제 조성물Adhesive composition of Example 5
비교예Comparative example 1. One.
실시예 1에서 에폭시 수지 대신에 폴리에스테르 수지를 사용하는 것을 제외하고 실시예 1과 동일한 방법으로 수행하여 접착제 조성물을 제조하였다.An adhesive composition was prepared in the same manner as in Example 1, except that the polyester resin was used instead of the epoxy resin in Example 1.
제조된 접착제 조성물을 육안으로 관찰한 결과, 폴리에스테르 수지와 말레산이 균일하게 혼합되지 않아 백탁 현상이 일어나는 것을 확인하였다.As a result of visually observing the prepared adhesive composition, it was confirmed that the whitening phenomenon occurred because the polyester resin and maleic acid were not uniformly mixed.
비교예Comparative example 2. 2.
접착제 조성물로서 실시예 1에서 사용된 에폭시 수지만을 포함하는 접착제 조성물을 준비하였다.An adhesive composition comprising only the epoxy resin used in Example 1 as an adhesive composition was prepared.
비교예Comparative example 3 내지 6. 3 to 6.
에폭시 수지, 말레산, 페놀 및 디메틸설폭사이드(DMSO)를 하기 표 3에 나타낸 바와 같이 컴파운딩하여 접착제 조성물을 제조하였다. 아울러, 제조된 접착제 조성물의 상용성을 평가하였다. 구체적으로 조성물의 상용성은 제조된 접착제 조성물을 육안으로 관찰하여 백탁 현상 및 겔화 현상의 유무를 확인하였으며, 모든 성분이 균일하게 혼합되어 백탁 및 겔화가 확인되지 않는 경우는 ○, 백탁 및/또는 겔화가 확인되는 경우 X로 표시하였다.Epoxy resin, maleic acid, phenol and dimethylsulfoxide (DMSO) were compounded as shown in Table 3 below to prepare an adhesive composition. In addition, the compatibility of the prepared adhesive composition was evaluated. Specifically, the compatibility of the composition was observed by visually observing the prepared adhesive composition to confirm the presence or absence of clouding and gelling phenomenon. When all components are uniformly mixed and turbidity and gelation are not confirmed, ○, cloudiness and / or gelation If confirmed, it is marked with X.
단위:중량부Unit: parts by weight 비교예 3Comparative Example 3 비교예 4Comparative Example 4 비교예 5Comparative Example 5 비교예 6Comparative Example 6
에폭시 수지Epoxy resin 100100 100100 100100 100100
말레산Maleic acid 55 -- 0.10.1 2020
페놀phenol -- 55 -- --
DMSODMSO 55 55 -- --
상용성Compatibility XX XX
비교예Comparative example 7 내지 11. 7 to 11.
폴리에틸렌 테레프탈레이트(PET, 평균 두께: 200±10㎛) 필름을 준비하고, 상기 폴리에틸렌 테레프탈레이트 필름 상에 알루미늄 증착시켜 금속층(평균 두께: 15±1㎚)을 형성하였다. 상기 비교예 2 내지 6에서 제조된 접착제 조성물을 도포하고 열 경화하여 접착층(평균 두께: 150±10㎛)을 형성하여 데코시트를 제조하였다.A polyethylene terephthalate (PET, average thickness: 200 ± 10 μm) film was prepared, and aluminum was deposited on the polyethylene terephthalate film to form a metal layer (average thickness: 15 ± 1 nm). The adhesive compositions prepared in Comparative Examples 2 to 6 were applied and thermally cured to form an adhesive layer (average thickness: 150 ± 10 μm) to prepare a decor sheet.
사용된 접착제 조성물Adhesive composition used
비교예 7Comparative Example 7 비교예 2의 접착제 조성물Adhesive composition of Comparative Example 2
비교예 8Comparative Example 8 비교예 3의 접착제 조성물Adhesive composition of Comparative Example 3
비교예 9Comparative Example 9 비교예 4의 접착제 조성물Adhesive composition of Comparative Example 4
비교예 10Comparative Example 10 비교예 5의 접착제 조성물Adhesive composition of Comparative Example 5
비교예 11Comparative Example 11 비교예 6의 접착제 조성물Adhesive composition of Comparative Example 6
실험예Experimental example 1. One.
본 발명에 따른 데코시트의 구조를 확인하기 위하여, 폴리에틸렌 테레프탈레이트(PET, 평균 두께: 200±10㎛) 필름 상에 알루미늄 증착시켜 Al 금속층(평균 두께: 15±1㎚)이 형성된 시편을 준비하였다. 준비된 시편과 실시예 6 및 비교예 7에서 제조된 데코시트를 대상으로 주사전자현미경(Scanning electron microscopy, SEM) 분석을 수행하였고, 그 결과를 도 1에 나타내었다.In order to confirm the structure of the decor sheet according to the present invention, a specimen was formed by depositing aluminum on a polyethylene terephthalate (PET, average thickness: 200 ± 10 μm) film to form an Al metal layer (average thickness: 15 ± 1 nm). . Scanning electron microscopy (SEM) analysis was performed on the prepared specimens and the decor sheets prepared in Examples 6 and 7, and the results are shown in FIG. 1.
도 1에 나타낸 바와 같이, 본 발명에 따른 실시예 6의 데코시트는 기재층인 폴리에틸렌 테레프탈레이트 필름 상에 금속층과 접착층이 순차 적층되었으며, 금속층 표면에 형성된 공극에 접착층이 침투되어 경화된 것을 확인할 수 있다.As shown in Fig. 1, in the decorative sheet of Example 6 according to the present invention, it was confirmed that a metal layer and an adhesive layer were sequentially stacked on a polyethylene terephthalate film as a base layer, and the adhesive layer penetrated into the pores formed on the surface of the metal layer and cured. have.
또한, 폴리에틸렌 테레프탈레이트 필름 상에 Al 금속층만 형성된 시편과 비교예 7의 데코시트는 금속층 표면에 형성된 공극의 평균 두께가 약 0.5 내지 1㎚이고, 평균 심도가 약 2 내지 4㎚인데 반해, 실시예 6의 데코시트는 금속층 공극의 평균 두께가 약 1.2 내지 1.8㎚이고, 평균 심도가 약 5 내지 8㎚인 것으로 확인되었다.In addition, the specimen having only the Al metal layer formed on the polyethylene terephthalate film and the decor sheet of Comparative Example 7 had an average thickness of about 0.5 to 1 nm and an average depth of about 2 to 4 nm of pores formed on the surface of the metal layer. The decor sheet of 6 was found to have an average thickness of about 1.2 to 1.8 nm and an average depth of about 5 to 8 nm in the metal layer pores.
이는 접착제 조성물에 함유된 유기산, 방향족 알코올 및/또는 극성 비양성자성 용매가 금속층에 형성된 공극에 침투하여 공극을 식각시킴으로써 금속층 표면에 있는 공극의 심도가 증가됨을 의미한다.This means that the depth of the pores on the surface of the metal layer is increased by the organic acid, aromatic alcohol and / or polar aprotic solvent contained in the adhesive composition penetrating the pores formed in the metal layer and etching the pores.
실험예Experimental example 2. 2.
본 발명에 따른 데코시트의 필름의 물성을 평가하기 위하여 실시예 6 내지 10, 및 비교예 8 내지 11에서 제조된 데코시트를 대상으로 접착성 및 성형성 등을 평가하였다. 구체적인 평가방법은 다음과 같으며, 그 결과는 하기 표 5에 나타내었다:In order to evaluate the properties of the film of the decorative sheet according to the present invention, adhesiveness and moldability were evaluated for the decorative sheets prepared in Examples 6 to 10 and Comparative Examples 8 to 11. The specific evaluation method is as follows, and the results are shown in Table 5 below:
가) 접착성 평가A) Adhesion evaluation
ASTM D3359의 평가방법에 따라 데코시트의 표면을 Cross Hatch Cutter로 30~45°의 각도 및 약 40㎜ (1.5 inch) 길이와 1mm 간격을 갖는 격자 커팅을 하였다. 그 후 커팅된 표면에 격자를 따라 테이프(Nichiban社 Tape)를 견고하게 붙이고 빠르게 떼어내어 커팅된 격자의 박리 상태를 확인하였다. 확인된 박리 상태에 따라 부여하였으며, 그 기준은 다음과 같다:In accordance with the evaluation method of ASTM D3359, the surface of the decor sheet was cut with a cross hatch cutter with an angle of 30 to 45 °, a length of about 40 mm (1.5 inch) and a spacing of 1 mm. Then, the tape (Nichiban's Tape) was firmly attached along the grid to the cut surface and quickly peeled off to check the peeling state of the cut grid. It was given according to the confirmed peeling state, and the criteria are as follows:
0 등급: 격자 영역이 완전히 벗겨짐,Grade 0: grid area completely peeled off,
1 등급: 전체 면적의 약 35%에서 65% 이내 정도 박리가 확인됨,Grade 1: Peeling was confirmed within about 35% to 65% of the total area,
2 등급: 전체 면적의 15%에서 35% 이내 정도 박리가 확인됨,Grade 2: Peeling was confirmed within 15% to 35% of the total area,
3 등급: 전체 면적의 5%에서 15% 이내 정도 박리가 확인됨,Grade 3: Peeling was confirmed within 5% to 15% of the total area,
4 등급: 전체 면적의 약 5% 정도 박리가 확인됨,Grade 4: Peeling of about 5% of the total area was confirmed.
5 등급: 커팅된 표면의 박리가 확인되지 않음.Grade 5: Peeling of the cut surface was not observed.
나) 성형성 평가B) Evaluation of formability
실시예 및 비교예의 데코시트를 각각 가로 70㎝ 및 세로 150㎝로 재단하여 시편을 준비하고, 준비된 시편을 에릭슨 시험(Ericsen Test) 기계에 고정시킨 후, 시편의 중앙을 연마 펀치(평균 두께: 10±0.5㎝)로 밀었을 때 균열 및/또는 크랙(crack) 상태를 확인하였다. 이때, 평가 결과는 균열 및/또는 크랙이 발생했을 때 시편이 밀려 들어간 깊이로 측정하였다.Decosheets of Examples and Comparative Examples were cut to 70 cm in width and 150 cm in length to prepare specimens, and the prepared specimens were fixed to an Ericsson Test machine, followed by polishing the center of the specimens (average thickness: 10 When it was pushed to ± 0.5 cm), cracks and / or cracks were observed. At this time, the evaluation result was measured by the depth at which the specimen was pushed when cracks and / or cracks occurred.
접착성Adhesiveness 성형성Formability
실시예 6Example 6 5 등급5 ratings 9 mm9 mm
실시예 7Example 7 5 등급5 ratings 9 mm9 mm
실시예 8Example 8 4 등급4 Ratings 10 mm10 mm
실시예 9Example 9 5 등급5 ratings 9 mm9 mm
실시예 10Example 10 5 등급5 ratings 9 mm9 mm
비교예 8Comparative Example 8 -- --
비교예 9Comparative Example 9 3 등급3 ratings 8 mm8 mm
비교예 10Comparative Example 10 3 등급3 ratings 7 mm7 mm
비교예 11Comparative Example 11 -- --
본 발명에 따른 데코시트는 접착성 및 성형성이 우수한 것을 알 수 있다.It can be seen that the decorative sheet according to the present invention has excellent adhesiveness and formability.
구체적으로, 표 5를 살펴보면, 실시예의 데코시트는 접착성 평가 시 4 등급 이상의 접착력을 나타내는 것으로 나타났으며, 특히 에폭시 수지와 함께 유기산 및/또는 방향족 알코올을 포함하는 접착제 조성물은 사용한 경우 5 등급의 높은 접착력을 갖는 것을 확인할 수 있다. 또한, 실시예의 데코시트는 신율이 향상되어 성형성 평가를 위해 시편을 에릭슨 시험 기계에 고정 후 밀었을 때 데코시트의 손상 없이 9 mm 이상 밀리는 것으로 나타났다.Specifically, referring to Table 5, it was shown that the decorative sheet of the embodiment exhibits an adhesive strength of 4 or higher when evaluating adhesiveness, and in particular, when an adhesive composition containing an organic acid and / or aromatic alcohol together with an epoxy resin is used, the 5th grade It can be seen that it has a high adhesion. In addition, the decorative sheet of the example was improved in elongation, it was found that when the specimen was fixed to the Ericsson test machine and then pushed for evaluation of formability, it was pushed over 9 mm without damaging the decorative sheet.
이에 반해, 백탁 및/또는 겔화가 육안으로 관찰된 접착제 조성물을 사용하여 제조된 비교예 8 및 11의 데코시트는 접착성 및 성형성 모두 현저히 저하되어 정확한 평가가 어려운 것으로 나타났다. 또한, 비교예 9 및 10의 데코시트는 상용성이 양호하나 조성이 본 발명과 다른 접착제 조성물을 사용하여 접착성이 3 등급 이하로 나타나고, 신율이 높지 않아 성형성 평가를 위해 에릭슨 시험 기계에서 9 mm 이상으로 시편을 밀었을 시 데코시트의 손상이 확인되었다.On the other hand, the decor sheets of Comparative Examples 8 and 11 prepared using the adhesive composition in which cloudiness and / or gelation was observed with the naked eye were markedly deteriorated in both adhesiveness and moldability, and it was found that accurate evaluation was difficult. In addition, the decor sheets of Comparative Examples 9 and 10 have good compatibility, but the composition shows an adhesiveness of 3 grades or less using an adhesive composition different from the present invention, and the elongation is not high. When the specimen was pushed over mm, damage to the deco sheet was confirmed.
이러한 결과로부터, 본 발명에 따른 데코시트는 에폭시 수지와 더불어 유기산, 방향족 알코올 및/또는 극성 비양성자성 용매를 특정 조성 및 함량으로 포함하는 접착제 조성물으로부터 형성된 코팅층을 포함하여 2D 및 3D 접착력과 신율이 매우 우수하므로 뛰어난 내구성 및 성형성을 갖는 것을 알 수 있다.From these results, the decor sheet according to the present invention includes a coating layer formed from an adhesive composition containing a specific composition and content of an organic acid, an aromatic alcohol, and / or a polar aprotic solvent together with an epoxy resin, thereby providing 2D and 3D adhesion and elongation. Since it is very excellent, it can be seen that it has excellent durability and moldability.
본 발명에 따른 접착제 조성물은 에폭시 수지와 함께 유기산, 방향종 알코올 및/또는 극성 비양성자성 용매를 포함함으로써, 상기 접착제 조성물을 이용하여 형성되는 접착층은 프라이머층이 배제된 조건에서도 금속층과의 높은 접착성 및 높은 신율을 나타내어 내구성 및 성형성이 우수하므로, 테코시트로서 유용하게 사용될 수 있다.The adhesive composition according to the present invention comprises an organic acid, an aromatic alcohol and / or a polar aprotic solvent together with an epoxy resin, so that the adhesive layer formed using the adhesive composition has high adhesion to the metal layer even under conditions where the primer layer is excluded. Since it exhibits good properties and high elongation and is excellent in durability and formability, it can be usefully used as a teco sheet.

Claims (11)

  1. 에폭시 수지; 및Epoxy resins; And
    유기산, 방향족 알코올 및 극성 비양성자성 용매로 이루어진 군으로부터 선택되는 1종 이상의 성분을 포함하고,Contains at least one component selected from the group consisting of organic acids, aromatic alcohols and polar aprotic solvents,
    유기산, 방향족 알코올 및 극성 비양성자성 용매는 독립적으로 접착제 조성물 전체 100 중량부에 대하여 0.1 중량부 내지 10 중량부를 포함하는 접착제 조성물.The organic acid, the aromatic alcohol and the polar aprotic solvent are independently an adhesive composition comprising 0.1 parts by weight to 10 parts by weight based on 100 parts by weight of the total adhesive composition.
  2. 제1항에 있어서,According to claim 1,
    접착제 조성물은,The adhesive composition,
    (1) 에폭시 수지 및 유기산;(1) epoxy resins and organic acids;
    (2) 에폭시 수지 및 방향족 알코올;(2) epoxy resins and aromatic alcohols;
    (3) 에폭시 수지 및 극성 비양성자성 용매;(3) epoxy resin and polar aprotic solvent;
    (4) 에폭시 수지, 유기산 및 방향족 알코올; 또는(4) epoxy resins, organic acids and aromatic alcohols; or
    (5) 에폭시 수지, 유기산, 방향족 알코올 및 극성 비양성자성 용매를 포함하는 것을 특징으로 하는 접착제 조성물.(5) An adhesive composition comprising an epoxy resin, an organic acid, an aromatic alcohol, and a polar aprotic solvent.
  3. 제1항에 있어서,According to claim 1,
    유기산은 말레산, 푸마르산, 이타콘산, 프탈산, 무수프탈산, 이소프탈산, 테레프탈산, 아크릴산, 메타크릴산 및 스테아르산으로 이루어진 군으로부터 선택되는 1종 이상인 것을 특징으로 하는 접착제 조성물.The organic acid is an adhesive composition, characterized in that at least one member selected from the group consisting of maleic acid, fumaric acid, itaconic acid, phthalic acid, phthalic anhydride, isophthalic acid, terephthalic acid, acrylic acid, methacrylic acid and stearic acid.
  4. 제1항에 있어서,According to claim 1,
    방향족 알코올은 페놀, 하이드로퀴논, 카테콜, 벤젠디올 및 나프톨(naphthol)로 이루어진 군으로부터 선택된 1종 이상인 것을 특징으로 하는 접착제 조성물.Aromatic alcohol is an adhesive composition, characterized in that at least one selected from the group consisting of phenol, hydroquinone, catechol, benzenediol and naphthol.
  5. 제1항에 있어서,According to claim 1,
    극성 비양성자성 용매는 디메틸설폭사이드(DMSO), 디메틸포름아마이드(DMF) 및 아세토니트릴(acetonitrile)로 이루어진 군으로부터 선택된 1종 이상인 것을 특징으로 하는 접착제 조성물.The polar aprotic solvent is at least one selected from the group consisting of dimethyl sulfoxide (DMSO), dimethylformamide (DMF) and acetonitrile (acetonitrile).
  6. 기재층; 금속층; 및 제1항에 따른 접착제 조성물을 포함하는 접착층이 순차적으로 적층되고,Base layer; Metal layer; And the adhesive layer comprising the adhesive composition according to claim 1 is sequentially stacked,
    상기 금속층은 공극을 포함하고,The metal layer includes voids,
    상기 공극의 평균 심도는 1㎚ 내지 15㎚인 데코시트.Deco sheet having an average depth of the pores of 1 nm to 15 nm.
  7. 제6항에 있어서,The method of claim 6,
    금속층의 평균 두께는 10 ㎚ 내지 20 ㎚인 것을 특징으로 하는 데코시트.Deco sheet, characterized in that the average thickness of the metal layer is 10 ㎚ to 20 ㎚.
  8. 제6항에 있어서,The method of claim 6,
    금속층은 알루미늄(Al), SUS(stainless steel), 니켈(Ni), 구리(Cu), 크롬(Cr) 및 몰리브덴(Mo) 중 1종 이상을 포함하는 데코시트.The metal layer is a decorative sheet comprising at least one of aluminum (Al), stainless steel (SUS), nickel (Ni), copper (Cu), chromium (Cr), and molybdenum (Mo).
  9. 제6항에 있어서,The method of claim 6,
    기재층은 폴리비닐 클로라이드(PVC) 및 폴리에틸렌 테레프탈레이트(PET)로 이루어진 군으로부터 선택되는 1종 이상을 포함하는 데코시트.The base layer is a decor sheet comprising at least one selected from the group consisting of polyvinyl chloride (PVC) and polyethylene terephthalate (PET).
  10. 제6항에 있어서,The method of claim 6,
    데코시트는, ASTM D3359의 A 평가방법에 따른 접착성 평가 시, 전체 면적의 5% 이하의 면적이 박리되는 것을 특징으로 하는 데코시트.Deco sheet, when evaluating adhesiveness according to ASTM D3359 A evaluation method, characterized in that the area of less than 5% of the total area is peeled off.
  11. 제6항에 있어서,The method of claim 6,
    데코시트는, 1±0.2분간 70℃로 가열 후 인장 시 평균 신율이 1% 내지 15%인 것을 특징으로 하는 데코시트.Deco sheet is a deco sheet, characterized in that the average elongation at 1% to 15% upon heating after heating to 70 ° C. for 1 ± 0.2 minutes.
PCT/KR2019/010433 2018-10-02 2019-08-16 Adhesive composition and deco sheet comprising same WO2020071633A1 (en)

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JP2010269515A (en) * 2009-05-21 2010-12-02 Mitsubishi Gas Chemical Co Inc Laminate film
JP2013212639A (en) * 2012-04-02 2013-10-17 C I Kasei Co Ltd Decorative sheet
WO2016125212A1 (en) * 2015-02-03 2016-08-11 ソニー株式会社 Case component, electronic device and method for producing case component
KR20180052828A (en) * 2016-11-10 2018-05-21 (주)엘지하우시스 Fine patterned decoration sheet and method of producing the same
JP2018130859A (en) * 2017-02-14 2018-08-23 株式会社ウェーブロック・アドバンスト・テクノロジー Decorative sheet, and method for producing the same

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JP2010269515A (en) * 2009-05-21 2010-12-02 Mitsubishi Gas Chemical Co Inc Laminate film
JP2013212639A (en) * 2012-04-02 2013-10-17 C I Kasei Co Ltd Decorative sheet
WO2016125212A1 (en) * 2015-02-03 2016-08-11 ソニー株式会社 Case component, electronic device and method for producing case component
KR20180052828A (en) * 2016-11-10 2018-05-21 (주)엘지하우시스 Fine patterned decoration sheet and method of producing the same
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